Mechanical Properties of Carbon/Glass Fiber Reinforced Epoxy Hybrid Polymer Composites

Int. J. Mech. Eng. & Rob. Res.
2015
T D Jagannatha and G Harish, 2015

ISSN 2278 0149 www.ijmerr.com
Vol. 4, No. 2, April 2015
2015 IJMERR. All Rights Reserved
Research Paper
MECHANICAL PROPERTIES OF CARBON/GLASS

FIBER REINFORCED EPOXY HYBRID POLYMER
COMPOSITES
T D Jagannatha1* and G Harish1
*Corresponding Author: T D Jagannatha, [email protected]
Hybrid composite materials are the great potential for engineering material in many applications.
Hybrid polymer composite material offers the designer to obtain the required properties in a
controlled considerable extent by the choice of fibers and matrix. The properties are tailored in
the material by selecting different kinds of fiber incorporated in the same resin matrix. In the
present investigation, the mechanical properties of carbon and glass fibers reinforced epoxy
hybrid composite were studied. The vacuum bagging technique was adopted for the fabrication
of hybrid composite materials. The mechanical properties such as hardness, tensile strength,
tensile modulus, ductility, and peak load of the hybrid composites were determined as per ASTM
standards. The mechanical properties were improved as the fibers reinforcement content
increased in the matrix material.
Keywords: BHN, Epoxy, Hybrid composite, Carbon/Glass fiber, Tensile strength
INTRODUCTION
single polymeric matrix, which leads to the

advanced material system called hybrid
composites with a great diversity of material
properties (Prabhakaran et al., 2012). This is
a major challenge that can only be met through
an understanding of the relationships between
materials architecture and mechanical
response. The positive or negative hybrid
effect of selected mechanical property from the
rule of mixture behavior of carbon/carbon/
epoxy and glass/carbon composites were
Now a days, the composite engineers are

focusing on the development of new stronger,
tougher, lightweight structural materials
supporting latest technologies and design
concepts for the complex shaped structures
like aircraft, automotive structures and large
wind turbine blade structures (Gururaja et al.,
2012). The development of composite
materials improves their performance based
on the reinforcement of two or more fibers in a
1
Department of Mechanical Engineering, UVCE, Bangalore University, Banagalore 560001, India.
131
Int. J. Mech. Eng. & Rob. Res. 2015
studied. None of the mechanical properties,

excluding the fracture energies show signs of
a positive hybrid effect (Marom et al., 1978).
Manders and Bader (1981) reported hybrid
effect and failure strain enhancement of up to
50% for the glass fiber/carbon fiber/epoxy
composite. The failure strain of the carbon
phase increased as the relative proportion of
carbon fiber was decreases and as the carbon
fibers were more finely dispersed. Yerramalli
and Waas (2003) have considered carbon/
glass hybrid composite with an overall fiber
volume fraction of 30%. Splitting and kinking
failures were noted while loading the hybrid
laminates under static and dynamic loading
rates. Zhang et al. (2012) studied the
mechanical behavior of hybrid composites
made of carbon/glass reinforcements and the
processing method used is wet lay-up which
is not a best practice for obtaining high quality
laminates. An addition of hard reinforcements
such as silicon carbide, alumina and titanium
carbide improves hardness, strength and wear
resistance of the composites (Amar Patnaik
et al., 2009; and Chauhan et al., 2009). The
introduction of a glass fiber into a polymer
matrix produces a composite material that
results in an attractive combination of physical
and mechanical properties which cannot be
obtained with monolithic alloys (Schwartz,
1984). Among the various useful polymer
matrices, vinyl ester is typically characterized
by properties such as fluidity, corrosion
resistance and high strength-weight ratio
(Suresha et al., 2007). The advantages of
Fiber-reinforced PMCs over traditional
materials include greater mechanical strength,
lighter weight, better dimensional stability,
higher dielectric strength and corrosion
resistance and flexibility to improve the
designs (Folkes, 1992). The effectiveness of

reinforcement essentially depends on the
adhesion between matrix and fiber, so this is
a key factor in determining the final properties
of the composite material, particularly its
mechanical properties (Yosoyima et al., 1984;
Yosoyima et al., 1990; and Pukzky et al.,
1995). In the present work, an attempt has
been made to study the influence of glass fiber
and carbon fiber reinforced epoxy polymer
matrix on the mechanical properties. The
hybrid composites were developed by varying
the reinforcements from 15%, 30%, 45% and
60% of glass fiber and carbon fiber in 40%
epoxy matrix under vacuum bag process. The
hardness and tensile properties were studied
as per the ASTM standards.
EXPERIMENTAL DETAILS
Material Selection
The E-glass fiber and Carbon fibers are
selected as reinforcements and Epoxy as
matrix material. The epoxy resin and hardener
Tri Ethylene Tetra Amine (TETA) were provided
by Atul Ltd. Polymers division, Valsad, Gujarat,
India. The Glass Fiber of bi-directional woven
mat with 200 gsm and the density of 2.5 gm/
cc. The Carbon Fiber of bi-directional woven
mat with 200 gsm and the density of 1.78 gm/
Figure 1: The Glass Fiber and Carbon
Fiber
132
cc were used. The glass fiber and carbon fiber

used in the fabrication of hybrid fiber reinforced
composites are shown in Figure 1.
Figure 2: Vacuum Bag Process
Fabrication of Composites
The Glass/Carbon fiber/Epoxy based hybrid
composites were developed using vacuum bag
process by varying both the reinforcements in
terms of weight percentage of 15%, 30%, 45%
and 60% of glass fiber and carbon fiber in 40%
of Epoxy matrix. The weight fraction of fibers
and epoxy matrix materials were determined
by considering the density, specific gravity and
mass. Initially, the fabrication of the composite
was done at room temperature by hand lay-up
technique. The required ingredients of resin
and hardener were mixed thoroughly in a basin
and the mixture is subsequently stirred
constantly. The required sizes of fiber mats
were prepared and the glass fiber was
positioned manually in the open mold and the
mold surface must be smooth enough to
prevent bonding to the laminate. The mixture
so made is brushed uniformly over the glass
and carbon plies alternatively. The entrapped
air is removed manually with squeezes or
rollers to complete the laminates structure.
Then the vacuum bagging is applied to the
mold with a vacuum pressure 0.1 m bar for
uniform distribution of resin and also to remove
the entrapped air. The composite is cured at
room temperature and the post curing was
done at 50 C for 30 min, 65 C for 45 min and
75 C for 1 hour. The Fiber reinforced PMCs
is mainly used due to easy availability of glass
fibers and economic processing technique
adopted for producing the Fiber-reinforced
PMCs. The vacuum bagging process adopted
for the development of hybrid composite is
shown in Figure 2.
Specimen Preparation
Theglass fiber and carbon fibers reinforced
epoxy composite slabs were taken out from
the mold and then specimens of suitable
dimensions were prepared from the composite
slabs for different mechanical tests according
to ASTM standards. The test specimens were
cut by slabs by using diamond tipped cutter
and different tools in the work shop. Tensile
test specimens were prepared according to
ASTM D638. Test specimens having
dimension of length 60 mm, width of 12 mm
and thickness of 3 mm. Micro hardness test
specimens were prepared according ASTM
standard. Three identical test specimens were
prepared for different test.
Testing of FRP Composites
Mechanical properties of composites were
evaluated by tensile and hardness
measurements. The specimens were
prepared from the developed composites and
edges of the specimen are finished by using
file and emery paper for tensile testing. Tensile
tests were examined according to ASTM
D638. The specimen was loaded between two
manually adjustable grips of a 60 KN
computerized Universal Testing Machine
(UTM) with an electronic extensometer and the
133
surrounding temperature is 35 C. A tensile test

specimen placing in the testing machine and
load was applied until it fractures. Due to the
application of load, the elongation and
maximum load of the specimen is recorded.
Test was repeated thrice and the average
value was taken to calculate the tensile strength
of the composites. Micro hardness test was
conducted as per ASTM standard on the
specimen using a Vickers micro hardness
tester. The hardness was measured at three
different locations of the specimen and the
average value was calculated.
composites shows 14.29% increase in the

micro hardness as compared to 60% glass
fiber reinforced composites and 23% increase
in the micro hardness with that of 30% glass
fiber and 30% carbon fiber reinforced hybrid
composite. The increase in the hardness in
the composites is the indication of good
bonding between the matrix and the
reinforcement materials.
Tensile Strength
Figure 4 shows the effect of reinforcement on
Ultimate Tensile Strength (UTS) of the fiber
reinforced composites. The ultimate tensile
strength of the carbon reinforced composite
was higher as compared to other type of
composites. The 60% carbon fiber reinforced
UTS as compared to 60% glass fiber
reinforced composites and 38.01% increase
in the UTS with that of 30% glass fiber and
30% carbon reinforced hybrid composite. The
UTS of carbon fiber reinforced composite is
higher because the strength of carbon fiber is
higher and it behaves like elastic material
during tensile loading. The inclusion of carbon
fiber mat reinforced polymeric composite
RESULTS AND DISCUSSION

Hardness
Hardness is described as resistance to surface
indentation of the material. The variations of
micro hardness of the composite materials are
shown in the Figure 3. This graph explains the
effect of glass fiber and carbon fiber
reinforcements on the micro hardness of the
hybrid composites. The carbon fiber reinforced
epoxy composite exhibits higher micro
hardness as compared to other two
Figure 3: Effect of Reinforcements on
Micro Hardness of the Fibers Reinforced
Composites
Figure 4: Effect of Reinforcements on UTS

of the Fibers Reinforced Composites
134
significantly enhanced the ultimate tensile

strength of the composite.
Figure 6: Effect of Reinforcements

on Peak Load of the Fibers Reinforced
Composites
Yield Strength
The yield strength of the glass fiber and carbon
fiber reinforced epoxy composites depends
upon the strength and modulus of the fibers,
strength, and chemical stability of the matrix,
fiber matrix interaction, and fiber length. The
60% carbon fiber reinforced composites
shows 61.31% increase in the yield strength
as compared to 60% glass fiber reinforced
composites and 30% increase in the yield
strength with that of 30% glass fiber and 30%
carbon reinforced hybrid composite. Figure 5
shows the effect of reinforcements on yield
strength of the fibers reinforced composites.
Yield strength increases with increase in
addition of reinforcement to composites this
may be due to improved in interfacial bonding
strength between filler, matrix, and fiber.
peak load withstand capability as compared

to 60% glass fiber reinforced composites and
35% increase in the peak load withstand
capability with that of 30% glass fiber and 30%
carbon reinforced hybrid composite. The
hybrid composite shows more peak load
withstand capability as the carbon fiber
reinforcement percentage increases in the
hybrid composite.
Figure 5: Effect of Reinforcements

on Yield Strength of the Fibers
Reinforced Composites
Ductility
The variation of ductility of fiber reinforced
composites is shown in Figure 5. The ductility
Figure 7: Effect of Reinforcements on
Ductility of the Fibers Reinforced
Composites
Peak Load
Figure 6 shows the effect of reinforcements
on peak load of the fibers reinforced hybrid
135
of 30% glass fiber and 30% carbon reinforced

hybrid composite is lower as compared to
other two composites. The 60% carbon fiber
reinforced composites shows 26.19%
increase in the ductility as compared to 60%
glass fiber reinforced composites and 50.94%
increase in the ductility with that of 30% glass
fiber and 30% carbon reinforced hybrid
composite.
of GF Reinforced Vinyl Ester Resin

Composites with Different Comonomers, J. Reinf. Plast. Compos.,
Vol. 28, pp. 2675-2684.
3. Folkes M J (1992), Multi Component
Polymer Systems, in Miles I S and
Rostami S (Eds.), Longman Scientific
and Technical: Essex, Chapter 8, UK.
4. Gururaja M N and Hari Rao A N (2012),
A Review on Recent Applications and
Future Prospectus of Hybrid
Composites, International Journal of
Soft Computing and Engineering
(IJSCE), Vol. 1, No. 6, pp. 352-355.
CONCLUSION
The carbon fiber and glass fiber reinforced
hybrid composites have been fabricated by
vacuum bag method. Experimental evaluation
of mechanical properties like micro hardness,
tensile and flexural strength of hybrid
composites as per ASTM standards has been
successfully completed. The micro hardness
of carbon fiber reinforced composite is higher
than the other composites. The tensile
properties have been studied and the breaking
load has been measured. The inclusion of
carbon fiber mat reinforced polymeric
composite significantly enhanced the ultimate
tensile strength, yield strength and peak load
of the composite. The ductility of carbon fiber
reinforced composite is higher than the other
composites.
5. Manders P W and Bader M G (1981),

The Strength of Hybrid Glass/Carbon
Fibre Composites: Part 1 Failure Strain
Enhancement and Failure Mode,
Journal of Materials Science, Vol. 16,
pp. 2233-2245.
6. Marom G, Fischer S, Tuler F R and
Wagner H D (1978), Hybrid Effects in
Composites: Conditions for Positive or
Negative Effects versus Rule-of-Mixtures
Behavior, Journal of Materials Science,
Vol. 13, pp. 1419-1426.
7. Prabhakaran R T D, Madsen B,
Toftegaard H and Markussen C M (2012),
Flexural Properties of Hybrid Natural
Composite-Micromechanics
and
Experimental Assessment, Proceedings
of 3rd Asian Conference on Mechanics of
Functional Materials and Structures
(ACMFMS), Vol. 1, pp. 469-472, Indian
Institute of Technology, New Delhi.
REFERENCES
1. Amar Patnaik and Mahapatra S S
(2009), Study on Mechanical and
Erosion W ear Behavior of Hybrid
Composites Using Taguchi Experimental
Design, J. Materials and Design,
Vol. 30, pp. 2791-2801.
2. Chauhan S, Kumar A, Patnaik A,
Satapathy A and Singh I (2009),
Mechanical and Wear Characterization
8. Pukzky B, Maurer-Frans H J and Boode

J W (1995), Impact Testing of
136
Polypropylene Blends and Composites,

Polym. Eng. Sci., Vol. 35, pp. 1962-1971.
Dynamics and Materials Conference,

Norfolk, Virginia (AIAA-2003-1509).
9. Schwartz M M (1984), Composite

Materials Handbook, McGraw-Hill, New
York, USA.
12. Yosoyima R, Morimoto K and Suzuki T

(1984), The Reaction of Glass Fiber with
Disocyanate and its Application, J. Appl.
Polym. Sci., Vol. 29, pp. 671-679.
10. Suresha B, Chandramohan G,

Siddaramaiah P, Sampathkumaran and
Seetharamu S (2007), Mechanical and
Three Body Abrasive Wear Behavior of
3-D Glass Fabric Reinforced Vinyl Ester
Composites, J. Mater. Sci. Eng. (A),
Vol. 443, pp. 285-291.
13. Yosoyima R, Morimoto K, Susuki T,

Nakajima A and Ikada Y (1990),
Adhesion and Bonding in Composites,
Marcel Dekker Inc., New York, USA.
14. Zhang J, Chaisombat K, He S and Wang
C H (2012), Hybrid Composite
Laminates Reinforced with Glass/Carbon
Woven Fabrics for Light Weight Load
Bearing Structures, Materials and
Design, Vol. 36, pp. 75-80.
11. Yerramalli C S and Waas A M (2003),

Compressive Behavior of Hybrid
Composites, Proceedings of 44th AIAA/
ASME/ASCE/AHS Structures, Structural
137

Mechanical Properties of Carbon/Glass Fiber Reinforced Epoxy Hybrid Polymer Composites

Uploaded by

Copyright:

Available Formats

Mechanical Properties of Carbon/Glass Fiber Reinforced Epoxy Hybrid Polymer Composites

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Mechanical Properties of Carbon/Glass Fiber Reinforced Epoxy Hybrid Polymer Composites

Uploaded by

Copyright:

Available Formats

Int. J. Mech. Eng. & Rob. Res.

T D Jagannatha and G Harish, 2015