Manual King Cobra Plus
Manual King Cobra Plus
Manual King Cobra Plus
Box 2327
2800 N. Frazier
Conroe, TX 77305-2327
936-756-4800 phone
936-523-2788 fax
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General Information
Product Information
Installation
Operation
Troubleshooting
Worldwide Locations
Warranty
Brandt NOV warrants that, for a period of one year from the date of delivery equipment
of Brandt NOV manufacture, the Equipment shall be free of defects in materials and
workmanship under normal use and service, and provided the Equipment is used and
maintained in accordance with instructions supplied by Brandt NOV. This is Brandt
NOVs sole and exclusive warranty. If a defect in the Equipment appears within one
year from the date of shipment, and Purchaser has given written notice of such defect
within thirty days from the discovery thereof, Brandt NOV will repair or replace the
part, at its option, by shipping a similar part FOB shipping point or, at its option, refund
an equitable portion of the purchase price. Brandt NOV may require the return, to a
designated Brandt NOV location, of the defective part, transportation prepaid to
establish Purchasers claim.
No allowance will be made for repairs undertaken without Brandt NOVs written
consent or approval.
This warranty applies only to equipment manufactured by Brandt NOV. Warranties on
equipment manufactured by others, if any, are assigned to Purchaser by Brandt NOV
(without recourse) at time of delivery. Any description of Equipment, drawings,
specifications, and any samples, models, bulletins, or similar material, used in
connection with this sale are for the sole purpose of identifying the Equipment and are
not to be construed as an express warranty that the Equipment will conform to such
description. Any field advisory or installation support is advisory only. The foregoing
warranties are in lieu of all other warranties, whether oral, written, express, implied or
statutory. Implied warranties or merchantability and fitness for a particular purpose
will not apply. Brandt NOVs warranty obligations and purchasers remedies
thereunder are solely and exclusively as stated herein. Purchasers sole and
exclusive remedy, whether based upon warranty, contract or tort, including negligence,
will be to proceed under this warranty.
All liability of Brandt NOV shall terminate one year from the date of delivery of the
Equipment.
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Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Notes, cautions, and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
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1-B
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Intended audience
This manual is intended for use by field engineering, installation, operation and repair
personnel. Every effort has been made to ensure the accuracy of the information
contained herein. Brandt, a National Oilwell Varco company, will not be held liable for
errors in this material, or for consequences arising from misuse of this material.
Conventions
Notes, cautions, and warnings
Notes, cautions, and warnings appear throughout this manual to provide you with
additional information, and to advise you to take specific action to protect personnel
from potential injury or lethal conditions. They may also inform you of actions
necessary to prevent equipment damage or conditions that may void your warranty.
Please pay close attention to these advisories.
Notes
The note symbol indicates that additional information is provided
about the current topic.
Cautions
The caution symbol indicates potential risk of damage to equipment
or injury to personnel. Follow instructions explicitly and take extreme
care.
A caution symbol may also indicate a condition that voids your
equipment warranty.
Warnings
The warning symbol indicates a definite risk of equipment
damage or danger to personnel. Failure to observe and follow
proper procedures is likely to result in serious or fatal injury to
personnel, significant property loss or significant equipment
damage.
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Illustrations
Safety requirements
Brandt equipment is installed and operated in a controlled drilling rig environment
involving hazardous operations and situations. Proper service and repair is important
for safe and reliable operation. Operation and service procedures provided by Brandt
manuals are the recommended methods of performing those operations.
To avoid injury to personnel or equipment damage, carefully observe
the following safety requirements.
Personnel training
All personnel performing installation, operation, repair or maintenance procedures on
the equipment, or those in the vicinity of the equipment, should be trained on rig
safety, tool operation, and maintenance.
During installation, operation, maintenance or repair of equipment,
personnel should wear protective gear.
Contact the Brandt training department for more information about equipment
operation and maintenance training.
Recommended tools
Service operations may require the use of tools designed specifically for the purpose
described. When stated, use only these tools.
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Local codes may apply. Please consult them prior to performing any operation.
The presence of a Brandt representative at the site does not relieve the owner/
operator of responsibility to follow published installation, operation, and maintenance
instructions.
The equipment discussed in this manual may require or contain one or more utilities,
such as electrical, hydraulic, pneumatic or cooling water.
Before installing or performing maintenance or repairs on equipment,
read the following instructions to avoid endangering exposed persons
or damaging equipment.
Replacing components
Verify that all components (such as cables and hoses) are tagged and labeled
during disassembly and reassembly of equipment.
Maintenance
Equipment must be maintained on a regular and routine basis. See the Maintenance
and Repair chapter of this manual for maintenance recommendations.
Failure to conduct routine maintenance could result in equipment
damage or injury to personnel.
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Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
The role of a King Cobra Plus separator . . . . . . . . . . . . . . . . . 2-1
How the King Cobra Plus separator works . . . . . . . . . . . . . . . . . 2-1
Unit description
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
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2-B
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Introduction
The role of a King Cobra Plus separator
The standard Brandt King Cobra Plus separator is a fine screen shaker with a motor/
starter option for either linear or balanced elliptical motion. The separator is almost
always located at the flow line unless it is preceded by a scalping or gumbo
separator. The King Cobra Plus separator removes a large percentage of drill cuttings
before the mud is circulated through the surface mud system, leading to improved
performance of downstream solid control equipment.
The King Cobra Plus separator is designed to do two primary jobs: separate drilled
solids from the mud and transport the solids rapidly and efficiently off the screens.
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Liquid pool
Fine screen decks
Primary screening surfaces
Screened fluid
Drying screen
Discharged solids
Figure 2-1. King Cobra Plus separator under normal operating conditions
In traditional shakers, with all screens in the same plane, the operator must raise the
basket to create a liquid pool. The resulting pool is wedge shaped and can cause a
slow-moving solids bed to form (see Figure 2-2). The material in the slow-moving
solids bed is very slow to convey and is ground into fine solids, which negatively
affects the mud system. Screen life is also jeopardized due to slow-moving solids bed
formation. Because the first screen of the King Cobra Plus separator is flooded more
evenly and shallowly, a slow-moving solids bed does not form, thus increasing screen
life and optimizing shaker performance.
Liquid pool
Discharged solids
Stationary solids
bed
Figure 2-2. Typical linear shaker angled uphill
showing a stationary solids bed
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The design of the King Cobra Plus basket also includes a drying screen. During
normal operation the liquid pool extends to the end of the third screen, and the fourth
screen is used to remove all excess liquid from the screened particles (dry the
cuttings). During flow surges or changes in flow conditions, liquid can run off the end
of the third screen and onto the fourth screen. Fluid on the fourth screen flows back to
the baffle plate and builds up a second pool, preventing the loss of any whole mud off
the end of the shaker (see Figure 2-3).
Liquid pool
Fine screen decks
Primary screening surfaces
Screened fluid
Drying screen
Discharged solids
Figure 2-3. King Cobra Plus separator under upset operating conditions
The King Cobra Plus separator has a basket angle adjustment system that allows the
basket to be tilted uphill by as much as 2 and downhill by as much as 3. During
unusually heavy flow conditions the basket can be pivoted uphill to increase the depth
of the pool. This deeper pool allows the shaker to handle the unusual flow conditions
without a loss of whole mud off the end of the shaker.
Sticky clays and gumbo often do not convey uphill and may not convey horizontally
with a linear motion shaker. When sticky clays or gumbo are encountered, the basket
can be tilted downward to make sure that the material conveys. The operator can
adjust the basket angle while the unit is running.
You may find that switching from linear motion to balanced elliptical motion results in
improved conveyance of sticky clays and gumbo.
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Vibrator system
The vibrator system includes the two canister type vibrator motors, a motor mounting
motion tube, and a plate. Each vibrator motor contains eccentric weights that generate
a circular shaking force when rotated. During operation the two motors rotate in
opposite directions, creating either a net linear or a net elliptical shaking force on the
basket. This shaking force is directed through the center of mass of the basket,
resulting in equal motion along the entire length of the screening surface. The motion
conveys the solids along the screen, even uphill, and off the discharge end of the
shaker. The basket motion has been carefully designed to give the unit optimum
performance over a wide range of drilling conditions.
The angle of the baskets vibratory motion relative to a line perpendicular to the screen
surface is called the angle of attack (conveyance angle). The angle of the baskets
motion relative to a line parallel to the screen surface is called the conductance angle.
The King Cobra Plus separator uses a 40 conveyance angle and a 50 conductance
angle. See Figure 2-4 for a diagram of these angles.
90
40
50
Conveyance angle
a
b
Conductance angle
Screen
a
b
Figure 2-4. Motion angle
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Hammerwedge system
The King Cobra Plus separator is equipped with the Hammerwedge system, a
simple screen hold-down mechanism. Tighten the Hammerwedge by using a hammer
or by prying the wedge into place (see Figure 2-5). The Hammerwedges mounted,
pre-tensioned screens eliminate the need for a screen-tensioning system.
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Unit description
Physical
Unit
Weight
Length
Width
Overall
Height
Weir
Height
5300 lb
(2404 kg)
123 7/8 in
(3146 mm)
69 13/16 in
(1773 mm)
63 3/4 in
(1619 mm)
41 in
(1041 mm)
Depth
75
3m
80
1m
Motion
Linear
6.1 G
Elliptical
6.7 G
Electrical
Motors
Manufacturer
Type
Frame
VMX 18-8300
Type
TENV
UL Rating
Specifications
2-6
Frequency
Hz
Power
HP
Speed (synchronous)
RPM
Volts
Amps
60
2.50
1800
230/460
7.0/3.5
50
2.50
1500
220/380
5.5/3.2
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Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Unit preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Location and support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
During storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Returning to service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
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Inspection
Prior to setting up and operating a new King Cobra Plus separator, inspect the goods
as received from the shipping company. A claim for damage or loss should be
reported immediately to the carrier and to Brandt NOV. Eight Hammerwedges, 24
screen crown rubbers and the wedge tool ship in a separate box located in the back
tank of the unit. Also, check the bill of lading for any separately shipped items,
including manuals and CDs.
Once you confirm that the order has been received complete in undamaged condition,
installation of the King Cobra Plus separator may begin.
The King Cobra Plus separator can be lifted with a forklift or via
the lifting eyes on each corner of the unit. When using the lifting
eyes, use shackles and a spreader bar to prevent damage to the
unit.
Unit preparation
Read these instructions carefully and completely before you begin. Failure to do so
may result in personal injury or damage to the unit.
1. Remove the four shipping bolts and spacers (see Figure 3-1) and store in a safe
place for reuse.
2. Remove the rocker arm shipping pins located near the back of the basket (see
Figure 3-2).
3. Position sump discharge gate(s) on the sides of the shakers as needed for mud
return to the sand trap or the degasser suction compartment or mud ditch.
4. Check all nuts, bolts, and fasteners on shaker.
5. Connect power (see Figure 3-3 on page 3-3).
6. Install crown rubbers.
7. Install screens (see Figure 3-4 on page 3-6).
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shipping pin
3
Electrical connections
Carefully proceed through this list to assure proper and safe operation of the unit(s).
As with any electrical equipment, all electrical work should be performed by a qualified
electrician (see Figure 3-3).
Follow all Lockout/Tagout procedures when making electrical
connections.
1. Determine the rig voltage supplied to the unit. Ensure that the motor operating
voltage matches.
2. Lockout/tagout power from the power supply cable that will be connected to
the unit.
3. Install power supply cable to motor starter (see Figure 3-3 for the starter wiring
diagram). Connect power to the starter by connecting the incoming power to L1,
L2 and L3 of the contactor. Connect the incoming ground to a grounding post
inside the enclosure.
Wires in the motor junction box must not be allowed to touch the
inside of the junction box. Use the foam cushions supplied with the
motor to protect the wires.
4. Remove the weight covers from one side of the vibrator motors.
5. Turn on power supply to unit.
6. Check the motor rotation direction of the King Cobra Plus separator as follows:
a. Turn the motion selector switch to Elliptical.
b.
3-2
Bump start the motors by pushing the Start button on the starter box and
quickly pushing the Stop button. Make sure both weights follow the rotation
arrows and the top motor is rotating toward the front (discharge) end of the
shaker. If so, go to Step 7.
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c.
If both motors are rotating incorrectly, switch the positions of any two of the
wires L1, L2 and L3. Bump start the motors again to confirm correct rotation
direction and go to Step 7.
d. If one motor is rotating correctly and the other motor is rotating incorrectly,
switch the positions of any two of the wires T1, T2 or T3 at the overload
relay for the motor with the incorrect rotation. Bump start the motors again
to confirm correct rotation direction.
Operation with both motors turning in the same direction results in
very poor shaker performance.
7. Replace the motor weight covers. Bolt down the motor junction box covers and
the starter box cover.
8. Start the unit and check for proper vibration.
There should not be any side-to-side motion of the basket. Check side-to-side motion
by placing a thumb and forefinger on either side of the upper basket rail. The motion of
the basket should cause the rail to slip between the thumb and fingers without
touching the fingers.
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Installation
The following information provides the proper installation procedures for efficient and
safe operation. Please follow the recommendations closely. As always, adequate
working space, walkways, and handrails should be considered.
Throughout this manual, the back of the King Cobra Plus separator
is the feed tank end, and the front is the end where the dried solids
fall off. Left and right are determined by looking at the machine from
the front.
Some other guidelines for locating and installing the shaker include:
1. The unit(s) must be level in both directions to ensure even fluid distribution.
2. Do not weld or attach discharge troughs to the vibrating deck.
3. Do not install the solids slide above the bottom of the front shaker skid cutout.
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Screen installation
Screen installation requires minimal time or effort. However, if you do not follow these
basic steps, the result may be poor screen life and solids bypassing into the active
system.
1. If mud is circulating, open the backtank bypass valve or divert mud to the other
shaker.
2. Wash down the screens while the shaker is running.
3. Shut down the shaker.
4. Remove the Hammerwedge on each side of the basket for the screen being
removed. Each pre-tensioned screen on the King Cobra Plus separator may be
removed individually without removing the others.
5. Place Hammerwedges outside the basket in a safe place so they can not fall
into the sump of the separator or into the mud tanks.
6. Remove the screen panel.
Wash down the screen support area prior to installing a new screen.
7. Replace worn or missing screen seals, screen supports, and crown rubbers.
Screen seals must be replaced in pairs and crown rubbers in sets.
Do not operate the machine without all screen seals and crown
rubbers in place. See Replacing seal strips and crown rubbers on
page 6-5.
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10. Check to see that the screen is straight across the basket and is engaging the
retainer pins.
If your screens do not have holes to accommodate the retainer pins,
contact your Brandt NOV representative for assistance in retrofitting
your screens. To locate the Brandt NOV office nearest you, see
Worldwide Locations in section 8.
Wedge
Screen
Retainer pin
with pin
Figure 3-4. Correct installation of screens
Storage
Store the King Cobra Plus separator in a cool, dry place with the ability to test the unit
for three hours once a month.
During storage
If the King Cobra Plus separator is to be stored after receipt instead of being
immediately installed and operated, the following steps should be taken to ensure that
the unit does not degrade during storage.
When stored in a cool, dry location with adequate power
1. Keep shipping bolts on the shaker at all times while in storage, if movement is
possible. The only exception is when the shaker is tested once a month. After
the test or before shipment, replace the shipping bolts (see Figure 3-1 on
page 3-1).
2. Test the operation of the shaker once a month. This requires connecting power
to the shaker, removing the shipping bolts, and running the shaker for three
hours.
3. Open the starter box cover and spray the components with a water displacing
solvent (for example, WD-40). Allow the solvent to dry, and then close the
starter cover tightly. Keep all other connections intact.
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4. Replace the cable with a water-resistant material or short piece of cable if the
power source cable is removed from the starter box coupling. The starter box
must be sealed at all times.
When stored outside or with inadequate power
1. Cover the shaker with a protective tarp if possible.
2. Keep shipping bolts on the shaker at all times while in storage.
3. Replace the cable with a water-resistant material or short piece of cable if the
power source cable is removed from the starter box coupling. The starter box
must be sealed at all times.
4. Remove the starter box cover and spray the components with a water displacing
solvent (for example, WD-40) once a month. Allow solvent to dry then put the
starter cover back on tightly. Keep all other connections intact.
Returning to service
Before returning the shaker to service after three or more months of storage, complete
the following steps:
1. Remove motor covers and rotate shafts by hand.
2. Continue to rotate motor shaft while installing 5.7 grams (4 shots from a 400g
grease gun) of Kluber Isoflex Topas NB52 or NB152 grease into each bearing.
3. Remove shipping bolts and connect power to the machine.
4. Turn on power supply to unit.
5. Check the motor rotation direction of the King Cobra Plus separator as follows:
a. Turn the motion selector switch to Elliptical.
b.
Bump start the motors by pushing the Start button on the starter box and
quickly pushing the Stop button. Make sure both weights follow the rotation
arrows and the top motor is rotating toward the front (discharge) end of the
shaker. If so, go to Step 6.
c.
If both motors are rotating incorrectly, switch the positions of any two of the
wires L1, L2 and L3. Bump start the motors again to confirm correct rotation
direction and go to Step 6.
d. If one motor is rotating correctly and the other motor is rotating incorrectly,
switch the positions of any two of the wires T1, T2 or T3 at the overload
relay for the motor with the incorrect rotation. Bump start the motors again
to confirm correct rotation direction.
Operation with both motors turning in the same direction results in
very poor shaker performance.
6. Run shaker for three hours and monitor motor bearing temperatures. At startup
the motors can run very hot, but after approximately three hours they should not
operate at more than 70F (39C) above ambient temperature.
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3-8
Use the same mesh screen on all four panel sections. The cut point is normally
determined by the coarsest mesh screen. If a coarser mesh screen is installed
for any reason, it should be installed at the discharge end.
Use finer mesh screens, rather than coarse mesh screens, where gumbo or
sticky clays are encountered. Finer mesh screens provide a much smoother and
wetter surface than coarse mesh. Gumbo and clay tend to convey better on
smoother wetter surfaces and using finer screens often provides an immediate
solution to conveying problems.
Experiment with the basket angle to determine the best setting because
conveyance rates vary with drilling rates and hole conditions.
Use the weir diverter plates in the backtank to balance the flow between two or
more shakers hooked to a common flow line. The weir diverter plates can also
be used to change the flow of the liquid onto the screen surface. Adjust the weir
plates to get a less curved horseshoe to improve overall shaker performance.
If the solids being discarded are channeling to one side of the end screen, the
shaker may be out of level. Correct this situation by shimming the corners of the
shaker skid until it is level. If the solids being discarded are channeling to both
sides of the end screen, or if the discarded solids are too wet, a 1/2 in (13 mm)
wide bead of silicone applied to a clean dry screen generally helps.
Close the feed tank bypass valve during normal operation. After opening and
closing the valve, check to make sure that the valve is fully seated. Gravel or
hard cuttings may prevent the bypass valve from providing a positive seal.
Add replacement or makeup water while drilling as required. Adding the water to
the feed tank generally reduces the mud viscosity and allows more efficient
screening.
Operate the King Cobra Plus screens wet. Running with dry screens may result
in premature screen failure. Lower the deck angle or install finer mesh screens
to extend the liquid pool. The end of the pool should be on the third screen.
Do not allow substantial amounts of mud to build up inside the vibrating deck.
This may affect the units performance. A buildup of solids on or around the
motors may cause overheating.
Check basket springs for bottoming-out. Worn or weak springs may allow the
vibrating deck to fully collapse the springs under heavy mud loads. This causes
unusual vibration patterns and damage to the unit. Replace springs in pairs,
front or rear pair, or all four springs immediately. Slow bouncing or rocking
movements on the basket may indicate spring problems.
Inspect and replace worn or missing wear strips and crown rubbers. The wear
strips provide a positive seal around the screen panel. Worn or missing seals
result in solids bypassing into the active system. Worn crown rubbers reduce
screen panel support, causing poor conveyance throughout.
Wash down screens before shutting down the unit for any length of time or
before storing the screens.
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Basket angle
The pivoting system is used to change the angle of the screening surfaces relative to
the neutral position (see Figure 4-1).
It is not necessary to shut down the shaker before changing the basket angle.
To change the basket angle, press and hold either the Up or Down buttons until the
basket is at the desired position. There may be some temporary bouncing after
moving the basket, but this is normal and does not affect shaker performance.
For normal drilling conditions the unit should be operated with the basket tilted
between 2 uphill and 2 downhill so the end of the liquid pool is near the discharge
end of the third screen. Increasing the basket angle moves the end of the liquid pool
toward the back of the basket, and allows the shaker to handle higher flow rates and/
or produce drier cuttings. The disadvantage of running the basket steeply uphill is the
reduced conveyance and a thicker solids bed. A thicker solids bed causes solids to be
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ground into smaller pieces, wears out screens faster, and may increase the amount of
fine solids returned to the active mud system.
Cuttings are generally dry enough for most applications when the end
of the liquid pool is near the end of the third screen.
When gumbo or sticky clays are encountered it may be necessary to lower the basket
angle to get the solids to convey properly. Although some baskets can be lowered to
as much as 3 downhill, running the shaker at a lower angle than necessary requires
use of coarser screens to prevent excess drilling fluid loss.
To move the basket to the maximum downhill position, press and hold the Down
button until the rocker arm firmly contacts the bumper. A rocker arm that only lightly
touches the bumper may experience higher than normal vibrations, which does not
affect shaker performance but does increase the noise level.
Screen blinding
If the screens openings plug (blind) with sand, there are several methods by which the
screen may be unplugged. If the screens are in the unit, rub the screens in a circular
motion with a cloth rag or cloth gloves. Or, with the screen removed, you may try
blowing out the solids with high-pressure air or water from the bottom.
Never use a wire or stiff fiber brush on the screens.
Changing to a finer mesh screen may cause the near size sand that is blinding the
screens to be removed and discarded. Changing to a larger mesh screen may solve
the blinding problem, but increases the amount of solids returned to the active system.
Often it is necessary to experiment with several mesh sizes to
minimize blinding while drilling through unconsolidated sand
formations. As a general rule, try finer screens first.
Salt-water muds sometimes cause calcium deposits to coat the wires in the screen.
As the layer of calcium increases in thickness around the wires, the openings become
plugged off. This usually results in flooding. Steam cleaning usually removes the
calcium deposits.
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Troubleshooting
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
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5-B
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Troubleshooting
Symptom
Probable cause
Solution
Reconnect power.
Single phasing.
Motor failure.
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5-2
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Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Ordering lubrication kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Replacing a motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Replacing seal strips and crown rubbers . . . . . . . . . . . . . . . . . . 6-5
Repairing or patching screens . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6-A
M17046
R1
6-B
Brandt NOV
M17046
R1
Maintenance
The King Cobra Plus separator requires very little maintenance. However, there are
several maintenance checks that, if done on a regular basis, provide extended service
and performance.
Lubrication
Motor
Lubricate each bearing on the motors once every operating month (750 hours) per the
following instructions. Use only Kluber Isoflex Topas NB52 grease (P/N 46AS) for
operation in cold ambient temperatures of -20F to +50F (-29C to +10C). You may
use either NB52 or NB152 for ambient temperatures of 50F to 100F (10C to 38C).
For hot ambient temperatures above 100F (38C), you must use Isoflex Topas NB152
grease (P/N 46AY).
Using any grease other than Kluber Isoflex Topas will void the motor
warranty.
Do not mix Isoflex grease with any other grease.
1. Clean vibrator case around grease plug with a clean shop towel.
2. Remove grease plug from vibrator housing.
3. Install 1/8 NPT grease fitting (P/N 33B) into the vibrator housing. Always use a
new grease fitting. Even small amounts of another grease may cause a negative
reaction with the Isoflex grease.
4. Install 5.7 grams (0.2 oz) of grease with a grease gun into each grease fitting.
5.7 grams equals 4 shots from a 400 g grease gun.
5. Replace the grease fitting with the grease plug.
Do not leave the grease fitting(s) in the vibrator housing.
6. Do not lubricate for another operating month. Too much grease will ruin the
motor and void the warranty.
If motor has been running and has not been lubricated for more than three months,
put 20 shots in each bearing and then four additional shots each month per the above
instructions.
6-1
M17046
R1
One grease gun P/N 46AU (4 shots equals 5.7 grams / bearing).
6-2
Brandt NOV
M17046
R1
Maintenance Checks
Component
Tasks
Hammerwedge(s)
Bypass valve
Skid compartment
Screens
General operation
6-3
M17046
R1
Repair
This section covers repairs that can be made in the field without
special tools.
Replacing a motor
The standard bolt design is shown in Figure 6-1.
Part #
LC2A14014
22AAL
18N
Washer
36AR
35EA
35DZ
Figure 6-1. Standard bolt design
To replace a motor
6-4
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M17046
R1
10. Remove both weight covers from both motors. Check that all counterweights are
marked the same (ex: 60 Hz, 90 Hz).
11. Check the motor rotation direction as follows:
a. Turn the motion selector switch to Elliptical.
b.
Bump start the motors by pushing the Start button on the starter box and
quickly pushing the Stop button. Make sure both weights follow the rotation
arrows and the top motor is rotating toward the front (discharge) end of the
shaker. If so, go to Step 12.
c.
If both motors are rotating incorrectly, switch the positions of any two of the
wires L1, L2 and L3. Bump start the motors again to confirm correct rotation
direction and go to Step 12.
d. If one motor is rotating correctly and the other motor is rotating incorrectly,
switch the positions of any two of the wires T1, T2 or T3 at the overload
relay for the motor with the incorrect rotation. Bump start the motors again
to confirm correct rotation direction.
Operation with both motors turning in the same direction results in
very poor shaker performance.
1. Remove the old fasteners with a screwdriver and back-up wrench and remove
the seal.
2. New seals should be formed prior to installation. When received from the
factory, they are straight, but should be bent upward at each bolt hole.
3. Tighten the seal from the center outwards, alternating from side to side.
Over-tightening the seal causes deformation and forms a gap between the
frame and the seal, which can lead to screw installation problems or may cause
leakage.
To replace crown rubbers
1. Remove the crown rubbers.
2. Clean the metal support thoroughly.
3. Replace with new crown rubbers.
6-5
M17046
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6-6
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M17046
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7-A
M17046
R1
7-B
Brandt NOV
M17046
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2 year
Description
Part #
26EZ
Spring spool
LF3C10426
24
9745
13178
9800
24
72
26CK
LM3S00103
10
Cable clamp
01-1902
Shroud electrical
01-1903
01-1904
50
100
24NV
24QR
1WU-KC
1WV-KC
1XC-KC
1XD-KC
Screen plugs
11EU
7-1
M17046
R1
7-2
Brandt NOV
M17046
R1
Part
#
Qty
Item
#
Part
#
16638
19
LM3B
13614
Rear spring
16881
20
22NC
36BK
21
22AAL
12
20AF
22
36AD
16651
23
35AV
16652
24
14255-5
Discharge gate
11546
25
26EZ
Hammerwedge
9862
Pivot stand
26
63L
Name plate
9483-4
27
76CN
Sticker 24
22JN
28
PI16879
Check-off list
LC2A
14014
12
29
63I
30
22AU
10
16583
31
36CG
11
9745
32
35CR
12
13178
33
16585
Basket weldment
13
26CL
24
34
16660-1
26CK
Ref
35
22QJ
36
36BO
11607
Ref
37
16663
14
35EA
12
38
99GBE
15
36AR
12
39
35DZ
12
LM3S
00103
Safety pendant
16
40
36BL
41
35CD
Description
17
LF3C
10426
Spool spring
18
LF3B
00936
Front spring
Description
Qty
7-3
M17046
R1
7-4
Brandt NOV
M17046
R1
Part #
Description
Qty
Starter option
1WU
1WV
16659
76CU
Decal Lockout/Tagout
22OH
36AT
35CD
01-1904
01-1903
Shroud
01-1688
01-1902
Cable clamp
28
10
36AZ
28
11
03-2006
14
12
22TY
13
22FV
14
01-2046
12
15
60HX
Wire ties
16
22SQ
2/16 ft
7-5
M17046
R1
7-6
FROM AIR
SUPPLY
DOWN
UP
Brandt NOV
M17046
R1
Part #
Description
Qty
8 ft
48AG
29AC
22SQ
36AZ
36AF
31BV
Check valve
44AF
59RL
59RM
Actuator stud
10
31LD
11
47V
12
49CB
13
47MY
14
47NB
15
35O
16
01-1902
Cable clamp
17
29AB
18
03-2006
19
16573
20
22MM
21
36BL
22
35BN
23
36BD
14
24
22OS
25
16623
26
16219-16
27
5Z
28
04-2066
29
36BK
30
36BJ
31
35BT
32
44CH
7-7
M17046
R1
7-8
Brandt NOV
M17046
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Part #
Description
Qty
22RT
Hair pin
36BK
9490-8
16642
7-9
M17046
R1
7-10
Brandt NOV
M17046
R1
Worldwide Locations
International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-A
Worldwide Locations
M17046
R1
8-B
Brandt NOV
M17046
Worldwide Locations
R1
International
Argentina
Bolivia
phone
54-114-394-3939
54-114-394-4599
54-114-394-6213
phone
591-33-553500
591-33-553501
591-33-554280
fax
54-114-394-4499
fax
591-33-553501
Brazil
Canada
phone
55-22-2773-0600
phone
780-986-6063
fax
55-22-2773-0606
fax
780-986-6362
Canada
Canada
phone
403-264-9646
403-303-3450
phone
306-634-3351
fax
403-263-8488
fax
306-634-1299
cell
403-850 5830
Canada
Colombia
11453-97 Ave
Grande Prairie T8V 5R8
phone
780-538-1615
phone
571-644-4510
571-635-5859
fax
780-538-1896
fax
571-635-5758
571-623-4455
Ecuador
Peru
phone
5932-224-3224
5932-224-4880
phone
51-1-221-1813
51-1-221-0341
51-1-221-0779
51-1-422-1373
51-1-422-1377
51-1-422-1356
fax
5932-224-3212
fax
51-1-222-2474
8-1
Worldwide Locations
8-2
M10746
The Netherlands
Norway
De Hulteweg 3b
7741 LE Coevorden
The Netherlands
Gamie Forusvn 25
Stavanger N-4033
Norway
phone
31-524-582718
phone
47-51-951460
fax
31-524-534814
fax
47-51-951470
Scotland
Trinidad
Badentoy Way
Badentoy Park
Portlethen, Aberdeen AB12 4YB
Scotland
Building 5A
Edoo's Industrial Cor.
South Trunk Road, San Fernando
La Romain, Trinidad
phone
44-1224-787700
phone
868-652-3707
868-652-0808
fax
44-1224-784555
fax
868-657-9771
Venezuela
phone
971-43-472468
phone
011-58-261-7379619
011-58-261-7379701
011-58-261-7358824
011-58-261-7359941
fax
971-43-472340
fax
011-58-261-7379624
Venezuela
Venezuela
phone
011-58-282-4222808
011-58-282-4145273
phone
011-58-265-4150355
011-58-265-4150356
fax
011-58-282-4222473
fax
011-58-265-6319843
Venezuela
Venezuela
phone
011-58-291-6516866
011-58-291-6526380
phone
011-58-273-5320259
011-58-273-5322824
fax
011-58-291-6516083
fax
011-58-273-5324875
R1
Brandt NOV
M17046
Worldwide Locations
R1
United States
California
Colorado
phone
661-588-8503
phone
303-592-9250
fax
661-588-8506
fax
303-825-1578
Louisiana
Louisiana
Brandt Advanced
618 Hangar Drive
P.O. Box 9188 (70562)
New Iberia, LA 70560
phone
337-365-0306
phone
504-636-3660
fax
337-365-0375
fax
504-636-3670
Louisiana
Louisiana
phone
800-359-5935
phone
800-359-5951
fax
337-235-3739
fax
318-774-2347
North Dakota
Oklahoma
phone
701-227-8608
phone
405-478-0047
800-725-4986
fax
701-227-8612
fax
405-478-0177
Oklahoma
Texas
2800 N. Frazier
Conroe, TX 77303
phone
405-350-7077
phone
936-441-0006
fax
405-354-6749
fax
936-523-2781
Texas
Texas
phone
361-289-7794
800-725-4974
phone
281-590-4464
fax
361-289-9058
fax
281-590-9282
8-3
Worldwide Locations
M10746
Texas
Texas
4506B Brittmoore
Houston, TX 77041
phone
713-980-8200
800-725-4965
phone
713-856-4100
fax
713-466-1496
fax
713-856-4133
Texas
Texas
2902 N. Mechanic
El Campo, TX 77437
phone
phone
432-550-6802
888-563-0663
fax
432-550-3190
800-725-4974
R1
Wyoming
6775 W. Yellowstone
P.O. Box 2852 (82601)
Casper, WY 82604
phone
307-237-9431
307-237-9441
fax
307-237-6110
8-4
Brandt NOV