HYUNDAI Pony X2 1.

3 & CAT

1990 to 1994
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

HYUP1011311

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Engine and cooling system Pony X2 1.3 & CAT 1990 to 1994
Type 4G13 / G4M SOHC 48kW
Capacity (cm3) / number of cylinders 1298 / 4
Compression ratio / pressure bar 9.7 / ≥12.8
Oil pressure bar 1.5
Oil temperature ºC 90
Valve clearance - inlet mm 0.15 H
Valve clearance - exhaust mm 0.25 H
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 88
Radiator cap pressure bar 0.81 to 1.08

Fuel system Pony X2 1.3 & CAT 1990 to 1994

Idle speed - manual [auto] rpm 800±30
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % 1.0±0.25
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref 2V 5EVA, 5EUB
Main jet / needle 83.8, 153.8
Injection pressure bar _
Pump pressure bar 0.19 to 0.26
Octane rating RON 98[E 95 RON]1

Ignition system Pony X2 1.3 & CAT 1990 to 1994

Type Electronic
Ignition coil Poon Sung PN22C
Primary resistance ohms 1.20±0.12
Ballast resistor ohms 1.35
Voltage - Tmnl 15(+) to earth V _
Distributor Mitsubishi
Points gap (air gap) mm [0.80]
Dwell angle º (%) _
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 4±1 BTDC @ 800±30
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 0 @ 1500
º Crankshaft @ rpm 5 @ 2500
º Crankshaft @ rpm 16 @ 6000
Vacuum range check mbar 133 to 400
Maximum vacuum advance º Crankshaft 15
Spark plugs NGK/Champion2
Type BPR6ES / RN9YC
Electrode gap mm 0.70 to 0.80

Electrical system Pony X2 1.3 & CAT 1990 to 1994

Battery V / CC / RC 12 / 380 / 80
Alternator voltage / full load current / engine rpm 14.7 / 65 / 2500
Starter motor current / voltage - cranking A/V 60 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Pony X2 1.3 & CAT 1990 to 1994

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 155x13
Estate / Van Size _
Pressure - front / rear - Saloon bar 1.9 / 1.9
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +4.0 to -2.0
Camber 0±30’
Castor +1°2’±30’
King pin inclination +12°59’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +6.0 to -3.0
Camber -40’±30’

Torque wrench settings Pony X2 1.3 & CAT 1990 to 1994

Cylinder head - stage 1 Nm 35
Cylinder head - stage 2 Nm 70 to 75 C
Cylinder head - stage 3 Nm 80 to 85 H
Cylinder head - stage 4 Nm _
Big-end bearings Nm 32 to 35
Main bearings Nm 50 to 54
Clutch cover Nm 15 to 22
Flywheel [driveplate] Nm 130 to 140
Front hubs Nm 200 to 260
Rear hubs Nm 150 to 200
Wheel nuts / bolts Nm 90 to 110
Spark plugs Nm 20 to 30

Capacities Pony X2 1.3 & CAT 1990 to 1994

Engine oil & filter litres 3.4
Gearbox - 4-speed [5-speed] litres 1.7 [1.8]
Automatic transmission - refill litres _
Final drive litres WT
Cooling system litres 5.3
Fuel tank litres 45

Notes and Illustrations

CAT: 95 [U]
1

CAT: BUR6ES / RN9YC4

2

1: Idle speed 2: CO / Mixture

1298 cm3 1298 cm3 Aisan