s

Vacuum Circuit-Breaker 3AH3

12 and 15 kV/31.5 and 40 kA 24 kV / 25 kA and 36 kV/31.5 kA
Operating Instructions Manual

23

Contents

Page

General ............................................................................................................................................................... 1 Technical data .................................................................................................................................................... Type designation ....................................................................................................................................... Rating plate ............................................................................................................................................... Standards and specifications .................................................................................................................... Ambient temperature/humidity and current loading .................................................................................. Site altitude ............................................................................................................................................... Electrical data ............................................................................................................................................ Operating times ........................................................................................................................................ Switching duties ........................................................................................................................................ Motor operating mechanism ..................................................................................................................... Auxiliary switch ......................................................................................................................................... Socket for low-voltage plug connector ...................................................................................................... Shunt closing release ................................................................................................................................ Shunt releases .......................................................................................................................................... Undervoltage release ................................................................................................................................ CT-Operated release .................................................................................................................................. Breaker tripping signal, cut-out switches (S6 and S7) ............................................................................... Varistor module ......................................................................................................................................... Electrical local closing/Electrical interlock .................................................................................................. Mechanical interlock .................................................................................................................................. Dimensions and weights ........................................................................................................................... 2 2 2 2 2 3 3 4 4 4 4 5 5 5 5 5 5 5 6 6 6

Description ........................................................................................................................................................ 7 Construction .............................................................................................................................................. 7 Vacuum interrupters ................................................................................................................................. 10 Complement ............................................................................................................................................ 10 Installation ....................................................................................................................................................... 11 Installing in cubicle or on truck ................................................................................................................. 11 Flat bar connection ................................................................................................................................... 11 Control leads ............................................................................................................................................ 12 Earthing .................................................................................................................................................... 12 Circuit documents .................................................................................................................................... 12 Function schematic diagram ................................................................................................................ 13/14 Operation ....................................................................................................................................................... 15 Commissioning ......................................................................................................................................... 15 Charging the closing spring ...................................................................................................................... 16 Closing ..................................................................................................................................................... 16 Tripping ..................................................................................................................................................... 16 Disposal of the product ............................................................................................................................ 16 Maintenance ..................................................................................................................................................... 17 Safety measures ...................................................................................................................................... 17 Servicing ................................................................................................................................................... 17 Checking the contact systems ................................................................................................................. 19 Checking the vacuum ............................................................................................................................... 19 Accessories and spare parts ................................................................................................................... 20 List of spares .......................................................................................................................................... 20 Central legend ......................................................................................................................................... 21 Troubleshooting ....................................................................................................................................... 22 Subject to change due to improved design. Notes: 1. The items numbers shown in the Figures are explained in the central legend (refer page 23). 2. When ordering the Operating Instructions Manual, please quote the Order No. 4P-0502-03-98120-001.

24

Attention

Warning
This equipment contains hazardous voltages and mechanical parts which move at high speed and may be controlled remotely. Non-observance of the safety instructions can result in severe personal injury or property damage. Only qualified personnel should work on or around this equipment after becoming thoroughly familiar with all warnings, safety notices and maintenance procedures contained herein. The successful and safe operation of this equipment is dependent on proper handling, installation, operation and maintenance.

In their basic design and with all standard listed equipment options, 3AH3 vacuum circuit breakers are type tested components in accordance with relevant IEC/IS. If any attachments or installations, e.g. interlocking components in connection with switchgear, are made to the breakers at a later stage, it must be ensured that fast moving parts are not loaded additionally by masses or forces and that any added parts have an adequate clearance particularly from moving and live parts. If you intend to fit the breakers with additional functions, we recommend that you should first consult us as in most cases proven and tested solutions are already available.

General:
Siemens 3AH3 vacuum circuit-breakers (VCBs) are of triple-pole indoor type for rated voltages between 12 and 36 kV. The vacuum circuit-breaker consists of the mechanism housing complete with stored-energy mechanism and control elements, the three poles with vacuum interrupters, six cast resin insulators and three switching bars. The mounting position (relative to the vacuum interrupters) is vertical. The vacuum circuit-breakers can be used in practically any system design. Under normal operating conditions, the vacuum circuitbreaker is maintenance free.

Technical data
Type designation 3AH3 vacuum circuit-breakers are identified by a machine-readable product designation made up of a series of figures and letters.
Basic type Rated voltage code, design code Rated short circuit breaking current code Rated normal current code

Ambient temperature/humidity and current loading The 3AH3 VCBs are designed for the normal operating conditions laid down in the standards. Permissible ambient temperatures: o Maximum value = +40 C o Average over a period of 24 hours = +35 C o Minimum value = 5 C Permissible atmospheric humidity: Relative humidity, 24 hour mean = max. 95% Relative humidity, 1 month mean = max. 90% Under these conditions condensation may occasionally occur. The rated normal currents listed in Fig. 1/4 were laid down for 40oC ambient in accordance with IS/IEC. Use under conditions other than normal is possible with certain measures that can be implemented on request. The maximum permissible load current as a function of the breaker ambient temperature has been plotted in Fig. 1/2. The load currents indicated apply to opentype switchgear. Metal-enclosed switchgear must be derated as specified by the switchgear manufacturer. Determination of the load characteristics number Rated normal current 1250 A 1600 A 2000 A 2500 A 3150 A
4600 A
4 5 6 7 8 A S kg

Rating plate The rating plate contains the following information:

1 2 3 4 5 6 7 Manufacturer Type designation Serial number Design code Year of manufacture Rated normal current Rated short-circuit duration 8 9 Weight Rated operating sequence

10 Rated frequency 11 Rated lightning impulse withstand voltage 12 Rated short-circuit breaking current 13 Rated voltage

Load characteristics number 1 2 3 4 5

1 Type Sr. No. Un Isc Up 9 2 3 13 12 11 kV kA kV

s
Design Code Year of Manuf. 50 Hz 10 Ir tk m

4200 3800 3400 3000

Load Cuurent

Rated operating duty 0-0.3s-CO-3min-CO MADE IN INDIA

4 2600 3 2200 1800 1400 1000 600 20 30 40 50 60 Ambient temp

O

70 0107746 001

Fig. 1/1 Rating plate Note : In the event of any queries, state the type designation (2), design code (4) and the serial number (3). Standard specifications The 3AH3 vacuum circuit-breakers comply with the provisions of IS 13118, IEC 60056, IEC 60694. The VCBs rated for 15 kV meet the requirements of the American standards ANSI C37 with respect to their insulating capacity. 2

2 1

Fig. 1/2

Maximum permissible load current as a function of the ambient temperature

Site altitude The rated insulating capacity values (rated impulse withstand voltage, rated power frequency withstand voltage)1) specified for the equipment are, in accordance with the provisions of IEC Publication 71, based on standard atmospheric conditions (1013 h Pa, 20oC and 1 1 g/m3 water content). i.e. sea level. The insulating capacity of an insulation in air decreases with increasing altitude as a result of decrease in the air density. Standards promulgated by VDE, IEC and other disregard this decrease in insulating capacity for altitude of up to 1000m, i.e. the decrease of approximately 9% at this altitude is still permissible. The standards provide no guideline for altitudes of more than 1000 m with respect to insulation ratings; they leave this up to an agreement between manufacturer and user. Our own recommendation is as follows: Since this method used for insulation rating up to altitudes of 1000 m has proved to be satisfactory, it should also be applied to higher altitudes. The altitude correction factor a should therefore be based on the insulating capacity at 1000 m, which is lower by 9% (corresponding to 0.91 or 1/1.1) than the capacity at sea level. The following expression thus applies for the selection of the equipment: Rated withstand voltage to be selected2) > = Required withstand voltage ) 1.1 x a
2

Correction factor a ................................................ 0,73 (according to Fig. 1/3) Rated impulse withstand 95 kV 118 kV voltage to be selected 1.1 x 0.73 Switchgear with rated voltage of 24 kV, IEC List 2 (rated lightning impulse withstand voltage of 125 kV) meets this requirement. The actual insulating capacity at the site is then withstand voltage 3) = a rated withstand voltage2) of the selected switchgear unit.
1.0 0.9
Correction Factor 'a'

0.8 0.7 0.6 0.5 0.1 1000 2000 3000 4000 5000 m

Altitude of site above sea level

Fig. 1/3

Relationship between the correction factor a and the site altitude

Example: Site altitude above sea level ............................. 3000 m Required impulse withstand voltage ................... 95 kV (for a 15 kV system according to ANSI) Electrical data : 3AH3 vacuum circuit-breaker
1 kV 2 kV 3 kV 4 kA 31.5 12 75 28 40 3 5 s 3 1250A 1600A 6 2000A

The following definitions apply: 1 ) Rated withstand voltage2) = required value corresponding to the provisions of IS, IEC etc. for sea level. Withstand voltage3) = actual value for the given altitude 2 ) Rated lightning impulse withstand voltage Rated power frequency withstand voltage 3 ) Lightning impulse withstand voltage Power frequency withstand voltage

2500A

3150A

31.5 15 95 36 40

24 36

125 170

50 70

25 31.5

3 3

7 kA 80 80 80 100 100 100 100 100 80 80 80 100 100 100 100 100 63 63 80 80 80

8 % 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 27 27 27

9 mm 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 275 275 300 300 300

10 EK EK EK EU EU EU EU EU EK EK EK EK EU EU EK EU EK EK EK EK EK

11 MLFB 3AH3 115-2 3AH3 115-4 3AH3 115-6 3AH3 116-2 3AH3 116-3 3AH3 116-4 3AH3 116-6 3AH3 116-7 3AH3 165-2 3AH3 165-4 3AH3 165-6 3AH3 166-2 3AH3 166-3 3AH3 166-4 3AH3 166-6 3AH3 166-7 3AH3 284-2 3AH3 284-4 3AH3 315-2 3AH3 315-4 3AH3 315-6

Remark :
1 2 3 4 5 6

available

Rated voltage (maximum permissible system voltage) at 50 to 60 Hz Rated lightning impulse withstand voltage (peak voltage) Rated power frequency withstand voltage (RMS value for 1 min.) Rated short circuit current Rated short circuit duration Rated normal current

7 8 9 10

Rated short circuit making current DC component of rated short - circuit breaking current Pole centre distance Switching duties U = Rapid load transfer K = Rapid auto-reclosure + U E = Electrical operating energy 11 Type designation

Fig. 1/4 Electrical data of 3AH3 vacuum circuit-breakers 3

Operating times Closing time ...................................................................................................................................... ms < 80 Spring charging time ............................................................................................................................ s < 15 Opening time ......................... with first shunt release 3AY15 10 (Y1) .............................................. ms < 65 do ................................ with supplementary (second) shunt release 3AY15 10 (Y3) .............. ms < 65 do ................................ with supplementary shunt release 3AX11 (Y2/Y4/Y7) ...................... ms < 45 Arcing time ........................................................................................................................................ ms < 15 Break time .............................. with first shunt release 3AY15 10 (Y1) .............................................. ms < 80 Break time .............................. with second shunt release 3AY15 10 (Y3) ......................................... ms < 80 do ................................ with supplementary shunt release 3AX11 (Y2/Y4/Y7) ...................... ms < 60 Dead time .......................................................................................................................................... ms 300 Close-open-time ..................... with shunt release 3AY15 10 (Y1) ..................................................... ms < 90 Close-open-time ..................... with supplementary (second) shunt release 3AY15 10 (Y3) .............. ms < 90 Close-open-time ..................... with supplementary shunt release 3AX11 (Y2/Y4/Y7) ...................... ms < 70 Minimum pulse duration ...... Close .......................... with closing release 3AY15 10 (Y9) .................................................... ms < 45 ...... Open ........................... with first shunt release 3AY15 10 (Y1) ............................................... ms < 40 ...... Open ........................... with second shunt release 3AY15 10 (Y3) ......................................... ms < 40 ...... Open ........................... with supplementary shunt release 3AX11 (Y2/Y4/Y7) ...................... ms < 20 Shortest pulse duration of breaker tripping signal for first shunt release .......................................... ms > 15 Shortest pulse duration of breaker tripping signal for second shunt release ..................................... ms > 15 Shortest pulse duration of breaker tripping signal for third shunt release ......................................... ms > 10 Fig. 1/5 Operating times Closing time = the interval of time between the initiation of the closing operation and the instant when the contacts touch in all poles. Opening time = the interval of time between the initiation of the opening operation and the instant when the contacts separate in all poles. Arcing time = the interval of time between the instant of the first initiation of an arc and the instant of final arc extinction in all poles. Break time = the interval of time between the beginning of the opening time of a circuit-breaker and the end of the arcing time. Dead time = time from the end of the current flow in all poles up to the beginning of the current flow in the first pole Close-open time = the interval of time (in a makebreak operating cycle) between the instant when the contacts touch in the first pole in the closing process, and the instant when the arcing contacts separate in all poles in the subsequent opening process. Switching duties The operating mechanisms of the 3AH3 circuitbreakers are suitable for rapid auto-reclosure. Breakers for a rated short-circuit breaking current of 40 kA are, at rated data levels, suitable for rapid load transfer and till 31.5 kA for rapid auto-reclosure. Motor operating mechanism (M1) The maximum DC power input is 770 W (approx.). The maximum AC power input is 900 VA (approx.). During part of the short spring charging time the motors operate in the overload range. The recommended ratings for motor protection devices are shown in Fig. 1/6 (the protection devices are not supplied with the vacuum breakers and must be ordered separately).
Rated supply voltage Recommended rating of protection device*) DC 24 V DC 48 V DC 60 V 16 A 8A 6A DC/AC 110 V 50/60 Hz 5A1) DC 220 V/ AC 230 V 50/60 Hz 2.5 A1)

*) MCB with G characteristic. 1) Also lower values are applicable : 3A/1.6A

Fig. 1/6

Rated currents of motor protection devices

The supply voltage may deviate from the rated value by - 15% to + 10%. Auxiliary switch (S1) 3SV92 Two versions of the auxiliary switch can be supplied. The standard version is fitted with 6 NO contacts and 6 NC contacts. The extended version is fitted with 12 NO contacts and 12 NC contacts. Rated voltage : AC/DC 250 V Insulation class : C Current : 10 A Making capacity : 50 A

Breaking capacity AC 40 upto 60 Hz Supply Voltage Operational current U (V) I (A) Supply Voltage U (V) 24 48 60 110 220 Resistive 10 10 9 5 2.5 DC Operational current I (A) load Inductive load (T=20 ms) 10 9 7 4 2

up to 230

10

Fig. 1/7 Breaking capacity of 3SV92 aux. switch Socket for low-voltage plug connector (X0) The control elements of the 3AH3 vacuum circuitbreaker provided in the mechanism housing are wired for external connection to the socket (X0). The breaker is provided with either 32-pins or 64-pins. Closing release (Y9) 3AY1510 The closing solenoid unlatches the charged closing spring and thus closes the circuit-breaker electrically. It is available for both AC and DC operation. After completion of a closing operation, the closing solenoid is de-energized internally. In operation with AC voltage, a rectifier module 3AX1525 is installed in the circuitbreaker. Power consumption 200 W/VA Shunt releases (shunt opening releases) The shunt releases are used for automatic tripping of circuit-breakers by means of appropriate protective relays and for deliberate tripping by other electrical means. They are designed for connection to external voltage (DC or AC voltage). In special cases, for deliberate tripping, they can also be connected to a voltage transformer. Shunt releases based on two different operating principles are used. Basic 1st Shunt release (Y1) 3AY1510 The 3AY1510 shunt release is used as standard in the basic circuit-breaker version. With this design, the electrically supplied tripping pulse is passed to the Open latching mechanism by means of a directaction solenoid armature and the circuit-breaker is thus opened. It is available for both AC and DC operation. After completion of a opening operation, the 3AY1510 shunt release is de-energized internally. In operation with AC voltage, a rectifier module 3AX1525 is installed in the circuit-breaker. Power consumption 200 W/VA Supplementary 2nd Shunt release (Y3) 3AY15 10*) This release is used if more than one shunt release is required to ensure opening of the breaker in case of failure of first shunt release. The voltage of this release hence can be same or different than first shunt release. This release is dimensionally & functionally same as first shunt release. Power consumption 200W/VA Supplementary 2nd Shunt release (Y2) 3AX1101*) The 3AX1101 shunt release is fitted if more than one shunt release is required. With its design, the electrical opening command is transfered in boosted form to the Open latching mechanism via a solenoid armature through unlatching of a energy store and thus, the circuit-breaker is opened. The stored energy mechanism is automatically recharged by the circuitbreaker. Power consumption 60 W or 55 VA Supplementary Under voltage release (Y7) 3AX1103*) Undervoltage release consist of a stored-energy mechanism, an unlatching mechanism and an electromagnet system which is connected continuously to the supply when the circuit-breaker is in the close state. If this voltage drops to below certain value, the unlatching mechanism is released and opening of the circuit-breaker is thus initiated via the stored-energy mechanism. The stored energy mechanism is automatically recharged by the circuitbreaker. The deliberate tripping of the undervoltage release generally takes place via an NC contact in the tripping circuit. But it can also be carried out via an NO contact by short-circuiting of the magnet coil. With this type of tripping, the short-circuit current is limited by the builtin resistors. Undervoltage release can also be connected to voltage transformers. When the operating voltage drops to impermissible low levels, the circuit-breaker is tripped automatically. Power consumption 6.5 W or 7 VA .5 CT-Operated release (Y4,Y5) 3AX1102*) CT-operated releases consist of a stored-energy mechanism, an unlatching mechanism and an electromagnet system. When the tripping current is exceeded (90% of the CT-operated release rated current) the unlatching device of the stored-energy 5

Release combinations Basic Equipment Closing release 3AY15 10 Y9 1 1 1 1 1 1 1 1 1st Opening release 3AY15 10 Y1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2nd Opening release 3AY15 10 Y3 Supplementary release (at additional cost) 2nd Opening release 3AX1101 Y2 undervoltage release 3AX1103 Y7 C.T. operated release 3AX1102 Y4 A E B H D F G C MLFB No. at 9th position

mechanism is released and thus opening of the circuit-breaker is initiated. The stored energy mechanism is automatically recharged by the circuitbreaker. In addition to the primary current transformers, matching transformers are required for application of the CT-operated releases. Power consumption for 0.5 A and 1 A 6 VA at 90% of the rated current and with open armature. CT-operated release (Y6) 3AX 1104*) (Low-energy release 0.1 Ws) In connection with a solid-state release (7SJ41 overcurrent time protection or similar) and low-power primary current transformers (window-type transformers), it is possible with the 3AX1104 to create a CT-operated release without additional supply voltage. The 3AX1104 is of similar design as the 3AX1101/1102 releases. With its coil data and its low energy requirement of 0.1 Ws, it is designed to be directly actuated by a release impulse provided by a capacitor of the above-mentioned electronic release systems. Breaker tripping signal, cut-out switches (S6 and S7) When the vacuum circuit breaker is tripped by means of a release, the position switch S6 briefly makes contact. This contact making can be used for signalling. In the event of intentional mechanical tripping, the cutout switch S7 breaks this contact. Varistor module 3AX1526 The disconnection of inductive loads in DC circuits may cause switching overvoltages which pose a risk to electronic control units. In order to prevent this, the inductances of the circuit-breaker mechanism and control (motor, closing solenoid, shunt release and auxiliary contactor) can be connected to Varistor (with
*) Can be ordered on request, retrofitting possible.

DC operation). For rated operating voltages of 60 V to 250 V DC the varistor module 3AX 1526 is available as an accessory; it limits the overvoltages to about 500 V. The module contains 2 separate varistor circuits. Electrical local closing/electrical Interlocking In the basic version, the closing spring must be released mechanically if the breaker is to be closed locally. A version with electrical local closing can also be supplied. In this version, the making circuit of the circuit-breaker is activated electrically via a pushbutton. In this way, allowance can also be made for station-specific interlocks, and undesired making operations prevented. For example, interlocking of the circuit-breaker is possible via the auxiliary contact of a disconnector. Circuit-breakers with electrical local closing cannot be closed mechanically. Mechanical interlocking 3AX1520-2C The sensing parts of the substation check the switch position of the circuit-breaker and prevent it from closing mechanically and electrically if the associated disconnector is not in a position to allow safe operation. On the other hand, the disconnector is prevented from being operated when the circuitbreaker is closed. The mechanical interlocking facility can also be used to interlock breaker trucks of draw-out breaker parts. Dimensions and weights The dimensions and weights of the vacuum circuitbreaker are shown in the relevant drawings. For planning purposes, the drawings showing detailed overall dimensions, can be ordered through the appropriate Siemens agency. The weight is also stated on the breaker rating plate.

Description
Construction The vacuum circuit-breaker consists of the mechanism housing (60.), the 3-pole assemblies with vacuum interrupters (30.), cast-resin post insulators (16.1 and 16.2) FRP bars (28.) and the switching bars (48.) with contact pressure springs (49.). Each of the three pole assemblies is supported by two cast-resin post insulators (16.1 and 16.2), which are bolted to the rails / mounting plate (15). The main features of the 3AH3 vacuum circuit-breaker are shown in Fig. 2/1. The mechanism housing (60.) accommodates all electrical and mechanical elements required for opening and closing the vacuum circuit-breaker. Fig. 2/2 shows the arrangement of the individual modules in the mechanism housing. The mechanism housing has a detachable cover 60.1 (Fig. 2/3). This cover (60.1) has cutouts for the actuating and indicating devices. The vacuum circuit-breaker can be closed by means of the press knob (53.). The motor (50.4) immediately recharges the closing spring (62.). In the event of motor power supply failure, the closing spring can be charged by means of a hand crank (50.). The cover includes an opening (50.1) for the hand crank, behind which the hand crank coupling (50.5) of the gear box (50.2) is located. The stored-energy mechanism state is shown by the indicator (55.). The indicator (59.) shows the breaker state (ON - OFF). The operating cycle counter (58.) indicates the number of ON-OFF charging operations. The rating plate (51.) is attached to the gear box but is visible through an opening (51.1) in the cover. The movement of the switching shaft is transmitted to the pole assemblies via switching bars (48.).

20.

16.1

60.2

60.

30. 15. 28.

40.

48.

16.2

49.

Fig. 2/1 3AH3 vacuum circuit - breaker 7

51.

68.7 .1 69.

60.

68. or 68.0.1 62. 50.2 50.4.1 55. 54.2, 54.3, 54.4 68.1 59. 63. 58. 53.1 54.1

50.4

61.

66.

Fig. 2/2 View of an open mechanism housing

51.1

Tightening Torque 10 Nm

50.1

60.1 53.

55.1

54.

59.1 58.1

Fig. 2/3 Actuating and indicating devices 8

The pole assembly consists of the top flange (20.) with the upper terminal (27 the vacuum interrupter .), (30.), the bottom flange (40.) with the lower terminal (29.) the terminal (29.2.) with the current link (29.1.)

and the angled lever (48.6.). The central part (28.1.) and the FRP bars (28.) relieve the vacuum interrupters of external forces, see (Fig. 2/4).

20. 27 .

28.

30.

28.1

29.2 29.1

29.

40.

48.6

Fig. 2/4 3AH3 pole assembly

Vacuum interrupters The basic construction of the vacuum interrupters for the 3AH3 vacuum circuit-breaker is shown in the sectional view in Fig. 2/5. The vacuum interrupter (30.) is fixed to the top flange (20. Fig. 2/4). The fixed contact stem (31.1) is connected directly with the interrupter housing. The moving contact (36.) is fixed to the moving contact stem (36.1) and is located centrally in the moving contact guide (35.). The metallic bellows (34.) forms

the vacuum-proof connection to the interrupter housing. The vacuum interrupters fitted in the 3AH3 vacuum circuit-breakers are type-approved in accordance with the X-ray regulations of the Federal Republic of Germany. They conform to the requirements of the X-ray regulations of January 8, 1987 (Federal Law Gazette Page 144) 8 and Annex III Section 5 up to rated short-time AC voltage stipulated in accordance with DIN VDE/IEC.

31.1

32.

31.

36. 34.

32.

35.

36.1

Fig. 2/5 Vacuum interrupter

Complement The basic version of the vacuum circuit-breaker comprises: Electrical operating mechanism (charging motor) with electrical anti-pumping feature ................. (M1) Closing release ................................................. (Y9) 1st Shunt release ............................................. (Y1) Socket for low-voltage plug connector, 32-pins (X0) Auxiliary switch, 6NO + 6NC ............................ (S1) Position switch for signalling Closing spring charged ............................... (S41) Operating cycle counter Each 3AH3 vacuum circuit-breaker can be also optionally equipped with the following devices: Low voltage-64 terminal socket ........................ (X0) Extended auxiliary switch 12NO + 12NC .......... (S1) 10 2nd shunt release 3AY15 10 ............................. (Y3) 2nd Shunt release 3AX 1101 ............................. (Y2) Current transformer-operated release 3AX 1102 ..................................................... (Y4,Y5) Current transformer-operated release 3AX1104 (0.1 Ws) .............................................. (Y6) Undervoltage release 3AX 1103 ........................ (Y7) Breaker tripping signal, cut-out switches .... (S6, S7) Mechanical interlock with truck In addition to the standard shunt release (Y1), the 3AH3 vacuum circuit-breaker can be fitted with maximum of two releases of type 3AX 11. The permissible combinations of supplementary equipment and special versions are stated on page 7 .

Installation
Installing in a cubicle or on a truck The 3AH3 vacuum circuit-breakers are supplied in the open state with the Closing spring discharged indication (55.). Before installing the 3AH3 VCB, remove the transport devices (skids and spacers). Mount loose supplied phase barriers in accordance with the instructions. Before installing the 3AH3 vacuum circuit-breaker in a cubicle or on a truck, check its rating plate data and compare the rated supply voltage indicated in the delivery papers with the control supply available at the site. On the vacuum circuit-breaker with undervoltage release (Y7) 3AX1103, the arresting screw of the hammer must be moved from position A to B (see note card in mechanism housing [60.] of vacuum circuit-breaker). On the mounting plate or the rails (15.) and on the mechanism housing (60.), there are a total of 14 fixing holes - to suit the various types of installation (Fig. 3/1). Use M12 fixing bolts - strength class 8 - making reference to the mandatory dimension drawings. The rack or frame must be adapted to the operating conditions and have adequate load bearing capacity and stability.

Flat bar connection Prior to fitting the connections, ensure smooth contact with their connecting parts and the holes in full alignment. When the busbar or the contact arms (isolating contacts) are fitted, the voltage strength between the top and bottom flanges must not be reduced (e.g. by reduction in the air clearance). Rub the contact faces of busbars to be bolted together with criss-crossing strokes using a wire brush until bright metal shows and wipe them with a clean rag. Note! Copper-sprayed or silver-plated surfaces should be cleaned with a cloth and not rubbed. Different contact materials (AI/Cu) must not be worked with the same cleaning tool. Thinly grease the bright contact faces with acid-free Vaseline (e.g. Shell Vaseline 8420) or equivalent anti-corrosion agent and bolt them together immediately. Note: Silver-plated parts must not be bolted together with aluminum busbars. Use appropriate M12 nuts and bolts of strength class 8 and corresponding spring elements and plain washers. Note! When tightening the terminal screws, counteract the torque (70 Nm ~ 7 mkp) by resisting it with a suitable spanner or socket wrench.

View Y 15. Y

60

Z * Holes for M12 bolts View Z

Fig. 3/1 Means of fixing 3AH3 vacuum circuit-breaker

11

Control leads Vacuum circuit-breakers of standard design are provided with a 32/64-pole low-voltage socket connector (X0) (68.7 The corresponding plug for .1). external connection is designed for crimp connection of control leads with a nominal sectional area of 1.5 mm2. Use a suitable crimping tool. Earthing Connect the vacuum circuit-breaker to the appropriate high voltage protective earth by means of the suitable marked M12 (70.) (see Fig. 3/2) terminal on the side of the mechanism housing (60.) using flat copper, copper cable or hot galvanized steel strip.

If the VCB with the mechanism housing is installed in an earth metal rack so that firm electrical contact is established, the mechanism housing need not be earthed separately. When installing the breaker externally, teethed serrated washers (DIN 6798) must then be placed under the bolt heads. Circuit documents The wiring of circuit-breakers is shown in the circuit diagram supplied, depending on the equipment. Typical circuit diagrams for circuit-breakers are shown in Fig. 3/3 and 3/5.

70

Fig. 3/2 Earthing of VCB

12

Function schematic diagram

Fig. 3/3 3AH3 VCB with manual closing with 64-pin socket.

HA HE K1 M1 P S1 S21, S22 S3 S4 X0 Y1 Y2/Y3 Y4 Y7 Y9 S16 V1 - V3

Manual tripping Manual closing Anti-pumping contactor Motor operating mechanism Energy store Auxiliary switch Position switches (cut-out motor after charging of closing spring) Position switch (opens when closing spring charged) Position switch (signals charged state of closing spring) Socket of low-voltage plug connector 1st Shunt release 2nd Shunt release CT operated release Undervoltage release Closing release Aux. switch (operates in test & service positions) is mounted on VCB truck Rectifiers for motor, tripping / closing releases

Fig. 3/4

Remaining contacts of aux. switch (6NO + 6NC) 13

Function schematic diagram

Fig. 3/5

3AH3 VCB with electrical manual closing with 64-pin socket.

HA HE K1 M1 P S1 S21, S22 S3 S4 X0 Y1 Y2/Y3 Y4 Y7 Y9 S16 V1 - V3

Manual tripping Manual Closing Anti-pumping contactor Motor operating mechanism Energy store Auxiliary switch Position switches (cut-out motor after charging of closing spring) Position switch (opens when closing spring charged) Position switches (signals charged state of closing spring) Socket for low-voltage plug connector 1st Shunt release 2nd Shunt release CT operated release Undervoltage release Closing release Aux. switch (operates in test & service positions) is mounted on VCB truck Rectifiers for motor, tripping / closing releases

Fig. 3/6

Extended aux. switch (12NO + 12NC)

14

Operation

Danger
High voltage! Touching of live parts will result in death or severe personal injury. This equipment shall be operated only by qualified personnel after becoming thoroughly familiar with the operating instruction manual and in particular all safety instructions.

mechanical and electrical indication of the charging state of the closing spring. Actuate the mechanism as indicated under 4. and check the mechanical and electrical state indication. 6. Check the auxiliary switch S1 (68.) and snap switches (50.4.1) electrically in both end positions by actuating the vacuum breaker. 7 Also check-by electrical actuation-the function of . the closing solenoid (Y9) (53.1) and all fitted shunt releases. When correct functioning of the VCB has been ascertained to, it can be put into service.

Warning
This equipment contains hazardous voltages and mechanical parts which move at high speed and may be controlled remotely. Non-observance of the safety instructions can result in severe personal injury or property damage. In particular: Do not remove the cover (60.1). Do not reach inside any openings in the operating mechanism. Do not touch pole assemblies (19.) and switching bars (48.). Commissioning Prior to commissioning, check the VCB in accordance with the following points: 1. Clean them as applicable (for details refer to Cleaning fig. 5/1). 2. Check all fixing and terminal screws for tightness. 3. Examine the circuit-breaker for any external damage, especially to the control leads, post insulators and interrupters.

Caution
The VCB may be operated only with the original hand crank (50.), in order to avoid injuries as a result of the motor suddenly starting up. 4. Charge the closing spring (62.) with the hand crank (50.) (see Fig. 4/1), press the close press knob (53.) and after closing, trip the breaker by pressing the open press knob (54.). On the 3AH3 V-breaker with undervoltage release (Y7) 3AX1103, the arresting screw of the hammer must be moved from position A to B (see note card in mechanism housing [60.] of 3AH3 vacuum circuitbreaker). 5. For test operations with the motor mechanism switch on the closing spring (62.). Check the 15

Charging the closing spring When the supply voltage is applied, the motor (50.4) automatically charges the closing spring (62.) Should the power supply fail, the closing spring can also be charged by hand crank (50.). In the latter case, as shown in Fig. 4/1, the hand crank (50.) is inserted with the forwards pushed adapter (50.6) through the opening (50.1) onto hand crank coupling (50.5) and turned clockwise, until the symbol Closing spring discharged shown in the indicator opening (55.1) is changed to Closing spring charged (Fig. 4/2). The adapter (50.6) is designed so that the hand crank (50.) is decoupled on the recovery of the motor supply. Closing If operation is not blocked by the mechanical interlock,

press the Close press knob (53.) or the corresponding control switch until the 3AH3 vacuum circuit-breaker closes and signals this state. After closing (and, if applicable, releasing of the Close press knob (53.), the closing spring (62.) is immediately and automatically recharged by the motor operating mechanism and the closing spring charged (55.) indication becomes visible. Tripping The opening spring (64., Fig. 2/2) is charged during closing. To trip the breaker press the Open press knob (54.) or corresponding control switch until the VCB trips and signals this state.

50.5

50. 50.1 53. 55.1 54. 50.

50.6

Fig. 4/1 Charging the closing spring with the hand crank.

Fig. 4/2 Closing spring charged

Disposal of the product The product is environmentally compatible. The following materials have been used to make up the device: steel, copper, aluminium, cast-resin, glassfibre-reinforced thermoplastics, rubber, porcelain, greases etc. PVC is used as an insulation material for control wires. In as-supplied condition, the product does not incorporate any hazardous substances. In operation, the product does not emit any hazardous materials or gases.

During disposal of the product, care must be taken to dismantle as far as possible in more environmentally accepted way as recyclable & non-cyclable scraps i.e. steel, copper, aluminium, rubber, PVC, cast-resin & glass-fibre-reinforced materials segregated properly. The cyclable materials like steel, copper, aluminium can be reused. Non cyclable materials like cast-resins, glass-fibre-reinforced etc can be broken in to pieces & then used as land filling materials. Local customer support-Siemens office will be able to answer any questions concerning disposal.

16

Maintenance
Safety measures

Servicing General The 3AH3 vacuum circuit-breakers are maintenancefree up to 10,000 operating cycles. By virtue of their design and a special routine testing process they can be used for up at least 30,000 cycles. In order to uphold the high level of reliability throughout the entire operating life, we recommend regular maintenance after every 10,000 operating cycles. The scope of maintenance work depends on the following operating conditions: Ambient conditions (temperature, air humidity, etc.) Continuous current stress Number of electrical operating cycles Number of mechanical operating cycles

Danger
Maintenance, repair and subsequent conversion work may be carried out only by specially trained personnel in accordance with the operating instructions and/or special conversions instructions. Training and information sessions for personnel can be provided by the competent Siemens department. Before starting any work on VCBs, reference must be made to the local safety regulations for highvoltage switchgear. Switch off the power supply and then close and open the V-breaker by hand (vacuum circuit-breaker in open state closing spring discharged indication visible). Non-observance can result in death, severe personal injury or substantial property damage. The following table lists the necessary work: Maintenance schedule

10,000 mech. operating cycles

1. 1.1 1.1 1.2

Circuit-Breaker Visual inspection and cleaning if necessary Clean insulating components and breaker external parts Grease bearings and sliding surfaces as shown in Fig. 5/2. Perform 3 to 5 test operations of ON/OFF . Breaker pole Replace vacuum interrupters

Warm water, Household detergent

If required

X X

30,000 mech. operating cycles

Sequence Work No.

Materials

Frequency

Remarks

See note 1) See Fig. 5/2 Note 2 Note 3

Isoflex Topas L32 grease Ritzol Rostschutz 7-2 oil

2. 2.1

While ordering replacement interrupters, state CB type, design code and serial number (see rating plate) Note 4

3. 3.1 3.2 4. 4.1 4.2 4.3

Breaker operating mechanism Replace motor M1 Replace closing spring Examine and replace if necessary All electrical devices in the drive Check all cable Leaking of shock-absorber X X X

X X Note 5/Note 6

Fig. 5/1 Notes: 1) If the 3AH3 vacuum circuit-breaker is used in unfavourable indoor conditions (strong, frequent moisture condensation, dust-laden air etc.), we recommend that the insulating parts and, if necessary, the external breaker parts be regularly cleaned at frequent intervals. 17

2) Joints and bearings which cannot be dismantled must not be treated with a cleaning agent prior to reapplication of anticorrosives. 3) Lubricants: Bearings, sliding surfaces: Isoflex Topas L 32 Bearings inaccessible to grease and bearings of the auxiliary switch S1: Ritzol Rostschutz Lubricants (for special requirement) are available from the Siemens agency on enquiry.

4) The securing fastners used on all replaced parts must also be renewed (spring washers, lock washers, splints, etc.). An assortment of securing fastners are offered by Siemens Representative Office. Order number 3AY1550-0A 5) The snap switches must not be fitted too tightly; i.e. the plunger of the position switch must move freely. 6) Replace only if necessary, e.g. if the switching times are no longer complied with or mechanical damage has occurred.

Key to parts

a b c d e f g h j k I m p

Lever for snap switch operation Bearing for lever Cam disc Lever for switch-on block Lever for operating the auxiliary switch Auxiliary switch Guide for opening spring Operating rod of auxiliary switch Bearing for switching shaft Lever for switch-off block Lever on the switching shaft Damping plate Pin for opening spring

e f

h i

j p m l k

Fig. 5/2

Isoflex Topas L32 grease Ritzol Rostschutz Oil

18

Checking the contact system The contact system is subject to wear by contact erosion as well as compression of the fixed & moving contacts and the stems. To check the contact wear, the moving contact stem (36.1) of the vacuum interrupter (30). is provided with the check mark (13.9) Fig. 5/3. As long as the check mark is wholly or partially visible when the 3AH3 vacuum circuit-breaker is closed, the shortening of the contacts is within the permissible range. If in exceptional cases the check mark is no longer visible, but the interrupter has not yet reached the end of its electrical life, a new mark can be made, after resetting the stroke of the interrupter to nominal. Please contact your nearest Siemens office.

48. 48.6

Fig. 5/4 Lower pole support with switching bar

30.

13.9

48.6

Fig. 5/5
36.1

The atmospheric pressure will force the moving contact of a hermetically sealed interrupter into the On position, causing lever 48.6 to move into the position shown in Fig. 5/5

Fig. 5/3 Check mark Checking the vacuum Such a check should be made should there be any doubt of an interrupter having developed a leak. It is necessary in such cases to disconnect the VCB from the busbar and cable side. The check is performed with an HV test unit. Additionally, as a quick method, check the vacuum as follows: Open and isolate the breaker and detach the switching bar coupler 48. from lever 48.6 (Fig 5/4)

Fig. 5/6 A vacuum interrupter may be assumed to be intact if it shows the following characteristics: An appreciable closing force has to be overcome when lever 48.6 is moved to the Off position by hand (Fig. 5/6). When the lever is released, it must automatically return to the On position and the contacts must be heard to close. After checking the vacuum, refit the lever 48.6 to the switching bar 48. 19

Accessories and recommended spare parts A hand crank 3AX 1530-2B for charging the closing spring can be supplied as an accessory. Owing to the fact that all parts of this breaker type have been optimized to last the normal service life, it is not possible to recommend particular spare parts for keeping in stock. Nonetheless, a list of standard spare parts is shown on page no. 23. List of spares for 3AH3 VCBs SR. NO 30 DESCRIPTION

When ordering spare parts state the following: 1 Type designation, design code and serial number of the 3AH3 vacuum circuit-breaker (see rating plate). 2 The designation and part number, making reference to illustrations in these operating instructions or to a photograph or sketch as applicable. Alternatively, a sample may be submitted.

MLFB

MATERIAL CODE -SAP

53.1/ 54.1

53.2 54.2

54.3 50.4 50.4 50.4.2 50.4.1 69

68.7 .1 68.7 .1 68 68.0.1 50 21 17

18 19 20

Vacuum Interrupter Vacuum Interrupter VS 17005, E1 Vacuum Interrupter VS 15102, E31 Vacuum Interrupter VS 30029, D21 Vacuum Interrupter VS 25007 G2 , Closing / Tripping Release (Y1/Y9/Y3) Closing/Tripping Release 24V DC Closing/Tripping Release 30V DC Closing/Tripping Release 48V DC Closing/Tripping Release 60V DC Closing/Tripping Release 110VDC Closing/Tripping Release 125VDC Closing/Tripping Release 220VDC Rectifier for closing / tripping release Second Shunt Release (Y2) Second Shunt Release H86F-24V 32V DC Second Shunt Release H86F-48V 60 V DC Second Shunt Release H86F110V 127V DC Second Shunt Release H86F-220V DC Second Shunt Release H86F-110V AC, 50Hz Second Shunt Release H86F-230V AC, 50Hz C T Operated Release H86W-0.5A (Y4) Motor 110 V DC (M1) Motor 220 V DC (M1) Rectifier for Motor (V1) Snap Switch (S21, S22, S3, S4) Aux. Contactor for electrical antipumping (K1) Aux. Contactor 2 NO+2 NC 24V DC Aux. Contactor 2 NO+2 NC 30V DC Aux. Contactor 2 NO+2 NC 48V DC Aux. Contactor 2 NO+2 NC 60V DC Aux. Contactor 2 NO+2 NC 110V DC Aux. Contactor 2 NO+2 NC 220V DC Aux. Contactor 2 NO+2 NC 110V AC Aux. Contactor 2 NO+2 NC 220V AC 64 Pin Socket (X0) 32 Pin Socket (X0) Auxilliary Switch 6 NO + 6 NC (S1) Auxilliary Switch 12 NO + 12 NC (S1) Hand crank for spring charging Manual Handle Installation parts for Second Shunt / CT operated release for one release (Y3) for one release (Y2, Y4, Y7) for two releases (Y2, Y4, Y7) Kit of lock washers Lubricants and grease

3AY1715-1B 3AY1715-1D 3AY1715-1L 3AY1715-1G 3AY1510-3BY 3AY1510-3MY 3AY1510-3CY 3AY1510-3DY 3AY1510-3EY 3AY1510-3NY 3AY1510-3FY 3AX1525-1F 3AX1101-2B 3AX1101-2C 3AX1101-2E 3AX1101-2F 3AX1101-2G 3AX1101-2J 3AX1102-2A 3AY1511-1E 3AY1511-1F 3AX1525-1F 3SE4206 3TH30 22 0BB4 3TH30 22 0BC4 3TH30 22 0BW4 3TH30 22 0BE4 3TH30 22 0BF4 3TH30 22 0BM4 3TH30 22 0BG1 3TH30 22 0BN1 3AY0142-0Y 3SV9273Y 3SV9274Y 3AX1530-2B 3AX1130-2A 3AX17 11-3E 3AX17 11-3A 3AX17 11-3B 3AY1550-0A 3AX1133-3A

4109764026 4109764032 4109764033 4109764035 4398095020 4398095021 4398095022 4398095023 4398095024 4398095025 4398095026 4109764015 4110660052 4110660063 4110660054 4110660055 4110660058 4110660059 4110660062 4109764016 4109764017 4109764015 4109764020 3TH30 22 0BB4 3TH30 22 0BC4 3TH30 22 0BW4 3TH30 22 0BE4 3TH30 22 0BF4 3TH30 22 0BM4 3TH30 22 0BG1 3TH30 22 0BN1 4109764023 4112833001 4392133073 4392133074 4112871001/003 4110490001 4398163001 4107753006 4107753008 4109764024 4110522005

Central legend 14/15. 16.1 16.2 20. 27 . 28. 28.1 29. 29.1 29.2 30. 31. 31.1 32. 34. 35. 36. 36.1 40. 48. 48.6 49. 50. 50.1 50.2 50.4 50.4.1 50.5 50.6 51. 51.1 Rail or Mounting Plate Upper post insulator Lower post insulator Top flange Upper terminal FRP bar Central part Lower terminal Current link Terminal Vacuum interrupter Fixed contact Fixed contact stem Ceramic housing Metallic bellows Moving contact guide Moving contact Moving contact stem Bottom flange Switching bar Angled lever Contact pressure spring (Compression spring) Hand crank Opening for hand crank Gearbox Motor M1 Snap switch Hand crank coupling Adapter for handcrank Rating plate Opening for rating plate 53. 53.1 54. 54.1 54.2 54.3 54.4 55. 55.1 58. 58.1 59. 59.1 60. 60.1 60.2 60.3 61. 62. 63. 64. 66. 68. 68.0.1 68.1 68.7 .1 69. 70. CLOSE press knob Closing solenoid Y9 OPEN press knob 1st Shunt release Y1 2nd Shunt release Y2 Current transformer-operated release Y4 Undervoltage release Y7 Closing spring charged indicator Opening for indicator Closing spring charged Operating cycle counter Opening for operating cycle counter ON-OFF indicator Opening for Close/Open indicator Mechanism housing (frame) Detachable cover Cutout for hook Crane hook symbol Shock absorber Closing spring / Switch-on spring Breaker shaft / Switching shaft Opening spring / Switch-off spring Damping plates Auxiliary switch S1 (6NO + 6NC) Extended auxiliary switch S1 (12NO + 12NC) Tie rod (for auxiliary switch S1) Low voltage socket connector X0 (64-pole) Aux. Contactor Earthing bolt M12

21

Troubleshooting of 3AH3 VCBs

Problem Breaker fails to close. Symptoms / Effect 1. Closing spring charges, but breaker does not close. Possible Causes / Reasons 1. Electrical power to auxiliary circuit is off, or control fuses have blown. 2. Loose connection, damage to wiring. 3. No closing command to terminal 19 or A2 of socket 4. Plug & Socket are not engaging. 5. Unoperational closing release. 6. Aux. switch (S1) contacts 21-22 are open when the breaker is closed. 7. Unoperational anti-pumping contactor (K1) & its contacts 1. Electrical power to auxiliary circuit is off, or control fuses have blown. 2. Loose connection, damage to wiring. 3. Plug & Socket are not engaging. 4. Unoperational charging motor. 5. Limit switches S21 & S22 fail to operate 6. Mechanical failure of operating mechanism. Mechanical failure of operating mechanism. Remedial Measures 1. Check electrical power to auxiliary circuit and/or replace blown fuses. 2. Check & repair as necessary. 3. Check for continuity & correct logic circuit. 4. Check & repair. 5. Test closing release separately & then replace, if not operating. 6. Check & adjust mechanical linkage with aux. switch. 7. Check & replace, if necessary. 1. Check electrical power to auxiliary circuit and/or replace blown fuses. 2. Check & repair as necessary. 3. Check & repair. 4. Check & replace. 5. Check & contact authorised service limit switch & correct. 6. Check & contact authorised service centres. Check & contact authorised service centres.

2. Closing spring does not charge automatically.

Nuisance or false closing of breaker

3. Closing release operates, sound of breaker closing is heard, but breaker contacts do not close. 1. Electrical problem

1. Closing command continues on terminal 19 or A2. 2. Terminal A2 of closing release is shorted to earth. Mechanical failure of operating mechanism 1. Electrical power to auxiliary circuit if off, or control fuses have blown. 2. Loose connection, damage to wiring. 3. No tripping command to terminal 4 or C2 of socket. 4. Plug & Socket are not engaging. 5. Unoperational tripping release. 6. Aux. switch (S1) contacts 23-24 are open when the breaker is closed. 1. Tripping command continues on terminal 4 or C2. 2. Mechanical failure of operating mechanism.

1. Check & correct logic circuits. 2. Check to find out if problem in wiring or release. Correct as per requirement. Check & contact authorised service centres. 1. Check electrical power to auxiliary circuit and/or replace blown fuses. 2. Check & repair as necessary. 3. Check for continuity & correct logic circuit. 4. Check & repair. 5. Test tripping release separately & replace, if not operating. 6. Check & adjust mechanical linkage with aux. switch. 1. Check & correct logic circuits. 2. Check & contact authorised service centres.

2. Mechanical problem Breaker does not trip. 1. Tripping Release (Y1) does not trip. 2. There is no tripping sound.

Nuisance or false tripping of breaker

1. Electrical problem 2. Mechanical problem

Siemens Ltd. Power Transmission & Distribution Division Medium Voltage Switchgear Thane Belapur Road, Thane 400 601. Tel. : +91 22 760 0135 Fax : +91 22 760 0134

Order No. 4P-0502-03-98120-001AC

Print Shop 030201

Siemens Ltd. 22 PTD-03-118-019

(This replaces PTD-03-118-018)

'Product development is a continuous process. Consequently, the data indicated in this Booklet is subject to change without prior notice. For the latest information please contact our Sales Offices.'