CPC 100 User Manual - 2 PDF
CPC 100 User Manual - 2 PDF
CPC 100 User Manual - 2 PDF
CPC 100
Americas
OMICRON electronics Corp. USA
3550 Willowbend Blvd.
Houston, TX 77054, USA
Phone:
E-Mail:
Web:
User Manual
Asia - Pacific
OMICRON electronics Asia Ltd.
Suite 2006, 20/F, Tower 2
The Gateway, Harbour City
Kowloon, Hong Kong S.A.R.
Phone:
E-Mail:
Web:
Preface
Introduction
Quick
Current
Transformer
Voltage
Transformer
Transformer
Resistance
Others
Common
Functions
Technical Data
Phone:
E-Mail:
Web:
For addresses of OMICRON electronics offices with customer service centers, regional sales
offices or offices for training, consulting and commissioning please visit our Web site.
CP TD1
CP CU1
CP SB1
CP CB2
Preface
CPC 100 V 2.0
The purpose of this User Manual is to get you started quickly. It guides you directly to the various
CPC 100 application fields, shows the typical test setup, the corresponding CPC 100 test card,
and outlines the parameters used for this test in a compact form.
Since the scope of this User Manual is confined to the most important information about a
specific subject, the CPC 100 User Manual complements the CPC 100 Reference Manual,
however, it does not replace it. The CPC 100 Reference Manual is available in PDF format on
the CPC 100 Toolset CD-ROM and the CPC 100 Start Page.
Reading the CPC 100 User Manual alone does not release the user from the duty of complying
with all national and international safety regulations relevant for working with the CPC 100, for
example, the regulation EN50191 "Erection and Operation of Electrical Test Equipment" as well
as the applicable regulations for accident prevention in the country and at the site of operation.
Caution: The CPC 100 must be used in observance of all existing safety requirements from national standards for accident prevention and environmental protection.
Before operating the CPC 100, read the following safety instructions carefully. It is not
recommended that the CPC 100 be used (or even turned on) without understanding the
information in this manual. If some points of the safety instructions are unclear, contact
OMICRON electronics.
Symbol
Description
Equipment damage or loss of data possible.
Preface - 1
Orderly Measures
The CPC 100 should only be used in a safe manner, mindful of the dangers while paying
attention to the User Manual, and when it is in a technically sound condition and when its
use is in accordance with the regulations. In particular, avoid disruptions that could in turn
affect safety.
DANGER: If you have a cardiac pacemaker, do not use the CPC 100! Before operating the
CPC 100, make sure there is no person with a cardiac pacemaker in the immediate vicinity.
The CPC 100 is exclusively intended for the application fields specified in detail in
Designated Use on page Preface-2. Any other use is deemed not to be according to the
regulations. The manufacturer/distributor is not liable for damage resulting from improper
usage. The user alone assumes all responsibility and risk.
Following the instructions provided in this User Manual and in the CPC 100 Reference
Manual available in PDF format on the CPC 100 Toolset CD-ROM and the CPC 100
Start Page is also considered part of being in accordance with the regulations.
Do not open the CPC 100 housing.
If you do not use the CPC 100 anymore, turn the safety key to "lock" (vertical) and remove
the key to avoid anybody accidentally turning on the CPC 100.
Store key and the CPC 100 separately to prevent unauthorized personnel from using the
CPC 100.
This User Manual only complements the CPC 100 Reference Manual available in PDF
format on the CPC 100 Toolset CD-ROM and the CPC 100 Start Page. However, it does not
replace it.
Either this User Manual or the CPC 100 Reference Manual should always be available on
the site where the CPC 100 is being used.
Personnel assigned to use the CPC 100 should carefully read the CPC 100 User Manual/
Reference Manual - in particular the section on safety instructions - before beginning to work
with it. On principle, this also applies to personnel who only occasionally work with the
CPC 100.
Do not undertake any modifications, extensions, or adaptations to the CPC 100.
Use the CPC 100 in conjunction with original accessories only.
Safe Operation
When putting the CPC 100 into operation, follow the instructions in section "Putting CPC 100
into Operation" in the CPC 100 Reference Manual (available in PDF format on the
CPC 100 Toolset CD-ROM or the CPC 100 Start Page).
Note: Never use the CPC 100, any accessory or the CP TD1 equipment trolley without a solid
connection to earth with at least 6 mm. Use a ground point as close as possible to the operator.
Designated Use
The CPC 100, in conjunction with its accessories or as a stand-alone unit, is a multipurpose primary test set for commissioning and maintaining substation equipment. It
performs current transformer (CT), voltage transformer (VT) and power transformer (TR)
tests. Furthermore, it is used for contact and winding resistance testing, polarity checks as
well as primary and secondary protection relay testing.
Warning: Do not enter the high-voltage area if the red warning light of the
CPC 100 is on since all outputs carry dangerous voltage or current! Always obey
the five safety rules and follow the detailed safety instructions in the respective
user manuals.
General
Note: Even if you switched off the CPC 100, wait until the red I/O warning light is fully
extinguished. As long as this warning light is lit, there is still voltage and/or current potential
on one or more of the outputs.
The various, partly automated tests are defined and parameterized via the front panel control of
a built-in embedded PC.
The functionality scope of the CPC 100 is described in detail in the chapter "Designated Use" of
the CPC 100 Reference Manual available in PDF format on the CPC 100 Toolset CD-ROM or
the CPC 100 Start Page.
Note: Any other use of the CPC 100 but the one mentioned above is considered improper use,
and will not only invalidate all customer warranty claims but also exempt the manufacturer from
its liability to recourse.
High-voltage area
Example for the separation of safe and high-voltage area using different OMICRON electronics
GmbH devices
Preface
Make sure that a test objects terminals that are to be connected to the CPC 100 do not carry
any voltage potential. During a test, the only power source for a test object may be the
CPC 100.
At their output sockets and especially in the cables connected to them, in operation the highcurrent outputs 400A DC and 800A AC generate a significant amount of heat (approx.
300W/m at 800A). To prevent burns, use gloves when touching the cables while in
operation or a short while after.
Do not insert objects (e.g., screwdrivers, etc.) into any input/output socket.
Never use the test cards Quick and Resistance to measure the resistance of windings with
a high inductance because turning off the DC source results in life-threatening voltage
levels. For this kind of measurement only use either the special winding resistance test card
RWinding or the test card TRTapCheck!
Warning: When measuring the ratio of voltage and power transformers make
sure that the test voltage is connected to the corresponding high-voltage winding,
and the voltage of the low-voltage winding is the one that is measured. Accidentally mixing up the windings can generate life-threatening voltages within the
transformer.
3. Check isolation
Preface - 2
Before connecting or disconnecting test objects and/or cables, turn off the CPC 100 by
either the POWER ON/OFF switch or the Emergency Stop button. Never connect or
disconnect a test object while the outputs are active.
Warning: Make sure that when testing a current transformer by feeding a test
current into its primary winding, all secondary windings are shorted. On open secondary windings, life-threatening voltages can be induced!
Do not stand right next to or directly underneath a connection point because the clamps
may fall off and touch you.
This is a physical and an electrical hazard.
The red warning light on the CPC 100 front panel indicates hazardous voltage and/or
current levels at the CPC 100 outputs (red light "I" on or flashing). The green warning
light indicates that the CPC 100 outputs are not activated.
While connecting cables to the CPC 100 high-voltage or current outputs, or other
conducting parts that are not protected against accidental contact, press the Emergency
Stop button, and keep it pressed as long as an output signal is not absolutely necessary
for the test.
When connecting to the front panel input/output sockets, use wires with either 4 mm
safety "banana" connectors and plastic housing or, where applicable, with the especially
manufactured counterpart supplied by OMICRON electronics (e.g., for the V2 AC
measuring input).
For the high-voltage and current output connectors on the left-hand side of the test set
(2kV AC, 400A DC and 800A AC, Ext. Booster), only use the specially manufactured
cables supplied by OMICRON electronics (refer to the chapter "Accessories" of the
CPC 100 Reference Manual available in PDF format on the CPC 100 Toolset CD-ROM
or the CPC 100 Start Page).
One end of the high-voltage cable has a coaxial safety plug that is certified for a voltage
level of 2kV AC. The other end is equipped with a safety banana plug that is insulated
with a shrink tube.
Warning: When the CPC 100 is switched on, consider this part of the cable a
hazard of electric shock!
If you do not use the high-current outputs 400A DC or 800A AC, or the high-voltage
output 2kV AC, disconnect any cable that may be plugged in to these sockets.
Note: The 400A DC or 800A AC outputs are not switched off by internal relays. Therefore,
if a test mode is selected that does not use either one of these two outputs, they still
generate current.
Preface - 3
Note: If none or both warning lights are on, the unit is defective and must not be used
anymore.
Both of the high-current output sockets on the left-hand side of the test set (400A DC
and 800A AC) usually carry a relatively low-voltage potential.
Warning: However, in case of an internal insulation fault these outputs may carry
up to 300 V. Consider these outputs life-hazardous!
Power Supply
The high-current cables for both the 800A AC and 400A DC outputs are equipped with
connection clamps at one end. If these connection clamps are attached to a test objects
terminal that is situated above your head, make sure the clamp is securely attached. Due to
the weight of the cables the clamp may become loose and fall down.
Do not operate the CPC 100 under ambient conditions that exceed the temperature and
humidity limits listed in General on page Technical Data-3.
Do not operate the CPC 100 in the presence of explosives, gas or vapors.
If the CPC 100 or any add-on device or accessory does not seem to function properly, do
not use it anymore. Please call the OMICRON electronics hotline (refer to cover page of this
User Manual.
Supply the CPC 100 only from a power outlet that has protective earth (PE).
An error message (313) appears if either the PE connection is defective or the power supply
has no galvanic connection to ground. In this case, make sure that the PE connection is
intact. If the PE connection is intact and the error message still appears, select the "Disable
ground check" check box at the Device Setup tab in the Options view.
Ground the isolating transformer outputs or generators used to supply the CPC 100 on the
N (neutral) output or select the "Disable ground check" check box as described above.
Instead of supplying the CPC 100 from phase - neutral (L1-N, A-N), it may also be supplied
from phase - phase (e.g., L1-L2; A-B). However, the voltage must not exceed 240V AC.
Fuse-protect the power supply (16A slow-acting fuse).
Do not use an extension cable on a cable reel to prevent an overheating of the cord; run out
the extension cord.
Changing Fuses
Turn off the CPC 100, unplug the power cord and/or press the Emergency Stop button.
We recommend to wait for about 30 seconds. This time is necessary for the internal
electrolytic capacitors to fully discharge.
Ground the test object, and disconnect it from the CPC 100. By disconnecting it, you prevent
a possibly faulty test object feeding power back into the CPC 100.
Locate the blown fuse on the front panel of the CPC 100, and replace it.
Note: Replace with identical fuse type only (refer to the chapter "Changing Fuses" of the
CPC 100 Reference Manual available in PDF format on the CPC 100 Toolset CD-ROM or the
CPC 100 Start Page).
Use test cards RWinding (winding resistance) and TRTapCheck (tap changer winding
resistance and on-load tap changer interruption check) only:
The CP TD1 is an optionally available high-precision test system for on-site insulation tests of
high-voltage systems like power and measuring transformers, circuit breakers, capacitors and
isolators. The CP TD1 works as an add-on device to the CPC 100 and is described in chapter
CP TD1 of this User Manual.
Warning: As long as the CPC 100 software shows the on-screen message
Switch off in progress, NEVER connect or disconnect test objects and/or cables.
The message "Switch off in progress" notifies you that, after
the CPC 100 was switched off, the connected external
inductance (i.e., the test object) still "feeds" voltage potential
back into the 6A DC or 400A DC output.
The existence of this voltage potential at the 6A DC output is
also indicated by a lit LED - even if the CPC 100 is switched
off.
On principle, the safety instructions that apply to the CPC 100 and its accessories also apply to
the CP TD1. However, the CP TD1 requires some additional precautions and measures. They
are listed in chapter CP TD1 on page CP TD1-1.
Preface - 4
Preface
Note: Both symbols mean exactly the same, i.e., protective earth (PE) or equipotential ground.
Introduction
CPC 100 V 2.0
IAC/DC INPUT
Fuse-protected with a 10A very quick-acting fuse
V2 AC input
3V AC input
DC OUTPUT
6A DC output (fuse-protected with a 6A fuse)
VDC INPUT
10V DC input or 2-wire resistance
Emergency stop button
Immediately shuts off all outputs (could leave transformer in
saturation).
Introduction - 1
I/O
Use to start and stop a test.
Soft-touch
keyboard
Navigation
elements
Tab selector
To change between the single test cards of a test procedure.
When the CPC 100 outputs high current, observe the allowed duty cycles that may apply to the
selected AC output range.
Grounding
terminal
400A DC
(4-4.5V DC)
High DC current
Ext. Booster
e.g., for the
connection of the
CP CB2 current
booster option for
output currents of
up to 2000A
Green LED
Automatic circuit
breaker I > 16A
POWER ON /OFF
switch
1. Older CPC 100 versions have slightly different ePC interfaces. For detailed information refer to
the CPC 100 Reference Manual.
Introduction - 2
Introduction
CP CR500
The attached plug contains a jumper for the emergency stop or "dead man" function, and as long
as the plug is placed on the connector, these functions are bridged. If the plug is removed,
emergency stop is active.
Red LED
Reference point
2. For the pin assignment of the RS232 serial interface plug, refer to the CPC 100 Reference
Manual, section "ePC Interfaces" of chapter "Technical Data".
3. The connector for external safety functions allows connecting:
ePC Interfaces1
800A AC
(6.1-6.5V AC)
High AC current
output
2kV AC
High-voltage
output
1. For detailed information on the RJ45 connectors, see chapter "CPC 100 in a Network" in the
CPC 100 Reference Manual available in PDF format on the CPC 100 Toolsets or CPC 100
Start Page.
For the plugs pin assignment and a wiring scheme, refer to section "Connector for External
Safety Functions" of chapter "Technical Data" in the CPC 100 Reference Manual available in
PDF format on the CPC 100 Toolsets or CPC 100 Start Page.
Rectifier
& power
factor
corrector
R
500V
500V
Mains
100-240V
50/60Hz
N
500V
500V 4A
1kV 2A
2kV 1A
U
I
PE
ADC U
U
DSP
(Digital
Signal
Processor)
2kV
800A
to
ext.
PC
RS 232
optional
Built-in
ePC
Introduction - 3
The CPC 100 software comprises a number of test cards. A test card carries out one specific
test, e.g., measuring a CT excitation curve, or testing the ratio of a voltage transformer.
The term "focus" designates the currently selected (active) part of the test card. The selected
component is highlighted or inverted.
The actual function of the context-dependent
menu keys depends on the selected view, test
mode, test card and selected test card
component (i.e., the focus).
Test Procedure
A test procedure contains multiple test cards.
The composition of such a test procedure and the settings of all single test cards can be freely
defined by the user. Within a test procedure, each test card and its associated test is executed
individually in a user-defined order.
65V
130V / 6A AC
65V
3.15A
6.3A
65V / 6A DC
I
U
O
u
t
p
u
t
s
+
5V / 400A DC
300V AC
3V AC
10A AC/DC
10V DC
BIN IN
Report
For archiving or reporting purposes, or later processing, a test procedure with all of its test cards,
specific settings and - after the test was run - test results and assessments can be saved. It is
then considered a report.
Such a report can later be opened any time in the CPC 100s File Operations menu.
Note: For detailed information about test cards, test procedures and templates, refer to section
"How to Use The CPC 100 Software" of chapter "Introduction" in the CPC 100 Reference
Manual available in PDF format on the CPC 100 Toolsets or CPC 100 Start Page.
6V / 800A AC
Ethernet
Test Cards
2kV
R
Filter
I
A test card holds a number of user-definable test settings and - after the test was run - test
results.
500V
Switched
mode
amplifier
I
n
p.
Pressing the Settings menu key opens the Settings page (see page Quick-1) allowing you to
set the test cards individually. As a rule, do not set the test cards on the Settings page but set
all test cards of a test procedure using the Device Setup tab in the Options view (see page
Introduction-5).
Note: The file containing the up-to-date measurements should be saved regularly. If the test unit
is switched off, or in case of a power outage, all unsaved measurements will be lost.
The Menus
Main File Operations Menu
Opens the submenu File (refer to Submenu File on page 5)
The Test Procedure Overview lists all test cards of the currently active test procedure in a list
box showing the cards name, its creation date and time, whether test results are available and
the test cards assessment status.
Introduction - 4
Introduction
name.xml A test procedure with all of its test cards and specific settings. An .xml file
may also contain test results and assessments that were stored together
with the settings as report in the CPC 100 file system for archiving
purposes.
name.xmt Test procedure template, i.e., a user-defined template containing one or
more test cards with all of their specific test settings but without test
results.
Saves the currently open test, i.e., the test card(s) previously opened in the Test
Card View (refer to Note below).
Opens the String Editor. You can save the currently open test under a new name
of your choice (15 characters max.).
Use the handwheel or the Up / Down keys to select a test, and press Open to open
it. Changes to Test Card View.
Closes the current test card(s), changes to Test Card View and opens the test
procedure default.
Submenu File
Select the test of your choice. Press Copy to copy test or folder to the CPC 100
clipboard. Proceed with Paste
Opens the String Editor. You can create a new folder with any name of your choice.
Move to the destination folder of your choice. Press Paste to insert the contents of
the CPC 100 clipboard to this folder.
Appends the contents of a test file (.xml) or template (.xmt) of your choice to the
currently open test.
Press Paste As Templ. to make the contents of the CPC 100 clipboard a test
procedure template.
Deletes the currently selected test or folder from the CPC 100s disk space.
Opens the String Editor that enables you to rename the current test to any new
name of your choice.
Closes the Edit submenu and returns to the main File Operations menu.
Note: If a folder is cut or copied to the Clipboard, the selection is recursive, i.e., all of its
subfolders will also be put to the Clipboard.
Cutting or copying a test or folder, and trying to paste it in the same location, opens the String
Editor.
Since a test or folder cannot exist twice under the same name at the same location, determine
a new name for it using the String Editor.
Closes the submenu and returns to the main File Operations menu.
Device Setup
Set the external booster you
want to use (CB2, CU20 or
CU1).
Set current clamp
parameters and CT and/or
VT transformation ratio.
Select the check box if the
PE connection is intact and
an error message (313)
appears.
Operating the CPC 100
with the check box
selected can cause injury
or possibly death of the
operating staff!
Set the default frequency.
This value will be used for all
test cards.
Auto save automatically
saves the current test
settings in fixed intervals
specified to a file named
lastmeas.xml.
Introduction - 5
Date / Time
Regional Settings
Regional setting for language, temperature unit, date and time style. These settings affect the
way the CPC 100 software displays and sort dates, times, numbers and decimal points.
DHCP / Auto-IP
Configures all communication
parameters automatically; the DHCP
server will do it for you or it will be done
via the Auto-IP mechanism.
The data entry fields for IP address,
Subnet Mask, Default Gateway and
DNS are read-only, no data can be
entered. This is the recommended
setting.
Display
Static IP
Introduction - 6
Introduction
Accelerator Keys
Service
With the exception of Quick, pressing an accelerator key opens the corresponding Insert a new
test card dialog box and lets you select the test card of your choice. Pressing Quick opens the
Quick test card directly.
During operation, the CPC 100 creates a log file with a user-definable logging level.
Fill out one or more test card(s) of your choice with the parameters you need.
Change to Test Procedure Overview.
We recommend to set the logging
level to Warning.
Press Save As Default
You have now set the default for the CPC 100 start-up.
System Info
Displays system information.
2nd Goal: Loading a Certain Test Card with Always the Same Values
Select from power transformer test cards
Fill out the test card of your choice with the parameters you want to assign to that
card.
The command Restore Defaults at the Options tab Device Setup resets all
user-specific settings made in the CPC 100 software to factory-defined defaults.
This includes the test card defaults and the test procedure default.
Introduction - 7
Introduction - 8
Introduction
Quick
CPC 100 V 2.0
Settings Page
Quick is the most basic mode to operate all of the CPC 100 outputs in a manual-like mode with
front panel control.
Set output range
1st measured
quantity (including
CT and VT)
Dotted indication:
an overload in the
past
After having set all necessary parameters, press the I/O (test start/stop) push
button. The Quick test card enters the "on" state, the set power output value is
switched to the CPC 100s outputs, the measuring continues.
Solid indication:
an overload now
Pressing the Quick test card menu key Keep Results saves the currently
measured values and "freezes" their display in the measurement table. Both the
"measuring" and the "on" state remain active, the measurement continues in a
new line of the measurement table.
2nd measured
quantity (including
CT and VT)
If the output quantities of the selected output can be measured, the combo boxes 1st measured
quantity and "2nd measured quantity" provide I Out and / or V Out for selection.
I Out sel and V Out sel designate the frequency-selective measurement to filter out
interferences as they usually occur in substations. The measured input is filtered according to
the set output frequency.
Overload indication
No indication:
no overload
Range
The output range combo box provides a list of available output ranges including either CB2:,
CU20: or CU1: output ranges if the respective external booster was selected at the Options tab
Device Setup or on the Settings page.
Quick - 1
Pressing the Settings menu key opens the Settings page. The Settings page
with the exception of the TRRatio test card looks as shown below.
The Settings page allows setting the test cards individually. At the Device Setup tab in the
Options view (see page Introduction-5), the same properties can be set for all test cards of a
test procedure. As a rule, do not use the Settings page but the Device Setup tab in the Options
view to set the test cards. Making different settings for the test cards is rarely a good idea. Set
the test cards individually using the Settings page only in well-founded cases.
If a test card contains results, the settings cannot be changed. When a file containing results is
loaded, the Settings page can be used to view the settings of the test procedure.
Caution: When testing capacitive test objects using voltages 500 V, make sure
that the test objects capacity does not exceed 25 nF.
Together with the test objects capacity, the leakage inductance of the CPC 100s
internal output transformer forms a series resonant circuit. Especially at
frequencies > 50 / 60 Hz this may result in voltage superelevation.
Caution: Never use Quick to measure the resistance of windings with a high
inductance because turning off the DC source results in life-threatening voltage
levels.
For this kind of measurement only use the special winding resistance test card
RWinding or the test card TRTapCheck.
Trigger Settings
Sync w/ V1 AC
A trigger is the occurrence of a selected event, for example, a binary trigger is the first change
of the state at the binary input.
Set Sync w/ V1 AC by pressing the menu key that appears when the focus is on
the frequency / phase angle data entry field.
This synchronizes the CPC 100 output frequency with the V1 AC input frequency
(we recommend a minimum input voltage of 10 V on V1 AC, possible range 48 62 Hz). In this case the phase angle of the output is displayed rather than the
frequency. Set the phase angle value relative to the phase angle of the V1 AC
input signal.
The icon next to the frequency / phase angle data entry field reflects the actual
setting.
Due to the PLL (phase locked loop) technology, the synchronization with V1 AC
takes places about 100 ms after the test was started.
Note: Sync w/ V1 AC is not available in all output modes.
Note that some of the trigger events offered in the Trigger on: combo box depend on the
measured quantity settings below (trigger on measurement).
Trigger on "Overload": the occurrence or the clearing of an output overload condition (clearing
is delayed by 100 ms to debounce).
Quick - 2
Quick
Current Transformer
CPC 100 V 2.0
CT
Burden
Output range
Primary
injection current
Warning: When injecting current into the CT's primary winding, make sure that no
secondary windings are open.
Actual current
injected into CTs
primary side
CT
Phase angle
relative to Iprim
Measured
secondary
current
Select to enter
secondary current
instead of
measuring it
Polarity:
Ratio Iprim. / Isec.:
Isec act x (Iprim nom/Iprim act) OK
= phase I sec - phase I prim
and deviation in %
= - 45 < 0 < + 45
((Kn x Isec - Iprim)/Iprim) x 100%
NOTOK
Current Transformer - 1
Note: This option is only useful as long as the injected current I test is about of the magnitude
of the nominal current I prim.
Burden
Use the CTRatio test card to measure a current transformers ratio and burden with injection on
the CTs primary side with up to 800 A from AC OUTPUT.
Warning: When injecting current into the CT's primary winding, make sure that no
secondary windings are open.
CTBurden
This is the preferred method in cases, when the current of max. 800 A that the CPC 100 can
feed into the CTs primary side is not sufficient.
Secondary
injection current
from 6A AC
output
CT
Note: For the meaning of the other test card components, refer to page Current Transformer-1.
Current Transformer - 2
Current
Transformer
Burden
Nominal secondary
current
Select to stop test automatically when
measurement is done.
Output frequency
Actual injection
current
measured via
input I AC
Secondary
voltage at the
burden,
measured at
input V1 AC,
and phase angle Burden in VA: I sec nom
relative to Isec (V sec act I sec nom/I sec act)
Select to enter
secondary voltage
instead of
measuring it
Cosinus of phase
angle
CT
Burden
Use the CTExcitation test card to record the excitation curve of a current transformer. This test
performs an automatic injection of a test voltage of up to 2 kV to the current transformers
secondary side.
The graph displays the test results in form of an interpolated curve with test point markers.
Noise
suppression
Note: Pressing
Add Point to add
a test point to the
graph does not
work in Auto
mode.
Actual voltage
Actual current
Turn the handwheel to set the focus onto the graph, and press it. This will bring up a crosshair
cursor that lets you navigate through the list of test points by using the keys Previous Point and
Next Point. Turning the handwheel has the same effect. The fields V: and I: display the value
pair of each test point.
Noise suppression: Select if you see unsteadiness and jumps in the CT excitation curve. The
unsteadiness or jumps can occur due to noise or disturbance during the measurement.
If noise suppression is selected, the measurement is done with a different frequency.
If fnom 60 Hz -> ftest = fnom - 10 Hz.
If fnom < 60 Hz -> ftest = fnom + 10 Hz.
The voltage will then be calculated back to fnom (V = Vmeas * fnom/ftest). With fnom < 60 Hz, the
maximum test voltage is reduced up to 20% and with fnom 60 Hz, the maximum test voltage is
increased up to 16%. The exciting current will not be corrected as the influence is very small.
Current Transformer - 3
IEC/BS
According to IEC 60044-1, the knee point is defined as the point on the
curve where a voltage increment of 10% increases the current by 50%.
ANSI 45
According to IEEE C57.13, the knee point is the point where, with a double
logarithmic representation, the tangent line to the curve forms a 45 angle.
Applies to current transformer cores without an air gap.
ANSI 30
To make the context-dependent menu key Demag. visible put the focus onto the test cards tab.
Use the test card RWinding to measure the resistance of a current transformers secondary
winding.
Warning: Never open the measuring circuit while current flows. Dangerous voltage may occur! Check whether the red warning light "I" and the discharge LED
are off before disconnecting the device under test. Before disconnecting from the
CPC 100, connect the device under test on both ends to protective earth.
Nominal test
current
Output range
Measurement range
Actual test
current
Measured
voltage at input
V DC
Use the test card VWithstand to measure the voltage withstand capability of the secondary
winding and secondary wiring. To do so, disconnect the burden. As shown in the following
figure, connect one cable of the 2 kV output to the transformers secondary (1S1) winding
connection and the other cable to earth and the transformers primary connection (P1). Open
the secondary ground connection and ground the burden for safety reasons.
CT
Burden
CT
Maximum
deviation between
the measured
values within the
last 10 s of the
measurement. The
results are
considered stable
if Dev < 0.1%.
Transformers
winding
resistance
Enable/disable
temperature
compensation
for the result
R ref:
Calculated resistance.
In Centigrade:
Rref = (V DC / I DC) x (235 C + T ref) / (235 C + T meas)
In Fahrenheit:
Rref = (VDC / IDC) x (391F + Tref F) / (391F + Tmeas F)
Current Transformer - 4
Current
Transformer
Burden
Winding Resistance
Polarity Check
Warning: Be aware that the terminal that is connected to the transformers secondary connection "1S1" leads life-hazardous voltage!
Terminates test when current
threshold is reached
Nominal test
Output
voltage (2kV max.) frequency
Use the PolCheck test card to check a series of test points for correct polarity.
To do so, the CPC 100 injects a special polarity test signal at a certain location. This signal can
either be a voltage or a current signal from the CPC 100, and has a signal characteristic similar
to a saw-tooth signal with a different steepness for the rising and the falling slope.
The polarity check itself is then done with the CPOL accessory, a portable easy-to-use polarity
checker.
During the test, the test voltage increases in a ramp characteristic from 0 V to V test. V test is
then applied to the output for the specified time span. The measurements are continuously
taken. Afterwards, V test decreases in a ramp characteristic.
Current Transformer - 5
If the CPOL detects the same signal characteristic at a test point, it considers the
polarity as OK, and lights up the green LED.
If the signal characteristic is inverted or distorted, the CPOL considers the polarity
not OK, and lights up the red LED.
If the CPOL detects a signal that is too low, both LEDs light up at the same time.
Remedy: increase the signal magnitude.
If the capacity of the CPOLs battery gets low, the LEDs start flashing. As long as
the LEDs are flashing, the CPOLs battery provides sufficient power to continue
working. However, the battery should be changed as soon as possible.
flashing
green LED
red LED
polarity
checker CPOL
polarity checker
CPOL
Warning: If you detect a wrong polarity in the current path, turn off the CPC 100
first, and only then disconnect the terminals.
Never operate the CPOL with an open battery compartment. A life-hazardous
voltage level may occur in the battery compartment if the CPOLs probe touches a
test point with high-voltage potential!
Polarity Check
Use the CTRatioV test card to measure a current transformers ratio. To do so, feed a voltage
of up to 500 V from the 2kV AC output to the transformers secondary side.
T on:
T off:
To measure the CT ratio using the CTRatioV test card, connect the 2kV AC output to the CTs
secondary winding and the V2 AC input to the main conductors, e.g. on a power transformer to
the transformers bushings of different phases.
Select output
range
Amplitude
Enter results
manually
Current Transformer - 6
Current
Transformer
Warning: Feeding test voltage to a tap of a multi-ratio CT can cause life-threatening voltages on other taps with higher ratios.
CT
Burden
The preferred method for CT ratio measurement is current injection using the CTRatio test card.
However, on some GIS CTs or bushing CTs on power transformers where the primary current
path is not accessible, the method described in this section is the only solution.
CTRogowski
Use the CTRogowski test card to measure a Rogowski coils ratio by injecting current into the
current-carrying conductor, and by measuring the induced voltage at the end of the Rogowski
coil windings.
Select to stop test
automatically
when
measurement is
done
Output
frequency
Measured
secondary
voltage
Select to enter
primary voltage
instead of
measuring it
Ratio error
Ratio Iprim. / Isec.:
OK
NOTOK
Note: If the transformers knee point voltage is approximated or exceeded, due to the
transformers saturation the measurement results are not correct anymore. If the knee point is
extensively exceeded, the transformer can even be damaged.
Therefore, the knee point voltage should be known or measured beforehand.
Current Transformer - 7
Disconnect the Rogowski coils output signal from the electronic protection relay, and plug it into
the CPC 100s V2 AC input.
Primary voltage
measured on
V2 AC input
Polarity:
A Rogowski coils induced voltage is proportional to the conductor current differentiated with
respect to time. Therefore, in order to acquire a direct equivalent of the conductors current, the
induced voltage needs to be integrated. In general, a Rogowski coils output signal is either lead
via an integrating amplifier or fed into an electronic protection relay with integrator. The
CTRogowski test card integrates the Rogowski coils output signal at the CPC 100s V2 AC
input.
The CTRogowski test card measures the amplitude of the injected current I prim and the
Rogowski coils output voltage V sec, integrates this signal, and calculates the secondary
current I sec, its phase angle as well as the actual ratio and the deviation.
Relay
CTRogowski
CTLowPower (Ratio)
Output range
Nominal frequency
of the Rogowski
Select check box for
coils secondary
automatic test, clear for
voltage
manual test
Use the CTLow Power test card to measure the ratio of a low-power current transformer with a
built-in burden and an output voltage that is directly proportional to the primary current.
Nominal primary
current
Electronic protection relay with low-voltage
input (e.g., 22.5 mV at I nominal)
Primary injection
current
Primary
injection
current
Built-in burden
Frequency of
injected current
I test
Actual output
current
Select to manually
enter V sec
instead of
measuring it
Secondary
voltage
Phase angle
relative to Iprim
Select to enter
secondary voltage
instead of
measuring it
Measured
secondary
voltage
Polarity:
Calculated
secondary
current *)
Relay
CT
Actual current
injected into
CTs primary
side
OK
NOTOK
NOTOK
*) Note that the current I sec does not really exist in the system. It is a calculated current only.
Current Transformer - 8
Current
Transformer
SV-Ratio
The SV-Ratio test card is mainly used to check the ratio between the output current or voltage
and the input current or voltage of the selected merging unit channel according to the IEC 61850
standard. In addition, the SV-Ratio card is also used to determine the polarity of the signal,
whereas the CPC 100 serves as the signal source. The merging units generate the input
voltages or currents.
The CPC 100 test system performs closed-loop testing whereby a test signal is injected on the
primary side of the current/voltage sensors. The Merging Unit (MU) converts the sensor output
into an SV stream which is published to the substation network. The CPC 100 then reads the
data back from the network in order to perform a variety of different tests.
Output range
Output frequency
Primary side
CPC 100
(SV-Ratio)
output
input
Ethernet
IRT**
Switch
Stream information
digital
MU*
Substation
Network
Selected stream
Refer to the
selected
Range (I or V)
Select to choose
channels
automatically
Deviation of
actual ratio from
nominal ratio in
%
Current Transformer - 9
Channel
selection
Optical fiber
Refresh stream
digital
analog
The CPC 100 transforms the sampled points to the spectral function of the signal. This Fouriertransformed sampled values signal is filtered with a special Hann window to only retrieve the
"signal" at the selected frequency. This allows frequency-selective measurements to be
performed on SV streams and thereby the noise is suppressed.
Primary injection
current or
voltage
Channel name;
refers to the
selected Range
(either I or V)
Output
current
or
voltage
Identifies quality of
Primary Calculated
the connection
ratio
value
values
from
measured
values
Polarity status
Current Transformer - 10
Current
Transformer
Voltage Transformer
CPC 100 V 2.0
VTRatio
VTBurden
Correction factor
for V prim
Burden
Warning: For VT ratio measurement, the CPC 100 output has to be connected to
the primary side of the VT. Connecting the CPC 100 output to the secondary side
of the VT will cause hazardous voltages on the primary side.
VT
Primary
injection
voltage
Voltage Transformer - 1
A
a
Output
frequency
Measured
primary voltage
Secondary
voltage
measured at
V1 AC, and its
phase angle
relative to the
measured Vprim
To do so, open the circuit as shown in the figure below, and inject the AC voltage from the
CPC 100s 130V AC output into the burden. Input I AC measures the current that flows into the
burden, and input V1 AC the voltage at the burden.
n
N
Use the VTBurden test card to measure a voltage transformers secondary burden with voltage
injection on the VTs secondary side with up to 130 V from AC OUTPUT.
VT
N
Select to enter
secondary voltage
instead of
measuring it
NOTOK
Burden
Use the VTRatio test card to measure a voltage transformers ratio with injection on the VTs
primary side with up to 2 kV from AC OUTPUT.
VTBurden
Correction factor for Vsec
Output
frequency
Polarity Check
This test is identical to the voltage withstand test described on page Current Transformer-4.
This test is identical to the polarity check described on page Current Transformer-5.
Secondary
injection voltage
from 130V AC
output
VT
Use current clamp
rather than input
I AC*)
n
N
Actual voltage at
the burden
measured at
input V1 AC
Actual current
through burden
measured via
input I AC and
its deviation
Burden
Select to enter
secondary current
instead of
measuring it
Cosinus of phase angle
Burden in VA: Vsec nom (Isec act Vsec nom/Vsec act)
*) Due to cross-talk between the measuring inputs V1 AC and V2 AC, we suggest not to connect
a current clamp to the input V2 AC. Therefore, use a current clamp with current output.
Voltage Transformer - 2
Voltage
Transformer
green LED
The CPC 100 injects a
special polarity check
polarity
signal
checker CPOL
red LED
polarity checker
CPOL
VTElectronics
Use the VTElectronics test card to test the ratio of non-conventional electronic voltage
transformers with a very low-level secondary voltage.
Electronic voltage transformer
Correction factor
for V prim
Primary
injection
voltage
Output
frequency
Measured
primary voltage
Select to enter
secondary voltage
instead of
measuring it
Secondary
voltage
measured at
V1 AC, and its
phase angle
relative to the
measured Vprim
Voltage Transformer - 3
OK
NOTOK
Voltage Transformer - 4
Voltage
Transformer
Transformer
CPC 100 V 2.0
Settings Page
Output
frequency
Primary
current from
2kV AC
output;
changes
depending on
the line
selected in
table below
Operation mode
Actual voltage
injected from
AC OUTPUT
into the
transformers
high-voltage side
Transformer tap
identifier and tap
number for the
measurements
in the respective
line of the table
Transformer - 1
Pressing the Settings menu key opens the Settings page. The Settings page of
the TRRatio test card has another functionality as on other test cards.
Note: The Settings page opens automatically if the Auto-tap operation mode is activated.
The Settings page allows adding the transformers ratio per tap as follows. After pressing the
Add Tap menu key first enter the Tap Number, V prim and V sec. Add the next tap by pressing
the Add Tap menu key and enter the orresponding V prim and V sec values. After then,
pressing the Add Tap menu key repeatedly adds more taps with a step calculated from the
values of the preceeding taps. The tap entries apply equally to all phases. After adding all taps,
press the Main Page menu key to transfer the data to the main page.
V sec
:1
Settings Page
Time needed to switch from one tap to
the next
The following table shows the V prim and V sec settings on the TRRatio test card for different
transformers winding connections.
Winding connection
HV / H
Dd0
Yy0
Transformer
high-voltage side
Transformer
low-voltage side
Measured
turn ratio
W/H3
V/H2
U/H1
Yd5
W/H3
U/H1 W/H3
V/H2
U/H1 W/H3
Transformer - 2
Transformer
U-(V+W) / H1(H2+H3)
w-u / X3-X1
V-(U+W) / H2(H1+H3)
u-v / X1-X2
W-(U+V) / H3(H1+H2)
v-w / X2-X3
V/H2
U-(V+W) / H1(H2+H3)
w-u / X3-X1
V-(U+W) / H2(H1+H3)
u-v / X1-X2
W-(U+V) / H3(H1+H2)
v-w / X2-X3
U-(V+W) / H1(H2+H3)
w-u / X3-X1
V-(U+W) / H2(H1+H3)
u-v / X1-X2
W-(U+V) / H3(H1+H2)
v-w / X2-X3
U-V / H1-H2
v-u / X2-X1
3/2
v/X2
w/X3
v/X2
U-V / H1-H2
u-v / X1-X2
u/X1
U/H1 W/H3
3/2
v/X2
u/X1 w/X3
v/X2
V-W / H2-H3
v-w / X2-X3
W-U / H3-H1
w-u / X3-X1
U-V / H1-H2
u-v / X1-X2
Yz5
V/H2
w/X3
U/H1 W/H3
Dz0
LV /X
V/H2
U/H1
Measurement
u/X1
V/H2
w/X3
Note: The table is valid for manual wiring and in connection with the CP SB1.
In the Transformer high-voltage side column, + means that the terminals in the CP SB1 are
short circuited.
IEC
60076
vector
group
Select for
the fully
automatic
and
extended
manual
mode
Dy5
u/X1
u/X1
v/X2
w/X3
v/X2
V-W / H2-H3
v-w / X2-X3
W-U / H3-H1
w-u / X3-X1
U-V / H1-H2
u-v / X1-X2
u/X1 w/X3
Dd6
V/H2
U/H1 W/H3
3/2
w/X3
u/X1
v/X2
V-W / H2-H3
v-w / X2-X3
V-W / H2-H3
w-v / X3-X2
W-U / H3-H1
w-u / X3-X1
W-U / H3-H1
u-w / X1-X3
V/H2
Winding Resistance
w/X3 u/X1
U-V / H1-H2
v-u / X2-X1
Yz11
V/H2
v/X2
w/X3
v/X2
U/H1 W/H3
Dz6
V/H2
U/H1 W/H3
Dy11
V/H2
U/H1 W/H3
w/X3 u/X1
V-W / H2-H3
w-v / X3-X2
W-U / H3-H1
u-w / X1-X3
U-V / H1-H2
v-u / X2-X1
U-(V+W) / H1(H2+H3)
u-w / X1-X3
1*3/2
Use the RWinding test card to measure the resistance of a power transformers winding as
described on page Current Transformer-4.
Alternatively, inject the current directly from the 400A DC output as shown below.
u/X1
B
V-(U+W) / H2(H1+H3)
v-u / X2-X1
W-(U+V) / H3(H1+H2)
w-v / X3-X2
Warning: Connect the CP SA1 discharge box to the CPC 100's V DC input sockets to protect yourself and the CPC 100 from high-voltage hazards.
v/X2
v/X2
V-W / H2-H3
w-v / X3-X2
W-U / H3-H1
u-w / X1-X3
U-(V+W) / H1(H2+H3)
u-w / X1-X3
V-(U+W) / H2(H1+H3)
v-u / X2-X1
W-(U+V) / H3(H1+H2)
w-v / X3-X2
U-(V+W) / H1(H2+H3)
u-w / X1-X3
V-(U+W) / H2(H1+H3)
v-u / X2-X1
W-(U+V) / H3(H1+H2)
w-v / X3-X2
1*3/2
w/X3
U/H1 W/H3
Yd11
V/H2
u/X1
v/X2
w/X3
U/H1 W/H3
Transformer - 3
u/X1
1*3/2
CP SA1
taps
Output range
Winding connection
Nominal test
current
Reference temperature
Actual specimen temperature
Actual test
current
Measured
voltage at V DC
input
CP SA1
Transformer tap
identifier and tap
number
Transformer - 4
Transformer
Tolerance of the
deviation in %
Settling time
Rmeas:
Actual resistance
Dev.:
Rref.:
Ripple:
Samples and holds the biggest measured current ripple that occurred in the
measuring cycle. It is indicated in % with reference to I DC.
Slope
Samples and holds the biggest measured steepness of the falling edge of the
actual test current.
OLTC
Warning: Never open the measuring circuit while current flows. Dangerous voltage may occur.
Automated tap
operation
This test is identical to the voltage withstand test described on page Current Transformer-4.
After pressing the Auto Keep Result menu key, the CPC 100 waits until stable
results with a deviation less than the defined tolerance (in %) within the defined
settling time ( t) are achieved. After then, a new result line is added and the next
measurement starts.
Note: If the CPC 100 is in Auto Keep Result status, the user can end the process by either
pressing Keep Result or by changing to the Tolerance setting and changing the value. The soft
key Set Current Deviation resumes the value of the current deviation in the Tolerance field.
Tap defective: significantly higher values for ripple and slope. Compared to the properly
functioning tap change of line 5, for the defective tap in line 7 the ripple is about 30 times and
the slope about 15 times higher.
Transformer - 5
Warning: Before disconnecting the transformer under test, ground all transformer
connections.
Transformer - 6
Transformer
Resistance
CPC 100 V 2.0
Measurement
The Resistance test card provides a total of three output ranges. The test setup depends on
the selected range.
10 m to 10
10
to 20 k
Inject current from the 6A DC output to both sides of the test object. To measure this current,
route it via the I AC/DC input as shown in the figure above. Input V DC measures the voltage
drop, the software calculates the test objects resistance.
At this range, the DC input V DC outputs the current needed to measure the resistance.
1 to 10 m
Setup for a measurement in the 400A DC range:
Inject current from the 400A DC output to both sides of the test object. Input V DC measures the
voltage drop, the software calculates the test objects resistance.
Resistance - 1
Nominal test
current ("n/a" if
V DC 2 wire)
Select to stop
test
automatically
when
measurement is
done
Winding Resistance
Use the RWinding test card to measure the resistance of a current transformers secondary
winding as described on page Current Transformer-4.
This test is identical to the voltage withstand test described on page Current Transformer-4.
CT
Highest possible
resistance
Smallest
possible
resistance
Select to enter
VDC manually
instead of
measuring it
Actual test
current that is
injected into the
test object
Measured voltage
drop at the test object
Resistance - 2
Resistance
Burden
Measurement
RGround
Use the RGround test card to determine earth resistance between a substations ground
system and a remote auxiliary electrode. To measure the earth resistance, the CPC 100 injects
AC current between the substations ground system and a temporary remote auxiliary electrode.
A second auxiliary electrode is used to measure the voltage potential across the substations
earth resistance.
Note: Make sure not to position the auxiliary electrode U too close to the substations ground
system. If you do so, you measure in a range where the earth resistance may not be linear (see
figure below).
We suggest to test several points using a longer distance to the substation ground. That way
you get a better understanding of where the linear range of the earth resistance lies, and where
the measurements are reliable.
Auxiliary
electrode U
3...5 x a
500
400
> 1km
Auxiliary
electrode I
10xa
300
90
(Birds-eye view)
Auxiliary
electrode U
200
100
0
Distance
a
I
Resistance - 3
U
3...5 x a
Substation ground
a= size of the earthing system
I
a= size of the earthing system
a
Substation A ground
Substation B ground
RGround
Measuring the Soil Resistivity
=2dR
Legend:
= soil resistivity
d = distance between auxiliary electrodes (identical between all electrodes)
R = calculated resistance as indicated at the RGround test card (R(f))
With the spacing of "d", the test measures the average soil resistivity between the U auxiliary
electrodes down to a depth of "d". Therefore, varying "d" also varies the depth of the volume for
which the soil resistivity is to be measured.
Caution: The 6A AC output can carry a life-threatening voltage level at high loop
impedances or open measuring circuits.
Auxiliary
electrode I
Auxiliary
electrode U
Note: To learn how to measure the resistance of a single ground rod in an earthing system, refer
to the CPC 100 Reference Manual, section "RGround" of chapter "Resistance". The CPC 100
Reference Manual is available in PDF format on the CPC 100 Toolsets or the
CPC 100 Start Page.
U
d
Auxiliary
electrode U
Auxiliary
electrode I
d= distance
Resistance - 4
Resistance
Calculated inductive
part of earth
impedance
(frequency-selective
measurement)
Others: Sequencer
CPC 100 V 2.0
General
Use the Sequencer test card to define a sequence of states to be applied to a connected test
object. A sequence of up to 7 states can be defined. The states within that sequence execute
sequentially. For each state, a trigger signal can be specified to prematurely terminate this state
and execute the next one.
A sequence of states can either be executed once from state 1 to state x, or repeated
continuously. Furthermore, the complete sequence can prematurely be terminated if during the
execution of one of its states this states specified trigger condition occurs.
Switch off on trigger, i.e., abort sequence when the trigger condition becomes true
Synchronize with V1 AC (needs up to 200 ms to
synchronize)
*)
Note that some of the trigger events offered in the trigger event combo box
depend on the measured quantity settings below (trigger on measurement).
Trigger on "Overload": the occurrence or the clearing of an output overload
condition (clearing is delayed by 100 ms to debounce).
**)
Setting a time of 0.000 s makes the state infinite. Only a trigger signal will
terminate it.
***)
This option can lead to a freeze of the CPC 100 caused by a memory overflow.
This can happen if there are too much results in a certain time. In this case, the
CPC 100 can only be switched off via the Emergency Stop button. The CPC 100
will work properly again after rebooting the device.
The feature Manual Trigger provides a possibility to manually initiate a trigger
signal (i.e., a premature termination) of the current state at any time. This manual
trigger has the same function as an automatic trigger signal.
Press the Add State button to define additional states. Note that the maximum
possible number of states is 6.
Others: Sequencer - 1
This sequence of four states tests a complete autoreclosure cycle with both a short dead time
(rapid autoreclosure) and a long dead time (slow autoreclosure).
I>
OFF
ON
Note: For debouncing purposes, at CB closing time measurements, the CPC 100 adds a fixed
time of 100 ms to the measured value. In order to determine the true CB closing time value,
these 100 ms need to be deducted from the value displayed in the measurement table.
The measurement table shows for state 1 that the relay time + the CB
opening time lasted 290 ms.
CB autoreclosure
CB opens again
100ms
100ms
Long dead time. Set to output 50A*) until the "Overload" trigger
condition that started state 4 clears.
The measurement table shows for state 4 that the long dead time +
the CB closing time lasted 3.191 s. This time also includes the
additional time to compensate for the debounce (see note).
t
State 1
*)
State 3
State 2
short
dead time
*)
State 4
long dead time
Current values < 50A do not initiate an "Overload" when the current
circuit opens. For this reason, a nominal current value of 50A was chosen
here, even though the CB is open.
Others: Sequencer - 2
Others:
Sequencer
*) State 2 and 4 incl. the additional 100 ms the CPC 100 adds to compensate for the debounce
(see note above).
Others: Ramping
CPC 100 V 2.0
General
Use the Ramping test card to define a series of ramps to be applied to a connected test object.
A series of up to 5 ramps can be defined. The ramps within that series execute sequentially, and
run from a start to an end value within a set period of time.
It is possible to specify a trigger signal that prematurely terminates either
the entire series of ramps
or the actual ramp only, and then continues with the next one (if any).
Press the Add Ramp button to define additional ramps. Note that the maximum
possible number of ramps is 5.
Ramp 2
200A
Ra
3
Ra
mp
mp
Ramp 1
Ramp 2
Ramp 3
The three ramps defined in the ramps table shown above result in an output signal like this:
1A
t
0s
5s
15s
20s
Ramp 1
Ramp 2
Ramp 3
Others: Ramping - 3
from 1 A
(set at "Start val:")
to end value 200 A
(set in line 1 column "A")
in 5 s
(set in line 1 column "s")
from 200 A
(end value of ramp 1)
to end value 200 A
(set in line 2 column "A")
for 10 seconds
(set in line 2 column "s")
from 200 A
(end value of ramp 2)
to end value 0 A
(set in line 3 column "A")
in 5 seconds
(set in line 3 column "s")
I>
Ramp 1:
Set to output a ramped current
signal from 100.0A to either
200.0A in 10s, or until the trigger
condition "Binary" occurs.
200A
152.35A
m
Ra
100A
drop off
p1
Ramp 3:
Because ramp 1 did not reach the 200A due to the
trigger signal, ramp 3 starts with 170.29A, and then
ramps down to zero with the set steepness (200.0A
to 0.0A in 10s) until the trigger condition "Binary"
occurs.
Ramp 2:
Ramp 3
pick up
170.29A
Ramp 2
Others: Ramping - 4
Others:
Ramping
1s
0A
0s
7.175s
1.1s 10s
21s
Others: Amplifier
CPC 100 V 2.0
General
Use the Amplifier test card to set the CPC 100 to an "amplifier-like" mode. In this mode, an
input signal fed into a synchronization input drives the high-current outputs magnitude,
frequency and phase angle.
Select between I AC, V1 AC and V2 AC as synchronization inputs.
To prevent saturation, the output signal follows sudden magnitude changes at the
synchronization input slowly. This smoothening effect delays the follow-up of the output current
up to 250 ms.
Both the "amplification" factor and the phase angle between input and output are set by the user
in the Amplifier test card.
Measured phase
angle between
input and output
signal
Select
synchronization
Value measured
at
synchronization
input (refer
to Starting a
high-current
output in the
next column).
Set the amplification factor to determine the ratio between input and output signal.
Note: The synchronization input is not automatically range-switching, it is fixed to its maximum
value.
Others: Amplifier - 5
Caution: Depending on the measured input signal, setting the amplification factor
can result in unintentionally high currents. If the magnitude of the input signal is
unknown or uncertain, it is strongly recommended to set the amplification factor to
"0" before starting the test.
Set range
Note: Changes in frequency and phase angle may result in unwanted effects. Both frequency
and phase must be held stable.
Note: The input frequency is limited to a range of 48 ... 62 Hz.
With the measured input value in mind, enter the amplification factor now.
Acknowledge this entry by pressing the handwheel or the Enter key to start the
output.
GPS
synchronization
unit CMGPS
CT 2
CT 3
Protection
relay
CT 1
Others: Amplifier - 6
Others:
Amplifier
Others: Comment
CPC 100 V 2.0
The Comment card is inserted to a test procedure in the same manner like a test card. Its
purpose is to hold a user-defined comment and / or note regarding the actual test procedure or
other important information, such as operational data of a transformer, for example.
Press the context-dependent menu key Edit to start the String Editor, the tool for
entering text.
When used for the Comment card, the String Editor differentiates between the input modes
"Form Editor" and "Text Editor". After pressing Edit, "Text Editor" is active. With the exception
of the context-sensitive key to switch between these two modes, the user interface is identical.
To create "flowing" text with no tabs in it, either input mode can be used. Compose a text of your
choice by selecting the individual characters and symbols needed one by one and confirm them
by pressing the handwheel. When finished, acknowledge with OK.
Others: Comment - 7
Sub.
Buers
Trans.
TR24
Manuf.
Siemens
Type
a.s.o.
Sub.:
Buers
Trans.:
TR24
Manuf.:
Siemens
Type:
Year:
1955
Se. No.:
T-54953
Power:
100 MVA
VecGr.:
YN/yn0
Uprim:
220.000 V
The difference between Form Editor and Text Editor is that text left of the tab (the "first column",
so to speak) cannot be accessed anymore in Text Editor, i.e., it is protected. To add, edit or
delete first column entries use the Form Editor.
Iprim:
262.5 A
Usec:
110.000 V
Isec:
525.0 A
If you need to change an existing comment, press Edit. This starts the String Editor.
Uk:
10.2%
Start the appropriate input mode, "Form Editor" or "Text Editor", change the entries of your
choice and press OK.
Enter the first word "Substation" and then a tab. Proceed with "Buers" and a carriage return.
Proceed accordingy:
Clear All:
Deletes the entire comment at once, i.e. all text in all columns.
Clear Text:
Deletes all to the right of the tab, i.e. everything but the left-hand side column.
General
Test Settings
The HV Resonance Test System test card is used for generic high-voltage tests on GIS with
a resonance circuit in combination with the CP TR8 as well as CP CR4 and CP CR6.
Test settings
Estimated VT ratio
Define/set
automatic test cycle
Set
frequency
value
Nominal CT ratio
according to CT
nameplate
Nominal VT ratio
according to VT
nameplate
State definition
Short-circuit
impedance
of the power
VT at
100 Hz
Estimated
power VT
ratio with
losses
Controlled input
channel
Common Functions
CPC 100 V 2.0
Test Assessment
The test assessment is a manual procedure carried out by the user.
The example below shows an assessment made at a VTRatio test card. However, the
assessment procedure is carried out in the same fashion on all test cards.
The String Editor is used to name or rename test cards, tests and templates as well as to fill out
the Comment card.
Any time such an operation becomes necessary, the String Editor starts automatically.
Change case
Text field
Assessment
symbol
After the test, set the focus on the assessment symbol by turning the handwheel.
Test not assessed.
Common Functions - 1
Available
characters
Switch between
form and text
editor
Move left
Move right
enter the new test or folder name by consecutively selecting the characters of your
choice from the "on-screen keyboard" with the Up / Down keys or by navigating
to it with the handwheel
Finish editing
Template
phrases
Abort editing,
discard changes
The number of available characters to choose from depends on the String Editors use. If, for
example, a user-defined comment is to be entered in the Comment card, the number of
available characters is bigger than if a test is to be renamed. This difference are special
characters, such as !, ?, _, [ ], etc.
Common Functions - 2
Common
Functions
Note: For detailed information refer to the section Technical Data in the CPC 100 Reference
Manual available in pdf format on the CPC 100 Toolsets or the CPC 100 Start Page.
The output is either voltage or current, and is automatically selected by the software or manually
by the user. Current and voltage outputs are overload and short-circuit proof and protected
against over-temperature.
Range
Amplitude5
tmax
Imax
Powermax5
2kV AC3
0 2 kV
1 min
1.25 A
2500 VA
15 400 Hz
0 2 kV
>2h
0.5 A
1000 VA
15 400 Hz
0 1 kV
1 min
2.5 A
2500 VA
15 400 Hz
0 1 kV
>2h
1.0 A
1000 VA
15 400 Hz
0 500 V
1 min
5.0 A
2500 VA
15 400 Hz
0 500 V
>2h
2.0 A
1000 VA
15 400 Hz
0 130 V
>2h
3.0 A
390 VA
15 400 Hz
1kV AC
Range
Amplitude
tmax1
Vmax2
Powermax2
0 800 A
25 s
6.0 V
4800 VA
15 400 Hz
0 400 A
8 min
6.4 V
2560 VA
15 400 Hz
0 200 A
>2h
6.5 V
1300 VA
15 400 Hz
10
0 6A
>2h
55 V
330 VA
15 400 Hz
AC10
0 3A
>2h
110 V
330 VA
15 400 Hz
800A
AC3
6A AC
3A
400A DC
6A DC4, 10
0 400 A
2 min
6.5 V
2600 VA
DC
0 300 A
3 min
6.5 V
1950 VA
DC
0 200 A
>2h
6.5 V
1300 VA
DC
0 6A
>2h
60 V
360 VA
DC
2000A AC with an optional current booster. For more details, refer to page CP CB2-1.
500V AC3
130V AC10
Guaranteed accuracy
Output
AC current
AC voltage
Amplitude
Phase
Amplitude
Phase
Reading
error
Full
scale
error
Full
scale
error
Reading
error
Full
scale
error
Full
scale
error
800A AC
0.20%
0.20%
0.20
0.10%
0.10%
0.10
400A DC
0.40%
0.10%
0.20%
0.05%
2000 V
0.10%
0.10%
0.20
0.05%
0.05%
0.10
1000 V
0.10%
0.10%
0.30
0.05%
0.05%
0.15
500 V
0.10%
0.10%
0.40
0.05%
0.05%
0.20
2kV AC
Range
Typical accuracy6
5A
0.40%
0.10%
0.20
0.20%
0.05%
0.10
500 mA
0.10%
0.10%
0.20
0.05%
0.05%
0.10
Note: For the individual notes, see Notes regarding Inputs and Outputs below.
Measuring Inputs
Input
Imped.
Range
Amplitude
Reading
error
V1 AC8
V2 AC
8, 11
V DC4, 7
500 k
10 M
Phase
Typical accuracy6
Amplitude
Full
scale
error
Full
scale
error
Reading
error
Phase
Full
scale
error
Full
scale
error
Frequency range
Synchronization inputs
V1 AC
V1 AC, V2 AC, I AC
10A AC
0.10%
0.10%
0.20
0.05%
0.05%
0.10
Input magnitude
1A AC
0.10%
0.10%
0.30
0.05%
0.05%
0.15
Output magnitude
10A DC
0.05%
0.15%
0.03%
0.08%
1A DC
0.05%
0.15%
0.03%
0.08%
300 V
0.10%
0.10%
0.20
0.05%
0.05%
0.10
30 V
0.10%
0.10%
0.20
0.05%
0.05%
0.10
3V
0.20%
0.10%
0.20
0.10%
0.05%
0.10
300 mV
0.30%
0.10%
0.20
0.15%
0.05%
0.10
3V
0.05%
0.15%
0.20
0.03%
0.08%
0.10
300 mV
0.15%
0.15%
0.20
0.08%
0.08%
0.10
30 mV
0.20%
0.50%
0.30
0.10%
0.25%
0.15
10 V
0.05%
0.15%
0.03%
0.08%
1V
0.05%
0.15%
0.03%
0.08%
100 mV
0.10%
0.20%
0.05%
0.10%
10 mV
0.10%
0.30%
0.05%
0.15%
Settling time
Signal changes
Phase tolerance
All input/output values are guaranteed over one year within an ambient temperature of 23 C
5 (73 F 10 F), a warm-up time longer than 25 min and in a frequency range of 45 60 Hz
or DC. Accuracy values indicate that the error is smaller than (value read x reading error + full
scale of the range x full scale error).
4. The input / output is protected with lightning arrestors between the connector and against
protective earth. In case of energy above a few hundred Joule the lightning arrestors apply
a permanent short-circuit to the input / output.
5. Signals below 50 Hz or above 200 Hz with reduced values possible.
6. 98% of all units have an accuracy better than specified as typical.
7. Input is galvanically separated from all other inputs
8. V1 and V2 are galvanically coupled but separated from all other inputs.
9. There are power restrictions for mains voltages below 190V AC.
10. Fuse-protected
11. When using the CTRogowski test card, the 3V V2 AC input uses an additional software
based integration method. In the range of 50 Hz < f < 60 Hz, this results in a phase shift of
90 as well as an additional phase error of +/- 0.1 and an additional amplitude error of +/0.01%. For frequencies in the range of 15 Hz < f < 400 Hz, the phase error is not specified,
and the amplitude error can be up to +/- 0.50% higher.
Measuring Inputs
Resistance Measurement
The accuracy of the resistance measurements can be calculated from the respective input and
output specifications.
DC7
General
Resistance
Voltage
Typ. error
Guaranteed
400 A
10
4 mV
0.70%
1.35%
400 A
100
40 mV
0.55%
1.10%
Trigger criteria
400 A
1 m
400 mV
0.50%
0.95%
Input impedance
> 100 k
400 A
10 m
4V
0.50%
0.95%
Response time
1 ms
4-wire measurement with 6A DC output and 10V VDC input
Current
Resistance
Voltage
Typ. error
Guaranteed
6A
100 m
0.6 V
0.35%
0.60%
6A
6V
0.35%
0.60%
1A
10
10 V
0.25%
0.40%
Current
Resistance
< 5 mA
Voltage
Typ. error
Guaranteed
100
0.60%
1.20%
< 5 mA
1 k
0.51%
1.02%
< 5 mA
10 k
0.50%
1.00%
Display
Power supply
Single-phase, nominal9
Single-phase, permissible
Frequency, nominal
50/60 Hz
Power consumption
Connection
IEC320/C20
Environmental conditions
Operating temperature
Storage temperature
Humidity range
Shock
Vibration
EMC
Safety
Prepared for
General
Weight and Dimensions
Weight
Dimensions
CP TD1
CP TD1
Safety Instructions
Note: On principle, the safety instructions relevant to the CPC 100 and its accessories (refer to
page Preface-1) also apply to the CP TD1. This section lists safety instructions that exclusively
apply to the CP TD1.
Handling cables
Always turn off the CP TD1 completely before you connect or disconnect any cable
(disconnect the CPC 100 from mains or press its Emergency Stop button).
The high-voltage cable must always be well attached and tightly connected to both the
CP TD1 and the test object. A loose or even falling off connector at the test object carrying
high voltage is life-hazardous. Make sure the connectors are clean and dry before
connecting.
At the CP TD1, press the high-voltage cables plug to the connector tightly and turn the
screw cap until you feel a mechanical stop. If you notice a rough-running of the screw-cap,
clean the screw thread and use a lubricant (vaseline recommended).
Note: Tighten the plugs manually. Do not use any tools for that because that can damage
the plugs or connectors.
Insert the yellow banana plug (the high-voltage cables grounding) into the respective plug
socket.
Do not connect any cable to the test object without a visible grounding of the test object.
The high-voltage cable is double-shielded and therefore safe. However, the last 50 cm (20
inch) of this cable have no shield. Therefore, during a test consider this cable a life wire and
due to the high voltage life-hazardous!
Warning: When the CPC 100 is switched on, consider this part of the cable a
hazard of electric shock!
Never remove any cables from the CP TD1 or the test object during a test.
Keep clear from zones in which high voltages may occur. Set up a barrier or establish similar
adequate means.
CP TD1 - 1
Both low-voltage measuring cables must always be well attached and tightly connected to
the CP TD1s measuring inputs IN A and IN B.
Make sure to insert the red and blue marked cables into the corresponding measuring
inputs: IN A = red, IN B = blue.
Tighten the plugs by turning them until you feel a stop.
Note: Tighten the plugs manually. Do not use any tools for that because that can damage
the plugs or connectors.
Do not use any other cables than the ones supplied by OMICRON electronics.
The CP TD1 is an optionally available high-precision test system for on-site insulation tests of
high-voltage systems like power and measuring transformers, circuit breakers, capacitors and
isolators. With the add-on device CP TD1, the CPC 100 increases its range of possible
applications into high-voltage measurements.
The internal switched mode power amplifier enables measuring at different frequencies without
interferences with the mains frequency. Automatic test procedures reduce the testing time to a
minimum. Test reports are generated automatically.
The CP TD1 comes with its own test card named TanDelta (Tangent Delta), which provides
highly accurate measurements of the capacitance Cx and the dissipation factor tan (DF) or
power factor cos (PF), respectively.
Both the dissipation factor and the power factor grant information about possible losses in the
insulation material, which are increasing with age and water content. A change of Cx is a
warning indicator for partial breakdowns between the layers of a bushing or a capacitor.
Additionally, the CP TD1 measures the following quantities:
The CP TD1 works as an add-on device to the CPC 100. Do not connect the CP TD1 to any
other device. Do not use the accessories for applications not indicated in this User Manual.
Note: Any other use of the CP TD1 but the one mentioned above is considered improper use,
and will not only invalidate all customer warranty claims but also exempt the manufacturer from
its liability to recourse.
CP TD1
Functional Components
CPC 100
The equipment trolley holds the CPC 100, CP TD1 and all required cables. The trolley is
equipped with a grounding bar with three knurled screws to ensure a solid grounding to
equipotential ground of all devices.
If the CPC 100 and CP TD1 are to be operated without trolley, place them on their transport
cases and connect them with the long type data cable CPC 100 CP TD1 (3 m) and the
long-type booster cable CPC 100 CP TD1 (3 m). Each device has to be grounded
separately with a 6 m grounding cable of at least 6 mm.
Booster cable
CPC 100 CP TD1
(short type). Via this
cable the CPC 100
controls the CP TD1
output voltage.
High-voltage
output with
attached
screw plug and
yellow
grounding
plug.
CP TD1
Equipotential ground
CP TD1 - 2
CP TD1
CP TD1
CP TD1
12 kV
12 kV
CP CAL1
As the first step, before you set a CPC 100 / CP TD1 measurement setup into
operation, link the CPC 100, CP TD1 and, if applicable, the equipment trolley with
a min. 6 mm grounding cable as displayed on page CP TD1-2.
IN
IN A
IN A
IN B
Ix
IN B
Ix
Never use the CPC 100 / CP TD1 measurement setup without a solid connection
to ground.
C1
C2
2. With trolley:
Properly connect the CPC 100 and CP TD1 grounding terminals to the trolleys ground bar.
Connect the ground bar to earth. All cables minimum 6 mm.
Without trolley:
Properly connect the CPC 100 and CP TD1 grounding terminals to earth. Both cables
minimum 6 mm.
C3
Measurement
Measurement
PE
Booster
PE
Serial
Booster
CPC 100
Serial
CPC 100
Equipotential
ground
Power transformer
Equipotential ground
3. Connect the CP TD1s "BOOSTER IN" to the CPC 100s "EXT. BOOSTER" with the
OMICRON electronics supplied booster cable.
4. Connect the CP TD1s "SERIAL" to the CPC 100s "SERIAL" with the OMICRON electronics
supplied data cable. This cable also provides the power supply for the CP TD1.
5. Pull out the measuring cables from the cable drum and connect the test object to the
CP TD1s measuring inputs IN A and IN B.
When using the CP CAL1 for calibration, we recommend to take C1 as reference and to select
the calibration frequency in a range between 50 200 Hz.
6. Pull out the high-voltage cables from the cable drum and connect the test object to the
CP TD1s high-voltage output.
7. Switch on the CPC 100.
8. Selecting the TanDelta test card from any of the CPC 100s CT, VT, Transformer or Others
test card groups automatically turns on the CP TD1. If no CP TD1 is connected to the
CPC 100, an error message appears.
9. Set up your measurement in the TanDelta test card (see page CP TD1-5).
10. Press the CPC 100s I/O (test start / stop) push-button.
CP TD1 - 3
CP TD1
Option TH 3631
By connecting a reference capacitor (e.g., optional device CP CAL1) with known values of
capacity Cref and dissipation factor DFref, in mode UST-A the values Cx and DFx can be
measured and then compared to the known reference values.
Use the optional device TH 3631 to measure ambient temperature, the test object temperature
and humidity. Once these values were measured, enter them into the respective entry fields of
the TanDelta test cards Settings page at "Compensations" (see page CP TD1-6).
For detailed information on the CP TD1 applications, refer to the CP TD1 Reference Manual
delivered with the CP TD1 or available in pdf format on the CPC 100 Start Page.
Test Templates
The test procedures for designated applications are controlled by templates available on the
CPC 100 Toolsets shipped with your CP TD1 or on the CPC 100 Start Page.
A re-calibration of the CP TD1 is also shown in the test report (.xml file).
Note: If you change the factory-made calibration, the responsibility for the accuracy of the
CP TD1 will be in your hands.
Calibration tips:
power transformers
instrument transformers
rotating machines
cables and transmission lines
grounding systems
others
For calibration, set the averaging factor to maximum and the filter bandwidth to 5 Hz (refer
to page CP TD1-5).
To reset to the factory settings, select "DF/PF+" to 0.0 ppm and "Cx" to 1.000 (refer to page
CP TD1-6).
CP TD1 - 4
CP TD1
CP TD1
*) Auto test points cleared = manual measurement: Applies the set test voltage and
frequency to the CP TD1s output. When the measurement is finished, its results are displayed
in the results table.
Auto test points selected = automatic measurement: Enables the output of a series of test
points, e.g., combining a series of voltage values with one fixed frequency value creates a
voltage ramp. Combining a series of frequency values with one fixed voltage value creates a
frequency ramp. Furthermore, a combination of both is possible.
Note: You cannot enter the same value twice. Double entries are rejected. If you need identical
test points for an increasing and a decreasing voltage ramp, set values very close to each other,
e.g., 2000 V and 2001 V.
The CP TD1 then puts out the specified list of values as follows:
1. All voltages are issued in the exact order they were entered using the first frequency value
of the list.
Set a test voltage and frequency of your choice, and press Add to Auto. The values are
entered into the list boxes.
Set a second test voltage and/or frequency, and again press Add to Auto. The value(s) is/
are appended to the list.
Repeat this procedure as often as you need.
2. All voltages are issued once more in the exact order they were entered using the second
frequency value of the list (if any).
3. ... and so forth.
Each combination is one individual measurement, and its result is displayed in the results table
with an individual line.
Results table.
Also refer to page CP TD1-8.
To delete an entry from a list box, place the cursor on the value and press Delete Value. Do
delete all values from both list boxes, place the cursor on "Auto test points (V, f)" and press
Delete List.
During the measurement, the list boxes display the current output values.
CP TD1 - 5
CP TD1
Pressing the Settings button on the TanDelta main page opens the Settings page allowing you
to set additional measurement options.
Enter oil temperature, ambient temperature (at bushing) and relative humidity first.
Then place the cursor on "k".
The medium the measurement takes place in, oil or air, determines the k-factor.
ANSI C57.12
The oil temperature is the determining medium for the k-factor.
Bushings
The air temperature at the respective bushing is the determining medium for the k-factor.
Bushings provides three bushing types to select from: RBP (Resin Bonded Paper), RIP
(Resin Impregnated Paper) and OIP (Oil Impregnated Paper). The k-factor changes
accordingly.
If selected, the CPC 100 checks whether the shield of the high-voltage cable is connected. For
some large inductive loads, the CPC 100 can accidentally report shield check error even when
the shield is connected. If this is the case, it makes sense to clear the check box.
CP TD1 - 6
CP TD1
CP TD1
Test Settings
In addition to the Dissipation Factor (TanDelta)/Power Factor test, the CP TD1 can also be used
as a high-voltage source for measuring, for example, partial discharge or conducting highvoltage tests on rotating machines.
To compensate capacitive currents, a parallel resonance circuit can be set up.
The compensation using the CP CR500 compensation reactor is realized in two different ways:
First, by parallel circuiting the compensation reactors to measure as close as possible to the
resonance frequency when measuring with nominal frequency is required. Second, by setting
the frequency to measure at exactly the resonance frequency. The longest output duration is
achieved with testing at resonance frequency, in most cases accomplished by a combination of
both procedures.
The CP TD1 High-Voltage Source test card can be used both for manual or fully automatic
testing by toggling defined ramps and sequences. The test card is also helpful in setting up the
optimum test configuration to achieve the best possible test duration.
Set test
voltage
Without compensation
If the capacitance of the test object is smaller than 80 nF (up to 12 kV and t on > 2 min.), no
compensation is required.
With compensation
Activate
configuration of
test setup with the
CP CR500
Select or show
compensation
inductance
manual calculation
CP TD1 - 7
Set available
CP CR500
Set test frequency
Set test
frequency
Show minimum
inductance possible
with available
CP CR500
Measured
output
voltage
Show calculated
inductance for
resonance
frequency with
f test and
capacitance set in
main page
Select or show
compensation
inductance
combinations
possible with
available
CP CR500
Test information
Shows resonance
frequency with
selected L comp.
and capacitance
set in main page
Show configuration for selected L comp.
CP TD1
Conditions: Signals below 45 Hz with reduced values possible. Capacitive linear loads.
Conditions: f0 = 15 400 Hz
Terminal
U/f
THD
tmax
Filter bandwidth
High-voltage
output
10 12 kV AC
< 2%
300 mA
3600 VA
> 2 min
f0 5 Hz
2.2 s
> 60 min
f0 10 Hz
1.2 s
f0 20 Hz
0.9 s
15 400 Hz
100 mA
1200 VA
Measurements
Meas. time
Range
Resolution
Typical accuracy
15 400 Hz
0.01 Hz
Terminal
Range
Resolution
Typical accuracy
Conditions
IN A or IN Ba
0 5A AC
5 digits
Ix < 8 mA
Ix > 8 mA
!30 Hz
?xx Hz
1 pF 3 F
Conditions
6 digits
Ix > 8 mA,
Vtest = 300 V 10 kV
Typical accuracy
Test frequencies
Resolution
Range
Resolution
Typical accuracy
Conditions
0 10%
(capacitive)
5 digits
f = 45 70 Hz,
I < 8 mA,
Vtest = 300 V 10 kV
0 100
(0 10000%)
5 digits
+ 0.005%a
error < 0.5% of reading
+ 0.02%
Vtest = 300 V 10 kV
Resolution
Typical accuracy
Range
Resolution
Typical accuracy
Conditions
0 12000V AC
1V
0 10%
(capacitive)
5 digits
f = 45 70 Hz,
I < 8 mA,
Vtest = 300 V 10 kV
0 100%
5 digits
+ 0.005%a
error < 0.5% of reading
+ 0.02%
Vtest = 300 V 10 kV
) Reduced accuracy of DF and PF at mains frequency or its harmonics. Mains frequency suppression
available by precisely selecting a mains frequency of *50 Hz or *60 Hz in the Hz column.
CP TD1 - 8
CP TD1
CP TD1
Power P, Q, S (selective)
Range
Resolution
Typical accuracy
Conditions
Range
Resolution
Typical accuracy
-90 +90
4 digits
Vtest = 300 V 10 kV
0 3.6 kW
6 digits
Impedance Z
Range
Resolution
Typical accuracy
Conditions
1 k 1200M
6 digits
Vtest = 300 V 10 kV
0 3.6 kvar
6 digits
0 3.6 kVA
5 digits
Mechanical Data
CP TD1
CP CAL1
Weight
Dimensions (W x H x D)
test set
25 kg
(55.2 lbs)
38.1 kg
(84 lbs)
test set
8.8 kg
(19.4 lbs)
21 kg
(46.3 lbs)
equipment
16.6 kg
(36.6 lbs)
equipment and
26.6 kg
(58.7 lbs)
Environmental conditions
Inductance Lx (equivalent serial circuit)
Range
Resolution
Typical accuracy
1 H 1000 kH
6 digits
Quality factor QF
Range
Resolution
Typical accuracy
0 1000
5 digits
> 1000
5 digits
Operating temperature
Humidity range
Shock
Vibration
EMC
Safety
Prepared for
Cables and
accessories
casea
Equipment trolley
CP TD1 - 9
equipment
14.5 kg
(32 lbs)
18.9 kg
(41.7 lbs)
equipment
85 kg
(187.5 lbs)
CP TD1
CP TD1 - 10
CP TD1
CP CU1
CP CU1
Safety Instructions
Block Diagram
Note: On principle, the safety instructions relevant to the CPC 100 and its accessories (refer to
page Preface-1) also apply to the CP CU1. This section lists safety instructions that exclusively
apply to the CP CU1.
General
Before operating the CP CU1, read the CP CU1 Reference Manual carefully and observe
the safety rules and instructions therein.
Before handling the CP CU1 or CPC 100 in any way, connect them with a solid connection
of at least 6 mm cross-section to ground. Ground the CP CU1 as close as possible to the
CPC 100.
Use the CP GB1 grounding box to connect the CP CU1 to overhead lines and power cables.
For detailed information, see the application-specific "Safety Instructions for Connecting
CP CU1 to Power Lines" in the CP CU1 Reference Manual.
When using the CP GB1, ground it near the place where the connection to the test object is
made. Make sure that the grounding stud is in good condition, clean and free of oxidation.
Make sure that all studs and cables of the CP GB1 are screwed tight.
Make sure that the test objects terminals to be connected to the CP CU1 do not carry any
voltage potential. During a test, the only power source for a test object may be the CP CU1
(powered by the CPC 100). The only exception are measurements on overhead lines as
described in "Applications" in the CP CU1 Reference Manual.
Use the CP CU1, CP GB1 and their accessories only in a technically sound condition and
when its use is in accordance with the regulations. In particular, avoid disruptions that could
in turn affect safety.
CP CU1 - 1
When using the CP GB1, ground it near the place where the connection to the test object is
made. Make sure that the grounding stud is in good condition, clean and free of oxidation.
Life threatening voltages up to 600 V can appear on all CP GB1 contacts and on all clamps
and cables connected to the CP CU1 during the test. Keep safe distance from them.
Before handling the CP CU1 or CP GB1 in any way (even before setting the current range
switch), make sure that the device under test (e.g. overhead lines or power cables) are well
grounded (e.g. by closing the grounding switch) near the measurement setup.
Ensure that the short-circuit bar is always plugged in the CP CU1 I AC output whenever the
output is not connected to the I AC input of the CPC 100.
Connect the CP CU1 I AC output exclusively to the I AC input of the CPC 100.
Before connecting the CP CU1 with the CPC 100, turn off the CPC 100 either by the
POWER ON/OFF switch or the Emergency Stop button.
Set the current range switch on the CP CU1 front panel only when the CPC 100 is turned
off and the test object is grounded.
In addition to the above safety rules follow the application-specific "Safety Instructions for
Connecting CP CU1 to Power Lines" in the CP CU1 Reference Manual.
The CP CU1 may be used only as described in "Applications" in the CP CU1 Reference
Manual. Any other use is not in accordance with the regulations. The manufacturer and/or
distributor is not liable for damage resulting from improper usage. The user alone assumes
all responsibility and risk.
I AC (0 2.5 A)
Surge arrestor
Fuse 30 A
Power transformer
BOOSTER
CT
I OUT (0 100 A)
Voltmeter
V1 AC (0 30 V)
Surge arrestor
V SENSE (0 600 V)
VT
CP CU1
Functional Elements
I AC output
Equipotential ground
terminal
Location to store the
short-circuit bar
V SENSE input
VT 600 V : 30 V
V1 AC output
The CP GB1 grounding box is a surge arrestor unit for connecting the CP CU1 to the test object.
If high voltage appears for a short time on the test objects terminals, an arc discharges the
voltage and extinguishes without destroying the grounding box. If the arc persists for a longer
time period, the surge arrestor insulator melts and the terminals are short-circuited to ground,
thereby protecting the operating staff, CP CU1 and CPC 100.
To short the phases, connect the line studs of the CP GB1 as shown below.
Warning: The CP GB1 grounding box must be used for measurements on overhead lines or power cables.
To test object
To CP CU1
Surge arrestor
Voltmeter
Fuse 30 A
Current range switch
BOOSTER input
I OUT output
Ground connection
CT 100 A : 2.5 A
CP CU1 - 2
CP CU1
CP CU1
Measurement Setup
The CPC 100 must be configured for the CP CU1. To configure the CPC 100:
Safety Instructions
1. Press the Options view selector button to open the Options window.
Warning: Connecting the measurement setup to overhead lines with a life parallel system brings about high-voltage hazards. It is strongly recommended to take
all parallel lines out of service before proceeding
Dangerous zone
V1 AC
I AC
CPC 100
EXT. BOOSTER
I AC V1 AC
CP CU1 V SENSE
BOOSTER
I OUT
CP GB1
(optional)
Warning: During the grounding switch at the near end of the power line is open,
the area around the CP GB1 in the range of 5 m/15 ft and around the CP CU1 in
the range of 2 m/5 ft is a dangerous zone due to high-voltage and mechanical
hazards. Do not enter the dangerous zone. Keep the grounding switch open for a
time as short as possible.
Test object
CP CU1 - 3
Warning: A lightning discharge to the line under test can cause injury or possibly
death of the operating staff. Do not connect the measurement setup to overhead
lines if there is a possibility of a thunderstorm over any part of the lines to be measured.
Warning: If you see or hear anything uncommon in the test equipment, e.g. noise
of electrical discharge or lightening of surge arrestors, close the grounding switch
before touching the measurement setup.
Yes
Yes
Yes
Set 10 A
Use the 10 A
current range.
No
Set 50 A
No
Set 20 A
No
Connect a grounding set in parallel to the closed
grounding disconnector to each phase. Connect it first to
the ground and then to the line. Open the grounding
disconnector and measure the currents in all three
grounding sets. Use the highest measured value of IGS in
the following formula. Close the grounding disconnector
after the measurement is done.
Is
Line Length 2 0.4/km (0.64/mi) IGS
greater than 50 V?
Yes
Is
Line Length 2 0.4/km (0.64/mi) IGS
greater than 100 V?
Yes
Is
Line Length 2 0.4/km (0.64/mi) IGS
greater than 250 V?
Yes
Is
Line Length 2 0.4/km (0.64/mi) IGS
greater than 500 V?
Yes
No
Set 50 A
No
Set 20 A
No
Set 10 A
No
Yes
Yes
Yes
No
Set 50 A
No
Set 20 A
No
Set 10 A
No
Yes
Are 60 A possible?
No
Are 30 A possible?
No
Are 12 A possible?
No
Is 1 A possible?
No
CP CU1 - 4
CP CU1
Yes
Set 50 A
Yes
Set 20 A
Yes
Set 10 A
Yes
CP CU1
The following application examples show the typical usage of the CP CU1. The test procedures
running on the measurement setup are controlled by templates available on the
CPC 100 Start Page.
For detailed information on the CP CU1 applications, refer to the CP CU1 Reference Manual
delivered with the CP CU1 or available in pdf format on the CPC 100 Start Page.
Far end
end
Far
Overhead line
Overhead line
Near
endend
Near
90
V1
V1 AC
AC II AC
AC
CPC 100
100
CPC
EXT.
EXT. BOOSTER
BOOSTER
I AC V1 AC
CP CU1 V SENSE
BOOSTER
I OUT
CP GB1
V1 AC I AC
CPC 100
EXT. BOOSTER
I AC
CP CU1
BOOSTER I OUT
CP GB1
There are seven different measurement loops: A-B (shown here), A-C, B-C, A-G,
B-G, C-G and ABC in parallel to ground (similar to the next figure).
CP CU1 - 5
CP CU1
Technical Data
Output Ranges
Fence
Range
Current
10 A
0 10 Arms
500 Vrms
20 A
0 20 Arms
250 Vrms
50 A
0 50 Arms
100 Vrms
100 A
0 100 Arms
50 Vrms
Accuracy
Signal cable
V2 AC
I AC
CPC 100
EXT. BOOSTER
I AC
CP CU1
BOOSTER
I AC
I OUT
CP GB1
There are four measurements with different connections. For detailed information, refer to the
template or the CP CU1 Reference Manual.
CPC 100
EXT. BOOSTER
I AC
CP CU1
BOOSTER
I OUT
Impedance
Range
Typical
Accuracy of
abs(Z)
Typical
Accuracy of
Phase
V SENSE
Voltage
I OUT
Current
Current
Range
0.05 0.2
1.0 0.5%
1.5 0.8
5 20 V
100 A
100 A
0.2 2
0.5 0.3%
0.8 0.5
20 50 V
100 25 A
100 A
25
0.3%
0.5
100 V
50 20 A
50 A
5 25
0.3%
0.5
100 250 V
20 10 A
20 A
25 300
0.3 1.0%
0.5 1.5
250 500 V
10 1.5 A
10 A
CP GB1
For the step and touch voltage measurements using the CP AL1 FFT voltmeter, refer to the
CP 0502 Application Note.
CP CU1 - 6
CP CU1
CP SB1
CP SB1
Safety Instructions
Note: On principle, the safety instructions relevant to the CPC 100 and its accessories (refer to
page Preface-1) also apply to the CP SB1. This section lists safety instructions that exclusively
apply to the CP SB1.
General
CP SB1 - 1
When using the DC Output to test power transformers with a high inductance, observe the
following safety instructions:
Use the TRTapCheck (tap changer winding resistance and on-load tap changer interruption
check) test card only.
As long as the CPC 100 software shows the on-screen message "Switch off in progress",
NEVER connect or disconnect test objects and/or cables.
The message "Switch off in progress" notifies you that, while the CPC 100 is deactivating,
the connected external inductance (this means the test object) still "feeds" voltage potential
back into the 6A DC output.
The existence of this voltage potential at the 6A DC output is also indicated by a lit LED even if the CPC 100 is switched off.
If a test object with a high inductance was connected to the CPC 100, short-out the test
object additionally before disconnecting any cables.
The CP SB1 is a transformer switch box designated for automatically measuring the ratio and
winding resistance, and testing the tap changer of three-phase power transformers. It is an
accessory to the CPC 100. Automatic control of the On-Load Tap Changer (OLTC) is included.
Testing of power transformers over all taps and all phases is fully automated. Therefore, no
rewiring is required. The CP SB1 is controlled from the CPC 100 via its serial interface. The
results are recorded in the CPC 100 with the ratio and tap changer test cards, and can be
analyzed with the computer tool set (CPC 100 Excel File Loader).
CP SB1
Transformer Low
Voltage
Tap Changer
Up
Read the
manual
The front panel of the CP SB1 provides the following functional components:
Safety Instructions
Outputs (Source) for the injection of current or voltage on the individual phases of the
transformer
Down
Note: The inputs and outputs of the respective connections (U/H1, V/H2, W/H3, N/H0) are
connected to the transformer using Kelvin clamps.
Outputs (Source) for the injection of current or voltage on the individual phases of the
transformer
Note: The inputs and outputs of the respective connections (u/X1, v/x2, w/x3, n/X0) are
connected to the transformer using Kelvin clamps.
LEDs
AC Input
DC Input
V1 AC Output
V DC Output
Serial
connection
Equipotential
ground
terminal
Tap Changer: Two potential-free contacts for switching the tap changer
AC input for connection to the 2KV AC output of the CPC 100
DC input for connection to the 6A DC output and I AC/DC input of the CPC 100
AC output for connection to the V1 AC input of the CPC 100
DC output for connection to the V DC input of the CPC 100
Serial interface for the CPC 100 (TRRatio and TRTapCheck test cards) to control the
CP SB1
Equipotential ground terminal for grounding the CP SB1 close to the position of the
operating staff
Position the CP SB1 in the safety area and do not enter this area during the entire
measurement.
Connect the CPC 100 and CP SB1 using the delivered grounding cable.
Connect the grounding cable of the CP SB1 at a safe grounding point at the transformer.
Note: Do not operate the test equipment without safe connection to ground.
Make sure that all high-voltage connections of the transformer are removed.
Make sure that all terminals of the transformer are connected to ground.
Switch off the power supply of the tap changer.
Connect the Kelvin clamps to the bushings.
Connect the cables to the Kelvin clamps. Make sure that the cables show upwards and that
each colour is connected to a different phase.
Connect the cables from the Kelvin clamps voltage sense outputs to the CP SB1s
transformer inputs. Observe the color code.
Make sure to measure the voltage to ground at the terminals of the tap changer. If no voltage
is measured, connect the flexible terminal adapters to the "up" and "down" terminals of the
tap changer.
Connect the cables ("up", "down") to the CP SB1.
Connect the CP SB1 to the CPC 100 according to Functional Components of the CP SB1
on page CP SB1-2.
Switch on the power supply of the tap changer.
Remove all grounding connections of the terminals except one per winding. Use Neutral (N)
for the grounding connection if accessible.
Start the measurement according to page Transformer-1 and page Transformer-5.
CP SB1 - 2
CP SB1
CP SB1
Measurement Setup
Technical Data
Specifications
Environmental Conditions
Characteristic
Select Auto-tap
operation mode
Range
Operating temperature
AC Input / V1 AC Output
20 +70 C (4 158 F)
DC Input
max. 6 A DC
Max. altitude
2000 m
Humidity
Tap Changer
Vibration
Supply
Shock
EMC
EN 61326-1 Class A
IEC 61326-1 Class A
FCC Subpart B of Part 15 Class A
EN 61326-1
IEC 61326-1
CP SB1
CP SB1 - 3
Weight
Dimensions (W x H x D)
test set
Safety
EN 61010-1
IEC 61010-1
UL 61010-1
CP SB1
CP SB1 - 4
CP SB1
CP CB2
CP CB2
General
2000 A mode:
1000 A mode:
The output current of the CPC 100 can be increased up to 2000 A by means of an electronically
controlled current booster. The CP CB2 can be connected close to the busbar using short highcurrent cables and to the CPC 100 with a long control cable.
Note: If you select the CP CB2 as external booster on the Device Setup tab in the Options
menu, it will be saved as default value for new test cards. However, it is also possible to select
the external booster individually on the test cards. The settings for already inserted test cards
will only be changed if no test results are available yet.
CP CB2 - 1
Burden
Burden
Select the CP CB2 as external booster on the Device Setup tab in the Options menu:
CP CB2
Technical Data
Notes regarding the CP CB2
Current outputs
Range
Amplitude
tmax1
Vmax2
Powermax2
1000 A AC
0 1000 A
25 s
4.90 V
4900 VA
15 400 Hz
0 500 A
30 min
5.00 V
2500 VA
15 400 Hz
0 2000 A
25 s
2.45 V
4900 VA
15 400 Hz
2000 A AC
Output
Phase
Typical accuracy
Amplitude
Phase
Reading
error
Full scale
error
Full scale
error
Reading
error
Full scale
error
Full scale
error
2000 A AC
0.25%
0.25%
0.50
0.13%
0.13%
0.25
1000 A AC
0.25%
0.25%
0.50
0.13%
0.13%
0.25
CP CB2
Weight
Dimensions (W x H x D)
test set
16 kg (35.3 lbs)
25 kg (55.1 lbs)
CP CB2 - 2
CP CB2