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    Cost Estimation - Machining

    Uploaded by

    Abu Zahid
    This document provides a cost estimation for machining a padeye that is 200x150x40mm from S235J2G steel. It lists the basic inputs like labor rates, material specifications, and working hours. It then details the various machining processes needed like turning, milling, drilling, etc. and their setup times. It calculates the total machining time based on removal rates and estimates the total machining cost which is broken down into labor, electricity, consumables, etc. Finally, it provides the total project cost, margin, and per unit price of the finished padeye.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Cost Estimation - Machining

    Uploaded by

    Abu Zahid
    3K views12 pages
    This document provides a cost estimation for machining a padeye that is 200x150x40mm from S235J2G steel. It lists the basic inputs like labor rates, material specifications, and working hours. It then details the various machining processes needed like turning, milling, drilling, etc. and their setup times. It calculates the total machining time based on removal rates and estimates the total machining cost which is broken down into labor, electricity, consumables, etc. Finally, it provides the total project cost, margin, and per unit price of the finished padeye.

    Original Description:

    format for machining cost estimation

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    This document provides a cost estimation for machining a padeye that is 200x150x40mm from S235J2G steel. It lists the basic inputs like labor rates, material specifications, and working hours. It then details the various machining processes needed like turning, milling, drilling, etc. and their setup times. It calculates the total machining time based on removal rates and estimates the total machining cost which is broken down into labor, electricity, consumables, etc. Finally, it provides the total project cost, margin, and per unit price of the finished padeye.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    3K views12 pages

    Cost Estimation - Machining

    Uploaded by

    Abu Zahid
    This document provides a cost estimation for machining a padeye that is 200x150x40mm from S235J2G steel. It lists the basic inputs like labor rates, material specifications, and working hours. It then details the various machining processes needed like turning, milling, drilling, etc. and their setup times. It calculates the total machining time based on removal rates and estimates the total machining cost which is broken down into labor, electricity, consumables, etc. Finally, it provides the total project cost, margin, and per unit price of the finished padeye.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 12

    Cost Estimation - Machining

    ITEM
    A. Basic Input
    - Labour & Machine Rate Cost per Hour
    - Quantity
    - Unit Weight of Raw material
    - Unit Weight of Finish product
    - Material specification
    - Density
    - Working Hour per day
    B. Machining Process
    Process
    Facing/groove/profile
    Facing/groove/profile
    Facing/groove/profile
    Drilling
    Drilling
    Drilling
    Squaring
    Cutting
    Cutting
    Boring
    Sloting
    Threading
    Threading

    Machine
    Turning
    Milling
    Heavy Milling
    Turning
    Milling
    Drilling Machine
    Milling
    Bandsaw
    Milling
    Turning
    Sloting
    Turning
    Milling

    Boring

    Boring

    C. Total Machining Cost

    SGD

    30.0
    1
    2.94
    1.24
    SS304
    8,000
    8

    /hr
    ea
    Kg
    Kg
    kg/m3
    Hrs

    1. Machine setup time


    Turning
    60.00
    Milling
    60.00
    bandsaw
    Slotting
    Drill Press
    heavy Milling
    Boring
    Note: Setup time only once per day

    minutes
    minutes
    minutes
    minutes
    minutes
    minutes
    minutes

    2. How many process/step/change position:

    3. Machining Time/Removal Time:


    - Carbon steel (0,0015m3/hr)
    - Stainless steel (0,0003m3/hr)
    - aluminium (0,015m3/hr)

    0.0015

    Labour & Machine Cost

    SGD

    143.31

    Electricity Cost
    Consumable Cost, if any
    Sub-cont Cost, if any
    Cranage cost, if any
    JIG cost, if any
    Total Cost
    Cost per unit

    SGD
    SGD
    SGD
    SGD
    SGD
    SGD
    SGD

    0.21
    2.40
    145.92
    145.92

    rolling plate 6mm x3.2mtr.OD x2.4m, 80 set


    Material Cost
    SGD
    1,000.00
    Machining Cost
    SGD
    500.00
    Transport
    SGD
    30.00
    Total Cost
    SGD
    1,530.00
    Margin
    SGD
    459.00
    Total Price
    SGD
    1,989.00
    Price per unit
    SGD
    1,989.00

    4. Inspection time
    5. Total Machining Time:
    6. SOW:

    30%

    4.78
    0.6

    REV. A

    8 step

    m3/hr

    m3

    Hrs
    Days

    efficiency:

    60%

    Cost Estimation - Machining


    ITEM

    Padeye 200x150x40mm

    A. Basic Input
    - Labour & Machine Rate Cost per Hour
    - Quantity
    - Unit Weight of Raw material
    - Unit Weight of Finish product
    - Material specification
    - Density
    - Working Hour per day
    B. Machining Process
    Process
    Facing/groove/profile
    Facing/groove/profile
    Facing/groove/profile
    Drilling
    Drilling
    Drilling
    Squaring
    Cutting
    Cutting
    Boring
    Sloting
    Threading
    Threading

    Machine
    Turning
    Milling
    Heavy Milling
    Turning
    Milling
    Drilling Machine
    Milling
    Bandsaw
    Milling
    Turning
    Sloting
    Turning
    Milling

    Boring

    Boring

    C. Total Machining Cost

    SGD

    30.0
    140
    7.71
    5.87
    S235J2G
    7,850
    8

    /hr
    ea
    Kg
    Kg
    kg/m3
    Hrs

    1. Machine setup time


    Turning
    Milling
    30.00
    bandsaw
    Slotting
    Drill Press
    heavy Milling
    Boring
    30.00
    Note: Setup time only once per day

    minutes
    minutes
    minutes
    minutes
    minutes
    minutes
    minutes

    2. How many process/step/change position:

    3. Machining Time/Removal Time:

    - Carbon steel (0,0015m3/hr)


    - Stainless steel (0,0003m3/hr)
    - aluminium (0,015m3/hr)

    0.0015

    Labour & Machine Cost

    SGD

    2,339.96

    Electricity Cost
    Consumable Cost, if any
    Sub-cont Cost, if any
    Cranage cost, if any
    JIG cost, if any
    Total Cost
    Cost per unit

    SGD
    SGD
    SGD
    SGD
    SGD
    SGD
    SGD

    32.87
    336.00
    2,708.83
    19.35

    rolling plate 6mm x3.2mtr.OD x2.4m, 80 set


    Material Cost
    SGD
    1,920.17
    Machining Cost
    SGD
    2,708.83
    Transport
    SGD
    300.00
    Total Cost
    SGD
    4,929.01
    Margin
    SGD
    3,450.30
    Total Price
    SGD
    8,379.31
    Price per unit
    SGD
    59.85

    4. Inspection time
    5. Total Machining Time:
    6. SOW:

    70%

    78.00
    9.7

    REV. A

    8 step

    m3/hr

    m3

    Hrs
    Days

    efficiency:

    60%

    Cost Estimation - Machining


    ITEM

    Padeye 200x150x40mm

    A. Basic Input
    - Labour & Machine Rate Cost per Hour
    - Quantity
    - Unit Weight of Raw material
    - Unit Weight of Finish product
    - Material specification
    - Density
    - Working Hour per day
    B. Machining Process
    Process
    Facing/groove/profile
    Facing/groove/profile
    Facing/groove/profile
    Drilling
    Drilling
    Drilling
    Squaring
    Cutting
    Cutting
    Boring
    Sloting
    Threading
    Threading

    Machine
    Turning
    Milling
    Heavy Milling
    Turning
    Milling
    Drilling Machine
    Milling
    Bandsaw
    Milling
    Turning
    Sloting
    Turning
    Milling

    Boring

    Boring

    C. Total Machining Cost

    SGD

    30.0
    140
    7.71
    5.87
    S235J2G
    7,850
    8

    /hr
    ea
    Kg
    Kg
    kg/m3
    Hrs

    1. Machine setup time


    Turning
    Milling
    30.00
    bandsaw
    Slotting
    Drill Press
    heavy Milling
    Boring
    30.00
    Note: Setup time only once per day

    minutes
    minutes
    minutes
    minutes
    minutes
    minutes
    minutes

    2. How many process/step/change position:

    3. Machining Time/Removal Time:

    - Carbon steel (0,0015m3/hr)


    - Stainless steel (0,0003m3/hr)
    - aluminium (0,015m3/hr)

    0.0015

    Labour & Machine Cost

    SGD

    2,339.96

    Electricity Cost
    Consumable Cost, if any
    Sub-cont Cost, if any
    Cranage cost, if any
    JIG cost, if any
    Total Cost
    Cost per unit

    SGD
    SGD
    SGD
    SGD
    SGD
    SGD
    SGD

    32.87
    336.00
    2,708.83
    19.35

    rolling plate 6mm x3.2mtr.OD x2.4m, 80 set


    Material Cost
    SGD
    1,920.17
    Machining Cost
    SGD
    2,708.83
    Transport
    SGD
    300.00
    Total Cost
    SGD
    4,929.01
    Margin
    SGD
    3,450.30
    Total Price
    SGD
    8,379.31
    Price per unit
    SGD
    59.85

    4. Inspection time
    5. Total Machining Time:
    6. SOW:

    70%

    78.00
    9.7

    REV. A

    8 step

    m3/hr

    m3

    Hrs
    Days

    efficiency:

    60%

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