UniMix

Medium voltage air-insulated switchgear

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GENERAL CHARACTERISTICS

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TYPICAL UNITS

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MAIN COMPONENTS

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GENERAL CHARACTERISTICS

General Versions available Fields of application Compliance with Standards Normal service conditions Protection against internal arc Main characteristics Surface treatment Degrees of protection Technical documentation Electrical characteristics Quality Assurance System Environmental Management System Health and Safety Management System Test laboratory

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GENERAL CHARACTERISTICS

General
UniMix medium voltage switchgear for indoor use is constructed by placing standardised units side by side in a coordinated way. Construction and testing are carried out entirely in the factory. UniMix switchgear is preset for the following apparatus: VD4 type vacuum circuit-breakers HD4 type gas circuit-breakers SHS2 type switch-disconnectors and isolators in gas.

Versions available
UniMix switchgear is available in the following versions: standard arc proof according to the IEC 62271-200 Standards in the following two versions: arc proof on the four sides: IAC AFLR arc proof only on the front: IAC AF (up to 12.5 kA for 1s).

Fields of application
UniMix switchgear is used in medium voltage secondary power distribution. In particular, it can be used for transformer substations and for control and protection of feeders and power transformers.

Compliance with Standards

UniMix switchgear complies with the following Standards: IEC 62271-200 EN 62271-200. n particular, with reference to the new classifications introduced by the standards, UniMix switchgear is defined as follows: classification of service continuity: LSC2A classification of the partitions: PM (Partitions Metallic) for units with switchdisconnector classification of arc proofing (on request): IAC AFLR (or simplified version IAC AF).

Normal service conditions

The rated service characteristics are guaranteed under the following limit conditions: Minimum ambient temperature Maximum ambient temperature Maximum relative humidity without condensation Altitude 5 C + 40 C 95% 1.000 m a.s.l.

N.B. For operation under other conditions, please consult us.

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GENERAL CHARACTERISTICS

Protection against internal arc

UniMix switchgear in the arc proof version guarantees maximum personnel safety even when an internal arc takes place inside the unit. The switchgear is built to resist the overpressures caused by the internal arc and special ducts convey the gases produced by the arc towards the outside of the switchgear.

Main characteristics
UniMix switchgear is characterised by: personnel safety is guaranteed by: metallic segregation and earthing between the compartments guaranteed by the stainless steel housing of the switch-disconnector/ isolator (PM Partitions Metallic classification) live parts of the switch-disconnector insulated in gas and therefore not affected by the external environment insulating parts with large exhaust escape routes to guarantee insulation even in rooms with a high degree of pollution earthing of both the structure and components possibility of wall mounting segregation between the busbar, switchdisconnector and feeder compartment possibility of constructing many different solutions and simple extension of switchgear already installed easily accessible apparatus controls. On request, the UniMix switchgear can be fitted with a REF542plus microprocessor unit. This unit combines all the protection, control, measurement, etc. functions usually entrusted to several devices in a single piece of apparatus. The REF542plus unit also makes it possible to dialogue with the installation control and automation systems, allowing plant data acquisition and processing.

Surface treatment
The UniMix units are made of pre-galvanized sheet. The doors of the front panels are painted grey RAL 7035. The surface appearance is semi-gloss. On request, the sides are available painted RAL 7035.

Degrees of protection
IP2X inside the switchgear IP3X on the external housing (operation seats excluded) IP2XC on operation seats.

Technical documentation
To obtain in-depth information about technical and application aspects of the apparatus used in UniMix switchgear, please ask for the following publications: VD4/R circuit-breakers HD4/R circuit-breakers VD4/US circuit-breakers HD4/US circuit-breakers SHS2 switching and isolation apparatus PR512 protection device REF542plus unit Cat. 1VCP000037 Cat. 1VCP000028 Cat. 1VCP000002 Cat. 1VCP000004 Cat. 1VCP000046 Cat. 1VCP000055 Cat. 1VTA100001

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GENERAL CHARACTERISTICS

Electrical characteristics of the switchgear

Rated voltage Test voltage (50-60 Hz/1 min) Impulse withstand voltage Rated frequency Rated main busbar current (1) Rated normal current (1) circuit-breakers switch-disconnectors isolators Rated short-time withstand current kV kV kV Hz A A A A kA (1s) kA (3s) kA 630 -1250 400/630 400/630 12 28 75 50-60 17.5 38 95 50-60 24 50 125 50-60

400/630/800/1250 630 -1250 400/630 400/630 630 -1250 400/630 400/630

12.5 - 16 - 20 - 25 12.5 - 16 - 20 31.5 - 40 -50 - 63

Peak current Internal arc withstand current Unit width 500 - 750 mm 500 - 750 mm 375 mm 375 mm

(1) The values indicated are valid for a maximum ambient temperature of 40C. For higher temperatures, please contact us. (2) Only for intermediate units.

kA x 0.5 s kA x 1 s kA x 0.5 s kA x 1 s

12.5 - 16 - 20 12.5 - 16 12.5 - 16 12.5 - 16 (2)

Quality Assurance system

Complies with ISO 9001 Standards, certified by an independent organisation.

Environmental Management System

Complies with ISO 14001 Standards, certified by an independent organisation.

Health and Safety Management System

Complies with OHSAS 18001 Standards, certified by an independent organisation.

Test laboratory
Complies with UNI CEI EN ISO/IEC 17025 Standards, certified by an independent organisation.

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TYPICAL UNITS

Compartments Busbar compartment Isolator/switch-disconnector compartment Feeder compartment Auxiliary circuits Typical units Foundations Fixing to the floor Slab drilling for switchgear fixing Connection of medium voltage cables Detail for fixing the switchgear with expansion anchoring bolts

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TYPICAL UNITS

Compartments
The structure of each unit is made entirely using pre-galvanized metal sheets. Each unit consists of several compartments with metal segregations between them. Each unit is preset with special holes for fixing to the floor and is provided with back closure fitted with special openings for medium voltage cable passage. All the units fitted with a door have a mechanical interlock which only allows door opening under safe conditions. If the low voltage compartment (control auxiliaries) is not provided, the busbar compartment can be reached from the roof and also from the front as well, by dismantling the special metallic cover. There is a special metal wiring duct in each unit to segregate the low voltage circuits from the medium voltage circuits. A box for incoming cables from above - only for standard versions up to 630 A - can e requested to complete the basic product.

Busbar compartment (A)

This contains the main busbar system. The busbars, made of electrolytic copper, are fixed to the terminals of the insulation isolator or of the switch-disconnector. Insulation is guaranteed in air. Three busbar current transformers or, alternatively, three busbar voltage transformers, can be applied in the busbar compartment of 500 mm wide units. In the former case, with the CTs, the switchgear must be made up of at least three panels, and in the latter case, with the VTs, by at least two panels.

Isolator switch-disconnector compartment (B)

This contains the live parts of the isolator or switchdisconnector and is metallically segregated from the busbar compartment and from the feed compartment by means of the stainless steel housing of the isolator or switch-disconnector itself.

B C

B 4

C 6 5

A Busbar compartment B Isolator, switchdisconnector compartment C Feeder compartment 1 Circuit-breaker 2 Isolator 3 Current sensors 4 Switch-disconnector 5 Fuses 6 Earthing switch 10

Circuit-breaker unit with side operating mechanism

Unit with switch-disconnector and fuses

This metallic segregation (classification PM Partition Metallic according to the IEC 62271-200 Standard) guarantees maximum safety for personnel in the case of intervention in the feeder compartment even with the busbars supplied with power, for example to replace one or more of the fuses or to check the cables.

For example: terminal boxes, wiring ducts and cables to connect the auxiliary circuits of the unit; auxiliary accessories of the circuit-breaker and unit (measuring instruments, protection relays, control and signalling devices, fuses, auxiliary circuit protection circuit-breakers, etc.). Depending on the quantity of apparatus to be housed in it, the instrument compartment can be selected from two different solutions: 235 mm depth 350 mm depth. Cable passage for inter-panel connections is made by means of special holes provided in the walls of the instrument compartment itself. On request, to complete the basic product, a top wiring duct for incoming auxiliary cables from the top.

Feeder compartment (C)

This is normally metallically segregated from the busbar compartment by means of an insulation isolator or by a switch-disconnector. It can contain different pieces of apparatus according to the typical unit.

Auxiliary circuits (D)

An instrument compartment containing all the low voltage apparatus normally used can be installed in front of the busbar compartment.

D A

1 3

6 C
A C D 1 3 6 Busbar compartment Feeder compartment Auxiliary circuit compartment Circuit-breaker Current transformers Earthing switch

Incoming/outgoing circuit-breaker unit with front operating mechanism

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TYPICAL UNITS

P3 - Unit with switch-disconnector

Unit

Switch-disconnector (*)

CT and VT configuration table Configuration Toroidal TA DIN busbar CT DIN busbar VT 375 mm unit Standard Toroidal CTs
Notes (1) See CT and VT configuration table. (2) Ducting for gas exhaust. Only provided for unit with arc proofing on the four sides. (3) Application of toroidal phase CTs on the medium voltage cables is made with a special support on the back of the panel. (4) Interchangeable with DIN Combisensor. (5) For these solutions, please contact us.
(4) (4)

500 mm SHS2/T1 - SHS2/T1M - SHS2/T2 SHS2/T2M 375 mm SHS2/T1/N - SHS2/T1M/N - SHS2/T2/N SHS2/T2M/N
(*) For a detailed description, please see the relative technical catalogue.

500 mm unit Standard Arc proof

Types available (375 mm and 500 mm) Ur 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV Ir 400 A 400 A 400 A 400 A 630 A 630 A 630 A Ik 12,5 kA 16 kA 20 kA 25 kA 16 kA 20 kA 25 kA

Arc proof

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P2 - Unit with switch-disconnector and fuses

Unit 500 mm 375 mm

Switch-disconnector (*) SHS2/T2F SHS2/T2F/N SHS2/T2FM SHS2/T2FM/N

CT and VT configuration table Configuration Toroidal CTs DIN busbar CT DIN busbar VT 375 mm unit Standard Toroidal CTs
Note (1) (2) Ducting for gas exhaust. Only provided for unit with arc proofing on the four sides. (3) Application of toroidal phase CTs on the medium voltage cables is made with a special support on the back of the panel. (4) Interchangeable with DIN Combisensor.
(4) (4)

500 mm unit Standard Arc proof

(*) For a detailed description, please see the relative technical catalogue.

Types available (375 mm and 500 mm) Ur 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV Ir 400 A 400 A 400 A 400 A 630 A 630 A 630 A Ik 12.5 kA 16 kA 20 kA 25 kA 16 kA 20 kA 25 kA

Arc proof

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TYPICAL UNITS

P1/F - Unit with fixed circuit-breaker with right-hand side operating mechanism

Isolator (*) SHS2/IB

(*) For a detailed description, please see the relative technical catalogue.

CT and VT configuration table Configuration Toroidal CTs DIN CT Ir 400 A 400 A 400 A 400 A 630 A 630 A 630 A Ik 12,5 kA 16 kA 20 kA 25 kA 16 kA 20 kA 25 kA Ik Ap 40 kA 50kA 63 kA 40 kA 50 kA 63 kA
Notes (1) See CT and VT configuration table. (2) Ducting for gas exhaust. Only provided for unit with arc proofing on the four sides. (3) Application of toroidal phase CTs on the medium voltage cables is made with a special support on the back of the panel. (4) Interchangeable with DIN Combisensor. (5) Only for bus-tie unit. (6) Making capacity of the earthing switch detected on no. 2 closures.
(6)

750 mm unit Standard

(4)

Arc proof
(4)

Types available Ur 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV Circuit-breaker (*) VD4/UniMix F HD4/UniMix F Types available Ur 12 kV 17.5-24 kV Ir ... 630 A ... 630 A Ik ... 25 kA ... 20 kA (*) 31,5 kA

DIN VT On-board circuitbreaker current sensors

(5)

(5)

(5)

(5)

(*) Tested in switchgear at 25 kA x 1 s, 20 kA x 3 s.

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P1/E - Unit with withdrawable circuit-breaker with front operating mechanism (6)

Incoming/outgoing unit

Bus-tie unit

Circuit-breaker (*) VD4/US - HD4/US

(*) For a detailed description, please see the VD4 - HD4 technical catalogue.

CT and VT configuration table Configuration Toroidal CTs DIN CTs Ir 630 A 630 A 630 A Ik 12.5 kA 16 kA 20 kA 16 kA 20 kA 25 kA Ik Ap (4) 31.5 kA 40 kA 50 kA (7) 40 kA 50 kA (7) 63 kA (7)
Notes (1) See CT and VT configuration table. (2) Application of toroidal phase CTs on the medium voltage cables is made with a special support on the back of the panel. (3) Interchangeable with DIN Combisensor. (4) Making capacity of the earthing switch detected on no. 2 closures. (5) For the bus-tie unit, it is not possible to install DIN VT. (6) Arc proof version 20 kA x 0.5 s on the four sides, not available. (7) For these solutions, please contact us.
(3) (3)

750 mm unit Standard Arc proof

Types available Ur 12-17.5-24 kV

DIN VT

12-17.5-24 kV

1250 A 1250 A 1250 A

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TYPICAL UNITS

P1/A - Incoming circuit-breaker unit upside-down (5)

Isolator (*) SHS2/A

(*) For a detailed description, please see the relative technical catalogue.

CT and VT configuration table Configuration Toroidal CTs DIN busbar CT Ir 400 A 400 A 630 A Ik 12.5 kA 16 kA 16 kA
Notes (1) See CT and VT configuration table. (2) Ducting for gas exhaust. Only provided for unit with arc proofing on the four sides. (3) Application of toroidal phase CTs on the medium voltage cables is made with a special support on the back of the panel. (4) Interchangeable with DIN Combisensor. (5) Arc proof version on the front, not available.
(4) (4)

750 mm unit Standard Arc proof

Types available Ur 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV

DIN busbar VT On-board circuitbreaker current sensors

Circuit-breaker (*) VD4/UniMix F HD4/UniMix F

(*) For a detailed description, please see the relative technical catalogue.

Types available Ur 12 kV 17.5-24 kV Ir ... 630 A ... 630 A Ik ... 25 kA ... 20 kA

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ASR - Unit with isolator

Unit 500 mm 375 mm

Isolator (*) SHS2/I SHS2/I/N

CT and VT configuration table Configuration Toroidal CTs DIN busbar CT DIN busbar VT 375 mm unit Standard Toroidal CTs
Notes (1) See CT and VT configuration table. (2) Ducting for gas exhaust. Only provided for unit with arc proofing on the four sides. (3) Application of toroidal phase CTs on the medium voltage cables is made with a special support on the back of the panel. (4) Interchangeable with DIN Combisensor. (5) For these solutions, please contact us.
(4) (4)

500 mm unit Standard Arc proof

(*) For a detailed description, please see the relative technical catalogue.

Types available (375 mm and 500 mm) Ur 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV Ir 400 A 400 A 400 A 400 A 630 A 630 A 630 A Ik 12,5 kA 16 kA 20 kA 25 kA 16 kA 20 kA 25 kA

Arc proof

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TYPICAL UNITS

A - Unit with earthing switch

Earthing switch (*) SHS2/ES

(*) For a detailed description, please see the relative technical catalogue.

CT and VT configuration table Configuration Toroidal CTs DIN CT

(4) (4)

500 mm unit Standard Arc proof

Types available (500 mm) Ur 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV Ir 400 A 400 A 630 A 630 A 630 A 800/1250 A 800/1250 A Ik 12,5 kA 16 kA 16 kA 20 kA 25 kA 20 kA 25 kA

DIN VT
Notes (1) See CT and VT configuration table. (2) Ducting for gas exhaust. Only provided for unit with arc proofing on the four sides. (3) Application of toroidal phase CTs on the medium voltage cables is made with a special support on the back of the panel. (4) Interchangeable with DIN Combisensor.

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R - Riser unit

Types available (375 mm and 500 mm) Ur 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV Ir 400 A 400 A 400 A 400 A 630 A 630 A 630 A 800-1250 A(*) 800-1250 A
(*)

CT and VT configuration table Configuration Toroidal CTs DIN CTs DIN VT

Notes (1) See CT and VT configuration table. (2) Ducting for gas exhaust. Only provided for unit with arc proofing on the four sides. (3) For these solutions, please contact us.

Ik 12,5 kA 16 kA 20 kA 25 kA 16 kA 20 kA 25 kA 20 kA (3) 25 kA (3)

500 mm unit Standard Arc proof

(*) Only for units 500 mm wide.

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TYPICAL UNITS

Rac - Incoming cable unit

Types available (375 mm and 500 mm) Ur 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV Ir 400 A 400 A 400 A 400 A 630 A 630 A 630 A 800/1250 A (*) 800/1250 A (*) Ik 12,5 kA 16 kA 20 kA 25 kA 16 kA 20 kA 25 kA 20 kA 25 kA

CT and VT configuration table Configuration Toroidal CTs DIN CT DIN VT 375 mm unit Standard Toroidal CTs
Notes (1) See CT and VT configuration table. (2) Ducting for gas exhaust. Only provided for unit with arc proofing on the four sides. (3) Application of toroidal phase CTs on the medium voltage cables is made with a special support on the back of the panel. (4) Interchangeable with DIN Combisensor.
(4) (4)

500 mm unit Standard Arc proof

Arc proof

(*) Only for units 500 mm wide.

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M - Measurement unit

Typical earthing switch (*) SHS2/IF

(*) For a detailed description, please see the relative technical catalogue.

CT and VT configuration table Configuration DIN busbar CT DIN VT 500 mm unit Standard
(3)

Arc proof
(3)

Tipologie disponibili Ur 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV 12-17.5-24 kV Ir 400 A 400 A 400 A 400 A 630 A 630 A 630 A Ik 12,5 kA 16 kA 20 kA 25 kA 16 kA 20 kA 25 kA
Notes (1) See CT and VT configuration table. (2) Ducting for gas exhaust. Only provided for unit with arc proofing on the four sides. (3) Interchangeable with DIN Combisensor.

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TYPICAL UNITS

TR - Transformer box unit

The transformer box unit is only available in the standard version: The transformer box is made of RAL 7035 painted sheet, is supplied in an assembly kit and can be fitted with internal lighting. For transformer boxes of different sizes, please contact us. Selection of the transformer box units After having defined the type of transformer box unit according to the total transformer losses, it is necessary to check that the transformer box unit dimensions are sufficient to ensure adequate insulation distances. Types available Unit TR1 TR2 TR3 TR4 TR5 W [mm] 1600 2000 2000 2200 2200 D [mm] 1150 1150 1300 1500 1800 H [mm] 1950 1950 2250 2250 2250
H

Maximum operating temperature of transformer T [C] No-load losses Wo [W] Load losses Wcc [W] Load factor a Rated current In [A] Total losses Ltot. = Wo + a2 x Wcc

Total losses [W] Type of box TR1 TR2 TR3 TR4 TR5 T=100 C 5,000 6,000 7,500 8,500 9,000 T=120 C 6,000 7,500 9,000 10,000 10,500 T=140 C 7,000 8,500 10,500 11,500 12,500

D W

CL - Lateral cable riser unit

The lateral cable riser unit is available both in the standard version and in the arc proof version.

Types available Unit Left lateral cable riser Right lateral cable riser W [mm] 150 150 D [mm] 975 975 H [mm] 1950 1950

AC - Unit for incoming cables from above

The unit for incoming cables from above is available both in the standard version and in the arc proof version.

Types available Unit AC1 AC2 AC3

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W [mm] 375 500 750

D [mm] 975 975 975

H [mm] 300 300 300

Installation room
The installation room must be prepared according to the switchgear dimensions and version. Observance of the distances indicated guarantees correction operation of the apparatus. For installation conditions other than those indicated, please consult us. Arc proofing is guaranteed in the versions with access on all four sides and with access limited just to the front of the switchgear (in this case up to 12.5 kA per 1s).

Front

Front

Switchgear version A [mm] B [mm] Standard > 50 (3) > 50 (3) Arc proof > 600 (2)(3) > 50 (3)

C [mm] > 50 > 50

D [mm] > 1000 (1) > 1000 (1)

(1) For P1F, P1/A and P1/E units, D = 1200 mm. (2) For lower values, please consult us. (3) When the units are complete with low voltage compartments (control auxiliaries) and the rear sheets are against the wall, distances A and B must be large enough to allow a person to pass through to carry out main busbar assembly.

Indicative weight of typical units (without instrument transformers)

Typical Unit Width Version A P2 P3 ASR M R Rac P1/F P1/E P1/A Weight [kg] 375 [mm] Basic 190 170 150 130 120 A.P. 230 215 200 160 170 Weight [kg] 500 [mm] Basic 160 205 185 175 290 125 135 A.P. 200 245 230 215 335 165 190 Weight [kg] 750 [mm] Basic 370 370 370 A.P. 425 400 425

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TYPICAL UNITS

Foundations
The switchgear is prepared for connection from below of both the medium voltage circuit and the auxiliary circuits. Before installation of the switchgear, special passage holes must be made underneath each unit. The general drawings of the foundations are given on the following pages.

Fixing to the floor

The switchgear can be fixed directly to the floor using expansion anchoring bolts in the fixing holes. The fixing surface must be horizontal and perfectly level. The maximum acceptable planarity tolerance is 2 x 1000.

Slab drilling for fixing switchgear

Width: Type: 375 mm P2 - P3 - ASR - A - Rac Width: Type: 500 mm P2 - P3 - ASR - A - Rac Width: Type: 750 mm P1/F - P1/A (2)

Width: Type:

500 mm R-M

Width: Type:

750 mm P1/E

(1) Only provide for arc proof units. (2) Only provide for incoming/outgoing units. 24

Connection of medium voltage cables

The UniMix panels are prepared for connection of single-core medium voltage cables with solid extruded elastomer insulation (type G7 or XLPE). The cable cross-section depends on the panel current: 95 mm2 300 mm2 2 x 400 mm2 for the P2 units (with fuses) up to 630 A up to 1250 A.

The distance of the cable connection point from the floor depends on the type of panel and is summarised in the following table.

Detail for fixing switchgear with expansion anchoring bolts

1 Screw 2 Plate 3 Anchoring bolt

Unit Rac

Description Without CT and VT With DIN CT With DIN CT and VT Without CT and VT With DIN CT With DIN CT and VT Without CT With DIN CT With DIN VT Without CT With DIN CT With DIN VT With DIN CT With current sensors With DIN VT With / Without DIN VT

Width 375 mm A [mm] 960 908 960 455 960 B [mm] 187.5 187.5 187.5 187.5 187.5

Width 500 mm A [mm] 875 540 540 732 530 530 820 530 530 455 820 530 530 B [mm] 250 250 250 250 250 250 250 250 250 250 250 250 250

Width 750 mm A [mm] 530 732 530 440 - 495 385 B [mm] 250 250 250 250

P3

P2 ASR

P1F

P1/E P1/A

25

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MAIN COMPONENTS

Circuit-breakers Performances of the circuit-breakers Switch-disconnectors Performances of the switch-disconnectors Isolators Isolator performances Earthing switches Main busbars Voltage transformers Current transformers Combined voltage/current sensors REF 542plus unit

28-29 28-29 30 30 31 31 31 31 31 31 32 32

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MAIN COMPONENTS

VD4/UniMix-F and HD4/UniMix-F circuit-breakers

VD4/UniMix-F type vacuum or gas-insulated HD4/ UniMix-F type circuit-breakers are used in the P1/F and P1/A type units. Racking-out of the circuit-breakers can only take place under safe conditions, i.e. with insulation isolator open and earthing switch closed. The interruption system of these circuit-breakers requires limited energy for operation. The VD4 and HD4 series circuit-breakers are particularly suitable for transformer protection and control, for protection of distribution lines, for motor switching and protection, etc. The VD4/UniMix-F and HD4/UniMix-F circuitbreakers can be fitted with current sensors for power supply to the PR521 (self-supplied) protection device installed on-board the circuitbreaker.
VD4/R vacuum circuit-breaker HD4/R gas circuit-breaker

Performances of the circuit-breakers

VD4/UniMix-F 12 HD4/UniMix-F 12 Rated and insulation voltage Withstand voltage Impulse withstand voltage Rated frequency Rated current Breaking capacity kV kV (50Hz) kV Hz A (40 C) kA 12 28 75 50-60 630 12.5 16 20 25 12.5 16 20 25 31.5 40 50 63 VD4/UniMix-F 17 HD4/UniMix-F 17 17.5 38 95 50-60 630 12.5 16 20 25 (2) 12.5 16 20 25 (2) 31.5 40 50 63 (2) VD4/UniMix-F 24 HD4/UniMix-F 24 24 50 125 50-60 630 12.5 16 20 12.5 16 20 (1) 31.5 40 50 -

Rated short-time withstand current (3 s)

kA

Making capacity

kAp

Operation sequence

VD4/R HD4/R

O-0.3min-CO-3min-CO/O-0.3s-CO-3min-CO O-0.3min-CO-3min-CO/O-0.3s-CO-15s-CO 45 10-15 55-60 80 380 1VCP000263 1VCP000028 45 10-15 55-60 80 380 1VCP000263 1VCP000028 45 10-15 55-60 80 380 1VCP000263 1VCP000028

Opening time Arc duration Total interruption time Closing time

ms ms ms ms kPa VD4/R HD4/R

(1) Tested in switchgear at 25 kA for 1 s. (2) VD4/R only. 28

SF6 rated pressure (only HD4) Technical catalogue

VD4/US and HD4/US circuit-breakers

Vacuum VD4/US or gas-insulated HD4/US type circuit-breakers are used in the P1/E type unit. Racking-out of the circuit-breakers from the unit can only take place under safe conditions, i.e. with the shutter and earthing switch closed. The interruption system of these circuit-breakers requires limited energy for operation. The VD4 and HD4 series circuit-breakers are particularly suitable for transformer protection and control, for protection of distribution lines, for motor switching and protection, etc. The VD4/US and HD4/US circuit-breakers for Unimix can be fitted with the accessories and the interlocks of the VD4 and HD4 series of circuitbreakers with front operating mechanism.

Performances of the circuit-breakers

VD4/US Rated and insulation voltage Withstand voltage Impulse withstand voltage Rated frequency Rated current Breaking capacity kV kV (50Hz) kV Hz A (40 C) kA 24 50 125 50-60 630 16 20 25 16 20 25 40 50 63 1250 16 20 25 16 20 25 40 50 63 HD4/US 24 50 125 50-60 630 16 20 25 16 20 25 40 50 63 O-0.3s-CO-3min-CO O-0.3s-CO-15s-CO 40 ... 60 10 ... 15 50 ... 75 60 ... 80 1VCP000002 45 10-15 55-60 80 380 1VCP000004 1250 16 20 25 16 20 25 40 50 63

Rated short-time withstand current (3 s) Making capacity

kA

kAp

Operation sequence

VD4/US HD4/US

Opening time Arc duration Total interruption time Closing time SF6 rated pressure Technical catalogue

ms ms ms ms kPa VD4 HD4

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MAIN COMPONENTS

The operating mechanism can be accessed directly from the front and allows installation/replacement of accessories. They are available with a manual operating mechanism or motor operator with operation independent of the operator (SHS2/T1) and with manual operating mechanism or motor operator with stored energy (SHS2/T2). The SHS2/T2 with motor operator can be supplied with a shunt opening release for remote control (on request). The switch-disconnector can be used in combination with fuses, for example for protection of transformers. For further indications, please see technical catalogue 1VCP000046.

Performances of the switch-disconnectors

SHS2 Rated voltage Withstand voltage (50-60 Hz/1 min) towards earth and between phases Impulse withstand voltage towards earth and between phases Rated frequency Rated normal current (40 C) kV kV kV Hz A kA 24 50 125 50-60 400/630 12.5 16 20 25 31.5 40 50 63

Switch-disconnectors
SHS2 series switch-disconnectors are used in the P2 and P3 units. The SHS2 series of switch-disconnectors have three positions with insulation in SF6 gas and a stainless steel housing. Installation of this type of apparatus carries out metallic segregation and earthing between the busbar compartment and the feeder compartment of the unit guaranteeing maximum personnel safety in the case of interventions in the feeder compartment even with the main busbars supplied with power, for example to replace one or more fuses or to check the cables.

Rated short-time withstand current (1 s)

Rated short-circuit making capacity (peak current)

kA

Breaking capacity Mainly active load No-load transformers No-load cables/feeders Ring circuits A A A A 400/630 4 ... 16 50/25 400 / 630

Operating mechanism and accessories

Switch-disconnector Operating mechanism UniMix Unit Motorisation 24 V dc 48 V ac/dc 110 V ac/dc 220 V ac/dc Shunt opening release 24 V ac/dc 48 V ac/dc 110 V ac/dc 220 V ac/dc SHS2/T1N SHS2/T1 T1 P3 SHS2/T1MN SHS2/T1M T1M P3 SHS2/T2FN SHS2/T2F T2 P2 SHS2/T2N SHS2/T2 T2 P3 SHS2/T2FMN SHS2/T2FM T2 P2 SHS2/T2MN SHS2/T2M T2 P3

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Isolators
SHS2 series isolators are used in the M, ASR, P1/ F and P1/A units. The SHS2 series of isolators have three positions with insulation in SF6 gas and a stainless steel housing. Installation of this type of apparatus carries out segregation between the busbar compartment and the circuit-breaker/feeder compartment of the unit. The operating mechanism can be accessed directly from the front and allows installation/replacement of accessories. The SHS2 isolators are used: in combination with fuses, for protection of instrument transformers in combination with VD4/UniMix-F or HD4/ UniMix-F series of circuit-breakers.

Performances of the isolators

SHS2 Rated voltage kV 24 50 125 50-60 400 630 Rated short-time withstand current (1 s) kA 12.5 16 20 25

Withstand voltage (50-60 Hz/1 min) towards earth and between phases kV Impulse withstand voltage towards earth and between phases kV Rated frequency Rated normal current (40C) Hz A

Operating mechanism
Isolator Operating mechanism UniMix Unit SHS2/IF SHS2/I T3 M T3 ASR SHS2/IB SHS2/ES SHS2/A T3 P1/F T4 A V1 P1/A

Earthing switches
The A, P1/F, P1/E, P1/A, P2, M units can be fitted with an earthing switch. The operating device of the earthing switch is normally placed on the front of the switchgear. Operation of the earthing switch takes place from the front and is interlocked mechanically with any line-side isolator and with the feeder compartment door.

Main busbars
The busbars are made of flat bare electrolytic copper and are sized to withstand the thermal and electrodynamic stresses caused by the short-circuit currents. The busbars pass from one unit to the adjacent one without any partitions being interposed, so as to make a continuous duct.

protection device mounted on-board the circuitbreaker. A specific set of three sensors is foreseen for the PR521/DK protection device. Current sensors (Rogowski coils) are also available for mounting on medium voltage insulated cable, for use with multi-function REF542 plus units. The REF542 plus unit is installed in the low voltage compartment. External earth fault toroid The PR521 protection device can be used with any external toroid to detect the earth fault current, as long as it has the following characteristics: Primary rated current Rated secondary current Performance Precision class, ultimate precision factor any 1A 1 VA Cl. 3 or better

Voltage transformers
The voltage transformers are of the type insulated in resin and are used to supply power to measuring instruments and protections. They comply with the IEC 60044-2 Standards. The dimensions are in accordance with the DIN 42600 standard.

Current transformers
The following applications are possible. Current sensors These are placed on-board the VD4/UniMix-F or HD4/UniMix-F series of circuit-breakers and are always combined exclusively with the PR521

The use of an external toroid to detect the earth fault current is recommended when very low values of the 51N threshold are to be set (less than 0.45 times the rated current - In of the current sensors). A specific external toroid for detection of the homopolar current is foreseen for the PR521/DK protection device.
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3
MAIN COMPONENTS

Toroidal transformers Application of toroidal phase transformers is possible in all the switchgear units to supply the measuring instruments and protections with power. The toroidal transformers can be installed on the back of the compartment on a special supporting structure. Transformers on-board the switchgear These are of the type insulated in resin and are used to supply power to measuring instruments and protections. They comply with the IEC 60044-1 Standards. Their dimensions are in accordance with the DIN 42600 standard.

UniMix switchgear can be equipped with ABB KEVCD Block Type sensors. The current sensors comply with the IEC 60044-8 Standards, whereas the voltage sensors comply with the IEC 60044-7 Standards. The dimensions are in accordance with the DIN 42600 standard. Both the current and voltage sensors or just the current sensor can be integrated simultaneously in the same resin body. The voltage divider for connection to the voltage signalling lamps is also inserted. The measurement assembly consisting of the sensors and REF542plus unit offers Cl. 1 precision.

DIN type current transformer.

REF542plus unit Combined current/voltage sensors

The introduction of digital technologies into electrical measuring and protection instruments has considerably modified the performances required of transformers. The analogue input levels of the instruments have been notably reduced when compared with those of traditional systems. For this reason, ABB has introduced a new range of sensors which best covers the characteristics of the new generations of instruments and in particular of the REF542plus unit. The REF542plus unit carries out integration of all the secondary functions relative to a switchgear unit in a single module fitted with watchdog. Thanks to the flexibility of its software, the unit is able to satisfy a vast range of installation requirements. The high functionality of the REF542plus unit is supported by a simple and easy-to-use user interface. Thanks to the use of the REF542plus unit, each medium voltage UniMix panel becomes an integrated and independent unit able to carry out all the required functions. Main characteristics:

ABB KEVCD type combined voltage-current sensor.

integration of all the functions in a single instrument: protection, measurement, switching, signalling, interlocking, automation and communication; a single interface between switchgear and operator for all the installation panels: feeder, transformer, motor, generator, power factor correction banks, bus-tie and measurement units; a single type of spare parts and accessories: a single hardware unit; reduced maintenance: drastic reduction in preventive maintenance, great limitation of the faults caused by tampering and errors; simple modification and adaptation of the functions: by means of the unit configuration software, even with the switchgear in service. The possibility of connecting the switchgear directly to the installation management system fully implements the concept of an integrated installation and at the highest levels.

REF542plus unit. 32

The data and illustrations are not binding. We reserve the right to make changes in the course of technical development of the product.

ABB Power Technologies S.p.A. Unit Operativa Sace Via Friuli, 4 I-24044 Dalmine Tel: +39 035 395111 Fax: +39 035 395874 E-mail: [email protected] Internet://www.abb.com

ABB Calor Emag Mittelspannung GmbH Oberhausener Strasse 33 Petzower Strasse 8 D-40472 Ratingen D-14542 Glindow Phone: +49(0)2102/12-1230, Fax: +49(0)2102/12-1916 E-mail: [email protected] Internet:http://www.abb.de/calor

1VCP000008 Rev. E, en Technical catalogue 2007.12