FPRA & Site Star Installation Guide - Nokia

FPRA & Site Star Installation Guide - PERU
David Torres June, 2010
For internal use 1 Nokia Siemens Networks
FPRA & Site Star Installation PERU / David Torres/ June, 2010
FPRA & Site Star Installation guide PERU
Installation / cable entry plate removal
Installation / removing plate 1
Installation / removing plate 2
Installation / removing FOAM 1
Installation / removing inner plate 1
Installation / removing inner plate 2
Installation / cable entry
Installation / Cable entry installation
Installation / battery shelf kits, cable entry and support rails
Side & top rails
Battery shelf kits
Cable entry
Installation / Battery cable routing
Installation / Battery cable routing- A/C ACpower
Installation / PDA module overview

High-integrated power system Modularized design Flexible applications: load/battery configuration Variable AC power connection Control via the GUI IP54/55
PDA description & functions

AC input distribution DC output distribution Battery control function: status test, LVD System supervisor: LCD/LED display, alarm indication Network connection
Delivery contents/ preparing installation
Preparing Installation / Test Equipment_tools

PC Multi-meter: FLUKE 170 or equivalent DC current clamp: FLUKE I410 or equivalent Rubber hammer Chisel Hydraulic crimping tool 13 mm torque wrench T10, 20, & 30 screwdrivers Cutting knife Protecting gloves & glasses.
Installation / Removing PDA from shelf
Installation / General view of the PDA
Installation / PDA front panel overview
Installation / Front panel LEDS overview
Installation / rear cover removal
Installation Rear internal layout

PDA rear cover
OVP DIN Rail
AC terminal block E D SPD ground clamp PDA earth cable OVP sensor connector AC ground clamp C B Rear cover Retention cable
Cable restraint F
Installation / OVP
Installation Configure the AC terminal block
3-
Single-phase 3-Y
Installation Prepare the AC cable
Inserting the AC cable
Stripping the wires
Installation / One Phase AC with OVP
OVP
L1 L2 L3 N
AC Terminal Block
1 2 3 4 5 6
PE
AC mains
Installation Single-phase AC connection with the OVP
Set up the OVP
Installation Single-phase AC connection with the OVP
Connecting the SPD and AC terminal block

For internal use 29 Nokia Siemens Networks FPRA & Site Star Installation PERU / David Torres/ June, 2010
Installation 3Y AC connection with the OVP
AC Terminal Block OVP

L1 L2 L3 N 1 2 3 4 5 6
PE
L1
L2
L3
AC Mains
Connecting the OVP and AC terminal block

Installation 3 AC connection with the OVP

AC Terminal Block OVP
L1 L2 L3 N 1 2 3 4 5 6
PE
L1
L2
L3
AC mains
Installation 3 AC connection with the OVP
Installation Before routing the DC cables
Installation Identifying the DC terminals
Installation Configure the breakers
If connecting to separate load / battery blocks, the load / battery switch lever bar and the terminal short link have to be removed.
Installation Connecting the DC cable
Inserting the cable through front panel
Securing into the clamp
Installation Configuration of DC cables
Typical Parallel load Parallel battery
Load & return: Battery & return: Load grounding:

35mm2 35mm2 25mm2
2 2 1
Installation Finishing the DC connection
Push the front panel back and secure it

Installation Finishing the DC connection
Installation Drawer layout
Installation Connecting the temperature cable
Connect to J22
7 8 9 10
TEM_GND Red TEM SENSE_IN White TEMP_VCC Black EARTH Cable screen
Installation Placing the temperature probe
The temperature probe should be put where might has the highest temperature
Installation Connecting the alarm cable

3 4 5 6 7 8 9 10 11 12 13 14 ALARM_COM MAINS 1 ALARM_COM MAINS 2 ALARM_COM MAINS 3 ALARM_COM CRITICAL ALARM_COM MAJOR ALARM_COM MINOR
Connect Alarm Out cable to J22
Installation Fixing the communication cable
Correctly grounding the cable shield is crucial to the electromagnetic compatibility (EMC) of the entire system.
Installation Putting back and secure the drawer
Installation Installing the PDA into case
Installation Connecting the earth cable

System earth cable
PDA earth cable

Installation Connecting the Ethernet cable
Installation Installing the rectifiers into case
Installation Connecting the rectifiers
Connecting the power cable
Connecting the RS485 cable

Installation Connecting the rectifiers
Installation Recommended configuration of the cable through

cable gland
Option 1
Option 3
Option 2
Installation Insert the cable through cable gland
Installation Installing the cable glands with cables
Installation Fixing all the cables to the case
Installation Fixing the AC cable with cable restraints
Installation Fixing the PDA earth cable to case
Fix the PDA earth cable to the cable gland with cable tie so as not to block the LCD.
Installation Exiting the alarm cable
The alarm cable is exiting from top of the case if required

Installation Finishing the cables
Installation Installing the front and back cover
Front cover
Back cover
The FPRA is IP55 after installing the front and back cover
Installation FPRA General view after the installation

without conduit pipes
Installation Fixing the two FPRA units
Stacking and fixing the two FPRA units

Installation Paralleling the two drawers - RS-422 cables
J22 #1 11 1 2 3 4 5 6 12 Parallel cable #2 Parallel cable #1
J22 #2 12 4 5 6 1 2 3 11
Installation Paralleling the two drawers
Parallel cable #2 Parallel cable #2
Parallel cable #1
Parallel cable #1
Drawer #1
Drawer #2
Installation Paralleling the two drawers
Installation / reccomended cable sizes
Installation Installing the two FPRA units
Installing the two FPRA units separately
Installation Installing the three drawers
J22 #1 11 1 2 3 4 5 6 12
Parallel cable #1
J22 #2 12 4 5 6 1 2 3 11
Parallel cable #2
Parallel cable #3
J22 #3
11 1 2 3
6 12
Installation Installing the three drawers
Parallel cable #1
Parallel cable #1
Parallel cable #3
Parallel cable #2
Parallel cable #3 Parallel cable #2 Drawer #1
1 Drawer #2
2 Drawer #3
Installation Installing the three FPRA units
Installation / Interface with Site Star Cabinet
Installation / 2 conduit PIPE (Battery Cables)
Installation / 1 conduit Pipes (AC input & DC output to loads)

Alluminium plates
Installation / Conduit fix to FPRA
Installation / Final view
Installation / Cable Routing
Parallel cable
Alarms & communications AC Shelf 2
Battery string #3, alarms & temp sensor
DC to BTS Battery strings 1 & 2 AC Shelf 1
Installation / Cable routing
Installation / Cabinet alarm routing
Installation / Alarm routing
Installation Browser and control unit setup
Configure the setup environment
Installation Change the CU IP-address

Via the LCD: change the CU IP-address into local IP range Via the GUI: Change the user PC IP-address to the CU IP range Connect to the CU via the GUI Change the CU IP to the local internet/intranet IP range Change the user PC IP-address back to the local internet/intranet IP range Connect the CU and user PC in the local internet/intranet via the GUI
Installation Change the CU IP-address via GUI
After changing the CU IP-address, need reconnect the CU manually

Installation GUI home page
Commissioning DC setup
Note: the battery voltage must be over 43Vdc.
Commissioning Check the status
Check the data via the GUI or LCD
Commissioning Set up the parameters
Each FPRA has already been calibrated before the shipment

Export/Import Conf.BIN file
Maintenance
Checking the connector seal Checking the cable connectors Checking the screws Checking the rectifier fans Replacing the OVP module, when this is necessary Updating the system firmware
Alarm definition CLARO PERU

MAINS 1 (Alarm 16)
REC AC UVP ( POR CADA MODULO)
MAINS 2 (Alarm 15)

REC GENERAL ERROR REC SENSOR FAIL REC NORM. TEMP HIGH REC NORM TEMP LOW REC EXCEP TEMP HIGH REC EXCEP TEMP LOW REC ELEMENT LOSS REC OTP REC FAN FAILURE REC AC OVP REC DC OVP (POR CADA MODULO) (POR CADA MODULO) (POR CADA MODULO) (POR CADA MODULO) (POR CADA MODULO) (POR CADA MODULO) (POR CADA MODULO) (POR CADA MODULO) (POR CADA MODULO) (POR CADA MODULO) (POR CADA MODULO)
MAINS 3 (ALARM 14)

CU/PDU BATT TEST FAIL PDA OVP (POR CADA FPRA) (POR CADA FPRA)
CRITICAL (ALARM 13)

BATT LOW VOLTAGE CU/PDUCIRCUIT BREAKER 1 CU/PDUCIRCUIT BREAKER 2 CU/PDUCIRCUIT BREAKER 3 CU/PDUCIRCUIT BREAKER 4 CU/PDUCIRCUIT BREAKER 5 CU/PDU LVD ALARM REC DC OVP (POR CADA FPRA) (POR CADA FPRA) (POR CADA FPRA) (POR CADA FPRA) (POR CADA FPRA) (POR CADA FPRA) (POR CADA FPRA) (POR CADA MODULO)
MAJOR (ALARM 12)

CU/PDU BATT TEMP. LOW CU/PDU BATT TEMP. HIGH REC POWER LIMIT (POR CADA MODULO) (POR CADA MODULO) (POR CADA MODULO)
Alarma de puerta : Directa a la BTS (ALARM 1)

voltaje flotacion por celda=2.27 @ 25c carga 1/10 de la capacidad por 10 horas por numero de bancos Se dejan los jumpers entre los puertos de load y entre los puertos de battery.
La alarma CLU failure del gabinete Site Star se cablea en serie con la alarma 14 Alarma de Fan de Site Star en serie con alarma 12 Alarma de compresor de Site Star en serie con alarma 12
Alarm definition CLARO PERU (Cont)

Alarmas asignadas al FPRA J11 RELAY 1 RELAY 2 RELAY 3 RELAY 4 RELAY 5 RELAY 6 PIN 3 Y 4 PIN5 Y 6 PIN7 Y 8 PIN 9 y 10 PIN 11 Y 12 PIN 13 y 14 N# ALARMA 16 15 14 13 12
Alarma de Sensor de Temperatura color de cable Rojo Blanco negro tierra J22 PIN 7 PIN 8 PIN 9 PIN 10
Best Practices
While connecting the AC or DC cables into the FPRA system, make sure the power switches are at the OFF position All cables have to pass the cable glands via their indicated holes before connecting into the system While inserting the cable from the front panel, be careful not to destroy the waterproof All the screws must be tightened using proper screwdrivers with appointed torques Note the AC terminal block configuration for different AC mains types The battery/load breaker switch lever bar and the corresponding clamp short link should be removed when supporting different battery/load. After finishing the AC or DC cables connection, user is recommended to test at the cable inputs to ensure no short exists
Best Practices
While commissioning with a battery input, make sure the battery voltage is over 43Vdc before connecting to the system While removing the PDA from the case, the AC mains must be switched off, but battery could also be on to power the system Before install a OVP to the system, the AC mains must be switched off The IP rating (IP54) is no longer guaranteed while connecting the Ethernet cable

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What are the main steps involved in installing the FPRA & Site Star system?

What are the main steps involved in installing the FPRA & Site Star system?

What precautions should be taken while connecting cables to the FPRA system?

What precautions should be taken while connecting cables to the FPRA system?

FPRA & Site Star Installation Guide - PERU

David Torres June, 2010

For internal use 1 Nokia Siemens Networks

FPRA & Site Star Installation guide PERU

For internal use 2 Nokia Siemens Networks

Installation / cable entry plate removal

For internal use 3 Nokia Siemens Networks

Installation / removing plate 1

For internal use 4 Nokia Siemens Networks

Installation / removing plate 2

For internal use 5 Nokia Siemens Networks

Installation / removing FOAM 1

For internal use 6 Nokia Siemens Networks

Installation / removing inner plate 1

For internal use 7 Nokia Siemens Networks

Installation / removing inner plate 2

For internal use 8 Nokia Siemens Networks

Installation / cable entry

For internal use 9 Nokia Siemens Networks

Installation / Cable entry installation

For internal use 10 Nokia Siemens Networks

Installation / battery shelf kits, cable entry and support rails

Side & top rails

Battery shelf kits

For internal use 11 Nokia Siemens Networks

Installation / Battery cable routing

For internal use 12 Nokia Siemens Networks

Installation / Battery cable routing- A/C ACpower

For internal use 13 Nokia Siemens Networks

Installation / PDA module overview

For internal use 14 Nokia Siemens Networks

PDA description & functions

For internal use 15 Nokia Siemens Networks

Delivery contents/ preparing installation

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Preparing Installation / Test Equipment_tools

For internal use 17 Nokia Siemens Networks

Installation / Removing PDA from shelf

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Installation / General view of the PDA

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Installation / PDA front panel overview

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Installation / Front panel LEDS overview

For internal use 21 Nokia Siemens Networks

Installation / rear cover removal

For internal use 22 Nokia Siemens Networks

Installation Rear internal layout

OVP DIN Rail

For internal use 23 Nokia Siemens Networks

For internal use 24 Nokia Siemens Networks

Installation Configure the AC terminal block

For internal use 25 Nokia Siemens Networks

Installation Prepare the AC cable

Inserting the AC cable

Stripping the wires