Power Plant Engineering
Power Plant Engineering
Power Plant Engineering
2
9. What is the function of Fore bay?
Fore bay is considered as naturally provided surge tank. It is temporary water storage
when the load on the plant is reduced and provides water for initial increment on increasing load.
10. Explain about penstock?
The pipe between surge tank and prime mover is known as penstock. It is designed to
withstand high pressure. It is made up of reinforced concrete. In very cold areas, the penstock is
buried to prevent ice formation and to reduce the expansion joints.
11. What is the use of spill Ways?
Spillway is like a safety valve of the dam. It discharges major flood without damaging the
dam. It keeps the reservoir level below the maximum level allowed.
12. Write about prime movers?
Prime mover converts the kinetic energy of water into mechanical energy to produce
electrical energy. Pelton wheel, turbine, Francis turbine, Kaplan turbine and Propeller turbine are
prime movers used in hydraulic power plants.
13. What are the uses of air filter and superchargers in diesel engine power plant?
The purpose of air filter is to filter the air from dust and other suspended particles. The
purpose of super charger is to increase the pressure of the engine to increase power of the engine.
14. What is the use of draft tube?
The draft tube is used to regain the kinetic energy of water coming out of reaction turbine.
It enables the reaction turbine to be placed over tailrace level.
15. What is the function-of cooling system in Diesel power plant?
The function of cooling system is to remove heat from the engine cylinder to keep the
temperature of the cylinder in low range and extend engine life.
16. What consists of lubrication system in diesel engine power plant?
The lubrication system consists of oil pumps, oil tanks, filters, coolers and connecting
pipes. The purpose of the lubrication is to reduce the friction of moving parts and also pipes to
reduce the wear and tear of moving parts.
17. What is the purpose of intercooler in gas turbine power plant?
Since the power required to compress the air is less in isothermal process it is required to
maintain the, temperature of air constant as far as possible. Hence the air leaving the L.P.
compressor is cooled by intercooler and then passed to the H.P compressor.
18. Name two combined power cycles?
3
Combined cycle of gas turbine and diesel power plant.
19. Define turbo charging in combined gas turbine and diesel cycles?
In the combined cycle, the exhaust gas from the diesel engine is expanded in the turbine,
which is coupled with compressor which supplies pressurized air to the diesel engine. This
increases diesel engine output. This arrangement is known as turbo charging.
20. What is the main purpose of high-pressure boilers?
The high-pressure boilers are used to increase the efficiency of the plant and to reduce the
cost of electricity production.
21. State important advantages of high-pressure boilers?
The amount of scale formation is less, since the velocity of water through pipes are more.
All parts of the system are heated uniformly, so there is no danger of overheating.
La Mont boiler
Benson boiler
Loeffler boiler
Velox boiler.
23. Write about La Mont boiler? What is the major disadvantage of La Mont boiler?
La Mont boiler is a forced circulation high pressure water tube boiler.
The major disadvantage is the formation of bubbles, salt and sediment on the inner
surfaces of the heating surfaces. This reduces the heat flow and steam generation.
24. Write about Benson boiler? State some important advantages of Benson boiler?
Benson boiler is the high pressure, vertical fire tube boiler. This boiler has no drum and is
~designed to operate at critical pressure of 225 bar. Benson boiler has no drum. So the total
weight of the Benson boiler is reduced by-20%, when compared to other boilers.
o The erection of Benson boiler is easier and quicker.
25. Write about Loeffler boiler?
The major disadvantage in La Mont boiler is the deposition of salt and sediment on the
inner surface of the water tubes. It reduces the heat transfer and ultimately the steam generating
capacity.
In Loeffler boiler, this problem is solved by preventing water from flowing through the
boiler tubes. The steam is generated outside the tubes.
26. Explain Reheat cycle?
If the dryness fraction of steam leaving the turbine is less than 0.88, then, corrosion and
erosion of turbine blades occur. To avoid this situation, reheat is used.
4
In the reheat cycle, the expansion of steam takes place in one (or) more-turbines. Steam is
expanded in the HP turbine first, and then it is reheated. The reheated steam is again expanded in.
the LP turbine.
27. What are the important advantages of Re-heating?
32. Name different methods used to extract steam for heating the feed water?
5
Municipal waste
Industrial waste
Paper waste
Rubber waste.
35 Write about waste heat boilers?
The waste heat boilers use the waste heat in gases coming out of diesel engines and gas
turbines at high temperature (or) use the waste as a fuel in the incineration.
Some boilers use the industrial dirty gases for power generation.
36. Write about fluidised bed boilers?
When the high velocity gas is passed through a packed bed of finely divided solid
particles, the particles become suspended in the gas stream and the packed bed becomes a
fluidised bed. When the gas velocity is very high, the fluidised bed become turbulent and rapid
mixing of particles occurs. Ultimately, the, behaviour of mixture solid particles and -gas become a
fluid. Burning of a fuel in such a state is known as Fluidised Bed Combustion. The boiler plant
using this fluidised bed combustion is known as fluidised bed boilers.
37. State some advantages of fluidised bed boilers?
Any type of fuel - solid, liquid (or) gaseous fuel (or) domestic and industrial waste can be
used in FBC system. Any type- of combustible matter can be burned by adjusting the
factors as size, air velocity and rate of feed.
High heat transfer rate is possible to the surfaces immersed in the bed, because solid
mixing is extremely possible.
High combustion efficiency.
The solid fuel need not be pulverised in fluidised bed boilers.
7
The tall chimney creates the natural draught by the temperature difference between hot
gases in the chimney and cold atmospheric air outside the chimney.
The advantages are
No external power is required
Air pollution is less since gases are discharged at high level.
No maintenance cost
Capital cost is less than artificial draught.
48. Write about artificial draught?
In modem power plants, the draught should be flexible to meet the fluctuating loads and it
should be independent of atmospheric conditions. To achieve this, the aid of draft fans becomes
must and by employing the draft fans, the height of the chimney would be reduced.
49. Write about forced draught system?
In this system, the blower (forced draft fan) is located at the base of the boiler near the
grate. Air is forced to the furnace by forced fan and the flue gases are forced to chimney through
economiser and air preheater.
50. What are the advantages of forced draught system
Since the fan handles cold air, the fan size and the power required are less.
No need of water cooled bearings because the air being handled is cold air,
Pressure throughout the system is above atmospheric pressure so the air leakage into
the furnace is reduced.
55. What is the use of pulveriser and name different types of pulverising mills?
The pulveriser is used to pulverise the coal in order to increase the surface exposure.
Pulverised coal enables rapid combustion. The different types of pulverising mills are
1. Ball mill
2. Hammer mill
3. Ball and race mill.
56. Name the two methods of pulverised fuel firing system?
1. Unit (or) direct system
2. Bin (or) central system.
57. What are advantages of unit (or) direct system of pulverised fuel firing?
1. The layout is simple and economical
2. It gives direct control of combustion
3. Coal transportation system is simple
4. Maintenance cost is less
58. How the ash handling system is classified?
1. Mechanical handling system
2. Hydraulic system
3. Pneumatic system
4. Steam jet system
59. Why ash handling system is' needed?
Its own weight which is considered to as a single vertical force acting through the
centroid, and
The Wind pressure, which is considered as the horizontal force acting on the centroid of
vertical projected area.
If the fan is located at the bottom of the tower and air is blown by the fan up through
the descending water it is called as forced draft cooling towers
If the fan is located at the top of the tower and air enters through the louvers located
on the towers side and drawn up and discharge through the fan casing, it is called as induced
draft.
65. What are the advantages of induced draft cooling tower over forced draft cooling
tower?
i. The outlet water comes in contact with the driest air and warmest water comes in
contact with most humid air.
ii. The re-circulation is seldom a problem.
iii. The first cost is low due to the reduction in pump power consumption.
66. What are the advantages of hyperbolic natural-draft cooling towers?
Since no fans are used power cost and auxiliary equipments cost is reduced.
Hyperbolic tower chimney creates its own draft even when there is no wind
Ground fogging and warm air re-circulation are avoided in hyperbolic towers
The structure is more or less self-supported.
67. What are the factors that affect the rate of evaporation of water in cooling towers?
10
69. Name different types of cooling towers?
The cooling towers are classified as follows.
(a) According to the construction of material
1. Timber - for small tower
2. Ferro concrete - for large capacity stations.
3. Multi deck concrete towers - for large steam stations
4. Metallic
(b) According to the nature of air draught1. Atmospheric (or) Natural draught cooling system
2. Mechanical draught cooling tower.
70. How the atmospheric (or) natural draught cooling towers- are classified?
In atmospheric (or) natural cooling towers, the natural air provides the required
cooling without the use of fans. This is classified into three types.
1. Natural draft spray filled towers
2. Natural draft packed type towers.'
3. Hyperbolic cooling towers
71. How mechanical draft cooling towers are classified?
Mechanical draft cooling tower is classified into three types
1. Forced draft tower.
2. Induced draft counter flow tower
3. Induced draft cross flow tower.
72. How the dry type cooling towers are classified?
The dry type cooling towers are classified into two types 'as follows.
1. Indirect dry type (or) Heller cooling system
2. Direct dry type-cooling system
73. What are the methods to reduce the effects of particulates?
The effects of particulates can be reduced by the following methods.
Coal cleaning
Using improved electrostatic precipitator design
Controlling the dust within allowable limit. This can be done by increasing the
height of chimney thereby reducing the concentration
74. What are the equipments used for ash collection?
Electrostatic precipitator
Fly ash scrubbers
Cinder catcher
Cyclone dust collector
75. What is meant by 'Desulphurisation' and name the methods adopted for
desulphurisation?
Desulphurisation of fuel is the process of reducing the sulphur content in the fuel. The
following methods are adopted for desulphurisation.
11
1. Chemical treatment
2. Forth flotation
3. Magnetic separation
76. What are the methods adopted to remove' S02 flue gases?
1. Wet scrubbing
2. Solid absorbent
3. Catalytic oxidation
77. Write about C02 recorders?
In thermal power plants, it is necessary to keep the concentration Of C02 as low is
necessary as possible. To achieve this, a constant recording of concentration Of C02
These recorders are based on the three different principles, as given below.
1. Thermal conductivity cell
2. Chemical absorption cell
3. Density balance 92. What is the- necessity of Automatic controls for feed water?
The electrical load on power plant varies in an irregular manner. The automatic control
provided at a steam power plant successfully meets over the variable load. The automatic control
for feed water is necessary sine the supply of feed water depends upon plant load.
78. Name some of the automatic controlling methods for feed water?
1. Single element pilot operated system
2. Single element self operated system
3. Two element pilot operated system
4. Three element pilot operated system
79. What is the purpose of automatic, combustion c61ritrol?
The main purpose of -automatic combustion' control system is to maintain load against
demand, to prevent smoke, to increase boiler house efficiency, to carry out routine adjustments
and to provide interlocking safe guards.
80. What are the appliances known as boiler accessories?
The appliances used to increase the efficiency of the boiler are known as boiler
accessories.
The important boiler accessories are
1. Economiser 2. Superheater 3. Air preheater 4. Feed pump 5. Injector
81. What are the methods adopted to remove SO2 from due gases?
1. Wet scrubbing
2. Solid absorbent
3. Catalytic oxidation
82. Write about C02 recorders?
In thermal power plants, it is necessary, to keep the concentration of C02 as low
as possible. To achieve this ' a constant recording of concentration of C02 is necessary.
These recorders are based on the three different principles, as given below.
A.K.PRADHAN,Memory In-Line Institution,BBSR Mob-9040640809
12
1. Thermal conductivity cell
2. Chemical absorption cell
3. Density- balance
83. What is the necessity of Automatic controls for feed water?
The electrical load on power plant varies irregular manner. The automatic man control
provided at a steam power plant successfully meets over the variable load. The automatic control
for feed water is necessary sine the supply of feedwater depends upon plant load.
84. Name some of the automatic controlling methods for feed water?
13
90. Define demand factor?
14
98. What are the requirements to sustain fission process?
15
is
cheap
and
16