ELECTRONIC VALVE CONTROLLER SET-UP INSTRUCTIONS. PART # 45003-XK001 & 45003-AK004 v.061405 DRIVING PERFORMANCE Quick Manual 1. Ignition ON ‘Tum the key so the ignition is in the “ON” position. There is no need to start the engine. 2, Set the wastegate switch. SW or PO ‘Make sure the power on the EVC is off, if not, hold the (PWR/SEL) button down (for more than second) to turn the unit off. Then set the bypass switch shown below to the correct setting. Swing Valve Type Poppet Valve Type een Re Oe cme TORRENTS ic Z SAFO Wastegate Selection Switch 3. Turn the EVC power ON. Hold down the power (PWRISEL) button on either the display unit or control unt (for more than second) and turn the power of the EVC “ON”. 4, Setting the Warning Values. First, the warning values ned to be set. ‘To prevent turbo or engine damage caused by over-boosting, @ warning value must be set. (Mode A Mode B (1) Decide on a target boost for mode A and \Y 120kPa 100kPa mode B. a Example: Mode A 120kPa, and mode B fs 100kPa (2) Press the (MOD) button 3 times to get into “Waming Value Setting Mode”. A*-3 should display on the top left comer ofthe screen.(3) Add 10kPa to the higher boost setting between mode A and mode B. Example: 120kPa+ 10kPa= 130kPa (4) Press the (MOD) button once to save and go back to the main mode. 5. Setting the boost for mode A/B + For safety reasons, do not adjust the EVC while driving. Park the vehicle in a safe and designated area to make adjustments. (1) Make sure the & on volume knob A is lt up red. Ift’s green, press the (PWRJSEL) button once (short press). 2) Press volume knob A to pop the knob up. Then tum ital the way counter clockwise. (3) Cross reference the digital display (large screen) and turn volume knob A slowly clockwise to add to the set value.(4) Try to use the highest gear possible (3"'or 4 gear) and apply load on the car on full open throttle. (8) Verify the peak hold value (6) Ifthe peak hold value is not close to your target boost, repeat steps (3) ~ (5) again. (7) When the setting is done, push volume knob A. backein aS) (8) Hold the (SEL/ A) buton (for more than 1second) 3 onthe digital display unit oeeset the peak hold a value, (9) Press the (PWR/SEL) button once (short press) and verify that the on volume knob B is lit up red, (10)Press volume knob B to pop the knob up. Then ‘turn it all the way counter clockwise(12) Once the setting is over, push volume knob B back in. (13)To select between mode A and mode B, press the (PWRISEL) switch once (short press). The selected volume knob will light up red. Example: The diagram shows when the mode A boost setting is selected.How to operate other functions Display Unit “CE Prov the ose Outen SD tonne oe Busan former man 200 [SD at donne Poe enor marae ome Control Unit S non © sone Panera Sen ret wa o|= Taniion ON Si = 1, Monitor mode 1. Boost control —— Seting boost level for both mode A and B must be done through the contol unit. Oe (1). With the ignition ON, make sure the power @ @ button is ON. ‘The O of the (PWRISEL) button will ight up re. ‘The & of volume knob A or B will either be red or green. Red indicates the current selected knob. If t's green, press the (PWR/SEL) button ‘once (short press) 0 switch over, Once the A or B volume knob is selected, push out the knob to adjust the boost level. Start full counter clockwise and slowly turn the knob to a desired boost level. ‘As a reference point ONLY, use the display's set value to add (by %) to the stock (baseline) ‘boost level. For example: Ifthe known baseline ‘boost is 1.0 bar (100 KPa), by entering 50 (%) as the sot value, the actual boost level should increase to about 1.5 bar (50% increase). Adjust nob accordingly afterward, ‘The control unit increments are not a set value 80 cross-reference it with the digital display (large sereen) to check the actual boost level. (4) When you are done, push the knob back inNotes ‘© Ifa setting is not performed within 4 seconds after the Ais lit up red, the display value (large) will, return to monitor mode. ‘+ Make sure the volume knob is pushed in whenever a setting is finished. Ifthe knob is left popped up. there is a chance thatthe boost may change if accidentally hit. ‘* For vehicles equipped with sequential turbos, the primary turbo may not hit its maximum boost level until the secondary turbo kicks in. ‘+ Boost lag may occur on vehicles equipped with actuators with soft (weak) springs. 1, 2. Peak Hold ‘When in monitor mode, the EVC will record and display its highest boost level reading. The memory of the peak/hold level will be updated automatically and can be reset manually. (1) Byholding down the (SEL/A) button (for more than Isecond), the peak/hold level will be reset The number on the digital display value will reset and will read “0”. + When a new peak level is reached the PHL will flash and display a new peak reading 1, 3. Scramble Mode Hitthe (SBC/W) bution to activate the sramble mode. (1) Press the (SBC/¥) button. 4 When the scramble mode is activate, the (SBCIY) wl tra red the display will flash along with quick set of audible beeps 2, Scramble Setup Mode ‘This mode is used to seta value which adds to the set boost pressure when the scramble mode is activated. | (1) Ifthe display unit is in monitor mode, press the (MOD) | button once. If isin any other mode, scroll through the | modes until it displays a “-1-", which is the seramble setup | mode. ‘© The indicator will display “SET” on the screen. (2) Use the (SEL/A) or (SBC/'¥) button to input the values. © The digital display value (large) indicates the value currently being set. The digital display value (small) indicates the previous set value. © The setting value range is from 0~100% in increments ‘of 2% (this is not actual boost pressure). This gain % figure will be added to the previously set boost level, 3, Scramble Time Setup ModeThis mode will set the time interval in which the scramble mode is active. Note (1) From the monitor mode, press the (MOD) button twice. If itis in any other mode, scroll through the modes until it isplays a “-2-*, which isthe scramble time setup mode. © The indicator will display “SET” on the screen. (2) Use the (SEL/A) or (SBC/'¥) button to input the values. © The digital display value (large) indicates the seconds currently being set. The digital display (small) indicates the previous set time. © The setting value range is from 0~40sec. in increments of Isecond, ‘When the (SBC/¥) button is pressed, the scramble function will activate but will not start until the button is let go. 4, Warning Setup Mode Ifthe pressure in the surge tank exceeds the set boost warning level, it will trigger the warning function. ‘When the warning is activated, the boost level will return to stock (baseline). (2) In monitor mode, press the (MOD) button 3 times. The top left comer should display a “-3-", ‘© The indicator will display “SET” on the screen. (2) Use the (SEL/) or (SBC!) button to input the values. © The digital display value (large) indicates the value currently being set. The digital display value (small) indicates the previous set value. ‘©The setting value range is from 0~250kPa in increments of 1kPa, ‘© Initial setting is 250. 3) Press (MOD) button to return to the main screen. © Make sure to return to monitor mode or the new set values will not be recorded. ‘© Ifthe values are not recorded, the values will go back to default when the ignition or EVC power is tuned OFF.© As long as the boost level i set below the warning level, the warning will activate if the EVC see's 10kPa (for more than 5 seconds) over the set warning level ‘© If for some reason the boost level is set above the warning level, the warning will activate when the EVC soo's 5kPa (for more than .S seconds) over the set warning level ‘© When the waming is activated, the “WRN” on the display unit will light up, a series of audible beeps ‘will be heard and the digital display value (small) will flash. ‘© When the surge tank pressure goes below 10kPa it will cancel the warming. 5. Display Setting Mode ‘This mode will determine the range of the bar graph. (1) In monitor mode, hold the (MOD) button down (for mor than Isecond). The top left comer should display a * ‘© The indicator will display “SET” om the screen. 2) Use the (SEL/A) or (SBC) button to input the desired bar graph range. ‘+ The digital display value (large) indicates the value ‘currently being set. The digital display value (small) indicates the previous set value. ©The bar graph range is from 0~2S0kPa in increments of IkPa. © Initial setting is 250, ‘© Ifthe bar graph is set to the same value as the warning boost level, the bar graph can be used to quickly glance atthe display to see the real time boost level in relation to the warning level. The bar graph is much easier to see than the digital display value. 6. Backlight Brightness Adjustment Mode ‘This mode will adjust the brightness of the digital display. (1) In monitor mode, hold the (MOD) button down (For more than Isecond) and press (MOD) 1 more time. The top left comer should display a "-5~ (2) Use the (SEL/A) or (SBC/¥) button to input the values. + The digital display value (large) indicates the value currently being set. The digital display value (small) indicates the previous set value. ‘© The brightness setting range is from 0~100% in increments of 1% ‘* Ashe values decrease, the display will get darker. © Initial seting is 100%.To lock in valuable settings/data use the lock code setting 7.1. Setting the Lock Code (1) In monitor mode, hold the (MOD) button down (for more than Isecond) and press (MOD) 2 times. The top left comer should display a © The digital display value (small) will display as follows. “0000” : Lock code not set 0 Lock code set (2) Use the (SEL/A) or (SBC/¥) button to input a lock code umber. © The digital display value (large) indicates the code ‘number currently being set. The digital display value (mall) indicates the previously set code number. The setting value range is from 0~10000 in increments ofl. © Initial setting is 10000. (3) Press (MOD) once to activate the lock code and retum to ‘monitor mode. # The (MOD) button will light up red when the lock code is activated Note ‘© When the lock code is set, the EVC (display & control unit) power ON/OFF, changing the boost between A & B, re-setting the peak hold level, and scramble are still active. For any other changes, the lock code must be released (see 7.2 Lock Code Release). 5] (1) In monitor mode, hold the (MOD) button down (for more ) than Isecond) and press (MOD) 2 times. The top left comer should display a “-6-". ‘©The digital display value (small) will show a *~ (2) Use the (SEL/A\) or (SBC/* ) button to input the lock ccode number.} (3) Press (MOD) once to release the lock code and return to | monitor mode ‘© Ifthe number inputted instep (2) matches the previously set lock code number, it wil release the lock. Ifthe number does not match, it wil not release the lock and you will have to try again. + The (MOD) button will light up green when the lock code is released. Note ‘© Ifthe lock code number is forgotten, a data reset (see below) must be done. When the data is reset, all stored memory will be lost. The only time the EVC should be reset is if the lock code is forgotten. i} | «The O of the (PWRISEL) switch will E | 7 light up green, with both lights on the A Bie Data Reset —— 1 (1) Hold down the (PWRISEL) button until the EVC power shuts OFF. ee of A’B volume knobs turned off 2) Simultaneously hold down the (PWR/SEL) ‘button on the control unit and flip/reverse the bypass switch (SW/PO) on the back of the unit. © The display unit should beep for about 2 seconds, ‘© The diagram shows an example in which the bypass switch is set on swing valve (sw). ‘©The vehicles ignition (12V) must remain the bypass switch back to its original © The (PWRISEL) button does not have to be held down during this step. © The diagram shows an example in which the bypass switch was originally set on swing valve (SW). = 5) (4) Tum the power ON by holding down the (PWRISEL) button down for more than second, © The (PWRISEL) button will light up red. © The Lock Code should return to default. © Ifthe (PWR/SEL) button is flashing, ‘make sure the bypass switch is back to its original position. ny eee 108, Offset Setting Mode 8.1, Mode A Offset Setting Mode This mode adjusts the boost curve for response and stability for Mode A (see notes below). 8.2 Mode B Offset Setting Mode (1) While in the Display Setting Mode, hold down the (MOD) button (for more than 1 second). Ifthe display is notin the Display Setting Mode, follow the flow chart to get to the Mode A Offset Setting Mode. © The selected boost should be on “A”, indicator on “SET”, unit on “%”, and the mode on “-7-" ‘© Even ifthe boost control is on Mode B, it ‘will temporarily change to Mode A. (2) Use the (SEL/) and (SBC/¥) buttons to input the necessary offset values. The digital display value (large) indicates the offset value currently being set. The digital display value (small) indicates the previously set offset value, © The setting value range is from 10 - 200% {in 1% increments. © When the Mode A Offset Setting value is changed, the boost setting for Mode A will remain the same but the maximum boost Ievel will change. © Initial setting is 100% ‘This mode adjusts the boost curve for response and stability for Mode B (see notes below). (1) While in the Display Setting Mode, hold down the (MOD) button (for more than I second) followed by a short press. If the display is notin the Display Setting Mode, follow the flow chart to ‘get to the Mode B Ofset Setting Mode. © The selected boost should be on “B", indicator on “SET”, unit of mode on " ‘© Boost control will change to Mode B. (2) Use the (SEL/A) and (SBC/¥) buttons to input the necessary offset values. © The digital display value (large) indicates the offset value currently being set, The digital display value (small) indicates the previously set offset value. © The setting value range is from 10 - 200% in 1% increments. © When the Mode B Offset Setting value is changed, the boost setting for Mode B will remain the same but the maximum. Doost value will change. © Initial setting is 100%. (3) Press the (MOD) button once to return to the ‘Monitor Mode. uNotes Ifthe desired boost settings for A and B are obtained without any boost should remain at 100%. Refer to the table below to determine the characteristics ofthe boost curve in relation to the offset, and wastegate settings. ‘In most cases, when using a swing valve, # quicker response can be obtained by setting the offset somewhat higher. ‘Swing Valve Poppet Valve Ofte Value (Internal Wastegate) ternal Wastegate) Decreasing value Maximum boost goes up | Maximum boost goes down Tnereasing value ‘Maximum boost goes down | Maximum boost goes up For a Troubleshooting List, please refer to the EVC Installation Instruction. Manual (page 4). 5, the Offset function 12