Scribd Logo
Upload

Welcome to Scribd!

  • 3K views

    AWS D1-1 PQR-WPS Yes Pre Qualified

    Uploaded by

    JRodengineer
    This document contains a welding procedure specification that includes information such as the welding process, joint design, base and filler metals, preheat and postweld heat treatment requirements, welding parameters, and test results. It specifies gas metal arc welding on single V-groove joints in steel with a backing bar. Welding parameters include short-circuiting transfer mode, E7018 filler metal, and 75-125 amps current. Test results meet the requirements for tensile strength, bend tests, and visual inspections.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    AWS D1-1 PQR-WPS Yes Pre Qualified

    Uploaded by

    JRodengineer
    3K views2 pages
    This document contains a welding procedure specification that includes information such as the welding process, joint design, base and filler metals, preheat and postweld heat treatment requirements, welding parameters, and test results. It specifies gas metal arc welding on single V-groove joints in steel with a backing bar. Welding parameters include short-circuiting transfer mode, E7018 filler metal, and 75-125 amps current. Test results meet the requirements for tensile strength, bend tests, and visual inspections.

    Copyright

    © Attribution Non-Commercial (BY-NC)

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document contains a welding procedure specification that includes information such as the welding process, joint design, base and filler metals, preheat and postweld heat treatment requirements, welding parameters, and test results. It specifies gas metal arc welding on single V-groove joints in steel with a backing bar. Welding parameters include short-circuiting transfer mode, E7018 filler metal, and 75-125 amps current. Test results meet the requirements for tensile strength, bend tests, and visual inspections.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    3K views2 pages

    AWS D1-1 PQR-WPS Yes Pre Qualified

    Uploaded by

    JRodengineer
    This document contains a welding procedure specification that includes information such as the welding process, joint design, base and filler metals, preheat and postweld heat treatment requirements, welding parameters, and test results. It specifies gas metal arc welding on single V-groove joints in steel with a backing bar. Welding parameters include short-circuiting transfer mode, E7018 filler metal, and 75-125 amps current. Test results meet the requirements for tensile strength, bend tests, and visual inspections.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    ANNEX N

    AWS D1.1/D1.1M:2010

    WELDING PROCEDURE SPECIFICATION (WPS) Yes


    PREQUALIFIED __________ QUALIFIED BY TESTING __________
    or PROCEDURE QUALIFICATION RECORDS (PQR) Yes
    Identification # _________________________________
    Revision _______ Date __________ By ____________
    Authorized by __________________ Date __________
    TypeManual
    Semiautomatic
    Mechanized
    Automatic

    Company Name _______________________________


    Welding Process(es) ____________________________
    Supporting PQR No.(s) __________________________
    JOINT DESIGN USED
    Type:
    Single
    Double Weld
    Backing: Yes
    No
    Backing: Backing Material:
    Root Opening ______ Root Face Dimension ________
    Groove Angle: ___________ Radius (JU) _________
    Back Gouging: Yes
    No
    Method _______

    POSITION
    Position of Groove: ______________ Fillet: __________
    Vertical Progression: Up
    Down
    ELECTRICAL CHARACTERISTICS
    ______________________
    Transfer Mode (GMAW)
    Short-Circuiting
    Globular
    Spray
    Current: AC
    DCEP
    DCEN
    Pulsed
    Power Source: CC
    CV
    Other ________________________________________
    Tungsten Electrode (GTAW)
    Size: ______________
    Type: ______________

    BASE METALS
    Material Spec. _________________________________
    Type or Grade _________________________________
    Thickness: Groove ____________ Fillet __________
    Diameter (Pipe) ________________________________
    FILLER METALS
    AWS Specification______________________________
    AWS Classification _____________________________

    SHIELDING
    Flux ___________________ Gas _________________
    Composition __________
    Electrode-Flux (Class)_____ Flow Rate ____________
    ______________________ Gas Cup Size _________

    TECHNIQUE
    Stringer or Weave Bead: _________________________
    Multi-pass or Single Pass (per side)_________________
    Number of Electrodes ___________________________
    Electrode Spacing
    Longitudinal ____________
    Lateral_________________
    Angle _________________
    Contact Tube to Work Distance ____________________
    Peening ______________________________________
    Interpass Cleaning: _____________________________

    PREHEAT
    Preheat Temp., Min. ____________________________
    Interpass Temp., Min. ___________ Max. _________

    POSTWELD HEAT TREATMENT


    Temp. ________________________________________
    Time _________________________________________

    WELDING PROCEDURE
    Pass or
    Weld
    Layer(s)

    Filler Metals
    Process

    Class

    Diam.

    Current
    Type &
    Polarity

    Amps or Wire
    Feed Speed

    Form N-1 (Front)

    354

    Volts

    Travel
    Speed

    Joint Details

    ANNEX N

    AWS D1.1/D1.1M:2010

    Procedure Qualification Record (PQR) # __________


    Test Results
    TENSILE TEST
    Specimen
    No.

    Width

    Thickness

    Area

    Ultimate Tensile
    Load, lb

    Ultimate Unit
    Stress, psi

    Character of Failure
    and Location

    GUIDED BEND TEST


    Specimen
    No.

    Type of Bend

    Result

    Remarks

    VISUAL INSPECTION
    Appearance___________________________________
    Undercut _____________________________________
    Piping porosity ________________________________
    Convexity_____________________________________
    Test date _____________________________________
    Witnessed by__________________________________

    Radiographic-ultrasonic examination
    RT report no.: __________ Result ________________
    UT report no.: ___________ Result ________________
    FILLET WELD TEST RESULTS
    Minimum size multiple pass Maximum size single pass
    Macroetch
    Macroetch
    1. _______ 3. ________ 1. ________ 3. ________
    2. _______
    2. ________

    Other Tests

    All-weld-metal tension test


    Tensile strength, psi _____________________________
    Yield point/strength, psi __________________________
    Elongation in 2 in, % ____________________________
    Laboratory test no. _________________________

    Welders name ________________________________

    Clock no. ______________ Stamp no. _____________

    Tests conducted by _________________________________________________________ Laboratory


    Test number ___________________________________
    Per __________________________________________
    We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and
    tested in conformance with the requirements of Clause 4 of AWS D1.1/D1.1M, (__________ ) Structural Welding CodeSteel.
    (year)

    Signed _______________________________________
    Manufacturer or Contractor

    By ___________________________________________
    Title _________________________________________
    Date _________________________________________
    Form N-1 (Back)

    358

    You might also like