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QUALITY MANAGEMENT

SAP 4.6

Table of Contents
INTRODUCTION .............................................................................................................1
QUALITY MANAGEMENT IN SAP 4.6 .................................................................................2
CHANGE INSPECTION PLANS ...........................................................................................3
CHANGE MATERIAL .........................................................................................................4
DISPLAY STOCK OVERVIEW .............................................................................................6
CREATE INSPECTION LOT ................................................................................................8
CHANGE INSPECTION LOT ...............................................................................................9
DISPLAY INSPECTION LOT .............................................................................................10
RECORD RESULTS ........................................................................................................11
CHANGE RESULTS ........................................................................................................12
DISPLAY RESULTS ........................................................................................................13
RECORD USAGE DECISIONS ..........................................................................................14
CHANGE WITH HISTORY ................................................................................................15
CHANGE WITHOUT HISTORY ..........................................................................................16
DISPLAY USAGE DECISION ............................................................................................18
INDEX............................................................................................................................19

Page i

Introduction

Introduction
Purpose

This manual provides information on Quality Management in SAP


4.6.

Prerequisite

SAP 3.1, Windows 95.

Objectives

To review SAP 4.6 Quality Management transactions.

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Quality Management Transactions


Quality Management in SAP 4.6

The QM module has three major areas. QM planning ( i.e.


master data), QM processing and lastly QM analysis. Usage
decisions are part of QM processing.
In the QM module, an inspection begins with the creation of
an inspection lot. As a rule, inspection lots are created
automatically by transactions in other SAP modules as
goods receipt. The next four steps in inspection processing
are: 1) select the parts to be inspected, 2) Perform the
inspection 3) record the results, 4) make a usage decision,
and 5) perform follow up actions.
After the results have been recorded for an inspection lot
and the inspection activities are finished, a decision must be
reached about the usage of the inspected material.
This usage decision will determine:

Disposition of material stock

Sending notices to other parties

Setting a vendor block due to unacceptable quality


level

Updating a quality score

After the usage decision is made for this inspection lot the
quality level is updated. The quality level is recorded on the
basis of material, customer and vendor and contains the
information needed to conduct the next inspection if dynamic
modification rules and inspection stages are used or if a
sampling scheme is assigned. (These are later functions
that are in SAP but slated for future implementation efforts).
Once this usage decision is made, the inspection is
completed. However, if a long term characteristic remains
open, then the inspection is completed on a temporary basis.
If a status of an inspection lot is not at the stage for the
usage decision to be made, then the user cannot proceed
with the usage decision until all required activities are
completed.

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Quality Management Transactions


After the results have been recorded or the inspection has
been aborted, the inspector or another authorized individual
must make the usage decision of the inspection lot. Once
this has been done, the inspection results cannot be
changed anymore. If nine of the inspection characteristics
were rejected, the system can make the usage decision
automatically.
If a usage decision is made for a material that requires
documentation, the decision must include an explanation
under the following circumstances:

If the inspection was aborted

If the usage decision does not conform to the


inspection results; for example, if the lot was accepted
or rejected.

It is possible to change the usage decision at a later


time, however all changes will be documented by the
system in the form of change documents.

Business Process Procedure:


1. When the results recording has been completed and
saved, the usage decision must be made.
2. If all the characteristics were acceptable, the usage
decision will be to accept the lot without further action.
3. If they were not all acceptable, a usage decision may be
made to rework the material then accept.
4. If an evaluation was performed in PGBU or MDR that
indicated the nonconformances were acceptable, select
the applicable acceptable usage decision.

Change Inspection Plans


Transaction Code QP02 is used by QM users to change
inspection plans.

Procedure: To Change Inspection Plans: Transaction


Code QP02

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Quality Management Transactions


1.

In the SAP Easy Access window, type QP02 in


the Command Field. Select the Enter button.
OR
Navigate the path Logistics, Quality Management,
Quality Planning, Inspection Planning, Inspection
Plan, QP02 -- Change
The initial screen displays.

2. View the Inspection Plan Change: Operation


Overview screen. Make any necessary adjustments
and Save.

Change Material
To change a material, the QM user executes transaction
code MM02.

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Quality Management Transactions

Procedure: To Change Material: Transaction Code:


MM02
1.

From the main Easy Access screen, type


MM02 in the Command Field and click Enter.
OR
From the main Easy Access screen, navigate the
path Logistics, Material Management, Material
Master, Material, Change, Immediately.
The Change Material: initial screen opens.

2.

Enter the material number and click Enter.

3.

The Select Views dialog opens. Click to select the


view or views needed to make the change. Click
Continue/Enter.

4.

The Organizational Levels dialog opens. Enter the


Plant, Sales Org. and Distr. Channel click Enter.

5.

The Change Material screen displays. Make


the necessary changes and click Save.

6.

A message in the status bar displays the message


that the changes have been saved. The Change
Material: initial screen displays.

7.

If there are no more changes necessary, click


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Quality Management Transactions


Exit to return to the Easy Access window.
OR
8.

Alternately, enter a transaction code in the Command


Field to make more changes.

Display Stock Overview


When the QM user needs to view the stock Transaction
Code MMBE is executed.

Procedure: To Display Stock Overview: Transaction


Code MMBE
1.

From the main Easy Access screen, type


MMBE in the Command Field and click Enter.
OR
From the main Easy Access screen, navigate the
path Logistics, Materials Management, Inventory
Management, Environment, Stock, Stock
Overview.

2.

3.
4.
5.

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The Stock Overview Company Code/


Plant/Storage Location/Batch screen displays.
Enter the material number in the Material field.
Click Execute. The list displays
Click Back to return to the initial screen.
Click Exit to end the transaction.

Quality Management Transactions


Create Inspection Lot

The QM user executes transaction code QA01 to create an


inspection lot.

Procedure: To Create Inspection Lot: Transaction Code


QA01
1.

From the main Easy Access screen, type QA01


in the Command Field and click Enter.
OR
From the main Easy Access screen, navigate the
path Logistics, Quality Management, Quality
Inspection, Inspection Lot, Processing, Create

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2.

The Create Inspection Lot Manually: Initial screen


displays.

3.

Enter a Material number, the Plant code and the


Insp. Lot origin data.

Quality Management Transactions


Change Inspection Lot
Transaction code QA02 is executed to change an inspection
lot.

Procedure: To Change Inspection Lot: Transaction


Code QA02
1.

From the main Easy Access screen, type QA02 in


the Command Field and click Enter.
OR
From the main Easy Access screen, navigate the path
Logistics, Quality Management, Quality Inspection,
Inspection Lot, Processing, Change

2. The Change Inspection Lot: Initial screen displays.

3. Enter the Inspection lot number and click Enter.


4. The Change Inspection Lot: Vendor Data screen
displays.

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Quality Management Transactions


5.

The user may change or correct the


quantity by clicking Correct actual quantity. The
Correct Actual Quantity dialog box opens. Make the
change to the quantity and click the Enter button.

6.

The user is returned to the initial screen. When


changes are completed click Exit until returned to the
SAP Easy Access menu.

Display Inspection Lot

To display an inspection lot, execute transaction code QA03.

Procedure: To Display Inspection Lot: Transaction Code


QA03
1.

From the main Easy Access screen, type QA03 in


the Command Field and click Enter.
OR
From the main Easy Access screen, navigate the path
Logistics, Quality Management, Quality Inspection,
Inspection Lot, Processing, Display

2. The Display Inspection Lot: Initial screen displays.

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Quality Management Transactions

3. Enter an Inspection lot number and click Enter. The


Display inspection lot screen displays.
4.

View the information and when finished click Exit


until returned to the SAP Easy Access menu.

Record Results

When the QM user needs to record results of an inspection,


transaction code QE01 is executed.

Procedure: To Record Results: Transaction Code QE01


1.

From the main Easy Access screen, type QE01 in


the Command Field and click Enter.
OR
From the main Easy Access screen, navigate the path
Logistics, Quality Management, Quality Inspection,
Inspection Result, For Operation, Record

2. The Record Results: Initial screen displays.


3. The toolbar provided on the Record Results screen
allows the user to execute a number of tasks: select
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Quality Management Transactions


another inspection lot, check the lot status, record
defects, print the results, record the usage decision,
change the inspection lot, correct actual quantity and
cancel sample.

4.

After completing the transaction, click Save and


then click Exit until returned to the SAP Easy Access
menu.

Change Results

To change recorded results the QM user executes


transaction QE02.

Procedure: (To Change Results: Transaction Code


QE02)
1.

From the main Easy Access screen, type QE02 in


the Command Field and click Enter.
OR
From the main Easy Access screen, navigate the path
Logistics, Quality Management, Quality Inspection,
Inspection Result, For Operation, Change

2. The Change Results: Initial screen displays.

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Quality Management Transactions


Quality Management Transactions in SAP 4.6

3. After making the necessary changes click Save and


then Exit until returned to the SAP Easy Access
screen.

Display Results

To display recorded results the QM user executes


transaction QE03.

Procedure: (To Display Results: Transaction Code


QE03)
1.

From the main Easy Access screen, type QE03


in the Command Field and click Enter.
OR
From the main Easy Access screen, navigate the path
Logistics, Quality Management, Quality Inspection,
Inspection Result, For Operation, Display

2. The Display Results: Initial screen displays.


3. After viewing the information, click Exit until returned to
the SAP Easy Access screen.

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Quality Management Transactions


Record Usage Decisions
Use transaction code QA11 to record usage results.

Procedure: To Record Usage Results: Transaction


Code QA11
1.

From the main Easy Access screen, type QA11


in the Command Field and click Enter.
OR
From the main Easy Access screen, navigate the path
Logistics, Quality Management, Quality Inspection,
Inspection Lot, Usage Decision, Record

2. The Record Usage Decision: Initial screen displays.

3.

Enter an inspection lot number and click Enter.


The Record Usage Decision: Defect Overview
screen displays.

4. The Record Usage Decision: Defect Overview screen


provides an overview of the characteristics inspected
for the lot along with warning messages that all
characteristics have not been completed.
5.

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Click Status Detail to examine the Lot Status.


The Change Status screen displays.

Quality Management Transactions

6.

The screen shows that inspection is active and


that results have been confirmed for the lot. Click Back
to return to the initial screen.

7. Select the UD Code at the bottom of the screen. Select


the appropriate code from the drop down menu.
8. The information in the Defect Overview screen is
display only. If there are changes that need to be
made, they should be made in the Results Recording
transaction.

Change with History


Use transaction QA12 to change usage decision with
history.

Procedure: To Change Usage Decision with History:


Transaction Code QA12
1.

From the main Easy Access screen, type QA12 in


the Command Field and click Enter.
OR
From the main Easy Access screen, navigate the path
Logistics, Quality Management, Quality Inspection,
Inspection Lot, Usage Decision, Change with
History

2.

The Change Usage Decision: Initial screen


displays. Enter an Inspection lot number. Click
Enter.

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Quality Management Transactions

3. The Change Usage Decision: Characteristic


Overview screen displays.
4. Select the UD Code.

NOTE:

The Stock Posting can not be changed once it has been


entered in QA11. This transaction should be used
rather then QA14 because the system records a history
through this transaction.

Change without History


To change a usage decision without history, transaction
QA14 is executed.
= Procedure: =(To Change Usage Decision without
History: Transaction Code QA14
1.

From the main Easy Access screen, type QA14 in


the Command Field and click Enter.
OR
From the main Easy Access screen, navigate the path
Logistics, Quality Management, Quality Inspection,
Inspection Lot, Usage Decision, Change without
History

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Quality Management Transactions


2. The Change Usage Decision without History: Initial
screen displays.

3.

Enter an Inspection lot number. Click Enter.

4. Select the UD Code. The only time this transaction


should be used is if you have just saved a UD and
realized it was the code.

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Quality Management Transactions


Display Usage Decision

Execute transaction QA13 to display a usage decision.

Procedure: To Display Usage Decision: Transaction


Code QA13
1.

From the main Easy Access screen, type QA13


in the Command Field and click Enter.
OR
From the main Easy Access screen, navigate the path
Logistics, Quality Management, Quality Inspection,
Inspection Lot, Usage Decision, Display

2. The Display Usage Decision: Initial screen displays.

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3.

Enter an Inspection lot number. Click Enter. The


Display Usage Decision: Characteristic Overview
screen displays.

4.

View the information needed and click Back to


return to the initial screen.

5.

To view usage decisions, click Usage


decisions. The Collective Usage Decision for OK
lots screen displays.

6.

Define the selection criteria for the usage decision


and click Execute.

Index

Index

Display Stock Overview .................................................. 8

C
Change Inspection Lot...................................................13
Change Inspection Plans ................................................5
Change Material ...............................................................6

Display Usage Decision................................................ 26

M
MMBE................................................................................ 8

Change Results..............................................................17
Change Usage Decision with History ..........................20

Change Usage Decision without History ....................23

Record Results............................................................... 16

Create Inspection Lot.....................................................12

Record Usage Results .................................................. 19

Display Inspection Lot ...................................................14


Display Results...............................................................18

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