AMS2750 E Changes From AMS2750D

AMS2750 E
Changes from AMS2750D

Feb 2013
Overview on Changes
AMS2750 Specification Updated to Revision E
- New Revision of Spec 2750E revised July 2012;
- Replaces Spec - 2750D (revised Sept 2005)
- Updated to include wireless sensor technology
- Added requirements to document As found instrument
calibration and offset conditions (procedural impacts)
- Calibration changes like check min. of 6 simulated sensor @
min. 4 points, calibrated for each type input/output used
- Provides more details on Temperature Uniformity Survey
Testing (TUS) procedures, furnace repairs and modifications,
data collection requirements, survey frequency, number and
location of sensors, Pass/Fail requirements
- Added Refrigeration & Quench Furnace class to tables
General Update
2
HONEYWELL - CONFIDENTIAL
File Number
Standards
AMS2750E Pyrometry
- Covers Temperature Sensor, Instrumentation, Thermal
processing equipment, System Accuracy Tests, Temperature
Uniformity Survey requirements
- Ensures that parts or raw material are heat treated in
accordance to applicable specifications
AS7102 Nadcap Requirements for Heat Treating

- Documents the requirements for the accreditation program
- Industry managed program for continuous improvement
Standard industry audit program for special processes
Focuses on overall supplier performance
Auditing overseen by PRI (Performance Review Institute)
File Number
AMS 2750E Section 2 Definitions Changes

- Par. 2.2.15 DIGITAL INSTRUMENT:
Clarification was added to definition of digital instruments with
digital temperature display and with temperature trace on
paper chart:
An instrument that presents process measurements in a digital
(numeric) display format. Typical examples are mechanical
recorders with digital displays, digital indicators, controllers with
digital displays, etc. In the case of a recorder with digital
temperature display and a recorder trace (line) the record
(recorder trace) is analog while the display is digital. A
recorder trace on a paper chart is an analog record.
- Par. 2.2.25 INTERVAL

Interval definition was added to AMS2750E to avoid confusion
by some suppliers.
4
File Number
AMS 2750E Section 2 Definitions Changes

- Par. 2.2.27 LOAD SENSORS :
Clarification regarding correct usage of load sensors/
thermocouples. (in rev. D it was not included in the load
sensor definition but stated in par. 3.1.8.1):
Sensors that are attached to or in contact with production
material, a representation of production material, or are buried
in the load of production material and which supply temperature
data of the production material to process instrumentation.
File Number
AMS 2750E Temp Sensor Changes

Temperature Sensor - Section 3.1 Changes
- This section deals with the requirements for the temperature
sensors used in these heat treatment processes
AMS2750E
Section
Reference
3.1.1.5.1
3.1.2.2.1
3.1.2.2.6
3.1.2.5.2
AMS2750E Change
Allows use of Wireless transmitters as alternative to
extension wire
Certs for sensors now require Date of Calibration
Correction factor for each calibration temperature
traceable to NIST or other recognized National Standard.
Alternatively, deviation (error) for each calibration
temperature may be listed. The certificate shall clearly
state if it shows deviation or correction factor.
Extrapolation of calibration correction factors above the
highest calibration temperature and below the lowest
calibration temperature is prohibited by any calibration
source except NIST or other National Standards
calibration agency.
Comment
New
New
Added this
Added except NIST or other

National Standards calibration
agency.
File Number

AMS2750E
Section
Reference
3.1.2.6
3.1.3.5
3.1.5.2
3.1.5.3
AMS2750E Change
When calibrating thermocouples rolls, AMS2750 Rev. E
requires sampling from both ends regardless of roll
length. (1000 feet/305 meters limit from AMS2750D for
one end sampling only is no longer acceptable). Other
requirements for rolls calibration remains the same.
Nonexpendable base metal TUS TCs used below 1200F
(650C) do not need to be permanently installed on TUS
rack between its usage like it was stated in Rev. D
Added time of 90 days
Expendable base metal load sensors may be used for
up to 90 calendar days after first use and for no more
than 30 uses
Changed the requirement on the life of nonexpendable
base metal load thermocouples
2200 F (1205 C) to 2299 F (1260 C)
3 months or 10 uses
1801 F (980 C) to 2199 F (1205 C)
3 months or 90 uses
Comment
Added Rolls shall be sampled at
both ends of the roll
TUS T/Cs can be reinserted for each

TUS through ports in the furnace;
need to be used at the same location
and depth of insertion.
Previously was just 30 uses
Previously for 2200F was just 10

uses, no time period specified
1801F was 30 days or 90 uses;
now 90 days or 90 uses
File Number

AMS2750E
Section
Reference
Figure 1
Comment
Added Table of Reuse and Recalibration of Test & Load

Sensors
Sensor - Secondary Standard Max. Permitted Error
changes
Summarizes Reuse & Recalibration

Primarily for clarification
Increased max. permitted error
Figure 1
Sensor System Accuracy Test

Max. Permitted Error changes
Recalibration permited if Types E & K are used below
500F (260C) only (Note 11)
Increased max. permitted error
3.4.5.2.1
Type B TCs are allowed as resident SAT TCs for

temperatures above 500F (260C)
Type B T/Cs were not allowed by

Rev D.
Figure 1
AMS2750E Change
File Number
AMS 2750E Instruments

Controlling, Monitoring or Recording Instruments
Instrumentation - Section 3.2 Changes

- This section deals with the requirements of the
instrumentation used in these heat treatment processes
AMS2750E
Section
Reference
3.2.1
3.2.1.1.1
3.2.1.1.2
AMS2750E Change
Comment
AMS2750D allowed to use instruments meeting

requirements of AMS2750C (but not meeting rev D
requirements) if these instruments were purchased
before September 2006 (one year after rev. D issue). If
you have such instruments, now you have 3 years you
upgrade your equipment to meet Rev. E requirements
Temperature resolution requirements for chart
recorders shall be in accordance with Table 4. (See next
slide for table)
Exemption will run out for older

instrumentation, now have to
upgrade within 3 years of issuing of
AMS2750E (issued July 2012)
Process Recorder Print and Chart Speeds shall be in

accordance with Table 5. (See next slide for table)
Added metric speeds and updated

notes
New requirements for refrigeration &

quench system recorders added
File Number

New - requriements for refrigeration

and quench system recorders were
not defined in rev D.
10
File Number

Secondary Standard & Field Inst. Calibration Changes
AMS2750E
Section
Reference
3.2.1.5.4
3.2.1.5.4.1
3.2.1.5.4.2
11
AMS2750E Change
Comment
Calibration of secondary standard instruments and field

test instruments shall be performed in accordance with
the manufacturers instructions. These instruments shall
be tested at a minimum of 6 simulated sensor inputs.
These shall include the minimum and maximum of the
operating range used for test or calibration and a
minimum of 4 points in between either representing
areas of normal operation or spaced at approximately
equal intervals across the range in which the instrument
is used for test or calibration.
The instrument shall be calibrated for each type of input
and/or output used (e.g., each thermocouple type in use
and for mV, mA, etc. if the instrument is used for these
methods).
Calibration shall be performed on each channel in use
that can be altered or adjusted individually, or on each
group of channels that can be altered or adjusted as a
group. It is recommended that channels not in use be
blocked or tagged to stop unintentional use.
New requirements regarding

secondary standard instruments and
field instruments calibration

File Number

Calibration Controlling/Monitoring/Recording Inst. Changes
AMS2750E
Section
Reference
3.2.5.5
3.2.5.5.1
3.2.5.5.2
12
AMS2750E Change
Calibration shall be performed on instrument(s) defined
under the Instrument Type column in Table 3.
Regardless of the calibration procedure used, it shall
comply with the requirements of Table 3. Prior to any
instrument alteration or calibration, document the
instrument(s) as-found condition
Check as-found condition at a minimum of three
simulated sensor inputs which represent the minimum,
maximum and at least one point in the middle 1/3rd of
the furnace Qualified Operating Temperature Range. If
necessary, calibrate the instrument in accordance with
the manufacturers instructions.
Following any adjustments test the instrument at a
minimum of three simulated sensor inputs which
represent the minimum, maximum and at least one
point in the middle 1/3 rd of the furnace Qualified
Operating Temperature Range to document the as-left
condition.
Comment
Not documenting as found
condition is often an audit failure
point during Nadcap audits

calibration of controlling, monitoring
and recording instruments

calibration of controlling, monitoring
and recording instruments
File Number
AMS2750E Instruments and Instrument Calibration

Table 3 Instruments and Instrument Calibration updates compared to rev. D:
New
13
Table 3 Notes
(1) Instruments of equivalent or greater accuracy are acceptable.
(2) Comparison checks among the cells shall be performed monthly.
(3) Cells having temperature control of 0.02 F (0.01 C).
(4) Furnace class 1 & 2 instruments shall have a minimum sensitivity of 1
F (1 C). Furnace class 3 through 6
instruments shall have a minimum sensitivity of 3 F (2 C).
(5) Controlling, monitoring and recording instrument calibration interval
shall be:
Digital
Electromechanical
Furnace Class 1 - Monthly
Furnace Class 2 - Quarterly
Furnace Class 5 - Semiannually Furnace Class 5 - Quarterly
Furnace Class 6 - Semiannually Furnace Class 6 Quarterly
Refrigeration and quenchant monitor (digital or analog) semiannually.
Exception: If the quenchant/refrigerator sensor is connected to a channel
in a furnace process recorder, the interval for calibration of that channel
in the instrument shall be the same interval as for the other channels of
the instrument.
New
(6) Furnace Control, Recording, Monitoring or Data Acquisition
Instruments.
(7) Field Test instruments meeting accuracy requirements of secondary
standards may be used to calibrate SAT and TUS test instruments in the
field.
(8) Over-temperature instruments used solely for furnace over
temperature protection do not need to be calibrated.
(9) NIST or other equivalent National Standard.
New
(10) Includes wireless transmission systems
(11) Instruments are operated in a controlled environment and are not
used on the shop floor.
File Number

Calibration Controlling/Monitoring/Recording Inst. Changes
AMS2750E
Section
Reference
3.2.5.5.3
3.2.5.5.5
3.2.5.5.6
14
AMS2750E Change
Chart recorder (circular and strip) speed(s) shall be
verified annually and shall be accurate within 3 minutes
per hour. Result of chart speed measurement shall be
documented.
For furnaces used only at a single temperature, the
calibration of controlling, monitoring or recording
instruments may either be performed per
manufacturers instructions at the single temperature
of use, or with a minimum of 3 points: the temperature
of use, and two (or more) points bracketing the
temperature of use.
Wireless equipment which performs the analog to
digital conversion at the furnace and transmits a digital
signal to the recorder are allowed, but require use of
the complete wireless system (wireless sender,
wireless receiver and associated controlling,
monitoring and recording instruments) during the
calibration process (See 3.1.1.5.1).
Comment
Added Chart Speed documentation
requirement
New requirement
New requirement
File Number

Electronic Records Changes
AMS2750E
Section
Reference
3.2.7.1
3.2.7.1.1.3.1
15
AMS2750E Change
Comment
An electronic record is any combination of text,

graphics, data, audio, pictorial, or other information
representation in digital form that is created, modified,
maintained, archived, retrieved, or distributed by a
computer system. When using a system (furnace
control, recording, monitoring or data acquisition) that
creates electronic records, systems purchased after
Sept 2006 or any electronic record created after 2015
(3 years after release of this revision) shall meet the
following requirements detailed in section 3.2.7.1.3
The system shall be capable of providing evidence the
record was reviewed such as by recording an
electronic review, or a method of printing the record for
a physical marking indicating review.
Added additional requirement,

3.2.7.1.3.1, to provide a means of
providing evidence that the electronic
record was reviewed.
This can be accomplished in the
Trendview recorder by the mark on
chart feature.
New requirement
This can be accomplished in the
Trendview recorder by the mark on
chart feature.
File Number
AMS 2750E Instruments - Thermal Processing

Furnace Instrumentation Type Classification Changes
AMS2750E
Section
Reference
3.3.2 Table 3
3.3.2 Table 3
16
AMS2750E Change
The temperature indicated by the control sensor in each
control zone shall be recorded by a recording
instrument.
Alternatively, the recording instrument may be
connected to a second sensor contained in the same
sheath or holder as the control sensor, and separated
from the control sensor by no more than 0.38 inch (10
mm).
At least 1 recording load sensor in each zone
During production in multi-zone furnaces, empty zones
(i.e., no material is placed in or intrudes into the zone)
do not require a load sensor. However, a notation
must be made to the furnace load record that the zone
was entirely empty.
Comment
For Instrument Types A, B, C, D
Added alternative means of
connecting a control sensor, this was
not allowed in AMS 2750 D
For Instrument Types A, B, C, D

Added clarification for multi-zone
furnaces
File Number

Furnace Instrumentation Type Changes
AMS2750E
Section
Reference
3.3.4
3.3.5
3.3.6
17
AMS2750E Change
Additional Sensors - There is no limit on additional
recording or load sensors in any control zone, but their
use must be defined in controlled operating instructions.
High and low temperature sensors, when required
(instrument types A and C See Figure 3), may be
inserted in heat sinks (See 2.2.24), positioned at the
high and low temperature locations of the control zone
based on the most recent TUS when heat sinks of
similar configuration are used during the TUS.
For multiple zone vacuum furnaces with 225 cubic feet
(6.4 m3) or less in working volume that are instrumented
with Types A, B, or C instrumentation, it is acceptable to
treat the furnace working volume as a single work zone
for the purpose of locating high and low temperature
recording thermocouples and determining the number of
load thermocouples required regardless of the number of
control thermocouples or instruments within the vacuum
furnace. The minimum sensors required are shown in
Figure 4. Each furnace shall have over-temperature
protection in the work zone.
Comment
Added clarification for use of
additional sensors
Improvement to aid the heat treater
Also refer to Section 2.2.24
definition of a heat sink
Added clarification multi-zone

furnaces
File Number

Furnace Instrumentation Type Changes
AMS2750E
Section
Reference
3.3.6.1
18
AMS2750E Change
Comment
Vacuum furnaces of volume greater than 225 cubic feet Added clarification multi-zone
(6.4 m3) may be treated in the same fashion by dividing furnaces
the furnace into working zones that shall not exceed 225
cubic feet (6.4 m3) each of these zones shall contain
all the required sensors as outlined in Figure 4 for a
single zone.
File Number

Instrumentation for Refrigeration & Quench Systems
AMS2750E
Section
Reference
3.3.3.1
3.3.3.2
19
AMS2750E Change
Comment
Refrigeration equipment shall have a temperature

controller. This temperature controller requirement is not
applicable to liquid nitrogen, dry ice and dry ice/liquidcooled containers. All refrigeration equipment shall be
equipped with a temperature recorder where time-attemperature (minimum or maximum) is required. The
above requirements are not applicable during
transportation of materials at sub-ambient temperatures.
Quench systems used for heat treatments that include a
quenchant temperature requirement (minimum,
maximum or both) shall be equipped with a recording
instrument. Existing installations installed prior to
September 2005 do not require recording instruments
until 3 years after the release of this revision.
AMS2750D did not require to have

temperature recording instrument
for quench systems that were set up
before AMS2750D
AMS2750D did not require a

temperature recording instrument
for quench systems that were set up
before (Sept. 2005). If you still have
a quench system without a
recording instrument, you have 3
years to upgrade per AMS2750E to
include a recorder.
File Number
AMS 2750E System Accuracy Test

System Accuracy Test Changes Section 3.4
- Defines what equipment requires SAT, the frequency, waiver

conditions and the Test Procedure to use
- The SAT is an on-site comparison of the instrument/leadwire/

sensor readings or values, with the readings or values of a
calibrated test instrument/leadwire/sensor to determine if the
measured temperature deviations are within applicable
requirements. The SAT is performed to assure the accuracy of
the furnace control and recording system in each control zone.
20
File Number

System Accuracy Test Changes
AMS2750E
Section
Reference
21
AMS2750E Change
Comment
3.4.2.1
Two sensors in each control zone are Type B, N, R, or S.
3.4.5.2.1
Resident SAT thermocouples shall be restricted to Type B, B Type T/C added

N, R or S at temperatures exceeding 500 F
(260 C) and shall be nonexpendable if exposed to
temperatures above 1000 F (538 C).
B Type T/C added
File Number

AMS2750 rev. E updates Tables 6 and 7 for SAT requirements:
New
In rev D there was

mistake and
Monthly/Quarterly
was stated
New
AMS 2750E System Accuracy Test Records

AMS2750 rev. E par. 3.4.8: SAT Records
3.4.8.1 The system accuracy test report for each sensor shall include:
a.
Identification of the sensor being tested
b.
Identification of the test sensor
c.
Identification of the test instrument
d.
Date and time of day of the test
e.
Set point of the furnace during test
f.
Observed furnace instrument reading
g.
Observed test instrument reading
h.
Test sensor and test instrument correction factors
i.
Corrected test instrument reading
j.
Calculated system accuracy difference
k.
Indication of test acceptance or failure
l.
Identification of technician performing the test
New
m. SAT company (if not performed in-house)

n.
Signature of the calibration company (if not performed in-house)
o.
Quality Organization approval.

AMS 2750E Temp Uniformity Survey

TUS Data Collection Changes
AMS2750E
Section
Reference
3.5.13.2
24
AMS2750E Change
Once data collection begins, temperature data shall be
recorded from all TUS sensors at a frequency of at least
one set of all readings every 2 minutes for the duration of
the survey. Data from furnace sensors required by the
applicable instrumentation type (See 3.3) shall be
recorded as follows. (Sensors whose only function is overtemperature protection do not need to be recorded.)
If the normal frequency of temperature data recording in
production is 2 minutes or less, or is continuous as in the
case of analog recorders, the data shall be documented
in the normal production format. If the normal
frequency of temperature data recording in production is
greater than 2 minutes, the recording frequency interval
during the TUS shall not exceed 6 minutes.
Comment
No change with this part of the
requirement
Added statement for those

processes that record at less than 2
minutes
File Number
AMS 2750E Temp Uniformity Survey Records

AMS2750 rev. E par. 3.5.21: Temperature Uniformity Survey Report
3.5.21.1 The following items shall be included in the temperature uniformity survey report:
a.
b.
c.
Furnace identification name or number

Survey temperatures
TUS sensor and location identification including a detailed diagram, description or photograph(s)
of any load or rack used
d. Time and temperature data from all recorded sensors required for furnace
instrumentation type for all zones tested (3.5.13.3.2)
e. Correction factors for TUS sensors at each survey temperature.
New
f. As found and as left TUS offsets (if used in production)
g. Corrected or uncorrected readings of all TUS sensors at each survey temperature. Readings shall
be identified as corrected or uncorrected.
h. Testing company identification (if not performed in-house)
i. Signature for the testing company (if not performed in-house)
j. Identification of technician performing survey
k. Survey start date and time
l. Survey end date and time
m. Survey test instrument identification number
n. Indication of test pass or test fail
o. When required, documentation of furnace survey sensor failures (See 3.5.16)
p. Summary of corrected plus and minus TUS readings at each test temperature after stabilization.
q. Quality Organization approval.
AMS 2750E Temp Uniformity Survey Records

AMS2750 rev. E par. 3.5.21: Temperature Uniformity
Survey Report (continued)
3.5.21.2 Although not a required part of the uniformity survey report, the following shall be
accessible on site:
a.
b.
c.
d.
Control instrument tuning parameters

TUS sensor calibration report
Control and recording sensor calibration report
Diagrams of control and recording sensors, load and TUS sensor locations in
three dimensional space.
AMS 2750E Rounding

AMS2750 rev. E par. 3.8: Rounding
Added: Rounding shall be in accordance with ASTM E 29 or other national standard
a.
b.
c.
d.
Control instrument tuning parameters

TUS sensor calibration report
Control and recording sensor calibration report
Diagrams of control and recording sensors, load and TUS sensor locations in
three dimensional space.

3.2.4 Controlling, Monitoring or Recording Instruments
Requirements for Controlling, Monitoring or Recording Instruments
AMS 2750E Ref.
Requirement
Comment
Readability
3.2.3.1
At least one recording and/or

controlling instrument for each zone
shall have a minimum readability of
1F or 1C
Honeywell Recorders (X-Series Paperless,

DR4500, DPR180, DPR250), HC900 OI and
Controllers (UDC2500, UDC3200 & UDC3500)
have a readability of at least 1F or 1C, most
read down to 0.1.
Installation
3.2.3.2
Installation shall conform to

manufacturers recommendation
Manuals provide detailed information on

proper installation for each product.
Signal Inputs
3.2.3.3
Instruments shall receive an

unmodified signal from sensors except
for A to D and D to A conversions, or a
digitally processed, error-checked
equivalent representation of a direct
measured value.
Honeywell Recorders, Controllers and HC900

all accept direct sensor inputs of the T/C
listed in Table 2 of AMS 2750D, many of the
recorders can accept and document input
values over communications.
Offsets
3.2.3.4
If offsets are used, a documented

procedure shall exist describing
when and how to perform offsets.
Honeywell Recorders, Controllers and HC900

allow offsets to be easily entered and shows
the offsets as part of the configurations.
Honeywell Instruments meet the requirements

for readability, installation, offsets & signal input
28
File Number

3.2.5 Instrument Calibration
Requirements for Instrument Calibration
AMS 2750E Ref.
Requirement
Comment
Calibration
compliance
3.2.5.1
Calibration shall be performed on the

instruments in the Instrument Types
listed in Table 3 & comply with the
Table 3 requirements. Prior to any
instrument alteration or calibration,
document the instrument(s) as-found
condition
Honeywell Recorders (X-Series Paperless,

DR4500, DPR180 & DPR250), HC900 and
Controllers (UDC2500, UDC3200 & UDC3500) are
considered control, monitoring and recording
instruments.
Accuracy & Freq.

3.2.5.2
Calibration accuracy & frequency

shall be in accordance with Table 3
Recorders, HC900 & Controllers can meet the 2F

(1.1C) for Digital Instruments or 2F (1.1C)
/0.3% of Max Survey Temp for electro-mech. inst.
Calibration
Performance
3.2.5.4
Calibration shall be to Mfgs

instructions or a minimum of 6
simulated sensor inputs at the Min. &
Max. of the Operating Range used for
test or calib. and a minimum of 4 points
in between ...
Honeywell Recorders, HC900 & Controllers

are typically calibrated at the zero and span
values for each range. The calibration
procedure is documented as part of the
product manual.
Calibration
Performance
3.2.5.5.4
Calibration may be performed with a

load in process if furnace temp remains
within the processing tolerance and the
record is appropriately annotated to
indicated that a calibration occurred.
Honeywell Recorders (X-Series Paperless

and DPRs) provide easy annotation of the
chart to aid the documentation process.
The recorders can also be used as Field Test

instruments for doing Temp Uniformity Surveys.
We can meet the requirements
29
File Number

3.2.5 Instrument Calibration
Requirements for Instrument Calibration
AMS 2750E Ref.
Requirement
Comment
Calibration
Performance
3.2.5.5.2
Calibration shall be performed on each

channel or group of channels that can
be altered or adjusted.
Honeywell Recorders, HC900 & Controllers

allow each individual channel to be
calibrated.
Chart Speed
3.2.5.5.3
Chart recorder (circular & strip)

speed(s) shall be verified annually
and shall be accurate within 3
minutes per hour
DR4500 Clock accuracy 32PPM (~1.4

min/mo), DPR180 & DPR250 Clock accuracy
10PPM (~45sec/mo)
X-Series Paperless 30PPM (~1.3min/mo)
These clock accuracies are @ reference
conditions.
Sensitivity
3.2.5.3
Sensitivity shall be checked during

calibration per Table 3 footnote 4
Sensitivity for Honeywell Recorders, HC900 &

Controllers is negligible and is covered by the
accuracy specification.
Class 1 & 2 minimum sensitivity of

1F (1C), Classes 3 6 a minimum
sensitivity of 3F (2C),
Sensitivity is the temperature change in the input that is require to activate a change, either
upscale or downscale on the instrumentation. It is normally one-half the numerical value of the
dead band, such as a sensitivity of 1F (0.6C) is equivalent to a dead band of 2F (1.1C).
Honeywell Recorders & Controllers

can meet the requirements
30
File Number

3.2.6 Instrumentation Records
Requirements for Documentation of Instrument Calibration
AMS 2750E Ref.
Requirement
Comment
Instrument
Sticker
3.2.6.1
A sticker affixed to the instrument

shall indicate the most recent
successful calibration. As a
minimum the sticker shall include:
The user must establish adequate traceability

that the instrumentation has been calibrated.
The X-Series Paperless Recorder Status
Maintenance & Diagnostic screens can provide
an aid for doing this.
Date Cal performed, Due date of next

Calibration, Technician who
performed calibration, and any limits
or restrictions of the calibration
Calibration
Results
3.2.6.2
The results of calibration shall be

documented. Minimum requirements:
The user must establish a report format to

satisfy these requirements.
Inst or Furnace No., Make & Model of

instrument, Standard used, method of
calibration, Required Accuracy, As Found &
as Left data for each cal point, Offset as
found & as left, Sensitivity, Statement of
acceptance or rejection, Any limitations or
restriction, Date of Cal, Next Due Date,
Technician name, Calibration Co Name (if
not done in house, Signature of Calibration
Co , Quality Organization approval
The user must document instrument calibrations

31
File Number

3.2.7 Electronic Records
Requirements for Electronic Data Recording
AMS 2750E Ref.
Requirement
Electronic
Record
Definition
3.2.7.1
An electronic record is any combination of text, graphics, data, audio, pictorial or

other information representation in digital form that is created, modified, maintained,
archived, retrieved, or distributed by a computer system.
Record Security
3.2.7.1.1
The system must create electronic

records that cannot be altered
without detection
The X-Series Paperless recorders & HC900 OI

create encrypted write-once, read only records.
Requires TrendManager Software to read data.
Software &
Playback
3.2.7.1.2
The system software and playback

utilities shall provide a means of
examining and/or compiling the record
data, but shall not provide any means
for altering the source data.
The TrendManager Pro software provides

means to import data, review & examine
data, export to other spreadsheets and
generate graphs and reports. The Software
cannot alter the source data.
Review Copies
of records
3.2.7.1.3
The system shall provide the ability to

generate accurate and complete copies
of records in both human readable and
electronic form suitable for inspection,
review and copying
The TrendManager Pro software can

generate graphs and reports of the data. The
graphs use the data as received from the
recorder for completeness and accuracy.
These are in human readable form or
readable using TrendManager Software
Comment
X-Series Recorders create secure electronic data

32
File Number

3.2.7 Electronic Records
Requirements for Electronic Data Recording
AMS 2750E Ref.
Review
evidence
3.2.7.1.4
Requirement
The system shall be capable of
providing evidence the record was
reviewed such as by recoding an
electronic review, or a method of
printing the record for a physical
marking indicating review
Comment
Retention &
retrieval
3.2.7.1.4
The system shall support protection,

retention, and retrieval of accurate
records throughout the record retention
period. The hardware and/or software
shall operate throughout the retention
period as specified in section 3.7
The TrendManager Software does not alter the

source information and supports the
protection, retention and retrieval of records.
A data base Management Tool provides the
means to move, copy and mange the files for
storage on secure servers. TrendManger
Software is compatible with current PC
Operating Systems and can read data from all
generations of Trendview Paperless recorders
System Access
(Passwords)
3.2.7.1.5
The system shall provide methods (e.g.

passwords) to limit system access to
only individuals whose authorization is
documented
The X-Series Paperless Recorders provides

full password system to comply with 21CFR
Part 11. 50 Users with unique ID & Password,
time outs, expirations of passwords,
password definitions and audit trail info. The
HC900 OI provides for secured access via a
User specified numerical code.
The X-Series Paperless Recorders provides

mark on chart, ability to create a report or data
can be imported to the AMS2750 Report Tool
to create a report.
TMP provides secure analysis & data archiving

33
File Number
Section 3.3 Thermal Processing Equipment

Furnace Class Uniformity & Recorder Resolution
- Classes based on Temperature Uniformity requirements
- Resolution requirements affect the recorder and chart used
- Paperless recorders record actual values eliminating issues
with the chart and the chart resolution
34
Furnace
Class
Temp
Uniformity
F
Temp
Uniformity
C
Max per Inch

(CM) of Chart
F/Inch
Max per Inch

(CM) of Chart
C/CM
Max Chart
Recording
Increment
F/Line
50
11
10
150
33
15
150
33
20
10
250
55
10
25
14
250
55
10
30
28
350
77
25
15
Max Chart
Recording
Increment
C/Line
File Number
AMS 2750E System Accuracy Tests

3.4.1 System Accuracy Tests
AMS 2750E Ref.
Requirement
Comment
Requirement
3.4.1
SAT shall be performed on the

temperature control and recording
systems in each control zone of each
piece of thermal processing equipment
used for production heat treatments
System accuracy checks are required for the

controllers and recorders used for
production heat treating.
SATs shall also be performed on

additional systems that qualify
instrumentation as Types A, B, or C
Requirements
3.4.1.1
SAT shall be performed using a test

instrument meeting requirements of
Table 3 and a test sensor meeting the
requirements of Table 1
A test instrument is one used to perform system

accuracy tests, temperature uniformity surveys
or calibrations of controllers, recorders, data
acquisition instruments or monitoring
instruments. The Test Instrument calibrated
accuracy allowed is 1F (0.6C) or 0.1% of
reading in F, which ever is greater
Based on this requirement Mintitrend QX,
Multitrend SX, DPR180, DPR250 and DR4500
could be used as a test instrument, field
calibration is typically required to meet this.
Instruments used for System Accuracy tests

have a higher accuracy requirement
35
File Number
Recorders That Meet AMS 2750E

Honeywell has Paper and Paperless Recorders that meet
AMS 2750E requirements for Controlling, Monitoring and
Recording Instruments & Field Test
- Key requirement for Controlling, Monitoring & Recording instruments is a
calibrated accuracy of ( 2F/1.1C) or 0.2% of reading whichever is greater for
digital instruments, 2 F (1.1 C) or 0.3% of the maximum survey temperature of
the equipment, whichever is greater for electromechanical
- Key requirement for Field Test instruments is a calibrated accuracy of (1F/0.6C)
DPR 180
DPR 250
TrendManager
Software
DR4500 Circular
Chart
36
X-Series Paperless
File Number
UDC Controllers That Meet AMS 2750E

Honeywell has Controllers that meet AMS 2750E
requirements for Controlling, Monitoring and
Recording Instruments
- Key requirement for Controlling, Monitoring & Recording
instruments is a calibrated accuracy ( 2F/1.1C) or 0.2% of
reading whichever is greater for digital instruments
UDC 3200
UDC 3500
UDC 2500
37
File Number
HC900 Meets AMS 2750D

The Honeywell HC900 and associated 559 & 1042
Operator Interfaces (OI) meet AMS 2750D
requirements for Controlling, Monitoring and
Recording Instruments
- Key requirement for Controlling, Monitoring & Recording
instruments is a calibrated accuracy ( 2F/1.1C)
38
File Number
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AMS2750 E

Changes from AMS2750D

AS7102 Nadcap Requirements for Heat Treating

AMS 2750E Section 2 Definitions Changes

- Par. 2.2.25 INTERVAL

AMS 2750E Section 2 Definitions Changes

AMS 2750E Temp Sensor Changes

Added except NIST or other

AMS 2750E Temp Sensor Changes

TUS T/Cs can be reinserted for each

Previously for 2200F was just 10

AMS 2750E Temp Sensor Changes

Added Table of Reuse and Recalibration of Test & Load

Summarizes Reuse & Recalibration

Sensor System Accuracy Test

Increased max. permitted error

Type B TCs are allowed as resident SAT TCs for

Type B T/Cs were not allowed by

AMS 2750E Instruments

Instrumentation - Section 3.2 Changes

AMS2750D allowed to use instruments meeting

Exemption will run out for older

Process Recorder Print and Chart Speeds shall be in

Added metric speeds and updated

New requirements for refrigeration &

AMS 2750E Instruments

New - requriements for refrigeration

AMS 2750E Instruments

Calibration of secondary standard instruments and field

New requirements regarding

New requirements regarding

AMS 2750E Instruments

New requirements regarding

New requirements regarding

AMS2750E Instruments and Instrument Calibration

AMS 2750E Instruments

AMS 2750E Instruments

An electronic record is any combination of text,

Added additional requirement,

AMS 2750E Instruments - Thermal Processing

For Instrument Types A, B, C, D

AMS 2750E Instruments - Thermal Processing

Added clarification multi-zone

AMS 2750E Instruments - Thermal Processing

AMS 2750E Instruments - Thermal Processing

Refrigeration equipment shall have a temperature

AMS2750D did not require to have

AMS2750D did not require a

AMS 2750E System Accuracy Test

- Defines what equipment requires SAT, the frequency, waiver

- The SAT is an on-site comparison of the instrument/leadwire/

AMS 2750E System Accuracy Test

Two sensors in each control zone are Type B, N, R, or S.

Resident SAT thermocouples shall be restricted to Type B, B Type T/C added

B Type T/C added

AMS 2750E System Accuracy Test

In rev D there was

AMS 2750E System Accuracy Test Records