Insulation

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JITENDRA SURVE

PIPING GUIDE

01/04/03

INSULATION

To ensure continuity of plant operations it is necessary to maintain


some process, service and utility lines within a desired temperature
range in order to keep materials in a fluid state, to prevent
degradation and to prevent damage caused by liquids freezing in cold
conditions.
Piping can be kept warm by insulation, or by applying heat to the
insulated piping i.e. jacketing or tracing.
THERMAL INSULATION

Insulation is a covering material having poor thermal conductivity


applied externally to pipe and vessels and is used:
1. To retain heat in pipe or vessel so as to maintain process
temperature or prevent freezing.
2. To minimize transfer of heat from the surroundings into the line
or vessel.
3. To safeguard personnel from hot lines.
Choice of insulation is included in piping specification.
Installed insulation normally consists of three parts:
1. Thermal insulating material.
2. The protective covering for it.
3. The metal banding to fasten the covering.
Most insulating materials are supplied in formed pieces to fit elbows
etc.
Formed coverings are also available.
Additionally, it is customary to paint the installed insulation, and to
weatherproof it before painting, if for external use.
The principal thermal insulating materials and their accepted
approximate maximum line temperatures, where temperature cycling
(Repetitive heating and cooling periods) occurs are:
o Asbestos : 1200 F.
o Calcium silicate : 1200 F
o Cellular glass (Foamglass) : 800 F.
o Cellular silica : 1600 F.
o Diatomacious silica plus asbestos : 1600 F.
o Mineral fiber : 250-1200 F. depending on type.
o Mineral wobl : 1200 F.
o Magnesia : 600 F.
o Polyeurothene foam : 250 F.
Certain foamed plastics have a very low conductivity and are suitable
for insulating lines as cold as 400 F.
Rock cork (bonded mineral fiber) is satisfactory down to 250 F, and
mineral wool down to 150 F.
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JITENDRA SURVE

PIPING GUIDE

01/04/03

INSULATION THICKNESS

Most insulation in plant will not exceed 2 inches.


A rough guide to insulation thicknesses of the more common materials
required on pipe to 8-inch size is:
Application
Hot lines (to 500 F)

Cold lines ( to 150 F)


Personnel protection

Typical insulating
material
Asbestos, silicate,
magnesia
Mineral wool
Asbestos, silicate,
magnesia

Usual thickness of
insulation
1 2
1 3
1

For personnel protection, insulation should be provided upto a height


of about 8 ft above operating floor level.
Alternatively, wire mesh guards can be provided.

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