VTL Cataaaaaaalogue

Integrating Global Communications . . .
Redefining Connectivity
Index
M. P. Birla Group Profile Vindhya Telelinks Ltd. Profile 5 7 Fibre Optic Cables Central-tube Unarmoured Cable Multi-tube Single Sheath Unarmoured Cable Multi-tube Double Sheath Unarmoured Cable Multi-tube Double Layer Unarmoured Cable Central-tube Steel Tape Armoured Cable Multi-tube Single Sheath Armoured Cable Multi-tube Double Sheath Armoured Cable Dielectric Rodent Protected Cable Multi-tube Steel Wire Armoured Cable Multi-tube FRP Rod Armoured Cable Multi-tube Ribbon Type Cable All Di-electric Self Supporting Aerial Cable Central-tube Figure-8 Type Aerial Cable Multi-tube Figure-8 Type Aerial Cable Hybrid (Optical & Copper) Under Ground Armoured Cable Drop Cable Indoor Drop Cable Central-tube Micro Cable Multi-tube Micro Cable Interconnect Cable Breakout Tight Buffered Unarmoured Cable Fan out Tight Buffered Unarmoured Cable Copper Cables Foam Skin / Solid PE Insulated Jelly Filled Telephone Cable Self Supporting Aerial (Figure 8 Type) Telephone Cable Underground Jelly Filled Quad Cable Signaling Cable Jumper Wire Electroplated Tinned Copper Wire Power Cables LT Aerial Bunched Cable Instrumentation Cable Control Cable PVC Insulated Industrial Cable (Unsheathed) PVC Insulated Industrial Cable (Sheathed) Speciality Cables Stainless Steel Wire Armoured Tactical Cable Fibre to Antenna 4 Pair UTP CAT 5e Cable 4 Pair FTP CAT 5e Cable 4 Pair SFTP CAT 5e Cable Hybrid 4 Pair CAT 5e with 2 F Cable 4 Pair CAT 5e armoured LSZH Cable 4 Pair UTP CAT 6 Cable 2/4Pair CAT 5e Drop Cable - Single Sheath 2/4Pair CAT 5e Drop Cable - Double Sheath 2/4Pair Data Communication Cable 24 Pair Data Communication Cable Switchboard Cables (Screened / Unscreened) Screened PCM Cable 50 Ohm Coaxial Cable Automobile Wires EPC Division FRP Rods Fibre Properties Drum Handling Instruction and Packaging 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
34 35 36 37 38 39
42 44 46 48 49
52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 70 72 74
M. P. Birla Group
Profile
The M. P. Birla Group came into being with the establishment of its flagship venture in 1919, Birla Jute Manufacturing (better known today as Birla Corporation Ltd. or Birla Corp). From these humble beginnings, over the last 90 years the M. P. Birla Group has branched out into various industries which include textiles, man made fibres, cables, automobiles, shipping, etc. This ever growing industrial giant already has over 500 factories which manufacture a host of products like cement, sugar, paper, jute, telecommunications cables, aluminium, copper, fertilizers, chemicals, etc. Today, thanks to the vision, commitment and effort of its late Chairman Madhav Prasad Birla and the able team under him, the M. P. Birla Group has become one of Indias largest industrial houses. It has even made its mark in the international business scenario with over 40 joint ventures and management contracts across the globe. Some of the major companies that fall under the umbrella of the M. P. Birla Group are:
COMPANY Birla Corporation Limited Birla Ericsson Optical Limited Vindhya Telelinks Limited Universal Cables Limited Birla Furukawa Fibre Optics Limited Hindustan Gum and Chemicals Limited Birla Financial Corporation Limited Birla DLW Limited PRODUCT Cement, Jute, Carbide, etc. Optical and Copper Telecommunication Cables, etc. Copper and Optical Telecommunication Cables, etc. EHV, HT and LT Power Cables and Capacitators, etc. Optical Fibres Guar Gum and Allied Products Non-Banking Financial Services Linoleum Floor Covering
The M. P. Birla Group emphasizes its commitment to quality and customer satisfaction, with every company in the group holding an ISO 9001:2008 Certification for Quality Management Systems. Focussing on continuous improvement and technological innovation, the M. P. Birla Group companies continue to collaborate with major industrial players of international repute in order to develop the latest, most advanced products. All the M. P. Birla Group companies take corporate social responsibility very seriously. A major portion of the groups CSR initiatives revolve around maintaining a healthy ecological balance and a secure work environment, in keeping with all the statutory requirements of the ISO 14001:2004 Certification for Environmental Management Systems. The group is also known for its contributions to philanthropic and educational activities, donating millions every year in support of institutions, relief funds, hospitals and not-for-profit organisations. The M. P. Birla Group is the perfect example of how a responsible, modern day leader can change the course of industry in our great nation, thereby changing the course of life for the millions who stand for India a shining jewel amongst the countries of the world.
Vindhya Telelinks Limited

Profile
Jelly-filled telecommunication cable manufacturing as well as optic fibre cable manufacturing is a crucial sector for the Indian telecommunication industry. When the M. P. Birla Group chose to set up its specialised manufacturing unit in this sector in 1983, the intention was to make it a stalwart in the industry, a trendsetter, a benchmark for other companies. Today, Vindhya Telelinks Limited (VTL) is proud to be the leader in the fiercely competitive communications sector within the Indian market. Vindhya Telelinks Limited is a major supplier to a variety of highly reputed clients like BSNL, MTNL, NTPC, SAIL and other leading user organisations in various industries - like the railways, the defence sector, coalfields and atomic power plants. It also supplies cables to private sector telecom players such as Bharti Telecom, Tata Teleservices, Reliance Communications and many others. VTLs main facility, located in Rewa (Madhya Pradesh), is equipped with the most advanced technology, sourced from internationally renowned cable and machinery manufacturers. VTL, with its state-of-the-art manufacturing facility is capable of producing the full range of optical fibre cables (OFC). VTL specialises in the production of complete range of copper telecommunications cables. The facility is fully capable of manufacturing ranging up to 2400 pairs. VTL also manufactures world-class optic fibre ribbon which is used in manufacturing of high count optical cable. The EPC (Engineering, Procurement, Contract), division of VTL started in order to provide customers with comprehensive turnkey solutions such as trenching, laying, jointing, installation and other such activities which are required in telecom networking. VTL has received IS/ISO 9001:2008 and IS/ISO-14001:2004 certification and is an organisation that consistently adheres to a sophisticated, world-class quality assurance system that covers every stage of the manufacturing process. At every stage, rigorous quality testing ensures complete customer satisfaction. World standard manufacturing facilities, a robust distribution system, and a well-trained, qualified and committed workforce are the backbone of this organisation. Through its dedication to excellence, Vindhya Telelinks Limited has successfully exceeded all expectations, setting the bar high with superior quality products and excellent service standards.
Travel towards the future at the speed of light
Fibre Optic Cables
OUTDOOR CABLES CENTRAL-TUBE UNARMOURED CABLE (2-48 F)

Water blocked Outdoor Underground Metro
Vindhya Telelinks Ltd.
Applications
? for Duct Installation Suitable ? application, aerial application along with For CATV
messanger wire
Typical Cross section of 48 Fibre
Cable Construction Details

to 48 enhance low water peak single mode fibres in full Up
Primary Coated Fibre Tube Filling Compound Loose Tube Strength member Rip Cords Outer Sheath
compliance with ITU-T-G.652.D (also available with G655 / G656 / G657 SM Fibre and OM1 / OM2 / OM3 & OM4 MM Fibre)
Metallic, anti-buckling Steel rod as Strength Member.
embedded in outer sheath (also available with non metallic strength member, FRP rod)
Loose buffer tube fully filled and Centrally placed in the
cable
Stablized PE outer sheath, black (also available with HFFR UV
/ FR PVC)
Technical Characteristics
FIBRE COUNT
DIAMETER (mm) Nominal
WEIGHT (Kg./Km) Nominal
TENSILE STRENGTH (N) Installation Operating
BENDING RADIUS (mm) Temporary Permanent
TEMPERATURE RANGE (IEC 60794-1-2-F1) Installation Operating
UPTO 12F 24F 48F
6.0 8.0 9.5
40 60 80
1000 1000 1000
500 500 500
15D 15D 15D
20D 20D 20D
-100 to +500 C -100 to +500 C -10 to +50 C

0 0
-400 to +700 C -400 to +700 C -400 to +700 C
Color Coding - Fibre

Blue Orange Green Brown Grey White Red Black Yellow Voilet Pink Aqua
* For Fibre count more than 12F, bundles in multiple of 12F will be formed with color identification binder (Blue, Orange, Green & Brown)
Special Features Lighter weight cable for faster and easier installation Drum Length 2000/ 3000/ 4000 meters 5%
Mechanical Characteristics Repeated Bending (IEC 60794-1-2-E6) Torsion Resistance (IEC 60794-1-2-E7) Crush Resistance (IEC 60794-1-2-E3) Impact Resistance (IEC 60794-1-2-E4) 30 Cycle, r= 20 X D, 5 Kg Load, D = Cable D 10 Cycle ( 360) 5 Kg Weight, L= 2 Mtr 1000 N (100 X 100 mm) for 600 sec Height 100 mm, Weight = 5 Kg, 3 Nos
Kink Resistance (IEC 60794-1-2-E10) 10 x D, D = Cable D Water Penetration (IEC 60794-1-2-F5B) 1 Mtr Water Head, 3 Meter Cable Sample, 24 Hours
www.vtlrewa.com
10
OUTDOOR CABLES MULTI-TUBE SINGLE SHEATH UNARMOURED CABLE (2-144 F)

Applications
Suitable for Duct Installation, pulled & blown

compliance with ITU-T-G.652.D (also available with G655 / G656 / G657 SM Fibre and OM1 / OM2 / OM3 & OM4 MM Fibre) Primary Coated Fibre Tube Filling Compound Loose Tube(s) Central Strength Member Rip Cords Cable Filling Compound Core Wrapping Outer Sheath
2/4/6/8/12 fibre per tube combinations are available in 6/8/12
element construction
Non metallic, anti-buckling FRP rod as Central Strength Member
(also available with steel rod).

Loose buffer tubes fully filled, S-Z Stranded
Peripheral Strength Member Cable core fully filled with jelly ( also available in dry core)
Glass yarn can be used as peripheral strength member core wrapped with polyester tape / water swellable tape S-Z Stablized PE outer sheath, black ( also available with FR PVC & UV
HFFR Technical Characteristics
FIBRE COUNT
UPTO 48F 72F 96F 144F
9.2 9.6 10.9 13.4
74 80 100 150
1500 1500 1500 2000
750 750 750 1000
15D 15D 15D 15D
20D 20D 20D 20D
-100 to +500 C -10 to +50 C -10 to +50 C -100 to +500 C

0 0 0 0
-400 to +700 C -400 to +700 C -400 to +700 C -400 to +700 C
Color Coding - Fibre & Tube

Special Features
?layer S-Z stranded construction Single ? buffer tubes provide easy fibre routing inside Flexible
Mechanical Characteristics Repeated Bending (IEC 60794-1-2-E6) Torsion Resistance (IEC 60794-1-2-E7) Crush Resistance (IEC 60794-1-2-E3) Impact Resistance (IEC 60794-1-2-E4) Kink Resistance (IEC 60794-1-2-E10) Water Penetration (IEC 60794-1-2-F5B) 30 Cycle, r= 20 X D, 5 Kg Load, D = Cable D 10 Cycle ( 360) 5 Kg Weight, L= 2 Mtr 2000 N (100 X 100 mm) for 600 sec Height 500 mm, Weight = 5 Kg, 3 Nos 10 x D, D = Cable D 1 Mtr Water Head, 3 Meter Cable Sample, 24 Hours
closure
? weight, hence easy to install Light in
Drum Length 2000/ 3000/ 4000 meters 5%
www.vtlrewa.com
11
OUTDOOR CABLES MULTI-TUBE DOUBLE SHEATH UNARMOURED CABLE (2-144 F)

Applications
? for Duct Installation, pulled & blown Suitable
Typical Cross section of 48 Fibre 72

compliance with ITU-T-G.652.D (also available with G655 / G656 / G657 SM Fibre and OM1 / OM2 / OM3 & OM4 MM Fibre) Primary Coated Fibre Tube Filling Compound Loose Tube(s) Central Strength Member Rip Cords Cable Filling Compound Peripheral strength member Core Wrapping Inner Sheath, PE Outer Sheath, PA-12
Non
metallic anti-buckling FRP rod as Central Strength Member (also available with Steel rod)
Loose buffer tubes fully filled , S-Z Stranded Cable core fully filled with jelly (also available in dry core) Glass yarn can be used as peripheral strength member core wrapped with polyester tape / water swellable tape S-Z Stablized HDPE inner sheath, Black UV Insect & termite resistant PA-12 outer sheath, Orange
FIBRE COUNT
UPTO 48F 72F 96F 144F
10.2 10.6 11.9 14.4
90 95 120 170
1500 1500 1500 2000
750 750 750 1000
15D 15D 15D 15D
20D 20D 20D 20D
-100 to +500 C -100 to +500 C -10 to +50 C -100 to +500 C

0 0
-400 to +700 C -400 to +700 C -400 to +700 C -400 to +700 C

Special Features
?layer S-Z stranded construction Single ? buffer tubes provide easy fibre routing inside Flexible
closure
? weight, hence easy to install Light in ? termite resistant Insect &
www.vtlrewa.com
12
OUTDOOR CABLES MULTI-TUBE DOUBLE LAYER UNARMOURED CABLE (192-288F)

Applications
? for Duct Installation, pulled & blown Suitable

Upto 288 enhance low water peak single mode fibers in full
compliance with ITU-T-G.652.D

Primary Coated Fibre Tube Filling Compound Loose Tube (s) Central Strength Member Core Wrapping over first layer of loose tube Peripheral strength member Core Wrapping over second layer of loose tube Rip cords Outer Sheath
Non-metallic anti-buckling FRP rod as Central Strength
Member.
Loose buffer tubes fully filled, S-Z Stranded in two layers Cable core fully filled (also available in dry core) core wrapped with polyester tape / water swellable tape S-Z Stablized PE Outer sheath, black (also available with FR PVC UV
& HFFR
FIBRE COUNT
192F 288F
13.9 16.3
160 225
1000 1500
2000 3000
15D 15D
20D 20D
-100 to +500 C -100 to +500 C
-400 to +700 C -400 to +700 C

* Tube coding: Blue (Marker), Orange(Tracer), remaining all natural
Special Features
Double layer S-Z stranded construction ? buffer tubes provide easy fibre routing inside Flexible
closure Drum Length 2000/ 3000 meters 5%
www.vtlrewa.com
13
OUTDOOR CABLES CENTRAL-TUBE ARMOURED CABLE (2 - 48F)

Water blocked Rodent resistant Outdoor Underground Metro
Impact resistant
Applications In areas where high mechanical load is required

Suitable in area of rodent menace Direct burial & Inside duct - PE Outer Sheath Inside duct - FR PVC / HFFR / LSZH Outer Sheath

to 48 enhanced low water peak single mode fibres in full Up
Primary Coated Fibre Tube Filling Compound Loose Tube Water Blocking Tape Armouring Rip Cords Strength Member Outer Sheath
Metallic anti-buckling steel rod as strength member.
Embedded in outer sheath (also available with non metallic strength member FRP rod)
Loose buffer tube fully filled and centrally placed in the cable Water blocking tape wrapping Electrolyte chrome plated, corrugated steel tape armoured ? UV Stablized PE Outer sheath, black (also available with
FR
PVC & HFFR
FIBRE COUNT
12F 24F 48F
8.3 9.8 11.3
75 100 130
1500 1500 1500
750 750 750
15D 15D 15D
20D 20D 20D
-100 to +500 C -100 to +500 C -10 to +50 C

0 0
-400 to +700 C -400 to +700 C -400 to +700 C

Special Features
? weight cable for faster and easier installation Lighter ? construction. Robust ? Corrugated steel tape acts as protection against rodents
and mechanical protection Drum Length 2000/ 3000/ 4000meters 5%
www.vtlrewa.com
14
OUTDOOR CABLES MULTI-TUBE SINGLE SHEATH ARMOURED CABLE (2 - 144F)

Impact resistant


Primary Coated Fibre Tube Filling Compound Loose Tube(s) Central Strength Member Cable Filling Compound Peripheral strength member Core Wrapping Rip Cords Water blocking media under armour Armouring Outer Sheath

Non metallic anti-buckling FRP rod as Central Strength
Member. (also available with metallic strength member)

Loose buffer tubes fully filled , S-Z Stranded Cable core fully filled with Thixotropic jelly (also available in
dry core design)

Glass yarn can be used as peripheral strength member Cable core is wrapped with polyester tape & water swellable
tape
Electrolytic chrome plated & Corrugated steel tape armouring Stablized HDPE outer sheath, black (also available with FR UV
PVC & HFFR) Technical Characteristics

FIBRE COUNT DIAMETER (mm) Nominal WEIGHT (Kg./Km) Nominal TENSILE STRENGTH (N) Installation Operating BENDING RADIUS (mm) Temporary Permanent TEMPERATURE RANGE (IEC 60794-1-2-F1) Installation Operating
0
UPTO 48F 72F 96F 144F
10.9 11.3 12.6 15.1
120 125 155 210
2500 2500 2500 3000
1250 1250 1250 1500
15D 15D 15D 15D
20D 20D 20D 20D
-10 to +50 C -10 to +50 C -10 to +50 C -10 to +50 C

0 0 0 0 0 0
-40 to +70 C -40 to +700 C -400 to +700 C -400 to +700 C

0

Special Features
Single layer S-Z stranded construction Corrugated steel tape acts as protection against rodents
and mechanical damage.

Robust construction Flexible buffer tubes provide easy fibre routing inside
closure
Drum Length 2000/ 3000/ 4000meters 5%
www.vtlrewa.com
15
OUTDOOR CABLES MULTI-TUBE DOUBLE SHEATH, ARMOURED CABLE (2-144 F)

Impact resistant


Primary Coated Fibre Tube Filling Compound Loose Tube(s) Central Strength Member Cable Filling Compound Peripheral strength member Core Wrapping Inner Sheath Rip Cords Steel tape armouring Outer Sheath
Non metallic anti-buckling FRP rod as Central Strength Member
(also available with metallic strength member)

Loose buffer tubes fully filled , S-Z Stranded Cable core fully filled with jelly (also available in dry core design) Glass yarn can be used as peripheral strength member core wrapped with polyester tape /water swellable tape S-Z Electrolytic chrome plated & Corrugated steel tape armouring Stablized HDPE outer sheath, black (also available with FR UV
PVC & HFFR) Technical Characteristics
FIBRE COUNT
UPTO 48F 72F 96F 144F
12.6 13.0 14.3 16.8
155 165 195 260
2750 2750 2750 3250
1375 1375 1375 1625
15D 15D 15D 15D
20D 20D 20D 20D
-100 to +500 C -100 to +500 C -10 to +50 C -100 to +500 C

0 0
-400 to +700 C -400 to +700 C -400 to +700 C -400 to +700 C

Special Features
?layer S-Z stranded construction Single Corrugated steel tape acts as protection against rodents
and mechanical damage.

Robust construction Flexible buffer tubes provide easy fibre routing inside
closure Drum Length 2000/ 3000/ 4000meters 5%
www.vtlrewa.com
16
Outdoor Cables DIELECTRIC RODENT PROTECTED CABLE (2-144 F)

Rodent resistant
Applications
Direct burial / Inside Duct areas with particularly high mechanical loads In areas with rodents In
Typical Cross Section of 72F
Primary Coated Fibre Jelly filled Loose Tube Central Strength member Cable Filling Compound Polyester Tape Inner Sheath Non Metallic Armour Rip Cords Outer Sheath
Cable Construction Details Upto 144 enhance low water peak single mode fibers in full compliance with ITU-T-G.652.D (also available with G655 / G656 / G657 SM Fibre and OM1 / OM2 / OM3 & OM4 MM Fibre) 2/4/6/8/12 fibre per tube combinations are available in 6/8/12 element construction Non-metallic and anti-buckling element FRP rod used as Central Strength Member. Loose buffer tubes fully filled Thixotropic Jelly Loose buffer tubes S-Z Stranded Cable core is fully filled with Thixotropic Jelly (also available in dry core design) Cable core is wrapped with Polyester Tape / Water swellable tape Stabilized PE inner sheath, Black UV Glass Yarns used as dielectric armour Stabilized PE outer sheath, Black UV
MULTI TUBE DESIGN
FIBRE COUNT

0
UPTO 48F 72F 96F 144F
12.6 13.8 15.3 18.3
135 160 195 270
3000 3000 3000 3000
2000 2000 2000 2000
15D 15D 15D 15D
20D 20D 20D 20D
-10 to +50 C
0
-400 to +700 C -400 to +700 C -400 to +700 C -400 to +700 C
-10 to +50 C
0 0
-10 to +50 C
0 0
-100 to +500 C

Special Features
Single layer stranded construction Particularly robust cable Flexible buffer tubes provide easy fibre routing inside
closure
dielectric armoured All
Kink Resistance (IEC 60794-1-2-E10) 10 x D, D = Cable D Water Penetration (IEC 60794-1-2-F5B) 1 Mtr Water Head, 3 Meter Cable Sample, 24 Hours www.vtlrewa.com
17
OUTDOOR CABLES MULTI-TUBE STEEL WIRE ARMOURED CABLE (2-144 F)

Impact resistant
Applications
areas where high pulling force is required In areas where complex cable run is required In Direct burial & Inside duct - PE Outer Sheath Inside duct - FR PVC / HFFR / LSZH Outer Sheath
Cable Construction Details Up to 144 enhance low water peak single mode fibres in full compliance with ITU-T-G.652.D (also available with G655 / G656 / G657 SM Fibre and OM1 / OM2 / OM3 & OM4 MM Fibre)
Primary Coated Fibre Tube Filling Compound Loose Tube(s) Central Strength Member Cabling Filling Compound Rip Cord Filler Core Wrapping over S-Z core Moisture Barrier Inner Sheath Armouring Core Wrapping over steel wire armour Outer Sheath
Phosphate coated metallic anti-buckling steel rod as central
strength member (also available with non metallic strength member, FRP rod)
2/4/6/8/12 fibre per tube combinations are available in 5/6/8/12
element constructions
Loose buffer tubes fully filled S-Z Stranded Cable core fully filled with jelly coated Aluminium foil as moisture barrier PE Stablized PE inner sheath, black UV Galvanised Steel wire armour, wrapped with polyester tape stabilized HDPE outer sheath, black (also available with FR PVC UV
& HFFR) Technical Characteristics
FIBRE COUNT
UPTO 60F 72F 96F 144F
14.5 15.0 17.0 18.7
350 375 425 520
6000 6000 6000 10000
3000 3000 3000 5000
15D 15D 15D 15D
20D 20D 20D 20D
-100 to +500 C -100 to +500 C -10 to +50 C -100 to +500 C

0 0
-400 to +700 C -400 to +700 C -400 to +700 C -4000 to +700 C

Special Features
Single layer S-Z stranded construction. Phosphate coating over steel wire CSM prevent Hydrogen
Mechanical Characteristics Repeated Bending (IEC 60794-1-2-E6) Crush Resistance (IEC 60794-1-2-E3) Impact Resistance (IEC 60794-1-2-E4) 30 Cycle, 20 X D, 10 Kg Load, D = Cable D 6000 N (100 X 100 mm) for 600 sec Height 500 mm, Weight = 5 Kg, 10 Nos at Different Place 20 x D, D = Cable D 1 Mtr Water Head, 3 Meter Cable Sample, 24 Hours
generation.
Aluminium Foils provides excellent protection against
Moisture.
Rugged & robust design
Drum Length 2000 meters 5%
Kink Resistance (IEC 60794-1-2-E10) Water Penetration (IEC 60794-1-2-F5)
www.vtlrewa.com
18
OUTDOOR CABLES
MULTI-TUBE FRP ROD ARMOURED CABLE (2-144 F)

Water blocked Rodent resistant Outdoor Underground Metro Impact resistant
Applications
areas where high pulling force is required In areas where complex cable run is required In Direct burial & Inside duct - PE Outer Sheath Inside duct - FR PVC / HFFR / LSZH Outer Sheath
Cable Construction Details Up to 144 enhance low water peak single mode fibres in full compliance with ITU-T-G.652.D (also available with G655 / G656 / G657 SM Fibre and OM1 / OM2 / OM3 & OM4 MM Fibre)
Primary Coated Fibre Tube Filling Compound Loose Tube(s) Central Strength Member Cabling Filling Compound Core Wrapping over S-Z core Inner Sheath Arrmouring Core Wrapping over FRP Rod armour Outer Sheath
Non-metallic anti-buckling FRP rod as Central Strength Member. Loose buffer tubes fully filled, S-Z Stranded Cable core is fully filled with Thixotropic Jelly (also available in dry
core design)
Cable core is wrapped with Polyester Tape and water swellable
tape
Stablized PE inner sheath, black UV rods for armouring FRP stabilized PE outer sheath, black (also available with FR PVC & UV
HFFR) Technical Characteristics
FIBRE COUNT
UPTO 48F 72F 96F 144F
14.0 15.0 16.5 19.5
180 210 240 340
5000 5000 5000 5000
2500 2500 2500 2500
15D 15D 15D 15D
20D 20D 20D 20D
-100 to +500 C -100 to +500 C -100 to +500 C -10 to +50 C

0 0
-400 to +700 C -400 to +700 C -400 to +700 C -400 to +700 C

Special Features
Single layer S-Z stranded construction. ? Completely dielectric construction ? & robust design Rugged
Mechanical Characteristics Repeated Bending (IEC 60794-1-2-E6) Torsion Resistance (IEC 60794-1-2-E7) Crush Resistance (IEC 60794-1-2-E3) Impact Resistance (IEC 60794-1-2-E4) 30 Cycle, 20 X D, 10 Kg Load, D = Cable D 10 Cycle ( 360) 5 Kg Weight, L= 2 Mtr 3000 N (100 X 100 mm) for 600 sec Height 500 mm, Weight = 5 Kg, 10 Nos at Different Place 20 x D, D = Cable D 1 Mtr Water Head, 3 Meter Cable Sample, 24 Hours
www.vtlrewa.com
19
OUTDOOR CABLES MULTI-TUBE RIBBON TYPE CABLE (48-576 F)

Applications
Suitable for Duct Installation, pulled & blown
Cable Construction Details Up to 576 enhance low water peak single mode fibres in full compliance with ITU-T-G.652.D in 4/8/12 Fibre Ribbon (also available with G655 / G656 / G657 SM Fibre and OM1 / OM2 / OM3 & OM4 MM Fibre)
Non metallic and anti-buckling FRP rod as Central Strength
Primary Coated Optical Fibre Ribbon Tube Filling Compound Loose Tubes Central Strength Member Cabling Filling Compound Filler Core Wrapping Inner Sheath Outer Sheath
Member
Loose buffer tubes fully filled, S-Z Stranded Cable core is fully filled with Thixotropic Jelly (also available in
dry core design)

core wrapped with polyester tape/water swellable tape S-Z Stablized PE Inner sheath, Black UV Insect & termite resistance PA-12 outer sheath, Orange
FIBRE COUNT
UPTO 96F 144F 288F 576F
19.0 20.5 24.0 30.0
280 340 525 740
3000 3000 3000 3000
1500 1500 1500 1500
15D 15D 15D 15D
20D 20D 20D 20D
-100 to +500 C -100 to +500 C -100 to +500 C -10 to +50 C

0 0
-400 to +700 C -400 to +700 C -400 to +700 C -400 to +700 C

* Identification of ribbon in loose tube - 1 ribbon 1, 2 ribbon 2, 3 ribbon 3......
Special Features
Single layer S-Z stranded construction Flexible buffer tubes provide easy fibre routing inside
closure
Insect & Termite resistant
www.vtlrewa.com
20
OUTDOOR CABLES ALL DI-ELECTRIC SELF SUPPORTING AERIAL CABLE (2-144 F)

Water blocked Aerial Outdoor Shotgun resistant Track resistant (25 kV)
Applications
? for self supporting aerial installation with rigorous Suitable
load conditions, including heavy wind and ice

? for span length of 100 mtrs (also available for Suitable
other span length)

Primary Coated Fibre Tube Filling Compound Loose Tube(s) Cable filling compound Central Strength Member Core Wrapping Inner Sheath Peripheral strength member Outer Sheath
Non
metallic anti-buckling FRP rod as Central Strength Member
Loose buffer tubes fully filled, S-Z Stranded Cable core fully filled (also available in dry core design) Cable core is wrapped with Polyester Tape/water swellable
tape
Stablized PE inner sheath, Black UV High modulus, Aramid yarn peripheral strength member Stablized PE Outer sheath, Orange UV
FIBRE COUNT
UPTO 48F UPTO 72F 96F 144F
12.5 13.5 15.0 18.0
125 145 180 250
5000 5000 5000 5000
2000 2000 2000 2000
15D 15D 15D 15D
20D 20D 20D 20D
-100 to +500 C -100 to +500 C -10 to +50 C -10 to +50 C

0 0 0 0
-400 to +700 C -400 to +700 C -400 to +700 C -400 to +700 C

Special Features
?layer S-Z stranded construction Single ? Offers exceptional strength and corrosion resistance for
Mechanical Characteristics Repeated Bending (IEC 60794-1-2-E6) Torsion Resistance (IEC 60794-1-2-E7) Crush Resistance (IEC 60794-1-2-E3) Impact Resistance (IEC 60794-1-2-E4) Kink Resistance (IEC 60794-1-2-E10) Water Penetration (IEC 60794-1-2-F5) 30 Cycle, 20 X D, 5 Kg Load, D = Cable D 10 Cycle ( 180) 5 Kg Weight, L= 2 Mtr 3000 N (100 X 100 mm) for 600 sec Height 500 mm, Weight = 5 Kg, 3 Nos 20 x D, D = Cable D 1 Mtr Water Head, 3 Meter Cable Sample, 24 Hours
aerial application
? buffer tubes provide easy fibre routing inside Flexible
closure Drum Length 2000/ 3000/ 4000 meters 5%
www.birlaericsson.com
21
OUTDOOR CABLES
SINGLE-TUBE FIGURE-8 TYPE AERIAL CABLE (2-24 F)

Applications
Lashed aerial installation with rigorous load conditions,
Water blocked
Aerial
Outdoor
including heavy wind and ice

Suitable for span length of 100 mtrs
Cable Construction Details Upto 48F enhance low water peak single mode fibers in full compliance with ITU-T-G.652.D (also available with G655 / G656 / G657 SM Fibre and OM1 / OM2 / OM3 & OM4 MM Fibre)
Messenger wire Outer Sheath over messenger wire
Loose buffer tubes fully filled

High tensile, galvanised, stranded steel wire used as integrated
messenger wire
Stablized PE outer sheath, black UV
Primary Coated Fibre Tube Filling Compound Loose Tube Outer Sheath
FIBRE COUNT

0
UPTO 12F 16/24F 48F
6.5x6.0 7.5x6.0 10.0x6.0
100 110 150
2000 2000 2000
1000 1000 1000
15D 15D 15D
20D 20D 20D
-10 to +50 C -10 to +50 C -10 to +50 C

0 0 0 0
-400 to +700 C -40 to +70 C -40 to +70 C

0 0 0 0

Special Features
Central Loose tube construction ? Offers exceptional strength and corrosion resistance for
Mechanical Characteristics Repeated Bending (IEC 60794-1-2-E6) Torsion Resistance (IEC 60794-1-2-E7) Crush Resistance (IEC 60794-1-2-E3) Impact Resistance (IEC 60794-1-2-E4) 30 Cycle, 20 X D, 10 Kg Load, D = Cable D 10 Cycle ( 180) 5 Kg Weight, L= 2 Mtr 1000 N (100 X 100 mm) for 600 sec Height 500 mm, Weight = 5 Kg, 3 Nos 20 x D, D = Cable D 1 Mtr Water Head, 3 Meter Cable Sample, 24 Hours
aerial application
? Integrated High tensile messenger for superior strength
and corrosion resistance.
22
OUTDOOR CABLES
MULTI-TUBE FIGURE-8 TYPE AERIAL CABLE (2-144 F)

Applications
Lashed aerial installation with rigorous load conditions,
Water blocked
Aerial
Outdoor
including heavy wind and ice

Suitable for span length of 100 mtrs
Cable Construction Details Upto 144 enhance low water peak single mode fibers in full compliance with ITU-T-G.652.D (also available with G655 / G656 / G657 SM Fibre and OM1 / OM2 / OM3 & OM4 MM Fibre)
Messenger wire Outer Sheath over messenger wire Primary Coated Fibre Tube Filling Compound Loose Tube(s) Cable Filling compound Central Strength Member Core Wrapping Outer Sheath
element construction Non-metallic anti-buckling FRP rod as Central Strength Member. Loose buffer tubes fully filled, S-Z Stranded
Cable core fully filled (also available in dry core) core wrapped with polyester tape / water swelleble tape S-Z
UV Stablized PE outer sheath, black High tensile, galvanised, stranded steel wire used as integrated messenger wire
FIBRE COUNT
UPTO 72F 96F 144F
10.6/6.5 12.3/6.5 14.7/6.5
170 200 250
6000 8000 9000
2500 4000 5000
15D 15D 15D
20D 20D 20D
-100 to +500 C -100 to +500 C -100 to +500 C
-400 to +700 C -400 to +700 C -400 to +700 C

Special Features
Single layer S-Z stranded construction ? Offers exceptional strength and corrosion resistance for
Mechanical Characteristics Repeated Bending (IEC 60794-1-2-E6) Torsion Resistance (IEC 60794-1-2-E7) Crush Resistance (IEC 60794-1-2-E3) Impact Resistance (IEC 60794-1-2-E4) Kink Resistance (IEC 60794-1-2-E10) Water Penetration (IEC 60794-1-2-F5) 30 Cycle, 20 X D, 5 Kg Load, D = Cable D 10 Cycle ( 180) 5 Kg Weight, L= 2 Mtr 2000 N (100 X 100 mm) for 600 sec Height 500 mm, Weight = 5 Kg, 3 Nos 20 x D, D = Cable D 1 Mtr Water Head, 3 Meter Cable Sample, 24 Hours
aerial application
? Integrated High tensile messenger for superior strength
and corrosion resistance.

? buffer tubes provide easy fibre routing inside Flexible
closure Drum Length 2000/ 3000/ 4000 meters 5%
23
OUTDOOR CABLES
HYBRID (OPTICAL & COPPER)

Water blocked Outdoor Aerial Metro
Applications
Suitable for Under Ground Armoured Cable Upto 24F Axle Counting Signaling
Typical Cross section of Hybrid Cable
Cable Construction Details Central Strength Member Loose tube No. of Quads Core wrapping Moisture Barrier Inner Sheath Screening Tape Intermediate Sheath Armouring Outer Sheath Upcoated Fibre Reinforced Plastic-FRP (Non metallic) 2 No. PBT Loose tube filled with Thixotropic Jelly 6 Quads with Identification binders Polyester Tape applied helically Aluminium Foil PE Inner Sheath Aluminium wire screening Barrium Chromate Tape PE Intermediate Sheath Double Steel tape armouring PE Outer Sheath
Outer Sheath Galvanised Steel Tape Armouring Inter Mediate Sheath Aluminium Wire Screening Inner Sheath, PE Core Filling Compound Core Wrapping Aluminium Foil Jelly Filled Loose tube with Fibre 0.9 mm Copper Quad Central Strength Member (Upcoated FRP)

Special Features
? for underground installation on pathways or roads Suitable ? & Termite proof. Rodent ? under all conditions of operation, adjustment, Robust
Mechanical Characteristics Tensile strength Cable Bend Test Repeated Bending test Torsion Test Crush Resistance Impact Test Kink Test Operating Temp. Water Penetration Test Physical Characteristics Cable Outer Diameter Nominal Cable Weight Color Coding for Quad : No1 - White, Orange, Red , Green No2 - White, Blue, Red , Green No3 - White, Brown, Red , Green No5 - White, Yellow, Red , Green No4 - White, Green, Red , Green No6 - White, Black, Red , Green : 30.0 + 4.0 mm : 1500 Kg/KM : 5000 N : 20D : 5 kg, 30 Cycles : 400 N : 4000 N, 600 Sec : 50 N, 10 Impact : 20 D : -200C to +700C : 3mtrs sample, 1mtr Height
replacement, storage and transport.

? for lightning prone areas. Suitable ?tensile strength. Better
24
FTTH CABLES
DROP CABLE (1/2 F)

Outdoor Aerial Metro
Applications
? Drop Cable suitable for aerial application.

to 2 enhance low water peak single mode Up
Fibre (250 m)
Strength Member
Sheath
fibres in full compliance with ITU-T-G.652.D (also available with G657 SM Fibre and OM1 / OM2 / OM3 & OM4 MM Fibre)
/ ARP rod as strength member FRP Steel wire as integrated messenger wire LSZH shealth
Outer Sheath over messenger wire Messenger Wire
FIBRE COUNT
WEIGHT (Kg./Km) Nominal 20
TENSILE STRENGTH (N) Installation 130 Operating 50
BENDING RADIUS (mm) Temporary Permanent 30 50

0

0
2F
2.0 X 5.0
-20 to +70 C
-400 to +700 C

Blue Orange
Special Features Easy access to the fibres

Quick Cable Entry & Easy-Peel Easy Seal in Closures
Mechanical Characteristics Torsion Resistance (IEC 60794-1-2-E11) 50 N ( 180) 10 Cycles Impact Resistance (IEC 60794-1-E4) Height 1 mtr., Weight = 0.3 Kg, 3 Nos at different location
Low insertion and back reflection loss

Good durability High Return Loss High temperature stability Clean, Gel-Free, Dry Design
25
FTTH / INDOOR CABLES INDOOR DROP CABLE (1/2 F)

Flame resistant Indoor Metro
Applications
? Low bending Cable suitable for Indoor Application.
Cable Construction
to 2 enhance low water peak single mode fibres in Up
Fibre (250 m)
Strength Member
full compliance with ITU-T-G.652.D (also available with G657 SM Fibre and OM1 / OM2 / OM3 & OM4 MM Fibre)
/ ARP rod as strength member FRP LSZH shealth
Outer Sheath, LSZH
TECHNICAL CHARACTERISTICS
FIBRE COUNT
WEIGHT (Kg./Km) Nominal 8
TENSILE STRENGTH (N) Installation 40 Operating 20
BENDING RADIUS (mm) Temporary Permanent 30 50

0

0
2F
2.0 X 3.0
-20 to +70 C
-400 to +700 C

Blue Orange
Special Features Easy access to the fibres Fast Installation

Quick Cable Entry & Easy-Peel Easy Seal in Closures Maximization of Duct Space Flame Retardant Sheath
Mechanical Characteristics Torsion Resistance (IEC 60794-1-2-E1) Impact Resistance (IEC 60794-1-E4) 40 N ( 180) 10 Cycles Height 1 mtr., Weight = 0.3 Kg, 3 Nos at different location
Good durability
Clean, Gel-Free, Dry Design
26
FTTH Cables CENTRAL-TUBE AIRBLOWN MICRO CABLE (2-12F)

Outdoor
Metro
Underground
Applications
Inside building, suitable for Indoor use
Typical Cross Section Of 4 F Air Blown Cable
Cable Construction Details Up to ? 4 enhance low water peak single mode fibres in full compliance with ITU-T-G.652.D (also available with G655 / G656 / G657 SM Fibre) Loose buffer tube fully filled ? ARP/KRP/FRP rod as a strength member inside the loose tube ? Insect & ? Termite resistance PA-12 outer sheath, Orange
Jelly Filled Loose tube (Thixotropic Jelly) Fibers Strength Member Outer Sheath
Typical Cross Section Of 12f Unitube Micro Cable
Cable Construction Details (Available in 2.5mm & 3.8mm Dia) Up to 12 ? enhance low water peak single mode fibres in full compliance with ITU-T-G.652.D (also available with G655 / G656 / G657 SM Fibre)
? Loose buffer tubes fully filled ? yarns as flexible peripheral strength member Aramid
Jelly Filled Loose tube Fibers Aramid Yarn Outer Sheath
Rip Cord
Rip cords ? for ripping outer jacket Insect & ? Termite resistance PA-12 outer sheath, Orange
Technical Characteristics-Air Blown & Unitube Micro Cable
FIBRE COUNT
WEIGHT (Kg./Km) Nominal 2.3 2.9 6 12
TENSILE STRENGTH (N) Installation 40 40 150 200 Operating 20 20 75 100
BENDING RADIUS (mm) Temporary Permanent 10D 10D 10D 10D 20D 20D 20D 20D
CRUSH RESISTANCE (N) (IEC 60794-1-2-E3)
2F 4F UP TO 12F UP TO 12F
1.7 1.9 2.5 3.8
-200 to +500 C -200 to +500 C -20 to +500 C -200 to +500 C

0
-400 to +700C -400 to +700 C -40 to +70 C -400 to +700 C

0 0
100 N/(10x10cm) 100 N/(10x10cm) 500 N/(10x10cm) 1000 N/(10x10cm)

Special Features Completely dielectric cable / non metallic cable immune to ? electromagnetic interferences Suitable ? for Micro duct Installation
Mechanical Characteristics Repeated Bending (IEC 60794-1-2-E6) 30 Cycle, 20 X D, 1 Kg Load, D = Cable Diameter 2 Cycle ( 180) 1 Kg Weight, L= 2 Mtr 15 x D, D = Cable D
Torsion Resistance (IEC 60794-1-2-E7) Drum Length 2000/3000/4000 meters 5% Kink Resistance (IEC 60794-1-2-E10)
27
FTTH Cables MICRO CABLE Multitube Design (24-144F)

Applications
Suitable for installation in Micro Ducts
Outdoor
Metro
Underground
Typical Cross Section of 48 F
Cable Construction Upto 144 fibers in full compliance with ITU-T-G 652 D (also ? available with G655 / G656 / G657 SM Fibre and OM1 / OM2 / OM3 & OM4 MM Fibre)
Outer Sheath Loose tube(s) Primary Coated Fibre Tube Filling Compound Central Strength Member Filler Rip Cord
Non metallic, anti-buckling FRP rod as Central Strength ? Member (PE upcoated for 144 F) Loose buffer tubes fully filled, S-Z Stranded ? Rip cords ? for easy stripping Insect ? and Termite resistant PA-12 outer sheath, Orange (also available with PE outer sheath)
FIBRE COUNT
WEIGHT (Kg./Km) Nominal 27 45 70
TENSILE STRENGTH (N) Installation 650 1500 1500 Operating 400 1000 1000
BENDING RADIUS (mm) Temporary Permanent 15D 15D 15D 20D 20D 20D
UPTO 72F 96F 144F
5.7 6.8 8.9
-200 to +700 C -200 to +700 C -20 to +70 C

0 0
-400 to +700 C -400 to +700 C -400 to +700 C

Special Features Completely dielectric cable / non metallic cable immune to ? electromagnetic interferences High level bend capacity ? Low friction jacket design ? Easy access and breakout of Fibers ?
Mechanical Characteristics Repeated Bending (IEC 60794-1-2-E6) 30 Cycle, 20 X D, 1 Kg Load, D = Cable Diameter 2 Cycle ( 360) 5 Kg Weight, L= 2 Mtr 1000 N (100 X 100 mm) for 600 sec 15 x D, D = Cable D
Torsion Resistance (IEC 60794-1-2-E7) Crush Resistance (IEC 60794-1-2-E3)
Kink Resistance (IEC 60794-1-2-E10)
28
FTTH / Indoor Cables
INTERCONNECT CABLES
Indoor Metro Flame resistant
Applications
Communication racks and wiring closets, walls, ceilings,
floor ducts, etc

the final connection to terminal devices such as In
workstation and computer terminals for high speed voice, video, data, and FTTx applications
? office & computer room cabling Short run ? Patch cords, Pigtails & Jumpers
Typical Cross Section of Simplex Aramid Yarn Tight Buffer (Nylon/LSZH) Primary Coated Fibre (G652D /
G657A / OM1 / OM2 / OM3/ OM4)
Cable Construction Details - Simplex A single optical fibre is tight buffered and surrounded by aramid yarn strength member and jacketed with riser or plenum or LSZH grade jacketing to 2.0/3.0 mm diameter.
Outer Jacket, LSZH
Typical Cross Section of Duplex Aramid Yarn Tight Buffer (Nylon/LSZH) Primary Coated Fibre (G652D /
G657A / OM1 / OM2 / OM3/ OM4)
Cable Construction Details - Duplex Two Simplex cables 2.0/3.0 mm are joined as a figure-8 design
Outer Jacket, LSZH
Typical Cross Section of Flat Twin
Cable Construction Details - Flat Twin Duplex Zip cable (2.0/3.0 mm) is jacketed with riser, plenum or LSZH grade jacketing. Aramid Yarn Tight Buffer (Nylon/LSZH) Primary Coated Fibre (G652D /
G657A / OM1 / OM2 / OM3/ OM4)
Mini Cable Jacket Outer Jacket, LSZH
Drum Length 1000/ 2000 meters 5%
29
FTTH / Indoor Cables BREAKOUT TIGHT BUFFER UNARMOURED OPTICAL FIBRE CABLE (2-16F)
Applications
Rugged multi fibre cross connect Intra building backbone Fibre backbone to communication closets
Indoor
Metro
Flame resistant

4/6/8/12/16 Fibre of Single mode fibre in full compliance
Simplex Subunits LSZH Sheath Water Swellable Tape Up coated FRP
with ITU-T G652D (also available with G657 SM Fibre and OM1 / OM2 / OM3 & OM4 MM Fibre)
and Aramid Yarns as Strength Member FRP PA-12 tight coating on Fibre LSZH Compound for sheathing for simplex subunits & outer
sheath of cable
FIBRE COUNT
WEIGHT (Kg./Km) Nominal 60 79 95 120 160
TENSILE STRENGTH (N) Installation 800 800 800 800 800 Operating 400 400 400 400 400
BENDING RADIUS (mm) Temporary Permanent 15D 15D 15D 15D 15D 20D 20D 20D 20D 20D
TEMPERATURE RANGE (IEC 60794-1-2-F1) Installation -200 to +700 C -200 to +700 C -200 to +700 C -20 to +70 C -20 to +70 C
0 0 0 0
Operating -400 to +700 C -400 to +700 C -400 to +700 C -400 to +700 C -400 to +700 C
4F 6F 8F 12F 16F
8.0 9.0 10.2 12.0 13.5
Special Features Individual cores are printed at every 200 mm for ? identification Tight buffer & simplex jacket are available in variety of ? colours.
? Easy access to the fibres ? Quick Cable Entry
Mechanical Characteristics Torsion Resistance (IEC 60794-1-2-E7) Crush Resistance (IEC 60794-1-2-E3) Kink Resistance (IEC 60794-1-2-E10) 2 Cycle ( 360) 1 Kg Weight, L= 2 Mtr 1000 N (100 X 100 mm) for 60 sec 15 x D, D = Cable D
30
FTTH / Indoor Cables FANOUT TIGHT BUFFER UNARMOURED OPTICAL FIBRE CABLE (2-48F)
Applications
Rugged multi fibre cross connect Intra building backbone Fibre backbone to communication closets
Indoor
Metro
Flame resistant

Upto 48 Fibre of Single mode fibre in full compliance with
ITU-T G652D (also available with G657 SM Fibre and OM1 / OM2 / OM3 & OM4 MM Fibre) 250 Micron Fibre Tight Buffer Aramid Yarn LSZH Sheath
Aramid Yarns as Strength Member PA-12 / LSZH tight coating on Fibre LSZH Compound for outer sheathing
FIBRE COUNT
WEIGHT (Kg./Km) Nominal 25 32 215
TENSILE STRENGTH (N) Installation 500 500 2000 Operating 300 300 1000
BENDING RADIUS (mm) Temporary Permanent 15D 15D 15D 20D 20D 20D
TEMPERATURE RANGE (IEC 60794-1-2-F1) Installation -100 to +700 C -100 to +700 C -100 to +700 C Operating -400 to +700 C -400 to +700 C -400 to +700 C
UPTO 6F 8/12F 36/48F
5.0 6.8 16.5

* For Fibre count more than 12F, bundles in multiple of 9/12F will be formed with color identification binder (Blue, Orange, Green & Brown)
Special Features Tight buffer & jacket are available in variety of colours. ?
? Easy access to the fibres ? Quick Cable Entry
Mechanical Characteristics Torsion Resistance (IEC 60794-1-2-E7) Crush Resistance (IEC 60794-1-2-E3) 2 Cycle ( 360) 1 Kg Weight, L= 2 Mtr 1000 N (100 X 100 mm) for 600 sec
31
Outdoor
Underground
Applications:
? Local distribution networks - Primary & Secondary ? between exchanges Junction
Typical Cross section for Armoured Cable
Cable Construction Details Conductor Insulation Conductor - Each conductor consists of a round wire of annealed high conductivity copper. Each conductor is insulated with Foam Skin / Solid PE insulation. Foam Skin insulation consists of an extruded inner layer of uncoloured foam, covered by an extruded outer layer of coloured skin with required colours to meet the specification. For Solid insulation each conductor is insulated with Solid medium/high density polyethylene insulation. Two insulated conductors are twisted with uniform lay to form a pair. The length of the lay of the pairs is so choses that the cross talk is minimum. No's of twisted pairs are laid up to form a group which constitutes a unit. Twisted pairs/ super units are stranded to form a cable core. The cable core is fully filled with water resistant compound which is compatible with the polythene insulation of the conductors. The filled cable core is wrapped with at least one helical or longitudinal plastic tape. Thereafter one aluminium tape, coated with copolymer on both sides is applied longitudinally over the cable core with a specified overlap. The screened cable core is sheathed with black polythene compound grade 03C as per BS:6234.
Twinning
Units & Super Units Features:

? Armoured & Unarmoured construction ? Availability of standard conductor sizes ranging from 0.4
Stranding Filling
mm to 0.9 mm diameter.
? in sizes up to 2400 pairs Available ? for installation in ducts Suitable ? Direct Burial application for armoured cable
Core Wrapping & Screening
Conductor Diameter 0.40 mm 0.50 mm 0.63 mm 0.90 mm Mutual Capacitance 52 +/- 3 nF/Km (avg.) 52 +/- 4.5 nF/Km (individual)
Conductor Resistance Attenuation at at 20C (Solid or Foam 150KHz. Skin Cable) 135 8 O /Km 86 6 O /Km 58 4 O /Km 28 2 O /Km Capacitance Unbalance Pair to Pair 50 pF/Km (Max. Avg.) 200 pF/Km (Max.) Pair to Earth 750 pF/Km (max. avg.) 3000 pF/Km (max.) 12.00 dB/Km (max.avg.) 8.25 dB/Km (max. avg.) 6.30 dB/Km (max. avg.) 4.40 dB/Km (max. avg.)
Sheathing
Bedding tape If the cable is required to be armoured, two helical lapping of polythene bedding tape is applied over the polythene sheath. Armouring The cable is then armoured with two applications of galvanized steel tape each applied helically with a specified gap. The second tape covers the gap left by the first tape. The armoured cable is finally jacketed with black polythene compound grade 03C of BS:6234.
Jacketing
Insulation Resistance : 5000 mega ohms / Km (Min.) ELFEXT :55 dB/Km (min) at 150 KHz 67.8 dB/Km (RMS) at 150 KHz. www.vtlrewa.com NEXT : 55 dB (min.) at 150 KHz.
OUTDOOR CABLES SELF SUPPORTING AERIAL (FIGURE 8 TYPE) TELEPHONE CABLE

Applications:
? for Aerial Installation Suitable ? Local distribution networks - Secondary networks
Outdoor
Aerial
Construction Conductor Each conductor consists of a round wire of annealed high conductivity copper. Insulation Each conductor is insulated with solid medium/high density polyethylene insulation. Twinning Two insulated conductors are twisted with uniform lay to form a pair. The length of the lay of the pairs is so chosen that the cross-talk is minimum. Units & Super Units 10 or 20 No's of twisted pairs are laid up to form a group which constitutes a unit. Each unit should have an overlapping for color ID. In case of cables having more than 100 pairs, 5 units of 10 pairs or 20 pairs are laid up to constitute 50 or 100 pairs of super units respectively.
GI Wire Strand Outer Sheath (LDPE) Moisture Barrier Copper Conductors Coloured Solid PE Insulation PETP Tape
Features:
? Availability of standard conductor sizes of 0.4, 0.5, 0.6 &
Stranding
For cable upto 20 pairs the required number of twisted pairs are stranded to form a cable core. For cables having 50 and 100 pairs, 5 numbers of 10 pair or 20 pair units are stranded to form 50 and 100 pair cables respectively. For cables having higher than 100 pairs, required number of super units are stranded to form a cable core.
0.9mm diameter
? construction Figure-8 ? Availability upto 200 pairs ? for installation in Hilly areas/areas where digging is Suitable
not possible Core Wrapping Conductor Resistance at 20C (Solid or Foam Skin Cable) 135 8 O /Km 86 6 O /Km 58 4 O /Km 28 2 O /Km Attenuation at 105KHz. 12.00 dB/Km (max.avg.) 8.25 dB/Km (max. avg.) 6.30 dB/Km (max. avg.) 4.40 dB/Km (max. avg.) Suspension Wire / Strand Mutual Capacitance Capacitance Unbalance 52 3 nF/Km (avg.) Pair to Pair 52 4.5 nF/Km 50 pF/Km (Max. Avg.) (individual) 200 pF/Km (Max.) Pair to Earth 750 pF/Km (max. avg.) 3000 pF/Km (max.) Sheathing
Technical Details Conductor Diameter 0.40 mm 0.50 mm 0.63 mm 0.90 mm
The cable core is wrapped with at least one helical or longitudional plastic tape. Thereafter one sides is applied longitudinally over the cable core with a specified overlap. The tape is sealed and bonded to the inner surface of the polythene sheath. A Suspension Wire / Strand is provided.
& Screening aluminium tape ,coated with co-polymer on both
The screened cable core along with suspension wire as an integral part with the cable is sheathed with black polythene compound to form figure-8
Insulation Resistance : 2500 mega ohms / Km (Min). ELXT : 55 dB/Km (min)at 150 KHz 67.8 dB/Km (RMS) at 150 KHz. NEXT : 55 dB (min.) at 150 Khz.
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35
OUTDOOR CABLES
UNDERGROUND JELLY FILLED QUAD CABLES

Outdoor Underground
Applications
? Axle counter ? Signalling
Cable Construction Details Conductor Round wire of annealed high conductivity copper Each conductor is insulated with solid PE Four insulated conductors stranded to form a star quad. The quads are assembled to form a symmetrical core with a right hand lay. Polyethylene strings of required diameter may be used as fillers, if necessary. The cable core is fully filled with water -resistant compound and wrapped with polyethylene . Aluminium tape coated with co-polymer on both sides is applied longitudinally over the cable core with a specified overlap. The screened cable core is sheathed with black polythene compound as per BS:6234. The cable core with inner sheath is surrounded by a reasonably close fitted screen of Aluminium in the form of wires/ strips . The aluminium screen is wrapped with a single layer of woven tape impregnated with Barium chromate with overlap. Further protection of screening is provided by extruded PVC/PE sheath over screening. Armouring with two applications of Galvanized steel tape each applied helically with a specified gap. The armoured cable is finally jacketed with black PVC/PE compound.
Insulated Copper Conductor Core Filling Compound Core Wrapping Flooding Compound Moisture Barrier Inner Sheath Screening & Protection Intermediate Sheath Armour Jacketing Filler Technical Details
Conductor Diameter 0.90mm Conductor Resistance at 20C 28 (Each Core) /Km (Max) 56 (loop) /Km (Max) 1.4mm 11.6 (Each Core) /Km (Max) 23.2 (loop) /Km (Max) Attenuation at 20C
Insulation Quadding Laying Up
Filling & core wrapping Moisture Barrier Sheathing
4.40 dB/Km (Max. Avg.) at 150KHz 2 dB/Km (Max. Avg.)at 300-3400 Hz 0.3 dB/Km (Max. Avg.) at 0.8KHz 0.8 dB/Km (Max. Avg.) at 5KHz 1.3 dB/Km (Max. Avg.) at 21KHz 2.5 dB/Km (Max. Avg.) at 150KHz
Screening & protection
Mutual Capacitanc 50 2.5 nF/ Km (avg.) 50 6 nF/Km (individual)
Capacitance Unbalance (800 Hz to 1000 Hz) Pair to Pair 300 pF/Km (max.) Pair to Earth 1500 pF/Km (max. avg.
Intermediate sheath Armouring
Insulation Resistance 5000 mega s / Km (min.) 0.90 mm ELFEXT : 150 KHz 55 dB/Km Ind. (Min.) 67.8 dB/Km (RMS) (Min.) ELFEXT : at 0.8KHz, 5KHz 21 KHz & 150 KHz 60.0 dB/Km Ind. (Min.) 70.8 dB/Km (RMS) (Min.) NEXT : 55 dB (min.) at 150 KHz
Jacketing
NEXT : 55 dB (min.) at 0.8 KHz, 5 KHz, 21 KHz & 150 KHz
1.4 mm
Features:
? for Direct burial application Suitable ? Armoured construction ? Availability of standard conductor sizes of 0.9 mm
Reduction Factor ( Field intensity of 50v to 450v) : 0.10 (Max) Characteristic Impedance () 0.90 mm 1.4 mm 470 +/- 15% at 0.8KHz 195 +/- 15% at 5.0 KHz 310 +/- 15% at 0.8KHz 150 +/- 15% at 5.0 KHz 110 +/- 15% at 21.0 KHz 100 +/- 15% at 150.0 KHz
& 1.4 mm diameter.

? Available in 4 and 6 quads. ? for use on AC systems (earthed or unearthed) for Suitable
rated voltage up to and including 1100 volts.

? These cables may be used on DC systems for rated voltages
Color Coding for Quad : No1 - White, Orange, Red , Green No2 - White, Blue, Red , Green No3 - White, Brown, Red , Green No5 - White, Yellow, Red , Green No4 - White, Green, Red , Green No6 - White, Black, Red , Green
up to and including 1500 volts on earth.
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36
OUTDOOR CABLES SIGNALING CABLES

Outdoor Underground
Applications
? Signalling Railway
Cable Construction Details Conductor Each conductor shall consist of a solid round/stranded wire(s) of annealed high conductivity copper, smoothly drawn, nominally circular in section , uniform in quality and resistance and free from defects. Insulation shall be of PVC Compound conforming to requirements of Type-A compound of IS 5831:1984. Insulation color shall be as per customer specification.
PVC Insulated Copper Conductor Polyester Tape PVC Sheath Steel Tape/ Strip/ Wire Armouring PVC Jacket Insulation
Technical Details Nominal Cross No. of Wires in Nom. Dia of Sectional Area Conductors Wire
Sqmm No(s) mm
Core Formation The insulated cores shall be laid up together with suitable lay. The outer most layer shall have right hand lay and the successive layers shall be laid with opposite lay. A polyester tape of suitable thickness shall be helically applied normally in cables with double steel tape with suitable overlap. Max. Resistance at 20C Single Core /Km 17.689 11.54 6.978 6.843 4.506 4.591 2.884 1.660 1.124 0.6484 0.5205 0.3706 Multi Core /Km 18.04 11.77 7.118 6.980 4.596 4.683 2.942 1.693 1.149 0.6614 0.5309 0.3780 Nom. Thickness of Insualtion Single Core Multi Core
mm mm
Inner Sheath
The inner sheath shall be of PVC Compound conforming to requirements of Type- ST1 as per IS 5831:1984. Armouring shall consist of the either Galvanised Round Wire strip/Double Steel Tape. The outer sheath shall be of PVC Compound conforming to requirements of Type- ST1 as per IS 5831:1984.
Armouring
1.0 1.5 2.5 2.5 4 4 6 10 16 25 35 50
1 1 1 3 1 7 1 7 7 7 7 19
1.13 1.4 1.80 1.06 2.24 0.85 2.8 1.4 1.70 2.24 2.50 1.8
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
0.8 0.8 0.9 0.9 1.0 1.0 1.0 1.0 1.0 1.2 1.2 1.4 Features: Jacket
? Availability of conductor sizes ranging from 1.13 mm to
2.80 mm diameter. Cable size ranging from 2 core to 100 cores with 1.0 Sqmm to 50 Sqmm.
? for use on AC systems (Earthed or unearthed) for Suitable
rated voltage upto 1100 volts Insulation Resistance (M-/Km) (Dry) (500 V DC for 1 Min. at 50C) Insulation Resistance (M-/Km) (Wet) (500 V DC for 1 Min. at 50C HV Test at Room Temp. 10 M-/Km upto 2.5 mm2 Conductor 5 M-/Km More than 2.5 mm2 Conductor 7.5 M-/Km upto 2.5 mm2 Conductor 5 M-/Km More than 2.5 mm2 Conductor 4 KV AC (rms) or 12 KV DC (for 5 Min.)
? for use on DC systems for rated voltage upto Suitable
1500 volts
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37
OUTDOOR CABLES
JUMPER WIRE
Indoor
Outdoor
Applications
? Telephone wiring & Signal distribution Indoor
Cable Construction Details Conductor Each conductor shall consist of a solid round wire of annealed high conductivity
PE Insulation Copper Conductor
copper, smoothly drawn, nominally circular in section , uniform in quality and resistance and free from defects. The quality of copper shall confirm to IEC-28 or IS-12444. Insulation Each conductor shall be insulated with solid polyethylene.
Electrical Parameters At 20c For 0.50 mm Jumper Wire Parameter Resistance (/Km) Re. Unbalance % Insulation Resistance Dielectric Strength 10KVDC For 0.65 mm Jumper Wire Parameter Resistance (/Km) Re. Unbalance % Insulation Resistance Dielectric Strength 10KVDC Ind 2.5O/Km (Max.) Min 500 (/Km) For 1 Minutes with 250-500 V DC For 3 Seconds Limit 62 Tol. +/- 4 Remarks Ind 2.5 /Km (Max.) Min 500 (/Km) For 1 Minutes with 250-500 V DC For 3 Seconds Limit 89 Tol. +/- 4 Remarks
Pairing
Two Insulated conductors shall be twisted together with uniform lay to form a pair.
Length & Tolerance : 500 Mtrs.( 5 % ) Packing : In Coils, wrapped with polyethylene sheets, packed in Cartons or Plastic Reels
Colour Code For Conductor Insulation(*) Cond. Size Insulation 0.50 mm 0.60 mm Colour 1st Wire(Tip) Black Black Colour 2nd Ring White White Dia Over 1.40 mm (Nom.) 1.10 mm (Nom.)
(*) or as desired by the customer
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38
CONDUCTOR
ELECTROPLATED TINNED COPPER WIRE
Applications
? wire armouring & soldering power sectors Copper ? Screening applications in telecom & signaling cables
Data Sheet
A) Electroplated Tinned Wires Suitable for Drawing to Fine Wire [UN-ANNEALED] WIRE SIZE 2.80 mm PARAMETER Diameter (Mom) Tin Coating (Min) Pershulphate Test WIRE SIZE 1.60 mm PARAMETER Diameter (Mom) Tin Coating (Min) Pershulphate Test SPECIFIED VALUES 2.80 As per Requirement* Should Pass SPECIFIED VALUES 1.60 As per Requirement* Should Pass UOM mm Microns UOM mm Microns
Advantages of Electro-tinned Wire Over Hot Dip Tinned Wire Uniform ? & Controlled Tin coating
?tin bonding with base metal i.e. copper Better ? wire elongation Uniform ? Re-drawable to finer sizes offering flexibility to customer
*Depends on the Tin Coating Thickness required at finely Drawn Copper Wire Above Sizes Shall be packed in Returnable MS Baskets.
B) Drawn Tinned Copper [ANNEALED] WIRE SIZE 0.50 mm PARAMETER Resistance (max) Diameter (Nom) Elongation (Min) Tin Coating (Min) Pershulphate Test WIRE SIZE 0.40 mm PARAMETER Resistance (max) Diameter (Nom) Elongation (Min) Tin Coating (Min) Pershulphate Test SPECIFIED VALUES 91 0.492 20 1 Should Pass SPECIFIED VALUES 142 0.392 18 1 Should Pass UOM /Km mm % Microns UOM /Km mm % Microns
Above Sizes Shall be packed in Returnable 630 mm MS Reels. Pershulphate Test : Shall be done as per IS 10810 Part 4 : 1994 We can make as per customer specifications Note: Tinned copper wire of other specific wire sizes also available on request.
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Powering the world
Power Cables
OUTDOOR CABLES
L.T. AERIAL BUNCHED CABLE

Outdoor Aerial
Applications: Aerial Bunched Cables are suitable for the following fuctions: ? theft prone areas. In power ? As replacement of bare lines in rural areas, in woods, other localities & narrow street where space is limited. ? As replacement of bare lines where reliability of supply is of prime importance and where high degree of stability of supply voltage is of importance. ? In hilly terrains where cost of erection of overhead lines of under ground cable becomes very high. ? Where space is limited like those in densely populated area, dense forests. ? As reinforcement of existing system without increasing voltage. ? For temporary supplies.
Cable Construction Details Conductor The phase conductor and neutral/street lighting conductors is of H2 or H4 grade aluminium complying with the requirements of IS 8130:1984 and conforms to flexibility class 2 of IS 8130:1984. The size of the street lighting conductor is16 mm2. Messenger (Neutral Conductor or Otherwise) Insulation The conductor is heat treated aluminiummagnesium-silicon alloy wire conforming to IS 398 (Part 4):1979.It is either stranded circular or compacted circular type and has minimum 7 strands with smooth surface. The conductor is insulated with crosslinked polyethylene applied by extrusion. The insulation so applied fits closely on the conductor and it is possible to remove without damaging the conductor. The color of insulation is black, offering UV protection. Core The phase conductors is provided with insulated conductor, if provided, has four 'ridges' for quick identification. The street lighting conductor and messenger conductor (if insulated) does not have any identification mark. Assembly (Laying up) The required number of insulated phase conductors, one insulated neutral conductor (if required) and a street lighting conductor (if required) is twisted around the bare (or insulated) as required messenger conductor without fillers with a lay not exceeding 35times the diameter of the insulated phase conductor. The direction of lay is right hand.
Typical Cross section for Armoured Cable Ridge for Core Identification XLPE Insulation Aluminium Conductor (Power) Bare Al-Alloy Conductor Aluminium Conductor (Lighting)
Identification one, two or three 'ridges' and outer neutral
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OUTDOOR CABLES
Outdoor
Aerial
Technical Particulars (as Per Is: 14255 - 1995)

Phase Conductor (Aluminium) As per IS 8130 : 1984 Nom. Area Max. D.C. Nom. Conductor Thickness Resistance of Insulation at 20C XLPE/PE
/Km mm
Advantages
Messenger Conductor Aluminium Alloy As per IS 398 (Part-4) : 1979 Nom. Area Max. D.C. Conductor Resistance at 20C
/Km
Street Lighting Conductor (Aluminium) As per IS 8130 : 1984 Nom. Area Max. D.C. Nom. Conductor Thickness Resistance of Insulation at 20C XLPE/P
/Km mm
Aerial Bunched Cables Lines have very high reliability in maintaining services because conductors are insulated with the best dielectric. The benefits of using this line are: ? Safest system because phase conductors are insulated, no risk of danger of accidental touching live conductor. ? rage on account of good protection against Less fault line and ground fault by high winds or falling trees or bird especially in hilly areas & forests as encountered in rural distribution networks. ? High insulation resistance to earth in all seasons and polluted atmospheres. Negligible leakage currents and low losses. ?circuits of power and telephone cables could Multiple be strung in the same set of poles or any other supports like walls etc. ? Better adaptability to run concurrently with existing over-head bare conductor system without any interference. ? High capacitance and low inductance leading to low impedance of lines. ? costs are reduced and maintenance is very Total lines easy. ? of conductors also helps in preventing Insulation corrosion of the conductor. ? Cores being insulated, the chances of power thefts are eliminated. ? cheaper than underground power cables. These are ? Transformers increased as the supply Life of interruptions are minimized.
Min. Breaking Load

KN
Sqmm
Sqmm
Sqmm
16 25 35 50 70 95 120
1.910 1.200 0.868 0.641 0.443 0.320 0.253
1.2 1.2 1.2 1.5 1.5 1.5 1.5
16 16 16 16 16 16 16
1.91 1.91 1.91 1.91 1.91 1.91 1.91
1.2 1.2 1.2 1.2 1.2 1.2 1.2
25 25 25 35 50 70 95
1.380 1.380 1.380 0.986 0.689 0.492 0.357
7.0 7.0 7.0 9.8 14.0 19.7 26.5
Composition & Designation Of L.t. Aerial Bunched Cables

Complete Bunched Cable Designation 3C x 16 mm2 + 25 mm + 16 mm
2 2 2 2
Approx. Overall Dia mm 20 23 25 30 34 39 44
Approx. Total Mass Kg/Km 320 410 500 690 915 1195 1485
3C x 25 mm + 25 mm + 16 mm
3C x 35 mm2 + 25 mm2 + 16 mm2 3C x 50 mm + 35 mm + 16 mm

2 2 2
3C x 70 mm2 + 50 mm2 + 16 mm2 3C x 95 mm2 + 70 mm2 + 16 mm2 3C x 120 mm2 + 70 mm2 + 16 mm2
Notes
We can manufacture Aerial Bunched cable as per customers requirement meeting the National/ International specifications.
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OUTDOOR CABLES
INSTRUMENTATION CABLE
Generally to BS:5308 Part-1 (Polyethylene Insulation)
Power Cable
Cable Construction Details Operating Voltage : 300/500V Available in following no of pairs : 1, 2 (1 Quad), 5, 10, 15, 20, 30 and 50 Pairs Solid/Stranded/Flexible Annealed Bare/Tinned copper class 1/2/5 to BS:6360 Conductors are insulated with solid Polyethylene Type 03 as per BS:6234, uniformly twisted together to form a pair / quad with a max. lay length of 100 mm, and colour coded for identification. As per BS:5308 Part-1 Each twisted pair shielded with aluminium backed polyester tape and a tinned copper drain wire of size 0.5mm . Twister pairs are cabled with nonhygroscopic fillers if necessary The entire assembly is shielded with aluminium polyester tape and a tinned copper drain wire of size 0.5mm. Extruded Black Polyethylene Type 2 C or 03 as per BS:6234.
Outer Sheath Armour Inner Sheath Overall Scrn. Individual pair Scrn. Core Insulation Copper Conductor Drain Wire
Size : Conductor: Insulation: & Pairing/ Quading
Colour Code: Resistance, as per BS 6360 Cross Sectional Area Sqmm 0.50 0.75 1.00 1.50 Class - 1 Solid Copper Conductor Plain 36.0 24.5 18.1 12.1 Tinned 36.7 24.8 18.2 12.2 Maximum Resistance at 20C/Km Class - 2 Class - 5 Stranded Copper Conductor Flexible Copper Conductor Plain 36.0 24.5 18.1 12.1 Tinned 36.7 24.8 18.2 12.2 Plain 39.0 26.0 19.5 13.3 Tinned 40.1 26.7 20.0 13.7 Bedding: (applicable for Type 2 Cables) Overall shield: Pair shield: (for individual pair Shielded cables only) Assembly
Max. Mutual Capacitance Cross Sectional Area Sqmm 0.5 1.0 1.5 Cable without screen Requirment as per BS:5308 Part - 1 Cables with only collective 1 Pair & 2 Pair with collective screen (except 1 & 2 pair) screen & all cables with individual pair screen (nF/Km) 75 75 85 (nF/Km) 115 115 120
Wire Armouring: A serving of round galvanized steel wires (applicable for as per BS:1442 is applied. Type 2 Cables) Sheath: Type - 1 & 2 Extruded Black PVC Type TM1 of BS:6746.
(nF/Km) 75 75 85
L/R ratio (Max): 1.5 Sqmm 0.5/0.75/1.0 Sqmm Note : 1. 2. 3. 4. 40 Micro Henry/ 25 Micro Henry/
Type 1 Unarmoured, Type 2 Armoured Other conductor Sizes and Types, Alternative Colour Codes, Higher Pair Count and Sheath Material FR/FRLS/Zero Halogen compounds are available on request. As an alternate, armoured cables shall be supplied with Flat Strip/ Double Steel Tape/ Wire Braided as per customer requirement.
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OUTDOOR CABLES
INSTRUMENTATION CABLE
Generally to BS:5308 Part-2 (PVC Insulation)
Power Cable
Cable Construction Details Operating Voltage : 300/500V Available in following no of pairs : 1, 2 (1 Quad), 5, 10, 15, 20, 30 and 50 Pairs Solid/Stranded/Flexible Annealed Bare/Tinned copper class 1/2/5 to BS:6360 Conductors are insulated with solid Polyethylene Type 03 as per BS:6234, uniformly twisted together to form a pair / quad with a max. lay length of 100 mm, and colour coded for identification. As per BS:5308 Part-1 Each twisted pair shielded with aluminium backed polyester tape and a tinned copper drain wire of size 0.5mm . Twister pairs are cabled with nonhygroscopic fillers if necessary The entire assembly is shielded with aluminium polyester tape and a tinned copper drain wire of size 0.5mm. Extruded Black Polyethylene Type 2 C or 03 as per BS:6234.
Outer Sheath Armour Inner Sheath Overall Scrn. Individual Scrn. Core Insulation Copper Conductor Drain Wire
Size : Conductor: Insulation: & Pairing/ Quading
Colour Code: Resistance, as per BS 6360 Cross Sectional Area Sqmm 0.50 0.75 1.00 1.50 Class - 1 Solid Copper Conductor Plain 36.0 24.5 18.1 12.1 Tinned 36.7 24.8 18.2 12.2 Maximum Resistance at 20C/Km Class - 2 Class - 5 Stranded Copper Conductor Flexible Copper Conductor Plain 36.0 24.5 18.1 12.1 Tinned 36.7 24.8 18.2 12.2 Plain 39.0 26.0 19.5 13.3 Tinned 40.1 26.7 20.0 13.7 Bedding: (applicable for Type 2 Cables) Overall shield: Pair shield: (for individual pair Shielded cables only) Assembly
Max. Mutual Capacitance at 1 kHz. Core to Core Core to Screen L/R ratio (Max): 1.5 Sqmm 0.5/0.75/1.0 Sqmm 40 Micro Henry/ 25 Micro Henry/ : 250 nF/Km : 450 nF/Km
Wire Armouring: A serving of round galvanized steel wires (applicable for as per BS:1442 is applied. Type 2 Cables) Sheath: Type - 1 & 2 Extruded Black PVC Type TM1 of BS:6746.
Note : 1. 2. 3. 4.
Type 1 Unarmoured, Type 2 Armoured Other conductor Sizes and Types, Alternative Colour Codes, Higher Pair Count and Sheath Material FR/FRLS/Zero Halogen compounds are available on request. As an alternate, armoured cables shall be supplied with Flat Strip/ Double Steel Tape/ Wire Braided as per customer requirement.
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OUTDOOR CABLES
CONTROL CABLE
As per IS:1554 (Part-1):1988
Power Cable
Cable Construction Details Voltage : These cables can be used on AC voltage up to & Including 1100 V or DC up to & including 1500 V. 1.5 Sq.mm. & 2.5 Sq.mm. upto 37 Cores Annealed Bare Electrolytic Copper/ Aluminum Conductor conforming to IS:8130:1984. Conductors are insulated with PVC Compound as per IS:5831:1984.
Outer Sheath Armour Conductor Insulation Inner Sheath
Size : Conductor:
Insulation:
Colour of Cores: Cores are identified with a colour scheme as per IS:1554 (pt-1):1988 as under 2 Cores 1.1 KV 1.5/2.5 Sqmm (Solid) Multicore Unarmoured PVC Control Cables Conforming to IS : 1554 (Pt - I) - 1988 No. of Cores & Cross Sectional Area No x mm2 2 x 1.5 3 x 1.5 4 x 1.5 5 x 1.5 6 x 1.5 7 x 1.5 10 x 1.5 12 x 1.5 14 x 1.5 16 x 1.5 19 x 1.5 24 x 1.5 27 x 1.5 30 x 1.5 37 x 1.5 2 x 2.5 3 x 2.5 4 x 2.5 5 x 2.5 6 x 2.5 7 x 2.5 8 x 2.5 9 x 2.5 10 x 2.5 12 x 2.5 14 x 2.5 16 x 2.5 19 x 2.5 24 x 2.5 27 x 2.5 30 x 2.5 37 x 2.5 Thickness of PVC Insulation (Nom.) mm 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 Thickness of PVC Inner Sheath (min.) Extruded mm 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4 Thickness Approx. of PVC O.D. Outer Sheath (Nom.) mm mm 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 2.0 2.0 2.0 2.0 2.0 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.2 11.5 12.0 13.0 14.0 15.0 15.0 18.0 18.5 19.0 20.0 21.5 24.5 25.0 26.0 28.0 13.0 13.5 14.5 15.5 16.5 16.5 18.0 19.0 20.5 21.5 22.5 23.5 24.5 28.5 29.0 30.0 32.5 Approx. Net Weight of Cable Kg/Km 155 177 208 243 261 271 368 416 466 521 607 749 817 890 1058 200 234 281 331 356 374 434 492 512 602 680 764 870 1077 1182 1292 1588 Standard Delivery Length in Mtrs 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 Current Rating Direct in In Air/ Ground Duct Amps. 23 21 21 16 15 14 13 12 11 11 10 9 9 9 8 32 27 27 23 21 20 19 18 18 17 16 15 14 13 12 12 11 Amps. 20 17 17 14 13 13 11 10 10 9 9 8 8 7 7 27 24 24 19 18 17 16 15 15 14 14 13 12 11 10 10 9 Construction Variants 1. Solid / Stranded annealed copper conductor &Tinned / Bare 2. General Purpose / HR PVC insulation 3. Cores laid up ( filled if needed ) 4. FRLS / General Purpose PVC inner sheath 5. FRLS / General purpose PVC Outersheath Max. Conductor D.C. Resistance at 20 Deg C - Conductor Size : 1.5 sq.mm - 12.1 ? / km (Bare), 12.2 ? / km (Tinned) 2.5 sq.mm - 7.41 ? / km (Bare), 7.56 ? / km (Tinned) www.vtlrewa.com Outer Sheath: Armouring: 3 Cores Red & Black Red, Yellow & Blue
3 & 4 Cores - Red, Yellow, Blue & Black (Reduced Neutral Core in case of 3 Core). 5 Cores Red, Yellow, Blue, Black and Grey
In case of cable exceeding five cores, two adjacent (counting and direction cores) in each layer shall be colored Blue, Yellow and remaining cores grey, or identification by numbers printed over insulation as per IS:1554 (pt1):1988 Laying of Cores: Cores are laid up with a suitable lay. The final layer direction shall be kept right hand lay. Inner Sheath: The Inner Sheath is applied over laid up of cores by extrusion/wrapping of thermoplastic material. It is applied over inner sheath. It may consist of galvanized Round Steel wires or galvanized Flat Steel Strips conforming to IS 3975. Round Wire armouring is provided, where the calculated diameter under armour is 13.0 mm. Above this, armouring is either round wire/steel strip. A final covering of PVC Compound, conforming to IS:5831:1984, is applied over Armouring in case of Armoured Cable or over Inner Sheath in case of Unarmoured cable, called as Outer Sheath. The Insulation, Inner Sheath or Outer Sheath can be HR PVC, FRLS PVC or FRHF Compound , depending upon their application.
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OUTDOOR CABLES
Power Cable
1.1 KV 1.5/2.5 Sqmm (Solid) Multicore Armoured PVC Control Cables Conforming to IS : 1554 (Pt - I) - 1988 No. of Cores & Cross Sectional Area No x mm2 2 x 1.5 3 x 1.5 4 x 1.5 5 x 1.5 6 x 1.5 7 x 1.5 10 x 1.5 12 x 1.5 14 x 1.5 16 x 1.5 19 x 1.5 24 x 1.5 27 x 1.5 30 x 1.5 37 x 1.5 2 x 2.5 3 x 2.5 4 x 2.5 5 x 2.5 6 x 2.5 7 x 2.5 8 x 2.5 9 x 2.5 10 x 2.5 12 x 2.5 14 x 2.5 16 x 2.5 19 x 2.5 24 x 2.5 27 x 2.5 30 x 2.5 37 x 2.5 Thickness of PVC Insulation (Nom.) mm 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 Thickness Round Wire Flat Strip of PVC Dia Inner Sheath (min.) Extruded mm mm Mm 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 4.0 x 0.8 4.0 x 0.8 4.0 x 0.8 4.0 x 0.8 4.0 x 0.8 4.0 x 0.8 4.0 x 0.8 4.0 x 0.8 4.0 x 0.8 4.0 x 0.8 1.4 1.4 1.4 1.4 1.4 1.4 1.4 4.0 x 0.8 4.0 x 0.8 4.0 x 0.8 4.0 x 0.8 4.0 x 0.8 4.0 x 0.8 4.0 x 0.8 4.0 x 0.8 Thickness Approx. of PVC O.D. Outer Sheath (Min.) Mm 1.24 1.24 1.24 1.24 1.24 1.24 1.40 1.24 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.24 1.24 1.24 1.24 1.24 1.24 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.56 1.56 Mtrs 13.5 14.0 14.5 15.5 16.5 16.5 20.0 19.0 20.0 21.0 22.0 25.0 25.5 26.5 28.0 14.5 15.0 16.0 17.5 18.5 18.5 20.0 20.0 21.0 22.0 23.0 24.0 25.0 29.0 29.5 30.5 33.0 Approx. Net Weight of Cable Kg/Km 357 390 446 491 534 544 726 632 724 778 871 1060 1127 1225 1416 438 483 554 628 676 694 793 750 795 866 969 1051 1181 1459 1564 1723 2014 Standard Delivery Length in Mtrs 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 500/1000 Current Rating Direct In Air/ in Ground Duct Amps. 23 21 21 16 15 14 13 12 11 11 10 9 9 9 8 32 27 27 23 21 20 19 18 18 17 16 15 14 13 12 12 11 Amps. 20 17 17 14 13 13 11 10 10 9 9 9 8 7 7 27 24 24 19 18 17 16 15 15 14 14 13 12 11 10 10 9
Construction Variants 1. Solid / Stranded annealed copper conductor &Tinned / Bare 2. General Purpose / HR PVC insulation 3. Cores laid up ( filled if needed ) 4. FRLS / General Purpose PVC inner sheath 5. Armouring round Galvanised Steel wires / strips 6. FRLS / General purpose PVC Outersheath Max. Conductor D.C. Resistance at 20 Deg C - Conductor Size : 1.5 sq.mm - 12.1 ? / km (Bare), 12.2 ? / km (Tinned) 2.5 sq.mm - 7.41 ? / km (Bare), 7.56 ? / km (Tinned)
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INDOOR CABLES
PVC INSULATED INDUSTRIAL CABLE ( UNSHEATHED)
These are Single cables/cords with rigid as well as flexible annealed bare/tinned copper and aluminium conductors, insulated with PVC.
Indoor Flame Resistant
Applications These wires are rated for voltages upto and including 450/750 V AC, 50Hz and used for electric power and lighting including cables for outdoor and low temperature use. These cables may be used on DC system for rated voltages upto and including 1500 V to earth.
Typical Cross section Nominal Cross Section Sq mm

0.50 0.75 1.0 1.5 2.5 4.0 6.0
PVC Insulation
[Single Colour or Dual Colour (Strip on base colour)]
Diameter Maximum Electrical Insulation of Single Resistance Wall Wire @ 20C (/Km) Thickness Max mm Plain Wires Tinned Wires Nominal. mm
0.21 0.21 0.21 0.26 0.26 0.31 0.31 0.41 0.41 0.41 0.41 0.41 39.0 26.0 19.5 13.30 7.98 4.95 3.30 1.91 1.21 0.41 0.554 0.386 40.1 26.7 20.0 13.70 8.21 5.09 3.39 1.95 1.24 0.780 0.565 0.393 0.60 0.60 0.60 0.70 0.80 0.80 0.80 1.00 1.00 1.20 1.20 1.40
Cable Outer Diameter Nominal

2.3 2.5 2.7 3.1 3.8 4.3 4.9 6.2 7.3 9.0 10.2 12.2
Maximum
2.6 2.8 3.0 3.4 4.1 4.8 5.3 7.0 8.1 10.2 11.7 13.9
Bunched Copper Conductor
Features:
? Categories of Cables: Indoor, Outdoor, FR and FR-LSH. ? Temperature Range: -10C to +70C or +85C. ? in different colors and stripes. Available ? in Leaded or Lead free grades. Available ? in Coils of suitable standard lengths. Packed ? BIS Certification vide IS 694 Licence No. CM/L 3050333
10.0 16.0 25.0 35.0 50.0
Note: Cables upto 300 Sqmm with Flexible conductor (Class 5 of Copper Conductor as per IS 8130 ) can be supplied. Cables upto 630 Sqmm with Rigid conductor (Class 1 or 2 of Copper or Aluminium Conductor as per IS 8130) can be supplied.
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INDOOR CABLES
PVC INSULATED INDUSTRIAL CABLE ( SHEATHED)
These are Single and multicore cables/cords with rigid as well as flexible annealed bare/tinned copper and aluminium conductors, insulated and sheathed with PVC.
Applications These wires are rated for voltages upto and including 450/750 V AC, 50Hz and used for electric power and lighting including cables for outdoor and low temperature use. These cables may be used on DC system for rated voltages upto and including 1500 V to earth.
Typical Cross section Nominal Cross Section Sq mm Copper Conductor PVC Insulation Type A IS 5831 PVC Sheath ST-1 IS 5831 Black
0.50 0.75 1.0 1.5 2.5 4.0 6.0 10.0 16.0 25.0 35.0 50.0
Diameter Maximum Electrical Insulation Sheath of Single Resistance Wall Thickness Wire @ 20C (/Km) Thickness Max mm Plain Wires Tinned Wires Nominal mm. Nominal mm.
0.21 0.21 0.21 0.26 0.26 0.31 0.31 0.41 0.41 0.41 0.41 0.41 39.0 26.0 19.50 13.30 7.98 4.95 3.30 1.91 1.21 0.780 0.554 0.386 40.1 26.7 20.0 13.70 8.21 5.09 3.39 1.95 1.24 0.795 0.565 0.393 0.60 0.60 0.60 0.60 0.70 0.80 0.80 1.00 1.00 1.20 1.20 1.40 0.90 0.90 0.90 0.90 1.00 1.00 1.20 1.40 1.40 1.50 1.60 2.00
Cable Outer Diameter Nominal

7.0 7.4 7.8 8.3 9.9 11.5 13.1 16.5 18.8 22.6 25.3 30.2
Maximum
7.3 7.7 8.1 9.4 10.9 12.4 13.8 17.69 20.6 25.6 29.3 34.6
Note: a) Multicore Cables upto 120 Sqmm with Rigid conductor (Class 1 or 2 of Copper or Aluminium Conductor as per IS 8130) can be supplied b) Multicore Cables upto 300 Sqmm with Flexible conductor (Class 5 Copper Conductor as per IS 8130) can be supplied.
Typical Cross section Nominal Cross Section Sq mm

0.50 0.75
Copper Conductor PVC Insulation Type A IS 5831 PVC Sheath ST-1 IS 5831 Black
Diameter of Single Wire Max mm

0.21 0.21 0.21 0.26 0.26
Maximum Electrical Resistance @ 20C (/Km) Plain Wires Tinned Wires

39.0 26.0 19.5 13.30 7.98 40.1 26.7 20.0 13.70 8.21
Insulation Wall Thickness Min. mm

0.60 0.60 0.60 0.70 0.80
Sheath Thickness Nominal

0.90 0.90 0.90 0.90 1.00
Cable Outer Diameter mm

9.6x4.9 10.5x5.2 11.0x5.4 10.7x5.3 13.0x6.2
Features:
? Categories of Cables: Indoor, Outdoor, FR and FR-LSH. ? Temperature Range: -10C to +70C or +85C. ? in different colors and stripes. Available ? in Leaded or Lead free grades. Available ? in Coils of suitable standard lengths. Packed ? BIS Certification vide IS 694 Licence No. CM/L 3050333
1.0 1.5 2.5
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Communication....... made simple in a special way
Speciality Cables
OUTDOOR CABLES STAINLESS STEEL WIRE ARMOURED TACTICAL CABLE FOR MILITARY APPLICATION Tactical Optical Fibre Cables
Applications
?/ Outdoor Indoor ? for rapid deployment in extreme environmental Suitable
Water blocked
Flame resistant
Aerial
Outdoor
Shotgun resistant Track resistant (25 kV)
conditions.
? For military application ? Temporary robust communication lines and mobile
applications with Rodent protection
Coloured Fibre Jelly Steel Tube Stainless Steel Wire PU / Polyamide Outer Sheath
Black PU Sheath Coloured Fibre Jelly Stainless Steel Wire Steel Tube
FIBRE COUNT UPTO 6F SHEATH DIAMETER (mm) Max. WEIGHT (Kg./Km) Nominal BENDING RADIUS (mm) Temporary Permanent TEMPERATURE RANGE (IEC 60794-1-2-F1) Installation Operating
Double Sheath Double Sheath Single Sheath
6.0 7.0 6.0
70 95 45
15D 15D 15D
20D 20D 20D
-100 to +500 C -400 to +700 C -100 to +500 C -400 to +700 C -100 to +500 C -400 to +700 C
12F UPTO 6F

Special Features
resistant, Polyurethane outer jacket Cut Flexible construction for multiple deployment Performance in wide temp range High permissible tensile strength Excellent protection against rodents and termites Durable in high traffic areas Ruggedized cable and easy to use in the field High impact and crush resistance
Mechanical Characteristics Tensile Strength Permanent Crush Strength Impact Resistance Flex Resistance Storage Temperature Breaking Load Water Pressure 900 N max. 1000 N/cm 200 (Min.) 2000 Cycle (Min.) -300 C to +650 C >3500 N >500 Bar
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OUTDOOR CABLES FIBRE TO ANTENNA, FTTA SOLUTIONS FOR RADIO BASED STATIONS
Applications
connection of radio based stations For
Outdoor
Metro

Enhance low water peak single mode fibers in full compliance
with ITU-T-G.652.D (also available with G657 SM Fibre and OM1 / OM2 / OM3 & OM4 MM Fibre)
Polyester Tape Corrugated steel tape LSZH Sheath Nat Nylon-12 Primary Coated Fibre Aramid yarn HDPE Black sheath
Tight coated fiber with Ny-12/LSZH Aramid Yarn over tight coated fiber LSZH Sheath over Aramid yarn Polyester tape wrapping Corrugated Steel tape armouring Outer Sheath of UV resistant PE, Black
FIBRE COUNT

0
2F
8.5
70
350
300
15D
20D
-20 to +50 C
-400 to +700 C
Special Features
Fiber-fed remote radios (RRs) offer significant power savings Reduces wind and weight load on towers; avoid costly tower
Mechanical Characteristics Repeated Bending (IEC 60794-1-2-E6) Torsion Resistance (IEC 60794-1-2-E7) Crush Resistance (IEC 60794-1-2-E3) Impact Resistance (IEC 60794-1-2-E4) 30 Cycle, 20 X D, 5 Kg Load, D = Cable D 10 Cycle ( 180) 5 Kg Weight, L= 2 Mtr 2000 N (100 X 100 mm) for 600 sec Height 500 mm, Weight = 5 Kg, 3 Nos at different points 20 x D, D = Cable D
upgrades.
Reduces installation cost through fewer cables sheaths (70%
less) compared to coax.

Reduces installation time through fewer cable sheaths. Fast and easy connection and upgrade via tower-top
terminal.
Pre-provision for future equipment additions (spare ports). Ruggedized cable with corrugated steel tape armoured
Kink Resistance (IEC 60794-1-2-E10)
providing termite resistance, protection against rodents, birds, squirrels & monkey bite. Drum Length 1000/2000 meters 5%
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SPECIALITY CABLES
4 PAIR UTP CAT 5e CABLE
4 Pair Unshielded Twisted Pair (UTP) Data Cable, 24 AWG (0.5mm) Solid Bare Copper Conductors, Polyethylene Insulation, PVC Jacket, Rip Cord.
Applications These are structured cables suitable for Ethernet Applications and compatible with all known connection systems.
Typical Cross section
Characteristics Impedance : Conductor Resistance Conductor Resistance Unbalance PVC Sheath HDPE Insulation Solid Annealed Bare Copper Conductor Rip Cord Mutual Capacitance Capacitance Earth Unbalance Propagation Delay @ 1 MHZ, 10 MHz & 100 MHz Propagation Delay Skew 1 100 MHz Max. 9.38 O /100m Max. 5 % Max. 5.6 nF/100m Max. 330 pF/100m Max. 570, 545, 538 ns/100 m Max. 45 ns/100 m
Features:
? Fully Complies to the requirements of TIA/EIA 568 C.2. ? Enhanced performance specification up to 100 MHZ. ? verified for performance with UL Certification and Cables
Freq (MHZ)
Return Loss (dB) Min.
Insertion Loss (dB/100m) Max. 2.0 4.1 5.8 6.5 8.2 9.3 10.4 11.7 17.0 22.0
NEXT (dB) Min. 65.3 56.3 51.8 50.3 47.2 45.8 44.3 42.9 38.4 35.3
PSNEXT (dB) Min. 62.3 53.3 48.8 47.3 44.2 42.8 41.3 39.9 35.4 32.3
ACRF ELFEXT (dB) Min. 63.8 51.8 45.7 43.8 39.7 37.8 35.8 33.9 27.9 23.8
PSACRF [PSELFEXT] (dB) Min. 60.8 48.8 42.7 40.8 36.7 34.8 32.8 30.9 24.9 20.8
shipped with UL authorized markings and Labels

1.0 4.0
20.0 23.0 24.5 25.0 25.0 25.0 24.3 23.6 21.5 20.1
Colour Code: Pair 1 : White/Blue -Blue; Pair 2 : White/Orange -Orange; Pair 3 : White/Green -Green; Pair 4 : White/Brown -Brown Cable Diameter , Standard Length & Packing: Cable Diameter Available Packaging Available Colour : 5.5 0.5 mm : 305 mtr Pull box Or 500 / 1000 mtr spool : Grey or As Per Customer Requirement
8.0 10.0 16.0 20.0 25.0 31.25 62.5 100
Note: Bi-directional Testing for Return Loss, NEXT & PSNEXT
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SPECIALITY CABLES
4 PAIR FTP CAT 5e CABLE
4 Pair Foil Screened Twisted Pair (FTP) Data Cable, 24 AWG (0.5mm) Solid Bare Copper Conductors, Polyethylene Insulation, Overall 100% Screened, PVC Sheath
Applications
Local area network Wide area network Broadband Connectivity
Electrical Characteristics: Conductor Resistance Conductor Resistance Unbalance PVC Sheath Insulation PE Solid Solid Annealed Bare Copper Conductor Plastic Foil Wrapping Screen (AI/PET) with drain wire Propagation Delay @ 1 MHZ, 10 MHz & 100 MHz Propagation Delay Skew 1 100 MHz Max. 45 ns/100 m Max. 570, 545, 538 ns/100 m Mutual Capacitance Capacitance Earth Unbalance Max. 9.38 O /100m Max. 5 % Max. 5.6 nF/100m Max. 330 pF/100m
Colour Code: Pair 1 : White/Blue -Blue; Pair 2 : White/Orange -Orange; Pair 3 : White/Green -Green; Pair 4 : White/Brown -Brown Standard Length & Packing: Cable Diameter Available Packaging : 6.0 0.5 mm : 305 mtr Pull box Or 500 / 1000 mtr spool
Freq (MHZ)
NEXT (dB) Min. 65.3 56.3 51.8 50.3 47.2 45.8 44.3 42.9 38.4 35.3
PSNEXT (dB) Min. 62.3 53.3 48.8 47.3 44.2 42.8 41.3 39.9 35.4 32.3
1.0 4.0 8.0 10.0 16.0 20.0 25.0 31.25 62.5 100
20.0 23.0 24.5 25.0 25.0 25.0 24.3 23.6 21.5 20.1
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SPECIALITY CABLES
4 PAIR SFTP CAT 5E CABLE
4 Pair Foil & Braid Screened Twisted Pair (SFTP) Data Cable, 24 AWG (0.5mm) Solid Bare Copper Conductors, Polyethylene Insulation, Overall 100% Screened, Braided with Tinned Copper PVC Sheath
Typical Cross section FR PVC Jacket Tinned Copper Braid HF Screen (AI-PET) (with 24AWG ATC drain wire) Plastic Foil Wrapping Insulation PE Solid Solid Annealed Bare Copper Conductor
Electrical Characteristics: Conductor Resistance Conductor Resistance Unbalance Mutual Capacitance Capacitance Earth Unbalance Propagation Delay @ 1 MHZ, 10 MHz & 100 MHz Propagation Delay Skew 1 100 MHz Max. 45 ns/100 m Max. 9.38 O /100m Max. 5 % Max. 5.6 nF/100m Max. 330 pF/100m Max. 570, 545, 538 ns/100 m
Colour Code: Pair 1 : White/Blue -Blue; Pair 2 : White/Orange -Orange; Pair 3 : White/Green -Green; Pair 4 : White/Brown -Brown Cable Diameter , Standard Length & Packing: Cable Diameter Standard Length Available Packaging : 7.0 0.5 mm : 500mtr 10% spools : Spools packed in carton box
Freq (MHZ)
NEXT (dB) Min. 65.3 56.3 51.8 50.3 47.2 45.8 44.3 42.9 38.4 35.3
PSNEXT (dB) Min. 62.3 53.3 48.8 47.3 44.2 42.8 41.3 39.9 35.4 32.3
1.0 4.0 8.0 10.0 16.0 20.0 25.0 31.25 62.5 100
20.0 23.0 24.5 25.0 25.0 25.0 24.3 23.6 21.5 20.1
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SPECIALITY CABLES
HYBRID CABLE 4 PAIR UTP CAT 5e WITH 2 NO. OF G-652D FIBRE
4 Pair Unshielded Twisted Pair (UTP) 100 Ohm Data Cable, 24 AWG (0.5mm) Solid Bare Copper Conductors, Polyethylene Insulation along with 2 Fibre as per G-652 D Rec placed inside loose tube made of PBTP filled with thixotropic jelly, Core wrapped with polyester tape, PVC /FRLSZH Jacket, Rip Cord.
Applications The cable is particularly suitable for indoor star network and internal wiring in connector. Suitable for Ethernet Applications and compatible with all known connection systems.
Electrical Characteristics: Conductor Resistance PVC Sheath (with Rip Cord) Central Strength Member HDPE Insulation Loose tube with fibre and jelly Solid Annealed Bare Copper Conductor Core Wrapping of Polyester Tape Conductor Resistance Unbalance Mutual Capacitance Capacitance Earth Unbalance Propagation Delay @ 1 MHZ, 10 MHz & 100 MHz Propagation Delay Skew 1 100 MHz Optical Characterisitics: Attenuation @ 1310 nm Attenuation @ 1550 nm Dispersion, 1288 1339 nm Dispersion, 1550 nm PMD Other Characterisitics: Tensile Force Installation Tensile Force Installed Temperature range Operation Temperature range Storage Temperature range Installation Max. 0.20 KN Max. 0.10 KN -40C to + 60C -40C to + 70C -15C to + 40C Max. 0.38 dB/Km Max. 0.25 dB/Km Max 3.5 ps/nm.km Max 18 ps/nm.km Max 0.2 ps/sqrt(km) Max. 45 ns/100 m Max. 9.38 O /100m Max. 5 % Max. 5.6 nF/100m Max. 330 pF/100m Max. 570, 545, 538 ns/100 m
Features:
? pairs fully Complies to the ? Copper
requirements of TIA/EIA 568 C.2.

? ? Enhanced performance specification up
Freq (MHZ)
NEXT (dB) Min. 65.3 56.3 51.8 50.3 47.2 45.8 44.3 42.9 38.4 35.3
PSNEXT (dB) Min. 62.3 53.3 48.8 47.3 44.2 42.8 41.3 39.9 35.4 32.3
to 100 MHz.
? ? Available in Lead Free form as well. ? ? Fibre used fully complies to ITU-T Rec
1.0 4.0 8.0 10.0
20.0 23.0 24.5 25.0 25.0 25.0 24.3 23.6 21.5 20.1
G652D Colour Code: CU. Pair Pair 1 : White/Blue Pair 2 : White/Orange Pair 3 : White/Green Pair 4 : White/Brown
Fibre Fibre 1: White Fibre 2: Red
16.0 20.0 25.0 31.25 62.5 100
Cable Diameter , Standard Length & Packing: Cable Diameter Cable Weight Available Packaging Available Colour : 6.0 0.5 mm : 40 Kg/Km Nominal : 500 mtr spool 10% : Grey or As Per Customer Requirement
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SPECIALITY CABLES
4 PAIR UTP CAT 5e ARMOURED LSZH CABLE
4 Pair Unshielded Twisted Pair (UTP) 100 Ohm Data Cable, 24 AWG (0.5mm) Solid Bare Copper Conductors, Polyethylene Insulation, LSZH Sheath, Steel Wire Armour, LSZH Jacket
Flame Resistant Indoor
Electrical Characteristics: Conductor Resistance Conductor 24AWG ABC Insulation HDPE Core Wrap (Optional)-PET Inner Sheath: LSZH Grey (0.5 mm Nominal Thickness) Armour: Galvanized Steel Wire Outer Sheath: LSZH Black (1.0 mm Nominal Thickness) Conductor Resistance Unbalance Mutual Capacitance Capacitance Earth Unbalance Propagation Delay @ 1 MHZ, 10 MHz & 100 MHz Propagation Delay Skew 1 100 MHz Max. 45 ns/100 m Max. 9.38 O /100m Max. 5 % Max. 5.6 nF/100m Max. 330 pF/100m Max. 570, 545, 538 ns/100 m
Features:
? Fully Complies to the transmission
requirements of TIA/EIA 568 C.2.

? Enhanced performance specification
Freq (MHZ)
NEXT (dB) Min. 65.3 56.3 51.8 50.3 47.2 45.8 44.3 42.9 38.4 35.3
PSNEXT (dB) Min. 62.3 53.3 48.8 47.3 44.2 42.8 41.3 39.9 35.4 32.3
up to 100 MHZ.
? Mechanical protection with Excellent
1.0 4.0 8.0 10.0
20.0 23.0 24.5 25.0 25.0 25.0 24.3 23.6 21.5 20.1
Galvanised Steel Wire Armouring Colour Code: Pair 1 : White/Blue -Blue; Pair 2 : White/Orange -Orange; Pair 3 : White/Green -Green; Pair 4 : White/Brown -Brown Cable Diameter , Standard Length & Packing: Cable Diameter Available Packaging : 9.0 0.5 mm : 500 mtr 10%
16.0 20.0 25.0 31.25 62.5 100
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SPECIALITY CABLES
4 PAIR UTP CAT 6 CABLE
4 Pair Unshielded Twisted Pair (UTP) Data Cable, 23 AWG (0.56mm) Solid Bare Copper Conductors, Polyethylene Insulation, Separator, PVC Jacket, Rip cord
Applications These are structured cables for campus, riser and horizontal installations. Suitable for Ethernet Applications and compatible with all known connection systems. Ideal for high performance workstation applications including voice/ data systems, digital video, broadband and voice over internet protocol, etc.
Electrical Characteristics: Conductor Resistance Conductor Resistance Unbalance PVC Sheath HDPE Insulation Solid Annealed Bare Copper Conductor Separator Rip Cord Mutual Capacitance Capacitance Earth Unbalance Max. 5.6 nF/100m Max. 330 pF/100m Max. 9.38 O /100m Max. 5 %
Propagation Delay @ 1,10,100,250MHz Max. 570, 545, 538 & 536 ns/100 m Propagation Delay Skew 1 250 MHz Max. 45 ns/100 m
Features:
? Fully Complies to the requirements of
TIA/EIA 568 C.2.

? Enhanced performance specification up to
Freq (MHZ)
Attenuation (dB/100m) Max.
NEXT (dB) Min. 74.3 65.3 60.8 59.3 56.2 54.8 53.3 51.9 47.4 44.3 39.8 38.3
PSNEXT (dB) Min. 72.3 63.3 58.8 57.3 54.2 52.8 51.3 49.9 45.4 42.3 37.8 36.3
ACRF PSACRF (ELFEXT) [PSELFEXT] (dB) (dB) Min. 67.8 55.8 49.7 47.8 43.7 41.8 39.8 37.9 31.9 27.8 21.8 19.8 Min. 64.8 52.8 46.7 44.8 40.7 38.8 36.8 34.9 28.9 24.8 18.8 16.8
Return Loss (dB) Min. 20.0 23.0 24.5 25.0 25.0 25.0 24.3 23.6 21.5 20.1 18.0 17.3
TCL (dB) Min 40.0 40.0 40.0 40.0 38.0 37.0 36.0 35.1 32.0 30.0 27.0 26.0
ETCL (dB) Min 35.0 23.0 16.9 15.0 10.9 9.0 7.0 5.5@ 30MHz -
250 MHz.
? verified for performance with UL Cables
1.0 4.0 8.0 10.0 16.0 20.0 25.0 31.25 62.5 100 200 250
2.0 3.8 5.3 6.0 7.6 8.5 9.5 10.7 15.4 19.8 29.0 32.8
Certification and shipped with UL authorized markings an Labels Colour Code: Pair 1 : White/Blue -Blue; Pair 2 : White/Orange -Orange; Pair 3 : White/Green -Green; Pair 4 : White/Brown -Brown Cable Diameter , Standard Length & Packing: Cable Diameter Available Packaging : 6.35 mm (Max.) : 305 mtr Pull box Or 500 / 1000 mtr spool Available Colour : Grey or As Per Customer Requirement
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SPECIALITY CABLES
2 / 4 PAIR CAT 5 DROP CABLE (SINGLE SHEATH)
2 / 4 Pair Unshielded twisted pair (UTP) drop Cable, 24 AWG (0.5mm) Solid bare copper conductors, Polyethylene Insulation, PE Jacket, Rip Cord.
Outdoor Underground
Applications These are drop cables used for broadband connectivity in residential buildings/houses, inter building cabling etc.
Electrical Characteristics: Conductor Resistance Conductor Resistance Unbalance PE Sheath Aramid Yarn Polyester Tape HDPE Insulation Copper Conductor Mutual Capacitance Capacitance Earth Unbalance 86 6 O /Km Max. 5 % (Individual), Max. 2% (Average) Max. 56 nF/Km Max. 330 pF/100m
Characteristics Impedance at 1-100 MHz 100 15 Propagation Delay Skew 1-100 MHz Max. 45 ns/100m
Features:
? Good Mechanical Protection ? for use outside buildings with UV resistant sheath Suitable ? Enhanced performance specification upto 100 MHz
Freq (MHz) 1.0 4.0 8.0
Attenuation (dB/100m) Max. 2.0 4.1 5.8 8.2 9.3 10.4 22.0
NEXT (dB) Min. 62 53 48 44 42 41 32
Return Loss (dB) Min. 20 23 23 23 23 22 16
Colour Code: Pair 1 : White -Blue; Pair 2 : White -Orange; Pair 3 : White -Green; Pair 4 : White -Brown Cable Diameter , Standard Length & Packing: Cable Diameter : 4 Pair 5.7 0.5 mm 2 Pair 4.5 0.5 mm Available Packaging : 305 mtr Pull box Or 500 / 1000 mtr spool
16.0 20.0 25.0 100
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SPECIALITY CABLES
2 / 4 PAIR CAT 5 DROP CABLE (DOUBLE SHEATH)
2 / 4 Pair Unshielded twisted pair (UTP) drop Cable, 24 AWG (0.5mm) Solid bare copper conductors, Polyethylene Insulation, PVC Sheath, Aramid Yarns, PE Jacket, Rip Cord.
Outdoor
Underground
Applications These are drop cables used for broadband connectivity in residential buildings/houses, inter building cabling etc.
Electrical Characteristics: Conductor Resistance Conductor Resistance Unbalance PE Sheath Aramid Yarn PVC Sheath Polyester Tape HDPE Insulation Copper Conductor Mutual Capacitance Capacitance Earth Unbalance Propagation Delay Skew 1-100 MHz 86 6 O /Km Max. 5 % (Individual), Max. 2% (Average) Max. 56 nF/100m Max. 330 pF/100m Max. 45 ns/100m
Features:
? Good Mechanical Protection ? for use outside buildings with UV resistant sheath Suitable ? Enhanced performance specification upto 100 MHz
Freq (MHz) 1.0 4.0 8.0
Attenuation (dB/100m) Max. 2.0 4.1 5.8 8.2 9.3 10.4 22.0
NEXT (dB) Min. 62 53 48 44 42 41 32
Return Loss (dB) Min. 20 23 23 23 23 22 16
Colour Code: Pair 1 : White -Blue; Pair 2 : White -Orange; Pair 3 : White -Green; Pair 4 : White -Brown Cable Diameter , Standard Length & Packing: Cable Diameter 4 Pair: 7.0 0.5 mm 2 Pair: 5.9 0.5 mm Available Packaging : 305 mtr Pull box Or 500 / 1000 mtr spool
16.0 20.0 25.0 100
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SPECIALITY CABLES
2 Pair / 4 Pair Data Communication Cable
These are PE Insulated 0.4mm Annealed Tinned Copper Conductor, Overall Screened, Tinned Copper Braid and Halogen Free Flame Retardant Sheathed Communication Cables.
Flame resistant Indoor Metro
Applications
? Free cable intended for Indoor use for data Halogen
communication
Typical Cross section 2 Pair
Typical Cross section 4 Pair
Sheath FRPE (Halogen Free) Tinned Copper Braid HF Screen (Al-PE-Al) Drain Wire Solid Tinned Plastic Foil Wrapping Insulation PE Solid Solid Annealed Tinned Copper Conductor
Sheath FRPE (Halogen Free) Tinned Copper Braid HF Screen (Al-PE-Al) Plastic Foil Wrapping Insulation PE Solid Solid Annealed Tinned Copper Conductor
Features:
? UL Approved Cable (UL 444 Listed) ? level of fire retardancy (Meets UL CMR Excellent
Electrical Characteristics: 2 Pair Conductor Resistance Conductor Resistance Unbalance Mutual Capacitance Capacitance Earth Unbalance 4 Pair Min. 22 mm Max. 50 N - 20 to + 75 C C UL 444 CMR Insulation Resistance Max. 153 O /Km Max 2 % Nom. 49 nF/Km Max. 3000 pF/Km Min. 5000 MO Km 4 Pair Max. 153 O /Km Max 4 % Nom. 53 nF/Km Max. 1600 pF/Km Min. 5000 MO Km
requirements)
? Good Flexibility ? RoHS Compliant
Mechanical & Environmental Properties: 2 Pair Bending Radius Pulling Force Min. 27 mm Max. 25 N
Dielectric Strength Conductor to Conductor Conductor to Shield Characteristics Impedance at 1 Attenuation at 1 MHz
2.5 KV, 2 Sec 2.5 KV, 2 Sec 100 10 O
Operating Temperature - 20 to + 75 C C Fire Properties UL 1685 Ft4, IEC 60332-3 C Cable Diameter
Mhz120 15 O Max. 3.3 dB/100m
4.5 mm 0.5mm 5.5 mm 0.5mm
Attenuation at 1, 4, 10 16, 31.2, 62.5, 100MHz Near End Cross Talk at 1 MHZ Min. 52 dB
Max. 3.2, 6.5, 10,13 17, 23, 30dB/100m
Colour Code: Pair 1: White-Blue; Pair 2: White-Orange; Pair 3: White-Green; Pair 4- White-Brown Standard Length & Packing: 600 mtrs 10% OR in further multiples of 150 mtrs Wound in Wooden Spools packed in cardboard Cartons
Near End Cross Talk at 1, 4, 10, 16, 31.2 62.5, 100MHz Far End Cross Talk at 1 MHz Propagation Delay Min 56 dB @ 100m
Min. 62, 53, 47, 44 40, 35, 32dB
Min. 4.7ns/m; Max.5.05 ns/m
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SPECIALITY CABLES
24 PAIR DATA COMMUNICATION CABLE
24 Pair Screened Cables with 0.4 mm Copper Conductor, HDPE Insulation, Core Wrap, Screened, PVC Sheathed Communication Cables.
Applications
?a Screened Cable used for Linking ADSL Netwroks This is
Electrical Characteristics: Conductor Resistance Mutual Capacitance Sheath FR PVC Screen (Al-PET)
(with 0.4mm ATC drain Wire)
Max. 148 O /Km Max. 56 nF/Km Max. 500 pF/Km Max. 1500 pF/Km 1.0 KV DC, 1 Minute
Capacitance Unbalance (Pair to Pair) Capacitance Earth Unbalance Dielectric Strength
Plastic Wrapping Tape Insulation PE Solid Solid Annealed Copper Conductor Rip Cord
Characteristics Impedance at 1 MHz to 16 Mhz 100 15 O Attenuation at 1, 2, 3, 8, 10, 16 MHz Max. 2.8, 3.9, 4.5, 7.5, 8.6, 10.5 dB/100m Near End Cross Talk at 1, 2, 3, 8, 10, 16 MHz Min. 55, 50, 46, 41, 40, 37 dB
Features:
? Low Cross talk and excellent Electromagnetic
Compatibility
? Install Easy to ? Guaranteed data speeds through enhanced electrical
performance upto 16 MHz

? RoHS Compliant ? temperature from 20C to +75C Working
Mechanical & Environmental Properties: Jacket Cold Bend Operating Temperature Cable Diameter No crack after 4 Hrs test (-20C) - 20C to + 75C 9.5 0.5 mm
Standard Length & Packing: 500 mtrs 10% Wound & Packed in Wooden Drums
Colour Code: Pair 1: White Blue Pair 2: White Orange Pair 3: White Green Pair 4: White Brown Pair 5: White Grey Pair 6: Red Blue Pair 7: Red Orange Pair 8: Red Green Pair 9: Red Brown Pair 10: Red Grey Pair 11: Black Blue Pair 12: Black Orange Pair 13: Black Green Pair 14: Black Brown Pair 15: Black Grey Pair 16: Yellow Blue Pair 17: Yelloworange Pair 18: Yellow Green Pair 19: Yellow Brown Pair 20: Yellow Grey Pair 21: White/Blue Blue Pair 22: White/Blue Orange Pair 23: White/Blue Green Pair 24: White/Blue Brown
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INDOOR CABLES
SWITCHBOARD CABLES (SCREENED / UNSCREENED)
Indoor
Flame Resistant
Applications These Cables are used for Internal wiring in Telephone Exchanges , bay-to-bay wiring, equipment to MDF wiring etc and in subscriber offices in large buildings.
Features:
? in standard conductor sizes of 0.4mm, Available
0.5mm & 0.6mm Diameter.
Sheath (PVC) Optional Screen (Al-PET)

(with ATC drain Wire)
? Available in 1 Pair to 128Pair & more if required. ?the flammability test requirement as per IEC Meets
332 (Part-1)
? TEC approved cable as per GR/WIR-06/03 Mar 2002
Plastic Wrapping Tape Insulation PE/PVC Solid Solid Annealed Tinned Copper Conductor Rip Cord
Electrical Characteristics: Conductor Resistance 0.4mm 0.5mm 0.6mm Capacitance Unbalance (Pair to Pair) Max. 143 /Km Max 92.2 /Km Max 64.0 /Km Max. 230 pF/Km Min. 50 M Km 3.0 KV DC, 1 Minute
Colour Code: For Insulation of 1 Pair / 2 Pair/ 3 Pair / 4 Pair / 5 Pair / 10 Pair / 20 Pair Unit Pair 1: Pair 2: Pair 3: Pair 4: Pair 5: Pair 6: Pair 7: Pair 8: Pair 9: Pair 10: White-Blue White-Orange White-Green White-Brown White-Grey Red-Blue Red-Orange Red-Green Red-Brown Red-Grey Pair 11: Pair 12: Pair 13: Pair 14: Pair 15: Pair 16: Pair 17: Pair 18: Pair 19: Pair 20: Black-Blue Black-Orange Black-Green Black-Brown Black-Grey Yellow-Blue Yellow-Orange Yellow-Green Yellow-Brown Yellow-Grey
Insulation Resistance at 50C Dielectric Strength Environmental Properties: Operating Temperature Flameability Standard Length & Packing: As per customer requirement.
- 20C to + 75C IEC 332 (Part 1)
Wound & Packed in Wooden Drums / Coils / Spools as per size and standard length
For Insulation Of 8 Pair Pair 1: Pair 2: Pair 3: Pair 4: White-Blue White-Orange White-Green White-Brown Pair 5: Pair 5: Pair 7: Pair 8: Red-Blue Red-Orange Red-Green Red-Brown
For 8 Pair Sub-unit Binder Colours of 32 Pair Binder 1: Blue Binder 2: Orange Pair 3: Pair 4: Green Brown
For 32 Pair Unit Binder Colours of 128 Pair Binder 1: White Binder 2: Red Pair 3: Pair 4: Black Yellow
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INDOOR CABLES SCREENED PCM CABLES

Solid / Foam Skin Insulated, Individual Screened Twisted Pairs, PVC Sheathed, Overall Screened Telecommunication Cables
Indoor Metro
Applications:
? equipment wiring to work up to 2 M bits/sec. Digital
Electrical Characterisitics: Resistance
Conductor Pair Wrap Drain Wire Pair Screening Core Screening Outer Wrapping Rip Cord Sheathing
Conductor Resistance at 200C (O /Km ) Resistance Unbalance (%) Insulation Resistance at 500 V Dc(M O Km) Dielectric Strength 4. 2.4 KV Dc for 3 seconds Capacitance Mutual capacitance at 1 KHz (nF/Km) Earth capacitance unbalance (pF/500m) Impedance Characteristics impedance at 1 MHZ (O ) Attenuation Attenuation at 20c at 1 MHz (dB/Km) Cross Talk [pair to pair within unit] Near end cross talk at 1 MHZ (dB) Far end cross talk at 1 MHZ (dB/Km)
86 3 2.5 (Max. Indiv.) 1.0(Max. Avg.) 10,000
With stands
45 5 2000 (Max.)
120 10
20 dB/Km (Max.)
85 (Min.) 67 (Min.)
Features:
? Available in standard conductor sizes of 0.5mm diameter. ? Available in 1 Pair to 16 Pair and more if required. ?the flammability test requirement as Meets
Colour Coding Each pair shall be Red for Wire-1 and Blue for Wire-2, with serial number of the pair viz. 1 to 10/16, marked at regular interval, on the outer surface of the Aluminium film used for Pair Screening.
per IEC 332 (Part-1)

? TEC approved cable as per GR/WIR-04/02 Nov 2001 ? protection to cross-talk and Electromagnetic Excellent
Induction Cable Diameter , Standard Length & Packing: Cable Diameter : 10 P: 15 mm (Maximum) 16 P: 18 mm (Maximum) Standard Length Packing : 500 mtr 10% : Wound and packed in wooden drums
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SPECIALITY CABLES
50 Ohm COAXIAL CABLE
Foamed PE insulated copper conductor, Al foil shield & braid screened Coaxial cable, PE outer sheathed.
Outdoor Underground
Applications This is a 50 Ohm Coaxial Cable for telecommunication intended for outdoor use with the frequency range of 4 Ghz.
Electrical Characteristics: Characteristics Impedence PE Sheath Braid Shield Al Foil Shield Insulation Foamed PE Solid Bare Copper or Copper Clad Aluminium Conductor Velocity of propagation Capacitance Loop Resistance Attenuation at 140, 350, 900, 1800 & 2000 MHz Dielectric Strength Withstands 1.5 KV, 2 sec. 50 2 85% 78 nF/ Km Max. 19.0 / Km 12, 18, 23, 32 ,34 dB /100 Mtr.
Cable Diameter , Standard Length & Packing: Cable Diameter Available Packaging : 7.60 mm (Nominal) : 500 mtr 10% spools
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SPECIALITY CABLES
AUTOMOBILE WIRES
These are PVC Insulated Single Core Thin-Wall type Low Voltage and Light Weight Auto Wires conforming to International DIN, JIS & JASO Standards. Range of Cables includes FLRY, AV, AVS and AVSS types.
Applications These wires are used in manufacturing of Wiring Harness for Automobile Industry where high flexibility, thermo and mechanical strength are required.
Typical Cross section PVC Insulation

[Single Colour or Dual Colour (Strip on base colour)]
FLRY-B Type Wires (DIN 72551 Part 5 & 6) Nominal Cross Section Sq mm
0.35 0.50 0.75 1.0 1.5 2.5
No. of Strands
Diameter Diameter of Single of CondWire uctor Max mm Max mm

0.21 0.21 0.21 0.21 0.26 0.26 0.31 0.31 0.41 0.41 0.90 1.00 1.20 1.35 1.70 2.20 2.75 3.30 4.40 5.50
Electrical Resistance @ 20C m/m

47.8 - 52.0 34.1 - 37.1 22.7 - 24.7 17.0 - 18.5 11.7 - 12.7 7.0 - 7.6 4.32 - 4.70 2.85 - 3.10 1.82 (Max) 1.16 (Max)

0.20 0.22 0.24 0.24 0.24 0.28 0.32 0.32 0.48 0.48

1.2 1.4 1.4 1.6 1.7 1.9 1.9 2.1 2.2 2.4 2.7 3.0 3.4 3.7 4.0 4.3 5.5 6.0 7.0 7.5
Cable Weight Approx. Kg/Km

4.5 6.6 9.0 11.0 16.0 26.0 42.0 61.0 109.0 178.0
12 16 24 32 30 50 56 84 80 126
Bunched Copper Conductor
Features: Manufactured within the Quality System certified as per TS 16949:2002

? to heat, oil, abrasion and cold. Resistant ? flexibility. Excellent ? Temperature Range of DIN Wires: 40C to +105C. ? Temperature Range of JIS & JASO Wires : 40C to +85C. ? Available in different colors and stripes. ? Available in Leaded or Lead free grades. ? in Coils of suitable standard lengths. Packed
4.0 6.0 10.0 16.0
AVS Type Wires (JASO D 611) Nominal Cross Section Sq mm

0.5 1.25 1.25f 2.00 3.00
No. of Strands

0.32 0.32 0.18 0.32 0.32 0.32 1.0 1.5 1.5 1.9 2.4 3.0

32.7 14.3 14.7 8.81 5.59 3.52

0.32 0.32 0.32 0.32 0.40 0.48

2.1 2.6 2.6 3.1 3.8 4.6

8.1 15.2 14.9 23.3 37.6 58.6
7 16 50 26 41 65
AVSS Type Wires ( JASO D 611) Nominal Cross Section Sq mm

0.35 0.50 0.5f 0.75 0.75f 0.85 1.25 2.00 2.00 f
5.00
No. of Strands

0.26 0.32 0.19 0.39 0.23 0.40 0.29 0.37 0.26 0.8 1.0 1.0 1.8 1.2 1.1 1.5 1.9 1.8

50.2 32.7 34.6 22.3 23.6 20.8 14.9 9.0 9.5

0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.32 0.32

1.5 1.7 1.7 1.8 1.9 1.9 2.2 2.8 2.7

4.8 6.9 6.7 9.4 9.2 10.0 13.9 23.0 21.6
AV Type Wires (JIS C 3406) Nominal Cross Section Sq mm

0.5f 0.75f 0.85 2.00 3.00 5.00 8.00 10.0
No. of Strands
7 7 19 7 19 7 19 19 37

0.18 0.18 0.32 0.32 0.32 0.32 0.45 0.45 1.0 1.20 1.20 1.90 2.40 3.00 3.70 4.25

36.7 24.4 20.8 8.81 5.59 3.52 2.32 1.80

0.48 0.48 0.48 0.48 0.56 0.64 0.72 0.80

2.4 2.6 2.6 3.4 4.1 4.9 5.8 6.5

8.7 11.0 12.0 24.9 39.6 60.0 89.5 115.7
20 30 11 26 41 65 50 65
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67
Complete Solutions For All Needs
EPC Division
Birla Ericsson Optical Ltd.
We offer complete turnkey services for Engineering, design, supply, construction, installation, testing & commissioning for:
Telecom Sector
? projects of Optical fibre cabling. Turnkey ? Complete Infrastructure for Telecom Towers. ? HDD Broadband network. Intracity
Power Sector
? EHV Cabling Projects. ? Rural Electrification projects. ? Transmission Lines. ? Transmission and Distribution substations. ? Projects. Lighting
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69
Strength beyond Imagination
FRP Rods Fiber Reinforced Plastic (FRP Rod)

Used as Di electric composite strength member in Optic Fibre Cables
Applications
? It is a di-electric composite cable strength member widely ? The lightweight FRP prevents the cable from sagging in
known as FRP/ GRP rod.

? It is designed to provide excellent tensile strength
aerial installations and its rigidity and strength takes on the load of cable.
? FRP combines the properties of high performance glass
performance while maintaining high degree of stiffness, preventing cable buckling over its entire service life.
? It is most suited for loose tube, uni-tube, slotted core or
fibers and polymer resin to give a cost effective and superior strength member for cables.
? FRP strength members are also widely used in various
ribbon cable, typically used as central or peripheral reinforcement in fiber optic cables.
? serve a dual purpose. FRP rods ? It provides cable reinforcement during installation,
copper cables for last mile connectivity as well as power transmission.
reduces tension on signal carrying optic fiber/ conductor.
Features:
? Light Weight & Excellent Tensile Strength ? Cable buckling Prevent ? Most Suited for Multi-Loose tube Tube, Uni Tube, Slotted
FRP Rod
Core & Ribbon Cable Designs.

? central or peripheral reinforcement in fibre optic Used as
cable
? Dual Advantage : Reinforcement during installation as well
Mechanical Property Property Tensile modulus Elongation at break Flexural modulus Flexural Strength Water Absorption after 24 hrs. Min. Bending Radius at 25C Typical Packing Description Spool Dimensions in mm 630 315 450 510 80 120 800 400 550 610 80 120 950 400 550 610 80 120 1000 450 620 680 80 120 mm (=) <25 D % < 0.1 ASTM D 570 Unit Kg/mm % Kg/mm Kg/mm Specification > 140 > 5000 > 2.5% & < 4% > 5000 > 70 Test Method ASTM D 3916 ASTM D 3916 ASTM D 3916 ASTM D 790 ASTM D 790 Tensile Strength at Break Kg/mm
as reduce stress on signal carrying optic fibre /conductor

? sagging in aerial installation Prevent ? Cost effective solution as a strength member
Description It is manufactured using E-glass fibre with heat resistant thermal resin system. It is available in various coatings including EAA, Tuff, Mega Bond and HDPE, which allows easy handling, Tuff coating provides very smooth surface, whereas Mega bond is suitable for where high adhesion to up jacketing is desired
Product Range Available diameter: 0.4 mm up to 5.0 mm ( 0.4, 0.8, 0.9, 1.0, 1.1, 1.2, 1.5, 1.6, 1.8, 2.0, 2.1, 2.2, 2.3, 2.5, 2.7, 2.8, 3.0, 3.5, 4.0, 4.5, 5.0 ).
Flange Dia Barrel Dia Traverse O.A Width Centre Bore CB to DPC 75 to 85% by weight 2.05 to 2.15 gms/ cc 0.05 mm of ordered diameter <(=)0.05 mm None FRP Rod 0.8 mm to 1.2 mm 1.5 mm to 2.0 mm 2.1 mm to 2.5 mm 2.5 mm to 3.5 mm 3.6 mm to 5.0 mm
Physical Property Glass content Density Diameter stability Ovality Splices
Length in K.M 50 50 25 50 12.6 25.2 12.6
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71
Fibre Properties
Specification of Multi Mode Optical fibre OM1(62.5/125m) OM2(50/125m) Transmission Properties Attenuation at 850 nm Attenuation at 1300 nm Bandwidth at 850 nm Bandwidth at 1300 nm Numerical Aperture Geometrical Properties Core diameter Cladding diameter Core noncircularity Cladding noncircularity Core concentricity error Primary coating diameter Mechanical properties Proof test for minimum strain level and Duration of proof test Change in Attenuation with Bending 100 Turns on 75mm Dia. Mandrel at 850 100 Turns on 75mm Dia. Mandrel at 1300 Strippability force to remove primary coating of fibre Fibre Curl Dynamic tensile strength (unaged) Dynamic tensile strength (Aged) Dynamic Fatigue Environmental Properties Induced attenuation at 850 nm & 1300 nm for Temp. & Humidity cycle from -100 C to +850 C at 98 % humidity (min), ref temp 230 C Induced attenuation at 850 nm & 1300 nm for Temperature cycle from -600 C to +850 C, ref temp 230 C Induced attenuation at 850 nm & 1300 nm for Water Immersion at 23 20 C Induced attenuation at 850 nm & 1300 nm for Accelerated Ageing (Temperature) at 85 20 C, ref temp 230 C dB/Km dB/Km < / = 0.15 < / = 0.15 < / = 0.15 < / = 0.15 < / = 0.15 < / = 0.15 < / = 0.15 < / = 0.15 dB/Km < / = 0.15 < / = 0.15 < / = 0.15 < / = 0.15 Unit dB dB Newton Radius of curve kpsi kpsi < / = 0.50 < / = 0.50 1.3 to 8.9 > / = 4 Mtr > / = 550 > / = 440 > / = 18 Values < / = 0.50 < / = 0.50 1.3 to 8.9 > / = 4 Mtr > / = 550 > / = 440 > / = 18 Values < / = 0.50 < / = 0.50 1.3 to 8.9 > / = 4 Mtr > / = 550 > / = 440 > / = 18 Values < / = 0.50 < / = 0.50 1.3 to 8.9 > / = 4 Mtr > / = 550 > / = 440 > / = 18 Values kpsi, Sec > / = 100 > / = 100 > / = 100 > / = 100 Unit m m % % m m Unit Unit dB/km dB/km MHzKm MHzKm Values < / = 3.0 < / = 0.7 > / = 200 > / = 500 0.275 0.015 Values 62.5 2.5 125 1 </=5 </=1 < / = 1.5 245 10 Values Values < / = 2.9 < / = 0.9 > / = 500 > / = 500 0.200 0.015 Values 50.0 3.0 125 2 </=5 </=2 < / = 2.0 245 10 Values (OM3) Values < / = 2.9 < / = 0.9 > / = 1500 > / = 500 0.200 0.015 Values 50.0 3.0 125 2 </=5 </=2 < / = 2.0 245 10 (OM4) Values < / = 2.9 < / = 0.9 > / = 3500 > / = 500 0.200 0.015 Values 50.0 3.0 125 2 </=5 </=2 < / = 2.0 245 10
dB/Km
< / = 0.15
< / = 0.15
< / = 0.15
< / = 0.15
72
Specification of Single Mode Matched Clad Type & Non Zero Dispersion Optical fibre
ITU-T Rec. G-652.D Transmission Properties Attenuation at 1310 nm Attenuation at 1550 nm Attenuation at 1625 nm Attenuation at 1383 3 nm Point discontinuity Difference in maximum attenuation in the range from 1285 to 1330 nm w.r.t attenuation at 1310 nm Difference in maximum attenuation in the range from 1530 to 1570 nm w.r.t attenuation at 1550 nm Max. chromatic dispersion at 1285-1330 nm wavelength range Max. chromatic dispersion at 1270-1340 nm wavelength range Max. chromatic dispersion at 1530-1565 nm wavelength range Max. chromatic dispersion at 12650-1625 nm wavelength range Chromatic dispersion at 1550 nm Zero dispersion wavelength Zero dispersion slope PMD at 1310 & 1550 nm (individual) Link PMD Fibre cut-off wavelength Mode field diameter range at 1310 nm Mode field diameter range at 1550 nm Geometrical Properties Cladding diameter Cladding noncircularity Primary coating diameter (uncoloured) Core/Clad concentricity error Coating / Cladding Concentricity error Mechanical properties Proof test for minimum strain level and Duration of proof test Change in Attenuation with Bending 100 Turns on 60mm Dia. Mandrel at 1310 100 Turns on 60mm Dia. Mandrel at at 1550 100 Turns on 60mm Dia. Mandrel at at 1625 1 Turn on 32 mm Dia. Mandrel at 1310 1 Turn on 32 mm Dia. Mandrel at 1550 1 Turn on 32 mm Dia. Mandrel at 1625 1 Turn on 10 mm Dia. Mandrel at 1550 1 Turn on 10 mm Dia. Mandrel at 1625 Strippability force to remove primary coating of fibre Fibre Curl Dynamic tensile strength (unaged) Dynamic tensile strength (Aged) Dynamic Fatigue Environmental Properties Induced attenuation at 1310 nm & 1550 nm for Temp. & Humidity cycle from -100 C to +85 C at 98 % humidity (min), ref temp 23 C Induced attenuation at 1310 nm & 1550 nm for Temperature cycle from -600 C to +850 C, ref temp 230 C Induced attenuation at 1310 nm & 1550 nm for Water Immersion at 23 20 C Induced attenuation at 1310 nm & 1550 nm for Accelerated Ageing (Temperature) at 85 20 C, ref temp 230 dB/Km < / = 0.05 < / = 0.05 < / = 0.05 dB/Km < / = 0.05 < / = 0.05 < / = 0.05 dB/Km < / = 0.05 < / = 0.05 < / = 0.05
0 0
ITU-T Rec. G-655 Values < / = 0.24 < / = 0.26 < / = 0.05 < / = 0.03 2.0 to 6.0 4.5 to 11.2 < / = 0.20 < / = 0.04 9.6 0.4 Values 125 0.7 < / = 0.7 242 5 < / = 0.5 < / = 12 Values > 100 < / = 0.05 < / = 0.01 < / = 0.5 < / = 0.5 1.0 < F < 8.9 > / = 4 Mtr > / = 550 > / = 440 > / = 20 Values < / = 0.05
ITU-T Rec. G-657.A/IEC B6 Values < / = 0.35 < / = 0.22 < / = 0.25 < / = 0.32 < / = 0.05 < / = 0.03 < / = 0.02 < / = 3.5 < / = 5.3 < / = 18.0 1302 to 1322 < / = 0.092 < / = 0.20 < / = 0.06 < / = 1320 9.2 0.4 10.5 0.5 Values 125 0.7 < / = 0.7 245 5 < / = 0.5 < / = 10 Values > 100 < / = 0.01 < / = 0.05 < / = 0.2 < / = 0.5 1.3 < F < 8.9 > / = 4 Mtr > / = 550 > / = 440 > / = 20 Values < / = 0.05
Unit dB/km dB/km dB/km dB/km dB dB/km dB/km ps/nm.km ps/nm.km ps/nm.km ps/nm.km ps/nm.km nm nm^2.km ps/sqrt.km ps/sqrt.km nm m m Unit m % m m m Unit kpsi, Sec dB dB dB dB dB dB dB dB Newton Radius of curve kpsi kpsi Unit dB/Km
Values < / = 0.35 < / = 0.22 < / = 0.25 < / = 0.32 < / = 0.05 < / = 0.03 < / = 0.02 < / = 3.5 < / = 5.3 < / = 18.0 1302 to 1322 < / = 0.092 < / = 0.20 < / = 0.06 < / = 1320 9.2 0.4 10.5 0.5 Values 125 0.7 < / = 0.7 245 5 < / = 0.5 < / = 10 Values > 100 < / = 0.05 < / = 0.05 < / = 0.5 < / = 0.5 1.3 < F < 8.9 > / = 4 Mtr > / = 550 > / = 440 > / = 20 Values < / = 0.05
Note : Other values of G655 Fibre such as Dispersion and MFD can also be provided on request.
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73
Vindhya Telelinks Ltd. OPTICAL FIBRE CABLE HANDLING, INSTALLATION & SAFETY INSTRUCTION
Optical fibre cables can be easily damaged if they are improperly handled or installed. It is imperative that certain procedure be followed during Handling & Installation of these cables to avoid damage. Optical fibre cable requires special care during Handling & Installation to ensure reliable operation. This information given in the document is for Handling drum at various places from receiving in stores till shipment to the site for installation. Proper handling of cable drum decreases probability of accidental damage of cable and personnel. This document also contain some of the basic safety information applicable to Optical fiber cable. Personnel involved in Optical Fiber Cable installation must be aware of all the applicable occupational and health safety regulations and local regulations along with the company safety practices. Failure to follow the same can lead to fatal consequences to them as well as people in the vicinity. A) Some of the basic guidelines for Cable Drum Handling
Also follow the below shown figure for stacking the cable drums.
If many drums are opened at a time for inspection / testing, they should be arrange in such a way that flange of first drum should touch the flange of next drum. If this is not followed then there is chance that cable may get damage (flange of first drum may hit the cable on next drum). Correct way of arranging the opened cable drums is shown below.
Unloading the Cable Drums: Cable drums should be properly unloaded from the truck/container. It is important that cable drum should not be dropped on tiers or floor. If cable drums are dropped on tiers or floor, due the weight of cable and wooden drum, flange of cable drum may get damage and also there are chances that cable will also get damage. The cable drum must be rolled from truck /container on to receiving platform, which is at the same height as the tailgate of truck/container or use forklift to unload drums from truck/container. If inclined ramps are used dont allow drums to roll out of control. Cable drums should be rolled in the direction as indicated on the flange of the drum to avoid any loosing of cable winding. Never step in front of drum rolling down a ramp. Roll each drum away from the bottom of the ramp before handling the next drum otherwise drum may collide to each other. Storage of Cable Drums: The drums should always be stored in an upright position i,e on the drum flange edge and not considering flange as base. Storage of drums in an alternative position can lead to winding defects.
B)
Some of the basic guide line for Cable Installation
Drum Opening: Cable drum are packed using wooden packing material. Packing material is nailed on the flange of cable drums. To further strengthen the packing, steel tape is nailed in circumference pattern over both the flanges. To open the cable drum, first cut the steel tape at 8 to 10 places. Remove the entire steel tape. Remove the nails with proper tools and remove the packing material. Nails should be bend to avoid injury to person handling it. Carry out visible inspection of the cable. Before starting installation check for attenuation value.
Packaging Pictures
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74
Vindhya Telelinks Ltd. OPTICAL FIBRE CABLE HANDLING, INSTALLATION & SAFETY INSTRUCTION
Mounting Drum on Pay-off: For proper installation mount the cable properly on the pay off as shown below. This pay off should be properly lubricated. Height of the payoff should be suitably adjusted so the there is no problem is observed while pulling the cable out of the cable drum. Before blowing the cable inside the duct or directly burring inside the ground, lay out the cable in figure 8 pattern as shown below. Turns the figure 8 cable 360 degree (upside down) before continuing. Pull the cable in opposite direction.
Pulling Technique: Always use pulling grip to pull the cable. Pulling grip should be fixed with anti twist device (swivel pulling eye) so that cable is not twisted while pulling. Putting the twist in the cable can stress the fibres. If possible monitor the tension being applied to the cable while pulling. In no case the pulling tension should exceed the maximum rated pulling tension of the cable. If possible, use automated puller with tension control or at at least a breakaway-pulling eye. Use cable guide to maintain the recommended bend radius. Do not exceed the cable bend radius, exceeding the bend radius harms the fibres. It may not be immediate, it may even take a few years but eventually by exceeding the recommended bend radius of the cable, useful life of the cable reduces. In general the bending radius of a cable is greater than 20D, where D is the diameter of cable. (C) Some of the basic safety guideline 1) Never look into a fiber having a laser coupled to it. If eye is accidentally exposed to LASER beam, immediately rush for medical assistance. 2) Do not drop fiber pieces on the floor where they will stick in carpets or shoes and be carried elsewhere. These fibre pieces are extremely sharp and can easily penetrate the skin. And any delay in taking the fiber out of body could lead to infection, which is dangerous. Therefore utmost care must be taken to depose the broken ends of fibers created during termination and splicing. 3) Various chemical cleaners and adhesives are used during preparation of Optical Fibre cable for splicing. The safety instructions defined as defined in MSDS (Material Safety Data Sheet) of these materials should be followed. 4) Electric arc is generated in fusion splicer while splicing of fibre. It should be ensured that there are no flammable gasses in the vicinity. 5) Only work in well ventilated areas. 6) Keep all food and beverages out of the work area. If fiber particles are ingested they can cause internal hemorrhaging Bend Radius 7) Do not touch your eyes while working with fiber optic systems until they have been thoroughly washed.
Packaging Pictures
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75
www.vtlrewa.com
Registered Office & Works : Udyog Vihar, P.O. Chorhata, Rewa, Madhya Pradesh - 486006 INDIA
Contact For Enquiries: Sharda Terraces, 9th Floor, Plot No. 65, Sector-11, CBD Belapur, Navi Mumbai - 400614 INDIA Tel: +91 22 4126 8855 / 2756 0463 / 2756 0464. Fax: +91 22 4126 8899 Email: [email protected]
Branches: New Delhi: 605 & 608, DDA Bldg. No. 2, District Centre, Janakpuri, New Delhi - 110 058 INDIA Kolkata: 27-B, Camac Street, 5th Floor, Kolkata - 700 016 INDIA Hyderabad: 839/E, Road No. 42, Jubilee Hills, Hyderabad - 500 033 INDIA Chennai: No.76, Nelson Manikem Road, 1st Floor, Aminjikarai, Chennai - 600 029 INDIA Bangalore: No.287, R.M.V. Extn., 15th Main Road, Nr. Nagasena School, Bangalore - 560 080 INDIA
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Integrating Global Communications . . .

Vindhya Telelinks Limited

Travel towards the future at the speed of light

Fibre Optic Cables

OUTDOOR CABLES CENTRAL-TUBE UNARMOURED CABLE (2-48 F)

Vindhya Telelinks Ltd.

Typical Cross section of 48 Fibre

Cable Construction Details

DIAMETER (mm) Nominal

WEIGHT (Kg./Km) Nominal

TENSILE STRENGTH (N) Installation Operating

BENDING RADIUS (mm) Temporary Permanent

TEMPERATURE RANGE (IEC 60794-1-2-F1) Installation Operating

UPTO 12F 24F 48F

6.0 8.0 9.5

1000 1000 1000

500 500 500

15D 15D 15D

20D 20D 20D

-100 to +500 C -100 to +500 C -10 to +50 C

-400 to +700 C -400 to +700 C -400 to +700 C

Color Coding - Fibre

OUTDOOR CABLES MULTI-TUBE SINGLE SHEATH UNARMOURED CABLE (2-144 F)

Vindhya Telelinks Ltd.

Typical Cross section of 72 Fibre

Cable Construction Details

(also available with steel rod).

HFFR Technical Characteristics

DIAMETER (mm) Nominal

WEIGHT (Kg./Km) Nominal

TENSILE STRENGTH (N) Installation Operating

BENDING RADIUS (mm) Temporary Permanent

TEMPERATURE RANGE (IEC 60794-1-2-F1) Installation Operating

UPTO 48F 72F 96F 144F

9.2 9.6 10.9 13.4

1500 1500 1500 2000

750 750 750 1000

15D 15D 15D 15D

20D 20D 20D 20D

-100 to +500 C -10 to +50 C -10 to +50 C -100 to +500 C

-400 to +700 C -400 to +700 C -400 to +700 C -400 to +700 C

Color Coding - Fibre & Tube

Drum Length 2000/ 3000/ 4000 meters 5%

OUTDOOR CABLES MULTI-TUBE DOUBLE SHEATH UNARMOURED CABLE (2-144 F)

Vindhya Telelinks Ltd.

Typical Cross section of 48 Fibre 72

Cable Construction Details

DIAMETER (mm) Nominal

WEIGHT (Kg./Km) Nominal

TENSILE STRENGTH (N) Installation Operating

BENDING RADIUS (mm) Temporary Permanent

TEMPERATURE RANGE (IEC 60794-1-2-F1) Installation Operating

UPTO 48F 72F 96F 144F

10.2 10.6 11.9 14.4

1500 1500 1500 2000

750 750 750 1000

15D 15D 15D 15D

20D 20D 20D 20D

-100 to +500 C -100 to +500 C -10 to +50 C -100 to +500 C