Prime 4 PD Meter
Prime 4 PD Meter
Prime 4 PD Meter
PRIME 4
Specications
Issue/Rev. 1.7 (2/13) Bulletin SS01096
The Smith Meter PRIME 4 Meter is a 4", single-case, positive displacement meter designed for maximum accuracy and reliability. The PRIME 4 is ideal for loading rack service and custody transfer of petroleum products. Applications include gasolines and oxygenates, ethanol, kerosene, diesel fuel, jet fuels, and fuel oils.
Features
Superior Accuracy Minimal slippage for outstanding linearity and maximum accuracy. Low Pressure Drop A unique flow pattern minimizes pressure drop to less than 3.2 psi at extended maximum ow. Superb Reliability Unique design with only three moving parts means low initial cost and minimum maintenance. Direct pulse output eliminates the mechanical drive train resulting in fewer parts to fail and no need for a packing gland. Long Service Life Horizontal rotor and specially designed journal bearings minimize wear. Long-Term Stability Polyketone blades show decreased wear over time keeping the meter stable between proving intervals and resulting in time and cost savings.
Options
Quadrature (Dual Output Signal) Two discrete pulse channels are generated 90 electrical degrees out-of-phase with each other. By monitoring these signals with a pulse sequence comparator, the integrity of the system can be checked for pulse transmission errors (noise), loss of transmitter power, malfunctioning transmitter, and faulty transmission cable.
Operating Temperature Range Standard: (Buna-N) Seals -20F to 150F (-29C to 65C). Optional: Viton1 Seals 10F to 200F (-12C to 93C). Optional: Low Swell Buna Seals -20F to 150F (-29C to 65C).
Maximum Working Pressure @ 100F psig
285 232 362
End Connections2
kPa
1,965 1,600 2,500
bar
19 16 25
Pressure Code4
B31.3 PED PED
Specications
Flow Range
Units Extended Min. 45 190 Normal Flow Range Min. 75 285 Max. 750 2,850 Extended Max. 900 3,400
GPM L/min
Accuracy Applicable to loading rack products from gasoline to fuel oil. Repeatability: Less than or equal to 0.01%. Linearity 3: 0.15% over the normal ow range. 0.25% over the extended ow range. Stability: Better than 0.05% per 10 million gallons (38 million liters).
1 2 3 4
The Standard Buna seals are suitable for all loading rack fuels, blends, and additives. Viton seals are offered for those users who prefer these seals. ANSI and DIN anges are raised face. Based on Kerosene (0.82 sp. gr., 1.5 mPas) (1.5 cP). PED required for all European countries. Equipment must be manufactured by Ellerbek, Germany facility.
Approvals
Electrical UL/CUL Listed (U.S. and Canada) for use in Class I, Groups C and D, Division 1 and 2 hazardous locations NEMA 4. Class II, Groups E, F, and G, Division 1 and 2 hazardous locations. European/ATEX Ex d IIB T6, PTB 03 ATEX 032. Weights and Measures6 NTEP (US), Measurement Canada (Canada), PTB (Germany), GOST (Russia), PTB issued MID system certicates are available for the EU and others.
P psi 1.50
1.00 0.50 0.00 0 100 200 300 400 500 600 700 800 900
P kPa
10.00
5.00
0.00 1000
Flowrate (GPM)
Materials of Construction
Pulse Pick-Up Sensor Type: Square wave/current sinking. Input: 6-28 Vdc, 30 mA max., 20 mA typical. Output Signal: Voltage High: (See chart below) Voltage Low: 0.8 Vdc @ 20 mA sink current. Duty Cycle: 70% on, 30% off to 30% on, 70% off. Quadrature: Separation for dual output signal is 90 40 electrical degrees. Pulse Resolution: 50 pulses per gallon (13 pulses per litre).
Prime Sensor Peak DC Output 1K Load Sensor Output Vp DC 10 8 6 4 2 0 5 10 15 Supply, DC 20 25 1.8K Load
Signal Cable Three-wire shielded for single-channel transmission. Four-wire shielded for dual-channel transmission. Size Distance #20 AWG Up to 2,000 ft. (610 m)5 #18 AWG Up to 3,000 ft. (915 m)5 #16 AWG Up to 5,000 ft. (1,525 m)5 Wiring Connections Red 6-28 Vdc Black Common White Signal A Yellow Signal B (Optional) Weight 310 lb (140 kg.).
Steel Polyketone Cast Iron Hard Surfaced Steel Journal Type Cast Iron/Hard Surfaced Steel Buna-N+, Viton or Low Swell Buna
5 Cable loop resistance must be limited to 50 maximum. Cable loop resistance = 2 x cable length (ft) x cable resistance (/ft). 6 See Addendum SS01096A1 Weights and Measures Approvals for a full listing of Prime 4 approvals. Page 2 SS01096 Issue/Rev. 1.7 (2/13)
Modeling
PRIME 4 B 0 1 2 0 Model Designation PRIME 4 End Connections and Working Pressure B 4" ANSI Class 150, 285 psig (19 bar), Steel C DN 100, PN25, 25 bar, (363 psig), Steel E DN 100, PN16, 16 bar (Steel) Elastomers 0 Buna-N (Standard-Supplied Unless Otherwise Specied) 1 Viton 2 Low Swell Buna Approval 0 UL/CUL 1 ATEX/PED8
Arrangement (See Below) 0 Horizontal Flow (Standard) 1 Vertical Flow, Nozzles Right 2 Vertical Flow, Nozzles Left Sensor Type 0 Single Output Signal (Standard) 1 Dual Output Signal
Dimensions
Inches (mm)
(A) 3/4" NPT Thermal Well (B) 1/4" NPT Drain/Vent Plug (3 places)
Note: Dimensions Inches to the nearest tenth (millimeters to the nearest whole mm), each independently dimensioned from respective engineering drawings.7
7 For Pulse Pick-up Sensor dimensions with European/CENELEC Approval, see Addendum SS01096A2. 8 PED required for all European countries. Equipment must be manufactured by Ellerbek, Germany facility. Issue/Rev. 1.7 (2/13) SS01096 Page 3
Arrangement
Vent
Vent
Vent
Horizontal Flow 9
Standard & Reverse Flow
Note: Drain must always be in down position as shown. Vent source should always be the highest vertical point of the meter. The cover vent may not always be at this point and an alternate vent source should be used.
9 Horizontal ow with nozzles down is an alternate arrangement. However, it is not preferred because external drain plugs in the piping are required. If this arrangement is used, the cover should be rotated to place the drain in the down position.
Revisions included in SS01096 Issue/Rev. 1.7 (2/13): Page 2: Specications edited. Weight changed from 200 lb (91kg.) to 310 lb (140kg.). Page 3: Weight on dimension drawing changed from 200 lb (91kg.) to 310 lb (140kg.).
The specications contained herein are subject to change without notice and any user of said specications should verify from the manufacturer that the specications are currently in effect. Otherwise, the manufacturer assumes no responsibility for the use of specications which may have been changed and are no longer in effect. Contact information is subject to change. For the most current contact information, visit our website at www.fmctechnologies.com/measurementsolutions and click on the Contact Us link in the left-hand column.
Headquarters: 500 North Sam Houston Parkway West, Suite 100, Houston, TX 77067 USA, Phone: +1 (281) 260 2190, Fax: +1 (281) 260 2191 Measurement Products and Equipment: Erie, PA USA +1 (814) 898 5000 Ellerbek, Germany +49 (4101) 3040 Barcelona, Spain +34 (93) 201 0989 Beijing, China +86 (10) 6500 2251 Burnham, England +44 (1628) 603205 Dubai, United Arab Emirates +971 (4) 883 0303 Los Angeles, CA USA +1 (310) 328 1236 Melbourne, Australia +61 (3) 9807 2818 Moscow, Russia +7 (495) 5648705 Singapore +65 6861 3011 Integrated Measurement Systems: Corpus Christi, TX USA +1 (361) 289 3400 Kongsberg, Norway +47 (32) 286700 Dubai, United Arab Emirates +971 (4) 883 0303