ASTM E 2700-Phased Arrays
ASTM E 2700-Phased Arrays
ASTM E 2700-Phased Arrays
1. Scope*
1.1 This practice describes ultrasonic techniques for inspecting welds using phased array ultrasonic methods (see
Note 1).
1.2 This practice uses angle beams, either in S-scan or
E-scan modes, primarily for butt welds and Tee welds. Alternative welding techniques, such as solid state bonding (for
example, friction stir welding) and fusion welding (for
example, electron beam welding) can be inspected using this
practice provided adequate coverage and techniques are documented and approved. Practices for specific geometries such as
spot welds are not included. The practice is intended to be used
on thicknesses of 9 to 200 mm (0.375 to 8 in.). Greater and
lesser thicknesses may be tested using this standard practice if
the technique can be demonstrated to provide adequate detection on mockups of the same wall thickness and geometry.
1.3 The values stated in SI units are to be regarded as the
standard. The values given in parentheses are for information
only.
1.4 The values stated in inch-pound units are to be regarded
as standard. The values given in parentheses are mathematical
conversions to SI units that are provided for information only
and are not considered standard.
NOTE 1This practice is based on experience with ferrous and
aluminum alloys. Other metallic materials can be examined using this
practice provided reference standards can be developed that demonstrate
that the particular material and weld can be successfully penetrated by an
ultrasonic beam.
NOTE 2For additional pertinent information, see Practices E2491,
E317, and E587.
2. Referenced Documents
2.1 ASTM Standards:2
E164 Practice for Contact Ultrasonic Testing of Weldments
1
This practice is under the jurisdiction of ASTM Committee E07 on Nondestructive Testing and is the direct responsibility of Subcommittee E07.06 on
Ultrasonic Method.
Current edition approved Oct. 1, 2014. Published October 2014. Originally
approved in 2009. Last previous edition approved as E270009. DOI: 10.1520/
E2700-14.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at [email protected]. For Annual Book of ASTM
Standards volume information, refer to the standards Document Summary page on
the ASTM website.
4.1 Phased arrays are used for weld inspections for numerous applications. Industry specific requirements have been
developed to control the use of this technology for those
applications. A general standard practice document is required
3
Available from American Society of Mechanical Engineers (ASME), ASME
International Headquarters, Three Park Ave., New York, NY 10016-5990, http://
www.asme.org.
4
Available from American National Standards Institute (ANSI), 25 W. 43rd St.,
4th Floor, New York, NY 10036, http://www.ansi.org.
5
Available from American Society for Nondestructive Testing (ASNT), P.O. Box
28518, 1711 Arlingate Ln., Columbus, OH 43228-0518, http://www.asnt.org.
6
Available from Aerospace Industries Association of America, Inc. (AIA), 1000
Wilson Blvd., Suite 1700, Arlington, VA 22209-3928, http://www.aia-aerospace.org.
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to define the requirements for wider use of the technology.
Several manufacturers have developed portable, user-friendly
instruments. Codes and code cases have been developed, or are
being developed, to cover phased array weld inspection requirements by organizations such as ASME. Practice E2491
covers setting up of phased arrays for weld inspections.
Training programs for phased arrays have been set up worldwide. This practice provides procedural guidance for both
manual and mechanized scanning of welds using phased array
systems.
5. Significance and Use
5.1 Industrial phased arrays differ from conventional
monocrystal ultrasonic transducers since they permit the electronic control of ultrasound beams. The arrays consist of a
series of individual transducer elements, each separately wired,
time-delayed and electrically isolated; the arrays are typically
pulsed in groups to permit phasing, or constructivedestructive interference.
5.2 Though primarily a method of generating and receiving
ultrasound, phased arrays are also a method of scanning and
imaging. While some scan patterns emulate manual
technology, other scans (for example, S-scans) are unique to
phased arrays. With their distinct features and capabilities,
phased arrays require special set-ups and standardization, as
addressed by this practice. Commercial software permits the
operator to easily make set ups without detailed knowledge of
the phasing requirements.
5.3 Phased arrays can be used in different ways: manual or
encoded linear scanning; and different displays or combinations of displays. In manual scanning, the dominant display
will be an S-scan with associated A-scans. S-scans have the
advantage over E-scans that all the specified inspection angles
can be covered at the same time.
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5.4 The main advantages of using phased arrays for ultrasonic weld examinations are:
5.4.1 Faster scanning due to multiple angles on display at
the same time,
5.4.2 Better imaging from the true depth S-scan,
5.4.3 Data storage, for example, selected reflectors, for
auditing, and archiving.
5.4.4 Rapid and reproducible set-ups with electronic instruments.
6. Basis of Application
6.1 The following items are subject to contractual agreement between the parties using or referencing this standard.
6.2 Personnel QualificationIf specified in the contractual
agreement, personnel performing examinations to this standard
shall be qualified in accordance with a nationally or internationally recognized NDT personnel qualification practice or
standard such as ANSI/ASNT CP-189, SNT-TC-1A, ISO 9712,
NAS-410, or a similar document and certified by the employer
or certifying agency, as applicable. The practice or standard
used and its applicable revision shall be identified in the
contractual agreement between the using parties.
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7.1.5 The instrument shall be capable of pulsing and receiving at nominal frequencies of 1 MHz to 10 MHz. For special
applications, frequencies up to 20 MHz can be used, but may
require special instrumentation with appropriate digitization,
and special approval.
7.1.6 The instrument shall be capable of digitization of
A-scans at a minimum of five times the nominal frequency of
the probe used. Amplitude shall be digitized at a resolution of
at least 8-bit (that is, 256 levels).
7.1.7 The instrument shall be capable of equalizing the
amplitude response from a target at a fixed soundpath for each
angle used in the technique (angle corrected gain (ACG)
thereby providing compensation for wedge attenuation variation and echo-transmittance).
7.1.8 The instrument shall also be equipped with facilities to
equalize amplitudes of signals across the time-base (timecorrected gain).
7.2 Phased Array Probes:
7.2.1 The application requirements will dictate the design of
the phased array probe used. Phased array probes may be used
with a removable or integral wedge, delay-line, or in an
immersion or localized bubbler system mode. In some cases a
phased array probe may be used without a refracting wedge or
delay-line (that is, just a hard wear-face surface).
7.2.2 Phased array probes used for weld examination may
be of 1D, 1.5D or 2D design. Only 1D arrays or dual arrays
configured with side-by-side transmitter-receiver arrays (as in
Transmit-Receive Longitudinal wave probes) shall be used
with manual scanning techniques. For 2D arrays, which use
electronic oscillation, calibration should be performed at all
skewed angles.
7.2.3 The number of elements in the phased array probe and
the element dimensions and pitch shall be selected based on the
application requirements and the manufacturers recommended
limitations.
7.2.4 The probe selected shall not have more elements than
the number of elements addressable by the pulser-receivers
available in the phased array instrument being used.
7.2.5 When refracting wedges are used to assist beam
steering, the natural incident angle of the wedge shall be
selected such that the angular sweep range of the examination
technique used does not exceed the manufacturers recommended limits for the probe and mode (compression or
transverse) used.
7.2.6 Refracting wedges used on curved surfaces shall
require contouring to match the surface curvature if the
curvature causes a gap between the wedge and examination
surface exceeding 0.5 mm (0.020 in.) at any point.
8. Standardization
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8.1 Range:
8.1.1 The instrument display shall be adjusted using the
A-scans for each focal law used to provide an accurate
indication of sound travel in the test material. Range standardization shall include correction for wedge travel time so that
the zero-depth position in the test piece is accurately indicated
for each focal law.
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surface that is as flat as possible. Generally, the surfaces do not
require polishing; light sanding with a disk or belt sander will
usually provide a satisfactory surface for examination.
9.1.3 The area of the base material through which the sound
will travel in the angle-beam examination should be completely scanned with a straight-beam search unit to detect
reflectors that might affect the interpretation of angle-beam
results by obstructing the sound beam. Consideration must be
given to these reflectors during interpretation of weld examination results, but their detection is not necessarily a basis for
rejection of the base material.
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9.2 Couplant:
9.2.1 A couplant, usually a liquid or semi-liquid, is required
between the face of the search unit and the surface to permit
transmission of the acoustic energy from the search unit to the
material under examination. The couplant should wet the
surfaces of the search unit and the test piece, and eliminate any
air space between the two. Typical couplants include water, oil,
grease, glycerin, and cellulose gum. The couplant used should
not be injurious to the material to be examined, should form a
thin film, and, with the exception of water, should be used
sparingly. When glycerin is used, a small amount of wetting
agent is often added, to improve the coupling properties. When
water is used, it should be clean and de-aerated if possible.
Inhibitors or wetting agents, or both, may be used.
9.2.2 The coupling medium should be selected so that its
viscosity is appropriate for the surface finish of the material to
be examined.
9.3 For contact examination, the temperature differential
between the reference block and examination surface shall be
within 15C (25F).
10. Distance-Amplitude Correction
10.1 Reference standards for sensitivity-amplitude standardization should be constructed of materials with similar
surface finish, nominal thickness and metallurgically similar in
terms of alloy and thermal treatment to the weldment.
10.2 Alternative methods of distance-amplitude of correction of sensitivity may be used provided the results are as
reliable as those obtained by the acceptable method. In
addition, the alternative method and its equipment shall meet
all the performance requirements of this standard.
10.3 Reference Reflectors:
10.3.1 Straight-Beam StandardizationCorrection for
straight beam examination may be determined by means of a
side drilled hole reflector at 14 and 34 of the thickness. For
thickness less than 50 mm (2 in.), the 14-thickness reflector
may not be resolved. If this is the case, drill another hole at 12
thickness and use the 12 and 34-thickness reflectors for correction.
10.3.2 Angle-Beam StandardizationCorrection for anglebeam examination may be determined by means of side-drilled
hole reflectors at 14 and 34 of the thickness. The 12-thickness
depth to a side-drilled hole may be added to the standardization
or used alone at thicknesses less than 25 mm (1 in.). For certain
combinations of thin wall and small diameter pipe side drilled
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FIG. 1 Modeled S-scan and S-scan Display of Side-Drilled Holes Corrected to 80 % Screen Height Using TCG
NOTE 1Butt welds should be examined from both sides of the weld and preferably from the bevel opening side (when access permits). For thin wall
sections, a single probe stand-off may be possible for linear scanning if the probe parameters are adequate for full volume coverage.
FIG. 2 Thin Butt Weld (S and E Scans)
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NOTE 1Butt welds should be examined from both sides of the weld and preferably from the bevel opening side (when access permits). For thick wall
sections, multiple probe stand-offs or multiple focal law stand-offs will be required for linear scanning to ensure full volume coverage.
FIG. 3 Thick Butt Welds (S and E Scans)
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NOTE 1Corner welds are to be addressed using a combination of angle beams and straight beams. The preferred probe placement for the angle beam
is on the surface where the weld bevel opening occurs. For double Vee welds, angle beam examinations should be carried out from both surfaces when
access permits. In most cases, the surface from which the straight beam is used needs no further examination using angle beams.
FIG. 4 Corner Welds (Combined S and E Scans)
NOTE 1T-weld examinations may be treated similarly to butt welds. For thin sections, it may be possible to use a single stand-off position with either
E-scans or S-scans. Examination from both surfaces of the web-plate plate should be used when access permits.
FIG. 5 T-Weld (from Web)
NOTE 1An alternative to the technique illustrated in Fig. 5 for T-welds is to use refracted shear wave S-scans or E-scans from web-side of flange
surface. More than one stand-off position may be required for thicker sections. Examination from both sides of the web plate should be used when access
permits. This technique is not generally considered to be as effective as the technique described in Fig. 5.
FIG. 6 Tee Welds (from Flange)
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NOTE 1When access permits, the preferred technique for T-weld examinations is from the plate opposite the web. A combination of 0 E-scans, and
angled compression and shear modes from each direction provides the best approach for flaw detection along the fusion faces of the weld.
FIG. 7 Tee Welds (from Flange Opposite Web)
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11.8 For encoded scanning only, multiple probes and multiple focal law groups (for example, two S-scans from the same
probe but having difference start elements) may be used
simultaneously if the system has the capability. Probe placement will be defined by the details of the scan plan with
confirmation of coverage confirmed using notches that may be
incorporated into the reference block.
12. Indication Evaluation
12.1 The method of evaluation used, will to some extent,
depend on whether manual or encoded scanning was used.
12.2 Manual Scanning:
12.2.1 For manual scanning using phased arrays examination personnel shall use a real-time S-scan or B-scan display
during scanning to monitor for coupling quality and signals
exceeding the evaluation threshold.
12.2.2 Evaluation of indications detected using manual
phased array methods shall require the operator to assess all
indications exceeding the evaluation threshold when the indication is detected during the scanning process. Some phasedarray systems may include options for entering some items into
a report format and incorporating S-scan or B-scan images as
part of the report.
12.3 Encoded Scanning:
12.3.1 Encoded scanning methods rely on assessment of
data displays produced from stored A-scans.
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E2700 14
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SUMMARY OF CHANGES
Committee E07 has identified the location of selected changes to this standard since the last issue (E2700-09)
that may impact the use of this standard. (Approved Oct. 1, 2014.)
(1) Added ISO 9712 to Section 2 and subsection 6.2.
(2) Delected subsection 5.5 as redundant with subsection 6.2.
(3) Added new paragraph 6.2.1 to recommend additional
phased-array training or knowledge and experience related to
phased array equipment and techniques.
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