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    Machining

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    prashant
    This document contains an assignment for a machining processes and metrology course. The assignment includes 7 questions related to turning operations, taper calculations, tool life equations, and machinability ratings. It asks students to calculate cutting speeds, set over amounts, angles, diameters, powers, stresses, and ratings using data provided about workpiece dimensions, feeds, depths of cut, tool life equations, and measured cutting forces and chip thicknesses.

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    Machining

    Uploaded by

    prashant
    21 views2 pages
    This document contains an assignment for a machining processes and metrology course. The assignment includes 7 questions related to turning operations, taper calculations, tool life equations, and machinability ratings. It asks students to calculate cutting speeds, set over amounts, angles, diameters, powers, stresses, and ratings using data provided about workpiece dimensions, feeds, depths of cut, tool life equations, and measured cutting forces and chip thicknesses.

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    This document contains an assignment for a machining processes and metrology course. The assignment includes 7 questions related to turning operations, taper calculations, tool life equations, and machinability ratings. It asks students to calculate cutting speeds, set over amounts, angles, diameters, powers, stresses, and ratings using data provided about workpiece dimensions, feeds, depths of cut, tool life equations, and measured cutting forces and chip thicknesses.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    21 views2 pages

    Machining

    Uploaded by

    prashant
    This document contains an assignment for a machining processes and metrology course. The assignment includes 7 questions related to turning operations, taper calculations, tool life equations, and machinability ratings. It asks students to calculate cutting speeds, set over amounts, angles, diameters, powers, stresses, and ratings using data provided about workpiece dimensions, feeds, depths of cut, tool life equations, and measured cutting forces and chip thicknesses.

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    Programme

    Course Code

    B.Tech.
    Mechanical
    MEE217

    Faculty Incharge

    Dr.Deivanathan,
    R

    Semester

    Winter2015-2016

    Course
    Name
    Slot/Batch

    Machining Process and


    Metrology
    E2

    Assignment 1
    1. In a production turning operation, the foreman has decided that a single pass must be
    completed on a cylindrical workpiece in 5.0 min. The piece is 400mm long and
    150mm in diameter. Using a feed = 0.3 mm/rev and a depth of cut = 4.0 mm, what
    cutting speed must be used to meet this machining time requirement?
    2. The length of the work is 200mm, the amount of taper is 1:50, find the set over (of
    tailstock) required for taper turning.
    3. Determine the angle at which the compound rest will be swivelled when cutting a
    taper on a piece of work having the following dimensions: OD=60mm, length of
    tapered portion=80mm, smaller dia on the tapered end of rod=20mm.
    4. A shaft 1200 mm long has a taper of 1:200 for a length of 600mm. The maximum
    diameter of shaft is75mm. Determine the minimum diameter and the amount of
    tailstock setover for taper turning.
    5. In a turning operation on SS with specific cutting energy 2.8 J/mm3, the cutting speed
    = 200m/min, feed=0.25mm/min and depth of cut=7.5mm. How much power will the
    lathe draw in performing this operation if its mechanical efficiency=90%.
    6. In an orthogonal cutting operation, the following data have been observed:
    Uncut chip thickness t=0.127mm
    Width of cut b = 6.35mm
    Cutting speed V=2m/s
    Rake angle = 10
    Cutting force Fc = 567N
    Thrust force Ft = 227N
    Chip thickness tc = 0.228mm
    Determine: shear angle, friction angle, shear stress along shear plane, power for the
    cutting operation.
    7. A series of tool life tests is conducted on two work materials under identical cutting
    conditions, varying only speed in the test procedure. The first material, defined as the
    base material, yields the Taylors tool life equation
    V T0.28 = 1050
    and the other material (test material) yields the Taylor equation
    v T0.27 = 1320
    Determine the machinability rating of the test material using the cutting speed that
    provides a 60 min. tool life as the basis of comparison. This speed is denoted by v60 .

    Answers:

    1.
    2.
    3.
    4.
    5.
    6.

    125.7m/min
    2mm
    14 2
    72mm and 3mm
    Cutting power - 17.5kW, power drawn by lathe - 19.44kW
    Shear angle = 31.25, friction angle = 32.62, shear stress =
    236.5N/m2, cutting power = 1.134KW
    7. V60 = 334ft/min and 437ft/min & machinability rating is 1.31 or
    131%

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