2010 Romac Pipe Restraint PDF

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The document discusses various pipe restraint products from Romac Industries including the GripRing, 400RG coupling, PVC-RomaGrip, FlexiJoint, RFCA, DJ400/405 joints, AWWA M11 harness, Duc Lug, and harness lugs.

The main types of pipe restraints discussed include the GripRing, 400RG coupling, PVC-RomaGrip, FlexiJoint, RFCA, DJ400/405 joints, AWWA M11 harness, Duc Lug, and harness lugs.

The material specifications provided for the GripRing pipe restrainer include: GripRing - hardened ductile iron; Gland - ductile iron; Gasket - SBR; T-bolts and Nuts - 3/4" UNC bolts and heavy hex nuts made of high strength, low alloy steel.

July 5, 2010

ROMAC
INDUSTRIES,
INC.

Restraint Systems

1-800-426-9341

GripRing

470

600 Series

Pipe Restraint

Large Diameter
PVC Pipe Restraint

Pipe Restraint

Page 7-2

Page 7-4

Page 7-5

RomaGrip

PVC-RomaGrip

Page 7-6

Page 7-7

Pipe Restraint

RFCA

RFCA for PVC

Page 7-10

Page 7-11

Restrained Flange
Coupling Adapter

400RG

Pipe Restraint

Restrained
Coupling
Page 7-9

Restrained Flange
Coupling Adapter

FlexiJoint

Flexible Expansion Joint


Page 7-14

DJ400

DJ405

Page 7-12

Page 7-13

Dismantling
Joint

Dismantling
Joint

Field Flange
Pipe Restraint
Page 7-17

Harness
Lugs
Pipe
Restraint
Page 7-19

Duc Lug & 90 Eye-Bolt


Pipe Restraints
Page 7-18

A.W.W.A M11

Harness Restraint
Page 7-23

7-1

July 5, 2010

ROMAC
INDUSTRIES,
INC.

1-800-426-9341

GripRing Pipe Restrainer

for use on Ductile Iron, C-900, and IPS size PVC

The GripRings articulating wedge action provides the


restraint required for virtually any pressure.
A ROMAC ORIGINAL

Full circumferential pipe restraint.


This spreads the restraining forces more evenly
than restrainers using radial bolts or pads.

1991 - GripRing
Full circumferential restraint
US Patent #: 5335946

Gasket

Gland

T-Bolt
MJ Bell

GripRing
GripRing

Pipe Material

Gasket

Pipe

R
R

Easy to install.
The GripRing uses standard a mechanical joint
gasket and T-bolts. There are no radial bolts
or pads for the installer to forget to tighten.
When the T-bolts on the gland are tightened,
the GripRing restraint system is engaged.

Rated to full working pressure of pipe.


GripRing pipe restrainers may be used at
the full rated capacity of the pipe, including an
allowance for pressure surges.

Built-in stop to prevent damage to pipe.


The gap in each GripRing is designed to
completely close before a pipe can be
excessively stressed.

The GripRing flexes to accommodate


deflection allowed in a Mechanical Joint.
Restrains under the misalignment conditions
often found in the field.

The gland is painted yellow to avoid


confusion.
Since the gland used with the GripRing restraint
system is similiar in looks to a standard MJ
gland, it is painted yellow. The inspector can
easily see that a restrainer has in fact, been
used.

GRIPRING PIPE MATERIAL COMPATIBILITY CHART


Ring Color

Working Pressure Comments

Ductile Iron - AWWA C151

Black

350

2 PVC - D.I. Size, AWWA C900

Black

Rating of pipe

Class 235 & 305.

Red

Rating of pipe

4"-8" Class Sched. 40-80. 10" & 12" Sched. 80 only.

Cast Iron - Obsolete Std.

PVC - Class Pipe, ASTM D 2241

Black

PVC - ASTM D 1785

PVC Molecularly Oriented (C909)

For pipe and classes not listed in the compatibility


chart above, contact Romac Industries.
7-2

Red
-

350

Rating of pipe
-

OD is same as DI, C151.

4"-8" Class 160-200. 10" & 12" Class 200 only.


GripRing is not for use on C909 pipe.

Consult GripRing Pipe Material Compatibility Chart.


2
UL Listed & FM Approved

July 5, 2010

ROMAC
INDUSTRIES,
INC.

GripRing Accessory Pack

1-800-426-9341

Material Specifications

GripRing: Hardened ductile iron. GripRing


is painted red for IPS, and black for D.I. and
C-900.

Standard
MJ Gasket

Standard
MJ Cap

Gland: Ductile iron per ASTM A 536,


Grade 65-45-12. Gland is painted yellow.
Gasket: SBR per ASTM D 2000 MBA 710,
compounded for water and sewer service.
Other compounds available on request.
T-bolts and Nuts: 3/4" UNC T-bolts, heavy
hex nuts, high strength, low alloy steel per
AWWA C111.
Not for use on polyethylene pipe, steel
pipe, plain end mechanical joint fittings,
Molecularly Oriented Polyvinylchloride
(PVCO) AWWA C909-02. See pipe material
compatibility chart for details.

Ductile Iron GripRing


Patent #5335946

DUCTILE IRON and C-900

ACCESSORY PACK (Gland, GripRing, Gasket, Bolts and Nuts)

GLAND and GRIPRING ONLY

NOM.
PIPE
SIZE

CATALOG
NUMBER

WEIGHT
(lbs.)

LIST PRICE

$59.33

4"

4" GR-DI

4#

$39.80

11#

68.97

6"

6" GR-DI

6#

45.58

6: 3/4" x 4"

14#

98.33

8"

8" GR-DI

8#

69.78

10" GRAP-DI

8: 3/4" x 4"

18#

140.87

10"

10" GR-DI

11#

104.95

12" GRAP-DI

8: 3/4" x 4"

20#

192.45

12"

12" GR-DI

13#

152.23

NOM.
PIPE
SIZE

CATALOG
NUMBER

BOLTS

QUANTITY: SIZE

WEIGHT
(lbs.)

4"

4" GRAP-DI

4: 3/4" x 3 1/2"

8#

6"

6" GRAP-DI

6: 3/4" x 4"

8"

8" GRAP-DI

10"
12"

LIST PRICE

PVC-IRON PIPE SIZE (IPS)

ACCESSORY PACK (Gland, Ring, Gasket, Bolts and Nuts)


NOM.
PIPE
SIZE

Special
MJ Gland

CATALOG
tNUMBER

BOLTS

QUANTITY: SIZE

GLAND and RING ONLY

WEIGHT
(lbs.)

LIST PRICE

NOM.
PIPE
SIZE

CATALOG
NUMBER

WEIGHT
(lbs.)

LIST PRICE

8#

$67.83

4"

4" GR-IP

4#

$48.45

4"

4" GRAP-IP 4: 3/4" x 3 1/2"

6"

6" GRAP-IP

6: 3/4" x 4"

11#

82.33

6"

6" GR-IP

6#

58.90

8"

8" GRAP-IP

6: 3/4" x 4"

14#

115.50

8"

8" GR-IP

9#

86.95

10"

10" GRAP-IP

8: 3/4" x 4"

18#

200.52

10"

10" GR-IP

12#

164.55

12"

12" GRAP-IP

8: 3/4" x 4"

20#

212.71

12"

12" GR-IP

14#

172.87

To Order: Specify catalog number.


7-3

March 18, 2011

ROMAC
INDUSTRIES,
INC.

600 Series Pipe Restraining System

Material Specifications

1-800-426-9341

Castings: Ductile iron, meeting or exceeding ASTM A 536,


Grade 65-45-12.
Clamping Bolts: High Strength Low Alloy Steel per AWWA C111
Clamping Nuts: ANSI B 18.2.2.
Restraining Rods, T-Bolts and Nuts: High strength, low alloy
steel per AWWA C111.
Coating: Color coded shop coat. Black on ductile iron sizes,
Red on IPS (steel) size PVC.
Not for use on polyethelene pipe,
plain end mechanical joint fittings
or steel pipe.

600 Series approved


for 4" - 10
sizes for C900

STYLE 611

for Bell & Spigot Joints,


Romac Couplings and Transitions
NOM.
PIPE
SIZE

4"
6"

8"

10"
12"
1

PIPE

PIPE
DIA.

IPS size PVC


DI, C-900
IPS size PVC
DI, C-900
IPS size PVC
DI, C-900
IPS size PVC
DI, C-900
IPS size PVC
DI, C-900

4.50
4.80
6.63
6.90
8.63
9.05
10.75
11.10
12.75
13.20

Per pair of castings

CATALOG
NUMBER

CLAMPING BOLTS 1
QTY: SIZE

611 - 4.50
611 - 4.80
611 - 6.63
611 - 6.90
611 - 8.63
611 - 9.05
611 - 10.75
611 - 11.10
611 - 12.75
611 - 13.20

RESTRAINING RODS
QTY: SIZE

APPROX.
WEIGHT
(lbs.)

LIST PRICE

4: 5/8" x 4"

2: 3/4" x 18"

18 1/2 #

$61.18

4: 5/8" x 4"

2: 3/4" x 20"

22 #

81.12

4: 3/4" x 5"

2: 3/4" x 20"

40 #

131.45

4: 7/8" x 5"

4: 3/4" x 22"

50 #

229.15

4: 7/8" x 5"

4: 3/4" x 22"

60 #

250.70

To Order: Specify catalog number.

Example: For a 6" DI or C-900 Bell & Spigot Joint, order Style 611 - 6.90

STYLE 612

for Mechanical Joints & Push-On


FIttings with Restraint Ears.
NOM.
PIPE
SIZE

4"
6"
8"

10"
12"

PIPE

PIPE
DIA.

CATALOG
NUMBER

IPS size PVC


DI, C-900
IPS size PVC
DI, C-900
IPS size PVC
DI, C-900
IPS size PVC
DI, C-900
IPS size PVC
DI, C-900

4.50
4.80
6.63
6.90
8.63
9.05
10.75
11.10
12.75
13.20

612 - 4.50
612 - 4.80
612 - 6.63
612 - 6.90
612 - 8.63
612 - 9.05
612 - 10.75
612 - 11.10
612 - 12.75
612 - 13.20

CLAMPING BOLTS 1
QTY: SIZE

To Order: Specify catalog number.


Per pair of castings
Example: For a 6" DI or C-900 MJ fitting, order Style 612 - 6.90

7-4

RESTRAINING RODS
QTY: SIZE

2: 5/8" x 4"

2:

2: 5/8" x 4"

2:

2: 3/4" x 5"

2:

2: 7/8" x 5"

4:

2: 7/8" x 5"

4:

APPROX.
WEIGHT LIST PRICE
(lbs.)

/4" x 7"

10 #

$43.42

/4" x 7"

111/2 #

52.61

/4" x 7"

201/2 #

78.24

/4" x 7"

28 #

146.78

/4" x 7"

32 #

155.96

July 5, 2010

ROMAC
INDUSTRIES,
INC.

470 Series Pipe Restraining System

Material Specifications

1-800-426-9341

Restraint Ring: Mild steel, meeting or exceeding


ASTM A 36, machined teeth.
Clamping Bolts and Nuts: High strength, low alloy
steel per AWWA C111.
Restraining Rods: High strength, low alloy steel
per AWWA C111.
Coating: Romac shopcoat enamel, fusion bonded
epoxy (exterior only) available on request.

470 Pipe Restrainer

Use: For PVC pipe only.

Not for use on polyethelene pipe.

STYLE 470MJ for MECHANICAL JOINTS


Tie-Rod clearance is pipe OD + 5.0"

NOM.
PIPE
SIZE

14"
16"
18"
20"
24"
30"

PIPE O.D.

CATALOG
NUMBER

15.30

LIST PRICE CLAMPING BOLTS & NUTS

RESTRAINING RODS w/NUTS


PRICE ea.

WEIGHT
(lbs.)

OD
(inches)

6: 3/4" x 14"

$8.64

60#

23.4

22.06

6: 3/4" x 14"

8.64

65#

25.5

4:1" x 9"

22.06

8: /4" x 14"

8.64

75#

27.6

896.41

6:1" x 9"

22.06

8: 3/4" x 16"

8.64

95#

29.7

470MJ - 25.80

1,025.14

6:1" x 9"

22.06

12: 3/4" x 16"

8.64

120# 33.9

470MJ - 32.00

POA

8:11/8" x 9"

POA

14: 1" x 24"

POA

253# 43.0

COMPLETE

QTY: SIZE

PRICE ea.

470MJ - 15.30

$632.84

4:1" x 9"

$22.06

17.40

470MJ - 17.40

667.50

4:1" x 9"

19.50

470MJ - 19.50

703.63

21.60

470MJ - 21.60

25.80
32.00

QTY: SIZE

STYLE 470SJ for BELL JOINTS & COUPLINGS


Accommodates up to 10" Center Ring length.
Tie-Rod clearance is pipe OD + 5.0"
NOM.
PIPE
SIZE

14"
16"
18"
20"
24"
30"

LIST PRICE

CLAMPING BOLTS & NUTS

RESTRAINING RODS w/NUTS

OD
(inches)

PIPE O.D.

CATALOG
NUMBER

15.30

470SJ - 15.30

$922.63

8:1" x 9"

$22.06

6: 3/4" x 26"

$13.25

110# 23.4

17.40

470SJ - 17.40

1,005.35

8:1" x 9"

22.06

6: 3/4" x 26"

13.25

120# 25.5

19.50

470SJ - 19.50

1,068.64

8:1" x 9"

22.06

8: /4" x 26"

13.25

135# 27.6

21.60

470SJ - 21.60

1,411.63

12:1" x 9"

22.06

8: 3/4" x 32"

14.61

180# 29.7

25.80

470SJ - 25.80

1,728.74

12:1" x 9"

22.06

12: /4" x 32"

14.61

230# 33.9

32.00

470SJ - 32.00

16:11/8" x 9"

POA

14: 1" x 42"

POA

477# 43.0

COMPLETE

POA

QTY: SIZE

PRICE ea.

QTY: SIZE

PRICE ea.

WEIGHT
(lbs.)

To Order: Specify catalog number.


Example: For 16" C905 to MJ Romac 470MJ, order Style 470MJ-17.40
For other PVC pipe sizes, contact Romac Engineering.
7-5

July 5, 2010

ROMAC
INDUSTRIES,
INC.

RomaGrip Pipe Restraint

1-800-426-9341

Material Specifications

Gland: Ductile (nodular) iron, meeting or exceeding ASTM A 536, Grade65-4512.

Gaskets: 3-24" sizes: A standard MJ gasket is used with this fitting. See ANSI/
AWWA C111/A21.11 for gasket specs. For 30-48" sizes, SBR in accordance
with ASTM D2000. Other compounds available for petroleum, chemical or high
temperature service.

Torque Off Bolts


Assure the proper
torque is applied

Restraining Bolt: Ductile (nodular) iron, meeting or exceeding ASTM A 536-84.


(3-24" sizes: 7/8 9 roll thread), (30-48" sizes: 1 1/4 - 7 roll thread)
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding ASTM A 53684. Heat treated using a proprietary process.
Coatings: Shop coat applied to the casting for corrosion protection in transit.
Use: Ductile iron pipe 3" - 48", cast iron pipe 3" - 48" (same OD's as ductile iron),
IPS size and STD steel 3" - 12" with transition gasket and a minimum thickness
of schedule 40.
Not for use on polyethylene pipe, PVC pipe or plain end
mechanical joint fittings.

Radial Pads

Contact the pipe and apply


force evenly

To Order: Specify catalog number.

ROMAGRIP for Ductile Iron Pipe Accessory Pack


NOM. PIPE
SIZE

CATALOG
NUMBER

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"

3" RGAP-D
4" RGAP-D
6" RGAP-D
8" RGAP-D
10" RGAP-D
12" RGAP-D
14" RGAP-D
16" RGAP-D
18" RGAP-D
20" RGAP-D
24" RGAP-D
30" RGAP-IMPORT
36" RGAP-IMPORT
42" RGAP-IMPORT
48" RGAP-IMPORT

NOM. PIPE
SIZE

CATALOG
NUMBER
3" RG-D
4" RG-D
6" RG-D
8" RG-D
10" RG-D
12" RG-D
14" RG-D
16" RG-D
18" RG-D
20" RG-D
24" RG-D
30" RG-IMPORT
36" RG-IMPORT
42" RG-IMPORT
48" RG-IMPORT

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"

(RomaGrip, Gasket, Bolts and Nuts)

T- BOLTS

WEIGHT
(ea.)

4: 5/8" x 3"
4: 3/4" x 31/2"
6: 3/4" x 4"
6: 3/4" x 4"
8: 3/4" x 4"
8: 3/4" x 4"
10: 3/4" x 41/2"
12: 3/4" x 41/2"
12: 3/4" x 41/2"
14: 3/4" x 41/2"
16: 3/4" x 5"
20: 1" x 6"
24: 1" x 6"
28: 11/4" x 81/2"
32: 11/4" x 81/2"

8#
11#
17#
22#
31#
37#
53#
62#
68#
78#
98#
295#
380#
595#
730#

QUANTITY: SIZE

ROMAGRIP for Ductile Iron Pipe












WEIGHT
(ea.)
6#
7#
11#
16#
21#
28#
41#
49#
56#
64#
81#
250#
325#
479#
594#

LIST PRICE
(ea.)
$50.50
54.50
67.50
91.75
130.00
175.00
270.00
320.00
450.00
550.00
680.00
SEE
PAGE
7-8

CRATE
QUANTITY
54
96
72
48
30
32
-
-
-
-
-
-
-
-
-

(RomaGrip ONLY)
LIST PRICE
(ea.)
$33.50
34.50
41.00
62.25
92.00
134.00
215.00
265.00
390.00
485.00
601.00
SEE
PAGE
7-8

BANDED
QUANTITY
5
5
5
5
3
3
-
-
-
-
-
-
-
-
-

Some initial axial movement may occur in lug style restraints as the lugs seat. Movement is directly related to the size of the piping system
and the system pressure. In general terms movement of approximately 0.25" can be expected in restraints under 16. For larger sizes,
movement of approximately 0.4 may be seen. If this is critical to your application please contact Romac Engineering for additional information.

7-6

July 5, 2010

ROMAC
INDUSTRIES,
INC.

RomaGrip for PVC Pipe

1-800-426-9341

8" RomaGrip
for PVC

Material Specifications

Gland: Ductile (nodular) iron, meeting or exceeding ASTM A 536,


Grade65-45-12.
Gasket: SBR, compounded for water and sewer service in accordance with
ASTM D 2000 MBA 710. Other compounds available for petroleum, chemical,
or high temperature service.
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting or
exceeding ASTM A 536.

Torque Off Bolts


Assure the proper
torque is applied

Restraining Lugs: Ductile (nodular) iron, meeting or exceeding ASTM A 536.


Heat treated using a proprietary process.
T-bolts and Nuts: HSLA steel T-head bolt. National coarse rolled thread and
heavy hex nut. Steel meets AWWA C111 composition specifications.
Coatings: Shop coat applied to cast parts for corrosion protection in transit.
Use: C900 4"-12", C905 14"-24" and, IPS 3"-12" Class 160 and greater, scd
40 & 80. Contact Romac representative for thin wall pipe such as IPS

PVC (less than Class 160, etc.) C909 and Class 100 C900 (see installation instructions).

Radial Pads

Not for use on polyethylene or ductile iron pipe.

Contact the pipe and apply


force evenly

To Order: Specify catalog number.

ROMAGRIP for PVC Accessory Pack


NOM. PIPE
SIZE

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"

NOM. PIPE
SIZE

3"
4""
6
8"
10"
12"
14"
16"
18"
20"
24"

RANGE
3.50-3.96
4.50-4.80
6.63-6.90
8.63-9.05
10.75-11.10
12.75-13.20
15.30
17.40
19.50
21.60
25.80

CATALOG
NUMBER
3" RG-PVCAP-D
4" RG-PVCAP-D
6" RG-PVCAP-D
8" RG-PVCAP-D
10" RG-PVCAP-D
12" RG-PVCAP-D
14" RG-PVCAP-D
16" RG-PVCAP-D
18" RG-PVCAP-D
20" RG-PVCAP-D
24" RG-PVCAP-D

T- BOLTS

CATALOG
NUMBER

3.50-3.96
4.50-4.80
6.63-6.90
8.63-9.05
10.75-11.10
12.75-13.20
15.30
17.40
19.50
21.60
25.80

3" RG-PVC-D
4" RG-PVC-D
6" RG-PVC-D
8" RG-PVC-D
10" RG-PVC-D
12" RG-PVC-D
14" RG-PVC-D
16" RG-PVC-D
18" RG-PVC-D
20" RG-PVC-D
24" RG-PVC-D

WEIGHT
(ea.)

QUANTITY: SIZE

4: 5/8" x 3"
4: 3/4" x 31/2"
6: 3/4" x 4"
6: 3/4" x 4"
8: 3/4" x 4"
8: 3/4" x 4"
10: 3/4" x 41/2"
12: 3/4" x 41/2"
12: 3/4" x 41/2"
14: 3/4" x 41/2"
16: 3/4" x 5"

ROMAGRIP for PVC


RANGE

(RomaGrip, Gasket, Bolts and Nuts)

11#
15#
20#
24#
30#
37#
58#
68#
80#
87#
112#

LIST PRICE
(ea.)
$61.00
62.50
79.00
107.00
185.00
195.00
345.00
415.00
520.00
635.00
705.00

CRATE
QUANTITY
54
80
48
30
32
32
-
-
-
-
-

(PVC-RomaGrip Only )
WEIGHT
(ea.)
9#
11#
14#
18#
22#
28#
47#
53#
68#
72#
95#

LIST PRICE
(ea.)
$42.00
44.00
53.00
78.00
149.00
156.00
265.00
350.00
450.00
550.00
620.00

BANDED
QUANTITY

5
5
5

5

3

3
-

-

-

-

-

NOTE: 3 - 12 special Romac gasket works on both IPS and C-900 ODs.
7-7

July 5, 2010

ROMAC
INDUSTRIES,
INC.

IMPORT
RomaGrip and RomaGrip for PVC

1-800-426-9341

RomaGrip for Ductile Iron Pipe


Specifications for the RomaGrip are located on page 7-6.
To Order: Specify catalog number.

IMPORT - ROMAGRIP for Ductile Iron Pipe Accessory Pack


NOM. PIPE
SIZE

14"
16"
18"
20"
24"
30"
36"
42"
48"

NOM. PIPE
SIZE

T- BOLTS

CATALOG
NUMBER

WEIGHT
(ea.)

QUANTITY: SIZE

14" RGAP - I
16" RGAP - I
18" RGAP - I
20" RGAP - I
24" RGAP - I
30" RGAP - I
36" RGAP - I
42" RGAP - I
48" RGAP - I

(RomaGrip, Gasket, Bolts and Nuts)

10: 3/4" x 41/2"


12: 3/4" x 41/2"
12: 3/4" x 41/2"
14: 3/4" x 41/2"
16: 3/4" x 5"
20: 1" x 6"
24: 1" x 6"
28: 11/4" x 81/2"
32: 11/4" x 81/2"

LIST PRICE
(ea.)

53#
62#
68#
78#
98#
295#
380#
595#
730#

$237.00
287.00
392.00
490.00
570.00
1,490.00
1,935.00
2,975.00
3,510.00

IMPORT - ROMAGRIP for Ductile Iron Pipe (RomaGrip ONLY)


CATALOG
NUMBER

14"
16"
18"
20"
24"
30"
36"
42"
48"

14" RG - I
16" RG - I
18" RG - I
20" RG - I
24" RG - I
30" RG - I
36" RG - I
42" RG - I
48" RG - I

WEIGHT




LIST PRICE

41#
49#
56#
64#
81#
250#
325#
479#
594#

$183.00
237.00
340.00
430.00
495.00
1,350.00
1,715.00
2,525.00
3,325.00

RomaGrip for PVC Pipe

Specifications for the RomaGrip are located on page 7-7.


To Order: Specify catalog number.

IMPORT - ROMAGRIP for PVC Accessory Pack

NOM. PIPE
SIZE

14"
16"
18"
20"
24"

NOM. PIPE
SIZE

14"
16"
18"
20"
24"

RANGE
15.30
17.40
19.50
21.60
25.80

CATALOG
NUMBER
14" RG-PVCAP - I
16" RG-PVCAP - I
18" RG-PVCAP - I
20" RG-PVCAP - I
24" RG-PVCAP - I

T- BOLTS

15.30
17.40
19.50
21.60
25.80

CATALOG
NUMBER
14" RG-PVC - I
16" RG-PVC - I
18" RG-PVC - I
20" RG-PVC - I
24" RG-PVC - I

WEIGHT

QUANTITY: SIZE

10: 3/4" x 41/2"


12: 3/4" x 41/2"
12: 3/4" x 41/2"
14: 3/4" x 41/2"
16: 3/4" x 5"

IMPORT - ROMAGRIP for PVC


RANGE

(RomaGrip for PVC, Gasket, Bolts and Nuts)

58#
68#
80#
87#
112#

LIST PRICE
(ea.)
$305.00
370.00
460.00
575.00
625.00

(RomaGrip for PVC ONLY)


WEIGHT
47#
53#
68#
72#
95#

LIST PRICE
(ea.)
238.00

312.00
399.00
495.00
550.00

Catalog Numbers ending in "I" indicate a RomaGrip imported into the US.

7-8

Some initial axial movement may occur in lug style restraints as the lugs seat. Movement is directly related to the size of the piping system
and the system pressure. In general terms movement of approximately 0.25" can be expected in restraints under 16. For larger sizes,
movement of approximately 0.4 may be seen. If this is critical to your application please contact Romac Engineering for additional information.

July 5, 2010

ROMAC
INDUSTRIES,
INC.

400RG Restrained Coupling

1-800-426-9341

Material Specifications

Body (Center Ring): Beveled, flared, or formed carbon steel meeting


AWWA C219 Standard.
Gaskets: 14-24" sizes: A standard MJ gasket is used with this fitting. See
ANSI/AWWA C111/A21.11 for gasket specs. For 12" and 30-48" sizes, SBR
in accordance with ASTM D2000. Other compounds available for petroleum,
chemical or high temperature service.
Glands: Romac RomaGrip (two required). See page 7-6.
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting or
exceeding ASTM A 536.
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding ASTM A
536. Heat treated using a proprietary process.
Bolting:ASTM A193 Grade B7 all-thread-rod. Nuts per ASTM A194.Stainless
steel bolts and nuts available on request.
Coatings: Shop coat applied to cast parts for corrosion protection in transit.
Fusion bonded epoxy available on request.
Use: Ductile Iron Pipe 12 - 48", cast iron pipe 12" - 48" (same OD's as
ductile iron) and IPS size STD steel pipe 12".
NOTES: 1. 12" special Romac gasket works on both steel and D.I. ODs.

2. For 3" - 10" sizes, Romac recommends a mechanical joint
solid sleeve with 2 RomaGrip Accessory Packs (see page 7-6).
Not for use on PVC, HDPE pipe or plain-end mechanical joint fittings.
For applications on PVC, please contact your Romac representative.

14" 400RG - Restrained Coupling


Also available with a flange end.
For a flanged 400RG, contact your
Romac representative.

NOM.
PIPE
SIZE

GASKET
RANGE

MAX
DEFLECTION

12"

12.75-13.20

10

8: 3/4" x 18"

400RG - 13.20

$1,693.42

120 #

14"

15.30

10: 3/4" x 18"

400RG - 15.30

2,158.41

158 #

16"

17.40

12: 3/4" x 18"

400RG - 17.40

2,572.33

186 #

18"

19.50

12: 3/4" x 18"

400RG - 19.50

2,919.90

207 #

20"

21.60

14: 3/4" x 18"

400RG - 21.60

3,327.48

234 #

24"

25.80

16: 3/4" x 18"

400RG - 25.80

4,129.91

287 #

30"

32.00

20: 1" x 22.5"

400RG - 32.00

5,405.34

725 #

36"

38.30

24: 1" x 22.5"

400RG - 38.30

7,033.70

919 #

42"

44.50

28: 11/4" x 25"

400RG - 44.50

11,070.04

1,394 #

48"

50.80

32: 11/4" x 25"

400RG - 50.80

14,128.92

1,685 #

BOLTING
QTY: SIZE

CATALOG
NUMBER

To Order: Specify Catalog Number. Example: For a 12" 400RG Order: 400RG- 13.20

LIST
PRICE

WEIGHT
(lbs.)

No Cancel, No Return Item

Some initial axial movement may occur in lug style restraints as the lugs seat. Movement is directly related to the size of the piping system
and the system pressure. In general terms movement of approximately 0.25" can be expected in restraints under 16. For larger sizes,
movement of approximately 0.4 may be seen. If this is critical to your application please contact Romac Engineering for additional
information.

7-9

July 5, 2010

ROMAC
INDUSTRIES,
INC.

RFCA

1-800-426-9341

(Restrained Flanged Coupling Adapter)

Flange Body: Ductile (nodular) iron, meeting or exceeding ASTM A 536,


Grade65-45-12. Flange meets the dimensional requirements of ANSI
Class 125 and 150 bolt circles.

Material Specifications

Gaskets: Compounded for water and sewer service in accordance with


ASTM D 2000 (Sizes 3 - 12" have flange O-Ring gasket). Other compounds available for petroleum, chemical, or high temperature service.
Gland: Romac RomaGrip. See page 7-6.
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting or
exceeding ASTM A 536.
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding ASTM
A 536. Heat treated using a proprietary process.
Lug Locators: Polyurethane, a thermal plastic.
T-bolts and Nuts: High strength low alloy steel T-head bolt. National
coarse rolled thread and heavy hex nut. Steel meets AWWA C111
composition specifications. Stainless steel bolts and nuts available on
request.
Coatings: Shop coat applied to cast parts for corrosion protection in
transit. Fusion bonded epoxy available on request.
Use: Ductile Iron Pipe 3 - 24", cast iron pipe 3" - 24" (same OD's as
ductile iron) and IPS size STD steel pipe 3 - 12" with a minimum thickness of schedule 40.

Not for use on polyethylene pipe, PVC


pipe or plain-end mechanical joint fittings.
For applications on PVC, please contact your
Romac representative.

To Order: Specify catalog number. Example: For a 12" RFCA Order: RFCA - 13.20
NOTE: 3" - 12" special Romac gasket works on both steel and D.I. ODs.

LIST PRICE

NOM.
PIPE
SIZE

GASKET
RANGE

LENGTH

3"

3.50-3.96

8.00"

4: 5/8" x 3"

RFCA - 3.96

$145.45

$157.56

$165.10

$177.20

21

4"

4.50-4.80

9.00"

4: 3/4" x 3 1/2"

RFCA -4.80

183.32

209.43

207.88

233.99

29

6"

6.63-6.90

9.25"

6: 3/4" x 4"

RFCA - 6.90

233.85

273.01

267.10

306.26

40

8"

8.63-9.05

9.25"

6: 3/4" x 4"

RFCA - 9.05

315.59

354.75

355.82

394.98

53

10"

10.75-11.10

10.25

8: 3/4" x 4"

RFCA - 11.10

581.96

634.17

669.69

721.91

83

12"

12.75-13.20

10.25"

8: 3/4" x 4"

RFCA - 13.20

632.13

684.34

739.86

792.07

110

14"

15.30

11.70"

10: 3/4" x 4 1/2" RFCA -15.30

882.79

947.37

1,020.54

1,085.12

170

16"

17.40

11.70"

12: 3/4" x 4 1/2" RFCA -17.40

1,225.93

1,302.91

1,410.23

1,487.21

200

18"

19.50

11.80"

12: 3/4" x 4 1/2" RFCA -19.50

1,346.63

1,423.60

1,546.13

1,623.10

217

20"

21.60

11.80

14: 3/4" x 4 1/2" RFCA - 21.60

1,521.19

1,611.94

1,772.94

1,863.69

256

24"

25.80

12.00"

16: 3/4" x 5"

RFCA - 25.80

1,845.38

1,959.61

2,130.38

2,244.61

305

GLAND
BOLTS

QTY: SIZE

CATALOG
NUMBER

Shopcoat
Shopcoat
Fusion Epoxy Fusion Epoxy
w/Std. B&N w/304 SS B&N w/Std. B&N w/304SS B&N

WEIGHT
(lbs.)

Some initial axial movement may occur in lug style restraints as the lugs seat. Movement is directly related to the size of the piping system
and the system pressure. In general terms movement of approximately 0.25" can be expected in restraints under 16. For larger sizes,
movement of approximately 0.4 may be seen. If this is critical to your application please contact Romac Engineering for
additional information.

7-10

July 5, 2010

ROMAC
INDUSTRIES,
INC.

RFCA for PVC Pipe

1-800-426-9341

Material Specifications

Flange Body: Ductile (nodular) iron, meeting or exceeding ASTM A


536, Grade65-45-12. Flange meets the dimensional requirements of
ANSI Class 125 and 150 bolt circles.
Gaskets: Compounded for water and sewer service in accordance
with ASTM D 2000 (Sizes 3 - 12" have flange O-Ring gasket). Other
compounds available for petroleum, chemical, or high temperature
service.
Gland: Romac RomaGrip for PVC (see page 7-7).
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting
or exceeding ASTM A 536.
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding
ASTM A 536. Heat treated using a proprietary process.
Lug Locators: Stainless steel.
T-bolts and Nuts: High strength low alloy steel T-head bolt. National
coarse rolled thread and heavy hex nut. Steel meets AWWA C111
composition specifications. Stainless steel bolts and nuts available
on request.
Coatings: Shop coat applied to cast parts for corrosion protection in
transit. Fusion bonded epoxy available on request.
Use: C900 4"-12", C905 14"-24" and, IPS 3"-12" Class 160 and
greater, scd 40 & 80. Contact Romac representative for thin wall pipe
such as IPS PVC (less than Class 160, etc.) C909 and Class 100
C900 (see installation instructions).

Not for use on metal or HDPE pipe. For applications on steel or ductile iron, please
contact your Romac representative.
LIST PRICE

NOM.
PIPE
SIZE

GASKET
RANGE

3"

3.50-3.96

8"

4: 5/8" x 3"

RFCA-PVC - 3.96

$150.67

$162.77

$170.32

$182.42

25

4"

4.50-4.80

9"

4: 3/4" x 31/2"

RFCA-PVC -4.80

189.29

215.39

213.85

239.95

31

6"

6.63-6.90

9.25"

6: 3/4" x 4"

RFCA-PVC - 6.90

241.86

281.02

275.11

314.27

41

8"

8.63-9.05

9.25"

6: 3/4" x 4"

RFCA-PVC - 9.05

325.52

364.68

365.75

404.91

53

10"

10.75-11.10

10.25"

8: 3/4" x 4"

RFCA-PVC - 11.10

622.00

674.22

709.74

761.95

83

12"

12.75-13.20

10.25"

8: 3/4" x 4"

RFCA-PVC - 13.20

644.41

696.63

752.14

804.17

110

14"

15.30

11.7"

10: 3/4" x 41/2"

RFCA-PVC -15.30

929.68

994.26

1,067.43

1,132.01

170

16"

17.40

11.7"

12: 3/4" x 41/2"

RFCA-PVC -17.40 1,278.12 1,355.10

1,462.42

1,539.40

200

18"

19.50

11.8"

12: 3/4" x 41/2"

RFCA-PVC -19.50 1,376.96 1,453.94

1,576.46

1,653.44

217

20"

21.60

11.8"

14: 3/4" x 41/2" RFCA-PVC - 21.60 1,560.59

1,651.35

1,812.34

1,903.10

256

24"

25.80

12"

RFCA-PVC - 25.80 1,860.07 1,974.31

2,145.07

2,259.31

305

LENGTH

GLAND BOLTS
QUANTITY: SIZE

16: 3/4" x 5"

CATALOG
NUMBER

Shopcoat
Shopcoat Fusion Epoxy Fusion Epoxy
w/Std. B&N w/304 SS B&N w/Std. B&N w/304SS B&N

WEIGHT
(lbs.)

To Order: Specify catalog number. NOTE: 3 - 12 special Romac gasket works on both IPS and C-900 ODs.
Example: For a 12" RFCA -PVC Order: RFCA-PVC - 13.20
7-11

July 5, 2010

ROMAC
INDUSTRIES,
INC.

Style DJ400
Dismantling Joint

Material Specifications

1-800-426-9341
Flange Spool: AWWA Class D Ring Flange, compatible with ANSI Class 125 and
150 bolt circles. For 3" - 12" sizes, pipe is Sch 40 ASTM A53. For 14" - 72" sizes,
ASTM A36 Carbon Steel. Other flange classes available. Bolts, nuts and gaskets
for flange end not supplied. For more information contact Romac Industries.
End Ring & Body: For 3" - 12" sizes, body and end ring are ASTM A536 ductile
(nodular) iron meeting or exceeding Grade 65-45-12. For 14" - 72" ASTM A36
Carbon Steel with AWWA C207 Class D flanges. 3" - 72" meet the dimensional
requirments of ANSI CLass 125 and 150 bolt circles.
Gaskets: Compounded for water and sewer service in accordance with ASTM D
2000 (ductile iron flange bodies, 3" - 12" have flange o-ring gaskets). Other compounds available for petroleum, chemical or high temperature services.
Bolts & Nuts: High strength low alloy steel bolts and nuts. Steel meets ASTM
A588. Type 304 and 316 Stainless Steel bolt material available.
Coating : Fusion bonded epoxy, NSF 61 certified.
Tie-Rods : High strength steel per ASTM A193 B7. Other lengths, materials and
higher pressures can be accomodated. For more information, contact your Romac
representative.

NOM.
PIPE
SIZE

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"
54"
60"
72"

LENGTH
NOM.

MIN.

ER BOLTS
CATALOG
NUMBER
QTY
SIZE
MAX.

8.00

7.00

9.00

DJ400-03

8.00

7.00

9.00

8.38

7.38

8.38

/8 - 11 x 7 /2

DJ400-04

/8 - 11 x 7 1/2

9.38

DJ400-06

/4 - 10 x 8

7.38

9.38

DJ400-08

/4 - 10 x 8

10.50

9.50

11.50

DJ400-10

10.50

9.50

11.50

DJ400-12

13.50

12.00

15.00

DJ400-14

13.50

12.00

15.00

13.75

12.25

13.75

LENGTH QTY

w/STD B&N

APPROX.
WEIGHT
w/304 SS B&N w/316 SS B&N (LBS.)

13.50

$492.48

$540.04

$595.43

31

/8 - 11

13.50

506.17

553.88

612.70

36

/4 - 10

15.00

601.93

692.36

747.76

55

/4 - 10

15.00

738.74

830.84

886.22

72

/8 - 11 X /8 - 9 x 9 /2

/8 - 9

17.75

1,053.38

1,190.85

1,246.25

108

/8 - 9 x 9

/8 - 9

17.75

1,354.35

1,495.49

1,550.89

134

/8 - 11 x 5

1-8

22.00

1,860.53

2,049.39

2,160.16

152

DJ400-16

10

/8 - 11 x 5

1-8

22.00

2,093.09

2,298.64

2,437.10

185

15.25

DJ400-18

10

/8 - 11 x 5

1 /8 - 7

23.25

2,284.62

2,866.38

3,087.94

201

12.25

15.25

DJ400-20

12

/8 - 11 x 5

1 1/8 - 7

23.25

2,585.60

3,295.64

3,531.04

239

14.25

12.75

15.75

DJ400-24

14

/8 - 11 x 5

1 /4 - 7

25.50

3,324.33

4,084.93

4,334.17

339

14.75

13.25

16.25

DJ400-30

16

/8 - 11 x 5

1 1/4 - 7

25.50

4,281.95

5,303.48

5,635.81

506

15.75

14.25

17.25

DJ400-36

18

/8 - 11 x 5

1 /2 - 6

27.50

5,800.48

7,519.04

7,865.22

757

16.50

15.00

18.00

DJ400-42

20

/8 - 11 x 6

1 1/2 - 6

29.25

7,606.30

9,360.72

9,762.29

1,005

16.75

15.25

18.25

DJ400-48

22

/8 - 11 x 6

1 /2 - 6

29.25

10,561.25

12,780.99

13,265.65

1,260

17.75

16.25

19.25

DJ400-54

24

/8 - 11 x 6

1 3/4 - 5

31.75

14,227.60

17,710.60

18,652.20

1,657

18.00

16.50

19.50

DJ400-60

28

/8 - 11 x 6

1 /4 - 5

31.75

25,801.20

30,588.50

31,751.67

1,993

18.75

17.25

20.25

DJ400-72

32

/8 - 11 x 6

1 3/4 - 5

33.50

10

32,449.87

38,896.84

40,503.11

2,960

To Order: Specify catalog number.


Example: For a 12" DJ400 Order: DJ400-12

7-12

SIZE
(UNC)
5
/8 - 11

LIST PRICE

TIE-RODS

July 5, 2010

ROMAC
INDUSTRIES,
INC.

Style DJ405
Dismantling Joint

1-800-426-9341

Material Specifications

Flange Spool: AWWA C207 Class D, meets the dimensional requirements of ANSI Class 125 and 150 bolt circles. For 3" - 12" sizes, pipe
is Sch 40 ASTM A53. For 14" - 24" pipe material is ASTM A36. Bolts,
nuts and gaskets for flange end not supplied.
Flange Body: ASTM A536 ductile (nodular) iron meeting or exceeding Grade 65-45-12. Flange meets the dimensional requirements of

ANSI Class 125 and 150 bolt circles.

Gaskets: Compounded for water and sewer service in accordance


with ASTM D 2000 (Sizes 3 - 12" have flange O-Ring gasket). Other
compounds available for petroleum, chemical, or high temperature
service.
Gland: Romac RomaGrip. See page 7-6.
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting or
exceeding ASTM A 536.
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding ASTM
A 536. Heat treated using a proprietary process.
Lug Locators: Polyurethane, a thermal plastic.
T-bolts and Nuts: High strength low alloy steel T-head bolt. National coarse
rolled thread and heavy hex nut. Steel meets AWWA C111 composition
specifications. Stainless steel bolts and nuts available on request.
Coatings: Fusion bonded epoxy, NSF 61 certified.

NOM.
PIPE
SIZE

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"

LENGTH

To Order: Specify catalog number.


Example: For a 12" DJ405 Order: DJ405-12

SIZE

LENGTH

ALLOWABLE
DEFLECTION
(degrees)

T-BOLTS

LIST PRICE

NOM.

MIN.

CATALOG
MAX. NUMBER QTY

11.50

10.00

13.00

DJ405-03

5/8"

3.75

2.0

615.61

630.07

33

12.75

11.00

14.50

DJ405-04

3/4"

4.25

3.5

632.73

663.96

46

13.50

11.50

15.50

DJ405-06

3/4"

4.25

3.5

752.42

799.23

68

13.50

11.50

15.50

DJ405-08

3/4"

4.25

3.3

923.43

970.23

94

14.75

12.50

17.00

DJ405-10

3/4"

4.25

3.0

1,316.74

1,379.14

143

14.75

12.50

17.00

DJ405-12

3/4"

4.25

3.0

1,692.98

1,758.81

193

19.25

16.75

21.75

DJ405-14

10

3/4"

4.50

2.0

2,325.68

2,402.87

297

19.25

16.75

21.75

DJ405-16

12

3/4"

4.50

2.0

2,721.02

2,813.02

352

20.25

17.75

22.75

DJ405-18

12

3/4"

4.50

1.5

3,084.28

3,176.25

390

20.25

17.75

22.75

DJ405-20

14

3/4"

4.50

1.5

3,490.55

3,599.02

457

21.25

18.75

23.75

DJ405-24

16

3/4"

5.00

1.5

4,487.85

4,624.39

569

w/STD B&N

w/304 SS B&N

APPROX.
WEIGHT
(LBS.)

Some initial axial movement may occur in lug style restraints as the lugs seat. Movement is directly related to the size of the piping system
and the system pressure. In general terms movement of approximately 0.25" can be expected in restraints under 16. For larger sizes,
movement of approximately 0.4 may be seen. If this is critical to your application please contact Romac Engineering for additional
information.

7-13

ROMAC
INDUSTRIES,
INC.

1-800-426-9341

July 5, 2010

Flexijoint
Flexible Expansion Joint

USE: The FlexiJoint is a flexible ductile iron fitting,


developed to accommodate pipeline forces that result
in damaged pipe or loss of service. The FlexiJoint is
designed to compensate for expansion, contraction,
rotation, bending and settlement of your pipeline all at
the same time, with one fitting.

U.S. Patent: 5,897,146

Material Specifications

MATERIALS
Castings: The Casing, Ball and Sleeve are cast of
ductile (nodular) iron, meeting or exceeding ASTM
A 536, Grade 65-45-12.
Flange Ends: Flanges meet the dimensional requirements of ANSI Class 125 and 150 bolt circles.
MJ Ends: Mechanical Joint ends meet the
dimensional requirements of either ANSI/AWWA C111/
A21.11 or ANSI/AWWA C153/A21.53 depending on
size.
MJ Restraint: To securely fix MJ ends of the
FlexiJoint, Romac Grip Rings or Roma Grip can be
supplied.
Lock Ring: Series 400 stainless steel. Limits expansion and contraction of FlexiJiont up to maximum
working pressure. Standard MJ gasket is used with this
fitting. See ANSI/AWWA C111/A21.11 for specifications. Transition gaskets may be used for steel (IPS)
pipe size PVC.
Ring Gaskets: Ring gaskets are made of dual durometer Ethylene Propylene Diene Methylene rubber
(EPDM) compounded for water and sewer service.
Casing Covers: Covers are made of Ethylene
Propylene Diene Methylene (EPDM) compounded for
water and sewer service.
Coatings: The entire fitting is lined and coated with
fusion bonded epoxy.

FlexiJoint with flanged ends

Protective Sleeve: Polyethylene sleeve, 8 mils thick to


cover entire FlexiJoint assembly after installation. Provided
with flexible rubber bands to secure to pipe ends and
FlexiJoint.
Pressure: When properly installed the Flexijoint can be
used at working pressures up to 350 psi.

FlexiJoint with mechanical joint ends

To Order: Specify Part Number and contact Romac Quotations Department


Example: For a 3" Flange to Flange Flexijoint with
an offset of 4" Order: 221-01-0314
7-14

February 19, 2011

ROMAC
INDUSTRIES,
INC.

Flexijoint
Flexible Expansion Joint

1-800-426-9341

3" - 24" Dimensions


NOM OFFSET
SIZE

3"

4"

6"

8"

10"

12"

14"

16"

18"

20"

24"

4
8
12
16
20
4
8
12
16
20
4
8
12
16
20
4
8
12
16
20
4
8
12
16
20
4
8
12
16
20
4
8
12
16
20
4
8
12
16
20
4
8
12
16
20
4
8
12
16
20
4
8
12
16
20

6.8

6.2

8.2

5.7

11.9

7.0

6.4

9.4

6.3

13.2

7.9

7.5

11.9

7.4

15.6

8.8

8.0

14.4

8.7

18.1

9.3

8.6

16.9

10.1

20.7

10.0

9.2

19.4

11.3

23.7

10.9

11.0

21.7

12.7

26.2

11.7

11.7

24.1

14.0

28.6

12.5

13.7

14.9

12.3

13.2

14.5

26.3

29.2

34.7

15.1

16.9

19.7

30.9

34.3

39.4

FLANGE
X
FLANGE
L1
24.7
35.7
46.7
57.7
68.7
26.7
37.7
49.7
60.7
72.7
28.9
40.9
52.9
65.9
77.9
31.1
44.1
57.1
70.1
83.1
33.6
46.6
60.6
74.6
88.6
35.5
50.5
65.5
80.5
95.5
42.9
55.9
69.9
84.9
99.9
46.7
57.7
72.7
87.7
102.7
49.0
60.0
74.0
89.0
104.0
52.9
61.9
77.9
92.9
107.9
56.2
64.2
80.2
95.2
110.2

MJ
X
FLANGE
L1
24.1
35.1
46.1
57.1
68.1
26.1
37.1
49.1
60.1
72.1
28.6
40.6
52.6
65.6
77.6
30.3
43.3
56.3
69.3
82.3
32.9
45.9
59.9
73.9
87.9
34.7
49.7
64.7
79.7
94.7
43.0
56.0
70.0
85.0
100.0
46.5
57.5
72.5
87.5
102.5
48.7
59.7
73.7
88.7
103.7
52.4
61.4
77.4
92.4
107.4
55.8
63.8
79.8
94.8
109.8

MJ
X
MJ
L1
23.5
34.5
45.5
56.5
67.5
25.5
36.5
48.5
59.5
71.5
28.2
40.2
52.2
65.2
77.2
29.5
42.5
55.5
68.5
81.5
32.2
45.2
59.2
73.2
87.2
33.9
48.9
63.9
78.9
93.9
43.1
56.1
70.1
85.1
100.1
46.4
57.4
72.4
87.4
102.4
48.5
59.5
73.4
88.5
103.5
51.9
60.9
76.9
91.9
106.9
55.4
63.4
79.4
94.4
104.4

TOTAL
EXPANSION ANGLE

L2
11.2
22.2
33.2
44.2
55.2
12.6
23.6
35.6
46.6
58.6
13.2
25.2
37.2
50.2
62.2
13.4
26.4
39.4
52.4
65.4
14.9
27.9
41.9
55.9
69.9
15.4
30.4
45.4
60.4
75.4
21.0
34.0
48.0
63.0
78.0
23.0
34.0
49.0
64.0
79.0
23.9
34.9
48.9
63.9
78.9
25.5
34.5
50.5
65.5
80.5
26.5
34.5
50.5
65.5
80.5

FLANGED END

A
C

4.00

20.0

MJ END

E
D

4.00

19.0

6.26

18.0

6.26

17.0

6.26

16.0

7.88

15.0

C
ANGLE

OFFSET

L2

EXPANSION / 2

EXPANSION / 2
L1
SECTION A-A

FLANGE X FLANGE
7.88

15.0

9.44

15.0

L2

B
6

L1
SECTION B-B

9.44

FLANGE X MJ

15.0

B
1

L2
2

B
5

SET

11.82

15.0

L1
SECTION C-C

11.82

15.0

MJ X MJ

Note: Dimension L1 Equals Midpoint of Expansion.


See page 7-16 for weights.

7-15

July 5, 2010

ROMAC
INDUSTRIES,
INC.

Flexijoint
Flexible Joint

1-800-426-9341
MJ X MJ
FLANGE X MJ
FLANGE X FLANGE
NOM OFFSET
Approx.
Approx.
*Length / Part Number Weight (lbs.) *Length / Part Number Weight (lbs.) *Length / Part Number
SIZE

Approx.
Weight (lbs.)

LIST
PRICE

4.0
8.0
12.0
16.0
20.0

24.67
35.67
46.67
57.67
68.67

/
/
/
/
/

221-01-0314
221-01-0325
221-01-0336
221-01-0347
221-01-0358

97
110
123
136
149

24.07
35.07
46.07
57.07
68.07

/
/
/
/
/

221-03-0314
221-03-0325
221-03-0336
221-03-0347
221-03-0358

93
106
119
132
145

23.47
34.47
45.47
56.47
67.47

/
/
/
/
/

221-02-0314
221-02-0325
221-02-0336
221-02-0347
221-02-0358

95
108
121
134
147

POA

4.0
8.0
12.0
16.0
20.0

26.66
37.66
49.66
60.66
72.66

/
/
/
/
/

221-01-0416
221-01-0427
221-01-0439
221-01-0450
221-01-0462

138
155
173
189
207

26.06
37.06
49.06
60.06
72.06

/
/
/
/
/

221-03-0416
221-03-0427
221-03-0439
221-03-0450
221-03-0462

128
145
163
179
197

25.46
36.46
48.46
59.46
71.46

/
/
/
/
/

221-02-0416
221-02-0427
221-02-0439
221-02-0450
221-02-0462

133
150
168
184
202

POA

4.0
8.0
12.0
16.0
20.0

28.92
40.92
52.92
65.92
77.92

/
/
/
/
/

221-01-0617
221-01-0629
221-01-0641
221-01-0654
221-01-0666

215
245
274
307
336

28.55
40.55
52.55
65.55
77.55

/
/
/
/
/

221-03-0617
221-03-0629
221-03-0641
221-03-0654
221-03-0666

200
230
260
292
321

28.18
40.18
52.18
65.18
77.18

/
/
/
/
/

221-02-0617
221-02-0629
221-02-0641
221-02-0654
221-02-0666

208
237
267
299
329

POA

4.0
8.0
12.0
16.0
20.0

31.07
44.07
57.07
70.07
83.07

/
/
/
/
/

221-01-0818
221-01-0831
221-01-0844
221-01-0857
221-01-0870

331
372
414
456
498

30.27
43.27
56.27
69.27
82.27

/
/
/
/
/

221-03-0818
221-03-0831
221-03-0844
221-03-0857
221-03-0870

303
344
386
428
470

29.47
42.47
55.47
68.47
81.47

/
/
/
/
/

221-02-0818
221-02-0831
221-02-0844
221-02-0857
221-02-0870

317
358
400
442
484

10"

4.0
8.0
12.0
16.0
20.0

33.61
46.61
60.61
74.61
88.61

/
/
/
/
/

221-01-1020
221-01-1033
221-01-1047
221-01-1061
221-01-1075

466
520
578
637
695

32.91
45.91
59.91
73.91
87.91

/
/
/
/
/

221-03-1020
221-03-1033
221-03-1047
221-03-1061
221-03-1075

428
482
541
599
657

32.21
45.21
59.21
73.21
87.21

/
/
/
/
/

221-02-1020
221-02-1033
221-02-1047
221-02-1061
221-02-1075

447
501
559
618
676

12"

4.0
8.0
12.0
16.0
20.0

35.48
50.48
65.48
80.48
95.48

/
/
/
/
/

221-01-1221
221-01-1236
221-01-1251
221-01-1266
221-01-1281

630
708
787
865
943

34.68
49.68
64.68
79.68
94.68

/
/
/
/
/

221-03-1221
221-03-1236
221-03-1251
221-03-1266
221-03-1281

561
640
718
796
874

33.88
48.88
63.88
78.88
93.88

/
/
/
/
/

221-02-1221
221-02-1236
221-02-1251
221-02-1266
221-02-1281

596
674
752
830
908

4.0
8.0
12.0
16.0
20.0

42.88
55.88
69.88
84.88
99.88

/
/
/
/
/

221-01-1427
221-01-1440
221-01-1454
221-01-1469
221-01-1484

832
909
993
1,082
1,171

42.98
55.98
69.98
84.98
99.98

/
/
/
/
/

221-03-1427
221-03-1440
221-03-1454
221-03-1469
221-03-1484

776
853
937
1,026
1,115

43.08
56.08
70.08
85.08
100.08

/
/
/
/
/

221-02-1427
221-02-1440
221-02-1454
221-02-1469
221-02-1484

804
881
965
1,054
1,143

POA

4.0
8.0
12.0
16.0
20.0

46.42
57.42
72.42
87.42
102.42

/
/
/
/
/

221-01-1629
221-01-1640
221-01-1655
221-01-1670
221-01-1685

1,090
1,166
1,270
1,374
1,477

46.42
57.42
72.42
87.42
102.42

/
/
/
/
/

221-03-1629
221-03-1640
221-03-1655
221-03-1670
221-03-1685

1,034
1,110
1,214
1,318
1,421

46.42
57.42
72.42
87.42
102.42

/
/
/
/
/

221-02-1629
221-02-1640
221-02-1655
221-02-1670
221-02-1685

1,062
1,138
1,242
1,346
1,449

POA

4.0
8.0
12.0
16.0
20.0

48.98
59.98
73.98
88.98
103.98

/
/
/
/
/

221-01-1830
221-01-1841
221-01-1855
221-01-1870
221-01-1885

1,307
1,394
1,505
1,625
1,744

48.74
59.74
73.74
88.74
103.74

/
/
/
/
/

221-03-1830
221-03-1841
221-03-1855
221-03-1870
221-03-1885

1,259
1,346
1,457
1,577
1,696

48.50
59.50
73.50
88.50
103.50

/
/
/
/
/

221-02-1830
221-02-1841
221-02-1855
221-02-1870
221-02-1885

1,283
1,370
1,481
1,601
1,720

20"

4.0
8.0
12.0
16.0
20.0

52.90
61.90
77.90
92.90
107.90

/
/
/
/
/

221-01-2032
221-01-2041
221-01-2057
221-01-2072
221-01-2087

1,755
1,844
2,004
2,153
2,303

52.40
61.40
77.40
92.40
107.40

/
/
/
/
/

221-03-2032
221-03-2041
221-03-2057
221-03-2072
221-03-2087

1,667
1,756
1,916
2,065
2,215

51.90
60.90
76.90
91.90
106.90

/
/
/
/
/

221-02-2032
221-02-2041
221-02-2057
221-02-2072
221-02-2087

1,711
1,800
1,960
2,109
2,259

POA

24"

4.0
8.0
12.0
16.0
20.0

56.22
64.22
80.22
95.22
110.22

/
/
/
/
/

221-01-2433
221-01-2441
221-01-2457
221-01-2472
221-01-2487

2,402
2,503
2,704
2,893
3,081

55.82
63.82
79.82
94.82
109.82

/
/
/
/
/

221-03-2433
221-03-2441
221-03-2457
221-03-2472
221-03-2487

2,290
2,391
2,592
2,781
2,969

55.42
63.42
79.42
94.42
109.42

/
/
/
/
/

221-02-2433
221-02-2441
221-02-2457
221-02-2472
221-02-2487

2,349
2,447
2,648
2,837
3,025

POA

3"
4"
6"
8"

14"
16"
18"

Larger Sizes Available Upon Request


7-16

POA

POA

POA



POA

* Length shown is nominal, or shipped length

July 5, 2010

ROMAC
INDUSTRIES,
INC.

Romac Field Flange

Material Specifications

1-800-426-9341
Castings: Ductile iron per ASTM A 536, Grade 6545-12. Flange in accordance with ANSI Class 150
drilling. Black shopcoat.
Set Screws: 5/8" x 2", 4140 steel alloy. Screws are
designed with a unique TRUE TORQUE head
(7/16", 12 point) which will shear off at approximately
80 ft-lbs. of torque.
Gaskets: SBR per ASTM D-2000 MBA 710, compounded for water and sewer service. Other compounds available on request.
Use: The Field Flange joins plain-end pipe of
ductile iron and steel sizes to flanged fittings. It
requires no threading or welding.
Not for use on PVC pipe or plain end mechanical
joint fittings.

6" Field Flange

NOM.
PIPE
SIZE

4"
6"

8"

10"

12"
1

CATALOG
NUMBER

SET SCREWS
NUMBER: SIZE

APPROX.
WEIGHT
(lbs.)

WORKING
PRESSURE
PSI 1

MAXIMUM JOINT
DEFLECTION

LIST PRICE
GASKET ONLY FIELD FLANGE
ONLY
MJ x IPS MJ x CI

4" Field Flange

4: 5/8" x 2"

11 #

300

$91.32

6" Field Flange

8: 5/8" x 2"

16 #

300

8" Field Flange

8: 5/8" x 2"

19 #

300

10" Field Flange

12: 5/8" x 2"

31 #

250

246.52

12" Field Flange

12: 5/8" x 2"

43 #

175

1.5

287.19

For Gasket
Prices, See
Page 9-3.

98.33
114.94

Based on test pressure of at least


two times rated pressure.

Note: Not recommended for use on Class 50 ductile iron pipe.

To Order: Specify catalog description.

FIELD FLANGE INSTALLATION INSTRUCTIONS

1. Cut pipe to length. Pipe must be cut square and clean.


2. Slip flange over end of pipe. Tighten pins so that they are touching the pipe all around. Inspect to
make sure that any gap between pipe and flange is even all the way around the pipe.
3. Tap flange into place. Face of the flange should be flush with the end of the pipe.
4. Tighten pins evenly, checking to be sure that even gap between pipe and flange is maintained.
Continue until 80-85 ft-lbs. torque is reached or until the pin heads break off above the notch.
5. Stretch gasket over end of pipe and press firmly into flange.
6. Bolt Field Flange to its mating flange.

7-17

January 11, 2011

ROMAC
INDUSTRIES,
INC.

Romac Ductile Lug

Material Specifications

1-800-426-9341
Lug: Ductile iron per ASTM A 536,
Grade 65-45-12.
Use: The Ductile Lug is designed to
facilitate the restraining of pipe joints to
prevent pull-out.
Accommodates 3/4" rod.
Max. Load: 7,500 lbs.
15

CATALOG NUMBER

APPROX. WEIGHT
(lbs.)

LIST PRICE

.844 #

$3.91

Ductile Lug

3 5/8"

/32"

Ductile lugs are packaged 50 per box. To Order: Specify catalog number.

Material Specifications

90 Eye Bolt
Eye Bolt: 3/4" UNC rolled thread,
high strength, low alloy steel per
AWWA C111 (Corten or Mayari-R).
Nut and Washer: 3/4" heavy hex,
high strength low alloy steel.
Use: Facilitate the restraining of
pipe joints to prevent pull-out.

1.875"

Accommodates 3/4" rod.

2.75"

Max. Load: 7,500 lbs.


5.00"

ITEM

CATALOG
NUMBER

1 - 200

LIST PRICE EACH per QUANTITY


400
600
800
1000

APPROX.
WEIGHT (lbs.)

/4" Eye-Bolts

EYE-3/4

$9.81

$9.74

$9.67

$9.58

$9.46

200 # / crate

/4" Nuts

HH-3/4

1.55

1.49

1.44

1.37

1.30

40 # / crate

/4" Washers

WASHER-3/4

1.37

1.29

1.29

1.23

1.14

4 # / 100

Bolts and nuts are packaged 200 per crate.


7-18

To Order: Specify catalog number.

July 5, 2010

ROMAC
INDUSTRIES,
INC.

Romac Harness Lugs

Material Specifications

1-800-426-9341
Harness Lug: ASTM A36 Steel, profile shape cut with
plasma arc or oxy-fuel. Holes plasma arc cut or drilled.
Stainless steel optional.

Harness Lug
Tie-Rod

Tie-rods: All Thread Rod. Alloy steel per ASTM A193


Grade B7. Stainless steel, type 304 per ASTM A193
Grade B8. Stainless steel, type 316 per Grade B8M
Coating: Bare, shopcoat paint for corrosion
protection in transit, or fusion bonded epoxy.
Flange Compatibility: Designed for use with an ANSI
B16.1 Cls 125, ANSI B16.5 Cls 150, AWWA C207 Cls B,
AWWA C207 Cls D, or AWWA C207 Cls E flange. Radius
of lug designed to provide clearance on the majority of
high hub threaded ductile iron flanges. Lugs for Cls 250 /
300 are also available.
CAUTION: Some threaded ductile iron flanges
have large diameter hubs which may interfere with
harness lug radius. Check lug diameter (pg. 7-20
through 7-22) for clearance over flange hub.

Three-Hole Triangular

Three-Hole Rectangular

TIE ROD + 1/8

R1.00

TIE ROD + 1/8


0.50 MAX

FLANGE
BOLT HOLE + 3/16

.75 MAX.

1.50
1.13

FLANGE
HOLE + 3/16"
"D"

1.13
DETAIL A
STYLE 490
[ROMAC STANDARD]
&
STYLE 494
[STANDARD THICKNESS]

"D"

DETAIL A
STYLE 492
[P110 SPECIFICATION]

TIE RODS - All Thread Rod with 4 Heavy Hex Nuts


SIZE
(UNC)


5/8 "
3 "

/4
7 "


/8

1"

11/8"

11/4"

11/2"

13/4"

LIST PRICE - STANDARD LENGTH


304 STAINLESS STEEL (A193 GR B8)

ALLOY STEEL (A193 GR B7)

316 STAINLESS STEEL (A193 GR B8M)

18" 24" 30" 36" 42" 48" 18" 24" 30" 36" 42" 48" 18" 24" 30" 36" 42" 48"
$12.97

$16.51

$20.18 $23.58 $27.11

$30.65

$59.76 $72.49

$85.69

$97.91 $110.62 $123.33

$95.71 $114.82 $134.71 $153.07 $172.18 $191.29

21.44

27.29

33.36

38.98

44.82

50.64

84.20

102.27

121.07

138.40

156.49

174.56

147.27 176.16 206.20 233.93 262.82

291.71

29.08

35.82

42.55

49.28

56.02

62.76

120.76 147.84

173.89

198.89

224.93

250.98

223.11 265.44 309.44 350.09 392.40

434.70

45.27

54.60

63.60

72.22

81.20

90.20

183.07 218.62

252.80

285.62

319.80

353.98

257.69 358.58 417.62 474.31 533.36

592.42

55.69

68.64

81.09

93.07 105.51

117.98

250.62 301.42

350.29

397.20

446.04

494.91

391.11 466.16 538.31 607.58 679.73

751.89

80.02

96.18

111.69 126.60 142.13

157.64

335.42 401.49

465.02

528.56

589.53

653.07

496.09 592.20 684.62 777.02 865.76

958.18

118.51

141.89

164.36 185.91 207.38

230.84

511.51 608.71

702.18

791.89

885.36

978.82

784.29 935.62 1,081.16 1,220.84 1,366.38 1,511.89

289.86

353.22

414.25 472.84 533.87

595.92

750.71 888.71 1,021.38 1,148.76 1,281.44 1,414.11 1,187.78 1,417.20 1,637.78 1,849.53 2,070.13 2,290.71

To Order: Specify size, length and type of steel. To determine the


number of necessary tie-rods see harness lug charts on pages 7-20,
7-21 and 7-22.

7-19

July 5, 2010

ROMAC
INDUSTRIES,
INC.

Style "490" Triangular Harness Lugs

1-800-426-9341

TIE ROD +1/8"


0.50 MAX

CUSTOMER TO VERIFY LUG


CLEARANCE OVER FLANGE HUB
FOR THREADED DI FLANGES
SEE D IN TABLES

FLANGE
BOLT HOLE + 3/16

A
B

"D"

D
B

FLANGE
OD
FLANGE
HUB
SECTION B-B

DETAIL A
STYLE 490
[ROMAC STANDARD]

STYLE 490 - ROMAC STANDARD LUG - "3 HOLE TRIANGULAR"


FLANGE
SIZE

3 " *
4 " *
6 " *
8 " *
10" *
12" *
14"
16"
18"
20"
24"
30"
36"
42"
48"
54"
60"
66"
72"

REQUIRED TIE-ROD QUANTITY


MAXIMUM PRESSURE
50 PSI

100 PSI

150 PSI

200 PSI

275 PSI

LIST PRICE EACH


(two lugs required per rod)
BARE

SHOPCOAT

LUG
DIAMETER

EPOXY

(FOR CLEARANCE)
D

/8

$49.19
$47.92
0.50

$56.44

4.80

/8

64.58
63.31
0.50

68.20

6.38

/8

77.14
75.87
0.75

83.24

8.16

/8

96.20
94.93
0.75

93.47

10.38

/4

112.71
111.44
121.47
1.00

12.68

/8

134.13
132.86
1.00

147.78

15.12

143.91
142.64
149.62
1.00

16.68

152.09
150.82
1.00

161.40

19.32

163.60
162.33
1.00

167.78

20.90

174.71
173.44
1.00

181.64

23.00

184.20
181.93
1.00

191.79

27.28

1 1/4

243.27
242.00
243.98
1.25

33.82

12

1 1/4

243.33
252.12
1.25

40.12

12

16

1 1/4

261.10
260.01
257.65
1.25

46.68

11

15

1 1/2

512.82
511.55
533.33
1.75

52.82

10

14

18

1 1/2

569.80
568.53
586.09
1.75

59.26

13

17

23

1 1/2

584.80
583.53
1.75

65.76

11

15

20

1 3/4

613.02
611.75
650.40
2.00

72.00

13

18

24

1 3/4

784.31
783.04
2.00

79.00

STYLE 490 REQUIREMENTS:


1.) DRAWING REFERENCES: 3" - 12" B3305-A; 14" - 72" B3292-A
2.) (2) LUGS REQUIRED PER TIE ROD
3.) 4 NUTS REQUIRED PER TIE ROD, (DOUBLE NUT CONFIGURATION.)
4.) TIE ROD SIZE VARIES, SEE TABLE

To Order: Specify style, flange size and coating option.


For Tie-Rods see page 7-19.

7-20

TIE-ROD
LUG
SIZE
THICKNESS
(UNC)

252.21

608.82

838.58

CAUTION: Some threaded ductile iron flanges have large


diameter hubs which may interfere with harness lug radius.
Check lug diameter (above) for clearance over flange hub.
*NOTE: Harness Lugs used with Romac FCA501s require longer flange and
through bolts than what are provided as standard with 3" - 12" FCA501s.
10" FCA501s require special considerations. Contact Romac Engineering for
more information.

July 5, 2010

ROMAC
INDUSTRIES,
INC.

Style "494" Triangular Harness Lugs

1-800-426-9341

TIE ROD + 1/8


0.50 MAX

FLANGE
BOLT HOLE + 3/16

"D"
DETAIL A
STYLE 494
[STANDARD THICKNESS]

STYLE 494 - STANDARD THICKNESS - "3 HOLE TRIANGULAR"


FLANGE
SIZE

3 " *
4 " *
6" *
8" *
10" *
12" *
14"
16"
18"
20"
24"
30"
36"

LIST PRICE EACH


(two lugs required per rod)

REQUIRED TIE-ROD QUANTITY TIE-ROD


LUG
MAXIMUM PRESSURE
SIZE
(UNC) THICKNESS

100 PSI
200 PSI

BARE

EPOXY

(FOR CLEARANCE)
D

3/4

1.00

$ 57.84
$56.57

$66.10

4.75

3/4


71.87
70.60
1.00

75.89

5.57

3/4


85.82
84.55
92.64
1.00

7.81

3/4


107.00
105.73
1.00

103.98

9.98

3/4


111.71
110.44
1.00

120.47

12.31

3/4


133.13
131.86
146.78
1.00

14.41

3/4


142.91
141.64
1.00

148.62

16.50

3/4


151.09
149.82
160.40
1.00

18.69

3/4


162.60
161.33
1.00

166.78

20.78


173.71
172.44
1.25

180.61

22.88


183.20
1.25

181.93
190.79

27.07

10


225.27
1.25

224.00
234.59

33.00

14


233.98
232.71
1.25

STYLE 494 REQUIREMENTS:


1.) DRAWING REFERENCES: B2784-A
2.) FOR SIMPLICITY, LUG THICKNESSES AND TIE ROD SIZES ARE STANDARDIZED
3.) DEVELOPED FROM CUSTOMER REQUESTS AND DETAILS
4.) (2) LUGS REQUIRED PER TIE ROD
5.) 4 NUTS REQUIRED PER TIE ROD, (DOUBLE NUT CONFIGURATION.)

To Order: Specify style, flange size and coating option.


For Tie-Rods see page 7-19.

SHOPCOAT

LUG
DIAMETER

242.51

39.37

CAUTION: Some threaded ductile iron flanges have large


diameter hubs which may interfere with harness lug radius.
Check lug diameter (above) for clearance over flange hub.
*NOTE: Harness Lugs used with Romac FCA501s require longer flange
and through bolts than what are provided as standard with 3" - 12"
FCA501s. 10" FCA501s require special considerations.
Contact Romac Engineering for more information.

7-21

July 5, 2010

ROMAC
INDUSTRIES,
INC.

Style "492" Rectangular Harness Lugs

1-800-426-9341

R1.00

TIE ROD + 1/8

.75 MAX.

1.50
1.13

FLANGE
HOLE + 3/16"
1.13

"D"

DETAIL A
STYLE 492
[P110 SPECIFICATION]

STYLE 492 - SPECIFICATION P110 - "3 HOLE RECTANGULAR"


REQUIRED TIE-ROD QUANTITY, MAXIMUM PRESSURE

FLANGE
50 TIESIZE
PSI ROD
SIZE

3 " *
4 " *
6 " *
8 " *
10" *
12" *
14"
16"
18"
20"
24"
30"
36"
42"
48"
54"

100
PSI

TIEROD
SIZE

150
PSI

TIEROD
SIZE

200
PSI

TIEROD
SIZE

250
PSI

3/4

0.75

3/4

0.75

3/4

$61.20
$59.93
1.00

$73.31

4.75

3/4

0.75

3/4

0.75

3/4

75.78
74.51
1.00

79.96

5.57

3/4

0.75

3/4

0.75

3/4

90.30
89.03
1.00

97.39

7.81

3/4

0.75

3/4

0.75

3/4

112.32
111.05
109.18
1.00

9.98

3/4

0.75

3/4

0.75

3/4

117.22
115.95
1.00

126.33

12.31

3/4

0.75

3/4

0.75

139.50
138.23
1.00

153.69

14.41

3/4

0.75

3/4

146.67
145.40
1.00

155.61

16.50

3/4

0.75

158.17
156.90
1.00

167.86

18.69

3/4

0.75

170.14
168.87
176.49
1.00

20.78

3/4

181.70
180.43
188.19
1.00

22.88

3/4

NA

NA

NA

NA

191.57
190.30
199.47
1.00

27.07

12

NA

NA

NA

NA

255.11
253.84
1.00

262.19

33.00

12

NA

NA

NA

NA

NA

NA

264.52
263.25
1.00

287.14

39.37

15

NA

NA

NA

NA

NA

NA

245.75
244.48
1.00

313.12

45.56

10

20

NA

NA

NA

NA

NA

NA

338.83
337.56
1.00

346.31

52.00

13

NA

NA

NA

NA

NA

NA

NA

NA

384.79
383.52
393.31
1.00

58.25

STYLE 492 REQUIREMENTS:


1.) HARNESS PLATE THICKNESS IS 1.0"
2.) TIE ROD SIZE IS 3/4" OR 1", DEPENDING UPON PIPE THRUST, SEE TABLE
3.) PIPE THRUST BASED ON TEST PRESSURE
4.) (2) LUGS REQUIRED PER TIE ROD
5.) 4 NUTS REQUIRED PER TIE ROD, (DOUBLE NUT CONFIGURATION.)

To Order: Specify style, flange size and coating option.


For Tie-Rods see page 7-19.

7-22

LUG
LIST PRICE EACH
LUG
TIE- THICK- (two lugs required per rod) DIAMETER
(FOR CLEARANCE)
ROD NESS
D
SIZE
BARE SHOPCOAT EPOXY

CAUTION: Some threaded ductile iron flanges have large


diameter hubs which may interfere with harness lug radius.
Check lug diameter (above) for clearance over flange hub.
*NOTE: Harness Lugs used with Romac FCA501s require longer
flange and through bolts than what are provided as standard with
3" - 12" FCA501s. 10" FCA501s require special considerations.
Contact Romac Engineering for more information.

July 5, 2010

ROMAC
INDUSTRIES,
INC.

A.W.W.A Manual M11


Harness Restraint

1-800-426-9341

Material Specifications

Restraint Rings: This weldment is manufactured


from ASTM A36 Steel with a minimum yield stress
of 36,000 psi. Two of these are required, one on
each side of the coupling.
Tie Rods: High tensile alloy steel per ASTM A193
grade B7. Type 304 or 316 stainless steel is optional
and requires twice as many rods.
Coating: Bare, unless otherwise specified.
Pressure: The standard design pressures of 50,
100, 150, 200, & 250 psi are specified in the AWWA
M11 manual. These pressures specify the tie rod
quantities and diameter. Other pressures can be
accommodated.
Ring Tolerance: The Harness weldment inner
diameter (ID) is manufactured with a 3/16 inch (on
diameter) clearance between the specified pipe OD
up through 24 inch and inch larger than 24 inch.
Sizes: 6 96 for steel pipe. Other sizes available
on request.

Romac manufactures joint harnesses as specified per AWWA M11,


Chapter 13, designed to restrain flexible couplings (Style 501 and Style 400)
on steel pipelines. These harness assemblies are field welded in place.

STEEL PIPE

FLEXIBLE
COUPLING

TIE-RODS

HARNESS
RESTRAINT

Contact your Romac representative for more information.


All prices: Priced On Application.
7-23

ROMAC
INDUSTRIES,
INC.

1-800-426-9341

7-24

July 5, 2010

Notes

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