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    Hyundai Troubleshooting Guide

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    wtn2013
    This document provides a troubleshooting guide for an electric excavator system with 8 potential issues. It lists the trouble, check point, specification, test condition, and remarks for diagnosing each issue. Issues include slow actuators, engine speed problems, stalling, cluster or mode selection errors, slow mode changing, faulty auto deceleration, warm up malfunctions, and power max issues. Diagnosis involves checking voltages, currents, pressures, and resistances at specific connectors related to the control processor unit and components.

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    © All Rights Reserved
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    Hyundai Troubleshooting Guide

    Uploaded by

    wtn2013
    4K views2 pages
    This document provides a troubleshooting guide for an electric excavator system with 8 potential issues. It lists the trouble, check point, specification, test condition, and remarks for diagnosing each issue. Issues include slow actuators, engine speed problems, stalling, cluster or mode selection errors, slow mode changing, faulty auto deceleration, warm up malfunctions, and power max issues. Diagnosis involves checking voltages, currents, pressures, and resistances at specific connectors related to the control processor unit and components.

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    This document provides a troubleshooting guide for an electric excavator system with 8 potential issues. It lists the trouble, check point, specification, test condition, and remarks for diagnosing each issue. Issues include slow actuators, engine speed problems, stalling, cluster or mode selection errors, slow mode changing, faulty auto deceleration, warm up malfunctions, and power max issues. Diagnosis involves checking voltages, currents, pressures, and resistances at specific connectors related to the control processor unit and components.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    4K views2 pages

    Hyundai Troubleshooting Guide

    Uploaded by

    wtn2013
    This document provides a troubleshooting guide for an electric excavator system with 8 potential issues. It lists the trouble, check point, specification, test condition, and remarks for diagnosing each issue. Issues include slow actuators, engine speed problems, stalling, cluster or mode selection errors, slow mode changing, faulty auto deceleration, warm up malfunctions, and power max issues. Diagnosis involves checking voltages, currents, pressures, and resistances at specific connectors related to the control processor unit and components.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    ELECTRIC SYSTEM

    TECHNICAL HANDBOOK

    6. Troubleshooting guide - 1/2


    No

    Trouble

    Check point Specification

    1 All actuators speed is Error code


    slow
    on the cluster

    Test condition
    Starting Key ON

    17.5 1
    (20 C)

    Starting Key OFF

    CN-75

    17.5 1
    (20 C)

    Starting Key OFF

    Disconnect connector CN-50 from CPU controller

    Disconnect connector CN-75 from EPPR valve


    Start engine

    200~450mA

    Check if Err : 03 on the cluster

    CN-50(8)-(36)

    CN-75

    Remark

    Set the accel dial at "10"(Max)

    Check resistance
    between connector
    CN-50(8)-(36)
    Check resistance at
    EPPR valve
    Check electric current
    at EPPR valve

    Set S-mode and cancel auto decel mode


    Start engine
    CN-75

    5~20kgf/cm2

    Set the accel dial at "10"(Max)

    Check pressure at
    EPPR valve

    Set S-mode and cancel auto decel mode


    2 Engine speed is slow
    at all mode

    Starting Key OFF

    CN-50(12)(23)

    1~2

    Tachometer

    Disconnect connector CN-50 from CPU controller


    Start engine
    Check tachometer reading(Each model)
    Starting Key OFF

    CN-51(25)(26)

    200~400

    Speed sensor
    (CD-17)

    200~400

    Disconnect connector CN-51 from CPU controller


    Starting Key OFF
    Disconnect connector CD-17 of speed sensor
    Start engine

    3 Engine stall
    CN-75

    200~450mA

    CN-75

    17.5 1
    (20 C)

    Set the accel dial at "10"(Max)

    Check resistance
    between connector
    CN-50(12)-(23)
    Check tachometer
    (Work properly or not)
    Check resistance
    between connector
    CN-50(25)-(26)
    Check resistance at
    speed sensor
    Check electric current
    at EPPR valve

    Set S-mode and cancel auto decel mode


    Starting Key OFF
    Disconnect connector CN-75 from EPPR valve
    Start engine
    CN-75

    5~20kgf/cm2

    Set the accel dial at "10"(Max)

    Check resistance at
    EPPR valve
    Check pressure at
    EPPR valve

    Set S-mode and cancel auto decel mode


    4 Malfunction of cluster Error code on
    or mode selection the cluster
    system
    3 Lamps in
    the CPU

    Starting Key ON
    Starting Key ON

    CN-50(30)CN-56(4)

    Disconnect connector CN-50 from CPU controller


    Starting Key OFF

    CN-50(29)CN-56(3)

    Check if Err : 03 on the cluster

    Disconnect connector CN-50 from CPU controller


    Starting Key OFF
    Disconnect connector CN-56 from cluster

    Check connection
    between CN-50(29)CN-56(3)
    Check connection
    between CN-50(30)CN-56(4)

    In detail, please refer to the electric circuit for the model.

    EXCAVATOR

    - 37

    ELECTRIC SYSTEM

    TECHNICAL HANDBOOK

    Troubleshooting guide - 2/2


    No

    Trouble

    5 Slow action of engine


    speed change when
    change the mode

    6 Auto decel system


    does not work

    Check point Specification


    CN-50(12)(23)

    1~2

    CN-50(20)(21)

    5 1V

    CN-51(20)(22)

    100~900

    CN-51(1)GND

    Test condition
    Starting Key OFF
    Disconnect connector CN-50 from CPU controller
    Starting Key ON
    At CN-51 while connecting to CPU controller
    Starting Key OFF

    Actuator
    operating :0~2V
    stop:11~13V

    Disconnect connector CN-51 from CPU controller


    Start engine
    At CN-51 while connecting to CPU controller

    Remark
    Check resistance
    between CN-50(12)(23)
    Check
    voltage
    between CN-51(20)(21)
    Check resistance
    between CN-51(20)(22)
    Check
    voltage
    between connector
    CN-51(1)-GND

    Check resistance
    between connector
    Disconnect connector CN-51 from CPU controller and
    CN-51(1)-CD-7(2)
    CD-7 from pressure switch
    Check resistance
    Starting Key OFF
    between connector
    Disconnect connector CN-51 from CPU controller
    CN-51(33)-CD-8(1)
    Starting Key OFF

    7 Malfunction of
    warming up

    8 Malfunction of power
    max

    CN-51(1)
    -CD-7(2)

    CN-51(33)
    -CD-8(1)

    Below 10

    CN50(31)
    -CD-8(2)

    Below 10

    Disconnect connector CN-50 from CPU controller

    CN-88(1)GND

    Key ON :
    24 1V
    Key OFF :0V

    Starting Key ON

    CN-51(2)GND

    SW ON : 0
    SW OFF :

    CN-88(1)-(2)

    15~30

    Starting Key OFF

    Disconnect connector CN-88 from each other


    Starting Key OFF
    Disconnect connector CN-51 from CPU controller
    Starting Key ON
    Disconnect connector CN-88 from power max sol.

    Check resistance
    between connector
    CN-50(31)-CD-8(2)
    Check
    voltage
    between connector
    CN-88(1)-GND
    Check resistance
    between connector
    CN-51(2)-GND
    Check resistance
    between connector
    CN-88(1)-(2)

    In detail, please refer to the electric circuit for the model.

    EXCAVATOR

    - 38

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