Electrical Connectors

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Special Instruction
Cross-Reference for Electrical Connectors{7553}
Media Number -REHS0970-05

Publication Date -05/12/2012

Date Updated -05/12/2012

i04021748

Cross-Reference for Electrical Connectors{7553}


SMCS - 7553-WW

Agricultural Tractor: All


Articulated Truck: All
Asphalt Paver: All
Backhoe Loader: All
Challenger: All
Cold Planer: All
Combine: All
Compact Wheel Loader: ALL
Earthmoving Compactor: All
Electric Power Generation: All
Engine:Commercial All
Engine:Truck All
Engine: All Gas Engines
Excavator: All
Forest Products: All
Integrated Toolcarrier: All
Landfill Compactor: All
Machine Engines: All
Mini Hydraulic Excavator: All
Motor Grader: All
Off-Highway Truck/Tractor: All
Paving Compactor: All
Pipelayer: All
Road Reclaimer/Soil Stabilizer: All
Skid Steer Loader: All
Soil Compactor: All
Telehandler: All
Track-Type Loader: All
Track-Type Skidder: All
Track-Type Tractor: All
Underground Articulated Truck: All
Wheel Dozer: All

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Wheel Loader: All


Wheel Skidder: All
Wheel Tractor-Scraper: All

Introduction
ReferenceSpecial Instruction, SEHS9615, "Servicing DT Connectors"
This Special Instruction provides a listing of Electrical Connectors and the corresponding Caterpillar part
numbers. The electrical connectors that are listed in this Special Instruction are grouped by the type of
connector and the number of pins that are used in each connector.

DT Type Connectors - Two Pin Connectors


Table 1
DT Type Connectors - Two Pin Connectors
DT Type Part Number that
is Molded/Printed on the
Connector or the Part

(1)

DT Type
Modifier (1)

Service Replaced
By Caterpillar
Part Number

DT06-2S

EP06

155-2270
Connecting Plug
Kit

DT04-2P

E008

283-3489
Receptacle Kit

DT06-2S

CE05

331-4226
Connecting Plug
Kit

DT04-2P

E005

DT04-2P

DT04-2P

Description

2-pin plug with end


cap
2-pin receptacle
heat shrink adapter

Illustration
Number

2-pin plug with end


cap (reduced wire
seal)

102-8802
Receptacle Kit

2-pin receptacle
with end cap

CE03

151-9272
Receptacle Kit

2-pin receptacle
with end cap
(reduced wire seal)

N006

9X-0352
Receptacle As

2-pin receptacle
(90 flange through
bulkhead)

This modifier does not appear on the connector or part.

DT Type Connectors - 2 Pin Connectors (Model Views)

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Illustration 1

g00777731

155-2270 Connecting Plug Kit

Illustration 2

g03148417

283-3489 Receptacle Kit

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Illustration 3

g03148436

331-4226 Connecting Plug Kit

Illustration 4

g00777768

102-8802 Receptacle Kit

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Illustration 5

g00777776

151-9272 Receptacle Kit

Illustration 6

g00781314

9X-0352 Receptacle As

DT Type Connectors - Three Pin Connectors


Table 2
DT Type Connectors - Three Pin Connectors
DT Type Part Number
Molded/Printed on
Connector or Part
DT06-3S

DT Type
Modifier (1)
EP06

Service Replaced
By Caterpillar
Part Number

Description
3-pin plug with
endcap

Illustration
Number
7

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155-2260
Connecting Plug Kit

EP11

DT06-3S

PP01

174-3016 Plug

3-pin plug - J1939


with resistor

DT04-3P

E005

102-8803
Receptacle Kit

3-pin receptacle
with endcap

10

DT04-3P

EE01

176-9299
Receptacle Kit

3-pin receptacle J1939

10

DT04-3P

EP10

134-2540
Receptacle As

DT04-3P

P007

133-0970
Receptacle As

DT06-3S

CE05

355-4378
3-pin plug with end
Connecting Plug Kit cap (reduced wire
seal)

13

LE12

3-pin flange
140-7684 Connector
mounted receptacle
Receptacle As

14

DT04-3P
(1)

174-0503
3-pin plug - J1939
Connecting Plug Kit

DT06-3S

3-pin receptacle J1939 with resistor


3-pin receptacle J1939 tee

11

12

This modifier does not appear on the connector or part.

DT Type Connectors - Three Pin Connectors (Model Views)

Illustration 7

g00776502

155-2260 Connecting Plug Kit

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Illustration 8

g00777798

174-0503 Connecting Plug Kit

Illustration 9

g00777805

174-3016 Plug

Illustration 10

g00777814

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102-8803 Receptacle Kit

Illustration 11

g00777831

134-2540 Receptacle As

Illustration 12

g00777833

133-0970 Receptacle As

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Illustration 13

g03148439

355-4378 Connecting Plug Kit

Illustration 14

g03148440

140-7684 Connector Receptacle As

DT Type Connectors - Four Pin Connectors


Table 3
DT Type Connectors - Four Pin Connectors
DT Type Part Number
Molded/Printed on
Connector or Part

DT Type
Modifier (1)

Service Replaced
By Caterpillar
Part Number

Description

DT06-4S

EP06

155-2271
Connecting Plug
Kit

4-pin plug with


endcap

15

DT06-4S

CE05

4-pin plug with


endcap (reduced wire
seal)

16

DT04-4P

E005

102-8804
Receptacle Kit

4-pin receptacle with


endcap

17

DT04-4P

CE03

151-9274
Receptacle Kit

4-pin receptacle with


endcap (reduced wire
seal)

18

DT04-4P

LE13

113-4630
Receptacle As

4-pin receptacle with


endcap (inside
bulkhead mount)

19

DT06-4S

EP11

176-2947 Plug Kit

four pin plug-heat


shrink adapter

Illustration
Number

20

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276-1242
Connecting Plug
Kit

(1)

DT04-4P

E008

340-1759
Receptacle Kit

4-pin receptacle
heat shrink adapter

DT04-4P

LE11

196-5330
Receptacle As

4-pin receptacle
flange mount

no drawing
available
21

This modifier does not appear on the connector or part.

DT Type Connectors - Four Pin Connectors (Model Views)

Illustration 15

g00777842

155-2271 Connecting Plug Kit

Illustration 16

g00777844

176-2947 Plug Kit

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Illustration 17

g00777847

102-8804 Receptacle Kit

Illustration 18

g00777849

151-9274 Receptacle Kit

Illustration 19

g00777862

113-4630 Receptacle As

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Illustration 20

g03148601

276-1242 Connecting Plug Kit

Illustration 21

g03148818

196-5330 Receptacle As

DT Type Connectors - Six Pin Connectors


Table 4
DT Type Connectors - six Pin Connectors
DT Type Part Number
Molded/Printed on
Connector or Part

DT Type
Modifier (1)

Service Replaced
By Caterpillar
Part Number

DT06-6S

EP06

155-2274
Connecting Plug
Kit

DT04-6P

E005

Description

6-pin plug with


endcap

Illustration
Number

22
23

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6-pin receptacle with


endcap
6-pin receptacle
without endcap
(reduced wire seal)

24

6- pin plug heat


shrink adapter

25

Flange inside
mounted receptacle
with reduced wire
seals

26

DT04-6P

CE03

151-9275
Receptacle Kit

DT06-6S

EP11

355-5113
Connecting Plug
Kit

CL09

336-6651
Connector
Receptacle As

DT04-6P

(1)

102-8805
Receptacle Kit

This modifier does not appear on the connector or part.

DT Type Connectors - Six Pin Connectors (Model Views)

Illustration 22

g00779239

155-2274 Connecting Plug Kit

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Illustration 23

g00779274

102-8805 Receptacle Kit

Illustration 24

g00779281

151-9275 Receptacle Kit

Illustration 25

g03148943

355-5113 Connecting Plug Kit

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Illustration 26

g03148959

336-6651 Connector Receptacle As

DT Type Connectors - Eight Pin Connectors


Table 5
DT Type Connectors - eight Pin Connectors
DT Type
Modifier (1)

Service Replaced
By Caterpillar
Part Number

DT06-08S

A-EP08

155-2265
Connecting Plug
Kit

DT04-08P

A-E005

DT04-08P

DT Type Part Number


Molded/Printed on
Connector or Part

Description

Illustration
Number

8-pin plug with


endcap

27

102-8806
Receptacle Kit

8-pin receptacle with


endcap

28

A-CE03

160-3518
Receptacle Kit

8-pin receptacle with


endcap (reduced wire
seal)

29

DT04-08P

A-LE11

194-4254
Receptacle Kit

8-pin receptacle with


endcap (unsealed
bulkhead mount)

30

DT04-08P

A-LE11

195-0534
Receptacle As

flange mounted
receptacle

31

DT06-08S

A-CE05

331-4224
Connecting Plug
Kit

Plug with Reduced


wire seals

32

DT06-08S

A-E008

305-0582
Connecting Plug
Kit

Plug with a heat


shrink adapter

33

DT06-08S

B-EP06

237-0165
Connecting Plug
Kit

Plug with B Key

34

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(1)

This modifier does not appear on the connector or part.

DT Type Connectors - Eight Pin Connectors (Model Views)

Illustration 27

g00779283

155-2265 Connecting Plug Kit

Illustration 28

g00779294

102-8806 Receptacle Kit

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Illustration 29

g00779298

160-3518 Receptacle Kit

Illustration 30

g00781322

194-4254 Receptacle Kit

Illustration 31

g03152797

195-0534 Receptacle As

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Illustration 32

g03152856

331-4224 Connecting Plug Kit

Illustration 33

g03155336

305-0582 Connecting Plug Kit

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Illustration 34

g03155337

237-0165 Connecting Plug Kit

DT Type Connectors - 12-Pin


Table 6
DT Type Connectors - 12 Pin
DT Type Part Number
Molded/Printed on
Connector or Part

DT Type
Modifier (1)

Service Replaced
By Caterpillar
Part Number

Description

Illustration
Number

DT06-12S

A-EP08

155-2255
Connecting Plug
Kit

12-pin plug with endcap


(A key)

35

DT06-12S

B-EP06

155-2256
Connecting Plug
Kit

12-pin plug with endcap


(B key)

36

DT06-12S

C-EP06

155-2257
Connecting Plug
Kit

12-pin plug with endcap


(C key)

37

DT04-12P

A-E005

102-8801
Receptacle Kit

12-pin receptacle with


endcap (A key)

38

DT04-12P

B-EP04

190-7614
Receptacle Kit

12-pin receptacle with


endcap (B key)

39

DT04-12P

C-EP04

190-7615
Receptacle Kit

12-pin receptacle with


endcap (C key)

40

DT04-12P

A-LE14

166-5229
Receptacle Kit

12-pin receptacle with


endcap (unsealed
bulkhead mount - A
key)

41

DT04-12P

A-LE10

103-8133
Receptacle Kit

12-pin receptacle with


endcap (inside sealed
mount - A key)

42

DT04-12P

A-LE09

103-8134
Receptacle Kit

12-pin receptacle with


endcap (outside sealed
mount - A key)

43

DT06-12S

B-CE05

331-4222
Connecting Plug
Kit

12-pin plug with end


cap (B Key) with
reduced wire seals

44

DT06-12P

B-BE06

331-4234
Receptacle Kit

12-pin receptacle with


end cap (B Key) with
reduced wire seals

45

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(1)

DT06-12S

C-CE05

331-4223
Connecting Plug
Kit

12- pin plug with end


cap (C Key) with
reduced wire seals

DT04-12P

46

C-BE06

331-4235
Receptacle
Connector Kit

12-pin receptacle with


end cap (C Key) with
reduced wire seals

47

DT04-12P

B-CL03

331-4233
Receptacle
Connector Kit

12-pin flange mount


receptacle with end cap
(B Key) with reduced
wire seals

48

DT04-12P

C-BL05

227-6731
Receptacle Kit

12-pin flange mount


receptacle (B Key)

49

DT04-12P

C-BL12

331-4236
Receptacle
Connector Kit

12-pin flange mount


end cap (C Key) with
reduced wire seals

50

DT04-12P

A-LE20

331-4237
Receptacle
Connector Kit

12-pin flange mount


end cap (A Key) with
reduced wire seals

51

DT04-12P

B-L012

184-7036
Connector
Receptacle As

12-pin flange mount (B


Key)

52

DT04-12P

C-L012

184-7037
Connector
Receptacle As

12-pin flange mount (C


Key)

53

This modifier does not appear on the connector or part.

DT Type Connectors - 12 Pin (Model Views)

Illustration 35

g00779300

155-2255 Connecting Plug Kit

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Illustration 36

g00779303

155-2256 Connecting Plug Kit

Illustration 37

g00779306

155-2257 Connecting Plug Kit

Illustration 38

g00779311

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102-8801 Receptacle Kit

Illustration 39

g00779350

190-7614 Receptacle Kit

Illustration 40

g00779362

190-7615 Receptacle Kit

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Illustration 41

g00779374

166-5229 Receptacle Kit

Illustration 42

g00779377

103-8133 Receptacle Kit

Illustration 43

g00779381

103-8134 Receptacle Kit

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Illustration 44

g03159556

331-4222 Connecting Plug Kit

Illustration 45

g03159558

331-4234 Receptacle Kit

Illustration 46

g03159559

331-4223 Connecting Plug Kit

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Illustration 47

g03159560

331-4235 Receptacle Connector Kit

Illustration 48

g03159561

331-4233 Receptacle Connector Kit

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Illustration 49

g03159562

227-6731 Receptacle Kit

Illustration 50

g03159563

331-4236 Receptacle Connector Kit

Illustration 51

g03159564

331-4237 Receptacle Connector Kit

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Illustration 52

g03159565

184-7036 Connector Receptacle As

Illustration 53

g03159566

184-7037 Connector Receptacle As

DT Replacement Terminals
Table 7
DT Replacement Terminals
Sizes

DT Type Part Number


Molded/Printed on
Connector or Part
None

Service Replaced By
Caterpillar Part
Number
8T-8729 Connector
Pin

Description
Nickel Plated Pin

Illustration
Number
N/A

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18 and
16 AWG
14 AWG
18 and
16 AWG

None

9W-0852 Connector
Pin

None

9X-3401 Connector
Pin

N/A

N/A
Gold Plated Pin

14 AWG
18 and
16 AWG
14 AWG
18 and
16 AWG
14 AWG

None

126-1767 Pin
Connector

None

8T-8730 Connector
Socket

None

9W-0844 Connection
Socket

None

9X-3402 Connector
Socket

None

126-1768 Connector
Socket

18 and
16 AWG

None

133-0969 Socket
Connector

18 and
16 AWG

None

133-0967 Connector
Pin

Illustration 54

54

N/A
Nickel Plated
Socket
N/A

N/A
Gold Plated Socket
55
J1939 Extended
Gold Plated Socket

J1939 Extended
Gold Plated Pin

56

57

g00780133

126-1767 Pin Connector

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Illustration 55

g00780161

126-1768 Connector Socket

Illustration 56

g03326211

133-0969 Socket Connector

Illustration 57

g03177549

133-0967 Connector Pin

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DT Sealing
Table 8
DT Sealing
DT Type Part Number
Molded/Printed on Connector or
Part

Service Replaced By
Caterpillar Part Number

Description

None

8T-8737 Seal Plug

Sealing plug

None

033-6034 O-Ring Seal

4-pin receptacle inside


bulkhead mount O-ring

None

5L-4019 Retaining Ring

4-pin DT, inside mount


mounting ring (for 113-4630)

None

175-3880 Seal

2-pin plug seal

None

323-7347 O-Ring Seal

None

175-3881 Seal

3- pin plug seal

None

175-3882 Seal

4- pin plug seal

None

175-3883 Seal

6-pin plug seal

None

175-3884 Seal

8-pin plug seal

None

175-3885 Seal

12-pin plug seal

None

6V-0128 Connector Seal

2-pin 90 receptacle o-ring seal

12-pin flange mount receptacle


seal

DT Service Tools
Table 9
DT Service Tools
Manufacturer Part
Number

Service Replaced By Caterpillar


Part Number

147-6456

147-6456 Wedge Removal Tool

HDT-48-00

1U-5804 Crimp Tool

Description
Wedge removal tool
Contact crimp tool (machined
terminals only)

DT Back Shells
Table 10
DT Back Shells

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Manufacturer Part
Number

Service Replaced By Caterpillar


Part Number

Description

CI12-DT2

311-8743 Connector Adapter

2 Pin DT straight backshell for


NC12 conduit

CI12-90-DT2

311-8737 Connector Adapter

2 Pin DT 90 backshell for NC12


conduit

CI12-DT3

311-8744 Connector Adapter

3 Pin DT straight backshell for


NC12 conduit

CI12-90-DT3

311-8738 Connector Adapter

3 Pin DT 90 backshell for NC12


conduit

CI12-DT4

311-8745 Connector Adapter

4 Pin DT straight backshell for


NC12 conduit

CI12-90-DT4

311-8739 Connector Adapter

4 Pin DT 90 backshell for NC12


conduit

CI12-DT6

311-8746 Connector Adapter

6 Pin DT straight backshell for


NC12 conduit

CI12-90-DT6

311-8740 Connector Adapter

6 Pin DT 90 backshell for NC12


conduit

CI12-DT8

311-8747 Connector Adapter

8 Pin DT straight backshell for


NC12 conduit

CI12-90-DT8

311-8741 Connector Adapter

8 Pin DT 90 backshell for NC12


conduit

CI16-DT12

311-8748 Connector Adapter

12 Pin DT straight backshell for


NC12 conduit

CI12-90-DT12

311-8742 Connector Adapter

12 Pin DT 90 backshell for NC16


conduit

Illustration 58

g03178958

311-8743 Connector Adapter

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Illustration 59

g03178976

311-8737 Connector Adapter

Illustration 60

g03178996

311-8744 Connector Adapter

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Illustration 61

g03178999

311-8738 Connector Adapter

Illustration 62

g03179016

311-8745 Connector Adapter

Illustration 63

g03179018

311-8739 Connector Adapter

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Illustration 64

g03179198

311-8746 Connector Adapter

Illustration 65

g03179221

311-8740 Connector Adapter

Illustration 66

g03179231

311-8747 Connector Adapter

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Illustration 67

g03179238

311-8741 Connector Adapter

Illustration 68

g03179248

311-8748 Connector Adapter

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Illustration 69

g03179277

311-8742 Connector Adapter

DT Sealing Caps
Table 11
DT Miscellaneous
Manufacturer Part
Number

Illustration 70

Service Replaced By Caterpillar


Part Number

Illustration
Number

Description

274-3774 Connector Cap

2-pin plug sealing


cap

70

274-3775 Connector Cap

3-pin plug sealing


cap

71

274-3776 Seal Cap

4-pin plug sealing


cap

72

274-3777 Connector Cap

6-pin plug sealing


cap

73

274-3778 Seal Cap

8-pin plug sealing


cap

74

274-3779 Seal Cap

12-pin plug sealing


cap

75

g03192981

274-3774 Connector Cap

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Illustration 71

g03192983

274-3775 Connector Cap

Illustration 72

g03193036

274-3776 Seal Cap

Illustration 73

g03193038

274-3777 Connector Cap

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Illustration 74

g03193056

274-3778 Seal Cap

Illustration 75

g03193057

274-3779 Seal Cap

DT Miscellaneous
Table 12
DT Miscellaneous
Manufacturer Part
Number

Service Replaced By
Caterpillar Part Number

Description

N/A

179-1500 Retainer

2-pin plug retainer clip

N/A

178-0565 Retainer

2-pin plug retainer clip (special)

130-5300

130-5300 Clip

Connector mounting clip (DT2, DT3, DT4,


DT6, and DT12) - 0.375 inch bolt mount

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130-5301

130-5301 Clip

Connector mounting clip (DT2, DT3, DT4,


DT6, and DT12) - 0.500 inch bolt mount

N/A

175-3700 Connector Repair


Kit

N/A

115-8109 Wire Splice

Connector service kit

(2)

Wire splice (1)

(2)

Uses the 8T-8729 Connector Pin and the 8T-8730 Connector Socket

(1)

Refer to Service Magazine, SEPD0342 January, "Field Repair of Single Wire Breaks in Harnesses"

CE Type Connectors - 32 Pin


Table 13
CE Type Connectors - 32 Pin
Deutsch connector
Part Number

Caterpillar Part
Number

Illustration
Number

Description

8N1513-32-37P

8N-1513
Receptacle As

8N1514-32-37S

8N-1514 Connector
CE 32-37 Plug (STD)
Plug

77

3T3410-32-37S

3T-3410
Receptacle As

78

3T3412-32-37P

3T-3412 Connector
CE 32-37 Plug (REV)
Plug

3T7407-32-37P

3T-7407
Receptacle As

CE 32-37 Receptacle (STD) - Mates


with 8N-1514 Connector Plug

80

8N1517-32-25P

8N-1517
Receptacle As

CE 32-25 Receptacle (STD)

81

8N1518-32-25S

8N-1518 Connector
CE 32-25 Plug (STD)
Plug

82

3T3043-32-25S

3T-3043
Receptacle As

83

3T3044-32-25P

3T-3044 Connector
CE 32-25 Plug (REV)
Plug

84

8N1515-32-24P

8N-1515
Receptacle As

85

8N1516-32-24S

8N-1516 Connector
CE 32-24 Plug (STD)
Plug

86

8N1519-32-12P

8N-1519
Receptacle As

87

8N1520-32-12S

8N-1520 Connector
CE 32-12 Plug (STD)
Plug

CE 32-37 Receptacle (STD (1))

CE 32-37 Receptacle (REV (2))

CE 32-25 Receptacle (REV)

CE 32-24 Receptacle (STD)

CE 32-12 Receptacle (STD)

76

79

88

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(1)

STD - Standard: Plugs (Sockets)/Receptacles (Pins)

(2)

REV - Reverse: Plug(Pins)/Receptacle(Sockets)

CE Type Connectors - 32 Pin (Model Views)

Illustration 76

g00916157

8N-1513 Receptacle As

Illustration 77

g00916160

8N-1514 Connector Plug

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Illustration 78

g00916189

3T-3410 Receptacle As

Illustration 79

g00916207

3T-3412 Connector Plug

Illustration 80

g00916212

3T-7407 Receptacle As

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Illustration 81

g00916214

8N-1517 Receptacle As

Illustration 82

g00925358

8N-1518 Connector Plug

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Illustration 83

g00916218

3T-3043 Receptacle As

Illustration 84

g03326532

3T-3044 Connector Plug

Illustration 85

g00916239

8N-1515 Receptacle As

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Illustration 86

g00916242

8N-1516 Connector Plug

Illustration 87

g00916246

8N-1519 Receptacle As

Illustration 88

g00925418

8N-1520 Connector Plug

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CE Type Connectors - 24 Pin


Table 14
CE Type Connectors - 24 Pin
Deutsch Part
Number

Caterpillar Part
Number

Illustration
Number

Description

8N1534-24-20P

8N-1534 Receptacle
As

CE 24-20 Receptacle (STD (1))

89

8N1525-24-20S

8N-1525 Connector
Plug

CE 24-20 Plug (STD)

90

3T0204-24-20S

3T-0204 Receptacle
As

CE 24-20 Receptacle (REV (2))

91

3T0203-24-20P

3T-0203 Connector
Plug

CE 24-20 Plug (REV)

92

3T3972-24-20P

3T-3972 Receptacle
As

CE 24-20 Receptacle (STD) - Mates with


8N-1525 Connector Plug

93

7X1167-24-20P

7X-1167 Receptacle
As

CE 24-20 Receptacle (STD) - Mates with


8N-1525 Connector Plug

94

8N1526-24-15P

8N-1526 Receptacle
As

CE 24-15

95

8N1527-24-15S

8N-1527 Connector
Plug

CE 24-15 Plug (STD)

96

8N1528-24-14P

8N-1528 Receptacle
As

CE 24-14 Receptacle (STD)

97

8N1529-24-14S

8N-1529 Connector
Plug

CE 24-14 Plug (STD)

98

9X9585-24-14P

9X-9585 Receptacle
As

CE 24-14 Receptacle (STD) - Mates with


8N-1529 Connector Plug

99

8N1530-24-12P

8N-1530 Receptacle
As

CE 24-12 Receptacle (STD)

100

8N1531-24-12S

8N-1531 Connector
Plug

CE 24-12 Plug (STD)

101

8N1532-24-7P

8N-1532 Receptacle
As

CE 24-7 Receptacle (STD)

102

8N1533-24-7S

8N-1533 Connector
Plug

CE 24-7 Plug (STD)

103

7G-8237 Receptacle
As

CE 24-11 Receptacle (STD)

104

7G8237-24-11P

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7G8238-24-11S

7G-8238 Connector
Plug As

CE 24-11 Plug (STD)

(1)

STD - Standard: Plugs (Sockets)/Receptacles (Pins)

(2)

REV - Reverse: Plug(Pins)/Receptacle(Sockets)

105

CE Type Connectors - 24 Pin (Model Views)

Illustration 89

g00916251

8N-1534 Receptacle As

Illustration 90

g00916256

8N-1525 Connector Plug

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Illustration 91

g00916264

3T-0204 Receptacle As

Illustration 92

g00925430

3T-0203 Connector Plug

Illustration 93

g00916272

3T-3972 Receptacle As

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Illustration 94

g00916275

7X-1167 Receptacle As

Illustration 95

g00916279

8N-1526 Receptacle As

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Illustration 96

g00916287

8N-1527 Connector Plug

Illustration 97

g00916294

8N-1528 Receptacle As

Illustration 98

g00916298

8N-1529 Connector Plug

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Illustration 99

g00916303

9X-9585 Receptacle As

Illustration 100

g00925462

8N-1530 Receptacle As

Illustration 101

g00925438

8N-1531 Connector Plug

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Illustration 102

g00916310

8N-1532 Receptacle As

Illustration 103

g00916336

8N-1533 Connector Plug

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Illustration 104

g03193198

7G-8237 Receptacle As

Illustration 105

g03193199

7G-8238 Connector Plug As

CE Terminals, Plugs, & Caps


CE Terminals
Table 15
CE Terminals
Deutsch Part Number

Caterpillar Part Number

Description

4060-001-16141

9X-6856 Connector Pin

CE 16-18 Pin (machined)

4062-001-16141

9X-6857 Connection Socket

CE 16-18 Socket (machined)

4060-002-12141

8N-1540 Connector Pin

CE 12-14 Pin

4062-002-12141

8N-1541 Connection Socket

CE 12-14 Socket

4060-004-08141

8N-1542 Connector Pin

CE 10 Pin

4062-003-08141

8N-1543 Connection Socket

CE 10 Socket

4060-003-08141

8N-1544 Connector Pin

CE 8 Pin

4062-004-08141

8N-1545 Connection Socket

CE 8 Socket

4060-006-04141

8N-1546 Connector Pin

CE 6 Pin

4062-005-04141

8N-1547 Connection Socket

CE 6 Socket

4060-005-04141

8N-1548 Connector Pin

CE 4 Pin

4062-006-04141

8N-1549 Connection Socket

CE 4 Socket

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CE Wire Cavity Sealing Plug


Table 16
CE Wire Cavity Sealing Plug
Deutsch connector Part Number

Caterpillar Part Number

Description

7G7917-16

7G-7917 Seal Plug

CE 16-18 Sealing Plug

7G7918-12

7G-7918 Seal Plug

CE 12-14 Sealing Plug

7G7918-8

7G-7919 Seal Plug

CE 8-10 Sealing Plug

7G7920-6

7G-7920 Seal Plug

CE 4-6 Sealing Plug

CE Caps
Table 17
CE Caps
Deutsch Part Number

Caterpillar Part Number

Description

N/A

6V-1827 Protection Cap

Cap - Dust (CE 32 Receptacle)

N/A

5P-8922 Protection Cap

Cap - Dust (CE 32 Plug)

N/A

6V-1830 Protection Cap

Cap - Dust (CE 24 Receptacle)

N/A

6V-1824 Protection Cap

Cap - Dust (CE 24 Plug)

N/A

9G-4360 Connector Cap

Cap - Locking (CE 24 Receptacle)

N/A

9G-4361 Protection Cap

Cap - Locking (CE 24 Plug)

4010-002-2406

6T-0453 Gasket

Gasket (CE 24)

4010-002-3206

3T-3368 Gasket

Gasket (CE 32)

CE Hardware and Service Tools


CE Hardware
Table 18
CE Hardware
Deutsch Part Number

Caterpillar Part Number

Description

8N1521-32

8N-1521 End Bell Assembly

CE 32 Endbell

8N1535-24

8N-1535 End Bell Assembly

CE 24 Endbell

N/A

9X-6772 Cable Strap

CE Tie Strap

N/A

8N-1523 Lockwasher

CE 32 Lockwasher

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N/A

8N-1537 Lockwasher

CE 24 Lockwasher

8N1522-32

8N-1522 Nut

CE 32 Jam Nut

8N1536-24

8N-1536 Nut

CE 24 Jam Nut

N/A

6V-2693 Washer

CE 32 Washer-Seal

N/A

6V-2694 Washer

CE 24 Washer-Seal

CE Service Tools
Table 19
CE Service Tools
Deutsch Part
Number

Caterpillar Part Number

Description

4011-204-1600

4C-4074 Contact Removal


Tool

CE 16 Removal Tool

4011-203-1200

4C-4073 Contact Removal


Tool

CE 12 Removal Tool

4011-202-0800

4C-4072 Contact Removal


Tool

CE 8 Removal Tool

4011-201-0400

4C-4071 Contact Removal


Tool

CE 4 Removal Tool

HDT-10-RT

8T-5319 Connector Tool


Group

CE Removal Tool Kit (includes 1 each of the


above tools)

HDT-48-00

1U-5804 Crimp Tool

Hand Crimp Tool (DT, HD10, DRC, CE12, CE14,


and CE16)

HDT-04-10

4C-4075 Crimp Tool

Hand Crimp Tool (CE4, CE6, CE8, and CE10)

MS 3102 Type Connectors


Table 20
MS 3102 Type Connectors
Amphenol Part
Number
10-584642-04P

ITT-Cannon Part
Number
CA3102R10SL-4P (A206)

Caterpillar Part
Number
9X-3406 Receptacle As

Illustration Number

106

MS 3102 Type Connectors (Model Views)

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Illustration 106

g00925525

9X-3406 Receptacle As

Straight MS Plugs
Table 21
Straight MS Plugs
Amphenol Part
Number

ITT-Cannon Part Number

Caterpillar Part
Number

Illustration
Number

10-584422-03S

CA06R10SL-3S (F85)
(A206)

9D-3955 Connector

107

10-584422-04S

CA06R10SL-4S (F85)
(A206)

5S-7433 Connector

108

CA06R16S-1S (F85)(A206)

3E-6493 Connector Plug

10-584427-01S

3E-6488 Connector Plug

109

10-584452-04S

N/A

110

10-584453-03S

CA3106R12S-3S (F85)
(A206)

6T-7364 Connector

N/A

10-584455-02S

CA3106R14S-2S (F85)
(A206)

9D-5424 Connector

N/A

10-584455-05S

CA3106R14S-5P (F85)
(A206)

6D-5457 Plug

N/A

10-584455-05S

CA3106R14S-5S (F85)
(A206)

9D-5426 Connector

N/A

10-584455-06S

CA3106R14S-6S (F85)
(A206)

9X-4385 Connector Plug

10-584457-04P

CA3106R16S-4P (F85)
(A206)

9X-4745 Connector Plug

N/A
N/A

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10-584459-01P

MS3106E 18-1P

3E-6486 Connector Plug N/A

10-584459-01S

CA3106R18-1S (F85)
(A206)

6D-8149 Connector

111

10-584460-27P

CA3106R20-27P (F85)
(A206)

6D-5256 Plug

112

Straight MS Plugs (Model Views)

Illustration 107

g00914797

9D-3955 Connector

Illustration 108

g00914810

5S-7433 Connector

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Illustration 109

g00914822

3E-6493 Connector Plug

Illustration 110

g00915061

3E-6488 Connector Plug

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Illustration 111

g00915195

6D-8149 Connector

Illustration 112

g00915207

6D-5256 Plug

Right Angle MS Plugs


Table 22
Right Angle MS Plugs

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Amphenol Part
Number

ITT-Cannon Part Number

Caterpillar Part
Number
7W-5193 Connector

Illustration
Number

10-584263-03S

CA3108R12S-3S (F85)(A206)

10-584942-03S

CA3108E10SL3S (F85)(F137)
(A206)

9X-0482 Connector
Plug

N/A

10-584945-02S

CA3108E14S-2S (F85)(F137)
(F152)(A206)

8L-8424 Connector

N/A

10-584950-27S

CA3108E20-27S (F85)(F137)
(A206)

10584969-09S

CA3108E18-9S (F137)(A206)

7W-6617 Connector
3E-1802 Connector
Plug

113

114
115

Right Angle MS Plugs (Model Views)

Illustration 113

g00915420

7W-5193 Connector

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Illustration 114

g00915671

7W-6617 Connector

Illustration 115

g00915675

3E-1802 Connector Plug

TYCO Electronics/AMP Inc. Connectors (ADEM III)


Table 23
TYCO Electronics/AMP Inc. Connectors (ADEM III)

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Amp Part
Number

Caterpillar Part
Number

Description

Illustration
Number

638058-1

150-6764 Plug

26-Pin Plug (Key 1)

116

638058-2

150-6765 Connector
Plug

26-Pin Plug (Key 2)

117

638058-3

150-6766 Connector
Plug

26-Pin Plug (Key 3)

118

638058-4

150-6767 Connector
Plug

26-Pin Plug (Key 4)

119

638058-5

150-6768 Connector
Plug

26-Pin Plug (Key 5)

120

638058-6

150-6769 Connector
Plug

26-Pin Plug (Key 6)

121

638055-1

143-9715 Receptacle
As

26-Pin Receptacle, Inside Mount, PC


Pin (Key 1)

122

776241-1

160-7689 Connector
Plug

70-Pin Plug (Key 1)

123

776241-2

160-7690 Connector
Plug

70-Pin Plug (Key 2)

124

776241-3

147-1443 Connector
Plug

70-Pin Plug (Key 3)

125

776241-4

147-1444 Connector
Plug

70-Pin Plug (Key 4)

126

776241-5

147-1445 Connector
Plug

70-Pin Plug (Key 5)

127

776241-6

147-1446 Connector
Plug

70-Pin Plug (Key 6)

128

776241-7

133-8750 Connector
Plug

70-Pin Plug (Key 7)

129

638089-1

141-3353 Connector
Plug

70-Pin Plug, -TXL Wire (General


Motors Use) (Key 1)

130

776186-7

133-8753 Receptacle
As

70-Pin Receptacle, In-line, Universal

131

TYCO Electronics/AMP Inc. Connectors (ADEM III) (Model Views)

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Illustration 116

g00915865

150-6764 Plug

Illustration 117

g00915884

150-6765 Connector Plug

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Illustration 118

g00915924

150-6766 Connector Plug

Illustration 119

g00915954

150-6767 Connector Plug

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Illustration 120

g00915962

150-6768 Connector Plug

Illustration 121

g00916448

150-6769 Receptacle

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Illustration 122

g00915998

143-9715 Receptacle As

Illustration 123

g00916454

160-7689 Connector Plug

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Illustration 124

g00916019

160-7690 Connector Plug

Illustration 125

g00916031

147-1443 Connector Plug

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Illustration 126

g00916047

147-1444 Connector Plug

Illustration 127

g00916054

147-1445 Connector Plug

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Illustration 128

g00916065

147-1446 Connector Plug

Illustration 129

g00916072

133-8750 Connector Plug

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Illustration 130

g00916076

141-3353 Connector Plug

Illustration 131

g00916085

133-8753 Receptacle As

TYCO Electronics/AMP Inc. Contacts (ADEM III)


Table 24
TYCO Electronics/AMP Inc. Contacts (ADEM III)
Amp Part Number

Caterpillar Part Number

Description

638078-1

144-1636 Connector Pin

#16/18 (SXL), #14/16/18 (GXL), S&F (Gold)

0460-202-1631

9X-3401 Connector Pin

#16/18 (SXL/GXL) Pin, Machined (Gold)

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0462-202-1631

9X-3402 Connector Socket

#16/18 (SXL/GXL) Socket, Machined (Gold)

0460-215-1631

126-1767 Pin Connector

#14 (SXL) Pin, Machined (Gold)

0462-209-1631

126-1768 Connector Socket

#14 (SXL) Socket, Machined (Gold)

TYCO Electronics/AMP Inc. Connector Accessories


Table 25
TYCO Electronics/AMP Inc. Connector Accessories
Amp Part Number

Caterpillar Part Number

Description

8T-8737 Seal Plug

Sealing Plug #14, 16, 18

159-9322 O-Ring Seal

Seal O-Ring (Plug As.) - Blue

151-6320 Wire Removal Tool

#16 Size Removal Tool (Red)

1U-5804 Crimp Tool

Hand Crimp Tool, Machined Contacts Only

95-6901-5-2

126-1774 Cover

Endbell, 70-Pin

776098-1

126-1773 Connector Cap

Cap 70-Pin Receptacle (Sealed)

257-4907 Access Cover As

70-pin receptacle sealed cover

237-0336 Cover

Endbell 70-pin short

185-3599 Cover

Endbell 70-pin special engine

224-2738

Endbell 70-pin special engine

234-5925 Gasket

Gasket 70 pin flange

Tyco Electronics/AMP Inc. Connectors (ADEM III/ADEM IV)


Table 26
Tyco Electronics/AMP Inc. Connectors (ADEM III/ADEM IV)
Caterpillar Part Number
224-2734 Connector Receptacle As

Description

Illustration Number

70 Pin Receptacle, Flange Mount, Key 1

132

224-2735 Receptacle As

70 Pin Receptacle, Flange Mount, Key 2

133

283-9493 Receptacle As

70 Pin Receptacle, Flange Mount, Key 3

134

70 Pin Receptacle, Flange Mount, Key 4

135

283-9494 Connector Receptacle As

214-4208 Connector Receptacle As 70 Pin Receptacle, Flange Mount,


Universal

136

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264-5732 Connector Plug As

120 Pin Plug

137

Tyco Electronics/AMP Inc. Connectors (ADEM III/ADEM IV) Model Views

Illustration 132

g01278724

224-2734 Connector Receptacle As

Illustration 133

g01278730

224-2735 Receptacle As

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Illustration 134

g01278732

283-9493 Receptacle As

Illustration 135

g01278735

283-9494 Connector Receptacle As

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Illustration 136

g01278736

214-4208 Connector Receptacle As

Illustration 137

g01278737

264-5732 Connector Plug As

Tyco Electronic/AMP Inc. Connectors (Ampseal 16) Reduced Wire


Seals
Table 27

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Tyco Electronic/AMP Inc. Connectors (Ampseal 16) Reduced Wire Seals


Caterpillar Part Number

Description

TPA Color

240-7874 Connector Plug As

2-position plug (key 1)

Red

240-7876 Connector Plug As

2-position plug (key 2)

Gray

240-7877 Connector Plug As

2-position plug (key 3)

Yellow

281-3115 Connector Plug As

2-position plug (key 4)

Green

264-7029 Connector Seal

2-position service seal

N/A

273-3288 Connector Receptacle


As

2-position receptacle (key 1)

281-3116 Connector Receptacle


As

2-position receptacle (key 2)

281-3117 Connector Receptacle


As

2-position receptacle (key 3)

281-3118 Connector Receptacle


As

2-position receptacle (key 4)

240-7878 Connector Plug As

3-position plug (key 1)

Red

240-7879 Connector Plug As

3-position plug (key 2)

Gray

281-3119 Connector Plug As

3-position plug (key 3)

Yellow

281-3120 Connector Plug As

3-position plug (key 4)

Green

264-7030 Connector Seal

3-position service seal

N/A

281-3121 Connector Receptacle


As

3-position receptacle (key 1)

281-3122 Connector Receptacle


As

3-position receptacle (key 2)

281-3123 Connector Receptacle


As

3-position receptacle (key 3)

281-3124 Connector Receptacle


As

3-position receptacle (key 4)

261-0524 Connector Plug As

4-position plug (key 1)

Red

281-3125 Plug As

4-position plug (key 2)

Gray

281-3126 Connector Plug As

4-position plug (key 3)

Yellow

281-3127 Connector Plug As

4-position plug (key 4)

Green

264-7031 Connector Seal

4-position service seal

N/A

261-0525 Connector Receptacle


As

4-position receptacle (key 1)

Red

Illustration Number

138

Red
Gray
139
Yellow
Green

140

Red
Gray
141
Yellow
Green

142

143

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281-3128 Connector Receptacle


As

4-position receptacle (key 2)

281-3129 Connector Receptacle


As

4-position receptacle (key 3)

281-3130 Connector Receptacle


As

4-position receptacle (key 4)

281-3132 Connector Plug As

6-position plug (key 1)

Red

281-3133 Connector Plug As

6-position plug (key 2)

Gray

281-3134 Connector Plug As

6-position plug (key 3)

Yellow

264-7032 Connector Seal

6-position service seal

N/A

281-3136 Connector Receptacle


As

6-position receptacle (key 1)

281-3137 Connector Receptacle


As

6-position receptacle (key 2

281-3139 Connector Receptacle


As

6-position receptacle (key 3)

281-3388 Connector Plug As

8-position plug (key 1)

Red

281-3389 Connector Plug As

8-position plug (key 2)

Gray

281-3390 Connector Plug As

8-position plug (key 3)

Yellow

281-3391 Connector Plug As

8-position plug (key 4)

Green

264-7033 Connector Seal

8-position service seal

N/A

Gray
Yellow
Green

144

260-6727 Receptacle As

8-position receptacle (key 1)

Red
Gray

145

Yellow

146

Red

281-3392 Connector Receptacle


As

8-position receptacle (key 2)

281-3393 Connector Receptacle


As

8-position receptacle (key 3)

281-3394 Connector Receptacle


As

8-position receptacle (key 4)

281-3395 Connector Plug As

12 position plug (key 1)

Red

281-3396 Connector Plug As

12 position plug (key 2)

Gray

281-3397 Connector Plug As

12 position plug (key 3)

Yellow

281-3398 Connector Plug As

12 position plug (key 4)

Green

264-7034 Connector Seal

12 position service seal

N/A

260-6728 Connector Receptacle


As

12 position receptacle (key


1)

Red

Gray
147
Yellow
Green

148

149

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281-4033 Connector Receptacle


As

12 position receptacle (key


2)

281-4034 Connector Receptacle


As

12 position receptacle (key


3)

Yellow

281-4035 Connector Receptacle


As

12 position receptacle (key


4)

Green

Illustration 138

Gray

g01278857

Connector plug assembly

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Illustration 139

g01278859

Connector receptacle assembly

Illustration 140

g01278861

Connector plug assembly

Illustration 141

g01278862

Connector receptacle assembly

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Illustration 142

g01278865

Connector plug assembly

Illustration 143

g01278878

Connector receptacle assembly

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Illustration 144

g01278881

Connector plug assembly

Illustration 145

g01278882

Connector receptacle assembly

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Illustration 146

g01278884

Connector plug assembly

Illustration 147

g01278886

Connector receptacle assembly

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Illustration 148

g01278887

Connector plug assembly

Illustration 149

g01278892

Connector receptacle assembly

Tyco Electronic/Amp Inc. Connectors (Ampseal 16) Standard Wire


Seals
Table 28

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Tyco Electronic/Amp Inc. Connectors (Ampseal 16) Standard Wire Seals


Caterpillar Part Number

Description

TPA Color

230-4011 Connector Plug As

2-position plug (key 1)

Red

238-8245 Connector Plug As

2-position plug (key 2)

Gray

238-8247 Connector Plug As

2-position plug (key 3)

Yellow

281-8801 Connector Plug As

2-position plug (key 4)

Green

230-4012 Connector Receptacle


As

2-position receptacle (key 1)

Illustration Number

150

238-8246 Receptacle As
238-8248 Receptacle As

2-position receptacle (key 2)


2-position receptacle (key 3)

Red
Gray
Yellow

281-8802 Connector Receptacle


As

2-position receptacle (key 4)

264-7029 Connector Seal

2-position service seal

N/A

230-4013 Connector Plug As

3-position plug (key 1)

Red

237-0227 Connector Plug As

3-position plug (key 2)

Gray

281-8803 Connector Plug As

3-position plug (key 3)

Yellow

281-8804 Connector Plug As

3-position plug (key 4)

Green

264-7030 Connector Seal

3-position service seal

N/A

230-4014 Connector Receptacle


As

3-position receptacle (key 1)

237-0228 Connector Receptacle


As

3-position receptacle (key 2)

281-8805 Connector Receptacle


As

3-position receptacle (key 3)

281-8806 Connector Receptacle


As

3-position receptacle (key 4)

230-5008 Connector Plug As

4-position plug (key 1)

Red

239-7349 Connector Plug As

4-position plug (key 2)

Gray

281-8807 Connector Plug As

4-position plug (key 3)

Yellow

281-8808 Connector Plug As

4-position plug (key 4)

Green

264-7031 Connector Seal

4-position service seal

N/A

230-5009 Connector Receptacle


As

4-position receptacle (key 1)

Red

151

Green

152

Red
Gray
153
Yellow
Green

154

155

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239-7350 Connector Receptacle


As

4-position receptacle (key 2)

281-8809 Connector Receptacle


As

4-position receptacle (key 3)

281-8810 Connector Receptacle


As

4-position receptacle (key 4)

230-5010 Connector Plug As

6-position plug (key 1)

Red

239-7352 Connector Plug As

6-position plug (key 2)

Gray

281-8811 Connector Plug As

6-position plug (key 3)

Yellow

264-7032 Connector Seal

6-position service seal

N/A

230-5011 Connector Receptacle


As

6-position receptacle (key 1)

239-7353 Connector Receptacle


As

6-position receptacle (key 2

281-8812 Connector Receptacle


As

6-position receptacle (key 3)

231-2295 Connector Plug As

8-position plug (key 1)

Red

231-2296 Connector Plug As

8-position plug (key 2)

Gray

231-2297 Connector Receptacle


As

8-position plug (key 3)

Yellow

231-2298 Plug As

8-position plug (key 4)

Green

264-7033 Connector Seal

8-position service seal

N/A

231-2300 Connector Receptacle


As

8-position receptacle (key 1)

231-2301 Connector Receptacle


As

8-position receptacle (key 2)

231-2302 Connector Receptacle


As

8-position receptacle (key 3)

231-2303 Connector Receptacle


As

8-position receptacle (key 4)

230-4009 Connector Plug As

12 position plug (key 1)

Red

239-7356 Connector Plug As

12 position plug (key 2)

Gray

241-8834 Connector Plug As

12 position plug (key 3)

Yellow

281-8813 Connector Plug As

12 position plug (key 4)

Green

264-7034 Connector Seal

12 position service seal

N/A

Gray
Yellow
Green

156

Red
Gray

157

Yellow

158

Red
Gray
159
Yellow
Green

Red

160

161

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230-4010 Connector Receptacle


As

12 position receptacle (key


1)

239-7357 Connector Receptacle


As

12 position receptacle (key


2)

Gray

241-8835 Receptacle As

12 position receptacle (key


3)

Yellow

281-8814 Connector Receptacle


As

12 position receptacle (key


4)

Green

Illustration 150

g01279094

Connector plug assembly

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Illustration 151

g01279096

Connector plug assembly

Illustration 152

g01279098

Connector plug assembly

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Illustration 153

g01279102

Connector receptacle assembly

Illustration 154

g01279107

Connector plug assembly

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Illustration 155

g01279110

Connector receptacle assembly

Illustration 156

g01279111

Connector plug assembly

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Illustration 157

g01279126

Connector receptacle assembly

Illustration 158

g01279133

Connector plug assembly

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Illustration 159

g01279134

Connector receptacle assembly

Illustration 160

g01279135

Connector plug assembly

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Illustration 161

g01279138

Connector receptacle assembly

Tyco Electronic/Amp Inc. Connectors (Ampseal 16) UL94 VO


Related Material
Table 29
Tyco Electronic/Amp Inc. Connectors (Ampseal 16) UL94 VO Related Material
Caterpillar Part Number

Description

TPA Color

297-5475 Connector Plug As

2-position plug (key 1)

Orange

297-5476 Connector Plug As

2-position plug (key 2)

Purple

297-5477 Connector Plug As

2-position plug (key 3)

Blue

297-5478 Connector Plug As

2-position plug (key 4)

Tan

264-7029 Connector Seal

2-position service seal

N/A

297-5479 Connector Receptacle


As

2-position receptacle (key 1)

297-5480 Connector Receptacle


As

2-position receptacle (key 2)

297-5481 Connector Receptacle


As

2-position receptacle (key 3)

297-5482 Connector Receptacle


As

2-position receptacle (key 4)

297-5484 Connector Plug As

3-position plug (key 1)

Illustration Number

162

Orange
Purple
163
Blue
Tan
Orange

164

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297-5485 Plug As

3-position plug (key 2)

Purple

297-5486 Connector Plug As

3-position plug (key 3)

Blue

297-5487 Connector Plug As

3-position plug (key 4)

Tan

264-7030 Connector Seal

3-position service seal

N/A

297-5488 Connector Receptacle


As

3-position receptacle (key 1)

297-5489 Connector Receptacle


As

3-position receptacle (key 2)

297-5490 Connector Receptacle


As

3-position receptacle (key 3)

297-5491 Connector Receptacle


As

3-position receptacle (key 4)

Orange
Purple
165

Illustration 162

Blue
Tan

g01278857

Connector plug assembly

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Illustration 163

g01278859

Connector receptacle assembly

Illustration 164

g01278861

Connector plug assembly

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Illustration 165

g01278862

Connector receptacle assembly

Tyco Electronic/Amp Inc.


Table 30
Tyco Electronic/Amp Inc.
Caterpillar Part Number (2)

Description

283-0055 Connector Adapter

two connector position

166

283-0056 Connector Adapter

three connector position

167

(2)

Illustration Number

two halves must be ordered for each connector

Illustration 166

g01776496

283-0055 Connector Adapter

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Illustration 167

g01779953

283-0056 Connector Adapter

Ampseal 16 Reverse Mount Receptacles for 130-5300 Clip and 1305301 Clip
Table 31
Ampseal 16 Reverse Mount Receptacles for 130-5300 Clip and 130-5301 Clip
Caterpillar Part Number

Description

243-4505 Connector Receptacle As

2-position receptacle, reverse mount (key 1)

243-4506 Connector Receptacle As

3-position receptacle, reverse mount (key 1)

243-4507 Connector Receptacle As

4-position receptacle, reverse mount (key 1)

243-4509 Connector Receptacle As

6-position receptacle, reverse mount (key 1)

243-4510 Connector Receptacle As

12 position receptacle, reverse mount (key 1)

296-3286 Connector Receptacle As

2-position receptacle, reverse mount (key 2)

296-3295 Connector Receptacle As

2-position receptacle, reverse mount (key 3)

296-3300 Receptacle As

2-position receptacle, reverse mount (key 4)

296-3301 Receptacle As

3-position receptacle, reverse mount (key 2)

296-3302 Receptacle As

3-position receptacle, reverse mount (key 3)

296-3303 Receptacle As

3-position receptacle, reverse mount (key 4)

296-3304 Receptacle As

4-position receptacle, reverse mount (key 2)

296-3305 Receptacle As

4-position receptacle, reverse mount (key 3)

296-3306 Receptacle As

4-position receptacle, reverse mount (key 4)

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296-3307 Receptacle As

6-position receptacle, reverse mount (key 2)

296-3308 Connector Receptacle As

6-position receptacle, reverse mount (key 3)

296-3309 Receptacle As

8-position receptacle, reverse mount (key 2)

296-3310 Receptacle As

8-position receptacle, reverse mount (key 3)

296-3311 Receptacle As

8-position receptacle, reverse mount (key 4)

272-5000 Connector Receptacle As

12 position receptacle, reverse mount (key 2)

296-3318 Connector Receptacle As

12 position receptacle, reverse mount (key 3)

296-3319 Receptacle As

12 position receptacle, reverse mount (key 4)

Ampseal 16 Reverse Mount Receptacles for 130-5300 Clip and 1305301 Clip with Reduced Wire Seal Diameters
Table 32
Ampseal 16 Reverse Mount Receptacles for 130-5300 Clip and 130-5301 Clip with Reduced Wire
Seal Diameters
Manufacturer Part
Number

Caterpillar Part Number

Description

1717975-2

247-2693 Connector
Receptacle As

6-position receptacle (key 2), reverse mounting,


reduced diameter wire seal

1717934-1

247-2694 Connector
Receptacle As

12 position receptacle (key 1), reverse mounting,


reduced diameter wire seal

1717934-2

247-2695 Connector
Receptacle As

12 position receptacle (key 2), reverse mounting,


reduced diameter wire seal

1871412-1

313-2495 Connector
Receptacle As

2-position receptacle (key 1), reverse mounting,


reduced diameter wire seal

359-5181 Receptacle As

2-position receptacle (key 2), reverse mounting,


reduced diameter wire seal

335-8849 Receptacle As

4-position receptacle (key 2), reverse mounting,


reduced diameter wire seal

361-7886 Receptacle As

6-position receptacle (key 2), reverse mounting,


reduced diameter wire seal

325-9571 Connector
Receptacle As

8-position receptacle (key 1), reverse mounting,


reduced diameter wire seal

417-2635 Receptacle As

12 position receptacle (key 3), reverse mounting,


reduced diameter wire seal

417-2636 Receptacle As

12 position receptacle (key 4), reverse mounting,


reduced diameter wire seal

1871412-2
1871414-1
1717875-1
1871415-1
1717934-3
1717934-4

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Ampseal Terminals for Repair


Table 33
DT Replacement Terminals
Sizes
18 and
16 AWG
14 AWG
18 and
16 AWG

DT Type Part Number


Molded/Printed on
Connector or Part
None

Service Replaced By
Caterpillar Part
Number
8T-8729 Connector
Pin

None

9W-0852 Connector
Pin

None

9X-3401 Connector
Pin

Description

Illustration
Number

N/A
Nickel Plated Pin
N/A

N/A
Gold Plated Pin

14 AWG
18 and
16 AWG
14 AWG
18 and
16 AWG
14 AWG

None

126-1767 Pin
Connector

None

8T-8730 Connector
Socket

None

9W-0844 Connection
Socket

None

9X-3402 Connector
Socket

None

126-1768 Connector
Socket

18 and
16 AWG

None

133-0969 Socket
Connector

18 and
16 AWG

None

133-0967 Connector
Pin

168

N/A
Nickel Plated
Socket
N/A

N/A
Gold Plated Socket
169
J1939 Extended
Gold Plated Socket

J1939 Extended
Gold Plated Pin

169

57

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Illustration 168

g00780133

126-1767 Pin Connector

Illustration 169

g00780161

126-1768 Connector Socket

Illustration 170

g03326211

133-0969 Socket Connector

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Ampseal Service Tools


Table 34
Ampseal Service Tools
Manufacturer Part
Number

Service Replaced By Caterpillar


Part Number

147-6456

147-6456 Wedge Removal Tool

HDT-48-00

1U-5804 Crimp Tool

N/A

270-5051 Repair Kit

Description
Wedge removal tool
Contact crimp tool (machined
terminals only)
Connector kit

DRC Connectors
Table 35
XDRC Connectors
Deutsch Connector
Part Number
DRC16-24SA
DRC16-24SB
DRC16-24SC
DRC14-24PA
DRC12-24PA
DRC12-24PB
DRC12-24PC
DRC10-24PA
DRC16-40S
DRC18-40SA-P013
DRC18-40SB-P013

Caterpillar Part
Number
7X-6222 Connector Plug
9X-7144 Connector Plug
9X-7146 Connector Plug
9X-0146 Receptacle As

Description

Illustration
Number

Plug (Key A)

171

Plug (Key B)

172

Plug (Key C)

173

Receptacle (Key A)

174

9X-0145 Receptacle As

Receptacle Flange Mt. (Key A)

9X-7143 Receptacle As

Receptacle Flange Mt. (Key B)

9X-7145 Receptacle As

Receptacle Flange Mt. (Key C)

7X-6221 Receptacle As

Receptacle - Outside MT. Solder Cup (Key A)

178

Plug

179

Plug (Key A)

180

Plug (Key B)

181

8T-9834 Connector Plug


9X-0141 Connector Plug

175
176
177

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9X-7147 Connector Plug

DRC18-40SC-P013
DRC14-40PA
DRC10-40P
DRC12-40PA
DRC12-40PB
DRC16-70SA
DRC16-70SB
DRC16-70SD
DRC12-70PA
DRC10-24PB
DRC12-40PB
DRC12-40PC
DRC12-70PB

183-5784 Connector
Plug

Plug (Key C)

182

Receptacle (Key A)

183

8T-9833 Connector
Receptacle

Receptacle - Outside Mt. Solder Cup

184

9X-1343 Receptacle As

Receptacle - Flange MT. (Key


A)

185

9X-7148 Receptacle As

Receptacle - Flange MT. (Key


B)

185

Plug (Key A)

187

Plug (Key B)

188

Plug (Key D)

189

103-0213 Receptacle As

Receptacle - Flange Mt. (Key


A)

190

3E-5312 Receptacle As

Receptacle Outside MT
solder cup (Key B)

191

9X-7148 Connector
Receptacle As

Receptacle Flange MT (Key


B)

192

183-5785 Receptacle As

Receptacle Flange MT (Key


C)

193

175-7061 Connector
Receptacle As

Receptacle Flange MT (Key


B)

194

9X-1339 Receptacle As

9X-4391 Connector Plug


9X-0347 Plug
3E-6448 Connector Plug

DRC Connectors (Model View)

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Illustration 171

g03326536

7X-6222 Connector Plug

Illustration 172

g03326539

9X-7144 Connector Plug

Illustration 173

g03326544

9X-7146 Connector Plug

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Illustration 174

g00922807

9X-0146 Receptacle As

Illustration 175

g00922810

9X-0145 Receptacle As

Illustration 176

g00922813

9X-7143 Receptacle As

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Illustration 177

g00922814

9X-7145 Receptacle As

Illustration 178

g01763838

7X-6221 Receptacle As

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Illustration 179

g03326547

8T-9834 Connector Plug

Illustration 180

g03326549

9X-0141 Connector Plug

Illustration 181

g03326550

9X-7147 Connector Plug

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Illustration 182

g03326551

183-5784 Connector Plug

Illustration 183

g03326554

9X-1339 Receptacle As

Illustration 184

g00923427

8T-9833 Connector Receptacle

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Illustration 185

g00923443

9X-1343 Receptacle As

Illustration 186

g03205619

9X-7148 Connector Receptacle As

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Illustration 187

g03326528

9X-4391 Connector Plug

Illustration 188

g03326563

9X-0347 Plug

Illustration 189

g03326567

3E-6448 Connector Plug

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Illustration 190

g03326569

103-0213 Receptacle As

Illustration 191

g03205617

3E-5312 Receptacle As

Illustration 192

g03205619

9X-7148 Connector Receptacle As

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Illustration 193

g03205623

183-5785 Receptacle As

Illustration 194

g03205636

175-7061 Connector Receptacle As

DTCE Connectors
Table 36
DTCE Connectors
Deutsch Connector Part
Number
DTCE06-1-4S-E003
DTCE04-1-4P-E003

Caterpillar Part
Number

Illustration
Number

Description

127-5483 Connector
Plug

4/6 AWG Plug

127-5484 Receptacle As

4/6 AWG Receptacle

195
196

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DTCE06-1-8S-E003

DTCE04-1-8P-E003
DTCE06-1-12S-E003
DTCE04-1-12P-E003

127-5485 Connector
Plug

8/10 AWG Plug

197

127-5486 Receptacle As

8/10 AWG
Receptacle

198

129-7163 Connector
Plug

12 AWG Plug

199

129-7164 Receptacle As

12 AWG Receptacle

200

DTCE Connectors (Model View)

Illustration 195

g00923737

127-5483 Connector Plug

Illustration 196

g00923740

127-5484 Receptacle As

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Illustration 197

g00923742

127-5485 Connector Plug

Illustration 198

g00923758

127-5486 Receptacle As

Illustration 199

g00923774

129-7163 Connector Plug

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Illustration 200

g00923792

129-7164 Receptacle As

AEC Connectors
Table 37
AEC Connectors
Deutsch Part
Number

Caterpillar Part Number

Illustration
Number

Description

AEC16-40SU

105-2081 Plug

Plug (Key-Universal)

201

AEC16-40SBT

114-4408 Connector Plug

Plug (Key B) - GXL Wire

202

AEC16-40SAEK001

126-7127 Plug

Plug (Key A) - TXL Wire


(GM only)

203

AEC14-40PA

113-0580 Receptacle As

Receptacle (Key A)

204

AEC14-40PB

113-0581 Receptacle As

Receptacle (Key B)

205

AEC14-40PC

113-0582 Receptacle As

Receptacle (Key C)

206

AEC14-40PAB

104-9655 Receptacle As

Receptacle (Key AB)

207

AEC16-40SAEE019

324-6266 Connector Plug As Plug As (Key A) TXL Wire

AEC16-40SA

3E-6286 Connector Plug As

Plug As (Key A)

AEC14-40PAEE019

324-6267 Connector
Receptacle As

AEC16-40SBEE019

324-6268 Connector Plug As Plug As (Key B) TXL Wire

AEC16-40SB

208
209

Receptacle As (Key A) TXL


210
Wire

Plug As (Key B)

211
212

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3E-6287 Connector Plug As


AEC14-40PBEE019
AEC16-40SCEE019
AEC16-40SC
AEC14-40PDEE019
AEC16-40SDEE019
AEC16-40SD

324-6269 Receptacle As

Receptacle As (Key B)

324-6270 Connector Plug As Plug As (Key C) TXL Wire


101-0204 Connector Plug As

324-6271 Receptacle As

Plug As (Key C)

214
215

Receptacle As (Key C) TXL


216
Wire

324-6272 Connector Plug As Plug As (Key D) TXL Wire


101-0205 Connector Plug As

213

Plug As (Key D)

217
218

AEC14-40PDEE019

324-6273 Receptacle As

Receptacle As (Key D) TXL


219
Wire

AEC14-40PD

113-0583 Connector
Receptacle As

Receptacle As (Key D)

AEC14-40PD

9S-8889 Bolt

Receptacle As (Key CD)

220

AEC Connectors (Model Views)

Illustration 201

g03326571

105-2081 Plug

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Illustration 202

g03326572

114-4408 Connector Plug

Illustration 203

g03326579

126-7127 Plug

Illustration 204

g03326586

113-0580 Receptacle As

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Illustration 205

g03326587

113-0581 Receptacle As

Illustration 206

g03326591

113-0582 Receptacle As

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Illustration 207

g03326606

104-9655 Receptacle As

Illustration 208

g03199578

324-6266 Connector Plug As

Illustration 209

g03199579

3E-6286 Connector Plug As

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Illustration 210

g03199580

324-6267 Connector Receptacle As

Illustration 211

g03199581

324-6268 Connector Plug As

Illustration 212

g03203518

3E-6287 Connector Plug As

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Illustration 213

g03199583

324-6269 Receptacle As

Illustration 214

g03199584

324-6270 Connector Plug As

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Illustration 215

g03203758

101-0204 Connector Plug As

Illustration 216

g03199586

324-6271 Receptacle As

Illustration 217

g03199587

324-6272 Connector Plug As

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Illustration 218

g03203760

101-0205 Connector Plug As

Illustration 219

g03199589

324-6273 Receptacle As

Illustration 220

g03199590

113-0583 Connector Receptacle As

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Illustration 221

g03199591

9S-8889 Bolt

HD-10 Connectors
Table 38
HD-10 Connectors
Deutsch Part
Number

Caterpillar Part Number

Illustration
Number

Description

HD16-3-96S

8T-8731 Connector Plug

Plug

222

HD14-3-96P

8T-8732 Connector
Receptacle

Receptacle

223

HD10-3-96P

9X-4813 Receptacle As

Receptacle (Bulkhead)

N/A

HD16-6-96P

8C-3654 Connector Plug

Plug

224

HD14-6-96P

7T-3272 Connector
Receptacle

Receptacle

N/A

HD10-6-96P

9X-4814 Connector
Receptacle

Receptacle (Bulkhead)

N/A

7X-1873 Plug

Receptacle (Bulkhead)

225

HD10-6-12P

115-3518 Receptacle

Receptacle (Data Link)

N/A

HD16-9-96S

8T-8735 Connector Plug

Plug

226

HD14-9-96P

8T-8736 Connector
Receptacle

Receptacle

227

9W-1951 Connector
Receptacle

Receptacle (Bulkhead Special)

228

HD16-6-12S-B010

HD10-9-96P-B009

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HD16-5-16S

8T-8733 Connector Plug

Plug

229

3E-5394 Receptacle

Receptacle (flange)

230

HD14-5-16P

8T-8734 Connector
Receptacle

Receptacle

231

HD16-9-1939S

157-3584 Connector Plug

Plug (SAE J1939)

232

HD16-9-16S

9W-0847 Connector Plug

Plug

233

HD10-9-1939-P

210-8950 Connector
Receptacle

Receptacle As (flange)

234

HD10-9-96P-BE09

265-4123 Connector
Receptacle

Receptacle As

235

HD10-9-16P-B009

7X-6195 Connector
Receptacle

Receptacle As (flange)

236

HD10-9-96P

128-2312 Connector

Receptacle As (flange)

237

HD14-9-16P

7X-6217 Connector
Receptacle

Receptacle

238

HD10-5-16P-B009

HD-10 Connectors (Model Views)

Illustration 222

g00924281

8T-8731 Connector Plug

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Illustration 223

g00924484

8T-8732 Connector Receptacle

Illustration 224

g00924327

8C-3654 Connector Plug

Illustration 225

g00924329

7X-1873 Plug

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Illustration 226

g00924341

8T-8735 Connector Plug

Illustration 227

g00924349

8T-8736 Connector Receptacle

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Illustration 228

g00924353

9W-1951 Connector Receptacle

Illustration 229

g03203536

8T-8733 Connector Plug

Illustration 230

g03203538

3E-5394 Receptacle

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Illustration 231

g03203539

8T-8734 Connector Receptacle

Illustration 232

g03203540

157-3584 Connector Plug

Illustration 233

g03203542

9W-0847 Connector Plug

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Illustration 234

g03203543

210-8950 Connector Receptacle

Illustration 235

g03203545

265-4123 Connector Receptacle

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Illustration 236

g03203546

7X-6195 Connector Receptacle

Illustration 237

g03203549

128-2312 Connector

Illustration 238

g03203550

7X-6217 Connector Receptacle

Delphi Packard Electric Systems Contact (A4E2)


Table 39
Delphi Packard Electric Systems
Caterpillar Part Number

Description

267-9572 Connection Socket

# 20 (SXL). #20 (GXL) Socket, Machined

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Delphi Packard Electric Systems (A4E2) (Model Views)

Illustration 239

g01278698

Illustration
245-1042 Connector Plug As

Illustration 240

g01278701

Illustration
245-1043 Connector Plug Gp

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Delphi Packard Electric Systems Connector Accessories (A432)


Table 40
Delphi Packard Electric Systems
Caterpillar Part Number

Description

245-1044 Connector Lock

Terminal Lock (TPA)

245-1045 Cover

Connector Endbell

245-1048 Connector Plug

Sealing Plug #20

266-1683 Removal Tool (SOCKET)

Terminal Removal Tool

267-7207 Special Bolt

Retaining Bolt

267-7208 Retaining Ring

Retaining Ring

274-4990 Seal

Interface Seal

Terminal-Wire Assemblies for Fuse Blocks


To add a fuse to the RFRM product line (refer to Illustration 241 for example), use 196-2413 Terminal As
for 12 or 14 AWG wires, or 196-2412 Terminal As for 16 or 18 AWG wire.

Illustration 241

g03204296

RFRM ( 309-9886 Fuse Block As )

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There are two versions of the RTMR family that look identical from the front. However, looking at the wire
entry side, one will always have 60 wire entry holes, and the other 40 holes or less.
For the 60 hole RTMR (refer to Illustration 242 for example), there is no terminal wire assembly for service.
The terminals should be obtained, hand crimped and the wire crimp spot soldered for reliability. Use 3428419 Terminal for 14-16 AWG wires along with 342-8982 Wire Seal . Use 342-8441 Terminal for 18 AWG
wires and the same 342-8982 Wire Seal .

Illustration 242

g03205456

374-6602 Fuse Block As

For the 40 or less RTMR variety (refer to Illustration 243 for example), use 202-0315 Terminal As for 12
AWG wire, use 202-0314 Terminal As for 14-16 AWG wire, or 202-0313 Terminal As for 18 AWG wire.

Illustration 243

g03204297

RTMR ( 273-1171 Fuse Block As )

The RTA product line comes in five sizes. Refer to Illustration 244 of 174-7566 Fuse Block As or 250-9819
Fuse Block As for examples. To add a fuse, use 9W-2033 Blade Terminal for 14-16 AWG wire.

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Illustration 244

g03205517

174-7566 Fuse Block As

Illustration 245

g03204298

RTA

Note: Some fuse blocks are operating near the maximum current requirements and additional loads would
not be advised.
ReferenceRefer to Special Instruction, REHS7215, "Repair Procedure for Damaged Harness Wiring" for the
part numbers of the butt splices, repair tools and other tools.
Copyright 1993 - 2013 Caterpillar Inc.

Wed Jun 19 10:31:35 EST 2013

All Rights Reserved.


Private Network For SIS Licensees.

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