FS-4205A

July 2011

Contents
How To Use The Illustrated Parts List .................................................................................................................................................. 3
CASE ......................................................................................................................................................................................................... 4
COUNTERSHAFT ASSY ....................................................................................................................................................................... 6
INPUT SHAFT ......................................................................................................................................................................................... 7
KITS & ASSEMBLIES ........................................................................................................................................................................... 8
LEVER ASSY .......................................................................................................................................................................................... 9
MAINSHAFT ASSY .............................................................................................................................................................................. 11
MISCELLANEOUS .............................................................................................................................................................................. 12
REMOTE CONTROL........................................................................................................................................................................... 13
REVERSE IDLER GEAR ASSY ......................................................................................................................................................... 14
SHIFT BAR HOUSING ........................................................................................................................................................................ 15

How To Use The Illustrated Parts List

The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at www.roadranger.com/epc.
Model Designation or Nomenclature
For information regarding Model Designation and Nomenclature, visit www.roadranger.com.
Kits and Assemblies (K/A's)
Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem.
Kits and Assemblies are shown with applicable parts groupings in the parts listings.
Identifying Kits and Assemblies
A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
Illustrations show parts in assembly groups.
Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
Item Number - corresponding with numbers on illlustrations for part identification.
Current Part - indentifies part as it is available for service.
Description - specifies part name or description.
Replaced Part - quantity quantity required for assembly.
Quantity - defines unique characteristics or requirements.
Notes - indicates Kits or Assemblies that contain a particular part.
Kits/Assy's Where Used

Group: CASE

CASE
Item

Current Part

Description

Replaced Part

Qty.

Notes

A-5205

CLUTCH HSG ASSY

21646

1
1

A-5629
A-5634

CLUTCH HSG ASSY

CLUTCH HSG ASSY

1
1

A-5751

CLUTCH HSG ASSY

23721 ,229219
23726 ,3316236
,3316237 ,A - 5632 ,A 5771
4300418

#2 ALUMINUM, BELOW CENTER

LINE PUSH TYPE
#3 PUSH-IRON
#2 ALUMINUM, ABOVE CENTER
LINE PULL TYPE

1
2
2

A-7513
S-1874
S-1923

CLUTCH HSG ASSY

CASE ASSY
CASE ASSY

1
1
1

2
3
4
5
6
7
10
11
12

S-1924
201398
201400
239613
X-12-1210
X-12-1207
239783
240040
23380

NO LONGER AVAILABLE
PTO COVER
GASKET
CAPSCREW
PIPE PLUG
PIPE PLUG
PLUG
SNAP RING
COVER

3316239
4300878
4300816 ,4301032
,4301099
4301033

13
14
15
16
17
17
18
18
18
19

1C408
X-3-400
X-8-903
4E09
12815
8677
4300121
4300204
4300798
23147

CAPSCREW
LOCKWASHER
CAPSCREW
LOCKWASHER
BUSHING
BUSHING
OIL SEAL
OIL SEAL
OIL SEAL
FRONT BRG COVER-PULL

X12 1206
X12 1202 X12 1206

206466

4E04
1C936

3315623
235394
235393
3315538

1
2
2
12
1
1
1
1
1
2
2
4
4
4
2
1
1
1
1

Kits/Assys Where
Needed

#2 ALUMINUM, BELOW CENTER

LINE PUSH TYPE
#2 ALUMINUM, PUSH TYPE (FORK)

K-2143
3/8"-16X5/8"
3/4" MAGNETIC
K-2144,K-7000,K-7013
K-2144
A-5205,A-5629,A5634,A-5751,A-7513
1/4"-20
1/4"
9/16"-12X2-1/4"
9/16"
USE W/A-5205 CLUTCH HSG ASSY
SHAFT 1.873, WIDTH .375, OD 2.68
SHAFT 1.873, WIDTH .375
SHAFT 1.625, WIDTH .375
USE 4300121 OIL SEAL

A-5629,A-5634,A-5751
A-5205

K-7000,K-7013

Item

Current Part

Description

19
19
19
19
19
19
20
21
22
23
23
23
23
23
24
26
27
27
27
27
28
29
29
29
29
29
30
30
31
31
31
31
31
31
31

237743
238870
239821
4300354
4300355
4300882
240321
239614
4300261
240017
240018
240019
240020
4300980
X-8-688
K-3919
21555
3314356
3314448
86301
239433
240329
240330
240331
240332
4300981
208385
4300203
4300846
4300849
4300877
4300970
4300972
4301053
K-7038

FRONT BRG COVER-PUSH

FRONT BRG COVER-PUSH
FRONT BRG COVER-PUSH
FRONT BRG COVER-PUSH
FRONT BRG COVER-PUSH
FRONT BRG COVER-PUSH
GASKET
SCREW
C/S REAR BRG COVER
SHIM .004
SHIM .007
SHIM .010
SHIM .020
SHIM .040
CAPSCREW
BEARING KIT
SPEEDO ROTOR
SPEEDO DRIVE GEAR
SPEEDO DRIVE GEAR
SPEEDO DRIVE GEAR
STUD
SHIM .004
SHIM .007
SHIM .010
SHIM .020
SHIM .040
OIL SEAL
OIL SEAL
REAR BRG COVER
NO LONGER AVAILABLE
REAR BRG COVER
REAR BRG COVER
REAR BRG COVER
REAR BRG COVER
REAR BRG COVER KIT

31

K-7039

31

Replaced Part

Qty.

Notes
USE 4300798 OIL SEAL
USE 4300798 OIL SEAL
USE 4300798 OIL SEAL
USE 4300204 OR 4300798 OIL SEAL
USE 4300204 OIL SEAL
USE 4300798 OIL SEAL

229985 237983
241101
241615
241099
3315498
241102
241100
4302614

1
1
1
1
1
1
1
4
1
1
1
1
1
1
4
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1

REAR BRG COVER KIT

4302615

S-7030

REAR BRG COVER ASSY

4300845 ,4302037

31

S-7031

REAR BRG COVER ASSY

4301677 ,4302039

32
33
34
35
36
37
39
39

86D8
239436
21937
4301954
86016
14373
4300301
4872

NUT
WASHER
NUT
SENSOR SEAL
SLEEVE
MAGNET
FITTING-45 DEGREE
FITTING-90 DEGREE

86D08

4
4
1
1
1
1
2
2

237335

654166, 654137

216053 ,235656 ,238026

11H15
12H15

Kits/Assys Where
Needed

K-2143
5/16-18X.81
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED

K-2116
K-2116
K-2116
K-2116
K-2116

3/8"-16X1"

5 TEETH
6 TEETH
5 TEETH
1/2"-20X2-5/16"
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED

SHAFT 2.503, WIDTH .5

USE 4300203 OIL SEAL
USE 4300203 OIL SEAL
USE 4300203 OIL SEAL
USE 208385 OIL SEAL
USE 4300203 OIL SEAL
USE 4300203 OIL SEAL
USE 4300203 OIL SEAL NOTE: PUSHIN TYPE SPEEDO SENSOR
USE 4300203 OIL SEAL NOTE: PUSHIN TYPE SPEEDO SENSOR
USE 4300203 OIL SEAL NOTE:
SENSOR SEAL REQUIRED
USE 4300203 OIL SEAL NOTE:
SENSOR SEAL REQUIRED
1/2"-20
1/2"
1-1/4"-18

S-1874,S-1924
K-2116
K-2116
K-2116
K-2116
K-2116
K-7000,K-7013

S-7030,S-7031
S-1923,S-1924

Group: COUNTERSHAFT ASSY

COUNTERSHAFT ASSY
Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10
11

672070
675246
240767
241012
4301535
4301536
241017
230292
4301537
666554
730362

BEARING CUP
BEARING CONE
SNAP RING
DRIVE GEAR-CNTRSHFT
4TH GEAR-CNTRSHFT
3RD GEAR-CNTRSHFT
2ND GEAR-CNTRSHFT
KEY
COUNTERSHAFT
BEARING CONE
BEARING CUP

Replaced Part

Qty.
1
1
1
1
1
1
1
2
1
1
1

Notes

Kits/Assys Where
Needed
K-7000,K-7013
K-7000,K-7013
K-2144

K-2144
K-7000,K-7013
K-7000,K-7013

Group: INPUT SHAFT

INPUT SHAFT
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
1

4301526
4301614

4301615

1
1
1

4301616
4301618
4301619

INPUT SHAFT-1.50" PUSH

IN/SHAFT1.75"PUSH/PULL
IN/SHAFT1.50"PUSH/PULL
INPUT SHAFT-1.50" PUSH
INPUT SHAFT-1.50" PUSH
NO LONGER AVAILABLE

1
1

USE 4300882 FRONT BRG COVER

USE 23147 OR 4300882 FRONT BRG
COVER
USE 23147 FRONT BRG COVER

1
1
1

4301620

INPUT SHAFT-1.50" PUSH

4301622

2
2
3
3
4
5
6

1314774
235417
1314773
235418
235414
235415
235416

INPUT SHAFT-1.375"
PUSH
BEARING CUP
BEARING CUP
BEARING CONE
BEARING CONE
BEARING
WASHER
SNAP RING

1
1
1
1
14
1
1

Kits/Assys Where
Needed

USE 4300882 FRONT BRG COVER

USE 4300882 FRONT BRG COVER
USE 239821 OR 4300882 FRONT BRG
COVER
USE 4300354 OR 4300355 FRONT
BRG COVER
USE 237743 FRONT BRG COVER
1.118",1.375" & 1.50" INPUT
1.75" INPUT
1.118",1.375" & 1.50" INPUT
1.75" INPUT

K-7000
K-7013
K-7000
K-7013
K-7000,K-7013
K-2144
K-2144

KITS & ASSEMBLIES

Item

Current Part

Description

K-2116
K-2143
K-2144
K-3421
K-3479
K-3919
K-7000
K-7013
K-7038
K-7039
K-7061

SHIM KIT
GASKET KIT
SMALL PARTS KIT
SYNCHRONIZER KIT
SYNCHRONIZER KIT
BEARING KIT
BASIC REBUILD KIT
BASIC REBUILD KIT
REAR BRG COVER KIT
REAR BRG COVER KIT
SHIFT LEVER HSG KIT

K-7062

SHIFT LEVER HSG KIT

S-1578

SHIFT LEVER ASSY 3-1/2"

S-1827

SHIFT LEVER ASSY 3-1/8"

S-7079

S-1874
S-1923

CASE ASSY
CASE ASSY

1
1

S-1924
S-7030
S-7031
S-7045

NO LONGER AVAILABLE
REAR BRG COVER ASSY
REAR BRG COVER ASSY
SHIFT LEVER ASSY 2-7/8"

4300878
4300816 ,4301032
,4301099
4301033
4300845 ,4302037
4301677 ,4302039

S-7077

SHIFT BAR HOUSING

ASSY
SHIFT BAR HSG ASSY

S-7085

Replaced Part

K - 7004
K - 7005
654166, 654137

4302614
4302615
241075 ,4302711 ,A 6439
233080 ,4302711 ,A 6440

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
1

239834 ,4302944

4300336 ,4302956

Notes

1.50 INPUT - 2.00 OUTPUT

1.75 INPUT SHAFT

ALUMINUM HOUSING MEDIUM LEVER HEIGHT 3-1/8"

ALUMINUM HOUSING HIGH LEVER HEIGHT 3-1/2"
COMPLETE ASSY - ALUMINUM
HOUSING HIGH - LEVER HEIGHT 31/2" 27-1/2" STRAIGHT LEVER "BEND TO SUIT" 3/8" X 24 THREAD
COMPLETE ASSY - ALUMINUM
HOUSING MEDIUM - LEVER
HEIGHT 3-1/8" 27-1/2" STRAIGHT
LEVER - "BEND TO SUIT" 3/8" X 24
THREAD

COMPLETE ASSY - ALUMINUM

HOUSING LOW - LEVER HEIGHT 27/8" 33" STRAIGHT LEVER - "BEND
TO SUIT" 3/8" X 24 THREAD
COMPLETE REVERSE SWITCH
POSITION - RIGHT FRONT
COMPLETE - W/NEUTRAL SWITCH
PROVISION REVERSE SWITCH
POISTION - RIGHT REAR

Kits/Assys Where
Needed

Group: LEVER ASSY

LEVER ASSY
Item

Current Part

Description

Replaced Part

Qty.

Notes

K-7062

SHIFT LEVER HSG KIT

233080 ,4302711 ,A 6440

2
2

201054
23180

PIN
PIN

ALUMINUM HOUSING HIGH LEVER HEIGHT 3-1/2"

FOR HSGS WITHOUT PIN SLEEVES
FOR HSGS WITH PIN SLEEVES

3
4
5

4300690
23181
21722

SPRING
WASHER
SHIFT LEVER 27-1/2"

228648

GEAR SHIFT LEVER

2
2

229337

1
1
1
1

USE WITH K-7062 STRAIGHT

LEVER - "BEND TO SUIT"
USE WITH 233080 STRAIGHT
LEVER - "BEND TO SUIT"

Kits/Assys Where
Needed

K-7061,K-7062,K7065,S-1578,S-1827,S7045
S-1578,S-1827,S-7045
S-1578,S-1827,S-7045
S-1578

Item

Current Part

Description

241076

Qty.

Notes

SHIFT LEVER 27-1/2"

4302823

SHIFT LEVER 33"

USE WITH K-7061 STRAIGHT

LEVER - "BEND TO SUIT"
USE WITH A-6448 STRAIGHT
LEVER - "BEND TO SUIT"

6
7

202484
4301958

DUST COVER
GASKET

1
1

8
9
10

X-8C-604
201401
K-7061

CAPSCREW
SHIFT KNOB
SHIFT LEVER HSG KIT

4
1
1

11

K-7065

SHIFT LEVER HSG KIT

10

Replaced Part

241075 ,4302711 ,A 6439

4302704 ,4302711 ,A 6448

Kits/Assys Where
Needed
S-1827
S-7045
S-1578,S-1827,S-7045
K-2143,K-7061,K7062,K-7065,S-1578,S1827,S-7045

3/8"-16X1-1/4"
3/8"X24 THREAD
ALUMINUM HOUSING MEDIUM LEVER HEIGHT 3-1/8"
ALUMINUM HOUSING LOW LEVER HEIGHT 2-7/8"

S-1578,S-7045

Group: MAINSHAFT ASSY

MAINSHAFT ASSY
Item

Current Part

Description

Replaced Part

Qty.

1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

K-3704
3001435
A-6609
4303689
4303796
239651
224069
23127
10J06
4301528
239818
4301467
A-6608
240037
4301533
4301529
239653
235379
235378
4301530
4301566
4301532
4301531

235382 ,235383
4301565
A - 6144
4301534
4301527

1
2
1
1
1
1
1
1
2
1
2
2
1
1
1
1
2
1
2
1
1
1
1

25
26

240026
K-3919

BEARING & RACE KIT

SYNCHRONIZER CUP
SYNCHRONIZER ASSY 4/5
CLUTCH HUB 4/5
4TH GEAR-MAINSHAFT
BEARING
SNAP RING
WASHER
STEEL BALL
3RD GEAR-MAINSHAFT
BEARING
SYNCHRONIZER CUP
SYNCHRONIZER ASSY 2/3
SNAP RING
CLUTCH HUB 2/3
2ND GEAR-MAINSHAFT
BEARING
RETAINER
SPLIT WASHER
1ST GEAR-MAINSHAFT
SLIDING CLUTCH
MAINSHAFT
REVERSE GEARMAINSHAFT
WASHER
BEARING KIT

A - 6137

654166, 654137

1
1

Notes

Kits/Assys Where
Needed
K-3479
K-3479

K-7000,K-7013

3/16"

K-2144
K-2144
K-7000,K-7013
K-3421
K-3421
K-2144

K-7000,K-7013
K-2144
K-2144

K-2144

11

MISCELLANEOUS
Item

12

Current Part

Description

71203
71204
71205
71206
71231
71232

SILICONE LUBE
ADHESIVE SEALANT
SEALANT
SILICONE LUBE
GASKET SEALANT
THREAD ADHESIVE

Replaced Part

Qty.

Notes

1
1
1
1
1
1

8 OZ (236.59 CC)-FLEET SIZE

0.5 CC (SINGLE APPLICATION SIZE)
2 CC (SINGLE APPLICATION SIZE)
4 CC (SINGLE APPLICATION SIZE)
8 MILLILITER SIZE
10 MILLILITER SIZE

Kits/Assys Where
Needed

K-2116
K-7000,K-7013

Group: REMOTE CONTROL

REMOTE CONTROL
Item

Current Part

Description

Replaced Part

Qty.

3316284

3316285

2
3
4
5
5
6
7
8
9
10
11

12F100
3312252
X-8C-604
3315948
4300217
3316290
3315272
3312745
3315837
3312225
4301958

CONTROL HOUSING
ASSY
PLUG 1"
BUSHING
CAPSCREW
BREATHER
BREATHER
SHIFT FINGER
SCREW
WASHER
SPRING
OIL SEAL
GASKET

12
13
13
999

3314302
3316288
A-5312
A-5497

BOOT
NO LONGER AVAILABLE
SHAFT & LEVER ASSY
NO LONGER AVAILABLE

1
3
4
1
1
1
2
1
1
1
1

1
1
1
1

Notes

Kits/Assys Where
Needed

3/8"-16X1-1/4"
USE WITH 3316284 HOUSING ASSY

K-2143,K-7061,K7062,K-7065,S-1578,S1827,S-7045
LEVER HEIGHT 5-1/8"
LEVER HEIGHT 85MM (3.35")
LEVER HEIGHT 5-1/8"

13

Group: REVERSE IDLER GEAR ASSY

REVERSE IDLER GEAR ASSY

Item

Current Part

Description

20
21
22
23
24
25
26

240023
240024
4301592
240022
201929
X-8C-600
235376

WASHER
SPACER
IDLER GEAR
IDLER SHAFT
SHAFT LOCK
CAPSCREW
BEARING

14

Replaced Part

239799

239611

Qty.
2
1
1
1
1
1
52

Notes

Kits/Assys Where
Needed
K-2144
K-2144

3/8"-16X1"
K-7000,K-7013

Group: SHIFT BAR HOUSING

SHIFT BAR HOUSING

Item

Current Part

Description

Replaced Part

Qty.

Notes

A-6534

SHIFT BAR HSG ASSY

239834 ,4302944

A-6538

SHIFT BAR HSG ASSY

4300336 ,4302956

HOUSING ONLY REVERSE SWITCH

POISTION - RIGHT FRONT
HOUSING ONLY - W/NEUTRAL
SWITCH PROVISION REVERSE
SWITCH POISTION - RIGHT REAR

2
3
3

240038
10J14
10J14

GASKET
STEEL BALL
STEEL BALL

4
5
6
7
8
9
10
10
11
12

4303939
235621
235622
240496
233794
23576
235052
4303656
X-8C-600
4301719

13
14
15
16
17

238370
15900
4303655
17179
4301718

20

233043

SPRING
PLUG 1"
GASKET
SPACER
SPRING
PLUNGER
CA PLUG
PLUG
CAPSCREW
BALL RETAINERREVERSE
LIFTING EYE
GASKET
PLUG
GASKET
BALL RETAINERNEUTRAL
CAPSCREW

21
22

4301277
4301541

SHIFT BAR RETAINER

YOKE BAR 1ST/REV

2
1

22

4302656

YOKE BAR 1ST/REV

23
24
25
25
26

4301540
4301539
201044
201044
4300402

YOKE BAR 2ND/3RD

YOKE BAR 4TH/5TH
PIN
PIN
SHIFT BLOCK 1ST/REV

1
1
2
1
1

1
10
13
201045

15917
239611

17178

3
1
1
1
1
1
1
1
13
1

K-2143,S-7077,S-7085
7/16" - REVERSE SWITCH
7/16" - W/NEUTRAL SWITCH
PROVISION

K-2143

9/16 - 18
9/16 - 18, THREADED
3/8"-16X1"

2
1
1
1
1
4

Kits/Assys Where
Needed

K-2143,S-7077,S-7085
S-7085
S-7085

3/8"-16X1" - USE W/4301277

RETAINER
USE W/239834, 4302944 OR A-6534
HOUSING
USE W/4300336, 4302956 OR A-6538
HOUSING

W/NEUTRAL SWITCH PROVISION

REVERSE SWITCH

15

Item

Current Part

Description

27
28
29
30
31
32
33
999

14J1818
A-6146
A-6145
4300401
227675
1JM6028
1JM3528
S-7077

999

S-7085

PIN
YOKE ASSY 2ND/3RD
YOKE ASSY 4TH/5TH
SHIFT YOKE 1ST/REV
INSERT - YOKE PAD
PIN
PIN
SHIFT BAR HOUSING
ASSY
SHIFT BAR HSG ASSY

16

Replaced Part

Qty.

239834 ,4302944

2
1
1
1
4
2
2
1

4300336 ,4302956

4301595
4301593

Notes

Kits/Assys Where
Needed

A-6145,A-6146,K-2144

COMPLETE REVERSE SWITCH

POSITION - RIGHT FRONT
COMPLETE - W/NEUTRAL SWITCH
PROVISION REVERSE SWITCH
POISTION - RIGHT REAR

17

18