API 570 Guide

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CALIFORNIA STATE LANDS COMMISSION

MARINE FACILITIES DIVISION

SUMMARY OF API 570 STANDARDS APPLICABLE


TO SECTION 2570
TITLE 2, DIVISION 3, CHAPTER 1, ARTICLE 5.5
CALIFORNIA CODE OF REGULATIONS
PREVENTATIVE MAINTENANCE PROGRAM AS
APPLICABLE TO MARINE TERMINAL OIL
PIPELINES

API 570 STANDARDS AS APPLIED TO MARINE TERMINAL


OIL PIPELINES
The Preventive Maintenance Program referenced in 2 CCR Section 2570 refers
to applicable requirements and guidelines prescribed in API American
Petroleum Institute 570, Piping Inspection Code (API 570).
The following is a summary of the applicable Sections of API 570 that pertain
to Marine Oil Terminals regulated by the California State Lands Commission.
The intent of this summary is to provide useful guidance for determining
inspection and maintenance requirements under API 570 in compliance with
2 CCR 2570. This summary provides basic information only. For further detail,
please refer to the full text of both API 570 and 2 CCR 2570.

Scope and Application, Section 1


API 570 applies to in-service metallic piping systems used for the transport of
petroleum products.
Owner/Operator Responsibilities, Sections 4.31
An owner/operator organization is responsible for developing, documenting,
executing, and assessing piping inspection systems and inspection
procedures that will meet the requirements of API 570. These systems and
procedures will be contained in a quality assurance inspection manual or
written procedures.
API Qualified Inspector, Section 4 .2, 4.3.4
An API-authorized piping inspector (inspector) shall be responsible for
determining that the requirements of API 570 on inspection, examination and
testing are met and shall be directly involved in the inspection activities. Other
trained and qualified individuals may assist the inspector in performing the
inspection. Personnel performing nondestructive examinations need not be
an inspector, but shall meet the requirements of examiner per API 570,
Section 3.12. All examination results must be evaluated and accepted by the
inspector.

Inspector Certification, API 570 Appendix "A"


An API 570 authorized piping inspector certificate is issued upon successful
completion of an API certification exam as well as meeting all educational
and experience requirements. The examination would certify inspectors
within the scope of API 570, Piping Inspection Code, Inspection, Repair,
Alteration, and Rerating of In -Service Piping Systems. Certification shall
remain valid for a period of three years at which time recertification is required.

External Visual Inspection of Above Ground Pipelines, Sections 5.3, 5.4.3, 5.11,
6.4
Every five years at a minimum, an external visual inspection shall be
performed to determine the condition of the pipeline, supports and hardware,
connections, deadlegs, expansion joints, insulation system integrity, and
painting and coating systems; and check for misalignment, vibration, leakage,
and significant differences between pipeline drawings and actual installations.

Pipe Wall Thickness Measurements, 5.5, 5.6, 6.5,7.1


A thickness measurement survey shall be performed to determine the
remaining pipe wall thickness at critical locations in the pipeline system and
throughout the pipeline. The survey shall include a representative sampling of
thickness measurement locations which includes data for all the various
components and orientations (horizontal and vertical) within the piping system.
Thickness measurement locations shall be carefully documented to allow
repetitive future measurements at the same location. (A thickness
measurement survey shall be performed at least triennially per 2 CCR 2570,
Or at no more than one-half of the remaining life as determined from corrosion
rates calculated per Section 7.1.1, whichever is less.

Inspection Data Evaluation, Analysis, and Recording, Sections 7.1, 7.2,7.4, 7.6
The following shall be calculated from thickness measurement data collected:
minimum required thickness, maximum allowable working pressure based
upon the measured thickness, corrosion rate, and remaining life. Locally
thinned areas may be further evaluated (e.g. ASME B31G Manual for
Determining the Remaining Strength of Corroded Pipelines or finite element
analysis) to justify continued service. The owner/operator shall maintain
appropriate permanent and progressive records of each piping system
covered by API 570. Records shall include: piping system service,
classification, identification, inspection dates and inspector name(s) and
affiliation(s), all test data, inspection documentation and findings, repairs,
alterations, rerating, and other information pertinent to pipeline integrity.

alterations, rerating, and other information pertinent to pipeline integrity.

Inspection of Buried Pipelines, Sections 9.1.1, 9.1.5, 9.2.6, 9.3.1


Every five years at a minimum, the route of buried pipelines shall be examined
by an API 570 qualified inspector at the surface and the following conditions
shall be noted: change in surface contour of the ground, soil discoloration, or
noticeable odor. Cathodically protected piping surveys shall be monitored on
an annual basis to assure adequate protection levels; impressed current shall
be checked at intervals not to exceed two months (NACE RP 0169 and API
RP 651). Significant corrosion detected by pigging or by other means shall
require excavation and evaluation. Any coating removed for inspection shall
be re-applied.

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