Metron 05 CR Data

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Version 09/05 Copyright MESUTRONIC Gertebau GmbH, Germany

TECHNICAL DATA SHEET

HIGH-FREQUENCY METAL DETECTOR

METRON 05 CR
RELIABLE DETECTION OF ALL METALS (ENCAPSULATED OR FREE)

FERROUS & NON-FERROUS NON-MAGNETIC STEEL ALUMINIUM COPPER BRASS ............

CLOSED, ROUND DETECTOR COIL TO EXAMINE METAL CONTAMINATED MATERIAL

CE

MICRO PROCESSOR TECHNOLOGY INCLUDING DIGITAL 2 CHANNEL SIGNAL PROCESSING, ASSURING RELIABLE DETECTION EVEN AT CONVEYING SPEEDS OF UP TO 30 M/SEC.

INDUSTRIES
CHEMICAL/PHARMACEUTICAL INDUSTRY FOOD INDUSTRY

APPLICATION
INCOMING MATERIALS CONTROL
PRODUCT INSPECTION MACHINERY PROTECTION

SPICE INDUSTRY PET FOOD INDUSTRY PLASTICS AND RUBBER INDUSTRY

Our company works according to

ISO 9001 but is not certified at this time.


QU AL I T Y OP ER AT ED C O M P AN Y

SCOPE OF DELIVERY

DETECTOR HEAD CONTROL UNIT INTERCONNECTING CABLES INSTALLATION ACCESSORIES MANUAL, INSTALLATION INSTRUCTIONS, WIRING DIAGRAM AND PARTS LIST EC-CONFORMITY DECLARATION

OPTIONAL EQUIPMENT

METAL DETECTOR-TEST SPHERES WARNING DEVICE

- METAL SPHERE(S) ENCASED IN PLASTIC TO VERIFY SENSITIVITY - SEVERAL SIZES AND TYPES (IF DESIRED WITH CERTIFICATE) - BEACON - BUZZER - BEACON WITH SIREN - WITH TRANSITIONS - WITH FUNNEL - WITH FLANGES - ..... - A VARIETY OF VERSIONS TO SUIT REQUIREMENTS - FLAP VALVE SYSTEMS FOR BULK MATERIALS - 3-WAY BALL VALVES - . - MESUSET (OPERATION OF DETECTOR VIA LAPTOP) - MESUNET (NETWORK INTEGRATION AND REMOTE MAINTENANCE) - AND MORE - WITH RS 232 CONNECTION (MAX. CABLE LENGTH OF 100 METERS) - WITH RS 422 CONNECTION (MAX. CABLE LENGTH OF 1200 METERS)

PLASTIC SENSING TUBES

DETECTOR FRAME REJECT SYSTEMS

SOFTWARE SOLUTIONS

HARD COPY PRINTER

REMOTE RESET DEVICE VISUAL MARKERS - INK JET SYSTEM - BAG DROP SYSTEM - AND MORE - MAGNETIC VOLTAGE STABILIZER - ELECTRONIC VOLTAGE STABILIZER

POWER CONDITIONER

OTHER OPTIONS

EXPLOSION PROOF CUSTOM PAINT SPECIAL POWER SUPPLY HIGH TEMPERATURE DETECTOR HEAD WITH INTEGRAL CONTROL BOX

Dimensions

IN CASE OF INSUFFICIENT SPACE CUSTOM BUILT DETECTION COILS WITH SMALLER DIMENSIONS MAY BE MANUFACTURED UPON REQUEST.

LW = TYPE CLEAR WIDTH 45 55 70 85 100 115 130 150 170 210 235 265 300 335 380 430 470 525 600
ALL DIMENSIONS IN MM.

B=H DETECTOR HEIGHT = DETECTOR WIDTH 150 150 150 200 200 250 250 250 300 350 400 450 500 550 600 650 700 750 850

L DETECTOR LENGTH 125 125 125 150 150 150 150 200 200 250 300 300 350 400 450 500 500 600 700
VERTICAL MOUNTING

HORIZONTAL MOUNTING

NOTICE THE MANNER OF TIGHTENING DEPENDS ON THE SIZE OF THE DETECTOR AND ON THE WAY OF APPLICATION. WE WILL GLADLY FURNISH YOU INDIVIDUAL DIMENSIONAL DATA SHEETS AFTER CLARIFICATION OF THE DETAILS.

METAL FREE ZONE (MFZ)

MFZ 4

MFZ 1

MFZ 2 MFZ 5

MFZ 3 MFZ 6

CALCULATING THE METAL FREE ZONE FOR NON-MOVING METALS MFZ 1 MFZ 21) MFZ 3
1)

FOR MOVING METALS MFZ 4 MFZ 51) MFZ 6 = 4 LW + 30 MM = L + 3,5 LW = 4 LW

= H + 60 MM = L + LW = 2 LW

POSITION THE DETECTOR APERTURE IN THE MIDDLE OF THE METAL FREE ZONE FOR THE OTHER LEVELS (MFZ 1, 3, 4 AND 6): POSITION THE DETECTOR SYMMETRICAL IN RELATION TO THE APERTURE.

THE CALCULATED DIMENSIONS ARE TO BE TAKEN AS ORIENTATION VALUES (MINIMUM VALUES WHICH SHOULD BE EXCEEDED) AND HAVE TO BE VERIFIED BY THE MANUFACTURER, DEPENDING ON THE PROJECT. MAKE THE METAL FREE ZONE AS LARGE AS POSSIBLE. NON-MOVING METALS ARE FOR EXAMPLE, PARTS OF THE COIL FRAME. MOVING METAL PARTS ARE AXLES AND ROLLERS. PAY PARTICULAR ATTENTION TO MOVING GATES AND MACHINES OR MACHINE PARTS WHICH CHANGE THEIR DISTANCE TO THE METAL DETECTOR OR WHICH MOVE IN THE VICINITY OF THE APERTURE. IF THE METAL FREE ZONE CANNOT BE MAINTAINED DUE TO SPACE RESTRICTIONS FALSE REJECTS AND OR REDUCED SENSITIVITY CAN BE EXPECTED. IN ADDITION, PLEASE OBSERVE OUR HINTS FOR THE INSTALLATION OF SEARCH COILS

SENSITIVITY DIAGRAM

600

APERTURE PASSAWIDTH PASSAGE GEWIDTH

WIDTH

500

THE SENSITIVITY DEPENDS ON THE APERTURE SIZE I.E. THE SMALLER THE APERTURE HEIGHT THE GREATER THE SENSITIVITY. BASE SENSITIVITY

400

THE SENSITIVITIES SHOWN IN THE ADJACENT DIAGRAMM WERE ACHIEVED IN THE APERTURE CENTRE UNDER SIMULATED PROCESS CONDITIONS - POSSIBLE PRODUCT EFFECTS HAVE NOT BEEN CONSIDERED. SENSITIVITY UNDER OPERATING CONDITIONS IF YOU SEND US SOME PRODUCT SAMPLES, WE WOULD BE PLEASED TO DO A TEST AND QUOTE THE BEST SENSITIVITY.

300

200
TO CALCULATE SENSITIVITY FOR OTHER METALS USE THE FOLLOWING MULTIPLICATION FACTOR.

100

VA (STAINLESS STEEL) = FE-BALL X 1 TO 2 (FACTOR DEPENDS ON THE METAL ALLOY) CU, ALU, BRASS... = FE-BALL X 1,2 TO 1,8 (FACTOR DEPENDS ON THE METAL TYPE)

1,0
FE-Ball (mm)

2,0

3,0

CONTROL UNIT AMD 05 (Version 5.0)

SINGLE BOARD DESIGN WITH BUILT IN REGULATED


POWER SUPPLY FOR RELIABLE PERFORMANCE AND EASE OF SERVICE.

4-LINE BACK-LIT LCD DISPLAY WITH METAL SIGNAL INDICATION. ADDITIONAL LED INDICATOR LAMPS ARE BUILT IN TO INDICATE METAL DETECTION OR FAULTS.

AUTO-SETUP-ROUTINE WITH INTERFERENCE SIGNAL SUPPRESSION AND AUTOMATIC SENSITIVITY CALIBRATION. AUTOMATIC PRODUCT-EFFECT CANCELLATION

PRODUCT STORAGE MEMORY BACKUP FOR UP TO 50 INDIVIDUAL PRODUCTS. EACH PRODUCT HAS A COMPLETE SET OF ADJUSTMENT DATA ASSIGNED, SUCH AS SENSITIVITY, REJECT TIME ETC. THE DISPLAY OF TIME RELEVANT DATA IS IN REAL-TIME. INDIVIDUAL PRODUCT NAMES CAN BE STORED AS WELL.

WITH REAL TIME PRODUCT PARAMETER MEASUREMENT CAPABILITIES.

METAL DETECTOR NETWORK AND REMOTE SERVICE EVERYTHING IS DO-ABLE! SEVERAL OPTIONAL SOFTWARE-PACKAGES ARE AVAILABLE EXAMPLE: WITH THE BUILTIN CAN-BUS-DATA PORT A NETWORK OF UP TO 63 METAL DETECTORS / SEPARATORS CAN BE OPERATED. THE UNITS CAN THEN BE REMOTE CONTROLLED AND OPERATED VIA A CENTRAL PC. ALSO REMOTE DIAGNOSIS, PARAMETER CHANGE AND SOFTWARE UPDATES VIA MODEM ARE POSSIBLE.

MULTI-FILTER SYSTEM USING DIGITAL FILTRATION FOR


MAXIMUM STABILITY IN HARSH ENVIRONMENTS.

AUTO-BALANCE AUTOMATICALLY DETECTS AND COMPENSATES FOR ANY CHANGES IN THE SIGNAL DURING NORMAL OPERATION. (E.G. TEMPERATURE VARIATIONS)

SELF MONITORING SYSTEM ENSURES ALL COMPONENTS ARE FUNCTIONING PROPERLY. IN CASE OF A FAULT, RELAY OUTPUTS ARE AVAILABLE AS WELL AS A ALPHANUMERIC DISPLAY ON SELECT MODELS.

SERIAL DATA PORTS FOR DIFFERENT TASKS. THE DETECTOR IS EQUIPPED WITH 3 SERIAL DATA PORTS. ONE OF THE PORTS ( RS 232 ) IS RESERVED FOR FACTORY SERVICE ( PRODUCT DATA PROTECTION, LOCAL SOFTWARE UPDATES ETC.) THE OTHER 2 PORTS ARE AVAILABLE FOR PRINTERS AND SUCH. THE PROTOCOL LAYOUT CONFORMS TO ISO 9000 AND HACCP GUIDELINES. BI-DIRECTIONAL DATA COMMUNICATION WITH CUSTOMER'S SPS OR PC SYSTEMS IS AVAILABLE. ( OPTIONAL SOFTWARE PACKAGE )

NARROW DETECTION ZONE PROVIDES AN ACCURATE


LOCATION OF THE METALLIC PARTICLE IN THE DETECTION FIELD ALLOWING PRECISE SEPARATION.

CE
2-LEVEL PASSWORD PROTECTION
WITH INTERCHANGEABLE CODE NUMBERS.

TOUCHPAD CONTROLS MODERN DESIGN. RUGGED TOUCH SCREEN FOIL WITH ERGONOMIC CONTROLS. 4 BUTTON TOUCHPAD CONTROLS SUPPORTED BY EASY TO UNDERSTAND MENUS FAST ACCESS TO ALL OPERATING PARAMETERS. USER SELECTABLE DIALOG LANGUAGE.

QUALITY SMD (SURFACE MOUNTED DEVICES) HAVE BEEN


USED IN THE PRODUCTION OF THE CONTROLS. THEY NOT ONLY OFFER A COMPACT DESIGN, BUT ALSO PROVIDE A HIGHER QUALITY AND MORE ROBUST PERFORMANCE UNDER HARSH CONDITIONS. ALL MESUTRONIC PRODUCTS MEET THE REQUIREMENT OF EN, DIN, VDI/VDE, UVV AND CE REGULATIONS.

METAL COUNTER CAN BE DISPLAYED ON THE LCD SCREEN


OR INTERFACED WITH A PRINTER OVER A SERIAL INTERFACE.

CONTROLS

TECHNICAL DATA
POWER SUPPLY CURRENT CONSUMPTION FUSE TYPE OF PROTECTION WORKING TEMPERATURE RANGE STORAGE TEMPERATURE RANGE REL. HUMIDITY CONVEYING SPEED PAINT POWER CABLE : 100 240 V AC, 50/60 HZ : MAX. 0,75 A : 315 MA (SLOW BLOW) : IP 54 : -10 C TO +50 C : -10 C TO +60 C : UP TO 100 % : RANGE 1: 0.05 TO 1.5 M/SEC RANGE 2: 0.05 TO 30 M/SEC : RAL 9007 : APP. 1,8 M CABLE WITH PLUG (TWO POLE AND EARTHING PIN) (US-VERSION WITH US-STANDARD PLUG)

OTHER VERSIONS AVAILABLE

INPUTS AND OUTPUTS

a i1

RECEIVER

TRANSMITTER

SERIAL DATA PORT USED BY MANUFACTURER.

FUNCTION BLOCK
CONNECTION EXAMPLES 24 VDC 24 VDC 24 VDC 24 VDC GND I4 I3 I2 I1 INPUTS I1 / I2 / I5 / I6 GND

24 VDC

In GND
24 VDC

xx
In

I3 / I4 24 VDC 24 VDC

GND

GND

A2

A1

I6

I5

GND An

24 VDC-OUTPUTS A1 / A2

GND

GND

INPUTS AND OUTPUTS ARE USED ACCORDING TO PRODUCT REQUIREMENTS. MAX. LOAD FOR ALL INPUTS AND OUTPUTS I TOTAL = 300 mA CUMULATIVE !

STANDARD LAYOUT I 1 INITIATOR NORMAL POSITION (REJECT GATE) I 2 INITIATOR REJECT POSITION (REJECT GATE) I 3 PRESSURE MONITOR I4 OFFLINE SWITCH I 5 TEST BUTTON I 6 NOT CONNECTED A 1 SOLENOID REJECT GATE A 2 UNIT OPERATIONAL INDICATOR

INPUTS AND OUTPUTS

RELAY 2 (OPERATIONAL)

1)

24 21 22
(NORMALOPERATION)

FLOATING RELAY-CHANGE OVER CONTACT ACTUATED BY SELF MONITORING SYSTEM MAX. CONTACT LOAD : 250 V / 3 A
1)

RELAY 1 (METAL)

FLOATING RELAY-CHANGE OVER CONTACT ACTUATED WHEN METAL IS DETECTED MAX. CONTACT LOAD : 250 V / 3 A PULSE DURATION (AUTO-RESET) : 0,1 SEC. TO 10 SEC. (ADJUSTABLE) PULSE DURATION (RESET BY HAND) : PERMANENT SIGNAL UNTIL RESET-BUTTON IS PRESSED

12 11 14
(NORMALOPERATION)

POWER SUPPLY
100 240 V AC, 50/60 Hz, CURRENT CONSUMPTION: MAX. 750 MA OTHER VERSIONS AVAILABLE

L N PE

CAN BUS DIGITAL INTERFACE

i 2 SERIAL DIGITAL INTERFACES


1 x AS SELECTED: RS 232, 422 ( LAID OUT FOR RS 232, UNLESS OTHERWISE SPECIFIED ) 1 x ONLY FOR RS 232

1) STANDARD PROGRAMMING OTHER GIVEN OPERATIONS ARE POSSIBLE (PLEASE CONTACT OUR APPLICATION TEAM)

MOTHERBOARD DISPLAY

MESUTRONIC Gertebau GmbH A TEAM OF SPECIALISTS DEDICATED TO DEVELOP, MANUFACTURE AND MARKET THE WORLDS FINEST ELECTRONIC METAL DETECTION AND SEPARATION EQUIPMENT FOR ALL INDUSTRIES. IT IS OUR GOAL TO PROVIDE THE OPTIMUM SOLUTION TO MEET EVERY CRITERIA. MANY YEARS OF EXPERIENCE PROVIDING HUNDREDS OF DETECTION COILS WITH VARIOUS CONTROLS AS WELL AS A MULTITUDE OF MECHANICAL SEPARATING AND SORTING COMPONENTS, ARE AT YOUR DISPOSAL. WE POOL OUR KNOWLEDGE AND EXPERIENCE TO OFFER A SOLUTION TO VIRTUALLY ANY APPLICATION. WHEN OTHERS SAY NO, WE SAY LETS GO! LET OUR TEAM PROVIDE YOU WITH THE OPTIMUM SOLUTION FOR YOUR METAL CONTAMINATION.

Gertebau GmbH Hackenfeld 13 D-94259 Kirchberg, Wald Germany Telefon +49 (0) 9927 - 9410-0 Telefax +49 (0) 9927 - 1732 E-mail sales@mesutronic.de Internet www.mesutronic.de
SUBJECT TO MODIFICATION!

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