CPC 100 User Manual - 2 PDF

Download as pdf or txt
Download as pdf or txt
You are on page 1of 75

Manual Information

OMICRON Service Centers

Article Number VESD0601 - Manual Version: CPC100LITE.AE.8


With respect to the functionality of the CPC 100 software, this manual refers to the version
V 2.0.
OMICRON electronics 2013. All rights reserved.

CPC 100

This product includes software developed by Intrinsyc Software.

Americas
OMICRON electronics Corp. USA
3550 Willowbend Blvd.
Houston, TX 77054, USA

Phone:
E-Mail:
Web:

User Manual

+1 713 830-4660 or 1 800 OMICRON


[email protected]
www.omicronusa.com

Asia - Pacific
OMICRON electronics Asia Ltd.
Suite 2006, 20/F, Tower 2
The Gateway, Harbour City
Kowloon, Hong Kong S.A.R.

Phone:
E-Mail:
Web:

This manual is a publication of OMICRON electronics GmbH.


All rights including translation reserved. Reproduction of any kind, for example, photocopying,
microfilming, optical character recognition and/or storage in electronic data processing systems,
requires the explicit consent of OMICRON electronics. Reprinting, wholly or in part, is not
permitted.
The product information, specifications, and technical data embodied in this manual represent
the technical status at the time of writing and are subject to change without prior notice.
We have done our best to ensure that the information given in this manual is useful, accurate
and entirely reliable. However, OMICRON electronics does not assume responsibility for any
inaccuracies which may be present.
The user is responsible for every application that makes use of an OMICRON product.
OMICRON electronics translates this manual from the source language English into a number
of other languages. Any translation of this manual is done for local requirements, and in the
event of a dispute between the English and a non-English version, the English version of this
manual shall govern.

Preface

Introduction

Quick

Current
Transformer

Voltage
Transformer

Transformer

Resistance

Others

Common
Functions

Technical Data

+852 3767 5500


[email protected]
www.omicron.at

Europe, Africa, Middle East


OMICRON electronics GmbH
Oberes Ried 1,
A-6833 Klaus, Austria

Phone:
E-Mail:
Web:

+43 5523 507-333


[email protected]
www.omicron.at

For addresses of OMICRON electronics offices with customer service centers, regional sales
offices or offices for training, consulting and commissioning please visit our Web site.

CP TD1

CP CU1

CP SB1

CP CB2

Preface
CPC 100 V 2.0

About this User Manual

Safety Instructions for the CPC 100 and its Accessories

The purpose of this User Manual is to get you started quickly. It guides you directly to the various
CPC 100 application fields, shows the typical test setup, the corresponding CPC 100 test card,
and outlines the parameters used for this test in a compact form.
Since the scope of this User Manual is confined to the most important information about a
specific subject, the CPC 100 User Manual complements the CPC 100 Reference Manual,
however, it does not replace it. The CPC 100 Reference Manual is available in PDF format on
the CPC 100 Toolset CD-ROM and the CPC 100 Start Page.
Reading the CPC 100 User Manual alone does not release the user from the duty of complying
with all national and international safety regulations relevant for working with the CPC 100, for
example, the regulation EN50191 "Erection and Operation of Electrical Test Equipment" as well
as the applicable regulations for accident prevention in the country and at the site of operation.

Caution: The CPC 100 must be used in observance of all existing safety requirements from national standards for accident prevention and environmental protection.
Before operating the CPC 100, read the following safety instructions carefully. It is not
recommended that the CPC 100 be used (or even turned on) without understanding the
information in this manual. If some points of the safety instructions are unclear, contact
OMICRON electronics.

Symbol

Description
Equipment damage or loss of data possible.

Personal injury or severe damage to objects possible.

Preface - 1

Principle Use According to Regulations

Conventions and Symbols Used


In this manual, the following symbols indicate paragraphs with special safety relevant meaning:

Orderly Measures

The CPC 100 should only be used in a safe manner, mindful of the dangers while paying
attention to the User Manual, and when it is in a technically sound condition and when its
use is in accordance with the regulations. In particular, avoid disruptions that could in turn
affect safety.
DANGER: If you have a cardiac pacemaker, do not use the CPC 100! Before operating the
CPC 100, make sure there is no person with a cardiac pacemaker in the immediate vicinity.
The CPC 100 is exclusively intended for the application fields specified in detail in
Designated Use on page Preface-2. Any other use is deemed not to be according to the
regulations. The manufacturer/distributor is not liable for damage resulting from improper
usage. The user alone assumes all responsibility and risk.
Following the instructions provided in this User Manual and in the CPC 100 Reference
Manual available in PDF format on the CPC 100 Toolset CD-ROM and the CPC 100
Start Page is also considered part of being in accordance with the regulations.
Do not open the CPC 100 housing.
If you do not use the CPC 100 anymore, turn the safety key to "lock" (vertical) and remove
the key to avoid anybody accidentally turning on the CPC 100.
Store key and the CPC 100 separately to prevent unauthorized personnel from using the
CPC 100.

This User Manual only complements the CPC 100 Reference Manual available in PDF
format on the CPC 100 Toolset CD-ROM and the CPC 100 Start Page. However, it does not
replace it.
Either this User Manual or the CPC 100 Reference Manual should always be available on
the site where the CPC 100 is being used.
Personnel assigned to use the CPC 100 should carefully read the CPC 100 User Manual/
Reference Manual - in particular the section on safety instructions - before beginning to work
with it. On principle, this also applies to personnel who only occasionally work with the
CPC 100.
Do not undertake any modifications, extensions, or adaptations to the CPC 100.
Use the CPC 100 in conjunction with original accessories only.

Operator Qualifications and Primary Responsibilities


Warning: Testing with the CPC 100 should only be performed by authorized and
qualified personnel. Clearly establish the responsibilities.
Personnel receiving training, instruction, direction, or education on the CPC 100 should remain
under the constant supervision of an experienced operator while working with the equipment.

Safe Operation
When putting the CPC 100 into operation, follow the instructions in section "Putting CPC 100
into Operation" in the CPC 100 Reference Manual (available in PDF format on the
CPC 100 Toolset CD-ROM or the CPC 100 Start Page).
Note: Never use the CPC 100, any accessory or the CP TD1 equipment trolley without a solid
connection to earth with at least 6 mm. Use a ground point as close as possible to the operator.

CPC 100 V 2.0

Designated Use

Safety Instructions for the CPC 100 and its Accessories

The CPC 100, in conjunction with its accessories or as a stand-alone unit, is a multipurpose primary test set for commissioning and maintaining substation equipment. It
performs current transformer (CT), voltage transformer (VT) and power transformer (TR)
tests. Furthermore, it is used for contact and winding resistance testing, polarity checks as
well as primary and secondary protection relay testing.

Warning: Do not enter the high-voltage area if the red warning light of the
CPC 100 is on since all outputs carry dangerous voltage or current! Always obey
the five safety rules and follow the detailed safety instructions in the respective
user manuals.

General

Note: Even if you switched off the CPC 100, wait until the red I/O warning light is fully
extinguished. As long as this warning light is lit, there is still voltage and/or current potential
on one or more of the outputs.

The various, partly automated tests are defined and parameterized via the front panel control of
a built-in embedded PC.
The functionality scope of the CPC 100 is described in detail in the chapter "Designated Use" of
the CPC 100 Reference Manual available in PDF format on the CPC 100 Toolset CD-ROM or
the CPC 100 Start Page.

Note: Any other use of the CPC 100 but the one mentioned above is considered improper use,
and will not only invalidate all customer warranty claims but also exempt the manufacturer from
its liability to recourse.

FOR YOUR OWN SAFETY


Always follow the 5 safety rules:
1. Insulate
2. Secure to prevent reconnecting
4. Earth and short-circuit
5. Cover or shield neighboring live parts
Safe area

High-voltage area

Example for the separation of safe and high-voltage area using different OMICRON electronics
GmbH devices

Preface

Make sure that a test objects terminals that are to be connected to the CPC 100 do not carry
any voltage potential. During a test, the only power source for a test object may be the
CPC 100.
At their output sockets and especially in the cables connected to them, in operation the highcurrent outputs 400A DC and 800A AC generate a significant amount of heat (approx.
300W/m at 800A). To prevent burns, use gloves when touching the cables while in
operation or a short while after.
Do not insert objects (e.g., screwdrivers, etc.) into any input/output socket.
Never use the test cards Quick and Resistance to measure the resistance of windings with
a high inductance because turning off the DC source results in life-threatening voltage
levels. For this kind of measurement only use either the special winding resistance test card
RWinding or the test card TRTapCheck!
Warning: When measuring the ratio of voltage and power transformers make
sure that the test voltage is connected to the corresponding high-voltage winding,
and the voltage of the low-voltage winding is the one that is measured. Accidentally mixing up the windings can generate life-threatening voltages within the
transformer.

3. Check isolation

Preface - 2

Before connecting or disconnecting test objects and/or cables, turn off the CPC 100 by
either the POWER ON/OFF switch or the Emergency Stop button. Never connect or
disconnect a test object while the outputs are active.

Warning: Make sure that when testing a current transformer by feeding a test
current into its primary winding, all secondary windings are shorted. On open secondary windings, life-threatening voltages can be induced!

CPC 100 V 2.0

Safety Instructions for the CPC 100 and its Accessories

Use only one CPC 100 output at a time.


All AC and DC output sockets of the CPC 100 can carry life-hazardous voltage potential and
provide life-hazardous currents. Therefore:

Do not stand right next to or directly underneath a connection point because the clamps
may fall off and touch you.
This is a physical and an electrical hazard.

The red warning light on the CPC 100 front panel indicates hazardous voltage and/or
current levels at the CPC 100 outputs (red light "I" on or flashing). The green warning
light indicates that the CPC 100 outputs are not activated.

While connecting cables to the CPC 100 high-voltage or current outputs, or other
conducting parts that are not protected against accidental contact, press the Emergency
Stop button, and keep it pressed as long as an output signal is not absolutely necessary
for the test.
When connecting to the front panel input/output sockets, use wires with either 4 mm
safety "banana" connectors and plastic housing or, where applicable, with the especially
manufactured counterpart supplied by OMICRON electronics (e.g., for the V2 AC
measuring input).
For the high-voltage and current output connectors on the left-hand side of the test set
(2kV AC, 400A DC and 800A AC, Ext. Booster), only use the specially manufactured
cables supplied by OMICRON electronics (refer to the chapter "Accessories" of the
CPC 100 Reference Manual available in PDF format on the CPC 100 Toolset CD-ROM
or the CPC 100 Start Page).
One end of the high-voltage cable has a coaxial safety plug that is certified for a voltage
level of 2kV AC. The other end is equipped with a safety banana plug that is insulated
with a shrink tube.
Warning: When the CPC 100 is switched on, consider this part of the cable a
hazard of electric shock!

If you do not use the high-current outputs 400A DC or 800A AC, or the high-voltage
output 2kV AC, disconnect any cable that may be plugged in to these sockets.

Note: The 400A DC or 800A AC outputs are not switched off by internal relays. Therefore,
if a test mode is selected that does not use either one of these two outputs, they still
generate current.

Preface - 3

Note: If none or both warning lights are on, the unit is defective and must not be used
anymore.

Both of the high-current output sockets on the left-hand side of the test set (400A DC
and 800A AC) usually carry a relatively low-voltage potential.
Warning: However, in case of an internal insulation fault these outputs may carry
up to 300 V. Consider these outputs life-hazardous!

Power Supply

Always lock connectors properly.


The counterpart of the high-current sockets are locking connectors.
To lock these connectors safely, insert them carefully until you feel a
"click" position. Now they are locked. Confirm this by trying to pull them
out. This should not be possible now.
To remove the locking connectors, unlock them by pushing them in
completely first, and then pull them out.

The high-current cables for both the 800A AC and 400A DC outputs are equipped with
connection clamps at one end. If these connection clamps are attached to a test objects
terminal that is situated above your head, make sure the clamp is securely attached. Due to
the weight of the cables the clamp may become loose and fall down.
Do not operate the CPC 100 under ambient conditions that exceed the temperature and
humidity limits listed in General on page Technical Data-3.
Do not operate the CPC 100 in the presence of explosives, gas or vapors.
If the CPC 100 or any add-on device or accessory does not seem to function properly, do
not use it anymore. Please call the OMICRON electronics hotline (refer to cover page of this
User Manual.

Supply the CPC 100 only from a power outlet that has protective earth (PE).
An error message (313) appears if either the PE connection is defective or the power supply
has no galvanic connection to ground. In this case, make sure that the PE connection is
intact. If the PE connection is intact and the error message still appears, select the "Disable
ground check" check box at the Device Setup tab in the Options view.
Ground the isolating transformer outputs or generators used to supply the CPC 100 on the
N (neutral) output or select the "Disable ground check" check box as described above.
Instead of supplying the CPC 100 from phase - neutral (L1-N, A-N), it may also be supplied
from phase - phase (e.g., L1-L2; A-B). However, the voltage must not exceed 240V AC.
Fuse-protect the power supply (16A slow-acting fuse).
Do not use an extension cable on a cable reel to prevent an overheating of the cord; run out
the extension cord.

CPC 100 V 2.0

Caution: The connector Ext. Booster is always galvanically connected to


mains, regardless whether or not an external booster is selected on the software
tab Options | Device Setup, the green warning light (0) is on, the outputs are
turned off or the Emergency Stop button is pressed.
Handle with extreme caution. Do not use any other booster cables than the ones
supplied by OMICRON electronics.

Changing Fuses

Turn off the CPC 100, unplug the power cord and/or press the Emergency Stop button.
We recommend to wait for about 30 seconds. This time is necessary for the internal
electrolytic capacitors to fully discharge.
Ground the test object, and disconnect it from the CPC 100. By disconnecting it, you prevent
a possibly faulty test object feeding power back into the CPC 100.
Locate the blown fuse on the front panel of the CPC 100, and replace it.

Note: Replace with identical fuse type only (refer to the chapter "Changing Fuses" of the
CPC 100 Reference Manual available in PDF format on the CPC 100 Toolset CD-ROM or the
CPC 100 Start Page).

DC Output to Test Objects with a High Inductance

CPC 100 in Combination with the CP TD1

Use test cards RWinding (winding resistance) and TRTapCheck (tap changer winding
resistance and on-load tap changer interruption check) only:

The CP TD1 is an optionally available high-precision test system for on-site insulation tests of
high-voltage systems like power and measuring transformers, circuit breakers, capacitors and
isolators. The CP TD1 works as an add-on device to the CPC 100 and is described in chapter
CP TD1 of this User Manual.

Warning: As long as the CPC 100 software shows the on-screen message
Switch off in progress, NEVER connect or disconnect test objects and/or cables.
The message "Switch off in progress" notifies you that, after
the CPC 100 was switched off, the connected external
inductance (i.e., the test object) still "feeds" voltage potential
back into the 6A DC or 400A DC output.
The existence of this voltage potential at the 6A DC output is
also indicated by a lit LED - even if the CPC 100 is switched
off.

On principle, the safety instructions that apply to the CPC 100 and its accessories also apply to
the CP TD1. However, the CP TD1 requires some additional precautions and measures. They
are listed in chapter CP TD1 on page CP TD1-1.

Different Symbols for PE


The CPC 100 and CP TD1 use different symbols for protective earth (PE):

If a test object with a big inductance is connected to the


CPC 100, ground the test object on both ends before
disconnecting it from the CPC 100.
This is due to a new standard and does not symbolize any functional difference.
Warning: The CP SA1 discharge box must be connected to the CPC 100s V DC
input sockets when using the 400A DC output to protect yourself and the
CPC 100 from high-voltage hazards.
If a test object with a big inductance was connected to the CPC 100, short-out the test object
additionally before disconnecting it from the CPC 100.
Warning: Use separate clamps for current and voltage connections on both sides
of the test object to avoid hazards in case one clamp falls off during the test.

Preface - 4
Preface

Note: Both symbols mean exactly the same, i.e., protective earth (PE) or equipotential ground.

Introduction
CPC 100 V 2.0

Functional Components of the CPC 100


I / 0 warning lights
indicate either a safe operation, i.e., no voltage at the CPC 100 outputs (green light "0" on), or an operation with possibly hazardous voltage and/or current levels at the CPC 100 outputs (red light "I" on or flashing).
Add test cards
We recommend not to use more than 15 test cards or 50 test
results in one test procedure.

Safety key lock


Locks front panel operation.
BIN IN
Binary trigger input, wet or dry contact

Test Card View: View to set up test cards,


compose test procedures, enter test settings,
define test cards or the test procedure default, start
tests etc.

IAC/DC INPUT
Fuse-protected with a 10A very quick-acting fuse

Test Procedure Overview: Provides an


enhanced overview of all test cards of the currently
active test procedure. Defines the test procedure
default.

Fuse 6.3A T (slow-acting wire fuse 5x20 mm)


for 3A AC, 6A AC, 130V AC and 6A DC
AC OUTPUT
6A, 3A or 130V output

File Operations: Lets you save, load, delete, copy


and rename test procedures.

Fuse 3.15A (slow-acting wire fuse 5x20 mm)


for 3A AC and 130V AC
V1 AC input
300V AC input

Options: To specify general parameters.

V2 AC input
3V AC input

Context-dependent menu keys


Directly invoke specific commands associated with the
currently selected control of the test card and view.

DC OUTPUT
6A DC output (fuse-protected with a 6A fuse)
VDC INPUT
10V DC input or 2-wire resistance
Emergency stop button
Immediately shuts off all outputs (could leave transformer in
saturation).

Introduction - 1

I/O
Use to start and stop a test.
Soft-touch
keyboard

Navigation
elements

Tab selector
To change between the single test cards of a test procedure.

CPC 100 V 2.0

Functional Components of the CPC 100


High-Voltage and Current Outputs

Warning: The connector "Ext. Booster" is always galvanically connected to

When the CPC 100 outputs high current, observe the allowed duty cycles that may apply to the
selected AC output range.
Grounding
terminal

400A DC
(4-4.5V DC)
High DC current

Ext. Booster
e.g., for the
connection of the
CP CB2 current
booster option for
output currents of
up to 2000A

USB connector for connecting OMICRON


electronics USB memory sticks

RJ45 socket for connecting CPC 100 to a PC


or a network hub

Green LED

Serial interface connector for connecting


optional CP TD1 test set
Connector for external safety functions (see
item 3 below)

Mains power supply,


1 phase, 85V-264V AC

Automatic circuit
breaker I > 16A

POWER ON /OFF
switch
1. Older CPC 100 versions have slightly different ePC interfaces. For detailed information refer to
the CPC 100 Reference Manual.

Introduction - 2
Introduction

an external Emergency Stop button

an external "test start/stop" push-button

external I/O warning lights

CP CR500

The attached plug contains a jumper for the emergency stop or "dead man" function, and as long
as the plug is placed on the connector, these functions are bridged. If the plug is removed,
emergency stop is active.

Red LED
Reference point

2. For the pin assignment of the RS232 serial interface plug, refer to the CPC 100 Reference
Manual, section "ePC Interfaces" of chapter "Technical Data".
3. The connector for external safety functions allows connecting:

ePC Interfaces1

800A AC
(6.1-6.5V AC)
High AC current
output

2kV AC
High-voltage
output

mains, regardless whether or not an external booster is selected on the


software tab Options | Device Setup, the green warning light (0) is on,
the outputs are turned off or the Emergency Stop button is pressed.
Use only original accessories available from OMICRON electronics.

1. For detailed information on the RJ45 connectors, see chapter "CPC 100 in a Network" in the
CPC 100 Reference Manual available in PDF format on the CPC 100 Toolsets or CPC 100
Start Page.

For the plugs pin assignment and a wiring scheme, refer to section "Connector for External
Safety Functions" of chapter "Technical Data" in the CPC 100 Reference Manual available in
PDF format on the CPC 100 Toolsets or CPC 100 Start Page.

CPC 100 V 2.0

CPC 100 Block Diagram


Ext.
Booster

Rectifier
& power
factor
corrector

R
500V
500V

Mains
100-240V
50/60Hz
N

500V

500V 4A
1kV 2A
2kV 1A

U
I

PE

ADC U
U
DSP

(Digital
Signal
Processor)

2kV
800A

to
ext.
PC

RS 232
optional

Built-in
ePC

optional analog or digital interfaces


(plug-in boards)

Introduction - 3

Focus on the data entry field for AC current.

The CPC 100 software comprises a number of test cards. A test card carries out one specific
test, e.g., measuring a CT excitation curve, or testing the ratio of a voltage transformer.

The term "focus" designates the currently selected (active) part of the test card. The selected
component is highlighted or inverted.
The actual function of the context-dependent
menu keys depends on the selected view, test
mode, test card and selected test card
component (i.e., the focus).

Test Procedure
A test procedure contains multiple test cards.
The composition of such a test procedure and the settings of all single test cards can be freely
defined by the user. Within a test procedure, each test card and its associated test is executed
individually in a user-defined order.

65V

130V / 6A AC

65V
3.15A
6.3A

65V / 6A DC

I
U

O
u
t
p
u
t
s

+
5V / 400A DC
300V AC
3V AC
10A AC/DC
10V DC
BIN IN

Report
For archiving or reporting purposes, or later processing, a test procedure with all of its test cards,
specific settings and - after the test was run - test results and assessments can be saved. It is
then considered a report.
Such a report can later be opened any time in the CPC 100s File Operations menu.
Note: For detailed information about test cards, test procedures and templates, refer to section
"How to Use The CPC 100 Software" of chapter "Introduction" in the CPC 100 Reference
Manual available in PDF format on the CPC 100 Toolsets or CPC 100 Start Page.

6V / 800A AC

Ethernet

Test Cards

2kV
R

Filter
I

The Components of a Test Card

A test card holds a number of user-definable test settings and - after the test was run - test
results.

500V

Switched
mode
amplifier

Principles of Test Cards and Test Procedures

I
n
p.

Status of test assessment. The test


assessment is a manual procedure carried
out by the user. After the test, set the focus
on the assessment symbol. Use the contextdependent menu key OK or Failed to assess
the test.
For a few seconds, the status line also
displays general operation information, e.g.
"Emergency key pressed".

Temperature and power consumption


monitoring.
If an output is activated, both the CPC 100s
power consumption and the current emitted at
the high-current outputs is monitored and,
together with the temperature, displayed by this
temperature gauge.
The temperature gauges bar therewith
represents an indicator for the remaining time
the CPC 100 can output power.
plenty of spare
no more spare

Pressing the Settings menu key opens the Settings page (see page Quick-1) allowing you to
set the test cards individually. As a rule, do not set the test cards on the Settings page but set
all test cards of a test procedure using the Device Setup tab in the Options view (see page
Introduction-5).

CPC 100 V 2.0

Test Procedure Overview

The CPC 100 File System


The highest hierarchical level of the CPC 100 file system, the "root", is named CPC 100. Below
this, you can create additional folders in a tree-structure of your choice, save tests in these
folders, and perform file operations, such as open, save, rename, copy, paste etc.

Note: The file containing the up-to-date measurements should be saved regularly. If the test unit
is switched off, or in case of a power outage, all unsaved measurements will be lost.

Navigating Through the File System


Select a test or a folder using the handwheel or the Up / Down keys. To expand a collapsed
folder tree
, select it and press either the handwheel or Enter.

The Menus
Main File Operations Menu
Opens the submenu File (refer to Submenu File on page 5)
The Test Procedure Overview lists all test cards of the currently active test procedure in a list
box showing the cards name, its creation date and time, whether test results are available and
the test cards assessment status.

Opens the submenu Edit (refer to Submenu Edit on page 5)

The CPC 100 file system differentiates two file types:


With Save As Default, Test Procedure Overview provides a function to save the
current test procedure as the test procedure default, i.e., that default the CPC 100
software will start with in future.
Note: For detailed information refer to section "Test Procedure Overview" of chapter
"Introduction" in the CPC 100 Reference Manual available in PDF format on the
CPC 100 Toolsets or CPC 100 Start Page.

Introduction - 4
Introduction

name.xml A test procedure with all of its test cards and specific settings. An .xml file
may also contain test results and assessments that were stored together
with the settings as report in the CPC 100 file system for archiving
purposes.
name.xmt Test procedure template, i.e., a user-defined template containing one or
more test cards with all of their specific test settings but without test
results.

Saves the currently open test, i.e., the test card(s) previously opened in the Test
Card View (refer to Note below).
Opens the String Editor. You can save the currently open test under a new name
of your choice (15 characters max.).
Use the handwheel or the Up / Down keys to select a test, and press Open to open
it. Changes to Test Card View.
Closes the current test card(s), changes to Test Card View and opens the test
procedure default.

CPC 100 V 2.0

The CPC 100 File System


Note: Unlike the other menu items, the two Savefunctions of the main File Operations menu
directly effect the currently open test, i.e., the test procedure that was composed in the Test
Card View, or the test that was loaded in the CPC 100 file system beforehand.
Therefore, pressing Save, for example, does not save the test that you may have highlighted in
the folder tree, but the one that is currently open.

The Options Menu


Submenu Edit
Select the test of your choice. Press Cut to put the selected test or folder to the
Clipboard. Proceed with Paste

Submenu File

Select the test of your choice. Press Copy to copy test or folder to the CPC 100
clipboard. Proceed with Paste

Opens the String Editor. You can create a new folder with any name of your choice.

Move to the destination folder of your choice. Press Paste to insert the contents of
the CPC 100 clipboard to this folder.

Appends the contents of a test file (.xml) or template (.xmt) of your choice to the
currently open test.

Press Paste As Templ. to make the contents of the CPC 100 clipboard a test
procedure template.

Deletes the currently selected test or folder from the CPC 100s disk space.

(for future use)

Opens the String Editor that enables you to rename the current test to any new
name of your choice.

Closes the Edit submenu and returns to the main File Operations menu.

(for future use)

Note: If a folder is cut or copied to the Clipboard, the selection is recursive, i.e., all of its
subfolders will also be put to the Clipboard.
Cutting or copying a test or folder, and trying to paste it in the same location, opens the String
Editor.
Since a test or folder cannot exist twice under the same name at the same location, determine
a new name for it using the String Editor.

Closes the submenu and returns to the main File Operations menu.

Device Setup
Set the external booster you
want to use (CB2, CU20 or
CU1).
Set current clamp
parameters and CT and/or
VT transformation ratio.
Select the check box if the
PE connection is intact and
an error message (313)
appears.
Operating the CPC 100
with the check box
selected can cause injury
or possibly death of the
operating staff!
Set the default frequency.
This value will be used for all
test cards.
Auto save automatically
saves the current test
settings in fixed intervals
specified to a file named
lastmeas.xml.

Resets all user-specific settings made in the


CPC 100 software to factory-defined defaults
including:

the test card defaults


the test procedure default
all settings made at the Device Setup tab
(Sets external booster to CB2, sets CT and
VT to "OFF" and sets the default frequency
to 50 Hz.)
the String Editors template strings

If selected, the CPC 100 cools down faster.


Thus, the duty cycle can be increased.

Introduction - 5

CPC 100 V 2.0

The Options Menu


Network

Date / Time

Regional Settings

Setting the communication parameters.

Set date and time.

Regional setting for language, temperature unit, date and time style. These settings affect the
way the CPC 100 software displays and sort dates, times, numbers and decimal points.

DHCP / Auto-IP
Configures all communication
parameters automatically; the DHCP
server will do it for you or it will be done
via the Auto-IP mechanism.
The data entry fields for IP address,
Subnet Mask, Default Gateway and
DNS are read-only, no data can be
entered. This is the recommended
setting.

Set system date.

Define temperature unit C or F


To set the system time:

put the focus onto the Time:


field using the handwheel

Configure the communication


parameters manually by entering the
values into the data entry fields using the
soft-touch keys.

use the Up/Down keys to


select between hours,
minutes and seconds

turn the handwheel to


increase or decrease the
value

Display

press the handwheel to


acknowledge your entry.

Static IP

Sliding regulator to adjust the display


contrast.

Introduction - 6
Introduction

Define system language

Define the display style for date and


time

CPC 100 V 2.0

The Options Menu

Customizing Your Working Environment

Accelerator Keys

Service

1st Goal: Always Loading Certain Test Cards on System Start-Up

With the exception of Quick, pressing an accelerator key opens the corresponding Insert a new
test card dialog box and lets you select the test card of your choice. Pressing Quick opens the
Quick test card directly.

During operation, the CPC 100 creates a log file with a user-definable logging level.
Fill out one or more test card(s) of your choice with the parameters you need.
Change to Test Procedure Overview.
We recommend to set the logging
level to Warning.
Press Save As Default
You have now set the default for the CPC 100 start-up.

System Info
Displays system information.

Quick test card


Select from current transformer (CT) test cards

Select from voltage transformer (VT) test cards

2nd Goal: Loading a Certain Test Card with Always the Same Values
Select from power transformer test cards
Fill out the test card of your choice with the parameters you want to assign to that
card.

Select from resistance test cards

Put the focus to the test cards tab.


Select from other test applications
Press Save As Default
You have now changed the default for this test card type.

The command Restore Defaults at the Options tab Device Setup resets all
user-specific settings made in the CPC 100 software to factory-defined defaults.
This includes the test card defaults and the test procedure default.

Introduction - 7

CPC 100 V 2.0

Introduction - 8
Introduction

Quick
CPC 100 V 2.0

Settings Page
Quick is the most basic mode to operate all of the CPC 100 outputs in a manual-like mode with
front panel control.
Set output range

Set output value

1st measured
quantity (including
CT and VT)

Dotted indication:
an overload in the
past

After having set all necessary parameters, press the I/O (test start/stop) push
button. The Quick test card enters the "on" state, the set power output value is
switched to the CPC 100s outputs, the measuring continues.

Solid indication:
an overload now

Pressing the Quick test card menu key Keep Results saves the currently
measured values and "freezes" their display in the measurement table. Both the
"measuring" and the "on" state remain active, the measurement continues in a
new line of the measurement table.

Set the calculated


value to be
displayed in table
below.
Depends on
settings 1st and 2nd
measured quantity.

2nd measured
quantity (including
CT and VT)

If the output quantities of the selected output can be measured, the combo boxes 1st measured
quantity and "2nd measured quantity" provide I Out and / or V Out for selection.
I Out sel and V Out sel designate the frequency-selective measurement to filter out
interferences as they usually occur in substations. The measured input is filtered according to
the set output frequency.

Overload indication
No indication:
no overload

Set frequency value


or - if Sync w/
V1 AC is selected phase angle.

Measurement table showing results

Range
The output range combo box provides a list of available output ranges including either CB2:,
CU20: or CU1: output ranges if the respective external booster was selected at the Options tab
Device Setup or on the Settings page.

Quick - 1

Pressing the Settings menu key opens the Settings page. The Settings page
with the exception of the TRRatio test card looks as shown below.

Measuring with Quick

The Settings page allows setting the test cards individually. At the Device Setup tab in the
Options view (see page Introduction-5), the same properties can be set for all test cards of a
test procedure. As a rule, do not use the Settings page but the Device Setup tab in the Options
view to set the test cards. Making different settings for the test cards is rarely a good idea. Set
the test cards individually using the Settings page only in well-founded cases.
If a test card contains results, the settings cannot be changed. When a file containing results is
loaded, the Settings page can be used to view the settings of the test procedure.

Caution: When testing capacitive test objects using voltages 500 V, make sure
that the test objects capacity does not exceed 25 nF.
Together with the test objects capacity, the leakage inductance of the CPC 100s
internal output transformer forms a series resonant circuit. Especially at
frequencies > 50 / 60 Hz this may result in voltage superelevation.
Caution: Never use Quick to measure the resistance of windings with a high
inductance because turning off the DC source results in life-threatening voltage
levels.
For this kind of measurement only use the special winding resistance test card
RWinding or the test card TRTapCheck.

CPC 100 V 2.0

Synchronizing Output Frequency with V1 AC

Trigger Settings

Sync w/ V1 AC

A trigger is the occurrence of a selected event, for example, a binary trigger is the first change
of the state at the binary input.

Set Sync w/ V1 AC by pressing the menu key that appears when the focus is on
the frequency / phase angle data entry field.
This synchronizes the CPC 100 output frequency with the V1 AC input frequency
(we recommend a minimum input voltage of 10 V on V1 AC, possible range 48 62 Hz). In this case the phase angle of the output is displayed rather than the
frequency. Set the phase angle value relative to the phase angle of the V1 AC
input signal.
The icon next to the frequency / phase angle data entry field reflects the actual
setting.
Due to the PLL (phase locked loop) technology, the synchronization with V1 AC
takes places about 100 ms after the test was started.
Note: Sync w/ V1 AC is not available in all output modes.

Select the trigger event

Threshold value for trigger


on measurements.

Indicates the signal


condition at the binary
input Bin In.
Delay time display
The delay time is the time between the last
change of the CPC 100 output value and the
occurrence of the trigger event.

Select to switch off the CPC 100 outputs


when the trigger event occurs.
Clear to leave the CPC 100 outputs on after
the trigger event occurred.
The measurement values are "frozen".
To store the results, press

Note that some of the trigger events offered in the Trigger on: combo box depend on the
measured quantity settings below (trigger on measurement).
Trigger on "Overload": the occurrence or the clearing of an output overload condition (clearing
is delayed by 100 ms to debounce).

Quick - 2
Quick

Current Transformer
CPC 100 V 2.0

CTRatio (and Burden)

CTRatio (with Burden) - The Option Measure Burden


Select the check box Measure Burden to measure the burden in VA.
Nominal primary current

CT

Burden

Output range
Primary
injection current

Warning: When injecting current into the CT's primary winding, make sure that no
secondary windings are open.

Select to stop test automatically when measurement is


done.
Nominal secondary current
Use current clamp
rather than IAC
input

Actual current
injected into CTs
primary side

CT
Phase angle
relative to Iprim
Measured
secondary
current

Select to enter
secondary current
instead of
measuring it

Polarity:
Ratio Iprim. / Isec.:
Isec act x (Iprim nom/Iprim act) OK
= phase I sec - phase I prim
and deviation in %
= - 45 < 0 < + 45
((Kn x Isec - Iprim)/Iprim) x 100%
NOTOK

Current Transformer - 1

Note: This option is only useful as long as the injected current I test is about of the magnitude
of the nominal current I prim.

= all other cases

See CTRatio (with


Burden) - The Option
Measure Burden on
page Current
Transformer-2

Burden

Use the CTRatio test card to measure a current transformers ratio and burden with injection on
the CTs primary side with up to 800 A from AC OUTPUT.

Warning: When injecting current into the CT's primary winding, make sure that no
secondary windings are open.

CPC 100 V 2.0

CTRatio (with Burden) - The Option Measure Burden

CTBurden

Additional measurements when Measure Burden is selected:

This is the preferred method in cases, when the current of max. 800 A that the CPC 100 can
feed into the CTs primary side is not sufficient.
Secondary
injection current
from 6A AC
output

CT

Burden in VA: I sec nom


(V sec act I sec nom/I sec act)
cos : cosine of angle between I sec and V sec

Note: For the meaning of the other test card components, refer to page Current Transformer-1.

Current Transformer - 2
Current
Transformer

Burden

V sec: measured secondary voltage


and phase angle relative to Iprim

Nominal secondary
current
Select to stop test automatically when
measurement is done.

Output frequency

Actual injection
current
measured via
input I AC

Secondary
voltage at the
burden,
measured at
input V1 AC,
and phase angle Burden in VA: I sec nom
relative to Isec (V sec act I sec nom/I sec act)

Select to enter
secondary voltage
instead of
measuring it

Cosinus of phase
angle

CPC 100 V 2.0

CTExcitation (Knee point)

CT

Burden

Use the CTExcitation test card to record the excitation curve of a current transformer. This test
performs an automatic injection of a test voltage of up to 2 kV to the current transformers
secondary side.

The graph displays the test results in form of an interpolated curve with test point markers.

Maximum test voltage


Maximum test
current
Output
frequency

Select to run test


automatically.

Noise
suppression

Note: Pressing
Add Point to add
a test point to the
graph does not
work in Auto
mode.

Actual voltage
Actual current

Turn the handwheel to set the focus onto the graph, and press it. This will bring up a crosshair
cursor that lets you navigate through the list of test points by using the keys Previous Point and
Next Point. Turning the handwheel has the same effect. The fields V: and I: display the value
pair of each test point.
Noise suppression: Select if you see unsteadiness and jumps in the CT excitation curve. The
unsteadiness or jumps can occur due to noise or disturbance during the measurement.
If noise suppression is selected, the measurement is done with a different frequency.
If fnom 60 Hz -> ftest = fnom - 10 Hz.
If fnom < 60 Hz -> ftest = fnom + 10 Hz.
The voltage will then be calculated back to fnom (V = Vmeas * fnom/ftest). With fnom < 60 Hz, the
maximum test voltage is reduced up to 20% and with fnom 60 Hz, the maximum test voltage is
increased up to 16%. The exciting current will not be corrected as the influence is very small.

Demagnetizing the CT Core


Warning: Feeding test voltage
to a tap of a multi-ratio CT can
cause life-threatening voltages
on other taps with higher ratios.

Current Transformer - 3

IEC/BS

According to IEC 60044-1, the knee point is defined as the point on the
curve where a voltage increment of 10% increases the current by 50%.

ANSI 45

According to IEEE C57.13, the knee point is the point where, with a double
logarithmic representation, the tangent line to the curve forms a 45 angle.
Applies to current transformer cores without an air gap.

ANSI 30

Like ANSI 45 but forming a 30 angle.


Applies to current transformer cores with an air gap.

Performing a CT Excitation measurement demagnetizes the CT core.


Demagnetization can also be done without recording an excitation curve by
pressing the button Demag.

To make the context-dependent menu key Demag. visible put the focus onto the test cards tab.

CPC 100 V 2.0

Voltage Withstand Test

Use the test card RWinding to measure the resistance of a current transformers secondary
winding.
Warning: Never open the measuring circuit while current flows. Dangerous voltage may occur! Check whether the red warning light "I" and the discharge LED
are off before disconnecting the device under test. Before disconnecting from the
CPC 100, connect the device under test on both ends to protective earth.

Nominal test
current

Output range

Measurement range

Actual test
current

Measured
voltage at input
V DC

Use the test card VWithstand to measure the voltage withstand capability of the secondary
winding and secondary wiring. To do so, disconnect the burden. As shown in the following
figure, connect one cable of the 2 kV output to the transformers secondary (1S1) winding
connection and the other cable to earth and the transformers primary connection (P1). Open
the secondary ground connection and ground the burden for safety reasons.

CT

Burden

CT

Maximum
deviation between
the measured
values within the
last 10 s of the
measurement. The
results are
considered stable
if Dev < 0.1%.

Transformers
winding
resistance

Off before disconnecting


device under test

Enable/disable
temperature
compensation
for the result

Total elapsed time

T meas: Actual ambient temperature


T ref:

Temperature for which the result is calculated

R ref:

Calculated resistance.
In Centigrade:
Rref = (V DC / I DC) x (235 C + T ref) / (235 C + T meas)
In Fahrenheit:
Rref = (VDC / IDC) x (391F + Tref F) / (391F + Tmeas F)

Note: Formula according to IEC 60076-1


Off before disconnecting device under test

Current Transformer - 4
Current
Transformer

Note: If n/a appears in the V DC or R meas box, the V DC input is overloaded.

Burden

Winding Resistance

CPC 100 V 2.0

Voltage Withstand Test

Polarity Check

Warning: Be aware that the terminal that is connected to the transformers secondary connection "1S1" leads life-hazardous voltage!
Terminates test when current
threshold is reached

Nominal test
Output
voltage (2kV max.) frequency

Use the PolCheck test card to check a series of test points for correct polarity.
To do so, the CPC 100 injects a special polarity test signal at a certain location. This signal can
either be a voltage or a current signal from the CPC 100, and has a signal characteristic similar
to a saw-tooth signal with a different steepness for the rising and the falling slope.
The polarity check itself is then done with the CPOL accessory, a portable easy-to-use polarity
checker.

Terminates test when testing


time has elapsed

Highest measured current


Time span Vtest is applied to
the output

During the test, the test voltage increases in a ramp characteristic from 0 V to V test. V test is
then applied to the output for the specified time span. The measurements are continuously
taken. Afterwards, V test decreases in a ramp characteristic.

Current Transformer - 5

If the CPOL detects the same signal characteristic at a test point, it considers the
polarity as OK, and lights up the green LED.

If the signal characteristic is inverted or distorted, the CPOL considers the polarity
not OK, and lights up the red LED.

If the CPOL detects a signal that is too low, both LEDs light up at the same time.
Remedy: increase the signal magnitude.

If the capacity of the CPOLs battery gets low, the LEDs start flashing. As long as
the LEDs are flashing, the CPOLs battery provides sufficient power to continue
working. However, the battery should be changed as soon as possible.

flashing

Actual test voltage


Actual test current

The CPC 100 injects a


special polarity check
signal

green LED

red LED

polarity
checker CPOL

polarity checker
CPOL

Warning: If you detect a wrong polarity in the current path, turn off the CPC 100
first, and only then disconnect the terminals.
Never operate the CPOL with an open battery compartment. A life-hazardous
voltage level may occur in the battery compartment if the CPOLs probe touches a
test point with high-voltage potential!

CPC 100 V 2.0

Polarity Check

CTRatioV (with Voltage)

Select the option Intermittent to

Use the CTRatioV test card to measure a current transformers ratio. To do so, feed a voltage
of up to 500 V from the 2kV AC output to the transformers secondary side.

1. save power in the 800A AC output range

T on:

time span the signal is applied to the output

T off:

time span the signal output is paused

To measure the CT ratio using the CTRatioV test card, connect the 2kV AC output to the CTs
secondary winding and the V2 AC input to the main conductors, e.g. on a power transformer to
the transformers bushings of different phases.

A T on / T off ratio of 2.000 s / 9.000 s means the signal is applied for 2


seconds, then paused for 9 seconds. After that the cycle repeats.

Select output
range
Amplitude

Enter results
manually

Current Transformer - 6
Current
Transformer

Warning: Feeding test voltage to a tap of a multi-ratio CT can cause life-threatening voltages on other taps with higher ratios.

CT

Burden

The preferred method for CT ratio measurement is current injection using the CTRatio test card.
However, on some GIS CTs or bushing CTs on power transformers where the primary current
path is not accessible, the method described in this section is the only solution.

2. define a pulse duty cycle for the output signal:

CPC 100 V 2.0

CTRatio (with Voltage)

CTRogowski

Nominal primary current


Secondary
inception voltage
Nominal secondary current

Use the CTRogowski test card to measure a Rogowski coils ratio by injecting current into the
current-carrying conductor, and by measuring the induced voltage at the end of the Rogowski
coil windings.
Select to stop test
automatically
when
measurement is
done

Output
frequency
Measured
secondary
voltage

Select to enter
primary voltage
instead of
measuring it

Ratio error
Ratio Iprim. / Isec.:

OK

= phase I sec - phase I prim


= - 45 < 0 < + 45

NOTOK

= all other cases

Isec act x (Iprim nom/Iprim act)


and deviation in %
((Kn x Isec - Iprim)/Iprim) x 100%

Note: If the transformers knee point voltage is approximated or exceeded, due to the
transformers saturation the measurement results are not correct anymore. If the knee point is
extensively exceeded, the transformer can even be damaged.
Therefore, the knee point voltage should be known or measured beforehand.

Current Transformer - 7

Shielded cable with twisted wires.


Shield connected to Rogowski
coil.

Electronic protection relay


with integrator (e.g., 150 mV
at I nominal)

Disconnect the Rogowski coils output signal from the electronic protection relay, and plug it into
the CPC 100s V2 AC input.

Primary voltage
measured on
V2 AC input

Polarity:

A Rogowski coils induced voltage is proportional to the conductor current differentiated with
respect to time. Therefore, in order to acquire a direct equivalent of the conductors current, the
induced voltage needs to be integrated. In general, a Rogowski coils output signal is either lead
via an integrating amplifier or fed into an electronic protection relay with integrator. The
CTRogowski test card integrates the Rogowski coils output signal at the CPC 100s V2 AC
input.

The CTRogowski test card measures the amplitude of the injected current I prim and the
Rogowski coils output voltage V sec, integrates this signal, and calculates the secondary
current I sec, its phase angle as well as the actual ratio and the deviation.

Relay

CPC 100 V 2.0

CTRogowski

CTLowPower (Ratio)

Nominal secondary voltage of Rogowski coil


Nominal primary
current of
Rogowski coil

Output range

Nominal frequency
of the Rogowski
Select check box for
coils secondary
automatic test, clear for
voltage
manual test

Use the CTLow Power test card to measure the ratio of a low-power current transformer with a
built-in burden and an output voltage that is directly proportional to the primary current.
Nominal primary
current
Electronic protection relay with low-voltage
input (e.g., 22.5 mV at I nominal)

Primary injection
current

Nominal secondary voltage


Output range

Select to stop test


automatically when
measurement is done

Primary
injection
current

Built-in burden
Frequency of
injected current
I test
Actual output
current

Select to manually
enter V sec
instead of
measuring it

Secondary
voltage

Shielded cable with


twisted wires

Phase angle
relative to Iprim

Select to enter
secondary voltage
instead of
measuring it

Measured
secondary
voltage

Ratio: Iprim / Isec and deviation of current ratio in %


Ratio Iprim. / Isec.:
Polarity:
Isec act x (Iprim nom/Iprim act)
OK
= phase I sec - phase I prim
and deviation in %
= - 45 < 0 < + 45
((Kn x Isec - Iprim)/Iprim) x 100%

Polarity:
Calculated
secondary
current *)

Relay

CT

Actual current
injected into
CTs primary
side

OK

= phase I sec - phase I prim


= - 45 < 0 < + 45

NOTOK

= all other cases

NOTOK

*) Note that the current I sec does not really exist in the system. It is a calculated current only.

Current Transformer - 8
Current
Transformer

= all other cases

CPC 100 V 2.0

SV-Ratio
The SV-Ratio test card is mainly used to check the ratio between the output current or voltage
and the input current or voltage of the selected merging unit channel according to the IEC 61850
standard. In addition, the SV-Ratio card is also used to determine the polarity of the signal,
whereas the CPC 100 serves as the signal source. The merging units generate the input
voltages or currents.
The CPC 100 test system performs closed-loop testing whereby a test signal is injected on the
primary side of the current/voltage sensors. The Merging Unit (MU) converts the sensor output
into an SV stream which is published to the substation network. The CPC 100 then reads the
data back from the network in order to perform a variety of different tests.

Block diagram of a typical measurement setup:

Output range
Output frequency

Primary side
CPC 100
(SV-Ratio)

output

input

Ethernet

IRT**
Switch

Stream information

digital

The following tests can be performed:


CT/VT

MU*

Substation
Network

Selected stream

Refer to the
selected
Range (I or V)

Select to choose
channels
automatically

Deviation of
actual ratio from
nominal ratio in
%

* If the MU has an Ethernet output, no IRT switch is required.


** IRT Switch: Industrial Real-Time Switch
Note: The SV-Ratio test card can be used both for current transformers and voltage
transformers alike. Therefore, the description refers to currents and voltages.

Current Transformer - 9

Channel
selection

Optical fiber

The SV-Ratio test card can be accessed from CT, VT or Others.


Ratio and polarity
Automatic MU detection
Frequency-selective current/voltage measurement
Noise level measurement
Magnitude response of the signal processing chain (15 to 400 Hz)

Refresh stream

digital

analog

The CPC 100 transforms the sampled points to the spectral function of the signal. This Fouriertransformed sampled values signal is filtered with a special Hann window to only retrieve the
"signal" at the selected frequency. This allows frequency-selective measurements to be
performed on SV streams and thereby the noise is suppressed.

Nominal primary current or voltage

Primary injection
current or
voltage

Channel name;
refers to the
selected Range
(either I or V)

Output
current
or
voltage

Identifies quality of
Primary Calculated
the connection
ratio
value
values
from
measured
values

Polarity status

CPC 100 V 2.0

Current Transformer - 10
Current
Transformer

Voltage Transformer
CPC 100 V 2.0

VTRatio

VTBurden

Correction factor
for V prim

Nominal primary voltage


1/3 and 1/3: Correction factors for V sec

Burden

Warning: For VT ratio measurement, the CPC 100 output has to be connected to
the primary side of the VT. Connecting the CPC 100 output to the secondary side
of the VT will cause hazardous voltages on the primary side.

VT

Primary
injection
voltage

Voltage Transformer - 1

A
a

Select to stop test


automatically
when
measurement is
done

Output
frequency
Measured
primary voltage

Secondary
voltage
measured at
V1 AC, and its
phase angle
relative to the
measured Vprim

To do so, open the circuit as shown in the figure below, and inject the AC voltage from the
CPC 100s 130V AC output into the burden. Input I AC measures the current that flows into the
burden, and input V1 AC the voltage at the burden.

Nominal secondary voltage

n
N

Use the VTBurden test card to measure a voltage transformers secondary burden with voltage
injection on the VTs secondary side with up to 130 V from AC OUTPUT.

VT

N
Select to enter
secondary voltage
instead of
measuring it

Ratio and deviation in %


Polarity:
OK

= phase I sec - phase I prim


= - 45 < 0 < + 45

NOTOK

= all other cases

Burden

Use the VTRatio test card to measure a voltage transformers ratio with injection on the VTs
primary side with up to 2 kV from AC OUTPUT.

CPC 100 V 2.0

VTBurden
Correction factor for Vsec
Output
frequency

Voltage Withstand Test

Polarity Check

This test is identical to the voltage withstand test described on page Current Transformer-4.

This test is identical to the polarity check described on page Current Transformer-5.

Nominal secondary voltage

Secondary
injection voltage
from 130V AC
output

VT
Use current clamp
rather than input
I AC*)

n
N

Actual voltage at
the burden
measured at
input V1 AC
Actual current
through burden
measured via
input I AC and
its deviation

Burden

Select to stop test automatically when measurement is


done

Select to enter
secondary current
instead of
measuring it
Cosinus of phase angle
Burden in VA: Vsec nom (Isec act Vsec nom/Vsec act)

*) Due to cross-talk between the measuring inputs V1 AC and V2 AC, we suggest not to connect
a current clamp to the input V2 AC. Therefore, use a current clamp with current output.

Voltage Transformer - 2
Voltage
Transformer

green LED
The CPC 100 injects a
special polarity check
polarity
signal
checker CPOL

red LED

polarity checker
CPOL

CPC 100 V 2.0

VTElectronics
Use the VTElectronics test card to test the ratio of non-conventional electronic voltage
transformers with a very low-level secondary voltage.
Electronic voltage transformer

Electronic protection relay


with low-voltage input

Shielded cable with


twisted wires

Correction factor
for V prim

Nominal primary voltage


1/3 and 1/3: Correction factors for V sec

Primary
injection
voltage

Nominal secondary voltage


Select to stop test
automatically
when
measurement is
done

Output
frequency

Measured
primary voltage

Select to enter
secondary voltage
instead of
measuring it

Secondary
voltage
measured at
V1 AC, and its
phase angle
relative to the
measured Vprim

Ratio and deviation in %


Polarity:

Voltage Transformer - 3

OK

= phase I sec - phase I prim


= - 45 < 0 < + 45

NOTOK

= all other cases

CPC 100 V 2.0

Voltage Transformer - 4
Voltage
Transformer

Transformer
CPC 100 V 2.0

TRRatio (per Tap)


Use the TRRatio test card to measure a power transformers ratio by injecting AC voltage with
up to 2 kV from AC OUTPUT into the transformers primary side (refer to the following figure).
Setup for testing a power transformer ratio: Yy0 transformer, primary and secondary side star
connection.

Settings Page
Output
frequency
Primary
current from
2kV AC
output;
changes
depending on
the line
selected in
table below

Nominal ratio, calculated from Vprim nom /


Vsec nom
Vector group;
selection
depending on the
settings

Operation mode

Actual voltage
injected from
AC OUTPUT
into the
transformers
high-voltage side

Transformer tap
identifier and tap
number for the
measurements
in the respective
line of the table

Transformer - 1

Pressing the Settings menu key opens the Settings page. The Settings page of
the TRRatio test card has another functionality as on other test cards.

Nominal primary injection voltage

Note: The Settings page opens automatically if the Auto-tap operation mode is activated.
The Settings page allows adding the transformers ratio per tap as follows. After pressing the
Add Tap menu key first enter the Tap Number, V prim and V sec. Add the next tap by pressing
the Add Tap menu key and enter the orresponding V prim and V sec values. After then,
pressing the Add Tap menu key repeatedly adds more taps with a step calculated from the
values of the preceeding taps. The tap entries apply equally to all phases. After adding all taps,
press the Main Page menu key to transfer the data to the main page.

Performing a TRRatio Test (per Tap)


While passing through the power transformers tap changer positions, press
Keep Result for each single position.
Note: This procedure is only required for manual wiring. Otherwise, the test runs
fully automatically.

V sec

Actual voltage measured at V1 AC

Phase angle of the primary current relative to Vprim


nominal.

:1

Calculated ratio value from the measured values


Vprim / Vsec

Deviation of the actual ratio from the nominal ratio

CPC 100 V 2.0

Settings Page
Time needed to switch from one tap to
the next

TRRatio (per Tap)


Measurement starts at the lowest or highest
position

The following table shows the V prim and V sec settings on the TRRatio test card for different
transformers winding connections.

Winding connection

HV / H
Dd0

Yy0

Transformer
high-voltage side

Transformer
low-voltage side

Measured
turn ratio

W/H3

V/H2

U/H1

Yd5

W/H3

U/H1 W/H3

V/H2

U/H1 W/H3

Transformer - 2
Transformer

U-(V+W) / H1(H2+H3)

w-u / X3-X1

V-(U+W) / H2(H1+H3)

u-v / X1-X2

W-(U+V) / H3(H1+H2)

v-w / X2-X3

V/H2

U-(V+W) / H1(H2+H3)

w-u / X3-X1

V-(U+W) / H2(H1+H3)

u-v / X1-X2

W-(U+V) / H3(H1+H2)

v-w / X2-X3

U-(V+W) / H1(H2+H3)

w-u / X3-X1

V-(U+W) / H2(H1+H3)

u-v / X1-X2

W-(U+V) / H3(H1+H2)

v-w / X2-X3

U-V / H1-H2

v-u / X2-X1

3/2

v/X2

w/X3

v/X2

U-V / H1-H2

u-v / X1-X2

u/X1

U/H1 W/H3

3/2

v/X2

u/X1 w/X3

v/X2

V-W / H2-H3

v-w / X2-X3

W-U / H3-H1

w-u / X3-X1

U-V / H1-H2

u-v / X1-X2

Yz5

V/H2

w/X3

U/H1 W/H3

Dz0

LV /X

V/H2

U/H1

Measurement

u/X1

V/H2
w/X3

Note: The table is valid for manual wiring and in connection with the CP SB1.
In the Transformer high-voltage side column, + means that the terminals in the CP SB1 are
short circuited.
IEC
60076
vector
group

Select for
the fully
automatic
and
extended
manual
mode

Dy5

u/X1

u/X1

v/X2

w/X3

v/X2

V-W / H2-H3

v-w / X2-X3

W-U / H3-H1

w-u / X3-X1

U-V / H1-H2

u-v / X1-X2

u/X1 w/X3

Dd6

V/H2

U/H1 W/H3

3/2

w/X3

u/X1

v/X2

V-W / H2-H3

v-w / X2-X3

V-W / H2-H3

w-v / X3-X2

W-U / H3-H1

w-u / X3-X1

W-U / H3-H1

u-w / X1-X3

CPC 100 V 2.0

TRRatio (per Tap)


Yy6

V/H2

Winding Resistance
w/X3 u/X1

U-V / H1-H2

v-u / X2-X1

Yz11

V/H2

v/X2
w/X3

v/X2

U/H1 W/H3

Dz6

V/H2

U/H1 W/H3

Dy11

V/H2

U/H1 W/H3

w/X3 u/X1

V-W / H2-H3

w-v / X3-X2

W-U / H3-H1

u-w / X1-X3

U-V / H1-H2

v-u / X2-X1

U-(V+W) / H1(H2+H3)

u-w / X1-X3

1*3/2

Use the RWinding test card to measure the resistance of a power transformers winding as
described on page Current Transformer-4.
Alternatively, inject the current directly from the 400A DC output as shown below.

u/X1
B

V-(U+W) / H2(H1+H3)

v-u / X2-X1

W-(U+V) / H3(H1+H2)

w-v / X3-X2

Warning: Connect the CP SA1 discharge box to the CPC 100's V DC input sockets to protect yourself and the CPC 100 from high-voltage hazards.

v/X2

v/X2

V-W / H2-H3

w-v / X3-X2

W-U / H3-H1

u-w / X1-X3

U-(V+W) / H1(H2+H3)

u-w / X1-X3

V-(U+W) / H2(H1+H3)

v-u / X2-X1

W-(U+V) / H3(H1+H2)

w-v / X3-X2

U-(V+W) / H1(H2+H3)

u-w / X1-X3

V-(U+W) / H2(H1+H3)

v-u / X2-X1

W-(U+V) / H3(H1+H2)

w-v / X3-X2

1*3/2

w/X3
U/H1 W/H3

Yd11

V/H2

u/X1

v/X2
w/X3

U/H1 W/H3

Transformer - 3

u/X1

1*3/2

CP SA1

CPC 100 V 2.0

TRTapCheck (for OLTC)


Use the TRTapCheck test card to measure the winding resistance of the individual taps of a
power transformers tap changer, and to check whether the on-load tap changer (OLTC)
switches without interruption.

taps

Output range
Winding connection

Nominal test
current

The CPC 100 injects a constant current


from the 6A DC output into the power
transformer and the current is led via the
I AC / DC input for measurement.
Alternatively, the current injected from the
400A DC output is measured internally.
From this current value and the voltage
measured by the V DC input, the winding
resistance is calculated.

Reference temperature
Actual specimen temperature

Actual test
current
Measured
voltage at V DC
input

In the moment the tap is changed, the


I AC / DC measuring input detects the
sudden, very short drop of the current flow.
A properly working tap change differs from
a malfunctioning one, e.g., an interruption
during the change, by the magnitude of the
ripple and slope values. An interruption will
result in much higher ripple and slope
values than a properly functioning tap
change.

CP SA1

Note: It is recommended to use the CP SA1 for this


test.

The ripple and slope values are indicated at


the TRTapCheck test cards measurement
table.

Transformer tap
identifier and tap
number

Transformer - 4
Transformer

Tolerance of the
deviation in %
Settling time

Rmeas:

Actual resistance

Dev.:

Deviation in % between the maximum and the minimum measured values


evaluated with the settling time.

Rref.:

Temperature-corrected resistance value

Ripple:

Samples and holds the biggest measured current ripple that occurred in the
measuring cycle. It is indicated in % with reference to I DC.

Slope

Samples and holds the biggest measured steepness of the falling edge of the
actual test current.

OLTC

Warning: Never open the measuring circuit while current flows. Dangerous voltage may occur.

Automated tap
operation

CPC 100 V 2.0

TRTapCheck (for OLTC)

Voltage Withstand Test

Tap Changer Test and Measuring the Winding Resistance

This test is identical to the voltage withstand test described on page Current Transformer-4.

When testing a tap changer, we recommend:

To inject the same current value for each phase.


To perform tests of each phase, start with the lowest tap through to the highest and continue
backwards down to the lowest tap again. Taps may show quite different results depending
on the direction of the tap movement and defects can behave differently. An interruption
caused by a defective tap changer results in comparatively high measured values for ripple
and slope.

Example: Results of a tap changer and winding resistance test


For the tap changer test, the last two columns of the table are relevant.
High ripple because inductance is
charged

Values okay because always in the


same range

After pressing the Auto Keep Result menu key, the CPC 100 waits until stable
results with a deviation less than the defined tolerance (in %) within the defined
settling time ( t) are achieved. After then, a new result line is added and the next
measurement starts.
Note: If the CPC 100 is in Auto Keep Result status, the user can end the process by either
pressing Keep Result or by changing to the Tolerance setting and changing the value. The soft
key Set Current Deviation resumes the value of the current deviation in the Tolerance field.

Performing a Tap Changer Test


1. Press the I/O (test start/stop) push-button to start the test.
2. Press Keep Result to save the resistance value of this tap or press Auto Keep
Result. In this case, the CPC 100 waits until stable results within the set
Tolerance and t are achieved. After then, a new result line is added showing
the number of the next measured tap.
3. Move to the next position on the tap changer.
4. Repeat steps 2 and 3 for all taps you want to measure.
5. Press the I/O (test start/stop) push-button to stop the test and wait until the
transformer windings are discharged.

Tap defective: significantly higher values for ripple and slope. Compared to the properly
functioning tap change of line 5, for the defective tap in line 7 the ripple is about 30 times and
the slope about 15 times higher.

Transformer - 5

Warning: Before disconnecting the transformer under test, ground all transformer
connections.

CPC 100 V 2.0

Transformer - 6
Transformer

Resistance
CPC 100 V 2.0

Measurement
The Resistance test card provides a total of three output ranges. The test setup depends on
the selected range.

10 m to 10

10

to 20 k

Setup for a m measurement in the 6A DC range:

Setup for an to k measurement in the V DC (2 wire) range:

Inject current from the 6A DC output to both sides of the test object. To measure this current,
route it via the I AC/DC input as shown in the figure above. Input V DC measures the voltage
drop, the software calculates the test objects resistance.

At this range, the DC input V DC outputs the current needed to measure the resistance.

1 to 10 m
Setup for a measurement in the 400A DC range:

Inject current from the 400A DC output to both sides of the test object. Input V DC measures the
voltage drop, the software calculates the test objects resistance.

Resistance - 1

Warning: Do not measure on a large inductance in this mode. Use RWinding


instead.

CPC 100 V 2.0

Nominal test
current ("n/a" if
V DC 2 wire)

Output range, select from 400A DC,


6A DC or V DC (2 wire)

Select to stop
test
automatically
when
measurement is
done

Winding Resistance

Voltage Withstand Test

Use the RWinding test card to measure the resistance of a current transformers secondary
winding as described on page Current Transformer-4.

This test is identical to the voltage withstand test described on page Current Transformer-4.

Alternatively, inject the current directly from the 400A DC output.


Warning: Connect the CP SA1 discharge box to the CPC 100s V DC input sockets to protect yourself and the CPC 100 from high-voltage hazards.

CT

Highest possible
resistance

Smallest
possible
resistance

Select to enter
VDC manually
instead of
measuring it
Actual test
current that is
injected into the
test object

Measured voltage
drop at the test object

Calculated resistance of test object,


R = V DC / I DC

Resistance - 2
Resistance

Burden

Measurement

CPC 100 V 2.0

RGround
Use the RGround test card to determine earth resistance between a substations ground
system and a remote auxiliary electrode. To measure the earth resistance, the CPC 100 injects
AC current between the substations ground system and a temporary remote auxiliary electrode.
A second auxiliary electrode is used to measure the voltage potential across the substations
earth resistance.

Measuring the Ground Resistance of Small Ground Systems

Measuring the Ground Resistance of Large Ground Systems

Note: Make sure not to position the auxiliary electrode U too close to the substations ground
system. If you do so, you measure in a range where the earth resistance may not be linear (see
figure below).
We suggest to test several points using a longer distance to the substation ground. That way
you get a better understanding of where the linear range of the earth resistance lies, and where
the measurements are reliable.
Auxiliary
electrode U

Theoretical resistance characteristic of an earth electrode:


Earth resistance in m
600

3...5 x a

500
400

linear range of earth resistance

> 1km

Auxiliary
electrode I

10xa

300

90
(Birds-eye view)

Auxiliary
electrode U

200
100

0
Distance

a
I

Resistance - 3

U
3...5 x a

Substation ground
a= size of the earthing system

I
a= size of the earthing system

a
Substation A ground

Substation B ground

CPC 100 V 2.0

RGround
Measuring the Soil Resistivity

Calculating the soil resistivity:

=2dR

Nominal test current

Legend:

= soil resistivity
d = distance between auxiliary electrodes (identical between all electrodes)
R = calculated resistance as indicated at the RGround test card (R(f))
With the spacing of "d", the test measures the average soil resistivity between the U auxiliary
electrodes down to a depth of "d". Therefore, varying "d" also varies the depth of the volume for
which the soil resistivity is to be measured.

Frequency of test current. Select a


frequency other than the 50 or
60Hz mains frequency to prevent
interferences by stray earth
currents.

Caution: The 6A AC output can carry a life-threatening voltage level at high loop
impedances or open measuring circuits.

Auxiliary
electrode I

Auxiliary
electrode U

Note: To learn how to measure the resistance of a single ground rod in an earthing system, refer
to the CPC 100 Reference Manual, section "RGround" of chapter "Resistance". The CPC 100
Reference Manual is available in PDF format on the CPC 100 Toolsets or the
CPC 100 Start Page.

U
d

Auxiliary
electrode U

Auxiliary
electrode I

Actual test current (rms value)

Measured voltage between


substation ground and the
auxiliary electrode U (rms value,
non-selective frequency) and
phase shift between VRMS and
IRMS.

d= distance

Resistance - 4
Resistance

Calculated ohmic part


of earth impedance
(frequency-selective
measurement)

Calculated inductive
part of earth
impedance
(frequency-selective
measurement)

Others: Sequencer
CPC 100 V 2.0

General

Testing an Overcurrent Relay with an ARC Function

Use the Sequencer test card to define a sequence of states to be applied to a connected test
object. A sequence of up to 7 states can be defined. The states within that sequence execute
sequentially. For each state, a trigger signal can be specified to prematurely terminate this state
and execute the next one.
A sequence of states can either be executed once from state 1 to state x, or repeated
continuously. Furthermore, the complete sequence can prematurely be terminated if during the
execution of one of its states this states specified trigger condition occurs.

Switch off on trigger, i.e., abort sequence when the trigger condition becomes true
Synchronize with V1 AC (needs up to 200 ms to
synchronize)

The sequence is repeated


endlessly.***)

*)

Note that some of the trigger events offered in the trigger event combo box
depend on the measured quantity settings below (trigger on measurement).
Trigger on "Overload": the occurrence or the clearing of an output overload
condition (clearing is delayed by 100 ms to debounce).

**)

Setting a time of 0.000 s makes the state infinite. Only a trigger signal will
terminate it.

***)

This option can lead to a freeze of the CPC 100 caused by a memory overflow.
This can happen if there are too much results in a certain time. In this case, the
CPC 100 can only be switched off via the Emergency Stop button. The CPC 100
will work properly again after rebooting the device.
The feature Manual Trigger provides a possibility to manually initiate a trigger
signal (i.e., a premature termination) of the current state at any time. This manual
trigger has the same function as an automatic trigger signal.
Press the Add State button to define additional states. Note that the maximum
possible number of states is 6.

Output range selection


States table (state-specific
settings):

output quantity settings


trigger specification *)
duration of state if no trigger
occurs **)

Others: Sequencer - 1

This sequence of four states tests a complete autoreclosure cycle with both a short dead time
(rapid autoreclosure) and a long dead time (slow autoreclosure).

I>
OFF

ON

CPC 100 V 2.0

Testing an Overcurrent Relay with an ARC Function


State 1: "wait for the CB to open"

State 3: "wait for the CB to open"

Set to output 400A until the trigger condition "Overload" occurs.

Like state 1, see previous figure.

Here, trigger condition "Overload" means: The CPC 100 cannot


provide the 400A any longer because of the opening CB contact.
Therefore, the opening CB contact terminates state 1.

Note: For debouncing purposes, at CB closing time measurements, the CPC 100 adds a fixed
time of 100 ms to the measured value. In order to determine the true CB closing time value,
these 100 ms need to be deducted from the value displayed in the measurement table.

Time sequence of the four states to test the autoreclosure cycle

The measurement table shows for state 1 that the relay time + the CB
opening time lasted 290 ms.

Fault inception: overcurrent condition occurs


CB opens

CB autoreclosure
CB opens again

100ms

100ms

State 4: "wait for the CB to close"


State 2: "wait for the CB to close"
Short dead time. Set to output 50A until the "Overload" trigger
condition that started state 2 clears.
The measurement table shows for state 2 that the short dead time +
the CB closing time lasted 477 ms. This time also includes the
additional time to compensate for the debounce (see note).
The actual value for CB close equals 477 ms - 100 ms = 377 ms.
Note that the r.m.s. measurement of IOut reacts slow and therefore
the measurement table does not show the full current.

Long dead time. Set to output 50A*) until the "Overload" trigger
condition that started state 4 clears.
The measurement table shows for state 4 that the long dead time +
the CB closing time lasted 3.191 s. This time also includes the
additional time to compensate for the debounce (see note).

t
State 1

*)

State 3
State 2
short
dead time

*)

State 4
long dead time

The actual value for CB close equals 3.191 s - 100 ms = 3.091 s.


*)

Current values < 50A do not initiate an "Overload" when the current
circuit opens. For this reason, a nominal current value of 50A was chosen
here, even though the CB is open.

Others: Sequencer - 2
Others:
Sequencer

*) State 2 and 4 incl. the additional 100 ms the CPC 100 adds to compensate for the debounce
(see note above).

Others: Ramping
CPC 100 V 2.0

General
Use the Ramping test card to define a series of ramps to be applied to a connected test object.
A series of up to 5 ramps can be defined. The ramps within that series execute sequentially, and
run from a start to an end value within a set period of time.
It is possible to specify a trigger signal that prematurely terminates either
the entire series of ramps
or the actual ramp only, and then continues with the next one (if any).

Press the Add Ramp button to define additional ramps. Note that the maximum
possible number of ramps is 5.

Ramp 2

200A

Ra
3

Ra

Example of a series of ramps

mp

Start value of ramp

mp

The feature Manual Trigger provides a possibility to manually initiate a trigger


signal (i.e., a premature termination) of the current ramp at any time. This manual
trigger has the same function as an automatic trigger signal.

Switch off on trigger, i.e., when a trigger condition becomes true


Output range selection & actual
output value
Ramped quantity & fixed quantity

Ramp 1
Ramp 2
Ramp 3
The three ramps defined in the ramps table shown above result in an output signal like this:

1A

t
0s

5s

15s

20s

Ramps table (ramp-specific


settings):

output quantity settings


ramp duration if no trigger
occurs
trigger specification

Ramp 1

Ramp 2

Ramp 3

Others: Ramping - 3

from 1 A
(set at "Start val:")
to end value 200 A
(set in line 1 column "A")
in 5 s
(set in line 1 column "s")

from 200 A
(end value of ramp 1)
to end value 200 A
(set in line 2 column "A")
for 10 seconds
(set in line 2 column "s")

from 200 A
(end value of ramp 2)
to end value 0 A
(set in line 3 column "A")
in 5 seconds
(set in line 3 column "s")

CPC 100 V 2.0

Testing Pick Up / Drop Off Value of an Overcurrent Relay


To determine the pick up and the drop off value of a relay, a series of three ramps is defined.
The first ramp determines the pick up value, the second one represents a 1 s pause time, and
the third ramp determines the drop off value.

I>

Time sequence of the three ramps:

Ramp 1:
Set to output a ramped current
signal from 100.0A to either
200.0A in 10s, or until the trigger
condition "Binary" occurs.

200A

Pause time. Test current output is


"frozen" for 1 s.
The CPC 100s AC OUTPUT feeds the ramped current signal into a CT, which is connected to
an overcurrent relay. The overcurrent relays trip contact is fed into the CPC 100s binary input
BinIn, and acts there as a trigger signal.

initially defined ramp

152.35A
m
Ra

100A

drop off

p1

Ramp 3:
Because ramp 1 did not reach the 200A due to the
trigger signal, ramp 3 starts with 170.29A, and then
ramps down to zero with the set steepness (200.0A
to 0.0A in 10s) until the trigger condition "Binary"
occurs.

Ramp 2:

Ramp 3

pick up

170.29A

Here, trigger condition "Binary"


means: the relay contact picks up.
In this moment, ramp 1 terminates
and the series continues with
ramp 2.
The measurement table shows for
ramp 1 that the relay contact
picked up after 7.175s at a current
value of 170.29A

Ramp 2

Here, trigger condition "Binary" means: the relay


contact drops off. Since there are no further ramps
defined, in this moment the sequence terminates.
The measurement table shows for ramp 3 that the
relay contact dropped off 1.1s after ramp 3 started
at a current value of 152.35A.

Others: Ramping - 4
Others:
Ramping

1s

0A
0s

7.175s

1.1s 10s

21s

Others: Amplifier
CPC 100 V 2.0

General
Use the Amplifier test card to set the CPC 100 to an "amplifier-like" mode. In this mode, an
input signal fed into a synchronization input drives the high-current outputs magnitude,
frequency and phase angle.
Select between I AC, V1 AC and V2 AC as synchronization inputs.
To prevent saturation, the output signal follows sudden magnitude changes at the
synchronization input slowly. This smoothening effect delays the follow-up of the output current
up to 250 ms.
Both the "amplification" factor and the phase angle between input and output are set by the user
in the Amplifier test card.

Display of the measured high-current


output signal

Measured phase
angle between
input and output
signal

Set phase angle


between input
and output signal

Set an amplification factor of "0".

Press I/O (test start / stop) to start the measurement.


Now the display field shows the measured input value.

Select
synchronization

Measured input frequency (48 ... 62 Hz)

Value measured
at
synchronization
input (refer
to Starting a
high-current
output in the
next column).

Set the amplification factor to determine the ratio between input and output signal.

Note: The synchronization input is not automatically range-switching, it is fixed to its maximum
value.

Others: Amplifier - 5

Caution: Depending on the measured input signal, setting the amplification factor
can result in unintentionally high currents. If the magnitude of the input signal is
unknown or uncertain, it is strongly recommended to set the amplification factor to
"0" before starting the test.

Set range

Note: Changes in frequency and phase angle may result in unwanted effects. Both frequency
and phase must be held stable.
Note: The input frequency is limited to a range of 48 ... 62 Hz.

Starting a high-current output

With the measured input value in mind, enter the amplification factor now.

Acknowledge this entry by pressing the handwheel or the Enter key to start the
output.

CPC 100 V 2.0

Amplifier Use Case: GPS-Synchronized 3-Phase System for End-To-End Testing


Settings of Amplifier test card for this example use case:
Test set
CMC 256-3

GPS
synchronization
unit CMGPS

CPC 100 for


phase 1

CPC 100 for


phase 2

CPC 100 for


phase 3
This example shows how the three current outputs of a CMC 256-3 test set are led to the
synchronization inputs I AC of three CPC 100 test sets to drive their high-current outputs. This
way, the CPC 100 high-current outputs represent the "amplified" CMC 256-3 outputs and, in this
example, are connected to three CTs.

CT 2

CT 3

Protection
relay

CT 1

Others: Amplifier - 6
Others:
Amplifier

Others: Comment
CPC 100 V 2.0

Starting the String Editor

Form Editor - Text Editor

The Comment card is inserted to a test procedure in the same manner like a test card. Its
purpose is to hold a user-defined comment and / or note regarding the actual test procedure or
other important information, such as operational data of a transformer, for example.

To create such a "2 columns" layout use the Form Editor.

This is a user-defined comment and/or


note regarding the actual test procedure.

Press the context-dependent menu key Edit to start the String Editor, the tool for
entering text.

When used for the Comment card, the String Editor differentiates between the input modes
"Form Editor" and "Text Editor". After pressing Edit, "Text Editor" is active. With the exception
of the context-sensitive key to switch between these two modes, the user interface is identical.
To create "flowing" text with no tabs in it, either input mode can be used. Compose a text of your
choice by selecting the individual characters and symbols needed one by one and confirm them
by pressing the handwheel. When finished, acknowledge with OK.

Others: Comment - 7

Sub.

Buers

Trans.

TR24

Manuf.

Siemens

Type

a.s.o.

Sub.:

Buers

Trans.:

TR24

Manuf.:

Siemens

Type:

KFRM 1863A / 22E

Year:

1955

Se. No.:

T-54953

Power:

100 MVA

The tab quasi denotes a column-break.

VecGr.:

YN/yn0

Uprim:

220.000 V

The difference between Form Editor and Text Editor is that text left of the tab (the "first column",
so to speak) cannot be accessed anymore in Text Editor, i.e., it is protected. To add, edit or
delete first column entries use the Form Editor.

Iprim:

262.5 A

Usec:

110.000 V

Isec:

525.0 A

If you need to change an existing comment, press Edit. This starts the String Editor.

Uk:

10.2%

Start the appropriate input mode, "Form Editor" or "Text Editor", change the entries of your
choice and press OK.

Enter the first word "Substation" and then a tab. Proceed with "Buers" and a carriage return.
Proceed accordingy:

How to change a comment

How to clear a comment


Press Clear Comment. The context-dependent menu keys change and provide two more keys:
Clear All and Clear Text.

Clear All:

Deletes the entire comment at once, i.e. all text in all columns.

Clear Text:

Deletes all to the right of the tab, i.e. everything but the left-hand side column.

Others: HV Resonance Test System


CPC 100 V 2.0

General

Test Settings

The HV Resonance Test System test card is used for generic high-voltage tests on GIS with
a resonance circuit in combination with the CP TR8 as well as CP CR4 and CP CR6.

Set output voltage

To set the test cycle:


Select if no measurement
VT is available

Press to add state

Test settings

Automatic search of resonance


frequency

Estimated VT ratio

Define/set
automatic test cycle

Set
frequency
value

Nominal CT ratio
according to CT
nameplate

Indicates the voltage slope between


the states

Nominal VT ratio
according to VT
nameplate

State definition

Short-circuit
impedance
of the power
VT at
100 Hz

Total time of test cycle

Estimated
power VT
ratio with
losses

Controlled input
channel

Time elapsed for this measurement


Output voltage at
CPC 100 Ext. Booster
output
Output current at
CPC 100 Ext. Booster
output

Others: HV Resonance Test System - 8


Others: HV
Resonance

Common Functions
CPC 100 V 2.0

Test Assessment
The test assessment is a manual procedure carried out by the user.
The example below shows an assessment made at a VTRatio test card. However, the
assessment procedure is carried out in the same fashion on all test cards.

The String Editor is used to name or rename test cards, tests and templates as well as to fill out
the Comment card.
Any time such an operation becomes necessary, the String Editor starts automatically.
Change case
Text field

Assessment
symbol

After the test, set the focus on the assessment symbol by turning the handwheel.
Test not assessed.

Use the context-dependent menu keys to assess the test.


Test OK
Test failed

Common Functions - 1

Available
characters

Switch between
form and text
editor
Move left
Move right

Important special characters


carriage return (line feed)
tab (special function in Form Editor mode; refer to page Others-7).
To change the default name, and to enter a name of your choice:

delete the default name by repeatedly pressing the backspace key

enter the new test or folder name by consecutively selecting the characters of your
choice from the "on-screen keyboard" with the Up / Down keys or by navigating
to it with the handwheel

acknowledge every selected character by pressing the handwheel or Enter

Finish editing
Template
phrases

Abort editing,
discard changes

The number of available characters to choose from depends on the String Editors use. If, for
example, a user-defined comment is to be entered in the Comment card, the number of
available characters is bigger than if a test is to be renamed. This difference are special
characters, such as !, ?, _, [ ], etc.

CPC 100 V 2.0

The String Editor


The Template Phrases
The String Editor provides a feature, that allows you to save phrases, i.e., names of test cards,
tests, templates, folders and files. Once these phrases are saved, they can then be selected as
template phrases from the Select a phrase combo box.
Define new template phrase
Delete selected template phrase
Add selected template phrase to the
actual cursor position in text field

How to Save a Phrase

enter a name of your choice in the way described above


put the focus on the Select a phrase combo box
press Add to Phrases to add this name to the list of template phrases.

Common Functions - 2
Common
Functions

CPC 100 Technical Data


CPC 100 V 2.0

Generator / Output Section - Current Outputs

Generator / Output Section - Voltage Outputs

Note: For detailed information refer to the section Technical Data in the CPC 100 Reference
Manual available in pdf format on the CPC 100 Toolsets or the CPC 100 Start Page.
The output is either voltage or current, and is automatically selected by the software or manually
by the user. Current and voltage outputs are overload and short-circuit proof and protected
against over-temperature.

Range

Amplitude5

tmax

Imax

Powermax5

2kV AC3

0 2 kV

1 min

1.25 A

2500 VA

15 400 Hz

0 2 kV

>2h

0.5 A

1000 VA

15 400 Hz

0 1 kV

1 min

2.5 A

2500 VA

15 400 Hz

0 1 kV

>2h

1.0 A

1000 VA

15 400 Hz

0 500 V

1 min

5.0 A

2500 VA

15 400 Hz

0 500 V

>2h

2.0 A

1000 VA

15 400 Hz

0 130 V

>2h

3.0 A

390 VA

15 400 Hz

1kV AC
Range

Amplitude

tmax1

Vmax2

Powermax2

0 800 A

25 s

6.0 V

4800 VA

15 400 Hz

0 400 A

8 min

6.4 V

2560 VA

15 400 Hz

0 200 A

>2h

6.5 V

1300 VA

15 400 Hz

10

0 6A

>2h

55 V

330 VA

15 400 Hz

AC10

0 3A

>2h

110 V

330 VA

15 400 Hz

800A

AC3

6A AC
3A

400A DC
6A DC4, 10

0 400 A

2 min

6.5 V

2600 VA

DC

0 300 A

3 min

6.5 V

1950 VA

DC

0 200 A

>2h

6.5 V

1300 VA

DC

0 6A

>2h

60 V

360 VA

DC

2000A AC with an optional current booster. For more details, refer to page CP CB2-1.

CPC 100 Technical Data - 1

Internal Measurement of Outputs

500V AC3
130V AC10

Guaranteed accuracy
Output

Changes from off or a low


magnitude to a higher magnitude

Changes from a high magnitude to


a lower magnitude or off

AC current

within one period

300 ms maximum; accordingly less


for smaller magnitudes

AC voltage

1200 ms maximum; accordingly less


for smaller magnitudes

300 ms maximum; accordingly less


for smaller magnitudes

Amplitude

Phase

Amplitude

Phase

Reading
error

Full
scale
error

Full
scale
error

Reading
error

Full
scale
error

Full
scale
error

800A AC

0.20%

0.20%

0.20

0.10%

0.10%

0.10

400A DC

0.40%

0.10%

0.20%

0.05%

2000 V

0.10%

0.10%

0.20

0.05%

0.05%

0.10

1000 V

0.10%

0.10%

0.30

0.05%

0.05%

0.15

500 V

0.10%

0.10%

0.40

0.05%

0.05%

0.20

2kV AC

Output transient characteristics

Range

Typical accuracy6

5A

0.40%

0.10%

0.20

0.20%

0.05%

0.10

500 mA

0.10%

0.10%

0.20

0.05%

0.05%

0.10

Note: For the individual notes, see Notes regarding Inputs and Outputs below.

CPC 100 V 2.0

Measuring Inputs

Output to Input Synchronization


Guaranteed accuracy

Input

Imped.

Range

Amplitude
Reading
error

IAC/DC4, 7 < 0.1

V1 AC8

V2 AC

8, 11

V DC4, 7

500 k

10 M

Phase

Test cards Quick,


Sequencer, Ramping

Typical accuracy6
Amplitude

Full
scale
error

Full
scale
error

Reading
error

Phase

Full
scale
error

Full
scale
error

Notes Related to Inputs and Outputs

Frequency range
Synchronization inputs

Test card Amplifier


48 62 Hz

V1 AC

V1 AC, V2 AC, I AC

(automatic range switching)

(fixed to maximum range)

10A AC

0.10%

0.10%

0.20

0.05%

0.05%

0.10

Input magnitude

10% of input range full scale

1A AC

0.10%

0.10%

0.30

0.05%

0.05%

0.15

Output magnitude

5% of output range full scale

10A DC

0.05%

0.15%

0.03%

0.08%

1A DC

0.05%

0.15%

0.03%

0.08%

300 V

0.10%

0.10%

0.20

0.05%

0.05%

0.10

30 V

0.10%

0.10%

0.20

0.05%

0.05%

0.10

3V

0.20%

0.10%

0.20

0.10%

0.05%

0.10

300 mV

0.30%

0.10%

0.20

0.15%

0.05%

0.10

3V

0.05%

0.15%

0.20

0.03%

0.08%

0.10

300 mV

0.15%

0.15%

0.20

0.08%

0.08%

0.10

30 mV

0.20%

0.50%

0.30

0.10%

0.25%

0.15

10 V

0.05%

0.15%

0.03%

0.08%

1V

0.05%

0.15%

0.03%

0.08%

100 mV

0.10%

0.20%

0.05%

0.10%

10 mV

0.10%

0.30%

0.05%

0.15%

1. With a mains voltage of 230 V using a 2 x 6 m high-current cable at an ambient temperature


of 23 C 5 (73 F 10 F)
2. Signals below 50 Hz or above 60 Hz with reduced values possible.
3. Output can be synchronized with V1 AC in Quick, Sequencer, Ramping and Amplifier.

Settling time

100 ms after 5% of output


magnitude is reached

Signal changes

All quantities must be ramped No changes of frequency and


within 20 signal periods
phase. Magnitude changes
without limitation. Output
follows within 250 ms.

Phase tolerance

All input/output values are guaranteed over one year within an ambient temperature of 23 C
5 (73 F 10 F), a warm-up time longer than 25 min and in a frequency range of 45 60 Hz
or DC. Accuracy values indicate that the error is smaller than (value read x reading error + full
scale of the range x full scale error).

1000 ms after 5% of output


magnitude is reached

0.5 within the limits as specified above

4. The input / output is protected with lightning arrestors between the connector and against
protective earth. In case of energy above a few hundred Joule the lightning arrestors apply
a permanent short-circuit to the input / output.
5. Signals below 50 Hz or above 200 Hz with reduced values possible.
6. 98% of all units have an accuracy better than specified as typical.
7. Input is galvanically separated from all other inputs
8. V1 and V2 are galvanically coupled but separated from all other inputs.
9. There are power restrictions for mains voltages below 190V AC.
10. Fuse-protected
11. When using the CTRogowski test card, the 3V V2 AC input uses an additional software
based integration method. In the range of 50 Hz < f < 60 Hz, this results in a phase shift of
90 as well as an additional phase error of +/- 0.1 and an additional amplitude error of +/0.01%. For frequencies in the range of 15 Hz < f < 400 Hz, the phase error is not specified,
and the amplitude error can be up to +/- 0.50% higher.

CPC 100 Technical Data - 2


CPC 100
Technical Data

CPC 100 V 2.0

Measuring Inputs

Resistance Measurement

Additional Features of the Measuring Inputs

The accuracy of the resistance measurements can be calculated from the respective input and
output specifications.

Automatic range switching (except test card Amplifier)


Galvanically separated potential groups: I AC / DC; V1 & V2; V DC
AC frequency range 15 400 Hz (except test card Amplifier)
Protection of I AC / DC input: 10A FF fuse4

Binary input for dry contacts or voltages up to 300V

DC7

General

4-wire measurement with 400A DC output and 10V VDC input


Current

Resistance

Voltage

Typ. error

Guaranteed

400 A

10

4 mV

0.70%

1.35%

400 A

100

40 mV

0.55%

1.10%

Trigger criteria

Toggling with potential-free contacts or voltages of up to 300 V

400 A

1 m

400 mV

0.50%

0.95%

Input impedance

> 100 k

400 A

10 m

4V

0.50%

0.95%

Response time

1 ms
4-wire measurement with 6A DC output and 10V VDC input
Current

Resistance

Voltage

Typ. error

Guaranteed

6A

100 m

0.6 V

0.35%

0.60%

6A

6V

0.35%

0.60%

1A

10

10 V

0.25%

0.40%

2-wire measurement with 10V VDC input

CPC 100 Technical Data - 3

Current

Resistance

< 5 mA

Voltage

Typ. error

Guaranteed

100

0.60%

1.20%

< 5 mA

1 k

0.51%

1.02%

< 5 mA

10 k

0.50%

1.00%

Display

VGA greyscale LCD display

Power supply
Single-phase, nominal9

100V AC 240V AC, 16A

Single-phase, permissible

85V AC 264V AC (L-N or L-L)

Frequency, nominal

50/60 Hz

Power consumption

< 7000 VA for a time < 10 s

Connection

IEC320/C20

Environmental conditions
Operating temperature

-10 +55 C (+14 +131 F)

Storage temperature

-20 +70 C (-4 +158 F)

Humidity range

5 95% relative humidity, no condensation

Shock

IEC68-2-27 (operating), 15 g/11 ms, half-sinusoid

Vibration

IEC68-2-6 (operating), 10 150 Hz, acceleration 2 g


continuous (20 m/s); 10 cycles per axis

EMC

EN 50081-2, EN 55011, EN 61000-3-2, FCC Subpart B of Part


15 Class A, EN 50082-2, IEC 61000-4-2/3/4/8, CE conform
(89/336/EEC)

Safety

EN 61010-1, EN 60950, IEC 61010-1, produced and tested in


an EN ISO 9001 certified company.

Prepared for

IEEE 510, EN 50191, VDE 104

CPC 100 V 2.0

General
Weight and Dimensions
Weight

29 kg (64 lbs), robust case with cover

Dimensions

W x H x D: 468 x 394 x 233 mm (18.4 x 15.5 x 9.2"), cover,


without handles.

CPC 100 Technical Data - 4


CPC 100
Technical Data

CP TD1
CP TD1

Safety Instructions
Note: On principle, the safety instructions relevant to the CPC 100 and its accessories (refer to
page Preface-1) also apply to the CP TD1. This section lists safety instructions that exclusively
apply to the CP TD1.

Product Description - Designated Use

Handling cables

Always turn off the CP TD1 completely before you connect or disconnect any cable
(disconnect the CPC 100 from mains or press its Emergency Stop button).
The high-voltage cable must always be well attached and tightly connected to both the
CP TD1 and the test object. A loose or even falling off connector at the test object carrying
high voltage is life-hazardous. Make sure the connectors are clean and dry before
connecting.
At the CP TD1, press the high-voltage cables plug to the connector tightly and turn the
screw cap until you feel a mechanical stop. If you notice a rough-running of the screw-cap,
clean the screw thread and use a lubricant (vaseline recommended).
Note: Tighten the plugs manually. Do not use any tools for that because that can damage
the plugs or connectors.
Insert the yellow banana plug (the high-voltage cables grounding) into the respective plug
socket.

Do not connect any cable to the test object without a visible grounding of the test object.
The high-voltage cable is double-shielded and therefore safe. However, the last 50 cm (20
inch) of this cable have no shield. Therefore, during a test consider this cable a life wire and
due to the high voltage life-hazardous!
Warning: When the CPC 100 is switched on, consider this part of the cable a
hazard of electric shock!

Never remove any cables from the CP TD1 or the test object during a test.
Keep clear from zones in which high voltages may occur. Set up a barrier or establish similar
adequate means.

CP TD1 - 1

Both low-voltage measuring cables must always be well attached and tightly connected to
the CP TD1s measuring inputs IN A and IN B.
Make sure to insert the red and blue marked cables into the corresponding measuring
inputs: IN A = red, IN B = blue.
Tighten the plugs by turning them until you feel a stop.
Note: Tighten the plugs manually. Do not use any tools for that because that can damage
the plugs or connectors.

Do not use any other cables than the ones supplied by OMICRON electronics.

The CP TD1 is an optionally available high-precision test system for on-site insulation tests of
high-voltage systems like power and measuring transformers, circuit breakers, capacitors and
isolators. With the add-on device CP TD1, the CPC 100 increases its range of possible
applications into high-voltage measurements.
The internal switched mode power amplifier enables measuring at different frequencies without
interferences with the mains frequency. Automatic test procedures reduce the testing time to a
minimum. Test reports are generated automatically.
The CP TD1 comes with its own test card named TanDelta (Tangent Delta), which provides
highly accurate measurements of the capacitance Cx and the dissipation factor tan (DF) or
power factor cos (PF), respectively.
Both the dissipation factor and the power factor grant information about possible losses in the
insulation material, which are increasing with age and water content. A change of Cx is a
warning indicator for partial breakdowns between the layers of a bushing or a capacitor.
Additionally, the CP TD1 measures the following quantities:

Actual, apparent and reactive power


Quality factor QF
Inductance
Impedance, phase angle
Test voltage & current

The CP TD1 works as an add-on device to the CPC 100. Do not connect the CP TD1 to any
other device. Do not use the accessories for applications not indicated in this User Manual.
Note: Any other use of the CP TD1 but the one mentioned above is considered improper use,
and will not only invalidate all customer warranty claims but also exempt the manufacturer from
its liability to recourse.

CP TD1

Functional Components

Setup of Devices with and without Trolley


Equipment trolley

Cable drum with


double-shielded
output cable to feed
the high voltage to
the test object

CPC 100

Cable drum for


measuring
cables

Data cable CPC 100 CP TD1


(short type). Via this data cable the
CPC 100 software (test card
TanDelta) controls the CP TD1.

The equipment trolley holds the CPC 100, CP TD1 and all required cables. The trolley is
equipped with a grounding bar with three knurled screws to ensure a solid grounding to
equipotential ground of all devices.
If the CPC 100 and CP TD1 are to be operated without trolley, place them on their transport
cases and connect them with the long type data cable CPC 100 CP TD1 (3 m) and the
long-type booster cable CPC 100 CP TD1 (3 m). Each device has to be grounded
separately with a 6 m grounding cable of at least 6 mm.

Booster cable
CPC 100 CP TD1
(short type). Via this
cable the CPC 100
controls the CP TD1
output voltage.

High-voltage
output with
attached
screw plug and
yellow
grounding
plug.
CP TD1
Equipotential ground

To secure the CPC 100 while pulling


the trolley, a safety belt is available
(not shown).

CPC 100, CP TD1


and the equipment
trolley connected to
the trolleys
grounding bar and
led to earth.
Grounding cable min.
6 mm.

The CP TD1s measuring inputs IN A


and IN B, connected to the cable drum
for the measuring cables

Swivelling mounting brackets for the CPC 100 (top)


and CP TD1 (bottom)

CP TD1 - 2
CP TD1

CP TD1

CP TD1 Connected to a Power Transformer


CP TD1

CP TD1 Connected to CP CAL1

Putting the CP TD1 into Operation

CP TD1

12 kV

12 kV

CP CAL1

As the first step, before you set a CPC 100 / CP TD1 measurement setup into
operation, link the CPC 100, CP TD1 and, if applicable, the equipment trolley with
a min. 6 mm grounding cable as displayed on page CP TD1-2.

IN

IN A

IN A

IN B

Ix

IN B

Ix

Never use the CPC 100 / CP TD1 measurement setup without a solid connection
to ground.

C1

1. Switch off the CPC 100 at the main power switch.

C2

2. With trolley:
Properly connect the CPC 100 and CP TD1 grounding terminals to the trolleys ground bar.
Connect the ground bar to earth. All cables minimum 6 mm.
Without trolley:
Properly connect the CPC 100 and CP TD1 grounding terminals to earth. Both cables
minimum 6 mm.

C3
Measurement

Measurement

PE
Booster

PE

Serial

Booster

CPC 100

Serial
CPC 100

Equipotential
ground

Power transformer

Equipotential ground

3. Connect the CP TD1s "BOOSTER IN" to the CPC 100s "EXT. BOOSTER" with the
OMICRON electronics supplied booster cable.
4. Connect the CP TD1s "SERIAL" to the CPC 100s "SERIAL" with the OMICRON electronics
supplied data cable. This cable also provides the power supply for the CP TD1.
5. Pull out the measuring cables from the cable drum and connect the test object to the
CP TD1s measuring inputs IN A and IN B.

When using the CP CAL1 for calibration, we recommend to take C1 as reference and to select
the calibration frequency in a range between 50 200 Hz.

6. Pull out the high-voltage cables from the cable drum and connect the test object to the
CP TD1s high-voltage output.
7. Switch on the CPC 100.
8. Selecting the TanDelta test card from any of the CPC 100s CT, VT, Transformer or Others
test card groups automatically turns on the CP TD1. If no CP TD1 is connected to the
CPC 100, an error message appears.
9. Set up your measurement in the TanDelta test card (see page CP TD1-5).
10. Press the CPC 100s I/O (test start / stop) push-button.

CP TD1 - 3

CP TD1

Calibrate the CP TD1 Using a Reference Capacitor

Option TH 3631

Application and Test Templates

By connecting a reference capacitor (e.g., optional device CP CAL1) with known values of
capacity Cref and dissipation factor DFref, in mode UST-A the values Cx and DFx can be
measured and then compared to the known reference values.

Use the optional device TH 3631 to measure ambient temperature, the test object temperature
and humidity. Once these values were measured, enter them into the respective entry fields of
the TanDelta test cards Settings page at "Compensations" (see page CP TD1-6).

For detailed information on the CP TD1 applications, refer to the CP TD1 Reference Manual
delivered with the CP TD1 or available in pdf format on the CPC 100 Start Page.

If you experience substantial deviations, re-calibrate the CP TD1:

Test Templates

The test procedures for designated applications are controlled by templates available on the
CPC 100 Toolsets shipped with your CP TD1 or on the CPC 100 Start Page.

Cx = Cref / Cmeas and


DF / PF + = DFref - DFmeas

as described on page CP TD1-6.

Test templates are available for the following areas:

A re-calibration of the CP TD1 is also shown in the test report (.xml file).

Note: If you change the factory-made calibration, the responsibility for the accuracy of the
CP TD1 will be in your hands.

Calibration tips:

power transformers
instrument transformers
rotating machines
cables and transmission lines
grounding systems
others

For calibration, set the averaging factor to maximum and the filter bandwidth to 5 Hz (refer
to page CP TD1-5).
To reset to the factory settings, select "DF/PF+" to 0.0 ppm and "Cx" to 1.000 (refer to page
CP TD1-6).

CP TD1 - 4
CP TD1

CP TD1

TanDelta-PF Test Card - Main Page


The TanDelta-PF test card can be accessed from CT, VT, Transformer and Others test card
groups.
Select "Assessment" to automatically assess the test, clear for no assessment.
Enter the nominal values in the entry fields (here "Cref" and "DFref"; availability and naming
depend on the measuring mode). These values serve as reference for the assessment. Their
tolerance range can be set on the Settings page (see page CP TD1-6).
A measurement is rated as OK if both values are within their tolerance range. The assessment
is displayed in the test point tabless column "?"
Note: While a test is running, new nominal values can already be entered.

*) Auto test points cleared = manual measurement: Applies the set test voltage and
frequency to the CP TD1s output. When the measurement is finished, its results are displayed
in the results table.
Auto test points selected = automatic measurement: Enables the output of a series of test
points, e.g., combining a series of voltage values with one fixed frequency value creates a
voltage ramp. Combining a series of frequency values with one fixed voltage value creates a
frequency ramp. Furthermore, a combination of both is possible.

Note: You cannot enter the same value twice. Double entries are rejected. If you need identical
test points for an increasing and a decreasing voltage ramp, set values very close to each other,
e.g., 2000 V and 2001 V.

Test voltage and frequency.

The CP TD1 then puts out the specified list of values as follows:

Select for automatic measurement,


clear for manual measurement.*).

1. All voltages are issued in the exact order they were entered using the first frequency value
of the list.

Selecting enables the list boxes.

Selecting a measuring mode and


pressing the handwheel displays an
image that shows the according
arrangement of the internal
measurement switch-matrix.**)

Set a test voltage and frequency of your choice, and press Add to Auto. The values are
entered into the list boxes.
Set a second test voltage and/or frequency, and again press Add to Auto. The value(s) is/
are appended to the list.
Repeat this procedure as often as you need.

2. All voltages are issued once more in the exact order they were entered using the second
frequency value of the list (if any).
3. ... and so forth.
Each combination is one individual measurement, and its result is displayed in the results table
with an individual line.
Results table.
Also refer to page CP TD1-8.

To delete an entry from a list box, place the cursor on the value and press Delete Value. Do
delete all values from both list boxes, place the cursor on "Auto test points (V, f)" and press
Delete List.
During the measurement, the list boxes display the current output values.

CP TD1 - 5

**) Measuring modes and their according


arrangements of the internal switchmatrix in the CP TD1.
The switch-matrix determines what
capacities are actually measured.

CP TD1

TanDelta-PF Test Card - Main Page

TanDelta-PF Test Card - Settings Page

Compound measurement setting

Pressing the Settings button on the TanDelta main page opens the Settings page allowing you
to set additional measurement options.

Cp, DF (tan) = parallel capacitance & dissipation factor


Cp, PF (cos) = parallel capacitance & power factor
Cp, Ptest = parallel capacitance & power
Cp, P@10kV = parallel capacitance & power; linearly interpolated to 10 kV test voltage
Qtest, Stest = reactive & apparent power
Z = impedance with phase angle
Cp, Rp = parallel capacitance & parallel resistance
Ls, Rs = serial inductance & serial resistance
Cp, QF = parallel capacitance & quality factor
Ls, QF = series inductance & quality factor

The averaging factor determines the


number of measurements. A factor of 3
means: the CP TD1 carries out 3
measurements whose results are then
averaged. The higher the factor, the
more accurate the measurement but
the longer the measuring time.

Filter bandwidth of measurement.


Note: If the test frequency equals the default frequency (as set at Options | Device Setup),
the filter bandwidth is always 5 Hz, regardless of the set value. This even applies if the option
"use default frequency of xx.xx Hz" is not specifically selected.
5 Hz means that interferences at frequencies with an offset of 5 Hz from the measuring
frequency will not affect the results.
The smaller the filter bandwidth, the longer the measuring time.

The CP TD1 leaves OMICRON


electronics factory-calibrated. If a
component needs to be exchanged by a
spare part, the CP TD1 must be recalibrated.
To re-calibrate, set the focus onto the
test card tab designation TanDelta and
press Edit Calib to enable the entry
fields:

At "Assessment Limits", set the tolerance of the


main pages nominal values for the assessment.
For the capacitance, the tolerance is entered in
percent, for the dissipation factor its a multiplier.
Note: Availability and naming of the entry fields
depend on the measuring mode, e.g., DF and PF
are the same entry field.

Cx = correction factor for Cmeas


(multiplier)
DF/PF + = corrective value added
to dissipation or power factor (can
be + or -)

Selecting Compensations" converts the actually measured dissipation or power factor to


normalized values corresponding to an ambient temperature of 20 C. In doing so, the values
entered at "Compensations" represent the existing ambient condition.

Enter oil temperature, ambient temperature (at bushing) and relative humidity first.
Then place the cursor on "k".

The medium the measurement takes place in, oil or air, determines the k-factor.

ANSI C57.12
The oil temperature is the determining medium for the k-factor.
Bushings
The air temperature at the respective bushing is the determining medium for the k-factor.
Bushings provides three bushing types to select from: RBP (Resin Bonded Paper), RIP
(Resin Impregnated Paper) and OIP (Oil Impregnated Paper). The k-factor changes
accordingly.

Select if you use an external CT.

Note: You must enter your name and


press Update Calib to complete the recalibration.
See also figure CP TD1 CP CAL1 on
page CP TD1-3.
If selected, the beeper sounds during
the entire test. If cleared, the beeper
sounds at the beginning and the end of
the test only.

The entered ratio is used to calculate


the measured current accordingly.
Note: "Use ext. CT" can only be
selected if there are no measurement
results yet.

If selected, the CPC 100 checks whether the shield of the high-voltage cable is connected. For
some large inductive loads, the CPC 100 can accidentally report shield check error even when
the shield is connected. If this is the case, it makes sense to clear the check box.

Returns to TanDeltas main page

CP TD1 - 6
CP TD1

CP TD1

CP TD1 High-Voltage Source

Test Settings

In addition to the Dissipation Factor (TanDelta)/Power Factor test, the CP TD1 can also be used
as a high-voltage source for measuring, for example, partial discharge or conducting highvoltage tests on rotating machines.
To compensate capacitive currents, a parallel resonance circuit can be set up.
The compensation using the CP CR500 compensation reactor is realized in two different ways:
First, by parallel circuiting the compensation reactors to measure as close as possible to the
resonance frequency when measuring with nominal frequency is required. Second, by setting
the frequency to measure at exactly the resonance frequency. The longest output duration is
achieved with testing at resonance frequency, in most cases accomplished by a combination of
both procedures.
The CP TD1 High-Voltage Source test card can be used both for manual or fully automatic
testing by toggling defined ramps and sequences. The test card is also helpful in setting up the
optimum test configuration to achieve the best possible test duration.

Define automatic test cycle

Set test
voltage

Set maximum voltage

Activate search of resonance


frequency

Show wiring configuration (test


setup)

Without compensation

If the capacitance of the test object is smaller than 80 nF (up to 12 kV and t on > 2 min.), no
compensation is required.

With compensation

1. Determine the capacitance of the test object

Activate
configuration of
test setup with the
CP CR500

Time of the test.


The time starts
again from zero if
Keep Result is
pressed.

Set or show test


capacitance

Select or show
compensation
inductance

2. Calculate the inductors needed for the compensation

manual calculation

by using the CP TD1 High-Voltage Source test card

3. Set the test voltage


4. Set f test (manually or with Search f0)
5. Start the test (define test cycle before, if required)

CP TD1 - 7

Activate the test


to determine the
test capacitance

Show maximum inductance


possible with available
CP CR500

Set available
CP CR500
Set test frequency

Set test
frequency

Typical Test Procedure

Show minimum
inductance possible
with available
CP CR500

Show the sequence


number (only in automatic
mode)

Measured
output
voltage

Watt losses of the test setup (test object and


inductors)
Phase angle between output voltage and
output current
Output current of the CP TD1

Show calculated
inductance for
resonance
frequency with
f test and
capacitance set in
main page

Select or show
compensation
inductance
combinations
possible with
available
CP CR500

Test information

Shows resonance
frequency with
selected L comp.
and capacitance
set in main page
Show configuration for selected L comp.

CP TD1

Technical Data of the CP TD1 in Combination with the CPC 100


High-Voltage Output

Filter for selective measurements

Conditions: Signals below 45 Hz with reduced values possible. Capacitive linear loads.

Conditions: f0 = 15 400 Hz

Capacitance Cp (equivalent parallel circuit)


Range

Terminal

U/f

THD

tmax

Filter bandwidth

High-voltage
output

10 12 kV AC

< 2%

300 mA

3600 VA

> 2 min

f0 5 Hz

2.2 s

> 110 dB at fx = f0 (5 Hz or more)

> 60 min

f0 10 Hz

1.2 s

> 110 dB at fx = f0 (10 Hz or more)

f0 20 Hz

0.9 s

> 110 dB at fx = f0 (20 Hz or more)

15 400 Hz

100 mA

1200 VA

Measurements

Meas. time

Range

Resolution

Typical accuracy

15 400 Hz

0.01 Hz

error < 0.005% of reading

Terminal

Range

Resolution

Typical accuracy

Conditions

IN A or IN Ba

0 5A AC

5 digits

error < 0.3% of reading +


100 nA

Ix < 8 mA

error < 0.5% of reading

Ix > 8 mA

*50 Hz (*60 Hz)

Measurement mode suppressing the mains frequency


interferences; doubles the measurement time.

!30 Hz

The selected test voltage is not available in Automatic


measurement (applies to frequencies below 45 Hz only).

?xx Hz

Results with reduced accuracy, e.g., in case of a low testing


voltage, influences of partial discharge etc.

1 pF 3 F

Conditions

6 digits

error < 0.05% of reading Ix < 8 mA,


+ 0.1 pF
Vtest = 300 V 10 kV
error < 0.2% of reading

Ix > 8 mA,
Vtest = 300 V 10 kV

Dissipation factor DF (tan)

TanDelta test card: Column Hz of the results table


Special displays in the frequency column Hz and their meanings:

Typical accuracy

Stop band specification (attenuation)

Test current (RMS, selective)

Test frequencies

Resolution

Range

Resolution

Typical accuracy

Conditions

0 10%
(capacitive)

5 digits

error < 0.1% of reading

f = 45 70 Hz,
I < 8 mA,
Vtest = 300 V 10 kV

0 100
(0 10000%)

5 digits

+ 0.005%a
error < 0.5% of reading
+ 0.02%

Vtest = 300 V 10 kV

) IN A (red) or IN B (blue), depending on the mode.

Power factor PF (cos)

Test voltage (RMS, selective)


Range

Resolution

Typical accuracy

Range

Resolution

Typical accuracy

Conditions

0 12000V AC

1V

error < 0.3% of reading + 1 V

0 10%
(capacitive)

5 digits

error < 0.1% of reading

f = 45 70 Hz,
I < 8 mA,
Vtest = 300 V 10 kV

0 100%

5 digits

+ 0.005%a
error < 0.5% of reading
+ 0.02%

Vtest = 300 V 10 kV

) Reduced accuracy of DF and PF at mains frequency or its harmonics. Mains frequency suppression
available by precisely selecting a mains frequency of *50 Hz or *60 Hz in the Hz column.

CP TD1 - 8
CP TD1

CP TD1

Technical Data of the CP TD1 in Combination with the CPC 100


Phase angle

Weight and dimensions

Power P, Q, S (selective)

Range

Resolution

Typical accuracy

Conditions

Range

Resolution

Typical accuracy

-90 +90

4 digits

error < 0.01

Vtest = 300 V 10 kV

0 3.6 kW

6 digits

error < 0.5% of reading + 1 mW

Impedance Z
Range

Resolution

Typical accuracy

Conditions

1 k 1200M

6 digits

error < 0.5% of reading

Vtest = 300 V 10 kV

0 3.6 kvar

6 digits

error < 0.5% of reading + 1 mvar

0 3.6 kVA

5 digits

error < 0.5% of reading + 1 mVA

Mechanical Data

CP TD1

CP CAL1

Weight

Dimensions (W x H x D)

test set

25 kg
(55.2 lbs)

450 x 330 x 220 mm


(17.7 x 13 x 8.7)
without handles

test set & casea

38.1 kg
(84 lbs)

700 x 500 x 420 mm


(27.5 x 19.7 x 16.5)

test set

8.8 kg
(19.4 lbs)

450 x 330 x 220 mm


(17.7 x 13 x 8.7)
without handles

test set & casea

21 kg
(46.3 lbs)

700 x 500 x 420 mm


(27.5 x 19.7 x 16.5)

equipment

16.6 kg
(36.6 lbs)

equipment and

26.6 kg
(58.7 lbs)

Environmental conditions
Inductance Lx (equivalent serial circuit)
Range

Resolution

Typical accuracy

1 H 1000 kH

6 digits

error < 0.3% of reading

Quality factor QF
Range

Resolution

Typical accuracy

0 1000

5 digits

error < 0.5% of reading + 0.2%

> 1000

5 digits

error < 5% of reading

Operating temperature

-10 +55 C (+14 +131 F)

Transport and storage


temperature

-20 +70 C (-4 +158 F)

Humidity range

5 95% relative humidity, no condensation

Shock

IEC68-2-27 (operating), 15 g/11 ms, half-sinusoid

Vibration

IEC68-2-6 (operating), 10 150 Hz, acceleration 2 g


continuous (20 m/s); 5 cycles per axis

EMC

EN 50081-2, EN 55011, EN 61000-3-2, FCC Subpart B of Part


15 Class A, EN 50082-2, IEC 61000-4-2/3/4/8, CE conform
(89/336/EEC)

Safety

EN 61010-1, EN 60950, IEC 61010-1, produced and tested in


an EN ISO 9001 certified company.

Prepared for

IEEE 510, EN 50191, VDE 104

Cables and
accessories

casea
Equipment trolley

CP TD1, CPC 100,


equipment & trolley
(without CP CAL1)

CP TD1 - 9

680 x 450 x 420 mm


(26.8 x 17.7 x 16.5)

equipment

14.5 kg
(32 lbs)

equipment & carton

18.9 kg
(41.7 lbs)

590 x 750 x 370 mm


(23.2 x 29.2 x 14.6)

equipment

85 kg
(187.5 lbs)

750 x 1050 x 600 mm


(29.5 x 41.3 x 23.6)

equipment & packing 125 kg


(275.8 lbs)

) Case = robust case, IP22

CP TD1

CP TD1 - 10
CP TD1

CP CU1
CP CU1

Safety Instructions

Block Diagram

Note: On principle, the safety instructions relevant to the CPC 100 and its accessories (refer to
page Preface-1) also apply to the CP CU1. This section lists safety instructions that exclusively
apply to the CP CU1.

Operating the Measurement Setup

General

Before operating the CP CU1, read the CP CU1 Reference Manual carefully and observe
the safety rules and instructions therein.
Before handling the CP CU1 or CPC 100 in any way, connect them with a solid connection
of at least 6 mm cross-section to ground. Ground the CP CU1 as close as possible to the
CPC 100.
Use the CP GB1 grounding box to connect the CP CU1 to overhead lines and power cables.
For detailed information, see the application-specific "Safety Instructions for Connecting
CP CU1 to Power Lines" in the CP CU1 Reference Manual.
When using the CP GB1, ground it near the place where the connection to the test object is
made. Make sure that the grounding stud is in good condition, clean and free of oxidation.
Make sure that all studs and cables of the CP GB1 are screwed tight.
Make sure that the test objects terminals to be connected to the CP CU1 do not carry any
voltage potential. During a test, the only power source for a test object may be the CP CU1
(powered by the CPC 100). The only exception are measurements on overhead lines as
described in "Applications" in the CP CU1 Reference Manual.
Use the CP CU1, CP GB1 and their accessories only in a technically sound condition and
when its use is in accordance with the regulations. In particular, avoid disruptions that could
in turn affect safety.

CP CU1 - 1

When using the CP GB1, ground it near the place where the connection to the test object is
made. Make sure that the grounding stud is in good condition, clean and free of oxidation.
Life threatening voltages up to 600 V can appear on all CP GB1 contacts and on all clamps
and cables connected to the CP CU1 during the test. Keep safe distance from them.
Before handling the CP CU1 or CP GB1 in any way (even before setting the current range
switch), make sure that the device under test (e.g. overhead lines or power cables) are well
grounded (e.g. by closing the grounding switch) near the measurement setup.
Ensure that the short-circuit bar is always plugged in the CP CU1 I AC output whenever the
output is not connected to the I AC input of the CPC 100.
Connect the CP CU1 I AC output exclusively to the I AC input of the CPC 100.
Before connecting the CP CU1 with the CPC 100, turn off the CPC 100 either by the
POWER ON/OFF switch or the Emergency Stop button.
Set the current range switch on the CP CU1 front panel only when the CPC 100 is turned
off and the test object is grounded.
In addition to the above safety rules follow the application-specific "Safety Instructions for
Connecting CP CU1 to Power Lines" in the CP CU1 Reference Manual.
The CP CU1 may be used only as described in "Applications" in the CP CU1 Reference
Manual. Any other use is not in accordance with the regulations. The manufacturer and/or
distributor is not liable for damage resulting from improper usage. The user alone assumes
all responsibility and risk.

I AC (0 2.5 A)
Surge arrestor
Fuse 30 A

Power transformer

Current range switch

BOOSTER

CT

I OUT (0 100 A)

Voltmeter
V1 AC (0 30 V)
Surge arrestor

V SENSE (0 600 V)
VT

CP CU1

Functional Elements

CP GB1 Grounding Box

I AC output
Equipotential ground
terminal
Location to store the
short-circuit bar

V SENSE input
VT 600 V : 30 V
V1 AC output

The CP GB1 grounding box is a surge arrestor unit for connecting the CP CU1 to the test object.
If high voltage appears for a short time on the test objects terminals, an arc discharges the
voltage and extinguishes without destroying the grounding box. If the arc persists for a longer
time period, the surge arrestor insulator melts and the terminals are short-circuited to ground,
thereby protecting the operating staff, CP CU1 and CPC 100.

To short the phases, connect the line studs of the CP GB1 as shown below.

Warning: The CP GB1 grounding box must be used for measurements on overhead lines or power cables.
To test object

To CP CU1

Surge arrestor

Voltmeter

Fuse 30 A
Current range switch
BOOSTER input

I OUT output

Ground connection

CT 100 A : 2.5 A

CP CU1 - 2
CP CU1

CP CU1

Measurement Setup

Configuring the CPC 100

Connecting the CPC 100 and CP CU1 to Power Lines

The CPC 100 must be configured for the CP CU1. To configure the CPC 100:

Safety Instructions

1. Press the Options view selector button to open the Options window.

Warning: Connecting the measurement setup to overhead lines with a life parallel system brings about high-voltage hazards. It is strongly recommended to take
all parallel lines out of service before proceeding

Dangerous zone

V1 AC

I AC

CPC 100
EXT. BOOSTER

I AC V1 AC
CP CU1 V SENSE
BOOSTER

I OUT

CP GB1
(optional)

Warning: During the grounding switch at the near end of the power line is open,
the area around the CP GB1 in the range of 5 m/15 ft and around the CP CU1 in
the range of 2 m/5 ft is a dangerous zone due to high-voltage and mechanical
hazards. Do not enter the dangerous zone. Keep the grounding switch open for a
time as short as possible.

Test object

2. In the External booster combo box, select CU 1.


The CT and VT settings are set according to the built-in current and voltage transformers
automatically.
3. Set the current range of the CP CU1 using the current range switch (see page CP CU1-2)
to the value configured by the CPC 100 software.
Warning: Set the current range switch on the CP CU1 front panel only when the
CPC 100 is turned off and the test object is connected to ground with closed
grounding switch near the measurement setup.
Note: Current range settings on the test card and on the CP CU1 front panel must be the same.

CP CU1 - 3

Warning: A lightning discharge to the line under test can cause injury or possibly
death of the operating staff. Do not connect the measurement setup to overhead
lines if there is a possibility of a thunderstorm over any part of the lines to be measured.

Warning: If you see or hear anything uncommon in the test equipment, e.g. noise
of electrical discharge or lightening of surge arrestors, close the grounding switch
before touching the measurement setup.

Is the line longer than


2 km/1.5 mi?

Yes

Is the line longer than


10 km/6 mi?

Yes

Is the line longer than


50 km/30 mi?

Yes
Set 10 A

Use the 10 A
current range.
No

Set 50 A

No

Set 20 A

No
Connect a grounding set in parallel to the closed
grounding disconnector to each phase. Connect it first to
the ground and then to the line. Open the grounding
disconnector and measure the currents in all three
grounding sets. Use the highest measured value of IGS in
the following formula. Close the grounding disconnector
after the measurement is done.

Is
Line Length 2 0.4/km (0.64/mi) IGS
greater than 50 V?
Yes

Is
Line Length 2 0.4/km (0.64/mi) IGS
greater than 100 V?
Yes

Is
Line Length 2 0.4/km (0.64/mi) IGS
greater than 250 V?
Yes

Is
Line Length 2 0.4/km (0.64/mi) IGS
greater than 500 V?
Yes

No

Set 50 A
No

Set 20 A
No

Set 10 A
No

Close the grounding disconnector, disconnect the


grounding sets first from the line and then from the
ground. Connect the grounding sets to the CP GB1 and
then to the line. Make the connections to the CP CU1 and
CPC 100 according to the figures on the following pages.
Open the grounding disconnector and read the display
value of the CP CU1. Close the grounding disconnector
afterwards.

Is the value greater than


50 V?

Yes

Is the value greater than


100 V?

Yes

Is the value greater than


250 V?

Yes

Is the value greater than


500 V?

No

Set 50 A
No

Set 20 A
No

Set 10 A
No

Start the measurement according to the application


description in one of the following chapters. Try to find out
the maximum possible current at 20 Hz above and below
the mains frequency to avoid overload display.

Yes

Are 60 A possible?

No

Are 30 A possible?

No

Are 12 A possible?

No

Is 1 A possible?

No

Stop! The measurement cannot be performed on this line.


Try to take parallel lines out of service or to reduce the current flow on the parallel systems.

CP CU1 - 4
CP CU1

Yes

Set 50 A
Yes

Set 20 A
Yes

Set 10 A
Yes

Reduce the current for the higher frequencies as needed


to avoid overloads. Try to keep identical settings for all
test cards in one procedure.

Connecting the CPC 100 and CP CU1 to Power Lines


Start with the 100 A
current range.

CP CU1

Applications and Test Templates

Line Impedance Measurement

Ground Impedance Measurement

The following application examples show the typical usage of the CP CU1. The test procedures
running on the measurement setup are controlled by templates available on the
CPC 100 Start Page.
For detailed information on the CP CU1 applications, refer to the CP CU1 Reference Manual
delivered with the CP CU1 or available in pdf format on the CPC 100 Start Page.

Far end
end
Far
Overhead line
Overhead line

Near
endend
Near
90

V1
V1 AC
AC II AC
AC
CPC 100
100
CPC
EXT.
EXT. BOOSTER
BOOSTER

I AC V1 AC
CP CU1 V SENSE
BOOSTER
I OUT

CP GB1

V1 AC I AC
CPC 100
EXT. BOOSTER

I AC
CP CU1
BOOSTER I OUT
CP GB1

There are seven different measurement loops: A-B (shown here), A-C, B-C, A-G,
B-G, C-G and ABC in parallel to ground (similar to the next figure).

CP CU1 - 5

CP CU1

Measurement of Coupling into Signal Cables

Step and Touch Voltage Measurement

Technical Data
Output Ranges

Fence

Range

Current

Compliance Voltage @ > 45 Hz

10 A

0 10 Arms

500 Vrms

20 A

0 20 Arms

250 Vrms

50 A

0 50 Arms

100 Vrms

100 A

0 100 Arms

50 Vrms

5000 VA (45 70 Hz)


cos < 1.0 @ 230 V AC mains voltage
cos < 0.4 @ 115 V AC mains voltage
for 8 s or 1600 VA continuously

Accuracy
Signal cable

V2 AC

I AC

CPC 100
EXT. BOOSTER

I AC
CP CU1
BOOSTER

I AC

I OUT
CP GB1

There are four measurements with different connections. For detailed information, refer to the
template or the CP CU1 Reference Manual.

CPC 100
EXT. BOOSTER

I AC
CP CU1
BOOSTER

I OUT

Impedance
Range

Typical
Accuracy of
abs(Z)

Typical
Accuracy of
Phase

V SENSE
Voltage

I OUT
Current

Current
Range

0.05 0.2

1.0 0.5%

1.5 0.8

5 20 V

100 A

100 A

0.2 2

0.5 0.3%

0.8 0.5

20 50 V

100 25 A

100 A

25

0.3%

0.5

100 V

50 20 A

50 A

5 25

0.3%

0.5

100 250 V

20 10 A

20 A

25 300

0.3 1.0%

0.5 1.5

250 500 V

10 1.5 A

10 A

CP GB1

For the step and touch voltage measurements using the CP AL1 FFT voltmeter, refer to the
CP 0502 Application Note.

CP CU1 - 6
CP CU1

CP SB1
CP SB1

Safety Instructions

Product Description - Designated Use

Note: On principle, the safety instructions relevant to the CPC 100 and its accessories (refer to
page Preface-1) also apply to the CP SB1. This section lists safety instructions that exclusively
apply to the CP SB1.

DC Output to Test Objects with a High Inductance

General

Make sure to position the CP SB1 in a safe area.


Before connecting or disconnecting test objects and/or cables, turn off the CPC 100 by
either the POWER ON/OFF switch or the Emergency Stop button. Never connect or
disconnect a test object while the outputs are active.
Even if you switched off the CPC 100, wait until the red I/O warning light is fully extinguished.
As long as this warning light is lit, there is still voltage and/or current potential on one or more
of the outputs.
When measuring the ratio of power transformers make sure that the test voltage is
connected to the corresponding high-voltage winding, and the voltage of the low-voltage
winding is the one that is measured. Accidentally mixing up the windings can generate lifethreatening voltages within the transformer.
For example: feeding a voltage of 300 V to the low-voltage winding of a power transformer
that has a ratio of 400000 V : 30000 V, induces a voltage of 4000 V in the transformer's
primary winding.
Do not operate the CP SB1 under ambient conditions that exceed the temperature and
humidity limits listed in "Technical Data".
If the CP SB1 or any add-on device or accessory does not seem to function properly, do not
use it anymore. Please call the OMICRON electronics hotline.
Before handling the CP SB1 or CPC 100 in any way, connect them with a solid connection
of at least 6 mm cross-section to equipotential ground. Ground the CP SB1 as close as
possible to the CPC 100.
For the connection between the CPC 100 and CP SB1 only use the specially manufactured
cables supplied by OMICRON electronics.

CP SB1 - 1

When using the DC Output to test power transformers with a high inductance, observe the
following safety instructions:

Use the TRTapCheck (tap changer winding resistance and on-load tap changer interruption
check) test card only.
As long as the CPC 100 software shows the on-screen message "Switch off in progress",
NEVER connect or disconnect test objects and/or cables.
The message "Switch off in progress" notifies you that, while the CPC 100 is deactivating,
the connected external inductance (this means the test object) still "feeds" voltage potential
back into the 6A DC output.
The existence of this voltage potential at the 6A DC output is also indicated by a lit LED even if the CPC 100 is switched off.
If a test object with a high inductance was connected to the CPC 100, short-out the test
object additionally before disconnecting any cables.

The CP SB1 is a transformer switch box designated for automatically measuring the ratio and
winding resistance, and testing the tap changer of three-phase power transformers. It is an
accessory to the CPC 100. Automatic control of the On-Load Tap Changer (OLTC) is included.
Testing of power transformers over all taps and all phases is fully automated. Therefore, no
rewiring is required. The CP SB1 is controlled from the CPC 100 via its serial interface. The
results are recorded in the CPC 100 with the ratio and tap changer test cards, and can be
analyzed with the computer tool set (CPC 100 Excel File Loader).

CP SB1

Functional Components of the CP SB1


Transformer High
Voltage

Transformer Low
Voltage

Connecting the CPC 100 and CP SB1 to Power Transformers

Tap Changer
Up

Read the
manual

The front panel of the CP SB1 provides the following functional components:

Safety Instructions

Transformer High Voltage:

Outputs (Source) for the injection of current or voltage on the individual phases of the
transformer

Inputs (Measure) for the voltage measurement

Down

Note: The inputs and outputs of the respective connections (U/H1, V/H2, W/H3, N/H0) are
connected to the transformer using Kelvin clamps.

Transformer Low Voltage:

Outputs (Source) for the injection of current or voltage on the individual phases of the
transformer

Inputs (Measure) for the voltage measurement

Note: The inputs and outputs of the respective connections (u/X1, v/x2, w/x3, n/X0) are
connected to the transformer using Kelvin clamps.

LEDs

AC Input

DC Input

V1 AC Output

V DC Output

Serial
connection

Equipotential
ground
terminal

Tap Changer: Two potential-free contacts for switching the tap changer
AC input for connection to the 2KV AC output of the CPC 100
DC input for connection to the 6A DC output and I AC/DC input of the CPC 100
AC output for connection to the V1 AC input of the CPC 100
DC output for connection to the V DC input of the CPC 100
Serial interface for the CPC 100 (TRRatio and TRTapCheck test cards) to control the
CP SB1
Equipotential ground terminal for grounding the CP SB1 close to the position of the
operating staff

Position the CP SB1 in the safety area and do not enter this area during the entire
measurement.
Connect the CPC 100 and CP SB1 using the delivered grounding cable.
Connect the grounding cable of the CP SB1 at a safe grounding point at the transformer.
Note: Do not operate the test equipment without safe connection to ground.

Make sure that all high-voltage connections of the transformer are removed.
Make sure that all terminals of the transformer are connected to ground.
Switch off the power supply of the tap changer.
Connect the Kelvin clamps to the bushings.
Connect the cables to the Kelvin clamps. Make sure that the cables show upwards and that
each colour is connected to a different phase.
Connect the cables from the Kelvin clamps voltage sense outputs to the CP SB1s
transformer inputs. Observe the color code.
Make sure to measure the voltage to ground at the terminals of the tap changer. If no voltage
is measured, connect the flexible terminal adapters to the "up" and "down" terminals of the
tap changer.
Connect the cables ("up", "down") to the CP SB1.
Connect the CP SB1 to the CPC 100 according to Functional Components of the CP SB1
on page CP SB1-2.
Switch on the power supply of the tap changer.
Remove all grounding connections of the terminals except one per winding. Use Neutral (N)
for the grounding connection if accessible.
Start the measurement according to page Transformer-1 and page Transformer-5.

CP SB1 - 2
CP SB1

CP SB1

Measurement Setup

Technical Data
Specifications

Environmental Conditions

Characteristic

Select Auto-tap
operation mode

Range

Operating temperature

10 +55 C (+14 131 F)

AC Input / V1 AC Output

max. 300 Vrms

Storage and transportation

20 +70 C (4 158 F)

DC Input

max. 6 A DC

Max. altitude

2000 m

Transformer High and Low Voltage


connections

max. 300 Veff between all connectors and ground

Humidity

5 95% relative humidity; no condensation


Tested according to IEC 68-2-78

Tap Changer

Two potential-free contacts, short circuit-protected;


0-240 V AC (only AC permitted);
Overvoltage Category II;
Resistance per contact = max. 4
I continuous = 0.9 A rms

Vibration

Tested according to IEC 60068-2-6;


frequency range 10 150 Hz; acceleration 2 g

Supply

Via serial interface from the CPC 100 (+15 V)

Overvoltage protection to case with


surge arrestors

All connections to Tranformer High and Low voltage


side; AC/DC Input; V1 AC / V DC Output

Shock

Tested according to IEC 60068-2-27 (operating mode);


15 g / 11 ms, half-sinusoid, 3 shocks in each axis

EMC

EN 61326-1 Class A
IEC 61326-1 Class A
FCC Subpart B of Part 15 Class A
EN 61326-1
IEC 61326-1

Weight and Dimensions

CP SB1

CP SB1 - 3

continuous (20 m/s); 20 cycles per axis

Weight

Dimensions (W x H x D)

test set

3.5 kg (7.7 lbs)

357 x 235 x 111 mm


(14.1 x 9.2 x 4.4")

test set & case

28.5 kg (62.7 lbs)

700 x 450 x 500 mm


(27.6 x 17.7 x 19.7")

Safety

EN 61010-1
IEC 61010-1
UL 61010-1

Suitable for usage according to

IEEE 510, EN 50191 (VDE 0104), EN 50110-1


(VDE 0105 Part 100)

Housing and transport case

IP20 according to EN 60529

CP SB1

CP SB1 - 4
CP SB1

CP CB2
CP CB2

General

Operation Modes of the CP CB2

For test applications requiring up to 2000 A.

2000 A mode:

1000 A mode:

The output current of the CPC 100 can be increased up to 2000 A by means of an electronically
controlled current booster. The CP CB2 can be connected close to the busbar using short highcurrent cables and to the CPC 100 with a long control cable.

Note: If you select the CP CB2 as external booster on the Device Setup tab in the Options
menu, it will be saved as default value for new test cards. However, it is also possible to select
the external booster individually on the test cards. The settings for already inserted test cards
will only be changed if no test results are available yet.

CP CB2 - 1

Burden

Burden

Select the CP CB2 as external booster on the Device Setup tab in the Options menu:

CP CB2

Technical Data
Notes regarding the CP CB2

Current outputs
Range

Amplitude

tmax1

Vmax2

Powermax2

1. With a mains voltage of 230 V using a 2 x 0.6 m high-current cable at an ambient


temperature of 23 C 5 (73 F 10 F)

1000 A AC

0 1000 A

25 s

4.90 V

4900 VA

15 400 Hz

2. Signals below 50 Hz or above 60 Hz with reduced values possible

0 500 A

30 min

5.00 V

2500 VA

15 400 Hz

0 2000 A

25 s

2.45 V

4900 VA

15 400 Hz

2000 A AC

Caution: Make sure to establish series or parallel connection, depending on the


selected range on the test card.

Internal measurement of outputs


Guaranteed accuracy
Amplitude

Output

Phase

Typical accuracy
Amplitude

Phase

Reading
error

Full scale
error

Full scale
error

Reading
error

Full scale
error

Full scale
error

2000 A AC

0.25%

0.25%

0.50

0.13%

0.13%

0.25

1000 A AC

0.25%

0.25%

0.50

0.13%

0.13%

0.25

Weight and Dimensions

CP CB2

Weight

Dimensions (W x H x D)

test set

16 kg (35.3 lbs)

186 x 166 x 220 mm (7.3 x 6.5 x 8.7),


without handle.

test set & case

25 kg (55.1 lbs)

700 x 450 x 360 mm (27.6 x 17.7 x


14.2)

CP CB2 - 2
CP CB2

You might also like