Tata Safari Dicor Manual

Tata Safari (2.
2 VTT DICOR)
Safari
4x2 & 4x4
Owner's Manual & Service Book
This owner’s manual should be considered as a permanent part of the car and must remain with the vehicle.
MUMBAI PUNE
1
1-800-225552
1800 209 6688
2
C O N T E N T S
1. Foreword 5
2. Important information for owners 6
3. Environmental Protection 8
4. Warranty 10
5. Location of Chassis & Aggregate
Identification Numbers 12
6. Getting into the vehicle 13
7. Your Safety 15
8. Driving Controls 27
9. Indicators and Instruments 41
10 . Comfort and Convenience 51
11 . Prior to driving 69
12 . Driving 75
13 . Fuel, Coolants & Lubricants 91
14 . Vehicle Specifications 97
15 . Maintenance 103
16 . Preliminary Trouble Shooting 136
17. Special Instructions 144
18 . Service Schedule 146
19. Alphabetical Index 155
20 . Service Set up Addresses A-1
Tata SSafar
afar
afarii
3
4
F O R E W O R D
D ear C ust
Cust omer
omer,,
ustomer
Thank you for selecting Tata Safari - the vehicle of your choice
We welcome you to the world of advanced automotive engineering in a form especially
suited to your operating conditions.
This book gives you all the information necessary for making your ownership of this
vehicle a thoroughly satisfying experience.
To assist you in maintaining your vehicle as per recommended schedule, we have a
widespread network of dealers and service centres. The list is included in this book for
your convenience.
Should you need any special assistance, please call on our Regional / Zonal level offices
which are also listed in this book.
Please note that by adhering to the correct operating procedures and by availing the
scheduled maintenance services at our authorised service centres, you can obtain the
maximum performance from your vehicle.
We request you to go through the book and derive many miles of motoring pleasure.
5
IMPORTANT INFORMATION FOR OWNERS
We provide safe, high quality, high performance vehicles. In

order to maintain the level of performance and reliability in
the vehicle, it is important that any accessory that is fitted or
modification that is carried out should be done with extreme
caution and in consultation with our authorised dealer. Any
improper installation can hamper the safety and performance
of the vehicle besides depriving you of your warranty benefits.
Use of genuine parts, designed and manufactured to our

exacting standards, are the best way to maintain your vehicle
in peak operating condition. Please do not use substitutes.They
always prove costlier in the long run.
Failure to use genuine parts can invalidate any future warranty
claims.
The information and specifications given in this book are valid

as on the date of printing. Tata Motors Limited reserves the
right to make changes in design and specifications and/or to
make additions to or improvements in this product without
obligation to install them on products previously sold.
6
I M P O R TA N T I N F O R M AT I O N A B O U T T H I S M A N U A L
Safet
afet y and vvehicle
ety ehicle damage w ar
war nings
arnings Saf et
afet
etyy symb ol
symbol
In this manual, you will see CAUTION, NOTICE and WARNING.

These are used in the following ways.
CAUTION
This is a warning against something which may cause
injury to people if the warning is ignored. You are informed
what you must or must not do in order to avoid or reduce
the risk to yourself and other people.
NO TICE
NOTICE
This is a warning against something which may cause
damage to the vehicle or its equipment if the warning is In this manual, you will also see a circle with a slash. This means
ignored. You are informed what you must or must not do "Do not", "Do not do this", or "Do not let this happen".
in order to avoid or reduce the risk of damage to your
vehicle and its equipment.
WARNING
Indicates a strong possibility of severe personal injury or
death if the instructions are not followed.
7
ENVIR ONMENT
ENVIRONMENT AL
ONMENTAL PR
PROO TECTION
TATA MO MOTTORS LLTD

TD
TD.. is committed to produce the vehicles ¾ Switch off the engine during long stops at traffic jams
using environmentally sustainable technology. A number of or signals. If you need to keep the engine running, avoid
features have been incorporated in Tata Motors passenger unnecessary revving it up or stopping and starting.
vehicles which have been designed to ensure environmental
compatibility throughout the life cycle of the vehicle. We would
¾ It is not necessary to rev up the engine before turning
it off as it unnecessarily burns the fuel.
like to inform you that your vehicle meets emission norms and
this is being regularly validated at the manufacturing stages. ¾ Shift to higher gears as soon as it is possible. Use each
gear upto 2/3 rd of it’s maximum engine speed. A chart
As a user you too can protect the environment by operating indicating gear shifting speeds is given in this book.
your vehicle in a proactive manner. A lot depends on your
driving style and the way you maintain your car. We have MAINTENANCE
given few tips below for your guidance.
¾ Ensure that recommended maintenance is carried out
DRIVING on the vehicle regularly at the Authorised Service
Outlets.
¾ Avoid frequent and violent accelerations. ¾ As soon as you see any leakages of oil or fuel in the
¾ Do not carry any unnecessary weight on the vehicle as vehicle we recommend to get it attended immediately.
it overloads the engine. Avoid using devices requiring
high power consumption during slow city traffic ¾ Use only recommended grades and quantity of
lubricants and clean/uncontaminated and correct fuels.
condition.
¾ Monitor the vehicle’s fuel consumption regularly and if ¾ Get your vehicle checked for emission periodically by
showing rising trend get the vehicle immediately authorised dealer
attended at the Company’s Authorised Service Outlets.
8
ENVIR ONMENT
ENVIRONMENT AL
ONMENTAL PR
PROO TECTION
¾ Ensure that fuel filter, oil filter and breather are checked 2. Air Intake & Exhaust system especially for
periodically and replaced, if required, as recommended leakages.
by Tata Motors. 3 . Cylinder head for valve leakage.
¾ Do not pour the used oils or coolants into the sewage 4 . A ll filt ers such as air
filters air,, oil & fuel filt ers (check
filters
drains, garden soil or open streams. Dispose the used periodically).
filters and batteries in compliance with the current 5 . T urb
urboo char ger & V acuum M o dula
charger dulatt or OR it ’s
legislation. vacuum hoses.
¾ Do not allow unauthorised person to tamper with 6 . EGR System & components.
engine settings or to carry modifications on the vehicle. 7 . Electrical connections
8 . ‘Service’ lamp contineously glows, please take
¾ Never allow the vehicle to run out of fuel.
the vehicle to Service Station.
¾ Parts like brake liners, clutch disc should be vacuum 9. Catalytic Convertor
cleaned. Do not use the compressed air for cleaning
10. EMS wiring harness i.e. electrical connections to
these parts which may spread the dust in the
all sensors and actuators.
atmosphere.
¾ While carrying out the servicing or repairs of your This owner’s manual contains further information on driving
vehicle you should pay keen attention to some of precautions and maintenance care leading to environment
the important engine aggregates and wiring protection. Please familiarise yourself with these aspects
har ness which gr ea
grea tly aff
eatly ec t emission. T hese
affec before driving.
components are :-
1. Fuel injection equipments : pump, rail,Injectors,
Nozzles and high pressure pipes.
9
W A R R A N T
TERMS AND CONDITIONS
Y
We WARR ANT each TATA SSafar

ARRANT afar
afarii 4X2 and 3. Any part which is found to be establishments, our authorised
4X4 vehicles & parts thereof defective and is replaced by us dealers or service centres or service
manufactured by us to be free from under the warranty shall be our points in any way so as, in our
defect in material and workmanship, property. judgement which shall be final and
subject to the following terms & 4. As for such parts as tyres, batteries, binding, to effect its reliability, nor
conditions : transfer case, rubber parts, electrical shall it apply if, in our opinion which
1. This warranty shall be for 24 months equipment and fuel injection shall be final and binding the vehicle
OR 75000 kms, whichever is earlier equipment, power steering is subjected to misuse, negligence,
from the date of sale of the vehicle, equipment, A.C. equipment not improper or inadequate
However, for the vehicles used for manufactured by us but supplied by maintenance or accident or loading
commercial applications (including other parties, this warranty shall not in excess of such carrying capacity
those used for hire or reward viz apply, but buyers of the vehicle shall as certified by us, or such services as
those operating with a yellow be entitled to, so far as permissible prescribed in our Owner’s Manual
number plate), the warranty shall be and Service Book are not carried out
by law, all such rights as we may
limited to 24 months or 50,000 kms, by the buyer through our sales or
have against such parties under their
whichever occurs earlier. service establishments, our
warranties in respect of such parts.
2. Our obligation under this warranty authorised dealers or service centres
Our Dealers/TASC’s will assist the
shall be limited to repairing or or service points.
purchaser in taking up the
replacing, free of charge, such parts 6. This warranty shall not cover normal
complaint with the respective
of the vehicle which, in our opinion, wear and tear or any inherent
manufacturers and their decision on
are defective, on the vehicle being normal deterioration of the vehicle
the warranty will be final.
brought to us or to our dealers or any of its parts arising from the
within the warranty period. The 5. This warranty shall not apply if the
actual use of the vehicle or any
parts so repaired or replaced shall vehicle or any part thereof is
damage due to negligent or
also be warranted for quality and repaired or altered otherwise than
improper operation or storage of
workmanship but such warranty in accordance with our standard
the vehicle. This warranty shall not
shall be co-terminus with this repair procedure, or by any person
apply to normal maintenance
original warranty. other than our sales or service
10
W A R R A N T
TERMS AND CONDITIONS
Y
services viz. oils & fluid changes, head repairs or replacement as a result 10. Any claim arising from this
lamps focussing, fastener of accident or collision. warranty shall be recognised only
retightening, wheel balancing, tyre if it is notified in writing to us or
8. This warranty is expressly in lieu of
rotation, adjustment of valve to our concerned dealer without
all warranties, whether by law or
clearance, fuel timing, ignition timing any delay soon after such defect
otherwise, expressed or implied,
and consumables like bulbs, fuel as covered and ascertained under
and all other obligations or
filters and oil filters etc. This warranty this warranty.
liabilities on our part and we
shall not apply to any damage or
neither assume nor authorise any 11. This warranty shall stand
deterioration caused by
person to assume on our behalf, terminated if the vehicle is
environmental pollution or bird
any other liability arising from the transferred or otherwise alienated
droppings. This warranty shall not
sale of the vehicle or any by the buyer without our prior
apply to V-belts, hoses and gas
agreement in relation thereto. written consent.
leaks in case of air conditioned
vehicle. Slight irregularities not 9. The buyer shall have no other 12. We reserve our rights to make any
recognised as affecting the rights except those set out above change or modification in the
function or quality of the vehicle and have, particular, no right to design of the vehicle or its parts
or parts such as slight noise or repudiate the sale, or any or to introduce any improvement
vibration and defects appearing agreement or to claim any therein or to incorporate in the
only under particular or irregular reduction in the purchase price vehicle any additional part or
operations or items considered of the vehicle, or to demand any accessory at any time without
characteristic of the vehicle. damages or compensation for incurring any obligation to
losses, incidental or indirect, or incorporate the same in the
7. This warranty shall be null and
inconvenience or consequential vehicles previously sold.
void if the vehicle is subjected to
damages, loss of vehicle, or loss
abnormal use such as rallying,
of time, otherwise, incurred or
racing or participation in any
accrued.
other competitive spor ts. This
warranty shall not apply to any
11
LOCATION OF CHASSIS AND AGGREGATE IDENTIFICATION NUMBERS
LOCATION OF AGGREGATE IDENTIFICATION NUMBERS
LOCA
LOC AGGREGA
ATION OF A GGREGATE
GGREGA IDENTIFICA
TE IDENTIFIC ATION NUMBERS
1. CHASSIS NUMBER PLATE CHASSIS NUMBER ON FRAME ENGINE NUMBER ENGINE NUMBER
2. CAB NUMBER PLATE
GEAR BOX NUMBER TRANSFER CASE NUMBER REAR AXLE NUMBER FRONT AXLE NUMBER
12
G E T T I N G I N T O T H E V E H I C L E
CENTR AL LLOCKING
OCKING SY STEM
CENTRAL SYSTEM
Central Locking System (Operated by key) :
Your Tata Safari has a single key for operating ignition, steering lock,
glove box and doors.
All the four doors and rear door have electrically operated central
locking system.
Door Lock - Outside
With central locking system all the doors can be locked or unlocked
from driver side with the key. Unlock Lock
CAUTION
You can also lock the door from outside by closing the door with
knob pushed in.
While following the procedure, ensure that key is not left inside
the vehicle.
All the four doors can also be locked or unlocked from inside by
pressing or pulling the knob near door opening lever.
1. Door Opening Lever

2. Locking / Unlocking Knob
Door Lock - Inside
13
14
Y O U R S A F E T Y
This section gives you important information about • Seat belt system
safety features of the vehicle meant for occupant
protection. It provides information on the use of seat,
• Wear ing sea
earing seatt b elt
belt
seat belts, headrest and seat adjustments. • Headrestraint
In addition to seat and seat belts, there are number • Door locks
of other features as listed alongside which are built • Child lock
in the design of the vehicle so as to take care of your
safety. • Audio warning
• Collapsible steering column
• Air Bag (if fitted)
• Anti-Lock Brake System (if fitted)
15
Y O U R S A F E T Y
SEAT BEL
SEAT T SY
BELT STEM
SYSTEM
The safety of the occupants is of prime importance to us.

Your ‘TATA SAFARI ‘ has many features that work together to protect
the occupants.
Seat Belts
TATA SAFARI is equipped with seat belts as a part of occupant

restraint system.
Why Seat Belts
Wearing seat belts properly can protect you from being thrown
against the inside of the vehicle, against other occupants or out of
the vehicle, in case of an accident or sudden braking. It will reduce the
chances of severe injury.
16
Y O U R S A F E T Y
WEARING SEAT BEL
SEAT T
BELT
Syst em C
stem omp
Comp onen
omponen ts and Wear
onents ing SSea
earing ea
eatt B elt
Belt
Your ‘TATA SAFARI’ has three point inertia reel type front and rear seat
belts in the out board positions and a lap belt for middle passenger
on rear seat. In normal driving the belt lets you move freely in your
seat. In case of an accident or sudden braking inertia reel automatically
tightens the belt to help restrain your body. 1
4
The anchor end of the shoulder belt is adjustable to suit the height of
2 3
the passenger wearing it. The lap belt has one manually adjusted belt
that fits across the hip bone. It is similar to safety belt used in
1. Seat Belt 2. Tongue 3. Lock Buckle 4. Lap Belt
aeroplanes.
Make sure that your seat is adjusted to a good driving position and Anchor for height adjustment
the back of the seat is upright.
1. Pull the tongue across your body and insert it into the buckle.
2. Check and ensure that the belt is not twisted.
3. Position the lap portion of the belt as low as possible across your
hip bone.
4. Pull up the shoulder part of the belt to remove the slack. Make Button
sure that the belt goes over your collar bones and across chest.
5. To unlatch the belt, press the red button on the buckle. Guide the
belt to the pillar as it retracts.
Front Seat Belt Arrangement
17
Y O U R S A F
ADJUST
E
ABLE HEADRESTR
ADJUSTABLE AINT
HEADRESTRAINT
T Y
6. Each belt should be used by one occupant only . The belt must not
be put round a child, seated on passengers lap.
7. When the belt has been in use in a serious accident or shows signs
of severe fraying or of having been cut, replace with an approved
belt kit.
8. The belt must not be altered or modified during use.
9. The belts are meant (intended) for adult occupants only.
10. The belts if required should be replaced, by Authorised personnel
only.
11. The belt should not be disassembled. If required, authorised
personnel only should carry out disassembly and assembly. Rear Seat Belt Arrangement
Adjustable Headrestraint
Headrestraint can help to protect you from whiplash and other injuries.
For best protection adjust the top of the headrestraint as shown in the
figure.
Poor Adjustment Good Adjustment
18
Y O U R S A F SEA
E
T-BELT PREC
T
AUTIONS
Y
SEAT-BEL
T-BELT PRECA
S ea t-b
eat-b elt pr
t-belt ec
prec autions ffor
ecautions or B ab
Bab
abyy, small child
child,, P
Prr egnan
egnantt Pregnan
egnantt Woman :
woman and injured person : TATA MO
MOTTORS recommends the use of a seat-belt. Ask your
TATA MO
MOT TORS strongly urges that the driver and passengers doctor for specific recommendations. The lap belt should be
in the vehicle be properly restrained at all times with the worn securely and as low as possible over the hips and not to
seat-belts. Failure to do so could increase the chance of injury waist.
and / or the severity of injury in accidents. Injured person :
Baby or Small Child : TATA MO
MOT TORS recommends the use of a seat-belt for injured
Use child restraint system appropriate for the child until the person. Depending on the injury, first check with your doctor
child becomes large enough to properly wear the vehicle’s for specific recommendations.
seat-belts.
If a child is too large for a child restraint system, the child should
sit in the seat and must be restrained using the vehicle’s
seat-belt.
Also use the seat-belt while the child is in the rear seat. According
to accident statistics, the child is safer when properly restrained
in the rear seat than in the front seat.
Child restraint systems are available. TATA MO MOT T ORS
recommend the use of a type which fits to your vehicle. Before
installation, always read the manufacturer’s instructions.
19
Y O U R S A F E T
DOOR LLOCKS
OCKS
Y
Backrest Position
To get the maximum protection from the seat belts, the back of the
seat should be in an upright position. If you recline the backrest,
you reduce the protective capability of the seat belt.
Door Locks
Lock the vehicle doors when in motion. Doors are designed to

remain closed and stay unlocked in accident. This is to facilitate out
siders to open doors and evacuate occupants in the event of an accident.
Seat backrest reclining lever
Child Lock
This is provided on both rear doors and tailgate.
Push down the lock tab before closing the door. Now the door can
not be opened by the children from inside. Locked doors can be
opened only by using the respective door outer handles.
Childlock
20
Y O U R S A F E T Y
AUDIO WARNING, COLLAPSIBLE STEERING AND AIR BAGS (IF FIT TED)
ARNING,, COLL
AUDIO WARNING OLLAPSIBLE BA
APSIBLE STEERING AND AIR B FITTED)
AGS (IF FIT TED)
Audio War ning :

arning Collapsible Steering Column
Seat Belt Reminder
The steering column of TATA SAFARI is of collapsible type. During
(Beeper and tell-tale indicator) normal operation it works as a solid one piece column and
When the key is in ignition position & driver's seat belt is takes all the steering efforts effectively. In case of frontal impact,
not fastened, you get an audio warning as well as tell-tale the intermediate tube connecting upper and lower part of the
indication in cluster, indicating seat belts are not fastened. column will collapse.This will prevent the steering column from
The beeper will go off automatically after a few seconds, protruding in the driver cabin and avoid injury to the driver.
but the tell-tale indicator will remain on as long as seat belts
is not fastened.
D oor Op en War
Open ning
arning
Prior to driving, ensure that all the doors are properly closed. If
any one of the doors is partially open, the door open indicator
will come on. In addition to this, in case driver side door is not
properly closed an audio beep will come for few seconds, when
the key is inserted.
Head Lamps ‘ON’ R eminder

Reminder
While leaving the vehicle (key out), if the head lamps are left
on and driver door is opened, you will get an audio warning to
remind you to put off the head-lamps. This beeper will go off
after a few seconds or immediately if the head lamps are
switched off.
21
Y O U R S A F E T Y
AIR BAGS (IF FITTED)
Air Bags (If Fitted)

SRS (Supplementary Restraint System)
Your vehicle is fitted with an air bag for the driver, located in the steering
wheel, and a passenger air bag (if fitted) is located above the glove box
compartment. Airbag(s) can be identified by the “SRS AIR BAG” label on
the airbag cover.
The airbag is a supplementary restraint system and is designed to provide
effective protection to the belted occupants during frontal collisions.
The air bag system is not visible until it is activated.The activation depends
upon the severity and direction of frontal collisions. Airbags are not
designed to activate in rollover, rear and side collisions.
Operation
Sensors in the ECU detect the frontal collision severity. The air bag(s) are
designed to deploy only if the collision matches the criteria for
deployment.
• The sensor switches close the circuit and the propellant rapidly burns
in a container producing gases, which fill the airbag.
• The inflating airbag deploys out of the steering wheel in the front of
the driver and passenger air bag (if fitted) deploys out of the dashboard
in front of the passenger. This action takes place in a fraction of a
second.
22
Y O U R S A F EAIR BAGST(IF FITTED)
Y
• The bag(s) deflate as the gas escapes through the vent holes The importance of being properly seated :
in the airbag cushion. In a collision, the airbag inflates extremely quickly, faster than
• Airbag(s) will only deploy with the ignition switch in blink of an eye and with great force.
“ON” position. Immediately after air bag inflation, you may
notice fairly loud noise, dust or smoke and smell of the burnt
• If you are too close to an inflating air bag, it could seriously
injure you. Move your seat as far back as possible to allow
propellant.This is NORMAL. room for air bag inflation. Never install any child restraint in
the front seat where the passenger air bag is fitted, as serious
C AUTION injury or death may result from the force of the inflating
• Air bag system components get hot after inflation. Do not front passenger air bag. The rear seat is safest place for the
touch after inflation. children.
• The smoke could cause breathing problems for people • Never place any object in front of you while you are seated
with a history of asthma or other breathing trouble. If such in the front seat as it may result an injury from the object
case occurs after deployment of air bag, get fresh air when it is forced towards you by the inflating air bag. Do not
promptly. cover the steering wheel or instrument panel with an object
• Always wear seat belts. The wearing of seat belts is which may prevent the proper deployment of the air bag.
required even when the air bag is fitted. Air bags do not
replace the seat belts.
• Where a passenger air bag is fitted, front passenger should
never sit on the edge of the seat, stand near the glove box
compartment, rest feet or other parts of the body on the
The importance of wearing seat-belts :
dash board or lean over near the glove compartment when
• It will help to keep you in the proper position when the the vehicle is moving. Passenger should also not recline the
airbag inflates. seat backwards such that the passenger goes beyond the
• Reduce the risk of injuries in any collision. protection range of airbags.
• Reduce the risk of being thrown out from your vehicle in a
collision.
23
Y O U R S A F E T Y
Air bag warning light : SRS If the air bag system is not attended to when a warning
is given, it will not function properly in the event of
The diagnostic system continually monitors the readiness of the collision, or it may deploy unexpectedly. The air bag
SRS AIR BAG while the vehicle is being driven.The air bag warning system fitted to your vehicle does not require regular
light on the instrument panel will illuminate for approximately maintenance.
5 seconds when the ignition is switched on. This is normal and
indicates the system is performing a self check. The following NOTE :
components are monitored by the indicator. 1. Any maintenance on or near the SRS components must be
performed only by an authorized TATA MO TORS dealer. Do
• Airbag control module - ECU MOT
• Driver airbag not permit anyone else to do service, inspection,
• Passenger air bag (If fitted) maintenance or repair on any SRS components or wiring.
• Retractor Pre-tensioners. Similarly, no part of the SRS system should ever be handled
• All related wiring. or disposed of by anyone except an authorized TATA
MO
MOT TORS dealer. Improper work on the SRS system will result
Air bag maintenance and servicing :
inadvertent deployment of the air bag or could render the
If the warning light does not illuminate when ignition is SRS system inoperative.This could also lead to personal injury.
switched on, or remains illuminated after the initial check
2. Do not modify your steering wheel or any other SRS
period of 5 seconds or flashes during driving, indicates fault
components, For example replacement of steering wheel
with air bag and seat belt pre-tensioner and it should be
or modifications to the steering column, front bumper, body
checked by an authorized TA TATTA MO
MOT T ORS DEALER
or frame structure can adversely affect the SRS performance
immediately. and lead to possible injury.
• The air bag warning light does not illuminate when the 3. If your vehicle has received any front end damage, you
ignition key is turned on. should have the SRS system inspected by an authorized
• The air bag warning light illuminates while driving. TATA MOMOT TORS dealer to ensure it is in proper working
order.
24
Y O U R S A F E T Y
AIR B
BAAGS & ANTI-LOCK BR
ANTI-LOCK AKING SY
BRAKING STEM (IF FIT
SYSTEM TED)
FITTED)
The air bag will inflate only once. T he infla inflatt ed air bag CAUTION
system will not function again and steering wheel
with air bag module, steering column, seat belts and • In case of vehicle ownership transfer, Tata Motors
recommends the owner to inform the new owner about
c on
ontrtr ol mo
trol dule must b
module e rreplac
be eplac ed immedia
eplaced immediatt elyely.. IIff
the presence of Supplementary Restraint System in the
passenger airbag is fitt ed
ed,, air bag assembly
fitted assembly,, A ir bag
Air
vehicle and also advises for reading the relevant
c o v er
er,, SSea
ea
eatt b elts and dash panel must b
belts bee rreplac
eplac ed
ed..
eplaced
sections in the owner’s manual.
If they are not replaced, the unrepaired area will increase
the risk of injury in a collision. • Prior to scrapping the vehicle, owner should bring the
vehicle to the authorized Tata Motors dealer for safe
• Do not attempt to service, repair, or modify the airbag dismantling of supplementary restraint system.
system, tampering will result in activation of the system
and increase the risk of personal injury. For servicing the Anti-lock braking system : (if fitted)
air bag system, see your authorized Tata M ot
Mot ors dealer.
otors The Anti-lock braking system is installed to avoid wheel locking
• Do not use chemical solvents or strong detergents when during abnormal braking conditions. Please refer ABS in
‘DRIVING’ chapter for detailed information.
cleaning the steering wheel or instrument panel to avoid
contamination of the air bag system. Wiping with a damp
cloth only is recommended.
Air bags and Bull bars:
TATA M ot
Mot ors do not guarantee the design intent performance
otors
of the supplementary restraint system incase a bull bar is fitted
to the vehicle or the front structure is modified in any way.
25
26
D R I V I N G C O N T R O L S
This section provides information about various

• Driving Controls
mechanical controls and electrical displays that • Steering lock & Ignition switch
help you while driving. • Immobiliser
• Parking brake
Please read this section carefully and make
yourself familiar with the functions of all the driving
• Gear shift lever
controls listed alongside, so that you can use • Combi switch

them effectively while driving. • Tr ansf er ccase
ansfer ase gear selec
selectt or
• Steering wheel position adjustment
• Operating switches
27
DRIVING CONTROLS
1. Air bag (SRS) for driver & Horn Pad 2. Steering Wheel 3. Bonnet Opening Lever
4. Accelerator Pedal 5. Brake Pedal 6. Clutch Pedal
7. Parking Brake 8. Head Lamp Leveling Switch 9. Gear Lever
10. A.C. Control Switch 11. Operating Switches 12. Glove Box
13. Air Bag for Co-driver 14. Analog Clock 15. Air Vents
16. 4X4 Selector Switch
28
STEERING LLOCK
OCK & IGNITION SWITCH
SWITCH
Steering Lock and Ignition Switch
Key of ignition switch is common for door lock, steering lock and glove
box lock.
The ignition switch is on the right side of the steering column.
It has four positions. Turn the key clockwise for further functions.
LOCK - Steering Locked
ACC - Accessories ‘ON’
ON - All electricals ‘ON’
START - Engine crank
LOCK
You can insert or remove the key only in this position. The steering
column is locked when the key is removed.
WARNING
Do not remove the key while driving. It will lock the steering and
can cause loss of control. Remove the key only when the vehicle is
parked.
ACC
By turning key to ACC position power supply to accessories is switched
ON.
29
STEERING LLOCK
OCK AND IGNITION SWITCH
SWITCH
ON
By turning key to this position all the remaining electrical systems

become operative.The glow plug indicator lights up. After a few seconds
depending on the ambient temperature it goes off. The engine is ready
for cranking.
STAR
STAR
ARTT
Turn the key further clockwise to the START position (spring loaded) to
start the engine. As soon as the engine starts release the ignition key to
ON position.
NOTICE
Do not crank the engine more than 10 secs. continuously. If the
engine does not start wait for 30 secs. before cranking it again.
Release the key immediately after starting the engine otherwise
starter motor/ flywheel ring may get damaged.
By turning the ignition key from ON position to ACC or LOCK position,

engine can be stopped.
30
IMMOBILISER
Anti-theft security system - Immobiliser (If fitted)

Remote operated anti-theft security system (Immobiliser)
along with central locking system is fitted on the vehicle.
Pressing the search push button on remote will result in
flashing of turn indicators. This helps in locating the vehicle
(vehicle search) in the parking. By pressing unlock push
button of remote will unlock all doors and then inserting /
rotating key in the ignition switch, vehicle can be started.
By pressing lock push button on remote all doors of vehicle
gets locked and lock indication in the instrument cluster
starts flashing ensures automatic activation of immobiliser.
For details refer Electronic security system manual given
in the vehicle.
31
D R I V I N G C O N
PARKING BR
T R
AKE AND GEAR SHIFT LE
O
VER
L S
BRAKE LEVER
Parking Brake
To apply the parking brake, pull the parking brake lever fully up
and leave it. 2
To release it, lift the lever up slightly keeping the release button
pressed and then push down the lever fully.
1
The parking brake indicator on the instrument panel will go ‘off’
when the parking brake lever is fully released.
NOTICE
Driving the vehicle with the parking brake ‘ON’ will cause damage 1. Parking Brake Lever 2. Release Button
to the rear brakes and the clutch.
Gear Shift Lever
It is console mounted. The different gear positions are marked on

the knob.
Gear Shifting Pattern

32
COMBI SWITCH
SWITCH
SCHEMATIC DIA
SCHEMATIC GR
DIAGR AM OF C
GRAM OMBI SWIT
COMBI CH FUNCTIONS
SWITCH
LEFT TURN
LEFT LANE CHANGE

WIPER STALK LIGHTING STALK
SELECTOR
NEUTRAL
RIGHT LANE
CHANGE
RIGHT TURN
FLICK WIPE SWITCH
(AUTO RETURN)
ROTARY POSITIONS OF LIGHTING SWITCH
33
D R I V I N G CWIPEROCONTROL
N COMBI-SWITCH
T R OLEVERL- LEFTS
WIPER CONTROL COMBI-SWITCH LEVER - LEFT
Selector
Wiper ‘OFF’ Position Intermittent Wipe Rotate selector to set delay timing
for intermittent wipe
Slow Wipe Fast Wipe Pull upward for windshield wash and wipe.
Pull towards driver for FLICK WIPE
(Spring Return)
34
HEADL AMP/INDIC
HEADLAMP/INDIC
AMP/INDICAATOR C OMBI-SWIT
COMBI-SWIT CH LE
OMBI-SWITCH VER - RIGHT
LEVER
Head Lamp ’OFF’ Position Position Lamp - ‘ON’ Position Lamps & Head Lamps - ‘ON’
C
B
A
A
B
Toggling the lever in upward direction A - Side indicator ‘OFF’ A - Side indicator ‘OFF’
changes Low beam to High beam and B - Lane change left side indicator B - Lane change right side indicator
vice versa. For High beam flash, (Spring Return) (Spring Return)
pull up the lever halfway. C - Left turn side indicator self C - Right turn side indicator self
Cancellation / Manual return Cancellation / Manual return
35
TRANSFER CASE GEAR SELECTOR
Tr ansf er C
ansfer ase EElec
Case lec tr
lectr ic SShif
tric hif
hiftt SSwit
wit ch :
witch
It is electrically operated and mounted on dashboard below the
instument cluster. It is a gear selector switch. It has 3 different gear
positions 2H, 4H and 4L. They indicate -
2H - 4 x 2
4H - 4 x 4 High
4L - 4 x 4 Low
Shifting from 2H to 4H or 4H to 2H :
Shifting can be done upto speeds 65 kmph.
Shifting from 4H to 4L or 4L to 4H :
Shifting to be done on stationary vehicle. Selector Switch
Important : Do not march the vehicle till 4H/4L indicator lamp stops
blinking.
(One lamp glows on when shifted from 2H to 4H)
(Both lamps glows on when shifted from 4H to 4L) for free wheeling
of front hub - see page 78.
36
STEERING WHEEL POSITION ADJUST MENT
ADJUSTMENT
Steering Wheel Position Adjustment

You can adjust the steering wheel position to suit your convenience.
Adjust the steering wheel position as follows before you start driving.
1. Adjust the seat to a comfortable position.
2. The lever to tilt the steering wheel is under steering column. Pull
the lever up and hold in that position.
3. Move the steering wheel up or down to the desired position.
Position the wheel such a way that all the instrument panel gauges
and warning lights are visible.
4. Release the lever. Make sure that steering wheel is securely locked
by moving up and down.
Steering Position Adjustment
CAUTION
Steering wheel should be adjusted only when the vehicle is
stationary.
37
D R I V I N OPERGATING C O N T R O L S
OPERA
OPER ATING SWIT CHES, FOG LLAMPS
SWITCHES, AMPS AND FUEL TANK FL AP
FLAP
Operating Switches
9 8
Eight numbers of operating switches are provided on the console.
Front Fog Lamps ( if fitted )

The fog lamps are provided on the front bumper to improve the visibility in
Foggy weather. The front fog lamp can be switched on with the parking
lamp on and can remain on till the parking lamp is switched off.
The switch for the front fog lamp is an ‘ON / OFF’ spring return type switch.
Rear Fog Lamps (if fitted) 1 2 3 4 5 6 7
Operating Switches
The rear fog lamp has the in-built tell tale indicating lamps for indicating the fog
lamp operation. 1. Rear fog lamp
2. Front fog lamp
Fuel Tank FFlap
lap 3. Rear Windsheild & Outside Mirror
To open the fuel tank flap press the operating switch. The solenoid provided Demister
4. Hazard Warning
near the fuel tank flap releases the fuel tank flap open. 5. Rear Windshield Washer
To close the fuel tank flap just push the flap manually to its original position. 6. Rear Windshield wiper
7. Fuel flap opening
NOTICE 8. Headlamp leveling switch
9. Analog clock
Do not operate fuel flap switch repeatedly. Once the fuel tank flap facia
switch is operated, wait for 15 sec. before you operate again.
38
REAR WINDSHIELD DEMISTER AND HAZARD WARNING
Rear Windshield & Outside Rear View Mirror Demister (if fitted)
Push the operating switch on the facia to turn the demister ‘ON’. The
demister will switch off automatically after 15 minutes.
NOTICE
Clean the rear windshield glass carefully from inside to avoid any
damage to demister heater element.
Hazar
Hazardd War ning
arning
Push hazard warning switch on the facia switch. This will switch ‘ON’ all
the outside turn signals and both indicators in instrument panel to flash
simultaneously to warn the other road users about the hazardous
condition of the vehicle.
CAUTION
If lights do not blink or blink rapidly, it is an indication of problem in
the blinker electrical system or the indicator bulb at front or rear has
fused. Get it rectified immediately.
Rear Windshield Wash & Wip e (Unlatched Switch)

ipe
Push and hold the switch knob for the operation of the wash function
for the desired duration for rear visibility through glass. The function
indicator lights up when wash function is ‘ON’. Alongwith wash fluid
getting sprayed, the wiper also operates with a delay to wipe the
glass surface, through a timer control unit. On release of the switch,
this function stops.
39
REAR WINDSHIELD WASH & WIPE AND HEAD LLAMP
AMP LE VELLING SWIT
LEVELLING CH
SWITCH
Rear Windshield Wiper (Latched Switch)

Push to switch ‘ON’ - Push to switch ‘OFF’
The function indicator lights up when the wiper function is ‘ON’.
A ll the ab
aboo v e swit ches ha
switches havv e ‘ ON’ indic
indicaa tion eexx c ept ffor
or
hazard warning switch.
Head lamp levelling Switch :
A motorised head lamp levelling arrangement with the setting knob
at the dash board is provided on the central console. As and when
required, head lamp levelling. setting is done by rotating the knob
to select one of the 3 levels marked on the knob depending upon
the loading of the vehicle.
Loading Condition Switch position
Unladen / Driver / Driver + Co-driver 0
Driver + Co-driver + All seats occupied 1
Laden + All seats occupied 2
Laden + All seats occupied + permissible 3
luggage load
NOTE : Since the leveling switch takes care of headlamp focus pattern
under different load conditions; it is advisable to select the correct
position before starting a trip (depending on load)
40
I N D I C ATO R S AND INSTRUM E N T S
This section gives you information on various

• Instrument Cluster
indicators and gauges provided on the dash board and • Indicators

how to make use of these provisions while driving. • Gauges
41
I N D I C A T O R S A N D I N S T R U M E N T S
INSTR UMENT CL
INSTRUMENT USTER
CLUSTER
INSTRUMENT CLUSTER
Speedometer Left Turn Indicators* Right Turn RPM Meter

Indicator Indicator
Indicators* Indicators*
Temperature LCD Fuel

Gauge Gauge
Set Knob Mode Knob
* All indicators may not be provided on some cluster
42
INDIC
INDICAATORS
Tur
urnn SSignals
ignals High Beam Indicator
Indicators
Turn signal lamps can be operated only when the ignition This light illuminates with the head lamps in high beam
supply is 'ON' and by using the turn indicator switch on the position.
combiswitch.
Low Oil Pressure Indicator
The direction indicator arrow (LHS) & (RHS) on the
instrument cluster flashes alongwith external indicator lights as This indicator light will glow when the oil pressure in the
selected. running engine drops low enough to cause damage to the
engine.
Parking Brake and
It should light when ignition is ‘ON’ and should go off when
Low Brake Fluid Indicator
engine is running.
When the parking brake is applied this indicator illuminates. If this light glows when engine is running, it indicates serious
Ensure that the parking brake is fully released and this problem in engine lubrication system.
indicator goes off while driving. Safely pull to the side of the road and shut off the engine as
When you turn the key to IGN position this indicator soon as possible.
illuminates for few seconds and goes off automatically. It Continuously glowing of light indicates fault in lubrication
remains ‘ON’ when brake fluid level in the master cylinder system.
container is low.
NOTICE
CAUTION
Do not run the engine when low oil pressure, indicator
Do not drive the vehicle if the brake fluid level indicator light is ON. In such a case contact the nearest authorised
remains ‘ON’. Get the defect rectified. workshop for rectification of fault.
43
I N D I C A T O R S A N D I N S T R U M EINDIC
N ATTORSS
INDICA
INDIC ATORS
Battery Charging Indicator ABS Indicators

ABS
(Where ABS is fitted)
This light should come ON when
ignition is ‘ON’ and should go off after the engine starts. ABS indicator light on instrument
If it remains ‘ON’ when engine is running, it indicates cluster illuminates approx. for 5 sec. when the ignition key is
battery is not getting charged. turned to ‘ON’ position.This is normal and indicates the system is
In such a case, avoid using electrical loads and get the performing a self check. If the light does not illuminate when
problem attended at an authorised workshop. ignition is ‘ON’ or remains illuminated after initial self check and
while driving or flashes, fault may exist in the ABS system.
4H, 4L Indicator *
(* For 4WD model only)
In this case also the normal braking system is still
effective and can able to provide normal stopping
With ignition ‘ON’ and transfer case switch in 2H mode both 4H abilit
abilityy. Even though we recommend taking the vehicle to
and 4L indicator lamps on instrument panel should glow for a the nearest dealer and inspecting your car as soon as
few seconds only and go ‘OFF’. possible if the warning light stays on.
Continuous illumination indicates an electrical fault. Do not run
Electronic Brake Distribution
the vehicle if both 4H and 4L lamps are ON.
(EBD) indicator
The 4H or 4L lamps will glow only when the transfer case is
either in 4H or 4L mode. If the ABS and the brake system indicator light
comes together even after the parking brake is
Low fuel Indicator fully released, then the Electronic Brake
If this warning light illuminates, Distribution (EBD) i.e. the front to rear brake
it means there is a little fuel approximately 10 litres in the tank force distribution system is also not working.
and you should fill the tank at the earliest. This will lead to the rear wheel lock while braking. Avoid
sudden hard braking and take the car immediately to
the nearest dealer to fix the system.
44
INDIC
INDICAATORS
SRS Indic
Indicaator (Where air bag is fitted) SRS Wa t er in fuel sedimen
sedimentt er Indic
Indicaa t or
SRS indicator light on instrument cluster illuminates This light indicates excess water accumulation in
approx. for 5 sec. when the ignition key is turned to sedimenter which will come ‘ON’ when ignition is turned
‘ON’ position. This is normal and indicates the system is ‘ON’ and will go ‘OFF’ in 5 sec. When this lamp comes
performing a self check. If the light does not illuminate ‘ON’, water needs to be drained from sedimenter
when ignition is ON or remains illuminated after initial immediately . (Please refer page 109 for location and
procedure).
self check and while driving or flashes, fault may exist in
the system, get the defect rectified by authorised When the indication comes ‘ON’ the vehicle will run on
‘Limp home mode’ where there is a drastic reduction in the
service outlet. performance of the vehicle.
‘SERVICE’ Indicator SERVICE CAUTION
If water is not drained from the sedimenter it can cause
This lamp indicates engine condition,when a serious damage to the fuel injection system.
malfunctioning occurs in Engine/ Engine Management
System (EMS). This lamp indicates as below :
1. Comes ‘ON’ when key is in ‘IGN’ position and goes
‘OFF’ when engine is running.
2. remains ‘ON’ in engine running if malfunctioning
occurs.
Sedimenter
3. When ‘SERVICE’ indicator is ‘ON’ during running,
engine performance (power) deteriorates marginally
in some cases and drastically. In few cases, please get
the malfunctioning rectified from nearest authorised
service outlet as soon as possible.
45
I N D I C A T O R S A N D I N S T R U M EINDIC
N ATTORSS
INDICA
INDIC ATORS
Malfunction Indicator Lamp - MIL (if

installed)
This lamp comes ‘ON’ with ignition and it should be ‘OFF’
after cranking the engine. For any engine sensor related
fault due to which emission of the vehicle may cross the
regulatory limit, MIL lamp comes ‘ON’.
CAUTION
MIL illuminates / flashes when a malfunction occurs in
the engine emission system. Do not drive the vehicle if
this indicator remains ‘ON’ or Flashes. Get the problem
attended to immediately at a TATA Authorised Service
Outlet. Driving the car in this condition may cross the
regulatory emission limit and / or damage the catalytic
convertor.
Seat Belt Indicator :

This indicator comes ‘ON’ with ignition and goes
‘OFF’ whenever the drivers seat belt is fastened.
L o ck Indic
Indicaa t or War ning Ligh
arning Lightt :
If it blinks on the dashboard, vehicle can not be
driven without pressing UNLOCK button on the
User remote.
46
I N D I C A T O R S A N D I N S T R U M E NGAUGES
T S
GAUGES
GA UGES
Speedomet
eedometer er
er,, M ain O
Main domet
Odomet er and Tripmet
dometer ipmeter er (on LLCD)
CD) :
The speedometer indicates the car speed in km/hr.The odometer records
the total distance the car has been driven. The tripmeter can be used to
measure the distance travelled on each trip or between fuel fillings.
CAUTION
Keep track of the odometer reading & follow the maintenance
schedule regularly for meeting service requirements.
O domet
dometer er
er,, Tr ipmet er and IIllumina
ipmeter llumina tion in
llumination intt ensit
ensityy ccon
on tr
ontr ol on
trol
instrument panel (LCD) :
The instrument panel has an LCD to display the following : Speedometer
Main Odometer (Non- resettable) - Counts upto 999999 kms
Tripmeter A (Resettable) - Counts upto 1999.9 kms Odometer
Tripmeter B (Resettable) - Counts upto 1999.9 kms
Ambient display and Digital Clock display Tr ipmet er
ipmeter
Intensity level of instrument panel illumination - selection among preset or Intensity level of
levels. Display for Trip - A panel illumination
LCD has two line display.The first line displays the Odometer count.The
second line displays either of Tripmeter A, Tripmeter B, Intensity level of
panel illumination, Ambient temperature and Digital clock display.
The selection and control of functions are done through 'MODE' and
Set Mode Selector
'SET' push buttons (knobs) provided on either side of the LCD.
Knob Knob
The 'MODE' knob is used to select one of Tripmeter A,Tripmeter B Ambient
temperature , Digital clock display and Intensity level of panel illumination. Display for Trip - B
47
I N D I C A T O R S A N D I N S T R U M E NGAUGES
T S
GAUGES
GA UGES
Switching among the above three functions can be done by pressing

the knob.
The 'SET' knob is used to control the chosen function. Pressing the knob
for a few seconds resets the chosen tripmeter and varies the intensity
level of instrument panel illumination. Intensity Level Indicator
The panel illumination intensity varies among preset levels as follows:
= Min = = = = Max
This display returns to Tripmeter A after a few seconds of intensity level
selection, if left in this mode.
NOTICE
Main odometer and tripmeter A indication will remain on display Ambient Temperature
even if the ignition key is removed. Reduced contrast in display may Indicator
occur at low and high temperatures.
Display Mode Selector (Right side knob) Set(Control/Adjustment (Left side knob)
Trip ‘A’ To change the display to Trip ’B’ Knob to reset Trip ‘A’
Trip ‘B’ To change the display to Ambient temperature Knob to reset Trip ‘B’
Ambient Temp. To change the display to Digital Clock Toggle between 0C to 0F conversion
Digital Clock To change the display to Dimmer To set the clock (Hrs. & Min.)
Dimmer To change the display to Trip ‘A’ Adjust illumination brightness 25%, 50%,
75%, 100%, 75%, 50%, 25%
Trip odometer count can be reset by pressing ‘SET’ knob for over 10 secs when display indicates Trip ‘A’ or Trip ‘B’
48
GA UGES
GAUGES
Procedure for digital clock setting :

1. The clock can be set using both the ‘SET’ and ‘MODE’ keys.
2. Pressing the ‘SET’ knob for 5 secs. will cause the displayed time to
flash i.e. clock setting mode.
3. At entry into clock setting mode, Hours digit will flash first. Digital Clock
4. While the Hours data is flashing, pressing and releasing the SET key
will toggle between minutes and hours.
5. While the numbers flashing, pressing the MODE the key will advance
the displayed number.
6. While the numbers are flashing, if no keys are pressed for 5 secs.
Then the current value displayed are stored and the display stops
flashing.
RPM meter :
The meter indicates engine speed in revolutions per minute (rpm)
Change gears at appropriate engine rpm and car speed to get optimum
fuel economy.
The permitted engine rpm upper limit is the start of Red Zone on the
dial.
RPM Meter
49
GA UGES
GAUGES
Temp er
emper
eraa tur
turee G auge
Gauge
The gauge indicates the temperature level of the engine coolant. The
red zone at 'H' indicates temperatures higher than normal.
High
Avoid driving, when the pointer is in the red zone. It indicates engine Temperature
overheating, which may be due to insufficient coolant in the radiator or Warning
due to any other defect. Take the car to the nearest Authorised Service
outlet for necessary attention. Temp er
emper
eraa tur
turee G auge
Gauge
CAUTION
Never remove the radiator pressure cap from radiator when the
engine is hot. Do not restart the engine until the problem has
been duly attended.
Fuel Gauge
The fuel gauge indicates the approximate fuel level in the tank. Refill
the fuel tank at the earliest, when the needle touches the red band
(indicating reserve capacity has been reached.), a visual warning
Low
indication (Amber coloured) comes 'ON' indicating the fuel level is low. Fuel Level
Warning
Fuel Gauge
50
CO M F O R T A N D CO N V E N I E N C E
This section gives you information on the different comfort • Air conditioning and heating
and convenience features provided in your vehicle. • Front windshield and door glass demister
There are many features as listed alongside in TATA SAFARI. • Power windows
To get the maximum benefit from these features, please

• Front seat
read information in this section. • Headrestraint
• Middle seat
• Armrest cum cup holder
• Jump seats (if fitted)
• Jack & tools
• Motorised rear view mirrors
• Cigarette lighter and ash tray
• Fuel filler flap
• M echanic ally Op
echanically er
Oper
eraa ted FFuel
uel Tank FFlap
lap
• Glove box
• Inside rear view mirror
• Sun visors
• Interior roof lights
• Reverse guiding system
• Analog Clock
• Music System
• MP3 / DVD Player
• Tail Lamp
• High Mounted Stop Lamp
51
C O M F O R T A N D C O N V E N I E N C E
AIR CONDITIONING / HEA
CONDITIONING TING
HEATING
Air Conditioning / Heating

Air Temperature Blower Switch Air flow Direction
Your vehicle is fitted with heating and air conditioning system. The
switch switch
controls are provided on dash board. For rear seat A.C. comfort direct
middle vents on the dash board to rear middle seat.The system controls
can be adjusted to mix air into various combinations. The air flow for
different locations is controlled by air flow direction control knob fitted
on RH side of A.C. control panel. The air flow switch has five positions
for air flow direction.
Face position - A B
Air flows to upper parts of body A. Air recirculation switch B. Rear A.C. ON/OFF Switch
Face / foot position -
Air flows to body and foot
Foot Position - A.C. Control Switches on Central Console
Air flows to foot only
Air to foot and windscreen -
recommended for clearing mist on
windscreen
Air to windscreen -
recommended for
clearing heavy fog or snow
52
C O M F O R T A N D C O N V REOOFNMOUNTED
I E NA.C.CUNITE
ROOF MOUNTED A.C. UNIT
The air mix control switch is on the LH side of the panel. By rotating
A B
the control switch clockwise (towards red segment) the air temperature
from vents will increase. Rotate anticlockwise (towards blue segment)
to reduce the air temperature. The switch on the top centre is for the F
4 speed blower. Any of the blower speed could be chosen as per
requirement. The 2 switches at the centre are for A.C. control as follows: A. Air Recirculation Switch
Swit ch ‘A’ - Press for recirculation mode. Release for fresh air.
witch B. Front A.C. ON/OFF Switch
witch
Swit ‘B’’ - For switching ‘ON’ or ‘OFF’ front cooling. It is marked by ‘F’
ch ‘B
NOTICE
When the A.C. is switched ON the engine low idling RPM increases
marginally to adjust for A.C. compressor load. When the thermostat
cuts off A.C., engine idling RPM decreases to lower adjusted value.
53
ROOF MOUNTED A.C. AND FR ONT WINDSHIELD
FRONT WINDSHIELD,, DOOR GLASS DEMISTER
GLASS
Roof Mounted A.C. Unit (if fitted)

The roof mounted A.C. unit is installed on your vehicle. The blower
switch has 4 positions - ‘HIGH
‘HIGH’’, ‘MEDIUM
MEDIUM’’, ‘LO W ’ and ‘OFF’
‘LO OFF’.. The
switch is located on LH side of roof A.C. console. Air flow direction
can be adjusted by adjusting the air vents.
The roof AC can be switched on provided the front AC is ‘ON’.
However, the blower of the roof AC unit can be operated
independently.
Front Windshield and Door Glass Demister

To remove frost or ice from the windshield and side windows, quickly.
1. Start the engine & accelerate to warm up.
2. Select defrost/demisit mode on air flow direction control. HI
3. Set blower and air mix temperature control to maximum hot.

LO
These settings direct all air flow to the defroster vents at the base of
OFF
windshield and side window defroster vents. The hot air flow clear the
frost from windows.
Make sure you have clear view through all windows before driving.
You may turn back air mix and air flow control to desired position, Roof A.C. Blower Switch
while driving.
54
C O M F O R T A N D C O N V E N PO
I WER
E NWINDO
C WES
POWER
PO WINDOW
WER WINDO WS
P o w er W indo
indowws :
Glasses on all four windows of your vehicle can be operated by
switches provided on the main control panel located on the
driver’s arm rest. They work only when the key is in the “IGN”
position.
Glasses are wound up by pulling the switch and are lowered by
pressing it down.If you would prefer to have the glass at its lower
most position, press the switch down a little longer and the glass
glides down. This feature is known as “Express Down”.
A safety locking arrangement has also been provided and can
be activated by a push type switch located at the centre, below
the window switches. It has two positions:
LOCK – When switch is pressed
UNL OCK – When switch is released
UNLOCK
When the switch is in “LOCK” position, the rear window switches Power Window Switch on Driver Door
(located on rear doors) do not function. The rear window glasses
can still be operated by using the switches on the console.
Illumination on the rear window switch goes off when the switch
is in locked condition. Press down the lock button to unlock.
Individual window winding switches have been provided only
on other doors.
WARNING
While raising the glass, take care to avoid fingers / hands
getting trapped between glass and the frame.
55
FR ONT SEA
FRONT T AND SEA
SEAT T ADJUST
SEAT MENT
ADJUSTMENT S
MENTS
Front Seats
Both driver and co-driver seats are provided with arm rest and
Seat height can be adjusted by lifting up / pushing down the lever
(2) to give you maximum driving comfort.
In few version, both front seats are also provided with lumbar
support (4) to give you maximum driving comfort.
The lumbar support is adjusted by using the lever provided at the
side of the seat back rest.
Seat Adjustment
Adjust the seat before you start driving. To adjust the seat forward and
backward, pull up the lever (3) below the seat cushions front edge.
Move the seat to the desired position and release the lever. Try to move
the seat to make sure it is locked in position. To change the angle of the 1. Seat backrest reclining lever
seat backrest use the recliner leve(1). The recliner lever is located at the 2. Seat height adjustment lever
3. Seat adjustment (forward/backward) lever
base of the seat on RH side for driver seat and LH side for co-driver seat.
4. Lumbar Support
CAUTION
The seat back in rear will reduce the protection you get from your seat
belt in a crash. Adjust the seat backrest to an upright position and sit
well back in seat.
56
C O M F O R T A N D C O HEADRESTR
N V E AINTN AND
I E MIDDLE
N CSEAET
HEADRESTRAINT
HEADRESTR SEAT
AINT AND MIDDLE SEAT
Headrestraint
The front seats have headrestraint. They protect front seat occupants
from whiplash and other injuries in the event of impact. For best
protection, adjust the centre of the headrestraint so that it is in the
same level as your ears.
Drivers seat occupant should not adjust headrestraint while driving.
It is unsafe.
To raise headrestraint, pull it upward. Poor Adjustment Good Adjustment
To lower, push the headrestraint down.
CAUTION
Ensure headrestraint are adjusted before driving.
Take care of electrical wiring for LCD monitor, while removing
the headrestraint.
Middle Seat (60:40)

Middle seat is in 2 parts (60:40). Space for two occupants is at RH
side and space for single occupant is at the LH side. These seats can
be independently folded, as & when required for carrying long
objects. The RH side seat backrest is provided with latch for folding
at RH back and LH side seat back is provided with latch for folding at
LH back. Pulling the latch to the front allows the seat back to fold.
For keeping the seat back upright just push back the seat up till it Middle seat
gets locked in the latch pin.
57
MIDDLE SEAT AND ARM REST CUM CUP HOLDER
SEAT
Folding of Middle Seat

The seat base is provided with folding arrangement so that you can fold
the rear seat forward. To fold the rear seat, first delatch seat back by
pulling lever (1) and rest on the seat base.
After rear seat backs are folded pull the lever (2) provided at the seat
base sides and take the respective seat base up so that it is vertical.
To keep seat base horizontal, simply push back the seat base.
This folding feature gives additional space for keeping luggage.
Arm Rest cum Cup Holder

Arm rest cum cup holder is provided at the centre of middle passenger
seat backrest.
To use as an armrest - Pull out the strap at the top end and rest it on the
seat in horizontal position.
To open cup holder - Press the knob to open the arm rest lid and
swing out the cup holders.
Place back the cup holder into the arm rest box and close the Arm Rest Cup Holder
lid,when it is not in use.
58
JUMP SEAT, JA
SEAT CK AND TOOLS
JACK
Jump Seat (if fitted)

The jump seats with hinges are provided at the rear side of the
vehicle. Jump seats can be folded to get increased luggage space
when needed.
To ols
Tools are placed on floor below the (RHS) rear seat. To access the
tools fold the rear seat forward, set aside the floor carpet.
Rotate the pinion anticlockwise & take out the tools. Rotate the
pinion clockwise to fit against the seat.
Jack
Jack is placed in vehicle below the right hand side rear jump seat,
which can be accessed by opening the tail gate.
Jack
59
MOTORISED REAR VIE
MOT VIEWW MIRROR AND CIGARET
MIRROR TE LIGHTER & ASH TR
CIGARETTE TRAAY
Motorised Rear View Mirror

Motorised Rear View Mirrors are fitted on both front doors and can
be adjusted to the desired position with the help of a switch provided
on the driver side door.
Motorised Rear View Mirrors allow the driver to adjust the mirrors
without lowering the glasses and without moving from his position.
1. Move the main switch to L (for left side) and R (for right side)
2. Use the 4 positions of the knob to adjust the rear view mirrors to
correct angles.
These mirrors are provided with demister. The switch is commonised
Motorised Rear View Mirror Switch
with Rear windshield demister.
Cigar ett
igarett
ettee Ligh
Lightter and A sh Tray (F
Ash (Frron t)
ont)
With ignition switch in ‘ACC’ position, press the cigarette lighter fully in.
When heated to specified temperature it pops out.Take the lighter out and
light your cigarette. After use place the lighter in its position.
NOTICE
Do not insert any other part or accessory in cigarette lighter slot. It
may damage cigarette lighter. 1
Do not attempt to touch the hot coil. It may cause scalding.
Ash tray is provided near cigarette lighter for occupants of front seats .
To open ash tray press the lid gently. 1. Cigarette Lighter 2. Ashtray
60
CIGARET TE LIGHTER & ASH TR
CIGARETTE TRAAY AND FUEL TANK FLAP
FLAP
Cigar ett
igarett
ettee Ligh
Lightter and A sh Tray (R
Ash ear)
(Rear)
The cigarette lighter is also provided on the console (below air vents).
Ash tray is also provided near cigarette lighter for occupants of rear
seats.
To open ash tray pull it out by sliding. 1
1. Cigarette Lighter 2. Ashtray
Fuel Tank FFlap

lap
It is operated by the switch provided on the dash board centre panel.
To open the fuel tank flap press the operating switch. The solenoid
provided near the fuel tank flap releases the fuel tank flap open. To
close the fuel tank flap just push the flap manually to its original position.
In case of battery run down the fuel tank flap can be opened manually.
First open the tail gate and pull the nylon rope to open the fuel flap.
61
FUEL TANK FLAP AND GL
FLAP OVE BO
GLOVE X
BOX
Mechanically operated fuel tank flap (if fitted)

Fuel tank flap opening lever is provided below driver seat on right hand
side. To open flap, pull the lever up and to lock simply close the flap.
Mechanical fuel tank flap

opening lever
Glove Box
Glove box is located on the co-driver’s side of the dashboard. The
glove box can be locked by the key common for ignition and door.
The glove box lamp will glow when the glove box lid is opened and
will go off as soon as the glove box lid is closed.
Glove Box
62
INSIDE REAR VIE
VIEWW MIRR OR AND INTERIOR R
MIRROR OOF LIGHT
ROOF S
LIGHTS
Inside Rear View Mirror Rear View Mirror

An additional antiglare rear view mirror is fitted inside the cab.
Use antiglare position only when necessary because it reduces rear
view clarity.
Sun Visors
Two adjustable sun visors are provided inside the cab to prevent
sun glare.
Lower the sun visor to protect the eyes from the bright sun light. The
sun visor also moves side ways towards the door window.
The back of co-driver sun visor is provided with a vanity mirror. Sunvisors
CAUTION
Always return the sun visor to its original position when not required.
It may block driver’s vision. Front reading lamps Rear Roof lamp
Interior Roof Lights

The roof lamp has three positions ON, OFF and DOOR. When the switch
is in DOOR position and if you enter in the vehicle and close the door
the roof lamp will not go off immediately. It will continue to glow for a Reading lamp
few seconds and allow you to settle and insert the ignition key in the Push Buttons
switch.
However if you switch on the ignition before 15 seconds, the roof lamp O-OFF
O-OFF,, I-DOOR, II-ON
goes off gradualy.
63
‘FOLLO W ME HOME’ HEADL
‘FOLLO AMPS
HEADLAMPS
“Follow me home” Headlamps :

After closing the door, your car’s headlights remain ON for
approximately 30 seconds to help you reach your destination
in the dark.
If the car’s headlamps remain ON for five minutes or more and
when switched off, ignition key removed and the door locked
or kept open, the headlamp’s Low-beam comes ON
automatically for approximately 30 seconds to help the car
occupant reach his / her destination safely. If, within 15 minutes,
the car is locked using a remote key, the headlamp will come
ON for a further 30 seconds. If the remote key is used again
within 15 minutes, this procedure is repeated. If the occupant
returns to the car within 15 minutes after last switching it off,
the headlamp again comes ON when the door is unlocked.
(P lease not
(Please notee – T he rrep
ep ea
epea tabilit
eatabilit
tabilityy func tion of
function the
Headlamps coming ON again within 15 minutes is not
available for the LX version)
64
REVERSE GUIDING SYSTEM
Reverse Guiding System (if fitted)

This vehicle is fitted with reverse guiding system consisting of LCD
monitor on inner rear view mirror and camera is mounted on the rear
bumper. It helps the driver to see objects at rear side of vehicle while
reversing.
The LCD monitor is operated automatically when reverse gear is

engaged and vehicle key is in ‘IGN’ position.
To get clear view, monitor and camera lens should be kept clean. For
LCD Monitor
cleaning the camera lens and LCD monitor, use moist and dry cotton
cloth.
For mor
moree details
details,, rref
ef er U
efer ser
ser’’s M
User anual.
Manual.
NOTICE
Although camera installed at rear bumper are designed to assist
reversing of vehicle by giving real image of rear view onto Rear View
Video Display, its performance can be affected by dirty camera lens,
insufficient light, improper display setting etc. Therefore the vehicle
driver must take all necessary precautions while reversing the vehicle.
Reverse Guiding Camera
65
C O M F O R T A N D CDIGIT
OAL N V E N I E N C E
CLOCK & MUSIC SYSTEM (IF FIT TED)
DIGITAL
DIGIT CLOCK
AL CL SYSTEM
OCK & MUSIC SY FITTED)
STEM (IF FIT TED)
Analog Clock
This Vehicle is fitted with analog clock and powered by electrical
system. It has knob at the bottom of dial for resetting time.
Resetting
knob
Music System (if fitted)
The head unit is fitted in the centre console, two speakers in
front & rear door, two tweeters in the inner cover of outside
rear view mirrors are provided.
The antenna is located on the front windshield glass behind
inside rear view mirror.
Please follow the music system manufacturer’s manual for
operation possible on the music system
Music System
66
MP3/DVD Player : (if fitted)

Your vehicle comes installed with a MP3/DVD player with LCD colour
monitors .
To operate,handle and maintain the system, please refer the
Manufacturer’s operator’s manual, given along with car.
The LCD colour monitor is located on rear side of front seat headrest.The
controls of the monitor are situated below the screen.
Tail Lamp :
The tail lamp assembly incorporates the following : LCD monitors
1. Parking/Rear stop lamp High mounted stop lamp
2. Rear Direction indicator
3. Reverse Light
4. Rear fog lamp OR Reflector on rear bumper.
1
Registration Plate Lamps : 2
Two concealed lamps are provided for illumination of the rear 3
registration numbar plate.
4
High Mounted Stop Lamp :
High mounted stop lamp is incorporated in rear spoiler at the rear and it
glows whenever service brake is applied.
Registration plate lamps
67
68
P R I O R T O D R I V I N G
Before you start driving you should carry out important checks on
• Opening bonnet
your Safari. Please read this section carefully to know the procedure • Fuel level check
for carrying out important checks. • Engine oil level check
• Engine coolant check
69
OPENING AND CLOSING THE BONNET
CLOSING
Opening and Closing the Bonnet

1. Ensure that the vehicle is in neutral gear and apply the parking
brake. Pull the bonnet release lever located under extreme corner
of the dash board on driver’s side. The bonnet will pop up slightly.
2. Standing in front of the vehicle, lift the additional lock lever located
under the bonnet centre with a finger and lift the bonnet up. The
bonnet will rise slowly with assistance of the balancers fitted
on both corners of the bonnet.
3. To close the bonnet press down the bonnet till it is fully locked. Bonnet opening lever
WARNING
Ensure that the bonnet is fully locked before driving off. Additional lock lever under the bonnet centre
70
CHECKS
CHECK ENSURE
• Fuel level (Refer page No. 72) • Gear shift lever in neutral
• Coolant level (Refer page No. 73) position
• Engine oil level (Refer page No. 72) • All switches & lamps working
• Tyre pressure (Refer page No. 124) • SRS, ABS , Brake fluidlevel indicator
• Brake & clutch fluid level and Engine lamp goes off
(Refer page No. 115) • Parking brake released
ADJUST
• Driver Seat (Refer page No. 56)

• Rear view mirrors (Refer page No. 60 & 63)
• Steering column (Refer page No. 37)
71
FUEL AND ENGINE OIL LEVEL CHECK
Fuel Level Check
1 . Check fuel level in tank. The same is indicated on the instrument

panel.
2 . If indicator is already in red zone remember to fill the fuel at Low

nearest filling station. Fuel Level
Engine Oil Level Check Fuel Gauge
Check engine oil level before starting the engine.

A. Open the bonnet.
B. Pull out the dipstick and wipe it with a cloth or paper towel.
C. Insert it all the way back in its tube.
D. Pull out the dipstick and look at the oil level at the end of the
dipstick.
Top up oil if the oil level is below midway of minimum mark.
NOTICE
1. Engine Oil Filling Cap
Oil level should not exceed the max mark. Check the oil level 2. Dip Stick
when vehicle is on level ground and wait for a few minutes after
switching off the engine.
72
ENGINE COOL
COOL ANT CHECK
OOLANT
Engine Coolant Check

Check the coolant level in the radiator auxiliary tank.
It should be in between maximum & minimum lines.
If the auxiliary tank is completely empty, please check the coolant
level in radiator as follows -
WARNING
Do not remove radiator cap when engine is hot. It may spray hot
coolant on you causing serious injuries.
1. Ensure engine and radiator are cool.
2. Turn the radiator cap anti clockwise (without pressing it) until it
stops. This will relieve the pressure, if any in the cooling system.
3. Remove the radiator cap by pushing down and turning anti
clockwise.
4. The level of coolant should be upto the base of the filler neck.
Coolant should be added if it is low.
5. Secure the radiator cap in its place.
1. Auxiliary Tank 2. Radiator Pressure Cap
6. Add coolant into the auxiliary tank up to the high mark.
7. Put the cap back, on the auxiliary tank.
NOTICE
Topping of the coolant should be done in the auxiliary tank only.
Radiator cap should not be removed, if coolant is present in the
auxiliary tank.
73
74
D R I V I N G
This section gives you important tips on how to start the engine, how • Star ting & st
tarting opping the engine
stopping
to take care of turbo charger, operation of transmission and transfer • Preparing to drive
case. It also includes important tips on safe driving in adverse • Running-in period
conditions and difficult terrains.
• Gear change
The information on topics listed above would certainly help you in
safe and carefree driving.
• Brakes (Anti-lock brake system)
• Tr ansf er ccase
ansfer ase
• Fuel economy
• Four wheel driving system
• Limited slip differential
• Driving in adverse conditions
• Driving Safety
75
D R I V STAR
I
TING AND ST
N
OPPING THE ENGINE
G
STAR
ARTING STOPPING
Starting the Engine

Before starting
1. Apply parking brake.
2. Ensure gear lever in neutral.
A. Insert the key in steering cum ignition lock and turn it to ‘ON’ position.
B. Press the clutch pedal fully.
C. Now crank the engine.
D. If the engine does not start turn the key to off position and try after
30 seconds.
NOTICE
After starting run the engine in low idle speed for at least 30 seconds. 1. Parking Brake Lever 2. Release Button
Do not press accelerator pedal while starting the engine to avoid
damage to turbocharger..
Stopping the Engine
Before switching off the engine, run the engine idle for atleast 30 seconds
and then switch off. This will allow the engine oil to lubricate the
turbocharger, till its speed is fully reduced and also allow the unit to cool
down.
Above precautions will ensure satisfactory life and performance from
the turbocharger.
76
D R I V
PREPARING
I N G
ARING T O DRIVE & R
PREPARING
PREP UNNING IN PERIOD
RUNNING
Preparing to Drive 9. Check and ensure that all the gauges and indicator lights
in the instrument panel are working.
The following checks and adjustments should be done
before you start driving the vehicle.
1. Ensure all mirrors, windows and outside lights are clean Running-in Period
and unobstructed. Remove dust, frost, snow or ice if
Avoid rapid acceleration and prolonged high speed running
any, on these.
of the engine while using the new vehicle for the first 1500-
2 . Ensure bonnet is fully closed. 1800 km of operation.
3 . Check that any items you may be carrying inside with Do not exceed the following vehicle speed during running in
you are stored properly or fastened down securely. period.
4 . Check adjustment of seat. If required adjust to your
convenience. Gear 2H/4H 4L
5 . Check adjustment of all rear view mirrors. km/hr km/hr
6 . Check adjustment of steering wheel. 1st 20 8
2nd 40 16
7 . If the doors are not properly closed you will get a audio
3rd 65 -
warning/indicator light as soon as you insert the ignition
4th 90 -
key in the switch. Make sure all doors are properly closed
5th 110 -
and locked.
8 . If the seat belts of driver & co-driver are not fastened you
will get an audio warning as soon as you turn the key to
ignition position. Fasten your seat belt, ensure co-driver
seat passenger has also fastened the seat belt (see
Your Safety).
77
D R I V I N
GEAR BOX AND GEAR CHANGE SPEEDS
G
Gear box
Gear box has all synchromesh gears including reverse. The 5th gear is Gear Change Speeds during upshift
an over drive. Vehicle Speed during Up Shift
When shifting the gear up or down make sure you press the clutch Gear 2H/4H 4L
pedal fully and shift to the next gear and then release the clutch pedal km/hr km/hr
gradually.
1-2 20 10
NOTICE 2-3 45 18
Do not rest your foot on the clutch pedal during driving. This can 3-4 70 -
cause clutch wear and damage. 4-5 90 -
Before shifting in to reverse gear bring your vehicle to a complete stop
and depress the clutch pedal fully.
Do not shift into reverse gear with vehicle moving forward. While Gear Change Speeds during downshift
shifting the gears it is recommended to shift at the speeds given in Vehicle Speed during Down Shift
the table. Gear 2H/4H 4L
You can get extra braking from the engine when slowing down by km/hr km/hr
shifting to a lower gear.
2-1 15 06
This can help you to maintain a safe speed and prevent your brakes 3-2 25 -
from overheating while going down a steep hill. 4-3 45 -
5-4 60 -
NOTICE
Avoid excessive revving up of engine rpm.
78
D R I V I N
BRAKES AND ABS (IF FITTED)
G
Brakes Have your vehicle attended immediately.

Put your foot on brake pedal to apply brake. Do not ride
Tata Safari is equipped with ventilated disc brakes on front
the brakes as they may overheat and the performance may
and drum brakes on rear wheels.
be impaired. The brake lights may confuse the drivers
Braking system is vacuum assisted to reduce effort needed behind you.
on the brake pedal. It is a dual circuit service brake system Use engine to assist the brakes by shifting to a lower gear
designed in such a way that one circuit will always work, even and lifting your foot from accelerator pedal.
if other circuit fails. Constant application of brakes while going down the hill
If this happens you will immediately notice that the brake builds heat and reduces braking efficiency.
pedal goes down much farther and you need to press the Check your brakes after driving through deep water. Apply
pedal harder. In such an event the stopping distance may be the brakes moderately to feel that they are normal. If not,
longer. apply them gently and frequently until they do. With wet
brakes you should be extra cautious and alert in your driving.
In case of failure of vacuum the vehicle can still be stopped
with a higher pedal effort. Anti Lock Brake System (ABS) – if fitted
In case of vacuum failure or brake circuit failure, slow down ABS combined with the traditional hydraulic brake system pre-
the vehicle by shifting to lower gear and lifting your foot vents the wheel from locking while braking by make use of
from the accelerator pedal. Pull to the side of the road as most of road to tyre grip. It also ensures better control and
soon as it is safe. stability of car while braking.
CAUTION
How ABS works
Brake system failure is very hazardous. It is best to have
your vehicle towed, but if you drive the vehicle in this ABS essentially consists of an Electronic Control Unit (ECU)
condition, be extremely cautious. which reads signals from the sensors fitted to each wheel and
identifies the one which is likely to lock. ( Wheels will tend to
79
D R I V I ANTI-LOCK
NBRAKE SYSTEM
G
BRAKE
lock when the speed of rotation of any one wheel becomes ABS Activation
too low in relation to the vehicle speed.) It actuates an ABS activation varies with various road surfaces i.e. the
Electro Hydraulic Control Unit (HU) to reduce, maintain or amount of traction your tyre have on a particular surface.
increase the pressure on the brake control cylinder in order On dry surface you will need more pedal effort to activate
to prevent the wheel from locking. The ABS comes into play ABS. However you may feel ABS activates immediately if you
when the car is braked heavily during emergency. try to stop on snow, ice or slippery surface.
The driver feels the effort of the ABS through the
pulsating of the brake pedal and audible noise in the
ABS
brake system. ABS Indicators
T his is absolut ely N
absolutely or
Nor mal. T his should not b
ormal. be e The ABS is self check. If any thing goes wrong the ABS
in
intter pr
erpr et
pret ed as a fault in the br
eted ak
brak
akeses.. On the ccon
es on tr
ontr ar
trar
aryy it
it’’s warning indicator comes on the instrument panel. When
the indic
indicaation tha
thatt the ABS is wor
orkking
wor ing.. This is an intentional you switch on the Ignition the ABS light turns ON
warning to the driver that a wheel or wheels are tending to lock but should go out after about 5 seconds. If the light
up due to the limit of tyre to road adhesion. fails to go or the lighting up of the warning light
In this situation it is important to keep the brake pedal when the engine is running or the light comes at
any other time, it indicates there is a fault in the ABS
depressed fully so that the ABS can regulate the brake
only
only.. In this ccase
ase also the nor mal br
normal ak
brak ing sy
aking em is
stem
syst
st
application. On No account pump the brake pedal
still effective and is able to provide normal stopping
The ABS is addition to the basic brake system. It is activated abilit y .
automatically every time the engine is started. If there is a
We recommend taking the vehicle to the nearest dealer and
malfunction the system turns off automatically indicated by a
inspecting your car as soon as possible if the warning light stays
‘(ABS)’ warning lamp on the dash board, still the ordinary brake
on.
system continues to work.
80
D R I V IANTI N G
ANTI LOCK BRAKING SYSTEM
Electronic Brake Distribution (EBD) distance.

ABS
indicator
3 ) ABS does not reduce either time or stopping
If the ABS and the brake system indicator light comes distance, It only helps steering control during braking.You
distance
together even after the parking brake is fully released, should always keep a safe distance from other vehicles.
then the Electronic Brake Distribution (EBD) i.e. the
front to rear brake force distribution system is also not 4) ABS will not prevent skidding of a car that results
orkkin
wor ing. This will lead to the rear wheel lock while braking. from changing direction abruptly such as trying to
Avoid sudden hard braking and take the car immediately to take a corner too fast or making a sudden lane change.
the nearest dealer to fix the system. 5) ABS cannot prevent a loss of stability due to severe
Safety tips while driving with ABS or sharp steering wheel movement. Always steer
moderately while braking hard.
1) During a hard braking or when the road grip is poor, you
will feel the brake pedal is pulsating and an audible noise 6) ABS requires a little longer stopping distance than
in the system. This is absolutely Normal and it’s the a vehicle with conventional brake system on a loose
indication that your ABS is rapidly pumping the brakes. Do or une
unevven sur fac
surfac
facee, such as gravel or snow. Slow down
not release the brake pedal, this defeats the purpose of and allow a safe following distance.
ABS. Keep firm steady pressure on the brake pedal so as
not to interrupt the braking action as long as you steer 7) ABS serves to increase your control over the car not
away from the hazard. ou tto
to enable yyou o go fast er
er..
faster
2) ABS prevents the wheel from locking but it does not

increase actual tyre to road grip. Hence even if
your car is fitted with ABS, maintain a safe following
81
D RTR ANSFER C
I
ASE
V I N G
TRANSFER
TR ANSFER ASE,, AUT
CASE OMA
AUTOMA TIC HUB LLOCK
OMATIC OCK & LIMITED SLIP DIFFERENTIAL
Transf er C
ansfer ase and Transf
Case er C
ansfer ase SSelec
Case elec
electtor EElec
lec tr
lectr ic SSwit
tric wit ch
witch Automatic Hub Locks
(If fitted) While driving in 2H mode this mechanism on the front axle
On four wheel drive vehicles transfer case is fitted after the hub allows the hub to free wheel. This avoids the unnecessary
gear box for driving front live axle along with rear axle. spinning of front drive components and results in fuel saving,
reduced noise and longer component life.
The following 3 selector positions are provided on the knob.
As soon as 4H or 4L mode is selected the hub gets
2H - Only two rear wheels are driven and transfer case automatically connected to front drive line to increase the
operates at 1:1 ratio. traction.
4H - All four wheels are driven and transfer case operates
at 1:1 ratio.
Limited Slip Differential
4L - All four wheels are driven and transfer case operates
(Standard on 4x4 and optional on others)
at 2.48:1 speed reduction ratio.
A standard differential delivers torque equally to each wheel.
In case one wheel loses traction and begins to spin, the
differential distributes the rotary speed unequally but with
same torque. This can cause the wheel with good traction to
slow down or stop while the wheel which lost traction rotates
with increased speed. Such a situation can prevent the vehicle
from moving.
The limited slip differential provided in the rear axle takes
4X4 Selector Switch Automatic Hub Lock care of such situations. The clutch lock arrangement provided
internally, ensures that in case one wheel loses traction and
For driving in 2H mode keep the selector knob in 2H position.
(*For 4 WD model only) begins to slip, a locking action takes place which prevents
differential action and both wheels turn at the same speed.
82
D R I V I
LIMITED SLIP DIFFERENTIAL AND FOUR WHEEL DRIVING
N G
Thus unnecessary spinning of one wheel is avoided and torque 3. Shifting from 4H to 2H
is transmitted to both wheels, thus assisting the vehicle to traverse Turn the selector knob from 4H to 2H position. 4H indicator
loose terrain. However during normal driving, the differential on instrument panel will go off. Changing from 4H to 2H
action takes place in the same manner as in a standard differential. can be done at any speed upto 65 km/h (40 mph). No
1. Four Wheel Drive Operation pressing of clutch pedal is required.
In 2-H mode, only the rear two wheels of the vehicle are Free Wheeling of Front Hub
powered by the engine and the front wheels are merely After shifting from 4H to 2H, for effecting free wheeling of front
pushed. By shifting to four wheel drive mode (4H or 4L) wheels, direction of vehicle motion needs to be changed. If
the rear as well as the front axles get geared to the engine the vehicle was moving forward in 4H then bring it to halt and
through transfer case and transmit the engine power to all engage reverse gear of main gear box. (If it was moving reverse
four wheels. This gives the vehicle increased traction. in 4H mode then stop it, and then engage forward gear of
In 4H mode, the transmitted engine torque and vehicle main gear box.) After stopping and changing the gear the
speed remain the same as in 2H. However, when you shift vehicle must travel in opposite direction for a minimum of three
to 4L mode engine torque is multiplied and vehicle moves meters, before free wheeling takes place.
at low speed in the same gears with increased traction. 4L
4. Shifting from 4H to 4L
mode is provided for negotiating sharp gradients or driving
through loose soil/sand. Stop the vehicle. Press clutch pedal. Turn the selector knob
from 4H to 4L position. 4L indicator light on instrument panel
2. Shifting from 2H to 4H will blink few times and remain on.
Turn the selector knob from 2H to 4H position. 4H indicator
on instrument panel will light up. Changing from 2H to 4H 5. Shifting from 4L to 4H
can be done at any speed upto 65 km/h (40 mph). No Stop the vehicle. Press clutch pedal. Turn the selector knob
pressing of clutch pedal is required. from 4L to 4H position. 4H indicator light on instrument panel
will blink few times and will remain on.
83
D R I V I N G
FUEL ECONOMY
NOTICE D . Do not allow engine to labour. Change to lower gear when

engine no longer runs smoothly.
Do not engage four wheel drive mode (4H or 4L) E . If possible, do not idle the engine for more than 2 minutes.
continuously on dry and hard road surface. It can cause Switch off the engine.
expensive damage to the vehicle transmission and the F. Do not ride the clutch OR brake pedal while driving. Do not
tyres. use clutch pedal as foot rest.
Four wheel drive facility is a powerful tool which enables G*
G*.When changing from 4H/4L to 2H of transfer case, 2H free
wheeling should be done.
the vehicle to traverse terrain which is otherwise
If 2H free wheeling is not done the hub locks of front hub
inaccessible to two wheel drive vehicles. However, it must
remain locked causing unnecessary rotation of front drive
be used judiciously and carefully. Do not take unnecessary
components and this consumes more fuel and causes wear
risks and attempt the impossible. Familiarise yourself and tear of front axle components.
thoroughly with the vehicle and its abilities before H. Depending on traffic conditions, a constant speed should
attempting serious off road driving. be maintained.
With ignition ‘ON’ 4H & 4L indicator lamp on panel should The vehicle uses more fuel, every time you speed up or slow
glow for a few seconds only & then go off. Continuous down.
illumination of 4L & 4H lamps indicates electrical fault. I . Hard braking, abrupt cornering and rapid acceleration use
more fuel. Avoid these.
Fuel EEcc onom
onomyy J . Do not carry unnecessary weight in the vehicle.
A . Drive smoothly, accelerate gradually and anticipate stops. K . Maintain moderate speed limits, while driving.
B . Best fuel consumption is achieved at low engine speeds, the L . Always ensure that front wheel alignment is proper.
highest possible gear without labouring the engine. (*F or 4 WD mo
(*For del only
model .)
only.)
C. Driving with accelerator pedal fully depressed means using
excessive fuel.
84
D R I V I N G
DRIVING IN ADVERSE CONDITIONS
Driving on Snowy or Icy Roads NOTICE

Set the selector knob to 4H position. Gently release the clutch You may choose to reduce the tyre pressure marginally for
and apply the accelerator for a smooth start and to avoid wheel additional grip on loose surfaces, though with a slight loss of
spin. ground clearance.
CAUTION • Try to maintain a constant engine speed and avoid sudden

acceleration which can cause wheel spin and loss of traction,
Use of snow tyres and / or tyre chain is recommended. possibly leading to bogging down of the vehicle.
Maintain a safe distance between vehicles to avoid sudden • If the vehicle gets stuck in loose sand, do not keep on
braking and slow down by shifting down the gears. accelerating as the wheel spin will only result in the
Avoid sudden acceleration, braking or turning. Such sharp wheels sinking deeper.
manoeuvers can cause loss of traction and thereby loss of vehicle • The extent of muddy / sandy, conditions and the traction
control. available is difficult to judge and the vehicle can get
bogged down deeply. Operation should be done at slow
Driving on Sandy or Muddy Roads speed only. If possible, get down and check the path
In case the traction on the wheels is sufficient, you may be conditions before proceeding.
able to proceed in 4H mode. However in case change in
road conditions are anticipated, it is better to select the 4L
mode. Shift the selector knob to 4L position by following
the correct procedure and proceed in the normal manner.
Your vehicle will move at a slower pace with higher engine
RPM in the same gear because of the 4L mode. To match
your power and speed requirements, you can shift up in
any of the 5 forward gears or the reverse gear.
85
D R I V I N G
Driving Through Water
• Never venture to drive through water when it flows over guard stones.
• Engine may get seriously damaged if attempted to cross over through deep water.
• If at all the situation demands that you have to drive through water then;
- Keep engine in fast idling and crawl the vehicle in low gear.
- After driving through water apply brakes several times to dry liners and to regain
original braking.
Do not aatttt empt to start the engine if vehicle gets flooded due to water.
ttempt
• Tow the vehicle to a safe place.
• Take the vehicle to nearest AUTHORISED Workshop to check entry of water in cylinders.
• It will also be necessary to replace lubricants of engine, gearbox, transfer case, front
axle and rear axle if water has entered.
• Get the starter and alternator checked.
Driving on a Rainy Day
• Check brakes, steering and windows.

• Check tyres for wear and tyre pressure.
• Check wiper blades for proper functioning.
• Avoid harsh braking and sharp turns. It may cause loss of control and lead to a skid.
• For slowing down, shift to lower gears and brake gently.
• Keep lights ON if visibility is poor.
86
D R I V I N G
Night Driving
• Dip the head lamp for oncoming traffic during night driving.
• Maintain a speed such that you can stop within illuminated distance of head lamps.
• Use head lamp main/dip beam to alert other road users on turns/cross roads etc.
• Use side indicators for lane change or turning.
• Put on hazard warning switch in case of hazardous parking or if your vehicle is disabled
to warn the passing traffic.
Climbing Sharp Gradients on Loose Surfaces
• Select the 4L mode, start off smoothly in any suitable gear. Apply power smoothly so
that there is no loss of traction by over-revving of the engine.
• Choose as smooth a slope as possible and select the appropriate gear so that gear
changing in the middle of the climb is not required.
Changing gears in the middle of the climb can cause loss of momentum and engine
stalling. Shifting to lower gear has to be done cautiously to avoid loss of traction.
• Under no conditions should the vehicle be moved diagonally across a hill.The danger
is in loss of traction and sideways slippage, possibly resulting in tipping over. If
unavoidable, choose as mild an angle as possible and keep the vehicle moving.
• If the wheels start to slip within few feet of the end of the climb, motion can be
maintained by swinging the steered wheels left and right, thereby providing increased
grip.
• If the vehicle stalls or losses headway while climbing a steep hill, make a quick shift to
reverse and allow the vehicle to move back with the control of engine compression.
87
D R I V I N
G
Descending Sharp Gradients
• Select the 4L mode and depending on the severity of the gradient, shift into
appropriate gear. Use engine braking judiciously without over-revving the engine.
• Brake application under such situations should be done very smoothly to avoid loss of
control.
Select appropriate gear so that gear changing or clutch disengagement is not involved
while descending the gradient.
Towing the Vehicle

• For towing the vehicle, the best way is to use a recovery van.
• Alternatively use a rigid tow bar.
• Avoid using flexible cable or rope as your vehicle may crash into towing vehicle when
it stops suddenly.
• Switch ‘ON’ Hazard warning switch to warn the other road users.
• Keep the engine in idling so that power steering assistance is available. This will also
1
built the vacuum for the brakes.

• In case of brake failure, use parking brake to control the vehicle.
Roof Rail
The provision for mounting roof racks is made on the vehicle. This can be done with
2
the help of roof and roof header mouldings provided above the rear fixed glass. The
max. load on this including roof rack load should not exceed 100 kg.
1. Front Tow Hook
2. Rear Tow Hook
88
D R I V I NDRIVING G
DRIVING SAFET
SAFETYY
DRIVING SAFETY control of the vehicle and increase SAFETY CHECKS

Seat Belt the risk of injury yourself and Windshield/wiper/windshield
others. washer
Seat-belts are life saving
equipment, use of seat-belt Always keep windshield glass
reduces the chance of injury and clean to avoid any distraction in
severity of injury in case of an visibility. Ensure proper working of
accident. It is strongly wipers and condition of wiper
recommended that all the car blade. Ensure that windshield
occupants should always wear washer reservoir is full. Do not
seat-belt, while car is in motion. operate wiper alone when the
windshield glass is dry this would
WARNING
damage the windshield.
If the vehicle is fitted with air bags, mobile phones
the air bag is a supplementary Avoid using mobile phones while Headlights
restraint system and can only driving a car. This could divert your Keep headlight lenses clean. Check
provide intended protection when attention from the road and result for operation of headlamps in both
the seat-belts are worn. For in an accident. high/low beam condition. Check for
maximum safety in any collision a correct focusing of headlamps. Use
Fa tigue 'R est R
'Rest Ree viv
vivee sur viv
surviv e'
vive'
seat-belt must be worn. only recommended type of bulbs.
Do not attempt driving when you Do not use the high beam unless it
Influence of Alcohol feel tired, sleepy long distance is inevitable. Its dazzle may glare
Avoid driving under the influences driving can tire you very much and the driver of the oncoming car the
of alcohol or drugs. Alcohol and fatigue can dull your reflexes and condition thus causing an accident.
drugs will severely impair your judgment. Take a brake and get
refreshed at intervals. 89
D R I V I NDRIVING G
DRIVING SAFET
SAFETYY
Side indicators / Hazard warning particularly when subjected to Remove advance warning triangle
Ensure that all side indicators/ extreme condition, such as high from case and assemble.
hazard warning lights are always in speed, high load and high outside Place the triangle on the road
working condition and they are used temperature. Do not use worn or behind the vehicle when it
when required. bald tyres on the front wheels. stranded on the road. The triangle
First Aid Kit must be at least 5 meters behind
Horn the vehicle in the same lane of
Ensure the horn is working properly. First aid kit is provided in your traffic.
Horn provides safety to other road vehicle. This is for use in case of
minor injuries. It is to be regularly Increase the distance to 150
users by alerting your presence.
checked for any disintegration and meters on a highway or if a bad/hill
Brakes should be updated regularly. top obscures the view.
Ensure brakes are working properly.
A d vanc
ancee War ning Tr iangle
arning
Check brake fluid level in reservoir.
Don not drive the car when brake There is an advanced warning
warning lamp is 'ON'. triangle provided along with your
vehicle. In case there is a
breakdown and the vehicle is
T yr es
yres parked at the side of the road, then
Check the condition of tyres for any the triangle is to be kept as per
abnormalities. Maintain correct instructions given below :
tyre pressure, it is very important
90
FUEL, LUBRICANTS & COOLANTS
This section give information regarding recommendations of fuel &

• Fuel
oils to be used on TATA Safari Vehicles. Use only these fuel & oils on • Lubricants
your vehicle to avoid damage to vital systems & components. • Coolants
• Recommended oils & lubricants
91
F U E L , L U B R I C A N T S & C O O L A N TFUEL
S
FUEL
Fuel Ambient Percentage

High speed diesel conforming to IS 1460 or EN 590 or equivalent temperature upto Winter Suppl.
is recommended to be used as fuel. Deg C. Grade diesel fuel
At very low temperatures fluidity of diesel may become upto -15 100 0
insufficient due to paraffin separation. It is therefore, necessary -15 to -20 70 30
to mix supplementary fuel with summer or winter grade diesel. -20 and below 50 50
The supplementary fuel to be used is kerosene or aviation
turbine fuel. Care should be taken that diesel and supplementary fuel are
thoroughly mixed before filling.
Ratios for mixing of supplementary fuel and diesel are shown
in table: Recommended Fuel Specification for engines to be added.
Parameter Unit BS III
A mbien
mbientt Per
ercc en tage
entage
1 Cetane Number (min) CN 51
temperature upto Summer Suppl.
2 Sulphur content mg/kg 350
Deg C. Grade diesel fuel
3 Lubricity (HFRR) micon 460
upto 0 100 0
0 to -10 70 30
-10 to -15 50 50
92
F U E L , L U B R I C A N T S & C O O L ALUBRIC
N TANTSS
UBRICANT
LUBRIC ANTS
ANT S
Lubricants and Oils Engine Qty : 7.5 Litres

Recommended grades of engine oil for range of ambient
Recommended lubricants conform to the following
temperature :
specifications :
A mbien
mbientt Temp er
emper
eraa tur
turee 0C Engine Oil Grade
1 . Engine oil - API-CH4 + MB 228.3 or higher
grade engine oil - 5 and above SAE 15W/40
- 10 to 0 SAE 5W30
2 . Gear Box oil - 75W90 GL-4 - 20 and -10 SAE 0W30
3 . Power Steering - ATF Type A, Suffix A
Front live axle and rear axle oil (Spicer axles)
and Tr ansf er C
ansfer ase
Case
Use Multigrade oil SAE 85W 140 Angolmol A6043 oil
4 . Rear & Front axle - M/Grade oil SAE 85W 140 GL5
Angolmol AG043 oil Capacity : For Rear axle - 2.2 litres
* Friction modifier 40819 (2-5%) to be added to oil for For Front axle - 1.2 litres
Limited Slip Differential
Gear Box oil : Qty : 1.6 Litres
5 . Chassis and wheel - SS6805 bearing grease 75W90, (Synthetic oil GL4)
bearing
Please use only recommended grades for good
performance.
DO NOT mix grease of different brands and optional grades.
Replace old grease completely.
The oil change periods recommended in maintenance
schedule should be adhered to.
93
F U E L , L U B R I C A N T S & C O O L A N T S
LUBRICANTS & COOLANTS
Transf er ccase
ansfer ase oil : Qty : 1.2 Litres Coolants Qty : Approx. 9-10 Litres
Recommended lubricants should confirm to General Presence of dirt in coolant chokes up passages in radiator,
Motors, ATF A specification cylinder head and crankcase, thereby causing overheating of
engine.
Hub bearing grease
To prevent rust formation and freezing of coolant inside the
Use lithium base multipurpose grease - passages of radiator, crankcase and cylinder head use premixed
coolant as recommended.
Quantity : 92 gms p er hub
per hub.. (F
(Frron
ontt axles 4X4)
47 gms p er hub
per (Frron
hub.. (F ontt axles 4X2) It is recommended that the entire cooling system should
25 gms per hub
per hub.. (R ear)
(Rear) be drained and filled with fresh premixed coolant.
Brake and Clutch Fluid Engine coolant antifreeze coolant as per class II, JIS K2234
Brake fluid confirming to SAE J 1703, DOT 3 is recommended. Windscreen Washer Antifrost
Spicer propeller shaft Make - Antifrost- K
Concentration - 1 : 5 For 00C
Lubricant slip joint with NLGI-2 grade grease. 1 : 1 For 100C
2 : 5 For 160C
1 : 0 For 370C
94
F U E L , L U B R I C A N T S & C O O L A N T S
BRANDED LUBRICANTS, COOLANTS & ADHESIVES
PLEASE USE ONL Y FOLL
ONLY O WING GENUINE OILS, COOL
FOLLO ANT
OOLANT
ANTSS , LLUBRIC
UBRIC ANT
UBRICANT
ANTSS , ANTI R UST & SOUND DEADENING
RUST
CO AT S, WINDSCREEN SEAL ANT
ANT,, ADHESIVES & FUEL ADDITIVES BR
SEALANT ANDED BY TATA MO
BRANDED MOTTORS FFOR
OR OPTIMUM
PERFORMANCE OF YOUR TATA Saf ari DICOR
Safari DICOR... ...
ITEM COMPANY BRAND QTY

ENGINE OIL CASTROL Castrol GTX (Diesel)
HPCL HP MIL CY TURBO PL
MILCY US
PLUS 7.5 Litres
COOLANT SUNSTAR
SUNSTAR Golden Cruiser Premium 1400 M
HPCL HP Thanda R aja P
Raja Approx 13 Litres
CASTROL Radicool
GEAR BOX (G-76) HPCL HP Gear Oil XP 75W90
CASTROL Castrol Syntro 75W90 GL4 1.6 Litres
TRANSFERCASE HPCL HP-A
HP-Autut oma
utoma tic Tr ansmission FFluid
omatic luid Typ
ypee A 1.2 Litres
CASTROL C astr ol Tr ansp
astrol anspoo w er TQ
POWER STEERING OIL HPCL HP-A
HP-ATFTF D e x II
De 1.4 Litres
CASTROL C astr ol TQD
astrol
REAR AXLE, LIVE FRONT AXLE, HPCL HP AXLE OIL 85W140 2.2 (Rear) 1.2 (Front )
CASTROL Castrol Long Drain 85W140
BR AKE / CL
BRAKE UT
CLUT CH FL
UTCH UID
FLUID HP CL Super Duty Brake Fluid DOT - 3 As required
CASTROL Universal Brake Fluid DOT 3
WHEEL BEARING & CHASSIS HPCL HP Multipurpose Grease-2 As required
CASTROL Castrol AP2
ANTI R UST TREA
RUST T MENT
TREAT DINITROL Dinitrol —
& SOUND DEADENING WUERTH Wuerth
3M 3M —
WIND SCREEN SEAL ANT
SEALANT WUERTH Wuerth —
3M 3M —
Car System Car System —
95
96
V E H I C L E S P E C I F I C A T I O N S
• Engine
This section give information on specification of various aggregates
fitted on TATA SAFARI vehicles.
• Clutch
• Gear box
• Tr ansf er ccase
ansfer ase
• Rear axle
• Front axle
• Steering
• Brakes
• Frame
• Suspension
• Wheels & Tyr es
yres
• Fuel tank
• Body
• Electrical system
• Performance
• Dimensions
• Passenger capacity
• Luggage space
• Weigh ts
eights
97
V E H I C L E S P E C I F I CENGINE
A , CL
T UTCH
I &OGEAR
N BOSX
ENGINE,, CL
ENGINE CLUT
UTCH
UT BOX
CH & GEAR BOX
1.0 ENGINE : 2.0 CL UT

CLUT CH :
UTCH
Model : TATA 2.2 L DICOR CLUTCH : Single plate dry friction

diaphragm type
Type : 16 valve, Water cooled, Direct
injection, commonrail , Turbo- Outside diameter of : 240 mm
charged, intercooled Diesel clutch lining
Engine with cranck case Friction area : 452 sq.cm. (approx.)
breather and relief valve.
Exhaust gas recirculation 3.0 GEAR BOX :
system.
No. of cylinders : 4 inline Model : G-76-5/4.1 with overdrive
Bore/Stroke : 85 mm x 96 mm Type : Synchromesh on all gears
Capacity : 2179 cc No. of gears : 5 Forward 1 Reverse
Max. engine output : 103 kw at 4000 rpm
Gear ratios : 1st 4.10
Max. Torque : 320 Nm at 1700-2700 rpm
2nd 2.22
as per CMVR / TAP-115/116
3rd 1.37
Firing order : 1-3-4-2 4th 1.00
Engine oil capacity : Max.7.5 litres / Min.5.5 litres 5th 0.77
Rev. 3.75
98
V E H I C L E S P E C TRANSFER
I F I CASE,
C AXLE,
A TSTEERING
I O & BRAKES
N S
TRANSFER CASE, AXLE, STEERING & BRAKES
4.0 TRANSFER CASE : 7 . 0 STEERING :

(for 4x4 configuration) : From M/s Borg Warner Type : Power steering
ECU control Electrical shift Ratio : 18.9 :1
shifting arrangement
Steering Wheel : 380 mm dia with tilt
mounted on the gear box.
mechanism for adjusting
Drive Options : 4X2 High Ratio 1:1 height and collapsible
4x4 High Ratio 1:1 column.
4x4 Low Ratio 1:2.48 8 . 0 BRAKES :
5.0 REAR AXLE : Service Brakes : Vacuum assisted independent
: Single reduction salisbury hydraulic brakes on front and
type rear axle with hypoid rear through tandem master
gears and semi-floating axle cylinder & tandem booster.
with limited slip differential Camshaft driven vacuum
for 4 x 4, without limited slip pump. Bypass valve provided in
differential for 4 x 2 rear brake circuit for the vehicle
Ratio : 4.1 (41 / 10) with ABS.
Front Brake : 302 mm dia ventilated
disc brake with twinpot
6.0 FRONT AXLE :
caliper.
a) For 4x4 : Independently suspended Rear Brake : 295 mm dia drum brake
with automatic hub locks. with auto adjuster,
Ratio 4.1 (41 / 10) Load conscious pressure : Provided for rear brakes
b) For 4x2 : Independently suspended reducing valve remote by No ‘LCRV’ for version
pars valve with ABS
99
V E H FRIAME
C L E S P E C I F I BODY C Y AANDTELECTRIC
I OAL SY NSTEMS
AME,, SUSPENSION, WHEELS & T YRES, FUEL TANK , BOD
FRAME ELECTRICAL SYSTEM
FRAME, SUSPENSION, WHEELS & T YRES, FUEL TANK , BODY AND ELECTRICAL SYSTEM
Parking Brake : Lever type, Console 11.0 WHEELS & T YRES :

mounted, Cable
Tyres : 235/70 R 16
operated mechanical
Radial with tube
linkages acting on rear
wheels. Wheels rims : 6.5 J x 16 Steel rims
No. of wheels : Front 2, Rear 2, Spare -1
9.0 FRAME : 12.0 FUEL TANK :
Frame : Ladder type cranked frame
Capacity : 65 Litres
with boxed section long
members and welded cross 13.0 BODY :
members Type : Normal control all steel
Depth : 110 mm (max.) shell with five doors.
Width : 60mm
14.0 ELECTRICAL SYSTEM :
10.0 SUSPENSION :
Front : Double wishbone type System Voltage : 12 Volts (-ve earth)
with Torsion bar springs. Alternator Capacity : 120 / 125 Amps
Rear : Coil spring type 5 link Battery : 12 V, MF 70 Z
suspension
Shock Absorber : Hydraulic double acting Capacity : 80 A/h, 20 Hr Rate
telescopic type at front
and rear.
Antiroll bar : At both front & rear.
100
V E H I C L E S P E C I F PERFORMANCE
I C A T ANDI DIMENSIONS
O N S
PERFORMANCE AND DIMENSIONS
1 5 . 0 PERFORMANCE : 1 7 . 0 PASSENGER :
Max. speed : 160 kmph Capacity : 7 Seater (6 + Driver)
Max. gradeability : 78% (4x4 mode) Front Seat - Driver + 1
at rated GVW 50% (4x2 mode) Middle Seat - 3
Rear Seat - 1+1 (Jump Seats)
16.0 MAIN CHASSIS DIMENSIONS (in mm) :
AS PER ISO : 612 IN MM (Nominal) 18.0 LUGGA GE SP
UGGAGE ACE :
SPA
Wheel base : 2650 Net inside loading : 1000 mm wide X 800 mm
Track front : 1500 space long (with 4 passengers
Track rear : 1470 + Driver)
Front Overhang : 945
Rear Overhang : 1055 over rear bumper
Overall length : 4650 over rear bumper
Max. width : 1918 - with foot steps
overall height : 1925 (unladen)
Min. turning circle dia : 12 m
Min. clearance circle dia : 13 m
Ground clearance : 205 mm
101
V E H I C L E S P E C I F I C A T I O WEIGHTS
N S
WEIGHTS
1 9 . 0 WEIGHTS (Kg) :
4 x 4 4 x 2
Complete vehicle
kerb weight 2170 2040
as per ISO : 1176
(with spare wheel and tools)
Gross Vehicle Wt. 2780 2650
Max. Permissible FAW 1280 1200
Max. Permissible RAW 1580 1540
Kerb Weight Front 1130 1030
Rear 1040 1010
102
M A I N T E N A N C E
• Engine Compartment
Your TATA SAFARI is designed to give you long trouble free service for • Air filter
thousands of kilometres/miles. However with proper maintenance Cooling system
care you can get optimum performance from your vehicle. We have
•
• Engine oil & oil filter
indicated some of the important maintenance operations to be
carried out on the vehicle. Please read the procedure carefully and • Changing fuel filter
get it attended at Authorised Workshop. • Changing gear box oil
• Changing transfer case oil
• Changing front axle & rear axle oil
• Head lamp & head lamp focus adjustment
• Clutch & brake fluid
• Power steering
• LCR
CRVV (if fitt ed)
fitted)
• Battery
• Starting the engine with jump leads
• Wheels & tyres
• Vehicle ccar
ar e
are
• Fuses & Relays
• Catalytic Converter
• EGR system
• Turb
urboo char ger
charger
• Air Conditioning
• Belts tension
103
ENGINE COMP
COMP AR
OMPAR
ARTT MENT (RHD)
E N G I N E C O M PA R T M E N T
3 4 5 6 7 8 9
10
1 11
12
14 13
1. Air Filter 2. Service Indicator 3. ABS Hydraulic Modulator

4. Brake Fluid container 5. Clutch fluid container 6. Engine Oil filler cap
7. Dip Stick 8. Power Steering Fluid container 9. Windshield Washer Fluid container
10. Fuses & Relays Box 11. EMS- ECU 12. Battery
13. Radiator Cap 14. Coolant Tank
104
AIR FILTER
FILTER
Air Filter
The air filter element should be cleaned as per service schedule .
Replace the air filter element with a new one when the service
indicator shows red band even after cleaning in vehicle operations.
Always use genuine air filter element.
Replacement of Air Filter Element

a) Disconnect air filter from hose. Unscrew top cover of the air
filter.
b) Remove the cover of the air filter.
c) Remove the air filter element.
d) Clean the air filter element with pressurised air. Do not tap or
hammer the element on ground.
e) Check element for puncture or pin holes by light source.
f ) If found OK install paper filter element. Fit the cover and tighten air 1. Service Indicator 2. Air filter
filter screws at the place.
g) Clean the hose connecting the air filter to turbocharger pipe.
Reset the indicator by pressing the rubber cap, red band will disappear
from Service Indicator.
105
COOLING SYSTEM
SYSTEM
Engine Cooling System

If engine overheating occurs, there could be a fault in the
cooling system which may be on account of :
1. Less coolant in the cooling system or dirt/scale having
accumulated inside cooling water passages especially
in the radiator core.
2. Choking of radiator passages due to foreign material or
damages.
3. Defective thermostat.
4. Defective coolant temperature sensor.
5. Non operation of electrically operated fans (Controlled
by ECU). 1.Auxiliary Tank 2. Radiator Pressure Cap
6. Coolant leakage.
7. Radiator cap not sealing properly. Coolant filling Procedure:
8. A.C. condenser fan not working
9. Excessive refrigerant charging in the A.C. system. It is recommended that the refilling of the engine coolant
10. No communication between auxiliary tank and radiator. should be carried out at authorized service centre
P r e v en tion of R
ention ust FFor
Rust or ma
orma tion
mation 1. A
Air v acua
ir eev tion and cco
acuation o olan
olantt filling ( Vacuum filling)
Method :
To prevent rust formation in the radiator use premixed
recommended anti-freeze coolant. This is sufficient to The coolant refilling in the system is recommended to be
operate the vehicle upto -40oC. carried out through air evacuation and coolant filling method
for quick filling.
1. Allow the engine to cool up to ambient temperature.
2. Keep cabin heater valve (if applicable) at “ON” position
throughout the coolant refilling.
106
COOLING SYSTEM
SYSTEM
3. The complete cooling system should be drained (old coolant) 1. Follow sr. no 1 to 4 indicated in Air evacuation and coolant
before refilling the system. filling (Vacuum filling) procedure.
a. Remove radiator pressure cap 2. Refill the coolant (coolant and water as per recommendation)
b. Drain the coolant from engine through the drain hole on through radiator filler neck.
thermostat housing lower part. Drain coolant from radiator 3. When coolant level comes up to radiator filler neck, wait and
through the radiator drain hole. allow air bubbles to escape from the system for 2 to 5 min.
c. Refit the drain plugs on thermostat housing lower part and Top up coolant in radiator filler neck when level drops.
the radiator. 4. Fill the coolant in the auxiliary tank up to “FIRST FILL / REFILL”
d. Pour fresh water through the filler neck up to top and again mark.
drain the water through the drain holes. This will ensure 5. Start the engine and run at idle for 10 min. with open radiator
removal of the old coolant from the system filler neck. Allow air to escape from the system.Top up coolant
e. After flushing out water, secure the drain plugs on radiator slowly in the radiator filler neck while idling.
and thermostat housing lower part properly with new 6. Stop the engine and allow air bubbles to escape from the
sealing washer. system. Top up coolant through radiator filler neck. Secure
f. Drain the auxiliary tank and refit the hoses. the radiator pressure cap on radiator filler neck.
7. Start the engine and run in stationary condition at 2200 to
4. Take the recommended coolant and water in 1:1 proportion
2500 rpm till thermostat opens and continue to run for 5
5. Carry out air evacuation and coolant filling on machine minutes. (The radiator fans coming on is the indication of
(Vacuum filling) opening the thermostat)
(The machine setting to be done as follows, 8. Stop the engine and allow it to cool. Open the radiator
Quantity to be filled: 6.1 lit approx, back pressure: 1.7 bar) pressure cap & top up coolant in radiator filler neck. Secure
6. Fill the coolant in auxiliary tank up to “FIRST FILL / REFILL” the radiator pressure cap on the radiator filler neck.
mark. 9. Refill the coolant in the auxiliary tank till “first fill / Refill” level
mark.
Manual Coolant refilling : 10. The coolant refilling is complete now.
If the air evacuation and coolant filling (vacuum filling) system is 11. Ensure that there are no leakages in the complete system.
not available, then alternate procedure is as mentioned below.
107
ENGINE OIL & OIL FILTER
FILTER
Changing of Engine Oil and Oil Filter

Change the oil and oil filter at specified service intervals. (Engine oil and
oil filter may be changed earlier inline with recommendation given for
additional maintenance schedule under severe driving condition)
Changing of oil and oil filter requires access from underneath the vehicle.
Vehicle should be raised on a hydraulic lift of a service station or should
be on a service pit.
1. Run the engine until it reaches normal operating temperature. Then
shut it off.
1. Engine Oil Filling Neck
2. Remove oil sump guard.
2. Dip Stick
3. Open the bonnet and remove engine oil filler cap. Remove the drain
plug of the oil sump from the bottom of the engine. Drain the oil into
an appropriate container.
4. Remove the oil filter with the help of special wrench. The removed
oil filter should not be reused and hence should be destroyed to
avoid recycling of the same. Used filter and oil should be disposed 1
in compliance with the current legislation.
5. Ensure cooler is tightened to it’s position.
6. Smear a little fresh engine oil on rubber gasket of new engine oil
2
filter. Hand tighten the engine oil filter fully and further 3/4 turn with
special tool.
1. Oil Sump Drain Plug
Do not over tighten engine oil filter as this may damage oil filter and
2. Engine Oil Filter
oil may leak out.
7. Before filling in fresh oil in the engine, clean the drain plug..
108
FUEL FILTER & FUEL SY
FILTER STEM
SYSTEM
6. Refit the drain plug using a new sealing washer. Tighten Fuel & FFilt
ilt er D
ilter Drr aining
drain plug to 5 mkg. torque. Loosen drain plugs by 1-2 turn and drain out water and other
7. Fill, recommended quantity of fresh engine oil in the crank sediments from fuel filter bowls depending on operating
case and secure the oil filler cap in its place. conditions to ensure that no water is allowed to enter the fuel
8. Start the engine and run for a few minutes. The engine oil system.
pressure indicator lamp should go ‘off’ after starting the
engine. edimentt er Wa ter D
S edimen Drraining
9. Check for engine oil leakages. Water sedimenter is located near fuel tank at rear left hand side
10. Stop the engine and recheck engine oil level after a few of the vehicle.
minutes. If necessary add oil to bring the level to the upper Loosen drain plug by 1-2 turns and drain out water and other
mark on the dipstick. sediments from sedimenter when water level indicator lamp
NOTICE glows in instrument cluster to ensure that no water is
allowed to enter the fuel system.
Use of reclaimed oil is not recommended
Priming Pump
Priming pump is used for priming the fuel manually after
overhauling of the engine or after refitment of fuel lines. Pump
the fuel by means of priming pump until all air in the fuel line is
removed. Before cranking the engine ensure that there is no air Sedimenter
in the fuel system.
NOTICE
Please do not loosen/remove high pressure pipes and injectors
for air bleeding in the fuel.
109
GEAR BOX OIL
BOX
Gear Box Oil
Check ing of Oil LLe

hecking evel
1. Clean the oil level plug and surrounding area. 1

2 . Remove the oil level plug and check whether oil is dripping out.
Oil level must not be below the filler plug. Add oil to bring it to
the level.
3. Tighten oil level plug to 2-3 mkg. torque.
Changing Oil in G ear B

Gear Boox
1. Let the engine idle for about 5 min. in neutral, so that the gear box
oil is warmed up. 2
2. Clean the oil level plug, drain plug and surrounding area.
3. Place a container under gear box to collect the oil.
1. Gear Box Oil Filler Plug / Level Plug
4. Remove the drain plug and let the oil drain out. 2. Gear Box Drain Plug
5. Also remove the oil level plug.
6. Tighten the oil drain plug and fill new recommended oil through oil
level plug and tighten the oil drain plug oil level plug to 2-3 mkg.
torque.
110
TRANSFER CASE OIL
C heck ing Oil LLe

hecking e v el of Tr ansf er C
ansfer ase
Case
NO TICE
NOTICE
Before checking or removing the oil, warming up of the transfer
case is necessary. This should be done by driving the vehicle for
some time in 4x4 mode.
Checking of Oil levels

1
1. Clean the oil level plug and surrounding area.
2 . Remove the oil level plug and check whether oil is dripping out.
3 . If oil is not dripping out, oil level must be below the required
2
level. Add oil to bring it to the level when it starts dripping out.
4. Tighten oil level plug. Tightening torque of oil level plug is 2 to
3 mkg.
C hanging of Tr ansf er C
ansfer ase Oil
Case
1. Transfer case Oil Filler Plug / Level Plug
2. Place a container to collect oil, under transfer case. 2. Transfer case Oil Drain Plug
3. Remove the drain plug and let the oil drain out.
4. Remove the oil level plug.
5. Tighten oil drain plug and fill new recommended oil through oil
level plug, till it begins to drip out.
6. Tighten oil level plug.Tightening torque of oil drain plug is 2 to 3 mkg.
111
FRONT AXLE AND REAR AXLE OIL
Checking Oil Level in Front/Rear Axle
1. Clean the oil level plug and surrounding area.

2. Remove the oil level plug and check whether oil is dripping
out. Oil level must be below the required level. Add oil to bring
it to the level, when it starts dripping out.
1
3. Tighten oil level plug to 2 to 3 mkg. torque.
Changing Oil in Front Axle/Rear Axle
2. Place a container under Front/Rear axle to collect the oil.
2
3. Remove the drain plug and let the oil drain out.
4. Also remove the oil level plug.
5. Tighten the oil drain plug and fill new recommended oil through
1. Front Axle Oil Filler Plug / Level Plug
oil level plug till it begin to drip.
2. Front Axle Oil Drain Plug
6. Tighten oil drain and oil level plugs to 2 to 3 mkg. torque.
112
HEAD LAMPS & HEAD LAMP FOCUS ADJUSTMENT
Head Lamps 1800 1800
Your car’s head lamps have H4 type halogen bulbs with twin
filaments, the “High beam” for illuminating the road for long
distances and the “Low beam” for short distance visibility.
600
150
The head lamps must be aligned properly for maximum road
B A
100
100
illumination and reduced glare for oncoming traffic. The alignment
of head lamp beams should be checked periodically.
881 (UNLADEN)
A djusting H ead Lamp FFo
Head o cus with the H elp of Scr
Help een:
Screen: Y= -578 Y= 0 Y= 578
Philips head screws are provided for horizontal and vertical

adjustments of your car’s headlamps. This should be done at the
600
Authorised Service outlets. Ensure that the Headlamp Levelling
switch on the dashboard in set to Zero position before readjustment
and the car must free from any loads (passengers / Luggage).
Adjusting Head Lamp Focus with the Help of Screen

Head Lamp
Fog Lamp
113
HEAD LLAMPS
AMPS
Head Lamp Bulb Replacement
Raise the bonnet of the vehicle. Unscrew & pull out the rear
protective cover. Pull out the cable socket from the bulb. Remove
locking lever holding the bulb and remove the bulb.
Install new bulb, properly locating it in the housing. Fit back the locking
lever cable socket and rubber cap.
Repeat the same procedure for pencil beam lamp.
Realign Head Lamp after Replacing Bulb
Do not clean or touch the reflector as it will damage the mirror finish
of the surface.
Your vehicle has halogen head lamp bulb and pencil beam bulb one
each on each side. When replacing, handle it by steel base. Protect Levelling
the glass from contact with your skin or hard object. If you touch glass, motor
clean it with denatured alcohol and clean cloth. adjustment
NOTICE
Halogen head lamp bulbs get very hot when lit. Oil perspiration or a
scratch on the glass can cause the bulb to overheat and shatter.
Ajusting Screw
114
CLUT
CLUTCH, BR
UTCH, AKE
AKE,, PO
BRAKE WER STEERING
POWER
Clutch Fluid
The Tata Safari vehicle is equipped with a diaphragm type clutch Which is
hydraulically actuated.
The level of clutch fluid in clutch fluid container should be in between
Min. and Max. marks. If it is not, then add clutch fluid.
In case of spongy or hard clutch pedal, please contact the nearest
Authorised Workshop and get the defect rectified.
Brake Fluid
Check the level of Brake fluid in Brake fluid container.
It should be in between Min. and Mix. marks.
1. Brake Fluid Container
If it is not, then add brake fluid. 2. Clutch Fluid Container
In case of spongy or hard pedal or low brake efficiency, please contact
the nearest Authorised Workshop and get the defect rectified.
Power Steering Fluid
Power steering is fitted for lighter steering effect and easy
manoeuverability. The system consists of steering gear box, hydraulic
pump and hydraulic tank suitably connected by piping. Pump drive is
though ‘V’ belt from engine. Power assistance is available during normal
operating conditions. In case of failure in hydraulic system, the steering
can be operated mechanically with increased steering effort for bringing
the vehicle to Authorised Workshop.
Power Steering Fluid Container

115
POWER STEERING
Procedure for Oil Filling and Bleeding of Power 6 . Once the system is bled properly and free from foaming
Steering (Ensure that Power Steering fluid reservoir is totally there should not be any appreciable change in oil level
clean before starting the work) in the reservoir, when the engine is started or stopped
repeatedly.
1 . Fill the reservoir nearly full. Crank the engine for 10
seconds without allowing it to start (if possible). If engine 7 . Now the system is ready for driving.
does start, shut the engine immediately. Check & refill Final oil level should be at ‘H’ mark on dip stick.
the reservoir repeat atleast three times, each time
checking & refilling the reservoir. NOTICE
2 . Check for leakage in the system and if noticed take * Do not allow fluid level to drop significantly or run out
corrective action. of the reservoir during the above operation. This may
induce air to the system.
3 . Start the engine and steer the vehicle from full left to full
right turns 3-4 times. * Do not start the engine without oil in the power steering
system. This will result in serious damage to the
4 . Add fluid if necessary to maintain the level upto filter top. pump. In case of emergency disconnect the pump belt
NOTICE and then start the engine.
Do not force the wheel against lock position either * Always use recommended oil from closed containers.
extreme left or right. The power steering pump may get Any dirty oil poured in the system will result in damage
damaged. Hold it lightly. to pump and gear box.
5 . When the engine is at steady speed, check for bubble
or foaming in the oil. If present it indicates that air is
getting sucked into the systems. Check the suction
line/fittings and correct if necessary.
116
LCR
CRVV (IF FIT TED), REMO
FITTED), TE BY P
REMOTE ASS VAL
PASS VE AND ECU
ALVE
Load C onscious P
Conscious Prressur
essureeR educing Valv
Reducing alvee (I
(Iff fitt ed)
fitted) ECU :
( Not applicable in ABS system) DICOR engine common rail system consists of ECU, sensors
and actuators. The Electronic control unit (ECU) is a 32 bit
A load conscious pressure reducing valve eliminates the
microprocessor which controls the injection parameters as well
possibility of rear wheels from locking and achieves optimum
as some of the vehicle related outputs. The ECU receives input
braking in any load condition of the vehicle.
from various sensors located on the engine and the vehicle to
The valve, is fitted on RH long member connecting it to rear decide the injected quantity and injection timing best suited
axle through its link and control spring. for the engine to work with maximum efficiency and safety.
ECU is fitted inside the engine compartment.
If any, alteration is done in rear suspension, the performance
of this valve will be impaired. C AUTIONS
• DO NOT wash engine compartment with high
pressure water
R emot
emotee B y-pass V alv
By-pass alvee (I
(Iff fitt ed)
fitted)
(Applicable in ABS system) • DO NOT tamper with ECU sensors and connectors
The by-pass valve is provided in the rear brake circuit between

• DO NOT remove battery connections when the ignition
switch is in ‘ON’ position (This may damage ECU)
tandem master cylinder and ABS unit. The by-pass valve
bypasses the ABS unit in rear only braking (i.e. front brake • AV OID jump start/push start, Use fully charged battery.
AVOID
failed) condition. The feedback of front line pressure is • DO NONOTT run the vehicle if ‘CHECK ENGINE’ lamp on
provided to the by-pass valve. in case of front brake failure, dashboard is ‘ON.
the low front line presure being sensed by the by-pass valve
and the 100% brake line pressure from tandem master
• If any abnormality in performance of engine occurs - like
lack of power- the vehicle to be taken to the TATA MO
MOTTORS
cylinder is applied on to the rear brakes without reduction authorised service outlet.
in pressure.
117
B AT TER
TERYY
Battery
Battery is placed in Engine compartment.
Check the battery for proper electrolyte level and corrosion on
terminals.
WA R N I N G
* The battery gives off explosive gases during normal operation.
A spark or open flame can cause the battery to explode causing
very serious injuries.
* Keep all sparks & open flames and smoking materials away from
the battery.
* Getting electrolyte in your eyes or skin can cause severe burns.
Wear protective clothing and a face shield or let a skilled
technician do the battery maintenance.
* Battery contains sulphuric acid (electrolyte) which is poisonous
and highly corrosive in nature.
1. Check the battery for electrolyte level with marked lines on the
battery outer case. Battery
2. Check Battery terminals for corrosion (a white or yellowish
powder). To remove it, cover the terminals with solution of baking
soda. It will bubble up and turn brown.
When this stops, wash it off with plain water. Dry off the battery with
a cloth or paper towel. Coat the terminal with Petroleum Jelly to
prevent future corrosion.
118
BAT TERY, ST
TERY AR
STARTING THE ENGINE WITH JUMP LEADS
ARTING
The use of a wrench to loosen and remove cables from the • Never expose the battery to open flames or sparks.
terminals should be made. Always disconnect the negative • Do not allow battery electrolyte to come in contact with
(-ve) cable first and reconnect it last. Clean the battery eyes, skins, fabrics or painted surfaces. The fluid
terminals with a terminal cleaning tool or wire brush. contains sulphuric acid which can cause injuries and
Reconnect and tighten the cables, coat the terminals with damage in the event of direct contact.
petroleum jelly. If you need to connect the battery to a
• To lessen the risk of injury wear eye protection when
charger, disconnect both cables to prevent damage to the
working near any battery.
vehicle’s electrical system.
• Make sure that battery providing the jump start has the
NOTICE same voltage as the battery in your vehicle (12 V). Its
Charging the battery with the cables connected can capacity must not be substantially lower than that of the
seriously damage your vehicle’s electronic controls. discharged battery. The voltage and capacity are given
Detach the battery cables before connecting battery to on the batteries.
a charger. • Do not disconnect the discharged battery from the vehicle.
* Swallowing electrolyte can cause fatal poisoning if • Switch off all unnecessary electrical loads.
immediate action is not taken. • Do not lean over the battery during jump starting.
• Do not allow the terminals of one lead to touch those of
Starting the Engine with Jump Leads the other lead.
Your Safari with a discharged battery may be started by • Apply hand brake. Place gear shift lever to neutral.
transferring electrical power from a battery in another vehicle. Connect Leads in the Order as shown on next page
This may be dangerous as any deviation from the following
instructions could lead to personal injury or damage • Do not connect lead to negative terminal of discharged
resulting from battery explosion, as well as the damage to battery.
the electrical systems in both vehicles. • The connection point should be as far away from the
discharged battery as possible.
119
STAR
STAR TING THE ENGINE WITH JUMP LEADS, WHEELS & T YRES
ARTING
• Route the leads so that they cannot catch on rotating parts in

the engine compartment.
• The engine of the vehicle providing the jump start can be allowed
to run during starting.
Attempts to start the engine of the vehicle with the discharged
battery JUMP ST AR T B
STAR BAAT TER
TERYY
OF ANOTHER CAR
should be made at intervals of one minute and should not last longer
than 15 seconds. After starting, allow both engines to idle for
approximately 3 minutes with the leads still connected.
W heels & Tyr es
yres DISCHAR GED
DISCHARGED B AT TER
TERYY
Always use only recommended size of wheel rims and tyres. Use of
rims and tyres not recommended by us may have adverse effect on
vehicle safety and further more could infringe on vehicle regulations.
If you have a flat tyres
1) Reduce vehicle speed gradually keeping it is a straight line.
Move cautiously off the road to safe place away from traffic.
Park the vehicle on a level and firm ground. Apply parking brake
& engage 1st gear.
2) Turn on Hazard warning switch. Keep advance-warning triangle
at least 50 meters behind the vehicle as an indication of
breakdown.
3) Take out Jack from vehicle which is below the right hand side
rear jump seat whose access is by opening the tail gate.
120
WHEELS & T YRES
4) Take out Spare wheel cover. Pull the cover from top side and
then side way to remove from spare wheel.
5) Remove the spare wheel-mounting nut by wheel spanner
(provided in tool kit). Remove the spare wheel cover mounting
bracket and then spare wheel.
6) Block the wheel, which is diagonally opposite to the flat tyre.
Take out wheel cover and loosen the wheel nut of flat tyre (Do
not remove the nut at this stage).
7) Set the jack properly at correct jack point as shown in fig. and
slowly lift the vehicle with the help of jack handle.
8) Remove wheel-mounting nuts and take out flat tyre.
9) Roll the spare wheel into position and align the holes in the
wheel with studs. Then reinstall the wheel nuts (taper end
inward) and tighten them as much as you can by hand.
10) Lower the jack completely then tighten the wheel nuts one by
one. Put the wheel cover back.
11) Restore all the tools and jack at their respective location.
12) Place the flat tyre at spare wheel location, put spare wheel cover
mounting bracket and tighten the mounting nuts properly. For
assembling spare wheel cover, push the cover on the tyre and
then press at centre of cover to lock cover on to the bracket.
Ensure that the cover is locked on to the spare wheel cover
mounting bracket (the sound is heard during assembly). Location of Jack
121
WHEELS & T YRES
CAUTION
a) Do not lift the vehicle with someone inside.
b) Raise the vehicle only high enough to remove and change
tyre.
c) Do not work under the vehicle when supported by jack
otherwisepersonnel injury may occur.
d) Do not start or run the vehicle while supported by jack.
REAR JACKING POINT
NOTICE (Below Rear Axle Tube)
Check tyre pressure and nut tightness of change wheel at

nearest Service station. Also, get the puncture tyre repaired.
FRONT JACKING POINT

(Below Long Member)
122
WHEELS AND T YRES
Wheel Alignment Tyr

yree
Correct wheel alignment helps to decrease tyre wear. You
should get your vehicle’s wheel alignment checked regularly. Check for the inflation and condition of your TATA SAFARI tyres
periodically.
In case uneven tyre wear is observed, vehicle’s wheel alignment
should be checked as soon as possible. Inflation
Wheel Balancing
Check the pressure in the tyres when they are cold.
Wheels are balanced at the factory. They may need to be
rebalanced at some time before they are worn out. The wheels Refer to tyre information label fitted on fuel flap inside for
should be checked for balance if tyre or tube is repaired. correct cold tyre pressure.
Whenever a tyre or wheel rim is changed tyre needs to be You should have your own tyre pressure gauge and use it
balanced. all times. This makes easier for you to tell if pressure loss
is caused by a tyre problem and not by variation between
1. Permissible imbalance for tyre with rim = 250 gm-cm (max.) gauges.
2. Total balance weight should be within 140 gms on each
Keeping the tyres properly inflated gives you the best
side.
combination of riding comfort. handling and tyre life.
3. Relocate the tyre if the weight required to balance is more
than 140 gm. Over inflation of tyres makes the vehicle ride bumpy and
harsh. Tyres are more prone to uneven wear and damage
4. Balance weights are available from 10 gm to 80 gm, 90 gm from road hazards.
to 140 gm & 15 gm to 135 gm in steps of 10 gms.
Under inflated tyres reduce your comfort in vehicle handling
5. Do not use more than one balance weight on one side.
and are prone to failures due to high temperature. They
also cause uneven wear.
123
WHEELS AND T YRES
FRONT RIGHT REAR RIGHT
WHEEL
FRONT
SPARE
SPARE
FRONT LEFT REAR LEFT Spare Wheel
Inspection should have tyres rotated at specified intervals or earlier

Every time you check inflation pressure, you should also depending on the operation of vehicle.
examine tyres for damage, foreign objects and wear. The illustrations shows how to rotate tyres when normal spare
You should look for : wheel is included in tyre rotation.
• Bumps or bulges in the tread or the side of the tyre. Replace Spare Wheel
the tyre if you find either of these conditions.
Spare wheel is located at rear on the tail gate of the vehicle.
• Cuts, splits or cracks in the side of the tyre. Replace the tyre
Recommended tyre pressure with cold tyres.
if you see the fabric or cord.
• Excessive tread wear. Laden Unladen
Tyr
yree R ota tion
otation
Rota Front - 32 PSI (2.2 bar) 30 PSI (2.1 bar)
To help increase tyre life and distribute wear more evenly you Rear - 35 PSI (2.4 bar) 35 PSI (2.4 bar)
124
T YRES
R epair ing a Tyr

epairing yree
• Mark suitability the tyre position (if original colour dot mark is
not visible) with reference to valve stem hole to ensure that the
tyre is refitted in original location.
• Ensure that balancing weights are not disturbed during removal

of tyres.
• Check the balance weight prior to removal of tyre if found loose,

mark its location on rim & refit properly. Balance the wheel after
every dismantling and assembly of tyre on wheel rim.
• Tightening torque of wheel nut is 12-15 mkg.
• While fitting wheels on vehicle ensure that wheel bolts are free
from dust, scratches, dirt, dents, etc.
• Do not apply any oil on the wheel nut or bolt. Wipe off if present.
125
VEHICLE C ARE
CARE
VEHICLE CARE : Polishes :

The car is subjected to many external influences such as climate, Polishes and cleaners can restore shine to the painted surface
road conditions, industrial pollution and proximity to the sea. that has oxidised and become dull. They normally contain mild
These conditions demand regular care of the car body. Dirt, abrasives and solvents that remove the top layer of the finish
insects, bird droppings, oil, grease, fuel and stone chippings should coat. Polish your car if the finish does not regain its original shine
be removed as soon as possible. after using wax.
Washing : Cleaning of Carpets :
Do not wash the car in direct sunlight, wash in shade. Spray the
Vacuum clean the carpet regularly to remove dirt. Dirt will make
car thoroughly with a cold water jet (car on a washing pit or
the carpet wear out faster. Periodically shampoo the carpet to
hoist). Mix car shampoo in the wash water. No solvent (fuel,
keep it looking new.
thinners) need be used.
NOTICE Use carpet cleaners (preferably foam type). Follow the
instructions that come with the cleaner, applying it with a
Avoid wiping of painted surface in dry condition as it may
sponge or soft brush. Keep the carpeting as dry as possible
leave scratches on the painted surface.
by not adding water to the foam.
Use a soft bristle brush, sponge or soft cloth and rinse it
Cleaning of Windows, Front & Rear Glasses :
frequently while washing. When you have washed the whole
exterior, dry it with a chamois or soft cloth. After drying the car, Clean the windows inside and outside with commercially
inspect it for chips and scratches that could allow corrosion to available glass cleaners.
start. Apply touch up paint where necessary. This will remove the haze that builds up on the inside of
For vehicles with Rear View Camera : Use cover for camera windows. Use a soft cloth or paper towels to clean all glass and
during washing. plastic surfaces.
126
VEHICLE C ARE
CARE
Maintaining the car when not in extended use : Wiper Care :

Park the car in covered, dry and if possible well-ventilated FOR CHAT TERING & NOISY PR
CHAT OBLEMS
PROBLEMS VIE
VIEWW WITHOUT WIPER BL ADE
BLADE
premises.
Engage a gear. Windshield
Glass
Remove the cables from the battery terminals (first remove
the cable from the negative terminal).
OK NOT OK
NOT
Make sure the handbrake is not engaged.
Clean and protect the painted parts using protective wax. Wiper blade attack angle on windshield glass should be 900
Clean and protect the shiny metal parts using commercially i.e. perpendicular.
available special compounds. Remove wiper blade and root wiper arm on windshield glass
Sprinkle talcum powder on the rubber windscreen wiper and in the centre position. Check the gap between arm strip
rear window wiper blades and lift them off the glass. and glass.
Slightly open the windows. Adjust by twisting wiper arm as shown in the figure.
Cover the car with a cloth or perforated plastic sheet. Do
not use sheets of imperforated plastic as they do not allow
moisture on the car body to evaporate.
Inflate the tyres to 0.5 bar above the normal specified
pressure and check it at regular intervals.
Check the battery charge every six weeks.
Do not drain the engine cooling system.
127
VEHICLE C ARE
CARE
FOLL
FOLLOO WING GUIDELINES WILL HELP YOU TO BET TER PR OPER P
PROPER ARKING :
PARKING
PROTECT YOUR VEHICLE FROM CORROSION Always park your vehicle in shade to protect it from harsh sunlight
PROPER CLEANING : or in a well-ventilated garage so that there is no dampness on
any part of the vehicle.
In order to protect your vehicle from corrosion it is recommended
that you wash your vehicle thoroughly and frequently in case : WASHING YOUR VEHICLE :
1. There is an heavy accumulation of dirt and mud especially on Follow these tips while washing your vehicle.
the underbody. HAND WASH :
2. It is driven in areas having high atmosphere pollution due to 1 . Always wash your vehicle in shade and when the surface
smoke, soot, dust, iron dust & other chemical pollutants. is at room temperature.
3. It is driven in coastal areas. 2. Wash with mild car wash soap like "Car Shampoo" and use
4. The underbody must be thoroughly pressure washed after a soft 100% cotton cloth to avoid scratches. Please take help
every three months. of your dealer to buy the right products.
3. Please be sure that you remove your wristwatch and wear
In addition to regularly washing your vehicle, the following
soft gloves to avoid scratches due to finger rings or nails.
precautions need to be taken.
4. To remove stubborn stains and contaminants like tar, use
PERIODIC INSPECTION : turpentine or cleaners like "Stain Remover" which is safe
1 . Regularly inspect your vehicle for any damage in the paint for painted surfaces. Again your dealer can help you in
film such as deep scratches and immediately get them selecting the right product.
repaired from an authorised service center, as these defects 5. Avoid substances like petrol, diesel, kerosene, benzene or
tend to accelerate corrosion. other solvents that cause damage to paint.
6. Dry your vehicle thoroughly to prevent any damp spots.
2 . Inspect mud liners for damages.
7. Rinse all surfaces thoroughly to prevent any traces of soap
3 . Keep all drain holes clear from clogging. and other cleaners as this may lead to the formation of
stains on the painted surface later.
128
VEHICLE C ARE
CARE
WAXING : 4. Avoid driving on gravel roads, as the possibility of paint

chip off due to the impact of stones is high. If you are
Waxing and polishing is recommended to maintain the gloss
driving on freshly tarred road, check immediately
and wet-look appearance of your paint finish.
afterwards for any stains & clean them.
1. Use a good quality polish and wax for your vehicle.
5. External contamination in the form of sap or industrial
2. Re-wax your vehicle when the water does not slip off the fall-out may mar or develop spots on a new finish. Hence
surface and collects over the surface in patches. avoid parking your vehicle near trees, which are known
Further tips for the care of your new vehicle finish : to drop sap, or near factories, which give out heavy smoke.
If your vehicle is washed in an automatic car wash, please 6. The acid content in bird droppings may damage the newly
remember that the paint can be scratched by type of brushes, painted finish and hence any bird dropping must be
unfiltered washing water or the washing process itself. immediately washed off.
Scratching reduces paint durability and gloss, especially on 7. The paint finish is susceptible to damage in case petrol,
darker colours. It is suggested to wash the vehicle by hand with brake fluid, liquid from car battery, oil, antifreeze,
cool and clean water using a soft cloth or sponge. Please do not transmission fluid or windshield solvent spills onto the
use soap but a car shampoo recommended by your dealer. painted surface. In case of such a spillage immediately
rinse the affected area with water. Avoid wiping the area
Please take the following precautions :
far as possible, however if wiping is required, ensure that
1. Always wash your vehicle in shade, avoiding direct exposure you wipe the area gently with soft cotton cloth.
to sunlight during washing.
8. Avoid using sharp objects to scrap off tar or mud from a
2. Dry wiping your vehicle may lead to the formation of painted surface as it may develop scratches or may peel
scratches and hence always use a soft cloth and clean water off the paint.
while wiping your vehicle.
3. Always keep your vehicle parked in a well ventilated shade.
Exposure to heat with entrapped moisture promotes corrosion.
129
FUSES
Fuses
All the electrical circuits in your vehicle have fuses to protect them
from a short circuit or overload. These fuses are located in 2 fuse boxes.
The interior fuse box is below the dash board on driver’s side. Remove
the fuse box lid by grabbing and pulling down the slot.
The under bonnet fuse box is located in engine compartment on LHS.
Checking and Replacing Fuses

If any electrical unit in your vehicle has stopped functioning, the fuses
should be checked first.
1. Turn the ignition key to lock position.
Fuse Box - Cabin
2. Remove the cover of the fuse box.
3. Check each fuse and look for burnt wire inside the fuse. If it is burnt,
replace it with one of the spare fuses of same rating or lower.
4. If the replacement fuse of same rating burns out in short time, there
is probably a serious electrical problem. Get the vehicle attended at
nearest Authorised Workshop.
NOTICE
Ensure that the replaced fuses have the same rating as indicated on
the sticker.
Fuse Box - Engine Compartment
130
M A I N T E N A
FUSES & REL
N
AYS AND INTER COOLER
C E
RELA INTERC
R ela
elayys and Transf er C
ansfer ase ECU
Case
Relays are fitted to protect the voltage drawing units from low
voltage.
Relays are fitted in 2 locations :
1. In the fuse box situated inside engine compartment.
2. Behind glove box.
ECU for transfer case is fitted under RH seat.
Transfercase ECU under driver’s seat
131
M A I N T E N A N C
EGR SYSTEM
E
TAKING C ARE OF ENVIR
CARE ONMENT :
ENVIRONMENT such as dry leaves, grass, etc., as the exhaust system
Your vehicle is equipped with the EGR ( Exhaust Gas is hot enough to initiate “FIRE”.
Recirculation) System to reduce exhaust pollution. Maintenance of Catalytic Converter
EGR SYSTEM : Catalytic Converter should be flushed by giving full throttle

(4 to 5 times) in standing condition of vehicle on daily basis.
The engine is fitted with EGR valve, EGR pipe, vacuum In addition to this it is recommended to run the vehicle at
modulator and associated electrical circuitry. With this, high speeds (80 to 100 kmph) for few km as this will help to
controlled amount of exhaust gas is mixed with intake air of flush the carbon soot deposits from exhaust system and
the engine, in part load and speed conditions. This helps in catalytic converter. High speed running of the vehicle may
reducing harmful pollutants. be done periodically to avoid chocking of catalytic converter.
Close Couple Catalytic Converter : Alternatively flushing operation for cleaning the catalytic
Tata Safari is fitted with Diesel Oxidation Catalytic Converter converter can be done by dry compressed air draft (3 to 4
to reduce exhaust pollution. The two way Catalytic bar) directed on the honeycomb structure of catalytic
Converter has coating of precious metals which enables converter (after removing from vehicle)
conversion of pollutants.
Care of the Catalytic Converter
The Catalytic Converter does not require any special
maintenance however, following precautions should be
taken for the effective functioning of the converter and to
avoid damage to the converter.
1 It is mandatory to use Diesel fuel with low sulphur
content (Refer recommended fuels). Use of any other
diesel fuel can increase the pollutants.
2 Avoid parking the vehicle over inflammable materials,
Closed Catalytic Converter
132
TURBO CHARGER (IF FITTED)
Var iable Turbine Technolo

ariable echnologg y- VT T Turb
urboo char ger :
charger
Your vehicle is fitted with a turbocharger having variable
turbine technology (VTT ). Turbocharger is an efficient
supercharging device used in our engine. It makes optimal
use of thermal energy of engine exhaust gases to run a
turbine which in turn drives a compressor to force air under
pressure into the inlet manifold. This turbocharger is
optimized for higher power output flat torque across large
engine speed range and better fuel consumption.
L ubr ica
ubric
ic a tion of Turb
urboo char ger :
charger
The turbocharger rotor assembly is supported by two fully
floating bearing bushes in the bearing housing. These
bearing bushes are lubricated with finely filtered engine Turbocharger (VTT)
oil from the lubrication system of the engine.
Idle the engine for a while (30 seconds) after starting the
engine and before stopping the engine to ensure adequate Proper maintenance of air filter, oil filter as well as use of
correct grade of oil and adherence to oil change intervals is
lubricating oil supply to the turbocharger.
essential for proper functioning of the turbocharger.
Turb
urboo char ger C
charger onnec
Connec tions :
onnections If you suspect any malfunctioning of the turbocharger, take
All turbocharger connections must be leak-proof. Check air the vehicle to the nearest dealer. Do not remove the
inlet, air outlet, exhaust gas inlet and exhaust outlet turbocharger yourself.
connections as well as oil inlet and outlet connections to
the turbocharger and tighten the connections where
required.
133
AIR CONDITIONING
Air Conditioning
The Air Conditioning is a sealed system. Any major maintenance
should be done by Authorised Workshop.
There are couple of things which can be done by you to ensure proper
working of Air conditioning / Heating.
Periodically check the engine’s radiator and air conditioning
condensers for leaves, insects and dirt stuck in front surface.
These block the air flow and reduce the cooling efficiency. Use a light
water spray from a hose or a soft brush to remove them.
NO TICE
NOTICE
Use only low pressure spray or soft bristle brush to clean condenser
and radiator fins.
Run the air conditioning at least once a week during winter season.
Run it at least for ten minutes with vehicle at steady speed and engine
at normal operating condition. This circulates lubrication oil in the
compressor.
For any complaint on A.C. and Heating get it attended at Authorised
Workshop.
NO TICE
NOTICE
The system is charged with R 134 (a) - ‘Non C.F.C.’ refrigerant. Do
not top up with any other refrigerant.
134
BELT TENSION
BELT
B elt Tension :
Check the conditions of belts on the engine. Examine the edge of
the belt for cracks or fraying.
Check the tension of the belt by pushing on it with your thumb for
Alternator belt and A.C. compressor belt and Power Steering belt
as shown in schematic diagram.
The belts should have deflection of 4 to 6 mm.
If the belt tension is not proper, get it attended at the nearest
authorised service outlet.
Correct tension of the belt is very critical from belt life and belt
noise point of view. It is recommended that belt tension should be A.C. Compressor Belt Arrangement
measured with clavis gauge to ensure recommended values as given
below
Alternator / power steering belt
• Frequency should be 250 + / - 10HZ for new belt measured
between alternator & power steering pump span.
• New belt to be retensioned to 220 + /- 10 HZ on vehicle
after running for 15 min.
For ccompr
ompr essor b
ompressor elt
belt
Span AC to dampers
• Frequency should be 200 +/- 10 HZ
• Belt to be retension to 180 +/- 10HZ on vehicle after
running for 15 min. Alternator / Power Steering Belt Arrangement
135
PRELIMINARY TROUBLE SHOOTING
(These tips are given for your guidance and preliminary jobs to be done in an emergency situation. In normal case, the problems
should be attended in an Authorised Workshop by following the repair procedures given in Workshop Manual)
SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN
ENGINE
1. Engine not cranking Dead battery loose or dirty • Get battery checked&/or changed
battery connections • Clean and tighten battery
connections
2. Engine cranks but does not start Air in the fuel system • Press pear pump for air removal
• Check leakages
Service lamp should glow • Get defect rectified
EMS fuse blown • Replace the fuse
3. Engine overheats Coolant level low • Top up coolant, check and
correct leakages
Hose collapse / torn • Get the hose replaced
Low engine oil level • Add oil
Radiator cap not sealing properly • Fit the radiator cap correctly
A.C. condensers fans not working • Get defect rectified
Brakes binding • Get defect rectified
Electric fan not working • Get defect rectified
High delivery pressure in A.C. • Get defect rectified
refrigerant circuit
4. Charging indicator continuously Battery not getting charged • Get the belt tension adjusted
remains ‘ON’ due to loose belt drive Replace if broken
136
P R E L I M I N A R Y T R O U B L PRELIMINAR
E S HY TR OOUBLE
O TSHOO
I NTING
G
PRELIMINARY
PRELIMINAR TROUBLE
Y TR SHOOTING
OUBLE SHOO TING
SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN
5. Poor pickup Loose contact of connectors • Get defect rectified.

Blocked fuel filter • Clean/replace fuel filter element
Clogged air filter • Clean / replace the element
EGR malfunctioning • Get checked & corrected
• Check for loose pipes &
connections.
6. Does not accelerate Accelerator pedal module defective • Get defect rectified
7. Belt squeal Loose belt • Get belt tension adjusted
Belt glazed • Get belt replaced
CL UT
CLUT CH
UTCH
1. Clutch does not get disengaged Air in the hydraulic system • Bleed the system
Less fluid in the master cylinder • Get the clutch fluid filled
2. Clutch pedal goes too low Air in the hydraulic system • Bleed the system
Less fluid in the master cylinder • Get the clutch fluid filled
3. Clutch pedal return sluggish Blocking of vent in clutch fluid • Open the cap from the bottle
bottle & clean the breather hole, if
clogged
GEAR BO
BOXX
1. Hard gear shifting / Clutch does not disengage • Get the clutch hydraulic system
crash engagement properly attended
137
P R E L I M I N A R Y T R O U B L E S H O O T I N G
PRELIMINAR
PRELIMINARYY TR OUBLE SHOO
TROUBLE TING
SHOOTING
REAR AXLE, LIVE FRONT AXLE

1. Loss of lubricant (Oil) Breather hole clogged • Clean the breather hole on the
axle housing
Differential cover gasket torn • Get replaced
Pinion oil seal damaged • Get replaced
2. Differential housing overheating Insufficient oil • Get the oil filled
Incorrect lubricant used • Drain, flush and get correct
lubricant filled
BRAKES
1. Poor brakes Insufficient brake fluid. • Get the brake fluid filled
Air in the system • Bleed the system
Malfunction of automatic • Check & rectify auto adjuster
adjuster mechanism or replace
Vacuum leakage • Rectify the leakage
Brake fluid contamination • Replace the brake fluid
Brake fluid, grease, oil or water • Replace the leaking line, bleed
on pad /drum the system. Clean pad/lining.
replace seals if leaking
Worn brake lining/pad • Get the liners/pad replaced
Excessive worn drums at rear • Replace rear drums
soft or weak hose • Check & replace
2. Spongy pedal Air in the system • Bleed the system
138
E S HY TR OOUBLE
O TSHOO
I NTING
G
PRELIMINARY
PRELIMINAR TROUBLE
Y TR SHOOTING
OUBLE SHOO TING
3. Brake pulling to one side Oil on the lining/pad • Clean the pad lining
One side shoe (pad) worn • Get the shoe pad replaced
Loose brake anchor plate • Tighten the bolts
Wheel adjustment disturbed • Adjust
Unequal tyre pressure • Adjust
One side brake pipe clogged • Get the brake line cleaned &
bleed the system
4. Brake grab Improperly adjusted parking brake • Get correctly adjusted
Brake fluid container breather hole • Clean the hole on the container
clogged
No brake pedal free play/brake pedal • Adjust brake pedal
not returning fully
Defective tandem master cylinder • Replace/rectify tandem master
cylinder
5. Brake Squeal Defective brake lining/pad • Replace
Glazed lining/pad • Clean or replace lining/pad
Loose rivets • Install rivets properly
Wrong lining/pad • Install correct lining/pad
Shoe return spring broken • Replace
Front pads /Antisqueal shims rubbing • Get corrected
on the disc
139
PRELIMINAR
TROUBLE TING
SHOOTING
SR. NO. PROBLEM OBSERVED PROBABLE CAUSE A CTION TO BE TAKEN
ANTI-LOCK BRAKING SYSTEM
1. ABS warning lamp stays ‘ON’ ABS unit faulty

No supply to ABS unit • Check wiring connections &
battery condition.
Electrical circuit problem : • Check wiring harness
Intermittent contact, Wiring connections
connections / connections loose/
faulty
Component and sensor failure : • Check gap between sensor &
RPM sensors/toner rings fitting toner ring
loose, gap disturbances, Sensor
signal that deviates from the specified
levels
Circuit / bulb failure • Replace bulb
Leakage from hydraulic unit ports • Eliminate leakage by tightening
Hydraulic unit fluid level low • Check reservoir fluid level and
bleed properly.
Unusual response and malfunction • Check sensor condition &
in the actuators replace if necessary.
140
E S HY TR OOUBLE
O TSHOO
I NTING
G
PRELIMINARY
PRELIMINAR TROUBLE
Y TR SHOOTING
OUBLE SHOO TING
STEERING SYSTEM
1. Hard steering Less fluid in the power steering • Get the fluid topped up to
tank correct level
Air in the system • Get the air removed by bleeding
the system
Loose pump belt • Get the belt correctly adjusted
ELECTRICAL
1. No lights on the dash board after Battery terminal got disconnected • Get the battery properly
turning on the ignition key Battery completely dead connected
• Get the battery charged
• Get the alternator & charging
circuit checked
• Check for parking lamp fuse
2. Non functioning electrical Blown fuse in the circuit • Replace the fuse if blown
accessories such as power Loose connectors • Get the connection properly
windows, head lamps, fuel tightened
tank flap, wiper and washer etc. Circuit relay loose • Tighten the relay correctly
in the mounting
Defective components • Get the defective component
replaced from Authorised
Workshop
141
PRELIMINAR
TROUBLE TING
SHOOTING
AIR CONDITIONING
1. Fan motor does not operate Blown fuse • Replace fuse and correct any
wiring short
Faulty connection • Properly connect poor
connections
Faulty motor • Replace motor if no conductance
Faulty or poor • Replace resistor block if defective
connection at resistor
Faulty fan switch • Replace switch
2. Motor operates but air flow Obstruction at • Clean evaporator

is minimum evaporator inlet
Air leak • Correctly seal
Faulty thermostat • Adjust or replace thermostat
3. Insufficient cooling, Air flow Incorrect refrigerant quantity or • Get the defect rectified at
normal and compressor defect in system aggregates nearest authorised service
operating centre
142
PRELIMINAR
TROUBLE TING
SHOOTING
WIPERS
1. Narrow streaks are left on the Foreign matter has Clean the edgeof the blade. If streaks still
wind shield making it hard to see attached to the blade or appear, replace the blade
edge of the blade is worn
out.
2. The wiper blade jumps across No proper contact of wiper Clean the wind shield. If jumping persists
the windshield and makes a lot blade with wind shield glass replace the blade.
of noise (Un-smooth operation) and wiper blade does not
move smoothly across the
surface but vibrates, noisily
and bounces.
3. The wipe leaves large un-wiped Rubber deformed Replace the blade
spots.
4. The blade does not contact with Deformed wiper blade Replace wiper blade / arm
the wind shield surface evenly, / arm
leaving a large un-wiped surface.
143
S P E C I A L I N S T R U C T I O N S
1. The vehicle has been built to give you thousands of 4. These services can be satisfactorily performed only by one
kilometers of economical and trouble-free performance. of our Authorised Dealers’/TASC’s/TASP’s Workshops in India,
This is however, possible only if this vehicle is irrespective of the dealer who sold the vehicle, provided the
systematically maintained and operated strictly vehicle is sent to them at the kilometerages specified and
according to the instructions contained in this book. that this service book is produced before them.
2. The free services should be availed of, at the following The vehicle is entitled to pre-delivery service with free labour.
km & time range After the delivery of the vehicle, in the subsequent ‘5 fr ee
free
services’ labour would be free but materials, if any
1 st Free Service At 1,000 - 1,500 km OR 1 month
w ould b e char
be ged ffor
charged or
or..
Whichever is earlier
2 nd Free Service At 15,000 - 15,500 km OR 12 months All services, other than the above, must be paid for both for
Whichever is earlier materials and labours; material at prevailing rates for the
quantity consumed and labour at our scheduled rates
3 rd Free Service At 30,000 - 30,500 km OR 24 months
Whichever is earlier available with our Authorised Dealers/TASCs/TASPs.
4 th Free Service At 45,000 - 45,500 km OR 36 months 5. In the event of a schedule Service not performed within
Whichever is earlier specified kilometers the respective coupons will be detached
5th Free Service At 60,000 - 60,500 km OR 48 months by the Authorised Dealer’s Workshop when the vehicle is sent
Whichever is earlier to them next. Should a major service have been missed, all
the works listed for such service must be performed when
3. The respective service coupon should be detached and the vehicle is taken next to one of our Authorised Dealer’s/
handed over to the concerned Servicing Agency for the TASC’s/TASP’s Workshop.
service performed.
6 . It is an important condition of our sales policy that
The selling dealer should fill up details of vehicle no warranty claims shall be entertained by us unless
perticulars on the inside cover page of the Owner’s all services upto time of the claim arising have been
Manual. performed on the vehicle by one of our Authorised
ealer’’s / TASC
D ealer ASC’’s/TASP
ASP’’s Wor
s/TASP kshops
kshops..
orkshops
144
S P E C I A L I N S T R U C T I O N S
Failure to carry out the services listed in this book can
cause considerable damage to the vehicle and
inconvenience to you. It is, therefore, in your own interest
to take your vehicle to one of our Authorised Dealer’s,
TASC’s, TASP’s, Workshop for servicing.
7. All our Authorised Dealer’s/TASC’s Workshops have been
equipped with special tools and are manned by
technical personnel trained by us. Besides, they have
adequate stocks of genuine spare parts for replacement
purposes, should the need arise. Our Authorised
Workshops are therefore in a position to render you any
expert advice and service your vehicle may need. Please
give them an opportunity to serve you, so that you may
obtain economical and trouble free performance
from your vehicle.
8. For any technical advice concerning your vehicle, please
contact the nearest Authorised Dealer.
145
S E R V I C E S C H E DSERVICE
U L E
SERVICE SCHEDULE
SR x 1000 km
N O OPER
OPERAATIONS FREQUENCY 1-1.5 1 5 30 45 60 75 9 0 105
GENERAL
1 Wash the vehicle & Clean the condenser with compressed air Every Service x x x x x x x x
2 Check & Top up Fluids if required: Coolant, Brake / Clutch Fluid, Battery Electrolyte, Power Every Service x x x x x x x x
Steering Oil, Gear Box Oil, Transfer Case & Front Axle (4X4) / Rear Axle Oil
3 Drain water accumulated in Sedimenter (OR Whenever warning lamp glows) Every Service x x x x x x x x
4 Check Engine Compartment for loose Fasteners, Low pressure fuel lines, Coolant hoses, air hoses, Every Service x x x x x x x x
Vacuum hoses, hydraulic line connections for leakages if any, Attend if necessary
5 Check Underbody for loose Fasteners, hydraulic line connections, Exhaust system / Fuel Pipes for Every Service x x x x x x x x
Damages / Leakages if any. Attend if necessary
6 Apply grease on door latches, door lock, door check stop, striker, bonnet opening lever & lock Every Service x x x x x x x
plate, tailgate hinges & door lock inner ratchet.
7 Check & ensure normal working of engine using Diagnostic Equipment. Every Service x x x x x x x x
2.2L DICOR ENGINE
1 *Clean air cleaner filter element, Change if red band appears on service indicator even after Every Service x x x x x x x
cleaning
2 *Change engine Oil and Oil filter. Use APICH4+MB228.3 or Higher grade Engine Oil. Every Service x x x x x x x x
OR 1 Year whichever is earlier
3 Check All accessory Drive belts, adjust tension if required, change if damaged Every Service x x x x x x x
OR 1 Year whichever is earlier
4 Change fuel filter Every Service x x x x x x x
OR 2 Years whichever is earlier
5 *Replace air filter element (OR if RED band appears on Service Indicator) 45,000 km x x
6 Change coolant in the cooling system 60,000 km x
7 Change Sedimenter / Water seperator 1,05,000 km x
8 Change Timing Belt & Timing Belt Idler 1,05,000 km x
146
S E R V I C E S C H E DSERVICE
U L E
SERVICE SCHEDULE
SR x 1000 km
N O OPER
9 Change vacuum hoses fotr Vacuum Modulator,Turbocharger, EGR valve & throttle valve 60,000 km x
GEAR BOX
1 *Change oil in gear box (First at 45,000 KM, there after every 90,000 KM) x x
2 Change oil in transfer case 45,000 KM x x
3 Clean breather in gear box (also Transfer case in case of 4X4) Every Oil Change x x
PROPELLER SHAFT
1 Grease propeller shaft with grease gun (at slip joint - splines end) & Check Centre bracket 15,000 km x x x x x x x
mounting bolts for looseness.Tighten if necessary
FRONT AXLE (for 4x4) / REAR AXLE
1 Change oil in axle (First at 15,000 KM, there after every 75,000 KM) x x
2 Clean breather in Axle Every Service x x x x x x x
SUSPENSION & STEERING
1 Grease idler arm (seal type idler arm) 15,000 km x x x x x x x
2 Check wheel alignment & balancing, chassis height & adjust if necessary 15,000 km x x x x x x x
3 Check condition of rubber bushes in the following & replace if necessary. 1)Top wishbone 30,000 km x x x
2)Lower wishbone 3)Anti roll bars 4)Rear links 5)Panhard rod 6) Vibration damper
4 Check shock absorber, its bushes & steering damper bushes, replace if necessary 30,000 km x x x
5 Grease steering spindle and sleeve 30,000 km x x x
6 Check & adjust front wheel bearing play & Change grease in front hubs 45,000 km x x
7 Change oil in power steering system & change filter element 75,000 km x
CLUTCH & BRAKES
1 Check parking brakes, adjust if necessary 15,000 km x x x x x x x
2 Check front brake pads & rear brake linings. Replace if necessary 15,000 km x x x x x x x
3 Change Clutch & Brake Fluid (Or 2 years whichever is earlier) 30,000 km x x x
147
S E R V I C E S C H E D SERVICE
U L E
VICE SCHEDULE
SERVICE
SER
SR x 1000 km
N O OPER
ELECTRICALS
1 Check headlamp focussing & functioning of other electrical equipment 15,000 km x x x x x x x
2 Check specific gravity of battery electrolyte 30,000 km x x x
HV
HVAAC
1 Check the HVAC System for Satisfactory Performance & attend if required Every Service x x x x x x x x
WHEELS & T YRES
1 Tyre rotation 15,000 km x x x x x x x
* Under severe driving conditions, additional maintenance is required. Please Refer to “Additional Maintenance Schedule under severe driving conditions”:
Pr ec autions tto
ecautions o b
bee tak en while cleaning engine ccompar
taken ompar
ompartmentmentt : IItt is rrec
tmen ec ommended tto
ecommended o use dr
dryy lo
loww pr essur
pressur
essuree air
air.. D
Doo not use pr essur
pressur ised
essurised
w a t er
er..
ADDITIONAL MAINTENANCE SCHEDULE UNDER SEVERE DRIVING CONDITIONS :

A.. Driving in conditions such as Patrolling, Taxi, Pickup Van, Vehicle Towing, with Trailer Towing
B. Driving on Dusty / Sandy roads
C. More than 50% (in terms of kms) driving in heavy city traffic
D. Frequently operating in mountainous area
ITEM INTERVAL CONDITION
A B C D
1. Engine Oil & Oil Filter Change every 7500 kms. z z z z
2. Air Filter Element Clean at every 7500 kms. & z
replace at 30,000 kms.
3. Front (for 4X4) & Rear Axle Change First at 15000 kms z z z z
Oil Change & thereafter at 45,000 kms.
148
V E H I C L E R E C O R D S H E E T
VEHICLE RECORD SHEET
RECORD
Km. reading Fuel filled Fuel consumption Remarks / complaints
149
VEHICLE RECORD SHEET
RECORD
Km. reading Fuel filled Fuel consumption Remarks / complaints
150
V E H I C L E R E CRECO R D S H E E T
ORD OF WARR ANT Y REPAIRS C ARRIED OUT
RECORD
REC ARRANT
ORD OF WARR ANTY
ANT REPAIRS
Y REP CARRIED
AIRS C ARRIED OUT
CHASSIS NO ..............................................................
NO..............................................................
Date Odometer Repair Particulars of Repair S er vicing D
ervicing ealer
ealer’’s SSigna
Dealer igna tur
ignatur
turee &
reading (km) Order No. Stamp
151
REC ORD OF WARR
RECORD ANT
ARRANT
ANTYY REPAIRS C
REPAIRS ARRIED OUT
CARRIED
CHASSIS NO ..............................................................
NO..............................................................
Date Odometer Repair Particulars of Repair S er vicing D
ervicing ealer
ealer’’s SSigna
Dealer igna tur
ignatur
turee &
reading (km) Order No. Stamp
152
R E C O R D O F S E R V I C E S P E R F O R M E D
Chassis No. .........................................
Recommended Odometer Repair Servicing Dealer’s Recommended Odometer Repair Servicing Dealer’s
Service Date reading Order Signature and Service Date reading Order Signature and
km. No. Stamp km. No. Stamp
At km. At km.
PDI 1,35,000
1,500 1,50,000
15,000 1,65,000
30,000 1,80,000
45,000 1,95,000
60,000 2,10,000
75,000 2,25,000
90,000 2,40,000
1,05,000 2,55,000
1,20,000 2,70,000
153
A B B R E V I A T I OABBRENVIA
ABBREVIA
S
TIONS
VIATIONS
AC Air Conditioning MD Main Dealer

ACC Accessories Min Minimum
Amp Ampere mkg Meter per Kilogram
mm Millimeter
Br Branch
Mtg Mounting
Brg Bearing
No Number
cc Cubic Centimeters
Cm Centimeter PCBU Passenger Car Business Unit
PDI Pre-delivery Inspection
Dia Diameter
PSI Pounds per Square Inch
EGR Exhaust Gas Recirculation PUC Pollution Under Control
FAW Front Axle Weight RAW Rear Axle Weight
Fig Figure RCSM Regional Customer Support Manager
FIP Fuel Injection Pump RH Right Hand
gm Gram RM Regional Manager
GVW Gross Vehicle Weight RPM Revolution Per Minute
IGN Ignition Sec Seconds

Sq.cm. Square Centimeter
Kg Kilogram
Km Kilometer TASC Tata M ot
Mot ors A
otors uthor
Author ised SSer
uthorised er vic
ervic
viceeCen
Cen tr
entr
tree
Km/h Kilometer per hour TASP Tata M ot
Mot ors A
otors uthor
Author ised SSer
uthorised er vic
ervic eP
vice oin
ointt
Poin
LH Left Hand V Volts
Maximum W Watts
Max
154
A L P H A B E T I C A L I N D E X
ALPHABETIC INDEX
A Door Locks 20 G
Driving Controls 28
Air Bags 22 Gauges 47
Driving in adverse conditions 85
Aggregate Numbers-Location 12 Gear Box 78
Air Conditioning 52, 134 Driving Safety 89
Gear Box Oil 110
Air Filter & Filter Element 105 Gear Shift Lever 32
Analog Clock 66 E
Glove Box 62
Anti Lock Brake System 79 ECU 117
Ashtray 61 EGR System 132 H
Audio Warning 21 Engine Compartment 104
Automatic Hub Lock 82 Engine Coolant 73 Hazard Warning 39
Engine Cooling System 106 Head Lamps & Headlamp Adjustment 113
B Engine oil 72 Headlamp Leveling Switch 40
Battery 118 Engine Oil & Oil Filter 108 Headrest 57
Belt Tension 135 Environment Protection 8 Headrest adjustment 18
Bonnet Opening / Closing 70 High mounted stop lamp 67
Brake Fluid 115 F
Brakes 79 Flat tyre replacement 120
I
Branded Lubricants 95 Follow Me Home Headlamp 64 Ignition Switch 29
C Front & Rear Fog Lights 38 Immobiliser- Anti Theft Security System 31
Front / Rear Axle Oil 112 Important Information 6,7
Catalytic Converter 132 Front Seat 56 Indicators 43
Central Locking System 13 Front Windshield / Door Glass Demister 54 Instrument Cluster 42
Child Lock 20
Fuel 92
Cigarette Lighter 60
Clutch Fluid 115
Fuel Economy 84 J
Fuel Gauge 50
Collapsible Steering column 21 Jack & Tools 59
Fuel level 72
Combi-Switch 33 Jump Seats 59
Coolants 94 Fuel Tank Flap Switch 38
D Fuel Tank Flap 61
Fuses 130
155
A L P H A B E T I C A L I N D E X
ALPHABETIC INDEX
L R T
Limited Slip Differential 82 Rear Seat 57 Tail lamp 67
Lubricants 93 Rear Windshield Demister 39 Technical Specifications 97
Load consciouse pressure Rear Windshield Wash & Wipe 39 Temperature Gauge 50
reducing valve 117 Remote bypass valve 118 Towing the vehicle 88
Relays 131 Transfer case 4X4 operation 82
Reverse Guiding System 65 Transfer case Electric Shift Switch 36
M
Roof Lights 63 Transfer case oil 111
Roof Mounted A.C. 54 Trouble Shooting 136
Middle Seat 57
Roof Rail 88 Turbo Charger 133
Mirror (Inside) 63
RPM Meter 49 Tyre 120,123
Mirror (Motorised) 60
Running in Period 77 Tyre Rotation 124
Mirror Demister 39
MP3/DVD player 67
Music System 66 S V
Seat Adjustment 58 Vehicle Care 126
O Seat belt 16 Vehicle Record Sheet 149
Seat belt precautions 19 Vehicle Specifications 97
Odometer 47 Service Schedule 144
Operating Switch 38 Spare Wheel 125 W
Speedometer 48
P Starting / Stopping the engine 76 Warranty-Terms & Condition 10
Steering Lock 29 Wheels & Tyres 120
Panel Lights 47 Steering Wheel Position Adjustment 38 Wheel Alignment 123
Parking Brake 32 Sunvisors 65 Wheel Balancing 123
Power Steering Fluid 115
Wiper Care 127
Power Windows 55
Preparing to drive 77
Prior to driving – Check List 71
156
Chassis No. ......................................
Engine No. .......................................
Gear Box No. ...................................
2 At the time of delivery of vehicle please ensure
pre-delivery inspection has been carried out as per details
given in the Service Schedule..
PDI
At 15,000 - 15,500 km OR 12 months whichever earlier FREE Chassis No. ...................................... FREE
please bring your vehicle for this service as per details LABOUR Engine No. ....................................... LABOUR
given in the Service Schedule. L- Gear Box No. ................................... L-
WORK DONE TO MY SATISF
SATISFACTION
TISFA WORK DONE TO MY SATISF
SATISFACTION
TISFA
Tata SSafar
afar
afarii (DICOR)
(DICOR)
Sign. of Customer ......................................
Speedo Reading ........................................ Km. seal O.K. / Broken
Tata SSafar
afar
afarii (DICOR)
(DICOR)
Sign. of Customer ......................................
R.O. No. ..................................................... Date ............................ R.O. No. ..................................................... Date ............................
Dealer's / Authorised Service Centre's Dealer's / Authorised Service Centre's
Stamp & Signature ......................................................................... Stamp & Signature .........................................................................
Chassis No. ......................................

Engine No. .......................................
Gear Box No. ...................................
3 Chassis No. ......................................
Engine No. ....................................... 1
Rear Axle No. .................................. FREE At 1,000-1,500 km OR 1 month whichever earlier FREE
At 30,000 - 30,500 km OR 24 months whichever earlier LABOUR please bring your vehicle for this service as per LABOUR
please bring your vehicle for this service as per details details given in the Service Schedule.
given in the Service Schedule.
L - L-
SATISFACTION
TISFA
SATISFACTION
TISFA
Tata SSafar
afar
afarii (DICOR)
(DICOR)
Sign. of Customer ......................................
Tata SSafar
afar
afarii (DICOR)
(DICOR)
Sign. of Customer ......................................
R.O. No. ..................................................... Date ............................ R.O. No. ..................................................... Date ............................
Dealer's / Authorised Service Centre's Dealer's / Authorised Service Centre's
Stamp & Signature ......................................................................... Stamp & Signature .........................................................................
157
158
Chassis No. ......................................
Engine No. .......................................
Gear Box No. ...................................
4
Rear Axle No. .................................. FREE
At 45,000-45,500 km OR 36 months whichever earlier LABOUR
please bring your vehicle for this service as per
details givenin the Service Schedule.
L-

SATISFACTION
TISFA
Tata SSafar
afar
afarii (DICOR)
(DICOR)
Sign. of Customer ......................................
R.O. No. ..................................................... Date ............................
Dealer's / Authorised Service Centre's
Stamp & Signature .........................................................................
Chassis No. ......................................

Engine No. .......................................
Gear Box No. ...................................
5
Rear Axle No. .................................. FREE
At 60,000-60,500 km OR 48 months whichever earlier LABOUR
please bring your vehicle for this service as per L-
details givenin the Service Schedule.

SATISFACTION
TISFA
Tata SSafar
afar
afarii (DICOR)
(DICOR)
Sign. of Customer ......................................
R.O. No. ..................................................... Date ............................
Dealer's / Authorised Service Centre's
Stamp & Signature .........................................................................
159
160
VEHICLE IDENTIFIC
IDENTIFICAATION & VEHICLE REC ORD
RECORD
Owner’s Name :
Address :
Selling Dealer Code :
Date of Delivery :
Following items are provided in your
Date of Registration : Ta ta SSafar
afar
afarii :
Registration No.: 1. Owner’s Manual & Service Book
Chassis No.: 2. Battery Warranty Card
3. First Aid Kit
Engine No.:
4. Advance Warning Triangle
Gear Box No.: 5. Jack and Handle
Transfercase No.: 6. Spare Headlamp bulbs - 2 Nos
7. Spare Fuses - (Provided in fuse box)
Rear Axle No.:
8. Tool Kit
Front Axle No.: a. Wheel Spanner
b. Screw Driver
THE WARR ANT
ARRANT
ANTY Y ON THIS VEHICLE IS VALID ONLY WHEN ABOVE
ONLY c. Ring spanner (8-9)
TION IS FILLED
INFORMATION
INFORMA FILLED,, SIGNED AND STAMPED BY THE SELLING DEALER
STAMPED d. Socket Handle
DEALER ’S SIGNATURE AND STAMP (Part No. 2654 5890 35 24)
DEALER’S SIGNATURE STAMP
9. Manufacturer’s manual for
a. Music System (if fitted)
b. Immobiliser (if fitted)
161

Tata Safari Dicor Manual

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Tata Safari (2.

Owner's Manual & Service Book

We provide safe, high quality, high performance vehicles. In

Use of genuine parts, designed and manufactured to our

The information and specifications given in this book are valid

In this manual, you will see CAUTION, NOTICE and WARNING.

TATA MO MOTTORS LLTD

We WARR ANT each TATA SSafar

Central Locking System (Operated by key) :

1. Door Opening Lever

The safety of the occupants is of prime importance to us.

TATA SAFARI is equipped with seat belts as a part of occupant

Why Seat Belts

Poor Adjustment Good Adjustment

Lock the vehicle doors when in motion. Doors are designed to

This is provided on both rear doors and tailgate.

Audio War ning :

Head Lamps ‘ON’ R eminder

Air Bags (If Fitted)

This section provides information about various

controls listed alongside, so that you can use • Combi switch

Steering Lock and Ignition Switch

By turning key to this position all the remaining electrical systems

By turning the ignition key from ON position to ACC or LOCK position,

Anti-theft security system - Immobiliser (If fitted)

Gear Shift Lever

It is console mounted. The different gear positions are marked on

Gear Shifting Pattern

LEFT LANE CHANGE

ROTARY POSITIONS OF LIGHTING SWITCH

Steering Wheel Position Adjustment

Front Fog Lamps ( if fitted )

Rear Windshield Wash & Wip e (Unlatched Switch)

Rear Windshield Wiper (Latched Switch)

This section gives you information on various

indicators and gauges provided on the dash board and • Indicators

Speedometer Left Turn Indicators* Right Turn RPM Meter

Temperature LCD Fuel

Battery Charging Indicator ABS Indicators

Malfunction Indicator Lamp - MIL (if

Seat Belt Indicator :

Switching among the above three functions can be done by pressing

Procedure for digital clock setting :

To get the maximum benefit from these features, please

Air Conditioning / Heating

Roof Mounted A.C. Unit (if fitted)

Front Windshield and Door Glass Demister

3. Set blower and air mix temperature control to maximum hot.

Middle Seat (60:40)

Folding of Middle Seat

This folding feature gives additional space for keeping luggage.

Arm Rest cum Cup Holder

Jump Seat (if fitted)

Motorised Rear View Mirror

1. Cigarette Lighter 2. Ashtray

Fuel Tank FFlap

Mechanically operated fuel tank flap (if fitted)

Mechanical fuel tank flap

Inside Rear View Mirror Rear View Mirror

Interior Roof Lights

“Follow me home” Headlamps :

Reverse Guiding System (if fitted)

The LCD monitor is operated automatically when reverse gear is