Donaldson Indust Water Process Chillers

AirCel
Industrial Process Water Chillers

CH Series

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In many industrial applications cold water is used to keep the productivity of the machinery at a
constant high level. The optimal temperature is often critical, as it ensures the correct operation and highest
quality of the production process. Today, most processes require cooling water with much closer defined
tolerances. Water chillers provide cooling in a controlled closed circuit. This means that the water used for your
production processes is reliable, constant, and defined.
Donaldson CH Series process water chillers guarantee a secure and repeatable production process, while
saving you money and protecting the environment. Total process security at high efficiency levels makes the
Donaldson water chiller the optimum solution.
Easy operation and high reliability have been the cornerstones in the design of this high-efficiency
process water chiller series. With over 30 years of expertise in building water chillers and cooling equipment,
Donaldson manufacturers a complete line of industrial process water chillers from 25-500 ton.
Chiller Applications
Electronic devices
To ensure accuracy by maintaining low span
temperature control and pure coolant for electronic
microscopes; blood cooling; diffusion pumps;
spectrometers; scanners; and many other sensitive
electronic devices.
Water-cooled air/gas compressors
To recirculate and chill water, eliminating the cost of
tap water and build-up of mineral deposits in the
heat exchanger.
Food processing
For use with all stainless steel evaporators and
pumps in steam cleaning systems.
Injection and blow molding
For quick cooling of the molder increasing
production speed and quality of the product.
Machine tools
To increase speed and useful life of machines by
providing accurate cold water temperature.
Lasers
To remove laser heat with deionized water in a
closed-loop system.
High speed rollers
To accurately control coolant temperature
increasing the speed and dependability of paper
converting, laminating, printing and waxing
machines.
CH-500
Welders
To increase tip life while reducing water
consumption by recirculating a clean coolant at
optimum temperatures.
Plasma cutting
For cooling to extend the electrode life and improve
the cut quality.
Power supplies
To ensure dependability by recirculating a clean
coolant of certain temperature and flow.

Features & Benefits
Continuous operation all components are designed
for reliable performance.
Heavy-duty industrial structural frame.
High performance shell and tube heat exchangers

to ensure maximum heat transfer.
ASME coded water-cooled condenser

with water regulating valve (water-cooled units).
Temperature controllers for precision temperature

control.
Refrigerant pressure safety relief valve.
ASME coded shell and tube evaporator.
Vibration isolator pads.
Unloading capacity up to 25% (CH-3000 and up).
Built-in safety features for safer, more reliable

operation:
Refrigerant analyzer gauges.

Water inlet temperature gauge.
- High-pressure switch protects the refrigeration

system against excessive pressure caused by an
insufficient cooling water supply (on water-cooled
models).
Water inlet pressure gauge.

Low ambient fan cycle control (air-cooled models
only).
- High-amperage draw switch shuts off the

compressor and pump in case of an overload to the
system.
Compressor oil sight glass.

Compressor crankcase heater.
Oil return separator (CH-3000 and up).
- Freeze-control protection.
How The CH Series Works

Re-circulates clean coolant at a constant temperature and pressure to increase the stability and productivity of
all water-cooled machinery, compressors and instruments. The evaporators are designed with clean-out and
fill-port valves to prevent coolant expansion and fouling. The optional pump re-circulates the coolant at a
constant pressure and flow, which is adjustable with a manual-regulating valve.
Hot Gas
By-pass Valve
Filter
Dryer
Sight
Glass
Expansion
Valve
Ball
Valve
Suction
Filter
Water
Inlet
Ball
Valve
Water
Outlet
Evaporator
Vibration
Absorber
Condenser
Vibration
Absorber
Suction Accumulator
Discharge
Line Muffler
Check
Valve
Compressor
Oil
Separator
Receiver

Chiller Sizing and Capacity Correction Factors
Use the heat load calculation formula to determine the total heat load in Btu/Hr, and then select
the CH Chiller model with that capacity.
Total Heat Load Btu/Hr = (Rated Capacity) x (Correction Factor)
Rated Capacity Btu/Hr = Flow rate (US gal/min) x 500 x specific heat of cooling fluid x T.
Flow Rate = Measure the flow rate by determining the length of time it takes
to fill a container of known volume.
Specific Heat = Determine the specific heat of the cooling fluid. If water is the
coolant, the specific heat is 1.
Capacity Corrector Factor for % Glycol Solution

% Glycol
Freezing
Temperature
10
20
30
40
50
32F
25F
14F
3F
-14F
-34F
Factor
1.0
.98
.96
.94
.90
.87
To Size the Chiller

Total Heat Load = (GPM x 500 x Specific Heat x T) x Correction Factor
EXAMPLE:
Flow Rate:
Cooling Fluid:
Temperature Inlet:
Temperature Outlet:
Water Glycol:
120 GPM
Water
60F
50F
20%
Total Heat Load = [120 x 500 x 1 x (60-50)] x 0.96

Total Heat Load = 576,000 Btu/Hr
Selected Chiller Model: CH-600
Short Page- for 3 hole punch
T = (water inlet temperature) (water outlet temperature)

Obtain T by measuring both the incoming and outgoing water
temperature of your equipment. The difference is the T.

Dimensions & Specifications
Short Page- for 3 hole punch
Capacity
Dimensions (inches)
Model
Tons
Btu/Hr
Flow
(GPM)
Connection
(FNPT / ANSI)
Height
Width
Depth
Weight
(lbs)
CH-250
25
250,000
70
2"
45
85
60
3,300
CH-300
30
330,000
80
3"
45
100
65
3,900
CH-350
35
380,000
90
3"
45
100
65
4,500
CH-400
40
430,000
100
3"
45
100
65
5,600
CH-500
50
550,000
125
4" FLG
45
105
65
6,800
CH-600
60
660,000
135
4" FLG
50
130
80
8,500
CH-700
70
760,000
160
4" FLG
50
130
80
9,700
CH-800
80
860,000
175
4" FLG
50
130
80
11,000
CH-1000
100
1,200,000
200
6" FLG
50
130
80
14,000
CH-1200
120
1,300,000
240
6" FLG
CF*
CF*
CF*
15,000
CH-1500
150
1,600,000
300
6" FLG
CF*
CF*
CF*
16,000
CH-1700
170
1,800,000
340
8" FLG
CF*
CF*
CF*
17,500
CH-1800
180
1,900,000
360
8" FLG
CF*
CF*
CF*
19,000
CH-2000
200
2,400,000
400
8" FLG
CF*
CF*
CF*
21,000
CH-2400
240
2,600,000
480
10" FLG
CF*
CF*
CF*
26,000
CH-3000
300
3,200,000
600
10" FLG
CF*
CF*
CF*
34,000
CH-3600
360
3,800,000
720
12" FLG
CF*
CF*
CF*
37,000
Standard voltage is 460/60/3.

1
Capacity based on 90 F ambient temperature and 10 F temperature rise for water outlet temperature of 50 F.
* Consult factory for dimensions.
CH Water Chiller Options

Voltages single-phase or three-phase, 50 or 60 Hz
are available.
Condensers water-cooled or remote air-cooled
condensers (instead of standard air-cooled condensers)
are available.
Electrical all electrical wiring options for controls and
motors to meet 4, 4X, 9, 12 and Class I, Division II, Group
C-D (NEMA 7) explosion-proof equipment requirements
for hazardous environments.
Pumps close-coupled, single and duplex pumps with
back flow preventor and isolation valves. Stainless steel
centrifugal pumps. Positive displacement pumps (high
pressure).
Heater/chiller combination for processes that

require two different outlet temperatures at the
same time. Combination system with precision
controllers are available.
Back-up refrigeration and pumps. Available
on single skid.
Stainless steel heat exchangers and
pumps. Stainless steel evaporators and
pumps for fluid compatibility.
Liquid filters complete line of industrial
process water filters from 1 gpm to 600 gpm
with replacement elements and pressure
differential indicators.
AirCel
rust Donaldson Compressed Air & Gas to deliver a complete range of compressed air
purification solutions that improve air quality throughout your plant - from the compressor
room to all points of use. With over 30 years of expertise in compressed air filtration and
separation, Donaldson manufactures a complete line of drying and filtration equipment in an
innovative, cutting-edge design with energy efficient operation and reliable performance to
increase your productivity and lower your operating cost for the air volume that fits your needs.
Donaldson Compressed Air & Gas offers a wide variety of solutions to reduce your energy
costs, improve your productivity, guarantee production quality and help preserve the
environment.
PRODUCTS
Activated carbon filters
Filters
Process filter housing
Adsorption dryers
Fine filters
Pure gas filters
Breathing-air purifiers
Filter housing
Refrigeration compressed
Cartridge filters
High-performance filters
Chillers
High-pressure filters
Silicon-free filters
Condensate drains
Medical vacuum filters
Steam filters
Coolers
Membrane dryers
Sterile filters
Cyclone separators
Oil/vapor absorbers
Submicro filters
Demisters
Oil/water separation systems
Systems engineering
Disposable filters
Pre-filters
System solution
Elements
Pre-separators
Vacuum filters
Emulsion separators
Process filter elements
Vent filters
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AirCel

Industrial Process Water Chillers

Industrial Process Water Chillers

Industrial Process Water Chillers

Heavy-duty industrial structural frame.

High performance shell and tube heat exchangers

ASME coded water-cooled condenser

Temperature controllers for precision temperature

Refrigerant pressure safety relief valve.

ASME coded shell and tube evaporator.

Vibration isolator pads.

Unloading capacity up to 25% (CH-3000 and up).

Built-in safety features for safer, more reliable

Refrigerant analyzer gauges.

- High-pressure switch protects the refrigeration

Water inlet pressure gauge.

- High-amperage draw switch shuts off the

Compressor oil sight glass.

How The CH Series Works

Industrial Process Water Chillers

Capacity Corrector Factor for % Glycol Solution

To Size the Chiller

Total Heat Load = [120 x 500 x 1 x (60-50)] x 0.96

Short Page- for 3 hole punch

T = (water inlet temperature) (water outlet temperature)

Industrial Process Water Chillers

Short Page- for 3 hole punch

Standard voltage is 460/60/3.

CH Water Chiller Options

Heater/chiller combination for processes that

Process filter housing

Pure gas filters

Medical vacuum filters

Oil/water separation systems

Process filter elements

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