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EXPRESS 3
H

El

BIG WHEEL. BIG DEAL.

T

EXPRESS-3 ROLLER GUIDE REPRESENTS A GROUNDBREAKING COMBINATION OF ELEVATOR

RIDE QUALITY, VALUE, AND EASE-OF-USE. THE CULMINATION OF A HALF-CENTURY OF ELSCO
EXPERTISE IN IMPROVING RIDE QUALITY, THE 10-INCH EXPRESS-3 UTILIZES A PATENTPENDING, SHOCK ABSORBING PIVOT BEARING TO ISOLATE THE ELEVATOR CABIN AND
ITS OCCUPANTS FROM UNEVEN OR MISALIGNED RAILS. THE RESULT IS A COMPACT, LIGHTWEIGHT ROLLER GUIDE THAT IS THE IDEAL CHOICE FOR HIGH-SPEED APPLICATIONS WHERE
LOW NOISE AND A FIRST-CLASS RIDE ARE OF THE UTMOST IMPORTANCE.
HE

FEATURES OF THE EXPRESS-3 GUIDE:

2. Innovative Elastomeric Bearings

incorporate bonded rubber at the pivot
point of the wheel-arm assembly. This
patent-pending component eliminates
nearly all metal-to-metal contact between
the arms and the base, effectively isolating the elevator cabin from the noise and
vibration caused by uneven or misaligned
rails. The bearing also acts as a torsional
spring damper, resisting the pivoting
action of the arm and dissipating energy.

3. Neoprene Rubber Roller Wheels

are specially compounded and rigorously
tested to ensure a smooth, silent ride.
Only genuine ELSCO neoprene wheels
provide the damping characteristics
essential to ride quality, and only genuine
ELSCO wheels are engineered with high
memory characteristics that prevent flat
spots. ELSCO rollers are precision ground
to within .002 inches (,051mm) Total
Indicator Reading for perfect roundness
and concentricity, then 100% inspected
under stress to ensure a secure bond
between tire and hub.

See inside for mounting instructions.

4. Precision Ball Bearings guarantee

years of silent use. ELSCO specifies
bearings intended for the high RPMs and
demanding loads of electric motors
conditions far more rigorous than typically
seen in elevator applications. This means
that even after years of operation and tens
of millions of cycles, only ELSCO roller
wheels remain completely silent. Each
bearing bore is machined to a tolerance of
five ten-thousandths (.0005) of an inch
(,0127mm), and two bearings are pressed
into each wheel by a computer-driven
press, ensuring perfect fit and alignment.
5. Fully Adjustable Stabilizing
Springs allow the car to float between
the rails, eliminating the bumps and
vibrations that adversely affect ride quality.
6. Independent Adjustable Stops
enable simple, precise control of the cars
overall float between the rails, in both postwise and front-to-back axes. Adjustable
stops are a standard feature on the
Express-3 guide.
7. Durable Structural Components.
ELSCO castings are made from hightensile-strength ductile iron and aluminum
for an optimal combination of strength,

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3

durability, and
light weight.
High quality guide
hardware ensures
long life and ease of
adjustment in the field.
All components are
inspected and assembled to
exacting standards for a lifetime
of reliable performance.

1. Ten-Inch Roller Wheels spread

impacts over a larger area of the wheel
arc, providing a smoother, quieter ride.
The large wheel also reduces RPM,
reducing the possibility of bearing noise
and lengthening wheel life.

ELSCO roller guides and swivel sliding

guide shoes offer a cost-effective
approach for improving elevator ride
quality by reducing the need for expensive,
labor-oriented solutions and ongoing
maintenance. Thats why, to elevator
contractors around the world, the ELSCO
name is synonymous with quality and
value. At ELSCO, We are ride quality.

Many factors must be considered when

making a guide selection. Please call us to
discuss your specific application.

A typical installation:
Passenger Elevator Cabin guides
for High-Rise Traction Elevator.
Speed: 1,000 fpm (5,0 m/s).
Capacity: 3,500 lbs. (1.600 kg).

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410.363.9020
[email protected]

EX
H

SPRING PRESSURE
ADJUSTMENT NUTS

ELSCO roller guides are carefully assembled,

inspected, and packed to arrive in perfect
condition. When your shipment arrives, inspect it
carefully for damage and, if appropriate, immediately file a claim with the carrier. For best results,
read all instructions thoroughly before proceeding
with the installation.

Mounting Template

Express 3

Installation Instructions

Express 3

ELSCO Express-3 elevator roller guides are

designed with adjustment features that provide
superior riding characteristics. The installer can
easily adjust ELSCO guides to compensate for
adverse operating conditions and to minimize
noise, bumps and vibration. For optimum performance and longer roller wheel life, we recommend that elevator rails be properly aligned
and cleaned, and the car balanced before
operation.

ADJUSTABLE
STOP NUT

The Express-3 Guide comes completely

assembled.

Begin by securing all four roller guides to

the car frame. Starting with either top roller
guide, position guide base over mounting
holes or studs. Install mounting hardware
(not included).

Position guide with the tread of face roller

centered on rail as shown above. Be sure
that guides are aligned properly (as shown)
before making any further adjustments.

3a

Improper alignment.

Securely tighten the mounting bolts and/or

nuts. Before making any adjustments, install
all remaining roller guides by securing them
to the car frame as shown in steps 2-4.

Begin adjustment with the top two roller

guides. Using the spring pressure adjustment nut, tighten all three roller wheels on
one guide so that each just touches the rail.
There should be no pressure exerted on the
rail at this point. Repeat step 5 on the
opposite top roller guide.

10

12

Repeat step 9 for all three adjustable stops

on each top roller guide.

After all adjustments have been made, ride

elevator in both the up and down direction
at inspection speed to check hoistway
clearances. Check to be sure that all
mounting bolts and/or nuts are securely
tightened. Make several more runs at
operating speed, then recheck float
(if applicable), tracking, and roller wheel
pressures before returning elevator to
service.

1/16" - 1/8" GAP

Tighten one face roller by 2 full turns of the

spring pressure adjustment nut. Repeat on
the opposite face roller. At this point, each
face roller should exert 25-50 lbs. (12 to
25kg) pressure against the face of each rail.
It will be possible to skid the face roller wheel
by hand with moderate effort. Be certain that
the face roller wheel pressures are equal for
each guide; adjust as necessary.

SIDE ARM
ADJUSTING NUT

Adjust side roller wheel pressure. Turn the

side arm adjusting nuts 2 full turns on each
side of the roller guide. The face arm wheels
should be tracking in the center of the rail.
This represents approximately 25 to 50 lbs.
(12 to 25kg) of wheel pressure on each side
arm wheel. Repeat on the opposite side
roller guide.

When properly adjusted, it will be possible

to skid the side arm roller wheels by hand
with moderate effort.

Turn the adjustable stop nut to increase or

decrease the gap between the arm and the
rubber surface of the adjustable stop nut to
achieve the desired float. Recommended
gap adjustment is 1/16" to 1/8" (1.53.00mm). Lock adjustable stop nut in place
by tightening the supplied lock nut.

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Repeat steps 5-10 on the bottom two roller

guides.

2 3/8

Mounting Template

Express 3

TEM PLATE S HOWN 1:2 SCALE

5 1/2 in (140mm)
2 3/4 in (70mm)
3/4 in (19mm)

Note: Template shows standard

mounting pattern for EY02010 Express-3
roller guide. Previous version EY02005
with 100x150mm slot centers available
on request. Contact ELSCO for details or
further information.

10 5/8 in (270mm)
FROM FACE OF RAIL
1 5/8 in (41mm)

3 in (76mm)

2 3/8 in (60mm)

22 in (559mm)
MAXIMUM OVERALL WIDTH
ON T-160 (15#) RAIL

12 7/16 in
(315mm)
MAXIMUM
OVERALL
DEPTH

Express 3
Specifications

SPECIFICATIONS
Options and Factory Modifications Available

Size and Weight

Height, Overall. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-7/8"
Width on 30 lb., 1-1/4" Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22"
Width on 15 lb., 5/8" Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22"
Depth, Overall Maximum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7/16"
Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 lbs.

(403mm)
(559mm)
(559mm)
(316mm)
(21,8kg)

Polyurethane composition roller wheels can be used

to replace standard neoprene wheels in selected
applications. Refer to the ELSCO guide selector
chart or call an ELSCO guide specialist to determine
proper applications. See our Frequently Asked
Questions (FAQ) for more information about the
trade-offs between neoprene and polyurethane
wheel compositions.
Cover plate kits are in stock and available for added
safety and protection.

Mounting Bolt Holes

Four Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5/8" x 3/4" (41mm x 19mm)
Bolt Hole Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Refer to Mounting Template
Roller Wheels
Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1/4"
Neoprene Tread Width (face & side arm roller wheel) . . . . . . . . 1/2"
Polyurethane Tread Width (face roller wheel) . . . . . . . . . . . . . . . . 1/2"
(side arm roller wheel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2"
Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10"
Bearing I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7874"
Runout (Total Indicator Reading) . . . . . . . . . . . . . . . . . . . . . . . . 0.002"

(32mm)
(13mm)
(13mm)
(13mm)
(254mm)
(20mm)
(,051mm)

PARTS LIST

Express-3 Roller Guide

9

Key

18

17
12

10

14
15
1

Req. Part #

Description

1
3
EY05001
Adjustable Stop Locking Nut
2
3
EY05002
Flat Washer
3
6
EB02116
Lock Washer
4
6
EY05004
Shoulder Bolt
5
6
EY02015
Set Screw
6
3
EA18376
Lock Nut
7
3
EA18380
Side/Face Arm Spring
8
3
EA18388
Wheel Stud Lock Washer
9
3
Roller Wheel - See Roller Wheel Options Below
10 3
EX02013
Wheel Stud
11 3
EY02003
Express-3 Side/Face Arm
12 1
EY02105
Base
13 3
EY02050
Elastomeric Bushing
14 3
EY02008
Adjustable Stop Rubber Bumper
15 3
EY02011
Adjustable Stop
16 3
EY02055
Arm Bushing
17 3
EY02031
Side/Face Arm Stud
18 3
EY02032
Adjustable Stop Stud
Standard Roller Wheel Configuration for Typical Installations:
9
3
EX02002
Standard Neoprene Roller Wheel Assembly,
10 in. (254 mm)
Polyurethane Roller Wheel Configuration for Heavy-Duty Installations:
9
3
EX02003
Polyurethane Roller Wheel Assembly,
10 in. (254mm)

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Elevator Safety Company

16

11403 Cronridge Drive

Owings Mills, Maryland 21117-2247
Tel 410.363.9020
Fax 410.363.9695
[email protected]
www.elscoguides.com

Notes:
Top Level Assembly for Express-3 Roller Guide with Std. Neoprene
Rollers is EY02010.
Not typically recommended. Call ELSCO previous to ordering.
Lifetime item not intended for field adjustment or replacement.
Call ELSCO for information.
Items are adhered together in the factory and should be ordered
together.