TUNE TO WIN

by Carroll Smith
AERO PUBLISHERS, INC.
329 We.t Aviation Road, Fallbrook, CA 92028
781018
C AERO PUBLISHERS, INC. 1978
All rights reserved. This boolt., or flirts thereof, musl nol
be re/"oduced without permissIon 0f'he publisher.
LIBRARY OF CONGRESS
CATALOG CARD NO.: 78-73549
ISBN 0-87938-071-3
Smith, Carroll
Tune to win.
Fallbrook, CA : Aero Publishers
p.
7812
Printed and Published in the United States by Aero Publishers, Inc.
DEDICATION
Since none of my friends who promised to write forewords came
through in time-and since we have allotted space for one and it's too
late to change now-there will be no foreword. Instead, I would like to
dedicate this one to my wife Jane, who has put up with a quarter of a
century of gypsy existence so that I could race-and to my children
Dana and Christopher, who have, I hope, enjoyed a somewhat unusual
childhood.
PREFACE
In the preface to PREPARE TO WIN I threatened that, if the book were
successful, it would be followed by TUNE TO WIN.
Thanks to you, the readers, PREPARE TO WIN has been a modest
success-modest enough so that I have not thrown away my stop watches
and drafting tools but successful enough to motivate me to get started on
TUNE TO WIN.
I do so with a certain amount of reluctance. I am constantly reminded of
Eric Broadley's reply to a serious inquiry as to why no designer has written
anything resembling a comprehensive study of racing car design-
"Probably because no one is willing to expose the depths of his ignorance to
public view." Too true!
I am fully aware that much of what I have to say in this book is subjective.
I wish that my knowledge and wisdom were such that this were not so. Many
readers are going to disagree with my interpretations, conclusions and
recommendations. I offer no apology. In each case I will put forth my per-
sonal best shot on the subject at the time of writing. I reserve my right to
change my thinking at any time.
Our knowledge of any field whose title includes the word dynamics should
be constantly expanding. This is because, particularly in motor racing, we
approach a complex subject from a base of abysmal ignorance and also
because, in a field defined by compromises, knowledge gained in one area
can and does modify our thinking in related areas.
What follows is not intended to be a step-by-step instruction manual for
decreasing the lap times of a racing car. Rather it is intended to be a mind-
opening exercise-admittedly in a narrow field. If, at the end, the reader has
gained a better understanding of vehicle dynamics and a fuller appreciation
of the problems of control and response at high force levels, my primary pur-
pose will have been reached. If the reader is then able to apply this
knowledge to enhance his enjoyment of motor racing and/or increase his suc-
cess at it, the book will be a success.
TABLE OF CONTENTS
CHAPTER ONE
Vehicle Dynamics-What's It All About? 9
CHAPTER TWO
The Racing Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 13
CHAPTER THREE
Weight, Mass Load and Load Transfer. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 27
CHAPTER FOUR
Suspension Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 41
CHAPTER FIVE
Steering Geometry and Self Steering Effects. . . . . . . . . . . . . . . . . . . . . . .. 60
CHAPTER SIX
Rates and Rate Control-Springs and Anti-Roll Bars. . . . . . . . . . . . . . .. 64
CHAPTER SEVEN
The Shock Absorber 74
CHAPTER EIGHT
External Aerodynamics 78
CHAPTER NINE
Cooling and Internal Aerodynamics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 97
CHAPTER TEN
The Brakes 107
CHAPTER ELEVEN
Understeer, Oversteer, Stability and Response 118
CHAPTER TWELVE
Tuning the Engine 140
CHAPTER THIRTEEN
The Drive Line 146
CHAPTER FOURTEEN
The Peculiar Case of the Large Sedan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
CHAPTER FIFTEEN
Racing in the Rain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 159
CHAPTER SIXTEEN
Putting It All Together 161
CHAPTER SEVENTEEN
Everything Else 165
CHAPTER EIGHTEEN
The End 169
STATEMENT OF NON-LIABILITY
Our society has reached the point where I am advised that,
in order to protect myself from possible lawsuits, I should in-
clude a statement of non-liability in this book. Since I
believe that the human being is wholly responsible for his
own actions, I strongly object to this necessity and to the
morality that has spawned it. However, I would object even
more strongly to being sued-so here it is.
The price of man in motion is the occasional collision.
Motor racing is dangerous. In order to be competitive in this
business it is necessary to operate at the outer edges of the
performance envelope. The closer we come to the edge, the
greater the risk of falling off becomes. This book is about
improving the performance of the racing car and its driver-
particularly with respect to the roadholding department. It
deals with the deliberate exploration of the outer limits of
traction. The closer the racing car approaches its potential
in this department, the less forgiving it becomes and the
greater the chances of paying a sudden stop type penalty
become when an error in judgment occurs.
If, while attempting to apply any of the ideas, procedures
or advice contained in this book, you should come unstuck,
you will have done so through your own conscious decision. I
disclaim responsibility for your actions-and for your acci-
dent.
Before we can do anything intelligent with any piece of
machinery we had better figure out the exact function of the
piece-Hif all else fails, read directions." In the case of the
racing car that function is deceptively simple. The racing car
exists onlv to allow one man to negotiate a certain fixed dis-
tance in iess time than any other combination of man and
machine present on that day. Whether the distance happens
to be the 440 yards of a drag strip, 200 laps of Indianapolis,
14 laps of the Nurburgring or 1000 miles of Baja landscape
is immaterial. The racing car is not a technical exercise. It is
not an art object. THE RACING CAR IS SIMPLY A
TOOL FOR THE RACING DRIVER. Our objective in
this book is to learn how to provide our driver with the most
effective tool possible within the framework of our
limitations-human, financial and temporal.
What this book is going to be about is Basic Vehicle
Dynamics-a term that most people find somewhat frighten-
ing. The term dynamics brings to mind groups of confusing
diagrams accompanied by strings of obtuse formulae. It
doesn't have to be that way. Vehicle Dynamics is simply the
study of the forces which affect wheeled vehicles in motion
and of the vehicle's responses, either natural or driver in-
duced, to those forces. In many cases it is sufficient to un-
derstand the cause and effect of the forces and responses
without establishing finite values or magnitudes. Since we
are interested only in the racing car we can and will ignore
many aspects which concern the designers of passenger cars.
For our purposes vehicle dynamics can be conveniently
broken down into a few inter-related fields:
LINEAR OR STRAIGHT LINE ACCELERATION
The ability to accelerate faster than the next car is the
single most important factor in race car performance. It is
more important than cornering capacity and infinitely more
important than top speed. Basic factors which govern the
vehicle's ability to accelerate include:
Net power available at the driving wheels
Tractive capacity of the driving tires
Gross vehicle weight
Aerodynamic drag
Rolling resistance
Component Rotational Inertia
LINEAR DECELERATION
OR BRAKING CAPACITY
Braking is simply acceleration turned around. It is
governed by exactly the same factors as acceleration with
the power of the braking system substituted for net engine
power. In this case the power of the braking system is
9
CHAPTER ONE
VEHICLE DYNAMICS -
WHAT'S IT ALL ABOUT?
transmitted to the road surface through all four of the tires
instead of through the driving wheels only. The vehicle's
ability to stop is relatively less important than its ability to
accelerate because much less time is spent braking than is
spent accelerating. We stop faster than we accelerate.
ACCELERATION OR CORNERING POWER
Except for Drag Cars and Bonneville cars all race cars are
required to go around corners. Obviously the faster that a
given car can go around the type of corners which it is called
upon to negotiate, the less its lap time will be-for two
reasons. The first reason is simply that the faster the vehicle
is traveling the less time it will take to cover a given section
of race track, either straight or curved. The second reason is
equally obvious, although less understood. It is perhaps
more important. The car that exits a given corner at say
eighty miles per hour is going to get down the ensuing
straight in less time than the car which exits the same corner
at seventy miles per hour. It will do so simply because it
doesn't have to waste time accelerating from seventy to
eighty miles per hour-it is already there and so has a head
start. Factors which determine the cornering power of a
given race car include:
Cornering capacity of the tires, which is influenced by:
Suspension geometry
Vehicle load transfer characteristics
Vehicle downforce
Size and characteristics of the tires
Vehicle gross weight
Height of the vehicle center of gravity
TOP SPEED
In most forms of racing top speed is nowhere near so im-
portant as it would appear to be. Unless the corners can be
taken at top speed both cornering power and acceleration
capacity are much more important. How often does the los-
ing Drag Car come up with the highest trap speed? Elapsed
time is the name of the game that we play-don't ever forget
it. Given the opportunity to gain significant engine torque
and area under the power curve in the engine's operating
range at the expense of peak horsepower-do it. When you
find that your lap times are better with enough wing on the
car to cut down the top end - don't worry about it.
Factors controlling top speed include:
Net power at the driving wheels
Aerodynamic drag
Rolling resistance
CONTROLLABILITY AND RESPONSE
If we could design and build a Can Am car with the
acceleration of a AA Fueler, the top end of a Bonneville Car
and the braking and cornering power of a Formula One Car
it would avail us nought if it lacked adequate controllability
and response characteristics. The racing car must be capable
of being driven-and driven consistently hard-in traffic.
As you would expect, this is the difficult part. There are very
few factors which do not affect controllability and response
but the most important are:
Center of gravity height
Load transfer characteristics
Suspension geometry and alignment
Polar moment of inertia
Chassis and suspension link rigidity
Differential characteristics
Slip angle versus coefficient of friction curves of the
tires
Aerodynamic balance
COMPROMISES AND TRADE OFFS
By now it should be becoming that it .is just not
possible to combine maximum acceleratIOn, cor-
nering force, maximum top speed and optimum c?n-
troll ability and response characteristics in anyone vehIcle
You don't take a drag car to Indianapolis Motor Speedway
because it won't go around the corners. It won't go around
the corners because it was designed and developed for max-
imum acceleration. It has a very narrow track, a very long
wheelbase and an enormous concentration of weight on the
rear wheels. It has tiny front tires and no suspension. It just
doesn't want to know about corners-but it surely does
accelerate. By the same token, A.J. had best not bring his
Coyote to Irwindale. Even if it had enough power it w?n't
transfer enough weight to the rear wheels, the fat front tIres
will slow it down, etc., etc. This much is pretty obvious.
What is not so obvious is that the same type of trade off and
compromise affects the performance of every racing car on
the circuits that it was designed for. If we can gain corner
exit acceleration at the expense of corner apex speed-or
maybe vice-versa-we may be able to improve our lap time.
Or if we can gain corner apex speed at the expense of top
end-or whatever. Just to make things a little more complex
we must also realize that the optimum set up for a given car
at Long Beach, with its predominance of slow corners, is go-
ing to be less than brilliant at Mosport where the co:ners ?re
very fast indeed. Add to this the fact that no two drIvers lIke
their cars set up exactly the same and the hope that our
knowledge of vehicle dynamics is constantly growing, and
we begin to understand why this is not a simple business.
There is a school of thought, particularly prevalent
among those new to racing, that the way to ensur
7
success is
to purchase whatever chassi.s is winning, In the best
engine that money can buy, Install a super-drIver and start
collecting first place checks. WRONG!
Assuming that enough spares, support equipment and
competent mechanics are included in the package and that a
good manager is around to make the decisions and run the
operation, this is a good way to consistently finish third or
fourth. But it will not win. It will not win because someone
IO
else is going to take an identical chassis, an identical engine,
an equal driver, a lot of hard work and a whole bunch of
knowledge-tune on the whole package-and blow your
doors off. That's just about what tuning adds up to-the
difference between first and third.
So in order to become competitive and in order to stay
competitive we're going to have to tune on the package.
main reason has to do with the very nature of vehIcle
dynamics-there are so many comprom.ises and offs
involved that we can never realize the optimum possIble per-
formance. Because the opposition can be depended upon to
keep improving, we must also. is reason
and this one involves the natural lImItatIOns buIlt Into any
race car that you can buy.
LIMITAnONS OF THE AS-BOUGHT RACE KAR
All race cars are full of design compromises. The
"kit car" has more than the "works car." The obvIOUS
reason is cost. The kit car manufacturer is vitally
with his costs. He is engaged in one of the shakIest possIble
business ventures and spends all of his time walking the thin
line between beans and bankruptcy. Even if he has brilliant
concepts, he often can't build them be.cause hasn't go.t
funds for new tooling and/or he IS terrIfied of prICIng
himself out of the market. Also he cannot afford to take a
giant step forward that might not work-remember the Lola
HOD?
That's part of the problem. Another part of it is the sim-
ple fact that most of the manufacturers do not race a works
team of cars. The successful professional racing teams don't
build customer cars because it is a pain in the ass, it doesn't
make very much money and it inevitably dilutes the racing
effort. The kit car manufacturers don't race because they
can't afford to. Since they can't sell very many cars without
racing successes to boast about they usually give some sort
of support to carefully chosen te?ms in hope
these "works supported" teams wIll Win and, In so dOIng,
create a demand for the product. The team does all of the
testing and development and supposedly passes the word on
to the factory for the ultimate benefit of custome.r. Good
Luck! The race team is guaranteed to dIsplay consIderable
reluctance at passing on their hard won tweaks for the im-
mediate benefit of the opposition. What does trickle down
does so just as slowly as the racers can arrange it.
Further, at some cut off date before work is actually
begun on a batch of customer. cars, the must be
frozen or they will never get bUIlt. After that tIme the best
you can hope for is the opportunity to buy expensive update
kits.
The last bit has to do with operating conditions, tire
characteristics and driver skill. Development may well have
been done on circuits totally different to those that you will
race on and/or with tires of It
also have been done by a certIfied hero drIver whose skIll
and experience requires a much less forgiving car than your
rookie driver is ready for.
TUNING
Anyway, what you can buy is a starting point. In a really
competitive class of racing it is unlikely to be capable of
winning races out of the box. Development is up to you. You
will do it by tuning.
My definition of tuning is simply any intentional
modification to any component of the total race car system
made for the purpose of increasing the probability of win-
ning a motor race. The removal of unnecessary weight is
tuning. So is increasing effective power output, improving
cornering power, reducing drag and just about anything else
that we can do to our machines to make them faster, more
controllable or more reliable-although reliability has more
to do with preparation than it does with tuning.
WHAT'S HAPPENING OUT THERE
Since the publication of PREPARE TO WIN I have
received many ego inflating comments. To date no one has
disagreed or even found fault with any of the factual
material, procedures or recommendations put forth. This
will not be true this time! The actual preparation of a race
car, an aircraft or a machine tool is merely the compilation
and sorting out of what has been learned by those who have
operated similar equipment under like conditions. Ex-
perience and judgment is necessary but the field is pretty
much a black and white area. Someone, somewhere, can
answer correctly-virtually any question that comes up.
None of the above is true of tuning-at least of tuning on
the racing car or virtually any part thereof. Tuning is like
designing in that, if it were a precise science, all of the cars
campaigned by competent organizations would exhibit no
faults or vices, drivers would have nothing to bitch about,
every modification and demon tweak would work and the
cars would go like stink all of the time. None of this
happens. We spend most of our professional lives in one
quandary after another-wondering why our bright ideas
don't work-and searching for our very own Holy Grail.
Once in a while we make a breakthrough and think that we
have gained a tenuous hold on the handle of the grail.
Inevitably we then find that whatever bit of knowledge we
have just learned merely lets in enough light to allow us to
see a whole new series of problems. The visibility at the best
of times is liable to be a bit hazy due to clouds of ignorance.
The basic problem, as usual, is very simple. We just don't
know enough about what we are doing.
This is not to imply that racers are stupid, or ignorant or
lazy. To the contrary-a more clued-in and dedicated group
of individuals has never trod the earth. For reasons having to
do with "the lacks" -lack of money, lack of time and lack
of communication-NO ONE has yet defined in detail just
what is happening, in the vehicle dynamics sense, as the rac-
ing car is driven around the race track at high force levels.
How can this be? After all, high performance aircraft are
much more complex than race cars, they operate at vastly
higher speeds and they are defying the law of gravity to start
with. They have nonetheless been developed to a rare state of
perfection and, with minor but exciting exceptions, can pret-
ty much be depended upon to operate to design objectives
straight off the drawing board and out of the wind tunnel.
Why have we failed to achieve this level with our relatively
simple devices?
There are several reasons. Physically, the foremost is that
aircraft operate in one medium only-the air-and they
II
have freedom of rotation about all three of their axes-roll
pitch and yaw. Except when leaving or returning to the earth:
t ~ e y a r ~ free of ground effects. Normally a pilot finding
himself In trouble near the ground has the savmg option of
going up. At those times when this option is not available
both the pilot and the designer are a lot more interested in
stability than absolute performance so that the aircraft will
be operating well inside the limits of its performance
envelope. Crop Dusters, Fire Fighters and Close Ground
Support Pilots, forgive me-your game doesn't count in this
discussion.
In extremis, if the aircraft designer, builder, tuner or pilot
has really screwed up, the driver of the high performance air-
craft normally has one final option-he can jump out of the
thing. This becomes rather more difficult in the case of the
racing driver and, with the notable exception of Masten
Gregory, has seldom been attempted with success. Even
Masten got tired of it after while.
Among high performance machines the racing car is a
rather unique projectile. It operates ON one medium-the
earth-and IN another medium-the air. It receives
simultaneous, and sometimes conflicting, inputs from each.
It has only two dimensional freedom of rotation, and even
that is severely limited. While full rotation about the yaw
axis is not uncommon it is also not desired. Nothing good
has ever been reported about the full rotation of a race car
about either its pitch or roll axis. The machine operates in
tenuous contact with the earth while passing through the air
with instantaneously varying values of velocity, yaw and
pitch. It is forever being upset by inputs from the ground,
the air and the driver.
The driver has control of three thrust inputs to the ground
-acceleration, deceleration and turning-but only up to the
limit of tire traction in each case. After that the immutable
laws of physics take over and, while the behavior of the vehi-
cle can be modified to some extent after that point has been
reached, the laws are indeed immutable. The driver has no
control over the inputs received from either the ground or
the air. He must anticipate and/or react to these inputs with
control responses in order to prevent disaster. He has no
direct aerodynamic control over his vehicle. Just to make
sure that he doesn't become bored, if he is going fast enough
to be competitive, he will constantly combine turning with
either acceleration or deceleration-all of them at the limit
of adhesion and in very close proximity to other vehicles. "If
you have complete control over the damned thing, you're not
going fast enough."
For some years now it has been technically feasible to
quantitate much of what is actually happening in various
areas as the race car is hurled around. Jim Hall pioneered
the field. Ford did some instrumentation work during the
late lamented Le Mans program. Donahue and Penske did a
lot more, and now Ferrari, McLaren and Tyrell are well
into it. I doubt that it is entirely coincidental that each of
these operations has won more than its statistical fair share
of races.
Having quantitated what is actually happening as op-
posed to what the engineers think should happen and what
the driver feels is happening, it should then be possible to
study the accumulated data and, by modifying hardware,
change the vehicle's dynamic responses in the direction of
I
optimum performance. To my knowledge no one has yet
gone all the way with instrumentation evaluation programs.
There are no governments and precious few giant cor-
porations in motor racing, and the finances required for
such a program are beyond the resources of individual race
teams. We are not going to concern ourselves with extensive
instrumentation as it is very unlikely that the reader will
have access to it.
This is not necessarily all bad. Motor racing, so far,
remains a field where the informed improviser-the try it
and see tuner-will usually beat the conventional engineer.
This is simply because the conventional engineer will be re-
quired to operate in the absence of many of the inputs with
which he has been trained to work. He will also usually un-
derestimate the importance of the driver in the performance
equation and over estimate the importance of aerodynamic
drag. In this over organized world there are too few
technical endeavors where the maverick can succeed. Motor
Racing, if the maverick thinks clearly enough and works
hard enough, remains one of them.
So what do we tune on-and how do we decide in which
direction and in what order to proceed? That's why it is an
art rather than a science. We tune on just about everything
from the driver's head (usually the most productive, but out-
side the scope of this book) through the tread pattern of the
rain tires to the power output of the engine (usually the least
productive). Hopefully we will do so from the firm base of
as broad an understanding of vehicle dynamics as we can
muster. We will do it in logical fashion and we will prioritize
our efforts so as to gain the most amount of performance
per dollar spent and per hour invested. For certain we will
proceed one step at a time. Equally for certain we will
attempt to avoid the common human tendency to get all
hung up on one particular area-be it aerodynamics, un-
sprung weight, track width or whatever. The racing car is a
system and each component of the system contributes the
performance of the whole-although not equally so. More to
the point, each area of performance interacts with all other
areas, and it is necessary to view the effect of a given change
on total performance. If this principle is engraved firmly on
our minds we may achieve maximum success with minimum
grief. If we allow ourselves to lose track of it success may
still come our way-but only by chance.
SMALL INCREMENTS OF LAP TIME
Now is perhaps the time to speak of the importance of
tiny increments of lap time. Every racer is willing to admit
that one second of lap time is both a real and a significant
interval. Indeed any real racer will sell his mother and rent
out his lady to gain an improvement of one clear second per
lap. After all, one second per lap at Riverside is forty
seconds at the end of the race-and when was the last time
that anyone won Riverside by forty seconds? Now try to
convince this same racer that one tenth of a second has
significance. I'm going to let you in on a secret! One tenth of
a second per lap is four seconds at the end of a forty lap race
12
-and that IS a normal winning margin.
The biggest single mistake that racers make is in looking
for the super tweak that will produce one large chunk of lap
time. Assuming that the equipment is both good and sorted
out, that tweak does not exist.
In the days when we still had a Formula 5000 series-
before an inexplicable wave of insanity passed through
Denver-the reason that Mario Andretti was two seconds
faster than the second place qualifier-and four or five
seconds faster than the tenth place qualifier-was not
because of his engine, or his tires or his basic chassis was
that much faster. It wasn't because his driving skill was that
superior-although, in this case, I must admit that driving
skill was a larger than normal part of the picture - I'm a
Mario admirer. The real difference was in the accumulation
of a lot of tiny little increments of lap time-a tenth here and
a hundredth there painfully gained through endless hours of
testing and tuning. Once the car is basically sorted out that's
all you are going to gain by tuning-tenths and hundredths.
It's enough.
In the chapters that follow I intend to explore the more
critical areas of vehicle dynamics as they relate to the rac-
ing car. I will attempt to do so in logical and simple fashion,
utilizing a minimum of mathematics and formulae. The
book is not meant to be a design manual; nor is it intended
to be a "follow me book" which tells the reader in several
thousand words that if he reduces the diameter of the front
sway bar he will reduce understeer. Rather it is intended to
say, "this is the way it works and these are the options by
means of which we can modify its behavior-in this direc-
tion."
We will discuss the various forces that affect the racing
car and the vehicle's responses to those forces. Then we will
get into the specifics of how to tailor or modify the
responses by tuning. We will not discuss Drag Cars because
I know nothing about them. We will basically be concerned
with Road Racing Cars although virtually everything will
also apply to Circle Track Cars at least on paved tracks. I
also know nothing about Dirt Tracks or about Off-Road
Racing. It is, however, my firm conviction that these areas
are also subject to the laws of vehicle dynamics and that
much of the material which follows must be applicable-....
with modification to suit the operating conditions. The prin-
ciples involved remain constant, but we must weigh our
applications of them in the light of expected conditions.
Science always lives. It is only our interpretation and
application of science that gets a little shaky.
By definition the racing car spends all of its real time flirt-
ing with the edge of tire adhesion. If it is not doing so then
either it is momentarily on a part of the circuit where adhe-
sion is not a factor (i.e. on a straight long enough that
available torque is not sufficient to upset the car) or it is not
being driven hard enough. This being the case we had better
start with a look at the factors which influence and govern
that adhesion. We are not and will not be interested in the
lower eighty-five percent of the performance envelope.
The Formula Ford that finishes dead last at the East
Nowhere SCCA Regional has one vital factor in common
with the Indianapolis or Grand Prix winning machine-it is
connected to the race track only by the contact patches of
its four tires. Through these tenuous interfaces are transmit-
ted all of the accelerations and thrusts that propel the car,
decelerate it and change its direction. Through them also are
reacted all of the driver's control actions and from them
comes most of the sensory information which allows the
driver to maintain-or to regain-control at high force
levels.
Any discussion of vehicle dynamics must begin with an ex-
amination of the operating characteristics of the pneumatic
tire-more specifically the racing tire. The subject is com-
plex and imperfectly understood. We will discuss the basics
of what we need to know and leave the more esoteric aspects
for the magicians in Akron.
VERTICAL LOAD OR NORMAL LOAD
Vertical or normal load is the amount of force applied to
an individual tire in the direction perpendicular to the road
surface. It is expressed in pounds or kilograms and is the in-
stantaneous sum of that portion of total vehicle weight and
aerodynamic downforce which is acting on the individual tire
at any given moment. Since vehicle weight is constantly be-
ing transferred from one tire to another, and since downforce
varies with the square of road speed, the vertical load on any
given tire is subject to continuous change. It is important to
note that the word "normal" in this case is used in the
perpendicular sense and does not refer to the "usual" load on
the tire. To avoid confusion we will use the term vertical
load.
COEFFICIENT OF FRICTION
When Issac Newton defined the laws of friction, the
pneumatic tire had not been invented. When it was invented
everyone assumed that the tire would obey Newton's laws
and that therefore no tire could develop a force, in any direc-
tion, that would exceed the load applied to it. You may recall
that, for many years, the experts categorically declared that
Drag Racing top speeds and elapsed times would be limited
to those that could be produced by a constant acceleration of
one gravity-which would correspond to each tire of a four
wheel drive dragster transmitting an accelerative thrust
equal to its share of the total weight of the vehicle. The ex-
perts forgot to tell the Drag Racers who just worked away at
going faster and faster until they broke through the
"barrier" as if it weren't there. It wasn't.
The racing tire does not follow Newton's Laws of
13
CHAPTERTWQ
THE RACING TIRE
Friction-which are for friction between smooth bodies. It
can, and does, generate forces greater than the loads applied
to it. Further, it can develop an accelerative force, a
decelerative force, a side force or a combination of either an
accelerative force and a side force or a decelerative force and
a side force. In the case of combined lateral and longitudinal
forces, the sum can be considerably greater than the max-
imum force that can be developed in anyone direction.
At the present state of the art a road racing tire on dry
concrete with a vertical load of 500 pounds can generate, un-
der ideal conditions, a force of approximately 800 pounds.
The ratio of the force that the tire is capable of generating to
the vertical load applied to it is termed that tire's "coefficient
of friction." In this hypothetical case the 800-pound force
divided by the 500 pound vertical load gives a coefficient of
1.6. This means that under ideal and steady conditions the
tire could accelerate or decelerate at the rate of 1.6 g or
could develop a cornering force of 1.6 g-which is enough to
make your neck sore.
It is important to realize that the coefficient of friction is
dimensionless. It is an indication of the maximum force
which can be developed by one tire when compared to
another tire under the same conditions. We need to under-
stand its meaning as a concept in the study of tire dynamics,
and the tire designers use it as one of the factors in predicting
the performance and handling characteristics of different tire
designs.
I f you should somehow find out that the tires you are us-
ing have a coefficient of 1.5, don't expect your car to corner
at 1.5 g. It won't-for several reasons-some of which have
to do with tire and vehicle dynamics and some of which are
related to the frictional characteristics of the road surface in-
volved. The important thing to remember is that the force
that can be developed by any tire is the product of the instan-
taneous vertical load applied to the tire and the tire's max-
imum coefficient of friction under the existing conditions.
Naturally both of these factors change constantly with varia-
tions in road speed, load transfer, track condition, tire
temperature and a host of other variables. In the lateral
sense we will refer to this generated force as the tire's
Cornering Power which is just another term for centrifugal
acceleration capability. In the longitudinal sense we will use
the term Traction Capacity. For our purposes we will con-
sider the tire's traction capacity to be equal in both direc-
tions.
SLIP
Slip is probably the most discussed and least understood
of the basic tire characteristics. Much of the confusion stems
from the term itself. Slip implies slide and most people seem
to believe that in order for a tire to operate in a slip mode it
must be sliding. This is not so.
There are actually two distinct types of tire slip-
transverse and longitudinal. In the transverse plane slip is
referred to as "slip angle" and affects the generation of the
tire's cornering forces. In the longitudinal plane slip is
referred to as either "slip ratio" or "percentage slip" and af-
fects acceleration and braking. We will look at slip angle
first.
SLIP ANGLE
The slip angle of a pneumatic tire is defined as "the
angular displacement between the plane of rotation of the
wheel (the direction in which the rim is pointing) and the
path that the rolling tire will follow on the road surface."
This path is made up of the successive footprints of the con-
tact patch laid down as the tire rolls. In order for the vehicle
to change direction, regardless of road speed or the radius of
curvature, each of the vehicle's tires must assume some value
of slip angle. Now let's see why this is true and how it hap-
pens.
The existence of the slip angle phenomenon is due to the
fact that the pneumatic tire is elastic in twist-Leo when the
tire is turned, that portion of the tread which is in contact
with the road surface will resist the turning moment due to
elastic friction between the rubber and the road. The tread in
the vicinity of the contact patch, since it is elastic, will distort
and therefore will not turn as far as the rim does. This being
the case, the contact patch-and therefore the tire's rolling
path over the road surface-will lag behind the plane of
rotation of the wheel by some value of angular displacement.
Since the tire is rolling, the contact patch is constantly
renewed-if we visualize a single particle of tread rubber as
the tire rolls it spends most of its time not in contact with the
road. When the particle in question does roll into contact
with the road it progresses from the leading edge of the con-
tact patch, through the center, to the trailing edge. The ac-
tual elastic deformation takes place during the time that the
rubber is in contact with the road. However, since each
molecule is attached to the rest of the tread, the displace-
ment actually starts before the tire to road intersection as the
portion of the tread not yet in contact is pulled sideways by
the portion undergoing deformation. This is a gradual
process. When the molecule rotates past the contact patch
the rubber "unstretches" and returns to its normal position.
Rubber being rubber, this trailing deformation or energy
release is much more rapid than the leading deformation.
The drawings in Figure (I) are attempts to visualize slip
angle in different ways. Figure (lA) also illustrates leading
and trailing deformation. It is important that we do not con-
fuse slip angle with steering angle, which is the angular dif-
ference between the tire's plane of rotation and the straight
ahead position.
Next we are going to take a brief and admittedly in-
complete look at what actually takes place at the rolling in-
terface between the rubber and the road.
THE NATURE OF STICK
The racing tire develops friction with (or grip on) the track
14
surface by a combination of mechanical gripping of road
surface irregularities by the elastic tread compound and by
transient molecular adhesion between the tread surface and
these thousands of tiny contact areas. This molecular adhe-
sion only comes into play at very high loads and coefficients
and is the reason why we are able to leave impressive black
marks on the track when we are neither spinning nor locking
the wheels nor sliding the vehicle. I make no claim to under-
standing the physics involved. For those readers with the
ability and inclination I recommend The Unified Theory of
Tire and Rubber Friction by H. W. Kummer and W. E.
Mayer, and The Physics of Tire Traction, edited by D. F.
Hays and A. L. Brooke. The former is more comprehensive
and the latter more comprehensible.
LEADING TREAD
DEFORMATION
CONTRACT
PATCH
TRAILING TREAD
DEFORMATION
Figure (1A): Tire slip angle viewed from the road
with successive tread particle paths depicted on
tire tread surface.
o'v
-......
I \
1.50
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f/ ,/
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U. / ' A--OBSOLETE F 5000 FRONT',
/,' B---LESS OBSOLETE F5000 REAR
u 0.50 1---+-'-+---If-'---+-:::------->--I--..j.I---t--I--I
!
// C----- STREET TIRE I
, I D--- HYPOTHETICAL TIRE
I 'I I
1.75 r----.-------,-------,---,---,------,
THE RELATIONSHIP BETWEEN SLIP ANGLE,
COEFFICIENT OF FRICTION AND CORNERING
FORCE
Coefficient of friction varies with slip angle. Therefore
cornering force varies with slip angle. The coefficient-and
the cornering force-increases with increasing slip angle un-
til, at some given slip angle, it reaches its maximum value.
After this maximum value of coefficient has been reached
any further increase in slip angle will result in a decrease
coefficient, and a corresponding decrease in cornering
force-the tire "breaks loose" or loses traction. If we make
a graph of coefficient of friction vs. slip angle we end up with
something like Figure (2) which shows a typical-if
idealized-curve for racing tires plus one for a street tire.
The maximum value of coefficient reached on the curve
will determine how much cornering power the tire can
generate. The shape of the curve will influence vehicle con-
trollability at high force levels. What we need (and what
Akron gives us) is a curve in which the coefficient increases
rapidly and almost linearly with increasing slip angle until
quite high values have been reached (say 80% of the max-
imum coefficient). This will allow the driver to build corner-
ing force quickly and with confidence as he enters the turn.
After this point the slope of the curve must flatten. The curve
should remain reasonably flat for a considerable slip angle
distance on each side of the maximum coefficient value so as
to give the driver a reasonably wide tightrope on which to
balance the car on the edge of adhesion. This flat area at the
top of the curve, where increasing the slip angle will not in-
crease cornering force, is called the threshold range. When
the coefficient inevitably begins its downward plunge it
Figure (18): Tire slip angle with tread particle
paths projected on to road surface.
a 4 8 12 16 20 24
Figure (1C): Tire slip angles and tire paths on road
in plan view.
SLIP ANGLE
Figure (2): Tire coefficient of friction vs slip angle
curves.
15
should start off reasonably gently so that when the driver
does exceed the maximum he will not necessarily fall off the
road as he falls off the top of the slip angle curve. This
characteristic curve makes possible smooth and efficient
transitions between the various tire functions of braking,
cornering and accelerating. If, for example, the curve looked
like Figure (2-D), then human limitations would prevent the
most skillful and daring driver from utilizing the maximum
potential of his tires, and we would have a very inefficient
race car which would do a lot of sliding-but not much
sticking.
What is actually happening to the tire as we build increas-
ing cornering force with increasing slip angle is that the
elastic deformation of the contact patch is steadily increas-
ing. As we approach the maximum value the rolling contact
patch is beginning to run out of its elastic capability and
some actual sliding starts. We now have a combination of
elastic friction and sliding friction at the contact patch. If we
increase the slip angle further, the portion of the patch which
is sliding increases while the area which is still in the elastic
mode decreases until eventually the whole thing is sliding. At
some point between where sliding begins and where it
becomes complete the coefficient reaches its maximum
value. At any point, if we stabilize the slip angle, the coef-
ficient and the cornering force will also stabilize and the tire
will enter into a steady state cornering mode at that value of
cornering force.
The contact patch itself is roughly eliptical in shape. Due
to compression of both the tread and the sidewall the unit
pressure over its area varies and so does the contribution
made to cornering force by each portion of the patch. This
unit pressure is near zero at the leading edge and builds to a
maximum somewhere just ahead of the trailing edge. It also
varies in the lateral sense, depending on side force and
camber angle. When the contact patch begins its transition
from elastic friction to sliding friction it does so at the most
heavily loaded portion of the footprint and, as the slip angle
increases, the transition spreads progressively across the
patch toward the more lightly loaded areas. The point where
sliding friction first begins corresponds to the end of the
linear portion of the slip angle curve. The point where the
whole footprint slides corresponds to the point on the curve
where the flat top starts downhill and things go to hell in a
hurry.
It is important to note that even when we have exceeded
the slip angle capacity of the tire and therefore have gone
beyond the point of maximum stick, the tire is still
generating cornering force. It doesn't suddenly lose all of its
grip on the road-regardless of what it may feel like. When
the tire has totally exceeded its elastic capability and is com-
pletely sliding, it still has considerable cornering force and, if
we can somehow reduce the slip angle, we will regain the lost
grip. We'll go into this in more depth later.
It is also important to realize that, although we have been
talking about generating slip angles by steering the front
wheels, a slip angle is generated every time a tire is subjected
to a side load of any description. In entering a turn the nor-
mal sequence is for the driver to initiate the turn by steering
the front wheels in the direction of the turn. After a very
short delay the front tires develop slip angles and the vehicle
starts to turn. The centrifugal force developed by the initia-
16
tion of the turn applies side forces through the chassis to the
rear wheels which then develop their corresponding slip
angles and cornering forces and the vehicle, after some
minor hunting, steadies into the turn. Side forces and slip
angles are also caused by road irregularities (one wheel or
diagonal bumps), side winds, uneven power to the driven
wheels, uneven braking and the striking of curbs and/or
other cars.
So far, for simplicity's sake, we have been considering the
tire under investigation as a single entity with its load cons-
tant and vertical to the track surface. In reality, of course,
that tire is one corner of the vehicle and is subject to all of the
constantly changing loads and forces that occur in real life.
Don't worry about it-we'll get to the confusing parts soon
enough.
Surprisingly enough, racing tires operate at smaller slip
angles than passenger car tires. Of course the corresponding
values of coefficient and cornering force are much higher.
There are two reasons for this. First, over the past fifteen
years or so (Mickey Thompson started the fat tire revolution
about 1962), we have gradually decreased the aspect ratio of
the racing tire (length of the contact patch divided by width)
to the point where the footprint is now many times broader
than it is long. Passenger car tires have been moving in the
same direction, but at a much lesser rate. Intuition tells us
that it is not going to be possible to hold a tire with its major
axis in the transverse direction at as high a slip angle as a tire
with its major axis oriented fore and aft. This is why For-
mula Fords go through the slow turns at higher vehicle yaw
angles than Formula One Cars and why the old Formula
One Cars assumed larger angles to the road than the present
generation does-nowhere near as fast-but more sideways.
There is, however, another reason. High slip angles
generate more heat than low slip angles. Heat, beyond that
necessary to get the tread up to optimum temperature, costs
power, deteriorates the tire and does not contribute to per-
formance. The racing tire is designed to run at a given
temperature and is efficient over a limited range of
temperatures. The lower the tire designers can keep the slip
angles for a given coefficient, the more thermally efficient .
the tire will be and the softer the rubber compound that can
be used. The softer the compound the stickier the tire will be
and the more force it will be able to generate. Naturally this
gets all mixed up with sidewall stiffness, vehicle weight,
available power, track characteristics and God knows what
'else. Also, the slip angle at maximum coefficient must be of
sufficient magnitude to allow the generation of a usable
curve. As I said, this is a complex subject.
Just to put some numbers on quantities, a Formula 5000
or Can-Am rear tire of a few years ago (no access to current
information) reached its maximum coefficient of about 1.4
at a slip angle of approximately IO degrees, and the curve
was very flat from 9 degrees to 14 degrees. This is, of course,
one of the curves shown in Figure (2).
Every vehicle and every driver assumes some value of tire
slip angle each time that the vehicle is displaced from
straight line motion. AJ., Nikki and Mario on their way to
fame and fortune deliberately assume very high slip angles
indeed-and operate at these values constantly and con-
sistently. Aunt Maude on her way to the Senior Citizen's
Center also assumes slip angles-infinitely lower and much
Figure (3): Tire coefficient of friction VB percent
slip.
less consistent-but slip angles nonetheless. Genius consists
not of operating the race car at high values of tire slip angle
but of balancing the vehicle consistently at the slip angles
that will produce maximum useful total tire thrust.
SLIP RATIO OR PERCENT SLIP
In the fore and aft sense slip ratio or percent slip bears the
same relationship to the tire's traction capacity as slip angle
does to the tire's cornering power in the transverse sense.
The mechanics of friction between the tire and the track sur-
face are the same in each case-a combination of
mechanical gripping and transient molecular adhesion that
build up until the whole footprint begins to slide. As with slip
angle, any given tire will develop its maximum coefficient
and therefore its maximum traction capacity at some value
of slip ratio. After that value is reached both coefficient and
traction capacity will decrease. Again this does not mean
that the tire must be visibly spinning in order to develop
maximum acceleration-or locked to develop maximum
breaking. In fact, visible wheelspin-or brake lock up-are
evidence that the maximum has been exceeded and more tor-
que is being applied than the tire is capable of transmitting
under the prevailing conditions. In both acceleration and
retardation, maximum traction is developed just short of
visible spin or lockup. At this point considerable sliding fric-
tion is taking place but adhesion still has the upper hand.
The slip ratio vs. coefficient of friction curve (Figure 3) is
similar to the slip angle curve but it is steeper and the flat
area at the top of the curve is somewhat broader. If we can
keep the slip ratio on the top of the curve we will be able to
realize the maximum acceleration possible. Naturally this is
a problem only when available torque exceeds the traction
capacity of the driven wheels-as in coming out of relatively
i
---
~
,
,
In simple arithmetic, if each rear tire of a car were to sup-
port a load of 500 pounds and if the tires had a coefficient of
friction of 1.35, then the pair of tires could generate a force
of (1.35 x 500) x 2 = 1350 pounds. However, if we add 100
pounds per wheel of rearward load transfer, we find that,
although the coefficient has been reduced to 1.33, we now
have a traction capacity of (1.33 x 600) x 2 = 1596 pounds. If
we now bolt the rear wing on and get the vehicle going fast
enough to generate 400 pounds of total rear wheel downforce
we end up with a coefficient of only 1.26, but (1.26 x 800) x 2
= 2016 pounds of traction capability-which is why we wear
wings in the first place. We will see later that it's not quite
that simple, but the point is that increasing the vertical load
on any given tire will increase the traction capacity of that
o 250lb 500lb 750lb 1000lb 1250lb
VERTICAL TIRE LOAD
Figure (4): Coefficient of friction vs vertical tire
load.
slow corners. It is just a bit difficult to achieve with any
degree of consistency. Just watch the exit of any slow corner
at a Can Am or Formula One race. The corner doesn't have
to be really slow-just slow enough so that available engine
torque exceeds the rear tire's traction capacity. The fastest
corner exit will always result from just a taste of rear
wheelspin-but the fastest drivers will get no wheelspin
more often than they will get smoking excess. The slowest
corner exit will belong to the man who confuses wheelsmoke
with speed- first cousin to the King of The Late Brakers.
VERTICAL LOAD-AGAIN
A tire's coefficient of friction decreases slightly with in-
creasing vertical load. However, up to the design limit of the
tire, its. traction capacity-its ability to actually transmit
force to the road, as opposed to the dimensionless coefficient
of friction, increases with vertical load.
This apparent contradiction works like this: As the ver-
tical load on a given tire increases, the area of the rolling
contact patch remains virtually constant, and so the unit
pressure of the footprint must increase. As the unit loading
rises the rubber has less resistance to frictional shearing
forces and so the coefficient decreases. This is illustrated by
Figure (4). However, the curve is so gentle that the increase
in vertical load overpowers the decrease in coefficient. The
result is a curve of increasing traction (either transverse or
fore and aft) with increasing vertical load. Figure (5) il-
lustrates.
1.50
z
o
t=
u
ir. 1.00
u..
u..
o
I-
Z
UJ
c:; 0.5
u:::
u..
UJ
o
u
30% 25% 20% 15%
PERCENT SLIP
10% 5%
v
~
/
'\
I
\
I
I
,
I
o
0.25
z
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t= 1.00
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ir.
u..
u..
00.75
I-
z
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c:;
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1.25
1.50
17
o -1 -2 -3
NEGATIVE CAMBER
+3 +20 +1
POSITIVE CAMBER
F=-
---.

......

-'
V
--- REAR TIRE
1.- .....
-- FRONT TIRE
./
v
0.60
Figure (6): Camber angle vs coefficient of friction.
CAMBER AND CAMBER THRUST
Coefficient and cornering power vary with camber angle,
relative to the surface of the road-not to the chassis. In-
variably, maximum cornering force will be realized at some
small value of negative camber. This is due to "camber
thrust" caused by the straightening out of the arc of the con-
tact patch as the tread of a cambered tire Tolls over
ground. If the tire is cambered in the sense, thIS
force acts in the direction of the center of curvature and in-
creases cornering power. If the tire is cambered in the
positive direction, it acts away from the center of curvature
and decreases cornering power. Figure (6) applies. Another
way to visualize this effect is to push a standard rubber
eraser across a wooden surface with the eraser held vertical-
ly, then try it with the eraser held in a negative camber posi-
tion. This is another elastic deformation phenomenon, and
we don't need to know much more than that.
What is important to realize is that with a wide. and flat
tire if we allow much camber to develop, we are gOIng to be
on one edge of the tread and lifting the ?ther off the
track. This will both reduce the total footpnnt area and
radically change the pressure distribution. It not do
anything good. This is unfortunate because, as we wIll see, at
the present state of our art we can't control dynamic camber
very well and we have to live with some degree of adverse
camber change-usually about the time that we really don't
need it. Fortunately the tire designers realize this and have
gone to very clever carcass construction with controlled but
floppy sidewalls so that the footprint stays on the ground
1.60
z 1.40
o
i=
()
R: 1.20
u..
o
I-
Z
1.00
()
u::
u..
w
80.80
or pair of tires. Lateral load between a. pair of tires
will, however, always result In a decrease In the total
capacity of the pair.
Eventually the curve of traction vs. vertical load will peak
and fall off-if the tire doesn't blowout first. Under normal
conditions, assuming that the tire is designed for the type of
vehicle on which it is mounted, we don't have to worry about
this eventuality. It is, however, possible to get into trouble on
those tracks which feature high banks. If you are going to
Daytona or Pocono, check with the tire company first.
1400

w
8001----+-------,P---..,.---_\-_--+__-j
o
u..
w

10001---I----+---+-..----7''l----f----f-----i
1200
200
600 800
VERTICAL LOAD
Figure (5): Tire force vs vertical load.
tire. Conversely a decrease in vertical loading to a
decrease in traction. This is why dragsters are desIgned to
transfer great gobs of weight to the rear and why we d.on.'t
object violently to rearward load transfer on corner eXIt In
our road racers.
This relationship is a curve, not a straight line, and it must
be noted that when we consider the case of a pair of front or
a pair of rear wheels, the vertical load on each of the pair will
be affected by lateral load transfer during cornering. We'll
get into the nature of this lateral transfer with its causes and
effects later. For now we will state that under lateral ac-
celeration a portion of the load on the inside wheel is
transferred to the outside wheel. The curve of Figure (5) as-
sures us that, even though the total load on the pair of wheels
under lateral acceleration remains constant, a pair of wheels
with lateral load transfer between them is not capable of
generating the same amount of cornering force that .the
pair of tires could if they were equally laden. ReferrIng agaIn
to Figure (5) with the assumption that each front wheel of
the vehicle in question supports a vertical load of 400
pounds, then the maximum cornering force that can be
generated by this pair of wheels is (1.4 x 400) x 2 = 1120
pounds and, if the vehicle's total cornering force is limited by
front wheel adhesion, the car could corner at 1120 pounds
divided by 800 pounds or 1.4 g in a steady state condition.
However, if we assume an eighty percent lateral load
transfer, which is not unusual for the front wheels, then the
outboard tire will have a load of [400 Ib + (400 Ib x .80)] =
720 Ib, while the inside tire's load will be only 80 lb. Re-
entering the graph we find that, under these conditions, the
outside tire can now generate 936 Ib of cornering force and
the inside 120 pounds. The pair of tires can now develop
1056 Ib of cornering force and the vehicle can corner at 1.32
g.
So either lateral or longitudinal load transfer will always
increase the traction capability of the more heavily laden tire
18
most of the time. In other words the tire engineers have been
forced to compensate for the inadequacy of suspension
system design. They have done a superb job of it. The
amount of sidewall deflection that the modern racing tire
will accommodate is amazing-as witness Figure (7). Of
course, like everything else, we pay for it. We pay for it in the
knowledge that when we do finally get too much camber on
the tire we lose our grip in a big hurry, and we pay for it with
tire judder under a combination of hard cornering and hard
acceleration. We first ran into judder in the late sixties when
drivers of Can Am and Indy cars began to report really
severe rear end vibration coming off of corners. As usual we
had no idea what was happening and went through a typical
witch hunt looking for suspension or drive shaft deflection,
faulty shocks and other such ills. Finally, after everybody
had about decided to place the blame on Pete Weismann and
his differential, it was discovered that under certain com-
binations of very heavy lateral loads and very high accelera-
tion the tire was assuming a dirty great wave shape ahead of
the contact patch and the release of all that stored up energy
at the trailing edge was enough to rattle the driver's eyeballs.
Only the best drivers were into the problem because only the
best were capable of extracting the maximum corner exit
performance from the tires. The high speed photos of these
antics were enough to make a man think seriously about
changing professions.
By modifying the construction of the tire the judder has
been reduced to more or less manageable proportions. In
fact we now use it as a sort of a yardstick. If the rears aren't
juddering on corner exit then either the chassis isn't set up to
!ake full advantage of or the isn't doing his
JO? C?n the other If beginS with throttle ap-
plicatIOn and continues either the car is going straight
or we have run out of then is just
fine. The power required to achieve Judder limits it to Can
Am, Indy and Formula One cars, so don't expect it in your
Formula Ford.
Naturally all of this judder and vibration doesn't do the
wheels, drive shafts or crown wheels and pinions any good at
all, which is why the really quick drivers are hard on those
parts. I guess that it is part of the price of speed.
TIRE TEMPERATURE
The next factor which influences tire performance is
temperature. Any process that involves friction produces
heat. Additionally, a portion of the energy involved in com-
pressing and distorting the tread at the contact patch is not
restored to the tire when the tread straightens out at the trail-
ing edge but is converted into Some of the heat so
produced is radiated into the airstream but some of it is
stored in the tire. If all goes well the tire temperature will
raise until a thermal balance is achieved and will then
stabilize. Of course the temperature will vary considerably at
various points on the track depending on what the tire is
doing-or what is being done to it-at the time. With open
wheeled cars the driver can actually see the change in surface
appearance as the front tires heat up on corner entry.
Most road racing tires are designed to produce maximum
traction with tread temperatures between 190 and 220
degrees Fahrenheit. Rain tires, with their softer compounds,
19
reach their maximums at 140 to 160 degrees while stock car
tires are designed to operate at much higher levels. If the tire
is operating much below its designed temperature range, it
wiIl lack stick. If it is operating very far above it, it is in
danger of blistering or chunking due to local destruction of
the rubber compound's internal cohesion from excessive
heat. If you continue to run on a blistered or chunked tire it
wiIl come apart. You wiIl not enjoy the experience.
So two things are important in the tire temperature
picture-first to be sure that your tires are operating at a
temperature of at least 175 degrees Fahrenheit and, second,
to be very sure that you do not exceed the compound limit.
You will only exceed the compound limit if you:
(I) run too much negative camber and burn out the in-
side edge of the tire.
(2) run too Iowan inflation pressure or run with a slow
leak.
(3) run too soft a compound for the track or run rain
tires on a dry track-which amounts to the same thing.
If the tires are designed for the type of car on which they
are installed and they are not reaching operating tem-
perature, it usually means that the driver is not going hard
enough. Seldom, if ever, will this be due to intent. In most
cases the driver involved lacks either the skill or the ex-
perience to use all of the chassis and tire at his disposal. The
only cure is an honest appraisal of the situation, more car
time and a really serious effort to improve.
Occasionally the ambient temperature and the frictional
characteristics of the track will both be so low that no one
can get their tires up to temperature. This is one of those
"everybody in the same boat" situations. It is also a situa-
tion where the team that can effect an improvement will have
at least a temporary edge over the rest. Assuming that a
softer tire compound is not available-and it probably won't
be-the tires can be heated by dropping inflation pressure to
the allowable minimum and by increasing the static toe-in to
a pre-determined figure that wiIl not cause the car to dart.
An increase in negative camber may also help. If the day
warms up or the track gets enough rubber down to bring the
temperatures up, remember to change back. Usually these
conditions only exist early in the morning on the first day of
practice and go away very rapidly as the day warms up and
the rubber is laid down.
TIRE PRESSURE
In the days of skinny tires and high tread crowns the coef-
ficient of friction increased with tire pressure, and notable
performance increases could be realized by raising the tire
pressure to the point where the decreased compliance with
the road balanced out the increased tire capacity. Most of us
didn't have a lot of power in those days-nor brakes. The
pressure to run was very much a function of surface
roughness and driver preference. Actually, tire pressure was
one of the few methods we had for the adjustment of the un-
dersteer/oversteer balance of the car.
This is no longer true-none of it! The present generation
of racing tires depends upon inflation pressure to achieve the
designed (and necessary) tread arc profile, and we don't get to
play the pressure game much of any except with skinny tires,
and I don't have any recent experience with rims less than
20
ten inches wide.
It has been my experience, not necessarily agreed to by the
tire companies, that operating on the low side of the safe tire
pressure range pays off in lap time-probably due to better
compliance. Eighteen psi hot is about as low as I am
prepared to go-even with safety studs. The low limit is nor-
mally reached when the tire temperature at the center of the
tread is five to ten degrees F. hotter than the cooler edge. In
no case do we want the inside cool. Since the optimum
temperature pattern in this respect varies with the construc-
tion of the tire, long conversations with selected tire techni-
cians are in order here. Anyway, too much pressure leads to
too much crown and reduced compliance, and too little gives
sloppy response, reduced footprint effective area and too
much tread temperature.
For sure the ever popular idea that the hot tip is to run
hard tire pressures at circuits with long straights is a fallacy.
You won't pick up enough top speed to read on the tach, and
your elapsed time is going to suffer seriously due to
decreased bite and compliance. Cornering power, accelera-
tion and braking will all go to hell in a hurry with artificially
high pressures.
There are a couple of points to bear in mind about tire
pressure. The first is that racing tires tend to leak a lot. The
sidewalls have just about enough rubber to stick the cords
together-and no more. Cast wheels are porous to some ex-
tent, and the life saving wheel safety studs wiIl leak if given
half a chance. Each time that a tire is mounted it is absolute-
ly necessary to first check visually that the beads are fulIy
seated and then to check the whole assembly for leaks.
The quick way is to spray a complete covering of Fan-
tastik or 409 cleaner on the tire and rim and look for bub-
bles. Tiny leaks in the sidewall are not a cause for concern,
but any leak in the wheel means that you must either seal a
porous area or scrap the rim due to a crack. Obviously there
cannot be any leaks on the tread or from the safety studs.
Next, time permitting, inflate the tire to some reasonable
pressure and write both the pressure and the time of day on
the tire. Recheck in an hour. If it leaks down more than
about 3 psi per hour, you are not going to be able to race on
it. You can, however, practice on it if the leak rate is less
than 5 psi per hour. Just keep checking it and pumping it up.
Before knocking off for the night, inflate all tires to the same
pressure and check them in the morning. Before you return
to the manufacturer a new tire that is leaking badly, find the
leak and make damned sure that it is in their tire and not in
your rim. It pays to check the valve core for tightness
yourself, daily, and it is essential to run a valve cap-
preferably a metal cap with a rubber seal. It seems that the
centrifugal force associated with tire rotation tends to push
the valve open.
All air is not the same-some contains more water vapor.
This can be due to ambient conditions, lack of moisture
traps in the compressor lines or to somebody forgetting to
blow the compressor down. The more water vapor contained
in the air which you use to inflate your tires, the more pres-
sure buildup you will get at a given tire temperature.
Sometimes, if enough moisture is present, the difference can
be notable. Since you are looking for a given hot pressure
(cold pressure is meaningless, except as a starting point), you
must determine, at each track, what cold starting pressure
SELF ALIGNING TORQUE
When we apply a side force to a rolling tire the point of
resistance to turning (the effective center of the contact
patch) is actually located at some distance outboard and to
the rear of the geometric center of the footprint. This is due
to the elastic deformation of the rubber and is referred to as
"pneumatic trail." Since the side force generated by the tire
acts through this dynamic center, the actual trail distance is
a moment arm, and the tire's resistance to turning through
this moment arm becomes a torque which tends to return the
tire from the direction in which we are trying to turn it back
to the direction in which the tread is actually rolling.
Pneumatic trail is part of the "self aligning torque" picture.
The other parts are positive castor and scrub radius which
will be covered later. The three are additive so far as steering
resistance is concerned. However, scrub radius is a constant,
and castor almost is, while self aligning torque, as shown by
Figure (8), is a variable function of slip angle. The initial
resistance to turning builds very quickly but starts to
Figure (8): Self aligning torque vs slip angle.
will result in the desired hot running pressure. Again, the tire
companies don't necessarily agree with this and usually
recommend a cold pressure for the fronts and one for the
rears and say to leave it at that. The cold pressure necessary
to achieve a given hot reading won't vary more than a pound
or two from one track to another but can easily vary by three
or four pounds due to moisture in the air. Dry nitrogen
solves this little problem but it's a pain to carry around, ex-
pensive and not necessary.
I usually set the tires a couple of pounds higher than I
think I need and bleed them down the first time the car
comes in hot. If the pressures were set evenly left to right the
outside tires will have higher hot pressures. This is normal
and is due to load transfer and to the predominance of cor-
ners in one direction. I almost always run equal left side and
right side hot pressures which means that I have to make
note of four starting pressures. My thinking is that we are
looking for optimum tire usage, and every little bit that we
can do is going to help.
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SLIP ANGLE
10 12 14 16
decrease rapidly about half way up the slip angle curve
towards maximum coefficient of friction (refer back to
Figure (2) which is for the same tire). Trail reaches its
minimum value just about the same time that the coefficient
starts to drop off. Through the steering wheel this decreasing
pneumatic trail gives the driver perceptible warning of front
tire breakaway and is the reason why understeer breakaway
is often described by the neophyte driver as, "It went all
light and funny."
CONSTRUCTION AND COMPOUNDING
Although we cannot do anything about the construction or
the compounding of our tires, we should be aware that vary-
ing the carcass construction is one of the methods used by
the designers to change the characteristics of the tire. The
carcass must be strong enough to withstand the loads, both
vertical and horizontal, that will be imposed on the tire. It
must keep the tread from expanding and/or distorting its
profile with centrifugal force of rotation and it must hold air
pressure. It must also provide adequate puncture and abra-
sion resistance. On the other hand, it must be flexible enough
to accommodate the distortions-lateral, radial and
circumferential-that are necessary for the development of
accelerative and side forces. At the same time it must
provide adequate stability and response. None of this hap-
pens by accident.
The cords that actually provide the structural strength of
the tire may be arranged in any fashion the designer fancies
and may be of virtually any material. Presently all racing
tires are constructed with nylon or similar synthetic cords
which offer excellent strength, flexibility, resistance to heat
and are light in weight. If the cords are arranged radially the
tire will provide the softest ride possible with maximum self
dampening but will have virtually no lateral stability. This is
why radial tires require circumferential belts, preferably of
steel. Racing tires, at the time of writing, cannot accept
either the weight or the rigidity of the belts. On the other
hand, if the cords were arranged circumferentially the tire
would have excellent lateral stability, a very harsh ride and it ,
would be impossible to hold the profile shape. So, borrowing
a page from the tailors' and sailmakers' books, the cords of
the racing tire are arranged on the bias, thus providing
strength in three planes simultaneously. Racing tire cord
angles are closer to the circumferential than passenger car
bias tires in order to provide smaller slip angles for a given
cornering force and a more efficient tire-as well as to
provide more support for the wide profile.
The minimum number of plies necessary to provide the re-
quired strength and stability are utilized, and tread depth is
also held to the minimum. This is in the interest of reducing
heat generation. Sidewall construction is a compromise
between radial and lateral stiffness which gives lateral
stability and flexibility which allows the tread to conform to
the road surface despite load transfer and attendant change
of camber and also allows the circumferential distortion
necessary for the development of high traction forces.
It is necessary to avoid sharp corners and/or heavy tread
shoulders lest we build up enough heat in these already
overloaded areas to cause the shoulder to chunk.
Last, but far from least, the designer must so arrange his
21
cord angles, spacing and intersections so that the inflated tire
will have the desired profile, so that the profile will not be
destroyed by centrifugal force and so that the tread area will
resist the hernia type injuries caused by running over stones
and such.
Tied in with carcass construction is the tread compound.
Racing tire compounders are the late twentieth century
equivalent of the medieval alchemists. By varying the
chemical ingredients and percentages of the rubber com-
pound, the compounder seeks to provide the most grip that
will safely survive the punishment that the tire is going to
take. Ideally, I suppose that a different compound and con-
struction would be developed for each circuit-or at least for
groups of similar circuits. The same, of course, can also be
said for suspensions, engines and aerodynamics. Thank God
it hasn't quite come to that-yet. In tires, however, at the
top levels of racing, we do find tires for tracks-depending
on prevailing turn speed, vertical load and the track surface
mix. Unless you are running USAC Champ Cars, Formula
One or NASCAR's Grand National Circuit, you won't run
into this. The rest of racing gets a standard tire with excellent
compromise performance characteristics that is safe
anywhere.
The basic tools of the alchemist include styrene butadiene
rubber which is the primary ingredient. It has good abrasion
resistance, bonds well to the cords and has very high
hysterisis or energy absorption characteristics. Carbon black
is used to improve tensile strength and wear properties and
to color the rubber for resistance to ultraviolet light. The
third basic ingredient, believe it or not, is oil. The more oil in
the compound, the softer and stickier it will be and the less it
is going to be upset by oil on the track. There are also a
bunch of chemicals to assist the vulcanization process and
then more magic ingredients about which no one outside of
the compounding fraternity knows anything-which is just
as well as we wouldn't understand it anyway. When the tire
man tells you that they have changed the compound or the
construction of a tire he is not talking about a minor deed.
WIND UP-OR TANGENTAL SPRING
Drag Racers talk about "getting the car up on the tire."
We have all seen photos of drag tires all wrinkled and funny
in the sidewall as the car leaves the line. We have also wit-
nessed, at least on the tube, the remarkable sight of the rear
end of the dragster raising about six inches straight up just
before it comes out of the hole. For a long time I had a lot of
trouble believing what was happening there, but they finally
convinced me that it was all desirable and even planned.
What happens is that, when the power is applied, the axle
and wheels start to turn but the tread compound is so sticky
and the sidewall has so much tangental spring built into it
that the tire lags behind. This stores up a whole bunch of
energy, just like stretching the rubber in a slingshot. Even-
tually this energy is released and literally catapults the car
out of the hole. Believe it or not, road racing tires are now
designed to do the same thing-to a much lesser extent-
and that is what Ongais is talking about when he says that
you have to get it ,up on the tire coming out of slow corners.
The human being can be a marvelously sensitive device.
22
THE APPEARANCE OF THE TIRE
The racing tire that is giving all that it has give will have
a characteristic texture and appearance whIch we should
learn to read. The color will be a very dull black with no
shiny areas-if there is a shiny area it will normally apP7ar
on the inside shoulder and tells us that we are overloadmg
the inside edge. Unless the driver had done a cool off lap
there should be no "pick-Up" evident on the tread surface; if
there is the driver isn't working hard enough. If the tire is
being worked-as hard as it should be, the
tread surface will show a very slight wavy grained texture.
Ideally this texture should be uniform over the width of the
tire. In practice it will probably be more pronounced in-
board. This texture is the beginning of "rolling" or "balling,"
a condition which tells us that the tire is getting too hot.
We want to keep the tire just at the edge of the tread rolling
condition.
If the front tire shows more signs of abuse than the rear,
it is telling us that the car has too much understeer-
regardless of what the driver says. Conversely, tortured rear
tires signal excessive oversteer. Tire temperatures
significantly higher at one end of the car than the other are
another indication of chassis imbalance.
Excessive camber, or camber change-in either
direction-can be better detected by the tire wear pattern
than by temperatures across the tread. It is normal to wear
the inside a bit (say ten to fifteen percent) more than the out-
side. More than that says "too much negative." Less than
that says "too much positive-or not enough negative."
We can tell a lot by just looking at things ...
TIRE DIAMETER
It is very important that the left side tires on your racer be
the same diameter as those on the right side. If they are not,
then the static corner weight and the load transfer
characteristics will not be what you have planned. More im-
portant, under power and, to a lesser extent, under the
brakes the thrust will be unbalanced and the car will not
proceed naturally in a straight line-assuming a limited slip ,
differential or a locked rear end. It will also affect the un-
dersteer/ oversteer balance of the vehicle-a larger diameter
outside rear promoting understeer. It is true that we
deliberately use tires of slightly different diameter to alter
the balance of the car (changing the stagger), but that comes
later. For now we want to avoid spending hours chasing an
apparent chassis problem only to find out that it was a tire
diameter problem all along.
Despite everyone's best intentions and efforts, all sup-
posedly identical racing tires of the same size, construction
and compound are not created equal in diameter. Unfor-
tunately the only way that you can tell is to mount them and
measure their circumference-at equal inflation pressures;
To compound the misery Goodyears are directional, so, once
they are mounted on the rim, you can't switch them from
one side of the car to the other. At the front I will accept a
maximum difference (in diameter, not circumference) of two
tenths of an inch, and I would strongly prefer less. At the
rear what you can live with is a function of what type dif-
ferential you are using and how much power you have. With
a spool or a Weismann locker, unless you are intentionally
running stagger, you don't want much more than one tenth
of an inch difference, and the big tire must be outside. With a
cam and pawl or a clutch pack you can live with more, and
with an open diff it probably doesn't make a lot of difference
except from the corner weight point of view.
Anyway, this problem of stagger can lead to the mounting
and dismounting of rather a large number of tires until you
end up with a set that is within your tolerance. This is very
liable to make the tire busters cranky. It is possible to stretch
a tire's diameter by two or three tenths of an inch by
overinflating it ten pounds and leaving it in the sun for an
hour.
Not only do we have to check the diameter of the tires
when they are first mounted, but we also have to check them
again after they have been run. All tires increase in diameter
when they are first run but some increase more than others.
To our good fortune the outside tires usually grow more than
the insides. The whole diameter bit is a pain, but there is no
alternative.
SHAPE OR PROFILE
Very rarely a racing tire slips through inspection that does
not assume the proper tread profile when it is inflated. This
will be visible as either excessive crown or, more frequently,
as a depression in the center of the tread. Check all of your
tires when they are first mounted. As I said, this is unusual,
but it does happen. Nothing that you can do will make the
tire work, and, if you have run it before you notice it, you
own it. The tire company, rightly, is not going to take back a
used tire.
SPRING RATE
Every pneumatic tire has its very own spring rate and its
own self dampening characteristics. Except for drag racing
tires the spring rate is pretty high (1000 pounds per inch and
up) and they dampen themselves pretty well. It is just as well
that they do, because the shocks can't do it for them. We
don't have to worry about this rate as we cannot do anything
to alter it other than to adjust the inflation pressure. Higher
tire pressure gives a higher spring rate, less dampening and
less compliance. Since the tire's ride rate is so much higher
than that of the suspension it doesn't really enter into any of
our play areas.
THE RAIN TIRE
Slick racing tires don't work very well on a damp race
track. The wider they are the less well they work. They do
not work at all-even a little bit-on a really wet track. The
reason is that the design has no provision to allow the water
to be squeezed out from between the rubber and the track.
The water has no place to go so the tire rides on a film of
water with little-if any-actual contact with the track sur-
face, and the car is totally out of control. For a given vehicle
weight, the wider the tire the worse this condition will be.
The condition is called "aquaplaning" and is no fun at all-
at any speed.
In order to avoid the aquaplaning phenomenon, the tread
of the rain tire is designed with circumferential drainage
grooves and connecting side sipes. The whole idea is to give
the water someplace to go so that it will not be trapped
between the footprint and the road. Since it doesn't rain
23
much in American Road Racing and since USAC and
NASCAR don't race in the rain, we have tended to lag
behind the English in r a i ~ tire design and development. As
near as I can tell we are Just about even in compounds but
our tread patterns don't drain well. The judicious use 'of a
grooving iron can work wonders. Basically the tread must be
divided into a number of circumferential bands separated by
generous channels into which the water will be forced. The
idea is that the bands stay in contact with the track surface
while the water runs in the channels. In order to be effective
the channels should be at least three eighths of an inch wide
and as deep as practical. The tread bands should be no more
than one and one half to two inches wide. In order to allow
sideways drainage at the contact patch the circumferential
channels must be inter-connected with open transverse sipes
at least three sixteenths of an inch wide. They must com-
pletely connect adjacent channels and should be no more
than two inches apart.
To my surprise and delight it now looks like all of this may
have changed. 1977/1978 Goodyear rain tire tread pattern
looks like being a very good one. I have not yet run it, but
those who have say that it is magic. Maybe I can throwaway
my grooving iron! I will not, however, delete the foregoing
paragraphs.
What we think happens at the contact patch on a wet track
is that the leading one third of the footprint forces the mass
of the water out of the way and into the channels, the center
one third squeegees the contact area dry and the trailing one
third provides all of the grip.
If the circumferential channels are not connected by
transverse sipes, or if the sipes are too far apart, then the
middle third of the footprint cannot effectively do its
squeegee bit because the channels are already full and the
water under the tread band has nowhere to go. This is the
area where the American rain tires need help.
Because the rain tire is going to be very effectively water
cooled and because the friction will be drastically reduced by
the presence of lubricating water, the tread compounds are
very soft. This means that you cannot run them in the dry.
They will disintegrate.
When the rain clouds appear the racer gets to make a lot
of decisions-not just about tires. We'll cover racing in the
rain in a separate chapter later on.
TIRE BALANCE
Due to the care taken in construction and to the very thin
tread, the racing tire is a lot more round and a lot closer to
being inherently in balance than the average passenger car
tire. It must still be balanced after it has been mounted and
before it has been run. It is not absolutely necessary to
dynamically balance racing tires-again the light construc-
tion and extreme care in manufacture saves us-but it is
definitely preferable. At our very high rotational speeds a
very small imbalance off the rim centerline can become
many pounds of force. However, there is seldom a dynamic
balancer available at the track. We therefore get to use a
static bubble balancer and, in almost all cases, a good static
balance is adequate. It helps to split the weights evenly
between the inboard and outboard rims. It is necessary to
clean your own rims and to mount and tape your own
weights-if you don't want them to come off. Clean the area
for at least two inches around where the weight is going to
live with acetone and Scotchbrite, stick the weight on, and
secure it with a cross of racer's tape. Inspect frequently.
If a tire checks out on the static balancer but is out of
balance on the car, either you have a dynamic balance
problem, a bent rim, a tire that is out of round or a tire that
is out of true (tread band not on straight). This does happen.
The only way that you are going to isolate the problem is to
either mount it on a spin balancer, where the condition will
stick out like a sore thumb, or spin it on the car and indicate
it. The tire companies will take back out of round and out of
true tires, but you must prove to their satisfaction that they
are out.
When a spin balancer is available at the track I pay the
difference and dynamically balance my tires. I also stand
there myself and watch each tire for out of round or out of
true. Finding them on the car is going to cause a lot of mis-
ery and cost a lot of time. This is one more reason why you
cannot race on a tire that has not been run on the car while
mounted on the rim it is presently mounted on.
BREAK IN
New tires, like new anything else, require a break-in
period before they will function at maximum efficiency. The
reasons are two. First, in order to separate the tire from the
mould in which it was made, release agent is applied to the
mould. This leaves a very thin coating of slippery release
agent on the surface of the tire. The coating must be worn off
before the tire will stick. Second, it is necessary to
"roughen" the surface of the tire so that we have those thou-
sands of tiny contact patches mentioned earlier and to round
off the sharp edges-which shouldn't be there to start with.
We used to have to wear them enough to get them "camber
cut" or patterned but that isn't necessary these days.
However, if you are changing the position of a tire on the
car, it will take a few laps for it to wear in and get happy in
its new location.
It used to take several laps to scrub in new tires. Present
compounds come in after one or, at the most, two laps. It is
all downhill from there-although the decrease in capability
is very slow indeed. For qualifying you need all of the heIp
you can get and a set of brand new tires is a real advantage.
Do not punish a new tire for the first lap-build the heat
up gradually-the tire will last longer. Above all, do not
start the race on new tires. If you do, you will be faced with
two choices-either go slow on the first lap to scrub them
(disheartening and embarrassing) or run a very real risk of
falling off the road when the tires don't stick.
THE CARE AND FEEDING
OF THE RACING TIRE
The modern racing tire is a very delicate animal indeed.
To get the best out of them a fairly extensive list of "don'ts"
must be adhered to:
Don't drive-or push-your racer through the stony
paddock on race rubber-especially not on hot race rub-
ber. It can go to and from the pits on rain tires which are
not so puncture sensitive. Besides, since the rain rubber
will be cold, it won't pick up every stone and bottle cap on
the way.
24
Don't leave the pits until your tires have been cleaned of
whatever stones, pop rivet nails and scraps of metal they
may have picked up.
Don't transport your car, or even leave it overnight, on
race rubber-it flat spots easily. A set of tow wheels from
the junkyard mounted with trash rubber may require a lit-
tle ingenuity but they are worth it.
Don't store race tires in the sun or, if possible, at
temperatures over 70 degrees F. Dunlop ships their tires in
a black plastic drawstring bag to protect the compound
from ultraviolet light-neat idea.
Don't get oil, fuel or solvent on the tread-the com-
pound will deteriorate.
Don't store tires overinflated.
Don't try to clean the tread surface with your bare
hand. An old hacksaw blade works just fine, or a rag will
get the job done. If you do it with your hand, sooner or
later you will gash yourself to the bone on a sharp bit of
metal imbedded in the tread.
Don't try to qualify on worn tires. You will be one half
to one second slow. The second and third laps that a set of
road racing tires do will be the fastest laps of their life.
There is a somewhat shorter list of "does":
Do cultivate the acquaintance and ask for the help and
advice of the trackside tire engineers. These are very
knowledgeable people, and they are there to help you.
Human nature being what it is, unless you are running up ,
front, they are not going to come to you-you have to go -j
to t h e m . _ ~
Do learn to say thank you to the tire blHlters-and to'
get your clean rims to them in plenty of time.
Do inquire as to the availability of used tires in excellent
condition. In those classes of racing where some teams are
supplied free tires, some of those teams, in an apparent ef-
fort to kill the goose that laid the golden egg, take advan-
tage and turn back tires with ridiculously low mileage. i'
These can usually be purchased (legally) at vastly
reduced rates from the dealer servicing the race. Make
sure that they are not old used tires.
Once you have scrubbed a set of tires, do use them up as
quickly as practical. They die in storage and will be stone
cold dead two months after they have been scrubbed.
Keeping them away from sun and high temperatures
helps, but it is best to use them up.
THE TRACTION CIRCLE
We have seen that the racing tire is capable of generating
almost equal force in acceleration, deceleration or cornering.
If we plot the maximum forces that a given tire can develop
in each of these directions we end up with Figure (9}-often
referred to as the "traction circle." Mark Donahue used to
call it "the wheel of life." Contrary to current opinion,
neither the concept nor the visualization is new. It is not a
circle due to the fact that the tire's longitudinal capability is
slightly in excess of its lateral capability. We'll consider it to
be a circle anyway.
Looking at the diagram, two things become obvious:
ACCELERATION
1.5g
LEFT
CORN.ERING
1.0g
LOg
1.5g
BRAKING
Figure (9): The traction circle-showing vehicle
accelerating while turning right.
(I) The tire can generate either 104 g of acceleration
thrust or 104 g of cornering force (we can substitute brak-
ing thrust for acceleration thrust). It cannot, however,
develop 104 g of both at the same time. If a tire is
generating both a longitudinal thrust and a cornering
force, it must develop a lesser amount of each than it could
of either one singly. This is illustrated by the vector
marked FT which shows the tire generating a cornering
force of 1.1 g while accelerating at 0.8 g with a resultant
force vector FT of 104. Due to the geometry of the traction
circle and of the resolution of vectors, the tire can and
does generate forces in each direction the sum of which is
greater than the total g capacity of the tire. In other
words, the tire can simultaneously generate an amount of
braking thrust and an amount of cornering force which,
added together, will total more force than the tire is
capable of developing in anyone direction.
(2) If we are going to utilize all of the performance
potential designed and built into our tires, then we must
keep the tire operating at very high combined force level at
all times while the car is turning. We must "ride the rim of
the traction circle" by balancing the brakes, cornering
force and throttle so as to keep the tire's resultant line of
force just inside the boundary of the circle.
If we follow the prehistoric dictum, "Do all of the braking
in a straight line, go through the corner at maximum corner-
25
ing force, then accelerate in a straight line," we are going to
waste a lot of our tires' potential and a lot of lap time.
What we need to do-and what every racing driver in-
stinctively does-is to continue our braking well into the
corner entry phase so that, while the tires are in the process
of building up cornering force they are still contributing
braking thrust-we don't have to give up much cornering
force in order to develop meaningful amounts of braking
thrust-and the resultant tire line of force follows the boun-
dary of the traction circle. We must also start to open up our
exit line from the corner-or to "release the car" early so
that we will have excess rear tire capacity available for early
hard acceleration. Never forget that he who gets the power
down first-and is able to keep it down-will arrive first at
the other end. If you are using all of the rear tires' capability
in cornering force, there is none left over for acceleration-it
is that simple.
All of this calls for some pretty careful choices oflines and
some reasonably delicate control on the part of the driver.
The task is not simplified by dynamic load transfer, chang-
ing aerodynamic loads, available torque, variations in the
road surface or traffic. The full use of the potential of all
four tires is probably not humanly possible-at least not
consistently. This is especially true in the case of race cars
with very high power to weight ratios in slow corners-
which is why we are treated to a fair old bit of pedal stabbing
and frantic steering when the Formula One circus comes to
Long Beach each spring, but see a lot less of it at Watkins
Glen in the fall. The corners at the Glen are faster, so
available torque is less and the fast way around is smoother.
This is also why a Monza is smoother through a hairpin than
a Can Am Car.
Figure (10) is an effort to show what should be happening
to the tire forces as a race car progresses through a typical
corner. For simplicity's sake we will consider the traction
circle to represent the sum of the efforts of all four tires. The
forward direction, or acceleration, is always at the top of the
traction circle. The large traction circle inset into the
diagram shows the results of three ways of taking the corner.
The line which nearly follows the rim of the circle represents
what Mario and A.J. are doing and is labled "possible." The
line marked "probable" is the resultant of the efforts of a
very good club driver. The heavy line marked "classic" is the
old way of braking, cornering and accelerating in three dis-
tinct phases. It is pretty obvious what we have to aim for.
CONCLUSION
This chapter has been mainly devoted to the whats, the
hows and the whys of tire dynamics with little time spent
describing what we can do with the tires in a practical sense.
This has been deliberate. We'll discuss what we can do to
help tire performance as we go along. There is precious little
that we can do with the tire directly other than to not abuse
it.
I
I
' I ~
POSSIBLE
PROBABLE
BRAKING
RIGHT TURN
ACCELERATION
Figure (10): The traction circle and the tire force vector as the vehicle progresses
around a corner.
26
Despite the older efforts of Detroit's copy writers, those of
us who are addicted to the high performance automobile are
aware that weight, per se, is a Giant No No in terms ofvehi-
cle performance. In Chapter One we determined that virtual-
ly every aspect of vehicle performance is dependent on one
form of acceleration or another. All acceleration is governed
by Newton's first Law of Motion: "Force is equal to mass
times acceleration." Transposing we find that the rate of ac-
celeration of a body is equal to the force acting on the body
divided by the mass of the body, and it becomes evident that,
for a given amount of force, less mass will result in a higher
rate of acceleration. For our purposes we will normally use
the term "weight"-the force with which a body is attracted
to the earth by gravity-rather than "mass"-the measure
of the amount of matter in a given body. Weight is expressed
in pounds while mass is expressed in slugs. Let's examine
again the accelerative functions of the racing car-this time
from the weight point of view.
LINEAR ACCELERATION
If we momentarily ignore the effects of drag and play
around a bit with Mr. Newton's Formula we find that the
rate of acceleration of our racer will be equal to the net force
available for acceleration divided by the gross weight of the
vehicle. The net available force is usually defined as "engine
output torque in pounds feet times final drive ratio times
drive line efficiency all divided by the rolling radius of the
driven tire in feet." The result will be pounds of thrust
available at the driven tire contact patch in a given gear at a
given engine rpm. As an example, let's consider a Five Litre
Can Am Car exiting a slow corner at 4800 rpm in second
gear. At 4800 rpm the engine puts out 380 Ib/ft of torque; we
are using a 20/35 second gear and a 9/31 crown wheel and
pinion, giving a final drive ratio of:
R x l.!. = (1.75 x 3.44) = 6.03:1
20 9
Drive line efficiency is 85 percent and we are using a
26 inch rear tire with a rolling radius of I. I feet. Gross vehi-
cle weight is 1900 pounds. Plugging these numbers into the
formula, we come up with:
Acceleration thrust =380 Ib/ft x 6.03 x .85 = 1770 Ib
I.l ft
This means that, given sufficient rear tire capacity for
forward traction, the car can accelerate at the rate of:
1770 Ib thrust = 0 93 g
1900 Ib weight . .
If we somehow reduce vehicle weight to 1800 Ib, the situa-
tion becomes:
CHAPTER THREE
WEIGHT, MASS LOAD
AND LOAD TRANSFER
rate of acceleration = 1770 Ib thrust =0 98
1800 Ib weight . g.
In order to achieve an acceleration rate of 0.98 g with the
original weight of 1900 Ib we would require an engine output
of 400 Ib/ft of torque.
Whether or not we can actually achieve this rate of ac-
celeration depends on whether or not the driven wheels are in
a dynamic condition to transmit the force to the road sur-
face. We have seen that this will depend on the coefficient of
friction between the tires and the track surface, the vertical
loads on the rear wheels, camber and how much of the tires'
potential is being used up in cornering force. If the 1800 Ib
car had a static weight distribution of 60% on the rear
wheels and 40% on the front wheels, this would give a static
load of 1080 Ib on the pair of rear wheels. If there were no
load transfer, no camber effect, and no aerodynamic down-
force involved, the rear tires would require a forward ac-
celeration capability of 1770 Ib or a coefficient of
1770
1080 = 1.64
to achieve our theoretical rate of acceleration of 0.98 g.
This is unlikely. Under these conditions, if the driver applies
full throttle, the result will be wheelspin, and the vehicle's
rate of acceleration will be "traction limited." If the rear
tires were indeed capable of transmitting the 1770 Ib of
thrust then full throttle would not produce wheelspin and the
acceleration rate would be "thrust limited." From the stand-
point of lap time we want the vehicle to be traction limited .
up to as high a road speed as possible. Wild wheelspin can be
avoided by the skillful driver, but if the thrust is not there,
then rate of acceleration will be limited by something we
cannot do anything about. We don't want to achieve this
state by limiting the capacity of the tires-that would be self
defeating. This leaves us with four choices-get more torque
out of the engine, use a numerically higher gear ratio, in-
crease the drive line efficiency, or put vehicle and/or driver
on a diet. All four are valid tuning areas, although we can't
normally do much about drive line efficiency. For now we're
concerned with weight-the less of it you have, so long as the
vehicle and all of its parts are structurally strong enough, the
better off you are going to be. Trouble is, pulling weight off
the race car is just like pulling it off your body-difficult, ex-
pensive and it comes off an ounce at a time. The easiest of
the lot is probably removing weight from the driver.
ROTATIONAL INERTIA
This conventional view of the importance of vehicle weight
in the linear acceleration picture is valid as far as it goes-
but it doesn't go far enough. The limitation lies in the as-
27
tion that the engine's torque output, ~ s observed on the
sump eter and corrected for ambient temperature,
dynomo
m
d' I' ffi' . '1 bl
b
metric pressure and nve me e IClency IS aval a e to
aro I I .
drive the rear whee s. t IS not.
We are all familiar with the frictional and heat losses that
occur within the engine, the gearbox and the differential.
They have been accounted for in our basic equation by using
actual corrected dyno torque and by using a drive train ef-
ficiency factor. We have not, however, taken into our ac-
count the energy required to accelerate the rotating parts of
the engine, the drive train and the wheels. The engine on the
dyno is operating at constant rpm-it is not accelerating. In
order for the race car to accelerate the engine must ac-
celerate. In order for the engine to accelerate the rotational
speed of every moving part-as well as the linear speed of
each reciprocating part-must increase. The same is true of
the components of the gearbox, differential, drive shafts,
wheels, brake discs and tires. The only energy available to
accelerate this conglomeration of parts comes from the
engine itself and an astounding proportion of total engine
torque must be used to overcome all of this inertia-
especially at high rates of vehicle and component accelera-
tion. As road speed increases the vehicle rate of acceleration
decreases due to the effects of aerodynamic drag-which in-
creases as the square power of road speed. As the vehicle's
rate of acceleration falls off so does the rate of component
rotational inertia. In low gear the energy required to ac-
celerate the racing engine components can approach thirty
percent of the engine's dyno output-trailing off to
something less than eight percent in high gear. Because the
speed of rotation is much slower, the inertial requirement of
the wheels, tires and brake discs is considerably less-
typically six percent of engine output in low gear and three
percent in top. This is roughly the same percentage required
by the gearbox, differential and drive shafts. So what does it
all mean? It means that as much as forty percent of the
engine torque that you assume is going to rocket your Can
Am Car out of a slow corner is not, and will not, be available
at the rear wheels. The loss fails to somewhat less than
twenty percent for a Formula Ford because the rate of vehi-
cle acceleration is that much less but it remains a significant
figure in any race car.
So what do we do about it? Not a hell of a lot. Within the
bounds of sanity, the biggest single improvement that can be
made in this department is to reduce the mass and the mo-
ment of inertia of the flywheel and clutch assembly. Since we
will be concerned with moments of inertia from time to time
we'll digress for a moment in order to discuss the subject.
Any body will resist rotation with its inertia. Bodies of
identical mass and basic dimensions can exhibit different
amounts of rotational (but not linear) inertia, due to varying
moments of inertia. The moment of inertia is simply the
linear distance from the body's center of rotation to its
center of mass. The further the center of mass is located
from the center of rotation the more energy will be required
to accelerate the body and the greater tendency it will have
to keep rotating once it has started. For example, the
gyroscope has a very high moment of rotational inertia. On
the other hand, a quick look at one of Mr. Hewland's gears
will reveal that its moment of inertia has been intentionally
reduced by turning away much of the mass of steel between
28
the central hub and the gear teeth-leaving a web of suf-
ficient strength to avoid disaster.
Since the designers of passenger automobiles are vitally
interested in smooth engine running at low engine speeds
they tend to use rather massive flywheels with high moments
of inertia in order to encourage same. Since they are also in-
terested in cost they tend to use cast iron for material. For
the same reasons they use enormous clutches. The
proprietary racing clutches in this country are all made to fit
flywheels and, while they will all hold gobs of engine torque,
their moments of inertia are ridiculous. Messrs. Borg and
Beck have fortuitously provided us with a range of seven and
one quarter inch diameter clutches featuring the lowest prac-
tical moment of inertia. They make a clutch that will hold
anything from a Formula Ford to an Indy Car.
Regulations-or regulation enforcement-permitting, there
is no excuse for using anything else. The same is true of the
flywheel-use the smallest diameter wheels that you can fit a
starter to and use aluminum-but not cast aluminum.
Flywheels of minimum inertial moment to match the B & B
clutches are available from B & B's U.S. Distributor, Tilton
Engineering, EI Segundo, Calif.
Unfortunately, having said that much, I've just about said
it all. Our efforts to decrease component moments of
rotational inertia are very limited, either because the people
who designed and built our racing equipment have already
thought about it or because the parts are not practically
modifiable. Just keep in mind when you are selecting engine
components that all of that stuff has to be accelerated-and
it costs.
LINEAR DECELERATION
Everything that I have said about weight and moment of
inertia in acceleration holds true under the brakes.
CENTRIFUGAL ACCELERATION
Lateral or centrifugal acceleration in cornering has to do
with weight also. The basic equation for cornering force:
Force =
mass x (velocity)l
radius of curvature
assures us that-all other things, especially tires
being equal-a light car will go around a given
corner at a greater road speed than its heavier counter-
part. It will also be more responsive, easier to control and
will permit the use of softer suspension springs and lighter
structure. Rather than overworking the formula let's equate
our race car, in a steady state cornering situation, to a rock
tied to a string. If we whirl the rock around in a circle,
restrained by the string, and if we steadily increase the speed
of rotation-or the rate of centrifugal acceleration-then
sooner or later the load on the string is going to exceed the
strength of the string. At this point the string will break and
the rock will fly off at a tangent to the circle that it has been
describing. If we use the same string but a lighter rock, we
will achieve a higher rock speed before the string breaks-at
the same load or centrifugal force. In the case of the race car
the vehicle is the rock and the string is replaced by the cor-
nering force of the four tires. The operating principle re-
mains the same and the lighter race car will go around a
given corner at a higher road speed at the same rate of
centrifugal acceleration.
Since acceleration, deceleration, cornering, response and
controllability comprise about ninety-eight percent of vehi-
cle performance and, since weight plays a critical part in
each of these areas, it becomes obvious that the minimiza-
tion, placement and control of the various weighty items
which make up the racing car form a major part of the
designer's and the tuner's tasks.
The realization of this fact has enriched the language of
the enthusiast. Terms such as power to weight ratio, sprung
and unsprung weight, static weight distribution, dynamic
weight transfer and polar moment of inertia are heard
wherever bench racing is practiced. As in so many cases, the
terms may flow glibly from the tongue, but the under-
standing of the factors and principles involved and their ef-
fect on the vehicle and the driver is liable to be both in-
complete and imperfect. It is time to look at the whats, whys
and hows of various aspects of vehicular weight and its con-
trol as related to performance.
A few definitions are in order:
UNSPRUNG WEIGHT is that portion of the total
weight of the vehicle which is not supported by the suspen-
sion springs. It is comprised of the wheels, tires, hubs, hub
carriers, and brakes (if mounted outboard) plus approx-
imately fifty percent of the weight of the suspension links,
drive shafts and springs and shocks (if mounted outboard).
Since this unsprung weight is what the shock absorbers
must attempt to control-in the bump direction-in order
to keep the tires in contact with the road, the less of it
there is, the better it can be controlled.
SPRUNG WEIGHT is that portion of the total vehicle
weight which is supported by the suspension springs. This
includes the.chassis, engine, driver, fuel, gearbox, etc.-in
other words-most of it.
THE RATIO OF UNSPRUNG TO SPRUNG
WEIGHT is simply the proportion of sprung to unsprung
weight. To my mind this is a more useful concept than the
absolute amount of unsprung weight. Personally, I
think-but cannot prove-that we have reached the point
of diminishing returns in the reduction of unsprung weight
and that, while we should always bear it in mind, the
potential rewards to be gained by small decreases in this
area do not merit the expenditure oflarge amounts of time
and money. For instance, I do not consider the complica-
,"",
( __ .. __ .. -
tions an? total weight of inboard front brakes to be
worthwhile. On the o.ther hand, I do use inboard rear
s?afts are already there-but I
don that IS a thing. This is true in road racing
and In racing because we have already suc-
ceeded In redUCing the unsprung weight to a very
reasonable proportion. It is definitely not true in fields
such as off road racing where there is still a lot to be
gained.
POWER TO WEIGHT RATIO, expressed in pounds
per horsepower, is a very rough indication of a particular
vehicle's linear acceleration capacity. It is obtained by
dividing the vehicle's gross weight-including fuel and
driver-by its maximum horsepower. The performance
indication is only approximate because it does not take
into account several vital factors-the characteristics of
the engine's power curve, the effective gearing of the vehi-
cle, the ability of the suspension and tires to put the power
on the road, the aerodynamic properties of the vehicle and
the inertial resistance involved.
THE CENTER OF GRAVITY of any body is defined
as that point about which, if the body were suspended
from it, all parts of the body would be in equilibrium-i.e.
without tendency to rotate. It is the three dimensional
balance point of the race car. All accelerative forces
acting on a body can be considered to act through the
center of gravity of that body. We want our race car's cg
to be just as low as we can get it.
THE MASS CENTROID AXIS is related to the cg-
sort of. If we were to slice the car into a series of
transverse sections-like a loaf of bread-each section
would have its own center of gravity, or centroid. If, in
side view, we were then to draw a line joining each of these
centroids, we would have the mass centroid axis. Figure
I I applies. This axis will not be anything that resembles a
straight line, even if we were to go to the considerable
trouble of calculating it. However, a reasonable straight
line approximation can be intuitively arrived at that will
give an indication of the distribution of the vehicle's mass
in the vertical plane. This will be useful later.
THE ROLL CENTER of a suspension system is that
point, in the transverse plane of the axles, about which the
sprung mass of that end of the vehicle will roll under the
influence of centrifugal force. It is sort of a geometric
Figure (11): Mass centroid axis.
29
CENTERLINE
--
-r+-__
MOMENT
INSTANTANEOUS CENTER
-
-
---
GROUND PLANE
ROLL CENTER
Figure (12): Determination of roll center and roll moment arm.
ROLL CENTER, FRONT
MASS
MASS CONCENTRATION
CONCENTRATION (REAR)
(FRONT)" / MASS CENTROID AXIS """"'. \
_ L- _ L1f\!E APPR0'5IMATIONt
MOMENT, [ I ROLL _ _ _
FRONT I ,I
-VeHiCLE-CE - - -
NTERLINE (PLANVIEW) - __
/ ROLL CENTER,
/ REAR
Figure (13): Relationship between roll axis, mass centroid axis and roll moments.
balance point. It is also the point through which the
lateral forces transmitted from the tire's contact patches
act upon the chassis. As shown in Figure (12) the roll
center is found, with the usual four bar link independent
suspension system, by extending the suspension link axes
until they intersect to form an instantaneous center. A
straight line is then drawn between the instantaneous
center and the contact patch center of the tire. The in-
tersection of this line and the vehicle centerline is the roll
center. It is normally depicted as remaining on the vehicle
centerline and moving up and down with wheel deflection.
When we get into suspension geometry we will find that
the roll center is much more elusive than is commonly
realized-it moves all over the place, both vertically and
laterally.
THE ROLL AXIS is the straight line joining the front
roll center with the rear roll center.
THE ROLL MOMENT is the linear distance between
the roll center at one end of the vehicle and the concentra-
tion of mass at that end of the vehicle. For the vehicle as a
whole the roll moment is the linear distance between the
roll axis and the vehicle center of gravity measured in the
transverse plane at the center of gravity. Figure (13) ap-
plies.
30
POLAR MOMENT OF INERTIA-We have seen
that a body with a low moment of inertia is one with a low
resistance to rotational acceleration. A vehicle with a low
polar moment of inertia is one which displays fast steering
and cornering response-i.e. a maneuverable vehicle. We
achieve this desirable feature by concentrating the mass of
the vehicle within the wheelbase and as close to the
longitudinal location of the cg as possible.
Ergo the mid-engined racing car with minimum
overhung mass. Again I feel that we have just about
reached the point of diminishing returns with the present
generation of road racers, although there is plenty of
room for improvement in other fields of racing.
STATIC WEIGHT DISTRIBUTION-It is impor-
tant to differentiate between polar moment of inertia and
static weight distribution which is the amount of vehicle
gross weight supported by the vehicle's rear wheels com-
pared to that supported by the front wheels-with the
vehicle at rest. By moving components around it is possi-
ble to effect the polar moment without changing either
gross weight or static weight distribution. Figure (14) il-
lustrates. It is now accepted practice to place the majority
of the vehicle's static weight (60 - 65%) on the rear wheels
in order to enhance the tractive capability of the rear tires
and, by reducing the load on the front tires, to reduce the
amount of power wasted in scrubbing them around a cor-
ner. Rearward weight bias also results in improved rear
wheel braking performance. These objectives, combined
with the desire to reduce the polar moment of inertia, are
the motivating factors behind the steady march of
radiators, oil tanks and such auxiliaries toward the center
of the racing car. It is interesting to note that, before we
finally learned to defeat rear end aerodynamic lift and its
attendant high speed instability with spoilers and wings,
most designers were convinced that high speed stability
required the highest possible polar moment so that the car
could resist its aerodynamic instability with high inertial
resistance-a mechanical crutch for an aerodynamic
problem.
DYNAMIC LOAD TRANSFER is the load
transferred from one wheel to another due to moments
about the vehicle's center of gravity or its roll centers as
the vehicle is accelerated in one sense or another
Dynamic load transfer does not affect gross
weight-only its distribution. Dynamic load transfer is
algebraically additive to static load on a given wheel.
AERODYNAMIC LOAD is the load on a wheel a
pair of wheels or the total vehicle due to the vertical
exerted by the vehicle's passage through the air. It can be
either upward (lift) or downward (downforce). It is
algebraically additive to the vertical load. In all cases we
want our aerodynamic load to be in the downforce
direction-we must avoid lift.
Let's start with the gross weight of the vehicle. First off,
with the racing car, quoted weight is not always what it
either claims to be or seems to be-and can be misleading.
Weight is always stated without fuel and driver and, in some
cases without oil and water as well. Ignoring these little
items can give some pretty erroneous impressions. A Can
Am Car with a quoted weight of 1400 Ib and 550 BHP would
seem to have a power to weight ratio of 2.55 Ib per HP.
However, on the grid with 180 Ib of driver and driving gear
and 30 gallons of fuel we see a 1760 Ib vehicle with a power
to weight ratio of 3.20. Attempting to determine the power
to weight ratio of any given car for comparison purposes is
difficult as the truth about either factor is almost impossible
to find. Human nature being what it is, every constructor
claims to have less weight and more power than he actually
has. Even race track weighbridge figures are suspect as the
scales are liable to be of dubious accuracy and the amount
of fuel actually in the car is difficult to check. Besides, in
those classes of competition with a minimum weight limit,
dastardly things have been known to happen with removable
ballast. As a point of interest it was once considered that the
human limit of control would be reached at six pounds per
horsepower-a figure now found in Formula Atlantic.
Speaking of weight limits, I would like to digress for a mo-
ment in order to enter a plea for sanity. If a minimum weight
Figure (14): Polar moment ot inertia.
===============::::::1:::
9

HIGH POLAR MOMENT OF INERTIA
LOW POLAR MOMENT OF INERTIA
c:================e ;9
31
must be imposed, then that weight should include the driver.
Being of manly proportions myself, I fail to see why the
proverbial ninety-eight pound jockey should be given an ab-
solute performance advantage over his 190 pound rival. It
may not make much difference in NASCAR, but it can easi-
ly be five percent of the power to weight ratio in a Formula
Ford Race. This can be particularly galling after you have
sweated blood and spent money to get a Formula Atlantic
Car down to the one thousand pound minimum and then get
to instaIl your 180 pound hero to go and do battle with some
100 pound stripling.
WEIGHT THAT GOES AWAY
The static weight distribution and the vertical load on each
tire starts to change the instant that we put the car in motion
and continues to change until the car stops. It does so
because of various factors and in accordance with certain
natural laws.
The first, and simplest, case that we wiIl consider is the
fuel load. The start line weight of any race car includes a
finite weight of fuel which is going to progressively decrease
as the race progresses. This will be insignificant in a ten lap
Formula Ford Race but can be twenty percent of the all up
weight of a Formula One Car. Obviously then, we can expect
a noticeable improvement in lap times as the power to weight
ratio improves-right? Maybe! The trouble is that, if the
fuel load is a significant percentage of gross weight, those
familiar ''all other things" are not liable to remain equal as it
burns off.
With more than about fifteen U.S. gaIlons of fuel, it is dif-
ficult to arrange it symmetricaIly about the car's e.g. The
e.g. of the fuel load inevitably ends up ahead of the e.g. of the
vehicle (mid-engined). As fuel is burned off, the gross weight
is reduced, which is a good thing, and the vehicle's e.g. is
slightly lowered and moved back, which would also be a
good thing-if we hadn't been forced to adjust the balance of
the car for the original load condition. Springs being what
they are, the front ride height becomes progressively greater
as the fuel goes away. This deranges the geometry in the
direction of understeer, reduces suspension droop travel and
allows air to pack under the nose causing aerodynamic un-
dersteer. At the same time, the rearward movement of the cg
increases the vertical load on the rear wheels and decreases
that on the front wheels causing still more understeer. So the
overall effect of the steadily reducing fuel load will be in-
creasing understeer as the race wears on. "So what?" you
ask-"It's the same for everyone." Not so! The designer or
tuner who has cleverly placed his fuel load has given his team
an edge. So has the team that has foreseen this eventuality
and set its car up a little on the oversteer side with full tanks.
So has the driver who has nursed his front tires when he was
heavy with fuel. So has the team who has provided its driver
with a cockpit adjustable sway bar. Mercedes Benz at one
point had a driver-operated tee handle that reset the rear tor-
sion bar level on pit command after a given amount of fuel
had gone away. McLaren had hydraulicaIly adjustable front
ride height and weight jack on their original Indy car. There
are many levels to this business ...
The obvious place to put your fuel is as low and as close to
the vehicle e.g. as possible-and equaIly disposed on either
side of the centerline. It is not difficult, but the number of
designers who don't even try is amazing.
So much for the changing fuel load and its effects (we'll
cover surge as a part of load transfer). The next bit is just
that-dynamic load transfer due to the forces generated as
the vehicle brakes, accelerates and changes direction. For
convenience and, we hope, clarity, we will divide this
phenomenon into three separate cases, longitudinal,
transverse and diagonal. It must be remembered, however,
that under actual operating conditions, all three are taking
place simultaneously while, at the same time, the sprung
mass is moving vertically-which is one of the reasons that it
is so difficult to quantify what is going on.
LONGITUDINAL LOAD TRANSFER
We'll start with the load transfer which occurs in the
longitudinal plane under linear acceleration or deceleration.
We have seen that all accelerative forces are, by definition,
reacted through the vehicle's center of gravity. Since the e.g.
is necessarily located at some distance above the track sur
face, any acceleration is accompanied by a longitudinal shift
of load, rearward in the case of acceleration and forward in
the case of braking. The total weight of the vehicle does not
change; load is merely transferred from the wheels at one
end of the car to the wheels at the other end. The amount of
longitudinal load transfer that will take place due to a given
acceleration is directly proportional to the weight of the
vehicle, the height of its center of gravity and the rate of ac
celeration. It is inversely proportional to the length of the
wheelbase. Figure (15) illustrates. The actual formula is:
Longitudinal load transfer =
. Weight (lb) x cg height (inches)
acceleratIOn (g) x Wheelbase (inches)
Not all the king's horses nor all of the anti dive or anti squat
geometry in the world will significantly reduce the amount of
load transferred under a given linear acceleration unless the
vehicle's weight and/or e.g. height is reduced or its
wheelbase is lengthened. In addition, whether we like it or
not, unless the tanks are fuIl, longitudinal acceleration is go-
ing to be accompanied by some amount of fuel surge---: .
acting in the same direction as the load transfer and adding
to it. Foam in the ceIls slows down the surge and keeps the
fuel from rebounding, but it doesn't stop it. Baffles do a oet-
ter job in that respect.
In the case of braking the effects of load transfer are
several-and all bad. First off, by unloading the rear wheels,
the amount of braking energy that they are capable of trans-
mitting to the road is reduced which means that the overaIl
braking capacity of the vehicle is limited by the traction
potential of the smaIler front tires. Even if they are the same
size-as on some sedans-load transfer between a pair of
wheels reduces the capacity of the pair. At the same time,
since the load transfer increases the vertical loading on the
front tires, it also compresses the front springs which
cambers the tires in the negative direction (in at the top)
which may help in a cornering situation but does nothing
good for braking (or acceleration). These same front tires, if
the suspension geometry should be less than optimum, may
also be caused to scrub transversely across the track as they
move into the bump position due to the compression of the
springs. The generation of negative camber also gives rise to
32
f.--- L = 100" )\
,LONGITUDINAL LOAD DISTRIBUTION - STEADY STATE
LONGITUDINAL LOAD TRANSFER - BRAKING AT 1.2g RETARDATION
LOAD TRANSFER (LB) =ACCELERATION (g) [VEHICLE WEIGHT (LB) x cg HEIGHT ( I N ~
WHEEL BASE (IN) J
[
1760LB x 13"J
LT = 1.2g 100" =275 LB
LONGITUDINAL LOAD TRANSFER - ACCELERATION AT 0.8 9
LT = 0.8 9 [1760 LB x 13"} =183 LB
100"
Figure (15): Logitudinalload distribution and transfer due to linear acceleration.
some surprisingly fierce gyroscopic precession on the part of
the tires. Racers have pretty much forgotten about this par-
ticular unpleasantness-but only because our predecessors
were only too well aware of it and went to great trouble to
eliminate it by reducing compliance in suspension pivots
and, most especially, by getting rid of the kingpin associated
with the beam front axle. Anyone who has ever experienced
precessional tramp at high speed under the brakes will go to
great lengths to avoid loose ball joints.
Anyway, the compression of the front springs from the
load transfer uses up some portion of the available suspen-
sion bump travel and brings the nose and/or chassis into
perilous proximity to the race track. More suspension travel
is about to be used up in roll as the vehicle enters the
corner-still with the brakes on. This means that, if the car
hits a bump under these conditions, the chassis may bottom
on the track-which makes a nasty noise, grinds away the
skid plates (if there are no skid plates, it will grind away
rivets, or water tubes, or whatever and you will deserve
whatever happens to you because you did not provide skid
plates) and the wheels unload. Worse yet, the suspension
may bottom which feeds fearsome loads into the spring and
shock mounts and, even if nothing breaks, is most upsetting
to the chassis and to the driver.
Since the increased front vertical load came from the rear
wheels to start with, we find the rear springs extended (wings
have helped this situation a lot) and the rear wheels extended
a bit in the droop position. If the droop geometry is not
good, this position can be accompanied by some amount of
positive camber which not only reduces the braking
capability of the tires but is a bit of an unstable situation in
itself.
As if these antics weren't enough, if we project ourselves
down the track to the corner whose rapid approach caused
the braking in the first place, we find ourselves entering the
corner with the nose scraping the ground, the rear jacked up
and the tire cambers all over the place. We'll have some
words on driver technique in this situation later on-for now
we'll assume the worst, since that is what is going to happen
every time that Fred Herodriver goes in too deep anyway.
At some time in the corner, the driver will see his way
clear to push on the throttle and start accelerating. More
longitudinal transfer will now occur-but in the opposite
direction. Load will now be transferred from the front wheels
to the rear. This is particularly fortuitous because it is at this
precise moment that we need all of the rear tire thrust poten-
tial that we can get in order to deal with the combination of
cornering power that the rear tires have been developing and
the accelerative thrust that we have just called upon them to
deliver-remember the traction circle. The rearward load
transfer will supply this extra tire capability in the form of
increased vertical load. Naturally, we don't get something
for nothing. The cost, in this case is that the rearward load
transfer now compresses the rear springs, uses up suspension
33
travel, and cambers the rear tires in the negative sense.
While a bit of negative camber is, as we have seen, a good
thing, the probability is that we will get too much-
especially if the driver jumps on the throttle instead of "get-
ting the car up on the tire" and squeezing the throttle like a
trigger-but what the hell, we can't have everything.
By now it should be pretty obvious that the less of this
waving about of wheels we have to put up with, the better off
we're going to be. Fortunately, at least with Formula Cars
and Sports Racing Cars, we get a lot of help in this respect
from the basic design of the vehicle itself. The wheelbase is
long enough and the e.g. low enough and far enough back
that dive and squat do not present serious geometric
problems. The magnitude of the physical change in ride
height and attendant camber change is small enough that
present suspension design can cope with it and the wheels
will remain pretty much upright. The tire designers help us a
whole bunch in dealing with the changes that do exist. So far
as the magnitude of the load transfer itself is concerned, un-
less we change one of the limiting factors-lengthen the
wheelbase, lower the e.g. height, reduce the vehicle weight
or-perish the thought-reduce the rate of acceleration, we
are not going to change it. The wheelbase is pretty much fix-
ed in the basic vehicle design-although large changes in
midseason are not unknown. These changes are usually
aimed at either reducing load transfer or changing static load
distribution rather than the more oftenquoted reasons of in-
creasing stability or reducing the polar movement of inertia.
Gross weight and e.g. height should have been minimized by
the designer/ co nstructor. If not, then any significant change
is going to take a lot of time-it will be worth it. Actually, I
refuse to admit that there is such a thing as an insignificant
reduction in e.g. height-cost ineffective, yes-but insignifi-
cant, no. Weight and e.g. height, like drag and lap time, is
the accumulation of tiny increments, and you only get the
desired results by constantly working at it. Any damn fool
can see the difference between mounting the battery high and
forward and low and aft-or between using a big Life Guard
and a Varley-but few care where the starter solonoid is
mounted. It is very difficult to take meaningful or cost effec-
tive chunks of weight off an already built car-particularly a
new one. In fact, the race car almost invariably gets heavier
as it is campaigned. Part of this unfortunate fact is due to the
inevitable beefing up that becomes necessary and part of it to
the heavy fiberglass and bondo repairs and to additional
coats of surprisingly heavy paint. Care and forethought can
prevent most of the former and minimize the latter.
If excessive nose dive under the brakes does exist, the
easiest, most obvious and, therefore, most popular method
of nullifying its effects is to increase the front spring rate
and/ or raise the front ride height. Raising the front ride
height will keep the chassis off the ground. It will not reduce
the linear amount of dive nor the amount of negative camber
generated by the dive. It will also decrease the rake of the
chassis, put the front wheels on a different portion of their
camber curve, decrease available droop travel and raise the
front roll center-all of which lead in the direction of un-
dersteer. Naturally it is necessary to play with ride height at
different tracks, but in very small increments. With a couple
of exceptions, I don't believe that I have ever had to change
ride height more than 1;4 inch in order to achieve happiness-
except to lower F.I.A. cars after tech inspection. The excep-
tions, places like the Targa Florio and Halifax, are so bad
that ride height becomes unimportant.
Increasing the front spring rate will indeed reduce the
amount of dive and negative camber produced by a given
load transfer. Assuming that the original spring rate was
close to optimum for ride and roll control, it will also
decrease the amount of time that the tire is in contact with
the road and increase front roll resistance-again causing
understeer, some of which can be compensated for by
decreasing the front roll bar stiffness-or by raising the rear
spring rate a proportionate amount.
We'll get into this in more depth in Chapter Six, but my
preferred method for curing minor scrapes due to running on
a track with unique irregularities is to either add silasto
bump rubbers or to increase the front and rear wheel rates by
proportionate amounts. This way we disturb our optimum
set up by the least amount. In the initial testing phase of new
car development it becomes a question of finding the springs
and wheel rates which will keep the thing off the ground
when it is set to optimum ride height.
Everything that we have said about nose dive under the
brakes applies to acceleration squat of the rear suspension-
although it is necessary to be very careful with springs and
bump rubbers to avoid power on oversteer.
ANTI DIVE AND
ANTI SQUAT GEOMETRY
Geometrically, the application of "anti dive" and "anti
squat" suspension geometry can sometimes be beneficial.
Much nonsense has been circulated about "anti" suspension.
The most prevalent fallacy being that it reduces load
transfer. It doesn't-not to any appreciable extent. There
are two types of anti dive front suspension. The first, il
lustrated by Figure (16A), uses brake torque reaction
through the suspension links, which are convergently in-
clined toward the e.g. location in side elevation, to reduce or
cancel the diving tendency. If the point of convergence of the
extended wishbone pivot axes intersects a line drawn from
the tire contact patch to the e.g. of the sprung mass, then the.
torque reaction will cancel out the diving moment and we
will have 100% anti dive. If, for example, we should deter-
mine that we want 50% anti dive, then the line extended ffom
the contact patch through the wishbone axes convergence
point would intersect a perpendicular dropped from the e.g.
to the track surface at a point halfway between the e.g. and
the ground.
The alternative method, illustrated by Figure (16C) is to
maintain the wishbone pivot axes parallel to each other and
to incline them both downward toward the front. What hap-
pens here is that, under braking, the inertia of the sprung
mass tries to rotate the sprung mass about the front wheels.
The inclined pivot axes from an inclined plane which forces
the wishbones into the droop position which effectively lifts
the front of the vehicle. In this case, to achieve 100% anti
dive, the wishbone pivot axes must be parallel to the line
drawn between the tire contact patch and the e.g. We are us-
ing the inertia of the sprung mass to jack up the front of the
car.
At first glance, anti dive would seem to be the "something
for nothing" that we are always looking for. Alas, a further
34
A 100% ANTI-DIVE & 100% ANTI-SQUAT BY CONVERGENT AXES.
CONVERGENCE POINTS LIE ON LINES DRAWN BETWEEN TIRE CON-
TACT POINT &SPRUNG MASS
CENTER OF GRAVITY
B 30% ANTI-SQUAT BY CONVERGENCE AXES, LINE DRAWN
BETWEEN TIRE CONTACT POINT AND CONVERGENCE POINT
INTERSECTS PERPENDICULAR FROM og AT 30% OF og HEIGHT.
SAME PRINCIPLE APPLIES TO ANTI-DIVE.
C ANTI-DIVE & ANTI-SQUAT BY INCLINED PARALLEL AXES
Figure (16): Anti-dive and anti-squat suspension geometry.
look, or rather some practical experience, reveals that both
methods have unfortunate side effects that pretty much
cancel their effectiveness. Each method utilizes the upward
force of brake torque reaction to oppose the downward force
of load transfer. This opposition of forces means that the
suspension becomes stiffer and less sensitive with vertical
wheel travel and so is less able to absorb the shocks caused
by track surface irregularities and load transfers. Under the
brakes, should the front wheel(s) hit a bump at a time when
the upward force opposing the load transfer is close to the
downward force of the transfer, equal and opposite forces
will be achieved and the suspension will effectively bind
solid. Naturally this does terrible things to the tire's com-
pliance with the road and the tires go into a very severe
tramp. If the driver doesn't lose control, the best he can hope
for is that the front brakes will lock as they unload. This ef-
fectively limits the amount of anti dive that can be built into
any racing car to about 30%-and that only in heavy front
engined cars.
In method one, the converging inclination of the pivot
axes causes front wheel castor to increase with vertical wheel
travel. This increases the steering effort and gives rise to a
certain amount of darting due to uneven castor as the car
hits bumps and/or rolls. The effect is more noticeable with
the present generation of wide tires which require little static
castor to begin with.
35
In the second method, jacking the car up by its bootstraps,
the parallel but inclined axes cause the wheel to move
forward as well as upwards in reaction to vertical loads.
However, nature insists that, in order to absorb bumps, the
tire should move rearward under impact. This opposition of
forces means that the suspension becomes stiffer and less
sensitive with upward wheels travel and we get into the patter
thing again.
If we attempt to combine the two methods, usually by in-
clining the axis of the lower wishbone downward towards the
front and leaving the upper parallel to the ground, we get
both castor change and loss of suspension response.
How much anti-dive a given car can tolerate is a question
of the height and fore and aft location of the c.g., wheelbase
length, mass and the expected rate of retardation. Present
practice is to use none on Formula Cars and Sports racing
Cars-they don't need it and, due to their inherently sen-
sitive natures, they can't tolerate the upsets. Large front
engined Sedans, on the other hand, aren't very sensitive to
begin with and need all of the help they can get and typically
feature 20% to 25% anti dive.
ANTI SQUAT
At the rear, the problem with vertical load transfer under
acceleration is chassis squat with its attendant negative
camber. It can be resisted by anti squat suspension linkage.
The same two methods apply, converging the pivot axes
toward the c.g. or inclining them upward toward the front.
Again Figure (16) applies. Once more we are resisting the
natural downward force of load transfer with a reactive up-
ward thrust so it is possible to lose sensitivity and get into
tire patter and the like if too much anti squat is employed.
This will manifest itself as power on oversteer. One disad-
vantage found at the front does not exist at the rear-when
the pivot axes are inclined upward toward the front, bump
movement will force the wheel rearward-in the natural
direction to absorb the energy of the bump, rather than to
oppose it. The fact that the wheelbase changes slightly while
all of this is happening doesn't seem to bother anything. Itis,
however, necessary to carefully adjust the rear suspension to
avoid undesirable bump steer characteristics. This was
covered in Prepare /0 Win.
Present practice, particularly with vehicles featuring a
high power to weight ratio is to employ some anti-squat in
order to restrict rear tire camber change and the physical
raising of the front suspension under acceleration. About
20% seems to be the maximum before we get into tire com-
pliance problems. The lower the power to weight ratio, the
less is required-or can be tolerated. Fortunately, anti-squat
is pretty easy to play with by providing alternate mounting
points at the front of the radius rods. I should point out that
anti-squat can be built into the beam axle by inclining the
torque arms or the leaf springs.
LATERAL LOAD TRANSFER
Lateral load transfer is caused by forces very similar to
those which cause longitudinal transfer-with the operating
axis turned ninety degrees. In any cornering situation,
centrifugal force, acting through the vehicle's c.g. tends to
throw the car out at tangent to its intended path. This
centrifugal force is resisted by the lateral forces developed by
the tires. Since the vehicle's c.g. is necessarily located above
the track surface, the tendency of the c.g. to fly sideways
while the tires roll on their curved path gives rise to a mo-
ment of force which transfers some of the load from the in-
side tires to the outside tires. Lateral load transfer is a bad
thing. In Chapter Two we found that any transfer of load
from one tire of a pair to the other reduces the total tractive
capacity of the pair.
The basic load transfer equation applies-in this case:
Lateral load transfer (Ib) =
Lateral acceleration (g) x weight (lb) x c.g. height (inches)
Track width (inches)
So that, for our Can Am Car, with total rear wheel load of
1080 lb., a c.g. height of 13 inches, a rear track width of 60
inches and cornering at 1.4 g, we would have:
_ (1.4) x (1080 Ib) x (13") = 328 Ib
Load transfer - (60") .
This means simply that, under this steady state condition,
328 lb. of the load on the inside rear tire would be transferred
to the outside rear tire giving a resultant inside rear tire load
of 212 lb. and an outside tire load of 868 lb. We have
transferred 61 % of the inside tire vertical load to the outside
tire. Going back to Figure (5) we find that we have reduced
36
the cornering force of the pair of rear tires from 1512 lb. to
1400 lb. This cannot be good.
The only way to decrease the magnitude of this lateral
transfer for a given lateral acceleration is to decrease the
weight of the vehicle, increase the rear track width or lower
the center of gravity. On our calculator, and in Figure (17)
let's increase the rear track by a quick 4" and see what hap-
pens:
Load transfer =(1.4) x (1080 Ib) x (13") =307 lb.
(64")
Cornering Force = 1440 lb.
Next we'll remove 50 lb. of weight from the rear of the
car:
Load transfer (1.4) x (1030 Ib) x (1'3") = 3121b. and
(60")
Cornering Force = 1358 lb.
Lastly, we'll lower the vehicle's c.g. by I":
ad
" (1.4) x (1080 Ib) x (12") = 3021b and
Lo tranSter = (60")
Cornering Force - 1445 lb.
This is all very interesting, but what can we do with it?
Very little except realize that we can juggle lateral load
transfer at either end of the car with track width and, above
all, never lose an opportunity to lower the c.g. or remove
weight.
One of the most widespread misconceptions in racing is
that the amount of load transfer taking place is directly
related to chassis roll. Two opposing theories are prevalent:
(I) The car that rolls a lot transfers more load and so
develops more cornering force.
(2) The car that is strongly restricted from rolling doesn't
transfer as much weight and so develops more cornering
force.
The amount of chassis roll resulting from a given lateral
acceleration is dependent on a multitude of factors: vehicle
weight, c.g. height, roll center height, track width and the
resistance in roll of the suspension springs and anti-roll bars.
Obviously, if the vehicle has NO springs, it cannot roll:-as
in Go Kart. It will still transfer load in the lateral plane.
Let's consider the hypothetical case of a four wheeled vehicle
with solid axles, no springs and solid tires which is being ac-
celerated in a circular path and is restrained to that path by a
wire attached to its c.g. and pivoted at the center of the cir-
cular path. Without springs or pneumatic tires, the vehicle
cannot roll. That lateral load transfer is indeed taking place
will be demonstrated by the progressive lifting of the in-
side wheels as velocity and centrifugal force increase. Even-
tually the c.g. will be outside of the outside tire's contact
patch and the vehicle will overturn. For a more practical
demonstration watch a Go Kart driver counteracting lateral
load transfer with his body english.
Actually, the lateral load transfer picture is a bit more
complicated than I have yet indicated. It is generated in four
separate ways:
(I) By the side forces generated by the tires as they resist
centrifugal force. These forces are reacted on the sprung
mass through the roll centers.
60"
60" - - - - - - - - - - - - ~
233 lb.
LOAD TRANSFER = 328 lb.
CORNERING POWER = 1.30g
CORNERING FORCE = 1400 lb.
LOAD TRANSFER = 312 lb.
CORNERING FORCE = 1358 lb.
CORNERING POWER = 1.32 9
D - REAR WEIGHT REDUCED 50 lb.
LOAD TRANSFER =1.4 X 1030 X 13
60
C - 4" INCREASE IN TRACK
LOAD TRANSFER = 1.4 X 1080 X 13
64
LOAD TRANSFER = 307lb.
CORNERING FORCE = 1440 lb.
CORNERING POWER = 1.33 9
E - HEIGHT OF cg REDUCED 1.0"
LOAD TRANSFER = 1.4 X 1080 X 12
60
LOAD TRANSFER - 302 Ib
CORNERING FORCE = 1445 Ib
CORNERING POWER = 1.34 9
A-STRAIGHT LINE RUNNING
AT CONSTANT SPEED
B- 1.4 9 LATERAL ACCELERATION
LOAD TRANSFER = 1.4 X 1080 lb. X 13"
60"
375 lb.
T ~
13"
c g ~
~ ~ ....., J ~ I
13"
~ - - 64"
Figure (17): Simplified illustration of the relationship between track width gross
weight, center of gravity height and lateral load transfer-and between lateral
load transfer and cornering force (Figure 5 used to determine cornering force for
given values of vertical load).
37
(2) By physical compression of the outboard springs due (I) Again we will see in Chapter Four that high roll
to roll and by deflection of the anti-roll bars. centers produce unfortunate wheel camber curves.
(3) By the jacking tendency inherent in any independent (2) High roll centers cause high jacking thrusts.
suspension system. JACKING
(4) Lateral displacement of the c.g. due to roll has a
minor effect which we will ignore. So it is time to examine another of the most misunder_
The tire side forces, reacted through the roll centers, are stood phenomena in racing-the infamous "swing axle
instantaneous functions of lateral acceleration while the jack." We have all heard the term and we all realize that, in
generation of roll and the attendant spring compression take some mysterious fashion, the independently suspended
place over a finite amount of time. For a given rate of lateral automobile tends to "jack itself up" as it goes around a cor-
acceleration load transfer generated by the tire side forces ner. The first type of independent suspension was the simple
and by jacking are affected by roll center height while that swing axle-as in Volkswagen-and they really do it, hence
caused by spring compression is affected by the magnitude of the term. However, any independent system with the roll
the roll couple and by the roll resistance of the springs and center above ground level will jack to some extent. As shown
anti-roll bars. in Figure (18) the effect is caused by the fact that the reaction
Looking at the vehicle as a pair of front wheels and a pair force at the tire which balances the centrifugal force of the
of rear wheels, let's first examine the tire side forces reacting turn must act through the roll center. If the roll center is
through the roll centers. The basic relationship here is very above the ground, then the line of action between the tire
simple: the greater the lateral acceleration the greater the contact patch and the roll center will be inclined upward
centrifugal force and the greater the tire side forces we must toward the vehicle centerline. This being so the side force
develop in order to balance it and so more load transfer developed by the tire will have a vertical component which
will take place. The tendency of a given vehicle to roll due to will tend to lift or "jack" the unsprung mass. This lifting ac-
a given lateral acceleration will vary directly with the length tion, in addition to raising the e.g., will also move the suspen-
of the vehicle's roll moment and the amount of mass in- sion into droop with unfortunate results in the camber
volved. The tire forces are reacted through the roll center. department. The higher the roll center (and the narrower the
The part of the car that is going to roll is the sprung mass. track), the steeper the inclination of the line of action and the
Centrifugal force, being an acceleration, will act through the greater the jacking force. Naturally the vertical component
c.g. of the sprung mass. The greater the vertical distance also detracts from the useful cornering force. The effect is at
between the roll center and the e.g., the greater will be the its very worst with the true swing axle with its combination
roll couple produced by a given lateral or centrifugal ac- of very high roll center and very steep positive camber curves ; ~
celeration. The roll couple will be resisted by the suspension in droop-follow a classic VW Bug around a corner at any,
springs and by the anti-roll bars. The greater the resistance reasonable rate of speed for a truly graphic demonstration- "'f
of the springs, the less roll will result-but there will be no and it is the real reason why the pre-war Auto Union Grand -:'\
significant effect on the amount of lateral load transfer Prix cars developed their fearsome reputation and why I just 'r
because the roll couple has not been changed and there is no cannot consider Formula Vees to be real race cars. Jacking !-
physical connection between the springs on opposite sides of is to be avoided on any car and is the single major reason!
the car. The same cannot be said of the resistance of the anti- why today's projectiles feature very low roll centers. !
roll bars. In this case, because the bar is a direct physical LINEAR ROLL GENERATION it
connection between the outside wheel and the inside wheel, r
increasing the stiffness of the anti-roll bar will both decrease It is a bit difficult to visualize the relationship of the v e h i ~ . J
roll angle and increase lateral load transfer. cle's roll centers to its e.g. when the roll centers are, by t
If the amount of roll generated by a given lateral accelera- definition, located in the transverse planes of the front and ~ .
tion has no real effect on load transfer, then why worry rear axles and the c.g. is located somewhere in between. Not i
about it? There are two reasons: only is the visualization difficult, it is pretty useless- !'
(I) We will see in Chapter Four that roll causes unfor- because it isn't valid. Since the roll axis is not going to pass :
tunate wheel cambers which strongly affect tire adhesion. through the c.g. anyway, let's compare the roll axis to the f
(2) The generation of chassis roll takes a finite period of mass centroid axis instead of the e.g. If the roll axis at one r
time, during which load is transferring and camber angles end of the car is further below the mass centroid axis than it i
are changing. The shorter we can make this time the more is at the other end, then that end of the car will have a greater !
positive and stable will be the vehicle's response to changes roll moment and therefore lateral load transfer will take i
in direction. place more quickly at that end, and traction will suffer. It is !
So we want to restrict chassis roll. We can do so either by often stated in print that the reason why the front roll center t
increasing the roll resistance of the suspension springs, is always lower than the rear is to ensure a more rapid t
and/or anti-roll bars, or by reducing the roll moment by transfer of lateral load at the front than the rear and thus f
raising the roll center. We have already determined that with build in stable understeer. Close, but no cigar. What we real- I.,
a typical independent suspension layout we can place the roll ly want is for the roll axis to be pretty much parallel to the f
center virtually anywhere we want it. Ifwe put the roll center mass centroid axis so that the front and rear roll couples will I'
at each end of the vehicle at the same height as the con- be about equal, and we will end up with a vehicle featuring t
centration of mass at that end, then there will be no roll cou- linear front and rear roll generation and lateral load transfer. ~
pie and the chassis will not roll at all. There are two We can modify this roll couple distribution with the rates r;
o",dding obj"'tion" 38 of tho anti-wll bac and ,u'pen,ion ,prinl!'. but wo "'tablish i
W
\0
501 LB
508 LB
~ 501_ 122
j 500
JACKING FORCE= 500 x sine 1030'
JACKING FORCE = 91 LB
~
1 ~ 9 1
500
JACKING FORCE 91 LB
Figure (18): Effect of roll center height on generation of vertical jacking force
simplified by considering effects on outside wheel only.
the linear or neutral vehicle with inclination of the roll axis
so that it is parallel to the mass centroid axis-with some
adjustment for the difference in mass between the front and
the rear. The front roll couple must be somewhat greater
than the rear so that we will have some natural understeer
and so that we will have excess traction capacity at the
rear for acceleration.
DIAGONAL LOAD TRANSFER
Those of us who have played at adjusting vehicle corner
weights on the scales are well aware that the vehicle is not a
pair of front wheels and a pair of rear wheels. It is a four-
wheeled machine with the four wheels connected by a,
hopefully, rigid chassis structure. When we add load to one
wheel of the vehicle by jacking up its spring perch, not only
do we reduce the load on the other wheel at that end of the
car, but we increase the load on the wheel at the d i a ~ o n a l l y
opposite end. This is due to the torsional rigidity of the chas-
sis itself which connects the top abutments of the suspension
springs. How much of the load transfers diagonally and how
much transfers laterally is a function of torsional rigidity,
spring location, wheelbase and track widths. It is calculable,
but only just and not worth the effort. All that we need to
know is that diagonal load transfer does take place. For our
purposes it takes place on corner entry, when it is critical and
on corner exit, when it is less so.
We have already seen that, as the vehicle enters a corner, a
portion of the vertical load on the inside rear tire is
transferred to the outside rear tire and that the same
transference takes place between the front tires. If this were
all that happened in the load transfer picture, and if the roll
axis were correctly positioned with respect to the mass
centroid axis and the roll resistance of the springs and sway
bars were correctly apportioned, then we would have a slight
amount of stable corner entry understeer and all would be
well-the picture would not be upset by the normal
longitudinal load transfer due to braking. However, the mo-
ment we combine turning, or lateral acceleration with brak-
ing or linear deceleration, some of the load from the inside
rear tire, instead of being transferred where God meant for it
to go-to the other rear tire-is shifted diagonally to the
outside front, and this upsets the whole equation. What ac-
tually happens next depends on vehicle configuration, but
basically we have lost rear cornering power by transferring
load to the front, and we have lost front cornering power by
generating an understeer torque about the vehicle's e.g. We
may have lost further front cornering power either by
overloading the outside front tire or by compressing its
spring to the point where we fall off the tire's camber
curve. This is one more reason why it is not a particularly
good idea to enter the corner with the brakes on hard and
why braking is the last thing that the road racing driver
learns to do really well.
Coming out of the corner the situation reverses itself
which is no bad thing under the circumstances-load is
transferred diagonally onto the inside rear wheel which needs
all the help it can get. The trouble is that understeer can
result from the unloading of the outside front. Driver techni
que can go a long way toward avoiding this power applica-
tion understeer-don't apply the power with steering lock
toward the inside of the corner and it won't happen.
So what have we decided in this Chapter? Basically,
anytime that the race car experiences acceleration in any
direction, load is going to be transferred-in a complex
manner-between the wheels. Further, anytime we have a
combination of centrifugal acceleration and linear accelera-
tion load is going to be transferred longitudinally, laterally
and diagonally. These load transfers have two effects-one
by decreasing the traction potential of the tires which lose
vertical load more than increasing that of the tires which
gain load and the second by compressing the springs at-
tached to the tires which gain load and thus causing camber
change.
Additionally we have found that we cannot avoid chassis
roll-we can't even minimize the couple which causes it by
raising the roll centers. Since we fervently wish to limit roll
as much as possible, we are going to have to do it with
springs and sway bars.
In closing I'll point out that this whole dynamic load
transfer situation is considerably more complex than it first
appears. If race cars operated under steady state conditions
on large skid pads then it should be possible to calculate the
optimum geometry, moments, rates, etc., and decide on the
best overall compromise. Fortunately, we don't operate un-
der these conditions. (Fortunately, because it wouldn't be
much fun.) The variables induced by bumps, dips, hills, cor-'
ners of varying radius and camber, track frictional
characteristics, available net torque and traffic are
obvious-and are the reasons why controllability and
response are still more important than ultimate cornering
power.
40
I
Within a given field of study, the more variations that are
possible, the more mysterious the field is liable to become.
Since the variation possibilities inherent in the suspension
geometry of the racing car are almost infinite, it follows that
the resultant mystery and confusion should also approach
infinity-and so they do. I am not at all sure that we are go-
ing to succeed to any great extent in reducing the confusion,
but we are going to try.
First we'll define the field. The geometry of any wheel
suspension system determines the linear and angular paths
that the wheel and tire will follow when it is displaced from
its static position-either by the effect of road irregularities
on the unsprung mass or by movement of the sprung mass in
response to the load transfers produced by accelerations in
the various planes. The shape of these wheel paths will de-
pend on the relative lengths and inclinations of the suspen-
sion links while the magnitude of the deflections will depend
on the absolute length of the links, the masses involved, the
amount of the displacing force and the rate and placement of
the suspension springs and anti-roll bars. In this chapter we
will be concerned with both the shape and the magnitude of
the wheel paths but only from the geometric point of view-
we will leave the springs and anti-roll bars for Chapter Six.
The design of the geometry of the suspension system consists
of first choosing the type of suspension to be employed and
then selecting the pivot point locations, absolute and relative
link lengths and inclinations and the wheelbase and track
dimensions that will result in the most acceptable com-
promise of roll center locations and wheel paths to suit the
operating conditions to be encountered. It also includes
making damned sure that all of the components involved,
and their attach points, have sufficient stiffness and strength
to minimize compliance and to avoid disaster.
We'll start with the descriptions of the basic types of
automobile suspension which are common to books of this
nature. Since everyone is more or less familiar with them
and probably owns at least one book which features lots of
drawings, and since I am basically lazy, we will dispense with
the usual illustrations.
THE SOLID OR BEAM AXLE
The beam axle was probably invented by the Assyrians. It
is currently found only at the rear of those passenger cars
whose designers, for whatever reason, chose not to spend the
money necessary to provide independent rear suspension. It
is an archaic and much maligned device. It also does a pretty
damn good job-at least on vehicles designed to be driven on
freeways-at very low cost. If you race a car with a beam
axle you will have a serious disadvantage-unless everyone
'----- -=oe=ls=e--"h=a=s---'o=n=e, too. Overcoming, or minimizingLthe inherent
CHAPTER FOUR
SUSPENSION GEOMETRY
design faults of the beam axle deserves a section by itself
This section is included in Chapter Fourteen. .
THE SWING AXLE
The swing axle is an abortion. It should never have been
invented; today its use would not be considered by any
engineer let alone a racing car designer. It is of
mterest only to those fanatics involved in Formula Vee
where its use is a requirement. For reasons which totally
cape me, it is also featured on most Off Road Race Cars. Its
?isadvantages include: a very high rolI center, extreme jack-
mg, extreme camber change and almost total lack of adjust-
ment. It has no advantages other than ready availability
from the junkyard. The Formula Vee brigade has developed
its own technology aimed at making the best of a very bad
thing, and I am content to end the discussion there.
THE DE DION AXLE
The De Dion Axle is basically a beam axle arranged so
that the final drive unit is part of the sprung mass. This is its
only real advantage over the beam axle. It is not currently in
use on racing cars and has not been for twenty years. I feel
safe in assuming that it will not return. Therefore we will not
discuss it.
SLIDING PILLAR FRONT SUSPENSION
If you own a Morgan, there is nothing that you can do to
improve your sliding pillar front suspension except to install
Koni shocks and replace the pivot bushes constantly. If you
do not own a Morgan, there is no reason that you should be
aware of the existence of this system.
TRAILING LINK FRONT SUSPENSION
Trailing link front suspension has a minimum number of
parts-all arranged so that, in order to withstand the loads
involved, they must be truly massive. The wheel paths are
very bad indeed. It is a fit companion to swing axle rear
suspension and that is where it is found-Formula Vee old
Porsches and some Off Road Racers. No discussion. '
THE MACPHERSON STRUT
The Macpherson strut is now used, with some variations,
at the front of most smalI passenger cars-and a large
number of sports and GT cars. It is therefore very common
in Touring and Grand Touring Race Cars. Its popularity has
come about because it is very cheap to produce and offers
pretty good camber control. Unfortunately the camber con-
trol isn't that good. It is difficult to arrange sufficient com-
ponent stiffness to avoid compliance-particularly when
race tires are used-and it is virtuallYimPossible to hide the
strut inside a wide wheel-so that the steering offset on your
roduction racer is going to become you
the wide wheels. If low frontal IS a pnme
ment, the necessary height of the strut Itself out ItS use.
Years ago Colin Chapman-clever devIl-adopted the
Macpherson Strut principle to.the rear of early
racing cars and to the road gOIng Lotus ElIte. It wo.rked Just
fine with the tires available then but would not be sUItable for
use on a racing car today.
I have never been associated with a race car which used
struts. I can see no reason why, once the compliance
bushings have been removed and the strut modified to drop
the ride height and to adjust the camber, they shouldn't work
just fine. Naturally the modifications necessary are
said than done. Tilton Engineering of El Segundo, CalIfor-
nia, manufactures and markets a line of really good and in-
genious hardware to adapt Macpherson struts for racing use.
The kits allow the car to be lowered without giving up
suspension travel and you end up with adjustable camber,
castor and ride height.
THE DOUBLE WISHBONE
OR FOUR BAR LINK
INDEPENDENT SUSPENSION SYSTEM
This is where eighty years of motor racing development
has led us. For the past fifteen years at the rear and a lot
longer than that at the front, virtually every serious racing
car has employed one form or another of the four bar link in-
dependent suspension. We'll devote the rest of the chapter to
this system, starting with a brief historical analysis.
A LITTLE BIT OF HISTORY
Early racing cars, like carts and carriages, were built with
beam axles at each end. Surprisingly, with some notable but
not very successful exceptions, this situation continued until
the late 1920's or early 1930's. Very early on it became ap-
parent that the beam axle had inherent limitations which
placed very definite limits on vehicular performance. Chief
among these was the simple fact that, with a pair of wheels
connected to a common axle, any force that upsets one wheel
must necessarily upset the other. This is not good at all, es-
pecially if the road surface should be less than perfect. The
beam axle is also very heavy-all unsprung-requires a lot
of space, if we are going to have provision for a reasonable
amount of vertical wheel travel, calls for some heavy point
loadings to be fed into the chassis and has a high roll
center-which is why the early race cars didn't roll much.
While is is simple, easy to locate reasonably well and will
tolerate a certain amount of slop, it is difficult to keep the
axle from skewing when a one wheel bump is encountered or
when the sprung mass rolls. At the front the necessity to
steer the front wheels made a narrow based kingpin system
necessary and this led to bushing trouble, wear, gyroscopic
precession of the wheels, shimmy and tramp-features that
have all but disappeared from our vocabularies.
Since the problems associated with the beam axle are
more noticeable at the front of the vehicle, the next move
was to trailing link independent front suspension. This had
the advantage of being cheap, simple and independent-one
wheel upsets were not transmitted to the other wheel. It kept
the wheels at a constant camber angle during vertical move-
42
ment and had no track change. It also had serious disadvan_
tages: camber is equal to chassis roll (in the wrong direction)
and unit loadings in the pivot areas and in the links are very
high which causes early pivot wear and bending in the links
unless they are really strong. It is also difficult to avoid com.
pliance in the vertical plane-again except by massive com.
ponents. None of this was totally limiting until the wide, flat
profile, tire arrived upon the scene. At this point even
Porsche, who had stuck with the trailing link for decades, got
rid of it in a hurry.
At the rear, when they ran out of the development pos.
sibilities with the beam axle-and they had some very clever
locating systems indeed-the first move was to the De Dion
set up, which was a damn sight better. While the De Dion is
not independent-one wheel upsets are still transmitted to
the other wheel-its unsprung weight is vastly superior to
the simple beam. In addition to hanging the final drive unit
on the sprung mass, it allows the use of inboard brakes and
rear mounted gearboxes. Because of the peculiarities of the
swing axle, the De Dion stuck around right up through the
late 1950's.
The swing axle was the first prominent independent rear
suspension layout. It arrived with the Auto Union Grand
Prix Car designed by Dr. Porsche in the mid-1930's. There
were only ever three men who could drive these fearsome
machines, Bernd Rosemeyer, Tazio Nuvolari and Hans
Stuck. Their instability and awesome tail wagging scared
racers away from independent rear suspension and mid-
engined race cars for a quarter of a century. In actuality they
may well have been the most advanced racing cars ever seen:
They were the first mid-engined cars, had the first limited
slip differentials, placed the fuel load at the e.g. and featured
a host of other innovations, all of which worked-except the
swing axle. Looking back, with the wisdom of twenty-five
years of other people's thinking, it is very probable that
swing axle jack and camber change were the only major
problems the Auto Union had. Anyway, the swing axle got a
new lease on life when Ulenhaut at Mercedes developed the
low pivot swing axle for the post war Grand Prix and Sports
Racing Cars, but even the die hards at Porsche gave up 'on it
the late 1960's.
The wishbone or four bar link system started out at the
front of the car-and pretty rudimentary it was. The
wishbones were narrow based, equal in length, parallel to
each other and to the ground at ride height, and were very
short. They had to be short in order to achieve any stiffness
at all with their narrow bases-even though they were heavy
forgings. Often a transverse leaf spring formed either the top
or the bottom link. These early systems left a lot to be
desired in wheel location and the lack of camber change in
vertical wheel travel was more than made up for by the ex-
treme change (again in the wrong direction) in roll and by
the amount of track change caused by the short links.
Development was spotty. I have seen a very sophisticated in-
dependent front suspension system on a 1936 or 1937
Maserati Grand Prix Car, but the Lister Jags and the like in
the late 1950's, as well as many of the all conquering Italian
Grand Prix and Sports Racing Cars of the same time, were
still using equal length and parallel short wishbones. At any
rate, development continued and, as time passed, the lower
wishbone became longer than the top one which gave rise to
negative camber in bump, but the positive camber of the
laden or outboard wheel in roll was considerably reduced
and things started getting better. In the late 1950's the
English, led by Messrs. Chapman and Broadley (Chapman is
usually regarded as the father of the modern racing car, but
the first sophisticated, wide based, four bar link suspension I
ever saw was on Broadley's original Lola 1100 cc Sports
Racing Car) got serious and the present era started. The first
big move came when John and Charles Cooper stuck the
engine between the driver and the transaxle. The next moves
involved some very serious thoughts as to wheel location,
camber change and load transfers and roll center
relationships. Very quickly the present ubiquitous system of
very broad based unequal and assymetric tubular links and
wishbones came into being. From about 1962 the system has
been all but universal, and while everyone has his own ideas
about the most effective compromises, and while different
types of tracks and tires demand different geometry, in prin-
ciple, all systems have been the same ever since.
THE OBJECTIVE OF
THE SUSPENSION SYSTEM
So much for history. Now let's see just what we want the
wheel suspension system to accomplish. First of all, we must
have four-wheel independence, so that as far as possible, up-
sets will be confined to the wheel and tire which experiences
the upset. We are certain of this much and, within reasonable
limits, any independent system will give it to us. Second,
although we must provide enough vertical wheel movement
so that the wheels and tires can absorb road surface bumps
and vertical accelerations of the sprung mass, we want there
to be no change in toe-in-or at least adjustable change in
toe-in-while the wheels are moving. With attention to
detail, this is not a problem. Third, we want no compliance
within the suspension system or its attachment to the sprung
mass. This is a question of the stiffness (rather than the
strength) of the links and the rigidity ofthe pivots, axles, hub
carriers, and attachment points as well as the direction in
which the loads are fed into the chassis and the base over
which the loads are spread. The four bar link system lends
itself admirably to this goal-more so than any other
arrangement. Attention to detail design is required and
many designers are deficient in this respect, but the system
itself is not. All links can be arranged so that they are loaded
in straight tension or compression with no bending moments
imposed and link stiffness is merely a question of calculating
compression loads. Feeding the loads into the chassis
properly requires a bit more thought, but it is not that dif-
ficult.
Next we require minimum weight-and again the system
is ideally configured to achieve it. Further, the wide base
over which we can feed the loads into the chassis obviates the
necessity for massive and heavy attach structure.
This much is easy. Next we want to control change of
wheel camber angle and change of track dimension with
wheel and/or sprung mass movement. There are two
separate problems here. In order to achieve the maximum
footprint area and an even pressure pattern so that we can
realize maximum tire tractive effort under braking and ac-
celeration, we wish the wheel to remain upright when the
suspension is subjected to the vertical movement of the
sprung mass caused by longitudinal load transfer. We also
want it to remain upright when the wheel itself is displaced
vertically by a bump or a dip-although this is a more tran-
sient condition and less important in the overall scheme of
things. At the same time, and for the same reas?ns, w ~ want
both the inboard and outboard wheels to remam vertical to
the track surface as the sprung mass rolls due to centrifugal
acceleration. We also do not want the track dimension at the
contact patch to change under any of these conditions as that
would cause the tire to be scrubbed sideways across the race
track when it is already at or near its limit of adhesion and
would upset things in the traction department. While all of
this is going on it would be nice if the roll centers at each end
of the car were to remain a constant distance away from
their respective centers of mass so that we could retain our
linear rate of roll generation and lateral load transfer.
Sounds simple enough-but it is just not possible to
achieve. While we have infinite permutations available with
combinations of link lengths and inclinations, none of the
combinations will achieve all of the above.
THE NATURE OF WHEEL MOVEMENT
Let's look at what actually happens with wheel or chassis
movement. There are two separate types of movement-
vertical movement of either the wheels or the chassis and the
movement of the chassis in roll. First we'll look at Figure
(19) while I explain what we will be looking at in the suspen-
sion diagrams from now on. The right side of Figure
(19) shows what the rear suspension Qf a typical Formula
5000 or Can Am Car might look like when viewed from the
rear. The left side shows how we are going to represent the
linkages of that system in our discussions. This representa-
tion has the double advantage of making the pertinent points
easier to see and the drawings easier to make.
We'll consider vertical movement first. It doesn't matter,
from the geometric point of view, whether the wheel moves
because of a bump or a dip in the road or whether the chassis
moves in response to a load transfer or to a change in
aerodynamic downforce. If the wheel moves, it takes the out-
board pivot points of the suspension links with it which
forces the links to describe arcs about their inboard pivots.
The wheel must then change its angular position relative to
both the road surface and to the chassis as a function of
those arcs. If the chassis moves, the inboard pivot points
move with it and the same thing happens. The geometric
results will be the same. Since movement of the chassis in
response to load transfers is of more interest to us than tran-
sient wheel movement in response to bumps, all of the il-
lustrations will show this case. Figure (20) shows the effect of
bump and droop movement on wheel camber, spring axis
length, drive shaft length and roll center location. There are
no surprises here except for the fact that, due to camber
angle, track change at the center of the footprint is not equal
to the change in length of the half shaft.
When the sprung mass rolls, however, as in Figure (21) the
whole picture changes. In this case the inboard link pivots
move with the chassis which must roll about the instan-
taneous roll center of the suspension. This means that, on the
laden side (side away from the center of the turn) of the chas-
sis, both the upper and lower pivot points will move
downward and out from the chassis centerline. The upper
43
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W
....:lW
:::I:
~
OJ
C,,)
44
~
(J)
(J)

:::I:
o
f
I
r
I
t
LEFT SIDE - BUMP
RIGHT SIDE - DROOP
TRACK CHANGE -0.02"--+.'----- _
CAMBER CHANGE + 015'
ROLL CENTER DROOP
\ =z;;? ROLL CENTER STATIC
centerline
ROLL CENTER BUMP---=---
TRACK CHANGE + 0.1"
-1f--- CAMBER CHANGE 130" centerline
II HALF SHAFT ANGLE + 77 I HALF SHAFT ANGLE - go I ~ w _
HALF SHAFT LENGTH + 0.5" HALF SHAFT LENGTH + 0
~
Vl
Figure (20): Effect of vertical chassis movement on wheel camber, spring axis
length, drive shaft length and roll center-location.
woo: TRACK CHANGE + 0.1"
TRAVEL
3
1r
TRACK CHANGE 0
SPRING
'AXIS + 1.30"
SPRING
AXIS - 1.05"
ROLL CENTER - 3
.::=.: @f' --.
ROLL CENTER, STATIC
+135'
1F
ANTI-ROLL
BAR

0\
Figure (21): Effects of chassis roll.
!'JP4.@<.4i'.....7"'l...._ .... v __._._. ... ...-..--' __
pivot point, being on a longer radius from the roll center,
will, however, move further than the lower. Since the suspen-
sion links are of fixed length, this difference in pivot P?!nt
movement will force the laden wheel to assume a posItIve
camber angle (out at the top) relative to the surface of the
race track. The opposite set of conditions exist on the in-
board or unladen side so that tire will be pulled to a negative
camber angle. This is not what most of the books tell us for
the simple reason that most of the books reference wheel
camber to the chassis. Unfortunately, no one tells the tire
about any camber relationship except that which exists
between the tire and the road surface. We could care less
about the angular relationship between the wheel and the
chassis.
The next shock is what happens to the location of the roll
center when the chassis rolls-it moves-not only
downward but also sideways. Again most books tell us that
the roll center, and therefore the roll axis, remains on the
vehicle centerline. It doesn't-not when the vehicle rolls.
The roll center of a vehicle in a roll conditon is the intersec-
tion of the line drawn between the instantaneous center of
the laden wheel and the center of its contact patch with the
similar line drawn between the instantaneous center and the
contact patch of the unladen wheel. It is very unlikely that
this intersection will ever be located on the centerline of the
chassis. This is not shown in Figure (21) because I ran out of
room on the paper. It is shown in Figure (22) which il-
lustrates the effects of a combination of chassis roll and
bump travel-conditions which exist at the front of the car
on corner entry and at the rear on corner exit.
PAPER DOLLS
About now, we are faced with two basic choices on how to
attack the rest of the chapter. I can write and draw until I am
blue in the face-and still not put a dent in the possible com-
binations of link lengths and angles-or we can construct a
two dimensional model of the four bar link suspension
system and you can play games with it. Since the choice is
mine, we will construct the 1,4" scale model shown in Figure
(23). Somewhere in the back of the book-if I don't forget
to put it in-you will find a tear-out page on which the pieces
for the model are printed. Glue them onto an old manila file,
cut them out, get a cheap protractor and layout the
background shown in Figure (23A). With a box of thumb-
tacks, a couple of straight edges and some string, you are
now equipped to spend hours at a card table driving yourself
nuts-and convincing anyone who happens to wander in that
you have already succeeded. By punching suitably placed
holes in the chassis, suspension upright and link portions of
paper doll and inserting thumbtacks for pivot points you can
construct a scale model of any independent suspension
system that you like. Hold the tire centerpoints against a
straight edge on the ground line and move the chassis up and
down to observe the effects of bump and droop movement-
wheel camber and track change read directly on the
background. Find the roll center by extending the link pivot
axes with either a straight edge or string, stick a thumbtack
through the roll center, roll the chassis one degree and watch
the wheels. Find the new roll center and repeat the exercise.
Then combine roll and vertical chassis movement. The com-
parison will not be exact because we are ignoring a few fac-
tors, but it is plenty close enough to be educational-and it is
going to save. me writing several thousand hard to follow
words. You WIll learn more playing with the model.
BASIC LAYOUTS
Although there are endless possible combinations of link
lengths and inclinations, we can break them down into three
basic layouts, equal length and parallel links, unequal length
and parallel links and unequal length, non parallel links. We
will briefly examine the characteristics of each in turn.
EQUAL LENGTH AND PARALLEL LINKS
Figure (24) shows an equal length and parallel link system
with short link lengths. Because the links form a
parallelogram, there will be no camber change with vertical
movement. There is, however, considerable change in track
width-which is not good. When the chasis rolls, the wheels
and tires change camber by the exact amount of chassis
roll-with the outside wheel cambering in the positive direc-
tion. This is not good under any condition and, the wider the
tire involved, the less good it is. Since the links remain
parallel under all conditions, the location of the instan-
taneous center-the intersection of the extended linkage
axes-is located at an infinite distance from the chassis
centerline. We assume the roll center to be at ground level
and to pretty much stay there.
We can reduce the amount of track change for a given
amount of vertical motion by the simple expedient of
lengthening the suspension links, as in Figure (25). With this
change, a given amount of vertical wheel or chassis move-
ment results in less angular displacement of the wheel and
therefore in less change in the track dimension. Alas, the
linkage remains a parallelogram and the roll camber situa-
tion remains basically as before, although the amount of
camber change is slightly reduced because the inboard pivots
are closer to the vehicle centerline and so are displaced less
for a given amount of roll. Also, while we can reduce the
track change by lengthening the links, we cannot eliminate
it, or even get it down to reasonable dimensions-and we
will not have room for infinitely long links.
UNEQUAL AND PARALLEL LINKS
If we make the upper link relatively shorter than the
lower, as in Figure (26), we achieve some significant changes
in the wheel paths. Now, in vertical travel, the upper link has
a shorter radius than the lower which results in the wheel as-
suming a negative camber angle in both bump and either
negative or positive camber droop. The amount of camber
change is dependent upon the relative lengths of the upper
and lower links-the shorter the upper link becomes, the
steeper the camber change curve. The assumption of
negative camber reduces the change in track dimension con-
siderably and, with care, it can become insignificant.
When the sprung mass rolls, the wheels are still forced into
camber angles in the same direction as the chassis roll, but
the positive camber assumed by the all important laden
wheel is considerably reduced. Unfortunately, the negative
camber of the unladen wheel is increased.
Although the links are parallel to each other at ride height,
the fact that they are unequal in length means that they will
not remain parallel with vertical wheel movement (they
47
330"
-1',
TRACK CHANGE
,
,
,
,
,
,
,
-----
ROLL CENTER
3

I
,J -
.. \
( ._ I
-030'
-+TRACK CHANGE 0
./::0.
00
Figure (22): Effects ot combination ot chassis roll and bump movement.
4Qlil. up.NM.;a IA.. "'-" - ... - . .. .
,
3"
2"
1"
o
1"
_2"

I CL HUB
WHEEL
".. ....
'-r\
, ...,1
GROUND PLANE
'+,
\_/
CL CHASSIS
0
0
+
-1011
0
1 1
2 2
2
2
3 \ 130
3\
3
4
0
\ 14
4
0
\ 1.
4
0
2
3::-_-\,
\
-1"DROOP
0---
-1" BUMP,----II-----------
THUMBTACK
3"
2"
1"
o=1.--.QL HUB
1"
2"
3"
+ 0
1 1
20 2
3\ /3
0
40 \ 1.4
II
1
I
\
\
.f>.
\(;)
CL
-2"
-3" I
CL
CL
Figure (23): Scale of model of suspension linkage geometry.

o
o v
1 1 1 1
1 1
2 2
2
2
3
2
2"
3
3
3
4
4
4 3 3
\ I
4 4
1
3"
3"

-

2"
---
f-----Q
1"
AXLE
A-
:...--

0 /f' AXLE
1"
1"
t::.

2"

..:1..
--3"
2"

.--
3" .25"TYP
-
T
J
.05" TYP 3"
t '
.25" TYP

2"
.6"
.4" 1" DROOP oJ
I(
Ir-
0 GROUND PLANE
I 4" - J, 6" 1" BUMP

:2" TRACK CHANGE
2"
.. WHEEL
WHEEL
3"

CHASSIS

7.50"
...
7.50"
VI
o
Figure (23a): Background for scale suspension geometry model
.. 4 '* _ ,M 4k+ ... _._--_ ..
I CAMBER 0000'
ROLL CENTER 3.
1_ CAMBER 0000' CAMBER 0000'
-1 r-- CAMBER -2
0
00'
ROLL CTR
2" DROOP
11CHASS'S ROLL 2'00'
2" BUMP
ROLL CTR BUMP
-4 r- CAMBER +2"00'
TRACK I +.38"
CHANGE ~
CAMBER +2
0
00'
l
CHASSIS ROLL 200'
@ ROLLCTR
1i
CAMBER -200'
Figure (24): Equal length and parallel link system with short links.
51
CAMBER 000"
I
I CAMBER 000'
I CAMBER 000' I CAMBER 000'
r ""\ (
""\
1110
,.,
-
-
....

I
,
r
..
... A
- - -
ROLL CENTER

ROLL CENTER-DROOP
I
I
\
I
TTRACK
CHANGE
CAMBER -150'
II
ROLL CENTER
ROLL
CENTER-BUMP
CHASSIS ROLL 200'
CAMBER +150'
-,r-
TRACK
CHANGE -.13"
TRACK
CHANGE
CHASSIS ROLL 200'
CAMBER -150'
--Ir-

I
2" BUMP
4 r- CAMBER 150'
TRACK
CHANGE
.... ROLL CENTER -
Figure (25): Equal length and parallel link system with relatively long links.
52
cg
TC+0.06_....._
TC +0.02
TC+0.1"-w__
ROLL CENTER
Figure (26): Unequal length parallel links.
53
almost do in roll) so the instantaneous swing arm length
varies quite a bit. This means that, if the wheels are allowed
to travel very much, the camber curves will become very
steep indeed. If great gobs of wheel travel are required-as
in off-road racing-it is necessary to make the links closer to
each other in length-try it on the model. At any rate, the
roll center with unequal but parallel links stays pretty cons-
tant in relationship to the center of mass. Therefore the roll
moment remains more or less constant, which is a good
thing.
Naturally, there is no law that states that unequal and
parallel links must be parallel to the ground at ride height-
but a little experimentation with the model will explain why
they normally are. About now I should mention that static
ride height may well be different from the operating ride
height if wings or effective spoilers are employed to generate
downforce in meaningful quantities. Further, the operating
ride height will then vary with road speed. Just one more lit-
tle complication that we really don't need.
UNEQUAL AND NON PARALLEL LINKS
While the unequal and parallel link set up reduces the
positive camber of the laden wheel in roll, it does not reduce
it enough for some tires to get really happy-and it produces
really low roll centers. By inclining the link pivot axes with
respect to each other we can place the roll centers wherever
we please-at least in the static position-and we can
further reduce the positive camber of the laden wheel in roll.
Figure (27) illustrates. Admittedly things are a bit extreme in
this diagram, but I wanted to illustrate what can happen
when we go too far in any given direction. In this case, inclin-
ing the upper link downward toward the centerline of the
vehicle has indeed notably reduced the positive camber of the
laden wheel when the chassis rolls. But it has also rooted
everything else. What has happened is that the inclination of
the upper link is too steep, resulting in a very short instan-
taneous swing arm with the attendant very steep camber
curves. By raising the inboard points of both the upper and
the lower links we would achieve far better camber curves
while maintaining the roll center in the same static
location-of course then the roll center would move around
more ... As I said, I could go on forever but this is what the
model is for.
BASIC TRUTHS
After you have played with the model long enough, some
general truths will begin to become evident:
(I) While it is possible to control wheel camber either dur-
ing vertical movement or during chassis roll, it is not possible
to achieve very good camber control under the combined
conditions-we have an "either-or" situation.
(2) The longer we make the suspension links, the less
angular and linear wheel displacement will result from a
given amount of chassis or wheel movement.
(3) In vertical movement, the roll center moves with the
center of gravity, tending to keep the roIl moment constant.
(4) Increasing the effective swing arm length decreases
the amount of camber change due to vertical wheel move-
ment, decreases the amount of vertical roll center movement
relative to the e.g. and increases the amount of lateral roll
54
center movement.
(5) Except in the case of equal length and paraIlellinks
long effective swing arms don't stay long when the wheei
moves into the bump position or, for the laden wheel, when
the chassis rolls.
(6) Increasing the inclination of the upper link (or
shortening its relative length) results in more negative
camber in bump, less positive camber on the laden wheel in
roIl and a decrease in the amount of wheel or chassis move.
ment before we lose camber control.
COMPROMISE
Given the fact that we cannot achieve Utopia in the
geometry department, it becomes necessary to compromise.
Everyone in this business has his own ideas as to which
aspects of wheel path and roll center location control are
more important and so we are very liable to see, in the same
class of racing cars, lots of geometric variation. Despite this
variation, most racing cars work very well. This is due to
three factors:
(I) The present generation of racing tires is relatively in
sensitive, within reasonable limits, to camber change.
(2) Load transfer characteristics are more important to
tire performance and vehicle balance than camber curves
ar(3) Different design philosophies tend to even out in terms !
of lap time-the car whose geometry tends to limit its abo I
solute cornering power may well put the power down II.
better-what you gain on the straights you lose in the cor
ners and so on.;I
A few basic guidelines do exist to aid us in the selection of !
our geometric compromises: .
(I) The front camber curve should keep the laden wheel II
more upright in roIl than the rear. As the vehicle is turned (or
pitched) into the corner, the combination of load transfers is !
going to compress the outboard front spring a whole bunch 1
and we wiIl need all of the camber compensation we can .
stand to keep from washing out the front end. In addition, _..
due to its lower section height, the front tire is liable to be
less tolerant of camber than the rear. For the same reason
the front tire will offer more directional stability than the
rear in order that the vehicle's steering response will be
predictable and precise. A third factor is that, since the ma-
jor portion of total vehicle lateral load transfer will take
place at the front, the rear will roll less anyway.
(2) The front roll center will always be lower than the
rear. If it is too much lower, we will have a car that does not
enter corners well and which exits corner on three wheels.
The big trick here is to keep the front and rear roll center
movements approximately equal to each other-and in the
same direction-as the car does its various things while
negotiating a corner.
(3) We can control wheel camber within narrow limits of
chassis roll and rather more broad limits of vertical move-
ment. At some point in the generation of roll or vertical
movement, the geometry will go to hell and the wheel paths
will start to change very rapidly. The longer that we make
the suspension links, the more movement can take place
before we lose camber control-and the less wheel displace-
ment we will suffer per unit of chassis movement.
b
TC + 0.02"
_ ........ TC+0.02"
-540' --\ ~
2
ROLL CENTER
cg
ROLL PLUS BUMP
ROLL
----1... ~ . - - -
-.......-- + 030'
TC +0.02.........-_
Figure (27): Unequal and non-para/lellinks.
55
My own pet ideas on suspension geometry and camber
control stem from my firm belief that vehicle balance or
driveability is more important in terms of lap time and win-
ning races than ultimate cornering power. If I were a racing
tire, I would resent any tendency on the part of my suspen-
sion links to abruptly change my camber, or to suddenly
scrub me across the race track as I tried to smoothly change
my operating mode from braking to cornering to accelera-
tion in my efforts to follow the rim of traction circle. I would
respond to such attempts by breaking traction momentarily.
I would do the same if the lateral load transfer at one end of
the car suddenly became a lot more than that at the other
end because the roll moment at that end suddenly increased.
I would bite and grip again after things had settled down-if
they did-but I would momentarily lose traction due to the
upset. It is not very likely that the driver would appreciate
these antics.
So. I feel that we should design the geometry of our
suspensions to minimize rapid changes of camber and
relative front to rear roll center movement as the car goes
through its transitions from braking to cornering accelera-
tion.
The geometric possibilities are limited here and we are go-
ing to find it necessary to restrict the amount of chassis
movement that takes place in response to centrifugal and to
longitudinal acceleration. On most race tracks, we can
strongly restrict chassis roll with only minor adverse side ef-
fects. We cannot, however, usually restrict vertical wheel
movement without running into reduced tire compliance
which will inevitably produce severe side effects-like slow
lap times.
We have four methods available to us to restrict chassis
roll-or reduce its effects:
( I) We can use high roll centers which result in low roll
moments. We do not want to follow this approach because
we will then have poor camber curves and high jacking
forces.
(2) We can use anti-roll bars at each end of the car stiff
enough to restrict roll to our desired maximum.
(3) We can use the suspension springs to restrict roll-
either by making them stiffer, which is a bad idea, or by op-
timizing their placement so that we get maximum linear
spring travel per degree of roll generated.
(4) We can use longer suspension links to reduce the
amount of camber change generated per degree of roll.
We will go into these options in more depth in Chapter
Six.
TRACK AND WHEELBASE DIMENSIONS
The last geometrical considerations which we will consider
are the length of the wheelbase and the widths of the track
dimensions.
The advantages of a relatively long wheelbase are increased
straight line stability, reduced longitudinal load transfer and
pitching moments, somewhat easier reduction of the polar
moment of inertia and more room to put things in.
The advantages of a relatively short wheelbase are reduced
overall weight and increased maneuverability.
The advantages of wide track widths are reduced lateral
load transfer for a given amount of centrifugal acceleration
and room for longer suspension links. The major disadvan_
tage is increased frontal area. When we get into
aerodynamics,we will see that, at least on open wheeled cars
the importance of frontal area is overrated. '
Very basically, the racing car with a long wheelbase and
relatively narrow track widths will be very stable in a
straight line at the expense of cornering power and
maneuverability. The vehicle with a shorter wheelbase and
wide tracks will be less stable, more maneuverable and will
develop more cornering power. It will also be more difficult
to drive to its limits. In general I favor moderately long
wheelbases and wide tracks. I will point out, however, that if
all of the corners are very fast, the disadvantages of narrow
tracks can be overcome with aerodynamic downforce and,
for USAC type racing the idea of a narrow tracked car with
long suspension links and reduced frontal area is very attrac-
tive.
The situation becomes more complex when we consider
the relative width of the front and rear track dimensions. I
believe that the front track should be considerably wider
than the rear track. More heresy! My reasons have to do
with turning the car into corners and jumping on the power
coming out. The wider the front track, the more resistance
there is going to be to diagonal load transfer and the lesser
will be the tendency for the car to "trip over itself' on corner
entry and/or to push into the wall from the effect of the drive
on the inside rear wheel when the power is applied. I believe
that most of our present road racing cars, with roughly equal
front and rear tracks, would benefit from an increase in front
track width. The slower the corners to be negotiated, the
more important this relative track width becomes.
DIFFERENT STROKES
FOR DIFFERENT FOLKS
The compromises in suspension geometry will vary with
the type of vehicle and the nature of the race track upon
which the car will do its thing. Factors to be considered in-
clude:
(I) Power to weight ratio
(2) Aerodynamic downforce to be generated and range of
vehicle speeds
(3) Tire width and characteristics
(4) Track characteristics-smoothness, corner speed,
degree of banking present and the amount of braking that
will take place.
Let's now briefly consider the specific case of some dif-
ferent types of race cars and see how the operational condi
tions and factors affect the design of the geometry.
The ubiquitous Formula Ford features low engine power,
low gross weight, narrow tires, virtually no down force
generation, and crazy drivers. They do not accelerate very
hard because they don't have much torque. Since they are
not allowed to run wings, the operating ride height does not
change much with road speed. The narrow tires will tolerate
a fair amount of camber. What Formula Fords need from
the suspension geometry is maximum braking power and
maximum cornering power. They need the braking power,
because one of the few places for a Formula Ford to get by
another one is in the braking area. They need the cornering
power, because they cannot afford to slow down any more
56
TC -0
T.C. +0.1 " ~ a - - -
I.C.101"
I.C.144"
0(.
cg
ROLL CTR.
cg
ROLL CENTER
2.0" BUMP
cg
2
2 ROLL - LADEN SIDE ONLY
2
ROLL CTR._
ROLL CTR. LONG LINKS
I.C.92"
T ~
TC + 0.35" 1r-
-1r- +115
_ ....._-045
TC -0 -r#>.....-
2ROLL + 2" BUMP LADEN SIDE ONLY
-0015'-+-
I.C.60"
TC-O-+,-
Figure (28): Long links vs short links.
57
. b lutely necessary-with their low available tor-
than IS a so . hid W h
't t kes forever to regam t e ost spee. e get t e
;ower by keeping the. front wheels as upright as
ible in bump and not allowmg the rear wheels to go mto
camber in droop. This means long links with not
much inclination at the front-take a look at an ADF or an
Eaglet. At the rear, we don't need to worry a lot about the ef-
fects of squat since we won't have enough torque to cause
much of it. We do, however, have to worry about the camber
of the laden wheel. As no limited slip diffs are allowed, we
also have to avoid inside rear wheelspin which means lots of
droop travel, avoidance of extreme negative camber genera-
tion on the inside wheel and minimum lateral load transfer at
the rear.
Formula One, Can Am and the late lamented Formula
5000 cars offer a more complex set of operating conditions.
Their road speed on a given track can vary from about forty
mph to over one hundred ninety. The wings generate gobs of
downforce which causes large differences in operating ride
height from high speed to low speed. The tires are very wide
and camber sensitive, and there is a lot of torque available to
squat the chassis out of low and medium speed corners. The
key to lap time in these vehicles lies in acceleration out of the
corners. We have to ensure that the camber doesn't vary
much with the changing ride height and that the rear camber
doesn't get all upset as the chassis squats. To achieve this we
sacrifice keeping the tires upright in roll and accept a
somewhat lesser ultimate cornering power at the rear. This is
compensated for by the simple fact that the rear tires are
enormously larger than the fronts to accept the engine tor-
que and that they will tolerate more camber than the fronts
will anyway.
If we can tolerate some camber change at the rear, we can-
not at the front. The low section tires just don't like it at all.
The Chevy-engined brigade doesn't seem to have caught on
to the advantages of very long front suspension links, but the
Formula One group surely has. Figure (28) illustrates the ef-
fect of lengthening the links of a front suspension setup while
maintaining the relative link lengths, track width and static
roll center location the same. It gives one pause for thought.
Indy Cars on 2Y2 mile ovals operate in a relatively narrow,
if very high speed, range-say 180 mph at corner apex to 220
at the end of the straights. While the torque available to
squat the chassis is, even at those speeds, considerable-it is
the same for each corner exit. Ride height change due to
downforce is not super critical so long as it is realized that
the operating ride height has little to do with the static ride
height. When laying out the geometry and while aligning the
car, the change in ride height from the shop floor to rolling
into a slightly banked corner at 200 mph must be taken into
account. Nose dive under the brakes is not a factor-except
on the mile tracks or the road circuits-so negative camber
due to forward load transfer can be pretty much ignored.
Since the tracks are relatively smooth and the road speeds
are very high indeed, relatively stiff springs and bars can be
employed and chassis roll can be-and is-severely
restricted. The compromise is weighted toward reduction of
bump camber and track change.
Front engined sedans, with their high cg's and forward
weight biases require that the outside front tire be kept as up-
right as possible-even at the cost of heavy bump camber
change which can be reduced by anti-dive suspension.
. In the world of Off Road Racing a number of things that
the rest of us just barely realize the existence of becoll1e
critical-like pitching moments. Roll shrinks to relative un.
importance, and it becomes a matter of vast amounts of
suspension travel and very effective The big thing
would seem to be to keep the wheels-particularly the driv.
ing wheels-on the ground for traction. Track change is not
likely to be critical on offroad courses, but bump and droop
camber probably are. I doubt that enough centripetal force
can be generated on the surfaces involved to make roll
camber very important, but the release of the energy stored in
the rear springs when the vehicle hits one of those mini-cliffs
that they call bumps can-and does-cause some spec.
tacular endos. Why they still use swing axles is beyond me.
My own opinion, totally unsupported by any experience, is
that there is a lot of performance to be gained in this field in
the geometry, cg height and polar moment areas.
THE RELATIVE PLACE
OF LINKAGE GEOMETRY
IN THE OVERALL PICTURE
I believe that it is a hell of a lot more important to get the
roll center locations and movements happy with each other
and with the mass centroid axis than it is to get the camber
curves perfect-which we can't do anyway. When we change
the suspension pivot points -either inboard or outboard_
and register a gain it is almost always because we have
changed the roll center location rather than because we have
modified the camber curve. I must also admit that we usual-
ly improve the balance of the typical English Kit Car by rais .'
ing the front roll center-even at the cost of shvrtening the .
effective swing arm length. Mainly it is a question of getting
the rate of generation of the front and rear lateral load
transfers happy with each other.
MODIFYING THE GEOMETRY
Once we have decided that our particular race car might
benefit from a modification to its suspension geometry, we .
are faced with some decisions about how best to accomplish:
the desired end. Here we have to bear several factors in
mind-structural soundness, cost-in both time and
dollars-ease of returning to where we started (in case it
doesn't work) and the feasibility of doing a valid back to
back test to find out whether it works or not.
Changing link length or track dimensions is going to reo
quire the fabrication of new suspension links which,
depending on the skills, time and equipment available, may
or may not be a big deal. If you decide to make the links
longer, take a really good look at the structural factors
involved-they will necessarily have to be stiffer, particular-
ly at the front, due to the brake torque loads being reacted
over a longer distance.
Raising or lowering pivot points, at the front, is simply a
case of making spacers for the ball joints, or of reducing the
height of the uprights. It is always easier to do it outboard
than inboard-except on production cars. The opposite con
dition exists at the rear where the outboard pivots are pretty
well fixed in the hub carrier design but the inboards are bolt
on structures or cross members which can be pretty easily
58
replaced or modified.
So do what you think that you have to do. Align and bump
steer the car with the alternate setups, write down how many
turns you have to move what to achieve alignment and bump
steer after you change setups; go to the race track and find
out if it works. If it does, you may pat yourself on the back
and feel good-but try to figure out WHY it worked while
you are congratulating yourself. If it doesn't work, do not
commit suicide-most bright ideas do not work. Make sure
that you have not overlooked a contributing factor-like not
readjusting the wheel alignment or bumpsteer when you
changed the setup-and try to reason out why it didn't work.
We normally learn at least as much from our mistakes as we
do from our successes. The best development
driver/engineer I ever knew once told me that he reckoned
that about 20% of his bright ideas worked.
59
CHAPTER FIVE
STEERING GEOMETRY AND
SELF STEERINGEFFECTS
Figure (29): Ackerman steering principle.
ACKERMAN STEERING
The people who designed horse dra.wn buggies and
carriages realized this fact and cam.e up with the Ackerman
steering principle illustrated by Figure All that this
means is that the extended axes of the steenng arms meet at
the center of the rear axle and, when the vehicle is following
a curved path, the inside front wheel will be steered to
greater degree than the outside fr.ont, so that b?th ca.n follow
their individual radii without sklddmg. No smgle mtersec.
tion point will result in true ov.er the
whole range, but by moving the mtersect pomt In the
longitudinal plane, you can come close in the normal range
of steering angles.
This is neat for a coach and four showing off in Hyde Park
but the minute we put pneumatic tires on our racing car and
place Fangio in the seat, the whole picture changes due to
slip angles. We have already Chapter Two
that in order for the vehicle to change directIOn, each of the
four' wheels must assume some slip angle and that the side
force generated by any tire must act the di!( 'lion.perpen-
dicular to the rolling path of that tire. ThiS modifies the
Ackerman picture considerably as shown in Figure (30).
f5 fE
lJ.J lJ.J
I- I-
C/) C/)
Figure (30): The Ackerman picture modified by
slip angle.
Because the rear wheels have developed a slip angle, the in-
stantaneous center of curvature has moved from position I to
position X. If we want the front tire slip angles to be similar
to those of the rear tires, and similar to each other, then the
front wheels are going to end up more nearly parallel to each
other than in the Ackerman setup. In addition, lateral force
transfer during cornering assures us that the outside front
tire is going to run at a higher slip angle than the inside front
and will do almost all of the steering. Under these condi-
tions, if the inside front is at a greater steering angle, it will
.......
....
All intentional turns are initiated and, to some extent,
controlled by deliberate turning of the front wheels.
Therefore, the response to the driver's steering motion must
be precise, linear and consistent. Simple enough, but things
are seldom that simple. Let's look at the actual geometry in-
volved.
If we ignore slip angles and assume no skidding, in order
for a four-wheeled vehicle to negotiate a corner of any given
radius, the geometric center of the vehicle's path of cur-
vature must be located on an extension of the line of the vehi-
cle's rear axle-otherwise the rear tires must skid. Due to
track width, the front wheels must follow arcs of different
radii and, if the steering linkage is so arranged that the front
wheels remain parallel to each other as they are steered, one
front wheel must skid.
.....
.....
.....
......
......
........ ......
.............
... ......
....... ......
.................. ' ......
.... ......
............
8---8---------- -- __
El-JB
\ '
\ '
I
\ ,
\ ,
\ I
\ I
\ I
EP-B
60
scrub across the race track. For these reasons, racing cars do
not employ as much Ackerman correction as street cars.
Some designers have even employed "anti-Ackerman" steer-
ing geometry in an effort to even out the front tire slip
angles.
So what does all of this mean in practical terms? I'm not
at all sure. I am, however, certain of a few things:
(I) The crew spends a lot of time pushing the car around
garages, pits and paddocks. If parallel steering is
employed, it is damned difficult to push the car around a
sharp corner. If anti-Ackerman geometry is employed, it
becomes almost impossible. This cannot be right.
(2) Once the lateral load has been transferred between the
front wheels, within reasonable limits, it doesn't make
much difference where the inside front wheel is steered
because it has virtually no load on it anyway. Banked cor-
ners are an exception to this case.
(3) Ackerman or lack of it becomes unimportant during
corner exit when the whole front end is unloaded.
(4) Therefore the time when differential steering angles of
the front wheels can affect the behavior of the racing car
occurs during corner entry.
(5) If the racing car is properly set up and driven, steering
angle will virtually never exceed eight degrees; if it does,
the inside front tire will be off the ground. Total available
steering angle of the front wheels is typically about eight-
een degress.
(6) Practical experience indicates that, with racing cars
employing modified Ackerman steering, corner entry un-
dersteer can be significantly reduced by adding either mild
static toe out of the front wheels or minor amounts of
front bump steer in the toe out in bump direction. Either
of these modifications work in the direction of parallel
steering angles or equal slip angles on the front tires. This
leads me to the following conclusions, which I cannot
prove:
(I) The racing car should probably be arranged so that
the front wheels are effectively parallel for the first in-
crement of steering angle and then move toward
Ackerman steering.
(2) It is not very critical.
OTHER CONSIDERAnONS
There are some other requirements that the steering
system must meet. It must offer sufficient precision and stiff-
ness so that the driver can actually feel what is happening at
the front contact patches without becoming confused by slop
and deflection and so that component deflections do not
generate wheel steering angles all by themselves-
particularly under braking loads. This is a structural con-
sideration and requires the use of high quality components,
stiff links and the replacement of any compliance bushings in
the system.
The steering must be "fast" enough so that the vehicle's
response to steering and to steering corrections is virtually
instantaneous-this normally translates to a steering ratio
of about 16: I which gives approximately two turns from lock
to lock. Depending on the driver and the car, somewhat
faster than this may be better, but 16:1 is about the workable
minimum.
The steering must offer enough "feel" to the driver so th t
what is as he approaches the
of the f:ont tires. It must also have some self return-
Ing actIOn, but It cannot be so heavy as to cause fatigue or
I?ss Thi.s feel, and self returning ac-
tIOn picture IS a of the kIngpin inclination, steering
offset or scrub radIUS, castor angle and the self aligning tor-
que characteristics of the front tires. Kingpin inclination is
included in front suspension design so that the whole mess
can be packaged with the steering axis coming out
somewhere near the center of the tire contact patch. If the
steering offset is too great, then the feedback through the
wheel and the self returning action will be excessive; if it is
too small, then there will not be enough feel. Kingpin inclina-
tion is normally around six to eight degrees, and the scrub
radius varies a whole bunch depending on front wheel load
and tire characteristics. Increasing front track by means
of wheel spacers increases the scrub radius by the thickness
of the spacer and is unlikely to have any beneficial effects
upon the steering.
Castor is built into the front suspension to promote
straight line stability and to provide feel and self returning
action. How much is ideal has to be played with.
As explained in Chapter Two, steering offset is a constant,
castor angle almost is, but the pneumatic trail or self aligning
torque of the tire itself varies with slip angle, and so the com-
bined effect provides the driver with a feel for the limiting
slip angle of the front tires.
There are side effects to both kingpin inclination and
castor angle. As the wheel is steered, positive kingpin in-
clination will cause the outside suspension to be jacked up by
an amount proportional to the kingpin inclination. The
dynamics here are a bit confused, but I suppose that, to some
extent, this jacking offsets the effect of lateral load transfer.
At the steering angles we are talking about, I cannot con-
ceive of this being a significant factor. Positive castor causes
the laden wheel to camber in the negative sense when it is
steered and so might offset some of the positive camber
caused by chassis roll. Again, I don't see how the amounts
can be significant at the steering and castor angles we are
talking about, although with large front engined sedans,
which naturally understeer in corner entry, a lot of castor
could help-if you either have a driver strong enough to
cope with the steering forces which result or if you have
power steering.
SELF STEERING
That's about all that there is to the geometry of the steer-
ing system itself. In addition to the intentional and deliberate
driver induced steering of the front wheels, every vehicle has
some amount of self steering effect. This can be either inten-
tional on the designer/tuner's part or not and it can be
beneficial or not. There are three separate modes of self
steering: aerodynamic, which we will consider when we dis-
cuss exterior vehicle aerodynamics, bump steer, which is
change of toe-in with vertical wheel travel and roll steer
which has to do with change in camber, vertical load, slip
angle and what have you under lateral acceleration.
TOE-IN AND STABILITY
Toe-in between a pair of wheels, at either end of the vehi-
61
UNSTABLE REACTION TOE-OUT
UPSETTING FORCE
t
TOE-IN
STABLE REACTION
-----....
- ..
UPSETTING FORCE
t
Figure (31): Effects of toe-in and toe-out on directional stability in response to up-
sets.
c1e, is a dynamically stable condition. If load is transferred
laterally between a pair of wheels, by a bump or a wind
gust-for instance-the load transfer will cause a relative
increase in the slip angle of the more heavily laden wheel. If
the wheels should be toed out when this occurs, then the
deflection will cause the vehicle to steer towards the inside
wheel which is pointed toward the upset to begin with and
away we go. This can be most upsetting at the front of the
car. At the rear, it is downright vicious-undriveable is the
usual description. On the other hand, if the wheels are toed
in, the vehicle still steers toward the inside wheel, but that
wheel is pointed in the direction that we want the car to go
and the vehicle is self correcting or dynamically stable.
Figure (31) illustrates. It works about like dihedral in an air-
craft wing. Too much in either direction is unstable.
TOE-IN AND BUMP STEER
I described the geometric causes of bump steer and
detailed the procedures used in adjusting it in Prepare to
Win, which means that if you don't have a copy, you will now
have to buy one. At that time I basically stated that the front
bump steer should be adjusted to as close to zero toe change
as could be arranged but that toe-out in bump should be
avoided at all costs. I further stated that a degree of roll un-
dersteer could be arranged by forcing the rear wheels to toe
in in bump and out in droop, but that it probably wasn't
desirable. This was a very safe statement. Although it is pos-
sible to make your car faster by playing with bump steer, it is
62
equally possible to make your car undriveable by doing so.
In Prepare to Win I did not want to discuss vehicle dynamics
at all-and I didn't. Now we must. The methods of adjusting
bump steer are just as described in Prepare to Win-altering
the relative heights of the inboard and outboard ends of the
steering track rods at the front and altering the inclination of
the hub carrier at the rear. , ,
We can use deliberate amounts of bump steer to alter the
response of the vehicle in cornering. Basically, building in a
minute amount of toe-out in bump will effectively decrease
the slip angle of the outside front tire at small steering angles
during the corner entry phase-while load is being
transferred and slip angles are building. This can, and often
does, reduce corner entry understeer. If we put in too much,
however, the vehicle will become dynamically unstable over
bumps and under the brakes (toe-out is an unstable condition
as we have just seen). Since bump steer curves are typically
pretty linear in the first two inches of vertical wheel travel, I
have never made more than about sixty thousandths of an
inch toe-out at two inches of bump travel work and have
seldom run more than about thirty thousandths. Remember
that every time that you change castor by a significant
amount, you will change the bump steer. The best method is
to carry around front bump steer spacers predetermined and
marked to give you different curves and play with it as neces-
sary. The difference in spacer height to achieve the
magnitude of curve changes that we are talking about is not
going to affect static alignment.
Figure (32): Vehicle cornering force vs average tire
slip angle.
tires had assumed their final slip angles, none of the self
steering bits would make any difference (until we hit a
bump). This has been pointed out in a number of books and
is perfectly true. However, the racing car is very seldom in a
steady state cornering condition. In the normal racing corner
sequence, the car is either decelerating or accelerating
almost all of the time and so is in a constant transient state
with regard to load transfer and slip angle. Transients are all
important to total performance-besides, good transient
response makes the car a damned sight easier and more plea-
sant to drive.
The steering geometry and self steering characteristics of
the vehicle have a major influence on the vehicle's transient
responses. While it is unlikely that, in anything other than a
backyard special or a converted street car, the designer or
constructor will have been out to lunch in these areas, it is
almost certain that you can get some pretty real perfor-
mance improvement by stiffening things up and playing
around with the bump steer.
-
/
.......
i\.
I
.
\
V
J
I
I
(
AVERAGE SLIP ANGLE
24
20 16 12 8 4 o
.25
1.00
w
()
II:
o
u..
" .75
z
it:
w
z
gj .50
()
1.50
1.25
At the rear we can use toe-in in bump to reduce power
oversteer by allowing acceleration squat to point the rear
tires toward the inside of the corner and, in straight line ac-
celeration, to allow squat to increase rear wheel toe-in when
it is needed and reduce it when you don't want it. Before
playing with this feature of your toy, it will pay you to
remove the deflection steer that is probably built into it by
making considerably stiffer radius rods and making very
sure that the forward attach points for the radius rods aren't
waving about. When it comes to link stiffness, what we are
looking for is maximum sectional moment of inertia, and
tube diameter is going to buy you a lot more stiffness with
less weight than tube wall thickness. One and one quarter
inch 0.0. by .049" wall tubing makes very stiff radius rods.
The dangers here are getting enough toe-in in bump to either
slow the car down, wear the tires or actually cause un-
dersteer. I think that you would have to go some to get
enough toe-out in droop (it goes along with toe-in in bump)
to make the car unstable under the brakes. Before we leave
the bump steer bit I will one more time warn the reader not
to believe the common misconception-encouraged in print
by some people who should know better-that the popular
parallel lower link system eliminates rear bump steer. It does
nothing of the kind. We switched from reversed wishbones
because the parallel links gave more room for inboard rear
discs, were easier to manufacture, offered easy adjustment of
rear toe-in and were structurally sound. Geometrically they
are no different.
ROLL STEER
Roll steer is a pretty complex phenomenon. It is basically
the self steering action of any automobile in response to
lateral acceleration and consists of slip angle changes due to
camber change, toe change and the inertias of the sprung
mass. Other than reducing gross weight, cg height and polar
moment of inertia to their minimums, eliminating deflection
in the suspension and its attachments to the chassis, and ad-
justing bump steer, there isn't much we can do about it.
Figure (32) shows vehicle cornering force vs average tire slip
angle. The various aspects of self steering-bump steer, roll
steer and deflection steer affect the slope of the lower part of
the curve-in other words, the transient period when we are
building cornering force. If we were going to operate at a
steady state condition in the corner, once the loads were
transferred, the wheels had assumed their angles and the
63
CHAPTER SIX
RATES AND RATE CONTROL-
SPRINGS AND ANTI-ROLL BARS
Figure (33): Wheel rate equal to spring rate.
WHEEL TRAVEL =
SPRING TRAVEL
WHEEL RATE =
SPRING RATE
In order to make the contact between the tires' contact
patches and the track surface as continuous as possible and
to avoid shaking the car and/or driver apart, racing cars
must have some sort or other of springs. The springs allow
the wheels to deflect in reaction to accelerations-i.e., they
act as shock absorbers.
When a vehicle is sprung, longitudinal accelerations and
load transfers will cause vertical movement of the sprung
mass and centrifugal acceleration will cause the sprung mass
to roll. Road surface irregularities will cause vertical deflec-
tion of the unsprung wheels in relation to the chassis. All of
these antics cause the wheels' camber to change in relation to
the road surface and, in addition, they cause large amounts
of energy to be stored in the springs as they compress. If this
stored energy is not damped by some form of shock ab-
sorber, the car will proceed down the road like four pogo
sticks in loose formation to the immense detriment of both
tire adhesion and passenger comfort. We'll worry about
shock absorbers later.
The amount of vertical wheel deflection caused by a given
acceleration or its resultant load transfer is determined by
the wheel's ride rate resistance expressed in pounds of force
necessary to cause a deflection of one inch and measured at
the wheel centerline. The resistance to the chassis roll caused
by a given centrifugal acceleration is determined by the vehi-
cle's roll rate resistance, expressed in pounds of force neces-
sary to resist one degree of roll generation. This force will
come from the compression of the outboard springs in roll
and from the resistance of the anti-roll bars.
Our treatment of the ride and roll rate subject is going to
differ in two respects from usual practice:
( I) Weare going to consider that the sprung mass moves
and the wheel stays on a level road surface. This is what hap-
pens in the majority of real life situations on the race track.
On a rough road, the passenger car designer will attempt to
achieve his ideal of the sprung mass remaining steady at a
constant level while the wheels jump up and down in
response to bumps and dips. On most race tracks, bumps
and road surface irregularities are relatively minor and are,
in any case, transient conditions. We have to allow for the
worst bump that the individual track has to offer, but these
transients are much less significant in terms of lap time than
the vehicle's response and reaction to the load transfers
caused by the three major accelerations. Obviously the
rougher the race track, the more important will be move-
ment of the unsprung mass in reaction to the road surface-
it is a lot more serious at Sears Point than at Ontario and
becomes critical in Off Road Racing. Technically I suppose
that the viewpoint really doesn't matter-but I find it easier
to visualize the concepts involved if I assume that the chassis
64
is doing the moving.
(2) We are not going to consider the resistance rate of the
springs themselves except as a factor in the determination of
wheel rate and roll rate. Spring rate is just not a valid basis
for comparison because the whole resistance picture is
dependent upon the mechanical advantage of the wheel over
the spring-or the anti-roll bar. You cannot profitably com.
pare the front spring rate of your RaIt Formula Atlantic to
that of someone else's March because the mechanical advan.
tages of the spring installations are different. You must Com.
pare wheel rates.
THE WHEEL RATE IN RIDE
If we were able to mount the spring directly over the
centerline of the tire and we were able to mount it vertically,
as in Figure (33), then the wheel rate would be equal to the
spring rate. We cannot achieve this due to packaging con-
siderations. The spring must be mounted inboard of the tire
centerline, usually by some considerable distance and, nor.
SPRING
TRAVEL
MOTION RATIO = WHEEL TRAVEL -7- SPRING TRAVEL
WHEEL RATE =SPRING RATE -7- (RATIO)2
FOR 400 LB/IN SPRING:
WHEEL RATE = 400 =178 LB/IN
(1.5)2
---
---
WHEEL ~ r---..-Ij
TRAVEL
r
Figure (34): Wheel rate vs spring rate, conventional layout.
MOTION RATIO = 2.2
Kw = Ks +- (RATIO)2
FOR 178 LB/IN Kw, Ks = 861 LB/IN
FOR 400 LB SPRING Kw=400 -;- (2.2)2 = 83 LB/IN
I ~ - - - --------=-::...-.::::--- S - - - ~ - - r . \ - l
I I ~ SPRING
---.!-I- - - - -../ CQ l TRAVEL
WHEEL 2.2X" IJ X
Figure (35): Wheel rate vs spring rate-inboard suspension.
65
maJly, it must also be at some angle. to the vertical.
We have two basic choices, Illustrated by Figures (34) and
(35). We can mount the in the conv:ntional
position, with the upper sprIng pivot attached to main chas-
sis structure and the lower to either the lower wishbone or to
the hub carrier or we can mount the spring inboard and ac-
tuate it by a rocker arm-which is usually the upper
wishbone. In either case, since we are applying leverage to
the spring, the wheel rate will be less than the rate of the
spring itself and the linear distance traveled by the wheel
will always be more than the compression or extension of the
relationship ?etween wheel rate and spring rate
IS a functIOn of the motion ratio between wheel travel and
spring axis travel. The actual formula is:
Wheel Rate = Spr.ing Rat.e
(MotIOn RatlO)2
There are several alternate ways of determining the motion
ratio. I measure it-either on the car or on a one half scale
layout drawing. Due to the inclination of the spring axis, the
motion ratio is not liable to remain constant as the spring
compresses. It can be either increasing, Figure (36), or
decreasing as in Figure (37). The structurally convenient
method of making the top spring eye co-axial with the upper
control arm pivot invariably leads to a decrease in wheel rate
with increasing wheel travel. Intuitively, we can figure out
that this situation is not good. We want the wheel rate to in-
crease slightly as the spring compresses-or at least to re-
main linear. We achieve this by moving the upper pivot
spring outboard and up-as in Figure (36). If this modifica-
tion is beyond our resources on an existing vehicle, we can
achieve the same result with either progressive springs or
progressive bump rubbers. We'll cover both of these alter-
natives when we discuss rising rate suspension.
THE WHEEL RATE IN ROLL
. We have seen that. chassis roll is restricted by a combina.
tlOn of the compressIOn of the outboard springs due to load
transfer and the r.esistance of a.nti-roll. bar. We need an anti.
r.oll. bar because, If t.he sprIngs are stiff enough to
limit roll to our deSired maXimum, the wheel rate in ride in.
evitably would be too high for tire compliance.
The physical placement of the suspension springs deter.
mines how much roll resistance they will offer. Figure (38) i1.
lustrates a single spring mounted at the vehicle centerline
Quite obviously, the roll resistance is effectively zero and
sprung mass is very unstable. If, however, we replace the
central spring of Figure (38) with a pair of outboard
mounted springs as in Figure (39), then, by selecting spring
rat
7
s, we can achieve the same ride rate as before, but the
sprIngs will offer a high degree of roll resistance as well and
the sprung mass will be stable.
Natural.ly, it's not quite that simple. We don't get all that
much spring compression in roll - especially with the
amounts of roll that we are prepared to tolerate (from I
to 4 degrees, depending on the type of vehicle we are
talking two of roll we are t.ypically talking
about something In the neighborhood of 0.6 Inches of spring
compression-with a 400 Ibjinch spring that adds up to 240
of roll resistance. We also want to avoid ending up
With roll resistance from the springs which decreases as the
sprung mass rolls. Again, as in ride resistance, this is a ques.
tion of spring axis geometry.
THE ANTI-ROLL BAR
So, even with our very low cg's and our relatively wide
track dimensions, we are going to need pretty stiff anti-roll
WHEEL TRAVEL 0-1" 1-2" 2-3"
SPRING TRAVEL .60" .65" .70"
MOTION RATIO
1.67:1 1.54:1 1.43:1
, (MOTION RATIO)' 2.79 2.04
WHEEL RATE FOR
148 LB/IN I
j 412 LB/IN SPRING
Figure (36): Increasing wheel rate due to spring axis geometry.
66
I
WHEEL TRAVEL 0-1" 1-2"
2-3"
SPRING TRAVEL
.65" .60"
.55"
-
....
MOTION RATIO
-
1.54:1 1.66:1 1.82:1
-- - - - .... _--- ......
- -
(MOTION RATIO)' 2.37 2.78 3.31
WHEEL RATE FOR
148 LB/IN 126 LB/IN
340 LB/IN SPRING
106 LB/IN
3
2
1 ------
- - - - - - -
o
IfI
3----
'2 --
1
Figure (37): Decreasing wheel rate due to spring axis geometry.
Figure (38): Zero roll resistance from suspension
spring.
\ 0 I
r

Figure (39): High roll resistance from wide spring
base.
bars in order to reduce chassis roll to the limits that we can
live with in terms of wheel camber control. The less work we
get from the suspension springs in roll resistance, the stiffer
our bars must be. Another factor that enters in here is the
simple fact that we have no way to dampen the action of the
sway bars-the shocks only work when the springs are com-
pressed or extended. The more spring movement we get per
degree of chassis roll, the more the rolling forces on the
sprung mass will be damped by the shock absorbers.
Theoretically, lack of dampening in this area can lead to a
condition called "roll rock back" in which the sprung mass
oscillates in roll. This would be most disconcerting if it ever
happened, but I have never run into it and I have run some
pretty fearsome anti-roll bars. With any sane layout, I think
that the bars would have to approach the legendary "solid
axle conversion kit" dimensions before we got into trouble
with lack of dampening in roll.
We can, however, get into trouble with stiff anti-roll bars
in other areas. The first consideration comes from the very
nature of the bar itself. An anti-roll bar is nothing but a tor-
sion bar which is fixed to the sprung mass but free to rotate
in its mounts and connected through a jointed link to the un-
sprung mass at each side of the car. If both wheels are
deflected vertically in the same direction at the same time, as
in hitting a bump-or if the unsprung mass moves vertically
due to load transfer, the anti-roll bar merely rotates in its
mounts. When the sprung mass rolls, the bar resists the roll
by an amount directly proportional to the stiffness of the bar
and inversely proportional to the length of the arm through
which it acts. It also transfers load laterally from the unladen
wheel to the laden one-just like compressing the outboard
spring does. Unfortunately, when only one wheel is
deflected, as in one wheel or diagonal bump, or, perish the
thought, hitting a curb, the bar goes into its resistance mode,
the two wheels are no longer completely independent and
load will be transferred laterally by the bar itself.
This can lead to the situation, on a very bumpy race track,
where the car darts and tries to follow the bumps. Again it
can be disconcerting but is unliable to happen with anything
less than the solid axle conversion kit.
67
Long before we reach the point where lack of in-
dependence or load transfer under bumps becomes a real
factor we will achieve the situation where we have too much
roll resistance and the car gets very slidy due to the suspen-
sion being too stiff in roll and losing its sensitivity.
So anti-roll bars restrict the rolling tendency of the un-
sprung mass without increasing the ride rate of the suspen-
sion, which is good. They also detract from the independence
of the suspension and laterally transfer load, both of which
are bad but not terribly so. They do one other thing of great
interest-they allow us to change the understeer/oversteer
balance of the vehicle quickly and easily. Ifwe make the rear
anti-roll bar softer, either by lengthening its actuating arm
or by decreasing its effective diameter, then relatively less
load will be transferred laterally at the rear of the vehicle, the
rear wheels will be able to generate more traction and we will
achieve reduced oversteer. It's a hell of a lot quicker and
easier than changing springs and every bit as valid.
In order to get maximum usage from the bars, we want
their links to attach to the suspension as far outboard as we
can arrange them. Since the bars and their mounts have a
finite weight, we want them as low as we can get them. We
have to be careful in two areas here, first that the bars and/or
their links cannot contact any of the suspension links during
suspension travel and second that we do not end up with
linkage geometry that results in a decrease in effective bar
resistance with increasing roll. Both of these undesirable
results are remarkably easy to achieve. The first results in
very sudden breakaway at the end of the car that is
affected-the cause is often not as easy to trace as it would
seem. The second, decreasing rate roll resistance, gives a
sloppy vehicle which doesn't respond to bar changes. There
are two possibilities here-either the attach point of the link
to the suspension is too far inboard or outboard of the at-
tachment on the bar itself so that the link goes over center as
the chassis rolls or the suspension attach point is too far
forward or behind the attachment on the bar and the link
goes over center in side elevation. We have to watch this last
possibility as we adjust the lever arm length of the bar. In
either case, a little attention to the basic layout and the use of
long links will ensure that the condition does not exist.
TUBULAR ANTI-ROLL BARS
Many years ago we figured out that the center portion of
the anti-roll bar contributed nothing but weight to the per-
formance of the vehicle. We then did a bit of stress analysis
and determined that there was no structural reason why we
couldn't use thin walled tubular bars. No one uses solid bars
any more. Most people use either mandrel bent or sand and
heat bent mild steel-which is adequate, but only just. I am
a lazy coward. I have spent a little bit of time chasing anti-
roll bars which yielded due to a high stress level. It was no
fun at all-embarrassing because it took me all day to figure
out what was happening, and costly because it took several
days to make and heat treat proper bars. I now use seamless
E 4I30 tubing and heat treat them to Rockwell C 34 to C
38-hanging them in an atmospheric oven to minimize dis-
tortion. I will never have trouble again-and I get to correct
any linkage geometry defects when I make the bars. Some
people drill holes in anti-roll bars to make them softer. These
people are properly termed idiots and are seldom capable of
'.

':t '-'}
>:"i
figuring out why the bar broke. These same folk are liable to
weld the stop that prevents the bar from sliding in its mounts
all the way around the tube. This will also cause the tube to
break' all that is required is a couple of 1/8-inch tacks_
the bar is heat treated. Like everyone else I mount my
sway bars with split aluminum blocks. Since I don't enjoy
making the blocks, I normally use a Thompson flanged
"Nyliner" for a bearing-they are dirt cheap don't
weigh anything and keep the blocks wearmg out.
Speaking of weight, 1/4-mch bore by shank .rod
and bearings are plenty strong enough for hnk and beanngs
with any reasonable anti-roll bar.
SPRINGS, DESIGN AND MANUFACTURE OF
Springs, when used as such and not as locating devices,
don't give us much trouble-their effects sometimes give Us
trouble, but not the springs themselves-if they good
springs. Good springs are hard to come by. Bad sprmgs are
not. Bad springs do lots of things-they yield and they sag
and they do not do so evenly. They do not have even loaded
heights which makes it difficult to set the corner weight on
the car which doesn't matter because when they will yield
and sag, the corner weight will change anyway. The car will
also lose ride height and suspension travel.
Use no cheap springs. I have tried literally dozens of
sources. Good springs come on Eagles, Chevrons and
Marches. I now use springs from the Mechanical Spring
Division of Rockwell International in Logansport, Indiana.
They make perfect springs-but not cheap springs. No mat-
ter who makes your springs, you will have to supply the basic
parameters and package dimensions. The spring maker
needs to know:
(I) Inside diameter of the spring
(2) Maximum and minimum free length of the spring
(3) Length at which the spring will become coil bound
(4) Length of the spring at ride height (loaded height) and
load on the spring at that height.
(5) Desired rate of the spring in pounds per inch of com-
pression.
The reason for going through this exercise instead of just;
stating an I.D., a free length and a rate, is that if you are go"
ing to spend the money to obtain good springs, you might
just as well make all of the fronts and of the rears to the same
load at the same height so that you can change them at the
race track without having to put the car back on the scales to
re-adjust the corner weight. If the springs are so constructed,
you can do just that and the corner weight wiJI not vary more
than ten pounds. To arrive at these envelope dimensions, a
bit of measuring and calculation will be necessary. First,
with the car at ride height, measure the distance from the
lower spring perch-in the center of its adjustment-to the
top retainer. This will be the loaded height of the spring.
Next, jack the car up until the wheel is in the full droop posi-
tion and remeasure; this dimension will be the minimum free
length. Add to this dimension the distance between the pre-
sent position of the lower perch and its lowest adjustment
position and you have the maximum free length that you can
live with. Remove the spring and the bump rubber and jack
the wheel up until the shock goes metal to metal and
measure the distance from spring perch to top retainer and
you have the solid stack height for the spring. You can either
68
calculate the load at loaded height, or measure it. To
measure the load, simply place the spring over the center of a
scale mounted on a press, compress the spring to loaded
height and read the load. You probably won't have a setup to
do this with but any local spring manufacturer will. A rough
calculation can be made by multiplying a known (not as-
sumed) spring rate by the difference between loaded height
and free length. It is better to measure. The spring I.D.
should give you about .0 I to .03 clearance over the ad-
justable spring perch. Do not try to design the of
coils and spring wire diameter-that is for the spnng maker.
Note that you want closed and ground ends (if you do-and
you should) and that the springs must be pre-set so that they
will not sag in service. They must also be shot peened: I tend
to avoid plating my springs for two reasons: I am ternfied of
hydrogen embrittlement-even if they are baked
plating-and it is almost impossible to keep a spn.ng
looking good-they are diabolical shapes to polish. I pamt
mine-with a good coat of zinc chromate primer and some
nasty spray lacquer that comes off easily for repainting at
frequent intervals.
SPRING FREQUENCY
Most of the books on vehicle dynamics tell us that we
should be vitally interested in the natural frequency of our
springs. I have never figured out why. I will admit that if the
natural frequency of the front suspension were equal to that
of the rear, the car could get into a pogo stick mode, but with
the natural harmonic frequency of the unsprung masses
modified by the tire hop frequency and the whole mess
dampened by the adjustable shocks, it becomes a real mess
to calculate, and the odds against the front and rear ending
up at the same harmonic frequency are negligible. I ignore
spring frequency. I also ignore the fact that, if the spring or
the shock is too stiff, then the tire hop frequency will be un-
damped and the frequency of the spring and the tire can
theoretically combine to cause trouble and the fact that the
torsional frequency of the chassis itself must be well above
the tire hop frequency-it always is. That's all I have to say
about the various frequencies associated with rates-we
don't need to know about them.
LAST WORD ON SPRINGS
My last word on springs is to damn the popular practice of
letting the coil spring rattle loose when the suspension moves
into the droop position. I admit that it makes spring changes
easy-and spring design as well-but it allows the suspen-
sion to move from full droop to some position of compres-
sion without restraint by the spring and the spring will not
force the unladen wheel into the droop position-both of
which are dumb. If we must carry the weight of the springs
around with us, we might as well use the damned things. If,
for example, the front wheels happen to be in the droop posi-
tion because the car is flying through the air, when it even-
tually lands, we are going to need all of the effective spring
force we can get in order to keep from grounding the chassis.
If the wheels have to move from full droop upwards for a
couple of inches before the springs start to compress and
resist the downward motion of the chassis, then either we
have to run stiffer springs than we should or we have to run
the ride height higher than is necessary. It's not that difficult
to juggle loaded height, free length and spring rate and it is
well worth the trouble.
RAISING RATE SUSPENSION
OK, we have seen that the suspension springs exist to keep
the chassis off the ground, to absorb road shocks and to
restrict roll. They must be soft enough to give good tire com-
pliance, allow both effective damping and sufficient vertical
wheel movement to absorb the shocks of road surface
irregularities, and they must be stiff enough to keep the chas-
sis off the ground. If we could arrange things so that the
vehicle's ride rate would remain soft for the first increment
of wheel travel so that we would have good tire compliance
and shock absorbing capability under normal conditions and
then gradually become stiffer so that greater wheel travel
would result in greater resistance and therefore less camber
change and ride height change, then we might achieve the
best of both worlds with minimum compromise.
A great deal of thought, energy and money has been ex-
pended in this direction in the last decade or so-with
somewhat confusing results.
The first thing we realized, a very long time ago, is that the
black rubber "bump stops," which had been in use forever,
existed only to somewhat cushion the blow when you even-
tually bottomed the suspension. They were there to prevent
structural failure and, under no circumstances, could we
allow them to come into play while the car was on the race
track-they were for off road and curb hitting excursions
only. We couldn't even use them on the high banks at
Daytona. When you hit the bump rubbers, the wheel rate
shot towards infinity and the car went crazy. We all knew
that and had known it for years-and some of us, despite ad-
vances in bump rubber construction, haven't learned better
yet. Progress started with the Aeon Rubber from the
Armstrong people. This was a hollow rubber bellows shaped
device which fitted over the shock piston rod and had a
progressive rate so that when you just kissed it, it didn't do
much. But the resistance increased progressively with com-
pression. They were too stiff to be of much use and weren't
adjustable for anything but length and even the length wasn't
very adjustable because you had to cut off a whole convolu-
tion in order to shorten them without destroying the progres-
sion characteristics- but they got people thinking.
Unknown to most of us, there was a whole range of hard-
nesses, sizes and progression characteristics available from
the factory. Anyway, we played with them and found that we
could use them to effectively stiffen up the last 30% or so of
vertical wheel travel without going so stiff that sudden
oversteer or understeer resulted. However, they were stiff
enough so that if you got into them hard under the brakes the
car would dart like a mad thing, and you had to avoid
touching them in roll. This limited their utility.
About when we got to that point, KONI, in addition to
suddenly supplying a shock absorber far superior to anything
we had seen before, came out with the silasto bump rubber.
Also mounted on the shock piston rod, this little jewel was,
and is, totally progressive due to the properties of the
elastomer used. The length, and therefore the location, on
the wheel travel curve where they come into play, can be
varied by the use of a sharp knife or adding more silasto, and
both the progression and the total resistance can be varied by
69
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Figure (40): Stock silasto bump rubber load vs
deflection curves.
Figure (41): Modified silasto bump rubber load
vs deflection curves.
70
WHEEL TRAVEL 0-1" 1-2" 2-3"
SPRING COMPRESSION 0.80" 0.90" 1.00"
MOTION RATIO 1.25:1 1.11 :1 1:1
(MOTION RATlO)2 1.56 1.23 1
WHEEL RATE WITH 148 LB/IN 187 LB/IN 230 LB/IN
LB/IN SPRING
ACTUATING LINK
--.I
ROCKER ARM PIVOT
3
2
1
01 '
ACTUATING LINK ARC
o ~
BELLCRANK
BELLCRANK PIVOT
BELL CRANK LINK ARC
SPRING AXIS
Figure (42): Mechanical raising rate suspension linkage - inboard spring and
shock.
, d'ng-either the 0,0. of the cylinder or the length and
grin I d 4 ). . d' . f
Ie of the cones. Figures (40) an ( I give an In lcatlOn 0
~ ~ ~ t can be achieved with silastos. Fun-and ~ u l l of pos-
sibilities! Also very cheap, One note of caution-never
remove the cone from a silasto-you will lose the progres-
sion and end up with a rubber bump stop.
Next someone took a look at motorcycle valve and/or
suspension springs and discovered that resistance of the com-
pression spring does not have to be linear. By progressively
pitching the coils as the spring is wound, it is possible to
create a spring in which the rate increases with compression.
We all tried this in various forms and we all found out two
things-first that the progression is achieved by progressive-
ly collapsing the more tightly wound coils-which gives
lumpy steps in the progression curve; second, that they are
diabolically difficult to design and manufacture; and third,
that the good spring houses weren't really interested in mak-
ing them in the quantities we were talking about. This forced
us to the backyard spring makers who made lousy progres-
sive springs which confused the issue, at least for me, to the
point where it just wasn't worth it. Porsche came up with the
ultimate solution-in addition to making their racing
springs from titanium wire, they achieved smooth progres-
sion by taper grinding the wire before the spring was wound.
The progression is thus achieved by varying the wire
diameter rather than the coil pitch and the progression curve
gets smooth and lovely. The method is a trifle on the expen-
sive side, but more and more spring manufacturers are gain-
ing the capability of making this type of spring. I am looking
forward to playing with the idea.
Next Gordon Coppuck at McLaren figured out that, if
you mount one end or the other of the suspension spring on a
bellcrank, you can force the spring to compress further with
increasing wheel travel and so can tailor the ride rate vs
wheel travel progression to anything your little heart desires.
Figures (42) and (43) illustrate two of the many alternatives.
Figure (43) also illustrates that it is possible to obtain
favorable amounts of spring axis travel per inch of wheel
travel with inboard suspension. So raising rate linkages,
front and rear, simple and complex, blossomed all over the
place for a couple of years. And everybody got terribly con-
fused. Car A would be faster than a speeding bullet at Track
X, The next week, at Track Y, the car would be a stone-
and, despite fiddling with everything that was fiddleable,
would remain so. One more time we had complicated the
vehicle beyond our capability to deal with it. Let's take a
look at the basic dynamics of wheel rates and raising rate.
We are faced with two separate situations-the front of
the car and the rear of the car. At the front, the ride rate
problem is basically one of preventing the chassis from
scraping on the race track under hard braking and of sup-
porting the outside front wheel as the car is pitched into a
corner, while keeping the ride height low, still retaining
enough suspension travel to negotiate bumps, keeping things
soft enough for tire compliance and stiff enough for camber
control. Forward load transfer under braking naturally
decreases the ride height. If it decreases it enough, then the
chassis hits the ground, or, if you have, not very cleverly, in-
stalled solid shock spacers to prevent this, the suspension
bottoms. In the first case, a nasty grinding noise is produced,
the wheels unload, and the brakes lock. In the second case,
,
I
Figure (43): Alternative mechanical raising rBte
suspension linkage.
the suspension bottoms, the ride rates become infinite, the
car darts and the wheels lock when they react into rebound.
Neither is good and we would be much better off if none of
the above were happening.
The three obvious solutions are: more ride height, stiffer
springs or more silasto bump rubber. Only the silasto is a
feasible solution.
A mild raising rate suspension linkage will achieve the
same result-so long as it is mild enough that the combina-
tion of load transfers as the car enters a corner doesn't cause
enough wheel rate gain to result in extreme understeer. The
raising rate should be kept simple and the curve must be
adjustable-preferably without upsetting the alignment of
the suspension. This is best achieved by substitution of parts,
rather than by changing the length of links.
At the rear an entirely different situation exists. At first
glance, raising rate looks good here too. After all, the further
the car rolls or the bigger bump that it hits, the more ride
resistance we can use-right? Right, BUT-under accelera-
tion, as in exiting a corner, the rearward load transfer com
presses the rear springs, causing squat. If the wheel rate in- .
creases much while this is happening, we will lose tire com
pliance which will cause oversteer which will increase in
direct proportion to the increase in rear ride rate. I don't
think that this is a very brilliant concept.
The combination of raising rate at the front and raising
rate at the rear produces an almost unpredictable race car-
at least on road circuits. The problem here is that we are not
able to determine what the optimum relationship between
the front raising rate and the rear raising rate should be at
any given point on the race track-let alone for a complete
lap. Even with access to a computer and a good program-
mer, I do not believe that it is practical to attempt to op-
tomize a four-wheel raising rate system for road racing.
There are just too many simultaneous variations. If we ever
do get the monster set up right, any relative deterioration in
the performance of either the front or rear tires will cause the
car to become the next thing to undriveable.
This does not mean that the investigation and develop-
ment of raising rate has screeched to a permanent halt.
Sooner or later we will see racing cars with four-wheel in-
dependent raising rate suspension, controlled by some form
72
of sensing feedback and integrated so that individual wheel
rate, ride height and camber will be kept at their instan-
taneous optimums. The technology exists. I sincerely hope
that I am not around to see it.
For the present, however, I believe that we can best
achieve whatever raising rate that we require and can
tolerate with a combination of spring axis geometry, progres-
sive springs and progressive bump rubbers without going for
the complexity of linkages. The optimum system, at least for
those of us who want to race, rather than to pioneer and are
not overendowed-either with brilliance or with bucks-is
to use a gentle (no more than 20% slope) raising rate at the
front with progressive springs and a very gentle (5% slope)
setup at the rear-along with a fist full of modified silastos,
springs and bars. STICK TO BASICS-at least until you
can afford to make large development mistakes from the
viewpoints of both time and money.
DETERMINATION OF RATES
I wish that there were hard and fast rules for the deter-
mination of optimum wheel rates. To my knowledge, there
are none. Optimum wheel rates vary with gross vehicle
weight, power to weight ratio, aerodynamic downforce
generation, tire width, track characteristics, driver
preference and technique and, quite probably, the phase of
the moon. My basic system is to run the softest rear springs
that will keep the car off the track-and maintain some
semblance of camber control-at the ride height that I want
to run. I then balance the understeer/ oversteer with the front
springs-and equal rate front and rear bars. I try to do this
in medium speed corners so as to simulate steady state
conditions. and at low road speeds so that
aerodynamiC downforce doesn t confuse the issue (say 60
mph). I would probably use a skid pad if I had access to a
good one. This gives the basic front and rear ride rates. I
then repeat the performance playing with anti-roll bar stiff-
ness until we arrive at close to optimum roll stiffness. The
setup is then modified for actual race track conditions by
with shocks, .and to attain the necessary
transient response. We II go Into thiS In more detail when we
get to oversteer and understeer, but that is the basic method
that works for me.
There are a few do's and don'ts:
(I) Don't change springs in tiny increments-about 10%
of wheel rate is a reasonable step.
(2) Don't be afraid to play with silastos and anti-roll bars.
(3) For a rough race track, what we need is wheel travel.
You will be far better off if you increase ride height
and/ or silasto than if you increase the ride rates. If you in-
crease the height much, you will probably have to reset
camber.
(4) Once you have established the basic front and rear
wheel rates which balance the car, make your spring
changes such that the front to rear wheel rate ratio re-
mains constant.
(5) Don't be afraid to try things-that's what testing is
for.
(6) Most race tracks don't vary enough to require changes
in wheel rates from one to another. Trim the car with the
bars and silasto rubbers.
73
CHAPTER SEVEN
THE SHOCK ABSORBER
THE SHOCK ABSORBER
Sometimes I think that I would have enjoyed racing more
in the days of the friction shock. Since you couldn't do
anything much to them or with them I would have spent a lot
less time being confused.
FUNCTION
We need shock absorbers-even if they do not absorb
shocks, which they do not. Springs absorb shocks by com-
pressing in response to vertical accelerations. Shock ab-
sorbers dampen the energy which is stored in the springs as
the springs compress.
Okay, we'll start over again. The springs exist to ensure
that the shock loads caused by load transfers and road
bumps are not transmitted to the unsprung mass. The
springs perform this function by compressing and allowing
the wheels to move in relation to the unsprung mass under
the influence of accelerations to either the sprung or un-
sprung masses. When the spring is compressed, a rather
large amount of kinetic energy is stored in the spring. When
the force which caused the compression goes away, this
stored energy is released and the spring extends with a lot of
force. Enough force, in fact, to carry the attached wheel past
its ride height position and push it into full droop-the
spring will then oscillate at the natural frequency of the un-
sprung mass. If this oscillation were not dampened, then
every time that one or more wheels were displaced vertically,
the vehicle would proceed down the road like the previously
mentioned four pogo sticks in loose formation-until the
energy stored in the springs eventually dissipated itself. This
would do terrible things to the tire's compliance with the
road-and to the driver, both physically and mentally. The
shock absorber was developed to dampen the energy that
would cause this bouncing by converting it from kinetic
energy, which is hard to get rid of, to thermal energy, or
heat, which is relatively easily dissipated into the air stream.
Normally this is accomplished by means of a hydraulic
damper (only in the U.S.A. is the device referred to as a
shock absorber) consisting of a piston which moves in an oil
filled cylinder. The piston is attached to the sprung mass by a
piston rod and the cylinder is attached to the lower suspen-
sion link or to the hub carrier. There is a pivot at each con-
nection. When relative motion occurs between the sprung
mass and the unsprung mass the piston is forced through the
fluid in the cylinder and, by metering the fluid through
suitable orifices, the kinetic energy stored in the spring can
be damped before it is transmitted to the sprung mass. The
characteristics of the damping action can be controlled by
varying the configuration and complexity of the metering
orifices.
74
Shock absorbers are inherently velocity sensitive. The
faster the piston moves (or the more vertical acceleration
that takes place) the more damping will result. This is due to
one of the laws of fluid dynamics which states that a fluid's
resistance to flow through any given orifice will increase
directly as the square function of flow velocity. The law is
immutable but the effects can be varied by spring loaded
valves or progressive orifice locations to obtain virtually any
"characteristic" desired. The characteristic of any given
shock absorber is the term used to describe the relationship
between piston velocity and resultant damping force. The
characteristic can have anyone of three forms. It can be
linear, in which case dampening will increase at the same
rate as piston velocity; it can be progressive-in which case
the damping will increase at a greater rate than piston
velocity or, if the damping forces increase at a lesser rate
than piston velocity, it can be degressive. Because the shocks
are velocity sensitive, they are also load sensitive because the
velocity is produced by an acceleration which is composed
of force and velocity. At the time of this writing, racing
shocks are not position sensitive. In order to maintain
desired suspension sensitivity at low displacements, valving
is arranged so that little damping takes place at low piston
velocities.
TYPES
Shocks fall into two broad categories-double tube and
single tube-which are never used terms. The terms in com.
mon use are hydraulic for the double tube shock and gas"
filled for the single tube. For racing use we are talking about
KONI, Monroe, Armstrong and SPAX for hydraulic shocks
and Bilstein for gas shocks. Miracles are claimed for the
Bilstein shock. There are no miracles. What the Bilstein does
have going for it is increased piston area which allows very
sensitive damping at low displacements and piston velocities
and more options for the designer when he is working out the
characteristic curve. This is inherent in the design of the gas
filled shock and is its only real advantage. It is an important
enough advantage that the gas shock will probably replace
the hydraulic unit. Gas shocks claim to be self adjusting over
a wide range of conditions. This is an advertising corruption
of semantics-what they mean is that the manufacturers
have built in a progressive characteristic, which can also be
done to the hydraulic types. Fade due to frothing of the
damping fluid is also reduced (but not eliminated-they still
use fluid) in the gas types but formulation of trick silicon
based fluids fixes the problem in racing hydraulic shocks.
So what is the disadvantage of the gas filled shocks? There
are several, but none that cannot be overcome by design and
development. First of all, they are presently non
adjustable-totally. Not only are you stuck with the
characteristic of the shock as set by the factory but you can
change neither the total damping forces nor the ratio of
bump to rebound damping. I feel that to attain the same
level of competitiveness that we achieve with KONls, I
would have to buy, and carry around, about six sets of BiI-
steins. They are also not available, in racing form, with
characteristics and damping levels to suit anything larger
than Formula Atlantic, and there is no engineering backup
on this side of the Atlantic.
It is interesting to note that most of the Formula One
Teams use KONls-a couple Armstrongs, and none-to my
knowledge-use gas filled shocks. There must be a clue
there. Part of the answer is the constant attendance at For-
mula One Meetings of the KONI technicians who are ready,
willing and able to build shocks with whatever
characteristics anyone desires-on the spot. Part of it must
also be the superb quality and almost total external ad-
justability of the KONI.
In this country, the major advantage of using KONls can
be stated in two words-John Zuijdijk. John Z. is the resi-
dent engineer at Kensington Products, our friendly KONI
importers, and knows more about shock absorbers from the
racing vehicle dynamics point of view than anyone I have
ever known. If you can talk his language (shock absorbers
and vehicle dynamics, not Dutch) he can and will tailor your
shocks to suit your requirements. Fortunately this isn't often
necessary because KONI has been building racing shocks for
a long time and, given vehicle parameters, they know how to
valve the shocks. Only when you get to the genius driver level
is custom tailoring beneficial-or possible.
All of the above may very well change in the very near
future-for the same reason that we got a whole new world
in tires a decade and a half ago. Mickey Thompson has come
into the racing gas shock business in a big way. He has built
the most comprehensive and sensitive shock dynomometer I
have ever seen and is busily finding out things that no one
else knows. Naturally, he is mainly into Off Road Racing
but he is interested in Road and Circle Track Racing as well.
His results so far have been nothing short of spectacular-
among other things his gas shocks can be made position sen-
sitive and are completely adjustable. Admittedly damping in
Off Road Racing just has to be more critical than it is in any
other form of racing, but there is a lot of room for improve-
ment in racing shock absorbers as they are today.
PITFALLS
There are a couple of basic things that must be kept in
mind with shocks-of any type. First, there must be provi-
sion in the length and in the mounting of the shocks for ade-
quate suspension travel. Second, the mechanical advantage
of the unit must be such that we get the maximum practical
amount of shock displacement per unit of wheel travel.
Third, provision must be made for enough air flow to cool
the shock. I know that this sounds so basic as to be
ridiculous, but the number of times that one or more of these
factors gets overlooked is mind boggling. Let's look at them
each in turn.
An improperly designed or installed shock can artificially
limit either the bump travel or the droop travel ofthe suspen-
sion unit. The results are about equally bad-if somewhat
If the shock. bottoms before full designed bump
travel IS reached, we will probably break the shock internal-
ly..Worse, the rate at that corner instantly raises to in-
fimty the tire breaks Some fearsome loads are
als.o fed ?oth the chassIS and suspension attachment
pomts. This IS not as uncommon as it should be-
particularly at the rear of racing cars and at the front of
front engined sedans. The number of cars that have been
cured of sudden front or rear tire breakaway characteristics
by increasing bump travel is incredible. There are several
possibilities for error. First is a basic design goof, which is
rare. Second is a replacement shock which is too short-less
rare. Third is an increase in tire diameter followed by an ad-
justment to get the ride height back to original specification.
This leads to decreased bump travel and increased droop.
The fourth, and probably most common, goof is the installa-
tion of solid spacers on the shock piston rod in an effort to
keep the chassis off the race track. Minimum liveable front
wheel travel in bump is 2Y2 inches, and 3 is a lot better-with
more needed at the rear. If the car is scraping hard, you
either raise the ride height or increase the wheel rate; you
don't decrease wheel travel.
An artificial droop limit, caused by a shock with too short
an extended length, means that, at some point in the lateral
load transfer process, the unladen wheel is going to be pulled
off the road surface by the shock. If this should happen while
there is still dynamic load on the tire involved, that end of the
car is going to break loose-right now. This is fairly com-
mon at the front and is particularly nasty when entering cor-
ners. It is less common at the rear where it causes sudden
power on oversteer. Other than modifying or replacing the
offending shocks, there isn't a lot that can be done about it.
If sufficient bump travel is available, it is sometimes possible
to cure the situation by substituting longer top shock eyes
(KONI stocks at least three lengths). The same effect can be
achieved by running with too much droop or rebound
adjustment-the shock doesn't let the unladen spring extend
as quickly as it should-or by running with springs that have
too short a free length so that they rattle loose when the
wheel moves into the droop position instead of pushing the
wheel down. Three inches of effective droop travel is about
right for most classes of road racing. .
Since the shock damps by forcing fluid through a series of
orifices, it won't work unless the piston is displaced. The
more the piston is displaced for a given amount of wheel
movement, the better the shock will function, and the more
sensitive it will be. Normally we run into trouble in this
department only with inboard or rocker arm front suspen-
sion designs and then only if the mechanical advantage is
great. If the shock manufacturer knows that the shock is go-
ing to be mounted with an unfavorable motion ratio, he can
compensate to some extent by using larger bore pistons and
cylinders-if you have left room. But they have to know
about it. It is also quite common with rocker arm suspension
to just plain run out of shock travel-which is why so many
of them feature shock tops that stick out of otherwise
smooth bodywork and funny looking additions to the shock
mount at the inboard end of the rocker. These normally
become evident after some testing has taken place-mainly
because no one ever thinks that race cars require as much
suspension movement as they do.
75
COOLING
Shocks work by converting kinetic energy into thermal
energy. In doing so, they get plenty hot. When they get hot,
the damping fluid loses viscosity and gets gas bubbles in it
and the shocks fade. The thermal energy produced by damp-
ing must be dissipated into the airstream. On open wheeled
cars with outboard suspension, even with "sports car noses,"
it is difficult to avoid adequate shock cooling. Inboard
suspension requires a cooling duct, which would be no
problem except that the typical inboard mounted shock lives
in a virtually closed box. It is easy enough to direct air at the
shock but difficult to get it out again and achieve a flow. It
won't do much good to bring air to the shock if you make no
provision to take it away-it takes a lot of air flow to dis-
sipate heat.
Closed bodywork makes things a bit more difficult-but
not much. Since the wheel wells should be designed as low
pressure areas for aerodynamic reasons, it will only be neces-
sary to make sure that you get air to the shock-it will be
naturally drawn out again. If the wheel well is not a low pres-
sure area, you will have to make it one anyway and the shock
cooling will follow.
HOW MUCH SHOCK?
If shocks dampen springs and race cars come with ad-
justable shocks, we must determine how much dampening
we want. Too much leads to loss of suspension sensitivity
and tire compliance while too little gives a mushy car that
floats all over the place. First of all, we figure out that we
need more damping force in rebound than we do in bump.
This is simply because the bump stroke damps the move-
ment of the unsprung mass which is, by definition, much less
than that of the sprung mass and, in addition, doesn't vary
much due to dynamic load conditions. The rebound stroke,
on the other hand, damps the reaction of the sprung mass to
the spring compression which took place during the bump
stroke.
The manufacturers are aware of this and they provide
more force in rebound than in bump. With non adjustable or
single adjustable units, the ratio of bump to rebound forces
set at the factory is what you get. With double adjustable
shocks-which are the only hydraulic shocks that should be
used on a race car-we can vary the relationship between
bump and rebound forces. In either case, adjusting the shock
does not change the characteristic.
We determine what we can do with the shocks and when
they are right by driving the car and by guessing a lot! If the
vehicle is underdamped, it will be mushy and will wallowa
lot-like a Detroit car with 50,000 miles on it. If it is over-
damped it will be choppy and the wheels will patter. What we
are aiming for, from a pure spring damping point of view, is
enough damping so that the car is quick and responsive with
the wheels returning to the track with minimum oscillations
and the sprung mass doing a minimum amount of hunting,
but not enough damping to cause wheel patter and loss of
suspension sensitivity. If that were all there is to the shock
absorber story, it would be relatively simple.
THE SHOCK ABSORBER AND LOAD TRANSFER
Damping of the springs is, however, not the whole story.
76
The shocks also influence load transfer. Actually, they have
no effect on the amount of load that will be transferred, in
either plane, due to a given acceleration or the amOunt of
roll that will be generated by a gIven cornering force. They
do however, affect the rate at which load is transferred due
to compression and the time that it takes a given load
transfer to effect a change in wheel camber.. They .affect
wheel camber and tire slip angle by preventing oSCIllatIOn of
the sprung or unspru.ng and camber
change. Basically, relatIvely shocks gIve rapId response
and good transient help the race, car to
"take its set" quickly. Among the things that we don t need
in the racing car is sloppy response to control movement and
hunting around as load is transferred. Therefore, all racing
cars are overdamped by conventional comfort standards.
PLAYING WITH THE SHOCKS
Different tracks will require different shock adjustments.
The ratio of bump to rebound forces usually stays pretty
much the same as does the ratio of front to rear damping,
but the total amount of damping required changes with the
nature of the track-as may the nature of the shock
characteristic. This is why KONI attends Grands Prix
Races.
While the general layouts of most racing cars are close
enough to each other (at least wi!hin two broad clas.
sifications of front engined and mId englned cars) to allow
the shocks for various makes to be built with identical
characteristics and valving, some cars have their own little
deficiencies which can be propped up by the application of
knowledge and technique with the shock absorbers.
Examples:
Race cars with solid rear axles characteristically display
fierce rear axle tramp under hard breaking. For years we
attributed this tendency to wind up or rotation of the axle
caused by brake torque reaction and we tried all kinds of
fixes-ranging from radius rods pivoted at the natural
center of axle rotation to horizontally mounted shocks
leading forward from the axle-and nothing that we did-
made much difference. So we ended up running about 80%
of the braking effort on the front wheels so that we could
maintain control. Finally, by a combination of figuring
out that the tramp was a lot less on smooth tracks and by
noticing that it was considerably reduced when we hap-
pened to be testing with some worn out shocks, we deter-
mined that the problem wasn't axle rotation at all but ver
tical hop caused by too much shock damping at small dis-
placements and low piston velocities. Opening up the low
speed leak in the foot valve made a great improvement-
allowing us to put a lot more braking effort onto the rear
wheels and also improving controllability and corner
entry. Overall damping and ride control was reduced,but
lap time and driver happiness improved.
The McLaren M8E Can Am Car of several years ago
came with very little front wheel droop travel. It also
rolled a lot. The bottom line was that, as the car was
turned into a corner, the inside front wheel was lifted off
the ground by the short shock while it was still laden,
resulting in sudden and drastic understeer. The real fix
was longer shocks and stiffer sway bars, but just taking
:1f
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'I
almost all of the rebound adjustment off the front shocks
made the car driveable until we got the new parts.
The March 76B, 77B & 78B Formula Atlantic Cars'
front springs rattle a couple of inches at full droop. This
means that there is no spring pressure forcing the inside
wheel onto the track as you roll the car into a corner and
the resistance of the chock lifts the tire off the ground
causing corner entry understeer. Run full soft on rebound
and the car will enter corners. You pay for it with a floaty
front end, but it is an overall plus. Of course, the real fix
would be decent front springs.
I could go on forever, but you get the idea.
TESTING
About the only valid way to learn anything about the ef-
fects of shock absorbers on vehicle dynamics is to devote a
test day to playing with them. Start out by running full soft
and finding out what a wet dish rag feels like-then go full
77
hard and rattle the driver's teeth out. You will very quickly
determine that. extreme is good. Devote the rest of
the day to wIth .the shock.s and experiencing their ef-
fect on the car s behaVIOr-partIcularly with respect to the
responses. Basically you will find out that, up to the
POInt where the shock makes the suspension too stiff in-
creasing front bump reduces corner entry understeer
until the suspension gets so soft that the laden corner
over, reducing rear bump reduces corner exit oversteer. Too
much droop at either end will cause breakaway at that end
either by hanging the unladen wheel up in the air or reducing
tire compliance. Too little rebound adjustment results in a
floating or oscillating car.
Before you go home, run a few laps with one front shock
adjusted full soft-first in bump, then in rebound and, final-
ly, in both. Repeat the process with one rear shock. Your
driver will then know-and hopefully remember-what a
dead shock feels like. Someday his ability to pinpoint a
failed shock is going to save a lot of time and confusion.
CHAPTER EIGHT
EXTERNAL AERODYNAMICS
EXTERNAL AERODYNAMICS
From the very beginning, racing car designers have
realized the importance of aerodynamic drag to vehicle per-
formance. For the first half century or more, that is all that
they realized in the field of aerodynamics. Reducing drag
consisted of reducing the cross sectional area of the vehicle
to its practical minimum and "streamlining" everything that
stuck out in the air to whatever extent was possible.
Streamlining was achieved by intuition and eyeball. Most of
the efforts at producing all enveloping streamlined body
shapes failed because, while the car might be faster in a
straight line than its open wheeled rival, it was invariably
heavier and usually had all of the roadholding characteristics
of a windshield wiper. In the 1960s we began to realize that
lift was at least as important as drag and the present era of
race car aerodynamics began. Since then we have progressed
from spoilers through various wedge shaped bodies to wings
with a too brief stop at Jim Hall's now outlawed vacuum
cleaner. Today any racer who wants to win must know as
much about vehicle aerodynamics as he does about all the
other areas of vehicle dynamics. This doesn't mean that we
have to be aerodynamicists. You don't have to be capable of
designing a gearbox in order to use one intelligently-but
you had better understand what it does, how it does it and
what the possible performance trade-offs are. To begin with
we need an uncharacteristically long list of practical defini-
tions:
FLUID: Webster defines a fluid as "a substance
tending to flow or to conform to the shape of its con-
tainer." This means simply that a fluid is any substance
which has little internal friction-i.e., one that will easily
yield to pressure. All liquids and all gasses are fluid at any
temperature or pressure that interests us. For sure air is a
fluid and must inexorably obey all of the laws of fluid
mechanics. Just because the internal friction between the
particles which comprise the air that we breathe and
through which we force our race cars is very low does not
mean that there is no pressure present or that the air will
behave in the way that we want it to. It will behave in ac-
cordance with the laws of fluid mechanics and in no other
way. So we had best achieve a basic understanding of
those laws.
STATIC PRESSURE is defined as the ambient pres-
sure present within a certain space and is expressed in
units of mass related to units of area as in pounds per
square inch (psi).
DYNAMIC PRESSURE is defined as one half of the
product of the mass density of a fluid times fluid velocity
squared. We don't have to know that. We do have to know
78
that the dynamic pressure of a fluid is proportional to the
difference between the undisturbed static pressure present
ahead of a body moving through a fluid and the local pres.
sure of the fluid at the point along the body where we are
taking the measurement. Dynamic pressure is directly
proportional to the local momentum of fluid particles.
STREAMLINE: If a small cross-sectional area of a
fluid in motion is colored with something visible (colored
smoke in a wind tunnel or dye in a liquid), a single line
becomes visible in side elevation. This line is called a
streamline and allows visual study of fluid flow. Bodies are
miscalled streamlined when they are so shaped that most
streamlines passing around the body will do so without
crossing each other and without becoming disrupted or
dissolved.
LAMINAR FLOW is that state of fluid flow in which
the various fluid sheets or streams do not mix with each
other. In laminar flow all of the streamlines remain essen.
tially parallel and the relative velocities of the various
sheets or streamlines remain steady-although the fluid
velocity may be either increasing or decreasing. Laminar
flow is what we are always trying to achieve.
TURBULENT FLOW is that state of fluid flow in
which the various fluid sheets or streamlines exhibit
erratic variations in velocity and do not remain parallel
but mix and eddy together. Turbulent flow causes drag.
A common example of laminar and turbulent flow is the
behavior of a plume of cigarette smoke in still air. At first
the plume wilIrise smoothly and the smoke will remain in '
streamlines. Sooner or later the plume gets tired, becomes'
unstable, and turbulence becomes visible as the
streamlines cross and become disrupted.
THE BOUNDARY LAYER is a comparatively thin
layer of decelerated fluid adjacent to the surface of a body
in motion through a fluid. Friction between the body and
the fluid slows the fluid flow from its full external value to
effectively zero at the surface of the body. The flow within
the boundary layer can be either laminar or turbulent and
the layer can be either thin or thick. At the front of a
reasonably well shaped body, as the fluid starts to move
out of the way, the boundary layer will normally be thin
and the flow will be laminar. Internal fluid friction and the
friction between the fluid and the body dissipate some of
the energy in the fluid and, as the flow moves rearward
over the body, the boundary layer will normally thicken
and become unstable. If it becomes thick enough, or tur-
bulent enough, or if it must flow into a region of increased
pressure, the boundary layer will separate from the body.
A common example of this is the flow about a circular
cylinder as shown in Figure(44). At the front of the
LAMINAR SUB-LAYER
SEPARATION
POINT-
/ ~
./' -=>
--::>
/
\ ~ ) ~
\v ~ "')
./' ---:>
) ~ ~
~ ~
~ ~
Figure (44): Flow characteristics within the boun-
dary layer of a cylinder boundary layer thickness
vastly exaggerated.
cylinder, the pressure is maximum. As the boundary layer
flows over the front towards the top and the bottom of the
cylinder, the pressure continuously drops, but past the
crests of the cylinder the pressure increases very rapidly.
The boundary layer cannot negotiate this "uphill
struggle" and separates at or just past the crests to create
a high drag separated wake. To varying degrees the same
picture holds true for most bodies which are not neatly
faired in at the rear.
PRESSURE DIFFERENTIAL is the local pressure at
a given point along the surface of a body less the static
pressure ahead of the body. Variation of the pressure dif-
ferential along the surface of a body is referred to as the
pressure gradient. A positive pressure gradient-one in
which the pressure differential increases in the direction of
flow-is termed an adverse pressure gradient and can lead
to flow separation.
TOTAL PRESSURE AND THE LAW OF CON-
STANT PRESSURE: Bernoulli assures us that, under
steady and non viscous conditions, the sum of static pres-
sure and dynamic pressure will remain constant. This ex-
plains the generation of pressure induced drag. Both the
velocity and the pressure of fluid particles approaching a
body reduce. Therefore the static pressure immediately
ahead of a body in motion is increased-by the "bow
wave," as it were -the fluid is getting ready to get out of
the way. In the perfect or ideal condition, a corresponding
exchange between static and dynamic pressure would take
place at the rear of the body; equilibrium would exist and
there would be no pressure induced drag. In the real
world, viscous friction, boundary layer deceleration and
separation do exist and so the flow pattern around a body
79
in motion is modified from the ideal state. The decelera-
tion of the fluid particles upon reaching the rear of the
body and the corresponding pressure recovery are not
complete. The resultant of the increased static pressure
ahead of the body and decreased pressure behind it is pres-
sure induced drag.
FLOW SEPARATION originates within the boundary
layer and results in a bulk separation of the flow. In simple
terms the fluid flow is not able to follow the shape of the
body. Boundary layer separation takes place when the
frictional shearing forces between the sheets of the boun-
dary layer become too great for the layer to remain at-
tached. This occurs when there is too steep an adverse
pressure gradient, too much turbulence within the layer, a
rapid change in body shape or when the boundary layer
"trips" over a skin joint or a protuberance. It is possible
for a boundary layer that has separated to become reat-
tached at some point downstream of the separation point.
Examples of bulk flow separation are wing stall and the
large turbulent wake at the rear of blunt bodies. Whenever
the flow separates, a notable increase in drag is instantly
realized. In the case of wings, stall also produces a
dramatic decrease in lift force.
ATTACHED FLOW is the opposite condition to
detached flow and is much to be preferred. It is possible
for fluid flow to be turbulent but to remain attached. In
fact, a laminar boundary layer may separate sooner in an
adverse pressure gradient than will a turbulent boundary
layer.
DRAG is the retarding force which acts on any body in
motion through a fluid. Its action is always parallel to and
in the opposite direction from the direction of motion.
Drag is due to the transfer of momentum between the
body and the fluid and is caused by displacement of the
fluid by the body and by friction between the fluid and the
body.
PRESSURE DRAG, or PROFILE DRAG is that drag
force caused by the displacement of a fluid by a body in
motion through that fluid. Fluid arriving at the leading
edge of a body causes a positive pressure at the leading
edge which resists the motion of the body. As the fluid
flow progresses past the leading edge, the pressure rapidly
decreases, may become negative for a time, and then slow-
ly increases until flow separation occurs. The pressure in a
region of separated flow will be negative and will pull
against the forward motion of the body just as the high
pressure at the leading edge pushes against it. The sum of
these two retarding forces is pressure induced drag and is
the major component of total drag for unstreamlined or
semi-streamlined bodies-which happen to be the sort of
bodies that we will be discussing (with the exception of our
wings, which we hope will be more efficient shapes). With
streamlined bodies, skin friction drag is normally greater
than pressure drag. Even with streamlined bodies, we can-
not entirely eliminate pressure drag.
INDUCED DRAG: Induced drag is the drag force
produced by a lifting surface as a result of the lift. A wing,
in order to produce lift, will necessarily impart momentum
to the fluid. This momentum is not recovered and appears
as drag. The lift doesn't come free and the greater the lift,
the greater the induced drag. We can only hope to induce
the minimum amount of drag per unit of lift generated by
appropriate design of the lifting surface. The most effec-
tive way of minimizing the induced drag of a wing is to in-
crease its span. Nature understands this and has given all
of her efficient soaring birds wings of great span. Our
sanctioning bodies must also understand since they have
decreed that racing car wings be small in span. Asa result,
the induced drag of racing car wings is their major drag
component.
PARASITE DRAG is the drag produced by the fric-
tion and pressure caused by the various protuberances on
the body such as fasteners, heat exchangers, mirrors, air
scoops and the like. Most studies treat skin friction drag
as a portion of parasite drag. We will consider it to be
separate.
SKIN FRICTION DRAG is the drag force caused by
friction between the surface of a body and the fluid
through which it moves. Its magnitude is a function of sur-
face finish and of surface area. Strangely enough, skin
friction drag is not terribly important in the case of the
racing car-but it is really easy to do something about it.
MOMENTUM, defined as mass times velocity, is an
indication of the amount of energy that a body in motion
can release if it is stopped. Momentum is constantly
transferred from a body in motion to the fluid through
which it moves-by displacement of fluid in order for the
body to pass and by the heat of friction between the body
and the fluid. Momentum transferred per unit time is
equal to drag. In order for a body to continue moving
through a fluid at a constant speed, the lost momentum
must be constantly replenished by a power source. In
order for the body to accelerate, the power source must
produce more thrust than is lost by the transfer of momen-
tum. Otherwise a vehicle will decelerate or an aircraft will
lose either velocity or altitude. Momentum is transferred
from a body to a fluid by:
(I) The displacement of a certain volume of fluid in the
direction of motion and of more fluid in a direction
perpendicular to the direction of motion.
(2) The placement of a certain volume of fluid into tur-
bulent or irregular motion.
(3) The containment of a certain volume of fluid in a
system of regular vortices.
(4) The generation of heat by friction between the fluid
and the body and between fluid sheets moving at differing
relative velocities.
VISCOSITY is the molecular resistance which fluid
particles exhibit against lisplacement in relation to each
other and with respect to the surface of a body. Most
directly this type of resistance presents itself in the form of
frictional drag-as a tangental force when fluid moves
past the surface of a body. This tangental force is skin fric-
tion drag and increases with viscosity. The viscosity of air
is, for our purposes, independent of pressure and although
it decreases with rising temperature, we shall consider it to
be constant.
COMPRESSIBILITY is the quality of a gaseous fluid
of reducing in volume as static pressure is increased. In
practical terms, liquids are not compressible and gasses
are-which is why bubbles in the braking system cause a
spongy brake pedal. At vehicle speeds we do not approach
incompressible airflow, so we will not worry about it.
REYNOLDS NUMBER is a dimensionless quantity
which varies directly with air speed and size of the body in
motion and inversely as fluid density and viscosity. Its
chief value lies in enabling fluid mechanicists to predict
full scale results from model tests. It has limited practical
application within the scope of this chapter.
THE COEFFICIENT OF DRAG is a dimensionless
quantity used to compare the drag caused bodies of dif-
ferent shapes It is abbreviated to CD and is obtained by
measuring the drag force and dividing it by the dynamic
pressure and the reference area.
THE COEFFICIENT OF LIFT is another dimen-
sionless quantity which compares the lift generated by dif-
ferent shapes. It is normally abbreviated CI and is ob-
tained by measuring the lift force and dividing it by the
dynamic pressure and the reference area.
For our purposes we will divide the study of exterior vehi-
cle aerodynamics into three separate but inter-related areas:
Aerodynamic drag
Aerodynamic downforce
Aerodynamic stability
AERODYNAMIC DRAG
At road speed over 100 miles per hour, aerodynamic drag
is the most important limiting factor in straight line perfor-
mance. It is obvious that a reduction in drag will result in the
attainment of a higher top speed for the same amount of
engine power. Not so obvious, but more important, is the
fact that a reduction in aerodynamic drag will also make
available a greater power surplus at any speed below the top
speed of the vehicle. The greater the power surplus, the
greater the rate of acceleration and the lower the all impor-
tant elapsed time. The basic formula for automotive drag is:
Drag (lbs) =
Drag coeff. x (surface area in feee) x (Velocity in mph)2
391
To put some real numbers in the formula, let's assume that
we are talking about a Formula 5000 car near the end of the
back straight at Riverside. The drag coefficient is .65; frontal
area is 17 square feet and the car is traveling at 180 mph:
Drag = (.65) x (17 ft2) x (180 mph)2 =9151b
391
Unfortunately 915 pounds of drag doesn't mean much to
us. We are going to have to translate pounds of drag into the
horsepower r ~ q u i r e d to overcome it before the figure
becomes meaningful. The formula for drag horsepower is:
Drag HP = Cd x Frontal area x (Velocity)3
146,600,
Using the same numbers, we now have:
Drag HP = (.65) x (17 ft)' x (180 mph)3 = 439 HP
146600
At first glance it appears that if the engine puts out 560
horsepower, we have III horsepower available for accelera-
tion at 180 mph. However, remembering Chapter Three, we
have to account for transmission frictional losses, the losses
due to the rotating inertia of the engine, drive line and wheels
80
EUE,
!

FRONTAL AREA
Frontal area is pretty much fixed when the vehicle is
designed. Even the designer doesn't have a lot of scope in this
region. The package dimensions of wheels and tires, driver,
fuel load and engine size pretty much limit what can be done.
About the only way that the designer has of further reducing
frontal area in the present generation of racing cars is to
reduce the track width-and we have seen that there are
overwhelming reasons why he should not do that, having to
do with cornering power and vehicle balance, except maybe
at Indy. We will assume that we are stuck with what we have
and, from now on, we will ignore frontal area.
SHAPE
The body shape of the racing car is designed around three
separate and conflicting functions. First the body must
enclose the various vehicle components, including the driver,
to whatever extent the pertinent regulations allow, and it
must do so in a practical manner. The panels must be readily
detachable for maintenance, they must be light in weight but
strong enough to withstand air loads and require a minimum
of supporting structure, and the resulting package must be of
practical dimensions with minimal overhangs. Second, the
final shape must generate as little aerodynamic drag as we
can arrange. Third-and perhaps most important, the shape
must not generate aerodynamic lift. Indeed, it would be nice
if we could arrange for the body itself to generate
The first thing that we have to realize when considering
the basic shape of the racing car is that hypersonic
aerodynamics and high speed shapes, with their knife-edged
leading edges, are not for us. Those guys are dealing with
COEFFICIENT OF DRAG
By necessity, most of our efforts at reducing aerodynamic
drag must be directed at improving the coefficient of drag.
Here, ignoring the internal aerodynamics of the vehicle,
which we will consider separately, we have two basic
choices-we can improve the basic shape of the vehicle in
order to reduce profile drag and/or we can clean up the
detail aerodynamics and reduce parasitic drag.
available at the rear wheels in each gear to our graph, then
the area the two curves is an indication of the net
power to overcome aerodynamic drag at any road
speed. In this case we are conveniently ignoring the fact that
the mass of the vehicle itself will resist acceleration-but
that's okay-we ignored aerodynamic drag in Chapter
Three. It will all come together down the line-I hope.
Anyway, at the illustrations, it becomes all too ap-
parent that, with any race car, after we pass about eighty
miles per hour, the big wall of air that we are trying to push
gets a lot bigger-in a hurry-and that anything we can do
to reduce the size of the wall is going to pay dividends in lap
time from increased accelerative capacity. It also becomes
evident just why the ability to come off the fast corners at a
greater road speed than the opposition is so critical-at high
road speeds we just don't have the reserve thrust available to
accelerate hard enough to hide our deficiencies. Let's ex-
amine the vehicle drag picture with the objective of trying to
improve our lot in life.
250 200 50 100 150
ROAD SPEED IN mph
o
500f----+-----1-----1----##-1'------1
200 J---+-t-----!----Jllf----r----
400t-------'--

_ Cd = .65 A 17ft 2
, I
__ Cd REDUCED 10% or A REDUCED 10%
Cd 8. A REDUCED 10% I

100
300 J-----f---+--'----+-*c---
Figure (45): Drag horsepower vs road speed.
cr
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800.-------,-----,----,----,---r,-----,
and the rolling resistance of the tires. If we assume 5% trans-
mission loss, 6% total rotating inertia loss at this very high
roadspeed and correspondingly low rate of acceleration and
60 HP worth of tire rolling resistance, we find that we have
available at the rear wheels 439 HP and we have reached the
theoretical top speed of the vehicle.
If we plot the road speed of our vehicle vs drag HP at road
speed, we will end up with the very steeply rising curve of
Figure (45)-the solid line. To illustrate what we are up
against, if we were to succeed in reducing either the frontal
area of the vehicle or the Cd by IO%-either of which would
be very difficult-we would end up with the dashed line in
the illustration and if we were able to combine the reductions
we would end up with the dotted line. Neither represents an
enormous quantitative improvement. This is simply due to
the fact that drag horsepower increases with the first power
of both Cd and frontal area but as the third power of road
speed. In order to gain an increase in top speed of, say, 5%,
we will therefore have to decrease frontal area by 5%,
improve the Cd by 5% or increase engine power by about
15%. It is most unlikely that anything that you or I can legal-
ly do is going to increase a race engine's output by 15%.
If we go one step further and add the net horsepower
81
compressible flow which is of no interest to us. We need
large radiuses and gentle transitions. I am reminded of the
first real aerodynamicist I ever worked with-a hypersonic
man from an aerospace concern with an indirect interest in a
road racing program. After witnessing his first vehicle test,
the man said, "We deal in Mach Two and above. You need
the man who designed the DC3." He then went away.
The second thing that we must bear in mind is that the rac-
ing car-and particularly the mid-engined racing car-does
not lend itself to low drag shapes. At the air velocities we are
talking about minimum drag requires the familiar
"teardrop" shape with a far forward location of the max-
imum cross section and a very large radius on the leading
edge followed by a tapering tail. This would make things dif-
ficult for the driver and would leave no room for such aux-
iliaries as the engine, exhaust system, etc. This is less than
tragic as everyone is in the same boat, and really low drag
shapes on four-wheeled ground vehicles tend to generate a
lot of aerodynamic lift anyway. Any lift generated by the
basic body shape will have to be overcome by drag producing
downforce generators before we can get down to the job of
building traction by downforce.
In order to minimize the generation of lift, we have to ac-
complish two things. First, we must not allow a high pressure
area to form beneath the vehicle and, second, we must pre-
vent the formation of a low pressure area on the top surface.
Ideally, we would not allow any of the airflow to pass
beneath the vehicle, which would give us a low pressure area
on the underside and we would minimize the flow of ac-
celerated air over the top. This would require us to direct as
much of the air, which must be displaced somewhere, in order
to allow the passage of the vehicle, around the sides as we
can. This is pretty easy to achieve with motorcycles and
narrow tracked vehicles such as drag cars and land speed
record cars. It is not at all easy with cars which are called
upon to go around corners and so require wide track widths.
We can but try. There are some priorities involved:
The most important thing is to prevent as much of the air
flow as possible from passing under the car. This is why we
run front air dams on production based cars and why we use
skirts on formula cars. We'll get into this subject a little
later. Second, since our efforts to minimize the flow over the
top of the vehicle are not going to work too well, we must
keep that flow attached to the body surface to the maximum
extent practical. Separated flow means low pressure, and
low pressure on the upper surface means lift as well as drag.
Basically this means smooth shapes with minimum obstruc-
tions/protuberances and with gentle changes in shape. At the
rear we have to face the fact that the flow is going to
separate-streamlined tails are just too bulky to be prac-
tical.
THE PENETRATION MYTH
For several years now we have heard and seen the term
"aerodynamic penetration" applied to the "chisel nosed"
configuration which is now almost universal in Formula One
and USAC. Penetration may be a valid concept in hyper-
sonic aerodynamics, ballistics and some indoor sports-but
not in race car aerodynamics. The chisel nose is effective for
several reasons-none of them having to do with penetra-
tion. The configuration allows the use of front wings of max-
imum aspect ratio (span divided by area which
means that the wings can generate their required downforce
at low angles of attack which reduces the amount of indUCed
drag and makes the more consistent. It also
forces the maximum pOSSible percentage of the flow down
the sides of the body and offers an increasing surface area to
that portion of the flow which does. pass. the top_
tending to keep the flow attached. It IS a very prac.
tical, light and elegant shape. Last, us to
our water and oil heat exchangers In the optimum pOSition
for both weight distribution and ducting efficiency. The
shape has nothing to do with penetration.
OPEN WHEELS
When looking at a real racing ca: (one fenders)
the first thing that strikes the eye. IS big fat. wheels
sticking out in the airstream. Instinctively we realize that
those things just have to produce an enormous amount of
drag and turbulence-particularly since they are rotating.
For once, intuition is right-exposed wheels are a big drag.
As a point of interest, they also produce a measurable
amount of lift. Both USAC and the FIA are absolutely
determined (and rightly so) that all Formula Cars shall be
open wheeled. Not only do they specifically require that the
wheels shall not be enclosed by the "coachwork," but they
also specify that any body work ahead of the front wheels
shall not extend above the rim of the wheel and can be no
more than 59.05 inches in width. Between the front wheels
and the rear wheels, body width is restricted to a maximum
of 51.18 inches. These wise restrictions make fairing the rear
wheels impossible and make effective fairing of the front
wheels virtually so. If the vehicle is designed with a front
track width of sufficient dimension to achieve competitive
cornering power, then a minimum of five inches of each front
tire is going to stick out beyond any legal fairing.
For some years, many of the Formula One Teams tried all
kinds of partial front wheel fairings while Ferrari, McLaren
and Lotus stuck with variations of the chisel nose and front
wing set-up. The only "Sports Car Nosed" Formula One
Car to achieve any notable success was the Tyrell (four-
wheeled version) - which, in the hands of Mssrs. Stewart
and Cevert, and under the direction of Ken Tyrell, was enor
mously successful. Thus encouraged, Tyrell very
courageously came up with the six-wheeled car featuring
four very small and almost completely faired front wheels.
Everyone expected the car to be impossible to drive and to be
faster than a speeding bullet in a straight line. It was never
fast in a straight line-in fact it was slow. What it did do
well, after the front tracks had been somewhat increased,
was to turn into slow corners-which is more than most For-
mula One cars of its day would do. Although it won some
races, it was never a super competitive car and has been
abandoned. As a matter of fact, in Formula One, the whole
narrow track/sports car nose configuration has been aban-
doned and the entire crop of 1978 cars sport narrow chisel
noses, high aspect ratio front wings and relatively wide front
tracks.
There are several reasons for this trend-both in Formula
One and in USAC racing. First, the front wing generates
more consistent (and adjustable) down force than the sports
car nose. Second, it encourages a much larger percentage of
82
the displaced air flow to pass down the sides of the vehicle.
Third, the designers have found that by extending the chas-
sis/body width to the maximum permissible dimension
between the front and rear wheels, not only do they get to
place the fuel load and radiators in their optimum positions,
but they are able to at least partially reattach the turbulent
wake of the front wheels to the side of the body and, to some
extent, clean up that area. Fourth, if the bottom of the tub is
kept clean and as much air as possible is prevented from
flowing under the car, a low pressure area is created beneath
the car which can generate considerable downforce at
minimum cost in drag-in fact drag may be significantly
reduced. The larger the area of the undersurface, the more
downforce can be produced-ergo the present generation of
wide tubs. It is sort of like Jim Hall's vacuum cleaner
without the auxiliary engine-and, of course, with a small
fraction of the downforce. If there is a low pressure area un-
der the tub, then the relatively high energy air flowing down
the sides will attempt to migrate to the underside. The flexi-
ble skirts affixed to the sides of the tubs discourage this
migration and maintain the low pressure area. The side
skirts are usually complemented by a pair of chevron shaped
skirts where the tub widens. These block air from entering
the underside of the body.
If Formula One has standardized on the chisel nose, the
smaller Formulas-Formula Two, Formula Atlantic and
Formula Three-have gone the other way and the narrow
track/sports car nose is almost universal. The rationale
seems to be that, with their limited horsepower, they need all
the help that they can get in the drag department. I disagree
and I think that the trend is due to the fact that most of these
cars are produced by March-who originated the sports car
nose concept and persevered with it long after everyone else
in Formula One had given up. The rest of the Small Formula
Car Manufacturers seem to copy March. If I were designing
a Formula Atlantic Car (and I would love to), it would
feature wide tracks, a wide and shallow tub, skirts, a narrow
chisel nose, long suspension links-the lot. It would, in fact,
be a Mini Formula One Car.
Anyway, there seems to be a general agreement as to what
constitutes effective race car aerodynamics in the two major
fields of open wheeled racing-Formula One and USAC.
The reason that I hold these two groups up as shining exam-
ples is that the two formulas have been static for several
years and these two areas are where the most money and the
best minds are found-so any consensus of opinion is liable
to be valid and to point the way for the rest of us. In this
business the man who is too proud to copy is doomed to ear-
ly failure-as is the man who copies something without un-
derstanding how whatever he is copying is supposed to work.
USAC seems to be about split down the middle on the nose
configuration question, with Foyt and Bignotti running low
profile sports car noses (Bignotti presently with a wing on
top of it) and McLaren, Gurney and Vel's-Parnelli sticking
with the chisel nose and wings. There doesn't seem to be
anything in it-and if there is any form of racing where drag
is super critical, it just has to be USAC Champ Cars.
The general agreement on what works extends to the
closed wheel cars as well-the CAN AM cars all look alike
and the GT cars all look like Porsches. In GT, the "spook"
front air dam is universal where it is allowed (and where a
83
rear wing is allowed to balance the downforce).
I am not going to show a bunch of pictures of various cars
point out the trends. For one unnecessary pictures
In books cost money, and I am haVing quite enough trouble
keeping the price of this effort within limits as it is. For
another, I hate taking pictures and don't own a camera and
lastly, anyone who buys this book is flat guaranteed to
no shortage of books and magazines with lots of race car pic-
tures. Instead we will describe the points that the designers
seem to be in agreement on. They are all discouraging any
flow of air under the car. They have all figured out that
separation of the boundary layer is going to cause drag-
even if it becomes reattached later on. To this end they have
gone to some trouble to get rid of bumps and protrusions
everywhere on the surface of the car. They have also realized
that increasing the total surface area (or wetted area) only
increases skin friction drag which is of minor importance
when compared with direction of flow and maintenance of
laminar flow and so have enclosed the engines and roll over
bars, faired in the mirrors and placed vestigal fairings ahead
of the rear wheels shaped to start the air moving in the direc-
tion that it must go before it gets there, cleaned up the wing
mounts and in general done everything that they can to
maintain some semblance of laminar flow over the entire
vehicle. The days when aerodynamics ended at the roll over
bar are gone. The tubs are wide, but they are very low, with a
high narrow cockpit sticking out of the middle to house the
driver (it is getting to be more and more of an act to get into
the things). They are even making sure that the join between
the plexiglass windscreen and the fiberglass cowl has no
gaps. It all counts.
PARASITE DRAG
It has taken racers almost as long as it took the lightplane
industry to get around to worrying about the small incre-
ments of drag caused by bumps, protrusions, joints, surface
roughness, etc. Here we have a situation analogous to the
importance of tiny increments of lap time-or of weight. In
all probability we will not be able to measure the difference
in performance gained by detail improvements to parasitic
drag-it's like saving ounces of weight-but the effect is
there, and it is positive. I'm going to harp on this one-
everyone is entitled to his hang-ups, and this is one of mine.
The drag produced by, for instance, an exposed bolt head
on the nose of your racer is two-fold. There is first the
miniscule drag produced by the object itself. Second, and
more important, is the fact that the flow will separate at the
object and that the turbulent wake produced will propagate
at the standard 20 degree included angle of all wakes until
the flow reattaches-if it does. This sort of thing can, by
lack of thought rather than lack of effort, make very signifi-
cant differences to the overall drag picture. While the drag
coefficient is a valid tool for comparison purposes, it is im-
portant for the sake of sanity to think in terms of total drag
rather than in terms of coefficient which tends to be pretty
meaningless. Figures (46) and (47) give Cd for various types
of fasteners and skin joints while Figure (48) tabulates the
Cd of a pre World War Two fighter aircraft wing surface in
various states of surface finish. Ifwe do a very rough calcula-
tion based on the wetted area of a typical small Formula Car
at 120 mph we come up with a difference of about 4 drag
cars with drag coefficients in the 0.35 range. I have never
seen one, not even a LeMans car. The reason is simple-if it
were that clean it probably wouldn't cool and for sure it
wouldn't develop enough downforce to go fast around a
corner-and if it won't cool and it won't go around corners,
it will not win races. Period.
Formula One and Formula 5000 cars typically have Cds in
the .55 to .65 range and they go around race tracks faster
than anything the world has ever seen except maybe Mark
Donahue's Turbo Panzer. On the other hand, the Porsche
917 (short tailed version) had about 630 horsepower on tap,
weighed 2100 pounds with about 14.5 square feet of frontal
area and a Cd of 0.45. Yet it was not as fast in terms of lap
times on the same circuits as the Formula One cars of its day
which had almost 200 horsepower less, about the same sur-
face area and Cds in the 0.6 to 0.7 range. We can assume
that the state of vehicle development was almost, if not quite,
equal. The level of driver skill was comparable. The power to
weight ratios were very similar. So what the hell? The basic
answer is that the Formula One Car is a pure projectile-
about the only part that does not directly contribute to per-
formance is the fire extinguisher-even the deformable
n
HEX HEAD BOLT
t I
Co =0.80
e
ROUND HEAD RIVET
1
)
CD =0.32
=Ef
BRAZIER HEAD RIVET
t 1
CD =0.04
t?
MACHINE SCREW - FLAT HEAD
1 I CD =0.02
~
FLUSH RIVET
CD =.002
Figure (46): Independent drag coefficients of bolt
and rivet heads exposed to airstream
CD =0.70
~ V
CD =0.70
)- V
CD =0.11 V
)-
CD =0.04 >- V
..
V ~
V CD =0.38
~ .. _-
CD =0.24
V -E------
CD =0.16
L:=.===:::::::::::::::::;:'==::;=========:3
horsepower between the best condition and the worst condi-
tion. In practice it wouldn't be that much-but it would be
significant-and wax and elbow grease are cheap.
The most critical areas for attention to detail drag are the
forward one third of the body itself plus the forward 30% and
all of the underside of the wing. The trick is to delay flow
separation to a point as far aft as possible-and one way to
do it is to avoid tripping the boundary layer over the joints,
rivets, gouges, etc. It doesn't make a lot of sense to spend
heavy bucks for an efficient wing, spend more to get a good
flow of air to it and then lose a notable percentage of its ef-
ficiency by not paying attention to the details of mounts and
access holes. Figure (49) applies.
CD =0.13
CD =0.24
CD =0.01
...,V
>,V
V -<
CD =0.07
NUMBERS
A flat plate dragged crosswise through the air has a drag
coefficient of 1.5. At the same Reynolds number a round
tube has a Cd of about 0.60, while aircraft structural tear-
drop tubing has a Cd of about 0.06! Figure (50) illustrates.
There has always been a lot of talk about "clean" race
Figure (47): Independent drag coefficient of
various sheet metal joints. Sheet thickness is con-
stant.
84
A. ALL JOINTS FILLED; SURFACE POLISHED
Co =0.0084
B. SERVICE CONDITION: STANDARD RIVETS
& JOINTS, STANDARD CAMOUFLAGE
PAINT CD =.0083
C. SERVICE CONDITION AS ABOVE WITH
MUD SPLATTERS FROM UNPAVED
AIRFIELD (SINGLE TAKEOFF) CD =.0122
Figure (48): Drag coefficients for sub-sonic
military aircraft wing at various conditions of
smoothness.
add to structural rigidity and aerodynamicalJy
effectIve. On the other hand, the long distance car carries a
lot of non-productive auxiliary equipment, either by neces-
sity, as in the lighting and refueling systems, or merely re-
quired as in the spare tire and passenger's seat.
Some pretty obvious drag areas are consistently ignored in
your typical kit car-the roll over bar for instance. Here we
often have a sizable chunk of round tube stuck directly into
the airstream 2" above the driver's helmet. Round tube is a
very good shape from the point of view of structural
strength, but, from a drag view, it produces almost ten times
the drag of a faired tube. As a point of interest, the ideal fair-
ing at the air speeds we experience has a thickness to length
ratio of 2.781 and is shaped like Figure (50). Why no-one
puts fairing discs on the rear wheels (assuming inboard rear
brake) is beyond me.
The numbers that we are talking about, assuming that the
original designer wasn't terrible, are pretty damned small.
So it will not be cost effective to expend great gobs of time
and money in this area. On the other hand, if your racer's
bodywork ends at the roll over bar, or if it features a lot of
blunt objects sticking into the airstream, you can quite
probably get some pretty real performance improvement by
cleaning things up.
From the drag point of view, the usually neglected under-
side of the car is almost as important as the part that you can
see. It should be smooth and flat-as in belly pan-and the
undertray should extend just as far rearward as you can get
i \. \.
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III,. \
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ACCESS HOLES OPEN-APPROX. 20% OF WING
AREA INEFFECTIVE
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ACCESS HOLES COVERED
if
Figure (49): Effect of open and covered access holes on flow pattern evidenced by oil and dirt
tracks on underside of wing.
85
-
r0-
c:..,......-'"
) ),
\..JJ jL-
L/
G
{ (e- c
c-
c/'"
c-
o L.-
d
r-
C-
'"'
"
c-
t..-..
<:.-
'-
"
Co
r
r--
('
,-......,
'J
')C
=
-'"
~
Figure (50a): Flow around a flat plate normal to airstream. Cd-1.5.
~ ~ ~ - - : ~ ~ ~
- : - - - : : ~ ~ - ~ ~ ~ ~ ~
- ~ ~ \ \ W ~ ~ =:
~ ~ - -
Figure (50b): Flowaround round tube Co=0.60
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Figure (SOc): Flow around streamline tube Co =0.06
86
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it. One has to be a bit careful when enclosing the engine bay
not to end up cooking things. A fearsome amount of heat is
radiated from the surface of the engine and the exhaust
system. This heat must be dissipated into the airstream.
Otherwise vapor lock, melted lines, wires, etc. may plague
you. Usually leaving the engine compartment open at the
rear and ducting a little air in at the front will eliminate this
possibility.
AERODYNAMIC DOWNFORCE
From the time that racing cars first began to travel at
speeds in excess of 140 mph or so, the racers realized that the
faster the car went, the less stable it became-in a straight
line, let alone in corners. Drivers were particularly aware of
this state of affairs and, while they didn't like it much, they
accepted it as a part of the natural order of things. Designers
were aware of the situation as well and compensated for it by
building in giant amounts of stable understeer and
deliberately designing cars with high polar moments of iner-
tia. This, of course, meant that the cars were reluctant to
change direction at all and had to be horsed around by very
strong men. It also meant that diabolical understeer was
common on slow corners so that the car could be driven
at all at high speeds. With the wisdom of hindsight, we now
realize that this state of affairs was due to the aerodynamic
lifting tendency of the typical automobile body shape-
especially if it has been intuitively streamlined. What hap-
pens is that, at some value of road speed, the air flowing over
the top of the body separates and goes into turbulent flow.
This creates a low pressure area over the rear of the car-
which then lifts, forcing the rear suspension into droop-it
can even come off the ground in exaggerated cases. This
naturally unloads the rear tires and we have drastically
reduced rear tire cornering potential so that any disturbance
to the contact patch will result in instant oversteer which is a
dynamically unstable condition. This reduction in rear tire
vertical load combines with the adverse effects of
aerodynamic drag. At high speed, more thrust is required
from the driving tire contact patch which leaves less traction
available for cornering. The same situation can occur at the
front if air packs under the nose and lifts the front end of the
car. It is that simple. The faster the car goes, the more lift a
given body shape will generate, and the more unstable the
car becomes.
We finally realized that this directional instability was
aerodynamic in origin in the late 1950's, and tail fins
sprouted all over the place. These worked like the feathers on
an arrow and, if they were large enough, improved straight
line by moving the aerodynamic center of pressure
rearward. They did nothing to combat lift, but, to an extent,
made the instability less severe. Naturally the condition was
more noticeable in Sports racing and GT cars with their
enclosed bodies. The open wheeled cars did not generate as
much lift simply because they were such dirty shapes to
begin with and their body surface areas were considerably
less. Finally, in the 1960's, it dawned on us that the problem
was one of lift, not of center of pressure and we began to kill
the lift with the addition of spoilers. At the front of the car
we started with chin spoilers designed to direct the air out-
wards down the sides of the body rather than allowing it to
pack under the nose. At the rear, the spoiler created a high
87
pressure area on the front side and a turbulent low pres
h b k
'd . h sure
area on t e ac e Wit a resultant downforce which com-
bated the natural lift of the body shape. The technique was t
stick enough front spoiler on the car to keep the nose on
ground-.or least then to balance the
car by adJustmg the vertical height of the rear spoiler. To our
surprise and delight we found that we could run a fair old
amount of spoiler without doing a thing to top speed-in
fact, it often increased. We also found that, after we had
raised the rear spoiler to some given height, it suddenly
became critical in terms of top speed-that a very small
further upward adjustment could take a couple of hundred
rpm off the top end. Next we noticed that, despite the
decrease in top speed, very often more spoiler resulted in
decreased lap time. About that time the penny dropped and
we began to figure out that there was another side to the
aerodynamic lift situation. If we could achieve aerodynamic
downforce, then we could increase the vertical loads on the
tires and so increase both tractive effort and cornering force
without adding inertia producing weight to the car. Of
course, the generation of downforce does add to both drag
and rolling resistance, but the increase in traction and cor-
nering force is worth the penalty.
The first thing that happened was that the spoilers got
bigger. Then Jim Hall showed up with a wing on the Chap-
paral and the present era of winged racing cars began.
Naturally it took the rest of us a while to (I) understand
what the wing was about and (2) get brave enough to try it-
especially when one of Jim's early wings came off in full view
of everybody.
Since there were no wing regulations, we attached the
wings to the logical place-straight onto the suspension up-
rights so that the downforce was fed directly onto the tires
and did not compress the suspension springs. We also stuck
them up as high as our courage allowed us to so that they
could operate in clean air. The result, not surprisingly, was a
rash of structural failures which were immediately followed
by total loss of control and some truly horrendous crashes.
The fault, of course, was not in the placement of the wings,
but in the detail design of the wings and supporting struc-
tures. The F.I.A., realizing that it was not practical to at-
tempt to enforce good structural design, almost followed the
usual procedure with anything new and outlawed the wing
entirely. Some fancy footwork by the constructors resulted
in the present regulations which limit the span and the height
of wings and make it mandatory that they be mounted tothe
sprung mass of the vehicle. Since we can no longer make the
wings more effective simply by making them bigger and
sticking them higher up into the free air stream, we have
been forced to become more clever with wing design.
I suppose that I should mention that there was a period
during which quite a few designers were convinced that they
could achieve enough aerodynamic downforce by body shape
alone without the complication, weight and inherent drag of
wings. They found that this was not possible and gave up.
This was the era of the wedge shaped body-all of which
sprouted wings just as soon as they were proven to be
uncompetitive-which was usually the first time that they
were raced.
HOW THE WING WORKS
The racing car wing functions just as the aircraft wing
does-with a couple of important differences:
(I) It is mounted upside down so that it produces down-
force instead of lift.
(2) By definition it must operate both close to the ground
and in air that is, to some extent or other, disturbed by the
vehicle's passage through the air and by its closeness to the
ground.
(3) We are prevented by regulations from changing the
angle of attack while the vehicle is in motion.
Some more definitions are now necessary:
THE ANGLE OF ATTACK of a wing is simply the
angle between the plane of the wing and its direction of
motion. With the race car wing, if we drop the front of the
wing, we will increase its angle of attack and, up until the
point at which the wing stalls, we will increase its down-
force. Figure (51) illustrates.
Figure (51b): Vectors, lift and drag at moderate
angles of attack.
Figure (51a): Pressure vectors, resultant lift and
drag vectors and streamlines at low angles of at-
tack.
STALL: If we continue to increase the angle of attack,
at some value, the flow around the wing will separate.
When this flow separation becomes critical, we will cease
generating more lift but will generate lots more drag. Our
aircraft will fall out of the sky and our racing car will
drastically slow down or fall off the road. We do not wish
to stall our wing. For any given wing, the stall point is a
function of both angle of attack and the condition of air-
flow ahead of the wing.
ASPECT RATIO: The aspect ratio of a wing is
defined as the ratio of its span to its chord (span/chord).
The higher the aspect ratio, the more efficient the wing
will be-as in seagull or soaring aircraft.
LIFT TO DRAG RATIO is the ratio of the lift (or
downforce) that a given wing generates at some given air-
speed and angle of attack to the total drag produced by the
wing under the same conditions. It will not be the ratio of
the CI to the Cd tabulated in any of the NACA airfoil
charts because these coefficients are dimensionless indica-
tions and the actual performance of a given airfoil is
dependent upon the planform and aspect ratio of the ac-
tual wing as well as the flow conditions in which it lives.
88
Figure (51c): Pressure vectors, lift/drag and
streamlines at high angle of attack-wing stalled..
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w
a:::
(+)
(+) :::>
~
C/')
~
C/')
w
UJ
TYPICAL IDEALIZED
a:::
a:
0-
re
DISTRIBUTION CURVES
u
FOR CONVENTIONAL
i=
UJ
AIRFOIL

a: I-
lJ,. C/')
-
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>- REGION OF ACCELERATION
w
!::
a:::
()
::::>
0 C/')
...J
C/')
uJ
- REGION OF DECELERATION
w
::>
a:::
...J
0-

....J
()

(-)
0
(-)
()
...J
0
....J
(+)
THEORETICAL OPTIMUM
(+)
CURVES-GENERATES
IMPRACTICAL AIRFOIL
(-)
(-)
NEAR OPTIMUM
PRACTICAL DISTRIBUTION
CURVES FOR PRACTICAL
AIRFOIL
(-)
Figure (52): Air velocity and pressure curves for airfoils.
89
THE CENTER OF LIFT is the point on the chord of a
wing, analogous to the center of gravity of a body, through
which all of the lift or downforce acts. It is normally
located about 1/3 of the distance back from the leading
edge of the wing (further aft if a flap is employed). It is of
practical interest to us only in that the wing mount should
be near to the center of lift to avoid a chordwise rotating
moment.
LIFT GENERATION
A wing generates lift due to a pressure differential between
the top and the bottom surfaces of the wing. Going back to
Figure (50), two molecules of air approaching the wing must
arrive at the trailing edge at the same time (nature abhors a
vacuum). In order for both particles to reach the trailing
edge at the same time, if we arrange for the particle which
will pass under the automotive wing (over the aircraft wing)
to travel further, whether by shaping the airfoil or by angle
of attack, then Mr. Bernoulli tells us that, since the velocity
of flow on the undersurface of our wing must be greater than
that on the top surface, the pressure under the wing will be
less than that over the wing and we will end up with a net
downforce. Since Lift = Surface Area x Cl x air density x
the lift generated by a given wing will increase as the
square of velocity -i.e., if you have 100 Ib of downforce at
80 mph, doubling your road speed will result in 400 Ib of
downforce at 160 mph. Unfortunately, drag works the same
way (Drag =Cdx surf area x air density x V
2
). This is an
idealized situation, since the flow condition ahead of the
automotive wing and/or along its surface is not liable to re-
main constant over any great range of air speeds, but you get
the idea.
Figure (51) alsoshows idealized differential pressure vec-
tors at high and low angles of attack for a very conventional
wing section. You will note that lift acts vertical to the direc-
tion of air flow and that drag acts opposite to the direction of
air flow.
AIRFOIL DESIGN
A kitchen table section at an angle of attack will generate
downforce. It will also generate a lot of drag. An intelligent-
ly designed and constructed wing will generate the same
amount of lift and a lot less drag. In the beginning, the racers
went off in several directions in the actual design of the
Figure (53): Wing tip vortices.
90
wings-ranging from very thin section symmetrical airfoil
w.hich were f?r high subsonic aircraft
aIrfoils from soarIng aIrcraft, whIch were a lot closer to What
we needed. Messrs. Bernard
Pershing came Into the race car WIng busIness, WIng design
suddenly got very complex indeed it is now a Waste
of time for any of us to attempt to desIgn a competitIve Wing
These gentlemen start by at in which
the wing is expected to function,. an IdealIzed uPPer
and lower wing surface pressure dlstnbutlOn curve to operate
under these conditions, generate a velocity curve from the
desired pressure curve and then generate a practical airfoil
shape from that. Pershing carries t.hings a further by
designing the wing planform and tWISt for optimum Opera.
tion under race car conditions. Just for the hell of it, Figure
(52) shows idealized pressure and velocity distribution
curves. None of us (or very few) are capable of this type of
design so the best that we can hope for is that our Wing
design is a good one (most of the "Banana" wings are
although they are often deficient in leading edge
design-one of the objects here being to convince as much of
the airflow as possible to go over the top, and another being
to generate an optimum pressure curve slope) and then try to
make it work as efficiently as possible. In increasing order of
difficulty, the ways available to us to increase the efficiency
of a given wing are:
(I) Improve the surface finish. Much of the idea behind
wing design is to prevent flow separation. One of the best
ways to do this is to put a really smooth surface finish on the
wing-especially on the front 30% of the wing. Mirror
polishing the skin looks neat when the wing is brand new, but
doesn't last very long. The best bet is a really good epoxy
paint job, truly rubbed out and followed by frequent
smoothing with #600 wet or dry paper as the wing becomes
sandblasted. Dents, as from rocks, should be filled in with
bondo as they occur and the wing should be kept waxed with
hard wax.
(2) Get rid of surface protrusions and holes. The last thing
to use in wing construction is dome headed rivets because of
local flow separation. Considering the skin thickness, you'
can't cut countersinks, so aluminum skinned wings would be.'
dimpled, flush rivets should be used and they should then be
sanded flush. Worse yet are the typical gaping holes found
on the underside of wings to allow access to mounting/ad.
justing bolts. Figure (49) applies. It just doesn't make much
sense to spend the money necessary to obtain a well designed
wing and then wipe out 15% of its efficiency by careless
mounting. The same is true of fairing the mounting stut(s).
(3) Tip plates. One of the big problems with wings is the
simple fact that, since the wing operates in a real three
dimensional world, the air, in addition to flowing straight
chordwise across the wing as we want it to, also flows
spanwise-three dimensional flow, with the lower pressure
air on the under surface trying to migrate to the top. When it
flows off the wing tips, it forms a whirling vortex as il-
lustrated by Figure (53). These vortices produce a lot of drag
and some lift. The greater the span of the wing, the relatively
less significant will be the effect of the tip vortices. Our
wingspans are fixed by regulation. However, the addition ofa
well designed wing tip and plate can, by reducing the flow
around the wing tip from the low pressure to the high pres-
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sure areas, significantly increase the effective span of the
wing and so improve the actual CI and decrease the drag as
illustrated by Figure (54). Most tip plates, however, are not
particularly well designed. The portion above the top surface
of the wing is not particularly critical-so long as there is
some. The portion that extends below the wing is, however,
critical and should extend a minimum of three times the
chord thickness below the lower surface. Its effect becomes
more important as we move further back so that it is perfect-
ly acceptable to taper it in side elevation as was shown in
Figures (15) & (16). Again, since the leading edge of the tip
plate is forward facing, it should be generously radiused in
plan view. Pershing has done some interesting work in which
complex shaping of three dimensional tip plates has been
shown to significantly reduce the induced drag of the wing
and, by straightening out the flow over the wing surface, in-
crease lift.
(4) Improving the air flow to the wing itself. The
smoother or less disturbed the flow field ahead of and sur-
rounding the wing, the more efficient the wing will be. In the
case of the rear wing, the whole damned car has a shot at dis-
turbing the air before it reaches the wing. Anything that we
can do to improve this flow is going to help-often
significantly. Items often at fault here include poorly
designed or non-existent engine covers, or air boxes as in
Figure (55), exposed rollover bars and the driver's head.
(5) The wing mount itself. There are only two acceptable
methods of attaching the wing to the sprung mass-the
central blade, which must be carefully shaped and faired into
the lower surface of the wing and the extended tip plates. On
a full bodied racing car, there is no real choice-we just
about have to use the tip plates to mount the thing although
structural considerations usually dictate the use of one or
more central streamlined tubes to transfer most of the
download directly into chassis structure rather than making
the bodywork heavy enough to withstand the loads. On open
wheeled cars, the auxiliary structure necessary to mount the
wing by tip plates is heavy enough to cause second thoughts,
although the method is fast becoming more popular. Struc-
turally, tip plate mounts are easier to design and fabricate,
but I believe that the central blade is lighter. In either case,
angle of attack adjustment should pivot the wing about its
trailing edge so that it remains at legal maximum height as it
is adjusted.
THE FLAP AS A LIFT PRODUCING DEVICE
In aircraft, flaps and leading edge slots are used to allow
the generation of very high lift forces at high angles of attack
and low airspeed-as in landing and taking off-and to in-
crease wing area under those critical conditions. Most of the
present generation of race cars' wings are two-element wings
which use a flap for somewhat different reasons. In this case
the flap allows us to generate more lift at a lower main plane
angle of attack and consequently less drag than would be
necessary with a single element wing and also to generate
more lift at low airspeeds than a single plane wing. As usual,
it's not that simple and a great deal of attention must be paid
to the geometry of the slot between the main plane and the
flap. Most of what we see consists of two airfoils as in Figure
(56a) which may not be as efficient at different flap settings
as the set-up of Figure (56b). The former is, of course, much
91
easier to fabricate .that accounts for its popularity.
Contrary to OpinIOn, a well designed flap, with good
slot geometry, Will less for a given amount of
than a single element Wing-simply because the
main can be .run at a much reduced angle of attack
and, with a well deSigned gap, can reduce flow separation at
the trailing edge of the flap.
INDY ANGLE IRON
Some years ago, all of the race car wings suddenly
sprouted pieces of extruded aluminum angle at the trailing
edge. It was a case of monkey see, monkey do. The works
Eagles started it, and they were very fast indeed, so everyone
copied and the cars went faster. Basically what happens here
Figure (57), is that the angle creates a low pressure behind
itself which serves to accelerate the air from the under sur-
face of the wing and so delay separation and increase the
pressure differential. So long as the height of the angle is
kept very low (1/4" is about maximum-regardless of what
you may see on some cars) there is no significant increase in
drag. Of course, the more inefficient the wing design, the
higher the piece of angle that can be used. It is of some im-
portance that the angle not form a ledge on the underside of
the wing surface as this will obviate the desired result.
CANTILEVERED WINGS
Our grasp of first principles is not always what it should
be. Until 1973 our rear wings sat directly over the rear
wheels. Then Colin Chapman figured dut that, if he can-
tilevered the wing well behind the rear wheels it would
operate through a lever arm, would push down harder on the
tires, would be operating in much cleaner air, and would
have a vastly greater amount of clear space beneath the all
important lower surface. This means that we can produce
more downforce at lower angles of attack and so significant-
ly reduce drag. Naturally, as illustrated in Figure (58) there
is a penalty. Like a seesaw, a lifting force is applied to the
front wheels. However, this is quite simply cancelled by in-
creasing the downforce generated by the front of the vehicle.
The significant improvement here is probably gained not so
much from the increased downforce from cantilevering but
from placing the wing in a much more favorable environ"
ment and reducing drag by reducing angle of attack. Wings
just don't work terribly well unless there is good airflow un-
derneath them which is difficult to arrange when they are
directly over and necessarily close to the main body of the
car.
PROBLEMS ASSOCIATED WITH
AERODYNAMIC DOWNFORCE
It is perfectly true that the downforce generated by the
modern racing car is probably the most significant single
factor in the enormous decrease in lap times evident in the
last decade. We have seen that the downforce is somewhat of
a mixed blessing because of the increased drag produced by
the generation of downforce. Naturally, a great deal of the
designer/developer's time must be and is spent in trying to
achieve minimum drag for maximum downforce. A lot of his
time is also spent trying to figure out how much is optimum
in the downforce department. We have come a long way.
TIP PLATES INSTALLED-FLOW NORMAL TO WING
ACROSS FULL SPAN. WING EFFICIENCY INCREASED,
DRAG REDUCED.
NO TIP PLATES-FLOW SPILLING OF WING TIPS.
VORTICES FURLING UNDER. WING PARTIALLY
EFFECTIVE, DRAG EXCESSIVE.
Figure (54): Effect of tip plates on flow pattern of front wing-evidenced by oil
and dirt tracks.
92
'.
o _
.. "
-
0
Figure (54): Airflow pattern of rear wing due to poor streamlining of engine..
.
0
.
-.
-.
d " "
o l> 0 cJ
" "
-
()
" () . .
Figure (55): Airflowpattern of rear wing with well streamlined engine cover.
93
c;:
- - - - - - _ ~
Figure (56): Flap slot geometry.
However. optimum aerodynamic efficiency is not the end
of the down force question. Two other factors are even more
crucial-keeping the downforce balanced between the front
and the rear wheels and figuring out what to do with the
down force.
DOWNFORCE BALANCE
We have seen that downforce increases with the square
power of vehicle speed. Since both wing area and angle of at-
tack are fixed. it would seem that the ratio of front to rear
downforce would then remain constant as road speed in-
creases. Not necessarily! The front wings, or nose lip, or
whatever. will always, in the absence of traffic, operate in
clean or unturbulent air. The flow separation point on the
race car body will, however, invariably move forward as
speed increases so the rear wing will be operating in a more
Figure (57): Indy angle iron.
94
turbulent environment than the front at high speeds. Also at
high speeds the download will reduce the ground clearance of
the front wings which may further increase their download
and create aerodynamic oversteer. High speed oversteer is a
condition which we fervently wish to avoid, so we must
arrange things so that the rear downforce increases with in.
creasing vehicle speed at a slightly greater rate than that of
the front downforce. The nature of the airflow works against
us and the greater relative rear wing area and cantilever
works for us. Depending on vehicle configuration, we can
also make the low pressure area beneath the car work for Us
in this area. Since the front of the chisel nosed car is narrow
and the rear is wide, we get more rear downforce, assuming
that we maintain the low pressure area, than we do front. If
it works well enough, we can significantly reduce the angle of
attack or the area of the rear wing. This is about the only
case of something for nothing that I know of in motor rac.
ing.
GROUND EFFECT
The term "ground effects" is usually used to point out the
differences in the aerodynamic behavior between bodies
operating in close proximity to the ground and those
operating in clear air. There are many factors and dif-
ferences. We really don't have to worry about most of them
because we never operate in clear air. Two possibilities do,
however, bear some thinking about. The first is the pos-
sibility of the race car doing a gainer and flipping over on its
back as it crests the brow of a hill. This is a real possibility
only with fully bodied cars on which the underside of the
nose area is closed-which isn't a good idea anyway. In this
case, it is possible for enough air to pack under the nose to
flip the car with no warning whatsoever. It has happened
several times in Can Am Racing and nothing good has ever
come of it. The underside of the nose must be open!-it gives
more downforce that way, anyway.
The second possibility, with some configurations of
"sports car noses" and with wings which are mounted very
close to the ground, is that at high road speeds and low ride
heights, the front can "grab the ground" and virtually lock i ~ .,-
the down position. I really don't know what to do about that:
I have never run into it, but other people have, and about all
that I can think of for a quick fix is less front downforce and
more front bump rubber. Obviously the only real fix is a
redesign of the offending item.
AERODYNAMIC STABILITY AND
THE CENTER OF PRESSURE
A few pages ago we briefly mentioned straight line
stability and the aerodynamic center of pressure. I should ex-
plain in more detail and since the question is vaguely related
to downforce balance, this is as good a place to do so as any.
The center of pressure of the vehicle is that point in side
elevation at which the side gust reactions will act-it is sort
of like an aerodynamic cg. In order to achieve aerodynamic
yaw stability, this point must be located aft of the vehicle
cg-it is a situation much analogous to the feathers on an
arrow. Regardless of the idiot DetroitjNader ad of a decade
ago-for straight line stability it doesn't matter a damn
whether an arrowhead is made of stone or of light alloy-
450
==L=!
f Z
80
WHEELBASE
REAR WING DOWNFORCE ACTING
AT WING CENTER OF PRESSURE
1400 LB
------'''--...,
Figure (58): Cantilevered rear wing producing rear tire aerodynamic load in ex-
cess of actual wing downforce with attendant front tire upward load.
and it doesn't matter where the engine in the car is located-
so long as the feathers on the arrow and the center of pres-
sure on the vehicle are located aft of the cg. When a side
wind gust hits the car, or when the car gets sideways and
starts to operate at a yaw angle to the airstream, we really
want its action to be self correcting. A rear located center of
pressure does this all by itself. Yes-the wing side plates do
count as area in this case and, along with the airbox, virtual-
ly guarantees that the center of pressure location will be
favorable in the modern mid-engined race car. And, no, the
late and unlamented tail fins on U.S. passenger cars weren't,
even at their worst, big enough to make any real difference.
However, the tail fins on D type Jags and the LeMans
Bristols were functional. This is another of those things that
are calculable but not worth calculating. We must remember
that aerodynamic stability is only a part of the overall
stability picture. The tires still do most of the work and that
is why a balanced front to rear downforce ratio is so critical
to the handling of the vehicle.
DOWNFORCE AND SPRING COMPRESSION
The major problem with downforce stems from the
relationship between downforce and vehicle speed. Most
road racing corners are in the 50 to 100 mph speed range
with very few corners over 140 mph-and they are getting
fewer with each passing year. We can very easily generate
more downforce than we can use-in two ways. Obviously,
since downforce costs drag, we must somewhere on the
downforce generation curve reach a point where any further
increase in downforce will be more than cancelled out by the
resultant increase in drag and our lap times will be slower.
Finding out where this point is, for any given track, is a ques-
tion of keeping records from past races and testing and of
playing with it during practice. Not so obvious is the fact
that we can stick our car so hard to the race track with the
wings that it loses its agility-it won't dance-becomes un-
95
responsive and sluggish. With state of the art wings, we can
achieve this condition long before the wings stall. The trou-
ble is that a car in this condition is liable to feel really secure
to the driver and so he may not recognize the condition.
Another reason for playing with downforce.
However, the main problem with downforce is that down-
force compresses the suspension springs. This does two
things- both bad. It reduces available suspension travel and
suspension sensitivity, and it changes tire camber. Now this is
no great problem at Ontario Motor Speedway where the
maximum straightaway speed is probably around 220 mph
and the minimum turn speed is about 185.-and the track is
smooth as the proverbial baby's bum. We just figure out
where the ride height is going to be in the corners and design
the suspension around that ride height. The downforce at the
end of the straight will be about 1/2 again that in the corners
but it really isn't going to affect anything much so long as we
put enough ride height into the car so that it doesn't scrape,
allow enough suspension movement and design the camber
curves to suit. It would be better if the downforce and the
drag could remain constant-but it can't because we are not
allowed to trim the angle of attack of the wing while the car
is in motion and that is that-all we have to do is to figure
out, by experimentation, what the optimum amount of
downforce for lap times is and balance the car at that figure.
Of course the front end gets all buffety and funny in traffic,
but the driver has to cope with that.
On your typical road racing circuit, however, we have a
different situation. If we were to spring our Can Am Car as
softly as we would like to, the resultant change in ride height
between 60 mph and 180 mph could be as much as two
inches-this would mean a dangerous lack of available
bump travel at high speed and either too much positive
camber at low speed or too much negative at high speed. Ac-
cordingly, we have gone to stiffer springs than we would real-
ly like (more wing, more spring) and we have loaded the
vehicle camber curves to keep the tires upright in vertical
travel direction. This is why we can't just stick a wing onto a
car that was designed to work without one and expect good
results-the camber curves will be wrong and we will have to
go to ridiculous springs to compensate.
What we really need, of course, is wings, or other down-
force generators which work better at relatively low speeds
than they do at high speed-without increasing the Cd as
they start working less well. We have known that for a long
time and we are working towards it. Without being able to
trim the angle of attack, it's a bit difficult, but we are making
some progress. Since we caught on to using the low pressure
air under the car to generate some of the downforce, we have
been able to reduce the wing size and get rid of some induced
drag-the low pressure area under the car doesn't seem to
produce much drag and it may, in fact, reduce it. The super
sophisticated wing shapes produce more downforce at low
speed than the old ones did and so, again, we are able to
reduce either wing area or angle of attack and keep the same
total downforce. We have all thought of terribly clever
ways to cheat on the fixed angle of attack bit, but, to my
knowledge, no one has yet come up with an effective method
that is not going to get him instantly caught.
WING CONSTRUCTION
Actual wing unit loadings are not excessively high-no
more than 0.8 Ibjsquare inch. If the wing and its mount are
strong and rigid enough that the vehicle can be pushed by the
corner of the rear wing, then it is strong enough. This means
that you can make the wing really light-and you had
damned well better, because it is just about the highest point
of the car and is cantilevered out the back like a trailer. If
you should happen to decide to build your own wings, and
should luck into someone capable of designing a
sophisticated wing, you are very quickly going to discover
that the tolerances in some areas, like the leading edge
radius, the transition from the radius to the roof and to the
floor and the flap gap geometry get very critical for sheet
metal work-especially on a one off basis. Bernie Pershing's
wings work like gangbusters, but they are diabolical to
build-in aluminum. But there is another way-lighter,
more accurate, cheaper and infinitely messier.
The men who build experimental private aircraft are very
clever indeed-some of them. Probably the most clever of
them is a guy named Burt Rutan who has designed and built
96
two very advanced aircraft called the Vari-Viggen and Va .
Eze. The whole thing is made from cores (both solid
hollow) of closed cell rigid polyurethane foam in 2 IbjcUb
d
foot density and covered with unidirectional fiberglass
(2 layers layed up at 45 degrees from the long axis of the part
and saturated with special epoxy resins. This forms a tru
monocoque of. unbelievab!e strength, rigidity
particularly If the core IS hollow, lightness. The foam cor
can be very shaped with great .by.using a
wire between ngld templates and achieVing tWiSt In a wing is
no problem. The Ias.s is by hand and and the
desired surface fimsh IS achieved by the use of mlcroballoons
and resin which is also messy. There have been some articles
in AIR PROGRESS, the EAA probably has some literature
available, and there is a useful, but not very detailed
pamphlet entitled "Foam, and Plastic in Aircraft
Construction" by Lou Sauve, available for about $2.50 from
Aircraft Spruce and Specialty Company, P.O. Box 424
Fullerton, California. They also stock the foam,
tionaI cloth and epoxy resins-all specially formulated by
Rutan to do the job. If and when I have to start making
wings again, that's the road I'm going to take-it just takes
too long and costs too much to make alloy experimental
wings.
We've spent a lot of time in this investigation of vehicle
aerodynamics and, hopefully, we've learned a bit. The trou.
ble is that aerodynamic knowledge is difficult to apply unless
you happen to be a major racing team. The design of a
sophisticated wing is beyond almost all of us and just its con-
struction is a major effort. Very few readers are ever going to
make a new body for their racer. However, belly pans, side
skirts, wing end plates and various fairings are within vir-
tually anyone's abilities and resources. The use of foam and
shurform files to make fiberglass moulds has opened up
whole new worlds. For testing there is nothing like foam fair-
ings and non-structural shapes covered with model airplane
heat shrink skin. You can find out a lot about detail
aerodynamics by testing without spending money-kerosene
and lampblack or kerosene and whatever color water color
powder will show up against your bodywork will tell a whole
bunch and any drag strip or big parking lot will let you do it:
The basics are deceptively simple-keep the airflow from
going under the car, deflect as much as possible around the
sides, keep the flow laminar and attached for as long as pos-
sible, use big radius on forward facing edges, and don't let
anything stick out that doesn't have to. Good luck!
I
CHAPTER NINE
COOLING AND
INTERNAL AERODYNAMICS
Figure (59): Conversion of single pass water
radiator to double pass.
that aspect first.
Obviously what we want here is the maximum cooling
area within the minimum physical dimensions. By con-
centrating liquid tubes and air fins we can achieve a surface
area of well over 100 times the frontal area of the heat ex-
changer and still maintain efficient air flow. It's not quite
that simple (it never is). Efficient design means narrow air fin
passages and lots of them plus excellent thermal transfer
between the liquid tubes and the air fins. The designer must
have a pretty good idea of the viscosities of the two fluids in-
volved and their flow rates, as well as the expected
temperature differential between the fluids and the amount
'.
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HEAT EXCHANGER CHARACTERISTICS
Every transfer of heat between two fluids-and what we
are trying to do is to transfer a percentage of the heat of
combustion from the two cooling fluids to the airstream-is
directly proportional to the mean temperature difference
between the two fluids, to the area of interface between the
two fluids and to the volume of the cooling fluid flow. In
other words, in order to increase cooling we must increase
the surface area of one or both sides of the heat exchanger or
we must increase the volume of the airflow per unit time
through the core. Maximum area of the cooling interface is a
question of heat exchanger design, and we'll briefly look at
COOLING AND INTERNAL AERODYNAMICS
The very first priority in the design of any racing car
should be the provision of adequate engine cooling. If the car
won't cool it cannot be driven long enough to find out if it is
capable of doing anything else. Further, the entire budget
will soon be consumed in the rebuilding of cooked engines.
We run into two problems here-one having to do with
human nature and the other with geography and the seasons.
The first is that cooling provisions, for reasons which escape
me, tend to be both afterthoughts and underestimates. The
second is that most of our racing cars are designed to be run
in England which is a relatively cool Island and are tested in
the early spring when it is just downright cold. This last bit is
also true of U.S. made racers. The car whose oil and water
temperatures stabilize at 85 C. at Snetterton in March is
very likely to be pronounced satisfactory and released for
production. Doubtless this is due to the euphoria which often
clouds early testing-on both sides of the Atlantic. Since
engine temperatures enjoy virtually a one-for-one
relationship with the ambient temperature, this optimism is
going to be of very little comfort to the customer on a nice
hot day at Riverside. Touring and GT car cooling packages
:ire usually designed around far less horsepower than the
race car puts out.
The internal combustion engine is thermally inefficient.
Woefully so. Depending on engine design, between 15% and
30% of the total heat of combustion must be dissipated to the
airstream via the oil and the water (or air). This is one hell of
a lot of heat. By the way, don't assume that the engines are
70-85% thermally efficient-most of the rest of the heat goes
out the exhaust or is radiated. Getting rid of it involves the
use of heavy, bulky and expensive heat exchanges and
plumbing lines. The heat exchangers are very liable to be
vulnerable, and they are going to cost us a significant
amount of aerodynamic drag. Both the weight and the drag
penalties can be minimized by efficient design.
97
of temperature drop that the heat exchanger
This means that the design of heat exchangers IS a Job for
specialists. It also means that efficient heat exchangers are
designed for specific applications-or at least specific types
of applications. This is the reason, for example, why large
automatic transmission coolers, no matter how cheap they
may be, do a poor job of cooling engine oil in a race car. As a
matter of fact, they also do a poor job of cooling automatic
transmission fluid.
We don't need to know how to design heat exchangers. We
do need to know which of the available ones are suitable for
our purposes-and why.
We are concerned with two separate types of liquid to air
heat exchangers-water and oil-let's right now stop using
the term, "radiator." Radiators used to be used to heat
houses. Heat exchangers are used to cool race cars. Efficient
water units will feature flat water tubes, usually about 3/32"
high by 3/8" wide, they will not be in line with each other
and the unit will feature a vast number of air fins. It will not
be painted-although, if it is aluminum, it should be
anodized or have a very thin coat of baked-on trick heat ex-
changer paint.
English cars come through with either Serck Speed or
Marston water coolers. They are both excellent units-
although they tend to be a bit thin in the core thickness
department for our conditions. Replacement cost is
ferocious. The USAC racers virtually all use G & 0 cores
which are outstanding. Your best bet when you need a
radiator is to find a good local shop that stocks G & 0 cores
and have them make your radiator. It costs very little more
to go up in core thickness and the extra cooling capacity will
be more than worth the additional weight and drag-the
only "Kit Cars" that I know of which had adequate cooling
for U.S. racing were the '76 and '77 Marches. Minimum ef-
ficient core thickness is two inches with four inches being an
absolute maximum.
There are conflicting opinions as to the desirability of
aluminum water coolers. My own opinion is that they are
just very nearly as thermally efficient as the more popular
copper and brass units and a damn sight lighter. I run them
when I can. They are also more expensive, more difficult to
modify and to repair. The very best aluminum units are
made by Standard Thompson, and no one can afford them.
The Harrison parts which are made in a variety of thicknes-
ses and sizes for Corvettes are excellent. Modine also makes
some. All of these units can be sectioned across the tanks on
a band saw to change their heights-of course you then get
to weld on new tank plates, but you will have to weld in your
own inlet and outlet tubes anyway. Unfortunately, there is
nothing you can do to change the width of any of the
proprietary coolers. The VW Rabbit comes with a very ef-
ficient and very light aluminum unit. If the dimensions are
suitable for your installation, it could be ideal. Due to the
elastomoric join between the tubes and the tank it cannot be
modified and its pressure capacity is limited. Use the stock
VW pressure caps.
If you are having a minor water temperature problem,
converting your heat exchanger from the normal single pass
configuration to double pass is usually worth about 5 C.
Figure (59) shows the layout and it is not necessary to
achieve a perfect seal between the blanking plate and the in-
side of the tank. You will have to re-route one water line Or
the other. Given a choice, come in at the bottom and Out at
the top. All that happens here is each individual drop of
water is forced to pass through tWice the tube length of a nor_
mal single pass radiator.
OIL COOLERS
The best oil coolers that I have found are the English
Serck Speed units distributed in this by Earl's Sup.
ply. They are relatively inexpensive, come In one width, one
core thickness and several heights. They are also available
with male AN ports which makes plumbing more pleasant
and neater. They offer better heat rejection per unit weight
and volume, less oil pressure drop and less aerodynamic
cooler drag per unit of heat rejection than any other cooler
which I have had tested. Southwind Division of the Bendix
Corporation, Air Research, and Harrison make very good
coolers for aircraft. They are very expensive and were
designed for higher airstream velocities than we reach, which
makes them a bit less efficient than the Serck Speed units for
race car use. Modine makes a very good range of automotive
oil coolers but they are expensive, bulky and hard to find.
Mesa makes a cooler which, at first glance, looks similar to
the Serck Speed. It is not similar and it is not efficient. The
aftermarket auto transmission coolers-all of them-are
useless for our purposes. As a matter of fact, you will greatly
increase the reliability of your tow vehicle, camper or
whatever if you throwaway the transmission cooler that is
on it and install the appropriate Serck. Sometimes you can
get lucky and find good oil coolers in the surplus houses_
but you have to be careful. Many of the surplus units were
designed for stationary applications and don't work ef-
ficiently at our airspeeds.
Before we get away from the heat exchanger side, here are
a few tips:
( I) Do not paint your heat exchangers. Black radiator
paint, beloved of all radiator shops, instead of promoting
heat transfer, actually acts as a thermal barrier and re-
duces efficiency.
(2) Keep the air fins straight so as not to block the flow ._._
through the core. A plywood or aluminum cover, taped in
place while the radiator is out of the car, saves a lot of
tedious fin straightening.
(3) When using multiple heat exchangers remember
that the greater the difference in temperature between the
liquid to be cooled and the air that is doing the cooling, the
greater will be the temperature drop across the cooler.
This has two ramifications of interest to us. First, plumb
multiple coolers in parallel rather than in series. Second,
do not mount your oil coolers directly ahead of or behind
your water radiator. The air coming out of the water
matrix is just about at water temperature and won't do
much of a job of cooling the oil and vice-versa. I am
perfectly aware that many good race cars have been get-
ting away with one or the other (or both) of these sins since
time immemorial-but that doesn't make it right-or ef-
ficient.
(4) A heat exchanger doesn't work very well if the li-
quid side is full of air. This means that oil coolers should
never be mounted with both inlet and outlet ports on the
bottom, that every effort should be made to de-aerate the
98

Cd =1.40
Cd =0.11
tunately, a lot of this information is not directly transferable
to race cars because the birdmen were concerned with
relatively. narrow ranges. They were not at all con-
cerned with what might happen when the aircraft assumed a
yaw angle relative to the airstream. Neither are a lot of race
car designers. They should be.
Very little of current aircraft expertise is valid for our pur-
poses. The aircraft are too fast-they are into compressible
flow which changes the whole picture. As with wings, what
works for them will not work for us.
For a given heat exchanger, the rate of heat dissipation
varies directly with the mean temperature difference between
the cooling surface and the air stream, approximately the .6
power of airstream velocity and the .8 power of air volume
through the core. Both thermal efficiency and internal drag
are reduced by slowing down the air velocity in the core. This
means that we need high energy (i.e., laminar and high
velocity) air coming into the duct and that we want to slow
the air down before it gets to the core. In order to provide an
extractor effect and to ensure that the exiting air is travelling
at or near free stream velocity when it rejoins the freestream,
we also want to accelerate the air after it has passed through
the cooler and before it rejoins the freestream. To achieve all
of this, we need a duct.
A properly designed duct is made up of five parts as shown
in Figure (61). First we have an inlet which allows the
entrance of the right amount of air. The inlet is followed by
an expanding section called the diffuser in which the incom-
DYNAMIC VELOCITY VARIANCE ALONG DUCT
Figure (61): Typical ram type heat exchanger
ducts.
STATIC
PRESSURE
ADJUST EXIT
SIDE MOUNTED
RADIATOR-
SIDE VIEW
FRONT MOUNTED
RADIATOR - SIDE-
VIEW

.:z..
i NOZZLE
..:;E:.:.-N'-'.T..::R..::AN..::C.;;...E"'----,... DIFFUSER
oil before it gets to the cooler and that all water coolers
must have a small diameter bleed from the top (outlet
side) back to the header tank.
Inadequate engine cooling can be caused by bad heat
exchanger design, inadequate heat exchanger size or by in-
sufficient cooling air flow with the latter being more com-
mon. On the water side, we can also get into trouble by
pumping the water through the cooler too fast-but that is
almost always due to running a stock water pump too fast
and is, at any rate, beyond the scope of this book.
Figure (60): Drag coefficients for various cooler
installations.
AIR FLOW AND DUCTS
If we want a flow of air to cool something, we have three
choices: We can ignore the problem and hope that it will
either take care of itself or go away. We can hang the item to
be cooled out in the open airstream. Or we can build a duct
for it. In the case of liquid to air heat exchangers, we normal-
ly have some choice in both dimensions and design of the
cooler. In the case of ducts we have virtually unlimited
choice-which can be confusing. If you want maximum
cooling for minimum size, weight and drag you are going to
have to build a duct. Hanging the thing out in the open is
hopelessly inefficient. Figure (60) which shows the result of
some pre World War II experiments with the drag of
ducted and unducted heat exchangers should make a believer
out of almost anyone.
Fortunately for the racer the aircraft industry did a lot of
subsonic ducting research in the 1920 sand 30 s. Unfor-
99
ing air follows Mr. Bernoulli's.theorem. and some.of
its velocity for pressure. The dIffuser wIll. In-
coming air through whatever (hopefully mInImal) dIrectIOnal
changes are necessary before it reaches the obstruction (heat
exchanger in this case) in which it is heated (and therefore
expanded). Leaving the obstruction the air flows through a
contracting chamber termed the nozzle which is very often
mistakenly left off of race cars. The purpose of the nozzle is
simply to reaccelerate the air up to free stream velocity so
that when it rejoins the freest ream at the duct exit it will do
so in the most orderly fashion possible. Velocity differences
and/or direction changes at the exit point invariably lead to
drag producing turbulence, which we don't need. As a point
of interest, during World War II clever people on all sides
of the conflict were able to use the combination of the
adiabatic heating and expansion of the air in the core plus
near optimum nozzle and exit design to produce a net thrust
at cruising speed instead of a drag. To achieve this they
always used a variable area exit and sometimes a variable
area entrance, because the areas which were most efficient at
cruising speed were inadequate at take off and landing
speeds. We cannot achieve this laudable aim for that very
reason. We are not allowed to create moveable aerodynamic
surfaces and even if we were, the small gain in total drag
would not be worth the trouble. In fact, all of our ducts will
end up being slightly inefficient at top speed-otherwise the
entrance would be too small to provide cooling at the
medium speeds where we spend most of our track time.
Let's attack the duct section by section. The critical fac-
tors for the inlet are location, area and edge radius. The inlet
must be located in a region of high pressure and laminar air
flow. If your chosen area is not such, then you will have to
make it such or your duct will not work. It also helps a lot to
get the inlet up off the track surface in order to pick up cool
air. There can easily be a 20 F. difference between the air
temperature at the surface of the track and ten inches above
the track surface. This is one of the reasons why the attempts
to pick up cooling air under the nose have always been un-
successful. If the inlet is in the nose of the car, or raised ar-
tificially into the airstream, then we don't have to worry, be-
ing in a high pressure region of laminar flow unless it is
behind a down force ledge. Virtually anywhere else on the
car, we do. Remember that the boundary layer exists
everywhere and it gets thicker as we move toward the rear.
By definition the boundary layer has very little energy. We
must keep it out of our ducts or our air flow volume is going
to be much lower than we think it is-or than it could be.
The solution as shown by Figure (62) is simple enough.
Either move the duct inlet far enough away from the body
surface so that the boundary layer can't get in or install a
splitter in the duct to direct the boundary layer around the
end of the heat exchanger. This last method requires a gap
between the heat exchanger and the bodywork. To find out
how thick the layer is you can either use yarn tufts on a safety
wire matrix or a simple water manometer-or you can
guess.
If there is a way to calculate the optimum inlet area for a
given race car duct I don't know about it and I wish that I
did. Our road speed variance gets to all of the formulas. In
the aircraft industry accepted practice ranges from 1/8 to 1/4
of the heat exchanger cross-sectional area. For us 1/4 is
---------------
Figure (62a): Flow in duct with "knife edged"
entrance at 15yaw angle.
about minimum and we may have to use 60% for a poorly
located duct-as in side mounted radiators. It is not an exact
business and I highly recommend testing with rough ducts
which allow both entrance and exit areas to be varied with
aluminum and tape.
Many race cars are equipped with duct edges that ap-
proach knife edges. These work on hypersonic aircraft and
they are easy to make. They do not work on race cars_
particularly when the race car is sideways-even at relative-
ly moderate yaw angles. If we are sideways to the road we
are also sideways to the airstream. If we are sideways to the
airstream a knife edge is going to develop a turbulent
wake-quite a wide one. If this turbulence enters a duct, the
duct, by definition, becomes inefficient for so long as the car
is in a yaw state. Figure (62) illustrates. We deliberately
spend a lot of our track time in yaw attitudes so we must
radius the edges of all duct intakes-generously. A radius of
1/4" is the minimum-I/2" is a lot better.
The diffusor is not very critical. About all we have to do is
blend smoothly from the area of the inlet to the area of the
heat exchanger, keeping the wall angles in the eight to fifteen
degree area-the smaller the angle the better. If we must ex-
ceed this angle because sufficient duct length is not available,
then we may have to use internal vanes or splitters to direct
the air and keep from effectively blanking part of the core.
due to detached flow on the duct walls.
At the heat exchanger face all we have to worry about is
getting as good a seal as we can without being ridiculous.
Given any kind of a chance, air will follow the path of least
resistance and gaps between the duct walls and the heat ex-
changer are definitely the path of least resistance. Since we
do not want the skin of the duct to rub on the heat ex-
changer, weatherstrip is the answer.
As with the diffuser, the internal design of the nozzle is
very much a case of close enough is good enough. The one
thing that must be avoided, however, is the all too common
practice of asking the air to exhaust against a surface virtual-
ly normal to Its dIrectIOn ot tlow. IhlS IS otten done In the
case of front mounted heat exchangers and plays hell with
the air flow.
The exit must be in a region of lower pressure than the in-
let. It will only flow downhill. If a natural low pressure
region is not available, or needs help, a small kicker plate
just upstream of the exit will produce one. For development
testing, the exit area should be made adjustable to allow
playing until you get it right.
100
BOUNDARY LAYER
(e) BLEED-OFF SLOT
(B) SPLITTER
7
t
BOUNDARY LAYER
BOUNDARY LAYER
A half way measure that enjoyed a great vogue for a time
was the less than clever practice of hanging the water coolers
just outboard of the rear suspension radius rods, also without
a duct.
At the moment, most of the Formula One Brigade mount
their coolers amidships. There is no general agreement on
the type of ducts, but I think that the Lotus is the most clever
of all-in addition to optimum placement from the weight
distribution point of view, they have very efficient looking
ducts which probably generate a measurable amount of .
downforce.
We have been talking about ram ducts. There is another
type, more subtle, more difficult to make work and con-
siderably more efficient. These are variously called flush
ducts, submerged ducts and NACA Advisory
Council for Aeronautics) ducts and, at one time and another,
have been extensively used on racing cars. Figure (64) shows
a typical installation. The principal advantage here is that
since they do not involve a hole in the nose or an addition to
frontal area they do not measurably add to profile or
parasitic drag except for the drag or the cooler itself. is
also liable to be less downstream disturbance of the air flow.
The disadvantages are that, in order to work they must be
constructed very closely to the d.esign laid o.ut in Figure.(65);
they must be located in a regIOn of laminar flow With a
shallow boundary layer; they must be aligned parallel to the
local air flow and they tend to ,"ike up a lot of room. If the
designer deviates very much fron. any of the above, then the
(A) STANDOFF
BREAKING THE DUCT RULES
Changing the direction of airflow as it passes through a
heat exchanger core is rightfully considered an
act. So are a lot of other things. Quite often mounting. the
core at an angle to the natural airstream is a very convement
way to increase the cooling area-as in Lola T 332's and
many varieties of USAC and Formula One. Cars. We get
away with this, at some cost in drag, by the rules of
ducting. In this case a converging or decreasing area duct
will work better than expanding diffuser. What happens
here, as illustrated by Figure(63b) is thatthe
the face of the core is kept pretty constant by al.lowlng the air
velocity to remain constant in the duct. In thiS way we get
more or less equal air flow through all areas of the core.
What is lost in efficiency is gained back in heat
volume. In this case three inches is probably the maximum
core thickness before drag gets out of hand.
The once common practice of hanging oil cool.ers out
in the open at the rear of the gearbox IS indefensible on
several grounds. It is aesthetically objectionable, the
coolers vulnerable to minor crash damage (for which r.eas.on
the FIA has outlawed the custom, and other sanctIOning
bodies should follow suit), makes long oil lines necessary
creates a lot of unneeded work when gear ratio change time
comes along. The coolers are also very liable to mess up the
flow on the underside of the wing.
For a while we saw a trend toward mounting the water
coolers vertically alongside the engine and parallel to the
longitudinal axis of the car. Mr. Postlewaithe. originate? the
idea on the Hesketh ne Williams and, at the time of wntlng,
the Williams still features this configuration. The idea here is
to suck the air through the core from the relatively high pres-
sure area outside to the relatively low pressure area inside.
Some cleverness is necessary to make sure that the low pres-
sure is of sufficient magnitude to ensure an air flow. Even if
it is the cooler size has to be very large indeed-although
the thickness IS necessarily small. The advantage lies in
reduced cooler drag. The disadvantages include increased
weight and rearward placement of that weight (the extreme
rearward static weight distribution of a few years ago turned
out to be a not so good idea from the low speed understeer
point of view).
Figure (62b): Flow in radiused entrance duct at
15yaw angle.
Figure (63): Alternate of preventing entrance of
boundary layer into duct.
101
Figure (64): Installation of oil cooler in NACA duct.
now into the duct is dramatically reduced, the hoped for
cooling doesn't happen and NACA ducts are one more time
pronounced unsuitable for racing cars. There are obvious
areas where NACA ducts will work very well. Properly
aligned to the airstream, they will work on any forward fac-
ing part of the bodywork with a positive pressure gradient-
i.e.-an upslope or a region of increasing cross-sectional
area. Since the thickness of the boundary layer generally in-
creases as we move aft from the nose of the vehicle, the
further forward the duct is located, the more efficient it will
be. They make excellent front brake and shock cooling
ducts. They make lousy rear brake ducts because the now is
almost always at least partially separated by the time you get
that far back (although they work well on the vertical surface
of well designed Formula Car engine covers/air boxes. They
also work quite well on the horizontal surfaces of the
bodywork outboard of the cockpit on both Formula and
Sports Racing cars and less well of the vertical sides of the
body in the same area (much more turbulence and a thicker
boundary layer). I don't favor their use for water radiators
because it is not possible to arrange the duct dimensions re-
quired. I do favor their use for the much smaller oil coolers,
brake ducts cockpit cooling, etc.-particularly on Sports
racing cars with their acres of bodywork.
The important aspects of the design of the NACA duct
itself (as opposed to its location) are that the angle of the
ramp floor should be kept at a maximum of ten degrees; the
ratio of duct depth to duct width should be as high as prac-
tical (deep ducts); there must be a radiused lip at the rear of
the skin opening and the duct corners must be kept square.
With NACA ducts as with any others, the exit region is at
102
least as important as the entrance-the air must have
somewhere to go and just hoping that it will happen isn't
good enough. The duct must also be sealed and smooth.
Very often we have to make wide and shallow ducts which
will also be much shorter than optimum design. We can get
away with all of this so long as the duct is properly located
and we pay sufficient attention to the other parameters. It is
also possible to get depth by the sides of the duct above the
surface of the bodywork but this tends to be expensive and
probably isn't worth doing.
ENGINE AIR BOXES
Current practice in Formula One and Formula Two
should convince us that engine ram air boxes must con-
tribute significantly to overall vehicle performance. I am an
air box addict and have been for a long time. A properly
designed air box can do several things:
Increase engine power by increasing the flow of air
through the engine and by providing the coolest available
air to the engine.
Even out the distribution of air to the intake stacks.
Smooth out the flow of air to the rear wing, thus reduc-
ing the amount of drag induced for a given downforce.
However, it isn't easy to arrange all of these admirable
features-or even part of them. The development period was
both long and confusing. For several seasons we saw most of
the Formula One Teams trying the air box of the week-and
often throwing them away in practice and running the race
with naked intakes. Finally, as so often happens, everyone
figured out the way to do it and we had a couple of seasons
fX/XTy/y-1
i max' maXi
i--oot 0.042 i
0.1 0.070 i
0.2 0.102
0.3 ! 0.138,
0.4 0.178,
0.5 0.227 '
0.6 0.295 :
0.7 I 0.377!
0.8 ! 0.460!
0.9 ; 0.496 1
1.0 I 0.500 I
---x
~ - - -
MAKE CORNERS OF DUCT AS SHARP AS POSSIBLE
ymax
with every team running virtually identical air boxes. These
all had very large intakes, complete with generous radii. The
intakes invariably lived well up in the breeze-just behind
and over the driver's head. The inlets fed large diffusors
which also served as plenums, and the bases of the diffusors
were sealed to the intake stacks. The outside shape was
carefully sculpted both to reduce drag and to provide a
smooth flow of air to the rear wing. Not only did they work,
they looked good and they moved the aerodynamic center of
pressure aft for increased aerodynamic yaw stability.
For 1976 the C.S.I. decreed high air boxes illegal and
development started all over again. The air box of the week
returned and was frequently discarded. This time, however,
previous experience had convinced all the Teams of the ad-
vantages of a working air box and they are starting to look
alike much sooner than before. The exceptions are Ferrari
and Brabham/Alpha whose flat twelve engines with low in-
take stacks allow the use of a really elegant system-they
take the air in through two large NACA ducts located on
either side of the vertical cockpit surround and feed it into a
low plenum neat!
The V-8 brigade has pretty much settled on a pair of inlet
horns extending into the airstream on either side of the
driver's head and feeding a central plenum. The shape of the
intake has not yet been standardized.
So what is actually required to make an air box work-
and why do so many of them not work?
SECT. A-A
I--+--
YMAX=8.00
8 x .500=4.0
TT
5.40 ~
~ ~
~ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16.20 -.1 I
X MAX-18.0 .,
9.00 ~
1-4-----------------10.80 ~
Figure (65a): NACA duct co-ordinates-plan view.
Figure (65b): Layout of NACA duct-plan view.
103
o
o
o
o
/
/
104
105
o
o
o
o
First, the intake must .have enough area to get a sufficient
volume of air to the engme at low road speed when the ram
doesn't work. Remember that airflow into the box varies
with road speed while air required by the engine varies with
rpm. We're not trying to ram at low speeds-we are merely
trying to avoid choking the engine. A large enough inlet for
low speeds probably means that we will over ram at high
speed. The most common method of dealing with this situa-
tion is to depend upon leakage between the plenum base and
the intake stacks or on small bleed holes in the plenum. I
personally think that a spring loaded pressure relief would be
tricky and I keep meaning to try it but never have. Along
these lines, it is absolutely necessary, if you are using carbs,
to make sure that the float chambers are seeing the plenum
pressure. Otherwise your mixture strength is going to be so
far off that the whole exercise will be hopeless. If the air box
is really working it will also be necessary to supply more fuel
to the engine or you will run lean-maybe even lean enough
to burn a piston.
Next the edges of the intake opening must be well radiused
to avoid partially stalling the inlet at high yaw angles. The
intake must be so located that it cannot be blanked out by
some other part of the vehicle at high yaw angles. It must
also be served by high energy air which means out in the free
airstream for a ram duct or in a laminar flow area with a
strong positive pressure gradient for a NACA duct. Be very
sure that your intake is not picking up the heated air ex-
hausting from a heat exchanger duct-you want the coolest
air you can find-which means that you want the intake as
high as you can get it.
If the inlet bit is straight forward, the diffusorjplenum
isn't. The purpose here is to persuade the airflow to turn
ninety degrees as smoothly as possible and to provide an ex-
panding chamber in which the velocity component of the air-
stream energy will be converted to pressure which will be
equal at each intake stack. We also have to avoid turbulence
at any of the intakes.
We don't have a lot of room in which to accomplish this-
particularly with large V-8 engines. Figure (66a) shows how
bad things can get and Figure (66b) shows how to do it right.
Theoretically the plenum should clear all of the intake stacks
by at least I j 2 stack diameter and a full diameter would be
better. This is sometimes a bit difficult to achieve. It is
probably more important to get the shape right and to keep
the last six to eight inches of the vertical walls vertical. The
plenum base must be sealed to the intake stacks and this is
usually done by the simple expedient of setting the base on
top of the stacks and sealing with foam or rubber grommets.
There is a theory that the stacks should extend into the
plenum chamber to minimize turbulence but it doesn't seem
to make any practical difference.
Speaking of the inlet s t a c ~ s , any b a ~ i c air conditioning
book informs us that for maximum undisturbed flow the lip
of an inlet stack should have a full radius. For some reason
only Cosworth, Ferrari and Porsche seem to have caught
onto this simple.fact.
The outside shape of the airboxjengine cover is a question
of minimizing drag and interference with the rear wing. With
a high box we can actually improve the airflow to the wing.
Again there is pretty general agreement about what shape
will do the job and looking at current photos will get you up
to date with the state of the art. With a high air box-as on a
Can Am car, it is possible to bleed off some of the air to cool
the magneto or the rear brakes. Some sort of rock screen
should also be employed and you should make very certain
that the whole thing is securely enough attached that there is
no possibility at all of its coming off.
In keeping with my self-imposed practice of assigning
some basic numbers to the features under discussion, let's
see just what the ram aspect of the air box adds up to:
Intake Ram (psi) =
Air Density (lbjft') x (Air Velocity in fpsY
288g
_ 0.076 x (118)2
At 80 mph-Intake Ram - 288 x 32.2 =0.lllbjin
2
0.076 x (235)2
At 160 mph-Intake Ram = 288 x 32.2 = .45lbjin
2
In both cases we have assumed a 100% efficient duct,
which is not possible-75% efficient would be a good one. So
the figures become 0.083 p.s.i. and 0.34 p.s.i. respectively.
They don't sound like much-and they aren't-in the quan-
titative sense. But a gain of 0.34 p.s.i. inlet pressure is a
percentage gain of 2.3% over standard atmospheric
pressure-which is worth talking about.
If we can manage to grab cooler air for the inlet system
through our box than it would otherwise receive, then we will
gain I% in air density for every 3
0
F. that we cool the air-
yes, that is why turbos and superchargers use intercoolers on
the inlet side.
The largest gain in engine performance, however, will
come from the even distribution of inlet air to the individual
intake stacks that is provided by a well designed and efficient
plenum.
My last word on airboxes is that they work. They work on
any type of race car and they work with either carburetors or
fuel injection. They only work if they are correctly designed.
It is worth taking the time and trouble to make a good one.
106
THE BRAKES
Don't expect miracles from tuning on the brakes-
improvement, yes-but no miracles. There are two reasons
for this. First, the racing disc brake system has been
developed to a very high state indeed so that there just isn't a
lot left in the line of practical improvement and, second, we
just don't spend very much time under the brakes. On the
average road racing circuit, something less than ten percent
of the time required to complete a lap is spent braking.
Therefore, a five percent improvement in braking perfor-
mance (not brake efficiency) would net a theoretical
improvement in lap time of one half of one percent-or
about one half second in a 90 second lap. In actuality, the
improvement would be somewhat less because human and
practical limitations always prevent us from realizing the full
potential benefit from any performance improvement.
The big payoff of a well sorted out braking system comes,
not from any increase in braking power itself, but in the con-
fidence, consistency and controlability that it provides to the
driver. This is particularly true when it comes to corner
entry-entry speed, placement, precision and repeatability
are all directly dependent upon braking performance and
consistency.
I would be astonished to learn of a modern road racing car
which was delivered with inadequate brakes. Badly arranged
or badly set up I'm willing to believe, but inadequate-NO.
This statement is valid only so long as we do not change tire
size, power output and/or gross weight all out of proportion
to the original design. It is definitely not true in those classes
of production based touring car and G.T. Car racing where
the sanctioning body, through sheer ignorance and/or
bloody mindedness prohibits changes to the braking system.
BRAKING POWER: WHERE DOES IT COME FROM?
It takes an astonishing amount of energy to decelerate a
moving vehicle-in fact it takes the same amount of energy
to decelerate from one speed to another as it would to ac-
celerate between the two speeds-except that we can
decelerate faster because most of the inertial forces are
working for us rather than against us. The actual energy re-
quired to decelerate our racer is given by the equation:
Energy (Ib/ft) =
.0335 x [(mph max)2 (mph min)2] x gross weight (lb).
For a 1760 Ib car braking from 150 mph to 60 mph we are
talking about .0335 x [( 150)2_(60)2] x 1760 = I, I 14,344 Ib/ft.
No matter what terminology we use, this is a hell of a lot of
energy absorbed in a very short period of time. Somebody
once converted the braking energy put out by a GT 40 over
CHAPTER TEN
THE BRAKES
the twelve hours of Sebring and came to the conclusion that
the same amount of energy could supply the electrical re-
quirements of a fair sized city for a goodly period oftime. So
where does the energy come from-what actually stops the
car?
Some comes from the rolling resistance of the tires-not
much, but some. A notable amount, at least at high road
speeds, comes from the vehicle's aerodynamic drag. A little
bit comes from the friction generated between the moving
parts of the entire mechanism. Most of it, however, must
come from the vehicle's braking system which converts the
kinetic energy of vehicle inertia into thermal energy which
must then be dissipated into the airstream-because we have
yet to figure out a practical method to collect it, store it, and
use it for propulsive thrust. We really aren't very efficient.
This chapter is devoted to investigating the braking system
itself. We shall conveniently ignore the other factors which
RIVET TO FRONT BULKHEAD
RIVET TO FLOOR
Figure (67a): Boxed brake pedal mount
107
slow the car because what we really want to do with them is
minimize them to increase the acceleration of the vehicle.
WHAT WE CAN EXPECT FROM THE BRAKES
What exactly are we looking for in braking system perfor-
mance? First of all we need a braking system which is
capable of developing enough braking force to exceed the
deceleration capacity of the tires-at any speed that the
vehicle can reach-time after time, for the duration of the
race. All racing cars, and many modified production cars,
have such a system-provided that it is properly installed,
adjusted and maintained. The braking effort produced must
be directly and linearly proportional to the pedal pressure
exerted by the driver. Further, the driver effort required must
be reasonable, pedal pressures must be neither so great that
Godzilla is required to stop the car nor so light that it will be
easy to lock the tires. The pedal position must be correctly
matched to the geometry of the driver's foot and ankle, must
remain at a constant height and should be really firm and
have minimum travel. The system must deliver optimum
balance of braking force between the front and rear tires so
that the driver can maintain steering control under very
heavy braking and yet use all of the decelerative capacity of
all four tires. Lastly, the system must offer complete
reliability. If the driver is braking as deep and as hard as he
should be, any brake system failure will inevitably result in
the car leaving the circuit. What happens after that is up to
the man upstairs. Brake failure in a racing car at the limit
has to be experienced to be understood. This is why even the
most heroic drivers are liable to give the brake pedal a reas-
suring tap before they arrive at their braking marker.
We need a vehicle suspension system capable of dealing
with the loads and forces generated by heavy braking
without wheel hop, suspension bottoming, compliance,
adverse camber effects, pull or darting. Most of all we need a
driver sensitive and skillful enough to balance the car on the
edge of the traction circle under braking and under the com-
bination of braking and cornering. If we do not provide the
driver with all of the system parameters listed above, he can
not provide us with the skill and daring necessary to ride the
edge of the traction circle.
EVALUAnON AND DRIVER TECHNIQUE
We'll start out with what is probably the most difficult
part of the whole braking scene-evaluation of what you
have. Measuring the braking performance of your particular
projectile against that of the competition is no easier than
comparing any other aspect of vehicle performance-and
for the same reasons-too many variables and too much ego
involved. This is where instrumentation is invaluable. The
biggest variable is, of course, the driver. The very last thing
that a really good racing driver learns to do truly well is to
use the brakes. Most people take too long to get them on
hard, leave them hard on too long and brake too heavily too
deep into the corner. Almost invariably the lap times
generated by the King of The Late Brakers are slow. His
adrenalin level is liable to be abnormally high and he has a
tendency to fall off the road. There are several reasons for
these characteristics. When you leave your braking too late
you are very liable to arrive at the point on the race track
where you really want to start your turn only to find that the
I. I I I
______ ~ , . ~ . j j . ~ _ - ~ ~ ~ ~ - _ - U : ~ ~ : ~ ~
Figure (67b): Flanged brake pedal mount.
car will not turn. It will not do so because, in your efforts to
save your life, you have the binders on so hard that all of
the front tires' available traction is being used in deceleration
and there is none left to allow the generation of the side force
necessary to turn the car-or, should you somehow succeed
in initiating a turn, to keep it in a balanced cornering state.
In addition, the front tires are liable to be very nearly on fire
and dangerously close to the compound temperature limit.
Thirdly, if you are still hard on the brakes when the turn is
initiated, forward load transfer has unbalanced the car, the
front suspension travel is about used up, the front tires are
steeply cambered and, if the thing turns at all, things are go-
ing to happen a bit quickly.
If you persist in braking too late, the spectators will "ooh"
and "ahh" and be impressed no end and the announcer will
mention your name frequently-noting that you are really
trying out there. You will complain pitifully about corner
entry understeer followed by an incredibly rapid transition to
power on oversteer. The other drivers will pour by you-
either while you are exploring the grey areas of the track in
your frantic scrabble for traction or on the way out of the
corner when they have both higher exit speed and a better
bite. You will do a lot of exploring as your self induced un-
dersteer forces you into unintentional late corner entries.
Your team manager will eventually catch on, wander out on
the course and observe your antics. If the ensuing frank dis-
cussion of technique does not inspire you to mend your ways,
he will seriously consider either another driver (if you don't
own the car) or another job (if you do).
So any time that you are going in noticeably deeper than
the competent opposition (assuming similar cars) but your
lap times are not reflecting the degree of heroism that you
feel they should-and the car is entering corners badly-
have a good think about the wisdom of your braking points.
Slow in and fast out will beat fast in and slow out every time.
Of course fast in and fast out beats either of the above-and
that's what we are trying to achieve-but you won't come
out fast if you go in with the car unbalanced and the front
tires on fire. This is not to say that a super late brake ap-
plication followed by a deliberate early corner entry and a bit
108
1
Figure (68): Typical brake pedal showing 3:1
mechanical advantage.
of slithering around which uses up a portion of the track that
might otherwise be useful to someone else is not a valid
desperation maneuver. It is, and it will continue to be-but
it isn't very often fast and it is even less often repeatedly fast.
THE BRAKE PEDAL
Having disposed of the system actuator, it is time to dis-
cuss hardware. We will begin with the brake pedal since it is
the closest part to the driver. The brake pedal should be very
strong-and so should its attachment to the chassis. This
may sound very basic and a bit ridiculous-and so it should.
Any fool should be able to figure out that if the brake pedal,
or any of the associated bits, fractures, bends or tears out of
its mountings, big trouble is about to happen. And yet it
happens-not very frequently-but it does happen. It has
even happened to very good operations. Don't let it happen
to you. Take a long hard look at the pedal/master cylinder
setup and, if anything even looks like being questionable,
redesign and/or reinforce as seems necessary. Remember
that the typical brake pedal has a mechanical advantage of
at least 3: I and it may be as much as 8: I. The pedal arm
must be plenty stout and it must be generously gusseted at
the intersection of the bias bearing tube. If the pedal bracket
is a chunk of 20 gauge aluminum pop riveted to the floor, it
won't be good enough. If it doesn't eventually tear out, it will
distort and it is difficult enough to modulate brake pressure
without the pedal waving about. The pedal pivot support
should be at least 18 gauge steel, it should be either boxed or
flanged and it should tie into a corner of major structure.
Figure (67) applies. You are going to lean on the pedal very
frequently and plenty hard. If the master cylinders are
mounted to either sheet metal or to slightly stiffened sheet
metal, you will end up with a soft or vague pedal. This par-
ticular design sin is nowhere near so rare as it should be-
especially in which do not employ a front
bulkhead (a major Sin In Itself). I'll be damned if I know wh
this is ever allowed, but it is easily detected and remediel
Also look at the master cylinder push rods. It is very
desirable that they should not bend. In normal lengths the
stock Girting bits will do just fine. Trouble starts at six
inches. We can also get into trouble with really thin wall
tubular extensions and with butt welds.
PEDAL GEOMETRY AND ADJUSTMENT
Take some time and adjust the fore and aft position ofthe
brake (and clutch) pedal to suit the driver's geometry and
preference. To do this right may not be as simple as it
sounds. The easiest method is that practiced by Lolas, who
screw the foot pad into the pedal shaft with a long bolt which
is welded to the pad. This gives lots of adjustment without
deranging the pedal geometry and offers the added advan-
tage of allowing you to install the pad at an angle should
your driver prefer. Figure (68) illustrates the arrangement.
It is vital that the swing of the pedal be properly
positioned on its arc. If the pedal is allowed to go over center
as it is pushed, we will have an unfortunate situation where,
the harder we push on the pedal, the less braking effort we
get-and confusion is a certain result. Once the (minimal)
free play has been taken up, we are not going to push the
pedal very far, just hard, so that it is a relatively simple mat-
ter to adjust the actuating rod length and the position of the
pedal pivot so that increased pressure results in increased, or
at least linear mechanical advantage. Do so. All of this may
involve new brackets, actuating rods, or even a new pedal. It
really is important, so do it.
We no longer row our way down through the gears to
decelerate the car-pity, one more glorious sound gone
away. The present racing disc brake system is plenty power-
ful enough to exceed the tire capacity without help from
engine friction. Downshifting while braking merely upsets
the balance of the car, involves unnecessary foot movements
and makes it more difficult to precisely modulate braking ef-
fort. However, we still do downshift. So long as racing
drivers must downshift, the traditional heel and toe exercise
with the brake and the throttle is a necessity. Otherwise, we
will snatch the rear wheels when the clutch engages and
stantaneous oversteer will be achieved. As the downshift
always occurs either during corner entry or immediately
prior to it, oversteer-even transient oversteer-is not to be
desired. Whilst downshifting, we are, by definition, braking
and, more than likely, braking hard. It would be best if the
driver could still modulate the brakes while jabbing at the ac-
celerator. The common deficiency in this department is for
the driver to unintentionally decrease brake pedal pressure
while stabbing the throttle. Watch the braking area before a
slow corner at any race-you can actually see the noses of
the slow cars come up during downshifts. Next watch the
aces and note the difference. You will also notice that the
nose of the ace's car comes up before the car is locked over
into the corner. At any rate, if the driver is not going to upset
the pedal pressure while downshifting, the relative positions
of the brake and throttle pedals must be perfect-for the in-
dividual driver.
There are two workable methods of "heel and toeing"-
that I know of. The first involves rocking the right foot
109
'deways and catching the throttle with the side of the foot.
is probably the more popular method, but it is difficult
to control brake pressure while rocking the foot. The second
way is to so arrange things that the heel of the right foot is
carried further outboard than the ball and to jab the throttle
by extending the heel. It is very much a case of personal
preference and ankle geometry. In either case, the throttle
pedal, or some part thereof had better be ready to foot when
the time comes-we do not want to either hunt for it or
stretch for it. Contrariwise, it must be impossible for the
driver to inadvertently hit the throttle when he goes for the
brakes or to get his foot tangled between the pedals-don't
laugh. The necessary fiddling about and moving of things
can be greatly facilitated by a bit of forethought. The pedal
system most compatible with human geometry and lie down
cars is to pivot the brake (and clutch) pedals on the floor and
hang the accelerator from the ceiling. It helps a lot if the
throttle setup incorporates a left and right hand threaded
connector at the pedal end. It is unlikely that your first ef-
forts at getting it right will be successful-drivers have trou-
ble making up their minds and what feels right sitting on the
jack stands may not be worth a damn on the race track-
especially if the driver was wearing street shoes when you set
it up. You may get to do a lot of this sort of thing for a while
(sometimes I regret telling drivers that the pedals can be ad-
justed) so you may as well make it easy on yourself. This
may well include making a larger access hole in the top of
the tub for your hands. Remember that after each adjust-
ment to the throttle pedal you get to reset the full throttle
stop and that, if you change master cylinder sizes, you get to
do it all over again. Playing with the shape of the throttle
pedal and its arch often pays unexpected dividends.
\

Figure (69): Adjustable heel support.

110
,
Most drivers insist on some sort of heel locating plate I
running across the cockpit If
drIver does not IOSlst on one, you should-he needs It. Fig
ur
(69) shows an easy and lightweight method which also offere
adjustment. It is to locate the plate and determine th:
angle with the driver 10 the car.
The last pedal is the left f?otrest. There s.hould be one. It
provides a place for the dnver to brace himself and does
away with the worrisome possibility that he might uninten.
tionally rest his left foot on the clutch to the detriment of the
clutch plates. Its height should be the same as the clutch
pedal and it should be located slightly behind the clutch so
that the left foot can simply be slid sideways when required
It should be as wide as practical-making sure that
clutch can be depressed without getting the foot traPPed
between the two. There usually isn't a lot of excess room in
the foot well so the clutch pedal may have to be made more
narrow in order to create room for the dead pedal. The
footrest should be well attached to the chassis because it will
take a lot of pressure, and it is bad if it comes undone.
BIG FEET IN SMALL COCKPITS
All English racing drivers must have size six feet! If your
hero features size twelve, his fancy footwork in the average
kit car is going to suffer some impairment due to in-
terference between his toes and the bodywork, the tub, the
anti-roll bar or the steering rack. This is one of the major
reasons why the cockpit extends so far forward on the pre-
sent Formula One Cars. Extensions and/or blisters are
sometimes a necessity. Occasionally you will run into foot
interference of a more serious nature-worst possible case
being the steering rack-the anti-roll bar is a less serious
case because it is easier to move. A situation of this nature
calls for moving either the offending member or the driver_
or maybe finding a driver with smaller feet. Minor in-
terference can be cured by shoe surgery. If you move the
driver you will also have to move the pedals. If you move the
rack, you will have to re-do the geometry. It is easier not to
buy a car with this type of built-in problem. Finding out
about this sort of thing on your first test can ruin your whole
day-so find out early-particularly if your driver, or his
feet, are oversized. .
DISC BELLS OR TOP HATS
We have now arrived at a point where the pedals fit the
driver and nothing is going to bend or fall off-so what can
we do to help the actual retarding mechanism? Prepare to
Win covered the plumbing, installation and maintenance
ends of things and all of this has to be done-step by step. It
did not, however, cover the now popular method of attaching
the brake discs to the top hats or bells by six bolts in single
shear. It did not cover it for the excellent reason that I had
not dreamed that anyone would do such a thing. Wrong
again! I had reckoned without Lola and March. Not only do
these otherwise fine firms cheerfully commit this crime
against nature, but they do not allow sufficient bolt hole edge
distance or flange thickness to stabilize the bolts and they
have been known to use less than optimum grades of
aluminum for the bells. They also use fully threaded Allen
bolts. Talk about looking for trouble! Chevron also use the
same basic system, but their flange thickness is sufficient to
get away with it.
The layout is a lot less bad and critical on Formula Atlan-
tic cars simply because both vehicle speed and vehicle mass
are considerably less than, say Can Am Cars, and so the
brake torque is less. Still I have seen the rear bells shear on
an Atlantic car. Nothing good has ever been reported about
this sort of thing. If you happen to have lots of money, the
obvious solution is to get rid of the whole mess and install
dog drive discs and bells. This is probably not practical as
the dog drive top hats are very expensive to make. So let's
explore the alternatives.
Step' one is to scrap the stock bolts. They are not the prime
offenders, but getting rid of them is both cheap and easy.
You will have to use either a twelve point or an internal
wrenching NAS bolt. If you cannot obtain them, use an
"Unbrako" Allen bolt with the correct grip length and cut off
the unneeded thread. If you can get the NAS bolts, you may
have to turn down the heads to make them fit. In some in-
stallations, it is just not possible to use a washer under the
bolt head-even a turned down washer. In this case, the bolt
hole must be countersunk to clear the radius under the head
of the NAS bolts. Do not use stainless or titanium bolts in
this application, and use all metal lock nuts.
Unfortunately, the prime offender is the top hat itself. It
may have several shortcomings. Normally there is both in-
sufficient flange thickness to stabilize the bolt and insuf-
ficient edge distance to prevent the bolt from tearing out.
The material may also be soft, allowing the bolt head to
work into the aluminum which results in a loose assembly
and eventual self destruction. The alloy may also be unstable
under the heat involved which will cause disc runout. If you
check the stupid things as frequently as you should, you will
detect the symptoms before a disaster occurs-unless, of
course, you are running on a really severe course where you
get airborne under the brakes-like Long Beach or Elkhart
Lake. In this case the disaster may happen before you notice
the symptoms and your driver will go through the experience
of shearing the discs off the bells. He will not enjoy the ex-
perience, and you will not enjoy rebuilding the resultant
wreck.
For about 50% of the cost of a stock disc bell, any decent
machine shop can make units from high quality forged alloy
stock. Probably the best alloy to use is 2024-T4 with 7075-
T651 and 2017-T451 being acceptable. 6061 is not a good
alloy for this application. If space permits, increase both the
edge distance and the flange thickness. Save yourself some
money by drilling twelve bolt holes instead of the required
six and indexing the disc when the holes show elongation or
cracking. In addition to lasting a lot longer, the bells will re-
main more true-especially if you set them up in a lathe and
take a truing cut off them every so often. Tilton Engineering
makes good top hats and a very clever steel plate to convert
bolt on discs to dog drive.
SYSTEM FORCE RATIO
If the brakes are either so sensitive that it is easy to in-
advertently lock one or more wheels (as in early Detroit
power brakes) or if they require all of the strength that the
driver can muster in his right leg to slow the car, efficient
braking. wilI be indeed. we must choose
the optimum mechamcal and hydraulIc force ratios for a
given vehicle.
The system's mechanical advantage is determined by the
mechan.ical advantage ?f the ?rake pedal itself and by the
mean diameter of the diSCS. It IS normally not possible to in-
crease the diameter of the front discs since they are inside the
wheels.. If it. is possi.ble, do is no disadvantage.
Rear diSC diameter IS usually lImited by the proximity of
suspension members and is also a relative function of front
disc diameter. The mechanical advantage of the pedal-at
o.n racing cars-is somewhat limited by package
dimenSIOns and by the fact that pedal travel gets excessive as
the mechanical advantage is increased. It is normally from
3: I to 5: I as in Figure (68) and there isn't very much that we
can do with it.
The hydraulic force ratio is determined by the relative
area of the master cylinder bore and the total piston area of
the calipers operated by that master cylinder.
There is a definite relationship between the amount of
hydraulic pressure required to decelerate a vehicle at a given
rate and the brake pad compound. The softer the compound,
the higher its coefficient of friction and the less force
required-and, things being what they are, the lower the
temperature at which brake fade will occur. Among the com-
pounds presently in use, Hardie Ferodo 1103 is the hardest,
followed closely by Raybestos M19. These pads are for use
on large, fast and heavy cars only-they require lots of pedal
effort and chew the hell out of discs. Mintex M17FF is the
softest material in present use and the ubiquitous Ferodo
DS I I is about in the middle. If you were to change from
Mintex to Raybestos-say to avoid pad changes in a long
distance race-you might well find that your driver could
not push on the pedal hard enough to stop the car at its max-
imum deceleration rate. This, in itself, would improve pad
wear-but it is probably not the way to go. Changing in the
opposite direction can result in locking wheels all over the
place and in brake fade. Normally we don't have to worry
about this feature unless we find that our normal compound
will fade at a track that is particularly severe on the brakes..
We adjust the hydraulic force ratio by varying either the size
of the caliper pistons or the bore of the master cylinders.
Normally I tend to consider the calipers to be fixed items for
financial reasons-master cylinders are cheap.
What happens here is that the area of the bore of any given
master cylinder is fixed and so, therefore, is the amount of
fluid displacement per unit of linear piston travel. Since
brake fluid is not compressible (so long as no bubbles are
present), the amount of hydraulic pressure developed by a
given pedal pressure will be inversely proportional to the
bore of the master cylinder. The amount of fluid displace-
ment is, of course, directly proportional to the bore.
Therefore a larger cylinder (or pair of cylinders) will require
more foot pressure per unit of hydraulic pressure generated
but will require less pedal travel to exert the same amount of
force. My own preference, and that of virtually every driver
that I have ever worked with, is for a brake pedal with
minimum travel and a firmness approaching that of a brick
wall. Not only does this lend itself to better brake modula-
tion, but it has a salutary effect on the driver's level of con-
fidence. There is something about a mushy brake pedal when
III
FORCE VARIATIONS VS MASTER CYLINDER BORE DIAMETER -
PEDAL TRAVEL FORCE APPLIED -
MASTER LINE PRESS TO MOVE PADS TO INDIVIDUAL
CYLINDER
MASTER CYL
WITH 150 LB .010" [.4 POT DISC [4 POT
BORE
PISTON AREA
FORCE ON PISTON CALIPER 1.50" CALIPER 1.50"
PISTONS] PISTONS]
.625" .307 in' 486 psi 1.38 34351b
.700" .385 in' 390 psi 1.10 27571b
.750" .442 in' 339 psi .96 23961b
.875" .601 in' 250 psi .71 17671b
FORCE VARIATION VS CALIPER PISTON BORE
4 PISTON PISTON AREA PISTON AREA FORCE ON DISC FORCE ON DISC FORCE ON DISC FORCE ON DISC
CALIPER BORE PER PAD PER DISC 486 psi line press 390 psi line press 339 psi 235 psi
1.375" 2.970 in' 5.940 in' 28861b 23161b
\
2014 Ib 13961b
1.500" 3.534 in'
7.068 in' 34351b 2757 Ib 23961b 17671b
1.625" 4.148 in'
8.296 in' 40321b 3235 Ib 28121b 1950lb
FRONT TO REAR BRAKE FORCE ADJUSTMENT
The basic front to rear brake effort proportioning is deter-
mined by the ratio of the area of the front master cylinder
bore to the total front caliper piston area compared to the
same factors at the rear. This is a design function and,
properly done, we will end up with the correct force ratio and
THE DYNAMICS OF FRONT TO REAR
BRAKING FORCE BALANCE
Figure (70): Force vanatlons vs master cylmder bore diameter.
approaching a solid obstruction at speed that leaves one feel- this will be at a tangent to any curved path which we may
ing just the slightest bit uneasy. I tend to use the largest have been attempting to follow) until the driver eases off the
master cylinders which will allow the driver to develop the pedal enough to unlock the tires and regain steering control.
necessary braking force without undo leg pressure. This In an open wheeled car the driver can see the tires stop and
usually works out to be about one size up from what the car the smoke start, which may be of some help in figuring out
was supplied with. A useful by-product is that we end up, not what is happening. While it is not to be recommended, this
only with a harder pedal, but with reduced free play and uncontrolled understeer mode is preferable to oversteer un-
reduced total pedal travel-both good things. It is not possi- der the circumstances. If things are not carried to extremes,
ble to generalize about what size is best, but Figure (70) the tires won't even be flat spotted.
shows in tabular form some of the possible permutations. Quite obviously, if the front to rear brake balance is not
adjusted pretty close to optimum, we run the risk of locking
one set of tires or the others which will achieve no good
results. Further, we will not be able to use all of the braking
ability of the vehicle because total braking capacity will be
limited by premature locking of one set of tires while the
other set is operating at below its maximum and is, to some
extent, along for the ride. Equally obvious is the fact that the
braking effort must be biased toward the front of the vehicle.
The optimum available adjustment, at the present state of
the art, is to arrange things so that the front tires will lock
just before the rears under heavy straight line braking. In
this way, steering and directional control will be maintained
when we do apply too much pedal pressure (or hit oil, etc.)
while we are getting as much decelerative torque from each
tire as is practically available. How much braking is propor-
tioned to the front is a reasonably complex function of cg
height, wheelbase, front and rear tire footprint area,
aerodynamic downforce, tire compound and track surface
conditions. It is easier to determine and to adjust than it is to
describe. Most drivers run far too much front brake bias.
If we were to develop equal braking power on all four
tires, then, even under straight line braking on a smooth
road, under hard braking, the rear wheels would lock due to
forward load transfer. This would rob the rear tires of their
cornering power and any deviation from straight line run-
ning (side gust, road irregularity, uneven load transfer or
whatever) would result in a very unstable vehicle due to total
oversteer-unless the driver eased off the pedal, the car
would spin. The rear tires simply would not have any corner-
ing force available to deal with side loads. This is exactly
what happens when you put the brakes on too hard with a
Detroit car that is lightly loaded-even with the popular in
line proportioning valve.
This nastiness is a product of forward load transfer under
braking as discussed in Chapter Three. The harder the vehi-
cle is braked, the more load is transferred from the rear tires
to the fronts and, since the tires' tractive capability is a direct
function of vertical load, the less braking torque the rear
tires can accept without locking. If the rear tires lock while
the fronts are still rolling, we must reduce the rate of
deceleration or spin. This business of getting all sideways
and funny in the braking area is no fun at all and should be
avoided.
On the other hand, if the fronts lock first, we will merely
slide onward in the direction of original travel (unfortunately
1/2
FRONT LINE PRESSURE 390 psi
150 Ib :- [ .7Q.o"]2 x 1T'
2
FRONT CALIPER FORCE (TOTAL)
WITH 4 PISTON CALIPERS, 1.50 BORE
55141b - 390 psi x [1....o]21T'x 8
2
REAR LINE PRESSURE 339 psi
150 Ib -:- [.750"]' x1T'
2'
REAR CALIPER FORCE (TOTAL)
WITH 4 PISTON CALIPERS 1.375 BORE
4027 Ib - 339 psi x [1.375]2 1T X 8
2'
FRONT LINE PRESSURE 405 psi
FRONT CALIPER FORCE (TOTAL)
57251b
REAR LINE PRESSURE 325 psi
REAR CALIPER FORCE (TOTAL)
38611b
M/CYL, FRONT
M/CYL, REAR
M/CYL, REAR
150lb 150lb
1561b 1441b
1.30
2.50 x 300
1.20 x 300
2.50
t..J
1.30
300lb
---iJ'-l--- ---,''', ,----
: :' 1 :
I __.. II, I
'"\l I --
_ _ .L L..:
.
1.20
THD 3/8-24
>
1.25
-
, "f' '
: :1 I :
---- ... 1-----
___ ..J __ .!. _

1.25
300lb
Figure (71a): Bias bar mechanism with bias ad-
justment in center. Front to rear force ratio
57.8:42.2.
Figure (71b): Bias adjusted 1 tum (.050" with 3/8-
24 thread) toward front brakes front to rear force
ratio 59.7:40.3.
equal or very close to equal master cylinder bores so that the
linear travel of the front master cylinder will be equal to that
of the rear and the bias bar will not tend to cock. To provide
more relative braking force at the front we can increase the
front disc diameter, pad area and/or caliper piston area or
we can decrease the front master cylinder bore diameter.
Practically, this almost always boils down to changing the
master cylinder or reducing pad area. Most designers do a
pretty damned good job in this area and all that we usually
have to worry about is fine tuning the system with the bias
bar.
THE BIAS BAR
We fine tune the brake balance with the bias bar. This
allows us to make rapid adjustments to suit varying track
conditions, tire compounds or driver preference. The device,
illustrated in Figure (71) works by moving the pivot point of
the bar towards whichever master cylinder we want to put
out more pressure. This changes the mechanical advantage
of the bar and proportions more of the driver's foot pressure
to the cylinder closest to the pivot and less to the cylinder
which is further away. To put more effort on the front brakes
you move the pivot toward the front master cylinder. This
sounds both simple and obvious. The frequency with which
the brake bias gets adjusted backwards is amazing. This
leads to confusion, hard feelings and harsh words and wastes
valuable practice time. Use a label maker or a set of stamps
and mark on the chassis which way to turn the bar in order
to increase front braking effort.
The optimum brake bias will vary from track to track and
from driver to driver. Usually, the better the driver, the more
rear brakes he can stand. It also pays to remember that, if
the ratio is right for braking on a level surface, the fronts will
lock when going downhill and the rears when going up-
hill. We roughly adjust the bias on the jack stands and fine
tune it on the track. Both methods were described in Prepare
10 Win.
Having done all of this, if we have a truly skilled and sen-
sitive driver, we will now find that, during the corner entry
phase, while flirting at the edge of the traction circle, we will
occasionally lock the inside front tire. As a matter of fact,
the really fast drivers, when in a real hurry, are forever emit-
ting little puffs of smoke from the inside front. In the old
days of Coopers and trailing arm Porsches, it used to stop-
entirely and visibly. Of course, it was six inches off the
ground when this happened. The puffs of smoke are visible
evidence of very precise brake modulation and driver sen-
sitivity. I, for one, have some difficulty in believing that this
degree of feedback can be achieved by the human being with
any consistency-but that is what genius is all about.
Anyway, we get away with this locking of the inside front
while braking and turning because, at this point, almost all
of the load has been transferred to the outside tire and the in-
side is along for the ride. So long as it is not upsetting the
car, just take it as an indication of increasing driver skill and
be happy. If it is upsetting the car and the brake ratio is cor-
rect, try loading the inside wheel a few pounds with the anti-
roll bar.
The other thing that you may find out is that the optimum
brake ratio may change depending on the fuel load. For sure
it will change if it rains (less forward load transfer means
that you can stand a lot more rear brake). Rally cars feature
driver adjustable brake bias by means of a flex cable to the
fiddle bar. Depending on how far you trust your driver's
good judgement, I think that this would be a good thing on
road racing cars.
The front to rear brake bias is further complicated by a
few more items-the front tire diameter is probably smaller
than the rear and so is its footprint area. The tread com_
pound and carcass construction may well be different, the
front wheels are being steered and, if wings are installed, we
will have more download at the rear. We should be aware of
these factors, but since we can't do anything about them we
need not worry about them. We merely tune around them.
BRAKE PADS
The pads (or shoes) have three requirements: they must
stop the car controllably and without fade; they must last
long enough to do the job and it helps the budget if they don't
chew up the discs. What works best on a Corvette or an
IMSA Monza won't work at all on a Formula Atlantic car
because the pads won't get hot enough to function. I
Conversely, DS II would last about two laps on a Corvette i
before the lining fell off the backing plates as little mites of I
dust. The coefficient of friction between the pad material and II
the disc is a function of operating temperature. Normally the
coefficient rises pretty steeply until the threshold of the
design operating temperature range is reached. It then stays -I
pretty constant (at about 0.3) until the limiting temperature
is reached whereupon the pad fades. This characteristic
curve will not cause trouble unless the brakes at one end of
the car are operating at a vastly different temperature than
the other. If this should occur in a long braking area (very
high speed to very low speed), or in a section of the course
where there are several hard brake applications with little
cool off time, it is possible that the brake balance could
change due to one end operating at a different coefficient of
friction from the other-or one end could actually fade.
What usually happens here is that we cool the front brakes
and ignore the rears-what the hell, they're not doing that
much anyway. This works okay most of the time. Then we
get to Elkhart Lake and find ourselves in trouble.
Temperature paint on the O.D. of the discs is as good a way
as any to figure out the relative operating temperature-if
there is a marked difference, you will have to get better cool-
ing to the hot end, or increase the disc mass (heat sink). In
this day and age, there is no way that you are going to get
away with solid discs at the rear of a Formula Atlantic Car.
If you are operating a heavy car with brake temperatures
in the 1200 F. and above range, then you are going to have
to use Raybestos M 19 pads-or Hardie Ferodo 1103. The
only problems that these materials cause is that they chew up
the discs rather badly-especially the M-19-and they take
forever to bed. If they have been well cooled down by a long
straight (as in Daytona or Pocono) they will take a certain
amount of time to get back up to a temperature where they
will start to work-AFTER you put the brakes on. This
simply means that you are not going to get much retardation
for the first portion of the braking area after a long
straight-or into the first corner of the race. Warming the
pads with the left foot before you reach the braking area
works well and doesn't slow you down worth talking about.
114
In most classes of racing, the majority of the competitors
are using Ferodo DS II-which has been around almost as
long as I have and works just fine. So long as brake
temperatures don't get over 1100
0
F., it has no surprises, is
easy to bed, easy on the discs and works very well indeed.
However, I don't think that it is the hot tip.
Mintex M17FF is a relative newcomer to the scene, at
least in this county. It is softer than DSII but apparently has
a broader operating temperature range. This is an apparent
contradiction in terms which I will attribute to magic. It of-
fers more initial bite than DS II, is easier to bed and requires
less pedal pressure. It is also easier for the driver to
modulate-probably because of a flatter and wider
temperature vs coefficient curve. Naturally these advantages
do not come free. Wear rate is rapid (they probably wouldn't
last 200 miles which is, no doubt, why the Formula One con-
tingent doesn't use them and they are hell on discs mainly
because the compound has a heavy concentration of iron
particles. Sometimes it appears that disc wear is almost
equal to pad wear. Do not be mislead by the quick bedding
feature-they still do require bedding and you will not get
away with starting the race on new pads.
The real hot ticket, now that Tilton Engineering is im-
porting the Australian Hardie Ferodo line of brake pads, is
probably Hardie Ferodo "premium." These pads seem to
have about the same performance characteristics as Mintex,
but, because they utilize brass or copper instead of iron, they
don't chew up the discs.
PAD AND DISC MODIFICATIONS
Most of the racing brake caliper manufacturers have
figured out that the steel backing plates on the pads will,
given half a chance, dig into the alloy caliper bodies and
bind. This results in erratic braking and tapered pad wear.
Girling provides a little steel box in which the backing plates
are housed and against which they slide. Lockheed lets the
pads slide against hardened steel stiffening plates. Hurst
Airheart, at the time of writing, expects the pads to slide
directly on aluminum, which they don't do very well. This is
really the only fault in an otherwise serviceable caliper (they
helped their seal problem some time ago). If you want your
Airheart brakes to work truly well you will have to machine
either the pads or the calipers and inset steel plates for the
pads to slide on-a real pain. The backing plates should
have slightly rounded edges and should be about .015" to
.030" loose in the calipers. They should also be at least .125"
thick-which is another Airheart shortcoming.
All new pads arrive with at least one radial slot moulded
into the lining. The slot exists to give the lining dust some
place to go other than between the pad and the disc. In many
cases the slot instantly fills up with fused lining dust. This is
trying to tell us something. If your slots are filling up, mill
another slot at right angles to the stock one at the same
depth. This helps quite a lot. If the slot is not filling up, don't
waste your time and money.
Most racing discs now come with some number of .060"
tangental slots milled into the operating surface. Their func-
tion is to wipe the boundary layer of incandescent dust from
the rotating disc as it comes into contact with the leading
edge of the pad-"wipe the fire band" is the terminology
used by the technical boffins. If the slots fill up, they do no
115
good. In .double the of slots. They are best
formed With a slItting cutter on a mill, but a ball end mill will
do it. They can also be cut, carefully, with a coarse hack saw
blade. Do not extend the slots across the mounting flange f
the disc. Slotted discs are right and left handed. They shoufd
be installed so that the slots become parallel to the leading
edge of the as the is rotated.. In an emergency, don't
about It. balanCing the discs takes little
time and can make things a lot smoother-especially ifthere
has a minor in the casting of a ventilated disc.
Speaking of ventilated diSCS, they are also right and left
handed and are meant to be mounted so that the curved
vanes function as an air pump. You will also notice that the
outboard disc cheek is always thicker than the inboard_
they are designed that way. Inspect all ventilated discs to be
sure that the cheeks are of constant thickness, however. Core
shifts can and do cause thickness variations which don't help
the heat sink characteristics and throw the discs totally out
of balance.
DRILLED DISCS
Drilled discs-a la Porsche-do the same thing as slotted
discs, except that they do it better and they remove con-
siderable mass from the disc itself. They also decrease pad
taper by a notable amount at the expense of increased pad
wear. They are also prone to cracking around the drilled
holes. They are a bitch to drill-and it must be done correct-
ly. There are two theories here, the Porsche pattern runs
through the ventilated disc webs and the Automotive
Products pattern does not. Supposedly the AP method cuts
down on disc cracking. I have never been able to tell any
functional difference. I believe in drilled discs-even at the
expense of premature cracking. I use the Porsche pattern for
curved vane discs and the AP pattern for straight vanes- but
only when I cannot obtain curved vane discs.
PAD WEAR
There is a prevalent theory that, after pads are about 40%
worn, they are no good. The theory is only half true. It is true
that braking performance deteriorates as the pads wear.
Pedal height decreases and becomes less consistent, free
travel increases and the driver becomes unhappy. Substitu-
tion of freshly bedded pads returns everything to original and
the driver is all happy again. So it becomes Gospel Truth
that worn pads are no good.
The fact of the matter is that the deterioration in braking
performance is due to taper wear of the pads rather than to
any decrease in frictional characteristics. There are two
types of taper wear-with distinctly different causes.
Transverse taper is caused by skewed mounting of the
caliper with respect to the plane of rotation of the disc or by
spreading of the caliper itself due to the hydraulic loads in-
volved. The fact that the O.D. of the disc runs hotter than the
I.D. due to its greater linear speed may also have an effect.
With the latest generation of racing calipers and any kind of
rational brake line pressure, caliper flex should not be a
significant problem and any significant transverse wear is
almost invariably caused by either improper mounting or in-
sufficient mounting stiffness.
Longitudinal taper wear is caused by either bad caliper
OIL ON THE DISCS
We very seldom get any oil on the front discs and pads. If
the rear main oil seal starts to leak, we are very liable to get
oil on the rears. The brakes will not function very well with
oil on them. The discs can be cleaned if they have been oiled
but the pads will be ruined forever. Therefore, it behooves us:
if our engine is prone to leak oil onto the brakes, to bUild
some sort of a rudimentary shield to deflect any leaking oil
elsewhere.
That's about it. As I said in the beginning, once you have
the braking system properly set up and sorted out, there real-
ly aren't that many meaningful improvements to be made_
it's basically a question of getting everything right and keep-
ing it that way. About all that you should have to change
from track to track is a slight amount of brake bias and,
maybe, the pad compound. However, knowing how to set the
system up and how to optimize braking performance is one
of those situations where, although all systems are created
equal, they don't necessarily stay that way. If for no other
reason than driver confidence, a consistent and controllable
braking system is one of the differences between winning
races and finishing third.
Low pedal-will not pump up
Worn or over age caliper seals
Badly tapered pads
PROBLEM (SYMPTOM)
Low pedal-will pump up
PROBABLE CAUSES
Air in brake system due to:
improper bleeding
sub standard fluid
loose fitting
improperly assembled fitting
worn or damaged master cylinder seals
worn or over age caliper seals
excessive pickup on caliper pistons
have better Nonsense, the has a mOre
favorable front tIre camber and so IS able to utilize
more of the tires' braking capacIty. The brakes themselves
are identical.
THE FUTURE
I firmly believe that the four wheel independent anti-lock
braking system will make its appearance in motor racing in
the very near future. The fact that I have been saying this for
some years now and nothing has happened does not change
my opinion. The Department of Transport will eventually
demand it on street cars and-once the basic hardware is in
mass production - modified, more sensitive, fail safe
systems will appear in the racing car. As soon as someone
gets such a system to work, we will all adapt them. However,
that is in the future and has no place in a practical book of
this nature.
Figure (73): Brake system problems and probable
causes. .
LEADING EDGE
TRAILING EDGE
...... J 0 -,
alignment or by the inescapable .fact that the trailing edge of
the pad runs hotter than the leadmg edge and so wears faster.
What happens with taper wear is that, once the pads are
tapered to any noticeable extent, either we are no longer get-
ting full pad or in the racing car, we .are distorting
things to get it. WIth tapered pads we must eIther bend the
backing plates or cock the caliper pistons in their bores to
get full contact. This increases pedal effort, used up pedal
travel, distorts seals, scours pistons and bores and causes the
friction lining to separate from the backing plate-None of
this does any good for any part of the system or for the
driver's feel of things.
To reduce longitudinal taper wear, once we have shimmed
the calipers true, stiffened the mounts as much as we can and
drilled the discs, we are going to have to operate on the pad
itself. The operation consists of milling away the area of the
cooler running leading edge of the pads enough so that the
taper wear goes away. I don't know of any method to
calculate the amount of reduction-you just have to cut and
try. Figure (72) shows a typical pad, modified to reduce
taper wear on a heavy sedan with drilled discs. It worked
well and had no measurable effect on pad wear.
THE EFFECTS OF SUSPENSION ADJUSTMENT
ON BRAKING PERFORMANCE
It is not as widely appreciated as it should be that suspen-
sion system design and adjustment-or lack of it-can foul
up a perfectly good braking system. Since braking force
must be transmitted to the road surface through the tires,
anything that tends to interrupt the smooth progression of
wheel movement, load transfer or which puts the tire at an
unfortunate camber angle, is going to detract from braking
performance. For example, we often hear of a car that pulls
to one side or the other under hard braking. Almost always
this turns out to be due to a suspension malfunction rather
than to a fault within the braking system. Pulling under the
brakes is usually caused by uneven front castor settings, un-
even camber, unequal corner weight or uneven spring or
shock absorber forces. Darting-as opposed to pulling-can
be caused by insufficient bump travel, uneven front bump
stop heights, too much front bump stop, excessive front toe-
in (or toe-out). Weaving, as opposed to either pulling or
darting, can be caused by front bump steer or too much rear
brake bias. It goes on and on. Table (73) is an attempt to
categorize the probable causes and cures for the more com-
mon brake system problems. We also often hear statements
such as "The Ralt outbrakes the March-therefore it must
Figure (72): Pad modified to reduce longitudinal
taper wear.
116
Pad knock back (disc out of true)
Master cylinders too small
Bias bar too far off center
Caliper pistons returning too far, caused by:
bad seal design
wrong seals fitted
excessive pickup on caliper pistons
Inconsistent brake pedal height
Spindle flex
Loose wheel bearing
Caliper pistons returning too far (see above)
Bias bar clevises too tight on tube
Bias bar bearing circlip not in place
Bias bar too far off center
Consistent mushy pedal
Master cylinder or brake pedal mounts flexing
Brake pedal does not return
Master cylinder reservoirs not vented
Actuating rod lacks clearance on either bias bar or
master cylinder piston
Pedal pivot bolt too tight (bilshing too short)
Front wheels locking (both)
Too much front bias
Rear wheels locking (both)
Too much rear bias
Front or rear wheel locking (one)
Frozen caliper piston on side not locking
Oil on disc/pad on side not locking
Cross weight in chassis
All four wheels lock too easily
Master cylinders too small
Driver cannot lock wheels
Master cylinders too large
Pad compound too hard
Disc diameter too small
Excessive pedal travel
Master cylinders too small
Bad caliper seal design
Tapered pads
Pedal high and hard, car won't stop
Pad fade
Pad compound too hard
Master cylinders too large
Vacuum reservoir too small
117
Brakes stick on
retaining master cylinder actuating rod
In bore Installed backward.
Ball of. actuating rod does not match master
cylInder piston
Master cylinders not vented
Brake ratio erratic
or Car does not respond to brake ratio adjustment
Bias bar loose on shaft
Bias bar clevises binding on tube
Excessive clearance between bias bar clevises and
tube
Pedal thumps driver's foot
Incredible run out
Cracked brake disc
Car weaves under brakes in a stable mode
Too much front brake bias
Front bump steer
Car darts under brakes
Uneven front bump rubbers
Too much front bump rubber
Excessive front toe in
Excessive front toe out
Uneven shocks
Car pulls to one side under brakes
Uneven front castor
Wildly uneven front camber
Oil on disc
Unequal corner weight
Preloaded sway bar
Uneven shock forces
Car judders (vibrates) under brakes
Loose suspension attach point
Cracked disc
Car is unstable under brakes-wants to come around
Too much rear bias
Pads are glazed and surface flaking
Brakes too hot
Master cylinder doesn't function
Front seal gone
Brakes smoke and/or smell in pit
Driver brought car in with brakes still very hot-
chastise driver
CHAPTER ELEVEN
UNDERSTEER, OVERSTEER,
STABILITY AND RESPONSE
UNDERSTEER,OVERSTEER,
STABILITY AND RESPONSE
Thousands of words and reams of paper have been ex-
pended over the years in efforts to explain vehicle understeer
and oversteer. The man who has done it best is Denis
Jenkinson in THE RACING DRIVER. Jenks knows more
about motor racing than anyone. The book was first
published in 1958-in the days of skinny tires and no wings.
Nothing basic has changed since then except that the trac-
tion circle has grown larger and the line between. "I've got
it" and" It's got me" has become finer. Read the book.
I feel that the basic problem in understanding the subject
lies not in trying to figure out what understeer is or what
oversteer is-that's pretty simple-but in realizing that the
same vehicle, with nothing physically changed in its set up,
can-and will-understeer in some corners and oversteer in
others. Further, in the same corner-on the same lap-it is
not only possible for the vehicle to understeer in one portion
of the corner and oversteer in another but, if the car is going
to be really fast, it is mandatory for it to do so. Most of the
printed explanations of the twin phenomena of vehicle
balance ignore this fact and concentrate on steady state con-
ditions which, while easier to explore, are of limited and
academic interest to the racer. We are going to try for the big
picture-one step at a time.
Understeer and oversteer can be explained in terms of
relative front and rear tire slip angles, in terms of tire thrusts
about the vehicle's center of gravity and/or in terms of tire
force vectors with respect to turn centers. We'll attempt all
three. We must, however, never lose sight of the fact that
from the viewpoint of the sensing and controlling mechanism
of the racing car-the driver-it becomes a very simple
question of whether the front tires reach the limit of corner-
ing traction before or after the rear tires do. If the fronts
break loose first, the car heads-nose first-toward the out-
side wall. The driver then has to slow the car in order to
regain steering control and, should he succeed in doing so
before he hits something, will come in and complain about
excessive understeer or "push." On the other hand, if the
rears break loose first, the car tries to spin and the driver ap-
plies opposite steering lock and either backs off the throttle
or adds power depending on circumstances and driver
characteristics. He then bitches about oversteer or says that
the car is too "loose." In either case it is up to the Man In
Charge of the operation, be he driver, team manager,
mechanic or engineer, to interpret the driver's frank com-
mentary, ask the necessary leading questions, try to figure
out what the car is really doing-where, under what condi-
tions and why it is doing it-and then decide what to do
about it. The only way that any rational decisions are going
to be made is for everyone concerned to understand what the
driver is talking about and for at least one of the people in.
volved to have a basic understanding of the dynamics of un.
dersteer/ oversteer vehicle balance and the physical forces
that govern and modify that balance.
Before we go any further into this particular jungle we had
better pause and define just what we really want to achieve in
the line of vehicle balance. There are those who consider that
the ideal racing car would exhibit slight understeering
tendencies under any and all conditions. I do not agree. No
one believes that the car should oversteer under all condi.
tions. I shall state what I consider to be the ideal balance
conditions and basically why. We'll go more deeply into the
why and how of things as we go along.
Understeer, as we will see, is basically a stable condition.
The understeering vehicle will follow a curved path of
greater radius than the steering angle of the front wheels in.
dicates. If the understeer is unintentional on the driver's
part, this actual radius will be greater than what he had in
mind. If he has planned on the understeer, or if he has in-
duced it, he will have compensated by adjusting his corner
entry speed and steering angle and the car will be headed
where he intended for it to go-regardless of where the front
wheels are pointing. In either case the car is not trying to
spin and, assuming that the driver has room to play in, the
turn radius can be reduced and the car brought back into line
by slowing to the point where reduced vehicle speed with
respect to the radius of curvature brings the front tire slip.
angles back into the traction range. Oversteer, on the other
hand, is an unstable condition. The car is trying to spin and
the spin must be stopped before we can worry about regain-
ing directional control.
During straight line running then, we want the car to un-
dersteer lightly in response to any side forces that may be
encountered-from bumps, wind gusts, road camber
changes or aerodynamic disturbances from other cars-or
from load transfers caused by acceleration or braking. We
do not want the driver to be forever correcting a tendency for
the car to proceed down the track backwards. Besides, if the
car is not stable, we will not be able to brake really hard.
During the corner entry phase, whatever the road speed,
we again want a light understeer condition. This will provide
the driver with the stability that he needs while he is easing
off the brakes and building up cornering force in order to use
all of the tire-as in the traction circle explained in Chapter
Two. He can adjust the car's actual path of motion by a
combination of anticipation, corner entry speed, braking ef-
fort and steering angle.
In the mid-phase of the corner-when we have finished
braking but have not yet started to accelerate, although the
118
power will be on either to stabilize the car or to
enough thrust at the driven wheels to maintain cornermg
speed-we need a very light understeer. The length of this
mid-phase of the corner will vary with corner speed and with
individual driver technique. In a slow corner it is about as
long as it takes the driver to move his foot from one pedal to
the other. In a really fast corner, it can last for several
seconds.
I n the corner exit phase of things, which begins when the
driver first applies enough power to begin accelerating out of
the corner, we want the car to gently change over to slight
power oversteer so that the driver can control the path of the
vehicle without having to decrease power. Actually, what we
are really looking for here is probably natural neutral steer
or very slight understeer which the driver converts to the
desired amount of power oversteer by throttle application.
At all times we must avoid excessive understeer which, as
we will see, creates front tire drag which in turn both reduces
the cornering power of the front tires and requires extra
thrust from the rear tires in order to maintain road speed.
Just enough understeer to provide stability is what we are
looking for. At the same time, too much oversteer on corner
exit will require the driver to either back off the power or
create lots of wheelspin in order to maintain or to regain
directional control. Either way, acceleration will suffer. We
need just enough power oversteer to get the tail out enough to
give the driver directional control with the throttle. It is all a
question of balance and, like a tightrope act, it ain't easy-it
just looks easy when it is done right.
At this point it is important that we differentiate between
natural power oversteer and that oversteer which is exhibited
by the racing car with a high power to weight ratio when the
driver slams the throttle to the floor coming out of a slow
corner. Any powerful car can be made to oversteer by abuse
of the throttle. The results are always spectacular and
sometimes useful in regaining control-but they are never
fast. One of the problems faced by young drivers when they
first get their hands-and feet-on a real racing car, with
real power, lies in bringing themselves to realize that they
can no longer slam on the power coming out of slow corners
like they did in Formula Ford or whatever. Due to the nature
of the traction circle the driver must learn throttle control-
it's a bit like learning to squeeze the trigger of a gun. This
statement should by no means be taken as an endorsement of
the pussyfoot style of driving beloved of a legion of drivers
who just don't have the balls to use the throttle and who talk
a lot about the importance of being really smooth. I am just
saying that you shouldn't give the car more throttle than it
can take lest you provoke too much oversteer and find it
necessary to slow the car. If it takes a giant burst of throttle
to get the car pointed make a chassis adjustment. The days
when race drivers had to learn to live with and to compensate
for unnatural behavior or acts on the part of their chariots
are, hopefully, past.
Fortunately, the basic layout of the modern racing car has
purposely evolved in such a way as to promote this gentle
progression from light load understeer to power oversteer as
we wend our way through the corner. In straight line run-
ning, the relative sizes of the front and rear tires and wings
combine with the static and dynamic loads on the tires to en-
sure that response to transient upsets will be in the direction
of understeer. On c?rner entry rorward load transfer and the
fact that the front tIres do relatIVely more braking work than
the rears plus the lesser section depth of the front tires all
tend toward understeer. In fact, the big problem on corner
entry is usually the prevention of excessive understeer. As we
ease off the brakes more front tire traction is available for
cornering force but we still have more rear tire in relation to
vertical load than we do front so we will still be in a natural
understeer condition-with some excess rear tire capacity
which will allow us to begin hard acceleration while still cor-
nering at the limit of the front tire cornering force. Once we
have started to accelerate, longitudinal load transfer will in-
crease the load on the rear tires which, in turn, will allow us
to accelerate harder while still maintaining vehicle balance-
so long as we don't overdo things.
THE DYNAMICS OF VEHICLE BALANCE
Now that we have defined what we want, it is time to take
a look at how we get it. This is going to require a lot of il-
lustrations and a fair bit of re-reading. Sorry about that! In
order to keep the illustrations to reasonable size, all angles
have been exaggerated. Looking at Figure (74) we see our
racer cornering to its right with no braking or accelerating
thrusts applied to the tires. Centrifugal force is represented
by a large arrow or vector acting at the vehicle's center of
gravity and acting away from the center of the turn. The
amount of centrifugal force present will, of course, depend
on gross vehicle weight, corner radius and vehicle velocity.
We will assume that the vehicle is operating at its limit of tire
traction. The centrifugal force is opposed by the cornering
forces generated by the four tires. For simplicity's sake the
cornering force of the pair of front tires is represented by a
single vector at the more heavilv lade!! outside front.tire and
the cornering force of the pair of rear tues by
a single vector at the outside rear. To achieve a steady state
condition, the sum of the cornering forces generated by the
front and rear tires must equal centrifugal force. Front and
rear tire slip angles are represented by a F and a R respec-
tively. In case (A) front and rear slip angles and cornering
forces are balanced and the vehicle is in a neutral steer condi-
tion. In case (B) the front slip angle has exceeded the rear
and the vehicle is in an unbalanced understeer state. In case
(C) the rear slip angle has exceeded the front and the vehicle
is in an unbalanced oversteer state.
Assuming vehicle speed to remain constant, the un-
dersteering car will widen its turn radius until the increased
radius reduces the centrifugal force to a level that can be
matched by the front tire cornering force. At that point the
car will enter a steady state turn to the right at the same road
speed but with an increased turn radius and therefore at a
decreased level of cornering force. The total cornering force,
or lateral g-capacity of the vehicle is limited by the lateral
capacity of the front tires.
In case (C) the vehicle will proceed at a reduced cornering
radius which' will automatically increase the rear slip angle
and decrease the rear tire cornering force and, if the driver
doesn't do something about it, the car will spin. Which is
why oversteer is a basically unstable condition.
TURN CENTERS
Proceeding to Figure (75) we find our racer still to
119
,
. 1
GTe

F. TIRE PATH
VEHICLE PATH
/t:::J
I
I
I
I
I
I
I
I
I
I
/
I
I
/
I
I
I
/
I /
I / GEOMETRIC TURN CENTER

Figure (75): Geometric or Akerman turn center.

turn. This is a common illustration in books of this nature
Unfortunately it has relation to the real First of
all, in order for the vehIcle to turn at all, we found m Chapter
Two that both front and rear tires must develop finite slip
angles. Second, in order for the vehicle to maintain a Cons.
tant speed, a driving must be to. the driven
tires of sufficient magmtude to ba!ance the mertla and drag
that is trying to slow the car. ThIs changes the whole turn
center picture.
TURN CENTERS MODIFIED BY TIRE SLIP ANGLE
The instant that a tire develops a slip angle-and, in order
to develop cornering force, any tire must .develop a slip
angle, the tire must also develop a cornermg drag force
proportional to that slip angle. This cornering drag may be
considered as separate from and additive to the rolling
resistance of the tire. It is the actual drag produced by scrub.
bing the tire across the road surface at an angle to the direc.
tion in which the wheel is rotating-which is, of course, the
definition of a slip angle. Returning to the traction circle
concept, we see in Figure (76a) that the vector representing
the total tractive capacity that the tire is capable of
generating under any given conditions of load, angle and
coefficient of friction can be broken down into two separate
vectors. One of these will be proportional to the amount of
cornering force being developed and will act in a direction
C-OVERSTEER
A-NEUTRAL STEER
B-UNDERSTEER
o
CENTRIFUGAL FORCE
REAR CORNERING FORCE
FRONT CORNERING FORCE
aF
Figure (74): Balance of forces between front and
rear tire cornering forces resulting in neutral steer,
understeer and oversteer.
its right and still without braking or acceleration thrust. this
time the front wheels are steered to some finite angle. In the
absence of tire slip angles, and assuming Akerman steering,
the center of the circle that will be described by the car at a
cvnstant road speed will be the Akerman or geometric turn
center defined by the intersection of a line extending the rear
axle and a line extending the front steering arms. We will as-
sume that vehicle speed is such that the cornering power of
the tires can deal with the centrifugal force generated by the
120
Figure (76a): Front tire operating at slip angle a
with no braking thrust. Total tire tractive effort of
tire, O-FT is resolved into vectors O-Fc
representing cornering force and 0-0
representing cornering drag.
the actual path of the tire. The other
wIll represent eIther accelerative thrust, acting in the direc-
tion of the tire path, or it will represent drag, acting in the
direction opposite to the path of tire motion. The drag com-
ponent can be either drag due to braking thrust or drag due
to slip angle-or it can be a combination of both-as il-
lustrated by Figure (76b). In the case of a driven tire under
an accelerative thrust while cornering there will be both an
accelerative thrust and a drag component due to the slip
angle. In this case, the two vectors are added algebraically
and the result can be either a net thrust in either direction or
a mutual canceling out. In any case, if the vertical load on a
tire and its coefficient of friction remain constant, the ap-
plication of either an accelerative or drag thrust will result in
reduced cornering force-and vice versa. Figure (77) ap-
plies.
Figure (78) shows our racer still turning to the right with
the same steering angle applied but with the slip angles
necessary to establish the turn added in. At the front we have
a certain amount of cornering drag and the direction of the
cornering force being generated is no longer perpendicular to
the plane of wheel rotation but has swung forward and is
now perpendicular to the actual tire path. At the rear we
have both cornering drag and enough propulsive thrust to
maintain the vehicle at a constant velocity. Again, due to the
slip angle, the direction of the cornering force vector has
swung forward so that is is perpendicular to the path of tire
motion. Since the actual location of the vehicle's instan-
taneous turn center is defined as the intersection of the cor-
nering force vectors of the front and rear tires, the instan-
taneous turn center has moved forward with respect to the
vehicle and the car is no longer describing a circle about the
geometric center but a circle of the same radius about its in-
stantaneous center. We have purposely kept the front and
rear slip angles the same so the vehicle is still in a neutral
steer condition. If we were to increase both front and rear
slip angles by like amounts, the instantaneous turn center
would move forward along the neutral steer axis while if we
were to decrease them, it would move aft.
In the case of understeer, as represented by Figure (79),
the front slip angle, for whatever reason, has been increased
beyond the point of maximum cornering force. This has
swung the front cornering force vector still further forward
and moved the instantaneous center further away from the
vehicle cg. The vehicle will now follow a circle of greater
radius-unless it either slows or hits something.
With the oversteering car, shown in Figure (80), the op-
posite conditions occur. The rear slip angle now exceeds the
front and the line of rear cornering force has swung forward
which moves the instantaneous turn center toward the vehi-
cle cg, forcing a shorter turn radius which, if velocity is
maintained, will increase the magnitude of the centrifugal
force. Since the rear tires were already operating at their
limit of cornering force, they break away and the car spins.
DRIVER APPLIED CORRECTIONS
So that's what is happening from the turn center location
point of view as the car shifts from neutral steer .to un-
dersteer or oversteer. The question remains, what does the
driver do about it. We won't worry about the effects or
driver corrections on a neutral steering car. First of all,
D
Figure (76b):Braking thrust D-B applied to tire. D-
B is cumulative with cornering drag 0-0. The
resultant, O-B represents net braking thrust which
swings the total tire traction vector, O-FT
rearwards. O-FT is now resolved into vectors O-B,
representing decelerative thrust and O-Fe
representing cornering force-of lesser value
than in figure A.
121
\
"
R TIRE PATH
NEUTRAL STEER AXIS
INSTANTANEOUS TURN CENTER
I.T.C.
G.T.C. , ~
VEHICLE PATH
GEOMETRIC PATH
( ACTUAL NEUTRAL STEER PATH
/ <
GEOMETRIC TURN CENTER
(
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Figure (78): Displacement of actual turn center forward from geometric center
due to finite slip angles necessary in order for vehicle to turn. Since in this case tire
sup angle, a F = rear tire slip angle, a R, vehicle is in steady state turn at neutral
steer balance. Intersections of front and rear cornering force vectors perpen-
dicular to direction of rolling paths of tires define instantaneous turn centers.
Locus of instantaneous centers for different but equal values of a F and a R
defines neutral steer axis.
NEUTRAL STEER AXIS
UNDERSTEER PATH
--
VEHICLE PATH
.............
I INTENDED VEHICLE PA;H\' ... ""

NEUTRAL
G.T.G.
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Figure (79): Front tire slip angle greater than rear instantaneous turn center dis-
placed farther away from cg turn radius increase. Vehicle in steady state un-
dersteer turn.
124
R TIRE PATH
F TIRE PATH
Figure (80): Rear tire slip angle greater than front. Instantaneous turn center dis-
placed toward cg. Turn radius decreased. Vehicle in unstable oversteer condition.
125
(A) UNDERSTEER LIMIT
OF ADHESION
(B) STEERING LOCK
INCREASED
(C) BRAKING THRUST !
APPLIED .
-.,.. ~
I.T.C.
(D) STEERING LOCK
REDUCED
Figure (81): Vectorial representation of effects of various driver induced control
corrections when understeer limit of adhesion has been exceeded.
126
Figure (82): Representation of effects of driver in-
duced corrections when oversteer limit of adhe-
sion has been exceeded.
(D) ADD POWER
(B) BACK OFF THROTTLE
situation-and, outside of parking lots, this is more or less
true-until the understeer limit has been reached and ex-
ceeded. Up to that limit, both the understeering and the
oversteering car are in a tail out attitude-although the
oversteering car is more so. Only if the front end is totally
wiped out will the understeering car adopt a nose out
attitude-and by that time, we have stopped worrying about
getting around the corner at speed and are concentrating on
just getting around without hitting anything.
Large slip angles produce large yaw angles. Except on dirt
we no longer see the extreme yaw angles which were com-
FT
(A) OVERSTEER LIMIT
OF ADHESION
the rear wheels, you can get the car sideways and slow
enough to power your way clear. This falls under the heading
of desperate maneuvers and should only have to be used as a
follow-up to an error in judgment.
The third alternative as shown in (D) is to reduce the
amount of steering lock. This will reduce the slip angle and
increase the cornering power by a small amount. Of course it
will also increase the radius of curvature but so will anything
else that the driver does, other than breaking the back tires
loose. With the power off, little excursions over the un-
dersteer limit are best corrected by winding the lock off until
the car slows enough for the front tires to bite and then forc-
ing it back onto the intended path at the resultant reduced
velocity.
There is a fourth alternative-jerking the rear wheels
loose either by massive amounts of steering lock or,
theoretically, by sudden power application. The only direct
effect that slamming the power on this will have on the front
tires is to increase vehicle speed and reduce the front tire
loading due to load transfer. Either or both effects will
decrease the front cornering power. Again, if the understeer
happens on the way out of a corner and the throttle response
were fast enough, you might succeed in decreasing the cor-
nering power of the rear tires enough to get the tail out and
power your way out of trouble-but it is unlikely. What nor-
mally happens when we try this is that the differential takes
over and the inside rear tire drives us into the wall, unless, of
course, the whole sequence of events was foreseen and
planned. Jerking the back loose with the steering wheel or
the brakes is a better choice of desperate moves.
The oversteering car also offers the driver a series of
choices as depicted in Figure (82). The normal reaction when
the back end starts to slip out is to back off the throttle as in
(8). This will remove the thrust component of tire force and
thus add to cornering force while, at the same time, speed
will be reduced and things will come back into line. If ac-
companied by a bit of opposite lock the whole effect will be a
gentle moving over of the car out from the turn center until
rear tire grip is regained and we can continue onward. Of
course, we are not accelerating while all this is going on.
Hitting the brakes is not a very good idea at all. (C) shows
what happens here-basically we both slow down and lose
cornering force. It is quite likely that we will also turn
around.
The alternative to backing off the throttle when we
overstep the oversteer limit is, strangely enough, to add
power as in (D). In this case, while we will inevitably reduce
the magnitude of the cornering force vector, we will also
swing the whole tire effort forward and, since the car is in a
tail out attitude anyway, the tractive effort vector comes
more into line with the turn center and we are using forward
thrust as well as side force to combat the dreaded centrifugal
force. This is shown in Figure (83). This leads us, more or
less conveniently, to a discussion of vehicle yaw angles.
YAW ANGLE
We will define the yaw angle of our race car as the angle
that the centerline of the vehicle makes with the vehicle's ac-
tual direction of motion. We can develop yaw in two
directions-nose out or tail out. It has been pointed out that,
in normal cornering attitudes, a vehicle is always in a tail out
127
through a given corner. Nor is he sensing anything to do With.
it. What the driver feels through the seat of his nomex is th
effects of changes in the magnitude and direction of the
various tire forces as they are reacted through the vehici/
center of gravity. Figure (84) shows a plan view of the car
a right turn situation. The circular area surrounding each
ti.re represents tire's traction circl.e and the area of each
circle IS proportIOnal to the total vertical load on the tire at
that moment. The vectors represent drag (D), cornerin
force (FC), and total tire tractive effort (F
T
). The
force on each tire will necessarily be reacted as a torque Or
turning moment about the vehicle's center of gravity. With
the vehicle turning to its right, if the torque produced is
counterclockwise it will tend to produce understeer. If the
torque is clockwise, it will lead toward oversteer. If the total
of the understeer producing torques is greater than that or
the oversteer torques, the vehicle will understeer and vice
versa. Anything that tends to in.crease tire cornering
force-or to decrease rear tire cornering force-will
decrease understeer (or increase oversteer). Basically it is
that simple. Unfortunately there is virtually an infinite
number of factors that contribute to these tire forces and
torques and isolating who is doing what with which to whom
is not simple at all. The problem gets more complex when we
start to consider the best and most efficient way to change
the behavior or response of the vehicle. We'll start by listing
the major variable factors which contribute to torques in
each direction.
Understeer torque:
Lateral load transfer between the front wheels (by
decreasing the total cornering power of the pair)
Longitudinal load transfer to the rear wheels
Cornering drag (understeer drag) on the front tires
Increased rear or decreased front aerodynamic down.
force
Unfavorable front tire camber angles
Bottoming of the front suspension
Pulling the inside front tire off the road while it is in a
partially laden condition (due to insufficient droop travel. __
or to insufficient spring pressure in the droop position)
Increasing the relative front braking ratio
Locking the front brakes
Oversteer Torque:
Lateral load transfer between the rear wheels
Excessive accelerative thrust on the rear tires
Unfavorable rear tire camber angles
Decreased rear or increased front aerodynamic down-
force
Longitudinal load transfer to the front tires
Bottoming the rear suspension
Pulling the inside rear tire off the road in droop
Increase in rear braking effort
Locking the rear brakes
We have discussed each of these factors, in some detail,
elsewhere in the book. Rather than covering them again, a
list of the causes and effects of various chassis deficiencies
will be found at the end of this chapter.
To illustrate the way things work, however, if we return to
Figure (84), we see that section (A) depicts a vehicle with too
much low speed understeer. The quick way to tune it out is to
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TORQUES ABOUT THE VEHICLE CENTER OF
GRAVITY
While the variation of vehicle yaw angle is conscious and
intentional on the driver's part, the turn center bit is not. No
racing driver visualizes what is happening to the location of
the instantaneous turn center as he stabs and steers his way
Figure (83): Application of power to oversteering
vehicle stabilizes oversteer by swinging total tire
force vector O-FT toward instantaneous turn
center and utilizing forward thrust to oppose
centrifugal force.
mon twenty years ago. The present generation of racing tires
are not efficient at large slip angles for the reasons that we
pointed out in Chapter Two so the grand old days of
sideways motoring are gone-except when the driver makes
a mistake. Racing cars still operate at finite yaw angles and
the angle is both intentional and driver controlled- it is just
less obvious to the onlooker. Corner entry yaw angle is a
function of entry speed versus corner radius while exit yaw is
controlled by throttle application. In each case the driver is
adjusting and modifying the location of the instantaneous
turn center by varying the amount of vehicle yaw.
128
UNDERSTEER TORQUE
~ a
FT F
C
A TIRE FORCES PRODUCING NET
UNDERSTEER TORQUE
---------------------
a
LOW SPEED UNDERSTEER
REDUCED BY DECREASING
F
T
FRONT ROLL RESISTANCE
O/STORQUE
~
~ - - -
~
~
- a
\ HI SPEED OVERSTEER
F
C
C REDUCED BY INCREASING
F T REAR DOWN FORCE
-
a
~ U E
-a
Figure (84): Tire forces producing understeer and oversteer torques about vehi-
cle's center of gravity.
129
VERTICAL LOAD AT aO% LOAD TRANSFER 315 'LB
- - ~ - go
)
I...-__~ o
VERTICAL LOAD AT aO% LOAD TRANSFER 35 LB
..-_H- a=.120
A - FORMULA FORD ILLUSTRATING UNDERSTEER TIRE DRAG IN FAST CORNER. STATIC FRONT WHEEL LOAD 1751b
OUTSIDE TIRE: FT = 315 x 1.3 COEFF OF FRICTION = 410 lb. FC = 410 (COS 12) = 401 lb. DRAG, O-D =410 (SINE 120) = 851b
INSIDE TIRE: F
T
= 35 x 1.3 COEFF OF FRICTION = 46 lb. FC = 46 (COS 12) = 45 lb. DRAG. O-D = 46 (SINE 120) = 10 Ib
TOTAL FRONT TIRE FORCES ARE, CORNERING FORCE 446 Ib AND DRAG 95 Ib
_____3__-----aBo
--)
l-
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l
VERTICAL LOAD AT 75% LOAD TRANSFER 44 LB
_____-==--p=-aa
o
F
T
B - FRONT LATERAL LOAD TRANSFER REDUCED FROM 80% TO 75% FRONT SLIP ANGLE REDUCED FROM 12TO 80
OUTSIDE TIRE: FT = 306 x 1.3 COEFFICIENT 398 lb. FC =398 (COS 8) =3941b DRAG, O.D. = 398 (SINE 8
0
) =551b
INSIDE TIRE: FT = 44 x 1.3 COEFFICIENT 57 lb. FC = 57 (COS 8
0
) = 561b DRAG, O.D. = 57 (SINE 8) = 81b
TOTAL FRONT TIRE FORCES ARE: CORNERING FORCE 450lb DRAG 631b
NET CHANGE FROM SITUATION fA] IS A GAIN OF 41b OF FRONT CORNERING FORCE AND A REDUCTION OF 321b IN
UNDERSTEER TIRE DRAG.
Figure(85): The effects of understeer drag and its reduction by restoration of un-
dersteer/oversteer balance.
130
r
r
r
b
c
f;
reduce the lateral load transfer between the front wheels, by
reducing the effective stiffness of the front anti-roll bar. Sec-
tion (B) shows the effect of such a change in terms of torques
about the cg. To kill two birds with one drawing, we not only
reduced the front bar stiffness, we also increased the rear-
which, in the relative sense, we do every time that we soften
the front, or vice versa. Reducing the front placed less
dynamic load on the outside front and more on the inside,
which increased the cornering power of the front pair of
wheels. Since the vehicle cornering power was front tire
limited, this would result in an improvement in overall cor-
nering power as well as an improvement in the vehicle's
balance. On the other hand, increasing the stiffness of the
rear bar, by increasing the lateral load transfer at the rear,
downgraded the rear cornering power. It also balanced the
car, but it did so by bringing the rear cornering power down
to match that of the front rather than by bringing the front
up to match that of the rear. One has to be careful ...
Section (C) shows what happens when we increase the
downforce at the rear of the car to balance out a high speed
oversteer condition. In this case we have increased the ver-
tical loading on both rear wheels and brought the rear cor-
nering power up to that of the fronts. Of course, because the
wing is cantilevered behind the rear axle, the teeter-totter ef-
fect has also sligh1ly reduced the loading on the front tires.
In this case, we must be careful that, in the process of
balancing the car aerodynamically we do not end up with
more downforce than we can use. I could go on drawing
diagrams of this nature forever, but I don't think that it
would be productive.
UNDERSTEER DRAG
I briefly mentioned tire drag due to cornering force a few
pages back. Because it is very easy to tune ourselves into a
condition where cornering tire drag can have a measurable
adverse effect on lap time, we will now go into the subject
more deeply. Our object in setting up the racing car is to get
all four tires operating at their maximum potential at all
times. Basically this means that we want to operate in the
threshold range of the slip angle curve. The higher the value
of tire slip angle that we develop, the more cornering drag is
going to be produced. This is inescapable. There are three
things to remember about tire cornering drag: It produces no
useful work, it downgrades the cornering capability of the
tire, and it requires thrust from the driving wheels to over-
come. We get into trouble in this department when we dial in
too much understeer-particularly in fast corners. The un-
dersteering car, at the limit of traction, can produce some
significant tire drag numbers. In addition, the front tires can
overheat themselves and cause the understeer to become self-
increasing. Further, the drag produced by the understeering
front tires must be overcome by thrust from the rear tires,
and this extra thrust is then not available as either net ac-
celerative force or as rear tire side force. So we lose both cor-
nering power and accelerationiability.,Final1y, the drag com-
ponent on the front tires also subtracts from front tire cor-
nering force. The loss of acceleration potential is not a
problem on slow corners where we have excess engine power,
but in fast bends, particularly with relatively low powered
cars, it can and does become significant. Just to put some
frightening numbers on it, let's consider a hypothetical For-
131
mula .in a long fast We'll consider that the vehi-
cle weIght IS 1000 pounds WIth a 65/35 distribution and that
we have an 80% transfer at the front. We further
assume that the s.hp angle thresh.old range is from 8 degrees
to 12 degrees. FIgure (85) apphes. If the car is in an _
with a slip angle of 12
0
and a
shp angle of 8 ,then the outsIde front tire will be generating
40I pounds of cornering force at 1.3g and 85 pounds of cor-
nering drag. The inside tire, virtually unladen, would be
generating 46 Ib of cornering force and 10 Ib of cornering
drag. If we balanced the car to a neutral steer condition by
reducing the front lateral load transfer to 75% and the f;ont
slip angle to 8
0
, then the outside front tire would generate
394 Ib of cornering force and 55 Ib of drag while the inside
figures would be 56 Ib and 8 Ib respectively. The net result of
balancing the car would be a gain of 4 Ib of cornering force
and a loss of 321b of front tire drag. That 321b of drag repre-
sents about 8% of the total drag of the vehicle at that speed
and God knows that Formula Ford engines have enough
trouble pushing the cars through the air at all at 120 mph
without adding 8% to the load. We are talking about some
significant numbers, which can be translated into even more
significant amounts of lap time.
The problem here lies in the fact that an understeering car
is a stable, comfortable and secure device to drive and a
neutral or oversteering car is twitchy in fast bends. Naturally
most drivers, left to their own devices, will opt for a certain
amount of understeer and security. It may be comfortable,
and it may be secure, but it will not be fast. With everything
else being equal, the driver who has set up for less un-
dersteer, while he will not be measurably faster in the corner,
will accelerate appreciably quicker out of it because he does
not have to overcome that extra 30 Ib of drag. He will also
have to work harder. The thing to remember from all of this
is that the closer your racer is set up to mid-phase corner
neutral steer, the faster (and twitchier) it is going to be. Ob-
viously we want to stay on the understeer side of absolute
neutral steer-and by enough so that power application is
not going to cause excessive oversteer. As I said, it's all a
question of balance, and the faster you go, the more delicate
the balance becomes.
STABILITY AND RESPONSE
There was a time, not so very long ago, when racing cars
left a lot to be desired in the field of directional stability. On
certain examples, the drivers worked harder while
proceeding down the straights than they did in the corners.
Thankfully, that time has now passed and there is no longer
any conceivable excuse for having to put up with an unstable
vehicle. Today, straight line instability will always be due to
a lack of rear downforce, a mechanical malfunction or bad
wheel alignment. Period. However, if we go overboard on
this straight line-or steady state-stability bit, we will end
up with a car that has too much steady state stability and so
will exhibit slow response characteristics-and that's not
what we want. The racing car must be nimble, it must
provide instant response to control movements-it must
dance. You wouldn't want to race a Cadillac! Many of the
design features necessary to achieve other goals contribute to
the inherent quick response characteristics of the modern
racing car. The low center of gravity minimizes both lag time
and pitching The restriction of chassis roll
and the relatively stIff dampmg, as well as the lack of com-
pliance in suspension links and pivots all up to
response time. The low polar moment of mertla whIch IS an
inherent feature of the mid engined car does the same. With
the exceptions of front engined sedans, the modern racing
car's response time is very short indeed-in fact, it is the ma-
jor reason that they are so sensitive to drive-and why they
must be driven so precisely. The sloppy sedan, even when be-
ing driven at its limit, gives the driver lots of time to make
corrections to compensate for his errors in judgment. The
Formula One car, driven at its limit, does not. This is, of
course, why the star Grand Prix and Indy drivers often don't
do very well at IROC-and why we used to see Jimmy Clark
sometimes lose touring car races to drivers who couldn't
have come within ten seconds of his lap times in a Formula
One car. It is also the reason why there have been so many
drivers who were brilliant in Touring and Grand Touring
cars, but couldn't get it done in real race cars.
I digress. The racing car has progressed to the point where
its stability should not present any problems. The same is
true of response. Basically, if you want to quicken the
response of your racer, increase the roll resistance and
damping. If you want to make it more forgiving, decrease
them. Steering ratio has long been optimized in just about
every class of racing so you are unlikely to gain anything
there. It is possible to confuse lots of understeer with slow or
unstable response. The car with strong understeer is quite
unwilling to change direction and, once it has been horsed
into a steady state turn, its transition to power oversteer is
very liable to be sudden enough to feel like unstable
response. Evaluation of the racing car's handling is not the
easiest of exercises.
THE ACTUALITIES OF CORNERING
By now you will ha.ve gathered that question of Un.
dersteer/ oversteer vehIcle balance at varIOUS points on th
race track is a bit more complex than it is in the steady state
condition which is normally used to illustrate handline
characteristics. Figure (80) is a composite of typical handlin:
characteristics or vehicle balance curves showing understeer
and oversteer response as cornering force is increased. The
vehicles are following a curve of constant radius and the COr.
nering force is increased by increasing vehicle speed very
slowly so that the driving thrust at the rear wheels does not
upset the picture. This is a typical skid pad technique and the
curves are valid-as far as they go. We have all driven the
old swing axle Volkswagens-or Corvairs-so we know
what final oversteer at relatively low force levels is like-not
good at all. This does not mean that such cars are, in
themselves, dangerous. It merely means that the driver had
best be aware of their proclivities and plan ahead. Detroit is
fully aware that the average buyer is neither aware nOr
capable of planning ahead while he is driving a motorcar. To
keep the paying public alive-and to avoid manufacturer's
liability suits-they build cars with ever-increasing un.
dersteer. Again, we all know that the understeer can and
does reach prodigious levels if you happen to enter a corner
way too fast in a big Detroit product. I don't like it and, I
hope, you don't like it. Even the magazine editors don't like
it. But Detroit is right. Understeer is stable and, given the
level of skill and awareness of the typical street driver, it is
the only way to go. When Uncle Fred or Aunt Mary frighten
themselves in a corner-which happens very seldom indeed
because they don't go fast enough in corners to frighten
themselves-they are going to jam on the brakes and wind
on the steering lock-and that is all that they are going to
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RACING CAR WITH I
FINAL OVERSTEE'Y

CORNERING FORCE

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Figure (86): Traditional handling characteristic curves depicting understeer \
and/or oversteer balance as a function of cornering force at steady state.
132
4
A. POSITION IN CORNER VS TIRE FORCES
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2 3 4 5 6 7
C. CORNERING FORCE
Z D. UNDERSTEER/OVERSTEER BALANCE
:::::>
Figure (87): Change in tire force resultant, linear acceleration, lateral acceleration
and understeer/oversteer balance as race car progresses through slow to
medium speed corner.
1.09
133
do. If the car is a strong understeerer they stand a pretty
good chance of surviving the. next few If. it
oversteers, they are going to lose It completely. The situatIOn
is eased more than somewhat by the simple fact that the
force level that causes normal or civilian driver fright reac-
tions is, in actuality, well below the understeer limit of the
tires and so putting on the brakes and winding on steering
lock will, in most cases, save the situation despite the driver's
efforts. The same is true in the typical freeway accident-I
live in L.A. and I get to see a lot of them. What happens here
is that Fred perceives, far too late, that the traffic is slowing
ahead of him. He then panics and jams on his power brakes.
With enough built-in understeer, a high enough polar mo-
ment and, nowadays, a reasonable front to rear brake ratio,
he then proceeds to either stop or to plow into the car ahead
of him-but at least he stays in his own lane, which he would
not do if the car swapped ends. Anyway, those two curves
are in there just for the hell of it and to give me the oppor-
tunity to say something nice about the Engineers in
Detroit-some of whom are really clued-in people. The race
car curves are also classic. The curve showing final un-
dersteer is often used to illustrate the English school of
thought while that showing final oversteer is sometimes used
to describe the Continental school. Rubbish! Finaloversteer
at steady state may have been a feature of German racing
cars in the days of swing axles, but it wasn't intentional. If
the car has final oversteer at high force levels in the steady
state condition, there will be no reserve rear tire traction
available for acceleration and any but the most gentle ap-
plication of the throttle will result in the car's and the
driver's exit from the race track. What we really need to il-
lustrate the point in question is something like Figure (57)
which relates understeer and oversteer to the car's position in
the corner and to the amount of longitudinal acceleration be-
ing developed.
AIthough this is definitely not a book about the driving of
racing cars, it is now time to make a couple of points about
the line that the driver chooses through corners. It is not
reasonable to expect a car to run through the mid-phase of
any given corner at the limit of tire adhesion and to then ac-
celerate out of the corner at the same level of lateral force.
The traction circle tells us that it cannot be done. If we are
going to produce forward bite, we must reduce side bite to
some extent-longitudinal load transfer will help, but not
that much. This simply means that, as he puts the power
down, the driver has to allow the corner radius to open up so
that he will not smite the wall-he must release the car. The
actual path that the vehicle should follow through any given
corner in order to get the most out of the tires is a question of
corner radius, available torque, banking, balance of the car
and driver preference. The more excess engine power that is
available for acceleration, the more the exit radius must be
opened. All of the race driving books point this fact out, and
all good drivers realize it instinctively. Now we know why.
That's about the end of our discussion of the physical fac-
tors involved. Now it is time to get practical. I stated earlier
that the basic layout of the racing car has been evolved over
the years in order to promote just the handling
characteristics that we want. This statement is true, but the
basic design just sort of puts the car into the ballpark. To
make it work, we have to tune on it. We'll break the subject
134
of the work into two categories-trac
testmg for the major stuff and race track tuning for th
k
weekend. We have a lot more scope while testing sirn Ie
because there is more time available. Saturday afternoot y
the race track is no time to be playing with roll center
or track widths. We'll cover actual test procedures in th
final chapter. For now we'll content ourselves with a fe e
generalities. W
We have seen that the basic factors governing the speed at
which any car can be driven through a given corner, or series
of corners, are the coefficient of friction of the tires and th
vertical loading on the tires. Without changing tires, the
jor factors affecting the coefficient of friction will be lateral
and diagonal load transfer and dynamic camber angle
Lateral load transfer is governed by track width, cg height'
roll center height and roll stiffness. Dynamic camber is
question of suspension linkage geometry, roll center height
load transfer and suspension movement. The
dersteer/ oversteer balance of the car, on the other hand, is a
question of relative front to rear lateral load transfers and
the direction of the tire forces. There is a popular fallacy that
roll steer and bump steer only affect the top 5% of the cor-
nering force picture and so are for fine tuning only. This is
true enough from the viewpoint of pure cornering pOwer.
However, since those factors exert a profound influence on
the transient response and behavior of the racing car, in ac-
tuality they are critical at all times.
Of these factors, all can be modified or changed, some
easily and some with great difficulty. Anyone can change the
roll stiffness with the anti-roll bars and anyone can change
the amount of downforce generated by adjusting wings or
spoilers. On the other hand, if you want to change track
width or wheelbase, you will have to have equipment, skill
and knowledge. By the same token, adding a spoiler or a lip
to an existing wing or body is no big thing-making a new
rear wing is. As usual, what can be done comes down to a
question of available resources. This should not be cause for
despair among the unsponsored and impecunious. What we
are talking about in tuning the chassis is balancing the car. If
we can arrive at a setup that lets the driver get cleanly into '._
the corners and still be able to accelerate out of them hard
and early and if we can arrive at the optimum amount of
downforce for a given race track, then we are going to have a
competitive car. Balance, or driveability, and the ability to
accelerate while cornering are more important than max-
imum cornering power-every time. Until you reach the top
levels of professional motor racing you will achieve more
results by optimizing the package that you have than by
redesigning it.
Fortunately, when we are discussing balance, we are
basically discussing the relative amounts of lateral load
transfer that take place at each end of the vehicle and the
relative amounts of front and rear downforce generation.
This can be done without spending any real money-anti-roll
bars are cheap to make.
There are three basic rules to follow when attempting to
sort out any chassis. Human nature being what it is, they are
often ignored or broken. They should not be. They are:
(I) Don't even leave the shop until the car is as good as
you can make it. Going testing with a car that has not been
aligned, or with dead shocks, or with springs which rattle
two inches at full rebound, or with a worn-out locker is
dumb. You don't learn anything, you won't improve the car,
you will spend money and everyone will become dis-
couraged.
(2) Get the damned thing balanced so that you can work
with it-before you do anything else. Testing all day with a
car which plows into every corner like a big Buick will do
nothing but wear out tires.
(3) Always work with the end of the car that is giving
trouble. I n other words, try to stick the end of the car that is
breaking loose rather than taking the easy way out and un-
sticking the end that is working. Unsticking one end to
balance the car is for desperate time only. Since we are ab-
solutely certain that desperate time will eventually arrive,
save your unsticking act until it does.
Since virtually every race car now has downforce
generators at both ends-although, admittedly, some of
them are vestigal and not terribly effective, we have to
separate the vehicle balance picture into three acts-low
speed where downforce is relatively ineffective and the
suspension is dominant, medium speed where both down-
force and the chassis playa major part in the car's behavior
and high speed where downforce is dominant. Changing the
front roll resistance is not liable to produce results if you are
understeering in Turn Two at Riverside, although it could
give some interesting reactions when you arrive at Turn Six.
On the other hand, cranking up the rear wing is unlikely to
cure your oversteer in Turn Nine at Laguna but very likely to
give you a whole handful of understeer in Turn Two. You
must learn to define the problem before you attempt to cure
it.
Since lateral load transfer is governed by track width, roll
center and cg heights, which are difficult to change, and by
the resistance of the springs and anti-roll bars, which are
easy to change, we work with the springs and the bars.
Remember that nothing that you do to camber, castor, toe-
in, bump steer, etc. is going to change the lateral load
transfer. If you go stiffer with the bars and/or the springs at
both ends, you will get more lateral load transfer for a given
amount of cornering force and vice versa. If you go softer at
one end only, you will not measurably affect the total load
transfer at a given cornering force, but less of that total will
take place at the end that you softened. Of course, if you un-
balance the car, you will not be able to reach the previous
level of cornering force. Present tendency is to run the cars
pretty soft in ride-or in the vertical plane-with wheel ride
rates just stiff enough to keep the chassis off the ground un-
der the influence of downforce, bumps and longitudinal load
transfer, and to run pretty stiff in the roll resistance depart-
ment or in the horizontal plane. Any increase in springs over
the basic is pretty much guaranteed to result in lessened tire
capacity due to reduced compliance, so we are pretty much
stuck with the bars as a method of determining both op-
timum roll resistance and the front to rear proportioning
thereof. This is just as well as they are both easier to change
and cheaper than springs. There are lots of people who
believe in calculating optimum roll resistance. I do not-too
many variables. Instead, I make up a whole bunch of bars,
establish the basic roll resistance ratio required to balance
the car and then vary the total roll resistance, both up and
down, while keeping the same proportioning until we have
established the optimum for the race track in question. I do
the same thing with the springs, but to a much lesser extent
(more wing requires more spring). In my efforts to arrive at
linear load transfer and roll generation, I also play with roll
center heights and roll axis inclination by employing ball
joint and link plate spacers at one end or the other-but I try
to get the balance right first.
Along these lines, the requirements from track to track
vary more than most racers realize. The typical Southern
California error is to do all of the testing at Willow Springs
because it is convenient, cheap and a good place to play with
dirt bikes (which it is). It also happens to be a race track
which, particularly for two-litre cars and below, demands a
lot of roll resistance. If you set your car up for Willow you
will find (or you may not find-and will be slow) that it is far
too stiff in the bar department for Laguna. At every race
track it is mandatory that, once the car has been balanced,
both the roll stiffness and the downforce be varied, in both
directions, until the optimum has been found. To a lesser ex-
tent, the same is true of shock absorber forces.
It now seems that we have established such a Godawful
number of things to try at each race meeting (which will in-
clude a whole host of items which we have not even men-
tioned in this chapter-gearing, ride height, mixture
strength, brake ratio, tire pressure, camber, toe settings), we
are probably not going to have time to socialize, drink beer
or watch ladies, let alone chase them. Unfortunately, this as-
sumption is correct. The price of winning is always the
reduction, if not the elimination, of play time. However,
since racing is basically playing any way you want to look at
it (real people make their livings by doing something that
they hate), we can't bitch too much.
Figure (88): Table of Handling Characteristic
Causes and Effects
SECTION ONE - EFFECT LISTED FIRST
A - INSTABILITY
EFFECT ON VEHICLE
Straight line instability-general
POSSIBLE CAUSES
Rear wheel toe-out, either static due to incorrect
setting or dynamic due to bump steer
Vast lack of rear downforce or overwhelming amount
of front downforce
Broken chassis or suspension member or mounting
point
Wild amount of front toe-in or toe-out
Straight line instability under hard acceleration
Limited slip differential worn out or
malfunctioning
Insufficient rear wheel toe-in
Straight line instability-car darts over bumps
Too much front toe-in or toe-out
Uneven front castor setting
Uneven front shock forces or bump rubbers
Front anti-roll bar miles too stiff
135
Instability under the brakes-front end darts or wanders
Too much front brake bias
Instability under the brakes-car wants to spin
Too much rear brake bias or too much positive
camber on rear tires
B-RESPONSE
Car feels generalIy heavy and unresponsive
Too much aerodynamic downforce
Car feels sloppy, is slow to take a set in corners, rolls a lot
Too little shock absorber damping
Insufficient roll resistance or ride rate
Car responds too quickly-has little feel-slides at slightest
provocation
Too little downforce
Too stiff in either ride or roll resistance
Too much shock
Too much tire pressure
C - UNDERSTEER
Corner entry understeer-won't point in and gets progressive-
ly worse
Common complaint. Can be caused by:
Insufficient front track width
Front roll stiffness too high
Front roll center too low
Insufficient front shock absorber
bump resistance
Insufficient front downforce
Excessive dynamic positive camber on outside
front tire
Braking too hard and too late
Too little front roll resistance-falling
over on outside front due to track width ratio or
diagonal load transfer. Can often be reduced by
increasing front roll resistance even though do-
ing so will increase lateral load transfer.
Corner entry understeer-car initial1y points in and then
washes out
Too much front toe-in
Insufficient front download
Insufficient front roll camber compensation
Non linear load transfer due to roll axis inclination
Insufficient front wheel travel in droop
Too little front shock bump resistance
Corner entry understeer-car points in and then darts
Insufficient front wheel travel in either bump or
rebound
Too much front bump rubber
Nose being sucked down due to ground effect
Corner exit understeer-slow corners
Big trouble. Often a function of excessive corner
entry and mid-phase understeer followed by throt.
tie application with understeer steering lock which
causes the driving thrust on the inside rear wheel to
accentuate the understeer.
First step must be to reduce the corner entry Un.
dersteer. If the condition persists, increase the rear
anti-squat and reduce the front shock rebound
forces. Educate the driver and improve throttle
response.
D - OVERSTEER
Corner entry oversteer
I've heard of this one, but have not run into i t ~
unless something was broken. Possible causes in.
clude:
Diabolical lock of rear downforce
Broken or non-functioning outside rear shock-
or front anti-roll bar
Severely limited rear suspension travel
caused by interference
Ridiculous rear spring or anti-roll bar
A slight feeling of rear tippy-toe type
hunting on corner entry can be due to excessive
rear toe-in or to excessive rear rebound forces
Corner exit oversteer-gets progressively worse from the
time that power is applied
Worn out limited slip
Insufficient rear spring, shock or bar allowing car to
fall over on outside rear
Too much rear roll stiffness
Too much rear camber
Too little rear downforce
Too little rear toe-in
Corner exit oversteer-sudden-car takes its set and then
breaks loose
Insufficient rear suspension travel
Dead rear shock
Too much rear bump rubber
Too much throttle applied after driver's confidence
level has been increased by car taking a set
Sudden change in outside rear tire camber
SECfION TWO - CAUSE LISTED FIRST
A - RIDE AND ROLL RATES
CAUSE
Too much spring-overal1
EFFECT ON VEHICLE
Harsh and choppy ride. Car will not put power down
on corner exit, excessive wheelspin. Much un-
provoked sliding.
136
Too much spring-front
Initial understeer-although car may point into cor-
ners well. Front end breaks loose over bumps in cor-
ners. Front tires lock over bumps.
Too much spring-rear
Oversteer immediately upon power application com-
ing out of corners. Excessive wheelspin.
Too little spring-overall
Car contacts race track a lot
Floating ride with excessive vertical chassis move-
ment
Sloppy response
Car is slow to take its set-may take more than one
Too little spring-front
Chassis grounds under brakes
Excessive roll on corner entry
Initial understeer-won't point in
Too little spring-rear
Excessive acceleration squat and accompanying rear
negative camber
Car falls over on outside rear tire as power is applied
causing power oversteer
Too much anti-roll bar-overall
Car will be very sudden in turning response
and will have little feel
Will tend to slide or skate rather than taking a set
May dart over one wheel or diagonal bumps.
Too much anti-roll bar-front
Initial corner entry understeer which usually becomes
progressively worse as the driver tries to tighten
the corner radius
Too much anti-roll bar-rear
Corner exit oversteer. Car won't put power down but
goes directly to oversteer, with or without
wheelspin
Excessive sliding coming out of corners
B - SHOCK ABSORBER FORCES
Too much shock-overall
Very sudden car with harsh ride, much sliding and
wheel patter
Car doesn't absorb road surface irregularities but
crashes over them
Too much rebound adjustment
Wheels do not return quickly to road surface after
displacement. Inside wheel in a corner may be
pulled off the road by the shock
Car may be jacked down in long corners
137
Too much bump adjustment
Initial bump reaction very harsh
Initial chassis roll slow to develop
Car may jack up in long corners
Too little shock-overall
Car floats a lot in ride and oscillates after bumps
Response is slow and sloppy
Chassis roll devel?ps very quickly and, in extreme
cases, the chaSSIS may even roll back after the in-
itial roll has taken place
Too little redound adjustment
Oscillates after bumps
Does not put power down well
Too little bump adjustment
Initial bump reaction soft
Car dives or squats a lot
Car rolls quickly and may tend to fall over on the
outside front during corner entry and the outside
rear during corner exit
Dead shock on one corner
Surprisingly difficult for the driver to identify and/or
to isolate. At the rear will cause power oversteer in
one direction only and at the front will cause initial
understeer in one direction only.
C - WHEEL ALIGNMENT
Front toe-in-too much
Car darts over bumps, under the brakes and during
corner entry
Car won't point into corners, or, if extreme, may
point in very quickly and then wash out
Front toe-out-too much
Car wanders under the brakes and may be somewhat
unstable in a straight line, especially in response to
one wheel or diagonal bumps and wind gusts
May point into corners and then refuse to take a set
Rear toe-in-too much
Rear feels light and unstable on corner entry
Rear toe-in-too little
Power on oversteer-during corner exit
Rear toe-out-any
Power oversteer during corner exit or in a straight
line
Straight line instability
Front wheel castor-too much
Excessive physical steering effort accompanied by too
much self return action and transmittal of road
shocks to driver's hands
Front wheel castor, too little
Car too sensitive to steering
Too little steering feel, self return and feedback
Front wheel castor, uneven
Steering effort harder in one direction than in the
other.
Car swerves in one direction (toward the side with the
high castor setting) in a straight line
Camber, too much negative
Inside of tire excessively hot or wearing too rapidly.
At the front this will show up as reduced braking
capability and at the rear as reduced acceleration
capability. Depending on the race track and the
geographic location of the tire measuring point in-
side tire temperature should be 10F to 25F hot-
ter than outside
Camber, too much positive
Outside of tire will be hot and wearing. This should
never be and is almost always caused at the rear by
running too much static positive camber in an ef-
fort to prevent excessive negative under the in-
fluence of the wing at high speed. Will cause cor-
ner exit oversteer and reduced tractive capacity. If
extreme, may cause corner entrance instability.
At the front it is usually caused by excessive chassis
roll or by insufficient roll camber compensation in
the suspension linkage and will cause understeer
after the car has pointed into the corner
Bump steer, front-too much toe-in in bump
Car darts over bumps and understeers on corner
entry
Bump steer, front-too much toe-out in bump
Wanders under the brakes and may dart over one
wheel bumps or in response to wind gusts.
Understeer after initial point in on corner entry
Bump steer, rear-too much toe-in in bump
Roll understeer on corner entry
Tippy-toe rear wheel instability on corner entry
Darting on application of power on corner eXIt
Bump steer, rear-toe-out in bump-any
Same as static toe-out but lesser effect-oversteer on
power application
D - SUSPENSION GEOMETRY
Rear roll center too low-or front too high
Roll axis too far out of parallel with mass centroid
axis leading to non-linear generation of chassis roll
and lateral load transfer. In this case the tendency
will be toward too much load transfer at the rear
which will cause oversteer.
Front roll center too low-or rear too high
Same as above, but in opposite direction, tending
corner entry and three wheeled
motOrIng on corner eXIt.
Front track width too narrow in relation to rear
Car tends to trip over its front feet during slow and
medium speed corner entry evidenced by lots of
understeer. Quite common in present generation
of English kit cars. Crutch is to increase front ride
and roll resistance and to raise front roll center
Fix would be to increase front track width. .
E-TIRES
Too much tire pressure
Harsh ride-excessive wheel patter, sliding and
wheelspin. High temperature reading at center of
tire.
Too little tire pressure
Soft and mushy response, high tire temperatures,
with dip at center of tread. Reduced footprint area
and traction.
Front tires "going orr'
Gradually increasing understeer. During the race, the
only thing that the driver can do about this is to
change his lines and driving technique to nurse the
front tires. If we know that it is liable to happen
during the course of a race, we can set the car up
closer to oversteer balance than would be optimum
to compensate for it.
Rear tires "going orr'
Same as above but in the oversteer direction. Driver
adjustable anti-roll bars come in handy here.
Inside rear tire larger in diameter than outside (reverse
stagger)
Reduces corner entry understeer by dragging inside
rear. Increases corner exit oversteer.
F - OTHER FACTORS
Limited slip differential wearing out
In the initial phases of wearing out the symptoms are
decreased power on understeer or gradually in-
creasing power on oversteer and inside wheel spin.
The car may actually be easier and quite pleasant
to drive-but it will be SLOW. When the wear
becomes extreme, stability under hard accelera-
tion will diminish and become negative and things
will not be pleasant at all.
138
For certain I never drove a car that I felt was perfect in the
understeer/ oversteer balance department - at least after I
had learned enough to be able to sense what was going on. In
the years that I have been running racing teams I can only
remember one time that a driver pronounced a car to be
"perfect"-and meant it. We can get them to the point
where they are very good indeed, but perfection always
eludes us. Further, even given enough time and resources, I
don't think that it is possible to come up with the ideal setup
for any given race-the optimum compromise, yes, but the
perfect setup, no. There are just too many variables.
This statement does not mean that I feel that we should
not aim for perfection or that the driver should accept a sub-
standard race car. He cannot and we should not. I am merely
trying to emphasize the complexity of the overall picture and
the importance of intelligent compromise and realistic
evaluation. It is all too easy and far too common to waste a
lot of time and effort in an attempt to make a car comfor-
139
table and balanced on a section of the race track that really
doesn't matter instead of trying to improve performance in
the critical areas. It is even more common to tune the car us-
in.g only the driver's subjective opinions as inputs and end up
With a stable and comfortable car that is a pleasure to
drive-but slow. The opposite extreme, paying no attention
to the driver's piteous complaints, is even worse. Every time
balance and the ability to put the power down early will beat
pure cornering ability-we must learn to distinguish
between side bite and forward traction. And every time, the
really fast racing car-driven at its limit-is going to be
twitchy and difficult to drive. Drivers, except at the top levels
among the pros, tend to be a lazy and subjective lot. Tuners
should bear that in mind. They should also bear in mind the
simple fact that the driver who is doing his level best (we are
not discussing any other type) has every right to expect more
from his crew than they can deliver.
CHAPTER TWELVE
TUNING THE ENGINE
TUNING THE ENGINE
I n the chronological order of writing this book, this is the
last chapter to be done-because it is going to be the
easiest-and the shortest. There are two reasons. First, I
firmly believe that building the engine is the engine builder's
job and that, with the exception of adjusting mixture
strength and playing with the throttle response, track tuning
of the engine is a waste of time. Second is the simple fact that
there are already in print some really good books on engine
building. They are: Racing Engine Preparation by Waddell
Wilson and Steve Smith, published by Steve Smith
Autosports, P.O. Box 11631, Santa Ana, California 92711.
Also published by Steve Smith is Racing the Small Block
Chevy by John Thawley. Mr. Thawley has written two other
Chevy books, Hotrodding the Small Block Chevy and
Hotrodding the Big Block Chevy for the ubiquitous H. P.
Books. The best of the bunch is The Chevrolet Racing
Engine by Bill (Grumpy) Jenkins, published by S-A Design
Company, 11801 E. Slausen, Santa Fe Springs, California
90670. Every racer should own at least the first and the last
of the above. Even if you do not and never will race stock
block Y-8s, the general information is applicable to any in-
ternal combustion engine and it is priceless.
So far as the building of the racing engine goes, there are
two basic choices-a top end engine which will produce a
whole bunch of horsepower at high rpm at the expense of the
width of the torque band and mid-range power, or a torquey
engine which sacrifices some of the top end to gain mid-
range power and a broad usable rpm range. Admittedly the
horsepower and torque curve characteristics required will
vary somewhat with the nature of the race track, but the
basic rule remains, "Horsepower sells motorcars and torque
wins motor races."
Our basic job with the racing engine is to make sure that
we don't lose any of the power that the builder put into it
when we bolt the thing into the chassis. All that this requires
is making sure that the engine is supplied with enough of the
coolest available inlet air and the requisite amount of fuel,
that we are running the exhaust and inlet systems that the
engine builder had in mind, that we are not either abusing
the engine or robbing ourselves of power with an inefficient
cooling or lubrication system and that the ignition system
works. I covered most of those areas rather thoroughly in
Prepare to Win.
If you believe that you, personally, are going to tune on
your engine and blow off the opposition, you are wrong! This
does not mean that you cannot build and/or maintain your
own engine and be fully competitive-you can. But it is
highly unlikely that you are going to get an edge by out-
engineering or out-tuning Cosworth, Hart, McLaren,
140
Falconer, Weiss, Stimola, et al. Any edge that you do
achieve-and you very well may achieve one-will be due to
more meticulous assembly than a commercial shop can af-
ford, not to demon tweaks. As a case in point, a couple of
years ago I did a Formula Atlantic season with Bobby
Brown. We had three Cosworth BDAs, one Brian Hart, one
Swindon and one assembled from a standard Cosworth kit.
The assembly and all of our rebuilds were done by Tony
Cicale in his garage at home (the garage is only slightly
cleaner than the average hospital operating room). All
machine work was farmed out. Once we caught on to a cou-
ple of things that we were doing wrong (that March was the
only race car in history with excessive cooling capacity and
the BDA wants to run at 90C to 100C-and the Lucas
Opus ignition is NFG and tricky besides) we had no engine
trouble and we had no power disadvantage-to anyone. We
wound our engines as tight as anyone in their right mind and
had absolute 900 to 1000 mile reliability-which was a lot
more than many people could say. This was a case of a truly
meticulous craftsman building engines strictly by the book
and getting results as good as anyone's.
Racing engine preparation consists of buying the best
components and assembling them meticulously. Let
somebody else play with hydraulic/pneumatic valve actua-
tion, short stroke or long rod engines, trick oils and the like.
There are lots of people out there who prefer tinkering to
winning-it gives them a good excuse.
With your Cosworth DFY Formula One engine you get
three fuel metering unit cams-standard, Kyalami and Mex-
ico. You also get a seven-page instruction sheet, a twenty-
page parts list and ten pages of engineering drawings that
cover everything from the basic engine shape and dimensions
to the recommended oil, water and fuel systems, and the ex-
haust system layout (they supply the intake system). They go
so far as to tell you, in detail, how to start and warm up the
engine. They also supply a maintenance and running log
which stays with the engine and is filled in in the field by the
race team and in the workshop by Cosworth. You are in-
formed, again in detail, how to time the engine, install a new
metering unit and distributor and they tell you to do none of
the above except in cases of extreme emergency. Would that
other engine suppliers would do the same.
There are, however, areas where we can gain real perfor-
mance by tuning. These areas include the inlet system, the
cooling system, the lubrication system, the ignition system
and the exhaust system. We will not discuss the lubrication
system because I said all that I have to say in that area in
Prepare to Win. For now, I will say only that we can lose a
lot of power by running the water and/or oil too cold-we
typically want about 90C on each. We covered the
mechanics of cooling in Chapter Nine. We also covered the
air end of the inlet system in Chapter Nine.
CARBURETION (OR INJECTION)
There is an old saying in racing that, "you've got to be
lean to be mean." It is true. Most racers run their engines far
too rich-to the obvious detriment of power and fuel con-
sumption and, more important, to the less obvious detriment
of the all-important throttle response.
There is a simple and very valid reason for this practice-
if you run a little too rich you lose some power and use a lit-
tle more fuel. If you run a little too lean, you burn a piston,
are out of the race and get to do an expensive rebuild. Spark
plugs and exhaust tubes have two purposes-one to ignite
the mixture and to conduct the exhaust gases, and one to tell
you how your mixture is. The trouble is, you've got to be
able to read the damned things and no books or series of
photos can tell you-you've got to learn from someone who
knows. The tail pipe, however, requires very little experience
to read- it just takes a lot of faith to believe. I firmly believe
that if the tail pipe is black (assuming a plug cut, or even a
normal pit entrance) you are too rich. If it is snowy white,
you are too lean. It should be somewhere between light grey
and white. Unlike plugs, the tail pipe doesn't tell all-but
only a part of the story-and you wouldn't want to use it
exclusively-but if it's black you are wasting power. Once
you learn how to read plugs, there is little sense in making a
ritual of it. Do plug cuts until you get the mixture right and
then stop playing with it.
The power end is only part of the mixture question. The
other part is throttle response. I'm not going to attempt to
write a carburetion or injection manual but I cannot
overemphasize the importance of throttle response-and it
comes from the idle and progression circuits plus float level
on carburetors and the idle end of the fuel control cam with
injectors and NOBODY worries about any of the above-
except the guys who do all the winning. How many times
have you heard, "No, I don't bother getting the butterflies
synched or the intakes balanced at idle, because full throttle
is all that matters."? The driver who waits for the engine to
clean itself out when he gets on the power is the driver who
loses. He is also the driver who isn't going to have a lot of
success at steering the car with the throttle. The amount of
fuel that an engine needs at idle is just enough to keep the fire
from going out and NO MORE. Probably the major cause
of bad throttle response on corner exit is too rich an idle mix-
ture, which loads up the whole system during the overrun.
When the time comes to apply the power, the engine has to
cough out the raw fuel that has accumulated before things
can get going again. This is the familiar cough stutter syn-
drome, which can also be caused by too high a float level.
How lean you can go at idle is demonstrated by listening to
the Formula One brigade on the overrun. All you hear is
crack, snap and pop due to leanness. There is next to no
load, so you can get away with it. With injection, you merely
lean down the idle-although you may find that you need a
different fuel control cam. With carburetors it is a question
of the leanest idle jets that will run and playing with fuel
pump jets and cams, emulsion tubes, progression holes and
float levels. Don't forget that all carburetors, including
Webers, were designed in the days when 0.8 g was a hell of a
lot of cornering power. The recommended float level setting
are invariably too high. When you drop the float levels i}
you drop them much, you are going to have to increase the
volume of that the float valves when they
are open-either by gomg to bigger float jets or to higher
fuel pressure-or both. With Holleys and the like you also
get t? play with the. progression on the secondary butterfly
opemng. Holleys Will not run on a race car without slosh
tubes-on both ends. I dislike stock carburetors. In fact I
dislike carburetors, period. Injection is so simple and so
ficient ...
IGNITION
Next comes ignition. If there is a good racing ignition I
haven't found it-but I'm still looking. My favorite-the
Vertex Magneto, reworked by Cirello or Cotton offers two
notable advantages-only one wire is required and it is easy
to trouble shoot-either it works or it doesn't. Like all the
rest it is prone to sudden and inexplicable failure. Some
wondrous failure modes have been experienced-doesn't
work on the track and checks out fine in the shop, for in-
stance. A lot of trouble can be avoided by making sure that
the stupid thing doesn't overheat-which means yet another
cooling duct.
If the rpm limit will permit it (7500 max), you probably
can't do better than a standard Mallory racing or Delco coil
and contact breaker system.
All Cosworth and Cosworth-derived engines come with
the Lucas electronic Opus ignition system and its justifiably
dreaded black box. The black box is supplied with a quick
release mount which is telling us something immediately.
Again, if the box is cooled sufficiently-and shock
mounted-reliability is increased to the just barely accept-
able level. Actually a good part of the trouble with the Opus
comes from the cheap nasty distributor, not the electronics
as such. There is a super trick Formula Two distributor, but
it is not available to the likes of you and me. About a century
ago, when I was running the Coventry Climax Fire Pump
Engine in "G Modified," I got tired of having the distributor
fall apart-so I made one-hogged the case from a billet,
made a shaft, from some standard thing or other, used the
Climax gear, a US cap, rotor and cam, locked the ad-
vance and used real bearings. It took forever and solved the
problem-also forever. If I were running a Cosworth, I
think that I would take the time to make up my own dis-
tributor and would run it off the exhaust cam rather than the
jackshaft-at least that way I'd be able to see the damned
thing-even take the cap off if I were so inclined.
Speaking of distributor advance, I haven't yet figured out
why we run any in most of our engines. The advance is all in
by 3500 or 4000 rpm so it doesn't affect the operating range
and it's one more thing to go wrong. The usual reason given
is that we have to retard the engine for starting but I have
run everything from Turbo Fords, 510 Chevys, small block
Chevys and Cosworth BDAs locked out and they all started
fine.
Racers don't pay as much attention to high tension wires
as they should. Again, I made most of my recommendations
in Prepare to Win and nothing has changed-except that
people have started to run all of the plug leads in a bundle.
You can't get away with that-no matter how good the HT
141
I
\
I
I
I
I
I
I

V ,
I

V
/
/

...
TORQUE
-
-
-.....
r'\
125
225
150
175
200
a
6000 6500 7000 7500 8000 8500 9000 9500
Figure (89b): Typical 1.6 litre BHP and torque
curves.
100
on a given race track. There are two theories-gear for the
corners and gear for efficient acceleration. Neither is totally
correct.
In order to gear the car intelligently and quickly we need a
few simple things. First of all we need a driver who can and
will read the tachometer and remember what he saw long
enough to tell the Man in Charge. Next we need some sort of
reasonable course map to ensure that the driver and the Man
in Charge are talking about the same part of the race track.
We will also require a set of engine torque and BHP curves
like the ones in Figure (89) and a gear ratio vs rpm and mph
chart like Figure (90). Usually you will have to make your
own gear chart because the commercially available ones are
for the wrong tire diameters. We do not need a computer.
Looking at the engine power curves with a view toward
gearing, a couple of things become immediately evident.
First is the fact that, on any given race track, we want our
maximum rpm in top gear to coincide with the maximum
BHP of the engine-as installed. If we don't reach that rpm
because we are geared too short, we will give horsepower
away and will lose both top speed and lap time. If we exceed
the rpm by much, we will sacrifice horsepower again with the
same result. In road racing I don't much worry about the ef-
fect of a possible "tow" in top gear as the engines are always
safe for several hundred rpm above max power, tows are a
sometime thing, and if you are getting a tow, you don't need
the horsepower and so can afford to over-rev a bit.
We do not, however, wish to shift at the maximum power
rpm. Again looking at the BHP curve of Figure (89a), sup-
pose that we will drop 1500 rpm when we shift. Ifwe shift at
the power peak, or 7900 rpm, then the engine will drop back
to 6400. Draw a vertical line down the chart at those two
rpm points. The area enclosed under the BHP curve between
600
0
0
0
0>
0
550
,....
C')
CD
500
450
400
THE EXHAUST SYSTEM
Developing an efficient exhaust system is a teal pain-it is
also a job for an engine builder with access to a dyno. Both
Jenkins and Wilson get into exhaust systems in depth. Un-
fortunately there is real power lurking in the exhaust system
of the racing engine and a bad one can choke your engine to
an amazing extent. So consult your engine builder-or copy
the hot dogs-and build what you need. Although Prepare
to Win outlined the easy way, it will still be no fun at all.
GEARING
I do not understand the agonies that racers go through
over gearing their cars to the race track-it just isn't that
difficult.
The only good explanation of optimum gear ratio theory I
have seen in print is in Chapter Nine of Paul Van Valken-
burgh's Race Car Engineering and Mechanics. If you don't
have the book, you should, so I am not going to duplicate
Paul's efforts.
The whole purpose of multi-speed gearboxes is to provide
variations in torque multiplication so that the engine can be
kept within its range of efficient rpm as road speed
increases-the idea is to select the ratios that will provide
the most acceleration over the speed range of a given vehicle
300
4000 4500
wire that you are using may be. To avoid the danger of in-
duction tiring between cylinders which are next to each other
in firing order, the HT leads must be separated-even if it
means running one lead down the intake valley.
One of the race track activities that confuses me a lot is
the constant checking of the ignition timing. I've had the
timing slip on me exactly once and, as you would suspect, the
clamp bolt was loose. Timing should be set on the dyno,
checked when the engine is installed (like with a buzzer)-so
that you know where it is in case the distributor has to be
replaced-and then left alone. If you don't trust your engine
builder to time your engine, you need another engine builder.
Figure (89a):Typical5 litre BHP and torque curves.
142
6500
200
" V /' II /1 / I I 17500
..
140 130
Figure (90): Gear chart Hew/and DG 300: 9131 ring & pinion
27.0" tire diam.
mph = (.01136) (rpm) (tire circum. in feet)
(gear ratio) (ring & pinion ratio)
120
'II / /1/; V / I / I / I I I 17000
mph
110 100 90 80 70
MAX rpm
60
MAX POWER
65001 1I I I I / / 1/ / I V / / 1/ / V / A/,' V / V / V 1 I 1 I
7500 I I I I I I I I Y I I l-
I r r r j r / AI J I I I - I I " I ' , r 7 ~ r 7
60001 I 1/ / A / / /1/ / Y / / IJ / k /' 'Y / / 7f I 1 I 1 I 16000
50 60 70 80 90 100 110 120 130 140 .__ .__ .. v .__ .vv _v
9000 1 I I I I r 7 II 7 } I J L j 7 _] 7 :a > i > > I I :> I Ii D > i >
85001 I I II I I I 11 / / I/. / /I / /1 / / I / A /" Y / 1/ -----,.L+-----,. 1/
70001 I I 1/ / II I I '
8000 I I I I II / I / / l / II / / V / fi ; I Y /' V , IV / I / % / I '8000
~
w
the two lines is porportional to the total power that we will
have available to accelerate us from 6400 rpm to 7900 rpm in
the gear that we have just shifted into. If, on the other hand,
we do not shift until 8300 rpm (assuming that the engine is
safe to 8300), the rpm will drop to 6800. Although the
horsepower has dropped off on the top end from 7900 to
8300, there is more area under the portion of the curve from
6800 to 8300 than there is under the portion from 6400 to
7900 and we have gained acceleration. So we have to select
our shift rpm for maximum area under the BHP curve. The
actual shift point will vary with the nature of the curve, the
step between the adjacent gears and the safe limit of engine
operation. It can be found with a .:alculator or by eyeballing
the curves and gearchart. It is of some importance to make
sure that your tach is accurate-most are not.
The next thing that we have to worry about is the selection
of the optimum ratio for the shortest (slowest or numerically
highest) gear that we are going to use on the race track in
question. If we are going to be traction limited (i.e., if the
corner is slow enough that wheelspin will be a problem) then
we select the longest gear that will (a) keep us just at the
wheels pin limit, and (b) keep the rpm at the slowest point in
the corner high enough that the engine will pick up the throt-
tle cleanly and accelerate smoothly. Don't worry about rpm
in relation to the peak of the torque curve at the slow point in
the corner-we want the torque peak to coincide with the
rpm at which the driver can bury his foot-not the point at
which he picks up the throttle. It makes no sense at all to in-
stall so short a gear that the driver will be faced with an em-
barrassment of riches in the torque department. We want the
car to be traction limited when he nails it-but only just.
Remember, the taller that we can make bottom gear without
sacrificing acceleration, the closer we are going to be able to
space the remaining intermediate gears and the greater will
be our overall acceleration potential. At the same time
remember that he is also going to have to pull out of that
same corner with a full load of fuel. If we are not traction
limited, select a low gear that will allow the driver to apply
full power at or very close to the engine's torque peak rpm.
Now we have to select the intermediate gears. Many
racers choose intermediate gears in even steps from bottom
through top. They are wrong. For maximum acceleration we
want the steps between gears to get smaller as road speed in-
creases. The reason is simply the big wall of air that we are
pushing at high speed. A quick return to Figure (45) will il-
lustrate what we are talking about. We can stand a big jump
from first to second because the total resistance to accelera-
tion at that road speed is low. By the time we are ready to
shift from fourth to fifth, we need all of the area under the
curve we can get and so the step from fourth to fifth has to be
small so that we will have maximum power available after
the shift. Again the selection can be made with a
calculator-or you can draw a bunch of graphs similar to
those in Figure (45). You will come just about as close by
eyeball. Supposing, for instance that we are gearing a For-
mula 5000 car for the short course at Riverside (Figure 91).
We know from previous experience that we can pull a 27/29
top gear and that a 20/35 second is just about right for turns
six and seven. If we did not know, we would have to guess
from experience at other tracks and a course map. Our peak
torque is at 5500 rpm, peak horsepower is at 7900 and we are
144
III
Figure (91): Riverside-2.54 mile short course.
going to shift at 8200. We look at the gearchart for
reasonable steps and, on a decreasing step basis, select a
24/33 third gear and a 25/30 fourth. Shifting from second to
third will drop the rpm to 6400 at 109 mph, third to fourth
will drop to 7100 at 138 mph and fourth to fifth will drop to
7300 at 159 mph. On the course map these look reasonable.
For a perfect progression we might have chosen a 26/30
fourth gear, but that looks as though it might be a bit tall to
get a good shot out of Turn Nine, so we opt for the 25/30 for
openers.
This selection can be labelled "guess one." While they will
give us pretty close to ideal acceleration, we may have to
modify the gears to suit the race track rather than the drag
strip. For instance, we have selected our low gear (second in
this case, since first is a "never-to-be-used gear" in Formula
5000) on the basis of the slowest corner on the track.
However, there may be several other second gear corners
which are faster than the slowest one. In this case, we may
have to use a taller second for the greater good. Or we may
find that third is too short for one of the lesser straights_
necessitating a momentary shift into fourth just before we
get on the brakes for a second or third gear corner. In this
case we install a taller third. And so on-unless you are run-
ning something like the old 510 C.LD. Can Am Cars with so
much torque that, except for low and top it didn't much mat-
ter what gear you were in, the selection of optimum ratios is
going to take a bit of fiddling. The peakier your engine is, the
more critical the gearing will be. Do not, however, expect
great gobs of lap time to result from changing gear ratios-.
it will not. What will happen is that the car will become more
pleasant to drive.
The two most common mistakes that racers make with
respect to gearing is running too short a low gear and
twisting the engine too tight. In both cases the driver is
probably confusing noise with power and wheelspin with
forward bite. Another common failing on the driver's part is
not gearing the car so that it is well within the peak torque
range coming out of critical corners in the intermediate
gears. A dead giveaway to this one is the answer, "Oh, it's
pulling OK," when asked about his rpm coming off from
turn whatever. It will pay dividends to sit down with the
driver and the charts and have a ten minute chat about gear
ratios.
MATERIALS
At the moment the racer has very little, if any, choice with
respect to the materials from which the components of his
engine will be made. About the biggest decision that we get
to make is whether to use aluminum or magnesium for the
water pump housing-and that only on stock blocks. Very
soon this situation will change. The technology of composite
materials is about to catch up with motor racing. The com-
posites of which I speak are man grown thin filaments of
either pure carbon or pure boron. The filaments are then
combined or woven into various forms, saturated with very
tricky epoxy resins and formed into sheets or shapes under
both temperature and pressure. The resuling parts boast
strength to weight and stiffness to weight ratios well beyond
anything that we know about. They are temperature stable
and can be made machinable. The costs of both materials
and tooling are very high but are declining slowly as com-
posites come into more general use.
While composites are eminently suited for such applica-
tions as brake discs, hub carriers and wheels, it seems
probable that their first use in racing will be in engine
components-connecting rods, rocker arms, valve spring
retainers, pushrods and pistons come to mind. Except for the
cost aspect there is no reason why blocks and cylinder heads
cannot be made from composites. I foresee a golden age of
very strong, rigid and light race car parts-which will be a
comparative advantage to those brave enough to use them
first.
I also foresee a short period of ignorance, hype and
145
general chicanery during which a lot of substandard parts
which mayor may not be made from the right composites
will appear on the market. Until the manufacturers and the
racers figure out the technology involved, there are going to
be broken parts. I haven't exactly figured out what I
am gomg to do when composites become available-
buy some have them analyzed and destruc-
tIOn tested-so I am m no position to offer advice. I will
suggest, however, that the initial advertising claims be
treated with the usual grain of salt.
Believe it or not, that's all that I have to say on the subject
of tuning on the engine.
If all this sounds like I don't believe in tuning the engine at
the track-it should. The poor little devil has to be constant-
ly checked and the mixture may have to be adjusted for the
day and the altitude, but that's it. Oh, yes, one other thing:
Bounding around on the trailer is very liable to upset the
float level, so that has to be checked as well. You are not go-
ing to find another 20% power by dickering with the engine
at the race track-in fact you won't find any and you are
very liable to lose some. So concentrate your time and
energy on the chassis and aerodynamic balance. As Jim
Travers used to say, "Tune your chassis and gain 100
horsepower. "
CHAPTER THIRTEEN
THE DRIVE LINE
THE DRIVE LINE
In my mind, the drive line of the racing car includes the
flywheel, clutch, drive shaft, gearbox, differential and axle
shafts along with the necessary universal joints. Thanks to
Borg and Beck, Mike Hewland and Pete Weismann, the
clutches and transaxles that we use have enjoyed a state of
development and reliability for the past ten years or so that
can only excite envy on the part of those responsible for the
design of the rest of the vehicle. The same cannot be said of
the differentials or the axle shafts.
THE FLYWHEEL AND THE CLUTCH
The first link in the drive line is the flywheel. We saw in
Chapter Three that the problem is one of mass and
rotational inertia-we want to minimize each. Assuming
that the regulations permit, or that you think that you can
get away with bending the regs, you run the minimum
diameter flywheel that you can hook a starter system to.
You also design the thing so that it has the minimum possi-
ble mass at its periphery and you use aluminum. You do not
use cast aluminum unless you like explosions. The friction
surface cannot be aluminum which requires the use of a steel
insert plate. The starter setup with a small diameter flywheel
may require the exercise of some ingenuity, but it will be
worth it. We no longer have to make our flywheels ourselves
because Mac Tilton is making really good ones.
Everything that I have said about the flywheel is also true
of the clutch-except that Borg and Beck have solved most
of the problems for us. Regulations permitting, there is no
logical choice but to run a Borg and Beck racing clutch for
the simple reason that it is the lightest unit available and has
the lowest possible moment of inertia. They make one that
will hold anything that you can put in a race car other than a
drag car. Properly installed (see Prepare 10 Win), main-
tained and inspected, they will last forever. They are no more
expensive than any other racing clutch.
THE BELLHOUSING AND THE INPUT SHAFT
The clutch and the flywheel live inside the bellhousing. No
one pays any attention to the bellhousing except to weld up
the cracks that occur from time to time. Everyone should
devote some time to the bellhousing. If the front and rear
faces of the bell housing are not both true and parallel
and/or if the pilot diameter at the rear of the bellhousing
into which the gearbox or transaxle spigots is not concentric
with the crankshaft, we can get into big trouble. In the case
of the gearbox, the input shaft is normally a rigid extension
of top gear on the mainshaft. If the bellhousing alignment is
not perfect, a notable bending load is put into the input shaft
to the detriment of the bearings involved and of the gear
itself. The heat generated by a relatively small amount of
bell housing mis-alignment is awe inspiring. In the case of the
transaxle, the situation is less critical because the input shaft
is longer and normally splined into the constant motion shaft
so that some misalignment can be tolerated. However, mis-
alignment is never good-at best it will cost power through
friction and can ruin the bearing where the input shaft passes
through the differential casing. This will result in a lost oil
seal, oil on the clutch and, when the bearing balls get
between the mesh of the pinion and the crown wheel, a lost
transaxle. As a point of interest, this bearing should be a
really good one. The difference in price between the best
bearing available for this application and junk is about $1.50
and the cheapies tend to shed their balls under the best of
conditions.
You can depend, sort of, on the machining of the block
face but you had better check that it is normal to the crank.
You can depend on the machining of the gearbox or trans-
axle. For reasons which escape me, you cannot depend on the
machining of the bellhousing-they must be checked for
both parallelism and concentricity. Errors in parallelism are
corrected by taking a skim cut on a milling machine. Errors
in concentricity are detected by indicating the spigot
diameter off of the crankshaft boss and corrected by
repositioning the dowels in the block, the dowel holes in the
bell housing or by the use of eccentric locating dowels. This is
no big trick, but making provisions for all of your bellhous-
ings to match all of your blocks (you do not want to go
through the indicator bit every time that you change engines)
is a bit more difficult.
Input shafts seldom give trouble-unless someone con-
vinces you to make a trick one from maraging steel. Marag-
ing steel does not.like stress reversals-which severely limits
its usefulness on the racing car. On the early Can Am and
Formula 5000 cars, when we thought that we wanted the
shortest possible bellhousings, we used to break them
because their torsion bar length was short. Once we caught
onto spacing the engine forward in the chassis the problem
went away. Still, they are a very highly stressed item, must
be frequently magnafluxed and inspected for nicks and
suchlike stress raisers and, on Formula 5000 and above,
should be replaced every 2000 miles or so.
THE DRIVE SHAFT
There isn't much that you can do with the drive shaft of
the front engined car except to realize that the stock unit is
unlikely to be ready for doubled power and racing tires. Any
146
of the specialty shops will make good ones-make sure that
the welds are good and the yokes are installed true. Check
the shafts for straightness and have them dynamically
balanced. Use no cheap Universal Joints-the kind without
grease nipples are to be preferred. A lot of drive shaft
problems are actually caused by ignoring the installed angle
between the pinion nose at the differential and the tailshaft
of the gearbox. When the production car is lowered for rac-
ing, or the rear tire diameter is changed, this angle can be
changed, which often results in the universal joints being
asked to exceed their angular capability during wheel travel.
The universal joints will not cooperate in this matter. They
will bind, which makes torque transmission less than smooth
and causes the joints to break. The fix is to adjust the pinion
nose angle back to where it ought to be-with angled shims
between leaf springs and the axle pad or by adjusting the
locating arms with the coil sprung beam axle. The mid-
engined car does not employ a driveshaft which is a positive
advantage.
THE AXLES
Axles have always been a problem. They still are. Most
classes of professional racing insist on the use of safety hubs
because of the frequency with which the stock axles break-
and when a stocker breaks, the wheel comes off. On produc-
tion cars, up to but not including Trans Am, stock axles are
probably OK for racing use, but they should be shot peened
and must be thrown away on a schedule. About the only
good thing about production car racing is that there is a good
history available of component life. For TransAm, IMSA
and the like, you are going to have to either have your axles
made or obtain them from one of the specialty manufac-
turers. Three things are important here-material, heat
treat and mechanical design.
The material end of things is pretty simple-if somewhat
heretical. Use 4340 steel-it has better through heat treating
properties than the ever popular 4130. Maraging steels are
not suitable because, while they are very strong and have ex-
cellent heat treating properties, they just do not like stress
reversals. An axle is nothing but a torsion bar and stress
reversals are the name of the game. The only thing to avoid
in the design of an axle is the stress raiser. Stress raisers are
normally caused by rapid section changes and by sharp cor-
ners. Natural places for these are at the end of splines. The
spline J.D. and the J.D. of any snap grooves must be greater
than the actual shaft O.D. and all radii must be as gentle as
possible. You will gain no strength at all by going to a shaft
O.D. that is greater than the minor dimension ofthe spline-
indeed you will set up a stress raiser and the axle will break
at the end of the spline-every time. It is best if you can
arrange for the retaining ring groove to be located at the out-
board end of the axle. Heat treat should be in the
neighborhood of Rockwell C Scale 52/56.
HALF SHAFTS
The same holds true for the half shafts used for indepen-
dent rear suspension (or inboard front brakes). With the ex-
ception of Formula 5000 cars and Can Am cars, most racing
cars are delivered with adequate half shafts. None of the big
cars are.
Theyroblems here are several. In addition to the obvious
necessIty for the half shaft to be articulated, they must h
.. d Oe
provIsIOn to ate the axial plunge associated
WIth four bar suspension system. If
IS any notable resIstance to thIS axial plunge, or change
In half shaft length, the effect will be the same as a bind in
the and application will be accompanied
by a Jerky and unpredIctable oversteer. Neither the driver or
the lap time is going to enjoy the sensation. The classic solu-
tion was to use a male/female splined two piece half shaft
and let the splines accommodate the plunge. Naturally the
splines always bound up to some extent under torque
loadings and this didn't work out very well. Then Lotus
came out with the fixed length half shaft which was also the
upper link of the suspension system. This arrangement has
been perpetuated in the Corvette and the E Type Jaguar but
the geometry is limited for race car use and the half shaft
feeds some unnecessary loads into the final drive unit. Next
came the rubber doughnut-which worked just fine so long
as it was properly located and piloted but was limited in
its ability to transmit torque. In its ultimate form (Brabham,
Formula One) the drive shaft had two standard universals
and a rubber doughnut and was getting pretty bulky. Rubber
doughnuts went away when inboard rear brakes arrived.
Next came the roller spline which was simply a male/female
two piece shaft made into a low friction unit by the presence
of either ball bearings or roller bearings between the sliding
splines. These worked pretty damned well and, properly
made from the right materials, (which they haven't been
since McLarens stopped making Can Am Cars), they don't
give many problems. Trouble is that, since the grooves for
the bearings are deep (and, in the case of roller bearings,
sharp cornered) they form natural stress raisers. The shafts
are necessarily short and the only way to achieve reliability is
with mass of material. These units are very heavy. Hewland
made a very limited number of Ferrari-type ball bearing
splined shafts in the early 1970 s and they were glorious.
They were also so expensive that there was no market and
the project was abandoned.
The present solution to the half shaft dilemma lies in the
almost universal use of the Rzeppa type constant velocity
joint which has been around forever but was virtually unused
in racing until the 1970 s. The reason it was not used had
nothing to do with the racer's ignorance of its existence or
appreciation of its virtues, but was due to its cost of
manufacture and general unavailability. For example, the
specially built units for the Ford powered Indy Cars and the
GT 40-Mk lIs cost about twelve hundred 1966 type U.S.
dollars-each. The rising demand for non swing axle in-
dependent rear suspension in passenger cars and the in-
creased popularity of front wheel drive finally made ex-
cellent Rzeppa joints available from Porsche, BMW,
Volkswagen and Fiat-and terrible ones from British
Leyland. Due to the economics of mass production, we can
buy two joints and a shaft that will handle a Can Am Car for
very reasonable money. Of course, the shafts are either too
long or too short and the joints won't bolt on to either the
hubs or the transaxle output shafts so we get to make our
own shafts and adopt the joints to the car. In the smaller
classes, most designers simply design the car around an ex-
isting proprietary shaft so that they can use the stock unit in
147
toto. Other (and smarter) designers, like Robin Herd at
March, use stock joints but make their own shafts, for two
reasons-the stock shafts are typically nowhere near as good
as the stock joints and by making your own shaft you don't
have to compromise such things as rear track width. For the
big cars, Pete Weismann at Traction Products makes the hot
setup which is his shaft-in your length-and Porschejoints
with the necessary adapters.
The advantages of the Rzeppa Constant Velocity Jointed
half shaft are:
(I) Maximum torsion bar length
(2) Minimum weight and moment of inertia
(3) Minimum package dimensions-which leaves more
room for such things as exhaust systems and suspen-
sion links
(4) Virtually frictionless axial plunge
(5) Increased angular capacity and true constant velocity
(6) Simplicity, reliability and cost
The only problem associated with the use of the Rzeppa
joint is that the joints themselves are lubrication critical and
the rubber or plastic boots have a nasty tendency to either
slit or melt, in which case the grease will be slung out to the
detriment of the joint and the brake on which the grease
lands. The solution to the grease problem is the use of
Duchams QJ 3204 C.V. joint grease which was developed to
solve the problem in Formula One. It has to be imported
from England, but it works. The next best is Lubri-plate
moly. You still have to repack the joints every Saturday
night and it is a truly messy job-no fun at all. I don't know
what the solution to the boot problem is-other than making
special ones. I have found that one of the common causes of
boot failure is lack of clearance between the boot and the ad-
jacent exhaust pipe. It usually looks like there is plenty of
clearance, even at full droop. However, the boots are bellows
or accordian affairs and they grow in diameter-a lot-at
high rotational speeds. This growth can be dramatically
reduced by the installation of ty-wraps or "0" rings in the
boot convolutions. It also helps if you don't seal the minor
diameter of the boot on the shaft so that it can breathe. I still
replace the boots every race. Do not attempt to use your
friendly Auto Parts Store's moly grease in a C. V. joint. The
moly is probably OK but the grease isjunk and will quickly
turn to clay which will necessitate the purchase of new joints.
It is essential that all of the old grease be removed when
cleaning and repacking C.V. joints as the deteriorated old
grease will contaminate the new.
THE GEARBOX
The gearbox is one of those areas that, while often ig-
nored, offers us some opportunity to exercise our ingenuity
for the benefit of the driver. Missed shifts are embarrassing
and expensive while a box that is hard to shift, slow to shift
or vague in its shifting makes for both lack of speed and
missed shifts. With a U.S. production box, the first step is to
throwaway the stock shift linkage and install a Hurst racing
shifter. The next step gets expensive. If you are going to put
a lot of power through the box, it probably isn't up for the
job. Gears, shafts and bearings are usually good enough but
the gears have to be bushed onto the shaft and the mainshaft
will probably have to be grooved to get enough oil to the
bearings. Also the end float on the gears and the gear stack
tolerances get critical. This is a job for a specialist, and the
drag shops are good at it. You may also find it necessary to
run an oil cooler on the box. To my total surprise the 12 Volt
Jabsco Water Puppy electric pump (as long as it has the op_
tional nitrile rubber impellor) will do the job-although it is
a bitch to prime. The pump does not like to pump cold oil so
I install a cockpit switch and turn on the pump when the box
is warmed up. The only oil cooler worth using on a gearbox
or a diff is the Earl's Supply/Serck Speed unit distributed in
this country by Earl's Supply. The OEM and aftermarket
units are JUNK. You have to be a little careful routing the
cooler lines so that you can change an engine without dis-
mantling the whole mess and so that they do not get torn off
when you leave the road. You also have to remember, when
filling the trans, that the lines and the cooler carry a lot of
oil. The setup will also work on the differential.
To my mind, synchromesh in a racing transmission is an
abomination. It slows down the shift, creates heat, makes
maintenance a nightmare and makes shifting without the
clutch difficult. In addition, synchromesh gives us a whole
bunch of parts which weigh something and can fail. If the
driver is so inept as to require the assistance of synchros in
order to shift gears, he doesn't belong in a racing car. That's
neat, but what do we do if the car that we happen to be rac-
ing (any production based car) comes equipped with a syn-
chromesh box? If it's a Porsche type baulk ring box
(Porsche, BMW, Alfa Romeo, Ferrari and doubtless others)
we don't do anything except maybe improve the shift linkage
and count our blessings. It takes a very fast hand indeed to
beat a properly set up baulk ring synchro and, to my
knowledge, there is nothing that can be done to improve
them. Baulk rings wear out pretty quickly and a worn out
setup is very slow to shift so we get to replace a lot of parts.
The normal U.S. and English cone type synchro, on the
other hand, is pretty slow and can be beaten by even a
moderately fast hand. Tumbling the synchros helps some
and a lot of people remove every other tooth off the cones; I
do not. I have very little experience with synchros, except on
street cars, and I hope to keep it that way. Again, the drag
racers know how to trick the boxes.
With the ubiquitous Hewland boxes, there are a few things
that can be done to make things more pleasant. I have said
atl that I have to say about shift linkages in Prepare to Win.
Nothing has changed and the linkage is just as critical as it
ever was-and, on the majority of racing cars, it is still every
bit as screwed up. I also covered the basic adjustment of the
Hewlands and again nothing has changed. The only thing
that I have learned since then about maintenance has to do
with the giant nuts on the back of the pinion shaft and the
constant motion shaft. The biggest pain in Hewland Land is
the removal and replacement of the cotter pins that ensure
that these nuts don't come off. There is a way out-buy a
pair of extra nuts and reduce the thickness of all four in a
lathe until a pair of nuts will fit onto the shaft. This will
remove the castellations, but we are not going to need them
anymore. What we now have is a pair of jam nuts for each
shaft. Torque up the first one and then torque up the second
one behind it. One less pain and a couple of minutes saved on
each gear change. It is now also impossible to forget to in-
stall the cotter pins and, although it is possible to forget the
jam nut, they will be in the tray when you finish and are too
148
big to overlook.
There are a couple of little things that can be done to speed
up the shifting of the Hewland-and to make it more
positive. The modifications cost nothing to do, which is a
pleasant change, and make life a little more pleasant for the
driver. For reasons which escape me, Hewlands have a lot of
lateral shift lever travel which they don't need. It takes time
and subtracts precision. You can't alter the travel at the gate
(there is no gate) but you can do it at the shift finger. Figure
(92) illustrates the procedure. Two methods are available.
The first is to weld onto the blade of the shift finger so that it
will stop earlier against the side of the case in the fourth/fifth
position and against the reverse hold-out plunger in the
second/third position. This gets the job done but it is not ad-
justable, you have to do a certain amount of grinding and fil-
ing to get it right and it makes removal of the finger very
time consuming. Additionally you will have to do the same
thing to replacement fingers-which is OK if you do it in the
shop. If, however, you have to buy a replacement shift finger
at the race track, you are going to have an unhappy driver.
Once a driver has driven a narrow gate Hewland, he is not
going to like the stock setup ever again.
IVIV SHIFT RAIL
Figure (92): Alternate methods of reducing lateral
travel of shift lever.
The second method is to drill and tap the case to accept a
#10-32 screw and jam nut which will serve as an adjustable
fourth/fifth stop. The reverse plunger can then be extended
by welding-but remember to redrill the vent hole. Or it can
also be drilled and tapped to form an adjustable stop (which
must then be vented). Whichever method is decided upon,
the stops should be adjusted so that the finger is from 1/32 to
DETENT BORE
Figure (93): Location of vents for shift rail detents.
1/16 inch clear of the neutral position when it is against the
stop. It also helps to radius the operating faces of the shift
finger.
Shifting a Hewland displaces the shift detents in their
housings. Since the detent bores are full of oil, a certain
minor resistance occurs. If the detent bores are vented by a
#60 hole drilled from the back of the case as shown by Figure
(93), this resistance goes away and the shift is rendered more
pleasant. It is necessary to make sure that the vent holes are
not masked by either the selector housing or its gasket.
I gently radius the detent grooves on the shift rails, but
I'm pretty sure that this does not accomplish anything
worthwhile-force of habit, I guess. I still don't grind the
top surface of every other dog on the gears and dog rings-
it's a pain-my drivers know how to shift.
If I'm not going to use first gear at a given circuit, I don't
run it-moment of inertia again. Since a spacer is necessary
to make up the gear stack, I just take any old ruined gear
and have its diameter ground down until the wall thickness is
about 1/4". If I'm not going to use first, I also increase
the reverse lockout detent pressure to give a more positive
gate for second and third. No big thing, but every little bit
counts. Don't make it too positive or Fred will twist
something trying to get into reverse after he has spun.
If you are going to use first on a Hewland five speed box,
you will discover that it was designed as a starting gear
only-neither the fork nor the rail are meant for
downshifting while in motion. All that this means, in prac-
tice, is that you get to replace the fork pretty often. This is
not a big deal and you can tell by looking at it when the time
has come. When the wear groove at the end of the fork gets
to be about .030" deep, it's time.
I should point out that none of the above, in itself, is going
to gain a measurable increment of lap time-we just don't
spend that much time shifting and the car doesn't stop dur-
ing the few tenths of a second that it takes to shift gears. For
a couple of hours work on the box we will pick up maybe two
149
seconds-in the duration of a one hundred mile race-but
the driver will like it a lot.
THE CROWN WHEEL AND PINION
Other than taking the time to set it up properly and to
break it in correctly, there is nothing that I know of that can
be done to trick the ring and pinion. We covered all of that in
Prepare to Win. Once, when I was working for a team with
lots of money, I used the Micro-Seal process on the whole
transaxle-gears, shafts and bearings. We couldn't do a
back-to-back comparison so I don't know what the perfor-
mance benefit was. I was, however, able to measure a dif-
ference in transaxle temperature and it was in the order of 15
degrees Centigrade. This convinced me that Micro-Seal did
indeed reduce friction losses and so increased the net power.
It is the only process that I have ever tried that did anything.
If I ever have the money again, in Los Angeles, I will repeat
the experiment. One thing that we did discover was that we
had to dump the trans oil about every twenty miles until it
stopped looking black, and then clean out the Weismann
locker really well. With any other type of locker, it wouldn't
matter.
THE DIFFERENTIAL
There are six types of differentials being used in racing;
the open diff, the cam and pawl or ZF type, the clutch
locker, the Detroit Locker, the Weismann and the spool.
The only reason to run an open diff is if the regulations re-
quire one. Locking the open diff is very simple-you weld
the spyders solid. You will get caught, eventually. I have not
personally run an open diff since the days when I didn't
know that there was anything else and I do not expect to ever
run one again. Therefore, I know nothing about the tech-
niques used to trick them so that they will partially lock. I do
know, however, that this has been done in SCCA production
racing. I neither know nor care how it is done. The reader
who is interested should be able to find out without too much
trouble. So much for the open differential.
Street cars need differentials between the driven wheels
because the outside wheel in any cornering situation must
travel on an arc of greater radius than the inside wheel, and
so will have to revolve more times in negotiating any given
corner. If the two driving wheels are locked together, the un-
laden inside wheel will be forced to rotate at the same speed
as the inside one and will therefore hop along like a rabbit.
This makes a funny squeaking noise and upsets the handling
of the vehicle. Street cars typically operate at.low force levels
so the open differential does not normally present a
problem-and it is maintenance free. However, there are
times-like trying to get up a steep hill in winter when one
wheel happens to be on glare ice-when the limitations of
the open diff become very apparent. With the open diff, the
torque from the engine takes the easy way out and if, for
whatever reason, one of the driving tires has exceeded its
thrust capacity, all of the torque will be delivered to that
wheel and it will spin-while the other tire does nothing and
the vehicle goes nowhere.
This condition occurs on the race track all of the time-
while we seldom end up with one tire on a good surface and
the other on a slippery one, lateral load transfer ac-
complishes the same end by unloading the inside tire. Since
no one tells the open differential about this state of affairs, as
we try to accelerate out of a corner, the diff keeps transmit.
ting drive torque to the unloaded tire until the torque
becomes more than the tire can bear and it starts to spin.
About then the diff sends all of the torque to the spinning tire
and none to the laden tire and we go nowhere. The problem
becomes more acute as the power to weight ratio raises, but
even Formula Fords get inside wheelspin out of slow corner.
Wings, by keeping the unladen tire partially loaded with
aerodynamic downforce, make the problem less acute.
However, all racing cars, in order to realize their potential,
require some sort of limited slip or locked differential-and
always have. What we need here is a differential that will be
open-or will differentiate-on a trailing throttle, so that
the rear wheels can rotate at the required radius speed during
corner entry, but will start to lock as the driver comes back
on the power to stabilize the car, thus providing a degree of
built-in understeer by driving the inside rear wheel, and
which will gradually lock all of the way as the power is in.
creased so that there will be no inside wheelspin. At the time
of writing, no one has quite achieved this goal.
There are five types of differentials in use in racing cars
today-the locked diff, the cam and pawl or ZF type, the
clutch pack or Salisbury type, the Weismann locker and the
Detroit Locker. With one exception, each has advantages
and disadvantages. We'll start with the exception.
To my knowledge, the Detroit Locker has no advantage
over any other type of differential except the open diff. It is
an abortion. Its functioning can be compared to that of the
ratchet on a chain fall. As load is transferred it is forever
locking and unlocking, causing great lurches and changes
from understeer to oversteer. The best thing to do with a
Detroit Locker is to remove the center cam and run it
locked. Period. End of discussion.
We all know that the Indy cars, the dirt cars, Nascar and
Porsche use a totally locked diff-and they go like stink.
Most of the IMSA type large sedans also use it. Why then, is
the spool not used in sophisticated road racing machinery-
except by Porsche? Not because people haven't tried it! The
problem has to do with corner radii, weight distribution and
how much we are willing to sacrifice. The high banks and the
two-and-one-half-mile ovals tolerate the spool because at the
corner radii we are talking about there is virtually no dif
ference in rear wheel rpm-and the tire stagger makes up for
most of that-when we only need to worry about one corner
radius, we can, by making the outside rear tire larger in
diameter than the inside (stagger), arrive at an equal tire rpm
situation and therefore neutralize the drag moments about
the center of gravity on a trailing throttle corner entry situa-
tion. So long as the driver picks up the throttle smoothly and
progressively, we can then tune out the full throttle un-
dersteer caused by the drive on the inside rear wheel. It is
also very important that the driver not apply sudden power
during a time when he has understeer lock (toward the cor-
ner center) on the front wheels or he will understeer im-
mediately into the wall-thump. When, as in road racing,
the radii of the various corners vary considerably and the
amount of the braking and turning combination taking place
also varies with the nature of the corner, it is no longer possi-
ble to achieve equal rear wheel rpm in most of the corners
150
and the resultant dragging of the unladen wheel causes cor-
ner entry understeer which limits the lap time simply because
the locked diff cannot differentiate on trailing throttle. The
sedans get away with it because they are pretty crude to start
with. I personally believe that they would be faster with a
Weismann diff-which is about the only thing available for
them that will both work and live, other than the spool. I
don't know how in hell Porsche gets away with it, but I
suspect that it has to do with their basic power advantage. In
the days of the Turbo Panzer Can Am Cars, I was interested
enough to take segment times vs. the Team McLaren cars
and found, to my interest, that Donahue was notably slow in
the entry phase of virtually every corner when compared to
Revson and Hulme. It didn't matter at all because the
Porsche had such a power advantage that what happened
coming out of the corners more than overshadowed what had
happened going in.
Numerically, the most popular differential in road racing
is the cam and pawl type, usually referred to as the ZF. This
unit is fitted stock to the ubiquitous Hewland Transaxles and
to most Continental High Performance GT cars. When they
are working correctly, they work pretty damned well. They
do not fully lock under power, but they almost do. By vary-
ing cam angles, number of lobes and such' the percentages of
lockup can be varied-while the unit is being designed-and
75% to 80% seems to have been standardized. On the over-
run. they function as open diffs. Two problems are inherent.
First, by their very nature, they are a self destructing unit
due to high rates of internal wear from friction. We never
had any trouble with them until the tires got to be both big
and good. Now we have nothing but trouble with them and
must replace the guts every 400 to 600 miles, which is both
time consuming and expensive. Further, since wear starts
immediately and continues at a more or less linear rate until
the things are shot, the differential characteristics do not re-
main constant and the car tends more and more strongly
towards power oversteer as the diff wears. This makes
testing and evaluation difficult and can make driving less
pleasant than it should be. The second problem is that, since
they do not, even when in perfect condition, lock fully under
power. if we drive hard enough, we can still achieve inside
rear wheelspin on the exit of slow and medium speed corners,
which is wasteful and slow. They do, however, still drive the
outside wheel when the inside is spinning. Problem number
three arises from the limited mental capacity of the unit once
inside wheelspin starts. They get all confused and start to
ratchet-especially in the wet. When the limited slip gets
confused, so does the chassis-followed closely by the
driver. Best bet is to boot it and steer a lot.
Next in terms of population is the clutch pack locker
about which I also don't know very much except that they
have never been very reliable in racing. If they were to be
made reliable, it would seem that they could be very good in-
deed in that the percentage of lock can be adjusted by shim-
ming the clutch stack, and they lock very smoothly-unlike
the cam and pawl which tends to engage with a bit of an up-
setting jerk. It is rumored that Hewland is working on a new
clutch pack locker, but my efforts to obtain one have been
unsuccessful-"not ready yet" which probably means "not
yet reliable enough to sell." They have been used very suc-
cessfully in Formula Two and by one driver in Formula
5000.
Now, the reason that I don't know very much about most
types of differentials is that Pete and Michelle Weismann
make the Weismann Locker which I have used whenever I
could ever since I discovered it. Like everyone else, I have
done a fair number of back-to-back tests-against cam and
pawl units and against spools. The results, at least by my in-
terpretations and by those of the drivers and stopwatches in-
volved, have been remarkably consistent. I use the
Weismann virtually everywhere-when I have a driver who
is willing and able to learn the technique involved. I am will-
ing to admit that on long and slow corners, it is a disadvan-
tage. There are only a few such corners in racing and, on the
courses where they exist, I feel that the overall advantages of
the Weismann make up for the disadvantages encountered
on one corner.
So what happens inside Pete's magic unit? Not a lot. The
unit consists basically of two Sprague clutches keyed
together by a giant "C" spring which connects the roller
cages to each other. The inner cams are individual cylinders
or drums splined to the individual output shafts. If an inner
cam rotates, so does the output shaft to which it is splined
and vice versa. The rollers are located on each inner cam by
roller cages and the cages are loaded against their inner cams
by Sprague or drag springs which nest inside the inboard
face of each cage. The cages for each inner cam and output
shaft are keyed together by the "C" spring which engages a
tang on each cage. The outer cam is common to both inners
and is integral with the differential case and, therefore, with
the ring gear. The outer cam is a true cam with hills and
valleys. At the outboard end of each inner cam is a paper
clutch disc located in the carrier and serving as a thrust bear-
ing so that the inner cam can rotate with respect to the
carrier without galling parts. The two inner cams are
preloaded by means of a stack of Belleville spring washers
which allows us to vary the preload.
What happens is that, under trailing throttle overrun con-
ditions, there is not enough torque to force the rollers up into
the outer cam; they sort of roll on the inner (cylindrical)
drums and the unit differentiates on corner entry. When
engine torque is applied, the rollers are forced hard into the
outer cam ramps, which wedge them like crazy against the
inner cams and the unit is locked-IOO%-no slip at all. So
the unit is open under trailing throttle and a spool under
power, giving the best of both worlds. In the days before
wings, the Weismann was a virtual necessity (wings, by in-
creasing the vertical load on the rear wheels put off the point
of inside wheelspin). They are still an advantage, not only
under normal race track conditions, but especially under ab-
normal conditions-like one wheel in the dirt, for instance,
when the cam and pawl goes nuts and the Weissman doesn't
even know about it. Since it does not ratchet (when in proper
operating condition) it works very well in the wet.
Naturally, we don't get all of this for free. There are disad-
vantages. Most racers, when asked about the Weismann will
flatly state that it causes diabolic and terminal understeer.
To an extent this is true-if you substitute a Weismann for a
cam and pawl and make no other changes to the car, the car
will exhibit more power on understeer. But it will do so only
because the driving torque on the inside rear wheel has been
considerably increased. In addition to making the car come
151
off the corner faster (using more of the tire) this causes an
understeer torque about the vehicle's center of gravity which
must be tuned out of the chassis. The car is also liable to
jump a little bit to the left when the driver comes off the
power to get onto the brakes. This is minimal and complete-
ly predictable and is soon ignored by the driver.
For the driver there is one basic law of Weismann.
NEVER APPLY POWER WITH UNDERSTEER LOCK
ON THE FRONT WHEELS. If you do so, you will im-
mediately be driven, understeering all of the way, into the
outside wall. The same holds true, to a slightly greater ex-
tent, with a locked diff. In a slow corner the trick is to toss
the car, arrive at the point where you are going to apply the
power in a neutral steer or slightly oversteering attitude and
then nail the power with the steering wheels pointed straight
ahead or out of the corner, keep your foot down and steer.
The past master of the technique was Denny Hulme. The
other technique is to apply the power very smoothly as in a
fast corner or as in Mark Donahue or Bruce McLaren. Un-
fortunately, when the corner in question is both slow and
long-like the loop at Mid Ohio-this becomes almost im-
possible to do and the car with the locker is going to be
slower, at the mid-point of the corner, than the car with a
conventional limited slip. If the driver realizes and accepts
this inescapable fact and drives around the problem, this will
not be a disadvantage in lap time because, by being sensible,
he can bring the car to the geographic point on the race track
where he can apply the power with the car in the correct at-
titude to do so and make up what he lost by accelerating
harder out of the corner. The truly unfortunate part comes
about when either the driver runs out of sense and tries to
horse the car around, or when he has to overtake in such a
situation. You can't have everything. The driver's second law
is not to come all the way off the power once he has applied
it-the lock/unlock sequence can get a bit fierce and upset-
ting. Weismanns and spools demand smooth driving and
give increased forward traction. It's that simple.
The mechanic also has a couple of laws that he must obey
when working with a Weismann. The first is: NEVER USE
MOLY OR GRAPHITE ANYWHERE NEAR A
152
W.EISMANN LOCKER.. The locker is a. static friction
dnve device and even a mmute amount of eIther substance
will prevent you from getting the car out of the pitS-let
alone around the race track. If the rollers are allowed to slip
at all under power, there will be a lot of heat produced (nor-
mally one of the advantages of the Weismann is that very lit.
tie power robbing heat is generated). In fact there can be
enough local heat generated within the unit that the cams
and the rollers become coated with a nasty phosphate var-
nish from the broken down oil and the unit will start to un.
load under power. Th.is is called "popping".and is very nasty
indeed. The effect IS sudden and transIent full throttle
oversteer and a very confused and unhappy driver. The
telltale tracks are axial marks on the inner cams. Popping
can be caused by insufficient preload between the inner
cams, by excessive backlash between the rollers and the
cams, or by a worn out outer cam. It is self propagating_
once it starts, and unless you do something about it quickly,
it will only get worse as the rollers brinell into the surface of
the outer cam. Other than proper assembly, the best way to
avoid popping within the locker is to clean it-thoroughly
and regularly-with MEK and Scotchbrite.
Weismanns are oil sensitive. Most of the commercially
available gear oils are loaded with friction modifiers or anti
slip additives for the gears. These not only don't help the
Weismann, they are a positive hindrance to proper opera-
tion. The chemical composition of racing gear lubes is
changed too frequently for me to attempt the oils that work.
If you own a Weismann, check with Pete or Michelle. The
safe method is to load the locker with straight mineral oil-
no additives-from your local truck stop, and seal it with
silicone seal. Naturally, this procedure requires frequent
cleaning, but it is required anyway.
If wheelspin becomes a problem, one or both of the drag
springs in the ends of the roller cages has become distorted.
The effect of a broken drag spring is similar to shifting into
neutral. What happens here is that the rollers are no longer
loaded against the inner drums. Drag springs should be in-
spected daily and replaced frequently.
THE PECULIAR CASE OF THE LARGE SEDAN
The majority of the cars being raced in the United States
re sedans based more or less on production street machines.
'1 many cases the degree of removal from stock configura-
on is extreme, but they are still modified production cars.
here are several reasons whv this is so. First and most valid
the realization by NASCAR that the public is willing to
.ly money to watch cars race that they can identify with-
) long as the racing is close. This idea doesn't seem to work
) well for SCCA and IMSA, but it sure works for
,ASCAR. Another reason is that there are many Racing
ssociations that run various types of stock car shows at a
1 of tracks and for a guy who wants to race, these associa-
,Jns are often the logical answer. A third reason is that
any SCCA racers get into production sedan racing because
:ey are led to believe (mistakenly) that it offers economical
~ e k e n d racing.
I know nothing about the racing of sedans on circle
.leks-nor do I wish to. Steve Smith Autosports publishes
good selection of books on the subject and I am content to
-lve the field to him. I hope that he will do the same for me.
do, however, have some recent and successful experience
:th the beasts on road courses-which removes my last ex-
se for not including this chapter.
THE NATURE OF THE BEAST
Production based racing cars have a number of inherent
.advantages-all having to do with the purpose for which
~ base vehicle was designed. This is, of course, why the
onzas and Mustang lIs get whipped by the specially built
d designed for racing Porsches and BMWs. It is difficult
make an effective silk purse from a sow's ear-if you are
ing to enter into direct competition with real silk purses.
,rtunately, except in IMSA, production based cars nor-
dly compete against other production based cars and so
, design disadvantages tend to cancel out. We must,
wever, be aware of these design deficiencies, if for no other
Ison than to be able to do an effective job of minimizing
,m.
Production based racers are large, heavy and cumber-
ne. They are therefore very hard on brakes and tires. They
k torsional rigidity, feature high center of gravity loca-
ns and high polar moments. Their basic suspension is
.igned to provide passenger comfort on freeways and to
.lersteer under any and all conditions. The body designs
lure little if any downforce, and gobs of drag. They come
h inadequate brakes and non-adjustable suspension links.
ey are hard to work on and are made up of hundreds of
153
CHAPTER FOURTEEN
THE PECULIAR CASE OF
THE LARGE SEDAN
very heavy parts. They are very expensive to modify and to
race. Further, in this country, since the death of the original
Trans Am Series, it is extremely unlikely that anyone is go-
ing to make any money or advance his career by racing them
on road courses.
None of the above really matters. Sedan racing is good
racing and a lot of people, for their own reasons, prefer it to
other forms. The type of vehicle involved is, after all, sec-
ondary. Racing is a contest between men, not between
machines, and hard work and good engineering will produce
a superior sedan just as they will produce a superior open
wheeler or sports racing car.
THE RACER VERSUS THE REGULATIONS
More than in any other form of racing, sedan racing is a
battle of reading, interpreting and bending regulations! You
must start off by reading the pertinent basic and supplemen-
tary regulations until you truly understand them-in detail.
The basic problem is that virtually nothing except the clutch
pedal is good enough in stock configuration to go racing
with-and the regulations, plus financial necessity, stick
you with a lot of stock parts. Having digested the regula-
tions, you must now sit down and figure out what is the most
effective way to modify your car within those regulations
and what you think you can get away with outside of them.
Working outside the regs divides itself into two broad sub
categories:
Areas where there is a sort of tacit agreement that you
will be allowed to get away with it-like acid dipping and
moving the engine in the old Trans Am.
Areas where it is difficult to identify the
modifications-like cleverly hidden or covered suspension
pivots instead of rubber bushes.
Areas that are easy enough to find, but difficult to
measure-like minor shifts in suspension pivot or engine
locations.
It is vital to realize that the average tech Inspector is no
dummy-and is very liable to resent any insults to his in-
telligence. He is also liable to be the first to appreciate a real-
ly clever ruse-but may report it. Since it is very difficult to
write restrictive regulations in coinprehensive terminology,
there are always loopholes in production car rules. Unlike a
direct cheat, they are unlikely to send you home for a
loophole infraction-although you are very liable to be told
to "get it off before the next race." Do not back yourself
into a corner with illegal modifications which cannot be
legalized in a hurry. Realize also that your machine will
come under close scrutiny from the opposition who will
scream loud and long if they think that it is a cheater.
THE BEGINNING
The starting point for any based racer is a bare
bodv shell. Strip it all the way-IncludIng any and all sound-
deadening mastic, which is really nasty.stuff to get off.
awav evervthing that you are not required to run-all that It
doe; is weigh. While you are at it, do whatever you have
decided to do about lightening the body panels and decide
where your suspension pivot and locating points are going to
end up-as well as the locations for major items such as the
fuel cell, battery, engine, transmission and driver.
The first basic step, and the one that will ultimately deter-
mine the success of the whole effort is the design and in-
stallation of the roll cage. You are required to install a roll
cage of minimum specifications in the interest of driver
safety. It is in your interest to extend that cage to provide
structural integrity to the whole chassis structure, particu-
larly in torsion. God knows that what the manufacturer
provided won't do it. To be effective, the cage must tie in the
front suspension mounting points, the rear suspension
mounting points and the A and B pillars. It must bridge the
door gaps and must be triangulated as fully as possible. A
look at the state of the art and at Steve Smith's books
will give you the idea-although we don't need the massive
side intrusion bars required by NASCAR. We also don't
need for the cage to weigh half a ton. For most of the
members, 1-1/4" by .049" mild steel tubing is adequate.
Cutting and installing the tubes after you have decided where
they are going to go is a real pain for the amateur builder.
The pain can be considerably eased by using PVC plumbing
pipe for mock-ups and templates. While installing the cage,
take the opportunity to seam weld the entire chassis struc-
ture. Beef up the transmission crossmember and mount both
the engine and the transmission solidly-no rubber. If possi-
ble, make the engine lower crossmember a removable unit to
facilitate engine changes and to allow the removal of the
sump with the engine in the car. The front suspension towers
will not be strong enough in stock form and the top of the
engine bay will require triangulation between the suspension
towers and the firewall area. This triangulation must, of
course, be removable.
Rather than going through the stress analysis of the cage,
I prefer to build a series of balsa wood 1/ 10 scale models and
figure out what I need by twisting them-it's a hell of a lot
quicker and, I suspect, probably more accurate.
Production cars have lots of ground clearance so that they
can jump over curbs and travel down dirt roads. This gives
them very high centers of gravity which leads to low corner-
ing power and sloppy transient responses. Lowering the
chassis on the suspension to the legal minimum ride height is
easy enough-and usually brings the front suspension curves
somewhere within reason but is also liable to run you right
out of bump travel in the suspension department-which
must be avoided. It is easy enough to find out what spindles,
suspension arms, suspension pivots, idler arms, steering
boxes and the like to use-and they are usually available
from the better suppliers cheaper than you can make them.
This is a case where it is wise to learn through other people's
experiences. When it comes to shocks, there is no substitute
for double adjustable Konis, but you won't need the
aluminum model on a sedan.
Get all of the major weight masses as low and as far back
as you can arrange them-don't worry about getting too
much weight on the rear wheels-it just isn't possible.
Pay a lot of attention to cooling-use a towing package
radiator or one of the Aluminum Harrisons made for
Corvettes and make sure that the core is at least three inches
thick. Slow the water pump down and cut the impellor down
to avoid cavitation-remember that the stock water pump
(along with everything else) was designed for 4000 rpm max-
imum. Seal the radiator inlet duct and keep the hot exhaust
air from the radiator away from the carburetor inlet. Use the
biggest oil cooler you can find room for and duct it welI_
headlight openings are logical places for oil cooler ducts if
permitted. While laying out the cooling, make provisions for
both transmission and differential coolers if permitted_
they will be needed. If you are not allowed to use oil coolers
for the diff and trans, duct cool air directly on to the cases-
it will help quite a bit.
BRAKES
The basic decision with the brakes on a large sedan is
whether or not to employ a booster. I don't believe in them,
but a lot of people do. Anyway, if you feel that you need a
booster, go ahead, but make very sure that you have a giant
vacuum reserve tank to go with it. In the disc department,
you will find a pretty wide choice-cheapest will always be
an adaptation of a stock ventilated disc-Lincoln makes
good ones, if you can figure a way to get them on. Hurst
Airheart makes good discs and a wide range of top hats or
bells to mount them with. Trouble is that the bells are cast
aluminum, which warps with heat, and they are bolt-ons
rather than dog drives, which is not a good way to go for a
heavy car. Tilton Engineering sells a combination of high
quality aluminum top hats with steel dog drives which are
the best bet-they also stock a complete line of Automotive
Products discs and calipers. Anyway, use the largest
diameter disc you can fit inside the wheel and, on a big
sedan, go for the thickest ventilated disc that you can find-
at least for the front. This thickness you will find is 1-3/8"
available from Tilton. A thickness of 1.1" is adequate for the
rear.
Choices are more limited in the caliper department-
Hurst, Girling and Automotive Products all make suitable
units. The only real disadvantage to the Hurst units is the
fact that you will have to make your own steel slider boxes
for the pads. The only pads available are M-19 with a much
too thin backing plate and, due to the seal design, they re-
quire a bit more pedal travel than the other calipers. First
class is the Automotive Products (Lockheed) range of racing
calipers. The big Girling 16/3 and 16/4 units are also ex-
cellent but they are hard to find and the only pad material is
DSII.
To adapt your rear axle to disc brakes, without which you
will not be competitive, will require a fully floating axle-
which is required by most association regulations anyway
and is best purchased rather than built. Stock Car Products
in L.A. builds good ones.
You will also need a twin master cylinder and bias bar
setup which is best purchased again from Tilton. Don't fool
around with proportioning valves-there are no suitable
154
ones available-the ubiquitous Kelsey Hayes unit has too
much hysteresis for racing and the rear brake line pressure
doesn't release quickly enough.
SUSPENSION
Now we have the basics-the next question is, as always,
how to make it work. As usual, this boils down to the suspen-
sion. We will conveniently divide sedan suspension into front
and rear and we will assume that the roll cage is of sufficient
structural integrity to tie the two together. At the front, we
have problems-there is too much static weight on the front
end, regardless of where we have moved the engine to, and
second.. the camber curves of a production sedan are wrong
fO,r racing. ,the car has been lowered, there probably
WIll not be suffIcIent bump travel, the links are too short,
there is too much compliance in the stock pivots, and the
links may not be strong enough for racing. What we can do
about any or all of this depends on the regulations. The first
step is to poach the front track out to the maximum dimen-
sion obtainable so that diagonal load transfer will not cause
car to trip over going into corners. The second step
IS to locate the WIshbone pivots to obtain a favorable
camber curve, roll center location and sufficient bump travel.
The front roll center must be considerably lower than the
rear regardless of the roll moment-sorry about that. It will
help a lot to lower the rear roll center. This is not a design
book so we are not going into the design of the suspension-
but you will need a pretty steeply inclined upper control arm
in order to get about one degree of negative camber change
per Inch of bump movement. This will tend to keep the laden
wheel more or less upright in roll. The popular alternative is
to run a lot of static negative camber, but this hurts the brak-
ing performance severely. At the same time, build in some
anti-dive: sedans can tolerate 25-30% and it helps a lot. I am
assuming that we have already gotten rid of the stock com-
pli.ance bushings. we discover that all of this moving
things about has rUined whatever bump steer correction was
built into the original vehicle. This requires quite a lot of
work, Typically you will have to move the steering box and
idler arm, bend the steering arms on the spindles and/or
make a new cross link. Things will be a lot easier, and struc-
turally more sound, if you substitute rod and bearings for the
stock track rod ends.
Most sedans seem to run insane front spring rates-1400
t? ,1600 Ib/inch are not uncommon. To my mind, this is
ndlculous. Admittedly there is a lot of weight involved and
Formula Car rates are going to be ridiculous, but I have
never found that a front spring rate of over 1000 Ib/in to be
necessary-so long as the camber curves are somewhere
near right. When laying out the suspension system, make
sure that camber and castor will be easily adjustable -
within a range of at least plus and minus two degrees. I
would also build in weight jackers-again assuming that the
rules allow them. You will almost certainly get to make your
own anti-roll bars-of considerable stiffness. I favor straight
bars with splined ends and as much adjustment as can be
achieved-which means long links. Again, many people tend
to go overboard on the bars-I have never been able to use a
bar more than 1.06 inches on a road racing sedan and usually
end up around .88.
155
THE BEAM AXLE
At the rear of the American Sedan we come up against the
dreaded beam The live axle has been universally con-
demned fo.r racing use more years than I have been
around. It IS not necessarIly that bad.
I
II' do nodt thaltdthe ti.me will ever come when an in-
te Igent eSlgner wou conSIder the use of a beam a I .
d
' f'h' xema
new eSlgn- or elt er a racmg car or a passenger vehicle.
The advantag.es that can be thought of by even the most
reactIOnary DetrOIt ,types are low cost, simplicity and zero
camber change: Agamst these are the overwhelming negative
features total and unsprung weight, excessive
package (room must be provided for the whole
thmg to move up and down at least 7"), lack of
of wheel motion and reaction. From the
comfort, road holding and vehicle
dyna"!lcs vlewpomts, the beam axle. cease? to. exist long ago.
DetrOIt, and many of the DetrOIt derIvatIves in Japan
England, and Australia could care less about any of
the above VIewpoints. All decisions in these realms are based
on cost and, in that respect the beam axle reigns supreme-
particularly if you already happen to own the tooling to
produce the things by the million.
Since most of the cars being raced in this country are
based on production sedans, the simple reality is that anyone
who wants to make his or her living racing is going to spend
a certain amount of time working with beam axled cars. This
simple fact should not cause dismay-for three reasons:
(I) If you are racing a beam axle car, most if not all of
your opposition will be doing the same.
(2) As race tracks become smoother, the relative disad-
vantages of the beam axle become less important.
(3) He who understands, as always, can make his car
work better than he who does not.
DESIGN CONSIDERAnONS
The design considerations of the beam axle are few indeed:
(I) Type of springs to employ-leaf or coil.
(2) Type of lateral location- Watts Link or Panhard rod.
(3) Type of longitudinal location-leaf spring with or
without traction bars or coil springs with some arrangement
of trailing arms.
(4) Weight reduction.
Given a .beam I d.on't rea.lIy care whether it is sprung
by leaf sprIngs or COIlS-If anythmg, I lean a little bit toward
the leaf simply leaf spring inherently provides
so"!e lateral and longltudmal axle location while the coil
does not. Therefore, we need fewer locating links and
pIVOtS and the setup is more simple with leafs-besides the
leaf spring arrangement lends itself to tow hitches. '
LATERAL LOCATION
Regardless of the springing medium, the sedan that is to
be raced is going to require some sort of lateral axle
location-leaf springs by themselves won't get it done.
Production cars are not designed to operate at high lateral G
forces and that is that. Assuming that the regulations allow
axle locating devices, the choices are two-the Panhard Rod
and the Watts Link-as illustrated by Figure (94).
The Panhard Rod is about as simple as anything ever gets.
WATTS LINK
PANHARD ROD
Figure (94): Lateral locating devices for beam ax-
les.
A tube, with a pivot at each end, is attached to the chassis at
one side of the car and to the axle at the other, thus effective-
ly constraining (although not totally eliminating) lateral axle
movement. Ignoring structural deflection which should be
eliminated by design, lateral movement of the axle will be
restricted to the horizontal component of the arc described
bv the end of the Panhard Rod attached to the axle as if
s ~ i n g s . For this reason, the Panhard Rod should be made as
long as possible. For this reason also, and to keep the roll
center height as constant as possible, the Panhard Rod
should be parallel to the axle at ride height. The roll center of
a beam axle with a Panhard Rod is located at the intersec-
tion of the Panhard Rod with the vehicle centerline. Since
the Panhard Rod is asymmetrical by definition, it cannot re-
main horizontal with axle motion and so the roll center
height changes as the vehicle rolls-and it changes different-
ly in right hand turns than it does in left hand turns. If the
Panhard Rod is connected to the chassis on the left side and
to the axle on the right, then the roll center will rise during a
left hand turn and vice-versa. This, in itself, will cause more
load transfer to the right rear tire when exiting a left hand
corner. For this reason it is normal practice to attach the
Panhard Rod to the right side of the chassis for cars that
normally turn left and to the left side for cars that normally
turn right and thus to use the asymmetry to reduce lateral
load transfer on corner exit.
Structurally the attachments to both the chassis and the
axle must be plenty stiff. The chassis mount will normally be
some sort of a downward tower from a frame rail or other
major structure. The tower must have plenty of area where it
attaches to the chassis or you will pull the whole thing out by
the roots, and must have a diagonal brace to the other side of
the chassis-3/4" x .049" square tubing is enough for the
brace. The whole thing must mount in double shear. While
we are on the subject, the Panhard Rod must also clear the
axle, the diagonal brace and the fuel tank under all conditions
of suspension travel. The attachment to the axle must also be
gusseted to get some weld area. There are two choices for the
156
end pivots of a Panhard Rod-silent block type bushes Or
rod end bearings. Since we are trying to eliminate lateral
axle movement, rubber bushes won't do much of a job-use
rod ends and use a left and right hand thread on the rod ends
so that you can make the rod fit. The tube itself must be
strong and stiff enough to deal with the not inconsiderable
loads involved-I normally use 1-1/8" x .083" 4130 with
1/2" bore 5/8" shank rod ends.
GEOMETRICAL CONSIDERATIONS
The roll center of an unconstrained beam axle is at the
axle center under all conditions. Add a Panhard Rod and the
roll center becomes the intersection of the Panhard Rod with
the vehicle centerline. With any practical layout, this means
that the addition of a Panhard Rod will lower the roll center,
which is a good thing, as it is too high to begin with. In order
to limit axle movement to the maximum practical extent and
to keep the roll center as constant as possible, the Panhard
Rod should be as long as possible and should be horizontal
at ride height.
THE WATTS LINK
The Watts Link offers symmetrical lateral axle location
and a fixed roll center (at the link pivot). To be effective, the
pivot must be attached to the chassis, not to the axle, and ~ h e
links must be parallel to each other and to the ground at nde
height. I do not think that the theoretical advantages of the
Watts Link over the Panhard Rod are worth the extra struc-
ture and complexity-although the cross structure necessary
to mount the pivot is an ideal location for any necessary
ballast. Structural considerations for the Watts Link are the
same as for the Panhard Rod. Naturally, by providing alter-
nate locations for the pivots, the roll center height can be
varied, as it can with the Panhard Rod.
LONGITUDINAL LOCATION
Longitudinal axle location is by the leaf springs
themselves with or without some form of trailing link with
the leaf spring setup and by trailing links with the coil spring
setup. We'll consider them separately.
TUNING AND PRACTICAL CONSIDERATIONS
THE LEAF SPRING
The first thing to do with a leaf spring is to get rid of the
compliance inherent in the stock rubber eye bushings and
shackle bushes. This compliance allows the axle to move
longitudinally as the rubber is compressed under accelera-
tion and allows the spring to twist. G-6 Nylatron or Teflon
makes ideal spring bushes at very nominal cost. The stock
shackles should be doubled in thickness at the same time.
Next we get into axle skewing or roll steer-yes, it does
exist with the beam axle. What happens is that, as the car ac-
celerates out of a corner due to lateral load transfer, most of
the load is on the outside rear tire (in a straight line it is on
the left rear tire). Therefore more compressive load is placed
on the forward portion of the outboard leaf spring than on
the inboard. Under any compressive loading a leaf spring will
assume some sort of "s" curve and thus shorten the effective
distance between the spring eye and the axle center-in addi-
tion, the eye, if it is overshot as in most production cars, will
wind up to some extent. When the outboard spring has more
S bend and windup than the inboard spring, the axle must
skew-with the outboard wheel moving forward and the
whole axle assuming a toe-in condition with respect to the
corner-thus causing roll understeer on corner exit and
sticking the back end-which is a good thing if we can con-
trol it.
As in so many areas, the stock setup probably has too
much of a good thing in the roll understeer department. First
of all, under the influence of three times the power that the
~ a r was designed for and racing tires, the springs will deflect
lOO much. The axle will then skew too much and too sudden-
y, breaking the footprint and upsetting the car. Secondly,
'orcing the leaf springs into unnatural positions and condi-
.ions stores large amounts of kinetic energy in the springs
vhich must eventually be released. When it is released, the
;hock cannot dampen this energy as it is pointed the wrong
lay and we have the dreaded axle tramp under
lcceleration-which will effectively limit the acceleration.
The Hot-Rod Store solution to the problem in street cars
-; the Traction Bar, which is a simple rod clamped to the axle
,nd paralleling the leaf spring to some sort of a forward
nounting point. This creates a sort of Japanese equal length
lnd parallel trailing arm setup with the spring as one arm.
-his works reasonably well and very cheaply at the Stop
-ight Grand Prix, but when corners are introduced to the
Ituation, the traction bar and the leaf spring fight each other
nd the axle hops around. Of the many such devices on the
larket, the best (and the simplest to install) is the type that
olts below the spring saddle and clamps to the main spring
~ a f behind the eye.
The best solution for road racing is, however, the simplest.
Vhat is needed is a spring with minimum windup and in
hich the majority of the springing action takes place behind
le axle while the forward portion does the locating. This
leans that most of the arch in the spring must be behind the
,Ie, that the front spring eye must be centralized and that
le leaves forward of the axle must be very tightly clamped
'gether. I make my own clamps out of .093" mild steel and
eld the clamp overlap seam while it is red hot. The clamp
len shrinks as it cools and is really tight. This makes the
ont portion of the spring into an effective trailing arm and
arks just fine as a locator without causing tramp due to the
'Iease of energy or hopping due to geometric binding. The
timate in leaf spring location is a tapered single leaf spring
I th centralized forward eye, but the cost is too high for the
nail advantage to be gained.
Often ignored is the simple fact that, in order for a leaf
ring to work at all, the rear shackles must be slanted down
ld toward the rear at all times-otherwise the shackles will
,t swing and we get unpredictable oversteer. I run very soft
elr springs-typically in the 200 to 225 Ib/in range-and I
!l a lot of spring arch.
COIL SPRINGS
Coil spring beam axles are located by either two or four
tiling arms. If the arm geometry is correct, about all that
u can do is get rid of the rubber pivots. I prefer to use trail-
" arms only for longitudinal location and to use a Panhard
,d or a Watts Link for transverse location-I consider
It the GM style of inclining the arms toward the CL of the
157
car and using them for lateral location as well is too complex
and unpredictable as well as too highly stressed.
AXLE TRAVEL
The beam axle requires ridiculous amounts of travel-
probably because of its excessive weight. Three inches of
bump and four of droop are absolute minimums-I prefer to
allow five each way and use lots of silasto bump rubbers.
PINION SNUBBERS
With road racing power to weight ratios I do not us pin-
ion snubbers-either mechqnical or hydraulic. If the pinion
angle is somewhere near right and the axle is well located,
they are just not needed. Further, unless the snubber
geometry is perfect-which is difficult to arrange as the
ideal forward pivot location always ends up somewhere in
the gearbox-a mechanical bind between the snubber and
the drive shaft will result. Lastly, I believe that the type of
rocking axle tramp that the snubber is supposed to eliminate
is actually vertical tramp caused by either too much rear
brake bias or improper shock absorber characteristics-in
each case accentuated by the mass of the axle itself. This
sweeping statement leads us to the perplexing question of
how to control the antics of this very heavy axle which
naturally wants to spend all of its time hopping up and down.
Two methods are available-lighten the damn thing and use
trick shocks.
AXLE WEIGHT
Anything that can be done to pull weight out of a beam
axle is a big plus. Unfortunately there isn't much that we can
do except to use an aluminum diff carrier-which will drop
the diff temperature a quick 20 F and make diff changes
less unpleasant as well. So we end up with the shocks as the
only available method of controlling the mass of the axle-
simple, you say, "use stiff shocks." Wrong again. If we in-
stall stiff shocks to control the wandering axle, we will end
up with wheel hop under both acceleration and braking, and
the car will be slow. What we need is very little damping at
low displacements and piston velocities. We can achieve this
by opening up the rebound leak on the rear shocks at the end
of some ride control.
So that is the basic sedan-the rest is tuning.
AERODYNAMICS
Since sedans feature about an acre of frontal area, drag
reduction becomes critical. The first step is to make all of the
bodywork seams as close fitting as possible-including the
windshield seams. If you can get rid of the rain gutters and
increase the windshield rake, do so. Next figure out some
legal way to exhaust the high pressure air from the front and
rear wheel wells and from the engine compartment. The lat-
ter will be a lot easier to do if you have closed off the front of
the car except for the radiator, oil and brake cooling ducts-
you may also be able to clean this area up with clever
headlight covers.
Where the regulations permit, it is all too easy to get so
much front downforce on a sedan that you cannot balance it
at the rear with legal spoilers. The BMW and Porsche type
airdams are sometimes too effective. The best bet is to get
the most available rear downforce and then balance the front
by extending the airdam toward the ground.
Probably the most critical part of sedan aerodynamics lies
in ensuring an adequate supply of the coolest possible air to
the engine inlet. This always works out to be a rearward fac-
ing inlet air duct which picks up its charge as close to the
windshield as possible and which is sealed onto a large inlet
plenum which in turn insulates the inlet system from the high
under hood ambient temperatures. With the popular Holley
carburetors, the use of a pre-smog air cleaner as a diffusor
(the biggest one that you can find) will even out the inlet dis-
tribution and make for a happier engine.
PRACTICAL TUNING
The problems inherent in tuning sedans are the same as
those found in any other racing car-they are just com-
pounded by the mass of the vehicle and the lack of adequate
downforce. We must kill the understeer on corner entry or
the understeer is going to kill our overworked front tires. We
do it by rational camber curves, maximum front track
widths and the lowest wheel rates can .get away
with-and by smooth drIvmg. To get the bite commg out of
corners, we run the wheel rates we can get away
with, put as much statIc weIght on the rear wheels as we can
and run most of the roll stiffness at the front. Far more than
pure racing cars, sedans respond to offset front camber set-
tings (more on the outside wheel in the predominant or
critical corners) and weight jacking (heavy on the inside
rear). Vehicle balance is super critical because the cars are
typically badly undertired, and an unbalanced car will very
quickly kill the tires at one end or the other.. For the same
reason the cars, to be fast, should be drIven on rails.
Sideways doesn't get it done-in any form of pavement rac-
ing. With a sedan, it takes a lot of work and a lot of driver
discipline to achieve smoothness-but it will be worth it
when the act is all together.
Use a lot of front bump and not much rear-prop up the
tortured corner with shocks and let the car squat and go off
the turns without allowing it to fall over on the outside rear
tire. Have fun.
158
RACING IN THE RAIN
Every so often the road racer finds it necessary to race in
the rain. No one likes it. In the whole history of Motor Rac-
ing no Team Manager, Car Owner, Mechanic, Official or
Race Promoter has ever been heard to utter one good word
about racing in the rain. Some drivers say that they like it,
but they are lying. The very best that one can hope for is to
be uncomfortable for as short a period of time as possible.
Contrary to popular opinion, racing in the wet is not
necessarily more dangerous than racing in the dry. It is,
however, much more difficult and infinitely less enjoyable.
One of the reasons why it is more difficult is that virtually no
one ever tests in the wet and so very few operations know
what their hot setup for wet conditions is. Despite the dis-
comfort and the mess involved, every team should test in the
wet at least once each year. When it does rain, if you know
what the hot setup for your car is-and no one else does-
you will have a real unfair advantage. Before you charge off
to get miserable testing, let's take a quick look at the
~ h a n g e s in the operating conditions caused by wet race
tracks.
SEEING IN THE RAIN
To my mind, the major problem facing the racing driver in
he wet is his inability to see well. At times, /lying spray
nakes it impossible to see at all. When this happens, I feel
hat the Chief Steward of the Meeting has a moral obligation
o stop the race until conditions get better. Even under nor-
nal wet conditions, however, helmet visors have a nasty
endency to fog on the inside which is not good at all. The
ondition is due to moist air, heavy breathing inside the
ielmet and lack of air circulation. What is needed is a
lefrosting system. Two are available. The first is an
lectrically heated visor. This device features wires imbedded
n the visor and a small battery in the driver's pocket. It is
vailable from several sources and it works well. Every road
acing driver should own one. The second method,
omemade, also works. It involves the use of two normal
isors. spaced about 1/8" apart with weather stripping foam.
e series of slots or holes is then punched or cut in each visor
1 such a way that they do not impinge on the driver's vision
nd so that the slots in the front visor are not in line with
lOse in the rear one. This will allow air to circulate between
le two visors and inside the helmet, but will not allow the
Jrect passage of water drops-which feel like bullets at
leed. No matter what de-misting system is used, it should
:: augmented by an application of Bell Helmet's anti-fog
llution. Some drivers prefer to use open-faced helmets and
oggles in the wet. Anyone who wears an open-faced helmet
CHAPTER FIFTEEN
RACING IN THE RAIN
in this day and age needs his brains tested. The time for the
driver to start figuring out how he is going to see out of his
Bell Star in the wet is well before the need arises. During a
race is no time to test visors.
THE DYNAMICS OF THE WET RACE TRACK
By definition, a wet race track is a slippery race track.
This simply means that the tires-even the best of the rain
tires-will not be able to develop anywhere near as much
traction, in any direction, as we had in the dry. In turn, this
will cause less load transfer-in all directions-and less
chassis roll to be generated. Because of the reduced load
transfer values, the car that is set up for dry conditions will
have too much front brake bias, too much damping, too
much roll stiffness and too high ride rates in the wet. Ad-
ditionally, we will have too much brake cooling, the cockpit
air vents will become water hoses and everything electrical
will get wet and tend to short out. We will also want all of the
aerodynamic downforce that we can get-we are not going
to worry about drag when it is wet.
So the directions in which to move to set the car up for
rain are pretty obvious. Softer springs, softer bars, softer
shock settings, more rear brake bias, more wing at both
ends, softer brake pad compounds, and block off the brake
and cockpit cooling ducts. The question is how far to go and
that is why we must test in the wet. How far to go varies
from car to car and from driver to driver. If you are stuck
and haven't tested, cut the shock settings in half, go down
one size on both bars, crank two turns of the bias bar onto
the rear brakes, go for maximum balanced downforce and go
racing. Remember that the car will basically behave just as it
did in the dry-only more so. If it was understeering in the
dry, it will still do so-only worse in the wet. Of course, any
car will lean more toward power oversteer in the wet and so a
gentle right foot is a necessity. The racing car which exhibits
strong understeering tendencies will be undriveable in the
wet.
DECISIONS
If it is raining at race time and you are sure that it will
continue to do so, there is no decision. You put on the rain
setup and go racing. If it is raining at the start and you feel
strongly that the rain will stop and that the track will dry,
don't change the springs, and make damned sure that you
can make the car driveable in the dry during a tire change pit
stop-the brake ratio is a problem here unless it is driver-
adjustable. How far to go in changing to the full rain setup
under these conditions is a matter of judgment and luck.
If the weather is "iffy" before the start, wet or dry will be
a last minute decision-and often it will be anything but a
159
clear-cut one. The whole process is full of "what ifs."
tendency is to leave the car on the,most probable. setup until
the last minute and then guess. This precludes spnng and ?ar
changes, but that is about all that It
else is a pre-determined number of turns In one directIOn or
another and can literally be done in a matter of seconds. The
Stewards are presently exhibiting strong tendencies to dic-
tate what tires we start the races on and this is probably a
good idea-although I would prefer to make my own deci-
sions. One of the great scenes in motor racing is a grid full of
experienced and supposedly intelligent Drivers and Team
Managers all staring at a very cloudy sky and asking each
other if it is going to rain.
The real difficulty connected with rain comes up when we
can't figure out what the weather is going to do, but must
make a decision because they are about to start the race.
There is nothing to be gained by agonizing, so just make up
vour mind once and do it-after all, there are only two basic
to go. When the situation is in doubt, I almost always
opt to start dry-optimism, I guess.
. If it starts to rain while the race is in progress, the situa-
tion can become verv difficult. If the Stewards have not
decided beforehand that they will stop the race for tire
changing (ask at the driver's meeting exactly what their
intentions are in case of rain), then we have to balance
the time lost in stopping, changing tires and getting back on
the race track, against the time lost slithering around on drys
for however many laps remain-wondering all of the time
whether or not it will continue to rain. One of the very safe
procedures is to do what the race leader does. I usually leave
this decision to the driver unless he is very obviously doing it
wrong. Do not take time during a pit stop for rain tires to do
anything but change the tires-unless you have quickly (as
in pip-pin) removable anti-roll bar links and/or wing adjust-
ments. This advice does not, of course, hold true in long dis-
tance racing or if the Stewards have stopped the race.
The opposite situation occurs when you are circulating on
rain tires and the track dries out. We know that, not only are
the rain tires slow in the dry, but their very soft compounds
will blister and chunk very quickly indeed as they become
overheated by the dry race track. So once again we get to
weigh the length of the race remaining, the time lost in
changing tires and the time lost trying to nurse the
overheated wets to the finish. This one should not be a driver
decision unless he actually chunks a tire and has to come in.
Drivers are too busy to do even elementary math, and run-
ning the wets in the dry is not an unmanageable or dangerous
situation-just slow. Before a tire disintegrates, the driver
will be able to smell it and to see it crowning, Again, follow-
ing what the race leader does is not a bad plan. If your driver
does come in with a chunked tire-change them all.
160
DEGREES OF WET
When running in the wet, most drivers seem to be totally
unaware that the track is not equally wet in all places. Unless
a deluge has occurred, there is almost always a line on every
straight and through every corner that is less wet than the
rest of the track. This line is visible from the cockpit and
seldom has anything to do with the normal racing line. It will
always be the fast line. Traction is what we are looking for
and, even with rain tires, we are not going to find it in pud-
dles. Conversely, when the track has dried and you are trying
to nurse tortured wet tires home, drive through every damp
patch you can find. Do not, however, carry this to extremes
by driving through small lakes-lest you aquaplane off the
road.
THE ELECTRICS IN THE WET
Water is a very good conductor of electricity. Unfor-
tunately, water will never conduct electricity where we Want
it to go. Instead, it will short out switches across their poles,
get inside distributors and cause the fire to go out and
generally wreak havoc with the whole electrical system-
unless you have taken comprehensive safeguards. The
typical racer's trick of wrapping a plastic bag around the dis-
tributor is just not adequate.
All switches and electrical terminals should be thoroughly
coated with one of the silicone di-electric compounds (not an
aerosol spray, but stuff that comes in a tube). The distributor
or magneto cap should be sealed onto its body with a non-
hardening di-electric and then vented. Spark plugs which live
at the bottom of wells in the cylinder head should be sealed
with the same glop. Aerosol di-electric compound should
then be sprayed over the distributor and high tension leads-
which should be separated from each other. Having done all
of this, you should then pray a lot.
THE GROOVING IRON
For many years, an electric tire grooving iron was part of
every professional racer's track kit. The tire Engineers also
carried them around, but did not advertise the fact. This was
necessary because Akron seemed unable to grasp the fact
that rain tires had to have adequate drainage in both direc-
tions in order to work. To make them effective we had to
groove our own rain tires. Looking at the 1978 Goodyear
rain tire I rejoice that this is no longer true. Unless you really
know what you are doing, I do not suggest trying to make
your own intermediate tires by grooving slicks-it can be
done, but it is dodgy.
PUTTING IT ALL TOGETHER
Hopefully, the preceding pages will have introduced some
new ideas and helped you to clarify your thinking with
regard to some old ones. None of this will help you to win
races unless you can put the knowledge gained to practical
use. Knowledge and ideas tend to be a bit like experience-
nice, but not necessarily useful. Clear thinking, logical
priorities and the ability to reason will beat bright ideas and
unassisted experience every time. The key to success in this
business is the ability to utilize experience-our own and
other people's. Never forget that the first race car that Derek
Gardner ever designed, after a short but intensive and very
logical development program, won Jackie Stewart the World
Championship.
The winning of motor races is a question of applying
knowledge and of damned hard work. If the Battle of
Waterloo was won on the playing fields of Eton, then Grands
Prix are won on the test tracks. Planning, evaluation,
reasoning and establishing priorities are all more important
than brilliance-either behind the wheel or at the drawing
board. Most of the above are management functions and this
is a tuning book. From the tuning or development point of
view, it breaks down to evaluation and the establishment of
priorities.
EVALUATION
The evaluation process comes down to only two factors-
what our package does better than the opposition and what
it does not do as well. You will note that both are relative
factors. Once we learn to use a stopwatch rather than the
human eyeball, this part of the process is simple enough. As
part of the process we have to figure out why the package is
either superior or deficient and then decide how to improve it
and in which areas to concentrate. While we are at it, we also
have to determine whether the difference is due to the driver
or to the machine. If we can get that far, the rest is easy.
PRIORITIES
There are many different types of priorities in Motor Rac-
ing, the first-not within the scope of this book-being how
much you are willing to sacrifice in order to get to where you
want to go. Within the realm of tuning and development, the
priorities are twofold. We must establish priorities in terms
of lap time to be gained from our efforts and in terms of
feasibility within the limits of the resources available to us.
In terms of winning races, the very first priority is that the
car must finish the race. Everyone knows that, but the
number of racers who consistently forget it is astounding.
CHAPTER SIXTEEN
PUTTING IT ALL TOGETHER
This boils down to the design of the engine cooling systems
and the overall preparation of the race car. Until we have es-
tablished reliability there is no sense at all in wasting time
trying to make the thing go faster-which is why I wrote
Prepare to Win first.
From the lap time point of view, the priorities in order of
their importance to the winning of races are: vehicle balance
and driveability, the ability to accelerate off the corners, the
generation of cornering force, the generation of usable brak-
ing force, aerodynamic drag and the development of usable
engine power. Obviously the engine power can rank
anywhere from first to last on the list depending on how
good or how bad what you have may be.
From the resources point of view, there are two things to
bear in mind. The first is that success will never result from
attempting a program or a project that is beyond our ability
to accomplish. The second is that since time and money are
both finite, we have to ensure that we are getting the most
performance per unit effort. In other words, don't spend
your budget on a "low drag" body when you will get more
performance for less time and money by increasing cornering
power.
DEVELOPMENT TESTING
We covered many aspects of testing in Chapter Eleven. I
did not, however, mention what may well be the most impor-
tant aspects of the whole procedure- the attitude of the crew
and the driver and the conservation of track time. Most of
the race car "testing" that I have witnessed-at all levels of
competition-has been a waste of time, effort and money.
The operation that goes to the test track without a plan, or
that goes out so that the driver can motor around and enjoy
himself, will accomplish nothing worthwhile. There are
times, particularly early in a driver's career, when the
greatest need is seat time for the driver. This is perfectly
valid. However, once the driver has reached the point where
it is possible to improve the package-and he had better
reach that stage very quickly indeed-any aimless motoring
must be very firmly discouraged. First we will discuss the
wasting of time in general-racers are good at it.
Nothing is ever in such short supply at a race track as
time. It doesn't seem to matter whether we are at the track
for a race meeting or for testing-there is never enough
time. This is, of course, particularly true at SCCA Regional
and National events, but only more so. Time lost during
practice or qualifying is lost forever and time wasted during a
day of testing is expensive and frustrating. Especially at one
of the $1,000 per day tracks.
161
It therefore behooves us to take some pains to make sure
that we get the maximum utilization of our time at the track.
Very few teams do.
This becomes, as always, a many faceted program. The
first most obvious and least often held to part of the program
is to get to the track on time and to be ready to run when you
get there. If you can start running at eight o'clock, you had
better be at the track by seven so as to be unloaded, warmed
up and ready to actually run at eight. There is only one word
for the operation that shows up to test at Riverside at 9:30,
spends an hour unloading and then decides to bleed the
brakes, set the timing, change the jets, hot torque the
cylinder heads and fit the driver to the car. The word is
stupid. This sort of operation will probably have to send
somebody back to the shop after the sway bars. They will
also bitch their heads off when the crash crews go home at
five.
Next is to establish a program-before you get to the
track. Unless the whole object of the exercise is seat time,
there will be a series of things to be tried. Arrange them in
logical order-not only from the learning progression point
of view but also from the work point of view, and make sure
that all of the various bits that you are going to need are in-
deed ready and packed.
No matter how many miles you have on a specific track,
you are going to have to baseline the car every morning. This
is not because the vehicle or the driver will have changed-it
is because the track will be different. It has to do with the
amount of sand, dust and oil on the surface, wind velocity
and direction, how much rubber is down and the ambient
temperature. There is nothing that you can do about any of
these features except to re-establish your base line.
It is silly to go out onto a green race track with good tires.
At least your first ten laps are going to be spent sweeping the
track with the race car. It makes little sense to waste expen-
sive tires in this exercise. It is, however, a reasonable time to
bed pads. Once the track is reasonably clean, put good tires
on (the driver will have pronounced the car undriveable on
the track sweepers) and go to work.
Car owners, sponsors, drivers and rival race teams never
fail to be impressed by operations that start on time and
keep running. They are also impressed by cars that go faster
at the end of a day of testing than they did at the start. Even
if all your demon tweaks have been disastrous and slowed
the car down, return it to base line before you quit. It will go
faster than it did in the morning and there will be a lot less
disappointment.
All of the above holds true at race meetings as well as test
sessions. Considerably less time is available and the penalty
for wasting it is more severe. Qualifying is no time to try
demon tweaks and practice is not much better. Race
meetings are for drivers and testing is for engineers and
mechanics. The car should be geared within one or two teeth
when you show up-if it isn't, someone isn't doing his job.
Don't change gears in the middle of a session-change them
between sessions. Your driver needs all of the track time that
he can get. Along these lines, a lot of time can be saved by
making sure during the winter that everything on the car that
is supposed to be adjustable is easily and quickly adjustable.
It is rather silly to have to go through a giant wing dis-
mounting exercise to change gears-or to take the rear
suspension apart to change camber because the constructor
didn't use left and right handed rod ends. My favorite is to
find out that I have to take the top of the shock off because I
installed it with the rebound adjustment wheel hidden. I also
resent finding out that the tools to do a particular job are in
the truck or the garage. (For tools you can substitute spare
wheels, air tank, sway bars, fuel, brake bleeding kit and so
on.) The other thing that you had better have with you for
testing is a bubble balancer for the tires. They're pretty
cheap, any fool can use one, and should it happen that you
lose some weights, or if your tires are out of balance, it can
save your whole day. You had also better have a lot of tape
and some odd bits of sheet metal, tubing, pop rivets and a
welding set. It's a bit silly to have to cancel a whole day of
testing because of minor damage which could have been
fixed if you had had the stuff to fix it with with you.
THE RACING DRIVER AS A DEVELOPMENT TOOL
There was a time, not very long ago, when the race car was
a relatively simple device. It did not feature very many ad-
justable components and the driver's task was purely and
simply to drive the car that was given to him to the very best
of his ability. This is no longer true. Test driving-or the
development of the racing car-is now and will be forever
more the most important contribution that the racing driver
will make to the success of the operation. While there is
always a shortage of good racing drivers, there is a vast
shortage of good development drivers-even though the reo
quirements are identical. It is a question of discipline.
Two things are of paramount importance for the develop-
ment driver; he must be totally objective in his evaluation-
and that includes being completely honest, both with himself
and his crew-and he must drive the car to its limit. He must
not only drive hard, he must drive consistently hard. If the
driver's performance is not a constant-i.e., isolated from
vehicle performance-then the only predictable result of the
day'S work will be confusion. If the driver is completely con-
sistent and objective but is not driving to the limit, the day
will be an utter waste and nothing of any value will have been
accomplished. It is true that this approach will inevitably
result in the odd corner getting knocked off the car-it may
even result in a hangnail or two. This is particularly true in
the case of young drivers who have not yet gained the ex-
perience and judgment necessary to consistently overstep
the limits by recoverable amounts. Development testing can
be both expensive and dangerous- but there is absolutely no
other way to win motor races.
It is not necessary that the development driver bea
qualified engineer. Very few are. Some of the best that I
have worked with didn't know which end to put the big tires
on. What he does need to be is willing and able to take the
car deliberately into never never land, bring it back in one
piece and then, very objectively, tell someone how it behaved
on its way to the limit, while it was there, and on its way
back. He must also be willing to believe the stopwatch rather
than the seat of his Nomex. It is then up to the corporate
staff to interpret his ravings or mumblings-and to ask the
pertinent leading questions.
If it is the driver's responsibility to work with the crew in
the development of the machine, then it is equally the crew's
responsibility to develop both the car and the driver-
162
particularly if the driver is relatively inexperienced. It will do
no good to wish that you had a better development driver-
you will have to manufacture a good one from what you
have. Ken Tyrell's success is at least as much due to his skill
at developing drivers as it is to the quality of his race cars.
Make no mistake about it, even today the driver is still the
major part of the performance equation-his role has
changed a bit- but he is still the ultimate key to success.
In chassis development, the most difficult thing for the
young driver to sense is when the car is actually at its limit of
traction-without falling off the road when it turns out that
he was wrong. Hard work and seat time is the only way that
I know of to learn. While it is absolutely true that it is not
possible to be really fast without also being very smooth, star
drivers do not start out smooth and slow and become smooth
and fast. They start out fast and hairy and then, gradually,
become smooth and truly fast. These are not patient men.
Disciplined, yes, but patient, NO. During the hairy phase of
the future ace's career, he is going to fall off the road and
he is going to damage race cars-he may even damage his
body. While this tendency must and should be discouraged,
we must be careful not to dampen the fire that burns within
the young would-be race driver. The smoothness is a product
of awakening awareness of what makes the race car truly
fast and of self discipline-it must come from within. Real
progress is being made when the driver becomes capable of
distinguishing between forward bite and side bite-when he
can actually feel the tires working. About then he will lose
his infatuation with sideways motoring and set about the
business of becoming a serious racing driver. I find it very
difficult to force this coming of age process-lots of ex-
planations and much time spent wandering around race
tracks hand in hand with the young hero and watching the
performance of the super stars at close range seems to work
best. Ranting, raving and bad mouthing the driver will not
get it done!
So with all of this engraved on our minds, the car and the
spares are ready and we are going testing. What, exactly, are
we going to do when we get there? First of all we are going to
drive around the race track removing debris and sweeping
off the big piles of sand and pebbles. We had better get there
early, because the track will be dirty and it is going to take
time to make it runnable. Next we are going to unload, pres-
sure the tires, adjust the shocks and warm up the car. While
doing that, we can also set up our equipment-which in-
cludes making sure that there are enough fire extinguishers
and tools to do some good already stowed in some sort of
vehicle, parked in the pit lane, with the keys in the ignition
and ready to go. We will also make sure that no one takes
that vehicle for coffee and that someone, other than the
driver, knows how to get to the nearest hospital. It is all very
well to say that it is essential to have a paramedic in atten-
dance, but no one ever does-except at those tracks where it
is required as a condition of track rental or at tire tests. The
rest of us are too optimistic, too cheap or too broke to spend
the money.
Assuming that we are testing a new car-or one that is
new to us-the first thing that we are going to do is to run in
the ring and pinion, get the engine running right, make sure
that the thing will cool, shift and do all of the other right
things. We can also spend this time getting the driver com-
fortable in and fitted to the moving car as opposed to the
stationary one to which he was fitted in the shop.
Having progressed thus far, put a set of reasonable tires
on the car and let the driver drive it for a while. How long de-
pends on him. If the car is driveable, don't make any changes
at all to the chassis until the driver has settled in, the tires are
hot and you have established a base line-of lap time and of
segment times. When the pads have been bedded, adjust the
brake ratio and do whatever gear changes are necessary.
What comes next is, of course, a question of how the car is
behaving. The desired sequence is as outlined in Chapter
Eleven-get the understeer/oversteer balance right by play-
ing with roll stiffness at low speed and downforce at high
speed. Then establish optimum roll resistance and downforce
by going up and down with each. Only after all of this is done
is it time to play with roll center height and roll axis inclina-
tion, bump steer, anti-squat and the rest. Don't worry about
aerodynamic drag at all, except as related to turbulence
which disturbs wings, cooling air inlets or the driver.
Improvements in drag are the last thing you will play with
because they will cost you the most money and gain you the
least time.
This sounds all too simple to be true-and it is. I don't
believe that it is possible to prescribe in any more detail
because of the complexity of the exercise, the interaction of
all of the aspects of performance and the multitude of
variables. There are some general don'ts-and no do's:
Don't make more than one change at a time-at least in
related areas.
Don't try to evaluate chassis performance on cold or worn
out tires.
Don't try to evaluate chassis performance until you have
established good throttle response.
Don't make any tiny changes until you are getting pretty
close to optimum-one click of shock adjustment isn't going
to tell you anything early on.
Don't be afraid to try changes-you can always go back
to where you were.
Don't trust subjective judgments, or even lap times. Take
corner and straight times and find out exactly where you are
gaining or losing time-if you know where, it is a hell of a
lot easier to figure out why. Once you have figured out why, .
you can start to do something about it.
Don't make or accept excuses. The familiar "We're a sec-
ond slower than the lap record, but, if the engine were fresh
or if we had new tires, or if the sun weren't in the driver's
eyes, we'd be a half second under it," is nonsense.
Don't work with a physically or mentally exhausted
driver. If he is not in shape to do a hard day's testing, then he
is not in shape to drive a race car. If he is not in shape to do
his job, then he is not living up to his responsibilities and he
should be replaced. The time to find out is before testing
begins. It t a k e ~ time for the human body to get into condi-
tion.
It is not possible to test too much. It is usually not possible
to test anywhere near enough because of the dollars involved.
You will never run out of ideas to be tried-and if you ever
run even a couple of laps testing without learning something,
then someone is not doing his job. There are valid ways to
cut down some of the expenses involved in testing.
The big expenses in testing are track rental, tires and
163
engine wear. A lot of basic can be done o.n worn
tires-engine tuning and coohng-or aerodynamic drag
work for instance. You don't need a prime race engine to
test need a reliable lump with the same torque
curve characteristics, but you can very profitably sacrifice
the last percentage points of power for reliability. You don't
need new brake pads, and you can use gears and dog rings
that are a bit second hand-so long as they don't lead to
missed shifts. Most of all, you don't need one of the expen-
sive race tracks. Engine cooling and aerodynamic drag work
can be done at a drag strip just as well as at a race track and
Willow Springs or Sear's Point is just as useful as Riverside.
THE RACE WEEKEND
Assuming that everyone has done his homework, the
race weekend is for the driver, not for the crew. Drivers be-
ing what they are, they will attempt to wear the car out
before the race. This is OK if (I) you have the budget to
replace whatever he wears out before the race, and (2) he is
actually making progress. Under no circumstances should
the driver be allowed to just drive around because he enjoys
it-especially if he is stuck in traffic and unwilling to do
anything about it-he can always slow down and let the traf-
fic go away.
There are two approaches to setting up the car at the race
track-spend all of your time trying to go fast or set the car
up for the conditions under which it will be raced. Strangely
enough, the approaches need not be mutually contradictory.
Logic tells us that the car will be fastest with a very light fuel
load. a very low ride height, soft tires, possibly with more
negative camber than you can race with, possibly with more
rear brake bias and less downforce and with shorter gears
than you can race with. So qualify it that way-just make
damned sure that you KNOW what the race setup is-and
that the driver knows what the car feels like in race con-
figuration.
THE IMPORTANCE OF QUALIFYING
I have heard a vast number of supposedly intelligent and
experienced racers downgrade the importance of qualifying.
I do not agree-for many reasons. First and foremost is the
simple fact that if you start the race ahead of another car,
you then do not have to pass him. Since the performance of
today's race cars is very equal, it is very difficult to get by a
competitive car on the race track-it can take laps. During
the time that you are trying to get by someone who is only
slower you a:e, the race leaders are disap-
pearmg mto the distance. It IS worth whatever it takes to
qualify at the front of the grid.
Second is the boost in driver and crew morale and r
fidence that results from qualifying on the pole-it can ma.
your whole day. The operation that is on the pole is going
into the race in the best possible frame of mind.
Third, and something that no one ever seems to think
about, has to do with the financial realities of motor racing.
Qualifying gets the headlines in the Sunday papers. Race
cars are nothing but moving billboards-for the sponsor or
for the driver's career-or both. We have no way of knowing
what will happen during the race, but if we can stick the
beast on the pole, we have at least gotten all of the publicity
that we can get out of Saturday's activities-sometimes
there is even money involved.
It is never necessary to go out and do a whole bunch of
consecutive laps to put the car on the pole. If the car and
driver have been tuned to the point where the pole is within
reach, they should be able to get it done in a very few laps. It
is necessary to remember that the tires which are going to
put the car on the pole are going to lose their edge after a
very few laps-and if those laps are spent either in traffic or
waiting for a miracle-it won't happen. It is, of course,
perfectly valid to wait for the cool of the afternoon before
making the big try-but you had better have put forth your
best effort before the last half hour or you are liable to find
oil on the track, or a session cut short-that is why I really
like the USAC method of qualifying one car at a time. You
don't get your choice of track condition or ambient
temperature, but you don't have to worry about traffic, and
the whole operation is fully aware that they have to get the
job done-right now. Besides, it keeps you from wearing the
car out and the crowd loves it. Other sanctioning groups
please take note.
Once qualifying is over, it is essential that the car be
prepared for the race-it's OK to qualify with the chassis
scraping the ground, with the engine over-revving a bit and
the inside edges of the tires burning away-but no way can
we race under those conditions. In order to put the race setup
on the car, we must know what the race setup is-and we
had better have found out in practice. We had also better get
the driver out in the car in race configuration to make sure
that we are right and he had better drive it hard enough to
find out. That is what the Sunday morning warmup session
is for-it is not for bedding brake pads.
164
CHAPTER SEVENTEEN
EVERYTHING ELSE
SLOT BOTTOM OF SWAY BAR-ROLL
PINS IN CLEVIS PREVENT ROTATION
Figure (g5a): Driver adjustable sway bar.
AS POSITIVE STOP
If the driver can readjust the vehicle balance, he is going to
gain time-sometimes considerable time. The easy way to
achieve this is to provide the driver with a cockpit adjustable
anti-roll bar-either front or rear or, in a sedan, with a
weight jacker. I usually do it at the rear because it is easier-
there is less stuff in the way. The available methods range
from complex and expensive hydraulics through mechanical-
ly operated cams to the simple push-pull throttle cable setup
illustrated by Figure (95). I use the simple way and I adjust
both sides of the bar. Many people do not believe in letting
the driver adjust anything lest he jack himself off the race
track. To my mind this is ridiculous-if you cannot trust
your driver to adjust an anti-roll bar, you need a new driver.
THE DRIVER ADJUSTABLE ANTI-ROLL BAR
EVERYTHING ELSE
This is going to be a very strange chapter. It will contain
all of the stuff that I could not fit logically into the previous
chapters -or which I forgot.
Other than driver technique and prayer, the racing driver
normally has no means at his disposal to allow him to
change the oversteer/understeer balance of his car while he
is driving it. Assuming that the driver in question h ~ s s ~ f
ficient experience and sensitivity to use such a deVice in-
telligently, there are a great many situations where he could
reallv use one. When practice time is limited, it is a lot
quicker for the driver to perform minor balance adjustments
than it is to stop and have the crew do it. During a race,
changing track, fuel load or tire conditions can and do
change the balance of the car-never in the right direction.
PIN ACTS
165
DRIVER ADJUSTABLE BRAKE RATIO
Everything that I just said about the. of a
driver adjustable anti-roll bar also applies to dnver ad-
justable front to rear brake bias-especially if the track gets
wet-or even damp. Do not attempt to accomplish this feat
with any kind of a pressure proportioning valve-it won't
work. The easy way is a flexible cable attached to the bias
bar at the brake pedal through a suitable coupling-good
ones in straight and right angle configuration can be found at
your local speedometer or taxi meter shop. Virtually any
flexible control cable can be used to operate the device so
long as a positive stop is employed at the cockpit end. Figure
(96) illustrates.
SHIFTING WITHOUT THE CLUTCH
With the Hewland, or any other dog engagement type
gearbox, there is no mechanical need for the driver to use the
clutch when shifting-if he is skilled enough at synchroniz-
ing engine rpm, which he damned well should be.
Eliminating the use of the clutch will not reduce the actual
time it takes to shift, but it will eliminate a left foot move-
ment which also takes time. This is one less motion for the
driver to go through. More important, not using the clutch
enables the driver to continuously use his left foot to brace
himself in the cockpit. Since everyone is fallible, if my driver
is not going to use the clutch, I grind about .020" from the
top surface of every other dog on the dog rings-it makes for
a bigger hole for the engaging dogs to fall into. I do not favor
the use of the clutch by racing drivers, but I do not object to
it very strenuously. It is, however, vital for every driver to
develop the technique of. shifting without it against the in-
evitable. time he is going to lose his clutch actuating
mechamsm dunng a race. Any gearbox can be shifted
without the use of the clutch and without damage to the
box-although I will admit that it is difficult with baulk ring
synchromesh.
THE LEFT FOOT BRAKE PEDAL
Most of the drivers who habitually shift without the clutch
also use their left foot on the brake pedal. This both removes
the possibility of getting the right foot tangled up in the
pedals (don't laugh-it happens!) and improves both throttle
and brake control. It also makes downshifting easier and
more precise and does away with the amount of time wasted
while moving the right foot from one pedal to the other.
Since the steering column typically runs directly to the left of
the brake pedal which effectively prevents the driver from
placing his left foot on same, it is usually necessary to con-
struct some sort of a sling shot or "Y" pedal. Make very cer-
tain that the extension is strong enough.
STARTER CABLES
Most of us don't use big enough starter cables. The usual
villain in the "Damned starter won't work because it is over-
heated" situation is not the starter, but the cables. If you use
standard automotive starter cable, when it gets hot-and it
will-it often won't conduct enough current to spin the
engine over-even with a good battery. I use either multi-
strand aircraft cable or multi-strand welding cable-about
7/16 inch diameter. This becomes of considerable interest in
those events where push starting incurs a penalty, and it
becomes critical in long distance racing.

Detail
Skin
f\S\l &SID lill\\ r\SWl i
Figure (95b): Driver adjustable sway bar-cockpit end.
166
COMPOSITE MATERIALS
The aerospace industry has come up with pretty fantastic
ultra high strength and ultra light weight materials called
composites. These are composed of very thin filaments of
either pure carbon or boron, woven together and bonded
with exotic epoxiers. It is not going to be very long before
clever people start making components such as connecting
rods, pistons, hub carriers, wheels, flywheels, brake discs and
who knows what else out of this stuff. The technology has
been available for about a decade, but both material and
tooling costs have precluded its use to date. The material
cost is on the way down and it has to happen soon. Racing
parts made from composite materials will be every bit as
good as the engineering behind them.
BREAKING IN THE RING AND PINION
Most racers seem to believe that the proper way to break
in a new ring and pinion is to do about ten very slow laps at a
constant speed and low load. Wrong! The idea is to assist the
two gears in getting happy with each other by removing the
high sports in the tooth contact area and by physically mov-
ing metal around. The proper way to do it is to put a medium
load into the gears for a short time to get some heat into the
metal and then coast for a while to let them cool down. If the
Figure (95b): Driver adjustable brake bias.
167
process is repeated for about ten laps of the average race
track while the load is gradually increased, they will get hap-
py in a hurry. Keeping a medium or low load on new gears
generates too much heat.
NEW PARTS AND/OR NEW SUPPLIERS
Not a lot has changed in this department since I wrote
Prepare to Win. There have been a few additions:
ROD END BEARINGS
The NMB range of superb rod end and spherical bearings
is now available to the racer without the previous necessity of
convincing NMB that you were going to use them on an air-
plane. Earl's Supply and Tilton Engineering are both dis-
tributors for the line. There is nothing better on the market
and the price is as reasonable as that of any quality bearing.
THROTTLE CABLES
A new push-pull throttle cable is being manufactured by
Cablecraft, 2011 South Mildred St., Tacoma, Washington.
It is every bit as good as the previous best-American Chain
and Cable-and considerably better than the ubiquitous
Morse. It is cheaper than either.
OIL COOLERS
Earl's Supply has been appointed sole U.S. Distributor for
the SERCK SPEED range of oil coolers. They are stocked
in all sizes with both AN and BSP ports.
168
TILTON ENGINEERING
Mac Tilton has set up shop in EI Segundo to solve a lot of
the racer's logistic problems. Mac is both a good racer and a
fine engineer. He is marketing a line of previously un-
available stuff that we had to make for ourselves_
MacPherson strut hardware, high angle washers, really
lightweight but structurally sound flywheels, brake bias bar
assemblies, brake disc bells, production car hubs, wheel
studs, etc. He is also THE stocklist for Borg and Beck
clutches and Lockheed racing brakes as well as the
Australian Hardie Ferodo racing brake pads. He is probably
the only man in the country who really KNOWS about rac-
ing brakes and is available to the every day racer. Catalog is
from TILTON ENGINEERING, 114 Center Street, El
Segundo, California, 90245.
PLUMBING STUFF
Earl's Supply is now making their own line of competition
plumbing parts-both hose and hose ends-in direct com-
petition with Aeroquip. Earl's "Swivel Seal" line matches
Aeroquip in quality and performance and comes in a whole
bunch more configurations for the racer. A particularly nice
feature is that the Swivel-Seal hose ends can be rotated with
respect to the hose after it has been assembled. Catalog is
$3.00 from Earl's Supply Co., 14611 Hawthorne Blvd.,
Lawndale, California 90260.
CHAPTER EIGHTEEN
THE END
That's it. 1 have said all that I have to say. If I have left
anything out, or glossed over anything of importance, it is an
error ofomission, not of commission.
Judging from the number of letters that Prepare to Win
generated, 1 suppose that our mail carrier will be moaning
again. Sooner or later the right combination of driver and
operation will inspire me and I'll go back to running a race
team. When that happens 1 will have neither the time nor the
inclination to answer letters which ask for advice-unless, of
course, the problem interests me. So I will apologize here
and now for not answering most of the letters that this book
will generate. 1 will, however, read them-and appreciate
them.
I hope that reading this effort has been as rewarding for
you as writing it has been for me. It started out to be a pretty
simple book, "to reduce understeer, soften the front anti-roll
bar," and that sort of thing. I wasn't at all satisfied with that
approach and Tune to Win has turned out to be a lot of very
hard work. In the process of writing the book, I have been
forced to re-evaluate my thinking in a lot of areas and to
organize a lot of random knowledge and thoughts about the
interrelation of various aspects of vehicle dynamics and per-
formance. In that respect, the exercise has been good for me
and will doubtless pay dividends in terms of racing successes
down the line. If it does the same for you, the exercise will
have been successful.
THE END
169
~ ..
In PREPARE TO WIN and, to a necessarily lesser extent, in TUNE TO
WIN I have often referenced EARL'S SUPPLY COMPANY of Hawthorne,
California as the outstanding source of most of the hardware that we use on
our racers. Their comprehensive catalog lists their own lines of patented,
high-performance, lightweight hose and fittings, NMB rod end and spherical
bearings, their own line of TENP-A-CURE oil coolers, which I reckon are the
best in the world and a whole host of hardware and tools that just aren't
available anywhere else. Normally the catalog would cost you a quick three
bucks. For you, today, a special deal from EARL'S SUPPLY. Simply mail in
the coupon and get the catalog free.
EARL'S SUPPLY COMPANY
14611 Hawthorne Blvd.
Lawndale, California 90260
Gentlemen:
Carroll Smith says that I can't race without your catalog. Please send one,
free, to:
Name _
Address _
City State__Zip _
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APPENDIX - CUT OUTS FOR ~ SCALE SUSPENSION
GEOMETRY MODEL
171
+
RIGHT SIDE
TIRE, WHEEL,
HUB & UPRIGHT
HUB WHEEL
HUB
LEFT SIDE
TIRE, WHEEL,
HUB & UPRIGHT
1---CL------I
+
+
WHEEL
APPENDIX - CUT OUTS FOR ~ SCALE SUSPENSION
GEOMETRY MODEL
172
ORDER FORM
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1236 Via Landeta
Palos Verdes Estates, CA 90274
Enclosed please find my check for $ Please send, postpaid:
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ADDRESS - - - - : - ~ = = - _ _ : = = _ - - - - -
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------------------------------------------------------------------
Carroll Smith Consulting Inc.
1236 Via Landeta
Palos Verdes Estates, CA 90274
Enclosed please find my check for $ Please send, postpaid:
__Copies of DRIVE TO WIN @ $24.95 ea. ($27.00 in California)
__Copies of PREPARE TO WIN @ $19.95 EA. ($21.60 California)
__Copies of TUNE TO WIN @ $19.95 ea. ($21.60 in California)
__Copies of ENGINEER TO WIN @ $19.95 ($21.60 in California)
__Copies of SCREW TO WIN @ $19.95 ($21.60 IN California)
__Copies of ENGINEER IN YOUR POCKET @ $15.95 ($17.27 in CA)
SHIP TO:
NAME _
ADDRESS _
CITY STATE ZIP _
Carroll Smith Consulting Inc.
1236 Via Landeta
Palos Verdes Estates, CA 90274
Enclosed please find my check for $ Please send, postpaid:
__Copies of DRIVE TO WIN @ $24.95 ea. ($27.00 in California)
__Copies of PREPARE TO WIN @ $19.95 EA. ($21.60 California)
__Copies of TUNE TO WIN @ $19.95 ea. ($21.60 in California)
__Copies of ENGINEER TO WIN @ $19.95 ($21.60 in California)
__Copies of SCREW TO WIN @ $19.95 ($21.60 IN California)
__Copies of ENGINEER IN YOUR POCKET @$15.95 ($17.27 in CA)
SHIP TO:
NAME _
ADDRESS _
CITY STATE__ZIP _