AMS-224E Series

Computer-controlled Cycle Machine with Input Function

AMS-224E-4530
450mm (X)300mm(Y)

450

AMS-224E-6030
600mm (X)300mm(Y)

600

AMS-224EHS6030

AMS-224E Series
The machine speedily finishes a wider sewing area. It substantially reduces the cycle time.

The machine achieves the highest sewing speed of 2,500rpm am With its higher productivity, the machine is applicable to various

AMS-224EHS6030

AMS-224E-4530/IP410 [450mm(X)300mm(Y)] AMS-224E-6030/IP410 [600mm(X)300mm(Y)]

The cycle machine, which has a wider sewing area, achieves an improved seam quality, increased productivity and easier operation.
The machine not only achieves higher productivity due to instantaneous increases/decreases in sewing speed at the beginning /end of sewing and increased speed of thread trimming, but also achieves a flexible responsiveness to materials to promise enhanced seam quality due to JUKI's unique active tension and programmable intermediate presser. The AMS-E Series has been favorably received in the market because of its ease of use, achieved by the smooth setting of sewing material and the large-sized color liquid crystal touch panel. The following two additional models are now added to the Series:

Sewing areas of the 4530 and 6030 models

The two models offer different sewing areas which differ in size.

300mm 450mm

AMS-224EHS 4530

The AMS-224E-4530 [450mm(X)300mm(Y)] The AMS-224E-6030 [600mm(X)300mm(Y)]

A newly developed encoder-controlled stepping motor system has been adopted for the X-Y feed mechanism. This contributes to more accurate sewing performance and increased productivity.

300mm 600mm

AMS-224EHS 6030

Power consumption is substantially reduced

Power consumption during operation

Power conservation
AMS-224C (conventional model)
Reduction by

The AMS-224E has been designed laying importance on electrical power saving for increased economization. The machine has adopted the direct-drive system utilizing a compact-sized AC servomotor to drive the machine head. It has also adopted an encoder control system which drives the stepping motor with a minimum electrical power according to the weight of the material and stitch length for the material-feeding X-Y drive. With these two systems, the average power consumption of the machine is reduced by 30% during operation and 45% during standby as compared with our conventional model (AMS-224C).
The graph provides a comparison between the AMS-224E and AMS-224C when sewing shape tacking (approximately 1,000 stitches) of the upper parts of right and left shoes under the continuous sewing mode.

AMS-224E
Power consumption

30%

Power consumption on standby

AMS-224C (conventional model)
Reduction by

AMS-224E
Power consumption

45%

ong those with a similar sewing area. materials and stitching types.

Applications

The machine performs various kinds of stitching, making the most out of its wider sewing area in various sewing applications such as attaching handles to bags and pouches, attaching belts, sewing many small parts at a time, attaching parts to shoes and sports shoes (one pair of shoes) and sewing air bags.

Higher productivity
The machine achieves the highest sewing speed of 2,500rpm among those with a similar sewing area. The maximum sewing speed is reached by the 2nd stitch from the beginning of sewing. The machine remains at the maximum sewing speed until just before the end of sewing and decelerates instantaneously. JUKI's unique stepping-motor controlled thread trimming mechanism is adopted to enable speedy and consistent thread trimming performance, substantially reducing the total cycle time. The machine demonstrates enhanced responsiveness due to the adoption of a main-shaft direct-drive system.
AMS-224C (conventional model)

Cycle time

AMS-224E
Machine time

Reduction by

25%

The machine comes with various features for achieving beautiful seams. With these features, the machine dramatically improves seam quality.
Quality

The position of the feed can be checked during sewing by means of the encoder-controlled X-Y drive stepping motor. This remarkably improves accuracy of the feed. As a result, deformation of a sewing pattern which is likely to occur when sewing at a high speed or sewing a heavy-weight material is significantly reduced.

Semi-dry head
The frame (needle bar unit and thread take-up unit) is lubricated with grease, and the hook is fed with a minute quantity of oil from the oil tank. JUKIs advanced dry technology, which is utilized in a number of our sewing machine models, protects your products from being stained with oil.

Conventional AMS Series

Upper tank

AMS-E series
Frame (dry)

Lower tank

Hook (minute-quantity lubrication)

Oil tank

Lubrication / circulation diagram

Lubrication diagram

Active tension
Market-proven active tension has been introduced to the needle thread tension controller. With the active tension, pinpoint changes in the needle thread tension during sewing are enabled. The needle thread tension, therefore, can be set in conjunction with the material thickness and can be corrected according to the direction of sewing on a stitch-by-stitch basis through the operation panel. Since the needle thread tension is reproducible, supporting a broader range of sewing conditions, the time required for setup changing upon process changeover can be reduced.

Programmable intermediate presser

With the programmable intermediate presser, the height of the lower dead point of the intermediate presser can be set according to the material thickness, thereby not only preventing troubles in sewing such as stitch skipping and thread breakage, but also protecting the sewing product from being damaged by the presser. The height setting can be changed with ease even during sewing. The machine finishes beautiful uniform seams free from stitch skipping even on multiple parts of the material by the ideal combination of the active tension and programmable intermediate presser. Conventional intermediate presser

The height of the intermediate presser is constant.

New programmable intermediate presser

The intermediate presser goes up and comes down by programming according to the material thickness.
3

The machine has been designed to achieve operator-friendliness. Its large-sized liquid crystal touch panel substantially improves workability.
Operability
Operation panel provided with programmable functions

Hand pulley
With the hand pulley which is laid out on the machine arm, not only the height of the needle bar or intermediate presser but also the needle entry point at the time of data programming can be adjusted with ease

IP-410

The large-sized liquid crystal touch panel, which has been developed to ensure ease of operation, dramatically increases efficiency in edit work. The IP-410 touch panel offers market-proven ease of operation. It is provided with a wide screen and programmable functions. The color LCD unit displays sewing data such as stitch shape, needle thread tension, enlargement/reduction ratio, maximum sewing speed and the number of stitches at a glance. For data edit operations, detailed data is shown on the screen simply by lightly pressing the display icon, thus contributing to dramatically enhanced efficiency.

Feeding frame
The feeding frame lift is 30mm at the maximum. This enables easy setting of a heavy-weight material on the machine.

(with a mechanical valve pedal)

The mechanical valve goes up and comes down corresponding to the depressed depth of the pedal. This enables easy positioning of a part to be sewn.

PK 2-pedal unit

Hook driving shaft pulley

A pulley is also provided on the lower part of the machine. This enables easy adjustment of the hook.

Options
Programming software for computer-controlled sewing machines PM-1 Ver.3 Windows Vista Compatible
On the PM-1 programming software, a sewing data shape can be checked more precisely as compared with the IP-410. As a result, frequent trial stitching can be directly done in repetition when editing complicated and fine sewing shape data, thereby allowing the operator to create a sewing shape as desired free from stress possibly caused by editing.

Devices / Parts
Model
MU15

Part No.
40035692 40035867 40080837 40072202 40072197 40072204 40072215 40072149 40072150 40072310

Description
Needle cooler (asm.) Side wiper (asm.) Wiper relay cable asm. Cassette holder (asm.) for 4530 Cassette holder fixing base (asm.) for 4530 Cassette holder (asm.) for 6030 Cassette holder fixing base (asm.) for 6030 Lower plate blank for 4530 Lower plate blank for 6030 Tension controller No. 3 asm. Milling unit

Feature
It blows air on the needle to prevent thread breakage due to heat. A side wiping type is also available depending on the sewing products or sewing conditions.

The next material to be sewn can be placed between the top and bottom plates of the cassette holder while the machine is still engaged in the sewing of the currently set material.

Metallic feed plate blank for machining It reduces the load applied to thick thread by being used in combination with the active tension. The unit can be mounted on the main body of the sewing machine to carry out the milling operations of work clamps or feed plates.

A H
Cassette holder Needle cooler

B
Needle / Needle hole guide

Needle / Needle hole guide / Intermediate presser corresponding table

Needle
Number #14#18 #18#21

Thread
Number #50#20 #20#08 #08#02 Part No. B242621000B B242621000D B242621000F

Needle hole guide

Needle hole diameter 2.0 2.4 3.0 Application Medium- to heavy-weight (H type) Heavy-weight (option) Extra heavy-weight (option) For the prevention of stitch skipping on heavy-weight materials (option)

Intermediate presser
Part No. B1601210D0FA (standard) B1601210D0BA (option) B1601210D0CA (option) Dimension (AB) 2.23.68.741.5 2.74.15.738.5

#22#25 #20#02

B242621000G 3.0 (with counterbore) B242621000H 3.0 (with eccentric)

3.55.55.738.5

AMS-224E Series
Work clamp blank for machining
Part No.
40072301 40072305 Aluminum blank plate for the 4530 Aluminum blank plate for the 6030

Description

The blank plate is to be fixed onto the monolithic feeding frame from the underside.

Feed plate blank for machining

Part No.
40072300 40072302 40072303 40072304 40072306 40072307

Description
Feed plate inner plate sheet (with adhesive tape) for the 4530 Feed plate aluminum inner plate for the 4530 Feed plate plastic inner plate for the 4530 Feed plate inner plate sheet (with adhesive tape) for the 6030 Feed plate aluminum inner plate for the 6030 Feed plate plastic inner plate for the 6030

Fit the inner plate in the feed plate and fix by adhering the inner plate sheet onto the plate from the underside.

When you place orders

Please note when placing orders, that the model name should be written as follows:

Feeding frame type Monolithic feeding frame (standard)

Code S

Option Not provided

Code Z

Power supply 200240V 3-phase 200240V Single-phase CE 200240V

Code D K N Code S

Application Medium- to heavy-weight

Code H

Stitch type Standard

Code S

Operation panel Standard (IP410)

A M S 224 E H S
Sewing area X: 450mm - Y: 300mm X: 600mm - Y: 300mm Code 4530 6030 Subclass Standard Subclass

S Z
Code 5000 5001 Pedal switch

S F
Code F PK 2-pedal unit (with a mechanical valve pedal)

To order, please contact your nearest JUKI distributor.

SPECIFICATIONS
Model name AMS-224EHS4530 Medium-to heavy-weight: H Monolithic feeding frame: S Pneumatic work clamp 2,500rpm (stitch length 3mm or less) 450mm (X) 300mm (Y) 0.112.7mm (0.05mm step) 41.2mm Max. 30mm Standard 4mm (010mm) 20mm Standard 03.5mm (max. 07.0mm) Stepless control by programming (controlled by a stepping motor) Active tension (electronic thread tension control mechanism) Provided as standard Stepping-motor driven clamping on the underside of the throat plate Prevented by the needle thread clamp and active tension High-speed thread trimming mechanism driven by a stepping motor DP17 (#18) #50#2 Double-capacity shuttle hook EEP-ROM: Max. 200 patterns (max. 20,000 stitches / pattern) External media (CompactFlash): Max. 999 patterns (Max. 50,000 stitches / pattern) Pattern can be enlarged/reduced independently in the X and Y directions 1%400% (0.1% step) Pattern enlargement / reduction can be done by increasing / decreasing either stitch length or the number of stitches (At the time of pattern selection, only the stitch length can be increased/decreased.) Pattern number selection EEP-ROM 1200, External media (CF card): 1999 Up / Down system (09,999) Semi-dry type (The frame is lubricated with grease / The hook and hook driving shaft gear box are lubricated from a tank) Hook: JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Compact AC servomotor (direct-drive system) Single-phase, 3-phase 200240V / 550VA 0.50.55MPa (Max. 0.55MPa) 1.8dm3 / min (ANR) 401kg 1,703mm (W) 1,370mm (D) 1,200mm (H) (without thread stand) 410kg 1,923mm (W) 1,370mm (D) 1,200mm (H) (without thread stand) 600mm (X) 300mm (Y) AMS-224EHS6030

Application Feeding frame type Max. sewing speed Sewing area Settable stitch length Needle bar stroke Lift of the feeding frame Stroke of intermediate presser Lift of the intermediate presser Variable lower position of the intermediate presser Change in height of the intermediate presser Needle thread tension Needle thread breakage detecting device Needle thread clamp Prevention of the slip-off of thread at the beginning of sewing Thread trimming device Needle (at the time of delivery) Thread Hook Storage of pattern data in the memory Enlarging / Reducing facility Enlarging / Reducing system Pattern selecting function Bobbin thread counter Product counter Lubrication Lubricating oil Sewing machine motor Power requirement Power consumption Compressed air Air consumption Total weight Dimensions

For CompactFlash, please use genuine JUKI products. "CompactFlash"is a registered trademark of SanDisk Corporation, U.S.A. Microsoft Windows is a trademark of Microsoft Corporation, U.S.A., registered in the U.S.A. and other countries.

NOVEMBER, 2008 Printed in Japan(C)