RENAULT 20

04
TOO
Special
Tooling

Direction du Service
Direction des Métiers du Réseau - Sce. 0460
248-250, route de l'Empereur 92500 RUEIL-MALMAISON
77 11 329 222
Fax : 33 (0) 1 41 96 08 50
Tooling

The special tools being stored in the parts stores, they are procured by the same process as a
spare part.

The special tooling 2004 catalogue ref.: 77 11 329 222

This catalogue supersedes special tooling catalogue ref.: 77 11 319 062

You will find in this document:

Page
- The detailed list of tooling................................................................................. 3
- Management of the tool board .......................................................................... 93
1 - Putting in order................................................................................ 93
2 - Update and maintenance................................................................ 99
3 - Warranty.......................................................................................... 100
4 - Communication of information to all users ...................................... 101
5 - Management of shop measuring instruments................................. 102

- General directory of suppliers .......................................................................... 105

“The repair methods given by the manufacturer in this document All copyrights reserved by Renault.
are based on the technical specifications current when it was pre-
Copying or translating, in part or in full, of this document or use of
pared.
the service part reference numbering system is forbidden without
The methods may be modified as a result of changes introduced the prior written authority of Renault.
by the manufacturer in the production of the various component
units and accessories from which his vehicles are constructed.”

© RENAULT 2003

1
 CATALOGUE INSTRUCTIONS FOR USE

This catalogue contains all the specialised tools required for diagnostics and repairs on current vehicles
of the Renault range.

   Gearboxes

Bvi. 22-01 Extractor shell without body.

00 01 216 401

JB JC NG HA Gearboxes

17669 Inédit


  

 "Methods" number of tool.  Application for type of component indicated.

 MPR Renault Reference of tools.  Name of supplier.

 Designation and use of tool.  Figure number.

 Application for type of vehicle indicated.

2
DETAILED LIST

of

TOOLING

3
 Gearboxes
Bvi. 22-01 Extractor shell without body.
00 01 216 401

JB JC NG HA Gearboxes

17669 Inédit
Bvi. 28-02 Set of 2 jaws, 196 mm long.
00 01 244 000 Spares for GB.28-01.

18052 Vautrin
Bvi. 31-01 Set of 3 punches for fitting Ø5 mm diameter roll pins.
00 01 259 401

JB JC NG NE NL NO MJ ML MB HA gearboxes

18092 Inédit
Bvi. 31-02 Spare punch for Bvi.31-01.
00 01 332 600

JB JC NG NE NL NO MJ ML MB HA gearboxes

18093 Inédit
Bvi. 48 Set of 2 large jaws.
00 01 330 300 (used with GB. 28-01).

JB0 JB1 JB2 JB3 JB4 JB5 NG0 NG1 NG2 NG3 NG7 NG9 MJ1
MJ3 ML1 HA0 HA1 4139

18096 Vautrin
Bvi. 606 Set of punches for refitting roll pins, Ø6 mm diameter.
00 00 060 600

UN1 UN5 UN7 4141

18151 Inédit
Bvi. 645 Castellated spanner for adjusting play in differential.
00 00 064 500

NE2 NE3 NE7 NL2 NL5 NL7 UN1 UN5 UN7 4141 NO2 NO5

18148 Inédit

4
 Gearboxes
Bvi. 805 Spanner for differential nut. Used with Bvi.645.
00 00 080 500

NE2 NE3 NE7 NL2 NL5 NL7 NO2 NO5 MJ1 MJ3 ML1 UN1 UN5
UN7 4141

18147 Inédit
Bvi. 807-01 Spanner for differential nut.
00 00 080 701

NG0 NG1 NG2 NG3 NG7 NG9 4139

18152 Inédit
Bvi. 883 Ring for fitting differential collar.
00 00 088 300

NG0 NG1 NG2 NG3 NG7 NG9 MJ1 MJ3 ML1

18157 Inédit
Bvi. 902-01 Tool for fitting circlips on input and output shafts.
00 00 090 201

JB0 JB1 JB2 JB3 JB4 JB5 NE2 NE3 NE7 NL2 NL5 NL7 NO2 NO5

18154 Inédit
Bvi. 905-02 Tooling for refitting speedometer spindle seal (boxed set).
00 00 090 502

NG NL NO MJ ML MB HA gearboxes

18146 Z. International
Bvi. 945 Mandrel for fitting sunwheel seal.
00 00 094 500

JB - JH - MB

18150 Inédit
Bvi. 946 Mandrel for fitting stop ring on sunwheel.
00 00 094 600

JB - JH - MB

18149 Inédit

5
 Gearboxes
Bvi. 947 Mandrel for fitting bearings in mechanism housing.
00 00 094 700

JB0 JB1 JB2 JB3 MB1 MB3

18056 Inédit
Bvi. 949 Tool for removing/refitting Mecanindus pins for fork shafts.
00 00 094 900

J - NE - NL - NO - ND gearboxes

18200 Z. International
Bvi. 951 Tool for fitting differential seals.
00 00 095 100

MJ1 MJ3 ML1

18201 Inédit
Bvi. 1000 Extractor for 5th gear pinion on output shaft.
00 00 100 000

JB JC gearboxes

17774 Z. International
Bvi. 1000-01 5th gear pinion removal tool.
00 00 100 001

J gearboxes

17774 Z. International
Bvi. 1016-01 Automatic transmission housing support plate. Fits on DESVIL
00 00 101 601 stand.

Automatic transmissions AR4 - AD4 - AD8 - DP0

18264 Desvil
Bvi. 1016-02 Punch for automatic transmission. Fits on DESVIL 128 stand.
00 00 101 602

DP0 automatic transmission

17772 Desvil

6
 Gearboxes
Bvi. 1030 Mandrel for fitting mechanism housing bearings.
00 00 103 000

JB4 JB5

17769 Z. International
Bvi. 1057 Tool for locking differential rotation.
00 00 105 700

JC - JR

17776 Z. International
Bvi. 1058 Mandrel for fitting gearbox output seal, differential side.
00 00 105 800

JC - JR gearboxes

17775 Inédit
Bvi. 1059 Rings for fitting differential bearings.
00 00 105 900

JB - JH

17779 Inédit
Bvi. 1088 For locking final drive pinion.
00 00 108 800

NE2 NE3 NE7 NL2 NL5 NL7 NO2 NO5

17770 Z. International
Bvi. 1104 For fitting left-hand differential seal.
00 00 110 400

AR4 AD4 AD8

17908 Z. International
Bvi. 1106 For fitting rear plugs.
00 00 110 600

AR4 AD4 AD8

17914 Devaudel

7
 Gearboxes
Bvi. 1133-01 Shim for locking gearbox input lever in 1st gear.
77 00 113 674

J gearboxes all types

18728 Cléon
Bvi. 1161 Magnetic holder support plate and standard spanners, 0.6 and
00 00 116 100 1.6.

JC - JR

17911 Z. International
Bvi. 1162 Mandrel for refitting control shaft bearing rings.
00 00 116 200

JB - JC

17912 Z. International
Bvi. 1165 For extracting output shaft bearing on clutch/differential housing.
00 00 116 500

JC - JR

17910 Inédit
Bvi. 1170 Extractor for 5th gear hub on input shaft.
00 00 117 000 Replaces GB.1003.

JB JC JH JR NG NE NL NO gearboxes

17913 Gillet
Bvi. 1175 Mounting bolt for 5th gear fixed pinion.
00 00 117 500

J gearboxes

17909 Fenwick
Bvi. 1191 Socket for gearbox filling and draining plugs.
00 00 119 100 10 mm female square 3/8 drive.

NG - UN - NL - NO UN1 - UN5 - 4139 Axle OT

87188

8
 Gearboxes
Bvi. 1213 Drain plug spanner.
00 00 121 300

AR4 AD4 AD8

18070 Devaudel
Bvi. 1215-01 Kit for checking automatic transmission oil pressure (boxed set),
00 00 121 501 25 bar pressure gauge.

99545 Devaudel
Bvi. 1216 Tool for centring final drive pinion in step-down housing.
00 00 121 600

NE

18071 Devaudel
Bvi. 1235 For fitting PK1 gearbox differential output seal.
00 00 123 500

PK1 - AD8

18054 Z. International
Bvi. 1236 For fitting input shaft seal.
00 00 123 600

PK

18061 Devaudel
Bvi. 1255 For removing/refitting sunwheel output flanges.
00 00 125 500

AD4 AD8

18069 Luneray
Bvi. 1267 Tool for removing/refitting gear selection lever pins.
00 00 126 700

PK

18055 Z. International

9
 Gearboxes
Bvi. 1322 Tool for positioning lip seal.
00 00 132 200

AD4

18059 Luneray
Bvi. 1323 Castellated spanner for differential nut.
00 00 132 300

AD4

18060 Z. International
Bvi. 1389 Rulers for measurements on automatic transmission.
00 00 138 900

AD4 - AR4 - AD8 automatic transmissions

18053 Devaudel
Bvi. 1400-01 Tool kit for operating on Aisin Warner automatic transmissions.
00 00 140 001

SU0 - SU1 Automatic Transmission

12142 Inédit
Bvi. 1412 Tool for removing/refitting clutch fork roll pins.
00 00 141 200

PK - PF gearboxes

12510 Gillet
Bvi. 1416 Fork for holding pins and lock shims.
00 00 141 600

PK - PF gearboxes

12589 Desvil
Bvi. 1417 Housing support.
00 00 141 700

PK - PF - ND0 gearboxes

12588 Desvil

10
 Gearboxes
Bvi. 1418 Adjustable support for fitting bearings.
00 00 141 800

PK - PF gearboxes

12592-1 Inédit
Bvi. 1419 Tool for fitting bearing cage in housing.
00 00 141900

PK - PF gearboxes

12590 Gillet
Bvi. 1442 Tool for extracting reverse gear pin.
00 00 144 200

PK - PF gearboxes

13295 Gillet
Bvi. 1443 Reverse gear shaft fitting tool.
00 00 144 300

PK - PF gearboxes

13294 Gillet
Bvi. 1443-01 Adapter for fitting reverse gear shaft.
00 00 144 301

PK - PF gearboxes

105960 SPX
Bvi. 1445 Tool for extracting and fitting guide tube for JB gearboxes.
00 00 144 500

JB gearboxes

18162 BMP
Bvi. 1457 Tool for fitting converter lip seals.
00 00 145 700

DP0 automatic transmission

14799 Z. International

11
 Gearboxes
Bvi. 1458 Tool for fitting control pin lip seal.
00 00 145 800

DP0 automatic transmission

18095 Z. International
Bvi. 1459 Tool for fitting right-hand driveshaft output seal.
00 00 145 900

DP0 automatic transmission

14800 Z. International
Bvi. 1460 Tool for fitting left-hand driveshaft output seal.
00 00 146 000

DP0 automatic transmission

14801 Z. International
Bvi. 1462 Screw for adjusting blade.
00 00 146 200

DP0 automatic transmission

14798 Z. International
Bvi. 1510 Boxed kit for working on PF gearbox.
00 00 151 000

PF gearboxes

21573 Desvil
Bvi. 1510-01 Boxed kit for working on PK6 gearbox.
00 00 151 001

PK6 gearboxes

21573 Z. International
Bvi. 1527 Plate for adjusting clearance of input and output shafts.
00 00 152 700

JC - JR

40001 Inédit

12
 Gearboxes
Bvi. 1531 Tool for centring inertia wheel for AT converter.
00 00 153 100

DP0 automatic transmission

17633 Inédit
Bvi. 1550 Tool for fitting transverse axle seal.
00 00 155 000

Scénic 4x4

17636 Z. International
Bvi. 1553 Tooling chest for repair of rear axle.
00 00 155 300

Scénic 4x4 Axle SD1

19977 Inédit
Bvi. 1554 Tooling chest for repair of JC7 gearboxes.
00 00 155 400

Scénic 4x4

21572 SPX
Bvi. 1556 Tool for immobilising gearbox output driveshaft yoke.
00 00 155 600

Scénic 4x4, Kangoo 4x4

18890 Z. International
Bvi. 1557 Tool for fitting longitudinal axle seal.
00 00 155 700

Scénic 4x4 Axle SD1

17637 Z. International
Bvi. 1559 Spanner for removing gear cover screws.
00 00 155 900

Scénic 4x4, Kangoo 4x4

18057 Z. International

13
 Gearboxes
Bvi. 1570 Tools for fitting fork shaft locking systems.
00 00 157 000

JB - JC - JH - JR - NG

19918 Inédit
Bvi. 1576 Mandrel for refitting mechanism housing bearings.
00 00 157 600

JB - JH

18056 Z. International
Bvi. 1581 J gearbox mounting, all types.
00 00 158 100 Fits on DESVIL stand.

JB - JC - JH - JR

18747 Inédit
Bvi. 1582 Gearbox output driveshaft yoke & rear axle support.
00 00 158 200

Axle SD1

18891 SPX
Bvi. 1601 For fitting input shaft seal.
00 00 160 100

JC - JR

18061 Inédit
Bvi. 1602 Rear final drive bracket pins. Fit on DESVILl stand.
00 00 160 200 For use with GB.1016-01 or GB.1581.

Kangoo 4x4

23133 SPX
Bvi. 1611 Tool for fitting transmission output seal.
00 00 161 100

SU1 automatic transmission SU1

21570 Inédit

14
 Gearboxes
Bvi. 1612 Tool for adjusting multifunction switch.
00 00 161 200

SU1 automatic transmission

23132 Inédit
Bvi. 1630 Tool for fitting transmission output seal.
00 00 163 000

PK

21571 SPX
Bvi. 1633 Tool for fitting transmission output seals, transverse and longitu-
00 00 163 300 dinal.

Kangoo 4x4

23131 Z. International
Bvi. 1634 OH1 final drive refitting tool.
00 00 163 400

Kangoo 4x4

21572 Inédit
Bvi. 1666 Tool for fitting differential seals.
00 00 166 600

JH

103191 SPX
Bvi. 1675 Gear box oil gauge.
00 00 167 500

PK5 - PK6

21641 SPX
Bvi. 1683 Tool kit for repairing JC7 gearboxes.
00 00 168 300

NDO

21572 Z. International

15
 Gearboxes
Bvi. 1689 Differential output seal fitting tool.
00 00 168 900

ND0

18201 Z. International
Bvi. 1718 Gearbox support mounting.
77 11 381 718 Can be used with hydraulic jack

PK - PF

18264 Inédit

16
 Bodywork
Car. 41 Tool for centring door hinge pins, Ø6 mm diameter.
00 01 310 400

18309 Inédit
Car. 956 Tool for lining up door hinges.
00 00 095 600 Used with tool Ms.580.

18310 Z. International
Car. 1033 Tool for removing bonded mirrors.
00 00 103 300

18202 Gillet
Car. 1203 Front end jig.
00 00 120 300

94191-S Luneray
Car. 1218 Dashboard protector.
00 00 121 800

18263 Sofare
Car. 1219-01 Tool kit for fitting door panels.
00 00 121 901

18308 Desvil
Car. 1296 Dashboard protector.
00 00 129 600

18263 Sofare

17
 Bodywork
Car. 1361 Dashboard protector.
00 00 136 100

18263 Sofare
Car. 1363 Tool for removing rear view mirror.
00 00 136 300

99331 Gillet
Car. 1365 Front face jig.
00 00 136 500

99546-1 Devaudel
Car. 1365-01 Addition to front end template for Scenic Phase I.
00 00 136 501

99546-1 Luneray
Car. 1393 Tooling (telpher) for partial removal of dashboard.
00 00 139 300 Work on air conditioning/heating units without extracting the das-
hboard.

40002 Z. International
Car. 1393-01 Adapter for partial removal of dashboard.
00 00 139 301

D66

23129 Z. International
Car. 1406 Scenic dashboard protector.
00 00 140 600

18263 Sofare

18
 Bodywork
Car. 1407 Strut for positioning front longitudinal member nose.
00 00 140 700

18312 Luneray
Car. 1409 Body repair bench traction jaws
00 00 140 900 (set of 4 parts).

11959 Celette
Car. 1415-01 Pliers for removing door hinge pins.
00 00 141 501

12776 Gillet
Car. 1439 Front face jig.
00 00 143 900

13994 Z. International
Car. 1481 Front face jig.
00 00 148 100

14552 Inédit
Car. 1482 Dashboard protector.
00 00 148 200

18263 Sofare
Car. 1504 Tool for fitting crimping nuts.
00 00 150 400

16069 Gillet

19
 Bodywork
Car. 1521 Pliers for fitting trim mounting clips on seats fitted with side air-
00 00 152 100 bags.

18203 Gillet
Car. 1528 Thrust stops for installing windows without encapsulation.
00 00 152 800

17711 Z. International
Car. 1546 Template for front end, Scenic phase 2.
00 00 154 600

17563 Inédit
Car. 1558 Pliers for zips.
00 00 155 800

18650 Gillet
Car. 1563 Jig for positioning rear lid hinges.
00 00 156 300

Scénic 4x4

18122 Inédit
Car. 1583 Dashboard protector.
00 00 158 300

18263 SPX
Car. 1597 Lever for removing fasteners from cornering rear handle.
00 00 159 700

19647 Gillet

20
 Bodywork
Car. 1637 Template for front end, Clio II Phase 2.
00 00 163 700

23128 SPX
Car. 1640 Dashboard protector.
00 00 164 000

18263 Sofare
Car. 1657 Door panel uncrimping pliers.
00 00 165 700

100506 Gillet
Car. 1670 Dashboard protector.
00 00 167 000

18263 SPX
Car. 1673 Dashboard beam play compensation bushing repositioning bolt.
00 00 167 300

101308 SPX
Car. 1679 Front seat booster cushion spring pliers.
00 00 167 900

105958 Gillet
Car. 1704 J84 Dashboard protector
77 11 381 704

18263 Z. International

21
 Bodywork
Car. 1707 Template for front end, Kangoo phase II.
77 11 381 707

17563 Z. International
Car. 1710 Template for roof supports and boot support guide.
77 11 381 710

E84

105461 Z. International
Car. 1713 Tipper support for working on actuator.
77 11 381 713

22
 Steering
Dir. 803 Union for measuring power assisted steering oil pressure. Metric
00 00 080 300 thread.

77840 Z. International
Dir. 1083-01 Tool for removing power assisted steering pump pulley.
00 00 108 301

13571 Inédit
Dir. 1083-02 Kit for removing power assisted pump pulley.
00 00 108 302

13570 Inédit
Dir. 1204 Adapter for measuring pressure in power steering high pressure
00 00 120 400 pipe.

18730 Z. International
Dir. 1266 Tool for locking steering rack for changing axial ball joints.
00 00 126 600

18736 Gillet
Dir. 1282-01 17 mm spanner for removing steering high pressure pipe.
00 00 128 201

13579 Z. International
Dir. 1282-02 19 mm spanner for removing steering high pressure pipe.
00 00 128 202

18735 Z. International

23
 Steering
Dir. 1303 Tool for adjusting steering unit.
00 00 130 300

18731 Gillet
Dir. 1303-01 Tool for adjusting steering unit.
00 00 130 301

11931 Gillet
Dir. 1305-01 Tool for removing/refitting axial ball joint, Ø35 mm to 41 mm dia-
00 00 130 501 meter.

18434 Gillet
Dir. 1306 Tool for locking steering rack.
00 00 130 600

97467 Gillet
Dir. 1306-01 Tool for locking steering rack (TRW).
00 00 130 601

18737 Gillet
Dir. 1306-02 Tool for locking steering rack.
00 00 130 602

18737 Gillet
Dir. 1306-03 Tool for locking steering rack.
00 00 130 603

18737 Gillet

24
 Steering
Dir. 1306-04 Tool for locking steering rack.
00 00 130 604

18737 Gillet
Dir. 1308 Extractor for power assisted steering pump pulley.
00 00 130 800

18892 Z. International
Dir. 1408 Pliers for adjusting steering column universal joint.
00 00 140 800

11930 Gillet
Dir. 1594 Spacers for positioning steering column.
00 00 159 400

19646 SPX
Dir. 1678 Spacers for positioning steering column.
00 00 167 800

103192 Gillet

25
 Electricity
Ele. 1044-01 Tool for removing Packard connector clips.
00 00 104 401 Replaces tool Ele.1044.

13492 Gillet
Ele. 1070 20W to 40W adjustable soldering iron. 220 V single-phase power
00 00 107 000 supply.

13582 Devaudel
Ele. 1071 Ø50 mm diameter inspection mirror with pivoting handle, chrome-
00 00 107 100 plated flexible shaft

18888 Devaudel
Ele. 1086 Spark plug wrench with universal joint and 9 mm square drive.
00 00 108 600

93907 Z. International
Ele. 1146 Crimpers for non-insulated terminals.
00 00 114 600

20332 Gillet
Ele. 1263 Set of gauges for SIGMA connectors.
00 00 126 300

20337 Devaudel
Ele. 1286 15-track bornier for checking wiring
00 00 128 600

ABS Bosch

98498 Perricaudet

26
 Electricity
Ele. 1287 Detonator tool for destroying airbags and pretensioners.
00 00 128 700

96832-S Perricaudet
Ele. 1287-01 Spare cable for airbag and pretensioner destruction tool.
00 00 128 701

13574 Perricaudet
Ele. 1287-02 Kit of 2 adaptors for the airbag and pretensioner destruction tool.
00 00 128 702

One-Too
Ele. 1294-01 Tool for removing windscreen wiper arm.
00 00 129 401

96826-S Z. International
Ele. 1332 25-track bornier for checking automatic clutch or diesel injection
00 00 133 200 circuit.

98498 Perricaudet
Ele. 1371 20-track AXID mini connectors
00 00 137 100 .For Passenger Compartment Connection Unit.

98498 Perricaudet
Ele. 1382 Set of spark plug spanners, 16 & 21 mm, torque 1.75 & 2.8 daNm
00 00 138 200 + square adapter 9 - 9.52 for Elé.1086 spanner.

10250 Z. International

27
 Electricity
Ele. 1382-01 14 mm spark plug 3/8.
00 00 138 201 Square drive

D4 engines

17771 Gillet
Ele. 1391 48-track bornier for fault finding on air conditioning and heating.
00 00 139 100

13575 Perricaudet
Ele. 1444 55-track bornier for checking computer wiring.
00 00 144 400

L7X

13576 Perricaudet
Ele. 1446 Battery voltage tester for systematic checking before vehicle deli-
00 00 144 600 very.

13681 Actia
Ele. 1484-10 Airbag cable kit. Compatible adapters between: XRBAG - NXR or
00 00 148 410 CLIP.

All types

Actia
Ele. 1506 Bornier for checking continuities of passenger compartment
00 00 150 600 wiring harness connections.

Multiplexing

13575 Z. International
Ele. 1506-01 BGTOC additional electric wiring harness (sunroof).
00 00 150 601 Used with tool Ele.1506.

23138 SPX

28
 Electricity
Ele. 1552 Tool for removing rear wiper arm.
00 00 155 200

18174 Z. International
Ele. 1580 Template for positioning rear screen wiper mechanism.
00 00 158 000

K74

23139 Inédit
Ele. 1588 Bornier for checking automatic transmission computer wiring.
00 00 158 800

DP0 automatic transmission

19852 One-Too
Ele. 1589 80-track bornier (52 + 28) for checking automatic transmission
00 00 158 900 computer wiring.

JH sequential gearboxes

23050 Inédit
Ele. 1593 Midtronics R 330 battery tester.
00 00 159 300

Midtronics
Ele. 1598 Bornier for checking UCH. (Central Passenger Compartment
00 00 159 800 Control Unit).

19688 Inédit
Ele. 1600 Key for removing/refitting driving position wiring lock ring.
00 00 160 000

19648 SPX

29
 Electricity
Ele. 1603 Bornier (2 x 24-track) for checking Fuse and Relay Box.
00 00 160 300

19853 SPX
Ele. 1614 B52 50-track airbag test bornier.
00 00 161 400

JCAE
Ele. 1615 B53 75-track airbag test bornier.
00 00 161 500

JCAE
Ele. 1616 28-track front seat integrated function test bornier.
00 00 161 600

JCAE
Ele. 1617 Airbag wiring adapter set. Adapters compatible between: XRBAG
00 00 161 700 - NXR or CLIP.

JCAE
Ele. 1618 96-track bornier (48 + 48) 5NR - Magneti Marelli - (Integral upper
00 00 161 800 engine block).

JCAE
Ele. 1620 ABS 25-track test bornier. ABS - EBC 430 LUCAS.
00 00 162 000

JCAE

30
 Electricity
Ele. 1621 121-track bornier (80 + 41), EDC 15 VM + BOSCH.
00 00 162 100

F9Q CR

JCAE
Ele. 1622 55-track bornier (40 + 15) Sagem UCH.
00 00 162 200

Clio TWR

JCAE
Ele. 1629 B54 50-track airbag test bornier.
00 00 162 900

Clio II Phase 2

JCAE
Ele. 1641 - B 55 - Airbag test bornier
00 00 164 100

JCAE
Ele. 1645 12-track bornier A. Seat inertia reel, parking brake, key card rea-
00 00 164 500 der.

100507 One-Too
Ele. 1680 Template for positioning rear screen wiper mechanism.
00 00 168 000

103190 Gillet
Ele. 1681 Test pin kit. (Universal bornier).
00 00 168 100

JCAE

31
 Electricity
Ele. 1684 ACU3 - 27- track airbag test bornier.
00 00 168 400

JCAE
Ele. 1685 ACU4 - 10-track airbag test bornier.
00 00 168 500

JCAE
Ele. 1687 22-track airbag test bornier - front seat connector -
00 00 168 700

100507 JCAE
Ele. 1701 4-track Airbag test bornier -
77 11 381 701

JCAE
Ele. 1717 34-track ACU4 Airbag test bornier -
77 11 381 717 Replaces Ele.1686

JCAE

32
 Clutch
Emb. 880 Pin extractor.
00 00 088 000

84328 Z. International
Emb. 1075 Set of tools for unclipping clutch shaft and fitting pentagonal stop
00 00 107 500 ring.

91450 Devaudel
Emb. 1163 For fitting thrust pad guide tube.
00 00 116 300 Used with tool Emb.880.

Gearboxes JC

93068 Z. International
Emb. 1307 Pliers for removing clutch thrust pad.
00 00 130 700

97543 Gillet
Emb. 1518 Set of clutch friction pad centring devices.
00 00 151 800

40004 Desvil
Emb. 1596 24 mm socket for removing/refitting clutch transmitter.
00 00 159 600

19854 SPX
Emb. 1604 Clutch compression tool for refitting the play compensation sys-
00 00 160 400 tem.

19919 Z. International

33
 Brakes
Fre. 244-03 Pressure gauge for checking braking circuit: from 0 to 160 bar.
00 00 024 403 Spares for Fre.1085.

73167-A IMTP
Fre. 284-06 Flexible connector for Fre.244-03 Fre.1085-01 pressure gauge.
00 00 028 406 Spares for Fre.1085.

73167-B IMTP
Fre. 573-01 Pliers for hooking handbrake cable onto brake shoe lever.
00 00 057 301

82072 Gillet
Fre. 826 Tool for removing rear brake side retaining spring.
00 00 082 600

Bendix brakes

81813 Z. International
Fre. 1047 Tool for dismantling handbrake mechanism on rear brake calliper
00 00 104 700 .

Bendix brakes

89034 Z. International
Fre. 1085 Complete kit for checking braking system.
00 00 108 500

13569 Devaudel
Fre. 1085-01 Braking pressure checking gauge: 0 to 250 bar.
00 00 108 501 (spares for Fre.1085).

97835 IMTP

34
 Brakes
Fre. 1085-06 Set of 5 spare adapters for Fre.1085.
00 00 108 506 Replaces Fre.1085-03.

13545 Luneray
Fre. 1190-01 Tool for pushing brake calliper piston back.
00 00 119 001

Bendix - Bosch - Brembo brakes

21569 Gillet
Fre. 1309 Extension for rear brake bleeding apparatus.
00 00 130 900

97594 Luneray
Fre. 1396 13 mm socket, Radio series, 31 mm long, for removing/refitting
00 00 139 600 brake servo.

86890 Gillet
Fre. 1499 Tool for removing handbrake sleeves.
00 00 149 900

15032 Desvil
Fre. 1708 Parking brake adjustment lever.
77 11 381 708

Gillet

35
 Engine
Mot. 111 Punch for fitting lubrication rail plugs.
00 01 320 300

C engines

68625 Desvil
Mot. 233 Valve rocker adjuster for nut, 13 mm across the flats.
00 00 023 300

68650 Vautrin
Mot. 251-01 Gauge stand.
00 00 025 101 Used with Mot.252-01.

Lined engines

83812 Z. International
Mot. 252-01 Bearing plate for measuring liner protrusion.
00 00 025 201 Used with Mot.251-01.

Lined engines

83812b Z. International
Mot. 443 Valve rocker adjuster (except 804 type engines).
00 00 044 300

69714 Vautrin
Mot. 445 Universal wrench for oil filter.
00 00 044 500

69716 Z. International
Mot. 445-01 Spare strap for Mot.445.
00 00 044 501

71261 Z. International

36
 Engine
Mot. 446 Tool for centring cylinder head.
00 00 044 600

Engines A 821 - 10 - 821 - 11

69717 Z. International
Mot. 451 Set of studs for fitting cylinder head gasket on cylinder block.
00 00 045 100

F7R

69718 Z. International
Mot. 567 Valve rocker adjuster.
00 00 056 700

C engines

68605 Vautrin
Mot. 574-18 Set for refitting gudgeon pins (A10 - B15 - V15).
00 00 057 418

F3P

97542 Z. International
Mot. 574-19 B16 ring for positioning gudgeon pin.
00 00 057 419

C3G

97582 Z. International
Mot. 574-21 Ring B17, centring tool C17 and pin A17 for positioning gudgeon
00 00 057 421 pin.

D engines

76554-1 Z. International
Mot. 574-22 Tooling for refitting gudgeon pins.
00 00 057 422 Boxed set.

Engines J, F, G, C

10052 Z. International

37
 Engine
Mot. 574-23 Ring B18 and shim C18 for fitting gudgeon pins.
00 00 057 423

K engines

97542 Z. International
Mot. 574-24 Pin A13-01, replaces pin A13 for fitting gudgeon pins.
00 00 057 424

E engines

76554-1 Z. International
Mot. 574-25 Pin A19 and shim C19 for fitting gudgeon pins.
00 00 057 425

D7 engines

76554-1 Z. International
Mot. 582 Tool for immobilising flywheel.
00 00 058 200

All types except G, S and D engines

77121 Z. International
Mot. 582-01 Tool for immobilising flywheel.
00 00 058 201

Engines D - K

99614 Z. International
Mot. 591-02 Magnetised flexible shaft with pointer for angular wrench for tigh-
00 00 059 102 tening cylinder head.

77889 Z. International
Mot. 591-04 Angular wrench for tightening cylinder head (1/2 drive).
00 00 059 104

78181 Z. International

38
 Engine
Mot. 792-03 Engine support plate for DESVIL stand (with punches from A to
00 00 079 203 W).

10099 Desvil
Mot. 799-01 Tool for immobilising pinions for toothed timing belt.
00 00 079 901

Engines J, F, G, N, E, K

80359 Z. International
Mot. 836-05 Boxed kit for measuring oil pressure.
00 00 083 605

82258 Devaudel
Mot. 836-06 Spare set of adapters for Mot.836-05 kit.
00 00 083 606

13291 Z. International
Mot. 853 Tool for compressing liner end seals.
00 00 085 300

J8S

83393 Inédit
Mot. 854 Tool for immobilising injection pump drive gear.
00 00 085 400

J8S

83254 Z. International
Mot. 856 Gauge stand.
00 00 085 600 Calibration of BOSCH injection pump.

S8U S9U J8S F8M F8Q G8T

83375 Z. International

39
 Engine
Mot. 856-01 Gauge stand adapter for calibration of BOSCH pump VP 37.
00 00 085 601

F9Q

13544 Inédit
Mot. 856-02 Gauge stand.
00 00 085 602 Calibration of BOSCH injection pump.

F8Q - F9Q

14274 Z. International
Mot. 861 Top Dead Centre pin.
00 00 086 100

Engines J and F

83394 Inédit
Mot. 871 Adapter for testing compression.
00 00 087 100

S8U S9U J8S

83661 Z. International
Mot. 871-01 Adapter for testing compression.
00 00 087 101

S8U S9U S9W F9Q

13598 Vautrin
Mot. 877 Tool for calibrating ROTO-DIESEL pump (side access).
00 00 087 700

J8S F8M F8Q

84122 Z. International
Mot. 909-02 13 mm flat ring spanner, for removing lower injection pump moun-
00 00 090 902 ting bolt.

G8T F8M F8Q J8S

84747 Gillet

40
 Engine
Mot. 910 Set of 2 T.D.C. pins for checking timing.
00 00 091 000

S8 - S9

84918 Inédit
Mot. 911 Tool for fitting crankshaft seal, timing side.
00 00 091 100

S8 - S9

84919 Z. International
Mot. 913 Tool for fitting camshaft seal.
00 00 091 300

S8 - S9

84919 Z. International
Mot. 914 Bar for use with Mot.382 for removing valve springs.
00 00 091 400

S8 - S9

84897 Z. International
Mot. 915 Tool for compressing pushrods for adjusting valve clearance.
00 00 091 500

S8 - S9

84750 Z. International
Mot. 916 Gauge for checking height of valve stems.
00 00 091 600

S8 - S9

84751 Z. International
Mot. 917 Tool for immobilising oil pump drive gear.
00 00 091 700

S8 - S9

84752 Z. International

41
 Engine
Mot. 918 Tool for checking engagement of oil pump pinion.
00 00 091 800

S8 - S9

84753 Vautrin
Mot. 919-02 Tool for locking flywheel.
00 00 091 902

S8 - S9 - P9

14212 Vautrin
Mot. 921 Tool for extracting injector holders.
00 00 092 100

S8 - S9

84756 Z. International
Mot. 921-01 Tool for extracting injector holders.
00 00 092 101

S9W

84756 Luneray
Mot. 923 Tool for lifting cylinder block.
00 00 092 300

S8U S9U F8M F8Q F3P F7P F1N F2N F2R F3N

84757 Z. International
Mot. 929-01 Pliers for removing valve play adjusters.
00 00 092 901

S8 - S9 - P9

86648 Gillet
Mot. 988-02 Tool for fitting camshaft seal (seal 25 x 42 x 7) on F engine, timing
00 00 098 802 side.
Replaces Mot.988-01.

F8M F8Q F1N F2N F2R F3N F3P F7P

97629 Inédit

42
 Engine
Mot. 989 Tool for fitting seal on intermediate shaft housing.
00 00 098 900

F8M F8Q F1N F2N F2R F3N F3P F7P

86888 Desvil
Mot. 990-02 Tool for fitting crankshaft seal (seal 50 x 68 x 8) on F engine,
00 00 099 002 timing side.
Replaces Mot.990-01.

F engines

96897 Inédit
Mot. 990-03 Tool for fitting crankshaft seal, timing side.
00 00 099 003

F engines without intermediate shaft

96897 Inédit
Mot. 991-01 Tool for fitting crankshaft seal (seal 85 x 105 x 8), flywheel side.
00 00 099 101

F engines

96898-1 Inédit
Mot. 993 Mandrel for fitting intermediate shaft inner ring.
00 00 099 300

F engines

86887 Z. International
Mot. 994 Mandrel for fitting intermediate shaft outer ring.
00 00 099 400

F engines

86889 Z. International
Mot. 995 Set of 2 pins (used with engine support plate Mot.792-03).
00 00 099 500

F engines

84900 Desvil

43
 Engine
Mot. 996-01 Tool for immobilising injection pump drive gear.
00 00 099 601

F8M F8Q

92338 Z. International
Mot. 997-01 Spanner for removing/refitting injector holder fitted with cable.
00 00 099 701 Replaces tool Mot.997.

Diesel

10579 Gillet
Mot. 998 Extractor for intermediate shaft rings.
00 00 099 800

F8M F8Q F1N F2N F2R F3N F3P F7P

86891 Z. International
Mot. 1010-01 Tool for fitting camshaft seal (seal 22 x 45 x 8) for F engine, petrol,
00 00 101 001 flywheel side.
Replaces Mot.1010.

F petrol engines

96897 Inédit
Mot. 1011-01 Support for injector holder for removing and adjusting injectors.
00 00 101 101 Replaces tool Mot.1011.

F diesel engines

11405 Inédit
Mot. 1018 8 mm square sump drain spanner.
00 00 101 800

88124 Z. International
Mot. 1053 Extractor for monobloc injection pump pinion.
00 00 105 300

S8U S9U J8S F8M F8Q

90097 Inédit

44
 Engine
Mot. 1054 Top Dead Centre pin.
00 00 105 400

Engines J and F

90277 Inédit
Mot. 1063 Spanner with universal joint for removing/refitting sump mounting
00 00 106 300 bolts.

J8S J6R J7R J7T J5R J6T

90680 Z. International
Mot. 1079 Complete boxed set for calibrating LUCAS injection pumps.
00 00 107 900

J8S - F8M - F8Q - F9Q

09125 Z. International
Mot. 1079-01 Stand and gauge for calibrating LUCAS injection pumps.
00 00 107 901 Used with 30 mm travel gauge Mot.1079-02.

J8S - F8M - F8Q - F9Q

09125 Z. International
Mot. 1079-02 Gauge for Mot.1079-01 for calibrating injection pumps.
00 00 107 902

J8S - F8M - F8Q - F9Q

91285 Z. International
Mot. 1127-01 Tool for fitting camshaft seal (seal 30 x 42 x 7) on E engine, timing
00 00 112 701 side.
Replaces Mot.1127.

E engines

97628 Inédit
Mot. 1128-01 Tool for fitting crankshaft seal (35 x 4 x 7 seal) on E engine, timing
00 00 112 801 side.
Replaces Mot.1128.

E engines

92658-S Inédit

45
 Engine
Mot. 1129-01 Tool for fitting crankshaft seal (seal 80 x 100 x 8), flywheel side.
00 00 112 901 Replaces Mot.259-01, Mot.1129 & Mot.1172 tools.

E engines

96898-1 Inédit
Mot. 1129-02 Tool for fitting crankshaft seal, flywheel side. Supplements
00 00 112 902 Mot.1129-01.

C engines

97872 Inédit
Mot. 1131 For immobilising injection pump drive gear.
00 00 113 100

F8Q

92871 Gillet
Mot. 1135-01 Timing gear belt tensioner tool.
00 00 113 501

S8U S9U J6R J7R J7T J5R J6T E6J E5F E7F E7J F7R

92645-1 Z. International
Mot. 1157 For fitting camshaft seal, timing side.
00 00 115 700

J6R J7R J7T J5R J6T

80259 Luneray
Mot. 1159-03 Engine support on right hand side member for carrying out repairs
00 00 115 903 without removing engine.

18233 SPX
Mot. 1160 Crimpers for accelerator cable nipples (spare part).
00 00 116 000

Engines Z, J, F, E, C

92929 Gillet

46
 Engine
Mot. 1199-01 Exhaust pipe cutter. Ø35/50 mm diameter & Ø50/65 mm diame-
00 00 119 901 ter. Complete boxed set.
Replaces tool Mot.1199.

All types

14747 Gillet
Mot. 1200-01 For immobilising injection pump drive gear.
00 00 120 001

F8Q - F9Q

14233 Gillet
Mot. 1200-02 Injection pump pulley immobiliser.
00 00 120 002

F8Q RAM pulley - F9Q CR

21563 One-Too
Mot. 1202-01 Circlip pliers, (large model).
00 00 120 201 Replace pliers Mot.1202.

All types

40005 Gillet
Mot. 1202-02 Circlip pliers (small model).
00 00 120 202

All types

40006 Gillet
Mot. 1214 BISCHOFF exhaust pipe circlip pliers.
00 00 121 400

40017 Gillet
Mot. 1224 Extractor for injection pump pinion with detachable hub.
00 00 122 400

F8Q

13596 Inédit

47
 Engine
Mot. 1241 Adapter for checking compression.
00 00 124 100

J8S F8Q G8T

86977-1 Z. International
Mot. 1258 BOSCH turbocharger compensator repair kit.
00 00 125 800

Specific to RENAULT Injection Centre

96313 Desvil
Mot. 1265 Pliers for removing quick release fuel pipe unions (Legris and
00 00 126 500 Raymond), Ø8 mm diameter.

Petrol engines

96420-R1 Gillet
Mot. 1265-01 Pliers for removing quick release fuel pipe unions (Legris and
00 00 126 501 Raymond), Ø10 mm diameter.

Diesel engines

96420-R1 Gillet
Mot. 1272 Engine stand positioning jig.
00 00 127 200

C3G

96524 Devaudel
Mot. 1280-01 Oil filter cover, Ø86 mm diameter.
00 00 128 001

Engines C - E - F - J - Z

97160 Inédit
Mot. 1281-01 Oil filter cover, Ø96 mm diameter.
00 00 128 101

Engines F - J - S

97160 Inédit

48
 Engine
Mot. 1289-01 Fork for positioning travel limiter.
00 00 128 901

G8T

96585 Devaudel
Mot. 1289-02 Fork for positioning travel limiter.
00 00 128 902

F3P F3R Z7X

96585 Devaudel
Mot. 1289-03 Tool for adjusting suspended engine mountings.
00 00 128 903

F7R

96585 Devaudel
Mot. 1290 Engine support tool for removing cylinder head on vehicle.
00 00 129 000

F3P Z7X

96561 Z. International
Mot. 1290-01 Engine support.
00 00 129 001

G8T

96561 Z. International
Mot. 1290-02 Engine support.
00 00 129 002

N7Q

98159 Luneray
Mot. 1297 For fitting crankshaft seal, flywheel side.
00 00 129 700 Replaces Mot.788 and Mot.1217.

J8S J6R J7R J7T J5R J6T

96898-1 Inédit

49
 Engine
Mot. 1298 For fitting crankshaft seal, timing side.
00 00 129 800 Replaces Mot.789.

J8S J6R J7R J7T J5R J6T

96897 Inédit
Mot. 1299 Tool for fitting intermediate bearing seal.
00 00 129 900 Replaces Mot.790.

J8S J6R J7R J7T J5R J6T

96897 Inédit
Mot. 1300 Tool for refitting camshaft seal.
00 00 130 000 Replaces Mot.791.

J8S J6R J7T J5R J6T

96897 Inédit
Mot. 1301 T punch for DESVIL stand, additional to Mot.792-03.
00 00 130 100 Used with two D pins.

G8 - G9

17772 Desvil
Mot. 1311-01 Pressure gauges and connectors for measuring petrol pressure.
00 00 131 101

14213 Inédit
Mot. 1311-02 Set of spare fuel pressure measuring connectors.
00 00 131 102 Connectors: A-B-C-D-F-H-I.

Devaudel
Mot. 1311-03 I connector for measuring petrol pressure.
00 00 131 103

N engines

98548-1 Z. International

50
 Engine
Mot. 1311-04 J connector for measuring fuel pressure.
00 00 131 104

K engines

99376 Norma
Mot. 1311-05 K connector for measuring fuel pressure.
00 00 131 105

D engines

99376 Norma
Mot. 1311-06 Tool for removing petrol pressure connectors.
00 00 131 106

Engines D - K - L7X

99375 Norma
Mot. 1311-07 Quick connector for taking petrol pressure.
00 00 131 107

Engines F - Z

13592 Gillet
Mot. 1311-08 Connector for measuring fuel pressure.
00 00 131 108

F9Q CR

17635 Gillet
Mot. 1312 Tool for adjusting timing belt tensioner.
00 00 131 200

G8T

97836 Gillet
Mot. 1313 Tool for fitting crankshaft seal, flywheel side (93 x 108 x 7).
00 00 131 300

G8 - G9

96898-1 Inédit

51
 Engine
Mot. 1314 Tool for fitting crankshaft seal, timing side
00 00 131 400 (46 x 59 x 7 seal).

G8T

96897 Inédit
Mot. 1315 Tool for fitting camshaft seal
00 00 131 500 (33 x 43 x 7 and 33 x 44 x 7 seals).

G8T

96897 Inédit
Mot. 1316 Tool for immobilising flywheel.
00 00 131 600

Engines G8 - G9

97922-S1 Z. International
Mot. 1317 Tool for immobilising injection pump pinion.
00 00 131 700

G8T

10096 Z. International
Mot. 1319 Gauge for measuring height of crankpins.
00 00 131 900

Engines G8 - G9

97857 Z. International
Mot. 1319-01 Gauge for measuring height of crankpins.
00 00 131 901

F9 - G8 - G9 - K9 engines

Mot. 1324 Tool for aligning water pump/alternator pulleys.

00 00 132 400

C3G

97885 Z. International

52
 Engine
Mot. 1326 Adapter for checking compression.
00 00 132 600

S8U

92987 Luneray
Mot. 1327 Pressure gauge - 1 bar + 1.5 bar.
00 00 132 700 Addition to Mot.1311-01.

97835 IMTP
Mot. 1328 Pressure gauge 0-10 bar.
00 00 132 800 Addition to Mot.1311-01.

97835 IMTP
Mot. 1329 Oil filter cover, Ø76 mm diameter.
00 00 132 900

Air conditioning

97160 Inédit
Mot. 1330 Oil filter cover, Ø66 mm diameter.
00 00 133 000

D engines

97160 Inédit
Mot. 1334 Set of two bolts for centring flywheel.
00 00 133 400

S8 - S9

98335-S Z. International
Mot. 1335 Pliers for removing valve stem seals.
00 00 133 500

98503-S Gillet

53
 Engine
Mot. 1336 Set of two pins, U and V type, for engine support.
00 00 133 600 Used with a D pin.

N7Q - N7U

40016 Desvil
Mot. 1337 Tool for adjusting camshaft.
00 00 133 700

N7Q - N7U

98504-S Gillet
Mot. 1339 Tool for compressing cylinder head cover.
00 00 133 900

N7Q - N7U

98524 Desvil
Mot. 1340 Top Dead Centre pin.
00 00 134 000

N7Q - N7U

98550 Z. International
Mot. 1341 Tool for centring connecting rod bearings.
00 00 134 100

N7Q - N7U

98501-S Z. International
Mot. 1342 Tool for fitting oil pump seal, timing side
00 00 134 200 (35 x 47 x 6 seal).

N7Q - N7U

98499-S Inédit
Mot. 1343 Tool for fitting camshaft seal, timing side.
00 00 134 300

N7Q - N7U

98500-S Celette

54
 Engine
Mot. 1344 Tool for fitting camshaft seal.
00 00 134 400 30 x 47 x 7 seal, flywheel side.

N7Q - N7U

98523 Devaudel
Mot. 1345 Tool for fitting left hand camshaft plug, flywheel side.
00 00 134 500

N7Q

98520 Inédit
Mot. 1346 Tool for fitting crankshaft seal,
00 00 134 600 96 x 110 x 7 seal.

N7Q - N7U

96898-1 Inédit
Mot. 1347 Tool for compressing timing chain tensioner.
00 00 134 700

N7Q - N7U

11821 Desvil
Mot. 1348 Tool for tensioning belt.
00 00 134 800

N7Q - N7U

98518-S Gillet
Mot. 1349 13mm offset flat ring spanner for torque wrench.
00 00 134 900

N7Q - N7U

98522 Vautrin
Mot. 1351 Ratchet spanner, Torx 8 female.
00 00 135 100

G8T phase 1

99515 Gillet

55
 Engine
Mot. 1352 Tool for cutting petrol pipe.
00 00 135 200

13587 Devaudel
Mot. 1354 Tool for fitting crankshaft seal, 70 x 86 x 8.
00 00 135 400

D engines

99516 Inédit
Mot. 1355 Tool for fitting oil pump seal, 32 x 44 x 6.
00 00 135 500

D engines

99517 Inédit
Mot. 1356 Tool for fitting crankshaft seal, 32 x 42 x 7.
00 00 135 600

D engines

99517 Inédit
Mot. 1357 Tool for extracting injection pump pulley.
00 00 135 700

F8Q - F9Q

99328 Inédit
Mot. 1358-01 RAM pulley adjustment spanner.
00 00 135 801 Calibration of injection pump equipped with micrometric adjust-
ment pulley.

F8Q - F9Q

99329 Inédit
Mot. 1359 Socket for tightening injection pump pulley.
00 00 135 900

F8Q - F9Q

99330 Inédit

56
 Engine
Mot. 1360 W pin and H1 plate for engine mounting, fits on DESVIL stand.
00 00 136 000

D engines

99814 Desvil
Mot. 1360-01 W1 pin, replaces W pin of Mot.1360.
00 00 136 001

D engines

17772 Desvil
Mot. 1364 Tool for immobilising intermediate shaft pinion.
00 00 136 400

F engines, all types

99514 Z. International
Mot. 1366 Tooling for removing valve adjusters and springs.
00 00 136 600 (Complete box).

Engines F, N - 16V

99543 Z. International
Mot. 1366-01 Tool for removing/refitting valve adjusters (F engines fitted with
00 00 136 601 smooth pushrods, except 16 S).

F engines except 16 S

11231 Z. International
Mot. 1367 Bar for supporting engine for cylinder head replacement.
00 00 136 700

99880 Desvil
Mot. 1367-02 Engine support, supplements engine support Mot.1367.
00 00 136 702

19851 Gillet

57
 Engine
Mot. 1368 Tool for tightening accessories belt gear tensioner bolts. 8 mm
00 00 136 800 Torx wrench and 12.7 mm square drive.

G8T air conditioning

10041 Gillet
Mot. 1369 Accessories belt gear tensioner.
00 00 136 900

G8T air conditioning

10037 Gillet
Mot. 1370 19 mm offset wrench for compressing gear tensioner.
00 00 137 000

G8T air conditioning

10035 Gillet
Mot. 1372 Kit to extract self-shearing bolts from injection pump.
00 00 137 200

Diesel engines

10040 Gillet
Mot. 1372-02 Drill for replacing coded solenoid valve.
00 00 137 202

Lucas & Bosch pumps

13546 Gillet
Mot. 1374 Tool for extracting oil pump seal.
00 00 137 400

D engines

10039 Inédit
Mot. 1376 17 mm gauge rod for checking accessories belt tensioner.
00 00 137 600

G8T air conditioning

10036 Gillet

58
 Engine
Mot. 1377 Tool for extracting crankshaft seal, 80 x 70 x 8.
00 00 137 700

D engines

10158 Inédit
Mot. 1378 Pins X and Y used with pin A; fit on DESVIL stand.
00 00 137 800

K engines

40016 Desvil
Mot. 1379 Tool for supporting engine for working on cylinder head.
00 00 137 900

D engines

10581 Desvil
Mot. 1381 Tool for extracting camshaft seal, 30 x 42 x 7.
00 00 138 100

D engines

10039 Inédit
Mot. 1385 Tool for fitting crankshaft seal, 35 x 47x 7, timing side.
00 00 138 500

K engines

99517 Inédit
Mot. 1386 Tool for pre-tensioning timing belt.
00 00 138 600

D7F

10885 Gillet
Mot. 1387-01 Tool for checking tension of accessories belt.
00 00 138 701 Engines fitted with automatic tensioner.

11923 Inédit

59
 Engine
Mot. 1388 Tool for centring target plate drive plate.
00 00 138 800

D & automatic transmission MB3 engines

11660 Desvil
Mot. 1390 Support for removing/refitting engine-gearbox assembly.
00 00 139 000

17765 Gillet
Mot. 1394 Spanner for removing/refitting pressure switch.
00 00 139 400 (2x6 sides 27 mm across the flats).

11658 Vautrin
Mot. 1395-01 Pliers for unclipping heater matrix couplings.
00 00 139 501 Replaces Mot.1395.

40008 Gillet
Mot. 1397 Universal spanner for removing fuel gauge nut.
00 00 139 700 Replaces Mot 1221, Mot.1242 and Mot.1264-01.

12156 Inédit
Mot. 1398 Accessories belt tensioner.
00 00 139 800

F3P - F3R air conditioning

11429 Z. International
Mot. 1399 Engine support for working on cylinder head.
00 00 139 900

D7F

11661 Vautrin

60
 Engine
Mot. 1410 Tool kit for releasing unions on air conditioning hoses (dimen-
00 00 141 000 sions in inches): 5/16, 3/8, 1/2, 5/8, 3/4, 7/8.

12269 Gillet
Mot. 1423 Tool for removing silicon coated crankshaft bearing caps.
00 00 142 300

Engines F - J

12875 Z. International
Mot. 1429 Fork for setting belt tensioner.
00 00 142 900

L7X

13289 Devaudel
Mot. 1430 Set of five setting pins for camshaft and crankshaft pulleys.
00 00 143 000

Engines L7X - K9

13293 Gillet
Mot. 1430-01 Pin for checking setting of camshaft and crankshaft pulleys.
00 00 143 001

L7X

13292 Gillet
Mot. 1431 Tool for locking flywheel.
00 00 143 100

L7X

13284 Vautrin
Mot. 1432 Camshaft seal fitting tool.
00 00 143 200

L7X

13286 Devaudel

61
 Engine
Mot. 1433 Crankshaft seal fitting tool, flywheel end.
00 00 143 300

L7X

96898-1 Inédit
Mot. 1434 Crankshaft seal fitting tool, timing end.
00 00 143 400

L7X

13287 Devaudel
Mot. 1435 Engine support; fits on DESVIL stand.
00 00 143 500

L7X

12950 Desvil
Mot. 1436 Pin for locking belt.
00 00 143 600

L7X

13288 Gillet
Mot. 1437 Oil pressure take-off connector.
00 00 143 700

L7X

13291 Z. International
Mot. 1438 M1 pin, can be fitted on DESVIL stand.
00 00 143 800

S engines

17772 Desvil
Mot. 1440 Tool for removing/refitting altitude corrector.
00 00 144 000

Diesel engines

13599 Vautrin

62
 Engine
Mot. 1441 Socket for removing/refitting coded solenoid valve.
00 00 144 100

Diesel engines fitted with Lucas pump

14031 Vautrin
Mot. 1448 Remote operated pliers for elastic clips.
00 00 144 800

13476 Gillet
Mot. 1449 Punch for fitting blanking ball on cylinder head.
00 00 144 900

F Diesel engines replacement cylinder head

14352 Gillet
Mot. 1452 Tool for locking flywheel.
00 00 145 200

S engines

13931 Z. International
Mot. 1453 Engine support for multiple adjustments with restraining strap.
00 00 145 300

13641 Gillet
Mot. 1453-01 Additional wheelbrace nut for Mot.1453 engine lifting support.
00 00 145 301

21567 SPX
Mot. 1455 Tool for removing tamperproof pins from injection pumps.
00 00 145 500

F8Q - G8T - S8U - S9U Lucas & Bosch pumps

14999 Vautrin

63
 Engine
Mot. 1485 Tool for removing piston coolers.
00 00 148 500

Engines K - F

15869 Z. International
Mot. 1485-01 Tool for removing piston coolers.
00 00 148 501

Engines K - F

15868 Z. International
Mot. 1487 Tool for removing camshaft covers, Ø57 mm diameter.
00 00 148 700

Engines K4 - F4

14926 Z. International
Mot. 1488 Tool for removing camshaft covers, Ø43 mm diameter.
00 00 148 800

Engines K4 - F4

14926 Z. International
Mot. 1489 Top Dead Centre pin.
00 00 148 900

K engines

14924 Z. International
Mot. 1490-01 Tool for locking and setting the camshaft pulleys.
00 00 149 001

K4 engines

14922 Gillet
Mot. 1491 Tool for fitting camshaft seals.
00 00 149 100

K4 engines

14925 Inédit

64
 Engine
Mot. 1492 Tool for refitting conrod bearings.
00 00 149 200

15867 Gillet
Mot. 1492-01 Adaptor kit for fitting split conrod bearings.
00 00 149 201

F9Q

17584 Gillet
Mot. 1492-02 Adaptor kit for fitting split conrod bearings. Ø 48 mm & Ø 53 mm.
00 00 149 202

G9T - G9U

17584-1 Gillet
Mot. 1492-03 Adaptor kit for fitting split conrod bearings.
00 00 149 203

K9 engines

17584 Gillet
Mot. 1492-04 Adaptor kit for fitting split conrod bearings.
00 00 149 204

D4 engines

19950 Gillet
Mot. 1493 Tool for centring crankshaft bearings.
00 00 149 300

F engines

15866 Gillet
Mot. 1493-01 Tool for centring crankshaft bearings.
00 00 149 301

Engines K4 - K7

16360 Gillet

65
 Engine
Mot. 1493-02 Tool for centring crankshaft bearings.
00 00 149 302

D4 engines

19951 Gillet
Mot. 1494 Tool for refitting piston coolers.
00 00 149 400

Engines K4 - K7

15863 Inédit
Mot. 1495 22 mm socket for removing/refitting oxygen sensors. 1/2 square
00 00 149 500 drive & 24 mm Allen key.

14923 Gillet
Mot. 1495-01 22 mm socket for removing-refitting oxygen sensors.
00 00 149 501 1/2 square drive & 24 mm Allen key.

F4R

21566 Gillet
Mot. 1496 Camshaft locking tool for setting timing.
00 00 149 600

Engines K4 - F4

15004 Inédit
Mot. 1501 Tool for pre-tensioning timing belt.
00 00 150 100

Engines E - K7M

15031 Inédit
Mot. 1502 Tool for removing valve stem keys.
00 00 150 200

F5R - P9X

16088 Facom

66
 Engine
Mot. 1503 Cylinder head cover insert fitting tool.
00 00 150 300

K4 engines

14926 Z. International
Mot. 1505 Device for checking belt tension (frequency meter).
00 00 150 500

16171 One-Too
Mot. 1509 Tool for locking camshaft pinions.
00 00 150 900

F4 engines

15865 Gillet
Mot. 1509-01 Adaptor kit for tool Mot.1509.
00 00 150 901

F4R

16014 Gillet
Mot. 1511 Tool for fitting valve stem seals.
00 00 151 100

15737 Gillet
Mot. 1511-01 Additional tool for installing valve stem seals.
00 00 151 101

G9 - P9 engines

19675 Gillet
Mot. 1512 Tool for fitting camshaft seals (28 x 47).
00 00 151 200

F4R - F5R

14925 Z. International

67
 Engine
Mot. 1513 Tool for refitting solenoid valve lip seal of the camshaft dephaser.
00 00 151 300

F4R - F4P

15860 Facom
Mot. 1516 Tool for refitting piston coolers (slanting at 5˚).
00 00 151 600

F engines

15863 Inédit
Mot. 1516-01 Tool for refitting piston coolers (slanting at 3˚).
00 00 151 601 Supplements Mot.1516.

F9Q CR

17586 Inédit
Mot. 1516-02 Tool for refitting piston coolers (slanting at 0˚).
00 00 151 602 Supplements Mot.1516.

F9Q 750

17586 Inédit
Mot. 1517 Tool for fitting camshaft seal, inlet side.
00 00 151 700

F4R - F4P

14925 Z. International
Mot. 1520 Pin for setting EPIC pump.
00 00 152 000

F8Q

40009 Inédit
Mot. 1522 Tool for setting LUCAS EPIC pump.
00 00 152 200

F8Q

40010 Z. International

68
 Engine
Mot. 1525 Tool for extracting injection pump pinion with tapered hub.
00 00 152 500

F8Q

17588 Gillet
Mot. 1525-01 Adaptor claws for extractor Mot.1525. (for 56-tooth pulley).
00 00 152 501

F9Q CR

17589 Gillet
Mot. 1525-02 Adaptor claws for Mot.1525.
00 00 152 502

K9 engines

17589 Gillet
Mot. 1525-03 Adaptor claws for extractor Mot.1525. (for 33-tooth pulley).
00 00 152 503

F9Q

17589 Gillet
Mot. 1526 Camshaft locking tool for setting timing.
00 00 152 600

F5R direct petrol injection

15861 Gillet
Mot. 1530 Tool for extracting petrol injectors.
00 00 153 000

F5R direct petrol injection

16630 Inédit
Mot. 1532 Fuel gallery extraction unit. Direct Petrol Injection.
00 00 153 200

F5R direct petrol injection

16601 Facom

69
 Engine
Mot. 1533 Tool for fitting and pretensioning injector seals. Direct Petrol Injec-
00 00 153 300 tion.

F5R direct petrol injection

16372 Facom
Mot. 1534 Inlet camshaft setting tool.
00 00 153 400

G9T

17552 Inédit
Mot. 1535 Tool for clamping camshaft pulleys.
00 00 153 500

F5R direct petrol injection

15862 Z. International
Mot. 1536 Top dead centre timing pin.
00 00 153 600 Replaces Mot.1318.

G9 - G8 engines.

17915 Inédit
Mot. 1537 Exhaust camshaft setting tool.
00 00 153 700

G9 engines

17551 Inédit
Mot. 1538 Pin for immobilising high pressure pump pinion.
00 00 153 800

G9 engines

20329 Z. International
Mot. 1539 Tool for locking intermediate shaft pinion.
00 00 153 900

G9 engines

20328 Z. International

70
 Engine
Mot. 1540 Tool for aligning wear compensation pinion teeth.
00 00 154 000

G9 engines

20200 SPX
Mot. 1541 Tool for refitting oil deflector on crankshaft sprocket.
00 00 154 100

G9 engines

19674 Gillet
Mot. 1542 Tool for refitting pins on intermediate pinion shafts.
00 00 154 200

G9 engines

19673 Gillet
Mot. 1543 Tool for pre-tensioning timing belt.
00 00 154 300

F engines

16563-1 Inédit
Mot. 1548 High pressure pump or pinion extractor.
00 00 154 800

G9 engines

18267 Gillet
Mot. 1549 Injector extractor.
00 00 154 900

G9 engines

17549 Z. International
Mot. 1551 Oil return pipe fitting tool.
00 00 155 100

F9Q

17585 Gillet

71
 Engine
Mot. 1555 Immobilisation of inlet camshaft pulley with phase-shifter.
00 00 155 500

L7X

19689 SPX
Mot. 1560 Tool for fitting crankshaft seal on timing side.
00 00 156 000

G9 engines

18897 Z. International
Mot. 1561 Tool for fitting No. 1 relay shaft seal.
00 00 156 100

G9 engines

18897 Z. International
Mot. 1562 Tool for fitting camshaft seal.
00 00 156 200

G9 engines

18895 Z. International
Mot. 1566 Spanner for removing high pressure pipes.
00 00 156 600 Replaces Mot.1383.

G9 engines - Diesel All Types

19672 Gillet
Mot. 1567 Remote handling tongs for Exhaust gas recirculation pipe clips.
00 00 156 700

13476 Gillet
Mot. 1568 Template for installing vacuum pump.
00 00 156 800

F9Q

17917 Z. International

72
 Engine
Mot. 1569 Taper for installing pistons equipped with U-FLEX segments.
00 00 156 900

Engines F8Q - F9

17587 Z. International
Mot. 1572 Metal foil extractor for Pierburg vacuum pump.
00 00 157 200

F8Q

17916 Inédit
Mot. 1573 Cylinder head support.
00 00 157 300 Replaces Mot.330-02.

17670 Desvil
Mot. 1574 D1 engine support pin, supplementing Mot.792-03. For DESVIL
00 00 157 400 stand.

Engines G8 - G9

17772 Desvil
Mot. 1575 N1 engine support pin, supplementing Mot.792-03. For DESVIL
00 00 157 500 stand.

F engines, large face

21565 Inédit
Mot. 1577 Ø 28 mm to Ø 42 mm lip seal extractor.
00 00 157 700

40011 Inédit
Mot. 1578 Ø 50 mm to Ø 75 mm lip seal extractor.
00 00 157 800

40012 Inédit

73
 Engine
Mot. 1579 Ø 80 mm to Ø 95 mm lip seal extractor.
00 00 157 900

All types

40013 Inédit
Mot. 1585 Tool for fitting crankshaft PTFE seal, flywheel end.
00 00 158 500

K9 engines

18896 Z. International
Mot. 1586 Tool for fitting crankshaft PTFE seal, timing end.
00 00 158 600

K9 engines

18897 Z. International
Mot. 1587 Tool for fitting camshaft PTFE seal.
00 00 158 700

D4 engines

18895 Z. International
Mot. 1592 Compression test adapter.
00 00 159 200

F9 - K9 engines

21564 SPX
Mot. 1599 Tool for unclipping heater matrix on bulkhead.
00 00 159 900

20330 Gillet
Mot. 1605 For fitting cylinder head cap.
00 00 160 500

D4 engines

20228 Z. International

74
 Engine
Mot. 1606 High-Pressure pump pulley retaining tool.
00 00 160 600

K9 engines

23054 Inédit
Mot. 1608 Torque screwdriver.
00 00 160 800

F5R

23137 Gillet
Mot. 1610 Ratchet wrench for removing/refitting oxygen sensor.
00 00 161 000

L7X

23136 Gillet
Mot. 1625 Tool for fitting crankshaft PTFE seal, flywheel end.
00 00 162 500

D4 engines

18896 Z. International
Mot. 1626 Tool for fitting crankshaft PTFE seal, timing end.
00 00 162 600

D4 engines

18897 Z. International
Mot. 1628 Kit of 3 sleeves for fitting elastomer seals
00 00 162 800 (used with Mot.1560, Mot.1561 and Mot.1562).

G9 engines

23055 SPX
Mot. 1632 Tool for fitting camshaft PTFE seal.
00 00 163 200

Engines K4 - K9

18895 Z. International

75
 Engine
Mot. 1635 Tool for fitting crankshaft PTFE seal, flywheel end.
00 00 163 500

F engines

18895 Z. International
Mot. 1636 Tool for fitting crankshaft PTFE seal, timing end.
00 00 163 600

F engines

18897 Z. International
Mot. 1638 Tool for checking tension of accessories belt.Engines fitted with
00 00 163 800 automatic tensioner.

K9 engines without air conditioning

21419 Inédit
Mot. 1646 engine support; fits on DESVIL stand.
00 00 164 600

P9X - V4Y

12950 Inédit
Mot. 1647 Oil filter cover, Ø110 mm diameter.
00 00 164 700

P9X

23239 Inédit
Mot. 1648 Compression test adapter.
00 00 164 800

P9X

23240 Z. International
Mot. 1649 Injector - cylinder head cover gasket fitting tool.
00 00 164 900

P9X

23049 Z. International

76
 Engine
Mot. 1650 Crankshaft seal fitting tool, flywheel end.
00 00 165 000

P9X

18896 Inédit
Mot. 1651 Tool for fitting crankshaft seal on timing side.
00 00 165 100

P9X

23053 Inédit
Mot. 1652 For fitting camshaft seal, timing side.
00 00 165 200

P9X

23051 SPX
Mot. 1653 High-pressure pump seal fitting tool.
00 00 165 300

P9X

23052 SPX
Mot. 1654 Ø 64 mm oil filter removing tool.
00 00 165 400

V4Y

23135 Inédit
Mot. 1658 Connection for oil pressure measurement
00 00 165 800

P9X - V4Y

13291 Z. International
Mot. 1659 Tool for locking the camshaft pulleys.
00 00 165 900

P9X

100508 Z. International

77
 Engine
Mot. 1660 Tool for balancer shaft timing.
00 00 166 000

G9

101777 Gillet
Mot. 1661 Tool for spark plug well fitting.
00 00 166 100

D4 engines

100509 Inédit
Mot. 1662 Kit for compressing pushrods for adjusting valve clearance.
00 00 166 200

P9X

103187 Gillet
Mot. 1663 Compression tester.
00 00 166 300

100510 Z. International
Mot. 1665 Flywheel alignment pin.
00 00 166 500

G9

105961 Z. International
Mot. 1668 Tool for locking the high-pressure pump pinion.
00 00 166 800

F9Q

23054 Inédit
Mot. 1669 Cam follower tappet fitting tool.
00 00 166 900

K4+

103188 One-Too

78
 Engine
Mot. 1672 Lower engine support.
00 00 167 200

99880 Gillet
Mot. 1676 Accessories belt tensioning tool (Hutchinson).
00 00 167 600

F9Q

103189 Z. International
Mot. 1677 Tool for immobilising flywheel.
00 00 167 700

F engines, large face

13284 SPX
Mot. 1688 Engine stand positioning jig.
00 00 168 800

V4Y

105957 Inédit
Mot. 1691 Necessary for replacing the alternator freewheel pulley.
00 00 169 100

F9Q

1691 SPX
Mot. 1703 Set of two bolts for centring flywheel.
77 11 381 703

S8 - S9

98335-S Z. International
Mot. 1705 Timing belt pre-tensioner tool adaptor. Additional to Mot.1543.
77 11 381 705

F engines

105963 Inédit

79
 Engine
Mot. 1706 Tool for fitting crankshaft seal on timing side.
77 11 381 706

V4Y

105962 Inédit
Mot. 1709 Adaptator for engine support. Additional to Mot.1390.
77 11 381 709

19851 Gillet
Mot. 1715 Device for checking belt tension (frequency meter).
77 11 381 715 Replaces tool Mot.1505

16171 One-Too
Mot. 1726 Tool for spark plug well fitting.
77 11 381 726

V4Y

100509 Inédit

80
 Special equipment
Ms. 511-01 Starter remote control.
00 00 051 101

82900 Perricaudet
Ms. 554-01 Cap (spare) for testing expansion bottle valves.
00 00 054 401

82999-1 Z. International
Ms. 554-04 Cap (spare) for testing expansion bottle valves.
00 00 055 404

82999-1 Z. International
Ms. 554-06 Cap (spare) for testing expansion bottle valves.
00 00 055 406

82999-1 Z. International
Ms. 554-07 Kit for checking air conditioning circuit and expansion bottle valve
00 00 055 407 + (Ms 554-04).

97875 Z. International
Ms. 580 Pin extractor.
00 00 058 000

77070 Z. International
Ms. 583 Hose clamps.
00 00 058 300

77125 Lucas

81
 Special equipment
Ms. 815 Apparatus for bleeding braking and clutch systems.
00 00 081 500

81854 Z. International
Ms. 815-01 Spare pipes to fit Ms.815 bleeding apparatus, sold in sixes.
00 00 081 501

82502 Z. International
Ms. 865 Unit for holding special tools (700 x 1000 mm board).
00 00 086 500

82298 Z. International
Ms. 866 Unit for holding special tools (350 x 1000 mm board).
00 00 086 600

82298 Z. International
Ms. 1350 Tool for removing Pioneer radio.
00 00 135 000

105980 Devaudel
Ms. 1373 Tool for removing Philips radio.
00 00 137 300

10038 Gillet
Ms. 1411 Tool for removing Alpine Luxman radio.
00 00 141 100

12140 Gillet

82
 Special equipment
Ms. 1514 Protective capsules for airbag destruction device.
00 00 151 400

12395 Z. International
Ms. 1544 Tool for removing Carminat Becker radio.
00 00 154 400

18893 Inédit
Ms. 1607 Valve actuator tool for wheels with tyre pressure monitor.
00 00 160 700

JCAE
Ms. 1639 Alpine CD changer extractor tool.
00 00 163 900

18893 Gillet
Ms. 1712 Necessary to take pressure reading for unloading cylinder .
77 11 381 712

One-Too

83
 Wheels - Hubs
Rou. 15-01 Shaft end protector, internal diameter 16 mm.
00 01 331 601

69306-1 Z. International
Rou. 604-01 Tool for immobilising hubs.
00 00 060 401

77672 Gillet
Rou. 801 Tool for extracting and fitting rear stub axle inner bearing.
00 00 080 100

81088 Z. International
Rou. 801-01 Tool for fitting rear hub inner bearing.
00 00 080 101

79195 Z. International
Rou. 943 Tool for refitting hub covers.
00 00 094 300

86831 Gillet
Rou. 1392 Tool for extracting front hub bearing.
00 00 139 200

11821 Devaudel

84
 Suspension
Sus. 1052 Tooling for working on front spring and shock absorber.
00 00 105 200

90100 Z. International
Sus. 1052-02 Bearing cups.
00 00 105 202 Supplemets Sus.1052.

Z. International
Sus. 1052-03 Upper holding plate.
00 00 105 203 Supplements Sus.1052.

13572 Desvil
Sus. 1052-04 Socket for removing/refitting shock absorbers.
00 00 105 204 Supplements Sus.1052.

96525 Z. International
Sus. 1232 Tool for working on springs and shock absorbers.
00 00 123 200

95403 Desvil
Sus. 1413 Rubber mounting compressor for fitting anti-roll bar (wheel side).
00 00 141 300

12876 Gillet
Sus. 1414 Fork for installing anti-roll bar central bearings.
00 00 141 400

12877 Gillet

85
 Suspension
Sus. 1414-01 Fork for installing anti-roll bar central bearings.
00 00 141 401

12877 Gillet
Sus. 1656 Rear suspension spring compressor.
00 00 165 600

23241 Gillet

86
 Rear suspension
Tar. 960-02 Tooling for refitting rear bearing rings
00 00 096 002 (Tar.960 + Tar.960-01) together.

86182-1 Inédit
Tar. 960-03 Tooling for refitting rear axle needle bearings.
00 00 096 003

90874-1 Z. International
Tar. 960-05 Tooling for refitting rear axle needle bearings.
00 00 096 005

90874-1 Z. International
Tar. 1056 Tool for refitting rear suspension rubber bushes.
00 00 105 600

90596 Z. International
Tar. 1094 Extractor with three sliding clamps.
00 00 109 400

92174 Z. International
Tar. 1270 Kit for refitting rear axle assembly rubber bushes.
00 00 127 000

96440-S Inédit
Tar. 1304 Tool for removing rear bar.
00 00 130 400

97593 Inédit

87
 Rear suspension
Tar. 1362 Tool for removing rear torsion bars.
00 00 136 200 Used with extractor Emb.880.

99513 Gillet
Tar. 1454 Tool for replacing rear axle rubber bushes.
00 00 145 400

14555 Desvil
Tar. 1545 Tooling for refitting rear axle needle bearings.
00 00 154 500

16809 Z. International
Tar. 1565 Rear axle centring dowel.
00 00 156 500

4x4

19687 SPX
Tar. 1571 Tool for holding rear sub-frame. Used with engine-gearbox
00 00 157 100 assembly support Mot.1390.

4x4

17792 Inédit
Tar. 1623 Tool for replacing rear wheel bearings.
00 00 162 300

23130 SPX
Tar. 1655 Rear wheel alignment adjustment bar.
00 00 165 500

23242 Gillet

88
 Rear suspension
Tar. 1682 Rear axle bearing mounting centring tool.
00 00 168 200

19687 SPX

89
 Front suspension
Tav. 476 Tool for extracting ball joint.
00 00 047 600

72161 Z. International
Tav. 1034 Pliers for tightening driveshaft gaiter clip (GE.76 - GE.86 -
00 00 103 400 LOBRO RF 95 driveshafts).

88639 Gillet
Tav. 1050-03 Adapter for using pin extractor Ms.580 with tools Tav.1050-02
00 00 105 003 and Tav.1050-04.

10157 Z. International
Tav. 1050-04 Universal tool for pushing back driveshaft (plate and jaws, without
00 00 105 004 actuator).
Used with actuator Tav.1420-01 or Tav.1050-02, or Ms.580 +
Tav.1050-03.

40015 Z. International
Tav. 1168 Clic type circlip pliers for thermoplastic driveshaft gaiter.
00 00 116 800

88639 Gillet
Tav. 1230 Extractor for spindle holder bearing.
00 00 123 000

18157 Z. International
Tav. 1230-01 Spindle holder support tool for refitting hub bearing.
00 00 123 001

12662 Devaudel

90
 Front suspension
Tav. 1233-01 Tool for working on sub-frame/axle.
00 00 123 301

95896 Inédit
Tav. 1239 For fitting ABS sensors.
00 00 123 900

95893 Desvil
Tav. 1256 Circlip pliers for fitting OETIKER driveshaft gaiter clips.
00 00 125 600

88639 Gillet
Tav. 1271 Kit for refitting rubber bushes on lower wishbones.
00 00 127 100

96439-R-40R Inédit
Tav. 1274 Tool for refitting lower wishbone rubber bushes, points A and B.
00 00 127 400

96581-S Z. International
Tav. 1274-01 Additional items for removing lower wishbone bushes.
00 00 127 401

96578-1 Z. International
Tav. 1331 Tool for installing left-hand driveshaft bearing.
00 00 133 100

98046 Inédit

91
 Front suspension
Tav. 1331-01 Addition for fitting left-hand driveshaft bearing.
00 00 133 101

21568 Inédit
Tav. 1420 Tooling kit for replacing wishbone ball joint.
00 00 142 000 Replaces Tav.1261 & Tav.1261-01.

13597 Z. International
Tav. 1420-01 Screw actuator for tools Tav.1420, Tav.1050-02, Tav.1050-04 &
00 00 142 001 Tav.1454.

12530 Z. International
Tav. 1424 Bearing support for fitting hub.
00 00 142 400

12663 Vautrin
Tav. 1624 For replacing front wheel bearings.
00 00 162 400

23134 Inédit
Tav. 1721 Additional tool for replacing front wheel bearings (stub-axle cas-
77 11 381 721 ting).

105959 Inédit
#
#

92
 TOOL BOARD MANAGEMENT

I - PUTTING IN ORDER THE TOOL BOARD

Specialised tools are too often little used because hard to find in the workshop or not easy
enough to access.

A distinction should be made between two main categories of specialised tools according to
their frequency of use:

a) Specialised tools which are used very frequently:

- Inexpensive:
They should be distributed to each mechanic concerned.
Example: Oil filter spanners, spark plug spanners.

- Very expensive:
One per unit, kept in a cabinet reserved for this purpose, these tools will be available
on a self-service basis or on request from the head of unit.
Example: Mot.1505 frequency meter, Mot.1311-01 set of pressure gauges and fuel
pressure measurement connectors.

b) Tools for less frequent or exceptional use:

Insofar as possible (depending on the available space and the size of the tools), they
shall be arranged on a tool board whose characteristics are described below.
Access to this tool board should be controlled to identify responsibilities for the loss
of or damage to tools.
Likewise, there should be a user identification system so that at any time it is possi-
ble to retrieve a tool that has been removed.

Types of equipment to be used for storage:

- Panels (modular units):

In grey-painted sheet metal (RAL 7042) drilled to diameter 5 mm, pitch 25 mm.
Panel 700 × 1000 Ref. 0000086500
1/2 panel 350× 1000 Ref. 0000086600
Panel attachment:
Set of 2 rails Ref. 0000084100

93
Panel installation:

Wall-mounted on rails:

Panels and 1/2 panels are fastened to the wall by rails and blind staples. Each panel
can be dismounted separately and moved without having to dismount the entire tool
board.

On racks:

Uprights and cross members of painted steel tubes enabling a continuous partition to
be formed by a series of assembly operations. These racks can be equipped with
either panels, 1/2 panels or cabinets on one or both sides.

- Tool protection gratings:

Module formed of two suspended gratings, sliding one over the other, protecting a
set of 8 panels, 1000 × 700 mm (superposed 4 × 2).
Composition:
4 U-pillars.
2 wire mesh gratings, 25 × 25 × 3 mm, equipped with rollers.
2 sides in perforated sheet metal R5U25.
1 upper rail equipped with adjustable roller mountings.
1 lower guide.
2 U-irons for wall fastening.
1 upper grating (against intrusion from above).
Dimensions:
Height: 2.40 m.
Length: 3.25 m.
Depth: 0.40 m.

This solution ensures anti-intrusion protection while still enabling visual inspection of
the tooling with the doors closed.

94
- Cabinet with grating:

Wall cabinet with two-leaf doors locked by key.

Front doors in gratings providing a view of the inside with the doors closed.
Mounting surface (backs and sides): 1.2 m2.
Dimensions:
Width: 0.70 m.
Height: 1 m.
Depth: 0.25 m.
Options:
Possibility of adapting shelves (150 × 650 mm).
Special key numbers.

These cabinets can be fastened to a wall or a partition.

They can also be installed on a panel with supporting pedestals for separations
between work stations.

An identity plate is provided at the top.

- Workshop storage modules:

Set consisting of 2 windowed cabinets one above the other, locked by key, equipped
with a mobile base enabling the cabinet to be moved to the work stations.

95