Carbomastic 15

Selection & Specification Data

Generic Type Description Epoxy mastic Aluminum-pigmented, low-stress, high-solids mastic with a proven field history. Carbomastic 15 was the pioneer mastic coating in a number of industrial markets and today still provides unmatched levels of barrier protection and corrosion resistance over existing finishes and rusted or SSPC-SP2 or SP3cleaned steel. Excellent performance over minimal surface preparation of steel substrates Suitable as a topcoat for most tightly adhered existing coatings Excellent choice for field touch-up of zinc-rich primers and galvanized steel Unique formulation with aluminum flakes provides exceptional barrier protection May be applied at 35F (2C) when CM 15 FC's part B is utilized Suitable for use under insulation on hot surfaces operating up to 300F(150C) VOC compliant to current AIM regulations Aluminum (C901); Red (M500)
Color variations within a batch and from batch to batch may occur due to the metallic pigments and variations in application techniques and conditions. Neither product is color matched, nor will they match each other. (15 FC may have a greenish appearance.) *Red (M500) is available for use as a contrasting primer in multiple coat applications, but should always be topcoated.

Substrates & Surface Preparation

General Surfaces must be clean and dry. Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating. Immersion: SSPC-SP10 with a 2.0-3.0 mil (50-75 micron) surface profile. Non-Immersion: SSPC-SP6 with a 2.0-3.0 mil (50-75 micron) surface profile for maximum protection. SSPC-SP2, SP3, SP7, SP12,or SP14 are also acceptable methods. For optimum performance sweep blast cleaning is recommended. Consult your Carboline Sales Representative for specific recommendations.

Steel

Features

Galvanized Steel

Previously Painted Lightly sand or abrade to roughen and degloss the Surfaces surface. Existing paint must attain a minimum 3A rating in accordance with ASTM D3359 X-Scribe adhesion test.

Performance Data
Results 130 mg loss; 1000 cycles using CS 17 wheel and 1000 gm load, ASTM B117 Salt Spray Rusted Steel No blistering, rusting, 1 ct. CM 15 or softening No rust creep from scribe ASTM D1735 Water Fog Rusted Steel 1ct CM 15 No blistering or softening, No creep from scribe ASTM D522 Flexibility Blasted steel 1 ct. CM15 A) Conical - crack 0.38", actual elongation 48.57% B) Cylindricalno cracking observed ASTM G 14 A) Blasted Steel 1 Area Damaged A) Impact Resistance ct. CM 15, B) Rusted 1/4 inch (0.25") B) Steel 1 ct. CM 15 1/4 - 9/16 inch (0.44")
Test reports and additional data available upon written request.

Color

Test Method ASTM 4060 Taber Abrasion

System 1 ct. CM15

Primers Topcoats Dry Film Thickness

Self-priming. May be applied over most tightly adhering coatings as well as inorganic zinc primers. May be coated with Acrylics, Epoxies, Alkyds, or Polyurethanes depending on exposure and need. 3.0 - 5.0 mils (76 - 127 microns) over existing coatings 7.0 - 10.0 mils (178 - 254 microns) in one or two coats in severe exposures
Do not exceed 10.0 mils (250 microns) in a single coat.

Solids Content HAPs Values Theoretical Coverage Rate

By Volume 90% +/- 2% As supplied: 0.70 lbs/solid gal 1444 ft at 1 mil (35 m /l at 25 microns) 481 ft at 3 mils (12 m /l at 75 microns) 144 ft at 10 mils (4 m /l at 250 microns) Allow for loss in mixing and application.
2 2 2 2 2 2

Mixing & Thinning

Mixing Thinning Power mix separately, then combine and power mix. DO NOT MIX PARTIAL KITS. May be thinned up to 32 oz/gal (25%) with Thinner 10 for normal conditions. Thinner 72 may be used for hot or windy conditions. Use Thinner 76 for nonphotochemically reactive thinner or Thinner 236E for exempt thinner. Use of thinners other than those supplied by Carboline may adversely affect product performance and void product warranty, whether expressed or implied. 1:1 Ratio (A to B) 2 hours @75F(24C) unthinned. 1 hour @90F(32C) unthinned
Pot life ends when coating becomes too viscous to use

Severe Exposures Temperature resistance under insulation: Up to 300F(150C)

Discoloration is observed above 180F(82C) but does not affect performance.

VOC Values

Thinner 10 32 oz/gal: 2.0 lbs/gal (242 g/l) Thinner 236 E 32 oz/gal: 0.7 lbs/gal (88 g/l) Thinner 72 32 oz/gal: 2.07 lbs/gal (248 g/l) Thinner 76 32 oz/gal: 1.9 lbs/gal (231 g/l) As Supplied 0.7 lbs/gal (88 g/l)
These are nominal values.

Ratio Pot Life

April 2013

0185

To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE, EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline and Carboguard are registered trademarks of Carboline Company.

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Carbomastic 15
Application Equipment Guidelines
Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications to these guidelines to achieve the desired results.

Cleanup & Safety

Cleanup Use Thinner #2 or Acetone. In case of spillage, absorb and dispose of in accordance with local applicable regulations. Read and follow all caution statements on this product data sheet and on the MSDS for this product. Employ normal workmanlike safety precautions. Hypersensitive persons should wear protective clothing, gloves and use protective cream on face, hands and all exposed areas. When used as a tank lining or in enclosed areas, thorough air circulation must be used during and after application until the coating is cured. The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used. In addition to ensuring proper ventilation, appropriate respirators must be used by all application personnel.

Spray Application The following spray equipment has been found (General) suitable and is available from manufacturers such as Binks, DeVilbiss and Graco. Conventional Spray Airless Spray Pressure pot equipped with dual regulators, 3/8 I.D. minimum material hose, .086 I.D. fluid tip and appropriate air cap. Pump Ratio: 30:1 (min.)* GPM Output: 3.0 (min.) Material Hose: 3/8 I.D. (min.) Tip Size: .019-.025 Output PSI: 1900-2100 Filter Size: 60 mesh *Teflon packings are recommended and available from the pump manufacturer.

Safety

Ventilation

Plural Component May be applied by plural component spray equipment. Contact Carboline Technical Service for specific recommendations. Brush & Roller (General) Multiple coats may be required to obtain desired appearance, recommended dry film thickness and adequate hiding. Avoid excessive re-brushing or rerolling. Use clean natural bristle brush or medium nap phenolic core roller. Work coating into all irregularities.

Packaging, Handling & Storage

Shelf Life Part A & B: Min. 36 months at 75F (24C)
*Shelf Life : (actual stated shelf life) when kept at recommended storage conditions and in original unopened containers.

Shipping Weight (Approximate) Storage Temperature & Humidity

2 Gallon Kit - 25 lbs (11 kg) 10 Gallon Kit - 124 lbs (56 kg) 45 - 110F (7-43C) 0-90% Relative Humidity Part A: >200F (93C) Part B: 76F (24C) Store Indoors.

Application Conditions
Condition Minimum Maximum Material Surface Ambient 50 F (10 C) 50 F (10 C) 50 F (10 C) 90 F (32 C) 130 F (54 C) 100 F (38 C) Humidity 0% 95%

Flash Point (Setaflash) Storage

This product simply requires the substrate temperature to be above the dew point. Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate. Special application techniques may be required above or below normal application conditions.

Curing Schedule
Surface Temp. & 50% Final Cure Immersion Relative Humidity 50 F (10 C) 15 Days 60 F (16 C) 10 Days 75 F (24 C) 5 Days 90 F (32 C) 3 Days Dry to Recoat or Topcoat 5 Days 3 Days 24 Hours 18 Hours

For CM 15 Dry to Touch is 5 hours at 75F (24C). Maximum re-coat/topcoat times are 30 days for epoxies and 90 days for polyurethanes at 75F (24C). These times are based on a 5.0-7.0 mil (125-175 micron) dry film thickness. Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure. Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discoloration and may result in a surface haze. Any haze or blush must be removed by water washing before recoating. If the maximum recoat time is exceeded, the surface must be abraded by sweep blasting prior to the application of additional coats. Note: This product contains conductive pigments and cannot be holiday tested.

April 2013

0185

To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE, EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline and Carboguard are registered trademarks of Carboline Company.

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