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    Focus On CIP - Why

    Uploaded by

    Mai Hai
    CIP (Cleaning In Place) is important for maintaining product quality, ensuring customer satisfaction, legal compliance, maximizing uptime, and reducing costs. It is part of the total production process. CIP involves thermal, mechanical, and chemical effects to force impurities binding to surfaces. Important CIP parameters include temperature, time, flow, and concentration. Different soils have varying solubility and degrees of removal difficulty when heated. 50% of hygiene problems are related to poor CIP, where insufficient flow is the most common reason. Mechanical cleaning depends on velocity and turbulence but not temperature, requiring 1.5 m/s minimum. Good piping design ensures proper flow velocity for effective cleaning. Alkalinity and acid

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    Focus On CIP - Why

    Uploaded by

    Mai Hai
    142 views12 pages
    CIP (Cleaning In Place) is important for maintaining product quality, ensuring customer satisfaction, legal compliance, maximizing uptime, and reducing costs. It is part of the total production process. CIP involves thermal, mechanical, and chemical effects to force impurities binding to surfaces. Important CIP parameters include temperature, time, flow, and concentration. Different soils have varying solubility and degrees of removal difficulty when heated. 50% of hygiene problems are related to poor CIP, where insufficient flow is the most common reason. Mechanical cleaning depends on velocity and turbulence but not temperature, requiring 1.5 m/s minimum. Good piping design ensures proper flow velocity for effective cleaning. Alkalinity and acid

    Original Description:

    Theory of CIP in food production.

    Original Title

    Theori-CIP

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    CIP (Cleaning In Place) is important for maintaining product quality, ensuring customer satisfaction, legal compliance, maximizing uptime, and reducing costs. It is part of the total production process. CIP involves thermal, mechanical, and chemical effects to force impurities binding to surfaces. Important CIP parameters include temperature, time, flow, and concentration. Different soils have varying solubility and degrees of removal difficulty when heated. 50% of hygiene problems are related to poor CIP, where insufficient flow is the most common reason. Mechanical cleaning depends on velocity and turbulence but not temperature, requiring 1.5 m/s minimum. Good piping design ensures proper flow velocity for effective cleaning. Alkalinity and acid

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    142 views12 pages

    Focus On CIP - Why

    Uploaded by

    Mai Hai
    CIP (Cleaning In Place) is important for maintaining product quality, ensuring customer satisfaction, legal compliance, maximizing uptime, and reducing costs. It is part of the total production process. CIP involves thermal, mechanical, and chemical effects to force impurities binding to surfaces. Important CIP parameters include temperature, time, flow, and concentration. Different soils have varying solubility and degrees of removal difficulty when heated. 50% of hygiene problems are related to poor CIP, where insufficient flow is the most common reason. Mechanical cleaning depends on velocity and turbulence but not temperature, requiring 1.5 m/s minimum. Good piping design ensures proper flow velocity for effective cleaning. Alkalinity and acid

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 12

    Focus on CIP -Why

    Maintaining product quality


    Ensuring customer satisfaction
    Legal compliance
    Maximising uptime
    Reduce cost
    Decreases environmental load

    CIP is not just a unit, it is part of the total process

    Principle of cleaning
    Contact time

    Thermal effect
    Mechanical effect

    Chemical effect

    Impurity

    Forces binding impurity to surface

    CIP - Cleaning In Place


    Important parameters

    Temperature
    Time
    Flow
    %

    Concentration

    Soil characteristics
    Component
    on surface

    Solubility

    Degree of Problems when


    removal
    heating

    Sugar

    Water soluble

    Easy

    Caramelisation;
    Difficult to clean

    Fat

    Water insoluble
    Alkali soluble

    Easy to
    difficult

    Polymerisation;
    Difficult to clean

    Very
    difficult

    Denaturation;
    Difficult to clean

    Easy to
    difficult

    Generally insignificant

    Protein

    Water insoluble
    Alkali soluble
    Slightly acid soluble
    Mineral salts Water solubility varies;
    Most are acid soluble

    Deposit Removal
    as a Function of Time v=1,0 m/s
    %

    100

    NaOH
    Temp. C
    %
    50 65 80

    80
    60

    3.0

    40
    20

    0.25

    10

    20

    30

    40

    50

    60 Minutes
    No. Tetra Alcip:44, JH11

    Cause of hygiene Problems

    50% of the hygienic problems are related to poor CIP

    Raw
    material

    Process
    equipment

    Insufficient
    Insufficient
    flow
    flow is
    is the
    the
    most
    most common
    common
    reason
    reason

    Aseptic
    transfer

    CIP

    Operational

    Packaging
    machine

    Packaging
    material

    Time
    Flow

    Concentration
    Temperature

    Mechanical cleaning effects


    Velocity = Turbulence
    Time dependent
    Temperature independent
    1,5 m/s is required to achieve an adequate mechanical cleaning effect

    1,5 m/s

    Required velocity in pipe

    Good VS Bad design

    Good VS Bad design

    Alkalinity

    Acidity

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