Brother HL-4040CN 4050CDN 4070CDW Service Manual

Brother Color Laser Printer
SERVICE MANUAL
MODEL:
HL-4040CN/4050CDN/4070CDW
Read this manual thoroughly before maintenance work.

Keep this manual in a convenient place for quick and easy reference at all times.
February 2007
SM-PRN061
(2)
Confidential
Copyright Brother Industries, Ltd. 2007

Compilation and Publication:
This manual has been complied and published, under the supervision of Brother Industries
Ltd., covering the latest product descriptions and specifications. The contents of this manual
and the specifications of this product are subject to change without notice. Brother reserves
the right to make changes without notice in the specifications and materials contained herein
and shall not be responsible for any damages (including consequential) caused by reliance on
the materials presented, including but not limited to typographical and other errors relating to
the publication. This product is designed for use in a professional environment.
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PREFACE
This service manual contains basic information required for after-sales service of the laser
printer (hereinafter referred to as "the machine"). This information is vital to the service
personnel to maintain the high printing quality and performance of the machine.
This service manual covers the HL-4040CN/4050CDN/4070CDW machines.
This manual consists of the following chapters:
CHAPTER 1: TROUBLESHOOTING
Details of error messages and codes that the incorporated self-diagnostic function of the
machine will display if any error or malfunction occurs. If any error message appears, refer
to this chapter to find which parts should be checked or replaced.
The latter half of this chapter provides sample problems that could occur in the main
sections of the machine and related troubleshooting procedures.
CHAPTER 2: PERIODICAL MAINTENANCE

Details of consumable parts and periodical maintenance parts. This chapter also covers
procedures for disassembling and assembling periodical maintenance parts.
CHAPTER 3: DISASSEMBLY AND ASSEMBLY

Details of procedures for disassembling and assembling of the machine together with
related notes. The disassembly order flow provided enables you to see at a glance the
quickest way to get to parts involved.
At the start of a disassembly job, you can check the disassembly order flow that guides you
through a shortcut to get to the object parts.
This chapter also covers screw tightening torques and lubrication points to which the
specified lubrications should be applied during assembly jobs.
CHAPTER 4: ADJUSTMENTS AND UPDATING OF SETTINGS,

REQUIRED AFTER PARTS REPLACEMENT
Details of adjustments and updating of settings, which are required if the main PCB and
some other parts have been replaced. This chapter also covers how to update the
firmware.
CHAPTER 5: SERVICE FUNCTIONS

Describes the maintenance mode which is exclusively designed for the purpose of
checking the settings and adjustments using the keys on the panel.
This chapter also covers hidden function menus, which activate settings and functions or
reset the parts life.
CHAPTER 6: CIRCUIT DIAGRAMS, WIRING DIAGRAM

Provides the Circuit Diagrams and Wiring Diagram for the connections of the PCBs.
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APPENDIX 1: WORKER SWITCH (WSW)

Describes the functions of the worker switches, which can be divided into two groups: one
is for customizing preferences designed for the destination and the other is for modifying
preferences that match the machine to the environmental conditions. Use the latter group if
the machine malfunctions due to mismatching.
APPENDIX 2: DELETION OF PERSONAL INFORMATION

Provides instructions on how to delete personal information recorded in the machine.
APPENDIX 3: SERIAL NUMBERING SYSTEM

APPENDIX 4: SCREW CATALOGUE
APPENDIX 5: REFERENCES
Information in this manual is subject to change due to improvement or redesign of the

product. All relevant information in such cases will be supplied in service information
bulletins (Technical Information).
A thorough understanding of this machine, based on information in this service manual and
service information bulletins, is required for maintaining its print quality performance and for
improving the practical ability to find the cause of problems.
There is the reference manual as well. This reference manual contains SPECIFICATIONS,
THEORY OF OPERATION, TONER CARTRIDGE WEIGHT INFORMATION,
REFERENCES, and GLOSSARY.
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TABLE OF CONTENTS
REGULATION............................................................................................ VIII
SAFETY INFORMATION............................................................................ XII
CHAPTER 1 TROUBLESHOOTING ........................................................ 1-1
1. INTRODUCTION .........................................................................................................1-1
1.1 Precautions ........................................................................................................................ 1-1
1.2 Initial Check........................................................................................................................ 1-1
2. ERROR CODES ..........................................................................................................1-3

2.1 Error Indication ................................................................................................................... 1-3
2.2 Error Cause and Remedy .................................................................................................. 1-5
2.2.1 Recoverable Error by User Check ........................................................................... 1-5
2.2.2 Service Call Error ................................................................................................... 1-10
3. PAPER FEEDING PROBLEMS.................................................................................1-38

3.1 No Feeding....................................................................................................................... 1-38
3.2 Double Feeding ................................................................................................................ 1-38
3.3 Paper Jam ........................................................................................................................ 1-39
3.4 Dirt on Paper .................................................................................................................... 1-40
3.5 Wrinkles............................................................................................................................ 1-40
4. IMAGE DEFECT TROUBLESHOOTING...................................................................1-41

4.1 Image Defect Examples ................................................................................................... 1-41
4.2 Diameter of Rollers .......................................................................................................... 1-42
4.3 Troubleshooting Image Defect ......................................................................................... 1-42
5. SOFTWARE SETTING PROBLEMS.........................................................................1-57

6. NETWORK PROBLEMS ...........................................................................................1-58
7. OTHERS PROBLEMS...............................................................................................1-59
CHAPTER 2 PERIODICAL MAINTENANCE........................................... 2-1

1. CONSUMABLE PARTS...............................................................................................2-1
2. PERIODICAL REPLACEMENT PARTS ......................................................................2-2
2.1 Periodical Replacement Parts............................................................................................ 2-2
2.2 Procedures to Replace Periodical Replacement Parts...................................................... 2-3
2.2.1 Fuser Unit & Fuser Filter Frame ASSY.................................................................... 2-3
2.2.2 Laser Unit................................................................................................................. 2-7
2.2.3 Paper Feeding Kit (PF Kit1, PF Kit2) ..................................................................... 2-22
2.2.4 MP Paper Feeding Kit............................................................................................ 2-27
2.3 Parts Life Reset Function................................................................................................. 2-30
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CHAPTER 3 DISASSEMBLY AND ASSEMBLY..................................... 3-1

1. SAFETY PRECAUTIONS............................................................................................3-1
2. PACKING ....................................................................................................................3-2
3. SCREW TORQUE LIST ..............................................................................................3-3
4. LUBRICATION ............................................................................................................3-6
5. OVERVIEW OF GEARS............................................................................................3-12
6. HARNESS ROUTING................................................................................................3-14
7. DISASSEMBLY FLOW ..............................................................................................3-21
8. DISASSEMBLY PROCEDURE .................................................................................3-22
8.1 AC Cord............................................................................................................................ 3-22
8.2 Toner Cartridge ................................................................................................................ 3-22
8.3 Drum Unit ......................................................................................................................... 3-25
8.4 Belt Unit............................................................................................................................ 3-27
8.5 Waste Toner Box.............................................................................................................. 3-27
8.6 Paper Tray........................................................................................................................ 3-28
8.7 DX Feed ASSY (HL-4050CDN/ 4070CDW only)............................................................. 3-30
8.8 MP Cover ASSY/ MP Paper Guide ASSY ....................................................................... 3-31
8.9 MP Lift Arm 2/ MP Roller Holder ASSY ........................................................................... 3-34
8.10 Fuser Unit/ Toner Filter Frame ASSY ............................................................................ 3-37
8.11 Back Cover Upper.......................................................................................................... 3-39
8.12 Paper Eject ASSY DX/SX .............................................................................................. 3-40
8.13 Back Cover ASSY .......................................................................................................... 3-42
8.14 Paper Guide DX/ HV TR Top Cover .............................................................................. 3-43
8.15 Transfer HVPS PCB Unit ............................................................................................... 3-44
8.16 Registration-mark Sensor PCB ASSY 1, 2/ Density Sensor/ Registration Relay PCB
ASSY/ Transfer HVPS PCB ASSY ................................................................................ 3-45
8.17 Side Cover L ASSY ........................................................................................................ 3-51
8.18 Side Plate LB.................................................................................................................. 3-52
8.19 Drum Unit Fan (OPC)..................................................................................................... 3-53
8.20 Side Cover R ASSY ....................................................................................................... 3-54
8.21 Roller Holder ASSY........................................................................................................ 3-55
8.22 Paper Feed Frame Unit/ T1 PE/Edge Sensor PCB ASSY ............................................ 3-56
8.23 Belt Cleaner Release Sensor PCB ASSY...................................................................... 3-64
8.24 THM/HUM Sensor Holder ASSY ................................................................................... 3-65
8.25 Release Rack ................................................................................................................. 3-67
8.26 Front Door Unit ASSY .................................................................................................... 3-68
8.27 Harness Cover MP......................................................................................................... 3-71
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8.28 Front Door Sub............................................................................................................... 3-72

8.29 EL Electrode Spring L/R................................................................................................. 3-73
8.30 Hook Cover/ Front Cover Release Button/ Button Spring/ Front Door Main ................. 3-74
8.31 Hook Shaft/ Hook/ Hook Spring ..................................................................................... 3-76
8.32 Engine PCB ASSY ......................................................................................................... 3-77
8.33 Main PCB ASSY/ Ground Plate/ Ground Spring Plate .................................................. 3-78
8.34 Waste Toner Near/Full Sensor ASSY............................................................................ 3-80
8.35 Top Cover ASSY ............................................................................................................ 3-82
8.36 Top Cover Panel ASSY.................................................................................................. 3-83
8.37 LCD Panel PCB ASSY................................................................................................... 3-84
8.38 Rubber Key Printed ASSY ............................................................................................. 3-85
8.39 Key Cap Up, Down, L, R ................................................................................................ 3-85
8.40 USB Host Relay PCB ASSY .......................................................................................... 3-86
8.41 LCD Panel ASSY/ LCD Stopper .................................................................................... 3-87
8.42 Paper Chute ................................................................................................................... 3-88
8.43 Top Cover R ................................................................................................................... 3-90
8.44 Top Cover L ASSY ......................................................................................................... 3-90
8.45 Wireless LAN PCB ASSY (HL-4070CDW only)............................................................. 3-91
8.46 Laser Unit/ Hook Slope .................................................................................................. 3-93
8.47 Develop Drive Motor ASSY............................................................................................ 3-95
8.48 Drum Drive ASSY/ Drum Phase Sensor PCB ASSY 1, 2.............................................. 3-99
8.49 Drive Frame Unit ASSY ............................................................................................... 3-103
8.50 Paper Feed/Belt Cleaner Motor ASSY......................................................................... 3-104
8.51 Develop Release Sensor PCB ASSY .......................................................................... 3-105
8.52 Develop Press Drive L ASSY....................................................................................... 3-105
8.53 Front Cover Interlock Switch ASSY ............................................................................. 3-108
8.54 Toner Sensor PCB ASSY K, Y, M, C (TE/NEW) ......................................................... 3-109
8.55 New Toner Actuator/ New Toner Actuator Spring ....................................................... 3-113
8.56 Side Plate R ASSY....................................................................................................... 3-114
8.57 Drum Lock Lever L....................................................................................................... 3-115
8.58 Drum Lock Lever R ...................................................................................................... 3-116
8.59 Charge HVPS PCB ASSY............................................................................................ 3-117
8.60 Toner LED PCB ASSY................................................................................................. 3-119
8.61 Fuser Unit Fan (FU) ..................................................................................................... 3-120
8.62 LVPS Fan (PS)............................................................................................................. 3-121
8.63 Air Intake Fan (AIR) ..................................................................................................... 3-122
8.64 PS PCB Unit................................................................................................................. 3-123
8.65 Belt Unit Drive Motor ASSY ......................................................................................... 3-127
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9. DISASSEMBLY PROCEDURE (LT-100CL) (HL-4050CDN/ 4070CDW ONLY)......3-130

9.1 LT Paper Tray ................................................................................................................ 3-130
9.2 LT Cover Rear................................................................................................................ 3-134
9.3 LT Cover Left.................................................................................................................. 3-135
9.4 LT Cover Right ............................................................................................................... 3-136
9.5 LT Relay PCB ASSY ...................................................................................................... 3-137
9.6 LT Solenoid ASSY.......................................................................................................... 3-138
9.7 Collar 6 ........................................................................................................................... 3-139
9.8 Cassette Switch ASSY................................................................................................... 3-139
9.9 LT Paper Feed Frame Unit ............................................................................................ 3-141
CHAPTER 4 ADJUSTMENTS AND UPDATING OF SETTING,

REQUIRED AFTER PARTS REPLACEMENT ................... 4-1
1. IF YOU REPLACE THE MAIN PCB ............................................................................4-1
2. IF YOU REPLACE THE ENGINE PCB......................................................................4-12
CHAPTER 5 SERVICE FUNCTIONS ....................................................... 5-1

1. MAINTENANCE MODE...............................................................................................5-1
1.1 How to Enter the Maintenance Mode................................................................................. 5-1
1.2 How to Enter the End User-accessible Maintenance Mode .............................................. 5-1
1.3 List of Maintenance-mode Functions ................................................................................. 5-2
1.4 Detailed Description of Maintenance-mode Functions ...................................................... 5-3
1.4.1 EEPROM Parameter Initialization (Function code 01, 91) ...................................... 5-3
1.4.2 Test Pattern (Function code 09) .............................................................................. 5-4
1.4.3 Worker Switch (WSW) Setting and Printout ............................................................ 5-5
1.4.4 Operational Check of LCD (Function code 12)........................................................ 5-7
1.4.5 Operational Check of Control Panel PCB (Function code 13) ................................ 5-8
1.4.6 ROM Version Check (Function code 25) ................................................................. 5-9
1.4.7 One Push Demo Setting (Function code 28) ...................................................... 5-10
1.4.8 Drum Unit Cleaning (Function code 31) ................................................................ 5-10
1.4.9 Operational Check of Sensors (Function code 32)................................................ 5-11
1.4.10 Printout of EEPROM Log (Function code 40)...................................................... 5-14
1.4.11 USB Transfer Speed Change in the PictBridge Mode (Function code 45) ......... 5-15
1.4.12 Paper Feeding and Ejecting Test (Function code 67) ......................................... 5-16
1.4.13 Sensitivity Adjustment of Density Sensor (Function code 72) ............................ 5-16
1.4.14 Sensitivity Adjustment of Registration-mark Sensor (Function code 75) ............ 5-17
1.4.15 Printout of Maintenance Information (Function code 77)..................................... 5-19
1.4.16 Operational Check of Fans (Function code 78)................................................... 5-20
1.4.17 Display of the Machines Log (Function code 80)................................................ 5-22
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1.4.18 Error Code Indication (Function code 82)............................................................ 5-25

1.4.19 Developing Bias Voltage Correction (Function code 83)..................................... 5-25
1.4.20 Exit from the Maintenance Mode (Function code 99).......................................... 5-25
2. OTHER SERVICE FUNCTIONS ...............................................................................5-26

2.1 Hidden Function Menus Enabled by Pressing Button(s) When Turning the
Machine On...................................................................................................................... 5-26
2.2 Develop Roller Counter Reset Function .......................................................................... 5-28
2.3 Printout of Printer Settings ............................................................................................... 5-29
2.4 How to Recover from Errors of the Fuser Unit................................................................. 5-34
2.5 How to Clear and Delete the Password for Setting Lock .............................................. 5-34
CHAPTER 6 CIRCUIT DIAGRAMS, WIRING DIAGRAM........................ 6-1

APPENDIX 1 WORKER SWITCH (WSW) ....................................... App.1-1
APPENDIX 2 DELETION OF PERSONAL INFORMATION ............ App.2-1
APPENDIX 3 SERIAL NUMBERING SYSTEM ............................... App.3-1
APPENDIX 4 SCREW CATALOGUE.................................................. App.4-1
APPENDIX 5 REFERENCES ........................................................... App.5-1
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REGULATION
<For Europe and Other countries>
Radio interference (220 to 240 volt model only)
This machine follows EN55022 (CISPR Publication 22)/Class B.
Before you use this product, make sure that you use one of the following interface cables.
(1) A shielded parallel interface cable with twisted-pair conductors and that it is marked
IEEE 1284 compliant (For HL-4050CDN/ 4070CDW).
(2) A USB cable.
The cable must not be more than 2 meters long.
IEC 60825-1 specification (220 to 240 volt model only)

This machine is a Class 1 laser product as defined in IEC 60825-1 specifications. The
label shown below is attached in countries where it is needed.
This machine has a Class 3B laser diode which produces invisible laser radiation in the
laser unit. You should not open the laser unit under any circumstances.
Caution
Use of controls or adjustments or performance of procedures other than those specified in
this Users Guide may result in hazardous radiation exposure.
For Finland and Sweden
LUOKAN 1 LASERLAITE
KLASS 1 LASER APPARAT
Varoitus!
Laitteen kyttminen muulla kuin tss kyttohjeessa mainitulla tavalla saattaa altistaa
kyttjn turvallisuusluokan 1 ylittvlle nkymttmlle lasersteilylle.
Varning
Om apparaten anvnds p annat stt n i denna Bruksanvisning specificerats, kan
anvndaren utsttas fr osynlig laserstrlning, som verskrider grnsen fr laserklass 1.
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Internal laser radiation

Maximum radiation power:
25 mW
Wave length:
780 - 800 nm
Laser class:
Class 3B
EU Directive 2002/96/EC and EN50419

(European Union only)
This equipment is marked with the recycling symbol below. It means that at the end of the
life of the equipment you must dispose of it separately at an appropriate collection point
and not place it in the normal domestic unsorted waste stream. This will benefit the
environment for all. (European Union only)
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< For USA and Canada >

Federal Communications Commission (FCC) Declaration of Conformity
(For USA)
Responsible Party:
Brother International Corporation

100 Somerset Corporate Boulevard
P.O. Box 6911
Bridgewater, NJ 08807-0911
USA
Telephone: (908) 704-1700
declares, that the products

Product name:
Laser Printer HL-4040CN, HL-4050CDN and HL-4070CDW
Model number:
HL-40C
Product option:
Lower Tray Unit LT-100CL
complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must
accept any interference received, including interference that may cause undesired
operation.
This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the user
is encouraged to try to correct the interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver
is connected.
- Consult the dealer or an experienced radio/TV technician for help.
Important
A shielded interface cable should be used to ensure compliance with the limits for a Class
B digital device. Changes or modifications not expressly approved by Brother Industries,
Ltd. could void the users authority to operate the equipment.
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Industry Canada Compliance Statement (For Canada)

This Class B digital apparatus complies with Canadian ICES-003.
Cet appareil numrique de la classe B est conforme la norme NMB-003 du Canada.
Laser Safety (110 to 120 volt model only)

This machine is certified as a Class 1 laser product under the U.S. Department of Health
and Human Services (DHHS) Radiation Performance Standard according to the Radiation
Control for Health and Safety Act of 1968. This means that the machine does not produce
hazardous laser radiation.
Since radiation emitted inside the machine is completely confined within protective
housings and external covers, the laser beam cannot escape from the machine during any
phase of user operation.
FDA Regulations (110 to 120 volt model only)

The U.S. Food and Drug Administration (FDA) has implemented regulations for laser
products manufactured on and after August 2, 1976. Compliance is mandatory for
products marketed in the United States. The following label on the back of the machine
indicates compliance with the FDA regulations and must be attached to laser products
marketed in the United States.
MANUFACTURED:
Brother Technology (Shenzhen) Ltd.
NO6 Gold Garden Ind., Nanling Buji, Longgang, Shenzhen, China
This product complies with FDA performance standards for laser products except for
deviations pursuant to Laser Notice No.50, dated July 26, 2001.
Internal laser radiation

Maximum radiation power:
25 mW
Wave length:
780 - 800 nm
Laser class:
Class 3B
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SAFETY INFORMATION
Caution for Laser Product (WARNHINWEIS fur Laser drucker)
CAUTION:
When the machine during servicing is operated with the cover open, the
regulations of VBG 93 and the performance instructions for VBG 93 are
valid.
CAUTION:
In case of any trouble with the laser unit, replace the laser unit itself. To
prevent direct exposure to the laser beam, do not try to open the
enclosure of the laser unit.
ACHTUNG:
Im Falle von Strungen der Lasereinheit mu diese ersetzt werden. Das

Gehuse der Lasereinheit darf nicht geffnet werden, da sonst
Laserstrahlen austreten knnen.
<Location of the laser beam window>
Additional Information
When servicing the optical system of the machine, be careful not to place a screwdriver or
other reflective object in the path of the laser beam. Be sure to take off any personal
accessories such as watches and rings before working on the machine. A reflected beam,
though invisible, can permanently damage the eyes.
Since the beam is invisible, the following caution label is attached on the laser unit.
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Definitions of Warnings, Cautions, Notes and Memos

The following conventions are used in this manual:
Mark
Contents
Warnings tell you what to do to prevent possible personal injury.
Electrical Hazard icons alert you to a possible electrical shock.
Hot Surface icons warn you not to touch machine parts that are hot.
Cautions specify procedures you must follow or avoid to prevent possible
damage to the machine or other objects.
Note
Memo
Notes tell you useful tips when servicing the machine.

Memo tells you bits of knowledge to help understand the machine.
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Safety Precautions
Listed below are the various kinds of WARNING messages included in this manual.
WARNING
There are high voltage electrodes inside the machine. Before you clean the inside of
the machine or replace parts, make sure that you have turned off the power switch and
unplugged the machine from the AC power outlet.
DO NOT handle the plug with wet hands. Doing this might cause an electrical shock.
The fuser unit becomes extremely hot during operation. Wait until it has cooled down
sufficiently before replacing consumable items. DO NOT remove or damage the caution
label located on or around the fuser.
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WARNING
DO NOT use any type of spray to clean inside or outside of the machine. Doing this
may cause a fire or electrical shock.
If the machine becomes hot, blows smoke, or generates obscure odor, immediately turn
off the power switch and unplug the machine from the AC power outlet.
If metal objects, water or other liquids get inside the machine, immediately turn off the
power switch and unplug the machine from the AC power outlet.
This machine is heavy and weighs approximately 64.2lb (29.1kg). To prevent injuries
when moving or lifting this machine, make sure to use at least two people. Be careful
not to pinch your fingers when you set the machine back down.
Caution
Lightning and power surges can damage this product! We recommend that you use a
quality surge protection device on the AC power line, or unplug the machine during a
lightning storm.
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CHAPTER 1 TROUBLESHOOTING
1.
INTRODUCTION
Troubleshooting is the countermeasure procedures that the service personnel should follow if
an error or malfunction occurs with the machine. It is impossible to anticipate all of the possible
troubles which may occur in future and determine the troubleshooting procedures, so this
chapter covers some sample troubles. However, those samples will help the service personnel
pinpoint and repair other defective elements.
1.1
Precautions
Be sure to observe and follow all the precautions to prevent any secondary problems from
happening during troubleshooting.
(1) Always turn off the power and unplug the power cable before removing any covers or
PCBs, adjusting the machine and so on. If you need to take voltage measurements with
the power switched on, take the greatest of care not to receive an electric shock.
(2) When connecting or disconnecting cable connectors, make sure that you hold the
connector body and not the cables.
(3) Electronic devices are sensitive to static build up; make sure that you touch a metal
portion of the machine to discharge yourself before accessing the PCBs.
Handle PCBs with care when repairing them.
Verify again that the repaired portion works properly.
1.2
Initial Check
Check the following items before attempting to repair the machine.
<Operating Environment>
(1) Put your machine on a flat, stable surface such as a desk that is free of vibration and
shocks.
(2) Use the machine in a well-ventilated room; use the machine within the following ranges of
temperature and humidity: temperature between 10C and 32.5C (50 F to 90.5 F), and
the relative humidity is maintained between 20% and 80%.
(3) Ensure the machine is not exposed to direct sunlight, excessive heat, moisture, or dust.
(4) Keep the machine horizontal when you carry it. To prevent injuries when moving or lifting
this machine, make sure to use at least two people.
Fig. 1-1
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<Power Supply>
(1) The AC input power supply described on the rating plate of the machine should be within
10% of the rated voltage.
(2) The AC input power supply is within the regulated value.
(3) The cables and harnesses are connected correctly.
(4) The fuses are not blown.
<Paper>
(1) A recommended type of paper is being used. (Refer to 2.6 Paper in Reference 1.)
(2) The paper is not damp.
(3) The paper is not short-grained paper or acid paper.
<Consumable Parts>
(1) The drum unit (including the toner cartridge) is installed correctly.
(2) The belt unit and waste toner box are installed correctly.
<Others>
(1) Condensation
When the machine is moved from a cold place into a warm room, condensation may occur
inside the machine, causing various problems as listed below.
- Condensation on the optical surfaces such as the scanner window, lenses, the reflection
mirror and the protection glass may cause the print image to be light.
- If the exposure drum is cold, the electrical resistance of the photosensitive layer is
increased, making it impossible to obtain the correct contrast when printing.
- Condensation on the charge unit may cause corona charge leakage.
- Condensation on the plate and separation pad may cause paper feed problems.
If condensation has occurred, leave the machine for at least 2 hours to allow it to reach
room temperature.
If the drum unit is unpacked soon after it is moved from a cold place to a warm room,
condensation may occur inside the unit which may cause incorrect images. Instruct the
user to allow the unit to come to room temperature before unpacking it. This will take one
or two hours.
(2) Low temperature
If the room temperature is low the motor may not drive normally, this is due to there being
too much load to drive the drum unit. In this case, the Low Temperature/ Increase room
temperature to allow the machine to operate message will appear on the LCD.
Increase the room temperature when the above message is indicated.
(3) Cleaning
Use a soft dry cloth.
CAUTION:
DO NOT use any type of spray to clean inside or outside of the machine. Doing this
may cause a fire or electrical shock.
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2.
ERROR CODES
This machine includes a self-diagnosis function. If the machine does not work normally it
judges that an error has occurred, and indicates the corresponding error message on the LCD,
which in turn helps the end user to quickly find out the problem.
2.1
Error Indication
The error codes shaded in the table below are recoverable errors if following the User Check
items.
Error
codes
Problem
Refer
to:
Error
codes
Refer
to:
Problem
20
Laser diode failure (K)
1-10
53
Replace the LT paper feeding kit
1-5
21
Laser diode failure (Y)
1-10
54
Replace the fuser unit
1-6
22
Laser diode failure (M)
1-10
55
Replace the laser unit
1-6
23
Laser diode failure (C)
1-10
56
Back cover opened
1-17
24
Internal temperature sensor failure
1-10
57
Paper jam while turning it over in duplex
1-17
printing, or DX solenoid failure
25
Develop drive motor failure
1-11
26
Belt drive motor failure
1-11
58
Fuser unit failure
1-18
27
Paper feed/belt cleaner motor failure
1-11
59
Fuser unit failure
1-18
28
Drum drive motor 1 (K, Y) failure
1-11
5A
Charge HVPS PCB ASSY failure
1-18
29
Drum drive motor 2 (M, C) failure
1-11
5E
Replace the belt unit
2A
Belt cleaner release sensor failure
1-12
5F
Replace the waste toner box
1-19
2B
Air intake fan (AIR) failure
1-12
60
Toner cartridge (C) is at the end of life.
1-19
2C
Toner sensor PCB failure (K)
1-13
61
Toner cartridge (M) is at the end of life.
1-19
2D
Toner sensor PCB failure (Y)
1-13
62
Toner cartridge (Y) is at the end of life.
1-19
2E
Toner sensor PCB failure (M)
1-13
63
Toner cartridge (K) is at the end of life.
1-19
2F
Toner sensor PCB failure (C)
1-13
64
Replace the toner cartridge (C)
1-20
30
Incorrect EL lamp current value
1-13
65
Replace the toner cartridge (M)
1-20
31
Density sensor failure
1-14
66
Replace the toner cartridge (Y)
1-20
32
Density sensor shutter performance
1-14
67
Replace the toner cartridge (K)
1-20
68
Fuser unit failure
1-21
malfunction
1-6
33
Color registration sensor failure
1-14
69
Fuser unit failure
1-21
35
NVRAM failure on Engine PCB
1-15
6A
Fuser unit failure
1-21
36
Transfer HVPS PCB failure
1-15
6B
Fuser unit failure
1-21
37
Belt unit temperature sensor failure
1-15
6C
Fuser unit failure
1-21
38
THM sensor failure
1-16
6D
Fuser unit failure
1-21
39
HUM sensor failure
1-16
6E
Fuser unit failure
1-21
3A
Engine communication error
1-16
6F
Fuser unit failure
1-21
3D
Main PCB failure
1-16
71
Polygon motor failure
1-22
3F
Writing error into engine program
1-17
72
Beam detecting sensor (K) failure
1-22
50
Replace the drum unit
1-5
73
Beam detecting sensor (C) failure
1-22
51
Replace the MP paper feeding kit
1-5
74
1-22
52
Replace the T1 paper feeding kit
1-5
Toner cartridge whose color is used

reaches the end of life during printing.
1-3
Confidential
Error
codes
Problem
Refer
to:
Error
codes
Refer
to:
1-6
9A
Manual paper feeding is selected.
9B
Request on developing bias voltage

adjustment
1-8
9C
Request on auto color registration
1-8
Problem
75
Machine cooling down inside
76
Fuser unit failure
1-23
78
Fuser unit failure
1-23
7C
1-16
7D
Dirt on drum unit
1-23
81
Incorrect density sensor measurement

value when implementing calibration
from the control panel.
1-24
9D
Incorrect sensor measurement value

when implementing auto color
registration from the control panel
1-28
82
Density patch measurement is not

completed normally when implementing
calibration from the control panel.
1-24
9E
1-22
84
Paper jam inside the machine
1-25

reaches the end of life when
implementing auto color registration from
the control panel.
85
Tray 1 (T1) is not installed into the

machine.
1-26
A1
Front cover opened
1-30
C0
1-31

reaches the end of life when
implementing calibration from the
control panel.
1-22
Identification failure for a new toner

cartridge (K)
C1

cartridge (Y)
1-31
88
1-25
C2
1-31
89
Incorrect paper size in duplex printing
1-26

cartridge (M)
8A
Paper jam in Tray 1 (T1)
1-27
C3
1-31
8B
Paper jam in Tray 2 (LT)
1-27

cartridge (C)
8C
Paper jam in MP tray (MP)
1-27
C4
1-32
8E
Auto color registration failure when

implementing it from the control panel
1-28
Tray 2 (LT) plate-up function

malfunction
C5
EL lamp electrifying failure
1-32
Sensor sensitivity adjustment failure

when implementing auto color
registration from the control panel
1-28
C6
Toner cartridge mis-dividing
1-32
C7
Insufficient DIMM memory
C8
RAM area for secure data full
87
8F
1-29
1-8
1-33
90
Incorrect paper size (MP)
1-7
C9
Defective DIMM is installed.
91
Incorrect paper size (T1)
1-7
CA
Excess current to USB device
1-33
92
Incorrect paper size (LT)
1-7
CB
1-33
93
No paper in MP tray (MP)
1-29
Belt unit is not installed into the

machine.
94
No paper in Tray 1 (T1)
1-29
CC
Fuser unit is not installed into the

machine.
1-34
95
No paper in Tray 2 (LT)
1-30
CD
Drum unit is not installed into the machine.
1-34
96
No paper in all trays
1-7
CE
1-36
97
Specified paper size is not supported for

Tray 1 (T1).
1-7
Waste toner box is not installed into the

machine.
CF
Waste toner box full
1-36

Tray 2 (LT).
1-8
E0
Program error
1-9
E1
Program error
1-9

duplex printing (DX).
1-8
E6
NVRAM error on main PCB
1-37
EB
NVRAM reading error on laser unit
1-37
98
99
1-4
1-9
Confidential
2.2
Error Cause and Remedy
2.2.1 Recoverable Error by User Check

These errors are recoverable by following the message indicated on the LCD or following the
items indicated in User Check.
Error code 50
Drum End Soon
Replace the drum unit

User Check
- Replace the drum unit with a new one.
- After replacing the Drum unit, reset the counter using the control panel on the machine.
(Refer to 2.3 Parts Life Reset Function in Chapter 2.)
Error code 51
Change PF Kit MP
Replace the MP paper feeding kit

User Check
- Replace the MP paper feeding kit with a new one.
- After replacing the MP paper feeding kit, reset the counter using the control panel on the
machine.
Error code 52
Change PF Kit 1
Replace the T1 paper feeding kit

User Check
- Replace the T1 paper feeding kit with a new one.
- After replacing the T1 paper feeding kit, reset the counter using the control panel on the
machine.
Error code 53
Change PF Kit 2
Replace the LT paper feeding kit

User Check
- Replace the LT paper feeding kit with a new one.
- After replacing the LT paper feeding kit, reset the counter using the control panel on the
machine.
1-5
Confidential
Error code 54
Fuser Unit End

User Check
- Replace the fuser unit with a new one.
- After replacing the fuser unit, reset the counter using the control panel on the machine.
Error code 55
Laser Unit End
Replace the laser unit

User Check
- Replace the laser unit with a new one.
- After replacing the laser unit, reset the counter using the control panel on the machine.
Error code 5E
Change Belt Unit
Replace the belt unit

User Check
- Replace the belt unit with a new one.
- After replacing the belt unit, reset the counter using the control panel on the machine.
Error code 75
Cooling Down
Cooling down the inside of the machine to protect it.

The machine indicates Cooling Down in one of the conditions below.
(1) The temperature inside the machine is high.
(2) Both ends of the heat roller are heated extraordinarily.
(3) The paper media is replaced.
1-6
Confidential
Error code 90 (MP)

Size Mismatch
Load <size> paper in Multi Purpose Tray and press Go.
Incorrect paper size
User Check
- Check the paper size to be supported and load the appropriate size of paper.
Error code 91 (T1)

Size Mismatch
Load <size> paper in Tray 1 and press Go.
User Check
Error code 92 (LT)

Size Mismatch
Load <size> paper in Tray 2 and press Go.
User Check
Error code 96
No Paper
Load <size> paper in Tray.
No paper in all trays
User Check
- Load the paper into any of the trays.
Error code 97
Size Error
Specify the correct paper size for Tray 1.
Specified paper size is not supported for Tray 1 (T1).
User Check
- Select the correct paper size in the driver to match the paper in Tray 1.
1-7
Confidential
Error code 98
Size Error
Specify the correct paper size for Tray 2.
Specified paper size is not supported for Tray 2 (LT).
User Check
- Select the correct paper size in the driver to match the paper in Tray 2.
Error code 99
Size Error DX
Press Cancel. Specify the correct paper and load the same size paper
as the Printer driver setting.
Specified paper size is not supported for duplex printing (DX).
User Check
- Check if the selected paper is supported for duplex printing.
- Check the size setting of the tray to feed paper.
Error code 9B (* This error can be found out only in Maintenance mode 82.)
Print Unable 9B
Request on developing bias voltage adjustment

User Check
- The machine starts implementing the developing bias voltage adjustment automatically
when it enters the standby status.
Error code 9C (* This error can be found out only in Maintenance mode 82.)
Print Unable 9C
Request on auto color registration

User Check
- The machine starts implementing color registration automatically when it enters the standby
status.
Error code C7
Out of Memory
Add more Memory.
Insufficient DIMM memory
User Check
- Install additional DIMM memory.
1-8
Confidential
Error code C9
DIMM Error
Make sure that the DIMM is inserted correctly.
Defective DIMM is installed.
User Check
- Check if the DIMM is installed correctly.
- Replace the DIMM with a new one.
Error code E0
Print Unable E0
Turn the power off and then back on again.
Program error
User Check
- Turn the power off and on.
Error code E1
Print Unable E1
Program error
User Check
- Turn the power off and on.
1-9
Confidential
2.2.2 Service Call Error

Check the User Check items first. If the same problem occurs follow each procedure in the
order of the number described in the Step column in the table below.
Error code 20(K)

Print Unable 20
Laser diode failure (K)
Error code 21(Y)

Print Unable 21
Laser diode failure (Y)
Error code 22(M)

Print Unable 22
Laser diode failure (M)
Error code 23(C)

Print Unable 23
Laser diode failure (C)
Step
Cause
Laser unit harness connection

failure
Check the two harness connections of the laser

unit and reconnect them.
Laser unit failure
Replace the laser unit.
Engine PCB failure
Replace the engine PCB ASSY.
Remedy
Error code 24
Print Unable 24
Internal temperature sensor failure
Step
Cause
Harness connection failure of

internal temperature sensor
Check the harness connection of the internal

temperature sensor and reconnect it.
Engine PCB failure
Remedy
1-10
Confidential
Error code 25
Print Unable 25
Develop drive motor failure
Error code 26
Print Unable 26
Belt drive motor failure
Error code 27
Print Unable 27
Paper feed/belt cleaner motor failure
Step
Cause
Remedy
Motor harness connection

failure
Check the harness connection of the appropriate

motor and reconnect it.
Motor failure
Replace the appropriate motor.
Engine PCB failure
Low-voltage power supply

PCB failure
Replace the PS PCB unit.
Error code 28
Print Unable 28
Drum drive motor 1 (K, Y) failure
Error code 29
Print Unable 29
Drum drive motor 2 (M, C) failure
Step
Cause
Remedy
Drum drive motor harness

connection failure
Check the harness connection of the drum drive

motor and reconnect it.
Drum phase sensor PCB

failure
Replace the drum phase sensor PCB ASSY.
Drum drive motor failure
Replace the drum drive motor.
Engine PCB failure
1-11
Confidential
Error code 2A
Print Unable 2A
Belt cleaner release sensor failure
Step
Cause
Harness connection failure

between belt cleaner release
sensor PCB and belt cleaner
release solenoid.
Check the harness connection between the belt

cleaner release sensor PCB and belt cleaner
release solenoid and reconnect them.
Belt cleaner release sensor

actuator performance
defective
Replace the belt cleaner release ASSY.

PCB failure
Check the sensor performance following the

procedure described in Maintenance mode 32. If
any problem occurs, replace the belt cleaner
release sensor PCB ASSY.
Belt cleaner release solenoid

failure
Engine PCB failure
Remedy
Error code 2B
Print Unable 2B
Step
Cause
Remedy
Air intake fan (AIR) harness

connection failure
Check the harness connection of the air intake fan

(AIR) and reconnect it.
Check the fan performance following the

any problem occurs, replace the air intake fan
(AIR).
Engine PCB failure
1-12
Confidential
Error code 2C(K)

Print Unable 2C
Error code 2D(Y)

Print Unable 2D
Error code 2E(M)

Print Unable 2E
Error code 2F(C)

Print Unable 2F
Toner sensor PCB failure for the appropriate color
Step
Cause
Remedy
Toner sensor PCB (TE/NEW)

failure

any problem occurs, replace the toner sensor PCB
ASSY (TE/NEW) for the appropriate color.
Engine PCB failure
Error code 30
Print Unable 30
Incorrect EL lamp current value
User Check
Step
1
Cause
Drum unit electrode dirty
Remedy
Clean the electrodes on the drum unit. (Refer to
Fig.1-2 (P 1-35).)
1-13
Confidential
Error code 31
Print Unable 31
Error code 32
Print Unable 32
Density sensor shutter performance malfunction
User Check
- Check if there is a scratch, dirt or the like on the belt unit. If there is, replace the belt unit with
a new one.
Step
Cause
Remedy

density sensor holder ASSY
Check the harness connection between the

density sensor holder ASSY and registration relay
PCB, and the one between the registration relay
PCB and engine PCB. Then, reconnect them.

density sensor solenoid
ASSY
Check the harness connection between the engine

PCB and registration relay PCB and reconnect
them.
Density sensor holder ASSY

failure
Replace the density sensor holder ASSY.
Transfer HVPS PCB unit

failure
Replace the transfer HVPS PCB unit.
Engine PCB failure
Error code 33
Print Unable 33
Color registration sensor failure
User Check
a new one.
Step
Cause

registration-mark sensor PCB
ASSY
Check the harness connection of the registrationmark sensor PCB ASSY and reconnect it.
Registration-mark sensor
PCB failure
Check the performance of the registration-mark

sensor following the procedure described in
Maintenance mode 75. If any problem occurs,
replace the registration-mark sensor PCB ASSY.

failure
Engine PCB failure
Remedy
1-14
Confidential
Error code 35
Print Unable 35
NVRAM failure on Engine PCB
Step
1
Cause
Engine PCB failure
Remedy
Error code 36
Print Unable 36
Step
Cause

transfer HVPS PCB ASSY
Check the two harness connections between the

transfer HVPS PCB and registration relay PCB,
and the two ones between the registration relay
PCB and engine PCB. Then reconnect them.
Transfer HVPS PCB ASSY

failure
Replace the transfer HVPS PCB ASSY.
Engine PCB failure
Remedy
Error code 37
Print Unable 37
Belt unit temperature sensor failure
Step
Cause
Remedy
Belt unit temperature sensor

harness connection failure
Check the harness connection between the belt

unit temperature sensor and registration relay
PCB, and the one between the registration relay
PCB and engine PCB. Then reconnect them.

failure
Engine PCB failure
1-15
Confidential
Error code 38
Print Unable 38
THM sensor failure
Error code 39
Print Unable 39
HUM sensor failure
Step
Cause

THM/HUM sensor
Check the harness connection of the THM/HUM

sensor and reconnect it.
THM/HUM sensor failure
Replace the THM/HUM sensor holder ASSY.
Engine PCB failure
Remedy
Error code 3A
Print Unable 3A
Error code 7C
Print Unable 7C
Step
Cause
Remedy

between engine PCB and
main PCB
Check the harness connection between the engine

PCB and main PCB, and reconnect it.
Engine PCB failure
Main PCB failure
Replace the main PCB ASSY.
Error code 3D
Print Unable 3D
Main PCB failure (Any of the PCBs is judged to be failure by the PCB checker, or it is not tested
with the checker.)
Step
Cause
Remedy
Main PCB failure
Engine PCB failure
1-16
Confidential
Error code 3F
Print Unable 3F
Writing error into engine program
Step
1
Cause
Remedy
The machine is turned off

while rewriting the data into
the engine program.
Turn the power on. Resend the engine program

data (DJF format) with the USB memory while the
error code is being indicated.
Error code 56
Cover is Open
Close the Back Cover.
Back cover opened
User Check
- Check if the back cover is closed certainly.
Step
Cause
Remedy
Back cover switch failure

procedure described in Maintenance mode 32.

back cover switch ASSY
Check the harness connection of the back cover

switch ASSY and reconnect it.
Part pressing the back cover

switch is broken, which is
provided at the right side of
back cover inside.
Replace the back cover switch ASSY.
Engine PCB failure
Error code 57
Jam Duplex
Pull out Tray 1 completely. Check inside the machine or open the Back
Cover to remove the jammed paper.
Paper jam while turning it over in duplex printing, or DX solenoid failure
User Check
- Check if the paper is jammed or not. If jammed, remove it.
Step
Cause
DX feed ASSY not assembled

correctly
Reassemble the DX feed ASSY.
Paper eject ASSY harness

connection failure
Check the harness connection of the paper eject

ASSY and reconnect it.
DX solenoid failure
Replace the paper eject ASSY.
Engine PCB failure
Remedy
1-17
Confidential
Error code 58
Fuser Error
Turn the power off, then on again. Leave the machine for 15 min.
Error code 59
Self-Diagnostic
Will Automatically Restart within 15 minutes.
If the same error is detected again 15 minutes later, the message below is indicated.
Print Unable 6A
Fuser unit failure
* The code included in the message above is some one of 68, 69,
6A, 6B, 6C, 6D, 6E, 6F, 76 and 78.
Step
Cause

between fuser unit connector
and engine PCB
Check the harness connection between the fuser

unit connector and engine PCB, and reconnect it.
Fuser unit failure
Replace the fuser unit.

PCB failure
Engine PCB failure
Remedy
Error code 5A
Print Unable 5A
Charge HVPS PCB failure
Step
Cause
Remedy
Charge HVPS PCB ASSY

harness connection failure
Check the harness connection between the

charge HVPS PCB and engine PCB, and the one
between the charge HVPS PCB and low-voltage
power supply PCB. Then, reconnect them.
Replace the charge HVPS PCB ASSY.
Engine PCB failure
1-18
Confidential
Error code 5F
Waste Toner Soon
Replace the waste toner box

User Check
- Replace the waste toner box with a new one.
Step
Cause
Remedy
Waste toner sensor failure

any problem occurs, replace the waste toner
near/full sensor ASSY.

waste toner near/full sensor
ASSY
Check the harness connection of the waste toner

near/full sensor ASSY and reconnect it.
Engine PCB failure
Error code 60(C), 61(M), 62(Y), 63(K)

Toner Life End
Replace <color> Toner Cartridge.
Toner cartridge is at the end of life.
User Check
- Gently shake the toner cartridge of the appropriate color from side to side and install it again.
- Replace the toner cartridge of the appropriate color.
Step
Cause
Remedy

toner sensor PCB ASSY
(TE/NEW)

any problem occurs, check the harness
connection of the toner sensor PCB ASSY
(TE/NEW) of the appropriate color, then reconnect
it.

failure (Toner empty)
Replace the toner sensor PCB ASSY (TE/NEW) of

the appropriate color.
Engine PCB failure
1-19
Confidential
Error code 64(C), 65(M), 66(Y), 67(K)

Ready
K
* Sample: M is blinking.
Replace the toner cartridge whose color is blinking.

User Check
- Gently shake the toner cartridge of the appropriate color from side to side and install it again.
- Replace the toner cartridge of the appropriate color.
Step
Cause
Remedy

toner sensor PCB ASSY
(TE/NEW)
Check the harness connection of the toner sensor

PCB ASSY (TE/NEW) of the appropriate color and
reconnect it.
Toner sensor (TE/NEW)

failure

ASSY (TE/NEW) of the appropriate color.
Engine PCB failure
1-20
Confidential
Error code 68
Print Unable 68
Fuser unit failure (The side thermistor detects higher temperature than the specified value.)
Error code 69
Print Unable 69
Fuser unit failure (The side thermistor detects lower temperature than the specified value.)
Error code 6A
Print Unable 6A
Fuser unit failure (The side thermistor does not detect 60C within the specified time.)
Error code 6B
Print Unable 6B
Fuser unit failure (The center thermistor does not detect 100C within the specified time.)
Error code 6C
Print Unable 6C
Fuser unit failure (The center thermistor detects higher temperature than the specified value.)
Error code 6D
Print Unable 6D
Fuser unit failure (The center thermistor detects lower temperature than the specified value.)
Error code 6E
Print Unable 6E
Fuser unit failure (The center thermistor does not detect temperature rising within the specified
time.)
Error code 6F
Print Unable 6F
Fuser unit failure (The center and side thermistors detect extremely high temperature.)
Step
Cause
Remedy
Fuser unit failure

PCB failure
Engine PCB failure
1-21
Confidential
Error code 71
Print Unable 71
Polygon motor failure
Error code 72
Print Unable 72
Beam detecting sensor (K) failure
Error code 73
Print Unable 73
Beam detecting sensor (C) failure
Step
Cause
Laser unit harness connection

failure
Check the two harness connections of the laser

unit and reconnect them.
Laser unit failure
Engine PCB failure
Remedy
Error code 74 (* This error can be found out only in Maintenance mode 82.)
Print Unable 74
Toner cartridge whose color is used reaches the end of life during printing.
Error code 87
Calibrate
Calibration failed. Insufficient Toner for Calibration.
Toner cartridge whose color is used reaches the end of life when implementing calibration from
the control panel.
Error code 9E
Registration
Registration failed. Insufficient Toner for Registration.
Toner cartridge whose color is used reaches the end of life when implementing auto color
registration from the control panel.
User Check
- If any of the toner cartridges reaches the end of life, replace it with a new one.
Step
Cause
Remedy

failure (Toner empty)

(TE/NEW) of the appropriate color.
Engine PCB failure
1-22
Confidential
Error code 76
Print Unable 76
Fuser unit failure (The center thermistor detects rapid temperature rising.)
Step
1
Cause
Fuser unit failure
Remedy
Error code 78
Print Unable 78
Fuser unit failure (The center thermistor detects rapid temperature falling.)
Step
Cause

and engine PCB

Fuser unit failure
Remedy
Error code 7D
Drum Error
Slide the Green tab on Drum Unit in each color. Refer to the Users
Guide for the procedures.
Dirt on drum unit
User Check
- Clean the corona wire in the drum unit.
Step
Cause
Remedy
Dirt or dust on drum unit

electrodes
Clean the electrodes on the drum unit.

(Refer to Fig. 1-2.)
Replace the charge HVPS PCB ASSY.
Engine PCB failure
1-23
Confidential
Error code 81
Calibrate
Calibration failed. See Troubleshooting chapter in Users Guide.
Incorrect density sensor measurement value when implementing calibration from the control
panel.
Error code 82
Calibrate
Calibration failed. Press Go, and try again.
Density patch measurement is not completed normally when implementing calibration from the
control panel.
User Check
- Check if there is a scratch, dirt or the like on the belt unit. If there is, replace the belt unit
with a new one.
- Check if the genuine toner cartridges are installed in the correct order of colors.
Step
Cause
Remedy
Density sensor shutter

catching on some position
Correct catching of the density sensor shutter.

Check the harness connection of the density

sensor holder ASSY and reconnect it.
Replace the transfer HVPS PCB ASSY.
Engine PCB failure
1-24
Confidential
Error code 84 (Jam Rear)

Jam Rear
Open the Back Cover and remove the jammed paper.
Error code 88 (Jam Inside)

Jam Inside
Open the Front Cover, pull out the Drum Unit completely and remove
the jammed paper.
User Check
- Check if the paper is jammed. If jammed, remove it.
Step
Cause
Remedy

registration front sensor PCB
ASSY, registration rear
sensor PCB ASSY or paper
eject sensor PCB ASSY
Check the harness connections of the registration

front sensor PCB ASSY, registration rear sensor
PCB ASSY and paper eject sensor PCB ASSY,
and reconnect them.
Registration front actuator,

registration rear actuator or
paper eject actuator catching
on some position.
Correct catching of the registration front actuator,

registration rear actuator or paper eject actuator.
3a
Paper eject sensor PCB

failure

any problem occurs, replace the fuser unit.
3b
Registration front sensor PCB

failure (MP/ T1/ LT)
(MP/ T1) Check the sensor performance following

the procedure described in Maintenance mode
32. If any problem occurs, replace the front door
unit ASSY.
(LT) Check the sensor performance following the
any problem occurs, replace the LT paper feed
frame unit.
3c
Registration rear sensor PCB

failure

any problem occurs, replace the front door unit
ASSY.
Engine PCB failure
1-25
Confidential
Error code 85
No Tray
A Tray is not detected, install Tray 1.
Tray 1 (T1) is not installed into the machine.
User Check
- Check if Tray 1 (T1) is installed into the machine.
- Check if the paper is jammed in Tray 1 (T1).
Step
Cause
Remedy
T1 PE/edge sensor PCB

failure

any problem occurs, replace the T1 PE/edge
sensor PCB ASSY.

ASSY
Check the harness connection of the T1 PE/edge

sensor PCB ASSY and reconnect it.
Engine PCB failure
Error code 89
Size Error DX
Specify the correct paper and press Go.
Incorrect paper size in duplex printing
User Check
- Use the letter size or longer paper.
- Do not use too thin paper.
Step
Cause
Remedy
Registration rear sensor PCB

failure

any problem occurs, replace the registration rear
sensor PCB ASSY.
1-26
Confidential
Error code 8A (T1)

Jam Tray 1
Removed the jammed paper from Tray 1.
Error code 8B (LT)

Jam Tray 2
Removed the jammed paper from Tray 2.
Error code 8C (MP)

Jam MP Tray
Remove the jammed paper from Multi Purpose Tray and press Go.
Paper jam in the appropriate tray
User Check
- Check if the paper is jammed in the appropriate tray. If jammed, remove it.
- Adjust the paper guide corresponding to the paper size.
- Check if too much paper is loaded in the tray.
Step
Cause

registration front sensor PCB
ASSY
Check the harness connection of the registration

front sensor PCB ASSY in the appropriate tray,
and reconnect it.
Paper feeding kit worn out
Replace the paper feeding kit of the appropriate

tray.
(MP/ T1/ LT)

3
Registration front sensor PCB

failure (MP/ T1/ LT)
Remedy
(MP/ T1) Check the sensor performance following

the procedure described in Maintenance mode
32. If any problem occurs, replace the front door
unit ASSY.
(LT) Check the sensor performance following the
frame unit.
Engine PCB failure
1-27
Confidential
Error code 8E
Registration
Registration failed. Press Go and try again.
Auto color registration failure when implementing it from the control panel
Error code 8F
Registration
Registration failed. See Troubleshooting chapter in Users Guide.
Sensor sensitivity adjustment failure when implementing auto color registration from the control
panel
Error code 9D
Registration
Registration failed. See Troubleshooting chapter in Users Guide.
Incorrect sensor measurement value when implementing auto color registration from the control
panel
User Check
a new one.
Step
Cause

registration-mark sensor PCB
ASSY
Check the harness connection of the registrationmark sensor PCB ASSY and reconnect it.
PCB failure
Replace the registration-mark sensor PCB ASSY.

failure
Engine PCB failure
Remedy
1-28
Confidential
Error code 93
No Paper
Load <size> paper in Multi Purpose Tray.
No paper in MP tray (MP)
User Check
- Load the paper into the MP tray.
Error code 9A
Manual Feed
Load <size> Paper, and press Go.
Manual paper feeding is selected.
User Check
- Load the paper into one of the trays, then press the Go button.
Manual Feed
Load <size> Paper.
No paper in manual feeding
User Check
- Load the paper.
Step
Cause

MP PE/sensor PCB ASSY
Check the harness connection of the MP

PE/sensor PCB ASSY and reconnect it.
MP PE/sensor failure

any problem occurs, replace the front door unit
ASSY.
Engine PCB failure
Remedy
Error code 94
No Paper
Load <size> paper in Tray 1.
No paper in Tray 1 (T1)
Step
Cause
Remedy
T1 PE/edge sensor failure

any problem occurs, replace the T1 PE/edge
sensor PCB ASSY.
Plate-up function malfunction
Replace the paper tray.
Lift arm and roller holder

ASSY not assembled
correctly
Be sure to put the boss of the roller holder ASSY

into the hole on the lift arm securely.

ASSY
Check the harness connection of the T1 PE/edge

sensor PCB ASSY and reconnect it.
Engine PCB failure
1-29
Confidential
Error code 95
No Paper
Load <size> paper in Tray 2.
No paper in Tray 2 (LT)
Step
Cause
Remedy
LT PE sensor failure

frame unit.
Plate-up function malfunction

LT paper feed frame unit
Check the harness connection of the LT paper

feed frame unit and reconnect it.
Engine PCB failure
Error code A1
Cover is Open
Close the Front Cover.
Front cover opened
Step
Cause
Remedy
Front cover interlock switch

failure

any problem occurs, replace the front cover
interlock switch ASSY.

front cover interlock switch
ASSY
Check the harness connection of the front cover

interlock switch ASSY and reconnect it.
Part pressing the front cover

interlock switch is broken,
which is provided at the left
side of the front cover inside.
Replace the front door main or front door unit

ASSY.
Engine PCB failure
1-30
Confidential
Error code C0(K)

Cartridge Error
Put the Black (K) Toner Cartridge back in.
Identification failure for a new toner cartridge (K)
Error code C1(Y)

Cartridge Error
Put the Yellow (Y) Toner Cartridge back in.
Identification failure for a new toner cartridge (Y)
Error code C2(M)

Cartridge Error
Put the Magenta (M) Toner Cartridge back in.
Identification failure for a new toner cartridge (M)
Error code C3(C)

Cartridge Error
Put the Cyan (C) Toner Cartridge back in.
Identification failure for a new toner cartridge (C)
User Check
- Install the toner cartridges into the machine properly.
Step
Cause
Power off or front cover

opened while detecting a new
toner cartridge
Remedy
Reset the developing bias voltage and develop
roller counter. (Refer to 2.2 Develop Roller
Counter Reset Function in Chapter 5.)
1-31
Confidential
Error code C4
Tray 2 Error
Take out Tray 2 and push it back in firmly.
Tray 2 (LT) plate-up function malfunction
User Check
- Check if Tray 2 (LT) is installed into the machine.
Step
Remedy
Cause
Connection failure between

the machine and LT
connector
Replace the connector.

plate motor ASSY LT
Check the harness connection of the plate motor

ASSY LT and reconnect it.

Check the harness connection of the LT paper

feed frame unit and reconnect it.

failure

frame unit.
Engine PCB failure
Error code C5
EL Error
Open the Front Cover and close it again.
EL lamp electrifying failure
User Check
- Open and close the front cover.
Step
Remedy
Cause
Dirt on electrodes on drum

unit and front cover
Clean both electrodes.
EL lamp PCB failure
Replace the drum unit.
EL lamp PCB harness broken
Replace the front door unit ASSY.
Engine PCB failure
Error code C6
Toner Error
A Toner is not detected. Put all the Toner Cartridges back in
correctly.
Toner cartridge mis-dividing
Remedy
Step
Cause

develop release motor
Check the harness connection of the develop

release motor and reconnect it.
Develop release sensor PCB

failure
Replace the develop release sensor PCB ASSY.
Engine PCB failure
1-32
Confidential
Error code C8
Out of Memory
Secure Print Data is full. Press Cancel and delete the previously
stored data.
RAM area for secure data full
User Check
- Delete the stored data.
Step
1
Cause
Main PCB failure
Remedy
Replace the Main PCB ASSY.
Error code CA
Unusable Device
Remove the Device. Turn the power off and back on again.
Excess current to USB device
User Check
- Remove the USB device from the USB direct interface and turn the power off. Turn it on
again after a while.
- Replace the USB memory with other one.
Step
Cause

USB host relay PCB ASSY
Check the harness connection of the USB host

relay PCB ASSY and reconnect it.
USB host relay PCB failure
Replace the USB host relay PCB ASSY.
Main PCB failure
Replace the Main PCB ASSY.
Remedy
Error code CB
No Belt Unit
Open the Front Cover, pull out the Drum Unit completely and install
the Belt Unit.
Belt unit is not installed into the machine.
User Check
- Check if the belt unit is installed into the machine.
Step
Cause

Check the harness connection of the density

sensor holder ASSY and reconnect it.

failure
Engine PCB failure
Remedy
1-33
Confidential
Error code CC
No Fuser Unit
Install the Fuser Unit.
Fuser unit is not installed into the machine.
User Check
- Check if the fuser unit is installed into the machine.
Step
Cause

and engine PCB

Engine PCB failure
Main PCB failure
Remedy
Error code CD
No Drum Unit
Install the Drum Unit.
Drum unit is not installed into the machine.
User Check
- Check if the drum unit is installed into the machine.
Step
Cause
Dirt on electrodes on drum

unit and front door unit ASSY

(Refer to Fig. 1-2 and Fig 1-3 (P 1-35).)
Bending of front door unit

ASSY electrode contact
Correct the electrode bending of the front door unit

ASSY.

between front door unit ASSY
electrode and engine PCB
ASSY
Check the harness connection between the front

door unit ASSY electrode and engine PCB ASSY.
Engine PCB failure
Remedy
1-34
Confidential
Electrodes location of the drum unit
Fig. 1-2
Electrodes location of the front door unit ASSY
Fig. 1-3
1-35
Confidential
Error code CE
No Waste Toner
Install the Waste Toner Box. Refer to the Users Guide for how to
install.
Waste toner box is not installed into the machine.
User Check
- Check if the waste toner box is installed into the machine correctly.
Step
Cause

belt cleaner release sensor
PCB ASSY
Check the harness connection of the belt cleaner

release sensor PCB ASSY and reconnect it.

PCB failure

any problem occurs, replace the belt cleaner
release sensor PCB ASSY.
Belt cleaner release solenoid

failure
Engine PCB failure
Remedy
Error code CF
Waste Toner Full
Replace the Waste Toner Box. Refer to the Users Guide for how to do
it.
Waste toner box full
User Check
Step
Remedy
Cause
Waste toner sensor failure

any problem occurs, replace the waste toner

waste toner near/full sensor
ASSY
Check the harness connection of the waste toner

near/full sensor ASSY and reconnect it.
Engine PCB failure
1-36
Confidential
Error code E6
Print Unable E6
NVRAM error on main PCB
Step
1
Cause
Main PCB failure
Remedy
Error code EB
Print Unable EB
NVRAM reading error on laser unit
Step
Cause
Remedy

between laser unit and main
PCB
Check the harness connection between the laser

unit and main PCB and reconnect it.
Laser unit failure
Main PCB failure
1-37
Confidential
3.
PAPER FEEDING PROBLEMS

Problems related to paper feeding are end user recoverable if following the User Check items.
If the same problem occurs again, follow each procedure in the order of the number described
in the Step column in the tables below.
3.1
No Feeding
Step
3.2
Cause
Check
Result
Remedy
Plate gear
damaged
Is the plate gear

damaged?
Yes
T1 edge actuator
malfunction
Does T1 edge actuator

move smoothly?
No
Re-assemble T1 edge
actuator.
Disconnection of
the paper feed
solenoid harness
Is the harness of the

paper feed solenoid
disconnected?
Yes
Reconnect the harness.
Paper feed/belt
cleaner motor
failure
Is the problem solved by

replacing the paper feed/
belt cleaner motor?
Yes
Replace the paper feed/

belt cleaner motor.
Double Feeding
Step
1
Cause
Paper feeding kit
Check
Is the surface of the
separation pad worn out?
1-38
Result
Yes
Remedy
Replace the paper
feeding kit.
Confidential
3.3
Paper Jam
Paper jam in the paper tray and front cover
Step
Cause
Check
Result
Remedy
Belt unit
malfunction
Does the belt unit move

correctly?
No
Replace the belt unit.
Registration front
actuator catching
on some position
Does the registration front

actuator move smoothly?
No
Re-assemble the
registration front actuator.
T1 registration
front sensor
failure
Does T1 registration front

sensor move smoothly?
(Check it following the
procedure described in
Maintenance mode 32.)
No
Replace the front door

unit ASSY.
Paper jam in the back cover and paper eject section

Step
Cause
Check
Result
Remedy
Foreign object
around fuser unit
Is there a foreign object

around the fuser unit?
Yes
Remove the foreign

object.
Paper eject ASSY

malfunction
Is each pinch roller of the

paper eject ASSY
attached to each paper
eject roller properly?
No
Replace the paper eject

ASSY.
Paper eject
actuator failure
Does the paper eject

Is it damaged?
No
Paper jam in the DX paper feeding section

User Check
- Use the letter size or longer paper.
- Use paper which has not curled.
- Do not use too thin paper.
- Check that the DX paper size (A4/Letter) switch lever of the DX feed ASSY is placed in the
correct position.
Step
Cause
Check
Result
Remedy
Deformation of
paper guide DX
on the bottom of
the paper tray
Is the paper guide DX

deformed?
No
DX feed ASSY
failure
Is the DX feed ASSY

deformed?
Do the rollers of the DX
feed ASSY move
correctly?
No
Replace the DX feed

ASSY.
1-39
Confidential
3.4
Dirt on Paper
User Check
- Check if the paper is loaded into the paper tray correctly.
- Turn over the stack of paper in the paper tray, or try rotating the paper 180 in the paper tray.
Step
1
3.5
Cause
Fuser unit dirty
Check
Result
Remedy
Is there dirt around the

entrance of the fuser unit?
Yes
Clean the entrance of the

fuser unit.
Is the pressure roller

ASSY dirty?
Yes
Clean the pressure roller

ASSY.
Dirt on belt unit

electrode
Is the electrode of the belt

unit dirty?
Yes
Clean the electrode of the

belt unit.
Dirt on waste
toner box
electrode
Is the electrode of the

waste toner box dirty?
Yes
Clean the electrode of the

waste toner box.
Belt unit dirty
Does dirt on the paper

disappear after replacing
the belt unit with a new
one?
Yes
Toner leak from

the waste toner
box
Is the waste toner box full

of toner?
Yes
Replace the waste toner

Or, replace the main PCB
ASSY.
Wrinkles
User Check
- Check if the paper is loaded into the paper tray correctly.
- Turn over the stack of paper in the paper tray, or try rotating the paper 180 in the paper tray.
Step
1
Cause
Fuser unit failure
Check
Do wrinkles on the paper
disappear after replacing
the fuser unit with a new
one?
1-40
Result
Yes
Remedy
Confidential
4.
IMAGE DEFECT TROUBLESHOOTING
4.1
Image Defect Examples
Lightonthe
wholepage
Onecolorislight
Poorfixing
Completelyblank
Faultyregistration
Imagedistortion
Allonecolor
Verticalstreaks
Dirtonthebackofpaper
Dark
Verticalstreaksina
lightbackground
Horizontalstripes
Whiteverticalstreaksononecolorimage
Whitehorizontalstripesononecolorimage
Faintprint
Whitespotsononecolorimage
Onecolorspotsordirt
Onecolorband
Downwardfogging
ofsolidcolor
Unstablecolor
density
Horizontallines
Ghost
Color
misregistration
Fogging
Hollowprint
Fig. 1-4
1-41
Confidential
4.2
Diameter of Rollers
Image defects which appear periodically may be caused by failure of a roller. Specify the cause
referring to the diameters of the rollers or pitch which appears in the image as shown in the
table below.
No.
4.3
Parts name
Diameter
The pitch which

appears in the image
Develop roller
20.0 mm
37.4 mm
Exposure drum
24.0 mm
75.0 mm
Heat roller in the fuser unit
25.0 mm
78.5 mm
Pressure roller ASSY in the fuser unit
25.0 mm
78.5 mm
Troubleshooting Image Defect

Image defect related problems are user recoverable if following the User Check items. If the
same problem occurs, follow each procedure in the order of the number described in the Step
column in the tables below.
Light on the whole page

User Check
- Check the machines environment. High temperature and high humidity
conditions can cause this problem.
- If the whole page is light, toner save mode may be on.
- Replace the toner cartridge or drum unit with a new one.
- Implement calibration from the control panel.
Step
Cause
Check
Result
Remedy
Transfer HVPS
PCB failure
Is the transfer HVPS PCB

ASSY connected
correctly?
Yes
Replace the transfer

HVPS PCB ASSY.
Engine PCB
failure
Is the harness between

the HVPS PCB and
engine PCB connected
correctly?
Yes
Replace the engine PCB

ASSY.
Charge HVPS
PCB failure

HVPS PCB connected
correctly?
Yes
Replace the charge

HVPS PCB ASSY.
Laser unit failure
Is the problem solved after

replacing the laser unit?
Yes
1-42
Confidential
One color is light
User Check
- Check the machines environment. High temperature and high humidity conditions can cause
this problem.
Step
1
Cause
Dirt on exposure
drum electrode
Dirt on belt unit

electrode
Dirt on scanner
windows
Toner sensor
failure
Check
Are the electrodes of the
drum unit and the
appropriate color and
machine body dirty?
Are the electrodes of the
belt unit and the
machine body dirty?
Is the scanner windows of
the appropriate color
dirty?
After replacing the toner
cartridge of the
appropriate color with a
new one, does the same
problem occur even after
printing several pages?
Does the machine start
printing even after
removing the toner
cartridge of the
appropriate color from the
drum unit?
Yes
Remedy
Yes
Yes
Wipe the dirt off with a

soft, clean, lint free cloth.
No
Replace the toner

cartridge of the
appropriate color.
Yes
- Clean the toner sensor

of the appropriate color.
- Check the harness
connection of the toner
sensor PCB ASSY
(TE/NEW) of the
appropriate color.
- Replace the toner
sensor PCB ASSY
(TE/NEW) of the
appropriate color.
Result
Faulty registration
Step
Cause
Check
Result
Remedy
Registration rear
actuator catching
on some position
Engine PCB
failure
Does the registration rear

No
Re-assemble the
registration rear actuator.
Is the problem solved

after replacing the engine
PCB ASSY?
Yes

ASSY.
1-43
Confidential
Dark
User Check
- Check the machines environment. High temperature and high humidity
conditions can cause this problem.
Step
Cause
Check
Result
Corona wire
conduction failure
Are the electrodes on the

drum unit and machine
body dirty?
Yes
Dirt on belt unit

electrode

belt unit and machine
body dirty?
Yes
Transfer HVPS
PCB failure

after replacing the
transfer HVPS PCB
ASSY?
Yes

HVPS PCB ASSY.
Charge HVPS
PCB failure

after replacing the charge
HVPS PCB ASSY?
Yes
Replace the charge

HVPS PCB ASSY.
Engine PCB
failure
Is the harness connected

between the HVPS PCB
and engine PCB
correctly?
Yes

ASSY.
Remedy
Poor fixing
User Check
- Replace the toner cartridge with a new one.
Step
Cause
Check
Result
Remedy
Fuser unit failure

after replacing the fuser
unit?
Yes
Low-voltage
power supply
PCB failure

after replacing the PS
PCB unit?
Yes
Transfer HVPS
PCB failure

after replacing the
transfer HVPS PCB
ASSY?
Yes

HVPS PCB ASSY.
Charge HVPS
PCB failure

HVPS PCB ASSY?
Yes
Replace the charge

HVPS PCB ASSY.
1-44
Confidential
Completely blank
User Check
Step
Cause
Check
Result
Developing bias
voltage
conduction failure

body dirty?
Yes
Scanner harness
connection failure
Is the scanner harness

connected securely?
No
Reconnect the scanner

harness.
Engine PCB
failure

PCB ASSY?
Yes

ASSY.
Laser unit failure

after replacing the Laser
unit?
Yes
Transfer HVPS
PCB failure

after replacing the
transfer HVPS PCB
ASSY?
Yes

HVPS PCB ASSY.
Charge HVPS
PCB failure

HVPS PCB ASSY?
Yes
Replace the charge

HVPS PCB ASSY.
Check
Result
Remedy
Image distortion
Step
Cause
Remedy
Laser unit not

assembled
correctly
Is the laser unit

assembled into the
machine securely?
(Check if there is no gap.)
No
Assemble the laser unit

correctly and secure the
screw.
Incorrect radiation
angle of scanner
diode
Scanner motor
rotation failure

after replacing the laser
unit?
Yes
1-45
Confidential
All one color
Step
1
Cause
Corona wire
failure
Check
Result
Remedy

drum unit of the
machine body dirty?
Yes
Is the corona wire

damaged?
Yes
Transfer HVPS
PCB failure

after replacing the
transfer HVPS PCB
ASSY?
Yes

HVPS PCB ASSY.
Charge HVPS
PCB failure

HVPS PCB ASSY?
Yes
Replace the charge

HVPS PCB ASSY.
Main PCB failure

after replacing the main
PCB ASSY?
Yes
Replace the main PCB

ASSY.
Engine PCB
failure

PCB ASSY?
Yes

ASSY.
Laser unit failure

unit?
Yes
Dirt on the back of paper

User Check
- If there is dirt on the back of the paper in duplex printing, the
back of the paper tray may be dirty. Clean the back of the
paper tray.
Step
1
Cause
Fuser unit dirty
Check
Result
Remedy
Is the pressure roller

ASSY dirty? Is any other
area in the machine dirty?
Yes
Print approximate 10
pages.
No
Dirt in the paper

feed system
Is the paper tray or feed

system on the drum unit
dirty with toner?
Yes
Wipe dirt off.
Belt unit dirty
Is the problem solved by

replacing the belt unit?
Yes
1-46
Confidential
Vertical streaks
User Check
- This problem may occur with noise which is caused by dirt on
the corona wire in the drum unit. In this case, clean the corona
wire with the wire cleaner.
Step
Cause
Check
Result
Remedy
Dirt in the paper

feed system
Is the paper tray or feed

system on the drum unit
dirty with toner?
Yes
Wipe dirt off.
Scratch on the
exposure drum
Is there a scratch on the

surface of the exposure
drum?
Yes
Exposure drum
dirty
Is there vertical dirt with

toner on the surface of
the exposure drum?
Yes
Scratch on the
heat roller
Is there a scratch on the

surface of the heat roller?
Yes
Note:
If the machine prints the same pattern, especially including vertical streaks, continuously, black
vertical streaks may appear on the paper since the electrostatic performance of the exposure
drum is decreased temporally.
Vertical streaks in a light background

User Check
- Clean the inside of the machine and the corona wire in the drum unit.
Step
1
Cause
Drum unit failure
Check
after replacing the drum
unit?
1-47
Result
Yes
Remedy
Confidential
Horizontal stripes
User Check
- Clean the inside of the machine and the corona wire in the drum unit.
Step
Cause
Check
Result
Dirt on the
charged electrode

body dirty?
Yes
Clean both electrodes
Paper tray ground

terminal provided
in the machine
body
Is the paper tray ground

terminal bent, which is
provided in the machine
body? (Refer to Fig. 1-5.)
Yes
Correct bending of paper

tray ground terminal.
Toner attached
on the develop
roller
Are the horizontal stripes

at 37.4 mm (develop roller
diameter) intervals?
Yes
This problem will

disappear by printing
approximate 10 pages. If
the same problem
occurs, replace the toner
cartridge.
Scratch on the
exposure drum

at 75.0 mm (exposure
drum diameter) intervals?
Yes
Scratch on the
heat roller

at 78.5mm (heat roller
Yes
Transfer HVPS
PCB failure

after replacing the
transfer HVPS PCB
ASSY?
Yes

HVPS PCB ASSY.
Charge HVPS
PCB failure

HVPS PCB ASSY?
Yes
Replace the charge

HVPS PCB ASSY.
Remedy
Paper tray ground terminal
Fig. 1-5
1-48
Confidential
White vertical streaks on one color image
User Check
- Clean the scanner windows of the appropriate color with a soft lint-free cloth.
- Check the machines environment. High temperature and high humidity conditions can cause
this problem.
- Damp (wet) paper might be used. Try to change to freshly unpacked paper.
- Check if there is no dust in the gap between the toner cartridge and drum frame.
Step
Cause
Check
Result
Remedy
Condensation
Has condensation
occurred inside the
machine?
Yes
Try to print several pages

or leave the machine 2
hours to allow it to reach
room temperature.
Transfer failure
Is the transfer roller of the

appropriate color
scratched?
Yes
Scanner windows
failure

unit?
Yes
White horizontal stripes on one color image
User Check
- Check that the appropriate media type is selected in the printer driver.
- The problem may disappear by itself. Try printing multiple pages to clear this problem
especially if the machine has not been used for a long time.
- The drum unit may be damaged. Replace the drum unit with a new one.
Step
Cause
Check
Result
Toner cartridge
electrode
connection failure

toner cartridge and
machine body dirty?
Yes
1-49
Remedy
Confidential
Faint print
User Check
- Check that the machine is installed on a level surface.
- Clean the scanner windows with a soft cloth.
Step
Cause
Check
Result
Remedy
Laser unit failure

unit?
Yes
Toner empty
sensor failure
Is the Toner Life End

message indicated on the
LCD after replacing the
current toner cartridge
with an empty one?
No
Replace the toner sensor

PCB ASSY (TE/NEW) of
the appropriate color.
White spots on one color image
User Check
- Toner may be empty. Replace the toner cartridge with a new one.
- If the same problem occurs after printing a few pages, the adhesive of the label or the like,
paper powder or dirt may be attached on the surface of the exposure drum.
When the size of the white spots is less than 0.35mm, feed the drum cleaning sheet from the
MP tray one to three times to clean the drum.
(For the procedure, refer to Drum Unit Cleaning Mode in Chapter 5.)
When the size of the spots is 0.35mm or more, or when the same problem occurs after
feeding the drum cleaning sheet, wipe off the dirt on the exposure drum with a cotton swab.
(For the procedure, refer to Note in the next pages.)
Step
Cause
Check
Result
Remedy
Drum unit failure
Are the white spots at

75.0 mm (exposure drum
Yes
If the exposure drum

surface is scratched,
replace the drum unit.
Drum unit
connection failure

body dirty?
Yes
Transfer HVPS
PCB failure

after replacing the
transfer HVPS PCB
ASSY?
Yes

HVPS PCB ASSY.
Charge HVPS
PCB failure

HVPS PCB ASSY?
Yes
Replace the charge

HVPS PCB ASSY.
1-50
Confidential
Note:
If you have print quality problems, clean the drum unit as follows:
(1) Pull the drum unit out of the machine and take all the toner cartridges out of the drum unit.
(2) Turn the drum unit over by holding the handle. Make sure that the drum unit gears 1 are
on the left hand.
1
Fig. 1-6
Caution
We recommend that you place the drum unit on a clean, flat surface with a piece of disposable
paper underneath it in case you accidentally spill or scatter toner.
(3) See the print sample to identify the color causing the problem. The color of the spots is
the color of the drum you should clean. For example, if the spots are cyan, you should
clean the drum for cyan. Put the print sample in front of the drum, and find the exact
position of the poor print.
Fig. 1-7
1-51
Confidential
(4) Turn the drum unit gear toward you by hand while looking at the surface of the drum 1.
Fig. 1-8
(5) When you have found the mark on the drum that matches the print sample, wipe the
surface of the drum gently with a cotton swab until the dust or paper powder on the
surface comes off.
Fig. 1-9
Caution
DO NOT clean the surface of the photosensitive drum with a sharp object.
(6) Turn the drum unit gear toward you by hand to return it to the home position. The home
position of each drum can be identified by matching the number on the drum unit gear to
the same number on the side of the drum unit as shown in the illustration. Make sure that
the number on each of the four drum unit gears matches the corresponding number on the
side of the drum unit.
Fig. 1-10
1-52
Confidential
One color spots or dirt
User Check
- Damp (wet) paper might be used. Try to change to freshly unpacked paper.
- If the same problem occurs after printing a few pages, the adhesive of the label or the like,
paper powder or dirt may be attached on the surface of the exposure drum.
Feed the drum cleaning sheet from the MP tray one to three times to clean the drum.
(For the procedure, refer to Drum Unit Cleaning Mode in Chapter 5.)
When the same problem occurs after feeding the drum cleaning sheet, wipe off the dirt on the
exposure drum with a cotton swab.
(For the procedure, refer to Note in the previous pages.)
Step
Cause
Check
Result
Remedy
Drum unit failure
Are the spots at 75.0 mm

(exposure drum diameter)
intervals?
Yes
If the surface of the

exposure drum is
scratched, replace the
drum unit.
Drum unit
connection failure

body dirty?
Yes
Fuser unit failure
Are the spots at 78.5mm

(heat roller diameter)
intervals?
Yes
Transfer HVPS
PCB failure

after replacing the
transfer HVPS PCB
ASSY?
Yes
Replace the Transfer

HVPS PCB ASSY.
Charge HVPS
PCB failure

HVPS PCB ASSY?
Yes
Replace the charge

HVPS PCB ASSY.
One color band
User Check
- Clean the inside of the machine and the corona wire in the drum unit. If the same problem
occurs after cleaning, replace the drum unit with a new one.
- The paper tray ground terminal provided in the machine body may be dirty. Clean the contact
with a dry cloth.
1-53
Confidential
Downward fogging of solid color

User Check
Step
Cause
Check
Result
Remedy
Transfer HVPS
PCB failure

after replacing the
transfer HVPS PCB
ASSY?
Yes

HVPS PCB ASSY.
Charge HVPS
PCB failure

HVPS PCB ASSY?
Yes
Replace the charge

HVPS PCB ASSY.
Horizontal lines
User Check
- The paper tray ground terminal provided in the machine body
may be dirty. Clean the contact with a dry cloth.
Step
Cause
Check
Result
Remedy
Dirt on charged
electrode

body dirty?
Yes
Paper tray ground

terminal provided
in machine body
Is the paper tray ground

terminal bent, which is
provided in the machine
body?
Yes
Correct bending of paper

tray ground terminal.
Ghost
User Check
- Check the machines environment, conditions such as high humidity may
cause this situation to occur.
- Check that the appropriate media type is selected in the printer driver.
Step
Cause
Check
Result
Remedy
Transfer HVPS
PCB failure

after replacing the
transfer HVPS PCB
ASSY?
Yes

HVPS PCB ASSY.
Charge HVPS
PCB failure

HVPS PCB ASSY?
Yes
Replace the charge

HVPS PCB ASSY.
1-54
Confidential
Color misregistration
User Check
- Implement the auto color registration by the panel operation.
Step
Cause
Check
Remedy
Result
Phase shift of
gear 39/121
Check if gear 39/121

phase is shifted?
Yes
Phase the Gear 39/121.

For the method how to
phase the gear 39/121,
refer to Chapter 3
DISASSEMBLY AND
ASSEMBLY.
Engine PCB
failure

PCB ASSY?
Yes

ASSY.
Fogging
User Check
- Do not use acid paper.
- Check if there is dust or paper powder in the machine.
Step
Cause
Check
Result
Remedy
Toner sensor
failure (Machine
body)
Is the toner sensor

performed normally by
following the procedure
described in
Maintenance mode 32
to check.
No
Replace the toner sensor

PCB (TE/NEW) of the
appropriate color.
Transfer HVPS
PCB failure

after replacing the
transfer HVPS PCB
ASSY?
Yes
Replace the Transfer

HVPS PCB ASSY.
Charge HVPS
PCB failure

HVPS PCB ASSY?
Yes
Replace the charge

HVPS PCB ASSY.
Note:
This problem often occurs when the drum unit or toner cartridge is nearly at the end of life.
1-55
Confidential
Unstable color density

User Check
Step
Cause
Check
Result
Remedy
Drum unit
conduction failure

body dirty?
Yes
Toner cartridge
electrode
connection failure

toner cartridge and
machine body dirty?
Yes
Dirt on belt unit

electrode

belt unit and machine
body dirty?
Yes
Main PCB failure

PCB ASSY?
Yes

ASSY.
Engine PCB
failure

PCB ASSY?
Yes

ASSY.
Transfer HVPS
PCB failure

after replacing the
transfer HVPS PCB
ASSY?
Yes

HVPS PCB ASSY.
Charge HVPS
PCB failure

HVPS PCB ASSY?
Yes
Replace the charge

HVPS PCB ASSY.
Laser unit failure

unit?
Yes
Hollow print
User Check
- Select the Thick paper mode in the printer driver, or use thinner paper than
you are currently using.
- Check the machines environment, conditions such as high humidity may
cause this situation to occur.
Step
1
Cause
Fuser unit failure
Check
after replacing the fuser
unit?
1-56
Result
Yes
Remedy
Confidential
5.
SOFTWARE SETTING PROBLEMS

The machine may not print the data correctly if there are incorrect software settings.
User Check
- Check that the printer cable is not damaged or broken.
- Check that the correct machine is selected if you have an interface switching device.
- Check the descriptions on the software setting in the users guide.
- Try resetting the factory settings.
Check
Remedy
Step
Cause
Failure inside the

machine
Does the machine print

Printer Settings?
No
Identify the error type,

and then refer to the
specified section of this
chapter.
Machine
connection
For Macintosh, has the

product ID been verified?
No
Verify the product ID.

Product ID:
HL-4040CN: 002E *
HL-4050CDN: 002F *
HL-4070CDW: 0030 *
* Hexadecimal
USB host relay

PCB failure

after replacing the USB
host relay PCB ASSY?
Yes
Replace the USB host

relay PCB ASSY.
Main PCB failure

PCB ASSY?
Yes

ASSY.
1-57
Result
Confidential
6.
NETWORK PROBLEMS
User Check
- Check the descriptions in the network users guide.
- Try resetting the factory settings.
Step
Cause
Check
Result
Remedy
Wireless LAN
PCB failure
(HL-4070CDW)

after replacing the
wireless LAN PCB
ASSY?
Yes
Replace the wireless

LAN PCB ASSY.
Main PCB failure

PCB ASSY?
Yes

ASSY.
1-58
Confidential
7.
OTHERS PROBLEMS
The machine is not turned on, or the LCD indication does not appear.
Step
Cause
Check
Result
Remedy
Harness
connection failure
of LCD panel
PCB
Is the harness of the LCD

panel PCB ASSY
connected correctly?
No
Reconnect the LCD

panel PCB ASSY
harness
LCD panel PCB

failure

after replacing the LCD
panel PCB ASSY?
Yes
Replace the LCD panel

PCB ASSY.
LCD panel failure

after replacing the LCD
panel ASSY?
Yes
Replace the LCD panel

ASSY.
Low-voltage
power supply
failure

PCB unit?
Yes
Main PCB failure

PCB ASSY?
Yes

ASSY.
The fan does not work.

(Verify the position of each fan referring to 1.4.16 Operational Check of Fans (Function code
78) in Chapter 5.)
Step
Cause
Check
Result
Remedy
Harness
connection failure
of the appropriate
fan

appropriate fan connected
correctly?
No
Reconnect the harness of

the appropriate fan
correctly.
Charge HVPS
PCB failure

HVPS PCB ASSY?
Yes
Replace the charge

HVPS PCB ASSY.
Replace the fuser unit fan
(FU) and air intake fan
(AIR).
Low-voltage
power supply
failure

PCB unit?
Yes

Replace the LVPS fan
(PS).
Engine PCB
failure

PCB ASSY?
Yes

ASSY. Replace the drum
unit fan (OPC).
Main PCB failure

PCB ASSY?
Yes

ASSY.
1-59
Confidential
CHAPTER 2 PERIODICAL MAINTENANCE

To avoid creating secondary problems by mishandling, follow the warnings below during
maintenance work.
WARNING
- Always turn off the power switch and unplug the power cord from the power outlet before
accessing any parts inside the machine.
- When opening the front cover or back cover to access any parts inside the machine, never
touch the shaded parts shown in the following figures.
1.
CONSUMABLE PARTS
The consumable parts described in this section are parts which are subject to deterioration or
damage and should be replaced at least once during the period of warranty of the product if
any printing quality problem appears.
Parts
Toner Cartridge
Black
Cyan,
Magenta,
Yellow
Approximate Life
Standard cartridge
Approx. 2,500 pages A4/Letter pages @

5% coverage
High capacity
cartridge

5% coverage
Standard cartridge

5% coverage
High capacity
cartridge

5% coverage
Drum Unit

5% coverage
Belt Unit

5% coverage
Waste Toner Box

20% coverage (5% for each color)
2-1
Confidential
2.
PERIODICAL REPLACEMENT PARTS
2.1
Periodical Replacement Parts

Periodical replacement parts are the parts to be replaced periodically to maintain product
quality. These parts would affect the product quality if they loose their functionality even if they
do not appear to be damaged or there is no change in their appearance.
The periodical replacement parts listed in the table below should be replaced according to the
service life.
LCD
Qty
Approximate Life
Replacement
Procedure
Fuser unit &

Toner filter frame ASSY
Fuser Unit
80,000 pages
Refer to 2.2.1.
Laser unit
Laser Unit
100,000 pages
Refer to 2.2.2.
PF Kit1, PF Kit2
100,000 pages
Refer to 2.2.3.
PF KitMP
50,000 pages
Refer to 2.2.4.
Parts Name
Paper feeding kit
*1
MP paper feeding kit *2

*1
: The paper feeding kit includes the separation pad ASSY, separation pad spring and roller
holder ASSY.
*2
: MP Paper feeding kit includes the separation pad ASSY MP, separation pad spring MP, and
MP roller holder ASSY.
When replacing the periodical replacement parts, each of the counters need to be reset in
order to count the number of replacement times. Refer to 2.3 Parts Life Reset Function in this
chapter.
The number of printed pages of the machine can be checked on Print Settings. (Refer to 2.3
Printout of Printer Settings in Chapter 5.) The actual number of printed page will vary
depending on the type of print job or the paper to being used. The figures indicated as the
approximate life in the table above are worked out when printing a general business document
(with 5% print coverage) on one side of A4-size paper.
Note:
- Always turn off the power switch of the machine and unplug the power cord from the power
outlet before replacing the periodical replacement parts.
- If the fuser unit is replaced after errors related to the fuser unit occur, it is necessary to leave
the machine power ON for ten minutes after part replacement. This will make the machine to
be released from errors.
2-2
Confidential
2.2
Procedures to Replace Periodical Replacement Parts
2.2.1 Fuser Unit & Toner Filter Frame ASSY

<Uninstalling Procedure>
(1) Open the Back cover.
<Back side>
Back cover
Fig. 2-1
(2) Remove the two pan (washer) B M4x14 Taptite screws, and then pull out the Fuser unit to
the back of the machine.
<Back side>
Taptite, pan (washer) B M4x14

Fuser unit
Fig. 2-2
2-3
Confidential
(3) Remove the Toner filter frame ASSY from the Paper eject ASSY DX/SX.
Paper eject ASSY DX/SX
3a
3b
Fig. 2-3
<Installing Procedure>
(1) Assemble the Toner filter frame ASSY onto the Paper eject ASSY DX/SX.
1b
1a
Fig. 2-4
2-4
Confidential
(2) Put the Fuser unit into the machine and fix it with the two pan (washer) B M4x14 Taptite
screws.
<Back side>

(Tightening torque: 1.00 0.1 N m)
Fuser unit
Fig. 2-5
Note:
When assembling the fuser unit, make sure that the two Harnesses are placed in the
groove and under the rib of the Plastic frame. If they are not, then correct them as shown
in the figure below.
Harness
Harness
Plastic frame
Fig. 2-6
2-5
Confidential
(3) Close the Back cover.
<Back side>
Back cover
Fig. 2-7
(4) After replacing the Fuser unit, reset the counter. (Refer to 2.3 Parts Life Reset Function
in this chapter.)
2-6
Confidential
2.2.2 Laser Unit

(1) Press the Front cover release button, and open the Front door unit ASSY.
Front cover release button
1a
1b
Front door unit ASSY
Fig. 2-8
<Back side>
Back cover
Fig. 2-9
2-7
Confidential
(3) Remove the two cup S M3x8 Taptite screws, and then remove the Back cover upper.
Back cover upper
Taptite, cup S M3x8
<Back side>
Fig. 2-10
(4) Remove the two cup S M3x8 Taptite screws, and then remove the Back cover ASSY.
Hook
Taptite, cup S M3x8
Back cover ASSY
Hook
Taptite, cup S M3x8

<Back side>
Fig. 2-11
2-8
Confidential
(5) Remove the cup S M3x8 Taptite screw and three cup B M4x12 Taptite screws.
(6) Release the three Hooks on the bottom and the two hooks on the back side, and then
remove the Side cover L ASSY.
Note:
When removing the Side cover L ASSY, pay attention to the Wire support rope.
Hook
Taptite, cup B M4x12
Wire support rope

Hooks
Side cover L ASSY

<Left side>
Taptite, cup S M3x8
Hooks
Fig. 2-12
(7) Remove the two cup B M4x12 Taptite screws and two cup S M4x8 Taptite screws.
(8) Release the one Hook on the front side, two Hooks on the bottom and the two Hooks on
the back side, and then remove the Side cover R ASSY.
Note:
When removing the Side cover R ASSY, be careful not to damage section A.
Taptite, cup S M4x8
Hooks
8a
Side cover R ASSY
8b
Hook
<Right side>
Hooks
Taptite, cup S M4x8
Fig. 2-13
2-9
Confidential
(9) Remove the two cup B M4x14 Taptite screws from the back side of the Top cover ASSY.
Top cover ASSY
<Back side>
Fig. 2-14
(10) Remove the three cup S M3x8 Taptite screws from the front side of the Top cover ASSY.
Top cover ASSY
Taptite, cup S M3x8
<Front side>
Taptite, cup S M3x8
Taptite, cup S M3x8
Fig. 2-15
2-10
Confidential
(11) Release the six Hooks in the order of 11a to 11f. Then, incline the Top cover ASSY 45 to
90 to the left hand side and remove it from the Frame unit.
11a
Hooks
Top cover ASSY

Hooks
11c
11e
11f
11b
Hooks
Frame unit
11d
<Left side>
Fig. 2-16
(12) While inclining the Top cover ASSY 45 to 90 to the left hand side, disconnect the
Connector (5pin) from the LCD panel PCB ASSY and the Connector (6pin) from the USB
host relay PCB ASSY.
LCD panel PCB ASSY
Connector (6pin)
Connector (5pin)
Frame unit
Fig. 2-17
2-11
Confidential
(13) Disconnect the Connector from the Wireless LAN PCB ASSY. (HL-4070CDW only)
Wireless LAN PCB ASSY
Connector
Frame unit
<Front side>
Fig. 2-18
(14) Remove the four cup S M3x8 Taptite screws, and then remove the two Hook slopes.
Hook slope
Taptite, cup S M3x8
Hook slope
<Front side>
Taptite, cup S M3x8
Frame unit
Fig. 2-19
2-12
Confidential
(15) Remove the ten cup S M3x6 Taptite screws (9 pieces from the top and 1 piece from the
front side), and then remove the Scanner cover.
Scanner cover
Taptite, cup S M3x6
Taptite, cup S M3x6
Taptite, cup S M3x6
Taptite, cup S M3x6
Frame unit
<Front side>
Fig. 2-20
(16) Disconnect the two flat cables (CN1, CN4) and connector (CN8) from the Laser unit.
Laser unit
<Front side>
Fig. 2-21
2-13
Confidential
(17) Remove the seven cup S M3x6 SR Taptite screws, and then remove the four Scanner
holders and Laser unit.
Scanner holder
Taptite, cup S M3x6 SR

Laser unit
Scanner holder
Scanner holder
Frame unit
Scanner holder
<Front side>
Fig. 2-22
(1) Assemble the Laser unit with the four Scanner holders and seven cup S M3x6 SR Taptite
screws.
Note:
When assembling the Laser unit and Scanner holder, refer to the figure below.
Scanner holder
Laser unit
Scanner holder
Scanner holder
Frame unit
Scanner holder
<Front side>
Fig. 2-23
2-14
Confidential
(2) Connect the two flat cables (CN1, CN4) and one connector (CN8) into the Laser unit.
Laser unit
<Front side>
Fig. 2-24
(3) Assemble the Scanner cover with the ten cup S M3x6 Taptite screws (9 pieces on the top
and 1 piece on the front side).
Note:
When assembling the Scanner cover, secure the Screws in the order of the numbers
which are indicated on the Scanner cover.
Scanner cover
Taptite, cup S M3x6
Taptite, cup S M3x6
Taptite, cup S M3x6
Taptite, cup S M3x6
Frame unit
<Front side>
Fig. 2-25
2-15
Confidential
(4) Assemble the two Hook slopes with the four cup S M3x8 Taptite screws.
Hook slope
Taptite, cup S M3x8
Hook slope
<Front side>
Taptite, cup S M3x8
Frame unit
Fig. 2-26
(5) Connect the Connector into the Wireless LAN PCB ASSY. (HL-4070CDW only)
Connector
Frame unit
<Front side>
Fig. 2-27
2-16
Confidential
(6) Connect the Connector (6pin) into the USB host relay PCB ASSY, and connect the
Connector (5pin) into the LCD panel PCB ASSY.
LCD panel PCB ASSY
Connector (6pin)
USB host relay

PCB ASSY
Connector (5pin)
Frame unit
Fig. 2-28
(7) Align the two Hooks of the front side of the Top cover ASSY with the Frame unit and catch
the six Hooks at the same time.
Hooks
Top cover ASSY

Hooks
<Back side>
Hooks
Frame unit
<Front side>
Fig. 2-29
2-17
Confidential
(8) Secure the three cup S M3x8 Taptite screws on the front side of the Top cover ASSY.
Top cover ASSY
Taptite, cup S M3x8
<Front side>
Taptite, cup S M3x8
Taptite, cup S M3x8
Fig. 2-30
(9) Secure the two cup B M4x14 Taptite screws on the back side of the Top cover ASSY.
Top cover ASSY
<Back side>
Fig. 2-31
2-18
Confidential
(10) Catch the Hooks of the Side cover R ASSY with the machine body in the order of 10a to
10e and fix the Side cover R ASSY with the two cup B M4x12 Taptite screws and two cup
S M4x8 Taptite screws.
Taptite, cup S M4x8
10a
10b
Hook
Hooks
Side cover R ASSY
10c
10e
10d
<Right side>
Hooks
Taptite, cup S M4x8
Fig. 2-32
(11) Catch the Hooks of the Side cover L ASSY with the machine body and fix the Side cover L
ASSY with the one cup S M3x8 Taptite screws and three cup B M4x12 Taptite screws.
Note:
When assembling the Side cover L ASSY, pay attention to the Wire rope.
Hook
Wire rope
Hooks
Side cover L ASSY

Taptite, cup S M3x8
<Left side>
Hooks
Fig. 2-33
2-19
Confidential
(12) Catch the Hooks of the Back cover ASSY and assemble it with the two cup S M3x8
Taptite screws.
Hook
Taptite, cup S M3x8
Back cover ASSY
Hook
Taptite, cup S M3x8
<Back side>
Fig. 2-34
(13) Assemble the Back cover upper with the two cup S M3x8 Taptite screws.
Back cover upper
Taptite, cup S M3x8
<Back side>
Fig. 2-35
2-20
Confidential
(14) Close the Back cover.
< Back side
Back cover
Fig. 2-36
(15) Close the Front door unit ASSY.
Fig. 2-37
(16) After replacing the Laser unit, reset the counter. (Refer to 2.3 Parts Life Reset Function
in this chapter.)
2-21
Confidential
2.2.3 Paper Feeding Kit (PF kit1, PF Kit2)

(1) Pull out the Paper tray, and remove the paper from the Paper tray.
Paper tray
Fig. 2-38
(2) Release the two Hooks of the Separation pad ASSY, and then lift up the Separation pad
ASSY.
Note:
Be careful not to loose the Separation pad spring.
Hook
Separation pad ASSY
<Front side>
Hook
Paper tray
Separation pad spring
Fig. 2-39
2-22
Confidential
(3) Push both sides of the Separation pad ASSY inwards to release the Pins and remove the
Separation pad ASSY from the Paper tray.
(4) Remove the Separation pad spring from the Paper tray.
Separation pad ASSY
3b
<Front side>
3a
Pin
3a
Paper tray
Pin
Fig. 2-40
(6) Push the Lift arm to the direction of the arrow 6a and release the boss of the Roller holder
ASSY. Then, turn the Roller holder ASSY to the direction of the arrow 6b.
Paper feed frame unit

Lift arm
Roller holder ASSY
Boss
6a
6b
<Front side>
Fig. 2-41
2-23
Confidential
(7) Slide the Roller holder ASSY to the direction of the arrows 7a, 7b and 7c in this order and
remove it.
<Upper side>
<Front side>
7b
7a
Roller holder ASSY
7c
Fig. 2-42
(1) Assemble the Roller holder ASSY onto the Paper feed frame unit in the order of the arrow
1a, 1b and 1c.
<Upper side>
<Front side>
1b
1c
Holder shaft
1a
Roller holder ASSY
* Align the holder shaft of the Roller holder ASSY

with the shape of the hole on the Paper feed
frame unit and put the shaft into the hole.
Fig. 2-43
2-24
Confidential
(2) Turn the Roller holder ASSY to the direction of the arrow 2a, push the Lift arm to the
direction of the arrow 2b and fix the Boss of the Roller holder ASSY into the hole of the Lift
arm.
Note:
Check whether the Lift arm is moved by putting the Roller holder upwards. If the Lift arm is
not moved, it is not assembled correctly.

Lift arm
Roller holder ASSY
Boss
2b
2a
<Front side>
Fig. 2-44

(4) Assemble the Separation pad spring. Put the positioning section of the Separation pad
ASSY into the spring and catch the two Hooks.
Positioning section
Separation pad ASSY
Hook
Hook
<Front side>
Paper tray
Fig. 2-45
2-25
Confidential
(5) Push both sides of the Separation pad ASSY inwards and put its Pins into the Paper tray.
Note:
Check that the Separation pad ASSY pivots up and down smoothly by pushing it gently.
<Front side>
Pin
Pin
5a
5b
Separation pad ASSY
5a
Paper tray
Fig. 2-46
(6) Install the Paper tray into the machine.
Paper tray
Fig. 2-47
(7) After replacing the Paper feeding kit, reset the counter. (Refer to 2.3 Parts Life Reset
Function in this chapter.)
2-26
Confidential
2.2.4 MP Paper Feeding Kit

(2) Release the two Hooks to remove the MP feed frame cover from the Front door unit
ASSY.
Hooks
MP feed frame cover
<Front side>
Fig. 2-48
(3) Remove the MP lift arm 2.

MP lift arm 2
<Front side>
Fig. 2-49
2-27
Confidential
(4) Lift up the Hook and release it in the direction of arrow 4a. Slide the Holder bush MP in the
direction of arrow 4b, and then remove the Holder bush MP from the shaft of the MP roller
holder ASSY.
MP roller holder ASSY
4b
Holder bush MP
4a

<Front side>
Hook
Fig. 2-50
(5) Slide the MP roller holder ASSY in the direction of arrow 5a and slightly pull it down in the
direction of arrow 5b. Then, remove it.
5a
5b
<Front side>
Fig. 2-51
2-28
Confidential
(6) Remove the Separation pad ASSY MP from the Front door unit ASSY.
(7) Remove the Separation pad spring MP.
Note:
Be careful not to loose the Separation pad spring MP.
Separation pad spring MP
6a
6b
<Front side>
Separation pad ASSY MP
Fig. 2-52
(1) Assemble the Separation pad Spring MP.
(2) Put the positioning section of the Separation pad ASSY MP into the Separation pad spring
MP and catch the two Hooks to fix the Separation pad ASSY MP.
Note:
Check that the Separation pad ASSY MP moves smoothly by pushing it up and down.
2b
Hook
2a
<Front side>
Positioning section
Hook
Fig. 2-53
2-29
Confidential
(3) Put the Holder shaft into the hole while holding the Separation pad ASSY MP. Slide the
MP roller holder ASSY to the direction of the arrow 3b to re-assemble it.

Hole
3b
Holder shaft
3a
<Front side>
Fig. 2-54
(4) Put into the Holder bush MP to the direction of the arrow 4a and turn it to the direction of
the arrow 4b so that the Hook catches.
4a
4b
Holder bush MP
<Front side>
Hook
Fig. 2-55
2-30
Confidential
(5) Assemble the MP lift arm 2 with aligning it with the three Bosses provided on the Front
door unit ASSY.
Note:
When assembling the MP lift arm 2, make sure that the shaft of the MP roller holder ASSY
is put into the hole on the MP lift arm 2.
Hole
Shaft
(MP roller holder ASSY)
MP lift arm 2
Bosses
<Front side>
Fig. 2-56
(6) Assemble the MP feed frame cover onto the Front door unit ASSY.
Hooks
MP feed frame cover
MP feed frame cover

Hook
Hook
<Front side>
Fig. 2-57
(8) After replacing the MP paper feeding kit, reset the counter. (Refer to 2.3 Parts Life Reset
Function in this chapter.)
2-31
Confidential
2.3
Parts Life Reset Function

This function is provided for service personnel in order to reset the counter of each periodical
replacement part and count the number of replacement times when replacing the periodical
replacement parts.
Pressing the two buttons in the normal status

Panel Operation
Go &
(+)
Function
Indicates the reset menu (Reset Parts Life)
(Resets the counter of the periodical replacement parts and
counts the number of replacement times.)
<Operating Procedure>
(1) Press the Go and
status.
buttons at the same time in the ready
(2) The Reset Parts Life will appear on the LCD. Select the
applicable periodical replacement part by pressing the or
button and press the OK button.
< Periodical replacement parts are indicated on the LCD >
- Drum Unit
- Belt Unit
- PF KitMP
- PF Kit2
- Fuser Unit
- Laser Unit
- PF Kit1
(3) The OK? will appear on the LCD. Then, press the OK
button.
(4) The machine implements clearing the counter.
(5) The machine returns to the ready status.
Note:
- All periodical replacement parts are always indicated on the LCD even though their lives do
not reach 0 %.
- The PF kit2 is always indicated even though Tray 2 is not installed, or it is not supported for
the model to be used.
- The machine returns to the ready status automatically if no panel operation is implemented
for 30 seconds.
2-32
Confidential
CHAPTER 3 DISASSEMBLY AND ASSEMBLY

1.
SAFETY PRECAUTIONS
To avoid creating secondary problems by mishandling, follow the warnings and precautions
below during maintenance work.
HOT SURFACE
Some parts inside the machine are extremely hot immediately after the machine is used.
When opening the front cover or back cover to access any parts inside the machine,
never touch the shaded parts shown in the following figures.
Caution:
- Be careful not to lose screws, washers, or other parts removed.
- Be sure to apply grease to the gears and applicable positions specified in this chapter.
- When using soldering irons or other heat-generating tools, take care not to accidentally
damage parts such as wires, PCBs and covers.
- Before handling any PCBs, touch a metal portion of the equipment to discharge any static
electricity charge on your body, or the electronic parts or components may be damaged.
- When transporting PCBs, be sure to wrap them in the correct protective packaging.
- When connecting or disconnecting cable connectors, hold the connector body, not the cables.
If the connector has a lock, release the connector lock first to release it.
- After a repair, check not only the repaired portion but also all connectors. Also check that
other related portions are functioning properly before operational checks.
3-1
Confidential
2.
PACKING
AC cord
Accessory bag
Option carton
Option carton
Toner cartridge
C, M, Y, K
IF cover
Pad
Drum stopper L
Machine
Drum stopper R
Belt lock R
Pad
Belt lock L
Carton
3-2
Confidential
3.
SCREW TORQUE LIST

Location of screw
Screw type
Q'ty
Tightening torque
N m (kgf cm)
0.80 0.1 (8 1)
Tray cover ASSY
Taptite, bind B M4x12
Fuser unit
Taptite, pan (washer) B

M4x14
Back cover upper
Taptite, cup S M3x8
0.80 0.1 (8 1)
Drive shaft holder
0.60 0.1 (6 1)
1.20 0.1 (12 1)
Taptite, cup S M3x6
0.80 0.1 (8 1)
Taptite, cup S M3x8
0.80 0.1 (8 1)
Taptite, cup S M3x6
0.80 0.1 (8 1)
Density shield plate 1
0.60 0.1 (6 1)
Earth plate 2
Taptite, cup S M3x6
0.80 0.1 (8 1)
Earth plate 3
0.60 0.1 (6 1)
Registration-mark sensor PCB ASSY 1
0.60 0.1 (6 1)
0.60 0.1 (6 1)
Density sensor
0.60 0.1 (6 1)
Registration relay PCB ASSY
0.60 0.1 (6 1)
0.70 0.1 (7 1)
Taptite, cup S M3x6
0.80 0.1 (8 1)
1.20 0.1 (12 1)
Taptite, cup S M3x8
0.80 0.1 (8 1)
1.20 0.1 (12 1)
Taptite, cup S M4x8
1.20 0.1 (12 1)
Taptite, cup S M3x6
0.80 0.1 (8 1)
1.20 0.1 (12 1)
Taptite, cup S M4x8
1.20 0.1 (12 1)
0.70 0.1 (7 1)
Back cover ASSY
Side cover L ASSY

Side plate LB
Side cover R ASSY

1.00 0.1 (12 1)
Taptite, cup S M3x6
0.70 0.1 (7 1)
PF plate
0.40 0.1 (4 1)
Belt cleaner release sensor PCB ASSY
0.50 0.1 (5 1)
THM/HUM sensor holder ASSY
Taptite, cup S M3x6
0.69 0.1 (6.9 1)
THM/HUM ground plate
Taptite, cup S M3x6
0.69 0.1 (6.9 1)
Release rack plate
Taptite, cup B M3x8
0.49 0.1 (4.9 1)
Front door unit earth
Taptite, cup S M3x6
0.80 0.1 (8 1)
Harness cover MP
Taptite, cup S M3x6
0.78 0.1 (7.8 1)
Front door sub
0.59 0.1 (5.9 1)
Taptite, cup B M3x8
0.39 0.1 (3.9 1)
EL electrode spring cover ASSY
0.392 0.098 (3.92 0.98)
EL spring harness ASSY
0.392 0.098 (3.92 0.98)
Hook cover
0.59 0.1 (5.9 1)
Front door main
0.59 0.1 (5.9 1)
Engine PCB ASSY
Taptite, cup S M3x6
0.80 0.1 (8 1)
Ground spring plate
Taptite, cup S M3x6
0.80 0.1 (8 1)
0.50 0.1 (5 1)
(Main PCB ASSY side)
3-3
Confidential
Location of screw
Ground plate
Screw type
Taptite, cup S M3x6
Q'ty
Tightening torque
N m (kgf cm)
0.80 0.1 (8 1)
1.20 0.1 (12 1)
Main PCB ASSY
Taptite, cup S M3x6
0.80 0.1 (8 1)
Parallel connector
Screw
0.80 0.1 (8 1)
Top cover ASSY
1.20 0.1 (12 1)
Taptite, cup S M3x8
0.80 0.1 (8 1)
0.80 0.1 (8 1)
Top cover panel ASSY

LCD panel PCB ASSY
0.50 0.1 (5 1)
USB holder
0.50 0.1 (5 1)
Paper chute
0.80 0.1 (8 1)
Top cover R
1.20 0.1 (12 1)
Wireless LAN holder
Taptite, cup S M3x8
0.80 0.1 (8 1)
Hook slope
Taptite, cup S M3x8
0.70 0.1 (7 1)
Scanner cover
Taptite, cup S M3x6
10
0.80 0.1 (8 1)
Laser unit
0.80 0.1 (8 1)
Develop gear plate ASSY
Taptite, cup S M3x6
0.80 0.1 (8 1)
Develop drive motor ASSY
Taptite, cup S M3x6
0.70 0.1 (7 1)
Harness shield plate
Taptite, cup S M3x6
0.80 0.1 (8 1)
0.50 0.1 (51)

(Main shield side)
Engine PCB plate
Taptite, cup S M3x6
0.80 0.1 (8 1)
Drum drive motor 1, 2
Taptite, cup S M3x6
0.70 0.1 (7 1)
Drum drive ASSY
1.20 0.1 (12 1)
Drum phase sensor PCB ASSY 1, 2
Taptite, bind S M3x6
0.70 0.1 (7 1)
Drive frame unit ASSY
1.20 0.1 (12 1)
Paper feed/belt cleaner motor ASSY
Taptite, cup S M3x6
0.60 0.1 (61)
Develop release sensor PCB ASSY
Taptite, cup B M3x8
0.70 0.1 (7 1)
Develop press drive L ASSY
0.80 0.1 (8 1)
0.80 0.1 (8 1)
Develop release motor ASSY
0.70 0.1 (7 1)
Release drive holder
0.70 0.1 (7 1)
Toner sensor PCB ASSY (TE/NEW)
0.60 0.05 (6 0.5)
Taptite, cup B M3x8
0.60 0.05 (6 0.5)
Side plate R ASSY
Taptite, cup S M3x6
0.80 0.1 (8 1)
0.90 0.1 (9 1)
Taptite, cup S M4x8
1.20 0.1 (12 1)
Screw pan (S/P washer)

M4x8
0.80 0.1 (8 1)
Drum lock lever R
Screw, bind M3x8
0.69 0.1 (6.9 1)
Drum lock lever L
Screw, bind M3x8
0.69 0.1 (6.9 1)
Taptite, cup S M3x6
0.80 0.1 (8 1)
1.20 0.1 (12 1)
3-4
Confidential
Location of screw
Screw type
Q'ty
Tightening torque
N m (kgf cm)
Toner LED PCB

M3x16
0.50 0.1 (5 1)
Power inlet socket
Taptite, flat B M3x10
0.60 0.1 (6 1)
Ground terminal

M4x8
0.80 0.1 (8 1)
PS PCB unit
0.90 0.1 (9 1)
Belt gear plate ASSY
1.20 0.1 (12 1)
Screw, cup M3x6
0.70 0.1 (7 1)
0.80 0.1 (8 1)
Belt unit drive motor ASSY
1.20 0.1 (12 1)
Belt unit drive motor
Screw, bind M3x5
0.70 0.1 (7 1)
LT tray guide left rear ASSY
Taptite, cup S M3x6
0.80 0.1 (8 1)
LT Solenoid ASSY
Screw flanged M3x3.5
0.50 0.1 (5 1)
Solenoid holder ASSY
Taptite, cup S M3x6
0.80 0.1 (8 1)
Pinch roller holder cover LT
0.70 0.1 (7 1)
LT relay PCB ASSY
Taptite, cup S M3x6
0.80 0.1 (8 1)
LT cover right
Shoulder screw
0.80 0.1 (8 1)
LT cover left
Shoulder screw
0.80 0.1 (8 1)
LT cover rear
Shoulder screw
0.80 0.1 (8 1)
LT front cover, LT beam F
Taptite, cup S M3x6
0.80 0.1 (8 1)
LT frame unit
Taptite, cup S M3x6
0.80 0.1 (8 1)
0.80 0.1 (8 1)
Taptite, cup S M3x6
0.80 0.1 (8 1)
LV fan duct
LT beam R
3-5
Confidential
4.
LUBRICATION
Motor shaft
BG2
3 places
BG2: BG-MU (2mm dia. ball)
Paper feed/belt cleaner motor
Gear 90R/24
Gear 80R/30
BG2
3 places
BG2
Gear 80R/30
Gear 90R/24
3 places
3-6
Confidential
Gear stopper
Gear 39/121
Gear 39/121
BG2
4 places
(1 place x4)
Gear 39/121
BG2
28 places (7 places x4)

Gear 39/121
Drum drive ASSY
MP paper guide ASSY
* Cross section of the

MP paper guide ASSY
PG2
6 places (3 place x2)
PG2: PG-661 (2mm dia. ball)
3-7
Confidential

Gear 24 LT
PG2
Gear 46/55
A spring is hung, installation part
2 places
PG2
Clutch gear 45
Gear 45/40
Gear 32 LT
In case of
2mm dia. ball x4
Gear 37/22
Gear 46 LT
Gear 46/55
Gear 20A
Gear 33

PG2
In case of
2mm dia. ball x4
LT frame L
3-8
Confidential
F roller AC LT
F roller shaft LT
2 places
BG2
LT frame R
BG2: BG-MS (2mm dia. ball)
F roller shaft LT
F roller shaft LT
2 places
GE2
LT frame L
GE2: GE-676 (2mm dia. ball)
3-9
Confidential
Paper feed drive shaft LT ASSY
4 places
GE2
4 places
PG2
Bush
AC LT
LT frame L
GE2: GE-676 (2mm dia. ball)

In case of 2mm dia. ball x2
Clutch gear 45
Clutch gear 45
2 places
PG2
Clutch arm
Fittings shaft
3-10
Confidential
Extension guide R
In case of 2mm dia. ball x4

EM2
Extension guide L
LT paper tray
EM2
EM2: MOLYKOTE EM-D110 (2mm dia. ball)
Side guide R
1.4mm
Side guide R
LT paper tray
PG2
3-11
Confidential
5.
OVERVIEW OF GEARS
DEVELOPER DRIVE
LR0194001
Gear 98
10 LR0199001
Gear 35
LR0202001
Gear 100
11 LR0203001
Cupling gear 50
LR0201001
Gear 50/100
12 LR0203001
Cupling gear 50
LR0197001
Pendulum gear 50
13 LR0200001
Gear 45
LR0198001
Gear 38
14 LR0198001
Gear 38
LR0199001
Gear 35
15 LR0203001
Cupling gear 50
LR0198001
Gear 38
16 LR0200001
Gear 45
LR0199001
Gear 35
17 LR0203001
Cupling gear 50
LR0199001
Gear 35
3-12
Confidential
PAPER EJECT
PF DRIVE
18
19
35
20
37
21
22
24
23
26
27
28
25
30
29
39
31
32
36
40
38
41
42
43
33
44
34
18
LR0482001
Eject roller gear
35 LR0316001
Gear Z35M75
19
LJ7365001
Idle gear 16B
36 LR0311001
PF drive gear Z23M75
20
LJ7365001
Idle gear 16B
37 LR0315001
Gear Z3218M0875
21
LJ7365001
Idle gear 16B
38 LR0326001
PU drive gear Z20M08
22
LJ7365001
Idle gear 16B
39 LR0309001
PP gear clutch cam
23
LM5016001
Ejector gear 16
40 LR0314001
Gear Z3717M08
24
LM5018001
Ejector gear 16 planetary
41 LR0320001
PU sector gear Z4648M08
25
LM5019001
Ejector gear 22
42 LR0301001
Bevel gear Z23G
26
LR0480001
Ejector gear 16/20
43 LR0299001
Worm Z20M05
27
LR0482001
Eject roller gear
44 LR0300001
Bevel gear Z17G
28
LJ7365001
Idle gear 16B
29
LR0979001
Ejector gear 28 sector
30
LM5019001
Ejector gear 22
31
LR1181001
Ejector gear 36 SX
32
LR0478001
Ejector gear 14/24
33
LR0476001
Ejector gear 22B
34
LR0477001
Ejector gear 12/24
3-13
Confidential
6.
HARNESS ROUTING
TransferHVPSPCBunit(Registration-marksensorPCBASSY1,2,Densitysensor)
Registration-marksensorPCBASSY2
Densitysensor
Registration-marksensor
PCBASSY1
Groundplate2
TransferHVPSPCBunit
RegistrationrelayPCBASSY
TopcoverpanelASSY(LCDpanelPCBASSY,USBhostrelayPCBASSY)
LCDpanelPCBASSY
Fanmotorholder40
Clamp
Hook
USBhostrelayPCBASSY
Hooks
Front
SideframeL
MainPCBASSY
3-14
Confidential
T1PE/edgesensorPCBASSY,BeltcleanerreleasesensorPCBASSY
<Aview>
EnginePCBASSY
SideframeL
Beltcleanerrelease
solenoidASSY
Beltcleanerrelease
sensorPCBASSY
Front
Hook
Clamp
Hole
BeltcleanerreleaseASSY SOLPCBsheet
Clamp
Beltcleanerrelease
solenoidASSY
Beltcleanerrelease
sensorPCBASSY
BeltcleanerreleaseASSY
<Aview>
Hook
Hook
<Bview>
Paperfeed
frameunit
Front
Hole
SideframeL
<Bview>
Hole
PFCRharnessholder
Hook
Hook
Hook
T1PE/edgesensorPCBASSY
Paperfeedframeunit
T1PE/edgesensorPCBASSY
3-15
Confidential
WirelessLANPCBASSY(HL-4070CDWonly)
Hooks
Fanmotorholder40
Hook
WirelessLANPCBASSY
THM/HUMsensor
holderASSY
WirelessLANPCBASSY
Hole
Front
Hole
MainPCBASSY
SideframeL
SideframeL
DevelopreleasesensorPCBASSY
Hook
Hook
SideframeL
Developreleasesensor
PCBASSY
DevelopgearplateASSY
Clamp
Clamps
EnginePCBASSY
Front
3-16
Confidential
Laserunit
Laserunit
Front
Hole
Hole
SideframeL
MainPCBASSY
Hole
Hole
Clamp
Laserunit
Hook
Clamp
Developpress
driveLASSY
Clamp
Hooks
Releasedriveholder
Front
SideframeL
EnginePCBASSY
3-17
Confidential
TonersensorPCBASSYK,Y,M,C(TE/NEW)
TonersensorPCB
ASSYM(TE/NEW)
TonersensorPCB
ASSYC(TE/NEW)
Hook
Hook
TonersensorPCB
ASSYY(TE/NEW)
Hooks
Hook
Hooks
Releasedrive
holder
TonersensorPCB
ASSYK(TE/NEW)
Developgear
plateASSY
Front
Clamp
Releasedriveholder
SideframeL
EnginePCBASSY
DeveloppressdriveLASSY(DevelopreleasemotorASSY,FrontcoverinterlockswitchASSY)
DevelopreleasemotorASSY
Hook
Frontcoverinterlock
switchASSY
SideframeL Hole
Interlockharnessguide
Clamps
Developpress
driveLASSY
Releasedriveholder
FrontcoverinterlockswitchASSY
Interlockharnessguide
Hooks
Front
Clamp
EnginePCBASSY
3-18
Confidential
LVPSfan(PS)
Front
FrameR
ChargeHVPSPCBASSY
Hook
Hook
Harnessholder16AWG
Hooks
Hook
LVPSfan(PS)
10
PSPCBunit
Back
Front
Powerinletsocket
Harnessholder16AWG
Groundterminal
Screwpan
(S/Pwasher)
M4x8
Hooks
FrameR
Powersupplyswitch
Powerinletsocket
PSPCBunit
3-19
Confidential
11
Paperfeed/beltcleanermotorASSY
Rib
Front
Hook
Hook
DriveframeunitASSY
Paperfeed/beltcleaner
motorASSY
FrameL
EnginePCBplate
DrumdriveASSY
Hook
Hook
Hook
3-20
Hook
EnginePCBASSY
Confidential
7.
DISASSEMBLY FLOW
Disassembly / Re-Assembly (sec.)
Basic Operation
8.1
5s / 5s
8.2
AC cord
8.7
8.8
20s / 20s
DX feed ASSY
15s / 15s 8.9
20s / 20s 8.21
MP lift arm 2/
8.14
8.11
10s / 10s
Paper guide DX/

HV TR top cover
8.15
45s / 60s
10s / 10s
8.12
10s / 10s
8.6
10s / 10s 8.10
8.17
8.4
25s / 25s
Paper tray
Roller holder ASSY
Back cover upper
8.16
8.3
Drum unit
MP cover ASSY/
MP paper guide ASSY
(HL-4050CDN/
HL-4070CDW only)
- Earth plate (15s/15s)

- Registration-mark sensor
PCB ASSY 1 (10s/10s)
- Registration-mark sensor
- Density sensor (10s/10s)
- Registration relay PCB
ASSY (10s/10s)
- Transfer HVPS PCB
ASSY (20s/ 20)
20s / 20s
Toner cartridge
5s / 5s
8.13
Registration-mark sensor PCB

ASSY 1, 2/ Density sensor/
Registration relay PCB ASSY/
20s / 25s
30s / 30s
Side cover L ASSY
30s / 50s
8.20
8.35
10s / 10s
30s / 30s
Top cover ASSY
Back cover ASSY
8.45
10s / 10s
8.36
15s / 15s
80s / 80s
Laser unit (60s/60s)/

Hook slope (20s/20s)
8.18
20s / 20s
LCD panel PCB ASSY
8.46
20s / 20s
8.38
5s / 5s
Rubber key
printed ASSY
8.39
Side plate LB
5s / 15s
Key Cap Up/

Down, L, R
8.22
95s / 120s

(35s/50s)/
T1 PE/edge sensor
PCB ASSY (60s/70s)
8.23
20s / 50s
Belt cleaner release

sensor PCB ASSY
8.24
THM/HUM sensor
holder ASSY
8.32
45s / 60s
8.54
70s / 70s
Toner sensor PCB ASSY

K, Y, M, C (TE/NEW)
- Release drive holder
(10s/10s)
- Eeach sensor (15s/15s)
8.55
Each
10s / 20s
New toner actuator/

New toner actuator
spring
8.48
80s / 80s
Drum drive ASSY/

Drum phase sensor
PCB ASSY 1, 2
8.49
8.50
10s / 10s
Paper feed/belt cleaner

motor ASSY
8.57
15s / 15s
15s / 15s
LCD panel ASSY/

LCD stopper
8.42
8.26
60s / 70s
8.52
35s / 35s
Develop press
drive L ASSY
8.27
10s / 10s
Harness cover MP
8.28
20s / 20s
35s / 35s
Side plate R ASSY
8.58
15s / 15s
Drum lock lever R
50s / 50s
Paper chute
8.43
8.59
15s / 15s
Charge HVPS
PCB ASSY
8.60
Each
10s / 20s
8.61
5s / 5s
Fuser unit fan (FU)
Toner LED PCB ASSY
8.62
5s / 5s
LVPS fan (PS)
8.63
5s / 5s
Air intake fan (AIR)
8.64
40s / 60s
PS PCB unit
8.65
60s / 70s
Belt unit drive

motor ASSY
10s / 10s
Top cover R
8.44
20s / 20s
Top cover L ASSY
Front door sub
8.53
20s / 20s
Front cover interlock

switch ASSY
8.29
- Drum drive motor

(10s/10s)
- Drum drive ASSY
(50s/50s)
- Drum phase sensor
- Drum phase sensor
20s / 40s
EL electrode spring L/R
8.30
15s / 20s
10s / 15s
Release rack
40s / 40s
Develop drive
motor ASSY
10s / 10s
8.25
Engine PCB ASSY
8.47
20s / 20s
USB host relay

PCB ASSY
Drum unit fan (OPC)
110s / 120s
Main PCB ASSY/

Ground plate/
Ground spring plate
Develop release
sensor PCB ASSY
8.40
10s / 10s
8.41
8.33
8.51
8.19
40s / 50s
8.56
8.37
40s / 40s
Waste toner near/full

sensor ASSY
30s / 30s
Side cover R ASSY
(HL-4070CDW only)
8.34
5s / 5s
Waste toner box
Fuser unit/
75s / 75s
8.5
Belt unit
50s / 60s
Hook cover/
Front cover release button/
Button spring (30s/30s)/
Front door main (20s/30s)
8.31
20s / 20s
Hook shaft/ Hook/

Hook spring
Drum lock lever L
3-21
Confidential
8.
DISASSEMBLY PROCEDURE
8.1
AC Cord
(1) Disconnect the AC cord from the Main body.
Main body
AC cord
Fig. 3-1
8.2
Toner Cartridge
1a
1b
Fig. 3-2
3-22
Confidential
(2) Hold the Green handle of the Drum unit. Lift the drum unit up and then pull it out until it
stops.
Green handle
2a
2b
Drum unit
Fig. 3-3
Note:
If you cannot pull the drum unit out, make sure that the front door unit ASSY is fully open
as shown below.
Fig. 3-4
3-23
Confidential
(3) Raise the Handle of the Toner cartridge to release the Locks. Then, hold the Handle of the
Toner cartridge and pull it out of the drum unit.
Handle
Lock
Lock
Toner cartridge
Fig. 3-5
(4) Repeat Step (3) for all the other Toner cartridges.
Toner cartridge
Fig. 3-6
3-24
Confidential
8.3
Drum Unit
(1) Pull up the Drum lock lever L, and release the lock. The drum lock lever R is also released
engaging with the action of the lock lever L.
<Front side>
Drum lock lever R
Drum lock lever L
Drum lock lever L
Fig. 3-7
(2) Hold the two Green handles in the front and back of the Drum unit and pull out the drum
unit while lifting it up slightly.
Green handle (back)
Drum unit
Green handle (front)
2b
2a
Fig. 3-8
3-25
Confidential
Note:
If continuing the disassembly, always return the Drum lock lever L to the original (locking)
position.
Drum lock lever L
<Front side>
Fig. 3-9
3-26
Confidential
8.4
Belt Unit
(1) Lift up both sections A and B of the Belt unit slightly and pull it out.
1a
1a
1b
Belt unit
B
Fig. 3-10
8.5
Waste Toner Box

(1) Lift up the section A of the Waste toner box and pull it out.
1a
1b
Waste toner box
Fig. 3-11
3-27
Confidential
8.6
Paper Tray
(2) Pull out the Paper tray, and remove the paper from the Paper tray.
Paper tray
Fig. 3-12
(3) Release the two Hooks of the Separation pad ASSY, and then lift up the Separation pad
ASSY.
Note:
Be careful not to loose the Separation pad spring.
Hook
Separation pad ASSY
<Front side>
Hook
Paper tray
Fig. 3-13
3-28
Confidential
(4) Push both sides of the Separation pad ASSY inwards to release the Pins and remove the
Separation pad ASSY from the Paper tray.
(5) Remove the Separation pad spring from the Paper tray.
Separation pad ASSY
4b
<Front side>
4a
Pin
4a
Paper tray
Pin
Fig. 3-14
(6) Remove the two bind B M4x12 Taptite screws, and then remove the Tray cover ASSY.
<Top of paper tray>
Tray cover ASSY
Fig. 3-15
3-29
Confidential
(7) Turn the paper tray upside down.

(8) Release the two Hooks to remove the Paper guide DX ASSY.
<Bottom of tray>
Hook
Hook
Paper guide DX ASSY
Fig. 3-16
8.7
DX Feed ASSY (HL-4050CDN/ 4070CDW only)

(1) Release the two Bosses to remove the DX feed ASSY.
* Release the boss on the right hand side first.
DX feed ASSY
Boss
Boss
DX feed ASSY
Fig. 3-17
3-30
Confidential
8.8
MP Cover ASSY/ MP Paper Guide ASSY

(1) Open the MP cover ASSY.
<Front side>
MP paper guide ASSY
MP cover ASSY
Fig. 3-18
(2) Release the two Bosses of the MP paper guide ASSY.
<Front side>
Boss
MP paper guide ASSY
MP cover ASSY
Boss
Fig. 3-19
3-31
Confidential
(3) Lift up the MP paper guide ASSY align the MP paper guide ASSY with section A of the
MP lower chute. Bend section A then, remove the MP paper guide ASSY.
MP paper guide ASSY
<Front side>
3b
MP paper guide ASSY
3a
A
MP lower chute
MP cover ASSY
Fig. 3-20
(4) Release the Bosses while bending the MP cover ASSY and remove the MP cover ASSY
from the Front door main.
Front door main
Front door main
Boss
MP cover ASSY
Boss
<Front side>
Boss
MP cover ASSY
Boss
Fig. 3-21
3-32
Confidential
Assembling Note:
When assembling the MP paper guide ASSY, note the assembling method referring to the
figure below.
Boss A
MP paper guide ASSY
Boss A
MP paper guide ASSY
Boss B
Boss B
Fig. 3-22
3-33
Confidential
8.9
MP Lift Arm 2/ MP Roller Holder ASSY

(2) Release the two Hooks to remove the MP feed frame cover from the Front door unit ASSY.
Hooks
MP feed frame cover

<Front side>
Fig. 3-23
(3) Remove the MP lift arm 2.

MP lift arm 2
<Front side>
Fig. 3-24
3-34
Confidential
(4) Release the Hook to slide the Holder bush MP in the direction of arrow 4b, and then
remove the Holder bush MP from the shaft of the MP roller holder ASSY.
4a
Holder bush MP
<Front side>
Hook
Fig. 3-25
(5) Slide the MP roller holder ASSY in the direction of arrow 5a and slightly pull it down in the
direction of arrow 5b. Then, remove it.
5a
5b
<Front side>
Fig. 3-26
3-35
Confidential
(6) Remove the Separation pad ASSY MP from the Front door unit ASSY.
(7) Remove the Separation pad spring MP.
Note:
Be careful not to loose the Separation pad spring MP.
6a
6b
<Front side>
Fig. 3-27
3-36
Confidential
8.10 Fuser Unit/ Toner Filter Frame ASSY

<Back side>
Back cover
Fig. 3-28
(2) Remove the two pan (washer) B M4x14 Taptite screws, and then pull out the Fuser unit to
the back of the machine.
<Back side>

Fuser unit

Fig. 3-29
3-37
Confidential
(3) Remove the Toner filter frame ASSY from the Paper eject ASSY DX/SX.
3a
3b
Fig. 3-30
Assembling Note:
When assembling the fuser unit, make sure that the two Harnesses are placed in the
groove and under the rib of the Plastic frame. If they are not, then correct them as shown
in the figure below.
Harness
Harness
Plastic frame
Fig. 3-31
3-38
Confidential
8.11 Back Cover Upper

(1) Remove the two cup S M3x8 Taptite screws, and then remove the Back cover upper.
Back cover upper
<Back side>
Taptite, cup S M3x8
Fig. 3-32
3-39
Confidential
8.12 Paper Eject ASSY DX/SX

(1) Remove the bind B M3x10 Taptite screw, and then remove the Drive shaft holder.
<Back side>
Drive shaft holder
1b
1a
Fig. 3-33
(2) Release the Hook to remove the Fuser drive gear 18 from the shaft.
<Back side>
Fuser drive gear 18
Hook
Fig. 3-34
3-40
Confidential
(3) Remove the two cup B M4x12 Taptite screws and cup S M3x6 Taptite screw.
(4) Disconnect the connector. (HL-4050CDN/ 4070CDW only)
(5) Remove the Paper eject ASSY DX/SX.
Taptite, cup S M3x6
Connector

<Back side>
Fig. 3-35
Parts Replacement Note:

The Paper eject ASSY DX is supplied with the Drive shaft holder already fitted. When replacing
the Paper eject ASSY DX, remove the Drive shaft holder from the supplied Paper eject ASSY
DX first, then assemble the Paper eject ASSY DX.
Drive shaft holder

Fig. 3-36
3-41
Confidential
Assembling Note:
(1) Put the Drive shaft holder into the Shaft of the Frame unit.
(2) Align the Hook and Pin of the Drive shaft holder with the hole on the Paper eject ASSY
DX/SX while inclining the Drive shaft holder 10 degrees downwards.
(3) Move the Drive shaft holder to the direction of the arrow 3 to align it with the screw hole of
the Paper eject ASSY DX/SX, and secure the Drive shaft holder with the bind B M3x10
Taptite screw.
Hole
Pin
Hook
2
Drive shaft holder
Hole of screw
Drive shaft holder
Shaft of the Frame unit
Fig. 3-37
8.13 Back Cover ASSY

(1) Remove the two cup S M3x8 Taptite screws, and then remove the Back cover ASSY.
Hook
Taptite, cup S M3x8
Back cover ASSY
Hook
Taptite, cup S M3x8
<Back side>
Fig. 3-38
3-42
Confidential
8.14 Paper Guide DX/ HV TR Top Cover

(1) Release the two Bosses, and then remove the Paper guide DX from the Transfer HVPS
PCB unit while lifting it up slightly.
Note:
When removing the Paper guide DX, be careful not to damage the two Ribs.

Boss
Hook
Ribs
Paper guide DX
<Back side>
Hook
Boss
Fig. 3-39
(2) Slide the HV TR top cover to the left hand side and release the four Hooks. Then, remove
the HV TR top cover.
Hooks
HV TR top cover
Hooks
<Back side>
Fig. 3-40
3-43
Confidential
8.15 Transfer HVPS PCB Unit

(1) Disconnect the four Connectors from the Electrode head.
Electrode head
Connector
<Back side>
Fig. 3-41
(2) Disconnect the flat cable (CN1) and two connectors (CN5, CN8) from the Registration relay
PCB unit.
CN8
CN5
CN1
<Back side>
Fig. 3-42
3-44
Confidential
(3) Remove the two cup S M3x6 Taptite screws, and then remove the Transfer HVPS PCB
unit.
<Back side>
Taptite, cup S M3x6
Taptite, cup S M3x6
Fig. 3-43
8.16 Registration-mark Sensor PCB ASSY 1, 2/ Density Sensor/ Registration

Relay PCB/ Transfer HVPS PCB ASSY
(1) Remove the bind B M3x8 Taptite screw, and then remove the Earth plate 3.
Earth plate 3
Fig. 3-44
3-45
Confidential
(2) Remove the two bind B M3x8 Taptite screws, and then remove the Density shield plate 1.
Density shield plate 1
Fig. 3-45
(3) Remove the cup S M3x6 Taptite screw, and then remove the Earth plate 2.
Taptite, cup S M3x6
Earth plate 2
Fig. 3-46
3-46
Confidential
(4) Disconnect the Connector (CN3) of the Registration-mark sensor PCB ASSY 1.
(5) Remove the bind B M3x8 Taptite screw, and then remove the Registration-mark sensor
PCB ASSY 1 from the Density sensor holder.

Connector
Density sensor holder
Blue (CN3)
Fig. 3-47
(6) Disconnect the Connector (CN4) of the Registration-mark sensor PCB ASSY 2.
(7) Remove the bind B M3x8 Taptite screw, and then remove the Registration-mark sensor
PCB ASSY 2.
PCB ASSY 2
Connector
White (CN4)
Fig. 3-48
3-47
Confidential
(8) Disconnect the Connector (CN7), and remove the two bind B M3x8 Taptite screws, and
then remove the Density sensor.
Note:
Do not touch the Variable resistor on the back of the Density sensor.
Variable resistor
Density sensor
Taptite, bind B M3X8
Connector
CN7
Fig. 3-49
(9) Disconnect the Flat cable (CN2) and three Connectors (CN6, CN9, CN13) from the
Registration relay PCB ASSY.
CN9
CN13
CN6
CN2
Fig. 3-50
3-48
Confidential
(10) Turn the Transfer HVPS PCB ASSY upside down. Remove the bind B M3x8 Taptite screw
from the Registration relay PCB ASSY.
(11) Remove the Registration relay PCB ASSY from the Transfer HVPS PCB unit.
Pin
<Bottom side>
11b
11a

Fig. 3-51
(12) Remove the three cup B 3x10 Taptite screws and one cup S M3x6 Taptite screw, and
then remove the HV TR ground plate and Transfer HVPS PCB ASSY.
Taptite, cup S M3x6
HV TR ground plate
Hook
<Bottom side>
Fig. 3-52
3-49
Confidential
Assembling Note:
When assembling the Registration relay PCB ASSY, put the section A of the Registration
relay PCB ASSY into the section B of the Transfer HVPS PCB unit.
<Bottom side>
Fig. 3-53
3-50
Confidential
8.17 Side Cover L ASSY

(1) Remove the cup S M3x8 Taptite screw and three cup B M4x12 Taptite screws.
(2) Release the three Hooks on the bottom and the two hooks on the back side, and then
remove the Side cover L ASSY.
Note:
When removing the Side cover L ASSY, pay attention to the Wire support rope.
Hook
Wire support rope

Hooks
Side cover L ASSY

<Left side>
Taptite, cup S M3x8
Hooks
Fig. 3-54
(3) Remove the Access cover from the Side cover L.
Side cover L
3a
<Left side>
3b
Access cover
Fig. 3-55
3-51
Confidential
8.18 Side Plate LB

(1) Remove the three cup S M3x6 Taptite screws, cup B M4x12 Taptite screw and cup S M4x8
Taptite screw, and then remove the Side plate LB.
Taptite, cup S M4x8
Side plate LB
Taptite, cup S M3x6
<Left side>
Fig. 3-56
3-52
Confidential
8.19 Drum Unit Fan (OPC)

(1) Disconnect the Connector from the Engine PCB ASSY, and then remove the Drum unit fan
(OPC).
Drum unit fan (OPC)
Label
Connector
Engine PCB ASSY
<Left side>
Fig. 3-57
Assembling Note:
When assembling the Drum unit fan (OPC), place it so that the attached Label faces outwards.
3-53
Confidential
8.20 Side Cover R ASSY

(1) Remove the two cup B M4x12 Taptite screws and two cup S M4x8 Taptite screws.
(2) Release the one Hook on the front side, two Hooks on the bottom and the two Hooks on
the back side, and then remove the Side cover R ASSY.
Note:
When removing the Side cover R ASSY, be careful not to damage section A.
Taptite, cup S M4x8
Hooks
2a
Side cover R ASSY
2b
Hook
<Right side>
Hooks
Taptite, cup S M4x8
Fig. 3-58
3-54
Confidential
8.21 Roller Holder ASSY

(1) Push the Lift arm to the direction of the arrow 1a and release the boss of the Roller holder
ASSY. Then, turn the Roller holder ASSY to the direction of the arrow 1b.

Lift arm
Roller holder ASSY
Boss
Paper feed
frame unit
1a
1b
<Front side>
Fig. 3-59
(2) Slide the Roller holder ASSY to the direction of the arrows 2a, 2b and 2c in this order and
remove it.
<Upper side>
<Front side>
2b
2a
Roller holder ASSY
2c
Fig. 3-60
3-55
Confidential
8.22 Paper Feed Frame Unit/ T1 PE/Edge Sensor PCB ASSY

(1) Disconnect the three connectors (CN1, CN10, CN11) from Engine PCB ASSY.
Engine PCB ASSY
CN1
CN10
CN11
Fig. 3-61
(2) Close the Front door unit ASSY. Remove the cup S M3x6 Taptite screw and two bind B
M3x10 Taptite screws.
(3) Open the Front door unit ASSY. Slide the Paper feed frame unit in the direction of arrows
3a and 3b in this order and remove it.
<Front side>
3b
3a
Taptite, cup S M3x6
Fig. 3-62
3-56
Confidential
(4) Release the two Hooks to remove the PF CR harness holder.
Hook
Hook
PF CR harness holder
<Front side>
Fig. 3-63
(5) Remove the Harness from the PF CR harness holder.
Harness
PF CR harness holder
Fig. 3-64
3-57
Confidential
(6) Remove the five bind B M3x8 Taptite screws, and then remove the PF plate from the
Paper feed frame.
PF plate
Paper feed frame
Fig. 3-65
(7) Release the Hook of the Separation roller bush to remove it. Then, remove the Separation
roller drive shaft.
Separation roller drive shaft
Separation roller bush

Hook
Paper feed frame
<Upper side>
Fig. 3-66
3-58
Confidential
(8) Remove the Edge actuator and PE actuator, and remove the Edge actuator spring.
PE actuator
Edge actuator spring
Edge actuator
Paper feed frame

<Upper side>
Fig. 3-67
(9) Release the three Hooks to remove the T1 PE/edge sensor PCB ASSY.
T1 PE/edge sensor PCB ASSY
Hook
Hook
<Upper side>
Hook
Fig. 3-68
3-59
Confidential
Assembling Note:
When assembling the Paper feed frame unit, make sure to follow the procedure described
below.
(1) Put the belt cleaner release sensor harness and belt cleaner release solenoid harness
through the hole on the paper feed frame.
(2) Put the two harnesses above and T1 PE/edge sensor harness through the PF CR harness
holder and put them out of the hole on the Side frame L.
(3) Hold the PU lift up cam with a Screwdriver or the like so that it is push to the back side of
the machine. The section B shown in Fig. 3-71 in the next page can be moved up and
down by this operation, which makes easy to assemble the lift arm.
Side frame L
PU lift up cam
<Front side>
Screwdriver
Fig. 3-69
3-60
Confidential
(4) Assemble the Lift arm, Feed roller shaft TR and Separation roller drive shaft of the Paper
feed frame unit following the procedure described below.
<Assembling the Lift arm>
Implement the operations below while holding the status described in Step (3).
1) When pushing up the Roller holder ASSY with your hand, the end (section A) of the
Lift arm goes down. That makes easy to push the end of the Lift arm under the section
B shown in Fig. 3-71.
<Left side>
Lift arm
Roller holder ASSY

<Front side>
Fig. 3-70
2) Push up the section B of the Side frame L with the end (section A) of the lift arm and
push the section A under the section B. Then, put the Paper feed frame unit into the
main body.
A
B
Side frame L
<Front side>
Fig. 3-71
3-61
Confidential
<Assembling the Feed roller shaft TR>

While moving the Paper feed frame unit to the left hand side, turn the Gear to align the
section C with the Feed roller shaft TR and put the shaft into the section C.
Gear
<Left side>
Feed roller shaft TR
Feed roller shaft TR

C
<Front side>
Fig. 3-72
<Assembling the Separation roller drive shaft>

While moving the Paper feed frame unit to the left hand side, turn the Separation roller of
the Roller holder ASSY to align the section D of the Separation roller drive shaft with the
section E of the Side frame L and put the section E into the section D.
Separation roller drive shaft
<Left side>
Separation roller
Side frame L
Roller holder ASSY
E
<Front side>
D
Fig. 3-73
3-62
Confidential
(5) Check the engagement of each roller and move the Paper feed frame unit to the left hand
side of the main body until it stops to assemble it.
<Left side>
Side frame L
<Front side>
Fig. 3-74
(6) Make sure that there is no looseness of the harness. If there is, pull the harness from the
outside of the side frame L.
(7) Check that the Feed roller TR and Roller holder ASSY are moved smoothly.
<How to check>
- Check that the Feed roller TR is turned smoothly.
- Check that the Separation roller is turned smoothly.
- Check that the Roller holder ASSY is push up smoothly.
Note:
If they are not moved smoothly, they may not be assembled correctly. Reassemble them
from the beginning of the procedure.
(8) Secure the screws in the order as shown in the figure below while the front door unit ASSY
being closed.
3
Taptite, cup S M3x6
<Left>
<Front side>
<Right>
Fig. 3-75
3-63
Confidential
8.23 Belt Cleaner Release Sensor PCB ASSY

(1) Release the two Hooks to remove the Belt cleaner release ASSY from the Middle plate.
Middle plate
Hook
<Front side>
Hook
Belt cleaner release ASSY
Fig. 3-76
(2) Turn the Belt cleaner release ASSY upside down. Remove the bind B M3x8 Taptite screw,
and then remove the SOL PCB sheet and Belt cleaner release sensor PCB ASSY.
SOL PCB sheet
Belt cleaner release case
<Bottom of case>
Fig. 3-77
3-64
Confidential
(3) Disconnect the Connector from the Belt cleaner release sensor PCB ASSY.
Connector
Fig. 3-78
8.24 THM/HUM Sensor Holder ASSY

(1) Disconnect the three Connectors (CN2, CN3, CN11) from the Main PCB ASSY.
(CN2: HL-4070CDW only)
CN11
(HL-4070CDW only)
CN2
CN3
Main PCB ASSY

(HL-4050CDN/ 4070CDW)
Fig. 3-79
3-65
Confidential
(2) Disconnect the Connector (CN35) from the Engine PCB ASSY.
Engine PCB ASSY
CN35
Fig. 3-80
(3) Remove the one cup S M3x6 Taptite screw, and then remove the THM/HUM ground plate.
(4) Remove the four cup S M3x6 Taptite screws.
(5) Release the two Hooks to remove the THM/HUM sensor holder ASSY.
Frame unit
Hook
THM/HUM sensor
holder ASSY
Taptite, cup S M3x6

THM/HUM ground plate
Taptite, cup S M3x6
Hook
<Left side>
Fig. 3-81
3-66
Confidential
8.25 Release Rack

(1) Remove the Release rack spring from the Hook.
Frame unit
Hook
Release rack spring
<Left side>
Fig. 3-82
(2) Remove the cup B M3x8 Taptite screw, and then remove the Release rack plate from the
Release rack.
(3) Remove the Release rack spring from the Release rack plate.
Release rack spring
Taptite, cup B M3x8
Release rack plate
Release rack
Fig. 3-83
3-67
Confidential
8.26 Front Door Unit ASSY

(1) Remove the cup S M3x6 Taptite screw, and then remove the Earth.
Frame unit
Taptite, cup S M3x6
Earth
<Left side>
Fig. 3-84
(2) Disconnect the six connectors (CN2, CN3, CN4, CN7, CN8, CN9) from the Engine PCB
ASSY.
Engine PCB ASSY
CN7 CN2
CN3
CN4
CN8
CN9
Fig. 3-85
3-68
Confidential
(3) Remove the Retaining ring E3 fixing the Wire support rope, and then release the Wire
support rope from the Shaft.
Note:
When removing the Retaining ring E3, be careful not to drop it into the machine.
Shaft
Wire support rope
Retaining ring E3
Frame unit
<Right side>
Fig. 3-86
(4) Remove the Collar 3 from the Hinge shaft L, and then remove the Hinge shaft L from the
Hinge plate L.
Hinge shaft L
Hinge plate L
Frame unit
<Left side>
Collar 3
Fig. 3-87
3-69
Confidential
(5) Remove the Collar 3 from the Hinge shaft R, and then remove the Hinge shaft R from the
Hinge plate R.
(6) Remove the Front door unit ASSY from Frame unit.
Frame unit
Collar 3
Hinge plate R
Hinge shaft R
<Front side>
Fig. 3-88
Assembling Note:
- When assembling the Wire rope onto the Shaft on the main body, be careful of the direction
of Wire rope referring to the figure below.
Wire rope
Shaft
Wire rope
Retaining ring E3 Shaft
Retaining ring E3
Fig. 3-89
3-70
Confidential
Assembling Note:
- When assembling the Front door unit ASSY onto the Hinge on the main body, make sure to
align the Front door unit ASSY with the Hinge as shown in the figure below.
Frame unit
Hinge
<Front side>
Fig. 3-90
8.27 Harness Cover MP

(1) Remove the cup S M3x6 Taptite screw, and then remove the Harness cover MP from the
Front door unit ASSY.
Taptite, cup S M3x6
Hook
Harness cover MP
Fig. 3-91
3-71
Confidential
8.28 Front Door Sub

(1) Remove the five cup B M4x10 Taptite screws and one cup B M3x8 Taptite screw, and then
remove the Front door sub.

Taptite, cup B M3x8
<Left side>
Front door sub
Fig. 3-92
3-72
Confidential
8.29 EL Electrode Spring L/R

(1) Remove the two bind B M3x8 Taptite screws, and then remove the EL electrode spring
cover ASSY.
EL electrode spring cover ASSY
Fig. 3-93
(2) Remove the two bind B M3x8 Taptite screws, and then remove the EL spring harness
ASSY and EL electrode spring L/R.
EL spring harness ASSY (white)
EL electrode spring R
EL spring harness ASSY (red)
EL electrode spring L
Fig. 3-94
3-73
Confidential
8.30 Hook Cover/ Front Cover Release Button/ Button Spring/ Front Door Main
(1) Remove the two cup B M4x10 Taptite screws.
Front door main
Fig. 3-95
(2) Remove the two cup B M4x10 Taptite screws.

(3) Release the three Hooks to remove the Hook cover from the Front door unit ASSY.
Hooks
Hook
Hook cover
Fig. 3-96
3-74
Confidential
(4) Remove the Front cover release button and Button spring from the Hook cover.
Button spring
Button spring
<Left side>
Hooked
Hooked
Hook cover
<Right side>
Fig. 3-97
(5) Release the two Hooks to remove the Front door Main from the Front door unit ASSY.
Front door main
Hooks
Fig. 3-98
3-75
Confidential
8.31 Hook Shaft/ Hook/ Hook Spring

(1) Remove the Hook shaft.
Hook shaft
MP unit ASSY
<Left side>
Fig. 3-99
(2) Remove the Hook and Hook spring L from the MP unit ASSY.
(3) Remove the Hook and Hook spring R from the MP unit ASSY in the same way.
Hook
Hook spring L
<Left side>
MP unit ASSY
Fig. 3-100
Assembling Note:
When assembling the Hook spring, be sure to assemble each of the Hook springs Left and
Right onto the correct sides. (Left is longer silver one and Right is shorter black one.)
3-76
Confidential
8.32 Engine PCB ASSY

(1) Disconnect all the connectors from the Engine PCB ASSY.
Engine PCB ASSY
CN29 CN30
CN31
CN32
CN34
CN42 CN43
CN40
CN38
CN36
CN7
CN1
CN2
CN3
CN8
CN4
CN27
CN9
CN5
CN26
CN10
CN33
CN35
CN37
CN39
CN41
CN28
CN25
CN21
CN24
CN23
CN22
CN20
CN14
CN18
CN19
CN17
CN16
CN15
CN11
CN13
CN6
CN12
Fig. 3-101
(2) Remove the five cup S M3x6 Taptite screws, and then remove the Engine PCB ASSY from
the Frame unit.
Frame unit
Taptite, cup S M3x6
Engine PCB ASSY
Fig. 3-102
3-77
Confidential
8.33 Main PCB ASSY/ Ground Plate/ Ground Spring Plate

(1) Remove the cup S M3x6 Taptite screw and bind B M4x12 Taptite screw, and then remove
the Ground plate.
(2) Remove the two cup S M3x6 Taptite screws, and then remove the Ground spring plate.
Ground spring plate
Taptite, cup S M3x6

Frame unit
Taptite, cup S M3x6

Ground plate
Main PCB ASSY

<Left side>
Fig. 3-103
(3) Disconnect all the connectors from the Main PCB ASSY.
CN11
Main PCB ASSY
CN1
CN2
CN3
CN4
CN5
CN10 CN9 CN8
(HL-4050CDN/ 4070CDW)
Fig. 3-104
3-78
Confidential
(4) Remove the cup S M3x6 Taptite screw and two screws (for the parallel interface: HL4070CDW only), and then remove the Main PCB ASSY as shown by arrows 4a and 4b.
Main PCB ASSY
Screws
Frame unit
4a
4b
Taptite, cup S M3x6
<Left side>
Fig. 3-105
3-79
Confidential
8.34 Waste Toner Near/Full Sensor ASSY

(1) Move the Positioning pin 1a as shown, and slide the Hooks to the direction of the arrow 1b,
and then remove the Waste toner sensor holder from the Middle plate.
Waste toner sensor holder

Middle plate
1b
<Left side>
Positioning pin
Hook
<Front side>
1b
1a
Hook
Hook
* Figure of the front view

Middle plate
Fig. 3-106
(2) Release the Hook to remove the Waste toner sensor cover from the Waste toner sensor
holder.
Hook
Waste toner sensor cover
Fig. 3-107
3-80
Confidential
(3) Release the three Hooks of each Waste toner sensor to remove the two Waste toner
sensors from the Waste toner sensor holder.
Waste toner sensor
<A view>
Hook
Hook
Hooks
Hook
Waste toner sensor
Hooks
Waste toner sensor
Fig. 3-108
(4) Disconnect the Connectors (yellow and blue) from each of the Waste toner sensors.
Waste toner sensor

Connector (yellow)
Waste toner sensor
Connector (blue)
Fig. 3-109
3-81
Confidential
8.35 Top Cover ASSY

(1) Remove the two cup B M4x14 Taptite screws from the back side of the Top cover ASSY.
Top cover ASSY
<Back side>
Fig. 3-110
(2) Remove the three cup S M3x8 Taptite screws from the front side of the Top cover ASSY.
Top cover ASSY
Taptite, cup S M3x8
<Front side>
Taptite, cup S M3x8
Taptite, cup S M3x8
Fig. 3-111
3-82
Confidential
(3) Release the six Hooks in the order of 3a to 3f. Then, incline the Top cover ASSY 45 to 90
to the left hand side and remove it from the Frame unit.
3a
Hooks
Top cover ASSY

Hooks
3c
3e
3f
3b
Hooks
Frame unit
3d
<Left side>
Fig. 3-112
8.36 Top Cover Panel ASSY

(1) Disconnect the Flat cable and connector (5pin) from the LCD panel PCB ASSY and the
connector (6pin) from the USB host relay PCB ASSY.
Flat cable
LCD panel PCB ASSY
Connector (5pin)
Connector (6pin)
Fig. 3-113
3-83
Confidential
(2) Remove the three cup B M4x12 Taptite screws, and then remove the Top cover panel
ASSY from the Top cover ASSY.
Top cover ASSY

LCD panel PCB ASSY
Fig. 3-114
8.37 LCD Panel PCB ASSY

(1) Remove the four bind B M3x8 Taptite screws, and then remove the LCD panel PCB ASSY.
1b
1a
LCD panel PCB ASSY

Fig. 3-115
3-84
Confidential
8.38 Rubber Key Printed ASSY

(1) Remove the Rubber key printed ASSY from the Top cover panel ASSY.
Rubber key printed ASSY
Fig. 3-116
8.39 Key Cap Up, Down, L, R

(1) Remove the Key cap up, down, L and R from the Top cover panel ASSY.
Key cap L
Key cap up
Key cap down
Key cap R
Fig. 3-117
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8.40 USB Host Relay PCB ASSY

(1) Remove the three bind B M3x8 Taptite screws and then remove the USB holder.
USB holder
Fig. 3-118
(2) Remove the USB host relay PCB ASSY from the Top cover panel ASSY.
Fig. 3-119
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8.41 LCD Panel ASSY/ LCD Stopper

(1) Release the two Pins of the LCD stopper from the Top cover ASSY while putting up the
LCD panel ASSY.
Top cover ASSY
Pin
LCD panel ASSY
Pin
LCD stopper
Fig. 3-120
(2) Release the two Bosses of the Top cover ASSY from the LCD panel ASSY as shown in the
figure below. Then, remove the LCD panel ASSY from the Top cover ASSY.
LCD panel ASSY

Top cover ASSY
Boss
Boss
Boss
Boss
Fig. 3-121
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(3) Bend the LCD stopper to release the Pins, and then remove the LCD stopper from the LCD
panel ASSY.
LCD stopper
Pin
Pin
LCD panel ASSY
Fig. 3-122
8.42 Paper Chute

(1) Remove the six cup B M4x12 Taptite screws.
(2) Release the nine Hooks to remove the Paper chute from the Top cover panel ASSY.
Paper chute

Hooks
Hooks
Hooks
Fig. 3-123
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(3) Remove the LCD stopper rubber from the Paper chute.
LCD stopper rubber
Paper chute
Fig. 3-124
(4) Release the two Pins of the Paper stopper at the right and left hand sides and remove the
Paper stopper from the Paper chute.
Paper stopper
Pin
Paper chute
Fig. 3-125
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8.43 Top Cover R

(1) Remove the two cup B M4x12 Taptite screws, and then remove the Top cover R.
Top cover L ASSY
Top cover R
Fig. 3-126
8.44 Top Cover L ASSY

Top cover L ASSY
Taptite, cup B M3X6
Taptite, cup B M3X6
Earth spring
Taptite, cup B M3X6

Paper stack lever
Stack lever holder L
Anti-static brush
Stack lever holder R

Paper stack lever
Fig. 3-127
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Confidential
8.45 Wireless LAN PCB ASSY (HL-4070CDW only)

(1) Disconnect the Connector from the Wireless LAN PCB ASSY.
Connector
Frame unit
<Front side>
Fig. 3-128
(2) Remove the cup S M3x8 Taptite screw.

(3) Release the three Hooks to remove the Wireless LAN holder from the Frame unit.
Wireless LAN holder
Taptite, cup S M3x8
Hooks
Hook
Frame unit
<Front side>
Fig. 3-129
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Confidential
(4) Release the Hook to remove the Wireless LAN PCB ASSY from the Wireless LAN holder.
Hook
Wireless LAN holder
Fig. 3-130
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8.46 Laser Unit/ Hook Slope

(1) Remove the four cup S M3x8 Taptite screws, and then remove the two Hook slopes.
Hook slope
Taptite, cup S M3x8
Hook slope
<Front side>
Taptite, cup S M3x8
Frame unit
Fig. 3-131
(2) Remove the ten cup S M3x6 Taptite screws (9 pieces from the top and 1 piece from the
front side), and then remove the Scanner cover.
Scanner cover
Taptite, cup S M3x6
Taptite, cup S M3x6
Taptite, cup S M3x6
Taptite, cup S M3x6
Frame unit
<Front side>
Fig. 3-132
Assembling Note:
When assembling the Scanner cover, secure the screws in the order of the numbers which are
indicated on the Scanner cover.
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(3) Disconnect the two flat cables (CN1, CN4) and connector (CN8) from the Laser unit.
Laser unit
<Front side>
Fig. 3-133
(4) Remove the seven cup S M3x6 SR Taptite screws, and then remove the four Scanner
holders and Laser unit.
Scanner holder
Laser unit
Scanner holder
Scanner holder
Frame unit
Scanner holder
<Front side>
Fig. 3-134
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8.47 Develop Drive Motor ASSY

(1) Remove the Rack gear 27 from the Frame unit.
Frame unit
Rack gear 27
<Left side>
Fig. 3-135
(2) Remove the Alum sheet frame from the Develop gear plate ASSY.
(3) Remove the seven cup S M3x6 Taptite screws, and then remove the Develop gear plate
ASSY from the Frame unit. Disconnect the Connector from the Develop drive motor ASSY.
Connector
Alum sheet frame
Taptite, cup S M3x6
Frame unit
Hook
3
Taptite, cup S M3x6
Taptite, cup S M3x6
Taptite, cup S M3x6

Hook
<Left side>
Fig. 3-136
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(4) Remove the three cup S M3x6 Taptite screws, and then remove the Develop drive motor
ASSY from the Develop gear plate ASSY.
Taptite, cup S M3x6
Taptite, cup S M3x6
Taptite, cup S M3x6
Fig. 3-137
Assembling Note:
- When assembling the Develop gear plate ASSY onto the Frame unit, secure the screws in the
order of the numbers which are indicated on the plate.
1
2
6
7
Fig. 3-138
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Assembling Note:
- When assembling the Develop gear pate ASSY, make sure to keep the Harness out of the
Frame unit to prevent it from catching and going into the Develop gear plate ASSY.
Frame unit
Flat cable
Harness
Fig. 3-139
- If the Joint release lever is protruding from the Develop gear plate ASSY, push the Joint
release lever back into the inside of the Develop gear plate ASSY.
<Left side>
Joint release lever
Fig. 3-140
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Confidential
Assembling Note:
- Always make sure to attach the Alum sheet frame after assembling the Develop gear plate
ASSY and Flat cable. Attach the Alum sheet frame so that it is aligned with the corner of the
square hole as shown in the figure below.
Alum sheet frame

Alum sheet frame
Flat cable
Corner of the square hole
Fig. 3-141
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8.48 Drum Drive ASSY/ Drum Phase Sensor PCB ASSY 1, 2

(1) Remove the Engine insulation sheet from the Harness shield plate, which is fixed with a
two-sided adhesive tape.
Engine insulation sheet
<Left side>
Fig. 3-142
(2) Remove the three cup S M3x6 Taptite screws, and then remove the Harness shield plate
from the Frame unit.
Frame unit
Taptite, cup S M3x6

(Tightening torque:
0.80 0.1 N m)
Taptite, cup S M3x6

(Tightening torque:
0.50 0.1 N m)
Taptite, cup S M3x6
(Tightening torque:
0.80 0.1 N m)
<Left side>
Fig. 3-143
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Confidential
(3) Remove the four cup S M3x6 Taptite screws, and then remove the Engine PCB plate.
Frame unit
Engine PCB plate
Taptite, cup S M3x6
Engine insulation sheet

Taptite, cup S M3x6
<Left side>
Fig. 3-144
Assembling Note:
When assembling the Engine PCB plate, make sure that the section A is caught on the Hook
of the Drive frame unit ASSY.
Engine PCB plate
Hook
Fig. 3-145
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Confidential
(4) Remove the two cup S M3x6 Taptite screws, and then remove the Drum drive motor 1.
(5) Remove the two cup S M3x6 Taptite screws, and then remove the Drum drive motor 2.
Frame unit
Drum drive motor 2

Taptite, cup S M3x6
Drum drive motor 1

Taptite, cup S M3x6
<Left side>
Fig. 3-146
Assembling Note:
The two Gears 39/121 which are engaged with the same motor are phased with each other
when assembling the Drum drive ASSY. If removing the motor to replace it, the gears may
be out of phase. When replacing the motor, therefore, be sure to phase the Gears 39/121,
and then assemble the motor. For the method how to phase the gears, refer to the figure
below (Fig. 3-147).
Drum drive ASSY
Gears 39/121
Gears 39/121
Align the mark on the Gear

with the line on the Drum
drive plate.
Align the mark on the Gear with

the space between the two lines
on the Drum drive plate.
Fig. 3-147
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Confidential
(6) Remove the six bind B M4x12 Taptite screws, and then remove the Drum drive ASSY from
the Frame unit.
Note:
Since the four Gears 39/121 of the Drum drive ASSY are assembled together, which
makes one set, DO NOT replace only one gear. If their replacement is required, replace
the complete Drum drive ASSY.
Frame unit
Gears 39/121
Drum drive ASSY
<Left side>
Gears 39/121
Fig. 3-148
(7) Remove the bind S M3x6 Taptite screw, and then remove the Drum phase sensor PCB
ASSY 2 (whose harness is longer) from the Drum drive ASSY.
(8) Remove the Drum phase sensor PCB 1 (whose harness is shorter) in the same way.

Drum phase sensor PCB ASSY 2
(whose harness is longer)
Drum phase sensor PCB ASSY 1

(whose harness is shorter)
Positioning pin
Drum drive ASSY
Fig. 3-149
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8.49 Drive Frame Unit ASSY

(1) Remove the three bind B M4x12 Taptite screws, and then remove the Drive frame unit
ASSY from the Frame unit.
(2) Disconnect the Connector from the Drive frame unit ASSY.
Frame unit
Connector
<Left side>
Fig. 3-150
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8.50 Paper Feed/Belt Cleaner Motor ASSY

(1) Remove the four cup S M3x6 Taptite screws (2 pieces provided on each of the front and
back sides), and then remove the Paper feed/belt cleaner motor ASSY from the Drive
frame unit ASSY.
Taptite, cup S M3x6
Taptite, cup S M3x6
Fig. 3-151
Assembling Note:
Be sure to hook the harness of the Paper feed/belt cleaner motor ASSY onto the Rib of the
Frame L as shown in the figure below.
Frame L
Rib
Fig. 3-152
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8.51 Develop Release Sensor PCB ASSY

(1) Remove the cup B M3x8 Taptite screw.
(2) Remove the Develop release sensor PCB ASSY from the Frame unit. Disconnect the
Connector from the Develop release sensor PCB ASSY.
Frame unit
Hook
Connector
Taptite, cup B M3x8
Develop release sensor PCB ASSY

<Left side>
Fig. 3-153
8.52 Develop Press Drive L ASSY

(1) Remove the Pull up lever spring (for L) from the Hook of Develop press drive L ASSY.
Frame unit
Hook
<Left side>
Pull up lever spring (for L)
Pull up lever L
Fig. 3-154
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(2) Remove the three bind B M3x12 Taptite screws and cup B M3x12 Taptite screw, and then
remove the Develop press drive L ASSY.
Frame unit

Develop press
drive L ASSY

<Left side>
Fig. 3-155
(3) Remove the bind S M3x6 Taptite screw, and then remove the Develop release motor
ASSY from the Develop press drive L ASSY.
Develop release motor ASSY
Fig. 3-156
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Confidential
Assembling Note:
- Assemble the Develop press drive L ASSY so that the section of the Pull up lever L, where
the spring is hooked is placed as shown in the figure below.
Pull up lever spring (for L)
Pull up lever L
Section where the spring is hooked
Fig. 3-157
- Catch the harness from the Laser unit onto the hook as shown in the figure below, and then
assemble the Develop press drive L ASSY.
Hook
Harness from Laser unit
Fig. 3-158
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8.53 Front Cover Interlock Switch ASSY

(1) Remove the Interlock switch holder spring and Interlock harness guide from the Develop
press drive L ASSY.
Interlock switch holder spring
Hook B
Hook D
Hook B
Interlock harness guide
Hook C
Hook A
Hook A
Hook D
Hook C
Interlock switch holder spring
Interlock harness guide
Fig. 3-159
(2) Remove the Front cover interlock switch ASSY from the Develop press drive L ASSY.
Front cover interlock switch ASSY
Fig. 3-160
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8.54 Toner Sensor PCB ASSY K, Y, M, C (TE/NEW)

(1) Remove the three cup B M3x10 Taptite screws, and then remove the Release drive holder
from the Frame unit.
Release drive holder
Frame unit
<Left side >
Fig. 3-161
3-109
Confidential
(2) Remove the bind B M3x8 Taptite screw, and then remove the Toner sensor PCB ASSY K
(TE/NEW) from the Frame unit.
(3) Remove the cup B M3x8 Taptite screw, and then remove the TE protect film 2 and Toner
sensor PCB ASSY Y (TE/NEW) from the Frame unit.
(4) Remove the bind B M3x8 Taptite screw, and then remove the Toner sensor PCB ASSY M
(5) Remove the bind B M3x8 Taptite screw, and then remove the Toner sensor PCB ASSY C
Frame unit
<Left side>
Toner sensor PCB ASSY C

(TE/NEW)

Toner sensor PCB ASSY M
(TE/NEW)
Taptite, cup B M3X8
TE protect film 2
Toner sensor PCB ASSY Y
(TE/NEW)
Toner sensor PCB

ASSY K (TE/NEW)
Fig. 3-162
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Confidential
Assembling Note:
Assemble the Toner sensor PCB ASSY K, Y, M, C (TE/NEW) as shown in the figure below.
For the method to arrange the harnesses, refer to 7. Toner sensor PCB ASSY K, Y, M, C
(TE/NEW).
Toner sensor PCB

ASSY M (TE/NEW)
Toner sensor PCB
ASSY C (TE/NEW)
Toner sensor PCB

ASSY Y (TE/NEW)
Mark
Mark
Mark
Toner sensor PCB

ASSY K (TE/NEW)
Mark
CN41 (black)
CN38 (cyan)
Engine PCB ASSY
CN40 (yellow)
CN39 (magenta)
Fig. 3-163
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(6) Release the two Hooks of the LED holder to remove it from each of the four Toner sensor
PCB ASSYs (TE/NEW).
Hook
Toner sensor PCB ASSY (TE/NEW)
LED holder
Hook
Fig. 3-164
Assembling Note:
Assemble the Toner sensor PCB ASSY (TE/NEW) so that the Shutter of the New toner
actuator is put into the sensor section of the Toner sensor PCB ASSY (TE/NEW).
Shutter
New toner actuator
Toner sensor PCB ASSY (TE/ NEW)
Sensor section
Fig. 3-165
3-112
Confidential
8.55 New Toner Actuator/ New Toner Actuator Spring

(1) Release the section A of the New toner actuator spring from the Hook of the Frame unit,
and then remove the New toner actuator from the Fame unit.
A
Frame unit
1a
New toner actuator spring
Hook
1b
New toner actuator
<Left side>
Fig. 3-166
(2) Remove the New toner actuator spring from the New toner actuator.
New toner actuator spring
Hooked
Hooked
Hook
Hook
New toner actuator
New toner
actuator spring
Hook
Hooked
Fig. 3-167
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Confidential
8.56 Side Plate R ASSY

(1) Remove the four cup S M3x6 Taptite screws, four cup B M4x12 Taptite screws and screw
pan (S/P washer) M4x8.
(2) Remove the cup S M4x8 Taptite screw and screw pan (S/P washer) M4x8, and then
remove the Side plate R ASSY from the Frame unit.
<A view>
Frame unit
Screw pan (S/P washer) M4x8 DB

Taptite, cup S M3x6
Taptite, cup S M4x8

Taptite, cup S M3x6

M4x8 DB
Taptite, cup S M3x6
Taptite, cup S M3x6
Side plate R ASSY
<Right side>
Fig. 3-168
3-114
Confidential
8.57 Drum Lock Lever L

(1) Remove the Screw, bind M3x8, and remove the Drum lock lever plate L ASSY and then
remove the Drum lock spring and Drum lock lever L from the Frame unit.
Drum lock lever plate L ASSY
Frame unit
Drum lock spring
<Left side >

Drum lock lever L
Screw, bind M3x8
Fig. 3-169
Assembling Note:
Assemble the Drum lock lever so that both Drum lock lever R and L are in the same direction.
Drum lock lever R
<Front side>
Assemble so that they are
in the same direction.
Drum lock lever L
Fig. 3-170
3-115
Confidential
8.58 Drum Lock Lever R

(1) Remove the Screw, bind M3x8, and remove the Drum lock lever plate R ASSY and then
remove the Drum lock lever R from the Frame unit.
Frame unit
Screw, bind M3x8
<Front side>
Drum lock lever R

Drum lock lever plate R ASSY
Fig. 3-171
Assembling Note:
Assemble the Drum lock lever so that both Drum lock lever R and L are in the same direction.
Drum lock lever R
<Front side>
Assemble so that they are
in the same direction.
Drum lock lever L
Fig. 3-172
3-116
Confidential
8.59 Charge HVPS PCB ASSY

(1) Remove the cup S M3x6 Taptite screw and two bind B M4x12 Taptite screws, and then
release the four Hooks to remove the Charge HVPS PCB ASSY from the Frame unit.
Hooks
Frame unit
<Right side>
Hook
Positioning pin
Taptite, cup S M3x6

Fig. 3-173
(2) Disconnect the eight connectors and flat cable from the Charge HVPS PCB ASSY.
Note:
When disconnecting the connectors, they may be damaged if pulling the Charge HVPS
PCB ASSY by force.
CN5
CN6
CN7
CN8
CN4
CN9
CN3
CN1
CN2
Fig. 3-174
3-117
Confidential
Assembling Note:
- Be careful not to loose the HVPS charge head, HVPS charge head spring, HVPS DEV head
and HVPS DEV head spring. Before assembling the Charge HVPS PCB ASSY, check that
these four parts are complete, and that they move smoothly.
HVPS DEV head
HVPS charge head
HVPS DEV
head spring
HVPS charge head spring
Frame R
Fig. 3-175
- When assembling the Charge HVPS PCB ASSY, be careful not to catch the harness of the
Air intake fan (AIR) in the Charge HVPS PCB ASSY.
Caution
Fig. 3-176
3-118
Confidential
8.60 Toner LED PCB ASSY

(1) Remove the Screw pan (p washer) M3x16, and then remove the Toner LED PCB from the
Frame unit.
<Right side>
Toner LED PCB
Frame unit
Screw pan (p washer) M3x16
Fig. 3-177
(2) Release the two Hooks to remove the LED holder from the Toner LED PCB.
(3) Remove the other three Toner LED PCBs in the same way.
Hook
LED holder
Toner LED PCB
Hook
Fig. 3-178
3-119
Confidential
8.61 Fuser Unit Fan (FU)

(1) Remove the Fuser unit fan (FU) from the Frame unit.
Frame unit
Fuser unit fan (FU)
Label
<Right side>
Fig. 3-179
Assembling Note:
When assembling the Fuser unit fan (FU), place it so that the attached Label faces outwards.
3-120
Confidential
8.62 LVPS Fan(PS)

(1) Remove the LVPS fan (PS) from the Frame unit.
Frame unit
<Right side>
LVPS fan (PS)
Label
Fig. 3-180
Assembling Note:
When assembling the LVPS fan (PS), place it so that the attached Label faces outwards.
3-121
Confidential
8.63 Air Intake Fan (AIR)

(1) Remove the Air intake fan (AIR) from the Frame unit.
Frame unit
<Right side>
Label
Fig. 3-181
Assembling Note:
When assembling the Air intake fan (AIR), place it so that the attached Label faces outwards.
3-122
Confidential
8.64 PS PCB Unit

(1) Remove the LVPS insulation sheet and LVPS V0 insulation sheet from the PS PCB unit.
LVPS insulation sheet

<Right side>
PS PCB unit
LVPS V0 insulation sheet
Fig. 3-182
(2) Remove the Power supply switch from the Belt gear plate ASSY by pushing the Hooks
inwards.
<Right side>
Hook
Power supply switch
Hook
Fig. 3-183
3-123
Confidential
(3) Remove the Screw pan (S/P washer) M4x8, and then remove the Ground terminal.
(4) Remove the two Taptite, flat B M3x10, and then remove the Power inlet socket from the
Frame unit.
Frame unit
<Back side>
Taptite, flat B M3x10

Power inlet
socket
Screw pan
(S/P washer) M4x8
Ground terminal
Fig. 3-184
(5) Remove the three bind B M4x12 Taptite screws, and then release the Hook to remove the
PS PCB unit from the Frame unit.
Frame unit
Hook
PS PCB unit
<Right side>
Fig. 3-185
3-124
Confidential
(6) Disconnect the four Connectors (CN2, CN101, CN102, CN103) from the PS PCB unit.
PS PCB unit
CN103
CN2
CN101
CN102
Fig. 3-186
Assembling Note:
- Assemble the LVPS insulation sheet so that the section A is in the position as shown in the
figure below.
Frame unit
PS PCB unit
A
PS PCB unit
Frame unit
Fig. 3-187
3-125
Confidential
Assembling Note:
- Assemble the Power supply switch so that the ON/OFF mark on the Power supply switch is
aligned with the ON/OFF mark imprinted on the Belt gear plate ASSY.
Power supply switch
Fig. 3-188
- When assembling the PS PCB unit, align it with the two Bosses on the Frame unit.
Frame unit
Boss
PS PCB unit
Boss
Fig. 3-189
3-126
Confidential
8.65 Belt Unit Drive Motor ASSY

(1) Release the three Hooks to remove the Harness holder 16AWG from the Belt gear plate
ASSY.
<Right side>
Hooks
Harness holder 16AWG
Hook
Fig. 3-190
(2) Remove the three cup B M4x12 Taptite screws and Screw, cup M3x6, and then remove the
Belt gear plate ASSY from the Frame unit.
Frame unit
<Right side>

Screw, cup M3x6
Fig. 3-191
3-127
Confidential
(3) Remove the bind B M3x10 Taptite screw, and then remove the LV fan duct from the Frame
unit.
Frame unit
<Right side>
LV fan duct
Fig. 3-192
(4) Remove the three cup B M4x12 Taptite screws, and then remove the Belt unit drive motor
ASSY from the Frame unit.
(5) Disconnect the Connector from the Belt unit drive motor ASSY.
<Right side>
Frame unit
Connector
Belt unit drive motor ASSY
Fig. 3-193
3-128
Confidential
(6) Remove the two Screws bind M3x5, and then remove the Belt unit drive motor from the
Motor plate P.
Belt unit drive motor
Motor plate P
Screw bind M3x5
Fig. 3-194
3-129
Confidential
9.
DISASSEMBLY PROCEDURE (LT-100CL) (HL-4050CDN/ 4070CDW

ONLY)
9.1
LT Paper Tray
(1) Pull out the LT paper tray, and remove the paper from the LT paper tray.
LT paper tray
Fig. 3-195
(2) Release the two Hooks of the LT separation pad ASSY, and then lift up the LT separation
pad ASSY.
Note:
Be careful not to loose the LT Separation pad spring.
LT separation pad ASSY
<Front side>
Hooks
Fig. 3-196
3-130
Confidential
(3) Push both sides of the LT separation pad ASSY inwards to release the Pins and remove
the LT separation pad ASSY from the LT paper tray.
LT separation pad ASSY
3a
3b
<Front side>
Pin
LT paper tray
3a
LT separation pad spring

Pin
Fig. 3-197
(4) Remove the LT separation pad spring from the LT paper tray.
<Front side>
LT separation pad spring
LT paper tray
Fig. 3-198
3-131
Confidential
(5) Remove the two bind B M4x10 Taptite screws from the Pinch roller holder cover LT.
(6) Release the four Hooks to remove the Pinch roller holder cover LT from the LT paper tray.
Hooks
Hook
Pinch roller holder cover LT

Hook
Hook
<Front side>
LT paper tray
Fig. 3-199
(7) Remove the Pinch roller holder spring from the Rib of the LT paper tray.
Pinch roller sub ASSY
LT paper tray
Rib
<Front side>
Pinch roller holder spring
Fig. 3-200
3-132
Confidential
(8) Release the Pin to remove the Pinch roller sub ASSY from the LT paper tray.

LT paper tray

Pin
Pin
Fig. 3-201
3-133
Confidential
9.2
LT Cover Rear
(1) Remove the four Shoulder screws from the LT cover rear.
Shoulder screw
LT cover rear
Shoulder screw
Shoulder screws
Fig. 3-202
(2) Release the two Pins on the bottom to remove the LT cover rear.
LT cover rear
Pin
Fig. 3-203
3-134
Confidential
9.3
LT Cover Left
(1) Remove the three Shoulder screws from the LT cover left.
Shoulder screw
LT cover left
Shoulder screws
Fig. 3-204
(2) Release the two Hooks on the upper side and the two Hooks on the back side to remove
the LT cover left.
Hooks
Hooks
LT cover left
Fig. 3-205
3-135
Confidential
9.4
LT Cover Right
(1) Remove the three Shoulder screws from the LT cover right.
Shoulder screw
LT cover right
Shoulder screw
Shoulder screw
Fig. 3-206
(2) Release the two Hooks on the upper side and the two Hooks on the back side to remove
the LT cover right.
Hooks
Hooks
LT cover right
Fig. 3-207
3-136
Confidential
9.5
LT Relay PCB ASSY

(1) Disconnect the all connectors from the LT relay PCB ASSY.
LT relay PCB ASSY
CN1
CN3
CN4
CN6
CN2
CN5
Fig. 3-208
(2) Remove the cup S M3x6 Taptite screw, and then remove the LT relay PCB ASSY.
Taptite, cup S M3x6
LT relay PCB ASSY
Fig. 3-209
3-137
Confidential
9.6
LT Solenoid ASSY
(1) Remove the cup S M3x6 Taptite screw, and then remove the Solenoid holder ASSY.
Solenoid holder ASSY
Taptite, cup S M3x6
Fig. 3-210
(2) Remove the Screw flanged M3X3.5, and then remove the LT solenoid ASSY and Solenoid
spring MP from the LT solenoid holder.
LT solenoid holder
Screw flanged M3x3.5
LT solenoid ASSY
Solenoid spring MP
Fig. 3-211
3-138
Confidential
9.7
Collar 6
(1) Remove the two Collars 6 from the Fittings shaft.
Collar 6
Collar 6
Fittings shaft
Fig. 3-212
9.8
Cassette Switch ASSY

(1) Remove the three cup S M3x6 Taptite screws and release the Hook. Then, remove the LT
tray guide left rear ASSY.
Taptite, cup S M3x6

Hook
Fig. 3-213
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(2) Release the Hook to remove the Cassette actuator and Cassette actuator spring.
Hook
Cassette actuator spring
Cassette actuator
Fig. 3-214
(3) Release the two Hooks to remove the Cassette switch ASSY.
Cassette switch ASSY
Hooks
Fig. 3-215
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9.9
LT Paper Feed Frame Unit

(1) Remove the four cup S M3x6 Taptite screws, and then remove the LT front cover and LT
beam F from the LT frame unit.
LT beam F
Taptite, cup S M3x6
Taptite, cup S M3x6
Taptite, cup S M3x6
LT front cover
<Front side>
LT frame unit
Fig. 3-216
(2) Remove the Retaining ring E4 from the F roller shaft LT and remove the Gear 24 LT and
FR bush.
F roller shaft LT
<Front side>
Gear 24 LT
Retaining ring E4
FR bush
Fig. 3-217
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(3) Remove the Retaining ring E3 from the F roller shaft LT and remove the FR bush TR.
F roller shaft LT
FR bush TR
Retaining ring E3
<Right side>
Fig. 3-218
(4) Remove the Lift spring from the Hook of the Lift lever A.
(5) Remove the F roller shaft LT from the LT frame unit by pushing right (5a), pull left end
forward (5b) and remove leftwards (5c).
5a
Lift spring
Lift lever A
LT frame unit
5b
Hook
F roller shaft LT
Lift lever A
5c
<Front side>
Fig. 3-219
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Assembling Note:
When assembling the F roller shaft LT, place the Rib of the Paper feed frame unit between the
section A and B of the Lift lever B and align the section B with the Lever of the Paper feed
holder.
Lift lever A
B
Lever
Lift lever B
F roller shaft LT
Rib
Paper feed holder
Fig. 3-220
(6) Remove the two cup S M3x6 Taptite screws from the LT frame unit.
Taptite, cup S M3x6
<Right side>
LT frame unit
Fig. 3-221
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(7) Remove the Gear 20A from the Drive unit by releasing the Hook.
Drive unit
Hook
Gear 20A
<Left side>
Fig. 3-222
(8) Remove the Gear 33 from the Drive unit by releasing the Hook.
Drive unit
Hook
Gear 33
<Left side>
Fig. 3-223
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(9) Remove the Extension spring LT from the Spring hook and remove the Gear 46/55 from
the Drive unit by releasing the Hook.
Drive unit
Hook
Spring hook
<Left side>
Extension spring LT
Gear 46/55
Fig. 3-224
(10) Remove the Gear 46 LT from the Drive unit.
Drive unit
Gear 46 LT
<Left side>
Fig. 3-225
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(11) Remove the two cup S M3x6 Taptite screws and one bind B M4x10 Taptite screw from the
LT frame L unit.
Taptite, cup S M3x6

LT frame L unit
<Left side>
Fig. 3-226
(12) Turn the LT frame unit upside down.

(13) Remove the two cup S M3x6 Taptite screws from the LT frame unit.
Taptite, cup S M3x6

<Bottom side>
LT frame unit
Fig. 3-227
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(14) Turn the LT frame unit the correct way up.

(15) Remove the two cup S M3x6 Taptite screws from the LT beam R.
LT beam R
Taptite, cup S M3x6
<Back side>
Fig. 3-228
(16) Remove the cup S M3x6 Taptite screw from the LT frame unit.
LT frame unit
Taptite, cup S M3x6
<Left side>
Fig. 3-229
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(17) Remove the LT paper feed frame unit from the LT frame unit by 17a and 17b.
17b
<Front side>
LT frame unit
17a
Fig. 3-230
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CAHPTER 4 ADJUSTMENTS AND UPDATING OF SETTINGS,

REQUIRED AFTER PARTS REPLACEMENT
1.
IF YOU REPLACE THE MAIN PCB

<What to do when replacing the main PCB>
Rewriting the firmware (PCL/PS Program, Main Program)
Setting by country
Setting the serial number
Performing the Auto Registration
<Which parts to use>

Main PCB: The table below shows the ROM type.
Main PCB
(For a spare parts)
ROM 0 (8 Mbyte)
Main Program
(Controller Program, Network Program)
ROM 1 (8 Mbyte)
PCL/PS Program
(Emulation, Font data)
<What you need to prepare>

(1) Computer (Windows XP/2000 or later)
Create a hl4000 folder on the C drive, for example.
(2) HL-4040CN/4050CDN/4070CDW target machine
(3) A USB flash memory drive
(4) The Firmware
PCL/PS Program:
LZ0828_A.djf
LZXXXX_$.djf
Main Program:
LZ0827_A.djf
$: Alphabet representing the revision of the firmware.
LZXXXX: First six digits are a parts number of the firmware.
(5) The Maintenance Tool (Mainte.zip)

Copy it into the hl4000 folder that has been created in the C drive. Extract the copied
file and run brmainte.exe file by double-clicking.
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(6) The Files to set by country (HL-4000.zip)

file.
Country
HL-4040CN
HL-4050CDN
HL-4070CDW
00101
USA
HL-4040CN_00101.pjl
---
HL-4070CDW_00101.pjl
00102
Canada
HL-4040CN_00102.pjl
HL-4050CDN_00102.pjl
00103
Germany
HL-4040CN_00103.pjl
00104
UK
HL-4040CN_00104.pjl
00106
Australia
HL-4040CN_00106.pjl
---
00110
Switzerland
HL-4040CN_00110.pjl
00115
Spain
HL-4040CN_00115.pjl
00116
Italy
HL-4040CN_00116.pjl
00117
Israel
HL-4040CN_00117.pjl
---
00124
South Africa
HL-4040CN_00124.pjl
---
00148
Russia
HL-4040CN_00148.pjl
---
00157
Pan-Nordic
HL-4040CN_00157.pjl
00160
France /
Belgium /
Netherlands
HL-4040CN_00160.pjl
00188
EEU
HL-4040CN_00188.pjl
---
* --- indicates Not supported.

(7) A USB cable
(8) The Download Utility (FILEDG32.EXE)
Copy it into the hl4000 folder that has been created in the C drive.
(9) The Brother Maintenance USB Printer Driver (Maintenance_Driver.zip)
file.
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<Procedures>
Rewriting the firmware (PCL/PS Program, Main Program)
Setting by country
- How to rewrite the firmware by using the USB flash memory drive
If you save program files in the USB flash memory drive and plug it into the USB direct
interface, you can rewrite the firmware and set the country.
Note:
- If the firmware rewriting fails in process, use the FILEDG32.EXE for rewriting the
firmware. (Refer to How to rewrite the firmware by using the FILEDG32.EXE.)
- Make sure that the USB flash memory drive has enough space to save the program file.
- If you want to print an index of the files, choose Index Print. The Index Print selection
can be found after you scroll down through all the file names. Press the OK or Go button.
(1) Save the necessary program files to be prepared in the hl4000 folder (such as
PCL/PS Program, Main Program and files to set by country) to rewrite into the USB
flash memory drive.
(2) Connect the USB flash memory drive to the USB direct interface on the front of the
machine.
Fig. 4-1
(3) When the machine has recognized the USB flash memory drive, the Checking device/
Please wait message appears on the LCD.
(4) Direct Print is displayed on the first line of the LCD message, and the file names will
be shown on the second line of the LCD. Press the or button to choose the
necessary program file, and press the OK button.
(5) Program Update/ Press Go appears on the LCD. Press the OK or Go button to start.
Program Updating/ Do not turn OFF message appears on the LCD with Data LED
blinking while rewriting the firmware. DO NOT turn off the machine.
(6) After the completion of the firmware rewriting, Direct Print is displayed on the first line
of the LCD message, and the file names will be shown on the second line of the LCD
again.
(7) Choose the necessary program file to rewrite next, and then follow the steps from (4) to
(6).
Note:
It is recommendable to rewrite 1) PCL/PS Program, 2) Main Program and 3) File to set
by country in this order.
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(8) Remove the USB flash memory drive from the USB direct interface once the update
have finished.
Note:
You can check the firmware version of the PCL/PS Program and the Main Program by
printing the Printer Settings (2.3 Printout of Printer Settings in Chapter 5).
- How to rewrite the firmware by using the FILEDG32.EXE

If rewriting the firmware using a USB flash memory drive fails and an error message
appears on the LCD, or no message appears on the LCD, it will be necessary to rewrite the
firmware using the FILEDG32.EXE. Follow the steps below.
<Installing the maintenance driver>
To identify machines connected via USB interface, the PC requires the corresponding
driver for the virtual USB device. If you connect any number of machines to your PC, the
same number of virtual USB devices will be automatically configured on your PC. To
prevent many virtual USB devices from being configured, use the unique driver installation
procedure described below that enables your PC to identify terminals via one single virtual
USB device.
Note:
Once this installation procedure has been carried out for a PC, no more driver/software
installation will be required for that PC to identify machines. If the Brother Maintenance
USB Printer Driver has been already installed to your PC according to this procedure, skip
this section.
(1) Check that the power switch of the machine is turned off. Disconnect the USB cable
that connects the machine with PC.
(2) Turn on your PC. Turn on the power switch of the machine while pressing the OK and
Back buttons at the same time.
(3)
appears on the LCD, and the machine goes into the Flash Rom
Rewriting Mode.
(4) Click the Setup.exe of the Brother Maintenance USB Printer Driver to run.
(5) The following screen appears, indicating the detection of device driver installation
wizard. Click Next to proceed.
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(6) Alert warning message of WHQL appears three times, Click Next to proceed.
(7) If the device driver is successfully installed, the following message screen appears.
Click Finish to return.
(8) Connect the machine to your PC using the USB cable.
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(9)
The following screen appears, indicating the detection of new hardware device by
the system. Select No, not this time. And click Next.
(10) Select Install the software automatically (Recommended) and click Next.
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(11) Alert warning message of WHQL appears, Click Continue Anyway to proceed.
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(12) Repeat the steps from (9) to (11) three times, and then complete its installation.
(13) If the Brother Maintenance USB Printer driver is successfully installed, the following
message screen appears. Click Finish to return.
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<How to rewrite the program files by using the FILEDG32.EXE(PCL/PS Program,

Main Program and file to set up by country)>
After the installation procedure of the Brother Maintenance USB Printer driver is
completed, refer to the following steps for the detailed procedures to rewrite the program
files. If the Brother Maintenance USB Printer Driver has already been installed to your PC
according to this procedure, start to rewrite the program files.
Note:
- DO NOT unplug the power cord of the machine or your PC or disconnect the USB cable
while rewriting the program files.
- If you are using the FILEDG32.EXE, the following firmware files are needed to rewrite
the firmware.
PCL/PS Program:
LZ0828_A.upd
LZXXXX_$.upd
Main Program:
LZ0827_A.upd
(1) Check that

appears on the LCD. If not, turn the power switch of the
machine off. Then, turn it on while pressing the Go and Cancel buttons at the same
time.
(2) Double-click the FILEDG32.EX to start. The following screen appears. Make sure
that there is the Brother Maintenance USB Printer icon.
(3) Click the Brother Maintenance USB Printer icon to select. Drag the necessary
firmware program file such as LZ0827_A.upd and Drop it. In case of rewriting, it is
recommendable to rewrite 1) PCL/PS Program, 2) Main Program and 3) File to set by
country in this order.
Note:
It is recommendable to rewrite 1) PCL/PS Program, 2) Main Program and 3) File to set
by country in this order.
(4) Upon completion of rewriting, the machine is rebooted and returns to the Ready state
automatically.
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Setting the serial number

(1) Connect the computer to the machine with the USB cable.
(2) Double-click the brmainte.EXE file (maintenance utility) which has been copied in the
hl4000 folder to start.
(3) Select Input Information from Menu. Select the applicable model name.
(4) Check the port (USB) that the machine is connected through and click Serial No. in
the lower box.
Enter the serial number (the last nine digits) of the machine into the box on the right
hand side. The serial number is shown in the window, and check that it is correct.
Click the OK button.
Note:
Refer to Appendix 3 to know how to read the serial number of the machine.
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(1) Press any of the Menu buttons ( , , OK or Back) to resume.
(2) Press the
or
button to choose Color Correction.
(3) Press the OK button to the next menu level. Press the
Regist.. Press the OK button.
or
button to choose Auto
(4) Auto Regist./ Registration appears on the LCD, and then press the OK button.
(5) Registration/ OK? appears on the LCD, and press the OK button to start.
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2.
IF YOU REPLACE THE ENGINE PCB

<What to do when replacing the engine PCB>
Rewriting the firmware (Engine Program)
Performing the Color Calibration
<Which parts to use>

- Engine PCB: The table below shows the ROM type.
Flash ROM 0 (512 Kbyte): Engine Program
<What you need to prepare>

(1) Computer (Windows XP/2000 or later)
Create a hl4000 folder on the C drive, for example.
(2) HL-4040CN/4050CDN/4070CDW target machine
(3) A USB flash memory drive
(4) The Firmware:
Engine Program:
LZ0833_A.djf
LZXXXX_$.djf
<Procedures>
Rewriting the firmware (Engine Program)
Note:
- Make sure that the USB flash memory drive has enough space to save the program file.
- If you want to print an index of the files, choose Index Print. The Index Print selection
can be found after you scroll down through all the file names. Press the OK or Go button.
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(1) Save the necessary program file (Engine Program) to rewrite into the USB flash
memory drive.
(2) Connect the USB flash memory drive to the USB direct interface on the front of the
machine.
Fig. 4-2
(3) When the machine has recognized the USB flash memory drive, the Checking device/
Please wait message appears on the LCD.
(4) Direct Print is displayed on the first line of the LCD message, and the file names will
be shown on the second line of the LCD. Press the or button to choose the
necessary program file, and press the OK button.
(5) Program Update/ Press Go appears on the LCD. Press the OK or Go button to start.
Program Updating/ Do not turn OFF message appears on the LCD with Data LED
blinking while rewriting the firmware. DO NOT turn off the machine.
(6) After the completion of the firmware rewriting, Direct Print is displayed on the first line
of the LCD message, and the file names will be shown on the second line of the LCD
again.
(7) Remove the USB flash memory drive from the USB direct interface once the update
have finished.
Note:
- You can check the firmware version of the Engine Program by printing the Printer
Settings (2.3 Printout of Printer Settings in Chapter 5).
- If rewriting the firmware using a USB flash memory drive fails, turn the power of the
machine off and on. Follow the steps (1) to (7) again.
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Performing the Color Calibration

(2) Press the
or
(3) Press the OK button to the next menu level. Color Correction/ ColorCalibration
appears on the LCD, and then press the OK button.
(4) ColorCalibration/ Calibrate appears on the LCD, and then press the OK button.
(5) Calibrate/ OK? appears on the LCD, and press the OK button to start.
(2) Press the
or
(3) Press the OK button to the next menu level. Press the
Regist.. Press the OK button.
or
button to choose Auto
(4) Auto Regist./ Registration appears on the LCD, and then press the OK button.
(5) Registration/ OK? appears on the LCD, and press the OK button to start.
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CHAPTER 5 SERVICE FUNCTIONS

1.
MAINTENANCE MODE
The maintenance mode is exclusively designed for the checking, setting and adjustments of
the machine by using the buttons on the control panel. You can perform operational checks of
sensors, perform a print test, display the log information or error codes, and modify the worker
switch (WSW).
1.1
How to Enter the Maintenance Mode

(1) With the machine in the Ready state press the OK button, then within 2 seconds of
pressing the OK button press the Go button, and within 2 seconds of pressing the Go
button, press the button four times to make the machine enter the maintenance mode.
(2) The machine displays
on the LCD, indicating that it is placed
in the initial stage of the maintenance mode, a mode in which the machine is ready to
accept entry from the buttons.
(3) To select one of the maintenance-mode functions listed in the next page, press the
button to display any function code on the LCD. Then press the OK button.
1.2
or
How to Enter the End User-accessible Maintenance Mode

Basically, the maintenance-mode functions listed in the next page should be accessed by
service personnel only. However, you can allow end users to access some of these under the
guidance of service personnel by phone, for example.
The end user-accessible functions are shaded in the table given on the next page. (codes 09,
12, 25, 28, 31, 45, 72, 75, 77, 80, 82 and 91)
(1) Press the OK, Go and OK buttons in this order when the machine is in the ready status.
0 appears on the LCD.
(2) Press the or
the OK button.
button to display the desired maintenance code on the LCD. Then Press
When each of the user-accessible functions is completed, the machine automatically returns to
the standby state. As for the codes 12, 25, 28, 31, 72, 75, 80 and 82, press the Cancel button
to switch the machine back to the standby state.
Note:
Although Function code 72 is indicated on the LCD, do not use it.
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1.3
List of Maintenance-mode Functions

Function Code
Function
Refer to:
01
EEPROM Parameter Initialization
1.4.1 (5-3)
09
Test Pattern
1.4.2 (5-4)
10
Worker Switch (WSW) Setting
1.4.3 [1] (5-5)
11
Printout of Worker Switch (WSW) Data
1.4.3 [2] (5-6)
12
Operational Check of LCD
1.4.4 (5-7)
13
Operational Check of Control Panel PCB
1.4.5 (5-8)
25
ROM Version Check
1.4.6 (5-9)
28
One Push Demo Setting
1.4.7 (5-10)
31
Drum Unit Cleaning
1.4.8 (5-10)
32
Operational Check of Sensors
1.4.9 (5-11)
40
Printout of EEPROM Log
1.4.10 (5-14)
45
USB Transfer Speed Change in the PictBridge Mode
1.4.11 (5-15)
67
Paper Feeding and Ejecting Test
1.4.12 (5-16)
72
Sensitivity Adjustment of Density Sensor (Dont use)
1.4.13 (5-16)
75
Sensitivity Adjustment of Registration-mark Sensor
1.4.14 (5-17)
77
Printout of Maintenance Information
1.4.15 (5-19)
78
Operational Check of Fans
1.4.16 (5-20)
80
Display of the Machines Log
1.4.17 (5-22)
82
Error Code Indication
1.4.18 (5-25)
83
Developing Bias Voltage Correction
1.4.19 (5-25)
91
EEPROM Parameter Initialization
1.4.1 (5-3)
99
Exit from the Maintenance Mode
1.4.20 (5-25)
* The functions shaded in the table above are user-accessible.
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1.4
Detailed Description of Maintenance-mode Functions
1.4.1 EEPROM Parameter Initialization (Function code 01, 91)

<Function>
The machine initializes the parameter, user switches, worker switches and assurance mode
switch settings registered in the EEPROM, to the initial values. Entering function code 01
initializes almost all of the EEPROM areas, but entering 91 does not initialize some areas, as
listed below.
Function code
01
Data item
User switches (Items to be initialized
when resetting to the factory default
settings)
91
These will be initialized.
Worker Switch (Refer to Appendix 1.)
These will not be

initialized.
Function settings except User switches

(Items except the factory default
settings)
- Languages
- Reprint
- Interfaces
All of these will be

initialized.
These will be initialized.
LAN area (Network settings)

PCL core area
(Emulation settings)
Operation lock of the control panel
Password
These will not be

initialized.
(1) Press the or button to display MAINTENANCE 01 (or MAINTENANCE 91
according to your need) on the LCD in the initial stage of the maintenance mode. Then,
press the OK button.
The PARAMETER INIT appears on the LCD.
(2) Upon completion of parameter initialization, the machine returns to the initial stage of the
maintenance mode.
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1.4.2 Test Pattern (Function code 09)

<Function>
This function prints out a test pattern (Print Quality Check sheet) to allow the service personnel
to check the print quality.
(1) Press the or button to display MAINTENANCE 09 on the LCD in the initial stage of
the maintenance mode. Then, press the OK button.
(2) Upon completion of test pattern printout, the machine returns to the initial stage of the
maintenance mode.
The figure below shows a test pattern that is printed.
Fig. 5-1
5-4
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1.4.3 Worker Switch (WSW) Setting and Printout

[ 1 ] Worker Switch Setting (Function code 10)
<Function>
The following worker switches activated with the procedures using the control panel buttons
allow you to set. The worker switches have been set at the factory in conformity to each
country.
CAUTION:
DO NOT change any other worker switches except below.
Worker Switches
WSW No.
Function
Refer to:
WSW54
PictBridge command delay time
App. 1-2
WSW55
Interval of time required for the developing bias voltage

correction
App. 1-2
PS emulation function setting (HL-4040CN only)
App. 1-3
Last Job Reprint function setting
App. 1-3
WSW56
* Details of Worker Switch (WSW)

Refer to Appendix 1. The service personnel accessible selectors of the worker switches are
shaded.
(2) The machine displays WSW00 on the LCD and becomes ready to accept a worker
switch number.
(3) Press the or button to select the desired number from the worker switch numbers.
Then, press OK button.
(4) The following appears on the LCD.
Selector 1
Selector 8
(5) Enter the desired number on the Selector 1 by pressing button as 1 or button as
0.
(6) The cursor moves to the right onto the Selector 2. Repeat to enter the desired number as
described step (5) until the modification for the desired worker switches is completed till
the Selector 8.
* Press the Back button to go back to the previous selector if there is a mistake. Then,
enter the desired number again.
(7) Press the OK button. This operation saves the newly entered selector values onto the
EEPROM and readies the machine for accepting a firmware switch number. The machine
displays WSW00 on the LCD again to accept a worker switch number.
(8) Press the Cancel button to return to the machine to the initial stage of the maintenance
mode.
Note:
- To cancel this operation and return to the machine to the initial stage of the maintenance
mode during the above procedure, press the Cancel button.
- If there is a pause of more than one minute, the machine will automatically return to the initial
stage of the maintenance mode.
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[ 2 ] Printout of Worker Switch Data (Function code 11)
<Function>
The machine prints out the setting items of the worker switches and their contents specified.
The machine displays PRINTING on the LCD.
(2) The machine prints out the configuration list as shown below.
(3) Upon completion of printing, the machine returns to the initial stage of the maintenance
mode.
Fig. 5-2
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1.4.4 Operational Check of LCD (Function code 12)

<Function>
This function allows you to check whether the LCD on the control panel works normally.
(2) Each time you press the Go button, the LCD cycles through the displays as shown below.
(3) Press Cancel button in any process of the display cycle. The machine returns to the initial
Backlight
: Orange lighting
Data LED
: Orange blinking
Direct Print LED
: Blue blinking
Backlight
: Red lighting
Data LED
: Orange blinking
Direct Print LED
: Blue blinking
<Display 1>
< Display 2>
< Display 3>
Backlight
: Green lighting
Data LED
: Orange blinking
Direct Print LED
: Blue blinking
Fig. 5-3
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1.4.5 Operational Check of Control Panel PCB (Function code 13)

<Function>
This function allows you to check the control panel PCB for normal operation.
The machine displays 00 on the LCD.
(2) Press the buttons in the order designated in the illustration shown below.
The LCD shows the corresponding number in decimal notation each time a button is
pressed. Check that the displayed number is correct by referring to the illustration below.
If a button is pressed out of order, the machine displays the "INVALID OPERATE" on the
LCD. To return to the status ready to accept button entry for operational check, press the
Cancel button.
(3) After the last number button is pressed, the machine beeps and returns to the initial stage
of the maintenance mode.
To terminate this operation, press the Cancel button. The machine returns to the initial
3
1
Fig. 5-4
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1.4.6 ROM Version Check (Function code 25)

<Function>
This function allows you to check the management information of the software programs such
as version information, check sum.
The machine displays each of terms described below on the LCD.
(2) Press the Go or or button to check the next term.
LCD
Description
MAIN: Ver1.00(A)*
Main program version information (Revision information)
PCL : Ver1.00*
PCL/PS program version information (ROM size)
ENG : Ver1.01
Engine version information
NET : Ver1.00
Network version information
PICT: Ver1.00
PictBridge version information
B0608071049:5708*
Boot program creation date& check sum information
U0612271600:7B0A*
Main program creation date& check sum information
D0611301115:E6C3*
Demo program creation date& check sum information
P0612271602:BD40*
PCL/PS program creation date& check sum information
- How to display the check sum information

Terms displayed with * have the check sum information as well. Press the OK button
when its version information is displayed on the LCD. Press the OK button again to go
back to the version information display. Press the Go, or buttons to check the next
term.
Note:
If you press the OK button when each version information of Engine, Network and
PictBridge is displayed on the LCD, you cannot check the check sum information.
(3) To terminate this operation, press the Cancel button. The machine returns to the initial
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1.4.7 One Push Demo Setting (Function code 28)

<Function>
The One Push Demo function is to implement demo printing by pressing the Go button, which
is mainly used for sales promotion at the shop. It is disabled if printing from a PC even once.
Therefore, it is necessary to change the setting so that the function is enabled again.
OnePushDemo = ON (Enabled) / OFF (Disabled)
The default setting is displayed with *.
<Operating Procedure: How to set OnePushDemo = ON>

The machine displays One Push Demo=ON on the LCD.
(2) Press the OK button so that the One Push Demo function is set to be enabled.
(3) The machine automatically returns to the initial stage of the maintenance mode.
Note:
- To terminate this operation, press the Cancel button. The machine returns to the initial stage
of the maintenance mode.
- For the DX model (HL-40450CDN/ 4070CDW), pressing the Reprint button allows you to
implement duplex demo printing.
1.4.8 Drum Unit Cleaning (Function code 31)

<Function>
This function allows you to remove the dust attached on the surface of the exposure drum by
using the drum cleaning sheet.
The machine displays DRUM CLEANING on the LCD.
(2) Load the drum cleaning sheet into the MP tray.
(3) Press the Go button.
(4) When the machine ejects the drum cleaning sheet and finishes cleaning the drum unit,
DRUM CLEANING/ COMPLETED appears on the LCD.
(5) Press the Cancel button to terminate this operation. Then, the machine returns to the
initial stage of the maintenance mode.
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1.4.9 Operational Check of Sensors (Function code 32)

<Function>
This function allows you to check each of the sensors.
<Operational Procedure>
(2) If the sensing status are as listed below, the LCD will show C1P1R1C2P2R2L2T2 when
LT is installed. C1P1R1********** appears on the LCD when LT is not installed.
The LCD indication moves to the next term by pressing the Go button.
Given below is the relationship between the LCD indication, sensor name and sensor
status.
LCD
C1
P1
R1
C2*
P2*
R2*
L2*
T2*
MR
MP
CV
RC
RM
RA
PO
NK
NY
NM
NC
KC
YC
MC
CC
DV
BC
NW
FW
Sensors
Sensing status (ON/OFF)
T1 sensor
T1 PE sensor
T1 edge sensor
LT sensor
LT PE sensor
LT edge sensor
LT plate-up detection sensor
LT connector
MP registration front sensor
MP PE sensor
Front cover
Back cover
T1 registration front sensor
Registration rear sensor
Paper eject sensor
Toner sensor K (NEW)
Toner sensor Y (NEW)
Toner sensor M (NEW)
Toner sensor C (NEW)
Toner sensor K (TE)
Toner sensor Y (TE)
Toner sensor M (TE)
Toner sensor C (TE)
Develop release sensor
Waste toner sensor 1
Paper tray installed/ not installed

Paper detected/ not detected
Paper not detected/ detected
Paper tray installed/ not installed
Plate-up detected / not detected
LT connected/ not connected
Front cover closed/ open
Back cover closed/ open
Toner cartridge(K) used/ new
Toner cartridge(Y )used/ new
Toner cartridge(M) used/ new
Toner cartridge(C) used/ new
Toner(K) detected/ not detected
Toner(Y) detected/ not detected
Toner(M) detected/ not detected
Toner(C) detected/ not detected
Release/ Welding
Release/ Contact
Toner not detected/ nearly full
Toner not detected/ full
Terms displayed with * are for HL-4050CDN/ 4070CDW only.
Note:
- The -- appears on the LCD if the sensor is OFF.
- The ** appears on the LCD if the parts are not installed or there is no term.
- The machine makes a sound when operating the toner sensor K (NEW) and toner
sensor Y (NEW) while the cover is opened.
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LCD
Temperature and humidity sensors
Sensing status (OK/NG)
TMP
THM sensor
XXC/NG
HUM
HUM sensor
XX%/NG
MAC
Internal temperature sensor
XXC /NG
BT
XXC /NG
Note:
If the sensor detects the abnormal value, the machine displays NG on the LCD.
(3) Change the detecting conditions to check that the indication on the LCD changes
according to the sensor status. For instance, insert paper through the registration sensor,
open the front cover or the back cover, remove the toner cartridge, jam paper at the paper
outlet, insert paper from the MP and load trays, etc.
(4) Press the Cancel button to return the machine to the initial stage of the maintenance
mode.
Location of sensors
Toner sensor K (NEW)
Toner sensor Y (NEW)
Toner sensor C (TE) Toner sensor M (TE)

Toner sensor Y (TE)
Toner sensor M (NEW)

Develop release sensor
Toner sensor K (TE)

Internal temperature
sensor
Toner sensor C
(NEW)
T1 PE/edge sensor PCB ASSY
T1 PE sensor
Belt cleaner release ASSY
T1 edge sensor/
T1sensor
Fig. 5-5
5-12
Confidential

MP PE sensor
Front cover
MP registration front sensor
THM/HUM sensor
holder ASSY
MP unit ASSY
THM/HUM sensor
MP PE/sensor PCB ASSY
LT connector
Registration rear sensor
T1 registration front sensor
LT sensor
LT Paper feed frame unit
LT PE sensor
LT edge sensor
LT plate-up detection sensor
Fig. 5-6
Density sensor

Back cover
Registration-mark sensor 1
Registration-mark sensor 2
Fuser unit
Paper eject sensor
Fig. 5-7
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1.4.10 Printout of EEPROM Log (Function code 40)

<Function>
This function allows you to print the EEPROM logs described below.
- ENG E2PDUMP: EEPROM of the ENGINE PCB (512byte)
- MAIN E2PDUMP: EEPROM of the Main PCB (16Kbyte)
(2) Press the or button to select the information you wish to print. Press the OK button,
and then the E2PDUMP PRINTING appears on the LCD. The machine starts to print the
EEPROM log.
The terms of EEPROM logs on the LCD are as follows;
LCD
Description
E2PDUMP ENGN ALL
Print all EEPROM logs of the Engine PCB.

(One page is printed.)
E2PDUMP MAIN TOP
Print top 1Kbyte EEPROM logs of the Main PCB.

E2PDUMP MAIN BTM
Print end 1Kbyte EEPROM logs of the Main PCB.

E2PDUMP MAIN ALL
Print all EEPROM logs of the Main PCB.

(16 pages are printed.)
(3) Upon completion of EEPROM logs printing, the machine returns to the initial stage of the
maintenance mode.
Note:
- Print data of the available EEPROM size.
- If the error occurs during printing, it is necessary to start from the beginning.
- The serial number of the machine is printed on the first line on each page.
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1.4.11 USB Transfer Speed Change in the PictBridge Mode (Function code 45)
<Function>
This function allows you to change the USB transfer speed in the PictBridge mode. If the digital
camera which a user uses cannot be connected in the PictBridge mode, this function may
make it possible.
- PB.Speed=AUTO: Adapts the speed to the capability of the USB device. (Full Speed or High
Speed)
- PB.Speed=FULL: Fixes the speed to Full Speed. The capability of the USB device is not
depended on.
(An asterisk * appears beside the current setting.)
PB.USBspeed will appear on the LCD.
(2) Press the OK button. Then, select the required function by pressing the
and press the OK button.
or
button
(3) The machine returns to the initial stage of the maintenance mode.
Memo:
Users can change the USB transfer speed with the easier panel operation than the above. The
operating procedure is as follows.
(1) Press the Go and
buttons at the same time while the machine is in the ready status.
(2) PB.USBspeed/ AUTO appears on the LCD. Press the or

required function. Then, press the OK or Go button.
The machine returns to the ready status after a few seconds.
button to select the
(3) Turn the power switch of the machine off and turn it on again.
CAUTION:
When a user sets the USB transfer speed by either of both operations described above,
indicate the user to turn the power switch of the machine OFF and ON after the machine
returns to the ready status so that the setting is enabled.
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1.4.12 Paper Feeding and Ejecting Test (Function code 67)

<Function>
This function allows you to check that a sheet of paper is fed and ejected correctly by printing
the grid pattern on a page.
(2) Press the or buttons to select the testing term and then press the OK button.
The testing terms are as follows;
LCD
Description
SELECT: TRAY1
Continuous one-side printing from Tray 1.
SELECT: TRAY2
Continuous one-side printing from Tray 2.
SELECT: MP
Continuous one-side printing from MP Tray.
SELECT: TRAY1 DX
Continuous two-sided printing from Tray 1.
SELECT: TRAY2 DX
Continuous two-sided printing from Tray 2.
SELECT: MP DX
Continuous two-sided printing from MP Tray.
(3) The PAPER FEED TEST appears on the LCD. The selected test printing is started, and
the grid pattern is printed.
(4) To return the machine to the initial stage of the maintenance mode, press the Cancel
button.
Note:
- The test printing is stopped until there is no paper in a tray. Press the Cancel button to stop if
you check the paper feeding and ejecting operations.
- In the case that the error occurs during test printing, the test printing is stopped.
1.4.13 Sensitivity Adjustment of Density Sensor (Function code 72) (Dont use)
<Function>
Although this function can be carried out, the machine does not adjust the sensitivity of the
density sensor. Once the function is performed, the machine prints the patch data onto the belt
unit. It may remain on the belt unit if the power switch is turned off before the performance is
completed. Therefore, it is prohibited to use this function.
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1.4.14 Sensitivity Adjustment of Registration-mark Sensor (Function code 75)

<Function>
This function makes the registration-mark sensor to adjust its sensitivity compulsory. This
function makes the machine to check the surface of the belt unit by using the registration-mark
sensor as well.
LCD
Description
REGI_SENS ADJUST
Adjust the sensitivity of the registration-mark sensor when the

belt unit is not operated. This is to check whether the
registration-mark sensors operation is okay or not.
BELT OFF
REGI_SENS ADJUST
BELT CHECK
REGI_SENS ADJUST
BELT ON
Check whether there is no scratch on the surface of the belt

unit within the detectable range of registration-mark sensor.
Adjust the sensitivity of the registration-mark sensor when the
belt unit is operated. (This adjustment is the same as the
operation before the color registration.)
REGI SENS ADJUST appears on the LCD.
(2) Press the
or
button to select the appropriate term.
(3) Press the Go button, and then the sensitivity adjustment is started. Upon completion of
this adjustment, the OK appears on the LCD. Press the Cancel button to return the
machine to the initial stage of the maintenance mode.
Note:
- If you press the Go button during the sensitivity adjustment or after the error message
appears on the LCD, the sensitivity adjustment is started again.
- In the case that the error occurs, refer to the next page to check the error description and the
way to solve it.
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< During the 1 or 3 adjustments >

Error Messages
REGI_SENS ADJUST
Write Err
REGI_SENS ADJUST
Max Left Err
REGI_SENS ADJUST
Max Right Err
REGI_SENS ADJUST
Min Left Err
REGI_SENS ADJUST
Min Right Err
REGI_SENS ADJUST
Belt Left Err
REGI_SENS ADJUST
Belt Right Err
Description
Solution
Failure in writing the electron

volume to NVRAM
The sensor status is high

when the left registrationmark sensor has a high
sensitivity.
(1) Replace the registration-mark

sensor PCB ASSY1.
(2) Replace the engine PCB ASSY.
The sensor status is high

when the right registrationmark sensor has a high
sensitivity.

sensor PCB ASSY2.
The sensor status is low

when the left registrationmark sensor has a low
sensitivity.

sensor PCB ASSY1.
The sensor status is low

when the right registrationmark sensor has a low
sensitivity.

sensor PCB ASSY2.
The measured data is

abnormal when the sensitivity
of the left registration-mark
sensor is adjusted.

If the belt unit is not replaced, set
the auto color registration OFF and
implement the manual color
registration.
The measured data is

abnormal when the sensitivity
of the right registration-mark
sensor is adjusted.
< During the 2 adjustment >

LCD
REG_L_SENS: XXX
REG_R_SENS: OK
REG_L_SENS: OK
REG_R_SENS: XXX
REG_L_SENS: XXX
REG_R_SENS: XXX
Description
Solution
Check result of the surface of

the belt unit within the
detectable range of the left
registration-mark sensor.

If the belt unit is not replaced, set
the auto color registration OFF and
implement the manual color
registration.

detectable range of the right
registration-mark sensor.
detectable range of the left
and right registration-mark
sensors.
* XXX describes the number of time (1~999) to detect the scratched on the surface of the belt
unit. If the number of time is more, the condition of the belt unit is worse.
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1.4.15 Printout of Maintenance Information (Function code 77)

<Function>
This function allows you to print a list of all maintenance information including printer coverage
information. The following terms are printed on the maintenance information only.
Average Coverage
Engine Sensor Log
Current/ Previously Used

Current Waste Toner
Developing Bias
Average coverage on each color (C/ M/ Y/ K). The average of the

total printed area against the printable are on the Letter-size
paper. The coverage is calculated when up to 1 million pages are
printed, and it is not updated after this.
Operation logs of the following sensors located in the paper path.
KO : Edge sensor
MN : Registration front sensor
RS : Registration rear sensor
EJ
: Paper eject sensor
The number of printed pages of the current toner cartridge and the
previous toner cartridge on each color.
The number of printed pages of the current waste toner box.
The current developing bias voltage on each color.
(2) Upon completion of printing, the machine returns to the initial stage of the maintenance
mode.
Fig. 5-8
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1.4.16 Operational Check of Fans (Function code 78)

<Function>
This function is to check whether each of fans is operating correctly or not. The following fans
are checked.
LCD
Parts Name
Description
FU
Fuser unit fan
Evacuate hot air of the fuser unit.
OPC
Drum unit fan
Evacuate hot air of the drum unit drive motor.
PS
LVPS fan
Evacuate hot air of the LVPS unit.
AIR
Air intake fan
Intake air to prevent a dirt on the corona wire.
(2) Press the Go button to check the next term. For operation check, spin or stop fans actually
on each term.
Fig. 5-9
(3) Press Cancel button in any process of the display cycle. The machine returns to the initial
Note:
If the air intake fan (AIR) error occurs, the following error message appears on the LCD.
If you press the Cancel button, the machine returns to the initial stage of the maintenance
mode without recovering from this error. To recover from this error, turn the power switch of the
machine off and then turn it on again.
Fig. 5-10
5-20
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Location of fans
Fuser unit fan (FU)
Exhaust
Intake
Drum unit fan (OPC)
LVPS fan (PS)
Fig. 5-11
5-21
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1.4.17 Display of the Machines Log (Function code 80)

<Function>
The machine can display its log information on the LCD. This procedure allows you to reset the
count when the parts are replaced or initialize the information.
The representative terms and terms enable to initialize are given below.
LCD
Reset
Individually
Collectively
USB:
DRUM:
CCOVERAGE:
MCOVERAGE:
YCOVERAGE:
KCOVERAGE:
TTL_PG:
TTL_CO:
TTL_MO:
TTL_CI:
TTL_MI:
TTL_YI:
TTL_KI:
TR1_PG:
TR2_PG:
MP_PG:
DX_PG:
A4+LTR:
LG+A4L:
B5+EXE:
ENVLOP:
A5:
OTHER:
CTN_CH:
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
CTN_PG1:
CTN_PG2:
O
X
X
X
MTN_CH:
MTN_PG1:
MTN_PG2:
YTN_CH:
YTN_PG1:
YTN_PG2:
KTN_CH:
KTN_PG1:
KTN_PG2:
Description
Serial number
Drum count
Average Cyan Coverage (%)
Average Magenta Coverage (%)
Average Yellow Coverage (%)
Average Black Coverage (%)
Total number of printed pages
Total number of color printed pages
Total number of monochrome printed pages
Cyan total number of printed pages
Magenta total number of printed pages
Yellow total number of printed pages
Black total number of printed pages
Number of pages picked up from the T1.
Number of pages picked up from the LT.
Number of pages picked up from the MP.
Number of pages picked up from the DX.
Number of A4/Letter size sheets picked up.
Number of LEGAL/A4 LONG size sheets picked up.
Number of B5/Executive size sheets picked up.
Number of envelopes picked up.
Number of A5 size sheets picked up.
Number of other-size sheets picked up.
Number of times the Cyan toner cartridge has been
replaced.
Number of printed pages with the Cyan toner cartridge.
Previous number of printed pages with the Cyan toner
cartridge.
Number of times the Magenta toner cartridge has
been replaced.
Number of printed pages with the Magenta toner
cartridge.
Previous number of printed pages with the Magenta
toner cartridge.
Number of times the Yellow toner cartridge has been
replaced.
Number of printed pages with the Yellow toner
cartridge.
Previous number of printed pages with the Yellow
toner cartridge.
Number of times the Black toner cartridge has been
replaced.
Number of printed pages with the Black toner
cartridge.
Previous number of printed pages with the Black toner
cartridge.
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LCD
Reset
Individually
Collectively
X
O
X
O
X
O
X
X
X
X
X
X
PFK1_PG:
PFK2_CH:
PFK2_PG:
FUSR_CH:
FUSR_PG:
LASR_CH:
LASR_PG:
CDEV_BIAS:
MDEV_BIAS:
YDEV_BIAS:
KDEV_BIAS:
TTL_JAM:
TR1_JAM:
TR2_JAM:
MP_JAM:
DX_JAM:
IN_JAM:
RE_JAM:
MACHINEERR
_01: *
MACHINEERR
_02: *
MACHINEERR
_03: *
MACHINEERR
_04: *
MACHINEERR
_05: *
MACHINEERR
_06: *
MACHINEERR
_07: *
MACHINEERR
_08: *
MACHINEERR
_09: *
MACHINEERR
_10: *
O
X
O
X
O
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
O
O
O
O
O
O
O
WTNR_CH:
WTNR_PG:
DRUM_CH:
DRUM_PG:
BELT_CH:
BELT_PG:
PFMP_CH:
PFMP_PG:
PFK1_CH:
Description
Number of times the waste toner box has been replaced.
Number of printed pages with the waste toner box.
Number of times the drum unit has been replaced.
Number of printed pages with the drum unit.
Number of times the belt unit has been replaced.
Number of printed pages with the belt unit.
Number of times the MP paper feeding kit has been
replaced.
Number of printed pages with the MP paper feeding
kit.
Number of times the T1 paper feeding kit has been
replaced.
Number of printed pages with the T1 paper feeding kit.
Number of times the LT paper feeding kit has been
replaced.
Number of printed pages with the LT paper feeding kit.
Number of times the fuser unit has been replaced.
Number of printed pages with the fuser unit.
Number of times the laser unit has been replaced.
Number of printed pages with the laser unit.
Cyan developing bias voltage
Magenta developing bias voltage
Yellow developing bias voltage
Black developing bias voltage
Total number of jams
Number of jams that occurred at the T1.
Number of jams that occurred at the LT.
Number of jams that occurred at the MP.
Number of jams that occurred at the DX.
Number of jams that occurred inside the machine.
Number of jams that occurred at the ejecting.
Last machine error code/ Number of pages that this
error occurred.
error occurred.
error occurred.
error occurred.
error occurred.
error occurred.
error occurred.
error occurred.
error occurred.
error occurred.
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(2) Each time the Go button is pressed, one of the following log information terms appears on
the LCD in the order. If pressing the Back button, the previous log information will appear.
mode.
Note:
If you press the OK button when the machine code with * in the list displays on the LCD, you
can check the number of pages that this error occurred. Press the OK button again to return to
the machine code display.
<How to Reset the Maintenance Information>

How to reset the maintenance information displayed in the LCD individually
Terms with O in the individually list are possible to reset with inputting the password
2783.
(1) Display the maintenance information you wish to reset.
(2) Press the
button.
or
button to set the first password as 2, and then press the OK
(3) Again, the maintenance information is displayed. Press the

or button to set the
second password as 7, the thrid password as 8 and the last one as 3 in the same
way.
(4) Upon completion of password input correctly, the maintenance information displayed
on the LCD is reset.
How to reset the maintenance information related errors collectively
Terms with O in the collectively list are possible to reset all together with inputting the
password 0529.
(1) Display terms of the error history or the number of jams.
(2) Press the
button.
or
button to set the first password as 0, and then press the OK
(3) Again, the maintenance information is displayed. Press the

or button to set the
second password as 5, the thrid password as 2 and the last one as 9 in the same
way.
(4) Upon completion of password input correctly, the maintenance information related
errors is reset collectively.
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1.4.18 Error Code Indication (Function code 82)

<Function>
This function displays an error code of the machine on the LCD.
the maintenance mode. Then, press the OK button. The machine displays MACHINE
ERROR X X on the LCD.
(Refer to 2. Error Code on Chapter 1.)
mode.
1.4.19 Developing Bias Voltage Correction (Function code 83)

<Function>
The developing bias voltage correction is performed.
The machine displays CALIBRATE/ PLEASE WAIT on the LCD and starts the
developing bias voltage correction.
(2) Upon completion of the developing bias voltage correction, the machine returns to the
initial stage of the maintenance mode.
Note:
- Ignore all of the panel operation during the developing bias voltage correction.
- If an error occurs during the developing bias voltage correction, the following error message
appears. Press the Go button to clear the error, and then the machine returns to the initial
Fig. 5-12
- If an error - except for the developing bias voltage correction - such as Cover is Open
occurs, follow the messages on the LCD to clear the error. If you clear the error, the machine
returns to the initial stage of the maintenance mode. Again, start from the beginning to
perform the developing bias voltage correction.
1.4.20 Exit from the Maintenance Mode (Function code 99)

<Function>
Exit from the Maintenance Mode.
If the error related to the fuser unit occurs, clear the error.
(Refer to 2.4 How to Recover from Errors of the Fuser Unit on this chapter.)
(2) The machine exits from the maintenance mode and return to the ready state.
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2.
OTHER SERVICE FUNCTIONS
2.1
Hidden Function Menus Enabled by Pressing Button(s) When Turning the

Machine On
The following settings and functions will be available by holding down the specified button(s)
while turning the machine on.
Press one button when turning the machine on

Button
Function
Go
Not Used
Reprint
Not Used
Back
Not Used
(-)
Hex Dump Mode
(+)
Not Used
OK
Maintenance Mode for PIT3 (Dont use)
Cancel
Not Used
Direct Print
Not Used
Hex Dump Mode

You can print data from the PC as hexadecimal code. It is useful to analyze print data itself
whether it is okay or not.
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Confidential
Press two buttons when turning the machine on

Panel Operation
OK
Back
OK
(+)
Go
Back
(-)
(-)
(+)
Function
Flash Rom Updates Mode
(UPD file/ Model classification is not available) (Dont use)
Not Used
Engine Non-startup Mode
Line Test Mode (Dont use)
OK
HVPS Check Mode (Dont use)
Go
OK
Not Used
Go
Cancel
Flash Rom Updates mode

(UPD file/ Model classification is available.)
Cancel
Back
Drum Unit Cleaning Mode
Engine Non-startup Mode

This mode is to start-up the machine without using the engine. When the error related to
the engine occurs, you can ignore the error and get the error history or the other counter
information though it is impossible to print. When the machine doesnt work in case that
the connection failure between the Main controller and the Engine controller occurs, it is
possible to update the Main controller itself to recover from the failures.
Drum Unit Cleaning Mode
This mode is to remove the dust attached on the exposure drum. When white spots
appear on the printout, perform this operation to remove the dust by using the drum
cleaning sheet.
(1) Load the drum cleaning sheet into the MP tray.
(2) Make sure that Ready appears on the LCD and press the Cancel and Back buttons
at the same time.
DRUM CLEANING will appear on the LCD.
(3) Press the Go button. The machine starts cleaning the drum unit. DRUM CLEANING/
PLEASE WAIT appears on the LCD during cleaning.
(4) When finishing cleaning normally, DRUM CLEANING/ COMPLETE appears on the
LCD.
(5) Press the Cancel button so that the machine returns to the ready state.
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2.2
Develop Roller Counter Reset Function

Since print density is likely to become darker as the toner gets older, the developing bias is
lowered by degrees (bias voltage is reduced) according to the number of develop roller
rotations so that an almost fixed density can be maintained from the beginning to the end. You
can check the developing bias voltage by printing the maintenance information (Function code
77 in the maintenance mode).
In the case that the toner cartridge is replaced with a new one, the develop roller counter and
developing bias voltage are reset at the same time. This function allows you to reset these
manually.
Front Cover is Open

Panel Operation
Function
Pressing Reprint & Cancel at the same time
Menus of the develop roller counter reset
(1) Press the Reprint and Cancel buttons at the same time
when the front cover is open.
(2) Reset Parts Life appears on the LCD. Press the or

buttons to select the appropriate toner cartrige, and then
LCD
B.TNR-S
B.TNR-H
C.TNR-S
C.TNR-H
M.TNR-S
M.TNR-H
Y.TNR-S
Y.TNR-H
Description
Reset the develop roller counter of standard black
toner cartridge.
Reset the develop roller counter of high-capacity
black toner cartridge.
Reset the develop roller counter of standard cyan
toner cartridge.
cyan toner cartridge.
Reset the develop roller counter of standard
magenta toner cartridge.
magenta toner cartridge.
Reset the develop roller counter of standard yellow
toner cartridge.
yellow toner cartridge.
(3) Once OK? appears on the LCD; press OK button.
(4) The develop counter is reset.
(5) The machine displays Cover is Open/ Close the Front

Cover. Close the front cover.
Note:
If there is no operation for 30 seconds or more, the machine automatically returns to step (1).
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2.3
Printout of Printer Settings

The machine prints Printer Settings. The Printer Settings is configured with three pages for
HL-4040CN/ 4050CDN and four pages for HL-4070CDW (three pages if the wireless LAN is
set to OFF). All pages have following terms in common; Title, Model name, Serial number. The
setting indication is the same as the LCD setting information, supporting the following 18
languages. (ENG/ FRE/ GER/ DUT/ ITA/ SPA/ NOR/ SWE/ DAN/ POR/ FIN/ CZE/ POL/ HUN/
RUS/ BUL/ ROM/ SLV)
Memo:
- The descriptions printed in Printer Settings vary depending on the countries.
- There are some terms printed on the maintenance information only (Function code 77 in the
maintenance mode).
Fig. 5-13
(1) Press the OK button three times when the machine is in the ready state.
(2) The machine displays Print Settings/ Printing on the LCD, and starts to print. Upon
completion of printing, the machine returns to the ready state.
5-29
Confidential
Page 1
This page includes various setting information of the machine. Each term is indicated when it
fulfills the condition.
Page 2
This page includes the printer information and the maintenance information in the following
order.
(1) Printer information
The following terms are indicated in the order.
- Main Controller Main ROM Version
- Main Controller Sub ROM Version
- Engine Controller ROM Version
- PictBridge Program Version
- RAM SIZE (Mbyte)
(2) Maintenance information
1) Consumable information
The printable pages remained for the consumable part is indicated. Also, the
percentage of life remained over the total printable pages is indicated in numerical
value and bar graph.
A sample indication (PF Kit MP) is as follows:
From the top left, the consumable part name, the number of printable pages
remained, and the percentage of life remained are indicated. The right column is a
band graph separated into 50 scale marks.
Fig. 5-14
The consumable parts indicated are as follows:

- Drum Unit
- Belt Unit
- PF Kit MP
- PF Kit 1
- PF Kit 2 * indicated only when Tray 2 is installed.
- Fuser Unit
- Laser Unit
5-30
Confidential
Life of Drum Unit

<How to read the drum unit life>
- It initially indicates 100% and gradually decreases.
- It indicates 0% when the Drum End Soon appears on the LCD.
- It stays at 0% even if further printing is done.
<How to calculate the drum unit life>
The drum unit life is based on the drum counter or the number of drum rotations.
The drum counter is based on the total printed pages on each drum unit. This total printed
pages should be reset every time you replace the drum unit with a new one. (Refer to 2.3
Parts Life Reset Function in Chapter 2.) Basically this amount is equal to the assured
printable pages of the drum unit.
If the developing bias voltage correction or color registration adjustment is performed
frequently, however, only the number of drum rotations increases, and the page counter
based on the number of drum rotation exceeds the drum counter based on the total
printed page.
Refer to the calculation of the drum unit life based on the number of drum rotation below;
<How to calculate the page counter>
The number of drum rotations for the first page printed is about 27. The number of drum
rotations per one page for the second or later page printed (continuous printing) is 4.6.
Using these figures, the page counter is calculated as follows:
Page counter based on the number of drum rotations = (Number of drum rotations for the
first page printed + (Number of drum rotations per one page for the second or later page
printed x (Number of pages in continuous printing - 1))) / 27
(* The number of drum rotations per one page continuous printing.)
Example: Starts to print when the machine is in the Ready state.
Continuous printing
Page counter based on the number of drum rotations (Pages)
1 page/job
(27 + (4.6 x (1 - 1))) / 27 = 1
2 pages/job
(27 + (4.6 x (2 - 1))) / 27 = 1.17
18 pages/job
(27 + (4.6 x (18 - 1))) / 27 = 3.89
If you leave the machine without printing for a long time, the number of drum rotations is
increasing because the developing bias voltage correction and the color registration are
performed. If you print one page per one job every time after leaving the machine without
printing for a long time, the drum unit life is shorter than usual.
The number of drum rotations required for the developing bias voltage correction = 40
rotations.
Example: Performs the developing bias voltage correction and starts to print after leaving
the machine without printing for a long time.
Continuous printing
1 page/job
(40 + 27 + (4.6 x (1 - 1))) / 27 = 2.48
2 pages/job
(40 + 27 + (4.6 x (2 - 1))) / 27 = 2.65
18 pages/job
(40 + 27 + (4.6 x (18 - 1))) / 27 = 5.37
5-31
Confidential
The number of drum rotations required for the color registration = 104 rotations
Example: Performs the color registration adjustment and starts to print after leaving the
machine without printing for a long time.
Continuous printing
1 page/job
(104 + 27 + (4.6 x (1 - 1))) / 27 = 4.85
2 pages/job
(104 + 27 + (4.6 x (2 - 1))) / 27 = 5.02
18 pages/job
(104 + 27 + (4.6 x (18 - 1))) / 27 = 7.75
If the developing bias voltage correction and the color registration are performed
continuously, the drum unit life is shorter.
Life of Belt Unit
The belt unit life is decided according to the page counter based on the actual number of
belt rotations.
<How to calculate the page counter>
The page counter based on the number of belt rotations is calculated as follows:
Page counter based on the number of belt rotations = (Number of belt rotations for the first
page printed + (Number of belt rotations per one page for the second or later page printed
x (Number of pages in continuous printing 1))) / 1.25
The number of belt rotations for the first page printed is 3.6.
The number of belt rotations per one page for the second or later page printed is 0.63.
The number of belt rotations per one page in printing five pages continuously is 1.25.
Example: Starts to print when the machine is in the ready state.
Continuous printing
Page counter based on the number of belt rotations (Pages)
1 page/job
(3.6 + (0.63 x (1 - 1))) / 1.25 = 2.88
2 pages/job
(3.6 + (0.63 x (2 - 1))) / 1.25 = 3.38
18 pages/job
(3.6 + (0.63 x (18 - 1))) / 1.25 = 11.45
If you leave the machine without printing for a long time, the number of belt rotations is
increasing because the developing bias voltage correction and the color registration are
performed. If you print one page per one job every time after leaving the machine without
printing for a long time, the belt unit life is shorter than usual.
The number of belt rotations required for the developing bias voltage correction = 5.3
rotations.
Example: Performs the developing bias voltage correction and starts to print after leaving
the machine without printing for a long time.
Continuous printing
1 page/job
(5.3 + 3.6 + (0.63 x (1 - 1))) / 1.25 = 7.12
2 pages/job
(5.3 + 3.6 + (0.63 x (2 - 1))) / 1.25 = 7.62
18 pages/job
(5.3 + 3.6 + (0.63 x (18 - 1))) / 1.25 = 15.69
The number of belt rotations required for the color registration = 14 rotations
Example: Performs the color registration adjustment and starts to print after leaving the
machine without printing for a long time.
Continuous printing
1 page/job
(14 + 3.6 + (0.63 x (1 - 1))) / 1.25 = 14.08
2 pages/job
(14 + 3.6 + (0.63 x (2 - 1))) / 1.25 = 14.58
18 pages/job
(14 + 3.6 + (0.63 x (18 - 1))) / 1.25 = 22.65
If the developing bias voltage correction and the color registration are performed
continuously, the drum unit life is shorter.
5-32
Confidential
2) Counter information, history information

The counter and history information related to the following term are included. When
it reaches the maximum count, each term is no longer counted.
Total Page Count
Color Page Count
Monochrome Page Count
Image Count Total
Total Pages Printed
Total Pages Printed
Total Paper Jams
Error History
Replace Count
The total number of printed pages . The maximum

count is 1 million pages.
The total number of printed pages with color toners.
The maximum count is 1 million pages.
The total number of printed pages with black toner
only. The maximum count is 1 million pages.
The total number of printed pages, and the total
number of printed pages on each color (C/M/Y/K).
The maximum count is 1 million pages.
The number of times that each of the Tray1, Tray2,
MP tray and Duplex tray is used. (For the Duplex
tray, the number of times is printed only for the
models supporting the Duplex tray, and it is not
printed for HL-4040CN.) The maximum count for
each item is 1 million times. The information above
is not cleared when replacing the PF kit.
The number of A4/Letter, A4Long/Legal/Folio,
B5/Excutine, Envelope, A5 and other paper types
used. The maximum count for each item is 1 million
times.
The number of paper jam occurrence in each of the
Tray1, Tray2, MP tray, Duplex tray, Inside and
Rear. (For the Duplex tray, the number of paper jam
occurrence is printed only for the models supporting
the Duplex tray, and it is not printed for HL4040CN.) The paper jam occurs when the machine
is turned ON is not counted. The maximum count
for each item is 65535 times.
The error history including the latest 10 errors and
the number of pages when these errors occur are
indicated. The errors such as Cover Open, Manual
Feed, No Paper XX and No Tray XX are not
included.
The number of replacement of each of Drum Unit,
Belt Unit, PF Kit MP, PF Kit 1, PF Kit 2, Fuser Unit,
Laser Unit, Toner (C/M/Y/K), Waste Toner Box. The
maximum count for each item is 255 times. (PF Kit
2 is not available for HL-4040CN.)
Page 3, 4
These pages include various network settings information of the machine.
HL-4040CN/ 4050CDN
HL-4070CDW
Page 3: Wired Network Information

LAN: Wired Enable setting = ON, LAN: WLAN Enable setting = ON
Page 4: Wireless Network Information
LAN: Wired Enable setting = ON, LAN: WLAN Enable setting = OFF
Page 4: Not Available
LAN: Wired Enable setting = OFF, LAN: WLAN Enable setting = ON
Page 4: Not Available
LAN: Wired Enable setting = OFF, LAN: WLAN Enable setting = OFF
Page 3&4: Not Available
5-33
Confidential
2.4
How to Recover from Errors of the Fuser Unit

How to recover from errors of the fuser unit is to use Function code 99 in the maintenance
mode.
Note:
When clearing an error, be sure that the fuser unit is cooled down sufficiently.
2.5
How to Clear and Delete the Password for Setting Lock

<Remedy if forgetting the password>
If a user forgets the password which has been registered, it is possible to clear the password
by entering the hidden password.
(1) Press the OK, Go and OK buttons in this order when the machine is in the ready status.
0 will appear on the LCD.
(2) Press the or
OK button.
button to display MAINTENANCE 80 on the LCD. Then, press the
(3) Press the Go button to display TTL_PG: (Total number of printed pages ) on the LCD
and check the last four digits of the value.
(4) Press the Cancel button so that the machine returns to the ready status.
(5) Select General Setup and Setting Lock on the LCD by using the
or
button and
(6) The machine displays Setting Lock/ Password:XXXX on the LCD. Press the or
button to enter the value of the total printed pages (four digits), which has been checked
in Step (3).
If the total printed pages do not reach four digits, the password is the value which 0 is
entered into the higher digit(s). (Ex: If the total pages are 12, the password is 0012.)
(7) Enter the first digit and press the OK button so that the cursor is moved to the second
digit. Enter the four digits in the same way. If entering the incorrect value, return the
cursor with the Back button and enter the correct one again.
(8) Press the OK button after entering the four digits. The machine displays Setting
Lock/Off on the LCD. Press the OK or Go button so that it displays Setting
Lock/Accepted and clears the registered password.
<How to delete the password>

Users are not allowed to delete the password which has been registered by the panel
operation. It is required to implement Maintenance mode 01 in order to delete the registered
password.
Since some items are initialized by implementing Maintenance mode 01, however, refer to
1.4.1 EEPROM Parameter Initialization in this chapter.
5-34
Confidential
CHAPTER 6 CIRCUIT DIAGRAMS, WIRING DIAGRAM

Main PCB Circuit Diagram (1/6)
3
33
R41
33
3-1A/4-1A
AE2
K4
C127
C101
J3
TP314
CSROMN1
H3
R226
10k
10k
SGND
EXCSN1/PD07
EXINTN2/PD09
EXCSN2/PD08
F2
TP488
TP329 R47
G3
EXINTN1/PF03
TP351 R49
F3
G2
10k
DREQN/PD06
SGND
3-1D/4-1E
DATA[15-0]
4
DATA[2]
Y2
DATA[3]
2 RA10
0
1
DATA[4]
V2
DATA[5]
DATA[6]
7
8
2 RA12
0
1
U1
DATA[7]
DATA[8]
W3
DATA[9]
SGND
K3
DATA03
V1
DATA05
DATA06
V3
DATA07
W2
2 RA13
0
1
DATA09
W1
U3
DATA10
V4
DATA11
L1
ADR05
L2
ADR06
L3
K1
ADR08
R3
ADR09
P1
P2
P3
ADR12
T2
DATA12
ADR13
DATA13
ADR14
DATA14
ADR15
T3
T4
R2
DATA15
ADR16
ADR17
N1
AC23
SDBKUPN
+3.3V
ADR18
ADR19
N3
ADR20
50MHz
SD_D[63-0]
SD_D[0]
A21
SD_D[1]
D20
SD_D[2]
B20
SD_D[3]
A20
SD_D[4]
A25
SD_D[5]
A24
SD_D[6]
A23
SD_D[7]
B25
M1
DIMMD00
ADR21
M3
DIMMD01
ADR22
DIMMD02
ADR23
DIMMD03
ADR24
RA25
1 0
RA14
1 0
RA19
1 0
RA20
1 0
M4
C22
RA6
SD_D[10]
SD_D[11]
D24
SD_D[12]
F25
SD_D[13]
F24
SD_D[14]
F23
SD_D[15]
F22
SD_D[16]
H25
SD_D[17]
H24
SD_D[18]
H23
A19
R67
TP418
R65
TP442
R66
SGND
ENG_STATUS
ADR[24]
ENG_CMDREQ_N
0
10
R29
2-3A
SD_CLK0
2-7D
SD_CLK1
2-7D
SD_CLK2
100MHz
R68
10
100MHz
22
SD_D[21]
K23
SD_D[22]
K22
SD_D[23]
L25
SD_D[24]
N24
R19
33
50MHz
TP138
R17
33
50MHz
SD_D[25]
MA01
MA02
DIMMD23
MA03
DIMMD24
MA04
DIMMD25
MA05
DIMMD26
MA06
DIMMD27
MA07
N25
SD_D[26]
M23
SD_D[27]
M24
SD_D[28]
R24
SD_D[29]
R25
SD_D[30]
P22
SD_D[31]
P23
SD_D[32]
B22
SD_D[33]
A22
SD_D[34]
C21
SD_D[35]
B21
SD_D[36]
C24
DIMMD28
MA08
DIMMD29
MA09
DIMMD30
MA10
DIMMD31
MA11
DIMMD32/PA00
C25
B23
SD_D[39]
SD_ADR[1]
U24
SD_ADR[2]
U23
SD_ADR[3]
U22
SD_ADR[4]
V23
SD_ADR[5]
V24
SD_ADR[6]
V25
SD_ADR[7]
W25
SD_ADR[8]
SD_ADR[9]
W23
SD_ADR[10]
W22
SD_ADR[11]
Y22
SD_ADR[12]
50MHz
2-3A/2-7C
Y24
50MHz
2-3A/2-7C
Y25
DIMMD37/PA05
SDRASN
DIMMD38/PA06
SDCASN
50MHz
2-1A/2-7D
AA24
50MHz
2-1A/2-7D
E23
E24
AA23
DIMMD40/PA08
E25
SD_D[43]
D23
SD_D[44]
G22
50MHz
SDWEN
2-1A/2-7D
TP221
SD_D[45]
G23
SD_D[46]
G24
SD_D[47]
G25
SD_D[48]
K25
AC24
DIMMD44/PA12
SDDQM1
DIMMD45/PA13
SDDQM2
DIMMD46/PA14
SDDQM3
DIMMD47/PA15
SDDQM4
J23
SD_D[50]
J24
SD_D[51]
J25
SD_D[52]
M25
TP194
SDDQM5
AE24
DIMMD49/PB01
SDDQM6
SDDQM7
AD24
50MHz
2-2B/2-7C
50MHz
2-2D/2-7C
50MHz
AE25
DIMMD50/PB02
2-2B/2-7C
AD25
AB22
AC25
DIMMD48/PB00
SD_D[49]
2-2D/2-7C
50MHz
TP160
2-4B/2-7C
50MHz
2-4B/2-7C
50MHz
2-4D/2-7C
50MHz
2-4D/2-7C
SD_D[54]
L23
SD_D[55]
L24
SD_D[56]
P24
SD_D[57]
P25
SD_DQM4
SD_DQM5
SD_D[58]
N22
SD_D[59]
N23
SD_D[60]
T22
SD_D[61]
T23
SD_D[62]
T24
SD_D[63]
R23
SCL/PC10
2-7E
SDA/PC11
2-7E
DIMMD58/PB10
DIMMD59/PB11
NC_A4
R195
39
1%(F) K11
USB_HOST2_DP
USB_HOST2_DN
EEROM_CLK
EEROM_DATA
NC_A5
NC_B4
DIMMD62/PB14
NC_B5
DIMMD63/PB15
NC_C6
VIDEO3_N
VIDEO3_P
GND_N15
VDD3_W4
VDD3_AB19
GND_R11
VDD3_AA22
AA22
R12
R13
V22
GND_R13
06/4/12
GND_T10
VDD3_E22
GND_T11
VDD3_D22
UHGND
TP457
L10
BLM11P300S
C191
C103
C104
C195
C104
C198
C106
(2012)
GND_T14
D14
USBH_VDD331
+3.3V
UHGND
D15
USBH_VDD332
L9
0
1608
SGND
+1.5V
C173
C103
USBH_RSDM2
B16
USBH_GND3
SGND
C14
USBH_COM
(Over Current Signal)
(Port Power ON Signal)
USBH_OCI1
USBH_PPON1
USBH_OCI2
USBH_PPON2
UHGND
C4
4-4D
C5
C3
4-4E
6-1
CODE
LM9444-001
NAME
CIR B512246 (1/6)
USB_HOST1_PPON
USB_HOST2_PPON
UPD800419F1
VDD3_D13
SGND
1%(F)
4-6F
SGND
D13
GND_T16
UPD800419F1
06/4/10
A15
R186 TP339
1%(F)
B13
4-6E
+3.3V
B15
USBH_GND2
USBH_RREF
USB_HOST2_FLG
C162
C103
TP447
C161
C103
C15
USBH_GND1
USBH_VDD151
USBH_RSDP2
B3
SGND
VDD3_C16
GND_T15
T16
SGND
+3.3V
SGND
C16
TP417
USB_HOST1_FLG
C6
C159
C103
D16
VDD3_D16
T15
1608
+3.3V
C187
C103
D22
GND_T13
T14
06/4/12
+3.3V
SGND
GND_T12
T13
C106
(2012)
C103
C152
C103
E22
T12
R64
1
+3.3V
SGND
VDD3_M22
GND_R16
C97
C184
C146
C103
M22
GND_R15
T11
A13
USBH_DM2
B5
VDD3_V22
GND_R14
T10
1608
C106
(2012)
SGND
SGND
R16
L1
BLM11P300S
+3.3V
C150
+3.3V
GND_R12
+1.5V
C13
C141
C103
USBH_AVSS
L14
UHGND
L7
0
+3.3V
AB19
GND_R10
R11
UFGND
C145
C103
SGND
R10
SGND
B14
+3.3V
SGND
AB14
VDD3_AB14
R14
TP444
C143
C103
GND_P16
TP439
UFGND
USBH_PVSS
USBH_DP2
VDD3_AB7
GND_P15
P16
C193
C106
(2012)
USBH_AVDD
USBH_RSDM1
AB7
R15
C93
+3.3V
SGND
AB6
P15
1608
+3.3V
A14
C148
C103
W4
VDD3_AB6
GND_P13
L8
BLM11P300S
A9
R187
39
1%(F) K15
TP326K14
C104
USBH_PVDD
L15
1.6k
VDD3_U4
GND_P10
GND_P12
SGND
USB20_COM
USBH_RSDP1
4-4F
C105
C104
C95
C103
USBH_DM1
39
U4
GND_N16
P13
C178
C103
USB20_GND1
R190 TP338
39
1%(F)
R213
R198
1
A10
B10
+3.3V
SGND
GND_P14
+1.5V
D11
C153
C103
L4
VDD3_L4
GND_P11
SGND
USB20_GND2
+3.3V
SGND
J4
VDD3_J4
P14
C99
C103
USB20_VDD331
R191
1%(F) K13
39
Zdiff=90
4-4F
1608
C164
C103
P11
B11
TP398
4-4E
SGND
B4
USB20_RSDM
C94
C103
USB20_VDD151
USBH_DP1
A3
D6
P10
UFGND
C92
USB20_RREF
R179
15k
D5
N16
+3.3V
B12
R194 TP335
1%(F)
A12
UPD800419F1
VIDEO2_N
VIDEO2_P
5-6B
5-6B
+1.5V
C103
L12
R178
15k
VDD3_D6
GND_N14
USB20_AVSS
L13
R182
15k
VDD3_D5
GND_N11
GND_N13
USB20_AVDD
USB20_DM
Zdiff=90
4-4E
A5
DIMMD61/PB13
5-6B
5-6A
+1.5V
SGND
VDD3_D4
GND_N10
GND_N12
TP440
A11
C166
C103
D4
GND_M16
N15
C155
C106
(2012)
C157
C10
USB20_PVSS
L10
A4
DIMMD60/PB12
N14
USB20_PVDD
USB20_DP
SGND
N.C.
NC_A3
VIDEO1_N
VIDEO1_P
L5
BLM11P300S
TP357
(+3.3V input)
TP325K12
EEPROM
AE14
DIMMD57/PB09
LVDS
LVDS
D10
TP349
4-8D
R181
15k
C12
P12
USB20_VBUS/PF04
R209
1.6k
1%(F)
SD_DQM7
AC15
DIMMD56/PB08
N12
5-6A
5-6A
AE21
UFGND
USB_HOST1_DP
USB_HOST1_DN
SD_DQM6
DIMMD54/PB06
DIMMD55/PB07
LVDS
LVDS
AD20
VDON3P
L11
SD_DQM3
VDD_C12
N13
LVDS
LVDS
VDON2N
USB20_RPU
L22
DIMMD53/PB05
5-6A
5-6A
AE19
VDON1P
AE11
4-8E
SD_DQM2
VDD_D12
GND_M14
GND_M15
VIDEO0_N
VIDEO0_P
+1.5V
D12
GND_M13
N11
LVDS
LVDS
+1.5V
SGND
C169
C103
SGND
N10
C11
SD_DQM1
D17
M16
SGND
AE18
VDON0P
AD19
SD_BA1
39
VDD_D17
M15
AB16
LVDS_GND4
SD_BA0
DIMMD52/PB04
AC20
LVDS_GND3
TP199
SD_WE_N
VDD_D21
GND_M11
M14
C140
C103
VDON2P
SD_DQM0
D21
GND_M10
M13
+3.3V
AB17
ENG_TOPN/PD01
RA52
22
DIMMD51/PB03
SD_D[53]
AC19
+1.5V
SGND
C154
C103
GND_L16
VDON1N
TP330K10
50MHz
SDDQM0
C149
C103
GND_M12
LVDS_VDD32
SGND
J22
VDD_J22
M12
AD16
USB20_RSDP
AB25
DIMMD43/PA11
VDD_R22
GND_K16
AE20
4-8D
Zdiff=90
R22
GND_C9
M10
LVDS_VDD31
+1.5V
SGND
M11
AD21
USB_DATA_P
USB_DATA_M
C136
C103
GND_C8
SGND
SD_CAS_N
VDD_AB21
C9
SGND
AD18
SD_RAS_N
AB21
GND_A17
C137
C103
VDON0N
R203
1.5k
1%(F)
VDD_AB20
C8
AC18
LVDS_GND2
(2012)
AB20
GND_A16
L16
AC17
SGND
A16
A17
K16
LVDS_GND1
C106
+1.5V
SGND
+1.5V
LVDS_VDD2
VXIN
TP156
+1.5V
C130
C144
C103
GND_D9
TP99
RA58
22
DIMMD42/PA10
R153
1
AB13
TP403
SGND
LVDS_VDD1
+1.5V
AB9
VDD_AB9
D9
DIMMD41/PA09
SD_D[42]
TESTMODEN
+3.3V:Normal mode
0V:Flash Write mode
C131
C106
(2012)
C103
C142
C103
SGND
AB18
AD22
TP121
C56
C101
AB5
VDD_AB5
BR_TSTCLK
B6
+1.5V
C134
VBDN1/PC01
5-2C
USB_VCC
SDBA1
VDD_AB13
A6
+3.3V
PANEL_CLK
APLL_AVDD
VDON3N
Y23
SDBA0
BR_TSTMODEN
TMC2
+1.5V
SGND
AB4
VDD_AB4
PANEL_COMMAND
1608
L3
BLM11P300S
TP229
AC21
VBDN0/PC00
R32
33
DIMMD39/PA07
SD_D[41]
AD13
SGND
C151
C103
VDD_R4
VDD_AA4
E1
SGND
A1
DIMMD35/PA03
R4
BUNRI
CH1
R21
1M
C125
C101
VDD_N4
N_TEST_SEL
SGND
+1.5V
SGND
THMODE
B8
AA4
5-6C
AE16
5-2B
C160
C103
N4
E2
5-6C
MA12
DIMMD34/PA02
SGND
G4
VDD_G4
B2
AD3
+1.5V
E4
A8
ENG_RST_N
PNL_SDOUT/PC08/TXD2
AC22
R150
3k
1%(F)
C165
C103
VDD_E4
ENG_STSREQ_N
5-2C
(From Sup.Cap.)
RTC3.3V (From Sup.Cap.)
D8
C7
VDD_C7
ENG_COMMAND
5-2C
REV5VIO1/EXCS2BN
C126
C101
R112
33
ENG_TOP_N
VDD_D8
AE3
LVDS_RREF
5-2B
0.5
D7
VDD_D7
RTC_RESET_N
A2
AE17
R117
33
LASER_BD1_N
W24
19200bps
RTC1.5V
SGND
CS2
TEN
PNL_PCLK/PC09/RTS2
AD17
LASER_BD0_N
3-8C
C175
C104
N_NWIRE_SEL
AD10
AE22
U25
0.5
C2
RTC_VDD15
B9
APLL_AGND
SGND
NTRC_DATA[3]
NTRC_END
C101
SGND
REVIO1/PWM1/CTS2
10k
X1
SD_ADR[12-0]
C85
C101
REVIO2/PWM2
SD_ADR[0]
B24
SD_D[40]
AD4
TP150
AB3
C87
NWRITE_SEL
0V :N-Wire mode
3.3V:BSCAN mode
TP193
DIMMD36/PA04
SD_D[38]
AE4
1
SMD-49 25.4944632MHZ
C47
C10P
SD_CS2_N
DIMMD33/PA01
SD_D[37]
ENG_RSTN/PD00
REVIO4/PWM5
R18
220
NTRC_DATA[2]
NTRC_DATA[3-0]
(+3.3V=Powerup
0V=Backup)
D3
TP391
SGND
AE10
ENG_STSREQN/PD03
ENG_COMRDYN/PD04
AC12
R31
2-1A
DIMMD22
ENG_TXD/PC06
ENG_CMDREQN/PD02
PNL_SDIN/PF00/RXD2
FC0
TP198
2-7C
50MHz
10k
10k
1k
AC14
TP137
AD2
3-8B
C1
R52
(For ESD)
UART2/GPIO/PWM
SGND
SD_CS1_N
5-5E
SGND
AD14
(FB:MODEM_RST_N) SGND
C36
C10P
2-1A
R28
R27
AB12 TP184
AD23
2-7C
T25
DIMMD21
HSRTS1/PC04
REVIO3/PWM3
5-6B
5-6B
NTRC_DATA[1]
SGND
TP373
1A/3-1A/5-5E
TMC1
TP171
NTRC_DATA[0]
AC3
C172
C104
RTC_RESET_N
DEBUG_PHOTO_TXD
AC13
HSTXD1/PC02
HSCTS1/PC05
DIMMD19
MA00
UART1/GPIO
HSRXD1/PC03
5-2D
10k
3-8B
AD1
NTRC_DATA0
B1
RESET_N
ENG_RXD/PC07
TP236
NTRC_CLK
AC1
NTRC_END
RTC_VDD33
RXIN
DEBUG_TXD
3-8D
AD15
5-2D
4-1B
FC1
JTAG_DO
AE1
NTRC_CLK
D2
C91
VT-200-F XTAL32.768K
C6P
R51 1k
CDCC_RST_N
AC16
DBGTXD
AC11
SD_CS0_N
TP228
4-7A
TP401
PHTXD/PF02
AD11
5-2B
5-6D
3-8B
D1
R54
10M
TP422
CDCC_CLK
UART3/GPIO
+3.3V
LD_EEROM_CLK
LD_EEROM_DATA
TP407
TP421
X3
1
45MHz
4-7A
Debug UART
AE13
TP181
AC2
RXOUT
SGND
@R56
22
C17
VXOUT
TP122
DIMMD20
CDCC_RSTN/PF06
REVIO0/PNLRXD
SD_CKE
50MHz
AB23
SDCSN2
CDCC_INTN
R53
2
TP254
CDCC_CLK
TP170
19200bps
SGND
NTRC_DATA3
TP239
A18
CDCC_DATA
AD12
10k
2-3A
33
AB24
SDCSN1
AC7
IDDMAACK/PE12
IDINT/PE15
AE12
+3.3V
100MHz
RMODE_BKTGIO
5-2C
PANEL_RESPONSE
(0-5V)
R147
JTMS
3-8B
(For ESD)
TP183
ADR[23]
C90
C6P
TP258
3-8E
@R230
10k
C106
(2012)
NTRC_DATA2
AC6
CDCC_REQN
@R25 10k
R151
SDCSN0
SDRAM
DIMMD17
DIMMD18
IDBUSREQ/PE09
IDREGREQ/PE13
B18
ADR[22]
TP434
AA25
DIMMD16
IDBUSGNT/PE10
IDREGACK/PE14
B17
+3.3V +3.3V
ADR[21]
R154
1
+1.5V
JTDO
AE7
PHRXD
@R229
AB2
3-8B
JTAG_RMODE/BKTGIO
DBGRXD
10k
JTCK
3-8A
AA2
@R26 10k
SGND
TP429
C20
SDCKE
DIMMD15
JTAG_MS
AE15
ADR[18]
JTDI
3-8B
AA3
JTAG_CK
IDADC6/PE06
CDCC I/F
ADR[17]
ADR[20]
JTAG_DI
IDADC5/PE05
AB15
ADR[19]
Y4
TP192
AE23
C19
SDCLK2
pciclk
IDDMAREQ/PE11
3-8E
SDCLK0
DIMMD14
IDADC3/PE03
AD9
C18
3-8D
LAN_RST_N
DIMMD13
K24
AE5
4-8A
DEBUG_RXD
DEBUG_PHOTO_RXD
1608
C133
C103
IDRSTN/PF05
TP151
22.5MHz
CDCC_REQ_N
ADR[15]
ADR[16]
ENG_CMDRDY_N
DIMMD12
H22
AE6
TP140
ADR[14]
+3.3V
B19
t_rxin
AC4
PLL_AGND
JTRST
3-8B
NTRC_DATA1
TP155
22.5MHz
ADR[13]
SGND
SDCLK1
IDADC2/PE02
IDADC8/PE08
AD5
4-8A
ADR[12]
L4
BLM11P300S
TP226
C135
JTAG_RST
IDADC7/PE07
TP141
4-7A
CDCC_INT_N
C163
C103
D19
DIMMD11
SD_D[20]
AB11
D18
DIMMD10
SD_D[19]
AC10
TP135
22.5MHz
ADR[11]
DIMM_GND
DIMMD09
AC5
AB1
TP203
TP169
5
10k
DIMMD08
D25
AB10
TP145
C23
SD_D[9]
AC9
TP153
ADR[9]
ADR[10]
ASHURA
AE9
IDCLK
IDADC4/PE04
TP146
ADR[6]
CDCC_DATA
DIMM_VDD
DIMMD06
DIMMD07
t_vck
AD6
SGND
RA15
1 0
TP179
ADR[5]
ADR[8]
AD8
t_sck
IDADC1/PE01
AC8
AE8
5
10k
R24 10k
ADR[7]
5
8
MAIN ASIC(3/3)
IDADC0/PE00
AB8
TP191
ADR[4]
TP304
M2
DIMMD05
4
RA7
DIMMD04
SD_D[8]
ADR[3]
TP299
N2
TP204
2-1B
ADR[2]
TP282
R1
T1
P4
R30
10k
3-1D/4-1C
ADR[1]
TP288
ADR11
U2
TP270
TP312
ADR07
ADR10
RA26
1 0
7
6
ADR04
Local BUS/Reset
DATA[14]
ADR03
J2
DATA08
DATA[13]
ADR[24-1]
8
TP310
J1
DATA02
TP246
DATA[12]
ADR02
DATA04
DATA[11]
DATA[15]
ADR01
DATA01
Y1
TP230
2 RA11
0
1
TP178
10k
K2
DATA00
Y3
TP202
SGND
PLL_AVDD
AD7
TP182
SGND
TP337
AA1
DATA[1]
C103
SXIN
U12
LAN_CS_N
10k
DACKN/PD05
TP489
DATA[0]
DATA[10]
R42
G1
E3
SSCG_AGND
B7
ID_BUS/GPIO
TP360
TP490
R227
4-1A
SGND (FB:MODEM_CS_N)
10k
+1.5V
TP481
RA54
10k
EXCSN0
F4
APLL with SSCG

/sys_clk
R81
3.3k
1
HCM49 48.00000MHz
C215
C1P
ROM1_CS_N
3-1A
R202
1
C156
C106
(2012)
C158
X4
SGND
ROM0_CS_N
3-1A
1608
L6
BLM11P300S
TP366
F1
SSCG_AVDD
USB Function
R225
R40
H4
EXINTN0
LAN_INT
4-1B
(FB:MODEM_INT) SGND
R39
TP321
SGND
R48
CSROMN0
(For ESD)
A7
SXOUT
TP333
RSTICN
(For ESD)
ASHURA
U12
TP482
2
IO_WR_N
USB HOST
TP209
RESET_N
5
MAIN ASIC(2/3)
R82
10
TP483
IO_RD_N
3-1A/4-1A
PLL(CPU)/JTAG
R46
RTC
TP348
Test
H1
IOWRN
POWER
H2
IORDN
6B/3-1A/5-5E
4
C216
C1P
ASHURA
Zdiff=100
2
MAIN ASIC(1/3)
U12
R152
1k
Laser/LVDS/PLL
1
Main Asic (Ashura)
(Asura:385pin 1mm pitch BGA)
Confidential

1
SDRAM,SODIMM,EEPROM
SD_CS0_N
R118 0
50MHz
1-3D
2B/2D/4B/4D
TP131
SD_RAS_N
SD_CAS_N
SD_WE_N
1-3D
50MHz
TP148
7D/1-3E
50MHz
TP172
TP283
2B/2D/4B/4D
R113 33
TP262
2B/2D/4B/4D
TP118
R131 0
50MHz
SD_CLK0
1-3C
2B/2D/4B/4D
R120 0
TP175
SD_CKE
2B/2D/4B/4D
R116 33
7D/1-3E
TP157
1-3C
2B/2E/4B/4E
TP115
SDM_RAS_N
SDM_CAS_N
SD_BA0
SDM_WE_N
SD_BA1
50MHz
SDM_CLK0
SDM_CKE
TP62
R122 33
50MHz
7C/1-3E
2B/2E/4B/4E
R125 33
TP97
TP142
7C/1-3E
2C/2E/4C/4E
TP127
TP90
50MHz
SD_ADR[12-0]
SDM_CS0_N
TP261
R126 33
50MHz
7D/1-3E
SDM_BA0
SDM_BA1
TP147
SDM_ADR[12-0]
50MHz
SD_ADR[1]
4 RA59
33
3
SD_ADR[2]
SDM_ADR[2]
SD_ADR[3]
SDM_ADR[3]
SD_ADR[4]
SDM_ADR[4]
SD_ADR[5]
4 RA55
33
3
SD_ADR[6]
SD_ADR[7]
SD_ADR[8]
SD_ADR[9]
4 RA53
33
3
SD_ADR[10]
SDM_ADR[10]
SD_DQM0
SD_ADR[11]
SDM_ADR[11]
SD_DQM1
TP374
SDM_D[1]
TP375
SDM_D[2]
TP376
SDM_D[3]
4 RA34
33
3
TP377
SDM_D[4]
SD_D[6]
6
7
SD_D[7]
SD_D[8]
4 RA30
33
3
SD_D[9]
TP380
TP336
TP323
SDM_D[7]
SDM_D[8]
TP381
SDM_D[9]
24
25
SDM_D[12]
SDM_ADR[3]
26
SDM_D[13]
SDM_ADR[4]
29
SDM_ADR[5]
30
SDM_ADR[6]
31
SDM_ADR[7]
32
SDM_ADR[8]
33
SDM_ADR[9]
34
SDM_ADR[10]
22
SDM_ADR[11]
35
TP370
TP371
SDM_D[14]
TP361
SDM_D[15]
4 RA71
33
3
SD_D[20]
SD_D[21]
4 RA67
33
3
5
TP315
SD_D[22]
SD_D[23]
TP346
SDM_D[16]
TP139
SDM_D[17]
TP128
SDM_D[18]
TP124
SDM_D[19]
TP116
TP113
SDM_D[21]
TP109
SDM_D[22]
TP107
SDM_D[23]
TP269
SDM_BA0
SDM_D[2]
SDM_D[3]
8
TP278
11
13
DQ11
DQ12
DQ15
13
DQ4
NC36
VSS41
NC40
VSSQ46
C104
C104
C65
SGND
2
23
SDM_ADR[0]
SDM_D[5]
SDM_ADR[1]
24
SDM_D[6]
SDM_ADR[2]
25
A2
29
SDM_D[9]
SDM_ADR[5]
30
45
SDM_D[10]
SDM_ADR[6]
31
47
SDM_D[11]
SDM_ADR[7]
32
SDM_D[12]
DQ0
4
SDM_ADR[8]
33
SDM_D[13]
SDM_ADR[9]
34
51
SDM_D[14]
SDM_ADR[10]
22
53
SDM_D[15]
SDM_ADR[11]
35
EDS2516ADTA-75-E
10
TP186
DQ9
A7
DQ11
A8
DQ12
DQ15
(2012)
U18
SD_D[36]
SD_D[37]
5
TP404
4 RA32
33
3
SDM_D[34]
TP341
SDM_D[35]
SDM_D[36]
SD_DQM3
7C/1-3E
43
LDQM
VDDQ43
UDQM
VDDQ49
39
7C/1-3E
49
38
SDM_CKE
CLK
2B/4A/4B/4D
TP317
SDM_D[38]
TP306
SDM_D[39]
12
CKE
2B/4A/4B/4E
SD_D[41]
TP363
SD_D[42]
6
7
SD_D[43]
TP300
VSS28
NC36
SDM_D[40]
SDM_D[41]
TP243
SDM_D[42]
SDM_BA1
SD_D[47]
4 RA28
33
3
2
1
SD_D[48]
SD_D[49]
5
TP342
4 RA27
33
3
5
TP327
SD_D[50]
SD_D[51]
SDM_D[46]
SDM_ADR[0]
TP227
SDM_D[47]
SDM_ADR[1]
24
SDM_D[49]
TP27
SDM_D[50]
TP47
A1
SDM_ADR[2]
25
SDM_ADR[3]
26
SDM_ADR[4]
29
SDM_ADR[5]
30
SDM_ADR[6]
31
A2
A3
A4
SDM_D[51]
TP35
SD_D[52]
4 RA24
33
3
SDM_D[52]
SDM_ADR[7]
32
TP25
SDM_D[53]
SDM_ADR[8]
33
SD_D[54]
TP40
SDM_D[54]
SDM_ADR[9]
34
SD_D[55]
TP33
SDM_ADR[10]
22
SD_D[53]
5
TP298
SD_D[56]
TP45
SDM_D[56]
TP69
SDM_D[57]
TP67
SDM_D[58]
TP66
SDM_D[59]
4 RA18
33
3
SD_D[58]
SD_D[59]
5
6
4 RA62
33
3
TP54
SDM_D[61]
SD_D[62]
TP52
SDM_D[62]
SD_D[63]
TP51
SDM_D[63]
SD_D[57]
SDM_D[55]
5
TP268
SDM_CKE
SDM_D[43]
RA23
22
SDM_D[46]
SDM_D[47]
3
4
SDM_ADR[11]
SDM_D[31]
TP125
13
42
DQ9
TP63
45
47
48
DQ14
A11
DQ15
50
51
35
VDDQ49
5
6
6
12
CKE
2B/2E/4A/4B
VSSQ12
28
SDM_BA0
53
VSS41
TP64
2
4
SDM_ADR[1]
24
SDM_D[22]
SDM_ADR[2]
25
SDM_D[23]
SDM_ADR[3]
26
SDM_D[24]
SDM_ADR[4]
29
SDM_D[25]
SDM_ADR[5]
30
SDM_D[26]
SDM_ADR[6]
31
SDM_D[27]
SDM_ADR[7]
32
SDM_D[28]
SDM_ADR[8]
33
SDM_D[29]
SDM_ADR[9]
34
SDM_D[30]
SDM_ADR[10]
22
A1
A2
A3
A4
RA42
22
TP65
SDM_ADR[11]
DQ4
10
DQ5
13
DQ7
42
DQ8
DQ9
TP119
45
DQ10
A7
DQ11
47
48
A8
DQ12
A9
DQ13
A10/AP
DQ14
A11
DQ15
50
35
EDS2516ADTA-75-E
TP59
11
DQ6
A6
7
DQ3
44
A5
5
DQ2
23
A0
SDM_D[21]
121
DQ24
123
DQ25
22
22
R157
22
R110
22
R111
22
R108
22
R106
22
R104
22
R105
22
R130
22
SGND
125
DQ26
127
DQ27
4 RA40
39
TP55
3
131
DQ28
133
DQ29
135
SDM_D[31]
137
DQ31
SDM_D[32]
4 RA73
39
TP353
3
DQ32
R189
50MHz
2B/1-3E
50MHz TP301
2B/1-3E
50MHz TP290
2D/1-3E
50MHz TP112
2D/1-3E
50MHz TP72
4B/1-3E
50MHz TP295
4B/1-3F
50MHz TP285
SD_DQM6
4D/1-3F
50MHz TP77
SD_DQM7
DQ34
10
DQ35
14
16
DQ37
18
DQ38
20
DQ39
4 RA63
39
TP248
3
38
DQ40
75
R103
75
R101
75
R188
75
R183
75
R102
75
R100
75
42
DQ42
SDM_D[43]
44
DQ43
SDM_D[44]
DQ44
4 RA60
39
TP235
3
48
SDM_D[45]
50
DQ45
52
54
SDM_D[48]
SDM_D[49]
RA2
22
R109
22
R107
22
RA5
22
DQ49
90
DQ51
94
DQ52
4 RA46
39
TP110
3
SDM_D[54]
98
SDM_D[55]
100
DQ55
SDM_D[56]
122
DQ56
96
A7
TP104
TP94
DQ54
SDM_D[57]
124
DQ57
SDM_D[58]
126
DQ58
SDM_D[59]
128
DQ59
SDM_D[56]
SDM_D[60]
DQ60
SDM_D[61]
4 RA39
39
TP56
3
132
SDM_D[57]
134
DQ61
SDM_D[58]
SDM_D[62]
136
DQ62
SDM_D[59]
SDM_D[63]
138
DQ63
VSS
12
VDD
VSS
27
VDD
21
VSS
28
VDD
22
VSS
45
VDD
35
VSS
46
VDD
36
VSS
63
VDD
C66
C104
105
A8
109
A9
111
A10/AP
TP85
112
A11
TP88
70
A12
TP159
72
A13,DSP
SGND
+3.3V
C64
C104
SGND
23
+3.3V
DQMB0
TP297
25
DQMB1
TP291
115
DQMB2
117
TP79
SGND
+3.3V
DQMB3
TP76
24
DQMB4
TP296
26
DQMB5
116
TP286
118
TP78
C59
C104
C54
C104
SGND
+3.3V
DQMB6
DQMB7
106
110
1A/1-3E
BA1
nCS1
22
R132
22
R133
22
nRAS
TP173
67
nWE
61
CK0
VDD
91
VSS
102
62
CKE0
74
CK1
68
CKE1
80
NC/CB7
nCAS
+3.3V
VDD
C34
C104
+3.3V
100MHz
1-3C
TP426
R99
100
+3.3V
SGND
+3.3V
NC/CB0
TP220
58
NC/CB4
TP212
59
NC/CB1
TP213
60
NC/CB5
TP211
73
NC
TP154
77
NC,nMWAIT/CB2,nMWAIT
TP149
78
NC,nMIRQ/CB6,nMIRQ
79
+3.3V
141
VSS
129
VDD
119
VSS
130
VDD
120
VSS
142
+3.3V
NC/CB3
SGND
SDA
+3.3V
SCL
SGND
SGND
128kbits EEPROM
C46
C103
SGND
VSS
144
VDD
140
VSS
145
FG
146
FG
VCC
VSS
SCL
A0
SDA
A1
TEST
A2
4
1
DMM3-RS144A2B-13-FA
U4
VDD
139
C124
C104
TP130
143
C15
C104
DMM3-RS144A2B-13-FA
C21
C104
SGND
TP105
TP108
VDD
108
C28
C104
SGND
+3.3V
TP144
1-3F
R115
100
VSS
114
C30
C104
SGND
57
TP48
TP117
VSS
VDD
107
C32
C104
TP143
TP152
R114
4.7k
92
113
SGND
1-3C
R121
100
VSS
101
SGND
66
100MHz
1-3F
VDD
75
C35
C104
65
TP177
TP163
EEROM_CLK
VSS
81
C43
C104
SGND
1A/1-3E
EEROM_DATA
76
SGND
+3.3V
nCS0
71
50MHz
+3.3V
VDD
C45
C104
69
R134
TP365
VSS
82
+3.3V
BA0
50MHz
50MHz
VSS
VDD
56
SGND
TP98
55
64
C49
C104
+3.3V
SDM_D[54]
VDD
C74
C104
SGND
+3.3V
TP89
50MHz
1A/1-3E
DQ53
SDM_D[55]
SDM_D[53]
A6
104
+3.3V
DQ50
4 RA43
39
TP68
3
SGND
+3.3V
2
3
Slave address
On board=111b
DIMM:000b
M24128-BWMN6TP
SGND
SDM_D[60]
SDM_D[61]
51
SDM_D[62]
53
SDM_D[63]
TP120
DQ48
86
SDM_D[53]
SDM_D[51]
RA4
22
84
88
A5
103
TP102
50MHz
DQ47
SDM_D[52]
SDM_D[49]
SDM_D[52]
34
TP255
+3.3V
TP190
DQ46
SDM_D[51]
SDM_D[48]
SDM_D[50]
RA1
22
4 RA48
39
TP132
3
TP259
11
C77
C104
SGND
TP71
DQ41
SDM_D[42]
A4
75
R185
TP180
SD_CLK2
SDM_D[40]
32
CN7
+3.3V
TP84
1-3D
DQ36
SDM_D[39]
SDM_D[47]
TP280
3A/1-3E
SD_CLK1
4 RA68
39
TP319
3
SDM_D[46]
50MHz
1-3D
SD_WE_N
40
50MHz
3A/1-3E
SD_CS1_N
SD_CAS_N
A3
4D/1-3F
SD_CS2_N
DQ33
SDM_D[38]
A2
30
SGND
SD_RAS_N
SDM_D[35]
A1
33
TP256
DQ30
SDM_D[34]
SDM_D[37]
A0
31
TP267
C60
C104
SD_BA1
29
TP281
+3.3V
SD_BA0
SDM_D[50]
SGND
DQ1
RA41
22
4 RA44
39
TP70
3
54
VSS54
BA1
SDM_ADR[0]
DQ23
52
SDM_D[19]
SDM_D[20]
99
DQ22
SDM_D[29]
46
VSSQ46
VSSQ52
SDM_D[18]
RA50
22
97
SDM_D[28]
21
2C/2E/4A/4C
22
R177
41
36
BA0
2B/2E/4A/4B
4 RA47
39
TP111
3
89
SDM_D[27]
SDM_D[41]
VSSQ6
SDM_D[26]
SDM_D[30]
+3.3V
49
CLK
SDM_D[17]
10
DQ12
VDDQ43
UDQM
37
SDM_D[25]
SDM_D[33]
43
LDQM
39
7C/1-3F
SDM_D[24]
SDM_D[45]
53
TP266
22
R173
TP73
SDM_D[44]
51
DQ0
11
DQ13
SDM_D[16]
TP123
DQ8
DQ11
RA51
22
DQ7
DQ10
DQ6
A10/AP
DQ5
A8
SD_DQM5
SDM_D[42]
14
20
DQ4
A9
SD_DQM4
DQ21
VSS28
SGND
DQ3
A7
DQ20
95
38
SDM_BA1
A6
VDD14
NC40
44
A5
VDDQ9
WE
40
DQ2
A0
SDM_D[48]
TP42
7C/1-3F
2B/2D/4A/4B
54
23
CAS
NC36
SDM_D[45]
VDDQ3
TP126
VSS54
SDM_D[43]
SDM_D[44]
TP219
SD_DQM7
52
TP233
93
27
SDM_ADR[12]
DQ0
TP234
SD_DQM3
3
RAS
15
SD_DQM6
SDM_CLK0
BA1
TP237
16
2B/2D/2A/4B
VSS41
DQ1
SD_D[44]
SD_D[45]
SD_D[46]
DQ19
SDM_D[19]
VDD27
21
2C/4A/4C/4E
17
2B/2D/2A/4B
VSSQ46
BA0
2B/4A/4B/4E
2B/2D/2A/4B
VSSQ52
20
SDM_BA0
SD_DQM2
VDD1
18
46
NC40
SD_DQM1
DQ18
1
CS
2B/2D/2A/4B
41
36
40
TP245
TP241
VSSQ12
28
TP53
4 RA29
33
3
VSSQ6
37
SDM_ADR[12]
SD_D[39]
SDM_WE_N
27
SDM_D[37]
SD_D[38]
SD_D[40]
SDM_CAS_N
14
15
SD_DQM2
SDM_CLK0
DQ17
87
47
C104
SDM_D[33]
TP350
85
22
R176
TP158
SDM_D[41]
C104
VDD14
SD_DQM0
45
RA22
22
C104
VDDQ9
WE
DQ16
C42
SDM_D[32]
TP358
TP328
CAS
VDD27
TP41
TP334
16
83
C104
17
2B/2A/4B/4D
SDM_D[16]
C40
5
TP396
SDM_D[31]
2B/2A/4B/4D
2B/2A/4B/4D
DQ15
C104
4 RA31
33
3
SD_D[35]
SDM_WE_N
53
8
TP265
C25
SD_D[34]
SD_D[33]
TP26
SDM_CAS_N
SDM_D[22]
C104
SD_D[32]
SDM_D[30]
SDM_RAS_N
C104
SDM_D[29]
TP34
VDDQ3
C104
SD_D[31]
TP46
SDM_CS0_N
3
RAS
SDM_D[36]
19
+3.3V
VDD1
18
C23
TP252
SD_D[30]
1
CS
2B/2A/4B/4D
C20
SD_D[29]
SDM_RAS_N
DQ14
SDM_D[23]
C26
19
SDM_CS0_N
DQ13
51
U3
C104
SDM_D[28]
DQ12
49
(2012)
C104
SDM_D[27]
47
SDM_D[21]
SGND
C104
TP39
DQ11
4 RA61
39
TP238
3
SDM_D[15]
SDM_D[20]
SDM_D[26]
TP24
43
SDM_D[14]
SDM_D[38]
SDM_D[25]
C39
4 RA16
33
3
SDM_D[13]
C106
C44
TP87
SDM_D[12]
SDM_D[37]
C33
C104
SD_D[28]
SD_ADR[12]
SDM_D[11]
SDM_D[39]
50
DQ13
DQ14
A11
+3.3V
C38
SD_D[27]
TP32
TP86
SDM_D[40]
48
A9
A10/AP
EDS2516ADTA-75-E
C37
TP93
SD_ADR[11]
44
DQ10
DQ8
C58
54pin TSOPII
TP95
SD_ADR[10]
DQ10
DQ7
SGND
SD_D[26]
SD_ADR[9]
DQ9
41
11
TP103
DQ8
39
DQ6
TP174
37
SDM_D[18]
DQ5
TP189
SD_ADR[7]
SD_ADR[8]
SDM_D[17]
SDM_D[36]
TP200
SD_ADR[6]
4 RA64
39
TP249
3
SDM_D[35]
RA8
22
SD_ADR[5]
R180
R174
TP279
SDM_D[34]
SD_ADR[4]
TP210
SDM_D[32]
SDM_D[33]
TP201
SD_ADR[3]
SDM_D[10]
A6
TP217
SD_ADR[2]
SDM_D[9]
DQ4
A5
RA9
22
SD_ADR[0]
SD_ADR[1]
SDM_D[8]
42
+3.3V
SDM_D[24]
TP44
DQ7
7
DQ3
A4
C22
4 RA21
33
3
DQ6
19
TP188
DQ2
A3
C24
17
4 RA49
39
TP133
3
DQ1
13
54pin TSOPII
5
TP287
DQ5
54
TP106
SD_D[25]
15
SDM_D[7]
52
VSS54
C106
SD_D[24]
SDM_D[6]
46
VSSQ52
A1
RA57
22
SDM_D[5]
4 RA69
39
TP324
3
41
A0
RA56
22
C53
C52
12
C104
VSSQ12
BA1
2C/2E/4A/4E
SDM_D[4]
RA65
22
C104
SDM_D[4]
21
SDM_ADR[3]
TP187
DQ3
C104
VSSQ6
CKE
BA0
2B/2E/4A/4E
SDM_ADR[4]
TP185
DQ2
28
SDM_D[7]
50
DQ13
DQ14
A11
CLK
36
SDM_D[8]
48
A9
A10/AP
37
2B/2E/4A/4E
DQ8
A8
6
5
42
A7
DQ1
C104
2B/2D/4A/4D
26
DQ7
DQ9
DQ0
SDM_D[3]
+3.3V
49
SDM_D[1]
DQ6
DQ10
A6
SDM_D[0]
RA66
22
7
DQ4
A5
4 RA74
39
TP356
3
SDM_D[2]
14
VSS28
5
DQ3
44
VDDQ49
20
DQ2
A4
VDDQ43
UDQM
40
SDM_D[1]
43
LDQM
TP284
DQ0
SDM_D[0]
C63
SDM_CKE
SDM_BA1
10
VDD14
C57
C104
C104
C72
C104
SDM_CLK0
SGND
DQ5
VDDQ9
WE
38
54
VDDQ3
CAS
39
7C/1-3F
52
A3
SDM_D[20]
7C/1-3E
46
A2
SD_D[15]
SD_DQM5
VSS54
DQ1
RAS
27
VSSQ52
A1
SD_D[14]
TP343
VSSQ46
A0
SDM_ADR[2]
TP402
VSS41
NC40
23
SDM_ADR[1]
16
2B/2D/2A/4D
SDM_ADR[12]
SDM_ADR[0]
17
2B/2D/2A/4D
15
SD_DQM4
BA1
2E/4A/4C/4E
18
2B/2D/2A/4D
41
NC36
1
VDD1
CS
2B/2D/2A/4D
VDD27
21
SDM_D[11]
SD_D[16]
12
BA0
2E/4A/4B/4E
SDM_D[10]
SD_D[17]
VSSQ12
TP176
SDM_BA1
TP390
SD_D[18]
VSSQ6
CKE
28
TP393
SD_D[19]
CLK
VSS28
36
TP367
49
37
2E/4A/4B/4E
SD_D[13]
VDDQ49
SDM_D[6]
TP311
SDM_WE_N
C50
2D/4A/4B/4D
4 RA75
33
3
VDDQ43
UDQM
20
TP332
SDM_CAS_N
43
LDQM
40
SDM_D[5]
SDM_RAS_N
14
39
7C/1-3E
SDM_ADR[12]
SDM_BA0
SDM_CS0_N
C61
7C/1-3E
SD_D[11]
VDD14
27
SD_D[10]
SD_D[12]
VDDQ9
WE
54pin TSOPII
TP397
VDDQ3
CAS
SDM_D[0]
SD_D[3]
19
+3.3V
3
RAS
38
TP57
SD_D[2]
SD_D[5]
16
2D/2A/4B/4D
15
SD_D[4]
TP409
17
2D/2A/4B/4D
VDD27
SDM_CKE
SD_D[1]
18
2D/2A/4B/4D
SDM_ADR[9]
SDM_CLK0
33
1
VDD1
CS
2D/2A/4B/4D
C104
SDM_WE_N
C51
SDM_CAS_N
C48
SDM_RAS_N
SDM_ADR[7]
C104
SDM_CS0_N
SDM_ADR[6]
C104
TP61
19
SDM_ADR[5]
SDM_ADR[8]
4 RA33
33
3
C106
(2012)
U7
C147
TP60
U19
C62
R127
SD_D[0]
C55
143
SGND
SDM_ADR[12]
1-1C
50MHz
SDM_ADR[1]
CN7
SD_ADR[12]
SD_D[63-0]
SDM_ADR[0]
54pin TSOPII
144
2
Top View
SD_ADR[0]
TP260
+3.3V
EDS2516ADTA-75-E
TP58
SD_D[60]
SD_D[61]
TP247
SDM_D[60]
45MHz
SDM_D[63-0]
TP50
6-2
CODE
LM9444-001
NAME
CIR B512246 (2/6)

8
Confidential

1
ROM, Board id, Debug Serial I/F

ROM1
ROM0
ROM0_CS_N
1-3A
TP359
ROM1_CS_N
ROM1_CS_N
TP316
IO_WR_N
+3.3V
4-1A/1-3A
TP344
VIO
+3.3V
27
C129
C104
26
BYTE
+3.3V
VSS26
C139
C104
16
VSS_52
VSS_33
ADR[1]
ADR[2]
26
ADR[3]
25
ADR[4]
24
ADR[5]
23
ADR[6]
22
ADR[7]
21
ADR[8]
20
ADR[9]
10
TP340
A0
NC28
A4
18
ADR[7]
17
ADR[8]
16
ADR[9]
10
NC30
SGND
ADR[12]
A9
A10
A11
6
A12
5
ADR[14]
A13
4
ADR[15]
A14
ADR[16]
ADR[17]
54
ADR[18]
19
ADR[19]
18
ADR[20]
11
ADR[21]
12
ADR[22]
15
56pin TSOP1
ADR[11]
DQ6
A17
DQ7
A18
DQ8
A19
A20
DQ11
DQ12
A23 (NC)
DQ13
NC56
DQ14
NC55
DQ15/A-1
56
55
SGND
6
5
4
DATA[2]
41
ADR[16]
A12
25
TP352
24
ADR[5]
TP161
23
DATA[1]
ADR[6]
TP165
22
DATA[2]
ADR[7]
TP166
21
DATA[3]
ADR[8]
TP167
20
DATA[4]
ADR[9]
TP168
10
ADR[17]
DATA[4]
ADR[18]
15
DATA[5]
ADR[19]
14
48
DATA[6]
ADR[20]
11
50
DATA[7]
ADR[21]
13
36
DATA[8]
ADR[22]
12
38
DATA[9]
ADR[23]
36
40
DATA[10]
42
45
47
DATA[13]
49
DATA[14]
DATA[0]
30
32
34
39
D1
D2
D3
D4
D6
A14
D7
A15
D8
ADR[10]
TP276
ADR[11]
TP275
ADR[12]
TP274
31
A11
6
A12
5
DATA[9]
ADR[14]
TP294
33
DATA[10]
ADR[15]
TP293
35
DATA[11]
ADR[16]
TP272
40
DATA[12]
ADR[17]
TP271
54
42
DATA[13]
ADR[18]
TP134
19
44
DATA[14]
ADR[19]
TP253
18
46
DATA[15]
ADR[20]
TP277
11
ADR[21]
TP313
12
DATA[11]
ADR[22]
TP309
15
DATA[12]
ADR[23]
TP308
A16
D9
A17
D10
A18
D11
A19
D12
A20
D13
A21
D14
A22
D15/A-1
MR27V12850J-034TN
TP240
A13
4
A14
SGND
17
16
ADR[9]
10
35
37
39
DQ2
DQ6
A17
DQ7
A18
DQ8
A20
PORT1_OUT
R22
DQ11
DQ12
A23 (NC)
DQ13
NC56
DQ14
NC55
DQ15/A-1
S29GL128N90TFIR20H
A8
8
7
A9
A10
A11
ADR[13]
ADR[14]
DATA[1]
ADR[15]
ADR[16]
TP196
DATA[3]
ADR[17]
TP197
A12
1-7A
TP91
1-7B
TP100
10
NC PORT3_OUT
12
NC
NC
1-8A
JTAG_CK
R16
33
R23
4.7k
JTAG_MS
JTAG_RST
JTAG_DI
JTAG_RMODE/BKTGIO
JTAG_DO
TP83
13
NC
15
NC
TRCCLK
17
SGND
14
NC
PORT2_IN
16
NC
R15
33
PORT3_IN
18
NC
R14
33
PORT1_IN
1-8A
ADR[18]
15
DATA[5]
ADR[19]
14
TP205
DATA[6]
ADR[20]
11
TP206
DATA[7]
ADR[21]
13
36
TP216
DATA[8]
ADR[22]
12
38
TP225
DATA[9]
ADR[23]
36
40
TP208
DATA[10]
42
TP224
DATA[11]
45
TP207
DATA[12]
47
TP223
DATA[13]
49
TP232
DATA[14]
51
TP222
DATA[15]
30
DATA[1]
32
DATA[2]
34
DATA[3]
39
DATA[4]
41
DATA[5]
43
DATA[6]
45
DATA[7]
1-8A
D2
19
TRCCE
20
21
TRCDATA8
22
TRCDATA1
23
TRCDATA9
24
NTRC_END
TP82
NC
D3
D4
1-8A
RA3
33
D5
A13
D6
A14
D7
A15
D8
29
A16
D9
A17
D10
A18
D11
A19
D12
A20
D13
A21
D14
A22
TRCEND
TRCDATA0
NTRC_CLK
TP96
D1
DATA[4]
TP218
50
DATA[0]
D0
48
DQ10
A21
A22
1
A7
9
DATA[0]
DATA[2]
PORT2_OUT
11
Reserved3
Reserved2
28
DATA[8]
31
DATA[9]
TRCDATA2
25
TRCDATA10
26
NTRC_DATA[1]
TP81
NTRC_DATA[2]
TP74
NTRC_DATA[3]
27
TRCDATA11
28
TP80
29
TRCDATA12
30
NTH
TRCDATA5
TRCDATA13
32
DATA[11]
DATA[12]
42
DATA[13]
44
DATA[14]
TRCDATA6
33
TRCDATA14
34
46
DATA[15]
TRCDATA7
35
TRCDATA15
36
GND
37
GND
38
TRCDATA3
MR27V12850J-034TN
NTRC_DATA[3-0]
NTRC_DATA[0]
TP75
31
DATA[10]
40
D15/A-1
TRCDATA4
33
35
GNDX5
SGND
2-767004-2
TP231
ADR[24-1]
4-1C/1-3A
DATA[15-0]
DATA[15-0]
+3.3V
R149
ADR[1]
ADR[1]
10k
10k
R136
ADR[2]
ADR[2]
10k
10k
R129
ADR[3]
ADR[3]
10k
10k
R137
ADR[4]
ADR[4]
10k
10k
R139
ADR[5]
ADR[5]
10k
10k
R141
ADR[6]
ADR[6]
10k
10k
R143
10k
@R34
10k
R135
ADR[7]
10k
ADR[8]
ADR[8]
10k
ADR[9]
ADR[9]
10k
R172
ADR[10]
10k
R170
10k
R167 ADR[11]
ADR[11]
10k
R168
10k
R165 ADR[12]
ADR[12]
10k
R166
10k
R163 ADR[13]
ADR[13]
10k
R164
ADR[16]
10k
10k
R197 ADR[20]
R201 ADR[21]
R228
ADR[22]
10k
R155 ADR[23]
10k
R184
1-4B
DEBUG_RXD
TP307
(FCT)
1-5B
DEBUG_TXD
TP305
(FCT)
1-5B
R144
PHRXD
DEBUG_PHOTO_TXD
U8
VCC
R146
+3.3V
B2B-PH-K-M(LF)(SN)
1
2
R33
10k
GND
SGND
4
1-4B
DEBUG_PHOTO_RXD
TP244
E
SGND
R224
@CN8
+5.0V
R162
R161
SGND
5V
GND
R160
B2B-PH-K-PK(LF)(SN)
ADR[17]
10k
ADR[18]
10k
ADR[19]
1k
10k
+3.3V
SGND
(SSOP5)
5V->3.3V Level
TC7SH08FU(F)
10k
(Pink)
10k
@CN9
PHTXD
ADR[7]
R123 ADR[17]
R142
R171
R159 ADR[16]
GND
(Green)
R140
R169 ADR[10]
10k
DBTXD
B2B-PH-K-Y(LF)(SN)
R138
R145
10k
TC7SH08FU(F)
R128
10k
ADR[15]
DBRXD
1
2
R148
10k
ADR[14]
VCC
(Yellow)
@CN10
10k
@U10
+3.3V
4-1E/1-1A
8
7
A6
ADR[12]
44
DQ9
TP195
Reserved1
A5
ADR[11]
46
DQ4
DQ5
TP215
DDO
SGND
A4
ADR[10]
41
DQ3
A16
55
DATA[15]
18
SGND
48
A3
19
ADR[8]
DQ1
A15
A19
1-7A
A2
ADR[7]
DQ0
56
S29GL128N90TFIR20H
ADR[24-1]
TP273
A10
1-7A
TP101
A1
ADR[5]
NC30
A9
ADR[4]
20
ADR[6]
A8
DATA[7]
21
30
A6
DATA[6]
1-7A
TP92
33
VSS48
A0
22
ADR[3]
28
A7
DATA[5]
ADR[13]
NC28
A5
45
DATA[8]
NC27
A3
A4
43
29
A2
23
ADR[2]
27
A1
41
D5
A13
DATA[3]
44
51
26
TP164
ADR[4]
28
D0
46
DQ10
A21
A22
1
ADR[24]
A11
ADR[15]
DQ9
ADR[23]
A9
A10
ADR[14]
DQ4
DQ5
ADR[13]
DQ3
A16
A8
8
ADR[12]
DATA[1]
39
A15
A7
9
ADR[11]
DATA[0]
DQ2
TP214
ADR[3]
A6
ADR[10]
TP129
A0
ADR[2]
A5
37
DQ1
ADR[1]
A4
35
DQ0
17
RY/BY
31
A3
19
ADR[6]
A8
TP114
A2
ADR[5]
A6
R119
1k
DRST-
TP162
DDI
ADR[1]
RESET
SGND
A1
30
A7
ADR[10]
ADR[4]
20
28
A5
ADR[13]
NC27
A3
21
+3.3V
VSS47
14
48
VSS48
A0
22
ADR[3]
27
A1
A2
23
ADR[2]
DMS
47
BYTE
56pin TSOP1
17
RY/BY
48pin TSOP1
ADR[1]
RESET
TP322
31
VSS26
SGND
53
+3.3V
RA45
10k
C138
C104
26
BYTE
+3.3V
33
14
R193
1k
52
WP/ACC
+3.3V
47
VSS47
VCCIO
OE
25
SGND
BYTE
GND
27
VSS25
33
VSS_33
53
+3.3V
+3.3V
38
VCC38
C132
C104
OE
GND
DCK
37
VCC37
CE
+3.3V
29
25
52
VSS_52
VIO
34
OE
VSS25
WP/ACC
VCC
WE
SGND
U6
24
43
CE
13
38
VCC38
OE
16
32
37
VCC37
CE
+3.3V
29
VCC
WE
34
+3.3V
MIRROR FLASH
(128Mbit/ 64Mbit )
U5
U11
24
43
CE
13
38
U9
32
P2ROM
(128/64Mbit)
P2ROM
(128/64Mbit)
FLASH or P2(64Mbit)
(128M/ 64Mbit )
JTAG
CN6
RESET_N
TP242
5-5E/1-1A/1-6B
RESET_N
IO_RD_N
37
4-1A/1-3A
48pin TSOP1
IO_RD_N
IO_WR_N
1-3A
10k
R124
R158
R175
ADR[20]
10k
R196
ADR[21]
10k
R200
ADR[22]
10k
R199
ADR[23]
10k
R156
ADR[24]
10k
R192
TP501
ADR[24]
TP289
SGND
CODE
NAME
1
6-3
LM9444-001
CIR B512246 (3/6)
8
Confidential

1
LAN I/F, CDCC I/F, USB I/F

MAC/PHY
X2
U13
6
R208
10k
PME
CDCC_RST_N
R215
49.9
1%
(2012)
R216
100
TP454
R63
2.2k
98
Speed
99
Link&Activ
GPIO0/nLED1
C109
C682
GPIO2/nLED3
(Link&Activ)
R212
10k
TP427
R72
100
(1608)
orange
green
9 LED2
ATEST
GND
21
Data2
GND
22
Data3
GND
23
Data4
GND
24
Data5
GND
25
Data6
GND
26
Data7
08B0-1X1T-03-F
2B
27
GND
7
TPI+
TPO+
SGND
SGND
9
+3.3V
10 LED2
+3.3V
LAN_LEDB_N
C196
C103
(1608)
LAN_LEDB_N
4B
100
R214
49.9
1%
(2012)
LAN_LEDA_N
3A
GPIO1/nLED2
SGND
6:RX7:not use
8:not use
6 RCT
Data1
@RA79
2.2k
TPI-:Zdiff=100
TPO-:Zdiff=100
TP473
TP456
19
TP445
14
12
TP389
VDD57
D1
VDD516
@DA1
TP405
11
TP419
10
TP420
TP406
15
100
TP379
11
30
Paper Empty
12
Select
13
nEECS
TP382
GND
31
Init
D6
D7
28
FLTN
3
C84
C103
A7
Fault
32
N/C
33
N/C
34
TP470
N/C
35
TP477
Select In
36
PLL regurator:+1.8V)
VDD_PLL
TP386
(FCT)
C168
C106
(2012)
SGND
VSS_PLL
AutoFdXT
14
@C170
@C189
@C188
@C181
@C180
@C200
@C201
@C179
3
6
1
8
TP446
ACKN
TP441
regurator:+1.8V)
N/C
15
TP472
GND
16
TP471
GND
17
+5V(N/C)
18
SGND
CDCC_AF_N
TP476
CDCC_SELIN
C177
@R79
@C213
C101
100
TP465
CDCC_FLT_N
TP455
@DA4
DF5A6.8FU(F)
@R80
1.5k
+5.0V
100
TP461
SGND
SGND
SGND
@R222 0
SGND
C185
C106
(2012)
100
@R77
TP462
SGND
38
FG
(1608)
(For ESD)
TP486
GND_CORE1
USB-FUNCTION
CN13
@R223 0
66
GND_CORE66
SGND
(1608)
(For ESD)
FG2
FG
DM
L2
L3.3V
C
@R76
33
TP467
TP400
(FCT)
C167
C103
65
C103
VDD_CORE3
VDD_CORE65
@RA38
1.5k
@R78
TP468
TP478
TP453
CDCC_SELECT
5
BUSY
SELINN
@C211
C101
A6
CDCC_PE
+5.0V
C101
@C212
C101
12
TP459
PE
AFN
UPD65421MC-111-5A4-A
CDCC_INIT_N
TP469
3-1D/1-3A
CDCC_BUSY
@C214
13
ADR[7]
SGND
SGND
C4
ADR[6]
11
VSS_REF
A5
C3
A4
C2
A3
INITN
2
29
SGND
CDCC_ACK_N
(For ESD)
C1
14
C171
C103
15
ADR[5]
100pin TQFP
16
ADR[4]
A2
ADR[3]
17
ADR[2]
+3.3V
18
A1
ADR[24-1]
@DA3
DF5A6.8FU(F)
@RA37
33
4
SGND
8
VDD_REF
TP475
C101
Busy
@C210
29
C101
GND
C101
TP395
C101
68
@C208
10
@C209
Ack
@C207
28
C1
GND
C2
TP384
C3
SGND
69
EECLK/GPO4/
ADR[1]
(For ESD)
SGND
C4
EEDIO/GPO3/
SGND
D5
SELECT
@RA77
1.5k
DF5A6.8FU(F)
(For ESD)
Top View
67
DF5A6.8FU(F)
FG
R206
10k
RESERVE84
+5.0V
@C194
C103
D4
@DA2
A
6
10
RESERVE73
@C82
C103
GND15
D3
1
2
27
RESERVE71
73
84
@C83
C103
16
D2
@RA36
D0
+5.0V
71
TP414
TP399
TP408
CDCC_INT_N
CDCC_REQ_N
1-4B
18
SGND
Data8
25MHz
TP411
VDD51
100
1
8
TP474
FG
TP425
@R59
33
TP466
TP378
TP458
@C204
C101
@RA35
8
C101
TPI-
FIFO_SEL
SGND
TP449
1-4C
5 RD-
TP450
20
C101
82
GND
C101
TPI+
76
AMC
17
STBN
@RA78
2.2k
SGND
3:RX+
C101
TP416
13
2:TX4:not use
5:not use
1-4B
22 TP431
20
@R217
100
1:TX+
4 RD+
25MHz
INTN
REQN/SOUT
TP423
(For ESD)
1 TCT
DATA
TP432
SMC
@ZD1
EDZ6.8B
3 TD-
TPI-
@R58
33
TP383
@R57
33
24
CDCC_STB_N
+5.0V
TP460
2 TD+
TPI+
C682
83
SPEED_SEL
SGND
TPO+
TPO-
C110
74
25MHz
1-4B
@R75
1.5k
SGND
CLK/SCK
23
TP435
Strobe
yellow
8 LED1_A
(1608)
C112
C10P
78
TP438
19
GND
7 LED1_C
TPO-
R73
100
TPO+
nRESET
2B
+3.3V
C101
SGND
79
IRQ
95
(Speed)
C103
25
1-6B
CDCC_DATA
(1608)
(For ESD)
TP464
(1608)
SGND
72
C199
C102
R70
49.9
1%
(2012)
R69
49.9
1%
(2012)
SGND
11 FG
SGND
LAN_LEDA_N
SGND
R50
12k 1%(F)
TP364
TP372
TP388
R210
10k
10 TP385
(PLL bias)
nWR
C1
R205
47
1-1A
TP368
RBIAS
93
+3.3V
@C96
26
GND26
C1
nRD
R207
100
LAN_INT
LAN_RST_N
92
TP355
C107
SGND
EXRES1
R204
47
3-1A/1-3A
VDD3
TP424
SGND
50MHz
CDCC_CLK
C2
87
TP392
3-1A/1-3A
IO_WR_N
30
RSTN/SIN
+5.0V
@R74
0
37
FG
@C100
C101
(For ESD)
CN12
12 FG
R91
0
R211
12.4k 1%(F)
nCS
1-3A
IO_RD_N
SGND
C2
94
LAN_CS_N
16VDC (1005)
a
10%(B)
C223
R71
L3.3V 10 1%(F)
(2012)
(Output)
TP437
C3
100
21
(For ESD)
TP433
C4
TP452
1-6B
CDCC
@CN14
R90
0
(1608)
5
XTAL2
C205
C6P
CDCC GA
@U14
@R60
1k
+3.3V
TP394
R61
C101
70
(Iutput)
C101
XTAL1
R55
1M
C101
SMD-49 25.00000MHZ
C4
TP410
C3
C174
C6P
SGND
R89
0
SGND
(1608)
TP443
DATA[12]
DATA[13]
DATA[14]
2 RA72
0
3
DATA[15]
DATA[0]
DATA[1]
DATA[2]
2 RA70
0
3
DATA[3]
DATA[4]
DATA[5]
DATA[6]
2 RA17
0
3
DATA[7]
VDD_A85
D2
VDD_A89
D3
REV(VDD_A)
1608
85
62
89
59
91
58
DP
C106
C106
(2012)
57
D5
56
77
D6
D7
VSS_A80
D8
VSS_A86
D9
CSLEW
REV(VSS_A)
R98
10k
5
FAULT/
C224
SGND
TP30
MIC2005-0.5YM6
D11
C7P
1005
46
D12
45
2
D13
VREG
D14
VDD_IO20
D15
VDD_IO28
44
(VREG:for internal regurator)
+3.3V
43
VDD_IO35
TXD1
VDD_IO48
38
40
55
TXD2
VDD_IO55
TXD3
VDD_IO61
TX_EN
VDD_IO97
61
97
C88
C103
TX_CLK
26
C69
C103
21
TP320
C70
C103
36
TP250
C68
C103
37
TP263
48
C79
C103
TP251
USB_HOST1_DP
TP504
USB_HOST1_DN
RX_ER
GND_IO19
COL
GND_IO27
SGND
GND_IO34
GND_IO41
RXD2
GND_IO47
RXD3
GND_IO54
CRS
GND_IO60
RX_DV
GND_IO96
24
32
DATA+
DATA-
GND
FG
Gnd 5V
+3.3V
R95
10k
4
TP43
MIC2005-0.5YM6
USB-HOST
CN3
TP12
MDIO/EXT_PHY_DET
SGND
31
1-3F
LAN9115-MT
1-3F
DP DN
E
FG
6
CSLEW
FAULT/
C7P
SGND
USB_HOST2_DN
FG
Top View
VOUT
5
ENABLE
C225
96
USB_HOST2_DP
SGND
U2
GND
MDC
Zdiff=90
SGND
1.0
USB_HOST2_FLG
1-4F
USB HOST2 Power
+3.3V:Normal
0V:Over current
FG
+5V
DATA+
DATA-
GND
FG
CODE
NAME
B06B-CZHK-B-1(LF)(V)
USB_VCC
C102
C101
(For ESD)
SGND
SGND
VIN
1005
30
TP302
NC
TP503
TP303
VSS
OUT
60
29
FG
+5V
R85
15k
4
VDD
2
SGND
54
1
2
SGND
UBR24-4K2G00
USB_HOST1_FLG
1-4F
USB HOST1 Power
+3.3V:Normal
0V:Over current
High-side SW
C9
C104
+5.0V_USBHOST
47
TP480
1-4E
R86
0
(1608)
S-80842CNNB
1-5F
TP31
41
23
SGND
USB_HOST2_PPON
34
RXD0
RXD1
22
R84
10k
SGND
BM06B-SRSS-TB(LF)(SN
U21
1
27
75
TP505
Zdiff=90
19
33
TP413
1-3E
USB HOST2 Power on

+3.3V:Enable
0V:Output off
RX_CLK
25
SGND
1-3E
C71
C103
VDD_IO42
C76
C103
42
TXD0
WLAN
@CN2
TP8
1.0
28
39
TP264
TP502
20
FG
4
ENABLE
90
49
TP257
3-1D/1-1A
VOUT
GND
USB_DATA_M
USB_DATA_P
6
VIN
VSS_A88
50
D10
1
2
SGND
88
GND
1-3E
Zdiff=90
@U1
+5.0V_WLLAN
86
51
VBUS(5V)
+3.3V
@C118
C104
TP23
High-side SW
1-5F
80
52
TP331
USB_HOST1_PPON
VSS_A77
53
06/7/10
USB HOST1 Power on

+3.3V:Enable
0V:Output off
D4
TP345
35
DATA[15-0]
1-3E
1608
Io=500mA
DATA[11]
D1
63
+3.3V
Io=500mA
TP362
R231
C192
C103
DATA[10]
2 RA76
0
3
VDD_A81
C103
81
D0
C182
DATA[9]
64
C183
C103
C81
C103
DATA[8]
BLM11P300S
6-4
LM9444-001
CIR B512246 (4/6)
8
Confidential

1
Engine I/F, Power supply, Reset IC, Panel I/F

D3
RB751V-40
CN5
POWER
1
SGND
SGND
SGND
+3.3V
TP7
TP19
TP37
C121
C103
+6.8V
IN
LVDS
CN1
300mA
OUT
LD1117S50TR
GND
C122
C104
C12
10CE101FS
C100
10V
( 6.3)
+5.0V
0.7
+3.3V
+3.3V
TP49
(FCT)
C31
SGND
VIDEO0_P
TP491
+6.8V
VIDEO1_P
TP29TP1
C100
VIDEO0_P
1608
+6.8V
IN
Engine
CN4
VIDEO2_N
R11
47k
1608
OUT
GND MM1665AT
@C119
C104
@C219
VIDEO2_P
500mA
+5.0V_WLLAN
1.0
C105
@C220
@C16
C104
VIDEO3_N
10CE101FS
10V
C100
( 6.3)
VIDEO3_P
(Vour>Vin
SGND
C105
R9
33
R97
10k
STSREQn
1k
E2P_SCL
SGND
1-3C
TP22
C11
C101
TP500
15FMN-BMTTN-A-TF(LF)
SGND
33
(For EMI)
ENG_COMMAND
1-5C
TP17
Q4
(TO-252)
R7
33
+3.3V
IN
1608
(For EMI)
C6
C101
ENG_STSREQ_N
1-5C
800mA
OUT
ADJ FAN1086DX
1608
+3.3V
C105
ENG_TOP_N
1-3D
TP28
R6
33
1%(F)
C176
C104
R219
TP463
C217
10CE101FS
10V
C100
( 6.3)
820
1%(F)
C206
C111
PANEL_CLK
FAN1086DX
C105
TP347
Vin
R38
10k
R37
100
COMMAND
SGND
(For EMC)
ENG_CMDREQ_N
VOUT=1.25V*(1+200/820)
=1.56V
1-4C
TP15
C5
PANEL_COMMAND
1-6C
C75
C101
TP318
(For EMI)
+5.0V
+5.0V
1-4C
TP14
C4
D5
1SS355
U17
2
C101
TP430
(FCT)
ENG_RST_N
1-5C
TP13
R12
10k
C0.22F
Cap.
R220
1k
(For EMI)
C3
C101
3
VDD
SGND
R4
33
10
C104
5.5V
EM0H224Z
0.5
VOUT
C203
C104
4
R36
10k
R35
100
RTC3.3V
(to ASHURA RTC)
TP451
(FCT)
C108
C104
PANEL_RESPONSE
RESPONSE
+5V
1-4C
TP292
C73
C101
1
CE
GND
SGND
+5.0V
C67
C103
Spec Vdiff=55mV(min)
RQ5RW33BA-TR-F
SGND
(For EMI)
SGND
SGND
ENG_CMDRDY_N
(For EMI)
(for EMI)
GND
SGND
C101
E_RSTn
PCLK
C78
C101
SGND
R5
33
GND
4
1-6C
+3.3V
SGND
(For EMI)
CMDRDYn
(For EMC)
10CE101FS
10V
C100
( 6.3)
C202
C104
SGND
R43
100
C218
C106
200
C86
SGND
R44
10k
Vout
R218
PANEL
CN11
+1.5V
1.5
TP448
(FCT)
TP16
(For EMI)
15
(for EMI)
(For EMI)
SGND
E2P_SDA
TP499
(For EMC)
LD_EEROM_CLK
SGND
D4
RB751V-40
19200bps
C7
C101
14
LD PCB:
VIDEO3
SGND
R93
100
C222
SGND
COMMAND
R8
LD PCB:
VIDEO4
1005
R234
47k
(for EMI)
(For EMI)
SGND
5
GND
C10
C22P
+3.3V
Vout
R233
C105
C100
10V
( 6.3)
C14
C104
1-3C
TP21
Vin
(TO USB HOST)
10CE101FS
ENG_STATUS
1-4C
TP18
13
SGND
R92
100
(For EMC)
LD_EEROM_DATA
+5.0V_USBHOST
1.0
C18
TP38
(FCT)
C120
C104
C221
19200bps
C8
C101
(For EMI)
VIDEO3_P
+3.3V
1608
500mA
OUT
GND MM1665AT
STATUS
IN
VIDEO3_N
12
1-5D
(TO-252)
1608
+6.8V
GND
11
LVDS
SGND
TP497
LD PCB:
VIDEO1
VIDEO2_P
10
LVDS
1-5D
MM1665AT
LASER_BD1_N
1-3D
VIDEO2_N
1-5D
R96
4.7k
Q2
2
TP495
LD PCB:
VIDEO2
GND
D2
RB751V-40
R10
47k
LVDS
1-5D
SGND
LASER_BD0_N
1-3D
+3.3V
VIDEO1_P
GND
TP498
SGND
GND
VIDEO1_N
6
7
SGND
TP496
@C17
4
5
LVDS
LVDS
(TO Wireless LAN)
TP36
(FCT)
C105
GND
SGND
LVDS
TP493
1-5D
TP494
@Q1
(TO-252)
+3.3V
CMDREQn
1-5D
LVDS
C223
10V
10CE101FS
SGND
IREADYn
VIDEO0_N
LVDS
1-5D
TP492
VIDEO1_N
@D1
RB751V-40
2.0A
+6.8V
BD1n
GND
1-5D
SGND
06/10/13
BD0n
LVDS
SGND
VIDEO0_N
SGND
B07B-PASK-1(LF)(SN)
(TO CDCC,Panel,Super Cap.)
10CE101FS
10V
C100
( 6.3)
C123
C104
to Panel Gate Array(PANEL9)
+3.3V
Q3
(SOT-223)
3.0A
U15
2
SGND
VDD
SGND
0.5
C190
C104
VOUT
C103
C104
RTC1.5V
(to ASHURA RTC)
TP412
(FCT)
4
CE
292161-5
SGND
GND
MM3031FU
SGND
U16
2
4
VDD
(Io(max)=50mA)
OUT
1-6B
FG
TP485
R88
0
SGND
R94
0
(1608)
(1608)
TP428
SGND
FG1
RTC_RESET_N
TP387
(FCT)
CD
C103
C197
TP9
VSS
SGND
C101
C102
S-80920CLNB-G6YT2G
(CMOS output)
FG3
+5.0V
SC-82AB
R1
4.7
+5.0V
R2
4.7
TP4
C2
C104
C1
C104
System RESET
U20
2
4
VDD
+3.3V
3-1A/1-1A/1-6B
Reset time(td)=(3.8
6.4)*Cd(nF)
td(min)=3.8*42.3nF=161ms
td(max)=6.4*51.7nF=331ms
TP487
R221
0
(1608)
SGND
(1608)
FG2
+1.5V
C116
C101
SGND
SGND
SGND
+3.3V
+3.3V
+3.3V
+3.3V
R20
4.7
R62
4.7
R87
4.7
+3.3V
C113
C104
R13
4.7
SGND
C115
C104
SGND
TP436
C98
C104
SGND
TP136
C41
C104
E
+3.3V
+3.3V
+3.3V
SGND
C29
C27
C104
SGND
C19
C104
SGND
C104
SGND
TP20
C13
C104
SGND
SC-82AB
TP5
SGND
R3 0
FG4
CODE
NAME
1
+3.3V
+5.0V
+5.0V
SGND
TP484
*Main ASIC(RSTICN
VSS
S-80928CLNB-G6YT2G
(CMOS output)
C117
C101
C128
C101
+3.3V
TP479
C114
C104
RESET_N
TP369
(FCT)
CD
1
C80
C104
+3.3V
TP415
C89
C473
10%(B)
+5.0V
R83
4.7
TP354
(Io(max)=50mA)
OUT
C103
C186
SGND
+5.0V
R45
4.7
TP3
6-5
LM9444-001
CIR B512246 (5/6)
8
Confidential

1
TOPOLOGY
(a)SDRAM
SDRAM
SDRAM
Pin name
Buffer Type
SDCLK0
TDBIADIMNN**
100MHz
R
0
(SL4C=13mA)
Buffer Type
SDCLK1
SDCLK2
TDBIADIMNN**
DIMM Buffer
(SL4C=17mA)
Main
ASIC
Main
ASIC
TDOPAC33NN12
Output Buffer (3.3V) 12mA
50MHz
R
R
33
(SL4C=12mA)
R
0
(1)1BANK of X16 SDRAM

2BANK of X16 SDRAM
Pin name
SDCSN0
Pin name
Buffer Type
Main
ASIC
DIMM Buffer
SDCSN1
SDCSN2
Buffer Type
100MHz
R
10
Main
ASIC
TDOPAC33NN12
Pin name
CDCCCLK
Buffer Type
TDOPAC33NN03
Pin name
CDCC_DATA
Buffer Type
TDBIAC33UN03
Main
ASIC
CDCC GA

(SL4C:3mA)
50MHz
50MHz
22
R
33
(SL4C=12mA)
DIMM
Pin name
Buffer Type
Main
ASIC
100MHz
Main
ASIC
CDCC_INTn
CDCC_REQn
CDCC GA
25MHz
R
33
I/O Buffer(3.3V)3mA, 50k Pull-up

(SL4C:3mA)
DIMM
Main
ASIC
(c)CDCC I/F
Pin name
(note)
1bank :SDCLK2=NC
DIMM

2BANK of X16 SDRAM
DIMM
Main
ASIC
CDCC GA
25MHz
R
33
TDBIAC33UN03
I/O Buffer(3.3V) 3mA, 50k Pull-up
50MHz
R
R
33
10
Pin name
Buffer Type
MA[12-0]
BA[1-0]
SDRASN
SDCASN
SDWEN
(1)DIMM NOT INSTALLED

DIMM INSTALLED
SDRAM
SDRAM
Pin name
Main
ASIC
Buffer Type
50MHz
TDOPAC33NN18
(SL4C=24mA)
R
33

Main
ASIC
R
33
Main
ASIC
TDBIAC33NN09
R
22
(SL4C=09mA)
DIMM
SDRAM
Pin name
DIMMD[63-0]
Buffer Type
TDBIAC33UN12
50MHz
SDCKE
I/O Buffer (3.3V) 9mA
R
22

DIMM INSTALLED
Main
ASIC
50MHz
R
33
(SL4C=12mA)
R
22
R
0
R
22 SDRAM
R
39
33
22 SDRAM
39
R
10
R
39
R
10

DIMM
Main
ASIC
50MHz
DIMM
SDRAM
Main
ASIC

2BANK of X8 SDRAM
50MHz
DIMM
R
33
Main
ASIC
R
22
50MHz
R
33
22 SDRAM
(b)Local BUS
DIMM
Pin name
IORDN
IOWRN
Buffer Type
TDBIAC33NN03S
Main
ASIC
33MHz
R
I/O Buffer (3.3V) Schmitt in 3mA

(SL4C=6mA)
33
ROM0
Pin name
SDRAM
Buffer Type
Main
ASIC
Main
ASIC
CSROMN0
CSROMN1
EXCSN0
EXCSN1
33MHz
R
47
ROM1
LAN
ROM0
R
0
Main
ASIC
TDBIAC33NN03S
33MHz
ROM1

50MHz
(SL4C=6mA)
R
22
R
33
Main
ASIC
LAN
33MHz
R
0
Pin name
ADR[24-1]
Buffer Type
TDBIAC33NN03S
Main
ASIC
5MHz
R
6mA
5MHz
(SL4C=6mA)
DIMM INSTALLED
Pin name
DQM[7-0]
Buffer Type
TDOPAC33NN12
Main
ASIC
Main
ASIC
SDRAM
50MHz
Pin name
R
Buffer Type
75
[23-1]
ROM0
ROM1
TDBIAC33UN03
0
DATA[7-0]

(SL4C=6mA)

DIMM
Main
ASIC
R
22
75
R
0
Main
ASIC
SDRAM
50MHz
LAN
[7-1]
5MHz
DATA[15-0]
22
(SL4C=12mA)
ROM1
ROM0
[24-1]
LAN
8mA
5MHz
R
0
DATA[15-8]
2BANK of X8 SDRAM
ROM0
ROM1
DIMM
Main
ASIC
SDRAM
50MHz
R
R
75
22
Pin name
Buffer Type
Main
ASIC
EXINTN0
EXINTN1
EXINTN2
LAN
8mA
F
5MHz
R
100 LAN:8mA
TDBIAC33NN03S
6-6
CODE
LM9444-001
NAME
CIR B512246 (6/6)

8
Confidential
Engine PCB Circuit Diagram (1/5)

1
C70
TP3
22
DVCC22
X1
+3.3V
41
DVCC41
76
81
R114
1M
DVSS39
U7
2
DVSS74
cpu_d5
cpu_d6
cpu_d7
SGND
2-2A
2-2A
2-2A
2-2B
2-2B
+3.3V
TP350
P02/D2
C57
C473
10%(B)
C105
C104
P03/D3
TP41
VSS
SGND
C76
C78
26
OUT
CD
TP40
AVSS/VREFL
P04/D4
S-80928CLNB-G6YT2G
(CMOS output)
SGND
1
P06/D6
R95
1k
TP39
77
RA2
47
10
SGND
SGND
SGND
7
6
SGND
SGND
+6.8V
4
3
+6.8V
SC-82AB
P05/D5
29
P07/D7
11
SGND
SGND
28
30
+3.3V
R333
TP114
C1
C103
(For ESD)
cpu_rst_n
2-8C
2-8D
32
33
24VRET
6
5
24VRET
4
C2
50VDC
C103
7E
cpu_a3
cpu_a4
cpu_a5
cpu_a6
cpu_a7
cpu_a8
cpu_a9
2-1A
2-1A
2-1A
2-1B
2-1B
2-1B
5
RA6
47
R148 47
5
4
2-2A
+24V
+24V
+24V
Main Controller I/F
ctl_bd0_n
CTL I/F
CN28
10
2-1F
S06B-PASK-2(LF)(SN)
(For EMI)
SGND
C
+3.3V
P42/A2
ctl_bd4_n
Main ControllerPower supply
P43/A3
P44/A4
R102
47k
47
2-1C/5-6C
70
2-1C/5-5C
R119
71
PD2/TB1IN1/INT6/TXD2
86
PD3/TB1OUT0/RXD2/INT7
+3.3V
10
+3.3V
19
PD1/TB1IN0/INT5
P47/A7
TP23
87
47
7C
R91
7D
PD4/TB1OUT1/SCLK2/CTS2
C221
status
EEE1AA101SP
10V
C100
( 6.3)
command
C219
C103
SGND
C501
C103
P50/A8
SGND
+3.3V
+3.3V
R138
10k
R136
10k
R135
51
TP7
52
10k
TP10
TP11
3-1C
SGND
SGND
command
SGND
P52/A10
R121 10k
7
P53/A11
PF0/TXD0
P54/A12
PF1/RXD0
P55/A13
PF2/SCLK0/CTS0/CLK
55
56
P56/A14
P57/A15
(1608)
+24V
TP26
R122 47
10
TP27
R124 100
11
TP28
PF4/RXD1
3C
+6.8V
+6.8V
CRNS_clk
2-1A
3C
PGND
+24V
opc_fan
P61/A17
PG0/AN0/KI0
P62/A18
PG1/AN1/KI1
P63/A19
PG2/AN2/KI2
P64/A20
PG3/AN3/KI3
P65/A21
PG4/AN4/KI4
P66/A22
PG5/AN5/KI5
P67/A23
PG6/AN6/KI6
60
63
5-5F
lt1_reg_sen
SGND
ANALOG
99
ANALOG
cpu_rd_n
cpu_wr_n
vsync_n
ctl_cmdrdy_n
47
R93
47
TP12
83
R92
47
TP13
84
R103
47
TP14
85
33
33
ANALOG TP110
R87
ANALOG TP111
R88
ANALOG TP112
TP15
21
R89
PL1/AN9
P74/INT0
80
79
TP30
0.3
ANALOG
0.3
4-6F
5-6E
5-6E
ANALOG
0.3
dens_sen1
dens_sen2
R339
33
heat_thm1
ctl_rst_n_in
heat_thm2
89
TP31
PL2/AN10
PL3/AN11/ADTRG
Debug Serial
C65
C101
C58
C101
C63
C101
C64
C102
C61
C101
C71
C101
C62
C101
C66
C101
C55
C101
DEBUG
CN18
hu1_sen
th2_sen
R149
47k
debug_rxd
10k
R90
boot_n
ANALOG
R150
47k
R153
47k
R154
47k
+3.3V
TXD
3D
2-1F
th3_sen
BOOT_N
GND
LOG_TXD
Engine CPU
EEPROM
System RESET
Debug Serial
Main Controller I/F
Main Controller Power
B6B-PH-K-R(LF)(SN)
Power Connector
+3.3V
+3.3V
R129
13
R131
SGND 4.7k
PN0/SCK0
14
TP33
15
TP34
18
TP35
PN1/SO0/SDA0
66
P80/CS0/TA1OUT(BOOT)
PN2/SI0/SCL0
67
P81/CS1/TA3OUT
TP17
68
TP18
69
PN3/SCK1
5-5D
16
P82/CS2
PN4/SO1/SDA1
17
P83/CS3/WAIT/TA5OUT
TMP92FY23FG
TMP92FD23AFG
PN5/SI1/SCL1
10k
5-8B
TP37
5-8A
R132
4.7k
6
U9
SCL
TEST
A0
EEPROM
VCC
VSS
SDA
rear_cov_sen
F
+3.3V
C82
dp_sda
dp_scl
TP38
SGND
C104
SGND
CODE
A1
A2
BR24L04F-WE2
R340
10k
SGND
RXD
4
5
1F
SGND
fuser_det
5-5A
+3.3V
SGND
3D
motor_model
5-2E
0.3
R84
33
C229
C101
+3.3V
th1_sen
debug_txd
ANALOG
TP32
3C
TP119
el_current
debug_log_txd
+3.3V
TP19
ANALOG
4-4B/4-4C/4-4E
TP29
90
P77/XT2
R128 47
5-2F
R100 100
91
P76/XT1
R126
4.7k
2-1A
5-7D
5-2E
0.3
0.3
+3.3V
10k
R101
PL0/AN8
P72/SRLLB
SGND
cpu_cs_n
33
0.5
0.3
ANALOG
92
P71/SRWR
P73/SRLUB
5-4D
7D
5E
33
5-7D
ANALOG
ANALOG
ANALOG
SGND
P70/RD
5-2D
boot_n
33
0.5
5-7C
82
7D
reg_r_sen
33
R96
C74
C101
R94
7D
E_RSTn
C230
C101
SGND
ANALOG
TP113
2-1A
eject_sen
33
R98
R86
R106
10k
2-1A
ctl_stsreq_n
R109
ANALOG TP108
ANALOG TP109
PG7/AN7/KI7
R105
10k
TP106
ANALOG TP107
33
96
+3.3V
R104
47k
R112
97
93
1E
(For EMI)
100
94
65
5-5F
(For EMI)
95
64
5-5F
lt1_pe_sen
62
CMDRDYn
C231
C101
R127
10k
98
61
5-5E
SGND
3D
P60/A16
TP99
lt1_cas_sen
CMDREQn
(For EMI)
ctl_cmdreq_n
ctl_cmdrdy_n
lt1_lift_sen
C232
C101
S10B-PASK-2(LF)(SN)
debug_rxd
CRNS_rst_n
SGND
59
VSYNCn
C233
C101
1E
58
3-1E
STSREQn
1F
SGND
vsync_n
3-1A
3-1B
debug_txd
5E
5E
2-1A
R123
10k
R342
47k
R341
33
3-1A
air_fan
COMMAND
+3.3V
SGND
TP103
fuser_fan_low
fuser_fan_high
STATUS
R343
47k
R344
33
TP44
20MHz
12
PF5/SCLK1/CTS1
+3.3V
50VDC
C103
10k
9
PF3/TXD1
57
R120
TP25
C228
PGND
+3.3V
8
BD1n
GND
C101
4
3
ctl_stsreq_n
54
3-1C
status
SGND
P51/A9
53
TP9
C502
C103
+3.3V
+3.3V
SGND
TP43
+6.8V
50
SGND
+3.3V
8
7
C234
R142
10k
TP6
SGND
opc2_sen
ctl_cmdreq_n
7D
47
TP24
opc1_sen
C235
C101
(For EMI)
+3.3V
PD0/TB0OUT0/INT4
P46/A6
49
2-1F
CTL_Power
CN23
R118
47k
P45/A5
48
3-1B
BD0n
C236
C101
cross
46
R147
10k
ps_fan_low
(1608)
44
47
ps_fan_high
P41/A1
2-1B
fan_lock_n
FG4
frnt_cov_sen
3-8E
43
45
R141
+24V
CRNS_intr1_n
TP105
PC3/INT3
P40/A0
TP101
2-1B
TP104
42
CRNS_intr0_n
2-2A
2-1A
OT4
PGND
4
PC1/INT1
TP100
2-1A
PGND
PGND
SGND
ctl_rst_n_in
PC0/TA0IN
PC2/INT2
1
cpu_a2
cpu_a1
OT5
FG5
R10
(1608)
TP5
RA4
10k
RA3
10k
OT6
PGND
OT7
PGND
P17/D15
SGND
cpu_a0
FG4
PGND
38
R145 10k
+3.3V
PGND
10k
P16/D14
5-6A
RA5
47
R6
PGND
FG2
+3.3V
TP22
P15/D13
PGND
(1608)
24VRET
R146
40
NMI
P14/D12
37
FG3
heat_on
DTC143ZE
SGND
P13/D11
sen_led_on3
2-2E
TP290
47k
P12/D10
36
2-6B
PGND
PGND
FG1
LVPS2
CN5
35
4-1B/4-1E/5-1A
OT2
4.7k
C510
C101
(For EMI)
AM1
34
sen_led_on1
sen_led_on2
(1608) TP118
Q2
10mA(min)
P11/D9
SGND
(1608)
OT500
SGND
+3.3V
72
P10/D8
FG5
+6.8V
78
2-8E
TP115
OT8
pnew_sen3
FG4
(1608)
S15B-PASK-2(LF)(SN)
pnew_sen4
R11
R151
0
R335
SGND
C68
HEAT_ON_n
FG3
SGND
C500
C103
AM0
31
(1608)
C4
FG2
RESET
2-8B
pnew_sen2
(1608) TP117
EEE1AA101SP
10V
C100
( 6.3)
SGND
C102
pnew_sen1
SGND
TP116
SGND
R14
SGND
FG1
(1608)
27
+3.3V
AVCC/VREFH
P01/D1
25
TP2
2-2B
24
C103
C59
R117
10
P00/D0
TP1
12
+3.3V
OT3
cpu_d4
14
13
cpu_d3
15
+3.3V
+3.3V
cpu_d2
DVSS88
23
2-2A
2-2A
VDD
+3.3V
88
RA1
47
cpu_d0
+3.3V
OT1
TP4
SMD-49 10.00000MHZ
System RESET
C69
C104
39
C67
C104
DVSS20
74
cpu_d1
Low voltage power supply
A
20
73
X2
C22P
C83
C104
R113
1k
DVCC81
C86
C104
2
TP97
FG Connection
LVPS1
CN6
DVCC76
X1
A
C75
U8
75
C18P
SGND
NAME
6-7
LM9474-001
CIR B512250 (1/5)
8
Confidential

2
C90
C101
cpu_wr_n
bd1_n
bd4_n
112
110
TP16
111
INTR0_N
138
CPU_WR_N
INTR1_N
1-3C
TP52
1-3C
R156
100
TP53
CPU_RD_N
1-1E
R155
100
144
CPU_CS_N
TP8
1-1E
cpu_rd_n
CPU I/F
(For ESD)
1-1F
LD_PWR_PWM1
175
3-7A
R181
47
193
BD1_N
LD_PWR_PWM2
BD4_N
LD_PWR_PWM3
178
TP150
3-7A
C101
C101
3-7B
cpu_a1
cpu_a2
cpu_a3
cpu_a4
cpu_a5
cpu_a6
cpu_a7
cpu_a8
cpu_a9
1-1C
TP121
123
TP122
122
TP123
121
TP124
118
1-1C
1-1C
1-1C
1-1C
TP125
117
TP126
116
1-1C
1-1C
TP127
115
TP128
114
TP129
113
1-1C
CPU_D0
CPU_A1
CPU_D1
CPU_A2
CPU_D2
CPU_A3
CPU_D3
CPU_A4
CPU_D4
CRNS_intr1_n
(For ESD)
Toner empty detect & New Toner cartridge detect

194
TP36
191
TP102
183
TP161
LD_MOD_PWM2
SGND
CPU_A5
CPU_D5
CPU_A6
CPU_D6
CPU_A7
CPU_D7
1-1A
TP142
135
TP143
134
TP144
133
TP145
1-1A
1-1A
1-1B
1-1B
132
TP146
129
TP147
1-1B
1-1B
125
TP148
1-1B
LD_ON2
10k
LD_ON3
LD_ON4
74
4-4D
71
4-4E
HV_DCDET_N
3-3C
C137
C102
4-4D
68
HV_GRID_PWM2
102
5-5B
3-3B
52
3-3B
3-3C
HV_DEV_PWM1
46
3-3B
49
3-3B
HV_DEV_PWM3
4-4C
77
4-4C
4-4C
3-3C
53
cln_clk
HV_DEV_PWM4
3-3C
4-4A
203
4-4B
Development
Drive Motor
DEV_DIR
SCAN_LOCK_N
SCAN_CLK
4-4A
E
10k
DTC143ZE
HVPS CTL
HV_TRCC_PWM1
3-5C
3-5B
63
dev_clk
HV_TRCC_PWM3
dev_on
HV_TRCC_PWM4
3-5B
65
R70
10k
f=32kHz
2E
tnr_cmp_pwm
hv_grid_pwm4
TP58
C46
C104
3-5A
HV_BCLN_PWM1
4-4F
150
SCAN_ON
POLYGON
MOTOR
4-4F
3-5B
58
scan_clk
hv_dev_pwm1
SGND
SGND
hv_dev_pwm2
hv_dev_pwm3
+3.3V
hv_dev_pwm4
TNR_SEN1
CN41
hv_trcc_pwm1
R53
39k
PNEW_SEN1
0V
R54
100
1-1B
C35
hv_trcc_pwm2
SGND
+3.3V
SGND
+3.3V
HV_BCLN_PWM2
3-5B
88
opc1_sen
OPC1_PHA
1-3C/5-6C
89
OPC1_PHB
7
100 4-1B
8
100 4-1B
opc1_pha
ANALOG
A3.3V
RA10
4
87 TP132 RA10
3
RA9
90
4
91 TP134 RA9
3
OPC2_PHA
OPC2_SEN
1-3C/5-5C
OPC2_PHB
100 4-1B
5
100 4-1B
6
100 4-1B
5
100 4-1D
6
100 4-1D
94
OPC2_IN1
99
OPC2_IN2
100
OPC2_IN3
7
100 4-1C
8
100 4-1D
7
100 4-1D
8
100 4-1D
4-1C
8
100 4-1E
7
100 4-1E
A3.3V
opc2_in0
ad_pd2
157 TP138
156
DEVREL_IN3
RA7
3
RA7
4
4-1E
4-1E
opc2_in1
ad_pd3
opc2_in2
ad_pd4
Analog
Analog
Analog
6
100 4-1E
5
100 4-1E
tnr_sen4
8C
169
8C
168
8D
167
Toner Sensor
TNR_LED
TNR_SEN1
3-7D
opc2_in3
8E
devrel_in0
hv_grid_fb2
devrel_in1
hv_grid_fb3
17
TP379
16
TP377
15
10k
devrel_in2
hv_grid_fb4
Analog
Analog
TP351
38
TP376
34
TP374
hv_dev_fb4
Analog
HEAT_ON
HEAT_LMT_N
5-3E
1-6B
81
mp_pe_sen
207
106
T1_PEDG_SEN
5-4A
DENS_LED_PWM
5-7C
109
hv_trcc_fb4
DENS_SOL
MP_REG_F_SEN
4-5D
147
5-4B
MP_PE_SEN
+3.3V
EL CTL
R229
47k
R221
47k
wst_tn_sen2
reg_mark_sen1
reg_mark_sen2
reg_mark_pwm
wst_tn_led
TP46
5-2C
REG_SOL
103
reg_sol
hv_bcln1_fb
t1_sol
hv_bcln2_fb
hv_dcln_fb
148
REVIO3
MP_SOL
4-5C
mp_sol
hv_fuser_fb
Analog
3-5C
Analog
3-5D
Analog
LT1_SOL
REVIO6
LT1_LIFT_DRV
66
5-4E
5-4E
20
TP381
22
179
10k
TP47
185
R197
100
TP48
199
TP49
206
C51
C102
SGND
3-3D
(1608)
B4B-PH-K-R(LF)(SN)
SGND
+3.3V
TNR_SEN4
CN38
SGND
128
HV_TRCC_FB2
VDD_128
0V
R115
39k
VSS_126
VDD_131
+3.3V
SGND
+3.3V
Analog
+3.3V
C93
C103
TNR_SEN4
C72
C102
R108
10k
140
SGND
SGND
LED_VCC
143
VDD_143
TP59
3
ANALOG
1
BA10339FV
R99
120
+3.3V
C91
C103
(1608)
B4B-PH-K-E(LF)(SN)
SGND
+3.3V
Engine ASIC (CHRONOS)

Toner empty detect
New Toner cartridge detect
R240 100
TP363
Test
TP364
VSS_164
101
4-5D
4-5B
SGND
177
VDD_177
+3.3V
C109
C103
12
BR_TSTMODEN
+3.3V
41
176
BR_TSTCLK
VSS_176
+3.3V
C119
C103
186
XTST
+3.3V
187
dx_sol
189
XSM
VSS_189
SMCK
VDD_201
SGND
201
MST
195
SGND
CODE
+3.3V
C129
C103
11
cln_rel_sol
cln_hlt_sol
SGND
190
VDD_190
10
CLN_HLT_SOL
+3.3V
C102
C103
164
1
CLN_REL_SOL
REVIOB
SGND
165
REVIO9
REVIOA
200
VPDT
VSS_200
SGND
NAME
MB87L8670
tnr_sen4
155
TP354
MB87L8670
1E
TP66
142
VSS_142
C94
C103
SGND
4-5E
R79
4.7k
U6
R111
470k
SGND
+3.3V
C92
C103
VSS_140
173
DX_SOL
pnew_sen4
TP65
C102
SGND
130
VSS_130
24
1-1B
C77
SGND
131
HV_FUSER_FB
R116
100
+3.3V
126
HV_TRCC_FB4
PNEW_SEN4
C89
C103
HV_TRCC_FB3
VDD_165
3-5D
tnr_sen3
+3.3V
119
139
TP362
lt1_sol
1E
TP68
R74
120
120
VDD_139
R242 100
lt1_lift_drv
REVIO7
10k
R187
VSS_119
R241 100
67
REVIO5
162
R182
3-1D
VDD_120
HV_TRCC_FB1
HV_DCLN_FB
R239 100
REVIO4
82
1-5E
VSS_107
HV_DEV_FB4
VSS_154
4-5B
4-5A
80
145
ANALOG
R75
10k
LED_VCC
107
HV_DEV_FB3
Sol
T1_SOL
5-7B
SGND
tnr_led
TP380
2
BA10339FV
SGND
VDD_155
REVIO2
REVIO8
debug_log_txd
D
R77
4.7k
154
5-7B
5-7C
5-1B
TNR_SEN3
TP60
+3.3V
C96
C103
SGND
79
5-2D
el_on
149
REVIO1
TP45
1-7C
Analog
R78
470k
C95
C103
19
pnew_sen3
+3.3V
SGND
+3.3V
108
4
6
1-7C R222 47
4-5F
36
32
TP353
3-5E
Analog
1-1B
TP201
C102
SGND
96
VSS_96
VDD_108
HV_DEV_FB2
31
3-5E
3-5D
C53
C101
C103
HV_GRID_FB4
HV_BCLN_FB2
0V
+3.3V
HV_BCLN_FB1
(1608)
R83
100
U6
VDD_97
23
dens_sol
Reserved IO
REVIO0
R230 47
ctl_bd0_n
Analog
104
EL_ON
ctl_bd4_n
hv_trcc_fb3
146
5-4B
wst_tn_sen1
dens_led_pwm
T1_REG_F_SEN
5-4C
Analog
3-5D
SGND
37
C161
C102
C159
C102
C160
C102
C162
C102
mp_reg_f_sen
hv_trcc_fb2
R81
39k
PNEW_SEN3
97
TP382
RA14
100
hv_trcc_fb1
C165
C102
C163
C102
t1_pedg_sen
t1_reg_f_sen
SGND
30
SGND
TP54
Density
Sensor
T1_PE_SEN
120
+3.3V
TNR_SEN3
CN39
+3.3V
VSS_85
29
heat_on
HEAT_RELAY_ON
Sensor
105
5-4A
tnr_sen2
SGND R56
85
HV_GRID_FB3
TP372
3-3D
83
174
heat_lmt
t1_pe_sen
VSS_72
21
3-3E
TP141
Heator CTL
1E
TP70
C102
B4B-PH-K-Y(LF)(SN)
SGND
+3.3V
TP371
WST_TN_LED
WST_TN_SEN
14
BA10339FV
C39
HV_GRID_FB2
TP373
3-3F
Analog
LED_VCC
C117
C103
HV_DEV_FB1
RA11
100
Analog
+3.3V
72
33
3-3E
Analog
hv_dev_fb2
ANALOG
R59
10k
73
TP375
SGND
hv_dev_fb1
tnr_cmp_pwm
R82
4.7k
TNR_SEN2
86
3-3E
TP61
SGND
VDD_86
VDD_73
AD_PD4
3-3D
+3.3V
U6
C108
C103
TP352
hv_dev_fb3
TP131
VSS_60
AD_PD2
HV_GRID_FB1
3-3F
SGND
+3.3V
R62
470k
60
AD_PD1
35
3-3E
Analog
VSS_50
AD_PD3
devrel_in3
Waste Toner Sensor

R223
SGND
SGND
+3.3V
VDD_61
TP378
TP50
6B
pnew_sen2
61
TP370
RA12
100
TNR_SEN4
SGND
0V
+3.3V
50
N.C._39
48
TNR_CMP_PWM
1-1B
TP69
C102
C142
C103
39
18
devrel_pha
devrel_phb
166
TNR_SEN3
120
R68
100
C44
C130
C103
opc_vref_pwm
devrel_vref_pwm
4-1F
TNR_SEN2
tnr_sen1
C
R63
39k
1
40
TP56
3-7D
C166
C102
C164
C102
tnr_sen3
VSS_40
N.C._14
Analog
C150
C103
C147
C103
C152
C103
170
tnr_sen1
tnr_sen2
VDD_43
VR2
14
TP55
3-7D
153
DEVREL_VREF_PWM
1E
TP72
(1608)
TNR_SEN2
CN40
51
C154
C102
C155
C102
C153
C102
DEVREL_IN2
Development
Drive Motor
R164 100
160 TP139
+3.3V
B4B-PH-K-K(LF)(SN)
PNEW_SEN2
VDD_51
3-7D
hv_grid_fb1
DEVREL_IN0
13
BA10339FV
10
R50
SGND
43
VR1
26
SGND
RA13
100
opc2_phb
R166 100
161
hv_dcln_on
+3.3V
C148
C103
2
25
opc1_in3
opc2_pha
Analog
DEVREL_IN1
LED_VCC
13
C151
C102
DEVREL_PHB
3-3D
11
VSS_13
C169
C103
DEVREL_PHA
DEVREL_SEN
VSS_2
C31
C102
SGND
hv_fuser_pwm
3
VDD_3
AVS
opc1_in2
SGND
RA7
1
158 TP140 RA7
2
159
163
5-5A
TP62
ANALOG
R51
10k
POWER
AVD
28
SGND
92
OPC_VREF_PWM
devrel_sen
3-5A
C144
C103
opc1_in0
opc1_in1
ad_pd1
RA9
2
RA9
1
RA8
2
RA8
1
93
R52
470k
3
TNR_SEN1
hv_dcln_pwm
C145
C103
RA8
95
4
98 TP133 RA8
3
OPC2_IN0
OPC DRUM
MOTOR2
100 4-1B
6
C167
C103
C157
C103
OPC1_IN3
171
opc2_sen
C172
C103
C168
C103
OPC1_IN2
56
HV_DCLN_PLUS
opc1_phb
27
OPC1_IN1
3-3C
HV_FUSER_PWM
RA10
2
RA10
1
84
OPC1_IN0
OPC DRUM
MOTOR1
64
R80
4.7k
U6
hv_bcln1_pwm
hv_bcln2_pwm
54
OPC1_SEN
pnew_sen1
TP71
C102
hv_trcc_pwm3
hv_trcc_pwm4
scan_on
HV_DCLN_PWM
172
V12
TP63
C47
C103
62
4-4F
C54
C104
R71
10k
BA10339FV
TP57
dev_dir
152
151
scan_lock
SGND
(1608)
U6 3
V+
R66
4.7k
hv_grid_pwm2
hv_grid_pwm3
57
cln_dir
59
202
DEV_ON
MOTOR
+5V
TP152
hv_grid_pwm1
cln_on
HV_TRCC_PWM2
DEV_CLK
DEV_LOCK_N
4-4A
1-1B
ld_on4
SGND
HV_DEV_PWM2
78
204
205
dev_lock
sen_led_on2
ld_on3
42
TP67
Fuser/Belt CLN CLN_ON

MOTOR
CLN_DIR
CLN_REL_SEN
47
HV_GRID_PWM4
SGND
76
CLN_CLK
CLN_LOCK_N
4.7k
+3.3V
3-3B
HV_GRID_PWM3
belt_clk
belt_on
belt_dir
BELT_GAIN
75
cln_rel_sen
3-7B
44
TP355
Q15
ld_on2
cpu_d7
grid_dcdet_n
TP135
4-4B
3-7B
181
cpu_d6
70
BELT_ON
BELT_DIR
BELT_POS_SEN
+3.3V
cln_lock
3-7C
184
cpu_d5
ld_on1
45
BELT_CLK
BELT
MOTOR
208
TP64
R73
1k
3-7C
192
HV_GRID_PWM1
BELT_LOCK_N
R210
ld_ena
196
LD_ON1
55
69
4-4D
3-7A
LD CTL
CPU_A9
1-1D
R72
22k
LD_ENA_PWM
cpu_d2
cpu_d4
TP130
belt_lock
TP305
180
cpu_d1
cpu_d3
Q14 2SB1197K (RANK:R)

+3.3V
TP162
cpu_d0
TP149
CPU_A8
1-1D
ld_pwr_pwm3
LD_MOD_PWM1
LD_MOD_PWM4
136
ld_pwr_pwm2
ld_pwr_pwm4
198
137
CPU_A0
3-7B
LD_PWR_PWM4
C106
C113
LD_MOD_PWM3
124
3-7C
188
182
TP151
ld_pwr_pwm1
CRNS_intr0_n
TP42
cpu_a0
3-7C
RST_N
1k
SGND
R177
47
1-3D
cpu_cs_n
197
CLK
127
CRNS_rst_n
TP51
R157
TP120
U10
141
20MHz
1-3D
U10
CRNS_clk
6-8
LM9474-001
CIR B512250 (2/5)
8
Confidential

1
ROM, Board id, Debug Serial I/F

ROM1
ROM0
ROM0_CS_N
1-3A
TP359
ROM1_CS_N
ROM1_CS_N
TP316
IO_WR_N
+3.3V
4-1A/1-3A
TP344
VIO
+3.3V
27
C129
C104
26
BYTE
+3.3V
VSS26
C139
C104
16
VSS_52
VSS_33
ADR[1]
ADR[2]
26
ADR[3]
25
ADR[4]
24
ADR[5]
23
ADR[6]
22
ADR[7]
21
ADR[8]
20
ADR[9]
10
TP340
A0
NC28
A4
18
ADR[7]
17
ADR[8]
16
ADR[9]
10
NC30
SGND
ADR[12]
A9
A10
A11
6
A12
5
ADR[14]
A13
4
ADR[15]
A14
ADR[16]
ADR[17]
54
ADR[18]
19
ADR[19]
18
ADR[20]
11
ADR[21]
12
ADR[22]
15
56pin TSOP1
ADR[11]
DQ6
A17
DQ7
A18
DQ8
A19
A20
DQ11
DQ12
A23 (NC)
DQ13
NC56
DQ14
NC55
DQ15/A-1
56
55
SGND
6
5
4
DATA[2]
41
ADR[16]
A12
25
TP352
24
ADR[5]
TP161
23
DATA[1]
ADR[6]
TP165
22
DATA[2]
ADR[7]
TP166
21
DATA[3]
ADR[8]
TP167
20
DATA[4]
ADR[9]
TP168
10
ADR[17]
DATA[4]
ADR[18]
15
DATA[5]
ADR[19]
14
48
DATA[6]
ADR[20]
11
50
DATA[7]
ADR[21]
13
36
DATA[8]
ADR[22]
12
38
DATA[9]
ADR[23]
36
40
DATA[10]
42
45
47
DATA[13]
49
DATA[14]
DATA[0]
30
32
34
39
D1
D2
D3
D4
D6
A14
D7
A15
D8
ADR[10]
TP276
ADR[11]
TP275
ADR[12]
TP274
31
A11
6
A12
5
DATA[9]
ADR[14]
TP294
33
DATA[10]
ADR[15]
TP293
35
DATA[11]
ADR[16]
TP272
40
DATA[12]
ADR[17]
TP271
54
42
DATA[13]
ADR[18]
TP134
19
44
DATA[14]
ADR[19]
TP253
18
46
DATA[15]
ADR[20]
TP277
11
ADR[21]
TP313
12
DATA[11]
ADR[22]
TP309
15
DATA[12]
ADR[23]
TP308
A16
D9
A17
D10
A18
D11
A19
D12
A20
D13
A21
D14
A22
D15/A-1
MR27V12850J-034TN
TP240
A13
4
A14
SGND
17
16
ADR[9]
10
35
37
39
DQ2
DQ6
A17
DQ7
A18
DQ8
A20
PORT1_OUT
R22
DQ11
DQ12
A23 (NC)
DQ13
NC56
DQ14
NC55
DQ15/A-1
S29GL128N90TFIR20H
A8
8
7
A9
A10
A11
ADR[13]
ADR[14]
DATA[1]
ADR[15]
ADR[16]
TP196
DATA[3]
ADR[17]
TP197
A12
1-7A
TP91
1-7B
TP100
10
NC PORT3_OUT
12
NC
NC
1-8A
JTAG_CK
R16
33
R23
4.7k
JTAG_MS
JTAG_RST
JTAG_DI
JTAG_RMODE/BKTGIO
JTAG_DO
TP83
13
NC
15
NC
TRCCLK
17
SGND
14
NC
PORT2_IN
16
NC
R15
33
PORT3_IN
18
NC
R14
33
PORT1_IN
1-8A
ADR[18]
15
DATA[5]
ADR[19]
14
TP205
DATA[6]
ADR[20]
11
TP206
DATA[7]
ADR[21]
13
36
TP216
DATA[8]
ADR[22]
12
38
TP225
DATA[9]
ADR[23]
36
40
TP208
DATA[10]
42
TP224
DATA[11]
45
TP207
DATA[12]
47
TP223
DATA[13]
49
TP232
DATA[14]
51
TP222
DATA[15]
30
DATA[1]
32
DATA[2]
34
DATA[3]
39
DATA[4]
41
DATA[5]
43
DATA[6]
45
DATA[7]
1-8A
D2
19
TRCCE
20
21
TRCDATA8
22
TRCDATA1
23
TRCDATA9
24
NTRC_END
TP82
NC
D3
D4
1-8A
RA3
33
D5
A13
D6
A14
D7
A15
D8
29
A16
D9
A17
D10
A18
D11
A19
D12
A20
D13
A21
D14
A22
TRCEND
TRCDATA0
NTRC_CLK
TP96
D1
DATA[4]
TP218
50
DATA[0]
D0
48
DQ10
A21
A22
1
A7
9
DATA[0]
DATA[2]
PORT2_OUT
11
Reserved3
Reserved2
28
DATA[8]
31
DATA[9]
TRCDATA2
25
TRCDATA10
26
NTRC_DATA[1]
TP81
NTRC_DATA[2]
TP74
NTRC_DATA[3]
27
TRCDATA11
28
TP80
29
TRCDATA12
30
NTH
TRCDATA5
TRCDATA13
32
DATA[11]
DATA[12]
42
DATA[13]
44
DATA[14]
TRCDATA6
33
TRCDATA14
34
46
DATA[15]
TRCDATA7
35
TRCDATA15
36
GND
37
GND
38
TRCDATA3
MR27V12850J-034TN
NTRC_DATA[3-0]
NTRC_DATA[0]
TP75
31
DATA[10]
40
D15/A-1
TRCDATA4
33
35
GNDX5
SGND
2-767004-2
TP231
ADR[24-1]
4-1C/1-3A
DATA[15-0]
DATA[15-0]
+3.3V
R149
ADR[1]
ADR[1]
10k
10k
R136
ADR[2]
ADR[2]
10k
10k
R129
ADR[3]
ADR[3]
10k
10k
R137
ADR[4]
ADR[4]
10k
10k
R139
ADR[5]
ADR[5]
10k
10k
R141
ADR[6]
ADR[6]
10k
10k
R143
10k
@R34
10k
R135
ADR[7]
10k
ADR[8]
ADR[8]
10k
ADR[9]
ADR[9]
10k
R172
ADR[10]
10k
R170
10k
R167 ADR[11]
ADR[11]
10k
R168
10k
R165 ADR[12]
ADR[12]
10k
R166
10k
R163 ADR[13]
ADR[13]
10k
R164
ADR[16]
10k
10k
R197 ADR[20]
R201 ADR[21]
R228
ADR[22]
10k
R155 ADR[23]
10k
R184
1-4B
DEBUG_RXD
TP307
(FCT)
1-5B
DEBUG_TXD
TP305
(FCT)
1-5B
R144
PHRXD
DEBUG_PHOTO_TXD
U8
VCC
R146
+3.3V
B2B-PH-K-M(LF)(SN)
1
2
R33
10k
GND
SGND
4
1-4B
DEBUG_PHOTO_RXD
TP244
E
SGND
R224
@CN8
+5.0V
R162
R161
SGND
5V
GND
R160
B2B-PH-K-PK(LF)(SN)
ADR[17]
10k
ADR[18]
10k
ADR[19]
1k
10k
+3.3V
SGND
(SSOP5)
5V->3.3V Level
TC7SH08FU(F)
10k
(Pink)
10k
@CN9
PHTXD
ADR[7]
R123 ADR[17]
R142
R171
R159 ADR[16]
GND
(Green)
R140
R169 ADR[10]
10k
DBTXD
B2B-PH-K-Y(LF)(SN)
R138
R145
10k
TC7SH08FU(F)
R128
10k
ADR[15]
DBRXD
1
2
R148
10k
ADR[14]
VCC
(Yellow)
@CN10
10k
@U10
+3.3V
4-1E/1-1A
8
7
A6
ADR[12]
44
DQ9
TP195
Reserved1
A5
ADR[11]
46
DQ4
DQ5
TP215
DDO
SGND
A4
ADR[10]
41
DQ3
A16
55
DATA[15]
18
SGND
48
A3
19
ADR[8]
DQ1
A15
A19
1-7A
A2
ADR[7]
DQ0
56
S29GL128N90TFIR20H
ADR[24-1]
TP273
A10
1-7A
TP101
A1
ADR[5]
NC30
A9
ADR[4]
20
ADR[6]
A8
DATA[7]
21
30
A6
DATA[6]
1-7A
TP92
33
VSS48
A0
22
ADR[3]
28
A7
DATA[5]
ADR[13]
NC28
A5
45
DATA[8]
NC27
A3
A4
43
29
A2
23
ADR[2]
27
A1
41
D5
A13
DATA[3]
44
51
26
TP164
ADR[4]
28
D0
46
DQ10
A21
A22
1
ADR[24]
A11
ADR[15]
DQ9
ADR[23]
A9
A10
ADR[14]
DQ4
DQ5
ADR[13]
DQ3
A16
A8
8
ADR[12]
DATA[1]
39
A15
A7
9
ADR[11]
DATA[0]
DQ2
TP214
ADR[3]
A6
ADR[10]
TP129
A0
ADR[2]
A5
37
DQ1
ADR[1]
A4
35
DQ0
17
RY/BY
31
A3
19
ADR[6]
A8
TP114
A2
ADR[5]
A6
R119
1k
DRST-
TP162
DDI
ADR[1]
RESET
SGND
A1
30
A7
ADR[10]
ADR[4]
20
28
A5
ADR[13]
NC27
A3
21
+3.3V
VSS47
14
48
VSS48
A0
22
ADR[3]
27
A1
A2
23
ADR[2]
DMS
47
BYTE
56pin TSOP1
17
RY/BY
48pin TSOP1
ADR[1]
RESET
TP322
31
VSS26
SGND
53
+3.3V
RA45
10k
C138
C104
26
BYTE
+3.3V
33
14
R193
1k
52
WP/ACC
+3.3V
47
VSS47
VCCIO
OE
25
SGND
BYTE
GND
27
VSS25
33
VSS_33
53
+3.3V
+3.3V
38
VCC38
C132
C104
OE
GND
DCK
37
VCC37
CE
+3.3V
29
25
52
VSS_52
VIO
34
OE
VSS25
WP/ACC
VCC
WE
SGND
U6
24
43
CE
13
38
VCC38
OE
16
32
37
VCC37
CE
+3.3V
29
VCC
WE
34
+3.3V
MIRROR FLASH
(128Mbit/ 64Mbit )
U5
U11
24
43
CE
13
38
U9
32
P2ROM
(128/64Mbit)
P2ROM
(128/64Mbit)
FLASH or P2(64Mbit)
(128M/ 64Mbit )
JTAG
CN6
RESET_N
TP242
5-5E/1-1A/1-6B
RESET_N
IO_RD_N
37
4-1A/1-3A
48pin TSOP1
IO_RD_N
IO_WR_N
1-3A
10k
R124
R158
R175
ADR[20]
10k
R196
ADR[21]
10k
R200
ADR[22]
10k
R199
ADR[23]
10k
R156
ADR[24]
10k
R192
TP501
ADR[24]
TP289
SGND
CODE
NAME
1
6-9
LM9444-001
CIR B512246 (3/6)
8
Confidential

2
DEV MTR
CN22
F4
TF16SN1.25TTD
R286
4.7k
U3
dev_clk
18
21
VCC
CR
TP21
VmmA
cpC
VmmB
C45
C104
50V(1608)
STB
PG25
DEC
PG26
opc1_in3
dev_on
TP263
I0A
TP239
24
TP240
12
TP241
13
TP348
I0B
2-2C
TP349
0.22
[1.0mm]
OUTA
TP244
23
[1.0mm]
[1.0mm]
7
VrA
6
OUTA
OUTB
[1.0mm]
OUTB
VrB
TP232
R67
10k
1%(F)
50VDC
C18
C103
10%(B)
50VDC
16
TP247
17
VmmB
PG25
PG26
I0A
RsA
opc2_in2
opc2_in3
2-2D
24
TP251
12
2-2D
TP252
8
I0B
13
TP347
I1B
2-2D
0.22
TP254
8
9
C43
C102
R7
47k
OUTA
6
PGND
0.22
(TDS-04C)
F3
TF16SN0.70
+24V
detect
[0.5mm:500mA]
+24V
[1.0mm]
[1.0mm]
[1.0mm]
OUTA
OUTB
23
VrA
OUTB
2-1B
belt_clk
2-2B
C81
C101
(for ESD)
VM0
CR2
VM1
R49
VM2
39k
20
C27
C104
50V(1608)
10
TP231
SGND
EEE1VA101UP
C100
8)
2-2B
devrel_in3
23
TP226
13
TP227
14
I11
I02
2-2D
motor_model
(for ESD)
TP279
R332
1k
2
DX_SOL
Q36
2-2F
B7B-PH-K-R(LF)(SN)
(RED)
+24V
PGND
TP283
B2B-PH-K-M(LF)(SN)
(GREEN)
B
E
2SD1781K (RANK:R)
R502
PGND
SGND
R334
47k
0
R45
TP257
8
PADDLE
0.47
PGND
1/2W
PGND
TP258
22
R40
12k 1%(F)
VREF1
0.47
1/2W
[0.7mm]
OUT1B
TP229
C19
C104
10%(B)
SGND
15
VREF2
[0.7mm]
[0.7mm]
PGND
Q10
C
4.7k
OUT2B
scan_on
(note)
IOUT(100%)=VREF(V)/5 x 1/RNF(
B4B-PH-K-S(LF)(SN)
)
C517
+24V
+24VRET
ON/OFF
scan_lock
R8
22k
4.7k
TP284
Q3
2SB1197K (RANK:R)
TP282
2-2F
TP275
E
10k
PGND
C12
C101
4.7k
(for ESD)
R3
100
5
CLK
1-4E
C3
R1
18
B5B-PH-K-S(LF)(SN)
ANALOG
C104
Q8
C
TP274
GND
B2B-PH-K-K(LF)(SN)
(BLACK)
C102
2-2C
LOCK
C14
SGND
scan_clk
EL_24V
SGND
2-1C
TP273
EL
CN4
ZD1
UDZS36B
DTC143ZE
(1608)
R33
4.7k
4
OUT
100[%]
67[%]
33[%]
0[%]
Stepping motor control

DC Motor control
Solenoid control
EL control
Regulator
F2
TF16SN0.70
TP278
Q6
el_on
+3.3V
R34
100
+24V
R4
22k
SGND
SGND
DTC143ZE
(1608)
Erase Lamp
(1608)
(for EMI)
47k
mitsumi (WHITE)
M42SP-5N
C101
2-2C
TP272
BD6775EFV-E2
(1608)
2mm:2A
+24V
[0.7mm]
SCAN MTR
CN43
C15
50VDC
C103
DEVERL MTR
CN42
OUT2A
R42
8.2k
1%(F)
Polygon(Scanner) Motor
R46
RNF2
OUT1A
IN1/IN3
L
L
H
H
detect
(for ESD)
RNF1
25
PGND
IN0/IN2
L
H
L
H
C514
C102
D14
1SS355
SGND
5
TP222
VCC24V
dx_sol
SGND
2-2D
2-2D
C104
TP256
PHA2
TP223
24RET
C24
VREG
2-2D
R503
2.2k
SGND
DX SOL
CN25
650mA
C79
C102
SGND
17
PHA1
TP224
devrel_vref_pwm
1-4E/4B/4C
C104
GND
1
12
devrel_phb
+5V
C23
I12
2-2D
TP228
devrel_pha
2mm:2A
+24V
18
19
TP367
PGND
Duplex Solenoid
(TDS-06A)
SGND
PGND
VCC
OUT
S-80842CNNB
belt_on
(for EMI)
E
SGND
DTC143ZE
cross
devrel_in2
TP225
24RET
RB751V-40
B3B-PH-K-R(LF)(SN)
(RED)
harness
I01
2-2D
2-2D
HTSSOP-B24
devrel_in0
devrel_in1
2-2E
R336
47k
(1608)
24
R57
100
C516
C101
B
TP271
PGND
DENS_SOL
E
2SD1781K (RANK:R)
47k
PGND
VCC24
R58
15k
VDD
Q37
SGND
Q17
C
4.7k
belt_on
2
PS
1-1B/1B/5-1A
+5V
D500
TP501
2
VSS
3
NC
belt_dir
ZD6
EDZ6.8B
U4
SGND
dens_sol
(for ESD)
+24V
C40
C104
SGND
(TDS-06A)
TP95
C32
+24V
TP365
R64
3.3k
1%(F)
D15
1SS355
R331
1k
C80
C101
11
CR1
16
C102
+24V
B2B-PH-K-R(LF)(SN)
(RED)
(1608)
belt_clk
SGND
TP357
U2
39k
TP230
C25
sen_led_on1
2-2B
C102
21
R44
R504
1k
R65
10k
1%(F)
CLN_REL_SOL
PGND
650mA
+24V
C50
EEE1AA101SP
C100
10V
( 6.3)
TP366
+24V
CN24
F8
TF16AT2.00TTD
TP356
R133 330
belt_dir
C21
SGND
PGND
Density sensor shutter Solenoid

HVPS(TR) power supply
C84
SGND
C104
(for ESD)
R13
47k
belt_lock
C102
B4B-PH-K-M(LF)(SN)
(GREEN)
C48
SGND
Q5
B
E
2SD1781K (RANK:R)
TP91
Development Release Motor
R12
390
BELT MTR
CN17
R134 330
VrB
D3
1SS355
C
TP96
+3.3V
22
MTD2035G
TP92
cln_rel_sol
C512
C102
(1608)
R137
4.7k
R139 100
TP268
belt_lock
A3.3V
3
ON/OFF
CLN REL SOL

CN1
Cleaner Rerease Solenoid
+24V
SGND
NC
C104
PGND
2-2F
VOUT
VSS
SGND
1/2W
[1.0mm]
VIN
2
C38
PGND
PGND
B9B-PH-K-K(LF)(SN)
(BLACK)
1/2W
R43
Belt Drive Motor
4
PHAB
TP255
2mm:2A
(for ESD)
OPC2 MTR
CN14
11
2-2C
C49
(1608)
+24V
PHAA
2-2C
+5V
B2B-PH-K-Y(LF)(SN)
(YELLOW)
E
2SD1781K (RANK:R)
RB751V-40
D7
U5
5
MP_SOL
Q4
P/S
RsB
2
opc2_phb
1-4E/4B/4E
[1.0mm]
TP253
opc2_pha
PGND
0
TP346
I1A
50VDC
C103
R76
SGND
3.3V(Analog 3.3V) REGULATOR
2-2F
SGND
PGND
PGND
R48
PGND
TP281
S-1132B33-U5TU5T1G
SGND
DTC143ZE
motor_model
TP250
2-2D
C515
C101
R9
390
+24V
C511
C102
(for ESD)
(for EMI)
47k
mp_sol
(1608)
C104
50V(1608)
STB
DEC
TP277
C28
MP SOL
CN3
1
[0.5mm:500mA]
D2
1SS355
2-2B
10
20
opc2_in1
Q16
C
TP267
14
F/R
SGND
TP249
opc2_in0
CLK
(for ESD)
4.7k
VmmA
PGND
MP Solenoid
(TDS-04C)
SGND
TP248
B2B-PH-K-M(LF)(SN)
(GREEN)
E
2SD1781K (RANK:R)
C56
C101
C104
cln_on
REG_SOL
Q1
2-2F
LD
SGND
2-2B
3
cpC
reg_sol
R5
47k
(for ESD)
330
TP342
cpA
cpB
TP280
C60
C101
330
R97
(3216)
TP246
R2
390
TP276
TP311
C20
C224
10%(B) 15
SGND
C16
SGND
SGND
REG SOL
CN2
+24V
CLN MTR
CN16
2-2B
+5V
19
C34
EEE1AA101SP
C100
10V
( 6.3)
[0.5mm:500mA]
C102
R85
LG
SGND
cln_clk
cln_dir
TP245
SGND
TP368
EEE1VA101UP
C100
18
C332
C104
10%(B)
C52
VCC
C29
C104
C73
SGND
21
TP259
C104
D1
1SS355
R107
4.7k
2-1B
PGND
C26
+5V
OUT
GND MM1665AT
C22
PGND
Regist Solenoid
(TDS-04C)
F1
TF16SN1.25TTD
R110 100
cln_lock
U1
CR
C42
C17
EEE1AA101SP
C100 10V
( 6.3)
detect
B9B-PH-K-S(LF)(SN)
+3.3V
+3.3V
C513
C103
TP264
0
(1608)
R47
16k
1%(F)
IN
CLN_HLT_SOL
SGND
+24V
R69
3.9k 1%(F)
R41
PGND 47k
R501
Paper feeding/Belt cleaner Motor
B4B-PH-K-S(LF)(SN)
+5V
SGND
TP221
B2B-PH-K-S(LF)(SN)
(1608)
F5
2-2D
C178
C102
+6.8V
PGND
Q12
SGND
SGND
MTD2035G
R36
4.7k
opc_vref_pwm
+24V
Q13
E
2SD1781K (RANK:R)
(for ESD)
22
1-1B/1E/5-1A
+24V
8
9
D6
+24V
(for ESD)
TP94
5V REGULATOR
RB751V-40
1
+24V
4
PHAB
2-2C
1-4E/4C/4E
OPC1 MTR
CN15
PHAA
11
TP243
motor_model
1/2W
2
2-2C
7
2mm:2A
+24V
PGND
R39
1k
TP90
2-2F
0.22 1/2W
RsB
I1B
2-2C
+24VRET
cln_hlt_sol
R55
+24VRET
SGND
SGND
[1.0mm]
RsA
I1A
CLN HLT SOL

CN13
C509
C102
D5
1SS355
(for EMI)
E
47k
DTC143ZE
PGND
2-2C
P/S
130mA
(1608)
2-2C
F/R
SGND
C519
C101
2-2B
PGND
R61
TP242
sen_led_on1
Q29
C
4.7k
opc1_in2
PGND
Cleaner halt Solenoid

(TDS-06A)
(for ESD)
10
C217
C101
3
cpB
20
opc1_phb
T1_SOL
C30
17
R35
47k
2-2C
cpA
16
TP236
14
opc1_pha
CLK
C106
dev_dir
(3216)
TP235
TP238
B2B-PH-K-E(LF)(SN)
(BLUE)
E
2SD1781K (RANK:R)
SGND
R298 330
SGND
TP237
opc1_in1
+24V
2
Q7
TP20
C224
10%(B) 15
SGND
opc1_in0
D4
1SS355
C
2-2F
C104
19
SGND
50VDC
t1_sol
(for ESD)
TP93
(2012)
C33
R287 330
2-2B
+5V
LG
C36
C103
10%(B)
R32
390
C37
TP234
C332
50VDC
C210
C101
C41
[0.5mm:500mA]
(1608)
LD
TP89
SGND
T1 SOL
CN12
+24V
1
C212
C102
TP260
R60
16k
1%(F)
2-1B
Paper Feed Solenoid

(TDS-04C)
+3.3V
R285 100
dev_lock
+5V
Development Drive Motor
OPC Drum Motor1/2
el_current
CODE
TP202
ZD2
02DZ3.0-Z(F)
LM9474-001
47k
DTC143ZE
SGND
(1608)
PGND
6-10
SGND
NAME
SGND
CIR B512250 (4/5)

8
Confidential

1
Development-Release sensor
Thermister for Temperature in the machine
T1 Paper empty/Paper edge sensor
Photo-sensor LED VCC
+3.3V
+3.3V
R158
150k
1%(F)
DTC143ZE
(1608)
SGND
SGND
3.3V
R27
39k
TP295
t1_pedg_sen
2-1E
100
TH3_SEN
ANALOG
R159
3.3k
1%(F)
4.7k
B5B-PH-K-R(LF)(SN)
C102
(RED)
sen_led_on3
(1608)
SGND
SGND
SGND
Waste Toner box Sensor
R20
39k
R21
MP_PE_SEN
+3.3V
TP317
C7
TP294
4.7k
R345
820
0V
LED VCC
A2
(Clener
REG_MARK_SEN1
sensor)
R19
39k
MP_REG_F_SEN
0V
OPC gear origin

sensor
OPC1 SEN
CN36
REG_MARK_SEN2
100
R337
C215
C102
0V
LED VCC
LED VCC
SGND
SGND
R30
WST_TN_LED
0V
C238
C103
T1_REG_F_SEN
R316
0
(1.5V)
R303
22k
SGND
R300
4.7k
8 U18
t1_reg_f_sen
2-1E
TP313
1-3C/2-1C
100
C102
0V
LED VCC
TP322
C116
C102
SGND
(OPC
sensor2)
R324
22 5%(J)
LED_CUR
(1/8W/2012)
SGND
REG_R_SEN
(1608)
B3B-PH-K-K(LF)(SN)(BLACK)
REG-R
CN9
wst_tn_sen2
TP261
led_vcc
2E/2A/4D/4B/4A/4C/5B/5C/5A
R25
39k
1
R24
C9
TP316
0V
LED VCC
SGND
CN26
R31
120
VO1
VO2
10
led_vcc
2E/2A/4B/4A/4C/5B/5C/5A
R347
2.2k
REAR_COV_SEN
0V
D2114K-W
Q35
C
B
TP332
E
R329
150
2-2E
TP323
dens_led_pwm
TP341
SGND
R325
ANALOG
1%(F)
TP340
R327
C224
C101
C223
C101
1-4E
dens_sen2
ANALOG
1%(F)
TP339
1-4E
dens_sen1
rear_cov_sen
1-3F
C239
C102
SGND
11
SGND
SGND
0V
SGND
SGND
292161-2
R330
150
TP333
C226
C227
C104
C104
10%(B)
10%(B)
SGND
SGND
TP289
R348
100
(1608)
B3B-PH-K-P(LF)(SN) (PURPLE)
Fuser Thermister/Heater off control

Eject sensor
V12
SGND
th2_sen
TP216
R323
36
5%(J)
470
SGND
BA10339FV
470
+3.3V
U18 3
V+
reg_mark_pwm
TP335
C220
C102
(1/4W/3216)
C102
SGND
+5V
C207
C105
10%
(1608)
SGND
Rear Cover Sensor(Switch)
reg_r_sen
1-1F
100
SGND
1-4E
opc2_sen
R176
120
DP7269YI50
R275
560
TP331
dp_sda
NC22
SGND
TP338
ANALOG
R321
3.3k
1%(F)
+3.3V
2-1F
14
BA10339FV
TH2_SEN
R277
10k
TP344
SGND
R186
SGND
Regist-rear Sensor
TP299
C216
C101
C8
B3B-PH-K-M(LF)(SN) (GREEN)
+3.3V
C218
C102
R294
100
B6B-PH-K-Y(LF)(SN)
(YELLOW)
OPC2_SEN
TP136
R307
15k
2E/2A/4D/4B/4A/4C/5B/5C/5A
1-3F
NC21
22
2-1F
R322
150k
1%(F)
led_vcc
SDA
21
reg_mark_sen2
2-1F
R279
10k
TP343
R183
39k
NC19
NC20
+3.3V
+3.3V
B3B-PH-K-R(LF)(SN)(RED) +3.3V
R22
100
R315
18k
(1/10W,1608)
SGND
+3.3V
3.3V
sensor1)
+3.3V
20
U18
2
5
BA10339FV
R280
100k
TP358
SGND
opc1_sen
(OPC
(1608)
led_vcc
OPC2 SEN
CN33
+3.3V
TP321
(1608)
R23
39k
R338 100
1-3C/2-1C
C85
SGND
R140
120
2E/2A/4D/4B/4A/5B/5C/5A
120
+3.3V
SGND
R143
SGND
B
6B
pl1
R305
13 4.7k
19
+3.3V
220
R281
10k
4
C102
C508
C103
1
wst_tn_sen1
TP233
0V
+3.3V
REG-F
CN8
2-1F
13
11
BA10339FV
OPC1_SEN
100
Regist-front Sensor
R291
4.7k
10 U18
SGND
TP298
C214
C101
+3.3V
TP137
R293
15k
R292
100
R319
0
(1.5V)
C103
SGND
R301
22k
WST_TN_SEN
B04B-CZHK-B-1(LF)(SN)(V)
R302
18k
(1/10W,1608)
C237
+3.3V
pl0
TP360
15
NC5
R284
100
C211
C101
R144
39k
17
NC6
C222
+3.3V
RL1
mp_reg_f_sen
C102
6B
16
RH1
RW1
NC4
4
5
pl1
8B
2-1E
TP318
C6
SGND
+3.3V
RL0
NC1
NC3
R306 220
LED_VCC2
R18
100
200mA
0.2
SGND
SGND
0V
A3
1
reg_mark_sen1
SGND
led_vcc
2E/2A/4D/4B/4A/4C/5C/5A
C102
TP301
E
10k
DTC143ZE
(1608)
2-1F
TP337
R17
R314
TP293
WST_TN_LED
U18
1
BA10339FV
R274
100k
(1608)
RW0
TP345
R282
10k
6
TP359
C208
C101
SGND
120
+3.3V
10
8
SGND
R283
100
cln_rel_sen
TP320
SGND
9
RH0
24
2-1F
A1
292161-3
WST TN
CN27
WST_TN_SEN2
2-1B
C5
C102
led_vcc
2E/2A/4D/4A/4C/5B/5C/5A
BLM15AG601SN1D
+3.3V
A0
R15
100
SGND
+3.3V
C209
C103
18
14
8B
mp_pe_sen
TP300
R16
39k
GND
11
+3.3V
pl0
Cross
wst_tn_led
LED_VCC
Q38
2SB1197K (RANK:R)
CLN_REL_SEN
SGND
SGND
L2
220
220
Vcc
WP
2
2
0V
(MP Paper empty

sensor)
C102
Q39
2-1E
100
R346
22k
R289
7
SCL
+3.3V
12
R328
3.3k
1%(F)
+3.3V
R288
LED_VCC
Clenner Release
sensor
CLN REL SEN
CN11
+3.3V
MP-REGF/PE
CN7
U17
23
1-3F
TP303
DTC143ZE
CN29
R320
4.7k
E
10k
C102
Q22
2SB1197K (RANK:R)
B
TP297
dp_scl
TP270
C97
SGND
MP tray PE-sensor/MP regist-front sensor
+3.3V
1-1C
th3_sen
1-4F
TP315
C10
B4B-PH-K-R(LF)(SN) (RED)
R278
820
Q21
SGND
R26
T1_PEDG_SEN
+3.3V
R276
22k
C518
C103
R299
680
2E/2A/4D/4B/4C/5B/5C/5A
+3.3V
R290
680
BLM15AG601SN1D
led_vcc
+3.3V
Digital
Potentiometer
TP500
REG-MARK sensor/Density sensor/

Thermister for ambient temperature with belt)
2E/2A/4D/4B/4A/4C/5B/5C
+3.3V
(1608)
led_vcc
TP319
C105
C102
SGND
R168
120
L1
LED VCC
LED VCC
C104
C13
C101
E
47k
SGND
SGND
C213
led_vcc
devrel_sen
2-1D
2
100mA
0.1
0.4
400mA
2E/4D/4B/4A/4C/5B/5C/5A
TP292
0V
SGND
R172
100
(Paper empty
sensor)
C102
R326
3.3k
1%(F)
sen_led_on1
1-1B/4-1B/4-1E
TP296
TP314
C11
2
R171
39k
t1_pe_sen
2-1E
100
0V
DEVREL_SEN
R29
Q11
TP308
C
4.7k
R28
39k
1
T1_PE_SEN
Q9
2SB1197K (RANK:R)
R38
560
DEVREL SEN
CN34
T1PE/PEDG
CN10
+3.3V
R37
22k
C225
C104
+3.3V
5V
R218
22k
CN32
EJECT_SEN
LT Relay
1
R217
100
TP307
C110
50VDC
C103
C102
0V
LED_ON
SGND
VCC24LPS
24RET
(1608)
+24V
PGND
fuser_det
1-4E
HU1_SEN
(3.125V)
SGND
C131
10k
2-1E
heat_lmt
LT1_CAS_SEN
SGND
LT1_LIFT_SEN
R192
18k
1%(F)
B6B-PH-K-E(LF)(SN)
(BLUE)
C120
C102
+3.3V
C104
V4
C111
C102
LT1_REG_SEN
U11
SGND
3
2
C133
1-1E
+3.3V
TH1_SEN
D8
RB751V-40
4
1-4E
292161-4
C100
C102
+3.3V
R152
10k 1%(F)
lt1_cas_sen
TP326
1-1E
lt1_lift_sen
th1_sen
C87
C102
SGND
TP327
R180
C112
C102
10k
TP302
1-1E
C99
C102
TP328
C98
C102
TP329
lt1_pe_sen
SGND
R160
100
R161
68k
TP306
R179
18k
1%(F)
SGND
C103
C102
+3.3V
LM393PT
SGND
SGND
R163
100
R162
68k
LT1_PE_SEN
+5V
U11 8
V+
+3.3V
R178
680
1%(F)
SGND
0V
SGND
R167
100
heat_thm2
1-4E
E
Waste Toner sensor
Development Release sensor
Cleaner Release sensor
Tray sensor
Regist sensor
Eject sensor
OPC origin sensor
Rear cover switch
REG-MARK sensor
Density sensor
Thermistor
Humidity sensor
lt1_sol
LT-SOL ON/OFF
0V
:OFF
+3.3V:ON
R170
100
+3.3V
R165
68k
Thermister(Edge)
ANALOG
2-2F
TP324
+3.3V
TP312
hu1_sen
SGND
R173
100
SGND
LM393PT
C102
FUSER_THM2
1-4E
TP325
R169
2.2k
R207
4.7k
7
6
TP310
D9
RB751V-40
C102
lt1_lift_drv
SGND
U11
R206
+5V
C88
2-2F
C104
C102
C102
+3.3V
C126
C104
SGND
+3.3V
BLM15AG601SN1D
LT1_SOL
TP309
C132
R213
18k
1%(F)
+3.3V
1
2
R174
100
3
C107
C102
R209
680
1%(F)
L3
LT1_LIFT_DRV
C135
C102
SGND
+3.3V
heat_thm1
1-4E
+3.3V
R204
18k
1%(F)
R175
100k
Thermister(Center)
ANALOG
+5V
+3.3V
TP369
FUSER_THM1
TH/HU SEN
CN35
(1608)
led_vcc
2A/4D/4B/4A/4C/5B/5C/5A
R214
100
+5V
Temperature and Humidity sensor of outside air
F7
TF16AT2.00TTD
SGND
R212
120
(1608)
12
B12B-CZHK-B-1(LF)(SN)(V)
LT
CN19
eject_sen
1-1F
C141
1
1-1E
lt1_reg_sen
CODE
SGND
LM393PT
SGND
NAME
3
6-11
LM9474-001
CIR B512250 (5/5)
8
Confidential
Charge High-voltage Power Supply PCB Circuit Diagram (1/4)
6-12
Confidential
6-13
Confidential
6-14
Confidential
6-15
Confidential
Transfer High-voltage Power Supply PCB Circuit Diagram (1/2)
6-16
Confidential
Transfer High-voltage Power Supply PCB Circuit Diagram (2/2)
6-17
Confidential
Wiring Diagram (1/2)
CN40
1 PNEW_SEN2
GND
TONER
4 LED_VCC
B4B-PH-K-Y
Comp.
LD_ON[3:0]
BD1_n/BD4_n
IMSA-9615S-22A-PP-A
CN39
1 PNEW_SEN3
GND
TONER
4 LED_VCC
tnr_sen3
PNEW_LED_VCC
(3.3V)
B4B-PH-K-R
CN38
1 PNEW_SEN4
GND
TONER
4 LED_VCC
to CPU(GPIO)
tnr_sen4
PNEW_LED_VCC
(3.3V)
B4B-PH-K-E
cln_rel_sen
wst_tn_sen2
Drawer
connector
LED_VCC(3.3V)
CN2
EJECT_SEN 6
GND
LED_ON
FUSER_THM1
+3.3V
FUSER_THM2 1
B2B-PH-K-M
CN3
2 THM2
1 +3.3V
292161-2
to CPU(ADC)
CN32
1
B06B-CZHK-B-1
EJECT
fuser_det
to CPU(GPIO/INT)
LED_VCC(3.3V)
to CPU(ADC)
EJECT_SEN
GND
LED_ON
FUSER_THM1
+3.3V
FUSER_THM2
Eject
sensor
+24V/+5V
opc2_in[3:0]
opc2_pha/b
FUSER_FAN_HIGH
CN103
+24V
PGND
1
2
292161-2
CN101
Triac
+3.3V
F201
F2
F301
+6.8V
F1
to
HVPS(CHG)
F101
AC(L)
TNR_LED
B15B-PASK-2
HV_DEV_PWM[4:1]
HV_GRID_PWM[4:1]
+24V
HV_DCLN_PWM
GRID_DCDET_N
S06B-PASK-2
HV_DCLN_ON
+5V
HV_DEV_FB[4:1]
CN6
15 +3.3V
+3.3V
+3.3V
+3.3V
+3.3V
GND
GND
GND
GND
GND
GND
GND
+6.8V
+6.8V
1 HEAT_ON_n
HV_GRID_FB[4:1]
AD/C
+3.3V
HV_DCLN_FB
A3.3V
+6.8V
HV_BCLN[2:1]_PWM
S15B-PASK-2
A3.3V
+5V
HV_TRCC_FB[4:1]
+5V
AD/C
Voltage
Detector
A3.3V
HV_BCLN[2:1]_FB
HV_FUSER_FB
On/Off
CN20
HV_TRCC_PWM4
HV_FUSER_PWM
HV_TRCC_PWM3
HV_BCLN1_PWM
HV_TRCC_PWM2
HV_BCLN2_PWM
HV_TRCC_PWM1
PGND
GND
PGND
A3.3V
HV_BCLN1_FB
HV_FUSER_FB
HV_BCLN2_FB
HV_TRCC_FB4
HV_TRCC_FB1
HV_TRCC_FB3
HV_TRCC_FB2
GND
FFC
19
IMSA-9615S-19A-PP-A
1,2pin:N.C.
+3.3V
+3.3V
+3.3V
Vcc
A3.3V
Vcc(ADC)
Digital
Potentiometer
CLK
DATA
5V
+6.8V
5V
Comp.
LED_CUR
dens_led_pwm
+5V
to CPU(ADC)
dens_sen1/2,thm2_sen
18
HV_TRCC_PWM4
HV_FUSER_PWM
HV_TRCC_PWM3
HV_BCLN1_PWM
HV_TRCC_PWM2
HV_BCLN2_PWM
HV_TRCC_PWM1
PGND
GND
PGND
A3.3V
HV_BCLN1_FB
HV_FUSER_FB
HV_BCLN2_FB
HV_TRCC_FB4
HV_TRCC_FB1
HV_TRCC_FB3
HV_TRCC_FB2
1
2
+24V
PGND
TR-1
TR-2
TR-3
TR-4
FUSER
BCLN1
BCLN2
HVPS PCB
(TR)
+24V
F8
CN13
+24V
PGND
1
2
CN3
LED_VCC 1
GND
REG_MARK_SEN1 3
B512260
Regist MARK
sensor1
1 LED_VCC
GND
3 REG_MARK_SEN
B512261
B3B-PH-K-E
CN5
12 LED_VCC
GND
REG_MARK_SEN1
LED_VCC
REG_MARK_SEN2
+3.3V
TH2_SEN
LED_CUR
VO1
VO2
GND
1 +5V
LED_VCC 1
GND
REG_MARK_SEN2 3
+24V 1
DENS_SOLn
PGND 3
B3B-PH-K-R
Regist MARK
sensor2
1 LED_VCC
GND
3 REG_MARK_SEN
B512261
B3B-PH-K-S
CN6
TH2_SEN 2
+3.3V 1
Thermister
(Belt
(Ambient temperature
with Belt)
S2B-PH-K-K
CN7
+5V
GND
VO2
VO1
LED_CUR
B12B-CZHK-B-1
CN24
dens_sol
High voltage
power supply
IMSA-9615S-18A-PP-A
Relay PCB
LED_VCC 1
GND
REG_MARK_SEN1
LED_VCC
REG_MARK_SEN2
+3.3V
TH2_SEN
LED_CUR
VO1
VO2
GND
+5V 12
(Vdet=2.8V)
10.00MHz
IMSA-9615S-30C
B2B-PH-K-Y
B12B-CZHK-B-1
+3.3V
B10B-CZHK-B-1
CN8
3 +24V
DENS_SOLn
1 PGND
53324-0560
+5V
GND
VO2
VO1
LED_CUR
Density
sensor
53324-0560
CN9
+24V
DENS_SOL_n
B3B-PH-K-R
Density sensor
Shutter Solenoid
1
2
292161-2
+3.3V
+24V
DX_SOL_n
(Flash)
ROM:256kB
CN25
RAM:16kB
Engine CPU Clock
+3.3V
reg_mark_pwm
GPIO
to
MAIN PCB
reg_mark_sen2
UART
RESET IC
HVPS PCB(CHG)
+24V
CN29
Comp.
+24V
REVIO0(BD0n)
REVIO1(BD1n)
CHG_CH4
DEV_CH4
GRID_CH4
DCLN_CH4
CN4
reg_mark_sen1
S10B-PASK-2
CN28
10 BD0n
BD1n
GND
STATUS
COMMAND
STSREQn
VSYNCn
CMDREQn
CMDRDYn
1 RESETn
CHG_CH3
DEV_CH3
GRID_CH3
DCLN_CH3
CHG_CH2
DEV_CH2
GRID_CH2
DCLN_CH2
High voltage power supply
IMSA-9615S-19A-PP-A
Rmark_LED_VCC
(+3.3V)
CN23
10 +3.3V
+3.3V
+3.3V
GND
GND
GND
+6.8V
+6.8V
PGND
1 +24V
to CPU
to
MAIN PCB
INLET
CHG_CH1
DEV_CH1
GRID_CH1
DCLN_CH1
CN2
HV_TRCC_PWM4
1
HV_FUSER_PWM
HV_TRCC_PWM3
HV_BCLN1_PWM
HV_TRCC_PWM2
HV_BCLN2_PWM
HV_TRCC_PWM1
PGND
GND
PGND
A3.3V
HV_BCLN1_FB
HV_FUSER_FB
HV_BCLN2_FB
HV_TRCC_FB4
HV_TRCC_FB1
HV_TRCC_FB3
HV_TRCC_FB2 18
CN1
19 HV_TRCC_PWM4
HV_FUSER_PWM
HV_TRCC_PWM3
HV_BCLN1_PWM
HV_TRCC_PWM2
HV_BCLN2_PWM
HV_TRCC_PWM1
PGND
GND
PGND
A3.3V
HV_BCLN1_FB
HV_FUSER_FB
HV_BCLN2_FB
HV_TRCC_FB4
HV_TRCC_FB1
HV_TRCC_FB3
HV_TRCC_FB2
1 GND
dx_sol
CLK(20MHz)
+24V
A[9:0]
D[7:0]
INT[1:0]n
F4
ENGINE CPU
GPIO/INT
GPIO
+24V
T1_SOL_n
1
2
Paper Feed Solenoid
B2B-PH-K-E
CN13
+24V
CLN_HLT_SOLn
cln_hlt_sol
reg_r_sen
eject_sen
rear_cov_sen
frnt_cov_sen
opc1_sen
opc2_sen
CN12
t1_sol
RSTn
PNEW_SEN[3:0]
AIR_FAN_LOCKn
lt1_cas_sen
lt1_lift_sen
lt1_reg_sen
lt1_pe_sen
REAR_COV_SEN
Duplex Solenoid
B2B-PH-K-M
CSn/RDn/WRn
Vcc
(Logic/ADC)
1
2
1
2
Cleaner halt Solenoid
B2B-PH-K-S
F1
CN2
+24V
REG_SOL_n
+24V
reg_sol
1
2
Regist Solenoid
B2B-PH-K-M
CN3
+24V
MP_SOL_n
mp_sol
1
2
MP Solenoid
B2B-PH-K-Y
+24V
F3
CN1
+24V
CLN_REL_SOLn
cln_rel_sol
Cleaner Release Solenoid
1
2
B2B-PH-K-S
Optional Lower Tray

F7
+5V
DATA
4kbits
EEPROM
I2C/SIO
CLK
lt1_lift_drv
lt1_sol
to Digital
Potentiometer
(for reg-mark sensor)
+3.3V
lt1_cas_sen
lt1_lift_sen
lt1_pe_sen
lt1_reg_sen
(to CPU GPIO)
CN19
+24V
PGND
LT1_LIFT_DRV
LT1_SOL
LT1_CAS_SEN
LT1_LIFT_SEN
LT1_PE_SEN
LT1_REG_SEN
+3.3V
B08B-CZHK-B-1
SEN_LED_ON1
292161-4
CN6
8 +24V
PGND
LIFT_DRV
SOL
CAS_SEN
LIFT_SEN
PE_SEN
1 REG_SEN
LED_VCC
(+3.3V)
SEN_LED_ON2
+3.3V
SEN_LED_ON3
PNEW_LED_VCC
(+3.3V)
B512183
th2_sen
motor_model
fuser_det
th3_sen
Rmark_LED_VCC
(+3.3V)
Fuser_FAN_HIGH
Fuser_FAN_LOW
AIR_FAN
PS_FAN
OPC_FAN
B4B-PH-K-M
PE
LED_VCC
LIFT_SEN
PGND
PE/PO
SENSOR
PCB
B512178
04DS-8E
PE
CN4
LED-VCC
PGND
RESI
B3B-PH-K-S
1
2
B2B-PH-K-E
LIFT
REGI
(JAM SENSOR)
SG-2482A
(Kodenshi)
S3B-PH-K-S
SW
Cassette
detector
Detector switch
(SW1AB-258-1:SHINMEI)
CN2
+24V
+24V
SOLn
LT1
Solenoid
1
2
B2B-PH-K-R
+24V
LIFT_DRV
LT-DETn
6-20
PE 1
LED_VCC
LIFT_SEN
PGND 4
CN1
CAS_SEN
PGND
Engine PCB
B512250
CN3
53253-0810
Drawer
connector
292250-4
CN35
1 +5V
HU1_SEN
GND
4 TH1_SEN
GPIO
+5V 1
HU1_SEN
GND
TH1_SEN 4
DATA
+24V
RELAY LT PCB
CHS-CSC-20(TDK)
dens_sen1
dens_sen2
heat_thm1
heat_thm2
el_current
10bit AD/C
Temperature and Humidity

sensor of outside air
CLK
+24V
(NEUTRAL)
(LIVE)
+24V
REG.
FUSER_FAN_POW 1
AIR_FAN_POW
PS_FAN_POW
TNR_LED_K
FAN_PGND
AIR_FAN_LOCKn
GND
GND
HV_DEV_PWM1
HV_GRID_PWM2
HV_GRID_PWM1
HV_DEV_PWM2
HV_GRID_PWM3
HV_DEV_PWM3
HV_GRID_PWM4
HV_DEV_PWM4
HV_DCLN_PWM
GRID_DCDET_N
HV_DCLN_PLUS
HV_GRID_FB4
HV_DCLN_FB
HV_DEV_FB4
HV_DEV_FB1
HV_GRID_FB3
HV_GRID_FB1
HV_DEV_FB3
HV_DEV_FB2
HV_GRID_FB2
A3.3V
FAN_PGND 30
IMSA-9615S-30A-PP-A
HV_TRCC_PWM[4:1]
HV_FUSER_PWM
REG.
CN2
+24V
PGND
CN1
FUSER_FAN_POW
AIR_FAN_POW
PS_FAN_POW
TNR_LED_K
FAN_PGND
AIR_FAN_PGND
GND
GND
HV_DEV_PWM1
HV_GRID_PWM2
HV_GRID_PWM1
HV_DEV_PWM2
HV_GRID_PWM3
HV_DEV_PWM3
HV_GRID_PWM4
HV_DEV_PWM4
HV_DCLN_PWM
GRID_DCDET_N
HV_DCLN_PLUS
HV_GRID_FB4
HV_DCLN_FB
HV_DEV_FB4
HV_DEV_FB1
HV_GRID_FB3
HV_GRID_FB1
HV_DEV_FB3
HV_DEV_FB2
HV_GRID_FB2
A3.3V
30 FAN_PGND
FFC
PS_FAN
+24V
AC(N)
+3.3V 1
+3.3V
+3.3V
+3.3V
+3.3V
GND
GND
GND
GND
GND
GND
GND
+6.8V
+6.8V
HEAT_ON_n 15
1
2
292161-2
CN21
AIR_FAN
HVPS control
CN2
1 AC(L)
N.C.
AC(N)
LVPS
B2P3-VH
(Low voltage power supply)
B06B-PASK-2
from
LVPS
PCB
B2B-PH-K-Y
FUSER_FAN_LOW
to CPU(GPIO)
+24V
OPC DRUM Drive

MOTOR2
CN30
OPC_FAN_POWER 1
PGND 2
heat_lmt
heat_on
+24V
CN14
PH_A 1
PH_A_n
PH_B
PH_B_n 4
B4B-PH-K-M
5V
3.1V
CN5
1 +24V
+24V
+24V
PGND
PGND
6 PGND
OPC DRUM Drive

MOTOR1
F6
+24V
OPC_FAN
Comp.
B512245
CN101
+24V 1
+24V
+24V
PGND
PGND
PGND 6
04P-SJN
Relay
CN
NC
B4B-PH-K-S
3.1V
to CPU(ADC)
Comp.
Halogen heater
+24V/+5V
opc_vref_pwm
5V
+3.3V
B6B-PH-K-E
CN15
PH_A 1
PH_A_n
PH_B
PH_B_n 4
B2B-PH-K-S
Development
Release Motor
B4B-PH-K-S
TNR_LED_K
B04B-CZHK-B-1
CN1
2 THM1
1 +3.3V
PH_A 1
PH_A_n
PH_B
PH_B_n 4
Toner LED
B512237
MP_PE
LED_VCC
MP_REG_F
GND
REG_F
B512234
+24V/+5V
opc1_in[3:0]
opc1_pha/b
Toner LED
B512237
MP_PE
mp_pe_sen
mp_reg_f_sen
1 LED_VCC
2 GND
to CPU(GPIO/INT)
LED_VCC(3.3V)
B3B-PH-K-P
CN7
1 MP_PE_SEN
LED_VCC
MP_REG_F_SEN
4 GND
EL PCB B512247
1 +24V
+24V
EL_ONn
x12
4 EL_ONn
CN42
1
2
04P-SJN
Relay
CN
+24V
F1
B9B-PH-K-K
CN8
TNR_LED_A
TNR_LED_K
+24V
devrel_in[3:0]
devrel_pha/b
devrel_vref_pwm
S2B-PH-K-S
CN9
1 REG_R_SEN
GND
3 LED_VCC
cln_on
sen_led_on1
EL PCB B512247
1 +24V
+24V
EL_ONn
x12
4 EL_ONn
Toner LED
B512237
t1_reg_f_sen
LED_VCC(3.3V)
04P-SJN
Relay
CN
Paper feeding/
Belt cleaner
Motor Unit
LOCK_n
1 CLK
DIR
ONn
PGND
PGND
+24V
+24V
9 detect
1 LED_VCC
2 GND
REG_R
GND
LED VCC
REG_R
+24V
F1
04P-SJN
EL PCB B512247
1 +24V
+24V
EL_ONn
x12
4 EL_ONn
1 LED_VCC
2 GND
CN8
3 T1_REG_F_SEN
LED VCC
1 GND
B512242
Fuser Unit
t1_pedg_sen
B4B-PH-K-R
CN16
LOCK_n
CLK 1
DIR
ONn
PGND
PGND
+24V
+24V
detect 9
cln_lock
cln_clk
cln_dir
t1_pe_sen
LED_VCC(3.3V)
B3B-PH-K-M
MP tray
Paper empty/Reg-front
sensor
Comp.
T1_PE_SEN
GND
LED VCC
T1_PEDG_SEN
Driver:
BD6775EFV
04P-SJN
Regist-rear
sensor
1 LOCK_n
CLK
DIR
ONn
PGND
+24V
7 detect
B7B-PH-K-R
B512240
Thermostat
+24V
Relay
CN
1
2
B6B-PH-K-Y
T1_REG_F
LED VCC
GND
REG_F
belt_on
EL PCB B512247
1 +24V
+24V
EL_ONn
x12
4 EL_ONn
Belt Drive
Motor Unit
1
2
wst_tn_sen1
5V
+24V
F1
B9B-PH-K-S
CN17
LOCK_n
CLK
DIR
ONn
PGND
+24V
detect
belt_lock
belt_clk
belt_dir
CN7
TNR_LED_A
TNR_LED_K
5V
Comp.
1.5V
+24V
(To CPU ADC)
CN6
TNR_LED_A
TNR_LED_K
1.5V
motor_model
Electrode PCB
B512251
S2B-PH-K-S
wst_tn_led
Development
Drive Motor
Unit
1 LOCK_n
CLK
DIR
ON_n
PGND
PGND
+24V
+24V
9 detect
Toner LED
B512237
opc2_sen
LED_VCC(3.3V)
Driver:
MTD2035G
B512239
T1 Regist-front
sensor
dev_on
+3.3V
T1_PE
GND
LED VCC
T1_PEDG
PE
B5B-PH-K-S
S2B-PH-K-S
to CPU(GPIO/INT)
ENGINE GA
T1_PEDG
B5B-PH-K-R
AIR FAN
1
3
+24V
PGND
ON_n
LOCK_n
1
CLK
1
2
CN22
LOCK_n 1
CLK
DIR
ON_n
PGND
PGND
+24V
+24V
detect 9
Driver:
MTD2035G
LED VCC
0V
WST_TN
Polygon Motor Unit
CN
5
Electrode
LED_VCC(3.3V)
CN27
1 WST_TN_LED
GND
WST_TN_SEN1
WST_TN_LED
GND
6 WST_TN_SEN2
S5B-PH-K-S
CN7
+24V 1
PGND
ON_n
LOCK_n
CLK 5
B2B-PH-K-K
dev_lock
dev_clk
dev_dir
CN10
T1 Paper empty
/Paper edge sensor
Thermostat
CN4
EL_24V
GND
EL_CURRENT
LD PCB B512231
1 LD
TR-B
TR-E
PD
5 GND
LD1
opc1_sen
DC MOTOR control
WST_TN
WST_TN
Toner Full sensor
LED VCC
0V
WST_TN
VR
VR
to CPU(GPIO/INT)
B3B-PH-K-K
Waste Toner
Full sensor
Thermister
(Edge)
F2
el_on
LED_VCC(3.3V)
Stepping MOTOR control
OPC2
B512236
to LD
Video1
Video2
B5B-PH-K-S
B5B-PH-K-S
B3B-PH-K-R
OPC gear origin

sensor2
CN6
LD 1
TR-B
TR-E
PD
GND 5
PWR_PWM1
LD_ENA
Video1
Brawer FAN
OPC2_SEN 1
GND
LED VCC 3
CN33
1 OPC2_SEN
GND
3 LED VCC
B512236
Thermister
(Center)
+24V
(To CPU ADC)
CN36
1 OPC1_SEN
GND
3 LED VCC
Video4
1 LED_VCC
2 GND
OPC1
scan_lock
292161-3
292253-3
OPC1_SEN 1
GND
LED VCC 3
+5VI
1
2
CLN-REL
B512233
OPC gear origin

sensor1
LD2
+5V
CN8
+24V
5
PGND
ON_n
LOCK_n
CLK
1
CN43
+24V 1
PGND
ON_n
LOCK_n
CLK 5
+24V
scan_clk/scan_on
Laser
Scanner
Unit
VR
VR
Video3
B03B-CZHK-B-1
Cleaner Release sensor
CN11
1 CLN_REL_SEN
GND
3 LED VCC
CN1
CLN_REL_SEN 1
GND
LED VCC 3
LD4
to LD
Video2
15FMN-BMTTN-A
devrel_sen
LED_VCC(3.3V)
+3.3V
to CPU(ADC)
B5B-PH-K-R
B512243
PWR_PWM2
LD_ENA
CN5
TNR_LED_A
TNR_LED_K
DEVREL_SEN 1
GND
LED VCC
+3.3V
TH3_SEN 5
DEVREL
1 +3.3V
2 TH3_SEN
S2B-PH-K-S
Heater control
Thermister
Comp.
4kbits
EEPROM
+24V
Development
Release
CN1 sensor
(Temperature in the machine)
CN34
1 DEVREL_SEN
GND
LED VCC
+3.3V
5 TH3_SEN
+5VI
+5V
CN4
1 E2P_SCL
E2P_SDA
GND
VDO3_P
VDO3_N
GND
VDO4_P
VDO4_N
GND
VDO1_P
VDO1_N
GND
VDO2_P
15 VDO2_N
FUSER FAN
PNEW_SEN 1
GND
TONER
LED_VCC 4
PNEW
B512238
LD PCB B512231
1 LD
TR-B
TR-E
PD
5 GND
LD3
S5B-PH-K-S
PS FAN
TONER
Toner enpty/
New Toner cartridge
detect sensor4
VR
B2B-PH-K-K
B512238
Comp.
CN2
LD 1
TR-B
TR-E
PD
GND 5
VR
LCX07
BD_n
S3B-PH-K-S
to LD
22FMN-BMTTN-A
FFC
to CPU(GPIO)
from MAIN PCB
PNEW_SEN 1
GND
TONER
LED_VCC 4
PNEW
Polygon
Motor
control
TONER
Toner enpty/
New Toner cartridge
detect sensor3
+5VI
+5V
Video4
BD PCB B512232
BD4
1 +3.3V
GND
3 BD_n
CN3
+3.3V 1
GND
BD_n 3
PWR_PWM4
LD_ENA
CN9
PS_FAN_POW 1
PGND 2
292161-2
CN4
AIR_FAN_POW 1
LOCK_N
PGND 3
B512238
tnr_sen2
PNEW_LED_VCC
(3.3V)
LD_PWR_PWM[3:0]
VR
VR
CN3
FUSER_FAN 1
PGND 2
PNEW
LD_ENA
Comp.
to CPU(GPIO)
Video3
BD PCB B512232
1 +3.3V
BD1
GND
S3B-PH-K-S
Driver
PNEW_SEN 1
GND
TONER
LED_VCC 4
AD_PD[3:0]
AD/C
tnr_sen1
PNEW_LED_VCC
(3.3V)
B4B-PH-K-K
TONER
+5V
to LD
+3.3V
Driver
PNEW
B512238
Toner enpty/
New Toner cartridge
detect sensor2
+3.3V
A3.3V
tnr_cmp_pwm
to CPU(GPIO)
LD control
PNEW_SEN 1
GND
TONER
LED_VCC 4
PWR_PWM3
LD_ENA
Driver
292161-2
CN41
1 PNEW_SEN1
GND
TONER
4 LED_VCC
TONER
Toner enpty/
New Toner cartridge
detect sensor1
B512230
CN5
+3.3V 1
GND
BD_n 3
+5VI
+5V
BD1_n
+5V
CN1
22 +5VI
GND
AD_PD1
AD_PD2
AD_PD4
AD_PD3
GND
LD1_PWR_PWM
LD1_ON
LD2_PWR_PWM
LD2_ON
+5V
+3.3V
A3.3V
LD4_PWR_PWM
LD4_ON
LD3_PWR_PWM
LD3_ON
LD_ENA
GND
BD4_n
1 BD1_n
Driver
Detector switch(SW1AB-258-13:SHINMEI)
frnt_cov_sen
to CPU(GPIO/INT)
to CPU(GPIO)
FFC
+5VI 22
GND
AD_PD1
AD_PD2
AD_PD4
AD_PD3
GND
LD_PWR_PWM1
LD_ON1
LD_PWR_PWM2
LD_ON2
+5V
+3.3V
A3.3V
LD_PWR_PWM4
LD_ON4
LD_PWR_PWM3
LD_ON3
LD_ENA
GND
BD4_n
BD1_n 1
5VI
(Laser Power)
3.3V
CN26
1 REAR_COV_SEN
2 GND
BD4_n
CN31
+5V
B2B-EH
SW
LVDS receiver
SN65LVDS32DR
CN37
1 +5V
2 FRONT_COVER_SEN
SW
REAR COVER OPEN SW
OPC FAN
FRONT COVER OPEN SW

Interlock Switch
(SS-3FL30P-3(OMRON))
F1
CN5
LIFT UP
Motor
+24V 1
LIFTDRVn 2
B02B-PASK-1
Motor)
Confidential
Wiring Diagram (2/2)

LINK
+3.3V
CN12
LAN Clock
CSn/RDn/
WRn
TPO+/-
RSTn
CSn/RDn/WRn
ADR[7:1]
BEL:08B0-1X1T-03-F
SPEED
16
DATA
16
ADD
23
CSn/RDn/
WRn
25.00MHz
(internal Logic:1.8V)
8MB or 16MB
Flash ROM
8MB or 16MB
Flash ROM
TPI+/-
16
ADR[23:1]
(SMSC:LAN91C115)
ADR[23:1]
Ethernet
MAC+PHY
LED:Green/Yellow
(With
TURNS and LED)
+3.3V
+3.3V
+3.3V(LED)
16
LCD(16X1)
+3.3V
+3.3V
CN1
+3.3V
16MB SDRAM
(128Mbit)
16MB SDRAM
16MB SDRAM
(128Mbit)
(128Mbit)
16MB SDRAM
Status
(Yellow)
(128Mbit)
CLK0
CKE
DQM0
CS0n
[15:0]
CLK0
CKE
DQM1
[31:16]
CS0n
CLK0
CKE
DQM2
CS0n
[47:32]
CLK0
CKE
DQM3
[63:48]
64
CS0n
144pin SO-DIMM
(MAX 512MB)
MAIN Clock
SYSCLK(100MHz)
CPU 300MHz
BACK LIGHT LED

(Red x 6/ Green x6)
IMSA-9616S-06A-TB
Back-light PCB
B512249
PLL
DATA 1
SCK
STB
VREF
GND
+5V 6
+3.3V
INT
+3.3V
CN7
CN2
48.00MHz
SSCG
FFC
50MHz
50MHz
50MHz
Direct Print
(Blue)
RASn/CASn/BA0/BA1
CN1
RASn/CASn/BA0/BA1
CS0n
CN11
CS1n/CS2n
50MHz
CS1n/CS2n
DQM[7:0]
50MHz
DQM[7:0]
+5V
+5V
RESPONSE
COMMAND
PCLK
GND
Panel
UART
292161-5
CKE
CLK1/CLK2
CN2
5 +5V
RESPONSE
COMMAND
PCLK
1 GND
100MHz
CLK0
100MHz
CLK1/CLK2
PANEL
Gate Array
(PNL9)
292161-5
KEY
Matrix
SCL
SDA
(8Key)
CPU
EEPROM
128kbits
EEPROM
PANEL PCB
B512248
+5V
+6.8V
REG.
+3.3V
USB HOST Relay PCB
B512252
5V on/off
PPON
CN3
Overcurrent
High-side SW
OCI
VBUS
USB
(2.0)
USB
Function
VBUS(detect)
HS_D+
HS_DD+/DFS_D+
FS_D-
ACON:UBR23-4K5200
USB HOST
CN13
HS_D+
HS_DFS_D+
FS_D-
PARALELL I/F
(CDCC I/F)
CDCC
Gate
Array
CN
FG
VBUS(+5V)
DP
DM
GND
FG
BM06B-SRSS-TB
DATA
6
5
3
4
2
1
FG
VBUS(+5V)
DP
DM
GND
FG
BM06B-SRSS-TB
INTn
REQn
DATA
CN2
USB A type
Wireless LAN
MODULE
High-side SW
FS_D+
FS_D-
CLK
S6B-PH-K-S
CN1
PUBAR1-04FTBSCNN2N0
REG.
Overcurrent
ACKn/BUSY/PE/SELECT/FLTn
FG
VBUS(+5V)
DP
DM
GND
FG
B06B-CZHK-B-1
5V on/off
OCI
HS_D+
HS_D-
STBn/INITn/SELINn/ATFEEDn
CN2
6
5
3
4
2
1
+5V
+6.8V
PPON
CN14
FG
VBUS(+5V)
DP
DM
GND
FG
CDCC
RTC clock
(NEC:UPD65421MC111-5A4-A)
RSTn
32.768kHz
+5V
RTC
57RE-40360-830B(D29B)-FA
(Real time
clock)
+5V +3.3V
VCC
B3.3V
REG.
GPIO
1.5V
REG.
VCC
LVDS
to
LD PCB
CN1
15 E2P_SCL
E2P_SDA
GND
VDO3_P
VDO3_N
GND
VDO2_P
VDO2_N
GND
VDO1_P
VDO1_N
GND
VDO0_P
VDO0_N
1 GND
RTC_RESET_N
CS2
ELECTRIC
DOUBLE LAYER
CAPACITOR
Voltage
Detector
RSTn(From system reset)
BD0n/BD1n
15FMN-BMTTN-A-TF
VIDEO
LASER Video Clock

PLL
28.57296MHz
CN4
from
ENGINE PCB
10
BD0n
BD1n
GND
STATUS
COMMAND
STSREQ_n
VSYNC_n
CMDREQ_n
CMDRDY_n
E_RESETn
B10B-CZHK-B-1
STATUS
UART
COMMAND
STSREQ_N
VSYNC_n
CMDREQ_n
CMDRDY_n
GPIO
RESETn
TXD/RXD
from
ENGINE PCB
CN5
1 +3.3V
+3.3V
+3.3V
GND
GND
GND
7 +6.8V
+3.3V
RESET IC
(Vdet=2.8V)
RESETn
JTAG
DEBUG SERIAL
JTAG
(For debug
+3.3V
+6.8V
REG.
+5V
(to Panel/CDCC/RTC)
B7B-PASK-1
+6.8V
(to USB HOST)
+3.3V
(Buffer Vcc)
+1.5V
+3.3V
REG.
(Logic Vcc)
MAIN ASIC
MAIN PCB:B512246
(Ashura)
6-21
Confidential
IMSA-9615S-08C-PP-A
USB CLK(48MHz)
Half_SYSCLK(48MHz)
ADR[12:0]
LCD_SCK 1
LCD_STB
LED_Y
LCD_DATA
LED_G
LED_R
GND
+5V 8
DATA[63:0]
50MHz
13
APPENDIX 1 WORKER SWITCH (WSW)

The worker switch (as described WSW) is for modifying preferences that match the machine
to the environmental conditions. Use this function if the machine malfunctions due to
mismatching.
It is not allowed to access all of those selectors, but it is allowed to access the selectors
shaded in the worker switch table.
Worker Switch
WSW No.
Function
Refer to:
WSW54
App. 1-2
WSW55
Interval of time required for the developing bias voltage

correction
App. 1-2
PS emulation function setting (HL-4040CN only)
App 1-3
Last Job Reprint function setting
App 1-3
WSW56
App.1-1
Confidential
The functions and settings for each worker switch (WSW) are described below;
< WSW54 >

Selector No.
1
2
Function
Setting and Specifications
0 : 100 msec (default)
1 : 0 msec
0 : 50 msec
1 : 200 msec
3
|
Not used
Selector 1 and 2: PictBridge command delay time

These selectors specify the PictBridge command delay time that applies when the
machine responds to the digital camera connected via PictBridge during negotiation. If the
machine fails to receive data from the digital camera, change the delay time.
< WSW55 >

Selector No.
Function

0: The developing bias voltage correction
is performed on each print job.
1
|
8
1-72: The developing bias voltage

correction is performed when a
Interval of time required for the
print job occurs at specified time or
developing bias voltage
later.
correction (hour)
(24: default)
73-254: Not allowed to set.
255: The developing bias voltage
correction is not performed.
The setting example of the selector number is as follows;

No.1 2 3 4 5 6 7 8
0 0 0 0 0 0 0 0 : The developing bias voltage correction is performed on each print
job.
0 0 0 1 1 0 0 0 : The developing bias voltage correction is performed when a print
job occurs after 24 hours (default value) or later.
0 0 0 1 0 0 1 0 : The developing bias voltage correction is performed when a print
job occurs after 72 hours or later.
1 1 1 1 1 1 1 1 : The developing bias voltage correction is not performed.
Selector 1 to 8: Interval of time required for the developing bias voltage correction
To keep the density of four colors evenly, the developing bias voltage correction is
performed when a print job occurs at specified time or later.
App.1-2
Confidential
< WSW56 >

Selector No.
Function
PS emulation function setting

(HL-4040CN only)
Not used
Last Job Reprint function

setting
0: Invalid (default)
1: Valid
0: Invalid
1: Valid (default)
4
|
Not used
Selector 3: Last Job Reprint function setting

Setting this selector to 0 deactivates the Last Job Print.
Setting this selector to 1 activates the Last Job Print.
App.1-3
Confidential
APPENDIX 2
DELETION OF PERSONAL INFORMATION
Personal information such as wired and wireless network settings in the machine is recorded in
the EEPROM on the Main PCB. Use Function code 01 in maintenance mode to delete this
information with a single operation.
(Refer to 1.4.1 EEPROM Parameter Initialization in Chapter 5.)
(1) With the machine in the Ready state press the OK button, then within 2 seconds of
pressing the OK button press the Go button, and within 2 seconds of pressing the Go
button, press the button four times to make the machine enter the maintenance mode.
(2) The machine displays
to select MAINTENANCE 01.
on the LCD. Press the
or
button
(3) Press the OK button. The PARAMETER INIT appears on the LCD. Upon completion of
parameter initialization including the wired and wireless network settings, the machine
returns to the initial stage of the maintenance mode.
(4) Press the or button to select MAINTENANCE 99. Press the OK button to exit from
the maintenance mode.
App.2-1
Confidential
APPENDIX 3
SERIAL NUMBERING SYSTEM
Each machine has a serial number label for the machine itself and property labels for some
other parts. Refer to the information below for the meaning of the serial number and property
codes and the location of each label.
Serial number labels for the machine itself

Serial number
A7J111101
Model number
Serial number (6-digit)

Manufacturing factory No.
Year of manufacture
7: 2007
8: 2008
Month of manufacture
A: January
E: May
B: February F: June
C: March
G: July
D: April
H: August
J: September
K: October
L: November
M: December
Fig. App3-1
<Location>
Serial label
Serial label
Fig. App3-2
Fig. App3-3
App.3-1
Confidential
Waste toner box serial label

Barcode
CLCF7J000001Z
CLCF 7 J 0 0 0 0 0 1 Z
Unique information
Unit type
Model type
C: AC
A: January
G: July
B: February H: August
C: March
J: September
D: April
K: October
E: May
L: November
F: June
M: December
Year of manufacture
7: 2007
8: 2008
Fig. App3-4
<Location>
Serial label
Waste toner box
Fig. App3-5
App.3-2
Confidential
Belt unit serial label

Barcode
BLCF7J000001Z
B LCF 7 J 0 0 0 0 0 1 Z
Unique information
Unit type
Model type
C: AC
A: January
G: July
C: March
J: September
D: April
K: October
E: May
L: November
F: June
M: December
Year of manufacture
7: 2007
8: 2008
Fig. App3-6
<Location>
Serial label
Belt unit
Serial label
Fig. App3-7
App.3-3
Confidential
Toner cartridge(K, Y, M, C) and Drum unit serial label
Barcode
TKCM7JA000001ELR1189
Part code
Unit type
DR: Drum unit
TM: Toner unit Magenta
TC: Toner unit Cyan
TY: Toner unit Yellow
TK: Toner unit Black
Assembly line number

Toner filling amount (A
D, 5)
Model type
C: AC
Year of manufacture
7: 2007
8: 2008
A: January
G: July
C: March
J: September
D: April
K: October
E: May
L: November
F: June
M: December
Fig. App3-8
<Location>
Drum unit
Toner cartridge
Serial label
Serial label
Fig. App3-9
Fig. App3-10
App.3-4
Confidential
APPENDIX 4 SCREW CATALOGUE
App.4-1
Confidential
APPENDIX 5 REFERENCES
This page provides reference information. It is possible to get the full instructions of the
subjects by just clicking on the links below.
1. Error codes
(Refer to 2.1 Error Indication, Chapter 1 of the Service Manual.)
2. Error message
(Refer to 2.2 Error Cause and Remedy, Chapter 1 of the Service Manual.)
3. Diameter of rollers
(Refer to 4.2 Diameter of Rollers, Chapter 1 of the Service Manual.)
4. Periodical replacement parts

(Refer to 2.1 Periodical Replacement Parts, Chapter 2 of the Service Manual.)
5. Reset parts life

(Refer to 2.3 Parts Life Reset Function, Chapter 2 of the Service Manual.)
6. Machine specification
(Refer to 2. SPECIFICATIONS LIST, Reference 1 of the Reference Manual.)
7. Paper specification
(Refer to 2.6 Paper, Reference 1 of the Reference Manual.)
8. Toner cartridge weight information

(Refer to APPENDIX 1 TONER CARTRIDGE WEIGHT INFORMATION, of the Reference
Manual.)
App.5-1
Confidential

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What is the purpose of this manual?

What is the purpose of this manual?

What chapters does this manual cover?

What chapters does this manual cover?

Brother Color Laser Printer

Read this manual thoroughly before maintenance work.

Copyright Brother Industries, Ltd. 2007

CHAPTER 2: PERIODICAL MAINTENANCE

CHAPTER 3: DISASSEMBLY AND ASSEMBLY

CHAPTER 4: ADJUSTMENTS AND UPDATING OF SETTINGS,

CHAPTER 5: SERVICE FUNCTIONS

CHAPTER 6: CIRCUIT DIAGRAMS, WIRING DIAGRAM

APPENDIX 1: WORKER SWITCH (WSW)

APPENDIX 2: DELETION OF PERSONAL INFORMATION

APPENDIX 3: SERIAL NUMBERING SYSTEM

Information in this manual is subject to change due to improvement or redesign of the

2. ERROR CODES ..........................................................................................................1-3

3. PAPER FEEDING PROBLEMS.................................................................................1-38

4. IMAGE DEFECT TROUBLESHOOTING...................................................................1-41

5. SOFTWARE SETTING PROBLEMS.........................................................................1-57

CHAPTER 2 PERIODICAL MAINTENANCE........................................... 2-1

CHAPTER 3 DISASSEMBLY AND ASSEMBLY..................................... 3-1

8.28 Front Door Sub............................................................................................................... 3-72

9. DISASSEMBLY PROCEDURE (LT-100CL) (HL-4050CDN/ 4070CDW ONLY)......3-130

CHAPTER 4 ADJUSTMENTS AND UPDATING OF SETTING,

CHAPTER 5 SERVICE FUNCTIONS ....................................................... 5-1

1.4.18 Error Code Indication (Function code 82)............................................................ 5-25

2. OTHER SERVICE FUNCTIONS ...............................................................................5-26

CHAPTER 6 CIRCUIT DIAGRAMS, WIRING DIAGRAM........................ 6-1

The cable must not be more than 2 meters long.

IEC 60825-1 specification (220 to 240 volt model only)

Internal laser radiation

EU Directive 2002/96/EC and EN50419

< For USA and Canada >

Brother International Corporation

declares, that the products

Laser Printer HL-4040CN, HL-4050CDN and HL-4070CDW

Lower Tray Unit LT-100CL

Industry Canada Compliance Statement (For Canada)

Laser Safety (110 to 120 volt model only)

FDA Regulations (110 to 120 volt model only)

Internal laser radiation

Im Falle von Strungen der Lasereinheit mu diese ersetzt werden. Das

<Location of the laser beam window>

Definitions of Warnings, Cautions, Notes and Memos

Electrical Hazard icons alert you to a possible electrical shock.

Notes tell you useful tips when servicing the machine.

Laser diode failure (K)

Replace the LT paper feeding kit

Laser diode failure (Y)

Replace the fuser unit

Laser diode failure (M)

Replace the laser unit

Laser diode failure (C)

Back cover opened

Internal temperature sensor failure

Paper jam while turning it over in duplex

printing, or DX solenoid failure

Develop drive motor failure

Belt drive motor failure