EN1999 9 Mandara

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EUROCODES

Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
1

Brussels, 18-20 February 2008 Dissemination of information workshop

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures


A. Mandara
Department of Civil Engineering Second University of Naples School of Engineering Real Casa dellAnnunziata Via Roma, 29, Aversa (CE)

Eurocodes - Background and Applications Dissemination of information for training workshop Brussels 18-20 February 2008

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
2

Brussels, 18-20 February 2008 Dissemination of information workshop

Aluminium shells applications

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
3

Brussels, 18-20 February 2008 Dissemination of information workshop

The EN1999-1-5 General part

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
4

Brussels, 18-20 February 2008 Dissemination of information workshop

The EN1999-1-5 Annexes

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
5

Brussels, 18-20 February 2008 Dissemination of information workshop

The prEN1993-1-6

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
6

Brussels, 18-20 February 2008 Dissemination of information workshop

Shell configurations allowed for in EN1999-1-5


r

r1
l

x, u w

r2

, v

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
7

Brussels, 18-20 February 2008 Dissemination of information workshop

Types of shell analysis in EN1999-1-5

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
8

Brussels, 18-20 February 2008 Dissemination of information workshop

Specific issues for aluminium alloy shells in EN1999-1-5

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
9

Brussels, 18-20 February 2008 Dissemination of information workshop

Background activity - Main investigated aspects

shell plastic buckling


imperfection sensitivity analysis of aluminium cylinders; set-up of buckling curves for aluminium shells; definition of imperfection classes for plastic buckling; interaction between load cases; introduction of additional shell configurations;

stiffened shells
imperfection sensitivity analysis of stiffened cylinders; validation of EN1993-1-6 procedures and harmonization with EN1999 rules;

effect of welding effect (HAZ zones)


imperfection sensitivity analysis of welded cylinders; definition of simplified design procedures;

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
10

Brussels, 18-20 February 2008 Dissemination of information workshop

Parametric analysis: Shell geometrical data and material features

The ABAQUS model

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
11

Brussels, 18-20 February 2008 Dissemination of information workshop

Imperfection model

w = w0e

k1 x ( x xo )2

( x xo ) k1 y ( y yo )2 ( y yo ) e cos k2 x cos k2 y L R

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
12

Brussels, 18-20 February 2008 Dissemination of information workshop

Buckling response of axially loaded cylinders


Carichi Assiali [KN] 6000 Pcr,th = 5293.38 KN 5000

R/t = 200 f 02 = 200 N/mmq Tipo Incastrato Imperfezione Asimmetrica

4000 W0/t =0.01

3000

2000

1000 W0/t =3 ABAQUS 0 0 2 4 6 8 10 12 Abbassam enti Assiali [mm ]

Carichi Assiali [KN]

6000 Pcr,th = 5293.38 KN 5000

R/t = 200 f 02 = 200 N/mmq Tipo Incastrato Imperfezione Assial-Simmetrica

W0/t =0.01 4000

3000

2000

1000

W0/t =3

ABAQUS 0 0 10 20 30 40 50 60 70 80 Abbassam enti Assiali [mm ]

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
13

Brussels, 18-20 February 2008 Dissemination of information workshop

Deflected shapes at buckling (cylinders under uniform external pressure)


Diagramma Carichi-Spostamenti Radiali
Carichi Superficiali [N/mmq] 0.07 0.06 Pcr,th = 0.058 N/mm q

0.05

0.04

0.03 ABAQUS 0.02

0.01

R/t = 200 L/R=2 f 02 = 100 N/mmq W 0 = 0.1 mm Tipo Appoggiato

0 0 5 10 15 20 25 30 35 Spoatam enti Radiali [m m ] 40

Diagramma Carichi-Spostamenti Radiali


Carichi Superficiali [N/mmq] 0.07

0.06

Pcr,th = 0.058 N/m mq

0.05

0.04

0.03 ABAQUS 0.02

0.01

R/t = 100 L/R=2 f 02 = 100 N/mmq W 0 = 0,75 mm Tipo Appoggiato


0 10 20 30 40 50 Spoatam enti Radiali [m m ] 60

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
14

Brussels, 18-20 February 2008 Dissemination of information workshop

Imperfection sensitivity curves (axially loaded cylinders)


1,4

Pu /Pcr,th CLASS A

Cylinders under axial load Imperfection Sensitivity Curves CLASS B CLASS C

1,2

1,0

0,8

0,6

0,4

0,2

R/t = 200 R = 1000 mm t = 5 mm f02 = 200 N/mm2 P cr,th = 5293.38 KN

cr,th = 168.49 N/mm 2


0,0 0,0 0,2 0,4 0,6 0,8 1,0

W0/t
1,2

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
15

Brussels, 18-20 February 2008 Dissemination of information workshop

Imperfection sensitivity curves (cylinders under external pressure)


1,0 Pu /Pcr,th
n=8 L = 1000 mm R= 1000 mm t= 10 mm R/t = 100 L/R=1 f02 = 100 N/mm2 n = 9 Pcr,th = 0.620 N/mm2

Cylinders under external pressure Imperfection sensitivity curve

0,8

n=9

0,6

0,4

Class A

Class B

Class C

0,2

L = 1000 mm R= 1000 mm t= 10 mm R/t = 100 L/R=1 f02 = 100 N/mm2 n=8 Pcr,th = 0.610 N/mm2

W0/t 0,4 0,6 0,8 1,0

0,0 0,0 0,2

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
16

Brussels, 18-20 February 2008 Dissemination of information workshop

Imperfection sensitivity curves (cylinders under torsion)


1,0 Pu /Pcr,th 0,8

0,6

Class A

Class B

Class C

0,4

Longitudinal Imperfection Helical Imperfection

0,2

Cylinders under torsion Imperfection sensitivity curve

R/t = 200 L/R = 2 f02=200 N/mm2 cr,th = 49.358 N/mm2

t = 5 mm

W0/t 0,8 1,0

0,0 0,0 0,2 0,4 0,6

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
17

Brussels, 18-20 February 2008 Dissemination of information workshop

Semi-probabilistic interpretation of buckling data (axially loaded cylinders) - Weibulls law


1.00

P(x)
0.80

P(x) = 1 e
f02 = 200 N/mm
2

Cylinders under axial load Weak hardening alloys - R/t = 100-

(x )

0.60

0.40

0.20

Class A Class B Class C Weibull Curve A Weibull Curve B Weibull Curve C 5% Percentile Value

x
0.40 0.60 0.80
1

0.00 0.00

0.20

1.00
/

p (x) =

dP

(x )
dx

1
1 /

x (1 /

(x

)1 /

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
18

Brussels, 18-20 February 2008 Dissemination of information workshop

Semi-probabilistic interpretation of buckling data (axially loaded cylinders) - Weibulls law


1.00

P(x)
0.80

Cylinders under axial load Weak hardening alloys - R/t = 200f02 = 200 N/mm2 Class A Class B Class C Weibull Curve A Weibull Curve B Weibull Curve C 5% Percentile Value

C A

0.60

0.40

0.20

x
0.00 0.00 0.20 0.40 0.60 0.80
1

1.00
/

p (x) =

dP

(x )
dx

1
1 /

x (1 /

(x

)1 /

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
19

Brussels, 18-20 February 2008 Dissemination of information workshop

Background activity - Main investigated aspects

shell plastic buckling


imperfection sensitivity analysis of aluminium cylinders; set-up of buckling curves for aluminium shells; definition of imperfection classes for plastic buckling; interaction between load cases; introduction of additional shell configurations;

stiffened shells
imperfection sensitivity analysis of stiffened cylinders; validation of EN1993-1-6 procedures and harmonization with EN1999 rules;

effect of welding effect (HAZ zones)


imperfection sensitivity analysis of welded cylinders; definition of simplified design procedures;

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
20

Brussels, 18-20 February 2008 Dissemination of information workshop

Shell buckling EC3 formulation

= 1 0
0 = 1 0 p

0 < p

p 2

= p =

f yk

xRc
1

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
21

Brussels, 18-20 February 2008 Dissemination of information workshop

Shell buckling fabrication tolerance classes in EC3


r inward wox t

t
gx

wox

gx

w0
gx

U 0 m ax

wo t

U 0 m ax t

gx

o m ax gx

Dimple tolerance parameter

= 4

Rt

Gauge length

Fabrication tolerance Description quality class Class A Excellent Class B High Class C Normal

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
22

Brussels, 18-20 February 2008 Dissemination of information workshop

Expressions of buckling factors according to EC3


Axial (meridional) load 0 0.20 0.60 1.00 External pressure and torsion (shear) 0.40 0.60 1.00

Fabrication tolerance Description quality class Class A Class B Class C Excellent High Normal

Axial (meridional) load

External pressure () and torsion (shear) ( ) or 0,75 0,65 0,50

Q 40 25 16

x =

1 + 1.91 1 / Q r / t

0.62

1.44

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
23

Brussels, 18-20 February 2008 Dissemination of information workshop

Comparison of EC3 buckling curves with simulation data


1.20 1.00 0.80 0.60 0.40 0.20 Cylinders under axial load Weak hardening alloys Quality Class C 0.50 1.00 1.50 Modified EC3 Curve

EC3 Curve

Minimum Value Medium Value Maximum Value 5%Percentile Value Experimental Value

2.00

0.00 0.00

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
24

Brussels, 18-20 February 2008 Dissemination of information workshop

Comparison of EC3 buckling curves with simulation data


1.2 1.0 0.8 0.6 0.4 0.2

Cylinders under external pressure Strong hardening alloys Quality class A EC3 Curve

L/R=2 R/T=200 L/R=2 R/T=100 L/R=2 R/T=50 L/R=1 R/T=200 L/R=1 R/T=100 L/R=1 R/T=50 L/R=4 R/T=200 L/R=4 R/T=100

Modified EC3 Curve

L/R=4 R/T=50

0.0 0.0 1.0 2.0 3.0 4.0 5.0

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
25

Brussels, 18-20 February 2008 Dissemination of information workshop

Comparison of EC3 buckling curves with simulation data


1.2

1.0 0.8 0.6 0.4 0.2 0.0 0.0 0.5

L/R=2 R/T=200 Imp. 1

Cylinders under torsion Weak hardening alloys Quality class C

L/R=2 R/T=200 Imp. 2 L/R=2 R/T=100 Imp. 1 L/R=2 R/T=100 Imp. 2 L/R=2 R/T=50 Imp. 1 L/R=2 R/T=50 Imp. 2 L/R=4 R/T=200 Imp. 2 L/R=4 R/T=100 Imp. 2 L/R=4 R/T=50 Imp. 2

EC3 Curve

1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0

1.0

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
26

Brussels, 18-20 February 2008 Dissemination of information workshop

Shell buckling - proposal for pr1999-1-5

x = perf =

perf

=
2 2

f yk

= 0 . 5 [ + 0 ( 0 ) + 2 ] 1
Alloy Weak hardening alloys Strong hardening alloys
Fabrication tolerance Description quality Q class Class A Excellent 40 Class B H igh 25 Class C Normal 16

xRc

Axial (meridional) load 0 0 0.2 0.35 0.1 0.2


Axial (meridional) load x

External pressure 0 0 0.3 0.55 0.2 0.7

Shear (torsion) 0 0 0.5 0.3 0.4 0.4

External pressure ( ) and torsion ( ) ref or

x =

1 + 1 . 91 1 / Q r / t

0 . 62

1 . 44

0,75 1 , = 0,65 2 1 + 0, 2 1 ref 0 / ref 0,50

)(

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
27

Brussels, 18-20 February 2008 Dissemination of information workshop

Buckling curves - proposal for EC9


1.20

1.00 0.80 0.60 0.40 0.20 0.00 0.00 Cylinders under axial load Weak hardening alloys Quality Class A

Minimum Value Medium Value Maximum Value 5% Percentile Value

0.50 1.00 1.50 2.00

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
28

Brussels, 18-20 February 2008 Dissemination of information workshop

Buckling curves - proposal for EC9


1.20 1.00 0.80 0.60 0.40 0.20

Cylinders under external pressure Weak hardening alloys Quality class A

L/R=2 R/T=200 L/R=2 R/T=100 L/R=2 R/T=50 L/R=1 R/T=200 L/R=1 R/T=100 L/R=1 R/T=50 L/R=4 R/T=200 L/R=4 R/T=100 L/R=4 R/T=50

0.00 0.00 1.00 2.00 3.00 4.00 5.00 6.00

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
29

Brussels, 18-20 February 2008 Dissemination of information workshop

Buckling curves - proposal for EC9


1.20

1.00 0.80 0.60 0.40 0.20

Cylinders under torsion Weak hardening alloys Quality class B

L/R=2 R/T=200 L/R=2 R/T=200 L/R=2 R/T=100 L/R=2 R/T=100 L/R=2 R/T=50 L/R=2 R/T=50 L/R=4 R/T=200 L/R=4 R/T=100 L/R=4 R/T=50

0.00 0.00 1.00 2.00 3.00 4.00 5.00

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
30

Brussels, 18-20 February 2008 Dissemination of information workshop

Background activity - Main investigated aspects

shell plastic buckling


imperfection sensitivity analysis of aluminium cylinders; set-up of buckling curves for aluminium shells; definition of imperfection classes for plastic buckling; interaction between load cases; introduction of additional shell configurations;

stiffened shells
imperfection sensitivity analysis of stiffened cylinders; validation of EN1993-1-6 procedures and harmonization with EN1999 rules;

effect of welding effect (HAZ zones)


imperfection sensitivity analysis of welded cylinders; definition of simplified design procedures;

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
31

Brussels, 18-20 February 2008 Dissemination of information workshop

Exploitation of plastic buckling features (axially loaded cylinders)


1,2 Pu /Pcr,th 1,0 0,8 2 0,6 0,4 0,2 0,0 0,0 R/t = 50 f 0.2 = 200 N/mm2 P cr,th = 24806.01 kN cr,th = 197.40 N/mm
2

C Imperfection 1

3 4

clamped ends hinged ends w0*/t 0,2 0,4 0,6 0,8

w0/t 1,0

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
32

Brussels, 18-20 February 2008 Dissemination of information workshop

Exploitation of plastic buckling features (axially loaded cylinders)


1,2 Pu /Pcr,th 1,0 0,8 2 0,6 0,4 0,2 w0*/t 0,0 0,0 0,2 0,4 0,6 0,8 1,0 R/t = 200 f 0.2 = 100 N/mm2 P cr,th = 2694.32 kN
2 cr,th = 85.76 N/mm

C Imperfection 1

3 4

clamped ends hinged ends

w0/t

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
33

Brussels, 18-20 February 2008 Dissemination of information workshop

Exploitation of plastic buckling features (axially loaded cylinders) Imperfection limit w0*/t
0.30 0.27 0.24 0.21 0.18 0.15 0.12 0.09 0.06 0.03 0.00 0 50 100 150 200 250 300
f 0.2 = 300 N/mm
2

w0*/t

HINGED ENDS

f 0.2 = 100 N/mm f 0.2 = 200 N/mm


2

R/t

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
34

Brussels, 18-20 February 2008 Dissemination of information workshop

Exploitation of plastic buckling features (axially loaded cylinders) Imperfection limit w0*/t
0.10
w0*/t CLAMPED ENDS

0.08

0.06
f 0.2 = 200 N/mm
2

f 0.2 = 100 N/mm

0.04

0.02
f 0.2 = 300 N/mm
2

R/t

0.00 0 50 100 150 200 250 300

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
35

Brussels, 18-20 February 2008 Dissemination of information workshop

Exploitation of plastic buckling features (axially loaded cylinders) Definition of quality Class A-plus in prEN-1999-1-5
Fabrication tolerance quality class Class A-plus Class A Class B Class C Description Value of U0,.max (f0.2 in N/mm2) Clamped ends 1 t R + 0.01 2.25 f 0.2 R t 0,006 0,01 0,016 Hinged ends 1 t R + 0.02 5 f 0.2 R t

Excellent Very high High Normal

Fabrication tolerance quality class Class A-plus Class A Class B Class C

Q Description Clamped Hinged ends ends Excellent 60 50 Very high 40 High 25 Normal 16

x
x =
1 1 0.6 E 1 + 2.60 x ,0 ) Q f 0,2 ( x
1.44

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
36

Brussels, 18-20 February 2008 Dissemination of information workshop

Exploitation of plastic buckling features (axially loaded cylinders) - Class A-plus buckling curves
1.20 1.00 0.80 0.60 0.40 0.20 0.00 0.00 Cylinders under axial load Strong hardening alloys Quality Class A-plus Proposed EC9 Curve Hinged ends

EC3

Minimum Value Medium Value Maximum Value 5% Percentile Value

1.00 1.50 2.00

0.50

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
37

Brussels, 18-20 February 2008 Dissemination of information workshop

Shell buckling summary of EC9 formulation

Unstiffened shells

Load cases
axial compression external pressure torsion Stiffened shells

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
38

Brussels, 18-20 February 2008 Dissemination of information workshop

Shell buckling summary of EC9 formulation

Material buckling class A (Weak hardening alloys) B (Strong hardening alloys)

Axial (meridional) load x x,0 0.2 0.35 0.1 0.2

External pressure ,0 0.3 0.2 0.55 0.7

Shear (torsion) ,0 0.5 0.4 0.3 0.4

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
39

Brussels, 18-20 February 2008 Dissemination of information workshop

Shell buckling fabrication tolerance classes according to EC9

Class 4 Class 3 Class 2 Class 1

Fabrication tolerance quality class Class 1 Class 2 Class 3 Class 4

Axial (meridional) load

External pressure () and torsion ()

Q
16 25 40 50-60

ref
0,50 0,65 0,75 -

or
, = 1

x =

1 + 1.91 1 / Q r / t

0.62

1.44

1 + 0, 2 1 ref

) ( 0 ) / 2 ref

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
40

Brussels, 18-20 February 2008 Dissemination of information workshop

Background activity - Main investigated aspects

shell plastic buckling


imperfection sensitivity analysis of aluminium cylinders; set-up of buckling curves for aluminium shells; definition of imperfection classes for plastic buckling; interaction between load cases; introduction of additional shell configurations;

stiffened shells
imperfection sensitivity analysis of stiffened cylinders; validation of EN1993-1-6 procedures and harmonization with EN1999 rules;

effect of welding effect (HAZ zones)


imperfection sensitivity analysis of welded cylinders; definition of simplified design procedures;

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
41

Brussels, 18-20 February 2008 Dissemination of information workshop

Interaction between load cases

interaction between load cases


axial compression external pressure axial compression torsion external pressure torsion

validation of EN1993-1-6 procedures proposal for an alternative formulation

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
42

Brussels, 18-20 February 2008 Dissemination of information workshop

Interaction between load cases ENV1993-1-6 formulation

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
43

Brussels, 18-20 February 2008 Dissemination of information workshop

Interaction between load case ENV 1993-1-6 Interaction domains


Axial compression and External pressure

Pcr/Pu

cr/u

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
44

Brussels, 18-20 February 2008 Dissemination of information workshop

Interaction between load case ENV 1993-1-6 Interaction domains


Axial compression and Torsion

cr/u

cr/u

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
45

Brussels, 18-20 February 2008 Dissemination of information workshop

Interaction between load case ENV 1993-1-6 Interaction domains


External pressure and Torsion

cr/u

Pcr/Pu

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
46

Brussels, 18-20 February 2008 Dissemination of information workshop

Interaction between load cases prEN1993-1-6 formulation and proposal for prEN1999-1-5

prEN1993-1-6

prEN1999-1-5

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
47

Brussels, 18-20 February 2008 Dissemination of information workshop

Interaction between load cases EN 1999-1-5 Interaction domains


Axial compression and External pressure

Pcr/Pu
EC3 Class A Class B Class C Class A Class B Class C Proposal Class A Proposal Class B Proposal Class C

cr/u

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
48

Brussels, 18-20 February 2008 Dissemination of information workshop

Interaction between load cases EN 1999-1-5 Interaction domains


Axial compression and Torsion

cr/u
EC3 Class A Class B Class C Class A Class B Class C Proposal Class A Proposal Class B Proposal Class C

cr/u

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
49

Brussels, 18-20 February 2008 Dissemination of information workshop

Interaction between load cases EN 1999-1-5 Interaction domains


External pressure and Torsion

cr/u
EC3 Class A Class B Class C Proposal Class A Proposal Class B Proposal Class C

Pcr/Pu

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
50

Brussels, 18-20 February 2008 Dissemination of information workshop

Interaction buckling check according to EC9

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
51

Brussels, 18-20 February 2008 Dissemination of information workshop

Background activity - Main investigated aspects

shell plastic buckling


imperfection sensitivity analysis of aluminium cylinders; set-up of buckling curves for aluminium shells; definition of imperfection classes for plastic buckling; interaction between load cases; introduction of additional shell configurations;

stiffened shells
imperfection sensitivity analysis of stiffened cylinders; validation of EN1993-1-6 procedures and harmonization with EN1999 rules;

effect of welding effect (HAZ zones)


imperfection sensitivity analysis of welded cylinders; definition of simplified design procedures;

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
52

Brussels, 18-20 February 2008 Dissemination of information workshop

Parametric analysis Stiffened shells


Stiffener section Circular Square R/t=50 R/t=100 Rectangular R/t=200 sides Shell geometry Stiffener size radius side [mm] 5 5 5x20 5x10 5x5 [mm] 10 10 10x20 10x10 10x5 [mm] 25 25 25x20 25x10 25x5 [mm] 50 50 50x20 50x10 50x5

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
53

Brussels, 18-20 February 2008 Dissemination of information workshop

Background activity - Main investigated aspects

shell plastic buckling


imperfection sensitivity analysis of aluminium cylinders; set-up of buckling curves for aluminium shells; definition of imperfection classes for plastic buckling; interaction between load cases; introduction of additional shell configurations;

stiffened shells
imperfection sensitivity analysis of stiffened cylinders; validation of EN1993-1-6 procedures and harmonization with EN1999 rules;

effect of welding effect (HAZ zones)


imperfection sensitivity analysis of welded cylinders; definition of simplified design procedures;

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
54

Brussels, 18-20 February 2008 Dissemination of information workshop

Stiffened shells Proposal for EN19991-5


Axial load External pressure

n xRc

EAs A2 1.2 1 = x 1+ A + 5 EA 2 C d s 1 A 3 1+ C d s
A 1 = j 4 4 C 44 + 2 2 (C 45 + C 66 ) + C 55 + C 22 + 2j 2 C 25 A 2 = 2 2 (C 12 + C 33 )(C 22 + j 2 C 25 )(C 12 + j 2 2 C 14 )

p nRc =

A 1 A1 + 2 A3 rj2

with x = 0.80

with = 0.50

( 2 C 11 + C 33 )(C 22 + j 2 C 25 ) 2 2 (C 22 + C 25 + 2 C 33 )(C 12 + j 2 2 C 14 )2 A 3 = ( 2 C11 + C 33 )(C 22 + C 25 + 2 C 33 ) 2 (C 12 + C 33 )2

where

C 11 = C + EA s /d s C 12 = C C C 14 = e s EA s /(rd s ) C 44 = D + EI s d s /r 2 C 45 = D D /r 2 = r jl i

C 22 = C + EA r /d r C 33 = C C 25 = e r EA r /(rd r )

C 55 = [D + EI r d r ]/r 2

C 66 = D + 0,5(GI ts /d s + GI tr /d r /r 2

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
55

Brussels, 18-20 February 2008 Dissemination of information workshop

Stiffened shells Proposal for EN19991-5


Equivalent orthotropic properties of corrugated sheeting (from prEN1999-1-6)

2t 3 C = E t x = E 2 3d 2d2 C = E t y = E t1 + 2 4l Gt C = G t xy = 2d2 1 + 2 4l 1 Et 3 D = E I x = 12 1 - 2 2d2 1 + 4l 2 D = E I y = 0,13Etd 2

D = G I xy

G t3 = 12

2d2 1 + 4l 2

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
56

Brussels, 18-20 February 2008 Dissemination of information workshop

Stiffened shells Proposal for prEN19991-5


Axial load
1,2 1,0
L/R=2; R/t=50 Strong hardening alloys Quality class A

0,8
L/R=2; R/t=100

0,6

Q* = 1.3Q

x = perf
0,4 0,2 0,0 0,0 0,2 0,4

Q* = Q

L/R=2; R/t=200

perf =

= 0.5[1 + 0 ( 0 ) + 2 ]
0,6 0,8 1,0 1,2

+ 2 2

1,4

x = n0, xRk / nxRc

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
57

Brussels, 18-20 February 2008 Dissemination of information workshop

Stiffened shells Proposal for prEN19991-5


External pressure
1,2 1,0 0,8 0,6 0,4 0,2 0,0 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0

x = perf perf =
1

Strong hardening alloys Quality class C

= 0.5[1 + 0 ( 0 ) + 2 ]

+ 2 2

L/R=2; R/t=50

L/R=2; R/t=100

L/R=2; R/t=200

p0,nRk / pnRc

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
58

Brussels, 18-20 February 2008 Dissemination of information workshop

Stiffened shells EC9 formulation


General buckling curve formulation

x = perf =

perf

= 0 . 5 [ + 0 ( 0 ) + 2 ] 1

+ 2 2

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
59

Brussels, 18-20 February 2008 Dissemination of information workshop

Background activity - Main investigated aspects

shell plastic buckling


imperfection sensitivity analysis of aluminium cylinders; set-up of buckling curves for aluminium shells; definition of imperfection classes for plastic buckling; interaction between load cases; introduction of additional shell configurations;

stiffened shells
imperfection sensitivity analysis of stiffened cylinders; validation of EN1993-1-6 procedures and harmonization with EN1999 rules;

effect of welding effect (HAZ zones)


imperfection sensitivity analysis of welded cylinders; definition of simplified design procedures;

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
60

Brussels, 18-20 February 2008 Dissemination of information workshop

Effect of welding (HAZ zones): definition of simplified design procedures

Rolling

Welding

MIG 0 < t 6mm 6 < t 12mm 12 < t 25mm t > 25mm TIG

bhaz = 20 mm bhaz = 30 mm bhaz = 35 mm bhaz = 40 mm bhaz = 30 mm

0 < t 6mm

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
61

Brussels, 18-20 February 2008 Dissemination of information workshop

Effect of welding Parametric analysis

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
62

Brussels, 18-20 February 2008 Dissemination of information workshop

Effect of welding Imperfection sensitivity curves, axial compression


1,4

Pu /Pcr,th
1,2 1,0 0,8 0,6 0,4 0,2

Class 3

Class 2

Class 1

Unwelded
= 0.86 = 0.80 = 0.72

Welded

= 0.72

= 0.71

= 0.67

R/t = 50; f 0.2 = 200 N/mm2; o,haz=0,53

w0/t
0,0 0,0 0,1 0,2 0,3 0,4 0,5 0,6

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
63

Brussels, 18-20 February 2008 Dissemination of information workshop

Effect of welding Imperfection sensitivity curves, axial compression


1,4 Pu /Pcr,th 1,2 1,0 0,8 0,6 0,4 0,2 w0/t 0,0 0,0 0,1 0,2 0,3 0,4 0,5 0,6 Welded Unwelded
= 0.76 = 0.68 = 0.56 = 0.67 = 0.61 = 0.54

Class 3

Class 2

Class 1

R/t = 100; f 0.2 = 200 N/mm2; 0,haz = 0,53

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
64

Brussels, 18-20 February 2008 Dissemination of information workshop

Background activity - Main investigated aspects

shell plastic buckling


imperfection sensitivity analysis of aluminium cylinders; set-up of buckling curves for aluminium shells; definition of imperfection classes for plastic buckling; interaction between load cases; introduction of additional shell configurations;

stiffened shells
imperfection sensitivity analysis of stiffened cylinders; validation of EN1993-1-6 procedures and harmonization with EN1999 rules;

effect of welding effect (HAZ zones)


imperfection sensitivity analysis of welded cylinders; definition of simplified design procedures;

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures Part 1.5 - Shell structures (A. Mandara)
65

Brussels, 18-20 February 2008 Dissemination of information workshop

Effect of welding according to EC9

i,w
1,0

i ,w = o + (1 o )

i i ,0 i ,w i ,0

o,haz

0 = (0,haz) i,0 = i,0 (i,w,0)


0 0

i,0

i,w

i,w,0

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