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Facility Layout

Contents :
Facility Layout Meaning , Objectives
Factors influencing Layout
Facility Layout Principle and Imporatnce
Types of layout
Revision of Layout
Layout Planning
Case Study

Facility Layout :
Meaning :
Arrangement of
Machinery
Equipment
Other industrial facilities
Achieveing Quick production at least cost.

Objectives of Good Layout


-Material handling costs.
-Movement of people and material
-Hazards to personnel
-Accidents
- Production capacity

- labour efficiency
- Employee morale
- Space utilization
- Ease of Supervision and Maintenance

Principles For Ideal Layout

Ideal
Layout

Importance

Continued

Types of Layout

Product Layout
Straight Line or Layout for Serialised Manufacture.
Arrangement of machines in ONE LINE depending on

the sequence of operations.


Materials are fed in the first machine & finished
products comes out from the last machine.
Eg:Sugarcane mill and paper mill

Product layout

Fixed Position Layout


Movement of men and machines to the product.
Bulky product.
Eg: Aircraft assembling, ships etc.

Fixed position

Service facility layout


Service oriented industries like Banks, Hospitals etc

Process layout:
Functional layout /job lot manufacture or batch

production layout.
Involves grouping of like machines in one department.
General purpose machines.

Process layout:

Cellular manufacturing:
Machines grouped into cells.
Each cell is formed to produce a few parts with

common charecters.

Cellular manufacturing:

Combined layout
Combination of different types of layout viz. product
layout and process layout.

Revision Of Layout
Revision of existing layout
Minor changes to complete dismantling of the

existing structure
To increse the opearting efficiency of the plant

Why revision??...

Layout planning

Retail Layout Patterns

Grid

Rectangular with parallel aisles


Formal
Controls traffic flow
Uses selling space efficiently.

Cafetera

Free-Form

Free-flowing
Informal
Creates "friendly" environment
Flexible

Cafetera

Boutique

Unique shopping environment.


Divides store into a series of individual shopping areas
Each with its own theme;

Case study

MacDonalds kitchen layout

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