Efficient Kugelrohr Distillation Cooling

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Lab Notes

Effective Cooling System in Bulb-to-Bulb Distillation


ulb-to-bulb distillation is a useful laboratory technique for the
small-scale purification of liquid substances. In this microscale,
short-path technique, a small quantity of material is redistilled
using several glass bulbs connected in line. In some Kugelrohr models,
heating is carried out by a built-in oven, and control of both temperature
and stirring speed is performed by an integrated electronic controller.
The flask containing the product to be distilled and the collecting bulbs
are connected to a rotary device (Figure 1).
Traditionally, cooling of the collecting bulbs has been carried out
with dry ice in acetone (-78C), especially when working with low-boiling
substances or when distilling under vacuum. This cooling technique has
several drawbacks:
a) Acetone is usually applied by a piece of cotton held with tweezers
and may accidentally drip on the Kugelrohr apparatus and attack
the plastic cover. It may also drip inside the housing, through the
control buttons, and damage the electronic circuit boards.
Acetone can also dissolve the plastic parts of the front panel and
lead to the fusion of the buttons to the housing.
b) Acetone, because of its low flash point (-18 C), could ignite if it
contacts the electrical system since the rotor can generate
sparks.
c) From an operational point of view, the ground joints, which
connect the glass bulbs, usually are not lubricated with vacuum
grease to avoid contaminating the final distillate during its
recovery. As a result, and even though the bulb-to-bulb seal is
usually good, a reabsorption of acetone through the joints could
happen principally when the distillation is carried out under
vacuum. In this case, contamination of the distillate with acetone
could become a problem, especially when dealing with
low-boiling substances.
To avoid these problems, we have designed and used extensively a
new, safe, and simple cooling system. In this system, the distillation
bulbs are cooled with dry ice without the use of acetone. As containers
of solid dry ice (coolers), we use cheap and readily available plastic or
cardboard cylindrical tubs of 4 to 5 cm in diameter and 10 cm in length
(Figure 2a).
To adapt the cylindrical container to the shape of the cooling bulb
and to increase the cooling surface, it is recommended that two circular
cuts be made on opposite sides of the bottom of the cylinder (Figure 2b).

CO2(SOLID)
Oven
Rotor

Kugelrohr

Figure 1: Bulb-to-bulb distillation apparatus with a cooling system of


open cylinders filled with dry ice.

Diam = 45 cm

Length = 10 cm

Figure 2(a): Detail of the cylindrical dry-ice container of the cooling system.

Diam = 45 cm

Length = 10 cm

ngel M. Montaa, Ph.D., and Pedro M. Grima


Departamento de Qumica Orgnica, Universidad de Barcelona
Mart i Franqus 1-11, 08028-Barcelona, Spain
E-mail: [email protected]

o you have an innovative shortcut or unique laboratory hint youd like to


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D
86

Aldrichimica ACTA

VOL. 33, NO. 3

2000

Figure 2(b):
Cross section of the cylindrical dry-ice
container showing the circular cut made
to adapt the cylinder to the rotating bulb.

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