Edward N. Malek: Honda of America Manufacturing, East Liberty, Ohio

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EDWARD N.

MALEK
282 Triple Crown Way, Marysville, OH 43040
(319) 529-7095 [email protected]

EXPERIENCE
Honda of America Manufacturing, East Liberty, Ohio
July 2014 Present
Engineering Staff, Parts Quality
Work with plant and suppliers to identify countermeasures and root cause on quality issues.
Lead Process Audits at international and domestic suppliers through PQCT and PFMEA
documentation review.
Lead internal department theme team of 3 associates focusing on the development of Visual
Management tools that automate data gathering of KPI's.
Lead multi-department team working to develop real-time plant tracking system within the Plant.
GMT Corporation, Waverly, Iowa
June 2012 July 2014
Manufacturing Engineer
Project leader launching over $12MM in new product at multiple facilities.
o Set up BOM in ERP system, created routings, job orders, ISIR documents, CMM reports and
worked with production to get prototype parts through the plant.
o Created cell layouts for multiple new products, cell layouts, fixtures and kit racks.
Worked to stabilize weld processes by developing fixtures and templates for multiple product lines
reducing variation, process time and rework. Reduced weld time up to 50% on products.
Conquered Sports Nutrition, Bettendorf, Iowa
March 2013 March 2014
Co-Owner & COO
Oversee two interns focusing on marketing plans and future opportunities.
Developed Excel spreadsheets to track company expenses and inventory.
Northern Tool + Equipment Manufacturing & Engineering
January 2012 June 2012
Industrial Engineer
Developed tracking system for Plant Wide SOPs.
o Created SOP standards and templates.
Worked on KAIZEN Blitz team reducing crating cost by 13% and production time by 22%
General Mills, Carlisle, Iowa
May 2010 August 2011
Industrial Engineering Intern
Led plants $1 million corporate funded air compressor renovation project
o Worked with contractors and plant manager to develop layouts for new air and water piping,
mezzanine reconfiguration, and equipment placement.
o Redesigned initial system surpassing corporate planned savings by 150%, $40K annually
Managed Asbestos removal project, developing schedules for contractors to guarantee project is
done safely, on time and within budget constraints.
Developed one-point lessons for chlorine system safety and maintenance procedures.
Created funding documents for the purchase of magnets and a new burner for a boiler.
Universal Industries, Cedar Falls, Iowa
May 2009 August 2009
Design Engineering Intern
FMEA for C-channel leg support that eliminated variation and provided a one-way shipping method.
Developed schedule and managed teams for plant wide inventory audit.
EDUCATION and PROFESSIONAL SKILLS
University of Cincinnati, Cincinnati, Ohio
MBA, Est. Aug. 2017
Iowa State University, Ames, Iowa
B.S. Mechanical Engineering, Dec. 2011

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