D7R Track Type Tractor Electrical System (Differential Steer)

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Component Identifiers (CID) List

CID No.

Wire Description

Component

Wire
Number

Wire
Color

101

RD

29
26

096

Fuel Level Sender

110
177
248
263
271
324
600
601
819
821
830

Engine Coolant Temperature Sensor


Torque Converter Oil Temperature Sensor
Data Link
8 Volt Sensor Power Supply
Action Alarm
Action Lamp
Hydraulic Oil Temperature Sensor
Brake Air Pressure
Display Data Link
9 Volt Display Power Supply
Brake Oil Temperature Sensor

30

4
11

36

27

6
34

24

16

15
20

25

19

21

37
8

17

12

10

22

33

23

35

28

14

13

32

31
1

70
75
168
177
190
248
254
269
298
299
368
468
573
618
621
622
623
650
671
672
673
674
675
676
677
681
689
690
691
692
693
694
695
697
698
699
718
722

Parking Brake Switch


Steering System Oil Temperature Sensor
Electrical System
Transmission Oil Temperature Sensor
Engine Speed Sensor
Data Link
Electronic Control Module
Sensor Power Supply
Service Brake Switch
Direction Selector Position Sensor
Autoshift Switch - Power Train
Service Brake Pedal Position Sensor
Inching Pedal Position Sensor
Parking Brake Switch
Downshift Switch
Upshift Switch
Reverse Switch
Harness Code
Transmission Output Speed 1 Sensor
Torque Converter Output Speed Sensor
Transmission Output Speed 2 Sensor
Transmission Intermediate Speed 1 Sensor
Transmission Intermediate Speed 2 Sensor
Left Steering Lever Position Sensor
Right Steering Lever Position Sensor
Parking Brake Solenoid
Left Steering Brake Solenoid
Right Steering Brake Solenoid
Reverse Clutch Solenoid Valve 1
Forward Clutch Solenoid Valve 2
Speed 3 Clutch Solenoid Valve 3
Speed 2 Clutch Solenoid Valve 4
Speed 1 Clutch Solenoid Valve 5
Priority Valve Solenoid
Left Steering Clutch Solenoid Valve
Right Steering Clutch Solenoid Valve
Transmission Unidentifiable Failure Mode
Secondary Brake Solenoid Valve

18

37
28

10

12

29
B

30
3

9
4

32

33

26

Radio Speaker - Right

RD

Hd Lmp

512

GN

Radio Speaker - Right (Common)

RD

Key Sw

513

OR

A/C Compressor/Refrigerant Pressure SW

108

BU

Aux Ckt

515

GY

Blower Motor (Hi)

109

OR

Alt Output (+) Term.

516

GN

Blower Motor (Medium)

112

PU

Main Power RIy Output

517

BU

Blower Motor (Low)

113

OR

Opr Mon Panel B+ Switched

521

YL

A/C SW To Refrigerant SW

114

RD

Warning Horn (Forward)

522

WH

A/C Clutch To Thermostat SW

116

BR

Aux Ckt

523

BR

Wiper - Left (Park)

124

GN

A/C

524

BU

Wiper - Left (Low)

129

RD

Aux Ckt

525

GY

Wiper - Left (Hi)

140

BU

Aux Ckt

526

YL

Wiper - Right (Park)

158

BR

Aux Ckt

527

GN

Wiper - Right (Low)

176

YL

Aux Ckt

528

PK

Wiper - Right (Hi)

197

GN

Aux Ckt

529

WH

Washer Left

198

RD

Aux Ckt

530

OR

Washer Right

199

OR

Aux Ckt

592

BU

DC/DC Converter Power Output

593

GN

Condensor Fan Relay To Motors

200

BK

Main Chassis

A513

PK

DC/DC Converter Memory Output

201

BK

Operator Monitor Return

201

BK

XMSN Ctrl

600

BR

BK

Chassis Diagnostic

608

GN

Flood Lamp - Rear

207

BK

Starter Diagnostic

609

YL

Flood Lamp - Side

11

31

13
5

14

34 35

27

20

25

19

21
23

270

BK

CMS Ident Code 0

610

OR

Head Lamp Basic

BK

CMS Ident Code 1

663

GY

Gauge Lamps

272

BK

CMS Ident Code 2

273

BK

CMS Ident Code 3

709

OR

Sensor Power Supply

274

BK

CMS Ident Code 4

751

GN

XMSN Shift Sol No. 1 Or 3

275

BK

CMS Ident Code 5

752

YL

XMSN Shift Sol No. 2

276

BK

XMSN CtrI Ident Code 0

754

BU

XMSN Shift Sol No. 3 Or 1

277

BK

XMSN Ctrl Ident Code 1

755

OR

XMSN Shift Sol No. 4 Or 5

278

BK

XMSN CtrI Ident Code 2

E707

GN

Display +V

279

BK

XMSN Ctrl Ident Code 3

E708

PK

Display Clock

280

BK

XMSN Ctrl Ident Code 4

E735

PU

Tack/Serv Mtr/Odometer Select

290

BK

CMS Service

F780

PK

Parking Brake SW

291

BK

CMS Clear

F781

BR

Downshift SW (NO.)

F782

OR

Reverse SW (NO.)

GN

upshift sw (NC.)
Downshift SW (N.C.)

BU

Starter No. 1 Sol

F783

302

OR

Starter No. 1 Resistor To Diagnostic

F784

YL

304

WH

Starter Relay No. 1 Output

F785

WH

Upshift SW (NO.)

306

GN

Starter Relay Coil To Neut Start SW Or Key SW

F786

GY

Reverse SW (N.C.)

307

OR

Key SW To Neut Start SW

F788

PU

Left Steer Clutch

308

YL

Main Power Relay Coil

F789

YL

Right Steer Clutch

310

PU

Start Aid SW To Start Aid Sol

F790

BR

Service Brake Pedal

311

WH

Start Aid Sal To Temp SW

F791

BU

Right Brake Solenoid

321

BR

Bckp Alarm Lamp

F792

WH

Left Brake Solenoid

322

GY

Warning Horn (Forward)

G730

PK

Park Brake Sol

334

BU

Start Aid Sol #2

G731

GY

Secondary Service Brake Sol

337

WH

Prelube Pushbutton SW To Prelube Timer

851

WH

Hydrst Speed And Direction Sensor

403

GN

Alternator (R) Term.

405

GY

410

WH

411

892

BR

Mon Start Mad Right (-) Port/CAT Data Link (-)

893

GN

Mon Start Mod Right (+) Part/CAT Data Link (+)

Opr Mon Oil Press. (Low Setting)

F842

BU

Post Heat

Opr Mon Action Alarm

F843

YL

Inching Pedal

PK

Opr Mon Master

F846

PU

LED Driver 1

419

YL

Opr Mon Parking Brake

F847

YL

ECB SW P1

426

BR

Opr Mon Power Train Oil Filter

F848

OR

ECB SW IP2

441

OR

Eng Coolant Temp Gauge

F849

WH

ECB SW IP3

GY

Hyd System Temp Gauge

F850

PK

ECB SW IP4

4443

YL

Power Train Temp Gauge

G848

GN

LED Driver 2

447

PK

Fuel Level Gauge

900

PU

XMSN Shift Sol No. 4

450

YL

Tach Sender (+)

973

BR

CST Autoshift- Auto/Manual SW 2

C413

YL

Display Data

975

WH

CST Autoshift- Sol Return

C414

BU

Display Load
Accessory Circuits

977

YL

CST Autashift- Auto/Manual SW 1

E900

WH

Trans Output SPD +

500

BR

Wiper - Front (Park)

E901

GN

Trans Output SPD

501

GN

Wiper - Front (Low)

E902

PU

Trans Intermediate SPD +

502

OR

Wiper - Front (HI)

E903

YL

Trans Intermediate SPD

503

BR

Wiper - Rear (Park)

E904

BR

Trans Intermediate SPD Q+

504

YL

Wiper - Rear (Low)

E905

BU

Trans Intermediate SPD Q

505

BU

Wiper - Rear (Hi)

E906

OR

Trans Output SPD Q+

506

PU

Washer - Front

E907

GY

Trans Output SPD Q

507

WH

Washer - Rear

E908

BR

Trans Input SPD +

508

PU

Radio Speaker - Left

E909

WH

Trans Input SPD -

509

WH

Radio Speaker - Left (Common)

G939

PK

Switch Return

K977

PK

Trans Oil Temp Sensor

K978

BU

Pump Sol

Machine Harness Connector and Component Locations

Temperature
Symbol

Level
Symbol

Flow
Symbol

Circuit Breaker
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Control Circuits

442

24

Pressure
Symbol

Dash Lamp Basic

271

Monitoring Circuits

Symbols

Lighting Circuits

203

15

16

22

18

2
1

BR

102

301

36

511

Harness And Wire Electrical Schematic Symbols

RENR2013-01
June 2012

Description

105

Basic Machine Circuits

17

Wire
Color

Accessory Circuits (Continued)

Bat (+)

Ground Circuits

Power Train Electronic Control System MID 113

Wire
Number

Power Circuits

Caterpillar Monitoring System MID 30

Description

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

D7R Track Type Tractor


(Differential Steer)
Electrical System

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

2EN1-UP
3DN1-UP
5MR-UP
6ER1-UP

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for Connector Plug

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14

2012 Caterpillar
All Rights Reserved

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

Printed in U.S.A.

Related Electrical Service Manuals


Title

Form Number

Component Location

SENR6717

Starting And Charging Systems


Starting Motor 6V-5227:
Consist:
6V-5537
106-8552
6V-5538

SENR2947

Connector Location

SENR3581
SENR3536
SENR4975

Electronic Clutch Brake Control

Machine
Location

CONN 1

C-12

29

CONN 2

C-12

29

CONN 3

C-12

30

CONN 4

D-12

31

CONN 5

F-12

26

CONN 6 ECB Harness Code

C-11

CONN 7

D-11

36

CONN 8

A-11

30

CONN 9

B-10

30

Mode Number

CONN 10

F-10

Normal

CONN 11

Harness Code

CONN 12

Mode Of Operation

Alarm - Backup

D-12

B-1

Battery
Breaker - Alternator (80A)

Alternator

Schematic
Location

Connector Number

SENR8367

Monitoring System Service Modes

Alarm - Action

Machine
Location
A

Component

Breaker - Aux (20A)

Schematic
Location
A-9

Machine
Location
21

Sensor - Brake Position

A-5

22

Sensor - Direction

F-7

F-12

Sensor - Transmission Temp

A-6

23

E-11

Solenoid - A/C Clutch

B-1

Part No.

24

3E-5239

Relay - Condensor

360

Relay - Main Power

53. 5.3
27.5 2.8

E-11

Component
Sender - Trans Output Speed 2

Solenoid - ECPC Pump

A-11

Breaker - Blower (20A)

F-11

Solenoid - First Gear Clutch 5

B-8

21

Caterpillar Monitor

C-4

Solenoid - Forward Clutch 2

B-8

21

125-1302

Relay - Start

116-6203

Resistor - Gauge

9G-1950

Resistor - Blower Motor Speed

Control - ECB

B-11

Solenoid - Left Brake

C-8

25

Converter - 24V to 1 2V

D-10

Solenoid - Left Steer Clutch

C-8

25

Diode (A/C Clutch)

B-1

Solenoid - Park Brake Dump

C-8

25

Fuses

E-11

Solenoid - Reverse Clutch 1

B-8

21

Gauge Cluster

C-4

Solenoid - Right Brake

C-8

25

Horn - Forward (2)

F-1

Solenoid - Right Steer Clutch

B-8

25

Indicator - Auto Downshift

B-6

Solenoid - Second Gear Clutch 4

B-8

21

Indicator Strip

C-6

Solenoid - Serv Brake Dump

C-8

25

A-9

21

Lamp - Action

C-4

Solenoid - Start Aid

F-2

B-9

21

Lamp - Pipe

D-4

Solenoid - Third Gear Clutch 3

B-8

21

CONN 13 Aux Ckt Plug

D-13

30

Motor - Blower (2)

B-3

Starter

C-2

14

Service

CONN 14 Diagnostic

F-9

26

Motor - Condenser (2)

B-12

Switch - Auto Downshift

B-6

Tattletale (Log)

CONN 15

A-8

32

Motor - Console Raise/Lower

D-7

Switch - Bidirectional Mode

B-6

Steering Brake Calibration

CONN 16

B-8

37

Motor - Washer (Front, Rear, Left, Right)

D-11

Switch - Blower

C-6

Transmission Calibration

CONN 17

B-7

37

Motor - Wiper (Front)

E-4

10

Switch - Console Raise/Lower

D-7

Component Data Display

CONN 18

B-5

22

Motor - Wiper (Left)

E-5

11

Switch - Coolant (Start Aid)

F-2

12

Switch - Disconnect

F-12

26

CONN 19 Harness Code

B-5

Motor - Wiper (Rear)

D-8

CONN 20 Monitor Service

C-5

Motor - Wiper (Right)

B-6

13

Switch - Downshift

E-7

B-12

Switch - Engine Oil

D-2

27

CONN 21 DataLink Service

C-5

Relay - Condenser

CONN 22

E-5

Relay - Main

F-11

Switch - Horn (Forward)

B-5

Relay - Start

F-11

Switch - Key Start

C-5

Resistor (Gauge Cluster)

D-4

Switch - Lamp

D-5

C-2

14

Switch - Operator Monitor

B-5

CONN 23
CONN 24

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

B-3
B-3

CONN 25

D-3

Resistor (Starter)

CONN 26

D-3

34

Resistor - Blower

B-3

Switch - Parking Brake

E-7

CONN 27

F-3

Sender - Coolant Temp

D-2

15

Switch - Power Train Filter

A-8

27

CONN 28

D-2

35

Data valid but above normal operational range.

CONN 29

E-2

34

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

CONN 30

F-2

34

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

The FMI is a diagnostic code that indicates what type of failure has occurred.

CONN 31

F-1

35

CONN 32 Winch Lamp

B-5

33

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

Component Description

101 -7740

Numeric Readout

Charging System Display

Resistor, Sender and Solenoid Specifications

E-1

16

Switch - Refrigerant

C-1

Sender - Fuel Level

D-12

17

Switch - Reverse

D-7

Sender - Hydraulic Oil Temp

A-8

18

Switch - Service Brake Pedal

B-5

22

Sender - Powertrain Oil Temperature

A-11

19

Switch - Start Aid

C-6

Sender - Trans Input Speed

A-11

20

Switch - Upshift

E-7

Sender - Trans Intermediate Speed 1

A-9

21

Switch - Wiper (Front, Rear, Left,Right)

A-7, A-8

28

Sender - Trans Intermediate Speed 2

A-9

21

Thermostat

B-3

Sender - Trans Output Speed 1

A-9

21

Sender - Engine Speed

Machine locations are repeated for components located close together.


A = Operator Compartment - Front Dash
B = Operator Compartment - Right Console
C = Operator Compartment - Left Console
D = Operator Compartment - Fuse Panel

Resistance (Ohms)

20 1
Overall 2.0 .1;Tap 1.0 .05

3E-7842
Resistor - Starter/Diagnostic Conn
134-3999
Solenoid - A/C Clutch
3E-6332
Solenoid - Start Aid
At room temperature unless otherwise noted.

150 7.5
17.6 0.6
6.0

Off Machine Switch Specification


Part No.

Function

9X-7781

Power Train Filter Pressure

114-5333

Refrigerant Pressure (AC)

3E-2026

Engine Oil Pressure

3E-6425

Coolant Temperature (Start Aid)

Actuate

Deactuate

210 70 kPa
(3010 psi)

Normally Open

275 to 1750 kPa


(40 to 255 psi)

Normally Open

60 kPa MAX
(8.7 psi MAX)

38 20 kPa
(5.5 2.9 psi)

Normally Open

38 3C
(100.4 5.4F)

27 C MIN
(80.6F MIN)

Normally Closed

With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kPa (25 psi).
Contact position at the contacts of the harness connector.

Contact Position

(Dimensions: 39 inches x 24 inches)

Caterpillar Monitoring System

Schematic
Location
A-4

20 Page,

SENR4547

RENR2013-01

Alternator 132-2156

A
B
C

G
L51

X
L53

A
B
C

CONN 1

L55

158-BR-14
521-YL-14
200-BK-14

L55

158-BR-14
521-YL-14
200-BK-14

200-BK-14
200-BK-14
BK-14
CONDENSOR
MOTOR 106-2721
WH/RD-14
2
1

L52
Y

202-BK-14
892-BR
752-YL
202-BK-14
G731-GY
893-GN
751-GN
755-OR
F788-PU
900-PU
F789-YL
F848-OR
F842-BU
F850-PK
977-YL
F849-WH
140-BU-14
140-BU-14
975-WH-14
G939-PK
G939-PK
140-BU

593-GN-14
593-GN-14

RELAY
3E-5239

GROUND
DATA LINK FORWARD CLUTCH SOL
GROUND
SERVICE BRAKE DUMP
DATA LINK +
REVERSE CLUTCH SOL
SECOND GEAR CLUTCH
LEFT STEER CLUTCH
FIRST GEAR CLUTCH
RIGHT STEER CLUTCH
BI-DIRECTIONAL (N/O)
AIH POST HEAT SW
SW IP 1
AUTO DOWNSHIFT SW
BI-DIRECTIONAL (N/C)
+ BATTERY
+ BATTERY
SOLENOID RETURN
SWITCH RETURN
SWITCH RETURN

ECB
CONTROL
109-0563
NOTE B

J1
(CONN D)

WH/RD-14

L53

BK-14
AIR CONDITIONER CONDENSOR

L51

L66

L66

G939-PK
G939-PK
G939-PK

G939-PK
G939-PK

140-BU-14
140-BU
U

U
FLOOD
LAMP
106-8964

608-GN-14
200-BK-14

U
V
L

FLOOD
LAMP
107-6689

608-GN-14
200-BK-14

1
2

T
1
2

608-GN-14
200-BK-14

L55

BK-8

L48

608-GN-14
200-BK-14

FLOOD
LAMP
107-6689

608-GN-14
200-BK-14

608-GN-14
200-BK-14

FLOOD
LAMP
106-8964

140-BU-14
G939-PK
G939-PK
140-BU-14
975-WH-14
975-WH-14

140-BU
140-BU-14
140-BU-14
975-WH-14
975-WH-14
975-WH-14
975-WH-14

L55

L
1
2
W

FLOOD
LAMP
106-8964

ECPC
PUMP
136-1679

H
GN-16
GN-16

TRANS
INPUT
SPEED
3E-8848

608-GN-14
200-BK-14

NN
608-GN-14
200-BK-14
NN

608-GN-14
200-BK-14

E908-BR
E909-WH

L22

NOTE B

1
2

NN
608-GN-14
200-BK-14
NN

2
1

L53

K978-BU
975-WH

1
2
H

WH
BK

W
608-GN-14
200-BK-14

FLOOD
LAMP
107-6689

FLOOD
LAMPS
107-6689
L

L54

L52

608-GN-14
200-BK-14

L66

G939-PK
G939-PK
140-BU
140-BU-14
975-WH-14
140-BU-14

NN
NN

FLOOD
LAMP
106-8964

POWERTRAIN
OILSENDER
4W-9972

H
~T

NN
1
2

G730-PK

F788-PU

F788-PU
975-WH

F792-WH

1
2
3
4

GN
GN

1
2

RD-16
RD-16

1
2

F792-WH
975-WH

RD-16
RD-16

A
F791-BU

1
2

F791-BU
975-WH

RD-16
RD-16

J
337-WH
306-GN
G848-GN
F791-BU
F792-WH
F843-YL
754-BU
K978-BU
334-BU
K977-PK
709-OR
E901-GN
E900-WH
E909-WH
E902-PU
E906-OR
E908-BR
E905-BU
E907-GY
E903-YL
E904-BR
321-BR
450-YL
F790-BR
F847-YL
973-BR
F846-PU
G730-PK
G731-GY
F848-OR
F850-PK
F849-WH
202-BK-14
202-BK-14
892-BR
893-GN
751-GN
752-YL
755-OR
900-PU
977-YL
F842-BU
F788-PU
F789-YL

3
4
5
6
7
8
9
10
11
12
1
2

F842-BU
F843-YL
977-YL
334-BU
973-BR
F846-PU
G848-GN
F848-OR
F849-WH
F850-PK

J
306-GN
140-BU-14
202-BK-14
140-BU-14
202-BK-14
F790-BR
321-BR
337-WH
892-BR
893-GN
G939-PK
G939-PK
E908-BR
E909-WH
450-YL
709-OR
K977-PK
K978-BU
F847-YL
F791-BU
F792-WH
F788-PU
F789-YL
G731-GY
975-WH-14
G730-PK
975-WH-14
E900-WH
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
751-GN
752-YL
754-BU
755-OR
900-PU

977-YL

752-YL
975-WH

L38

L38

973-BR
F846-PU
G848-GN
F848-OR
F849-WH
176-YL
200-BK
306-GN
140-BU-14
202-BK-14
140-BU-14
202-BK-14
F790-BR
321-BR
337-WH
892-BR
893-GN
G939-PK
G939-PK
E908-BR
E909-WH
450-YL
709-OR
K977-PK
K978-BU
F847-YL
F791-BU
F792-WH
F788-PU
F789-YL
G731-GY
975-WH-14
G730-PK
975-WH-14
E900-WH
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
751-GN
752-YL
754-BU
755-OR
900-PU

CONN 8

L45

L45
L43

975-WH
975-WH
752-YL
751-GN
900-PU
755-OR
754-BU
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
E900-WH

L39
L39

1
2

1
2

1
2

RD-16
RD-16

P
754-BU
975-WH

1
2

RD-16
RD-16

RIGHT
STEER
CLUTCH
121-4030
NOTE H

L44

L44

WH
BK

NOTE B: BOTH PAIRS


LL
WH
2
BK
1

E904-BR
E905-BU

LL
L43

E900-WH
E901-GN

L43

2
1

WH
BK

NOTE B: BOTH PAIRS


LL
WH
2
BK
1

E906-OR
E907-GY

FIRST GEAR
CLUTCH 5
118-1336

L31

NC
NO

2
5
4
3

BK
BK
BK

L19

A
C
B

R
E

BLOWER SW
6P-3236
INDICATOR STRIP
125-3401
E
+8V POWER
709-OR
WH 1
AUTO LAMP
F846-PU
WH 2
2F-2R LAMP
973-BR
WH 3
1F-2R LAMP
F847-YL
WH 4

CONN 17

BI-DIRECTIONAL
MODE SW
133-9405
NC
C

AUTO DOWNSHIFT
133-9405
NC
C

310-PU
308-YL

F849-WH
F848-OR
201-BK

308-YL
308-YL

709-OR
709-OR

709-OR
F846-PU
973-BR
F847-YL
F848-OR
F849-WH
977-YL
G848-GN

N
L

B
B

N P
W
N

REAR WIPER SW
3T-6655

N
H

N
L

N P
W

B
B

N
H
B
B

RIGHT WIPER SW
3T-6655

A
B
C

+8V POWER
AUTO LAMP

WH
WH

N
L

527-GN

N
H

200-BK
108-BU-16
526-YL
528-PK

MOTOR
B+

322-GY
P

L30

200-BK

108-BU-16

L59

15
25
34
35
13
2
7
11
17
21
1
5
14
8
9
10
19
20
24
28
30
26
27
31
3
12
22
16
6
29
32
36
37
33
23
38
39
18
4
40

C414-BU
E708-PK
E707-GN
C413-YL
411-PK
201-BK

L59
892-BR
893-GN
113-OR
113-OR
893-GN
892-BR

113-OR
893-GN
892-BR
441-OR
447-PK
442-GY
405-GY
426-BR
443-YL
403-GN
270-BK
271-BK
272-BK
273-BK
274-BK
275-BK

L59

FORWARD
HORN SW
3T-2357

SERVICE
BRAKE
PEDAL SW
132-7077

BK
BK
BK

COM NC

KK

KK

114-RD

BRAKE
POSITION
SENSOR
9X-5592

L59

NC
NO

CONN 32

DOME LAMP
3E-6389
RD
WH
BK

OPERATOR
MONITOR SW
133-9405
C

129-RD
200-BK-14

A
B
C

291-BK
290-BK

201-BK
E735-PU

L24

L24

E735-PU
410-WH

CONN 18
KK A
198-RD-16
1
2
G731-GY

A
RD
BK
YL

A
B
C

140-BU-14
G939-PK
F790-BR

L65

LOAD
CLOCK
+V DISPLAY
DATA
ACTION LAMP
GROUND

512-GN
511-BR
M
CATERPILLAR
MONITORING SYSTEM
126-9401
NOTE B
NOTE C

L30

POWER
TRAIN
FILTER SW
NOTE E
9X-7781

TRANS
OUTPUT
SPEED 1
3E-8848
TRANS
OUTPUT
SPEED 2
3E-8848

L22

HYDRAULIC
OIL SENDER
4W-9972

426-BR
201-BK
S
~T

442-GY

L30
S

A
B
A
C

426-BR
201-BK
442-GY

CONN 15
L55

L22
L55

199-OR-16
200-BK
322-GY
114-RD
129-RD
426-BR
201-BK
442-GY
201-BK
608-GN-14
447-PK
321-BR
975-WH
200-BK-14

TRANS
TEMP
SENSOR
118-7226

L1

H
+ V SENSOR
GROUND
SIGNAL

OR
BK
WH

A
B
C

709-OR
G939-PK
K977-PK

975-WH
E908-BR
E909-WH
K978-BU
443-YL
709-OR
G939-PK
K977-PK

311-WH
311-WH
310-PU
311-WH
200-BK

YL
RD
GY/BK-16, VI/BK
GY/VI

+12 VOLT MEMORY


+12 VOLT
RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

L19

L19
HARN CODE 0
HARN CODE 1
HARN CODE 2
HARN CODE 3
HARN CODE 4
HARN CODE 5

GY/BK-16, VI/BK
GY/VI

RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

24 VOLT RADIO
NOTE D
NOTE K

522-WH-14
200-BK-14
517-BU-14
516-GN-14
515-GY-14

L8

443-YL

RD-00

610-OR-14
610-OR-14
200-BK-14
200-BK-14
610-OR-14
200-BK-14
610-OR-14
200-BK-14
L62
513-OR-14
522-WH-14

403-GN
109-RD-4

521-YL-14
513-OR-14

ATCH WIRE, CABLE,


COMPONENT

1
2

L62

BK
BK

A
HH

L8
L7
L1
L64

MOTOR

2
1

REFRIGERANT
SW
NOTE A
114-5333

MM
AA
STARTER
6V-5227
MM

SS
EE

A
EE

SS
ENGINE
BLOCK

DIODE
106-8704

GN-14
GN-14
AIR CONDITIONER
CLUTCH SOLENOID
134-3998

ALT

FF
JJ

200-BK-14
200-BK-14
515-GY-14
515-GY-14

BK-4

JJ
JJ

BK-6

JJ

ALTERNATOR
132-2156
ATCH 3E-7577

CIRCUIT GROUPING
DESIGNATION

L
IDENT

MM

PART NO.

CHG

LOC

A
B
C
D
E
F
G
H
J
L
M
N
P
R
S
T
U
W
X
Y
FF
GG
KK
LL
MM
NN
PP
TT
RR

HARNESS AS.
136-2108 01
109-6376 05
134-3853 01
113-7134 02
136-2087 01
109-9781 03
124-5785 02
109-6379 03
136-2088 02
126-8871 00
109-7954 04
109-7955 02
120-9890 03
129-2167 00
113-7904 01
113-7133 01
109-6410 00
126-8872 01
109-4042 03
123-8329 03
111-7198 01
129-2168 00
112-7686 04
126-8708 00
3T-2980
01
126-8874 00
111-8544 00
138-8148 00
142-8587 00

K
V
JJ
JJ
SS

WIRE AS.
128-2660
1Q-2444
4D-6565
1Q-2807
3N-0539

01
00
01
01
01

D-7
A-12
B-1
B-1
B-2

AA
BB
CC
DD
EE
HH

CABLE AS.
9W-5472
8V-0622
8E-3413
6T-9661
7P-6682
9U-8746

02
00
00
00
01
01

F-12
F-12
F-12
F-12
B-2
C-2

D-3
F-2
F-10
F-1
D-4
D-11
C-12
E-2
C-11
A-12/E-12
B-7
B-7
B-9
A-2/F-1
A-8
E-12
B-12/E-12
A-12/E-12
C-12
C-12
B-3
A-2/F-1
A-5
A-9
B-2
A-12/E-12
A-2/F-1
A-3/F-3
F-12

MOTOR BLOWER
3E-6386

D
610-OR-14 1
200-BK-14 2

1
2

610-OR-14
200-BK-14

1
2

PP
610-OR-14
200-BK-14

BK-14
FF

1
2

RESISTOR
9G-1950

GG
610-OR-14
200-BK-14

R
R
PP

L8
L7
L1

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
ATCH
ATCH

ATCH
STD
ATCH

610-OR-14
200-BK-14

GG
GG
GG
GG

FLOOD LAMP
106-8964
FLOOD LAMP
106-8964

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE


NOTE B: THE FOLLOWING WIRE PAIRS MUST BE TWISTED
AT LEAST 1 TURN / 25 MILLIMETERS
(892-BR, 893-GN); (E902-PU, E903-YL);
(E904-BR, E905-BU); (E900-WH, E901-GN);
(E906-OR, E907-GY); (E908-BR, E909-WH);
(450-YL, G939-PK).
NOTE C: THE FOLLOWING ARE COMMUNICATED VIA DATA LINK
(ENGINE SPEED, ACTUAL GEAR, PARK BRAKE ON)
NOTE D: 24 TO 12 VOLT CONVERTER NOT REQUIRED WITH
24 VOLT RADIO
RADIO OPTIONS
12 VOLT
135-5944 AM/FM U.S.
135-5946 AM/FM CASSETTE U.S.

L64

NOTE: HARNESS "R" FOR TOP OF LIFT CYLINDER MOUNTED FLOODS


HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS
WITH HARNESS "GG", REPLACE LAMPS FUSE WITH 8M-8948 (15A) FUSE

NOTE G: WITH HARNESS "GG", REPLACE FUSE WITH


8M-8948 (15A) FUSE
NOTE H: NOT USED ON THIS MACHINE

TT

L8
L7
L1

609-YL-14
200-BK-14

1
2

609-YL-14
200-BK-14

TT
1
2

NOTE J: WITH HARNESS "NN", REPLACE FUSE WITH


8M-0456 (20A) FUSE
NOTE K: ONLY ONE RADIO MAY BE INSTALLED AT A TIME
E10550
WH
BK

FLOOD LAMP
112-9378

CONN 23

THIS SCHEMATIC IS FOR THE D7R TRACK-TYPE TRACTOR DIFF STREER


ELECTRICAL SYSTEM
MEDIA NUMBER: RENR2013-01
SCHEMATIC PART NUMBER: 142-4990, CHANGE: 02, VERSION: -

ATCH
ATCH
ATCH

NOTE E: NORMALLY OPEN BEFORE INSTALLATION


L1

L64

FLOOD LAMP
106-8964

PP

610-OR-14
200-BK-14

L7

FLOOD LAMP
106-8964

L7

ATCH
ATCH

R
WH/RD-14

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

NOTE

L62

L62

L62

OPERATOR SW
ACTION ALARM

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

BLOWER
MOTOR 3E-6387

FF

RD-16
BK-16

201-BK
405-GY
441-OR
403-GN
109-RD-4
521-YL-14
522-WH-14

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

WH/RD-14

FF

ACTION
ALARM
3E-6328

L7
L1

CIRCUIT NOT CONNECTED

L3

CIRCUIT CONNECTED

441-OR

337-WH

FF

CLEAR SW
SERVICE SW

DESCRIPTION

~T

FRAME
GROUND

T~

CONN 24

SYMBOL

L3

L8

LH SPEAKER (-)
LH SPEAKER (+)
GROUND
+ 24 VOLT
+24 VOLT MEMORY

FF
1
6
2
5
4
3

PWR TRN TEMP


ALTERNATOR

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

BLADE, SPADE, RING,


OR SCREW TERMINAL

RESISTOR
3E-7842

HH

L8
1
2

COOLANT
SENDER
7N-8532

A MTR BAT

FF

L8
410-WH
201-BK

201-BK
405-GY

1
2

WH/BK-16, GN/BK
WH/GN
BK
RD

L1

L1

L14

LH SPEAKER (-)
LH SPEAKER (+)
GROUND

THERMOSTAT
3E-5464

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

ANTENNA AS.
8E-1118

WH/BK-16, GN/BK
WH,GN
BK

L19

L30

BK
BK

BK-14

+ BATTERY
DATA LINK +
DATA LINK COOLANT TEMP
FUEL LEVEL
HYD OIL TEMP
ENGINE OIL PR
PWR TRN FILTER

ABBREV

ENGINE
OIL SW
3E-2026

200-BK-6

L64

L22

L1

OPERATOR STATION

L19

L30

L22

L7

CONN 26

12 VOLT RADIO
NOTE D
NOTE K

1
2
3
4
5
6
7
8

L15

L18

C
A
B

L15

L63

L1

L1
509-WH
508-PU
200-BK
108-BU-16
102-RD

L1
L7

CONN 28

L7

OPERATOR STATION

TRANS
INTERMEDIATE
SPEED 2
3E-8848

1
2
3
4
5
6
7
8

ENGINE
SPEED
6V-2455

G939-PK
E908-BR
E909-WH
K978-BU
975-WH
709-OR
K977-PK
443-YL

L7

A513-PK
592-BU
512-GN
511-BR

198-RD
G731-GY

NO

+ BATTERY
RETURN
SIGNAL

291-BK
290-BK
E735-PU

CIGAR
LIGHTER
9W-0335

N
A
C
B

1
2

T~

RIGHT WIPER
117-1881

FRONT WIPER SW
3T-6655

108-BU-16
507-WH

108-BU-16

GND

BK-16
GY-16
BR-16
OR-16

B
B

102-RD

TRANS
INTERMEDIATE
SPEED 1
3E-8848

GN-16

4
1
2
6
3
5

L59

337-WH
113-OR
307-OR

509-WH
508-PU
200-BK

WH
BK

337-WH

CONN 19

199-OR-16
200-BK

BK
OR
GN
WH
YL
BU

200-BK
200-BK

21

201-BK

ATTACHMENT
WINCH
POWER

L19

2
1
3
4
5
6

113-OR
307-OR

CONN 25

CLUTCH/BRAKE
HARNESS CODE
127-4801
201-BK
BK 7
270-BK
BK 1
271-BK
2
272-BK
3
273-BK
4
274-BK
5
275-BK
BK 6
8
E

709-OR
G848-GN

GAUGE
CLUSTER
100-5895
GROUND
+V DISPLAY
CLOCK
DATA
LOAD
HARN CODE

LAMP
7N-5876

L25

201-BK
201-BK

977-YL
201-BK

1
2

201-BK
E707-GN
E708-PK
C413-YL
C414-BU

201-BK

CONN 20

N P
W
N

LEFT WIPER SW
3T-6655

L29

MONITOR SERVICE
CONNECTOR
4
201-BK
1
290-BK
2
291-BK
3
E735-PU
E

E
BK
BK
BK

528-PK

N
H

DATALINK
SERVICE
CONNECTOR
C
F
G
B
201-BK
A
113-OR
893-GN
D
E
892-BR
H
J
CONN
E

OFF C
ON S
ST B E 307-OR
105-RD

E
A
B
C

BK
BK
BK

NO

RESISTOR
116-6203
E
600-BR
2
1
663-GY

ACTION LAMP
LAMP 115-1748
HOUSING 123-0304

L26

L29

KEY START SW
9G-7641

527-GN

N
L

201-BK
411-PK

124-GN-14
522-WH-14
521-YL-14
308-YL
307-OR
105-RD
310-PU

L31
START AID
SW 133-9405

124-GN-14
521-YL-14
515-GY-14
516-GN-14
517-BU-14

HEADLINER

LIGHT PIPE
LAMPS 123-9294

L24

L19

THIRD GEAR
CLUTCH 3
118-1336

600-BR

600-BR

AUTO DOWNSHIFT
INDICATOR
133-8979

SECOND GEAR
CLUTCH 4
118-1336

200-BK
600-BR
E
200-BK
600-BR
E
200-BK
600-BR

L24

NOTE B

4 E

102-RD-14
116-BR-14
102-RD-14

600-BR

NO

LL

2
1

L24

610-OR-14

N
511-BR +
512-GN N

CONN 11
LL

RIGHT
SPEAKER
6T-7695

N P
W
N

E902-PU
E903-YL

508-PU
508-PU
509-WH
509-WH
511-BR
511-BR
512-GN
512-GN

3 E

B3

CONN 16 M

L25

L25
E

522-WH-14
521-YL-14
124-GN-14

108-BU-16
526-YL
527-GN
528-PK

RIGHT
BRAKE
121-4030

L24

L24

L31
L23

200-BK-16
200-BK

LEFT
BRAKE
121-4030

RD-16
RD-16

RD-16
RD-16

200-BK

L29

L29

608-GN-14

200-BK-14

LEFT
STEER
CLUTCH
121-4030
NOTE H

REVERSE
CLUTCH 1
118-1336

P
755-OR
975-WH

PARK
BRAKE
DUMP
133-2250

RD-16
RD-16

P
900-PU
975-WH

L22
L55

10

1
2

751-GN
975-WH

CONN 12
P
R
K
J
N
H
L
A
B
C
D
E
F
G
M
S
T
A
P

L34

SERV
BRAKE
DUMP
133-2250

FORWARD
CLUTCH 2
118-1336

A
21
25
29
37
40
19
20
22
23
24
26
28
31
32
33
34
35
36
39
14
15
16
17
18
27
30
38
1
2
3
4
5
6
7
8
9
10
11
12
13

RD-16
RD-16

975-WH
975-WH
975-WH-14

CONN 9

1
2

F789-YL
975-WH

975-WH-14
975-WH
975-WH

L54

L22

11

GN
GN

L55

12

1
2
3
4
A

G730-PK
975-WH

L54

G939-PK
140-BU-14
140-BU-14
975-WH-14
G939-PK
975-WH-14

443-YL

G731-GY

L44

L48

L53

G939-PK
G939-PK

A
G731-GY
975-WH

G731-GY

L33

LEFT
SPEAKER
6T-7695

G731-GY

L48

L52
G939-PK
G939-PK
G939-PK

975-WH-14
975-WH
NOTE B

L54

L52

MOTOR CONDENSOR
106-2721

975-WH
975-WH
975-WH

F789-YL

2
1

754-BU
F843-YL
K978-BU
334-BU
K977-PK
709-OR
F791-BU
E901-GN
F790-BR
F792-WH
E900-WH
973-BR
E909-WH
E902-PU
E906-OR
G848-GN
E908-BR
E905-BU
E907-GY
F846-PU
E903-YL
E904-BR
321-BR
450-YL
F847-YL
975-WH-14

J2
(CONN B)

G730-PK
G730-PK

N
+
N

509-WH
508-PU

L26

L26

2
1

513-OR-14
522-WH-14

NOTE B

CONN 2

G730-PK

L49

L40

L27

4
5
6
7
8
9
10
11
1
2
3
12

1
2

L50

L49

108-BU-16
108-BU-16
108-BU-16
A513-PK
592-BU
523-BR
524-BU
525-GY
500-BR
501-GN
502-OR
508-PU
509-WH
511-BR
512-GN
102-RD
200-BK
200-BK
200-BK
200-BK

B2

609-YL-14

512-GN

L33

2 E

116-BR-14

L32

511-BR
L33

E B1

L65

NOTE B

513-OR-14
522-WH-14

L50

PARK BRAKE SW (N/C)


PARK BRAKE SW (N/O)
DOWNSHIFT SW (N/O)
REVERSE SW (N/O)
UPSHIFT SW (N/C)
DOWNSHIFT SW (N/C)
UPSHIFT SW (N/O)
REVERSE SW (N/C)

THIRD GEAR CLUTCH


INCHING PEDAL SENSOR
ECPC PUMP SOLENOID
AIR INLET HEATER
TRANS OIL TEMP SEN
+ V SENSOR
RIGHT BRAKE SOLENOID
TRANS OUT SP 1 SERVICE BRAKE PEDAL
LEFT BRAKE SOLENOID
TRANS OUT SP 1 +
2F-2R INDICATOR
TRANS INPUT SP TRANS INT SP 1 +
TRANS OUT SP 2 +
AUTO INDICATOR
TRANS INPUT SP +
TRANS INT SP 2 TRANS OUT SP 2 2F-1R INDICATOR
TRANS INT SP 1 TRANS INT SP 2 +
BACK UP ALARM
ENGINE SPEED SENSOR
1F-2R INDICATOR
SOLENOID RETURN

851-WH

4
5
11
1
9
2
6
7
8
10
12
13
14
18
19
20
22
23
24
25
28
29
30
31
34
35
36
37
38
40
3
15
16
17
21
26
27
32
33
39

B+
L34

975-WH
975-WH
G731-GY

116-BR-14

201-BK
L58
200-BK-14
200-BK
L65
200-BK
200-BK
200-BK
200-BK

200-BK-14
1 E

509-WH
P

L39
975-WH
975-WH
975-WH-14

975-WH-14
975-WH-14

L27

1
2

F780-PK
419-YL
F781-BR
F782-OR
F783-GN
F784-YL
F785-WH
F786-GY

DIRECTION SENSOR
RIGHT STEER SENSOR
LEFT STEER SENSOR
PARK BRAKE DUMP

T~

BK-16
GY-16
BR-16
OR-16

L34

507-WH

A
B
C
158-BR-14
521-YL-14
200-BK-14

HARNESS CODE 0
HARNESS CODE 1
HARNESS CODE 2
HARNESS CODE 3
HARNESS CODE 4

25
26
32
36
14
28
31
13
19
20
23
24
29
30
35
33
34
39
2
3
4
5
8
9
10
11
12
17
18
21
22
27
37
38
1
6
7
15
16
40

L38

1
2
3
4
8
7
6
5

158-BR-14
521-YL-14
200-BK-14

CONN 6

276-BK
277-BK
278-BK
279-BK
280-BK
G939-PK

1
2
3
4
5
6

MOTOR

L45

L45
L39
L50

BK
BK
BK
BK

200-BK-16
108-BU-16
503-BR
505-BU

E901-GN
E900-WH
E903-YL
E902-PU
E906-OR
E907-GY
E904-BR
E905-BU

L66

L51

L27

FLOOD LAMP
106-8964

GG

L1

403-GN
109-RD-4

L48

L28

200-BK-6
200-BK
199-OR-16
322-GY
426-BR
442-GY
608-GN-14
447-PK
200-BK-14
200-BK-14
201-BK
201-BK
114-RD
129-RD
321-BR
975-WH

450-YL
G939-PK
L12

GG

FORWARD
HORN
7T-0970

RD-00

L51
L50
L49
L48

L49

L28

609-YL-14
G848-GN
F849-WH
F848-OR
F846-PU
F847-YL
709-OR
973-BR
977-YL
108-BU-16
A513-PK
592-BU
608-GN-14
610-OR-14
116-BR-14
102-RD-14
124-GN-14
521-YL-14
105-RD
522-WH-14
308-YL
310-PU
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
443-YL
403-GN
113-OR
337-WH

L17

201-BK
200-BK-14
F846-PU
F847-YL
709-OR
973-BR
977-YL
F848-OR
F849-WH
G848-GN
108-BU-16
A513-PK
592-BU
608-GN-14
610-OR-14
116-BR-14
102-RD-14
609-YL-14
124-GN-14
521-YL-14
307-OR
105-RD
522-WH-14
308-YL
310-PU
113-OR
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
443-YL
403-GN

FLOOD LAMP
106-8964

GG

322-GY-14
200-BK-14

L63

RD-00
BK-00

L51
L50

L51
L50
L49
L48

L23

L29

A
2
9
5
6
15
34
37
16
36
33
20
26
38
3
8
13
19
25
4
18
22
23
28
29
30
1
7
10
11
12
21
31
32
39
40
14
17
24
27
35

GG

200-BK-14
322-GY-14

322-GY-14
200-BK-14
610-OR-14

C
A
B

L63

BK-6

L34

L34

GND

GN-16

4
1
2
6
3
5

J NO

REVERSE
SW
123-6377

P
L29

L32

LAMP SW
109-7189

524-BU
200-BK
108-BU-16
523-BR
525-GY
108-BU-16
500-BR
501-GN
502-OR
200-BK
200-BK
108-BU-16
A513-PK
592-BU
200-BK
102-RD
508-PU

B+

201-BK
200-BK-14
F846-PU
F847-YL
709-OR
973-BR
977-YL
F848-OR
F849-WH
G848-GN
108-BU-16
A513-PK
592-BU
608-GN-14
610-OR-14
116-BR-14
102-RD-14
609-YL-14
124-GN-14
521-YL-14
307-OR
105-RD
522-WH-14
308-YL
310-PU
113-OR
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
443-YL
403-GN

322-GY
200-BK-14
610-OR-14

302-OR
207-BK
304-WH-8
101-RD-4

504-YL

J NC COM J

L51

ECB / ECPC
3-SPD
111-7003

G939-PK
F786-GY
F782-OR

L38
L39
L40
REAR
WIPER
119-0098

L34

B+

L32

T~

BK-16
GY-16
BR-16
OR-16

L58

L58

FRONT
WIPER
134-0392

201-BK

L45
L40

L34

L8

3
1
4
9
12
8
5
6
7
2
10
11

24 TO
12 VOLT
CONVERTER
119-1733
NOTE D

BK-16
GY-16
BR-16
OR-16

L32

L51
L50
L49
L48

L38
L61

CONN 3

(Dimensions: 39 inches x 24 inches)

CONN 13

L38
L39

20 Page,

AUX CKT
PLUG

L45

L50

RENR2013-01

4
3
2
1

L51
L50
L49
L48

L34

L61

L42

200-BK
108-BU-16
523-BR
525-GY

H LEFT
MOTOR
WIPER
117-1882
T~

FLOOD LAMP
106-8964

NOTE: HARNESS "R" FOR TOP OF LIFT CYLINDER MOUNTED FLOODS


HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS
L15

BK-00

NOTE: PLUG ONLY REQUIRED


WITH 24 VOLT RADIOS.
REMOVE PLUG AND
INSTALL CONVERTER
WITH 12 VOLT RADIOS.

L
GND

GN-16

4
1
2
6
3
5

MOTOR

610-OR-14
200-BK-14

CONN 31

200-BK
200-BK-6
200-BK-14
200-BK-14
201-BK
201-BK
114-RD
129-RD
321-BR
975-WH
199-OR-16

207-BK

L37

L41

L42

L55

L61

200-BK-10
200-BK-14
200-BK-14
200-BK-14
200-BK-14
199-OR-16
197-GN-16

524-BU

L32

L28

L16
L18
L17

PP

FORWARD
HORN
7T-0969

322-GY
426-BR
442-GY
608-GN-14
447-PK

2
1

L55

200-BK-10

L41

1
2
3
4
5
6
M
507-WH
506-PU
529-WH
530-OR
200-BK

L46

L37

CONN 7

176-YL
198-RD-16
199-OR-16

199-OR-16
197-GN-16

L33

L13

FLOOD LAMP
106-8964

PP

610-OR-14
200-BK-14

T~

CONN 29

301-BU
302-OR

RIGHT
WASHER
7T-8891

L33

BR-22
DOWNSHIFT SW
132-7419

200-BK
108-BU-16
500-BR
502-OR

L13

L7
L1

REAR
WASHER
7T-8891

BACKUP
ALARM
123-6449

F
MOTOR

507-WH-16
506-PU-16
529-WH-16
530-OR-16

975-WH
321-BR

F
MOTOR

L46

592-BU
A513-PK
108-BU-16
102-RD-14

L16

L3

LEFT
WASHER
7T-8891

176-YL
198-RD-16

2
592-BU
3
A513-PK
4
108-BU-16
102-RD
1
CONN 22 M E

GND

GN-16

4
1
2
6
3
5

L64
L13

M
501-GN

L64

200-BK-14
200-BK-14
609-YL-14
609-YL-14

L16
L18

MODULE

GG
610-OR-14
200-BK-14

COOLANT SW
3E-6425

A
B
12
5
322-GY
2
311-WH
3
310-PU
6
200-BK-14
11 610-OR-14
1
521-YL-14
4
522-WH-14
7
201-BK
8
403-GN
405-GY
9
10 441-OR

L8

2
1

BK
BK

FRONT
WASHER
7T-8891
F

FUEL LEVEL SENDER


120-9586

F
MOTOR

L46

L42

NC
NO

200-BK-6

L17

L17

L47

1
2
3
4
5
6

447-PK
201-BK

+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND

1
2

PK
BK

200-BK-16

F
MOTOR

L47

102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK

L55

102-RD-14
108-BU-16
158-BR-14
200-BK
200-BK
200-BK-14
521-YL-14
A513-PK
592-BU

200-BK-10
200-BK-14
200-BK-10

L17

PP
610-OR-14
200-BK-14

109-RD-4
609-YL-14
200-BK-14
609-YL-14
200-BK-14

L64

200-BK-16

1
2
3
4
5
6

CONN

608-GN-14
200-BK-14
447-PK
201-BK
321-BR
4
975-WH

158-BR-14
521-YL-14
200-BK-14
102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK

L61

200-BK

2
1
3
4

608-GN-14
200-BK-14
447-PK
201-BK

L61

200-BK-16

608-GN-14
200-BK-14

L66

RELAY PANEL
T

200-BK-16

200-BK-14
608-GN-14

140-BU-10

L42
PK-22

L11

OPERATOR STATION

199-OR-16
197-GN-16

L41

L14

2
1

AUX 1

L41

202-BK-14
202-BK-14
200-BK
200-BK
200-BK
200-BK-14
200-BK-14
200-BK-10
200-BK-14

201-BK
201-BK

L16

L16

1
2

R
R

2
1

176-YL

L45

L41

UPSHIFT SW
132-7450
YL-22

202-BK-14
202-BK-14

200-BK
200-BK-14
200-BK-14
200-BK-14
201-BK
201-BK
200-BK-6

1
2

CONN 30

L14

200-BK-14

116-BR-14

CONSOLE

L45

L40

200-BK
200-BK-14
200-BK-14
200-BK-14
200-BK-14

200-BK-10

L9

L10

L10

610-OR-14
200-BK-14

BK-16
BK-16

L15

515-GY-14
516-GN-14
517-BU-14

113-OR

NC
NO

L9

2
1

1
2
D
610-OR-14
200-BK-14
1
2

L65

109-RD-4
304-WH-8
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14

200-BK-14
200-BK-14

663-GY

10A

OPERATOR MONITOR
NOTE J
FLOODLAMPS

102-RD-14

L56

L56

L47

GN-22
PK-22
WH-22

1
2
6
3
5
4

F783-GN
G939-PK
F785-WH
F784-YL
G939-PK
F781-BR

L40

L9

200-BK-14
201-BK
201-BK
201-BK
200-BK
200-BK-6
200-BK-14
200-BK-14
201-BK
200-BK-14

START AID
SOLENOID
3E-6332
L15

L11

L18

L25

112-PU-14

608-GN-14
200-BK-14

108-BU-16

PARKING BRAKE
SW 118-0639

709-OR
709-OR

E909-WH
E908-BR
321-BR
F790-BR
450-YL
G731-GY
975-WH
975-WH

L12

109-RD-4
311-WH
310-PU
200-BK-14
201-BK
310-PU
610-OR-14
522-WH-14
441-OR
403-GN
405-GY
521-YL-14
521-YL-14
G848-GN
F848-OR
F849-WH
592-BU
A513-PK
108-BU-16
116-BR-14
102-RD-14
337-WH
105-RD
308-YL
113-OR
124-GN-14
892-BR
893-GN
977-YL
973-BR
F846-PU
F847-YL
709-OR
609-YL-14
442-GY
608-GN-14
447-PK
426-BR
443-YL

L9

L9

L11

L9

WH
BK

L8

L10

L11

609-YL-14
200-BK-14

FLOOD LAMP
112-9378

WH
PU

1
2
B

L3

L8

201-BK

1
2

WIPERS

108-BU-16

L9

L25

140-BU-10

8
9

1
2

TT
1
2

L3
L8
L11

L11

L3

201-BK

10A

POWERTRAIN CTRL

L39

L39

L8

L29

10A

C
112-PU-14

158-BR-14

5
6
7

L3

201-BK
201-BK
201-BK-14

112-PU-14

A/C CONDENSER

337-WH
306-GN

3
4

G939-PK

TT

CONN 27

L12

201-BK-14
201-BK
201-BK

10A
C

105-RD
308-YL
306-GN

198-RD-16

G939-PK
337-WH

G939-PK
G939-PK
F847-YL
337-WH
892-BR
893-GN
K978-BU
K977-PK
709-OR

609-YL-14
200-BK-14
L12

116-BR-14
521-YL-14
102-RD-14
337-WH
105-RD
308-YL
113-OR
124-GN-14
892-BR
893-GN
592-BU
A513-PK
108-BU-16
977-YL
973-BR
709-OR
F846-PU
F847-YL
F848-OR
F849-WH
G848-GN
109-RD-4
311-WH
310-PU

116-BR-14
102-RD-14
102-RD-14

112-PU-14

114-RD

DUMP VALVE

L48

L48

12
1

200-BK-14
522-WH-14
515-GY-14
516-GN-14
517-BU-14

15A
C

FORWARD HORN

2
310-PU
311-WH

L23

112-PU-14

129-RD

L35

11

502-OR

10A

105-RD

CIGAR LIGHTER

140-BU
G730-PK

105-RD
108-BU-16
102-RD-14
109-RD-4
304-WH-8
308-YL
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
158-BR-14
108-BU-16
102-RD-14
306-GN
140-BU-14
140-BU-14
176-YL
202-BK-14
202-BK-14
200-BK
200-BK-14
200-BK
200-BK

198-RD-16
F790-BR
G731-GY
140-BU-14
G939-PK

F849-WH
F848-OR
977-YL
973-BR
F846-PU
G848-GN

L38

10

BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK

108-BU-16
507-WH

20A

AUX
BREAKER
3T-8728

NN
1
2

608-GN-14
200-BK-14

KEY

101-RD
304-WH
109-RD
112-PU
306-GN
308-YL
105-RD
105-RD
308-YL
306-GN
108-BU-16
108-BU-16
102-RD-14
102-RD-14
158-BR-14
109-RD-4
304-WH-8
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
140-BU-14
140-BU-14
140-BU-14

1
2
3
4
5
6
7
8
9
10
11
12

306-GN
F780-PK
419-YL

200-BK

FLOOD
LAMP
106-8964

C
112-PU-14

20A

FLOOD
LAMP
106-8964

NN

10A

101-RD
304-WH
109-RD
112-PU

102-RD-14

L49

L38

501-GN

NN
608-GN-14
200-BK-14
NN

NN

10A
C

L46

199-OR-16
450-YL
G939-PK
E908-BR
E909-WH
K978-BU
975-WH
709-OR
K977-PK
114-RD
129-RD
321-BR
975-WH
101-RD-4
304-WH-8
302-OR
207-BK

521-YL-14
A513-PK
592-BU

L37

DIRECTION
106-4437

506-PU
500-BR

608-GN-14
200-BK-14

10A

197-GN-16

10A

310-PU
302-OR
207-BK
311-WH
199-OR-16
198-RD-16
140-BU-14

+ BATTERY
GROUND
SIGNAL

500-BR
508-PU
501-GN
525-GY
524-BU
523-BR
509-WH
502-OR
102-RD

101-RD-14

112-PU-14

1
2

L50
A

RD
BK
YL

1
2
3
4
5
6
7
8
9
10
11
12

NN
608-GN-14
200-BK-14
NN

FLOOD
LAMP
107-6689

101-RD-14

W
608-GN-14
200-BK-14

101-RD-14

L40
L41
L42

500-BR
508-PU
501-GN
525-GY
524-BU
523-BR
509-WH
502-OR

FLOOD
LAMP
106-8964

L46
L46

A
B
C

140-BU-14
G939-PK
851-WH

A513-PK
592-BU

101-RD-14

L39

L37

102-RD
102-RD

608-GN-14
200-BK-14

608-GN-14
200-BK-14

10A

L47

L47

101-RD
109-RD-4
101-RD-4
NOTE G
C
LAMPS

G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
140-BU
F780-PK
F781-BR
L50
F782-OR
F783-GN
F784-YL
F785-WH
F786-GY
419-YL
G730-PK
L49
851-WH

529-WH
523-BR

101-RD-14

C 80A C
ALTERNATOR
BREAKER
9S-4693

L47

BLOWER BREAKER
3T-8728

109-RD-4
101-RD
101-RD-4

L35

140-BU-14

L51

506-PU
507-WH
529-WH
530-OR
200-BK
108-BU-16
108-BU-16
108-BU-16
108-BU-16
102-RD

L
1
2

L51

506-PU
529-WH
530-OR
507-WH
108-BU-16
528-PK
526-YL
527-GN
200-BK-16
512-GN
511-BR

200-BK-10
124-GN-14
109-RD-4
101-RD-4
102-RD-14

109-RD-4

BK-16
BK-16

FLOOD
LAMPS
107-6689

124-GN-14

20A

L38

L56

12
5
9
10
11
2
3
7
8
6
4
1

CONN 10

L41
L42

506-PU
529-WH
530-OR
507-WH
108-BU-16
528-PK
526-YL
527-GN
200-BK-16
512-GN
511-BR

608-GN-14
200-BK-14

308-YL
200-BK-10
C

L37

L37
L38
L39
L40
L41
L42

511-BR
512-GN
508-PU
509-WH
200-BK-16
200-BK
530-OR
526-YL
527-GN
528-PK
529-WH
523-BR
524-BU
525-GY
506-PU
500-BR
501-GN
502-OR
108-BU-16
507-WH

FLOOD
LAMP
107-6689

200-BK-10
308-YL

1
2

608-GN-14
200-BK-14

200-BK
308-YL

112-PU-14
112-PU-14

608-GN-14
200-BK-14

BK
BK

109-RD-4
109-RD-4

2
1

L37
L38
L39
L40

530-OR
526-YL

608-GN-14
200-BK-14

FLOOD
LAMP
107-6689

200-BK
306-GN

U
FLOOD
LAMP
106-8964

1
2

NOTE: HARNESS "U" FOR TANK MOUNTED FLOODS


HARNESS "L" FOR 1 TANK MOUNTED (REAR), 1 SWEEPS MOUNTED (FRONT)
HARNESS "W" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (FRONT)
HARNESS "NN" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (REAR),
AND 1 ROPS MOUNTED (FRONT)
WITH HARNESS "NN", FUSE FOR 116-BR TO BE CHANGED TO
8M-0456 (20A) FUSE.

112-PU-14

112-PU-14
112-PU-14

FRAME
GROUND

BK-00

START
RELAY
125-1302

199-OR-16
198-RD-16
310-PU
302-OR
207-BK
311-WH
105-RD
308-YL
108-BU-16
102-RD-14
109-RD-4
304-WH-8
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
140-BU-14

L35

OPERATOR STATION

STRIP 110-4638

DD

DD

CONN 14

108-BU-16

304-WH-8

MAIN RELAY
101-7740

306-GN
308-YL

304-WH

RR DISCONNECT
SW
7N-0718

109-RD

CC

12V BATTERY
9X-9721 STD
9X-9731 ATCH

112-PU

BK-00
203-BK

RD-00

CC

4
14
17
10
18
2
3
24
7
13
19
20
22
1
5
6
8
9
11
12
15
16
21
23
25

112-PU
109-RD
304-WH
101-RD
306-GN
308-YL
304-WH-8
102-RD-14
124-GN-14
109-RD-4
101-RD-4
200-BK-10
140-BU-10
114-RD
129-RD
199-OR-16
158-BR-14
116-BR-14
108-BU-16
198-RD-16
197-GN-16
105-RD
113-OR
176-YL

CONN 5

RD-00
L35

DIAGNOSTIC CONN.

203-BK

NOTE:
20A BREAKER; 3T-8728
80A BREAKER; 9S-4693
10A FUSE; 3K-8782
15A FUSE; 8M-8948
20A FUSE; 8M-0456
FUSE HOLDER; 4K-5122

L37

1
2

RD-00

L35

RELAY PANEL

203-BK
101-RD
304-WH
109-RD
112-PU
308-YL
105-RD
306-GN
207-BK
302-OR
310-PU
311-WH

203-BK

POS NEG

203-BK
A

RR

NEG POS

BB

RD-00

AA

BB

10

201-BK
201-BK

11

OPERATOR STATION
503-BR
504-YL
505-BU
108-BU-16
200-BK-16
508-PU
509-WH
511-BR
512-GN

12
12V BATTERY
9X-9721 STD
9X-9731 ATCH

WIRE GROUP COLOR DESCRIPTIONS


GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
START AID CIRCUIT
MONITOR CIRCUIT
PANEL LAMP CIRCUIT
ELECTORNIC CLUCH BRAKE CONTROL
HEATER AND AIR CONDITIONER CIRCUIT
WIPER / WASHER CIRCUIT

OTHER COLOR DESCRIPTIONS


HIGHWAYS

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