Standard Productivity of Machinery

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STANDARD PRODUCTIVITY RATES

(based on 10 hrs per day)

A. For Roads and Drainage

1.0 Site Clearance


1.1 Grader (14 G) =3150 M²/Day
(20 cms thick layer)
1.2 Wheel Loader (966) to load (Stock pile within 20M) =1260 M³/Day
(7 minuter per truck)
1.3 Haulage by Dump Trucks (25tonnes) =110M³/Day
(One way 25 kms) 7 trips
or
1.4 Haulage by Trailer (60 tonnes) =220M³/Day
1.5 Bull Dozer (D8) =893M³/Day
or
1.6 Bull Dozer (D6) =630M³/Day

2.0 Borrow Pit Excavation (Material Collection)


2.1 Bull Dozer (D8) =893M³/Day
2.2 Wheel Loader (966) =893M³/Day

3.0 Borrow Excavation (Haulage & Compaction) (Considering Loose materials)


3.1 Dump Truck (25 tones) =110M³/Day
(Average haul 25 km one way
3.2 Grader (14 g) =630M³/Day
3.3 Water Tanker (4000 Glns) =8400 Glns/Day
3.4 Vibratory Roller (25 tones) =2100 M²/Day
Average depth (150 mm)
4.0 Sub-Base and Road Base (Compaction) (Considering Loose materials)
4.1 Grader 14 G (150 mm thick layer) =630M³/Day
4.2 Water Tanker (4000 Glns) =8400 Glns/Day
4.3 Vibratory Roller (25 tones) =4200M²/Day
4.4 PTR Roller (25 tonnes)

5.0 Bituminous Paving (Laying and Compaction)


(based on 42 tonnes/Hr. average production)
5.1 Dump Truck =2 hrs/42 tonnes
5.2 Finisher =1/2 hrs/42 tonnes
5.3 Water Tanker =1 hr / 42 tonnes
5.4 Vibratory Roller =2 hrs/42 tonnes
5.5 PTR =2 hrs /42 tonnes

6.0 Prime Coat


6.1 Bitumen Tanker (600 Glns) =2625 M²/Day

7.0 Interlocking Tiles


STANDARD PRODUCTIVITY RATES
(based on 10 hrs per day)
7.1 Compactor (1No.) =210 M²/Day
7.2 Mason (4 Nos.) =105 M²/Day or
7.3 Helper (6 Nos.) =10.50 M²/Man Day

8.0 Kerb Stones (excluding concrete)


8.1 Mason (2 Nos.) =95 M/Day or
8.2 Helpers (4 Nos.) =16M/Man Day

9.0 Trench Excavation


9.1 Excavator 225 =158 M³/Day
(Trench width 1.8M and avarage 5M depth)
9.2 JCB =74 M³/Day
(Trench width 1.0M and average 3M depth)
9.3 Shovel (Loading) =893 M³/Day
9.4 Trench Sheeting after boxing (using excavator) =210 Nos. Day
9.5 Boxing for Sheeting (3 to 5M depth) =3 Nos./ Day
(With 1 Welder and 2 Helpers)
9.6 Back Filling
9.6.1 Baby Roller (1 No.) =53M³/Day
9.6.2 Plate Compactor (1 No.)
9.6.3 Water Tanker (4000 Glns) = 0.25 No

10.0 Structural Excavation (Open Area)


10.1 Excavator 225 =263M³/Day
Dozer D8 =893M³/Day
Shovel 966 =893M³/Day
Dump Truck (25 tonnes) =105M³/Day
(25 km Haul)

11.0 Manhole Construction


11.1 Concrete Pouring =6.50M³/Day
(without pump)
Mason =1 No
Labour =4 Nos.
Vibrator =1 No.

11.2 Formwork

11.2.1 Preparation and Forming =13M²/Day


Carpenter =2 No
Helper =1No

Average = (13/6) = 2.10 M²/Man Day

P.S. For circular man holes difficulty factor for preparation and forming to be considered as 0.45
STANDARD PRODUCTIVITY RATES
(based on 10 hrs per day)
12.0 Laying Pipework/Ductwork

Pipe Fitters = 2 Nos.


Helpers = 4 Nos.

PIPE SIZE QTY /GANGDAY


100 mm UPVC/AC Pipes 101 Meters
150 mm UPVC/AC Pipes 95 Meters
200 mm UPVC/AC Pipes 88 Meters
250 mm UPVC/AC Pipes 82 Meters
300 mm UPVC/AC Pipes 76 Meters
400 mm AC/GRP Pipes 69 Meters
450 mm AC/GRP Pipes 63 Meters
500 mm AC/GRP Pipes 57 Meters
550 mm AC/GRP Pipes 50 Meters
600 mm AC/GRP Pipes 44 Meters Use of
700 mm AC/GRP Pipes 38 Meters Mobile
800 mm AC/GRP Pipes 32 Meters Crane
850 mm AC/GRP Pipes 32 Meters allowed.
900 mm AC/GRP Pipes 25 Meters
1000 mm AC/GRP Pipes 19 Meters
1200 mm AC/GRP Pipes 13 Meters
90 , 100 mm PVC Ducts 189 Meters
150 mm PVC Ducts 158 Meters

B. BUILDINGS

1.0 Excavation and Get Out (Manual)


1.1 upto 1.50 M deep =3.70 M³/Day/Labour
1.2 upto 2.0 M deep =2.90 M³/Day/Labour
1.3 upto 3.0 M deep =2.10 M³/Day/Labour

2.0 Hand Backfilling and compaction


Plate Compactor =1 No
Labour =3 Nos
21 M³/Day

3.0 Machine excavation including disposal


Shovel =1 No.
Trucks =2 Nos.
Labour =6 Nos.
210 M³/Day

4.0 Cutting of Pile Heads


Compressor unit with Jack Hammer =0.5 No.
Labour =3 Nos.
STANDARD PRODUCTIVITY RATES
(based on 10 hrs per day)
3…..> 2.50 piles/day
5.0 Concrete Works

5.1 Blinding Concrete (Mixing by us)

Plant =1 No
Mixer machine (14/10) =1 No
Dumper

Labour for Mixing


Mixer Operator =1 No
Labour for Aggregates =2 Nos
Labour for Sand =2 Nos
Labour for Cement =1 No.

Labour for Placing


Labour for Dumper to Trolley =1 No
Labour on Wheel Barrow =3 Nos
Helper for mason =1 No
Mason =2 Nos
Production =16 M³/Day

5.2 Blinding Concrete (unsing Ready Mixed Concrete)

Labour for shifting and pouring =6 Nos


Mason =2 Nos
Dumper =1 No.
Production =16 M³/Day

5.3 Concrete for Columns, Walls & Parapet (using Pump)

Labour =3 Nos
Mason =2 Nos
Carpenter =1 No
Pump =1 No
Vibrator =1 No
Production =17 M³/Day

5.4 Concrete for columns, Walls & Parapet (without Pump)

Labour for shifting and pouring =6 Nos


Mason =2 Nos
Carpenter =1 No
Vibrator =1 No
Dumper =1 No
Production 13 M³/Day
STANDARD PRODUCTIVITY RATES
(based on 10 hrs per day)

5.5 Concrete for beams, slabs and big sections (using pump)

Labour for signalling =1 No


Labour for pump chute =2 Nos
Labour for vibrators =5 Nos
Labour for concrete spreading =5 Nos
Masons (4+1) =5 Nos
Carpenters =2 Nos
Steel Fixer =1 No
Scaffolder =1 No
Vibrators =2 Nos
Production 105 M³/ 4 Hrs

5.6 Form work

6.1 For Foundations and Tie Beams

6.1.1 Preparations and Forming 26 M²/Day

Carpenter =2 Nos
Helper =1 No

6.1.2 Fixing, stripping and cleaning 26 M²/Day

Carpenter =2 Nos
Helper =1 No

P.S. Average Production Rate of complete operation shall be 4.40 M²/Man Day

6.2 For Columns and Walls

6.2.1 Preparation and Forming 21 M²/Day

Carpenter =2 Nos
Helper =1 No

6.2.2 Fixing, stripping and cleaning 21 M²/Day

Carpenter =2 Nos
Helper =1 No

P.S. Average Production Rate of complete operation shall be 3.40 M²/Day


STANDARD PRODUCTIVITY RATES
(based on 10 hrs per day)

6.3 For Beams and Slabs

(Based on area 2 x 4 x 4 M²: total forms area 54 M²

6.3.1 Preparation and Forming 57 M²/Day

Carpenter =4 Nos.
Helper =2 Nos.

6.3.2 Fixing, stripping and cleaning

Carpenter =4 Nos
Helper =2 Nos

6.3.3 Scaffolding Erection

(2 x 4 x 4 x 3.40 M) =107 M³

Considering Average Production =2.83M³ /1.60 Hrs.

Scaffolders =5 Nos
Helpers =3 Nos

P.S. Average Production Rate of complete operation shall be 2.90 M²/Man Day

7.0 Steel Reinforcement


Steel Fixers =3 Nos
Helpers =3 Nos

P.S.
1) Average production rate for complete operation including
cutting, bending, handling, placing and tying =147 kg/ Man Day

2) Average production rate for handling placing and tying =263 kg/Man Day

8.0 Masonry
Mason =1 No
Helper =1.5 No
Average Production =5.3 M²/Man Day

9.0 Plaster Works


STANDARD PRODUCTIVITY RATES
(based on 10 hrs per day)
9.1 Internal Plaster
Mason =1 No
Helper =2 Nos.
Average Production =6.3 M²/Man Day
9.2 External Plaster
Mason =1 No
Helper =2 No
Average Production =4.7 M²/Man Day

10.0 Screening (Trowel Finish)


Mason =1 No
Helper = 2 Nos
Production =25 M²/Man Day
= 8.4 M²/Man Day

11.0 Ceramic Tiles


Mason =1 No
Helper =1 No
Production for big size tiles =6.3 M²/Man Day or
3.2 M²/Man Day

Production for small size tiles =4.7 M²/Man Day or


2.4 M²/Man Day

12.0 Terrazo Tiles


Mason =1 No
Helper =1 No
Production =13 M²/Man Day
6.3 M²/Man Day

13.0 Vinyl Tiles


Mason =1 No
Helper =1 No
Production =18 M²/Man Day
7.4 M²/Man Day

14.0 Skirtings
Mason =1 No
Helper =1 No
Production =19 M/Day or
9.5 M/Man Day

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