5031-ASCP Training Manual v1.2
5031-ASCP Training Manual v1.2
5031-ASCP Training Manual v1.2
Table of Contents
Introduction ..................................................................................................... 4
Intended audience ...................................................................................................... 4
List of attendees ......................................................................................................... 4
Related training materials .......................................................................................... 4
Log onto Oracle Applications .................................................................................... 4
Planner Workbench....................................................................................... 47
Plan Navigator ......................................................................................................... 48
Supply chain structure.............................................................................................. 49
Supply chain plan result analysis ............................................................................. 55
Supply chain plan executions................................................................................... 64
Personal and public queries ..................................................................................... 66
Page 2
Reports .......................................................................................................... 75
Plan comparison report ............................................................................................ 75
Plan detail report ...................................................................................................... 75
Audit information reports ........................................................................................ 75
Page 3
Introduction
Intended audience
This document is prepared as an introductory training material for the end users of
Oracle APPS 11i. It covers the basic skills needed for using Oracle Advanced Supply
Chain Planning. It is customized for the manufacturing environment.
Users whose role involves any of the following should attend this training.
Material planning
Capacity planning
Supply chain planning
Manufacturing execution
Oracle Applications support
List of attendees
Name
Org
Role
Date Trained
Date Certified
Page 4
Page 5
Planning cycle
The general process that occurs during a planning cycle is shown in the figure below.
The flow demonstrates the key features of Oracle ASCP that a typical planner would
use in the course of her/his work.
Page 6
Or
Inventory>Items>Organization Items>General Planning (T)
Valid
values
Make,
Buy
Planner
Planner Id
Inventory
Planning
Method
Not
Planned,
Min-Max,
Reorder
Point
Min-Max
Minimum
Quantity
Min-Max
Maximum
Quantity
Purpose
Comment
Determine
whether the
item is
manufactured
internally or
purchased
Assign
material
planner to
plan this item
Assign
planning
method to the
item
Enter the
quantity
minimum for
minmax
planning.
Enter the
quantity
maximum for
minmax
planning.
Page 7
Setup
Attribute
Valid
values
Order
Quantity
Minimum
Order
Quantity
Maximum
Cost Order
Cost
Carrying %
Source Type
Source
Organization
Inventory,
Supplier,
Sub
Inventory
Purpose
Comment
Enter the
minimum
order quantity
or repetitive
rate. Use this
to define an
order quantity
below which
it is
unprofitable
to build or
purchase the
item.
Enter the
maximum
order quantity
or repetitive
rate of the
item.
Enter the
fixed cost
associated
with placing
an order of
any quantity.
Enter the
percentage
used to
calculate the
annual
carrying cost.
Assign
replenishment
source type
Optionally
enter the
organization
from which
an internal
requisition
draws the
item.
Page 8
Setup
Attribute
Source
Subinventory
Safety Stock
Method
Safety Stock
Bucket Days
Safety Stock
Percent
Fixed Order
Quantity
Fixed Days
Supply
Fixed Lot
Multiplier
Valid
values
Purpose
Comment
Enter the
number of
days used to
modify the
size and
timing of
planned order
quantities.
Enter the
fixed lot
multiple
quantity or
repetitive rate
(units per
day).
Page 9
Setup
Valid
values
Purpose
Comment
Page 10
Setup
Attribute
Planning
Method
Forecast
Control
Valid
values
Not
Planned,
MRP
planning,
MPS
planning,
MRP/DRP
Planned,
MPS/DRP
Planned,
DRP
Planned
Purpose
Comment
Consume,
Consume
and derive,
None
Select an option
to determine the
types of demand
you place for the
item. This guides
the key processes
of twolevel
master
scheduling:
forecast
explosion,
forecast
consumption,
planning,
production relief,
and shipment
relief.
Page 11
Setup
Attribute
Valid
values
Exception Set
Create
Supply
Critical
Component
Pegging
Planned
Inventory
Point
Soft
Pegging,
End
Assembly
Pegging,
End
Assembly/
Soft
Pegging,
Hard
Pegging,
End
Assembly/
Hard
Pegging,
None
Purpose
Comment
Indicates if the
item is an
Inventory Point
item.
Page 12
Setup
Attribute
Valid
values
Shrinkage
Rate
Round Order
Quantities 1
Acceptable
Early Days 2
Calculate
ATP 3
Reduce MPS
4
None, Past
Due,
Demand
Time Fence,
Planning
time Fence
Purpose
Comment
Enter a factor
that represents
the average
amount of
material expected
to lose during
manufacturing or
in storage.
Indicate whether
the planning
process uses
decimal or whole
number values
when calculating
planned order
quantities or
repetitive rates.
Enter the number
of days before
which the
planning process
will not
reschedule
orders.
Indicate whether
to calculate and
print available to
promise (ATP)
on the Planning
Detail Report.
Decide when to
reduce master
production
schedule (MPS)
quantities to
zero.
Page 13
Setup
Attribute
Planning
Time Fence
Days 5
Demand
Time Fence
Days
Valid
values
Cumulative
mfg. lead
time,
Cumulative
total lead
time, Total
lead time,
User
defined
Purpose
Comment
Determine a
point in time
inside which
certain
restrictions on
planning
recommendations
apply.
Cumulative
mfg. lead
time,
Cumulative
total lead
time, Total
lead time,
User
defined
Determine a
point in time
inside which the
planning process
ignores forecast
demand and
considers only
sales order
demand when
calculating gross
requirements.
Page 14
Setup
Attribute
Release Time
Fence Days 6
Substitution
Window
Valid
values
Cumulative
mfg. lead
time,
Cumulative
total lead
time, Total
lead time,
User
defined, Do
not auto
release, Do
not release
(Kanban)
Purpose
Comment
Determine a
point in time
inside which
planned orders
for discretely
planned items are
automatically
released as WIP
jobs or purchase
requisitions.
Cumulative
mfg. lead time
Cumulative
total lead time
Total lead
time
User-defined
Calculates until
what time a
substitute can be
considered for an
item.
Setup
Note:
1. In ASCP, this flag is not only used to round planned order quantity, but also used to
schedule resource utilization for assembly. For assembly, when Round Order Quantity
is checked, it means one resource unit can only work on one unit of the assembly
item. For instance,
Work order quantity:
8
Assigned resource units:
3
Resource usage:
1 hour/unit item
Job duration:
3 hours (Round Order Quantity checked)
2 and 2/3 hours (Round Order Quantity
unchecked)
2. Set this attribute to reduce plan nervousness and eliminate minor reschedule
recommendations, especially when it is cheaper to build and carry excess inventory
for a short time than it is to reschedule an order.
3. ATP calculated by the planning process is not related to ATP information
calculated and maintained by Oracle Inventory. As such, planning ATP does not
consider ATP rules from the Available to Promise Rule window, and is not related
to the ATP information displayed in the View Item Available to Promise Information
window in Oracle Inventory module.
4. If Oracle Work in Process and Oracle Purchasing are installed, you get automatic
production relief when you create a discrete job, purchase requisition, or purchase
Page 15
order. In this case, you would typically set this attribute to None. If you do not have
automatic production relief, you may select one of the options to reduce MPS
quantities and avoid overstating your supply.
5. This feature reduces short-term fluctuations in the plan output. The planning time
fence (PTF) helps Oracle ASCP generate a stable supply chain plan for manufacturing
shops and helps companies to honor contractual commitments with external suppliers.
PTF is a time parameter associated with an organization-item. ASCP functionality
associated with PTF can be summarized as follows:
Oracle ASCP does not create any new planned orders with start dates within
PTF.
Oracle ASCP does not Reschedule In any orders into the PTF.
Orders within PTF are Rescheduled Out based on a profile option setting.
Oracle ASCP does not suggest any changes for firm orders and orders pegged
to firm orders.
Excess and Shortage exceptions are generated within the time fence.
If you select the Enforce Demand Due Dates option, Oracle ASCP may violate the
PTF.
6. The planned orders must meet the following autorelease criteria:
The new due date lies within the autorelease time fence
The lead time is not compressed
The orders are for standard items (will not release models, option classes, and
planning items)
The orders are not for Kanban items
The orders are for DRP planned items in a DRP plan, MPS planned items in
an MPS plan, or MRP planned items in an MRP plan
The release time fence option is defined as anything other than Do not auto
release, Do not release (Kanban), or null
DRP, MPS, and MRP plans must be run with the Memorybased Planning
Engine
Page 16
Processing
Postprocessing
Fixed
Variable
Purpose
Enter the days you must add to
purchasing or manufacturing lead
time to place an order.
Enter the days required to procure
or manufacture an item.
Enter the days required to receive
a purchased item into inventory
from the initial supplier receipt.
Enter the days required to make an
assembly independent of order
quantity, such as setup or
teardown time.
Enter the time to produce one
additional unit of an assembly.
Cumulative
Manufacturing
Cumulative
Total
Comment
Setup
Page 17
The planning engine uses processing lead time to calculate the dock date during the
planning and scheduling process. Then it uses shipping calendars to calculate valid
ship date (dock date - intransit lead time) after the planning and scheduling process
completes.
Receiving Calendar
The receiving calendar governs the receiving activities at the organizations or
customer sites that receive goods. The planning engine allows organizations to receive
shipments only on a working day. If the current shipment arrival date is a nonworking day according to the receiving calendar, the planning engine defers the
receipt of the shipment until the next (or previous) working day.
When generating planned transfers between these two facilities, the planning engine
assigns dock dates on these planned transfers based on the receiving calendar of the
organization.
Receiving calendars can also vary by combination of carrier and service level. You
need to specify valid receiving calendars for organizations and customers at the
carrier and service levels.
Carrier Calendar
The carrier calendar indicates the working and non-working days and times for
material that is intransit using different means of transport. For example, certain
methods of shipment such as parcel carriers may not work on weekends. This may
cause the transit time to be stretched over the weekends. The planning engine needs to
consider these non-working times of various transportation modes that are modeled in
the supply chain.
The carrier calendar indicates the operating calendar of the carrier or the service. It
does not indicate the pickup or delivery dates of the carrier.
Supplier Capacity Calendar
The supplier capacity calendar governs how supplier capacity is accumulated over a
period of time. Supplier capacity is only accumulated on the working days according
to the supplier capacity calendar. The supplier capacity calendar also governs how the
supplier processing lead time is calculated.
Workday Calendar
Please refer to Routing Training Manual for workday calendar setups.
Setup routing
Please refer to Routing Training Manual for routing setups.
Page 18
Refer to the table below for the setup of attributes relevant to planning.
Attribute
Status
Disabled
Global?
Valid
values
Approved,
Debarred,
New
Comment
Setup
Yes, No
Page 19
Refer to the table below for the setup of attributes relevant to planning.
Attribute
Processing
Lead
Time
Supplier
Capacity
Calendar 1
Order
Modifiers
Capacity
Tolerance
Fence 2
Comment
This supplier-item attribute overrides the organization item
attribute for processing lead time
Setup
Note:
1. If no calendar is defined and assigned to the supplier-item, planning will assume
all days are acceptable for receiving.
2. You can make multiple entries to represent the percentage change in capacity
allowed with different days of advance notices.
Delivery calendar
Set up delivery calendar the same way as setting up workday calendar.
Refer to Routing Training Manual on how to setup calendars.
The delivery calendar is used to establish valid delivery days by supplier, item, and
organization. ASCP will offset planned purchase order release dates by the number of
days in Processing Lead Time plus the number of days necessary to cause the delivery
to your dock to occur on a valid delivery day.
Page 20
Page 21
Note: this form is used to model transportation time and capacities between external
sites and inventory organizations. If you use the Inter-Location Transit Times form to
enter transit times and transportation capacities between inventory organizations in
your enterprise, ASCP will ignore that information.
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Sourcing rules
Supply chain complexity is modeled by sourcing rules, bills of distribution, and
assignment sets. Taken together, these forms specify how material is supplied,
manufactured, and transferred across the supply chain. But they will not model where
the materials will be sent. In this sense, bill of distribution is a misnomer.
When the sourcing rules and bills of distribution are created, items are not specified
anywhere on the definition forms. These are only descriptions of the means HOW
items are replenished. The defined sourcing rules and bills of distribution can later be
assigned to any items or group of items. Assignment sets are used to associate items
with sourcing rules and bills of distribution.
Note: Sourcing rules and BODs can be defined at the source instances or at the APS
instance, or at both places. The Assignment Set of a specific plan will govern which
rules are used by that plan. However, sourcing rules and bills of distribution that cross
instances must be set up on the APS instance.
Navigation path: Supply Chain Planner>Sourcing>Sourcing Rules
Refer to the table below for the setup of attributes relevant to planning.
Attribute
Type
Allocation%
1
Valid
values
Transfer
From,
Make At,
Buy From
Comment
Setup
Page 23
Attribute
Valid
values
Rank 1
Planning
Active
Checked,
unchecked
All Orgs
Checked,
unchecked
Checked,
unchecked
Org
Comment
Setup
Note: 1 in constraint based planning; sources with the highest rank have the highest
priority. In optimized planning, sources with the lowest penalty adjusted cost have the
highest priority in allocation. Timephasing in a sourcing rule determines when each
group of shipping method ship org combinations is in effect.
Assignment sets
Once you have defined your sourcing rules, you must assign them to particular items
and/or organizations to make them functional. These assignments are grouped
together in assignment sets. This is where various sourcing strategies define a
particular supply chain network. Each assignment set represents a selection of
organizations and/or items you want planned. To influence the planning process, you
must include an assignment set in your plan options.
In an assignment set, you can assign your sourcing rules at different levels, as follows:
Item-Instance-Organization
Category-Instance-Organization
Category-Instance
Item-Instance
Instance-Organization
Instance
These levels allow you to assign a replenishment rule to as many or as few items as
possible. For example, a category of items could be defined as packaging material,
and a sourcing rule that identifies the suppliers could be assigned to this category.
The planning uses a sourcing assignment hierarchy to determine the actual source of a
specific item. In the preceding list of assignment levels, the levels are listed from
specific to general. Specific sourcing assignment overrides general assignment, i.e.,
rows above override rows below. For instance, Item-Organization overrides Item.
Navigation path: Supply Chain Planner>Sourcing>Assign Sourcing Rule/BOD
Page 24
1.
2.
3.
4.
5.
6.
7.
8.
Note: 1 not every item in a bill of material needs to be listed in an assignment set.
Items that are made and consumed at same organization need not to be assigned to an
assignment set.
Assignment Hierarchy
The assignment hierarchy of sourcing rules and bills distribution is listed in the
following table, rows below override rows above them. Columns on the right override
columns on the left.
Page 25
Note: use assignment set hierarchy to simplify the modeling and maintaining sourcing
relationships. For example, when a plant buys all items belonging to a category such
as fasteners from Supplier A, create a sourcing rule and assign it to this item category.
At a later day, you decide to source one of the fasteners from Supplier B. You then
Page 26
create another rule to source from Supplier B and assign this rule to that specific
fastener. The detail-to-general hierarchy directs the specific fastener to be sourced
from Supplier B, while all other fasteners still from Supplier A.
Create the minimum number of sourcing rules and keep the assignment sets as simple
as possible. Rather than create and assign a rule to each item, you can assign a default
rule to an organization, another default rule to a category. Assign a rule to an
individual item/organization only to deal with exceptions.
Order management
Most modules in Oracle Manufacturing do not interact directly with Oracle Order
Management. These modules use sales order information through the supply/demand
portion of Oracle Inventory. In Oracle Applications 11i, sales orders are visible to the
supply/demand portion of Oracle Inventory only after they are scheduled. Use the
Schedule Order process to create sales order information in Inventory. The scheduled
sales orders will become demand in supply chain planning.
Data Collection
Scope of data collection
Oracle ASCP uses data maintained in the source (transactional) ERP modules. Data
collection programs capture a snapshot of the source data, and copy that snapshot to
the planning instance. The planning engine then performs multi-organization planning
and scheduling calculations. The results of the planning process, such as planned
orders, are published back to the transaction ERP modules for execution. The table
below summarizes the data collected into planning instance from the source instances.
Source Module
Order Management
Data to be Collected
Sales order demands, Customers, Price lists
Purchasing
Inventory
Bills of material
Work in Process
Cost
MRP/Supply Chain
Planning
Standard costs
Forecasts, Master demand schedules, Sourcing rules/Bills if distributions,
Assignment sets, Delivery schedules
Note: If Oracle Demand Planning is installed and integrated with ASCP, its output is
directly visible to ASCP as planning inputs.
Page 27
The Complete Refresh method clears all transaction data for all business
entities from the planning server (for the source instance being collected),
and then copies over information about the user-selected entities. This
method can be time consuming.
The Targeted Refresh method clears transaction data for only the userselected business entities from the planning server, and then copies the
entity information over from the transaction instance. Information about
non-selected entities remains intact on the planning server. All planning
business entities are supported by Targeted Refresh collections.
Use Complete Refresh the first time you perform collections from a source instance to
the planning server. You may also wish to use complete refresh collections after a
significant proportion of the setup data in your transaction system has been altered,
and you would like to make a fresh copy of all source instance business entities
(items, bills of material, sourcing rules, resources, and so on) on the planning server.
You typically collect all business entities in a Complete Refresh Collection. Use
Complete Refresh only when it is necessary.
Use Net Change Refresh if you would like to update the supply and demand picture
on the planning server as quickly as possible, and the incremental changes to supply
and demand in the source instance since the last collection have not been extensive
relative to the existing (already collected) body of supply and demand information. In
this case, Net Change Refresh is the fastest way to achieve the desired update of the
planning server operational data store, because it copies over from the source instance
only the incremental changes in supply and demand since the last collection.
Use Targeted Refresh if you would like to update the planning server information for
some (but not all) business entities, and some of these entities fall outside the category
of supply and demand entities supported by Net Change Refresh. For example, to
update the planning server with a newly rebuilt manufacturing calendar, you would
run Targeted Refresh collections for just the calendar business entity. Data on the
planning server about all other business entities would remain unaffected by this
collection. Also use Targeted Refresh (in lieu of Net Change Refresh) to bring over
the latest picture of supply and demand to the planning server in cases when the
incremental changes to supply and demand on the source instance since the last
collection are very extensive. In this case, the update mechanism employed by
Targeted Refresh collections (wholesale deletion followed by rebuilding of data on
the planning server) is faster than the mechanism employed by Net Change Refresh
collections (incremental insertions into existing data on the planning server).
Page 28
1. Tab to the Parameters field, Planning Data Pull Parameters form appears
Page 29
Timeout (Minutes) 1
Collection Method 2
Values
Source instance code from list of values.
You can decide to collect data from All enabled organizations or only
form the current organization
One or greater. Increase this number to increase the number of
computational resources devoted to the Planning Data Pull process.
This allows you to specify the number of workers for the Data Pull,
which can now be different from the number of workers specified for
the ODS load process.
The maximum amount of time you would like to allocate to the
Planning Data Pull process. If the Planning Data Pull process has not
completed within this amount of time, it will be terminated with an
error.
Yes (default) or No. Setting this to Yes wipes out all data in the APS
planning server operational data store associated with the selected
source instance as the first step in the collections process. If you set
this to Yes, the only allowable collection method is Complete Refresh.
If you set this to No, the allowable collection methods are Targeted
Refresh and Net Change.
Complete Refresh/Targeted Refresh/Net Change
Refresh. See the explanation in the Data collection methods section of
this manual
Page 30
Parameter
Analyze Staging Tables
Business objects
Values
Yes or No (default). Set this to Yes periodically to re-compute
database access statistics on the APS staging tables. This speeds up the
subsequent Planning ODS Load process.
The remaining parameters in the Planning Data Pull Parameters are a
list of business objects. Selecting Yes for an entity means collecting
the information for that entity over from the source instance. Selecting
No for an entity means collecting no information for that entity over
from the source instance. This is useful when you know there are only
changes on limited objects.
Note:
1. Consult with your system administrator and DBA on the values of these
parameters, for they affect the performance of the data collection process.
2. Collecting information for Resource Availability and Sourcing History
takes a significant amount of time. Collect this information only when
really necessary.
3. Open the Parameters form for Planning ODS Load
Number of Workers 1
Recalculate Resource
Availability
Values
Source instance code from list of values.
The maximum amount of time you would like to allocate to the
Planning Data Pull process. If the Planning Data Pull process has not
completed within this amount of time, it will be terminated with an
error.
One or greater. Increase this number to increase the number of
computational resources devoted to the Planning Data Pull process.
This allows you to specify the number of workers for the Data Pull,
which can now be different from the number of workers specified for
the ODS load process.
This defaults to the value (Yes or No) that you set for the Resources
Availability business entity in the Planning Data Pull Parameters
window. The value that you set here is the one that actually determines
whether resources availability is collected or not.
Page 31
Parameter
Recalculate Sourcing History
Values
This defaults to the value (Yes or No) that you set for the Sourcing
History business entity in the Planning Data Pull Parameters window.
The value that you set here is the one that actually determines whether
sourcing history is collected or not. If you select Yes, then ASCP will
collect all new sourcing history not already on the planning server in
the time range [(today - x months) through (today)] from the source
transaction system. The number x is given by the value that you set for
the profile option MSC: Sourcing History Start Date Offset (in
months). During planning, ASCP will use the total cumulative
sourcing history on the planning server in addition to the planned
sourcing in the plan to determine whether sourcing percentages in
sourcing rules are being respected or not.
Valid values are Yes and No (default). If you select Yes, then all
sourcing history present on the planning server will be deleted before
the collection process commences.
Note: 1. Consult with your system administrator and DBA on the values of
these parameters, for they affect the performance of the data collection
process.
5. Submit the data collection request set
Planning
Horizon
Long Term
Future
Resource
Constrained
Long Term
Future
Material
Constrained
Long Term
Future
Goals
Scenario
Page 32
Plan Class
Material and
Resource
Constrained
Optimized
Planning
Horizon
Near Term
Future
Goals
Scenario
Near Term
Future
Note:
Oracle ASCP lets you prioritize how you enforce Capacity Constraints or Demand
Due Dates. Whichever constraint takes precedence over the other is the hard
constraint; and the other is the soft constraint. You must choose one and only one type
of constraint.
If you choose to enforce Demand Due Dates (setting Demand Due Dates as a hard
constraint), then primary resources are used and loaded to capacity to satisfy demand
due dates. The system also evaluates alternate resources if additional capacity is
required. If there is insufficient capacity to meet demand due dates, the primary
resource is overloaded. The choice of whether to use an alternate resource or overload
capacity depends on cost considerations if optimization is selected. Oracle ASCP
returns exception messages if capacity is overloaded.
If you choose to enforce Capacity Constraints (setting Capacity Constraints as a hard
constraint), then resources are loaded to their limit to satisfy demand (if required).
Unsatisfied demand is pushed into the future. In this case, Oracle ASCP returns late
replenishment exception messages.
Master Plan
Each creates time-phased planned orders that satisfy independent and dependent
demand while seeking to respect material and resource constraints. These three types
of plans need to be used in conjunction with the MPS/MRP Planning Type item
attribute that is set for each item. Possible values for this attribute are:
MRP Planning
MPS Planning
MRP/MPP Planned
MPS/MPP Planned
MPP Planned
Each ASCP plan type will include a subset of items in its planning process. The items
included depend upon the plan type and the items the MRP Planning Type attribute.
Page 33
Page 34
Main tab
Use the information in the following table to specify parameters on the Main tab.
Parameter
Assignment
Set
Demand
Priority Rule
Overwrite1
Append
Planned
Orders1
Planned
Items2
Material
Scheduling
Method
Description
The assignment set that holds the sourcing
rules and bills of distribution that define the
rules for material flow within your supply
chain.
When ASCP does detailed scheduling, it
schedules demands one by one. The rule
specified here dictates the order in which
demands will be considered during detailed
scheduling, and thus which demands will
get the first opportunities to take up
available materials and resource capacities.
Overwrite planned orders.
Appends new planned orders to current
plan.
This parameter and the next one, Planning
Method, control the items that are planned
in the supply chain plan. An item must
satisfy conditions imposed by both
parameters before being included in the
supply chain plan.
Choose from Operation Start Date or Order
Start Date scheduling methods. If you
choose Operation Start Date, material is
scheduled to arrive at the start of the
operation for which it is required. If you
choose Order Start Date, material is
scheduled to arrive at the start of the order
for which it is required.
Page 35
Comment
Setup
Parameter
End Item
Substitution
Set
Schedule By
Demand
Class
Move Jobs to
PIP
Display Key
Performance
Indicators
Demand
Time Fence
Control
Planning
Time Fence
Control
Lot for Lot
Include
Critical
Components
Description
If Decision Rules tabbed region > Use End
Item Substitutions selected, select a
substitution set. These are defined in the
Planning Details - Substitute window
discussed. You can use a set of substitution
relationships to be effective for a given plan
by selecting the substitution set as an option
for the plan. This allows you to run
simulations of possible substitutions and
evaluate performance indicators given
possible future substitutions.
Set this option to instruct the planning
engine to:
Plan supplies based on sales order line
request, promise, or schedule dates for
either ship or arrival
Consume forecasts based on sales order line
request, promise, or schedule dates. You
must provide forecast dates that match your
choice of this plan option; for example, if
you select Promise Ship date for this plan
option, make sure your forecast dates are in
terms of promise ship dates.
If you do not specify plan option Demand
Priority Rule and have not specified a
default demand priority rule (in the Define
Priority Ruled form), the planning engine
uses the value of this plan option as the
demand priority rule.
If you want to limit a production plan to a
demand class, enter it.
Comment
Order quantity
modifiers such as
Minimum Lot Size
and Fixed Lot
Multiple override this
option
To mark an item as a
critical component,
select its item
attribute Critical
Component.
Page 36
Setup
Parameter
Do Not
Spread
Forecast
Spread
Forecast
Evenly
Forecast
Distribution
Assignment
Set
Consume by
Forecast
Bucket
Explode
Forecast
Backward
Days
Forward
Days
Enable
Pegging
Peg Supplies
by Demand
Priority
Description
The planning engine should use forecast
entries as they exist for planning.
The planning engine should spread
aggregate forecast demand evenly across
the daily buckets from the workday
calendar.
Select a forecast distribution assignment set
for the global forecasting process. The
forecast distribution assignment set contains
global sourcing rules used to distribute
global forecasts over multiple inventory
organizations:
The forecast consumption process does not
search outside of the consumption bucket
for forecasts and sales orders except in daily
buckets.
Select this plan option to instruct the
planning engine to explode forecasts as
follows during the consumption process:
- Product family forecasts to product family
member item forecasts
- Model forecasts to other model, option
class, and item forecasts.
This option applies to forecasts with
forecast control Consume and derive.
If you are bringing in unconsumed forecast
scenarios from Oracle Demand Planning as
demand schedules into Oracle ASCP and
would like to do forecast consumption
inside ASCP (as opposed to bringing in preconsumed forecasts contained in master
demand schedules as demand schedules into
Oracle ASCP), then set the forecasts
consumption backward days parameter
here. This parameter allows a sales order
demand to consume forecast demand even
if the forecast demand is up to the specified
number of days earlier than the sales order
demand. This parameter applies only to
Oracle Demand Planning scenarios that are
used as demand schedules in Oracle ASCP
plans.
This parameter allows a sales order demand
to consume forecast demand even if the
forecast demand is up to the specified
number of days later than the sales order
demand.
Check this option to calculate pegging
information. Oracle ASCP traces supply
information for an item to its corresponding
end demand details, which you can then
view in a graphical display.
Check this option to calculate pegging so
that on-hand and firm supplies are pegged
to demands in demand priority order (as
defined by you in a priority rule) within the
time period set by the profile option MSO:
Firm Supply Allocation Window (days).
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Comment
Setup
Parameter
Pegging
Reservation
Level
Pegging
Hard Pegging
Level
Forecast
Consumption
Backward
Days
Forecast
Consumption
Forward
Days
Description
Choose a reservation level: Planning Group,
Project, Project-Task, or None.
Comment
Do not use
Do not use
Setup
Do not use
Note: 1. Overwrite and Append Planned Orders work together to limit how the
planning process reacts to firm planned orders and to stabilize the short-term material
plan. When you launch the planning process, you generate new planned orders to
meet your net requirements. Since you can firm DRP, MPS, or MRP planned orders,
you may not want the planning process to overwrite any firm planned orders. See the
table below for more information.
Overwrite
Append
Planned Orders
All
None
Outside
planning time
fence
Unchecked
Effects
The planning process overwrites all entries, planned and firm
planned, from the current material plan.
The planning process does not overwrite any firm planned
orders. It does, however, overwrite any suggested planned
orders that are not firm.
The planning process overwrites all entries from the current
plan, planned and firm planned, outside the planning time
fence, and overwrites only planned orders inside the planning
time fence. It does not overwrite any firm planned orders within
the planning time fence. The planning time fence can be
different for each item, so the planning process looks at the
planning time fence for each item when choosing what to
delete. Planning time fence is an item attribute defined in
Inventory
The planning process does not append any planned orders to the
current plan. Additional demand does not cause planned order
recommendations. Instead, the projected quantity on hand may
go negative in response to demand that was not met by a
suggested planned order.
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Overwrite
Append
Planned Orders
Checked
All
Checked
Outside
planning time
fence
Checked
None
Checked
None
Unchecked
Effects
The planning process appends additional planned orders after
the last entry on the current material plan to meet any additional
demand. The Overwrite and Append Planned Orders options
work in combinations, as described below.
Select this option to create a new material requirements plan for
the plan name you specify, deleting all previous planned and
firm planned orders while regenerating new planned orders.
You can use this combination the first time you run your plan
or if you want your plan to reflect all sources of new demand.
This option allows you to create an extension to the current
material requirements plan, delete planned and firm planned
orders outside the planning time fence and delete all planned
entries inside the planning time fence for each item. The
planning process creates (appends) new planned orders after the
planning time fence date. In this case, since you are overwriting
after the planning time fence, you are also appending new
planned orders after that date. Use this combination to stabilize
the shortterm plan and allow the longterm plan to react to
new sources of demand. If an item has no time fence specified
and this option is chosen, all planned and firm planned orders
are overwritten. The effect is the same as Overwrite All and
Append Planned Orders checked.
When you choose not to overwrite an existing plan, the
planning process does not overwrite existing firm planned
orders, but deletes any suggested planned orders. The planning
process then creates (appends) new planned orders after the
planning time fence date. Use this to firm shortterm sections
of your material requirements plan. You can extend the plan
horizon without altering existing firm planned orders.
The planning process does not overwrite existing firm planned
entries, but deletes any suggested planned orders. In addition, it
does not append additional demand to the end of the plan.
Instead, it reports the instances where the material requirements
plan is out of balance with the master demand schedule, and
allows you to solve these problems by manipulating the plan
manually. In this case, the projected quantity on hand would go
negative since no planned orders were suggested to meet the
additional demand. The material planner can use online
inquiries and reports with exception messages to identify
material shortages. This gives maximum control to the material
planner.
Note: 2. Planned Items, Planning Method and Items attribute MRP/MPS Planning
method work together to select items in the plan. The following table lists the three
controls that together determine which items are planned in a supply chain plan, and
the possible values for each control.
Planned Items
value
All planned items
Plan type
Master Plan
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Planned Items
value
All planned items
Plan type
Production Plan
Manufacturing Plan
Demand schedule
items only
Master Plan
Demand schedule
items only
Production Plan
Demand schedule
items only
Manufacturing Plan
Supply schedule
items only
Master Plan
Supply schedule
items only
Production Plan
Supply schedule
items only
Manufacturing Plan
Demand and
Supply schedule
items
Master Plan
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Planned Items
value
Demand and
Supply schedule
items
Plan type
Production Plan
Demand and
Supply schedule
items
Manufacturing Plan
All items in the input demand and supply schedules, and all
components of these items that have MRP/MPS Planning
Method attribute code of:
MPS planning
MPS and MPP planning
Plus:
MPS and MRP planned items that are in between the above
items in the bills of material
All items in the input demand and supply schedules, and all
components of these items that have MRP/MPS Planning
Method attribute code of:
MRP planning
MRP and MPP planning
Aggregation tab
Use the information in the following table to specify parameters on the Aggregation
tab.
Parameter
Start Date
End Date
Bucket Size
Items
Resources
Routings
Minutes
Bucket
Hours
Bucket Size
Days Bucket
Size
Description
This is a view-only field, whose value equals the start date of the
plan if the plan has already been run. Otherwise, it defaults to the
system date.
Shows the calculated end date for your plan. This is a view-only
field, calculated based on the bucket sizes you specify
Specify bucket size in days, weeks, and periods.
Choose aggregation at item level or product family level.
Choose resource aggregation at individual level or aggregate level.
Choose aggregation level at individual routing or bill of resources
level.
Size Specify the bucket size in minutes for the Days planning
period.
Specify the bucket size in hours for the Days planning period.
Specify the bucket size in days for the Days planning period.
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Setup
Organization tab
Use the information in the following table to set parameters on the Organizations tab.
Parameter
Global
Demand
Schedules
Ship To
Consumption
Level
Org
Description
Net WIP
Net
Reservations
Description
Select the names of Oracle Demand
Planning scenarios that drive this
plan. You can select demandplanning scenarios that do not
reference an organization
(organization dimension set to All
Organization).
Select a forecast consumption level
for the Oracle Demand Planning
scenario. The global forecasting
process consumes forecast entries
that have Ship To value the same as
this plan option.
Note
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Setup
Parameter
Net Purchasing
Plan Safety
Stock
Include Sales
Order1
Bill of
Resource
Simulation Set
Demand
Schedules2
Ship To
Consumption
Level
Interplant
Supply
Schedules
Subinventory
Netting
Description
Select to consider purchase orders,
purchase requisitions, in-transit
shipments and other non-production
order scheduled receipts as supply in
the planning demand/supply netting
process. This option covers all
scheduled receipts not covered by
the Net WIP option.
Select to consider plan safety stock
demand and supply in the planning
demand/supply netting process.
Select to invoke forecast
consumption within ASCP for the
selected organization. Check this if
the demand schedules for the
organization are unconsumed
forecasts. Uncheck this if the
demand schedules for the
organization are consumed forecasts
plus sales orders in the form of
master demand schedules
Select Bill of Resources from the list
of values if one of the Routings is
set to BOR on Aggregation tab.
Select a Simulation Set from the list
of values. A simulation set is a set of
adjustments to the base availability
calendar of a resource, and is
defined via the Oracle Bills of
Materials Department Resources
form. You can define different
simulation sets to model different
availability scenarios (for example,
the base availability calendar could
reflect 5-day operations; simulation
set 1 could reflect working 6
days/week for a certain period;
simulation set 2 could reflect
working 7 days/week for a certain
period). The simulation set that you
select is applied to all resources
within the organization.
Select the name of your demand
schedule/forecast/plan.
See above
Note
See above
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Setup
Note: 1. Users can collect forecasts into the APS planning server. Optionally, they can
choose to consume forecasts by sales orders when they run ASCP plans. Forecasts are
consumed if the Include Sales Order check box in the Organizations tab of the Plan
Options window is checked. For multilevel ATO items, forecasts are consumed at all
levels if the forecast explosion has occurred in the source instance prior to the
collection. If you are not using forecast, uncheck this check box.
2. The plan for one organization can be used as a demand (or demand schedule)
for the plan of another organization.
Constraint tab
Use the information in the following table to specify parameters on the Constraints
tab.
Parameter
Constrained
Plan
Enforce
Demand Due
Dates
Enforce
Capacity
Constraints
Start Date
Buckets
Resource
Constraints
Supplier
Capacity
Constraints
Description
If selected, Enforce Demand Due Dates is selected, all fields in
the tabbed region are updateable with all constraints defaulted to
Yes. The default is cleared. You cannot set all Resource
Constraints and Material Constraints to No. If you set any
Resource Constraints to Yes, you cannot clear Calculate
Resource Requirements.
Check this option if you want demand due dates to be your hard
constraint (that is, respected in lieu of material and resource
capacity constraints, if there is conflict).
Check this option if you want material and resource capacity
constraints to be respected in lieu of demand due date
constraints.
Displays the start date for each bucket type.
Displays the number of buckets of this bucket type.
Select Yes to consider resource constraints for the bucket.
Select Yes to consider supplier capacity constraints.
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Setup
Parameter
Enforce
Purchasing
Lead-time
Constraints
Scheduling
Minutes
Bucket Size
(in
Days)
Hours Bucket
Size (in
Days)
Days Bucket
Size (in
Days)
Calculate
Resource
Requirements
Planned
Resources
Bottleneck
Resource
Group
Description
Select this plan option to instruct the planning engine to
constrain the plan by purchased item lead times (item attributes
or approved supplier list).
Clear it to instruct the planning engine never to miss a demand
due date because of a purchased item lead time.
Specify whether to enable detailed scheduling.
Size Specify the bucket size in minutes for the Days planning
period.
Setup
Specify the bucket size in hours for the Days planning period.
Specify the bucket size in days for the Days planning period.
Use the information in the following table to specify parameters on the Decision
Rules tab.
Parameter
Use End Item
Substitution
Use Alternate
Resources
Use
Substitute
Components
Description
If selected, use end item substitute prior to creating new planned
orders. If cleared, use only the demanded item. Enter the End Item
Substitution Set in the Main tabbed region.
If selected, use primary resource and use alternate resource only if
necessary. If cleared, use only primary resources.
If selected, use primary components and use substitute
components only if necessary. If cleared, use only primary
components only.
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Setup
Parameter
Use Alternate
BOM/Routing
Use Alternate
Sources
Description
If selected, use primary routings and use alternates only if
necessary. If cleared, use only primary bills of material and
routings.
If selected, use primary sources and use alternate sources only if
necessary. If cleared, use primary sources only. The planning
engine does not use alternate sources (rank 2 or higher) as a
sources of supply.
Setup
Launch a plan
Navigation path: Advanced Supply Chain Planner>Supply Chain Plan>Names>
Launch Plan (B)
For an ASCP plan, accept the defaults on the request parameters form and click on
OK then submit the request.
Copy a plan
Navigation path: Advanced Supply Chain Planner>Supply Chain Plan>Names>Copy
Plan (B)
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Planner Workbench
The Planner Workbench is the primary work area for analysis of the plan and
actions taken based on plan recommendations
Multi-window format
Ability to have several screen open at the same time
Strong navigational interactions between different workbench windows
Context passed between windows using right clicks or buttons
Ability to see data at detailed and summary levels and drill down/up from one
to the other
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Plans tab displays the entities associated with the plan in a hierarchical fashion (user
can select the drill down hierarchy)
Queries tab displays only those entities within the plan that the user wants to focus on
(as pre-defined by the user)
Plan Navigator
Displays list of plans defined under the organization (Note: The plan although
defined in one organization could still be a multi-org plan)
View Plans by
o Actions
o Organizations
o Item
o Resources
o Projects
o Suppliers
Variety of Right-Click navigations possible from each node (or use of
Shortcut buttons at the bottom of the navigator)
List of Item Categories displayed is based on Tools Preferences Other
Category Set
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Destination:
Where Used:
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Components:
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Supply Chain:
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Gantt Chart:
Availability:
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Requirements:
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o Days Late
Folder/Find and Sort capability
Navigation to related entities: Items and Supply/Demand
Navigation to cause analysis
o Related Exceptions
o Gantt Chart
Action Taken: Mark the exception once action is taken
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Order View:
Resource View:
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o Once results are shown in the window do Plan (Top Menu) > Select
All for Release
o Do Plan > Release
Selective release
o Select a specific order for release using the Release checkbox
o Select the Release Properties tab
o Fill in details for the Implement As * columns as appropriate (there
are several Implement columns that are hidden)
o Hit the Save button (or Ctrl + S)
o Right click Release or Plan > Release
A summary window will provide information on which orders were released
successfully and which orders were not
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Simulate changes
What changes can you simulate?
Supplier capacity: To simulate item supply changes, you can add new supplier
capacity and adjust a suppliers capacity over a specified time frame.
Resource availability: You can add new resource availability and modify how
many resources are available over user defined time frame. Resource
constraints include available machine hours, available worker hours, and
adding or removing shifts.
Supplies: Add new planned orders. Firm planned orders, discrete jobs, and
purchase orders. Modify quantities, dates, sources, and alternates
Demands: Alter demand priority of any demand. Modify quantities and due
dates for independent demand (MDS entries). Add new Manual MDS.
Change supplier capacity
1. Query the item for which you want to change supplier capacity
2. Click on the Sources button
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Change supply
1. Open the Supply/Demand window
2. Click on the New button on the toolbar
3. Enter Org code
4. Enter Item code
5. Select Planned Order as Order Type
6. Enter New Date as the supply due date
7. Enter New Qty as the supply quantity
8. Optionally, enter sourcing information under the Sourcing tab Source Org,
Source Supplier, Source Supplier Site
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9. Save
Note: when you manually create supply, the order type is Planned Order and the order
is Firm.
Change demand
1. Open the Supply/Demand window
2. Click on the New button on the toolbar
3. Enter Org code
4. Enter Item code
5. Select Manual MDS as Order Type
6. Enter New Date as the supply due date
7. Enter New Qty as the supply quantity
8. Enter Order Priority
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Note: when you manually create demand, the order type is Manual MDS and the
order is Firm by default.
Simulation modes
Batch Mode Planner: Replan at the back end, return the front end to user
immediately, and give other users access to the plan when you are performing
simulations.
Online Planner: It is more interactive; you can make changes and replan as many
times as necessary before release. It generates the full set of exception messages
following a replan. You are allowed to enter changes before and after, but not during
Online Replan session. The changes you made during an online session can be
undone. You are not allowed to start another Online Planner session nor are you
allowed to make changes to the plan when Online Replan is progressing.
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Make the desired changes to your plan when the status window informs you
that the session is ready for planning
Save
Choose Plan > Online Replan
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Stop online planner session, Choose Plan > Stop Online Planner. Click OK to
confirm your choice.
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Undo action
On the Undo Summary window, select a change you initiated in the online planner.
Click Undo.
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Reports
Plan comparison report
The Plan Comparison Report compares two plans. To compare two plans:
Specify criteria for comparison attributes (preference sets) and the comparison
display (filtering criteria)
Select the plans to compare and view the comparison: You can drill down
from exception group comparison to exception type comparison to exception
details comparison.
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The planning process involves collecting and using source data to drive planning.
Data from source instances need to be accurate and need to be set up properly in order
for reliable planning output. Data from the source can be corrupt due to many reasons,
including: bad transactions, missing transactions, human error, improper formats,
conflicting and/or missing setups and profile options.
The Audit Statements Reports are self-explanatory reports that evaluate data setups. It
suggests remedies for the problems that are found.
Audit Collections Setup report
Used for auditing collected data integrity
Audit Planning Data report
Used for auditing the planning engine
Audit UI Data report
Used for auditing the user interface; for example, to check the validity of materialized
views and profile options that control the display of plan data
Practicing labs
To be added
FAQ
1. What calendar quarterly type does ASCP support?
Up to 11i.10, Oracle ASCP only supports 4/4/5 week pattern quarterly type
calendars. Calendars using other type of quarterly pattern may cause
unexpected planning and scheduling results. Check your workday calendars to
see if they are setup with the correct quarterly pattern. Note also, workday
calendars setup for manufacturing and planning is independent of financial
calendars.
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The 25 days daily bucket ends on 13-APR-2006, but the next week starts on
17-APR-2006 because weekly buckets can only start on a week beginning day
from the manufacturing calendar. If the daily horizon does not end on the day
before a week beginning day, the planning engine extends it to the next day
before a week beginning day. It plans the extended days in daily buckets
never minute or hourly bucketsregardless of any other settings. The 13
weeks weekly bucket ends on 16-JUL-2006. But the period bucket can only
start on a period beginning date. The nearest period beginning date after 16JUL-2006 is 31-JUL-2006. From 31-JUL-2006 on, the 8th periods ends on 01APR-2007. The plan horizon is therefore between 20-MAR-2006 and 01APR-2007.
Note: the days counted for the daily bucket include non-workdays.
3. How do I know which days are workdays, which day is week start
date and which is period start date?
From the Tools menu, choose Work Dates You can check workdays, week
start date, or period start date.
Calendar
Code
Non-workdays
are dimmed
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times must already be defined in shipping network for transfer from and in
inter-location transit time for buy from).
Subinventory-item lead
times
Kanban pull sequence
lead time
Item-supplier-supplier
site lead time
Inter-location transit
time
Shipping network
intransit time
Used?
Yes
Comment
ASCP uses preprocessing, processing,
post processing lead time for buy items.
It uses variable and fixed lead times for
make item planning.
No
ASCP plans at organization level. Thus,
subinventory-item attributes are ignored.
No
ASCP does not plan Kanban. Thus,
Kanban attributes are ignored.
Yes
ASCP uses it to calculate supplier
specific lead time for buy items
Depends ASCP uses transit time between your
organization and customer site to
calculate outbound shipping (sales
order) scheduled ship date and
scheduled arrival date. It does not use
transit time between your organization
and supplier site to calculate inbound
shipping (purchase order) scheduled
ship date, for the supplier shipping date
is not under your control unless you are
using Oracle Supplier Scheduling. In
Oracle Supplier Scheduling, transit time
is used to calculate the scheduled ship
date.
Yes
ASCP uses it for transfer orders between
your organizations.
Note: currently, Region level sourcing rules and transit lead times are
respected by Global Order Promising (GATP) only for sale order scheduling,
but not by Advanced Supply Chain Planning and Inventory.
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ASCP uses work days from the manufacturing calendar to calculate dates for
manufactured supplies.
Need By Date: The date that the material should ship or be in inventory for a
next-higher level assembly. This is the earliest demand due date that the
supply is pegged to.
Suggested Due Date:
In an Unconstrained or Constrained - Enforce demand due dates plan
this is the same as Need By Date.
In a Constrained - Enforce capacity constraints plan this is the
scheduled availability date of the supply. If the supply is constrained,
the planning engine forward schedules from the constraint.
Suggested Dock Date: Demand Due Date. Dock Date is the day by which all
shop floor operations are complete.
Manufactured supplies do not have a Postprocessing lead-time.
Suggested Ship Date: Blank
Suggested Start Date: Suggested Due Date - Production duration. This is the
day that you should begin shop floor operations.
Production Duration:
Unconstrained plans: Fixed + (Variable * Order quantity)
Constrained plans: Calculated resource and material duration. If the
item does not have a routing, the planning engine uses the
unconstrained calculation.
Suggested Order Date: Planned order Start Date - Preprocessing. It is the date
on which you should place the order.
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window. But the resource requirements of the same order indicate the order
starts at 30-DEC-2007 13:38:00 and ends at 04-JAN-2007 13:59:00. Why?
The dates on the resource requirements are derived from the process of
backward or forward scheduling (using lead time offset) of the order
considering constraints as set by plan options. Once these dates are obtained, if
the order is in a weekly or period bucket, ASCP right-justify all the dates to
the last minute of the last workday of the bucket in which the dates fall in.
The period calendar is shown below.
The last work day of period DEC-2006 is 29-DEC-2006. The last work day of
period JAN-2007 is 26-JAN-2007.
Note: when the planned order as the one aforementioned is released from
planner workbench to WIP, WIP will use the Suggest Due Date as the
Completion Date and schedule the job accordingly if WIP is setup to use
unconstrained scheduling. The resource requirements scheduling from ASCP
is ignored.
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Constraint types
You can generate plans using the following scenarios for each planning bucket type
(days, weeks, and periods):
Material constraints only
Resource constraints only
Material and resource constraints
Oracle ASCP lets you prioritize how you enforce Capacity Constraints or Demand
Due Dates. Whichever constraint takes precedence over the other is the hard
constraint; the other is the soft constraint. You must choose one and only one type of
constraint.
Enforce Demand Due Dates (on the Options tab) is checked, Plan Capacity
(on the Aggregation tab) is unchecked. This is an unconstrained plan. This
type of plan is the traditional MRP plan with multiple organization
planning functionality.
Enforce Demand Due Dates (on the Options tab) is checked; Plan Capacity
(on the Aggregation tab) is checked. Due dates are hard constraints and
capacity is soft constraint. Primary resources are used and loaded to
capacity to satisfy demand due dates. The system also evaluates alternate
resources if additional capacity is required. If there is insufficient capacity
to meet demand due dates, the primary resource is overloaded. The choice
of whether to use an alternate resource or overload capacity depends on
cost considerations if optimization is selected. Oracle ASCP returns
exception messages if capacity is overloaded.
Enforce Capacity Constraints (on the Options tab) is checked. In this type
of plans, capacity is hard constraint and due dates become soft constraints.
Resources are loaded to their limit to satisfy demand (if required).
Unsatisfied demand is pushed into the future. In this case, Oracle ASCP
returns late replenishment exception messages.
The information needed to run a constraint-based plan is listed below:
Items: BOM effectivities (process effectivity), ECOs, by-products, safety
stocks, order modifiers, supplier-specific order modifiers, supplier-specific
lead times, pegging restrictions
Manufacturing Resources: routing effectivities, alternate resources,
resource capacities, line rates, workday calendar
Transportation Resources: carrier capacities, shipment and delivery
calendars
Sourcing Constraints: sourcing effectivities, sourcing ranks, allocation
percentages, supplier capacity
Suppliers: supplier capacity, supplier rank, supplier calendar, flex fences,
supplier order modifier
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Check Enforce
Capacity Constraints
Check Enforce
Capacity Constraints
Check Enforce
Capacity Constraints
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Note: When
Demand Priorities are not specified, the default priorities of the various
demand types are (in order): sales order, forecast, and safety stock.
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