Repair Parts Sheet

Powr Riser II Rail Car Jacks

100 Ton Air Models - JA Series
S54722

Rev. A

10/08

For Date Codes Beginning with the Letter A

To Protect Your Warranty, Use Only ENERPAC Hydraulic Oil.

Enerpac recommends that all kit components be installed to insure optimum performance of the repaired product.

Note: This illustration is for reference only.

The appearance of your unit may differ from
the unit shown.

P.R. Basic Assembly

See Figure 2
Cylinder Assembly
See Figure 13

Filter/Lube Assembly
See Figure 20

Pendant Assembly
See Figure 21

Valve Sub-assemblies
See Figures 14 through 17

Handle Assembly
See Figure 22
Pump Sub-assemblies
and Sub-components
See Figures 3 through 12

Manifold Assembly
See Figure 18
Components used
in jacks
See Figure 1

Figure 1 - Main Assembly

NOTE: This illustration is for reference

only. The appearance of your unit
may differ from unit shown.
Testing Procedure:
Load the jack to full rated capacity,
hold and check. No drift allowed. Lift
3.25-2.25" @ 1 minute. Lower and
check load holding .31" drift max.
before load lock off.

50

Repair Parts List (Refer to figure 1)

Item

JAS10026

JAS10037

JA10026

JA10037

Qty.

Description

(See Fig. 2)

PR 10026 Basic Asm

(See Fig. 3)

Pump Sub Asm 100 Ton Air

40085

40085

40085

40085

Male Elbow 3/8-3/8"

42208

42208

42208

42208

Load Cap PR Long Stm

41944

41944

41944

41944

Tire/Rim Assembly

41779

41779

41779

41779

Air Tubing Power Rise

88743

88743

88743

88743

Plug Hex O-Ring

Handle Assembly

Gasket

Filter Lube Asm 100T

Square Hole Plug PR

9
10

(See Fig. 22)

85469

85469

11

85469

85469

(See Fig. 20)

12

43021

N/A

43021

N/A

13

86243

86243

86244

86244

Male Pipe Elbow

14

42442

42444

42531

42531

Model Label

N/A

N/A

Motor Pendant Air

42439

42441

Label 100 Ton Capacity

15

(See Fig. 21)

16

42531

42531

18

41965

41965

41965

N/A

Hose

19

89292

89292

89292

89292

Decal, Warning PWR R

20

69249

69249

69249

69249

12

Screw 1/4-20 x 3/4" St

21

46053

46053

46053

46053

1"-8 Hex Lock Nut

23

69264

69264

69264

69264

Breather Vent

24

N/A

42504

41979

42412

Hanger 100T 10" LK RG

25

N/A

42552

42363

N/A

SHCS 10-32 x 1/2" SS

26

N/A

93940

93942

N/A

Lock Washer #10

27

86095

86095

41983

41983

Screw 1/4-20 x 1" St

28

42968

42968

N/A

N/A

1/8" Swivel Tee

29

44244

44244

N/A

N/A

Inline Air Valve

30

42965

42965

N/A

N/A

1/4" Adapter

31

41979

42412

N/A

N/A

Tube 10026

32

42358

N/A

42358

N/A

Lifting Bar 24" PR

34

42363

N/A

N/A

N/A

HCS 5/16-18 x1.25 Plt.

35

93942

N/A

N/A

N/A

Lock Washer 5/16

36

41983

41983

N/A

N/A

Screw Shoulder

37

89967E

89967E

89967E

89967E

Enerpac Logo - Large

38

88186E

N/A

88186E

N/A

Enerpac Logo

39

42367

42367

N/A

N/A

S-Hook Pendant

41

44245

44245

N/A

N/A

Shuttle Valve

42

43099

43099

N/A

N/A

Hose, 3/16" 10.5 LG

43

43098

43098

N/A

N/A

Hose, 3/16" 12.25 LG

44

42667

42667

N/A

N/A

Reducer 1/4"- 1/8"

45

42966

42966

N/A

N/A

1/8" Street Elbow

46

18970

18970

N/A

N/A

Elbow 1/4" 90 Deg Strt

47

42967

42967

N/A

N/A

1/2" Straight Swivel

48

41598

41598

41598

41598

Lower Weldment 4" PR

49

93599

93599

93599

93599

SHCS 3/8-16" x 2-1/2"

50

6028096

6028096

6028096

6028096

Air Muffler

Figure 2 - 41939, 42408 P. R. Basic Assembly

Repair Parts List (Refer to figure 2)

Item

Model
JA10026

Model
JAS10026

Model
JA10037

Model
JAS10037

BASIC
ASSY

41939

41939

42408

42408

41886

41886

41886

41886

4
5

(See Fig. 13)

85477

Housing Mach P. R.

100 Ton Cyl Asm

Jam Nut

85477

85477

OC Valve/Hoses

93947

93947

93947

93947

Lock Washer 5/8"

93605

93605

93605

93605

SHCS 5/8-11 x 1.5" Lg.

41941

41941

41941

41941

Base PR 100T

10

89754

89754

89754

89754

Screen - 2" Nipple

13

44968

44968

44968

44968

Rubber Ball 3/8" 70

14

93950

93950

93950

93950

1/4" Soc Pipe Plug

15

Gasket Adapter

16

41948

41948

41948

41948

Axle Shaft

17

41942

41942

41942

41942

Adapter O.C. Valve

18

42275

42275

42275

42275

PR Base Pin

19

42263

42263

42263

42263

Acorn Nut 5/8"-11

20

41940

41940

41940

41940

Ring 100 Ton

21

O-Ring 6-3/4 x 7-1/4"

22

O-Ring 9" x 9-1/2"

23

Gasket Base

24

O-Ring Power Riser

25

66021

66021

66021

66021

Magnet

27

O-Ring 6" x 6-1/4"

85477

Qty. Description

(See Fig. 12)

Included in 54411 Repair Kit.

Figure 3 - 41976, 69746 Pump and Motor Sub-Assembly

Pump Assembly Specifications

Tonnage: 100 Tons
Pressure Relief set: 9500-9700 psi
Unloading Pressure: 800 psi

Repair Parts List (Refer to figure 3)

Item
PUMP
ASSY

Model JAS10026

Model JAS10037

Model JA10026

Model JA10037

41976

41976

69746

69746

(See Fig. 4)

Qty.

Description

Pump Asm 4P Air.

66012

66012

66012

66012

Gasket-Motor

68231

68231

68231

68231

Gasket-Pump @ Motor

68551

68551

68551

68551

Gasket-Pump @ Valve

42254

42254

42254

42254

PR Cover Plate

85501

85501

85501

85501

Air Motor 8AMNRV28A

69026

69026

69026

69026

Pin Dowel 3/16-1

93596

93596

93596

93596

SHCS 3/8-16 x 1-1/4"

Manifold Asm NPR

SHCS 3/8-16 x 1-1/2

9
10

(See Fig. 18)

86184

86184

86184

86184

11

(See Fig. 19)

Locking Valve w/relief

12

(See Fig. 15-17)

Valve Sub Asm Air.

SHCS 3/8-16 x 9.0

Adapter Assy.

13

42737

42737

14

42383

42383

(See Fig. 9)

15

69442

69442

69442

69442

Nipple 1/4 NPT x 1.5L"

16

80241

80241

80241

80241

Pipe Coupling 1/4"

Filter Block Asm

Roll Pin 1/8 x 3/8 Lg.

17
18

(See Fig. 11)

561604

561604

561604

561604

Included in 54177 Repair Kit. Order 6028099 Air Motor Kit.

Figure 4 - 69445 Pump Assembly

Repair Parts List (Refer to figure 4)

Item

Part Number

Qty.

44917

68360

Description

Item

Part Number

Qty.

Description

Pump Body 4 Piston

27

68849

Plate-Bottom

Bearing, Roller

28

68896

Gear-Pump .375

66033

Thrust Bearing

29

68850

Shaft-Idler

66474

Thrust Washer

30

68884

Screen

(See Fig. 7)

Eccentric Shaft Assembly

31

68922

Tube-Guide .22

66106

Thrust Bearing

32

89148

SHCS 1/4-28 x 1-1/2"

66108

Thrust Washer

35

68225

Spring

Adapter-Shaft Asm.

36

81332

Roll Pin 1/8 x 15/16"

56020322

O-Ring 1-7/8 x 2" Ure

37

68226

Screw, Ball Stop

10

68978

Retaining Ring

38

85726

Gasket 25/64 x 19/32"

11

68915

Adaptor .210 Dia.

40

68255

SHCS 1/4-28 x 1-3/4"

12

68830

Piston .210 Dia.

41

68569

Tube Return

13

68340

Spring, Piston

42

69513

Shaft Adp Backup Was.

14

68810

Ball Stop

43

66042

Spring

15

93950

1/4 Soc Pipe Plug

44

68891

Bearing

16

(See Fig. 6)

Unloading Piston Assy

45

68892

Ring-Retaining

(See Fig. 5)

17

66043

Ball Retainer

46

81093

Pipe Plug 1/8" Flush

18

90906

Ball 1/8"

47

68004

Seat - Ext Relief

19

66046

Intake Seat

48

68003

Cone - Ext Relief

20

68851

Tube Asm

49

66085

Spring - Relief Valve

21

91701

Ball 5/16"

50

66083

Relief Valve Adj. Screw

22

43671

Unloading Spring

52

43673

Spring Cap Unload Valve

23

43674

Set Screw Unloading Valve

53

(See Fig. 8)

Piston Blk .210

24

43675

Hex Nut Unloading Valve

54

69392

SHCS 5/16-24 x 1.75"

25

97641

1/16 Soc Pipe Plug

55

82687

SHCS 5/16-24 x 5/8"

26

68855

Plate Center .375

Included in 54177 Repair Kit.

Included in 55057 Relief Kit.

Repair Parts List (Refer to figure 5)

Figure 5 - 68829 Adapt-Shaft Assembly

Item

Part Number

Qty.

Description

68912

Adapter Shaft

66030

Bearing

68901

Seal

Included in Repair Kit 54177.

Repair Parts List (Refer to figure 6)

Figure 6 - 43766 Unloading Piston Assembly

Item

Part Number

Qty.

Description

43765

Unload Piston

5602009

O-Ring

43768

Back-Up Washer

43686

Roll Pin

Figure 7 - 68906 Eccentric Shaft Assembly

Repair Parts List (Refer to figure 7)

Item

Part Number

Qty.

Description

68907

Eccentric Shaft

(See Fig. 10)

Eccentric Brg. Assembly

69475

Bearing Washer

67863

Retaining Ring

90548

Ball

Item

Part Number

Qty.

90906

Ball 1/8"

66042

Spring

68810

Ball Stop

66043

Ball Retainer

66046

Intake Seat

86269

Gasket 29/64" x 5/8"

68825

Plug, Piston Block

Figure 8 - 68832 Piston Block Assembly

Repair Parts List (Refer to figure 8)

85726

Gasket 25/64 x 19/32"

10

68915

Adaptor .210 Piston

11

68340

Spring, Piston

12

68830

Piston, .210 Dia.

13

68970

Adapter Assy.

14

5602008

O-Ring 3/16 x 5/16"

15

81093

Pipe Plug 1/8" Flush

Included in Repair Kit 54177.

10

Description

Figure 9 - 68963 Adapter Assembly

Repair Parts List (Refer to figure 9)

Item

Part Number

Qty.

Description

88073

Valve Adapter

65881

B-U Ring

Valve Adapter

5602012

Included in Repair Kit 54177

Repair Parts List (Refer to figure 10)

Figure 10 - 68818 Eccentric Bearing Assembly

Item

Part Number

Qty.

Description

68913

Ring, Eccentric

68060

Bearing, Sleeve

Repair Parts List (Refer to figure 11)

Figure 11 - 69740U Filter Block Assembly

11

Item

Part Number

Qty.

Description

69546

Filter Block

69670

Oil Filter Power Pump

69144

Adapter Filter

93950

1/4" Soc Pipe Plug

56020112

O-Ring 5/16 x 7/16" URE

5602008

O-Ring 3/16 x 5/16"

Figure 12 - 42353 OC Valve Subassembly

Repair Parts List (Refer to figure 12)

Item

Part Number

Qty.

Description

Item

Part Number

Qty.

Description

69522M

O.C. Valve Asm New PR

42354

Hose 1/4 x 17" Nw PR

18970

Elbow 1/4" 90 Deg Strt

84084

3/8" Pipe Plug - Flush

N/S

94414

Ball 7/16"

42352

Elbow 1/4-3/8" 90 Strt

68183

Gasket-Plug

N/S = Not Shown.

Repair Parts List (Refer to figure 13)

Figure 13 - 41917, 42430 Cylinder Assembly

Item

JA10026
and
JAS10026
Asm. 41917

JA10037
and
JAS10037
Asm. 42430

Qty.

41918

41918

Cylinder Weldment

41921

41921

Piston Rod Asm.

41924

41924

Head Gland

T-Seal Rod 4" Dia

T-Seal Piston 5-1/4

Wiper 4" Rod Dia

O-Ring 5" x 5-1/4"

B-U Washer

41925

41925

Ring

10

N/A

43308

Swivel Eye Bolt 1/2"

11

N/A

44888

Washer Eyebolt

12

45664

45664

O-Ring Face Seal Plug

13

44865

45666

O-Ring Ftg, 3/8" NPT

Included in 54401 Repair Kit.

12

Description

N/A = Not Available.

Figure 14 - 69101 4-Way Manual Valve Subassembly

Repair Parts List (Refer to figure 14)

Item

Part Number

Qty.

Item

Part Number

Qty.

43762

Valve Rotor

12

68029

Shear Seal

O-Ring

13

68028

Spring Washer

56020112

Description

Description

68180

Subplate - Valve

14

68025

Detent Spring

5602225

O-Ring

15

92549

Ball

68026

Thrust Washer

16

69091

Valve Handle

68155

Thrust Bearing

17

44595

Screw

5602012

O-Ring

18

85317

Screw

69135

Upper Valve Block

N/S

93598

Screw

93804

Drive Lok Pin

20

5602008

O-Ring

10

5602011

O-Ring

21

68181

Shear Seal

11

65882

Washer

22

Y0010765

Lockwasher

N/S = Not Shown. Included in Valve Kit 54490.

13

Figure 15 - 41949 3P4WM Air Valve Assembly

Repair Parts List (Refer to figure 15)

Item

Part Number

Qty.

Description

Item

Part Number

Qty.

Description

(See Fig. 16)

Valve Assembly TC

68711

Spring

(See Fig. 17)

Air Cyl Assembly

56020112

O-Ring 5/16 x 7/16"

68388

Cover, Valve

98250

Screw

68389

Gasket Cover

41959

SHCS #10-24 x 3.25"

Repair Parts List (Refer to figure 16)

Figure 16 - 68710 Valve Assembly TC

14

Item

Part Number

Qty.

Description

68708

Body-Valve

68709

Slider

90548

Ball

40254

Screw

5602009

O-Ring

68391

Back-up Washer

68383

Shear Seal

68384

Spring

10

5602038

O-Ring

11

68385

Bearing, Roller

12

68390

Pin Bearing

13

40049

1/16" Pipe Plug-Flush

14

68264

Screw

NS

68381

Plate-Top

17

5602008

O-Ring

18

69636

Roll Pin

Repair Parts List (Refer to figure 17)

Figure 17 - 41954 Air Cylinder Assembly

Item

Part Number

Qty.

Description

42744

Body Air Cylinder

5602006

O-Ring 1/8-1/4"

5602010

O-Ring 1/4-3/8"

42747

Air Cylinder Piston

42749

Spring, Air Cylinder

5608006

Back-up Washer

41956

End Cap

5602023

O-Ring 1-1/16 x 1-3/16"

68497

Seal

10

5602017

O-Rng 11/16 x 13/16

11

5603910

O-Ring SAE Port #10

12

42746

Push Pin Air Valve

13

41958

Override Pin

14

42750

E-Ring 1/4" Shaft

15

42748

Spring Plate Air Valve

Repair Parts List (Refer to figure 18)

Figure 18 - 69749 Manifold Assembly

15

Item

Part Number

Qty.

69429

Manifold Powr Riser

Description

40049

1/16" Pipe Plug - Flush

81093

Pipe Plug 1/8" Flush

89698

Male Elbow 3/8 - 1/4

41964

Swivel Fitting

69510

Gasket, Valve PR

45664

O-Ring Face Seal Plug

45663

O-Ring Face Tub Ftg 1/4

Figure 19 - 42480 Locking Valve Subassembly (with relief)

Repair Parts List (Refer to figure 19)

Item

Part Number

Qty.

Item

Part Number

Qty.

42307

Locking Valve Body - Relief

Description

14

69870

Spring Eyelet Lock

Description

42727

Spool Piston PR Lock

15

68004

Seat - Ext Relief

5608106

BU-Washer 8-106

16

68003

Cone - Ext Relief

5602106

O-Ring 3/16 x 3/8"

17

66085

Spring - Relief Valve

68590

Seat

18

66083

Relief Valve Adjusting Scr.

92526

Ball 9/32"

19

40049

1/16" Pipe Plug - Flush

69508

Plug - Adapt P.R. Lock

20

69518

Screen O.C. Valve

68183

Gasket - Plug

21

42423

Spring O.C. Valve

56020102

O-Ring 1/4 x 3/8" Ureth

22

69517

Screen Cap

10

56020162

O-Ring 5/8 x 3/4" Ureth

23

82522

Pipe Plug 1/4" Flush

11

68870

Compression Spring

24

42726

Washer PR Lock Block

12

68258

Plug SAE #4

25

68871

Compression Spring

13

84084

Pipe Plug 3/8" Flush

Included in 55057 Relief Kit.

16

Figure 20 - 41762, 42783 Filter Lube Assembly

Repair Parts List (Refer to figure 20)

Item

Model JA10026

Model JA10037

Model JAS10026

Model JAS10037

Qty.

Description

FILTER
ASSY

41762

41762

42783

42783

86241

86241

86241

86241

Air Filter

86242

86242

86242

86242

Air Lubricator

87320

87320

87320

87320

Pipe Nipple

42511

42511

42511

42511

Bracket/Nipple Weldment

41763

41763

41763

41763

Swivel Male 1/2" NPTF

85851

85851

85851

85851

Air Valve

N/A

N/A

42378

42378

Male Run Tee 1/2"

N/A

N/A

42377

42377

Pipe Adpter, 1/2-1/8"

N/A

N/A

42380

42380

Swivel Adapter, 1/8"-90

10

N/A

N/A

86244

86244

Street Elbow

11

88111

88111

88111

88111

Caution Decal

17

Figure 21 - 41950 Motor Pendant

Repair Parts List (Refer to figure 21)

Item Part Number
1

41968

Qty. Description
1

Pendant Body

41969

Block Air Pendent

41963

Cartridge-Air

42381

Swivel ADP 1/8"

6069613

Ball 5/32"

68808

Retaining Ring

41970

Cartridge Cap

18

Figure 22 - 41961 Upper Handle Assembly

Repair Parts List (Refer to figure 22)

Item

Part Number

Qty.

41595

42368

41600

41601

6
7

Description

Item

Part Number

Upper Weldment

41614

Washer 9/16" ID x 3/32"

Handle Lock Lever

42497

Roll Pin 5/32 x 7/8"

Sleeve

11

88429

Washer SS 1/4"

Handle Rod

12

42340

Pin Ring

41602

Spring .656 x 9.50"

13

42338

Pin Handle Lever

41613

E-Ring .8/.82 x .042

19

Qty.

Description

&e-mail: [email protected]

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Fax: +86 10 845 36220

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Rua dos Inocentes, 587
04764-050 - Sao Paulo (SP)
Tel: +55 11 5687 2211
Fax: +55 11 5686 5583
Toll Free in Brazil:
Tel: 0800 891 5770
[email protected]
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Greece
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Germany
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Fax: +49 211 471 49 28
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and Switzerland
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P.O. Box 300113
D-40401 Dsseldorf
Willsttterstrasse13
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Germany
Tel: +49 211 471 490
Fax: +49 211 471 49 28
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ENERPAC Hydraulics
(India) Pvt. Ltd.
Office No. 9,10 & 11,
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Navi Mumbai 400614, India
Tel: +91 22 2756 6090
Tel: +91 22 2756 6091
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Saitama 331-0821
Japan
Tel: +81 48 662 4911
Fax: +81 48 662 4955

All Enerpac products are guaranteed against defects in workmanship

and materials for as long as you own them. For your nearest
authorized Enerpac Service Center, visit us at www.enerpac.com

&internet: www.enerpac.com
Middle East, Turkey and
Caspian Sea
ENERPAC Middle East FZE
Office 423, JAFZA 15
P.O. Box 18004
Jebel Ali, Dubai
United Arab Emirates
Tel: +971 (0)4 8872686
Fax: +971 (0)4 8872687
Russia and CIS
(excl. Caspian Sea Countries)
Actuant LLC
Admiral Makarov Street 8
125212 Moscow, Russia
Tel: +7-495-9809091
Fax: +7-495-9809092
Singapore
Actuant Asia Pte. Ltd.
37C, Benoi Road Pioneer Lot,
Singapore 627796
Tel: +65 68 63 0611
Fax: +65 64 84 5669
Toll Free: +1800 363 7722
Technical Inquiries:
[email protected]
South Korea
Actuant Korea Ltd.
3Ba 717,
Shihwa Industrial Complex
Jungwang-Dong, Shihung-Shi,
Kyunggi-Do
Republic of Korea 429-450
Tel: +82 31 434 4506
Fax: +82 31 434 4507

Spain and Portugal

ENERPAC
Avda. Los Frailes, 40 Nave C & D
Pol. Ind. Los Frailesanzo De Arriba
(Madrid) Spain
Tel: +34 91 661 11 25
Fax: +34 91 661 47 89
The Netherlands, Belgium,
Luxembourg, Sweden,
Denmark, Norway, Finland
and Baltic States
ENERPAC B.V.
Galvanistraat 115, 6716 AE Ede
P.O. Box 8097, 6710 AB Ede
The Netherlands
Tel: +31 318 535 911
Fax: +31 318 525 613
+31 318 535 848
Technical Inquiries Europe:
[email protected]
United Kingdom, Ireland
Enerpac Ltd
Bentley Road South
Darlaston, West Midlands
WS10 8LQ, United Kingdom
Tel: +44 (0)121 50 50 787
Fax: +44 (0)121 50 50 799
USA, Latin America
and Caribbean
ENERPAC
P.O. Box 3241
6100 N. Baker Road
Milwaukee, WI 53209 USA
Tel: +1 262 781 6600
Fax: +1 262 783 9562
User inquiries:
+1 800 433 2766
Inquiries/orders:
+1 800 558 0530
Technical Inquiries:
[email protected]
02/08/08