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    Wiring Harness, Dashboard: Warning

    Uploaded by

    snappydressedotter
    This document provides instructions for replacing the wiring harness in a Saab 9-5 from the year 2000. It involves removing various components to access the harness, carefully disconnecting and labeling connectors, laying out the new harness in the same configuration as the old one, reconnecting all connectors, and refitting removed components. Special notes include checking for a valid airbag disconnection contract and radio code, as well as ensuring proper fastening and sealing of the new harness.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Wiring Harness, Dashboard: Warning

    Uploaded by

    snappydressedotter
    212 views3 pages
    This document provides instructions for replacing the wiring harness in a Saab 9-5 from the year 2000. It involves removing various components to access the harness, carefully disconnecting and labeling connectors, laying out the new harness in the same configuration as the old one, reconnecting all connectors, and refitting removed components. Special notes include checking for a valid airbag disconnection contract and radio code, as well as ensuring proper fastening and sealing of the new harness.

    Original Description:

    2000 9-5 Wiring Harness (Dashboard) replacement

    Original Title

    wiringharness2000

    Copyright

    © Attribution Non-Commercial (BY-NC)

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    This document provides instructions for replacing the wiring harness in a Saab 9-5 from the year 2000. It involves removing various components to access the harness, carefully disconnecting and labeling connectors, laying out the new harness in the same configuration as the old one, reconnecting all connectors, and refitting removed components. Special notes include checking for a valid airbag disconnection contract and radio code, as well as ensuring proper fastening and sealing of the new harness.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    212 views3 pages

    Wiring Harness, Dashboard: Warning

    Uploaded by

    snappydressedotter
    This document provides instructions for replacing the wiring harness in a Saab 9-5 from the year 2000. It involves removing various components to access the harness, carefully disconnecting and labeling connectors, laying out the new harness in the same configuration as the old one, reconnecting all connectors, and refitting removed components. Special notes include checking for a valid airbag disconnection contract and radio code, as well as ensuring proper fastening and sealing of the new harness.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    3. Electrical System\Wiring har... Adjustment/Replacement - Wiri...

    Wiring harness, dashboard

    Replacement

    Warning

    If the passenger airbag has been disconnected, check


    that the customer has a valid contract for the
    disconnected airbag and that a warning label with the
    text "Passenger airbag disconnected" is clearly visible
    on the dashboard.

    Note
    If the car is equipped with a radio other than a genuine
    Saab radio, check that the customer has the radio code
    before commencing work.
    Disconnect the negative battery cable.

    1. Mark all the connectors carefully before unplugging them from their respective
    components.

    2. Undo:

    9-5 (9600) Y 2000 1


    3. Electrical System\Wiring har... Adjustment/Replacement - Wiri...

    • Main fuse board at end of dashboard

    • expansion tank and tilt it forward

    • cover on front RH A-pillar and headlining

    • gear lever carrier

    • centre panel and floor console

    3. Remove:

    • RH front seat

    • instrument plate and switch connectors

    • glove box

    • cover on RH C-pillar

    4. Disconnect the cables on the grounding points.

    5. Unplug the connectors to the other wiring harnesses.

    6. Carefully remove the wiring harness without damaging cable ties, etc., that are to be
    refitted.

    7. Lay out the new wiring harness and main fuse and relay boards the same as the old
    ones and secure them in the same way. Make sure all grommets are sealing tight.

    8. Plug in the connectors to their respective components. If in doubt refer to wiring


    diagrams/component lists for the respective system.

    Important

    On cars with a manual gearbox and for all


    markets with the exception of US/CA the
    connector for the clutch starter inhibitor switch
    must be bridged. Otherwise the car will not start.

    9. Plug in the connectors.

    10. Connect the ground cables.

    11. LHD: On cars without OnStar, telephone connector 375 and the 2-pin connector 619
    must be unplugged.

    9-5 (9600) Y 2000 2


    3. Electrical System\Wiring har... Adjustment/Replacement - Wiri...

    12. Refit the instrument plate and connect the switches.

    13. Connect the negative battery cable. Set the clock and program the radio code where
    applicable.

    Important

    Fasten the wiring harness correctly so that there is no risk


    of it scraping or rattling.
    Check all rubber grommets to minimize the risk of
    leakage.

    Note
    Spray all the connectors with “Kontakt 61” to prevent
    copper rust from forming. Clean all the grounding points
    and apply them with Vaseline.

    9-5 (9600) Y 2000 3

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