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    Digital Patterns: Designed by Steve Good

    Uploaded by

    Richard Perez
    The document provides instructions for making a wooden mallet. It details cutting out wood pieces with a scroll saw, rounding handles, gluing pieces together, drilling dowel pins for reinforcement, and finishing. Photos show each step of assembling the mallet.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Digital Patterns: Designed by Steve Good

    Uploaded by

    Richard Perez
    90 views14 pages
    The document provides instructions for making a wooden mallet. It details cutting out wood pieces with a scroll saw, rounding handles, gluing pieces together, drilling dowel pins for reinforcement, and finishing. Photos show each step of assembling the mallet.

    Original Description:

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    Original Title

    Mallet

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    The document provides instructions for making a wooden mallet. It details cutting out wood pieces with a scroll saw, rounding handles, gluing pieces together, drilling dowel pins for reinforcement, and finishing. Photos show each step of assembling the mallet.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    90 views14 pages

    Digital Patterns: Designed by Steve Good

    Uploaded by

    Richard Perez
    The document provides instructions for making a wooden mallet. It details cutting out wood pieces with a scroll saw, rounding handles, gluing pieces together, drilling dowel pins for reinforcement, and finishing. Photos show each step of assembling the mallet.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    At a glance
    Powered by AI
    The document provides instructions for making a wooden mallet out of hard maple wood using a scroll saw, glue, dowels and sanding/finishing techniques.

    Hard maple wood and a pattern applied with spray adhesive are needed to make the mallet.

    A scroll saw with a #12 blade is used to cut out all the mallet pieces from the 1 inch thick hard maple wood.

    WWW.SCROLLSAWWORKSHOP.BLOGSPOT.

    COM

    Digital Patterns
    Designed by Steve Good

    Hundreds of free Patterns


    Stencil Printer
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    Note to commercial print employees: I give my permission to print as many of this pattern book as your customer requires.

    [email protected]

    Copyright Steve Good 2014

    Wooden Mallet

    Get you wood and pattern ready.


    Use blue painters tape on the wood then apply the pattern
    with sprat adhesive.

    Take it to your scroll saw and cut all the pieces out.
    This hard maple was one inch thick so I used a #12 blade.

    The oval hole in the center pieces is optional. If you wand a


    heavier hammer you can cut this hole and ll it with lead
    shing tackle.
    Use an awl to mark the drill point for the 3/8
    dowels. They will be drilled later after the pattern has
    come off.

    Its time to round over the handle. Use a router or sand.


    Notice where the round over ends.

    Glue the center pieces to the back. We will use the


    handle to get the placement right before the glue starts
    to set up. Make sure you get the top curves lined up correctly.

    Test t the handle to get the center pieces lined up as


    well as possible. We will sand everything ush later
    but get it as close as possible now.
    Now apply the glue for the handle.

    Insert the handle and apply the glue for the other side
    of the mallet head.
    While the glue is still not dry take a moment to get
    everything as ush as possible.

    Clamp it up and let it cure for a couple hours. Keep things


    lined up while you put on the clamps.

    To help secure the handle we are going to pin it with 3/8


    dowels. Drill at the pre punched locations from the earlier
    step.
    Cut two dowels long enough to stick out on both side just
    a little.

    Apply glue to the dowels and hammer them through the


    mallet head.
    Sand every edge ush. Sand off the dowels ush.
    Sand a small 45 degree bevel on every edge of the head.
    I used an oil to nish the mallet.

    Drill for 3/8 Dowels


    after everything is glued up.

    1 Thick

    1 Thick

    1 Thick

    Optional

    1 Thick

    Optional

    1 Thick

    The holes are optional.


    If you want a heavier hammer
    you can ll these full of lead
    shot.

    Don't round over above


    this line.

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