67

COMPONENT LOCATIONS
Machine
Location
62

Component Location
Component
Alternator

Machine
Location

H-12

Schematic
Location

Machine
Location

Relay - Pilot press enable

F-6

Switch - Hammer

F-6

Switch - Hazard

B-4

Switch - Head lamp

C-4

Switch - Heater fan

B-9

Switch - Heavy lift

B-l0
G-2

Component

23

Battery (2x)

Beacon

F-1

Relay - Power mode

Breaker - Circuit

G-7

69

Relay - Start

C-14

Cigar lighter

F-2

Relay - Start/stop

D-6

Control - Engine

C-12

Relay - Stop lamp

C-11

27

Relay - Supplemental steering

Control - Engine/pump

E-6

Component

Switch - Horn

Switch - Horn/turn/high beam

G-3

Relay - Temperature

E-6

54

Switch - Hyd oil filter clog

E-14

53

Switch - Hyd oil low temperature

E-13

Switch - Key (start)

C-6

Switch Lh. front stabilizer lockout

B-8

Control - Supplemental steering

H-13

Converter

D-3

Relay - Transmission speed

F-6

Relay - Travel alarm

F-4

Diode - AEC aux-hyd

F-7

Diode - Brake

D-6

Relay - Travel cutoff

F-5

Diode - Stop-lamp/creeper-speed

E-7

Resistor - Backup main pump

E-9

Diode - Temperature

E-6

Resistor - Backup swing pump

E-9

switch - Lh. rear stabilizer lockout

B-8

18

Switch - Low brake press

G-5

42

Switch - Low trans clutch press

F-13

Fuse - Block A; B; C; D

F-9

Resistor - Engine speed dial

B-2

Switch - Lower windshield

E-2

68

Fuse - Breaker circuit

C-14

21

Resistor - Heater fan -

B-8

Switch - Lower wiper

B-6

72

Governor actuator

C-12

22

Sender - A/C temp. regulator

A-10

15

Switch - Overload warning device

A-5

11

Horn - Forward

C-1

63

Sender - Coolant temperature

D-12

Switch - Overload warning device

B-7

29

Horn - Travel alarm

H-14

46

Sender - Fuel level

F-13

Switch - Parking brake

B-5

Light - Dome

F-2

52

Sender - Hyd oil high temp & switch

E-13

Switch - Pilot control lock

B-4

Light - Flood lamp

D-1

66

Sensor - Engine speed

D-14

Switch - Power mode

C-6

Solenoid - Air conditioner clutch

D-13

16

Switch - Primary steering flow

G-4

Light - Flood lamp front cab

F-3

58

Light - Flood lamp rear cab

F-4

38

Solenoid - Aux Hyd

G-14

Switch - Rear flood lamp

C-4

Light - Head lamp left

F-1

Solenoid - Blade rear lockout

H-9

Switch - Refueling pump

F-5

12

Light - Head lamp right

C-1

35

Solenoid - Creeper speed

F-14

14

Switch - Reverse steering prox.

B-5

49

Light - License plate

D-14

60

Solenoid - Engine start/stop

D-12

Switch - Rh. front stabilizer lockout

B-8

Light - Reverse steering

H-3

71

Solenoid - Ether start

C-13

Switch - Rh. rear stabilizer lockout

B-8

Light - Stick travel lamp

D-1

44

Solenoid - Hammer

E-12

Switch - Start aid

C-9

48

Light - Stop/tail lamp left

H-14

59

Solenoid - Heavy lift

D-13

Switch - Starting/pilot press enable

D-4

50

Light - Stop/tail lamp right

B-14

32

Solenoid - Implement activation

G-14

Switch - Swing brake

G-2

47

Light - Turn lamp left

H-14

Solenoid - Lh. front stabilizer lockout

G-1

Switch - Swing brake

C-5

51

Light - Turn lamp right

A-14

37

Solenoid - Main pump pry

G-13

Switch - Trans speed

C-6

Light - Turn signal left

F-1

40

Solenoid - Parking brake

F-13

Switch - Travel alarm cancel

C-4

13

Light - Turn signal right

B-1

Solenoid - Rh. front stabilizer lockout

G-1

Switch - Travel pedal lock

B-6

Magnet - Travel lock

H-2

34

Solenoid - Swing brake

F-14

Switch - Travel pedal

H-2

Meter - Hour service

E-5

36

Solenoid - Swing pump pry

G-13

Switch - Upper windshield

E-2

Monitor - PDT

C-11

41

Solenoid - Transmission speed

F-12

Switch - Upper wiper

B-6

Solenoid - Travel activation

G-14

Swivel

G-8

Monitor panel

C-2

33

55

Motor - Air conditioner fan

E-13

67

Starter

C-13

25

Motor - Fuel pump

H-13

Switch - AEC

B-10

20

Motor - Heater fan

A-7

45

Switch - AEC implement travel

D-14

Motor - Lower wiper

E-1

43

Switch - AEC swing

F-14

28

Motor - Supplemental steering

H-12

Switch - Air conditioner

B-10

Motor - Upper wiper

E-2

57

Switch - Air conditioner press

D-13

31

Motor - Washer lower

G-12

70

Switch - Air filter clog

C-14

30

Motor - Washer upper

G-12

Switch - Aux hyd (ccw rotation)

D-3

Plug

E-5

Switch - Aux hyd (cw rotation)

C-5

10

Plug - Stick travel lamp

D-1

Switch - Backup

B-10

Radio, speaker, antenna

F-2

Switch - Beacon

B-4

Relay - AEC aux-hyd

F-7

17

Switch - Brake light

H-5

56

Relay - Air conditioner

E-12

Switch - Brake light cutoff

E-7

65

Switch - Coolant temp ether start

C-12

Switch - Coolant temperature

D-12

Relay - Horn

15

11

12

10

72

63

61

62

60

69

59

68

45
44

66

67

SENR6266-01
June 1995

42
41
40

71
70

B-7

26

Schematic
Location

H-12

58

13

Component Location

Component Location

Schematic
Location
C-13

64

50 51
52 53
54
49
4
46
29
47 48

1
2

16

17

14
A

18

20

30

26

21

31

27

23

34 35

22

55

28

24

36 37

19

32 33

56

38 39

57

43

Relay - Brake

F-6

Relay - Brake/travel cutoff

D-4

Switch - Creeper speed

C-6

Relay - Creeper Speed

E-7

24

Switch - Disconnect

H-12

Relay - Flasher/warning light

F-6

61

Switch - Engine oil press

D-12

Relay - Main power

F-6

19

Switch - Forward/reverse travel alarm

H-5

Switch - Front flood lamp

C-4

M318 Excavator
Electrical System
8AL1-UP

25

72

43

64 41

60

35

63

40

59

34 38

62

31

42

30

58

39

61

45

24

33 37

54

44

23

32

46

36

66

70

29

E-3

64

25

52 53 71

Printed in U.S.A.

1995 Caterpillar
All Rights Reserved

C
49

Electrical Schematic Change

Harness And Wire Electrical Schematic Symbols

In the chart above, the creeper speed relay information should be removed.

Electrical Schematic Symbols And Definitions

In location E-7 on the schematic, the creeper speed relay is replaced by a jumper wire
installed from contact 30 to contact 87a of the creeper speed relay socket. This
change allows creeper speed to be activated in transmission speeds one and two.
9

67

25

47

16

20

55

26

17

21

56

27

68

48

18

22

57

28

69

50

D20105

19

67

51

AA

Pressure
Symbol

Temperature
Symbol

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug

Level
Symbol

Flow
Symbol

1
2

1
2

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Pin or Socket
Number

Harness Connectors And Component Locations

Wire, Cable, or Harness

Assembly Identification

Component
Part Number

Single Wire
Connector

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Resistor, Sender and Solenoid Specifications

Part No.

Component Description

Connector Location

Resistance (Ohms)

Resistor - Blower Motor Speed

124-0329

Overall - 6.0; Tap - 1.5 or 4.5

Resistor - Backup

122-2373

47

8U-1 516

60C (140F) - 134

90C (194F) - 51.2
100C (212F) - 38.5

SYSTEM FAULTS DETECTED BY THE CONTROLLER

For Harness To Harness Connectors

Connector
Number
(from the
schematic)

Schematic
Location
(from the
schematic)

Machine
Location
(black callouts
on illustration

C001

D-2

C002

C-l1

C003

D-11

C004

D-8

14.4 0.6

C005

E-11

122-2379

27

C006

G-11

Solenoid - Engine Start/Stop

8C-3663

Start (Latch) Coil - 1.55 0.15

Stop (Unlatch) Coil - 10.3 1.03

Solenoid - Valve

8U-6424

19

Sender - Engine Coolant Temp

Sender - Fuel Level
Sender - Hydraulic Oil Temp
Solenoid - A/C Clutch

112-71 78

Empty -70.6; Full -0.4

116-4710

60C (140F) - 134

90C (194F) - 51.2
100C (21 2F) -38.5

3E-1909

Solenoid - Pump PRV

At room temperature.
At operating temperature.

Connectors that join a harness to a component are

generally located at or near the component. See the
Component Location chart.

Error Message

Logged

Part No.

Function

Title

Actuate

Deactuate

Contact Position

5W-9934

Air Filter Vacuum

187.5 mm Hg (7.4 in Hg)

NA

Normally Open

5W-9972

Low Brake Oil Press

10000 kPa (1450 psi)

NA

Normally Open

6T-1546

Engine Oil Press

93.0 20.8 kPa

(13.5 3.0 psi)

68.9 20.8 kPa

(10.0 3.0 psi)

1-3 Normally Closed

1-2 Normally Open

500 kPa (72.5 psi)

NA

Normally Open

NA
414 34.5 kPa
(60.1 5.0 psi)
NA

Normally Open

8U-2158
8U-9306

Brake Light Press

AEC Swing Press
Low Trans Clutch Press

9D-7032

Travel Press

116-4710

High Hydraulic Oil Temp

2500 kPa (362 psi)

517 34.5 kPa
(75.0 5.0 psi)
94C (201F)

116-8514

Hydraulic Oil Filter Press

250 kPa (36.3 psi)

NA

Normally Open

117-0651

AEC Implement/Travel Press

1500 kPa (218 psi)

NA

1-2 Normally Closed

1-3 Normally Open

Normally Open

Overload Warning Press

16000 kPa (2320 psi)

NA

Normally Open

119-3399

Engine Coolant Temp

100C (212F)

NA

Normally Open

Low Hydraulic Oil Temp

Closes On Decreasing
Temperature 11C (52F)

Opens On Increasing
Temperature 17C (63F

Normally Closed

NA Not Available

SENR3685

Electronic Control Systems

SENR6265
SENR3559

Consist No. 3E-1944

SENR3581

Pin

325-PK-14

Wire
Color

Socket

Low Voltage

No

None.

RPM Setting Diff

Yes

Engine operates at high idle

(no effect on AEC or Heavy
Lift operation).

No

Low idle speed too low.

Engine stall speed too high
or low.

Governor actuator position signal too high.

Open or shorted supply voltage circuit.
Low idle stop passed

Yes

Swing pump set to minimum

output.

Swing pump PRV solenoid faulty.

Open in harness wiring for swing PRV solenoid.
Harness wiring for swing PRV solenoid shorted to ground.

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

No

Hydraulic pump outputs are

reduced.

Signal from engine speed sensor indicates engine speed is below 800 rpm.
Engine speed sensor is faulty.
Open in harness wiring from engine speed sensor to controller.
Harness wiring for engine speed sensor is shorted to ground.
Incorrect number of flywheel teeth specified in parameter settings.

No circle indicates that the wire cannot be disconnected from the component.

Yes

Engine overload.
Engine stalls.

Signal from engine speed sensor indicates engine speed is above 2200 rpm.
Incorrect number of flywheel teeth specified in parameter settings.

Yes

Engine speed set to high idle

(No effect on AEC or Heavy
Lift operation).

Engine speed dial is faulty.

Engine speed dial signal circuit has an open.
Engine speed dial supply voltage circuit has an open or is shorted to ground.
Engine speed dial signal circuit is shorted to ground.

Heavy Lift Circt

Yes

Heavy lift does not operate

correctly.

Heavy lift solenoid is faulty.

Open in harness wiring for heavy lift solenoid.
Harness wiring for heavy lift solenoid is shorted to ground.

Mode. Sw Open

Yes

Power mode 1 selected no

matter what the position of
the power mode switch.

Mode switch is faulty.

Open in harness wiring for mode switch.
Mode switch supply voltage circuit has an open or is shorted to ground.

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil

that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.

Mode Sw Short

Yes

Power mode 1 selected no

matter what the position of
the power mode switch.

Mode switch is faulty.

Short to ground in harness wiring for mode switch.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is

activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

RPM Setting High

Low Engn Speed

Starting Motor (8C-4774)

Consist No. 8C-4773

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

9X-1123

Main pump set to minimum

output.

High Engn Speed

RPM Dial Setting

Normally Open

118-5501

119-3400

Form Number

325-PK-14

AA

Yes

Swing Pump

Alternator (9W-3043)

Possible Causes
Main pump PRV solenoid faulty.
Open in harness wiring for main PRV solenoid.
Harness wiring for main PRV solenoid shorted to ground.

Main Pump Circt

Related Electrical Service Manuals

Off Machine Switch Specification

Result Of Fault

Battery voltage below 17 DCV.

Normally closed switch that will open with an increase of a specific condition.

Circuit Number
Identification

Engine speed requested does not match the actual governor actuator
position.

200-BK-14

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

Wire
Gauge

Electrical Schematic Symbols And Definitions

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.

This indicates that the component has a wire connected to it that is connected to ground.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.

13

12

11

10

L27

TO ENGINE

< 1 <
< 2 <

L10

BK
D

L13
L1

TO FRAME

L4

BK
GN(2)

L9
BK-16

BK

SERVICE CONNECTOR
PDT
G
< A <
24V
2
RD(22)
RD
< B <
3
GND
BK(13)
BR
< C <
TXD
7
BR(2)
GN
< D <
RXD
WH(10)
6
BU
< E <
SHIELD

< 1 <
< 2 <

SOLENOID
SOLENOID

BR/BK(5)
GN(1)
BR/WH(2)
GN(2)

BR/WH(2)

L13

01
02

POS IND OUT

POS IND IN
POS IND GND

01
02
03

G
>
>
RD
BR
BK

SHIELD

WH(13)
PU(10)
01
02
03
04

YL
BR
WH
SHIELD

BK-14

BK-10

WH(11)
GN(12)
BR(3)

L10

L11

SHIELD

L7
L12

L14

WH(4)
GY(6)
BK
RD(26)

OR(6)
OR(5)
OR(5)

RD(23)
RD(27)
RD(27)
RD(24)
BK(15)
PU(9)
SHIELD
BR
WH
YL(17)
BK(17)
WH(12)
BK(16)

L
RD(26)
BK
BK

BK

BK
BK

GY(6)

L4

TAIL LAMP
5W-2040

L1

L5

STOP LAMP
9X-4493

TO FRAME

BASIC LAMP GP
116-9625

CONTROL-ENGINE 119-5856
16
17
01
13
19
20
03
07
10
11
04
12
22
14
23
21
06
05
24
09
15
18
02
08

SOLENOID
SOLENOID
POS INDICATOR OUT
POS INDICATOR IN
POS INDICATOR GND
NC
NC
NC
NC
NC
UNUSED
UNUSED
UNUSED
NC
NC
UNUSED
GOV POS SIG REF (-)
REQUESTED GOV POS
ACTUAL GOV POS
+ BATTERY
OUTPUT STAGE
SWITCHING INPUT
GND
GND

L8

RD(23)

BK
BK

BK-16

GOV ACTR 112-7593

D

RD(22)

AIR FILTER
CLOG SW
5W-9934

ETHER START
SOLENOID
122-2377

40
42
12
07
16
19
22
32
33
35
37
38
39
44
45
51
02
01
---10
34
46
-08
36
-03
04
50
30
09
53
18
17
29
06
28
05

BR(2)
WH(10)
BK(13)
YL(11)
SHIELD
RD(11)
BR
BU(8)
YL(12)
GN(9)
GN(6)
BU(9)
YL(5)
WH
GN
RD(21)
RD(10)
RD(22)

TO CAB

WH(11)
GN(12)
BR(3)

L7

L6

L5

BK(14)
BU(13)
BK
BK
PU(9)
RD(24)
BK(15)
WH
BR
SHIELD
WH(12)
BK(16)
YL(17)
BK(17)

BU(9)
YL(5)
WH(7)
BU(8)
BU(10)
GN(6)
RD(10)

L49

WH(8)

A
L50

L52

L83

E
L65

L84

<
<
<
<
<
<

SERVICE TOOL (-)

MODE III INDICATOR (-)
ENG SPEED DIAL SIG SHIELD
TEMPERATURE
ENG SPEED DIAL REF SIG
TRAVEL LOCK SOLENOID (+)
MODE III INDICATOR (+)
TRAVEL LOCK
BRAKE PEDAL
POWER MODE II
POWER MODE I
ENG SPEED DIAL REF SIG
ENG SPEED DIAL SIG
HEAVY LIFT
+ BATTERY - SWITCHED
+ BATTERY - SWITCHED
NC
NC
NC
GOV POS SIGNAL REF (-)
REQUESTED GOV POS
ACTUAL GOVERNOR POS.
NC
TRAVEL LOCK SOLENOID (-)
TRAVEL PEDAL
NC
GROUND
GROUND
AUTO ENG CONTROL (AEC)
HEAVY LIFT SOLENOID (+)
HEAVY LIFT SOLENOID (-)
ENGINE SPEED
ENGINE SPEED

BK/YL/WH(1)

SHOWN WITH
CONSOLE IN
UP POSITION

10

B
MODE I

15

BR/WH(3)
BR/BK(2)
GY
SHIELD
WH
GN
BR
YL(11)
YL(12)

RD/YL(30)
RD(3)

L59
L55

RD(2)

HEAVY
LIFT SW
5W-9347

RD/YL(3)
E

BK

E
10

10

2
10

GN(1)

10

GY(1)
GY

LEFT REAR
STABILIZER
LOCKOUT SW
5W-9347

RD/YL(7)
BK(2)
RD/YL(5)
BK(3)
BK(5)
BK(4)

RD/YL(32)

RD/YL(29)

GY

BK

LEFT FRONT
STABILIZER
LOCKOUT SW
5W-9347

RD/YL(5)
B
GY

BR/BK(3)
AUX HYD
(CW ROTATION)
SWITCH
122-1903

BU(3)

YL(1)

LOWER
WIPER SW
5W-9744

BK

7
2
4

YL(9)
B

YL(7)
B

BK
YL(13)
YL(8)

E OFF
PU(8)

7
1

BK
TO FRAME

BK

YL(13)
BU(11)
L3
RD(20)
BK(10)
BK

ON

GY

YL(7)

BK

HEATER FAN SW
111-3805
A3
B3
B4
B5
C1
B1

RD/YL(28)

RD/YL(27)

BK(5)
B
GY

RD/YL(7)

BK(3)
B

BK
GN(9)
BU(10)

L67

< 04
< 03
< 02
< 01

BK(12)

WH(1)
B

B
GY

BK

BK
GY

7
2
4

WH
RD
BK
BR

TRAVEL PEDAL
LOCK SWITCH
8U-6357

PARKING
BRAKE SW
8U-6353

BK

GY

10

FUSE BLOCK "B" YELLOW

1
2
3
4
5
6
7
8

ELECTRICAL FUEL LIFT PUMP

WARNING LIGHT; START/STOP SOLENOID
STARTER KEY SWITCH; MAIN POWER-RELAY; LIGHT
CONVERTER 24 TO 12V (RADIO)
START/STOP RELAY
COMPRESSOR AIR HORN
FAN; ETHER START
CIGARETTE LIGHTER; PLUG; DOME LIGHT

FUSE BLOCK "C" GREEN

25
7.5
15
7.5
7.5
15
15
7.5

1
2
3
4
5
6
7
8

BACKUP
POWER MODE SELECTION
INDIVIDUAL STABILIZERS
WORKING LIGHTS
HAMMER BLOW FREQUENCY ADJUSTMENT
ELECTRONICS
ROTATING BEACON
AIR SUSPENDED DRIVER SEAT

BK(6)
L79
L80

HAZARD SW
5W-9351

B
<
<
<
<
<

6
8
2
3
5

<
<
<
<
<

< 1
< 7

<
<

GY

1
B
10

BK

L80

L80

BK/YL(1)
BEACON SW
5W-9347

BK

BK/GN(2)
7 OFF
1
GY
ON
B

BK/GN/RD(3)
GY
PILOT CONTROL
LOCK SW
5W-7307

10

BK

GN/BR(5)
GN/BR(1)
RD/YL(2)
BK(7)
WH(3)
BK/GN(9)
BK/GN(1)

L2

MOTOR

< 1 <
< 2 <
< 3 <

RD/YL(12)
BU/YL(3)
BK

BR
BK
BU

+V
SIGNAL
GROUND

<<

OVERLOAD WARNING
DEVICE SWITCH
118-5501

BK
YL(1)

1
2
3
4
5

STOP LIGHT
AIR CONDITION
HORN; BUZZER (OVERLOAD); 1/3 PRESSURE DROP
BLUE LIGHT (REVERST STEERING); TRAVEL ALARM
START/PILOT PRESS ENABLE SW; SWING GEAR;
MISCELLANEOUS FUNCTION; RELAY TRAVEL
CUT OFF; PARK BRAKE TRANSMISSION SPEED;
CREEPER SPEED
6 SUPPLEMENTAL STEERING
7 UPPER WINDSHIELD WIPER AND PUMP
8 LOWER WINDSHIELD WIPER AND PUMP

L35

13

12

11

10

L28
RD/YL (11)
GN/BR (3)
GN/BR (4)
D

MONITOR
PANEL
122-6774

3
< A < WH 1
<B<
2
<C<
GN
BR
ENGINE
SPEED DIAL
124-3424

YL(11)
YL(12)

BK

BK

L1

TURN SIGNAL
LAMP AS.
116-9626

B
IDENT
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
T
U
V
W
X
Y
Z
AA
BB
CC
DD
EE

RD(7)
BK(1)
RD/YL(11)
GN/BR(3)
GN/BR(4)
GN/BU(4)
GN/WH(4)
GY(4)
WH(4)
RD/YL(12)
BU/YL(3)
YL(1)

TO FRAME

MM*2
70
50
16
10
6
4
2.5
1.5
1

L2

BLADE, SPADE, RING

OR SCREW TERMINAL
CIRCUIT CONNECTED
+

CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE

<<

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE.
COMPONENT

BK
WH(4)

L81

L81

REVERSE STEER
PROX. SW
121-0797

7.5
7.5
7.5

POSITION
LAMP
5W-2033

GY(8)

L68

7.5
15
7.5
7.5
15

31

BK

L69

AWG
00
0
4
6
8
10
12
14
16

56B HEAD
LAMP AS.
2U-4800

GN/BU (4)
56A
GN/WH (4)
58
GY (4)

31

53
31B
53A

31

L#

14

WH-14
BK-14

L68

HEATER FAN
122-2372

>
<

>+
<-

L55

FUSE BLOCK "D" RED

7.5
7.5
7.5
15
7.5
7.5
7.5
7.5

GN(3)
BR/WH(1)
BU(2)
RD(1)
BK/GN(11)
BK/WH(4)
BU/YL(5)
YL(10)
GN/BR(5)
RD/YL(18)
BK/GN(9)
BK

RESISTOR
122-2373

BK
TO FRAME

PLUG
120-5967

L68

GY
GY

BK
BK
BK
TO FRAME

L80

YL(11)
YL(12)
BK
GN/WH(1)
WH(2)
BU(4)

BK(8)

L55

L1

FUSE BLOCK "A" BLACK

L79

GY

BK/GN/RD(7)

BK

RD/YL(1)

E
10

BK/GN(12)

BK

L81

TRAVEL ALARM
CANCEL SW
8U-6357

BK

L69

< 1 <
< 2 <

YL(15)
YL(16)
YL(13)

<
<
<
<

BK

10

STICK TRAVEL
LAMP AS.
8U-4742

BK-14

L81

2
B

D
TO FRAME

L35

BK/GN(6)

FLOOD
LAMP AS.
120-6775

C001

L69

FORWARD
HORN
6C-5859

GY

GN/BU(5)
OFF

ON

WH-14
BK-14

BU/WH(1)
REAR FLOOD
LAMP SW
9 5W-9347

B
7

RD(5)

>
<

GY (8)
BK

BK

RD/YL(6)

SWING BRAKE
SWITCH
8U-6353

L67

BU(11)
RD(20)
BK(10)
BK
YL(13)

TRANS SPEED
SWITCH
125-4081

BK

BK

L1

7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5

PU (7)

GY

10

BK

OR(2)

UPPER
WIPER SW
5W-9744

GY

L4

10

L79

GY

BK

BK/WH(3)
GN(8)

WH
(6)
WH
(5)

HAMMER
SWITCH
5W-9347

GY

RD/YL(26)

A/C TEMP
REGULATOR
V 122-2374

BK
WH(4)

BK/GN(11)
BK/WH(1)
BK/WH(4)

BK (1) > 1
BK < 2

PU (7)
OR (1)
BK

L63

BK(1)
FRONT FLOOD
LAMP SW
5W-5867

BK

GY

RIGHT FRONT
STABILIZER
LOCKOUT SW
5W-9347

12V
24V
GND

BK/GN(3)

BK

RIGHT REAR
STABILIZER
LOCKOUT SW
5W-9347

L67

ENG SPEED SENSOR SIG. SHIELD

SWING PRV SOLENOID (+)
SWING PRV SOLENOID (-)
MAIN PRV SOLENOID (+)
MAIN PRV SOLENOID (-)

BK

10
L80

BK/GN(7)

BK

BK

AEC SW
5W-9372

BK/WH(5)

OVERLOAD WARNING
DEVICE SWITCH
5W-9347

BK(2)

BK

RD/YL(17)

PU(1)

L55

GY

A/C SW
5W-9347

HEAD
LAMP SW
5W-5867
GY
GY

BK

RD/YL(31)

GN(10)

RD(21)

BK

AIR SUSPENDED
DRIVER SEAT

L70

RD/YL(30)

GY

50A

START AID SW
8U-6357

PU(8)
RD(21)

BK/YL/WH(2)

GY

BK(11)

30

RD(2)

L57

BK

CREEPER SPEED
SWITCH
8U-3560

YL(9)

L63

BK
KEY SWITCH
117-9507

HORN
5W-9400

RD

YL(9)
YL(10)
BU/YL(5)

L80

BK

PU(6)
OR(4)
YL(17)
BU(15)
WH(12)
GN(7)

< <
< <
J

BK/PU(1)

RD (7)
BK

CONVERTER
24V-12V
120-6566

GN(7)
WH(12)
BU(15)

L65

L66

STARTING/
PILOT PRESS
ENABLE SWITCH
117-3187

GN(B)
AUX HYD
(CCW ROTATION)
SWITCH
122-1903

L64

BU/YL(2)
POWER
MODE SW
125-4080

L66

BACKUP SW
8U-6353

L64
87a

DATA LINK (TXD)

DATA LINK (RXD)

WH(14)

30

L48

E
< 02
< 06
< 01
< 05
< 03
< 04

LOWER WINDSHIELD
122-2370

BU

GN(10)

L46

L49

L85

PU(6)
WH(12)
OR(4)
YL(17)
BU(15)
GN(7)

BRAKE/
TRAVEL
CUTOFF
85 117-4861

86
A 87

L46

L46
L48

PU(12)
BU(15)
GN(7)
RD(10)
BU(8)
WH(7)
YL(5)
BU(9)
RD(11)
GN(6)
BU(10)

BK

BK
GN(13)

BR
H

BK

L78

BK
GN(13)

L44

BU(2)
BU(5)
BU(6)

RD(14)

< <
< <

BK

1
2
3
5

DIODE
BRAKE
120-5969

BK/GN(10)

L68

START/STOP
117-4861

87a

53
31B
53A

L46

RD(19)

GN/BR(2)
BK/RD(1)

L70

30

BU/YL(4)

H
HOUR METER
120-5966

PU(4)

RD(13)

UPPER WINDSHIELD
122-2369

BK/WH(5)
BU/WH(1)
BK(12)
GY(7)
BK/GN(10)
GN(8)
BK/PU(1)
GY/BK(1)
BK-14
YL(2)
PU(7)
BK/YL(1)

L52

BK

85

86
87

GY/BK(2)

<
<
<
<
<
<
<
<
<
<
<
<

L50

L50

L46
L48

C004

RD(17)
RD(16)
BK

L46

L45

C
BK/GN (7)
BK/WH (3)
BK/PU (2)

< 09
< 10
< 03
< 02
< 11
< 07
< 12
< 01
< 08
< 06
< 04
< 05

RD(7)

L44

C003

PARKING LIGHTS RHS

PARKING LIGHTS LHS
INSTRUMENT LIGHTING
LOW BEAM RHS
LOW BEAM LHS
HIGH BEAM RHS
HIGH BEAM LHS
CONTROL LIGHTS; TURN SIGNAL

OR(5)

L87

HORN
5W-5883

L77

GN(5)
GN(3)
BU(7)
BU(4)
RD(9)
RD(1)

BR(1)

BACKUP RESISTOR
SWING PUMP PRV
124-0329

SHOWN WITH
OSCILLATING AXLE
LEVER IN BRAKE
OFF POSITIONS

LOWER WIPER
6C-9156

GY/BK(1)

BRAKE LIGHT
CUTOFF SW
124-8427

BK/RD(1)
BK/GN/RD(8)
GN/BK(2)

BACKUP RESISTOR
MAIN PUMP PRV
124-0329

BK/GN(14)
GN/BR(6)
PU(12)

RD(13)
RD(6)

DIODE
TEMP
123-3998

BK

BK(12)
GY(7)

< 01 <
< 02 <
< 03 <

RD(28)
RD(29)

>
<

STOP LAMP
117-4861

>+
<-

BK/GN/RD(8)
GN/BR(2)
BK/RD(1)

L85

30

PLUG
120-5967
RD/YL(16)
BK

RD/YL(8)
GN(10)

BU(15)
GN(7)
PU(12)

L44

OR(3)
PU(3)
WH(1)
BK(4)
BK(5)
BK(2)
BK(3)
YL(1)
BK(1)
BR/WH(2)
BR/BK(1)
BR/WH(1)
BR/BK(2)
GN(2)
GN(1)

SHIELD
WH
GN
BR
YL(11)
YL(12)
PU(8)
RD(21)
BK
GN(9)
BU(10)

UPPER WIPER
122-2367

MOTOR

GN(2)
BK/GN/RD(1)
BK/GN/RD(8)

85

86
87

MOTOR
TO CAB

L77

RD(7)
BU/YL(4)
RD(9)
BU(7)
GN(5)
BU(5)
BU(6)

BK/GN(3)
GN/BR(2)

L3

1
2
3
4
5
6
7
8

BK
L39

L86

BK

L78

L39
L86

<
<
<
<
<
<
<
<
<
<
<
<

BK/RD(2)
GN(13)

BK/GN(4)
PU(2)
BK/GN(5)
RD(6)
BR(1)

F
TEMP.
117-4861

BK/RD(1)
BK
BK

RD(12)
87a

L43
L47

RD(11)

L44

L43

L38

POSITION
LAMP
5W-2033

BU-10(2)

L52

RD-10(7)

30
87a

31

RD(7)
BU/YL(4)
RD(9)
BU(7)
GN(5)

RD(28)
F

CIGAR LIGHTER
5W-9628

56B HEAD
LAMP AS.
2U-4800

BK-14

GN(3)
BU/YL(1)
BK(6)
WH(2)
BU(2)

PU(1)

GN/BU (3)
56A
GN/WH (3)
58
GY (3)

YL(14)
BK

PU(4)

BK

CREEPER
SPEED
117-4861

REFUELING
PUMP SWITCH
8U-3011

L49

BU/YL(2)

BU(3)

BK

85

86
87

TURN SIGNAL
LAMP AS.
116-9626
TO FRAME

POWER
MODE
117-4861

RD(1)
BU(4)

RD/YL(5)

BK/GN(2)

7,5A
2

BK/GN(5)

L43

30
87a

L38

TURN LAMP GP
L
116-9624
TURN LAMP
5W-2040

7,5A
3

CONTROL-ENG/PUMP 116-4404

TO FRAME
L9

RD/YL(6)

BR/BK(4)
PU(2)

BK (8)

BK

RD/YL(14)
85

86
87

DOME LIGHT
5W-2041

BK

BK
YL(14)

YL(2)

BU-10(1)
DIODE STOP LAMP
& CREEPER SPEED
123-5635
A
5
4
BR/BK(3)
3
BR(4)
2
BK/RD(2)
1

BK (18)

RD
RD

FLOOD-LAMP
120-6776

WH(2)
YL(12)
YL(11)
GN/BR(5)
BK/GN(9)
GN/WH(1)
BK

< 07
< 12
< 10
< 11
< 06
< 01
< 02
< 05
< 08
< 09
< 04
< 03

L42

15A

7
6
5
4
3
2
1

L8

< 2 <
< 1 <

BK
BR/BK(5)

L74

L75

BK/WH(5)

BK

30
87a
F

WH(9)

TRAVEL
CUTOFF
RELAY
8U-7440

PARKING BRAKE
POWER MODE III
POWER MODE III
TURN SIGNAL
TURN SIGNAL
HIGH BEAM
GND

C002
YL(11)
GN
WH
RD(21)
GN(9)
YL(12)
BR
SHIELD
PU(8)
BK

7,5A
5

L73

BU(9)
YL(5)

GROUND
NC
PARK SW
+BATTERY
TRAVEL SOL
PARK LIGHT
NC
NC

OVERLOAD
BRAKE LOW PRESS
+ 24 VOLT
AIR FILTER
HYD FILTER
SUPPL STEERING
SUPPL STEERING

BK
BK

D-

RD-4(4)
START
RELAY
3E-0075

COOLANT TEMP
SWITCH
8C-3569

BK-4

BK

BK-00

BK-8

RD-6(3)

RD-6(2)
D

BK-00

30
PILOT PRESS
ENABLE
117-4861

87a

YL(4)
BK/GN/RD(4)
WH(14)
WH(9)
WH(2)

2
4
1
6
5
3
7
8

L77

85

86
87

1
2
4
3
6
5

7
6
5
4
3
2
1

D
CC

ALTERNATOR
9W-3043

+
D+

F
RD(10)
RD/YL(14)
RD/YL(7)

1
2
3
5

DIODE
AEC AUX-HYD
120-5969

A
RD/YL(15)

BK/GN/RD(4)
WH(8)

BK

BU/YL(1)
BK

85

BR

YL(9)
BU(1)
RD/YL(9)
BR/WH(2)
BR/BK(1)
PU(3)
RD(4)

RD-6(2)

GN(5)

RD/YL(1)

86
87

SPEAKER
5W-8937

BK/WH(4)
YL(10)
GN(3)
BK/GN(11)
BU/YL(5)
RD/YL(18)
BU(4)

STARTER
8C-4774

MOTOR

COOLANT TEMP
SENDER
8U-1516

RD/YL(5)
RD/YL(6)
BU/YL(2)
RD/YL(7)
BK/PU(1)
BK/PU(2)
GY/BK(1)
RD(4)
RD(8)
RD/YL(8)
RD/YL(9)
RD/YL(10)
RD/YL(11)
RD/YL(12)
RD/YL(13)
RD-12
RD/YL(15)

GROUND

BR
BR/RD

BK/WH(6)

TRANS SPEED
117-4861

BK/GN/RD(2)
BK/GN/RD(1)
BK

BK

BK

SPEAKER
SPEAKER
SPEAKER
SPEAKER

7
6
5
4
3
2
1

70A
U

GN-8

L76

COOLANT TEMP
SWITCH
119-3399

BB

H
BK
BK/YL(1)
ANTENNA
5W-9391

+BATT.
ANTENNA
ANTENNA

TRANS SPEED I
POWER MODE I
ENG COOL HIGH TEMP
TRANS SPEED II
POWER MODE II
+ 24 VOLT
HYD OIL HIGH TEMP

BREAKER CKT.
123-8838

RD-00

BU(5)

RD-4(1)

MTR BAT

BK-12

BK

G 7,5A
7
F 7,5A

RD-10(8)

RD(5)

L47

87a
F

PU(7)
RD
RD

L75

BK

RD-4(4)

BU(15)
GN(7)
PU(12)
WH(7)
RD(10)
BU(8)
GN(6)
RD(11)
BU(9)
YL(5)
BU(10)

L73

30

WH(7)

FLOOD LAMP
120-6776

NC
FUEL LEVEL
COOL TEMP
HYD OIL TEMP

L84

L42

7,5A
8

FUSE BLOCK 111-2480

D RED
A
H
8
7,5A
BK/PU(1)
8
BK/PU(2)
7
G 7,5A
GY/BK(1)
7
6
F
7,5A
RD(4)
6
RD(8)
5
E 7,5A
RD/YL(8)
5
RD/YL(15)
D
4
7,5A
RD/YL(12)
4
RD/YL(13)
3
C 7,5A
RD/YL(9)
3
RD/YL(11)
2
B
15A
RD-12
2
A
1
7,5A
RD/YL(10)
1

30

GROUND

87a

PU(12)
GN/BR(6)
BK/GN(14)

L87

L40

<
<
<
<
<
<
<
<
<
<
<
<

BR
BU

BEACON
116-9627

BR/WH(3)
BR/BK(2)
OR(3)

BK
BR/WH(1)

RD-10(6)

RD-10(5)

F
< 12
< 11
< 09
< 10
< 01
< 02
< 03
< 04
< 05
< 06
< 07
< 08

<
<
<
<

BR/RD

GY/BK (1)
YL (2)
BK/PU (1)
BK/YL (1)
BK/WH (5)
BU/WH (1)
GN (8)
BK/GN (10)
GY (7)
BK (12)

< 1 <
< 3 <
< 2 <

BU
BK
RD

RD-4(1)

RIGHT FRONT
STABILIZER
LOCKOUT SOL
8U-6424

BLADE FRONT
SOLENOID
8U-6424

SPEAKER
5W-8937

BU(2)
BR/WH(1)

ENGINE
OIL SW
6T-1546

FUSE BLOCK 111-2479

C GREEN
A

WH(4)

BR
BU
BR
BU

GN/BR(1)
BK(7)
WH(3)
BK/GN(1)
BK(8)
RD(1)
BU(2)
BR/WH(1)
GN(3)
RD/YL(2)
BU(4)
WH(2)
GN/WH(1)
OR(3)
BU(1)
RD/YL(9)
BR/WH(2)
BR/BK(1)
PU(3)
RD(4)
YL(9)

WH
BR
SHIELD

2.5A

L61

L83

PU(8)

<
<
<
<

AA

< 02
< 01
< 04
< 03

GN/BR
BR

REAR WORK
LAMP AS.
120-6776

GY(2)
BK(1)
RD/YL(6)
BK(6)
RD/YL(1)
BK/GN/RD(3)

L76

BK
TO
PLATFORM

L70

ENGINE SPEED
SENSOR
6V-2455

GN-8
BK-8
BK

HORN SW
5W-9376

BU/WH(1)
BK/YL(1)

< 1 <
< 2 <

L1

GN(4)
BK

KL.15

AEC
AUX-HYD
117-4861

31

BU(10)
BU(8)

10

BK
BK
BK
GY(6)
WH(4)
RD(26)

<
<

< 02
< 01
< 04
< 03

BU/WH(1)

10

< 1
< 2

54

RADIO
119-2006

+BATTERY
ALARM
PRESS.SW
SHUTDN.SW
GROUND

L54

D
GN-14
GN-14

GY(10)
BK

L14

RD(27)

BR
DK-BU
GN/YL
BK

L34

L34

BK

GN/BU(5)
BK/GN(6)

A/C CLUTCH
SOLENOID
3E-1909

RD(7)
BK(1)
RD/YL(11)
GN/BR(3)
GN/BR(4)
GN/BU(4)
GN/WH(4)
GY(4)
WH(4)
RD/YL(12)
BU/YL(3)
YL(1)

L16

L72

BK

BK
BK
BK
BK
BK

OR(2)

LAMP
LICENCE PLATE
116-9623

ENGINE
START/STOP
SOLENOID
8C-3663

25A

85

86
87

RD(4)
GY/BK(1)
BK/PU(1)
RD/YL(1)
BU/YL(2)
RD/YL(5)
RD/YL(6)
RD/YL(7)
RD/YL(8)
RD(5)
BK(7)
RD(3)
RD/YL(9)
YL(2)
GY(1)
GN/WH(1)
RD/YL(2)
OR(1)
RD/YL(11)
RD(8)
GY(4)
GN/WH(4)
GN/BU(4)
RD/YL(12)
BK/PU(2)
GN/WH(3)
GN/BU(3)
GY(3)
RD/YL(10)

85

86
87

BK/GN/RD(2)
BK/GN(3)
BK/GN(2)

TO FRAME
BK
PU(9)
SHIELD
L11
BR
WH

PU(9)
DIODE
8U-8045

BK/YL

GN(4)
BU/YL(4)
BR/WH(1)
BU(5)
GN(5)
BR/BK(2)

BK(7)
RD(19)
BU-10(2)

BK
BK

L48

L60

GN(4)
YL(16)

GN(1)
BR/WH(2)
GN(2)

L13

GN/BU (1)
BK/GN V

BK
TO BOX

BK/GN/RD(5)

BK

<
<

L4

NO

TO FRAME

GN/BU (5)
BK/GN (6)
GN/BU (1)
BR (1)
GN/BR (4)

BK
BK

BK/GN/RD(6)

AEC IMPLEMENT
TRAVEL SWITCH G
117-0651
PU(5)
1
NOTE A

< 1
< 2

BK
L12

YL(13)
YL(15)
YL(16)

BR/BK(2)

L15

A/C PRESS
SWITCH
122-2376

RD(24)
BK(15)

RD-10(1)

7,5A
2

+ BATTERY

A
RD(14)

BU/YL(1)
BU/YL(2)
BR/BK(3)
BU(3)
PU(1)
BK/WH(1)

PU(11)

FLASHER/
WARNING
LIGHT
8U-9152

OUT (LAMP)

RD(18)
RD(6)
RD/YL(15)
RD/YL(14)

YL(15)

RD(3)

49a
C2
49

BK/GN(1)
BK/GN(4)
GN/BR(1)

GN(6)

1>
2>
3>
4>

BRAKE
117-4861

L50

BR-12

GY(3)
GY(5)
GY(4)
GY(6)

15A

OR(1)

L50

>
>
>
>

RD/YL(13)
BK/GN(8)
BK/WH(2)
BK(6)

BK/GN(10)
GY(7)
BK(12)
GN(8)

HEAVY LIFT
SOLENOID
8U-6424

C
C

TRAVEL ALARM
RELAY
122-2371

30
87a

RD(2)
GN/BR(1)
BK/GN(1)
BK/GN/RD(2)
BK/GN/RD(1)
BR/BK(3)
BU(3)
PU(1)
BK/RD(1)
BK/GN(2)

BK

L68

L16

L71

RD(18)

BK
BK

TO BOX

L51

BK/WH(2)
YL(4)
BK/YL/WH(1)

BK
85

86
87

BK

10

GY(1)

7,5A
4

RD(16)

RD(12)

10

87b

PU(8)

L32

RD(15)

RD-8(1)

L60

30

BK-12
BR-12

GN(4)
BU/YL(4)
BR/WH(1)
BU(5)
GN(5)
BR/BK(2)

RD-10(2)

15A

7,5A
5

RD-8(2)

L59

BR/BK(1)

<
<

RD-12

L72

GN/BU(4)

RD-12
GY(5)
GY(6)
RD/YL(13)
BU-10(2)
RD(10)
RD/YL(16)
RD/YL(14)
RD/YL(15)
RD(16)
RD(18)
RD(19)
GY(2)
RD/YL(3)

L53

< 1
< 2

BK-12

PU(12)

6
RD-10(3)

RD-10(4)
RD-10(3)
RD-10(8)
RD-10(7)

L41

RD/YL(11)
GN/BU(4)
GN/WH(4)
GY(4)
RD(8)
RD/YL(12)

15A

YL(2)
RD/YL(16)
RD/YL(3)

YL(2)
RD/YL(3)
RD/YL(16)
RD(16)
OR(1)
RD(3)
BK(7)
BU-10(2)
RD(18)
RD(19)
RD/YL(2)
GN/WH(1)
GN/WH(3)
GN/WH(4)
GN/BU(3)
GN/BU(4)
GY(1)
GY(2)
GY(3)
GY(4)
GY(5)
GY(6)
RD(5)
RD/YL(14)
RD(10)
RD/YL(1)

L36

WH(5)
WH(6)

MOTOR

87

GN/BU (5)

H
56A

TO CAB

RD/YL(16)
RD(10)
BU-10(2)

L51

MAIN-POWER
120-5970

L54

85
V

GN/BR
YL
WH/BK
BK/WH
BK/GN
BK/WH/GN
WH
BR

SWING
BRAKE SW
8U-6109
NC

L28

L51

RD-8(1)

60A

L61

D
BK

L17

YL(13)
A/C
RELAY
86 123-6527

BK

<
<
<
<
<
<
<
<

LEFT FRONT
STABILIZER
LOCKOUT SOL
8U-6424

DD

L34

L62

BK-12
AIR
CONDITIONER
FAN
122-2375

BU(7)
RD(9)
BR/BK(1)
OR(3)

<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<

< 01
< 08
< 06
< 05
< 04
< 03
< 07
< 02

WH (3)
BK/GN (4)
GN/WH (2)

BU-10(1)
BK/GN(8)

L51

L63

WH(1)
L10

HYD OIL
LOW-TEMP
SWITCH
119-3400

BK

L18

L6

HYD OIL
FILTER
CLOG SW
116-8514

L83

L17

RD(9)
BR/BK(1)

OR(4)
PU(6)
YL(17)
WH(12)

< 04
< 05
< 21
< 38
< 27
< 01
< 40
< 03
< 06
< 07
< 08
< 23
< 30
< 32
< 33
< 34
< 02
< 13
< 24
< 25
< 26
< 14
< 22
< 36
< 37
< 35
< 31
< 39
< 29
< 28
< 20
< 19
< 10
< 09
< 18
< 17
< 16
< 15
< 12
< 11

GN/WH(1)
GN/WH(4)
GN/BU(3)

7,5A
8

L41

RD-00

BU(7)
OR(3)

BK(17)
BK(16)

L19
HYD OIL
HIGH TEMP
SW & SENDER
116-4710
T D

RD(26)
WH(4)
GY(6)
BK
GY(9)

BK(2)
BK(3)
BK(4)
BK(5)
PU(3)
RD(8)
BU(6)

L58

PU(12)

H
G

GN/WH(3)

L57

TO FRAME

RD-10(4)

L45

WH(1)
BK

L82

BK
BK

L24

L86

RD/YL(2)

G 7,5A
7
F
GN/WH(2)
7,5A
6
E 7,5A
5
D
GN/BU(2)
7,5A
4
C 7,5A
3
B 7,5A
2
A
GY(2)
7,5A
1

L37

L39

7,5A
8

FUSE BLOCK 111-2478

B YELLOW
A

RD/YL(3)
GN(1)
RD/YL(5)
BK(2)
RD/YL(7)
BK(3)
BK(4)
BK(5)
YL(1)
WH(1)
RD(2)
RD(3)
BU/YL(1)
BU/YL(2)
BR/BK(3)
BU(3)
PU(1)
BK/WH(1)

BK
BK
BK
BK

BK

L30

L56

HAMMER
SOLENOID
8U-6424

L38

BK/GN(4)
PU(2)
BK/GN(5)
RD(6)
BR(1)
BK(8)
WH(3)
GN/BU(1)
GN/BU(1)
GN/BR(2)
BK/GN(3)
GN/BU(5)
BK/GN(6)
BU(1)
BR/WH(3)
BK/GN/RD(3)
WH(5)
WH(6)
BK/WH(1)
BK/YL/WH(2)
BK/GN(7)
BK/WH(3)
GN/BR(4)
GN/BR(3)
BU/YL(3)
GN(4)
C005
GN/BR(3)
GN/BR(4)
GN(4)
BU/YL(3)

RD-14(1)

L56

SWITCH MUST
BE CLOSED
FOR TRAVEL

FUSE BLOCK 111-2477

A BLACK
A

BK/PU(2)
GN/WH(3)
GN/BU(3)
GY(3)
RD/YL(10)

WH(1)
BK(1)
BK(2)
BK(3)
BK(4)
YL(1)
BK(5)
BR/WH(1)
BR/BK(1)
BR/WH(2)
BR/BK(2)
GN(1)
GN(2)
PU(3)
OR(3)
BU(1)
BR/WH(3)
BK/GN/RD(3)
WH(5)
WH(6)
BK/WH(1)
BK/GN(6)
GN/BU(5)
BK/GN(7)
BK/WH(3)
BK/YL/WH(2)
GN/BR(2)
BK/GN(3)
BK(8)
WH(3)
OR(1)
RD/YL(9)
RD/YL(8)
RD(4)
GY/BK(1)
BK/PU(1)

L20

YL(4)

PU(2)
GN/BU(1)
BR/WH(3)
BK/GN(5)
BK/WH(1)
YL(4)
WH(6)
WH(5)
BK/YL/WH(2)
BK/WH(3)
BK/GN(7)
GN/BU(5)
BK/GN(6)
GN(4)

71A
56B
56
L

BK (18)

<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<

BR/WH(3)
C

NOTE A

BK
BK

L27

< 11
< 05
< 06
< 07
< 08
< 10
< 09
< 14
< 12
< 16
< 18
< 15
< 17
< 56
< 13
< 01
< 20
< 49
< 69
< 70
< 48
< 57
< 65
< 66
< 67
< 68
< 46
< 47
< 53
< 54
< 30
< 60
< 43
< 44
< 52
< 02
< 39
< 62
< 40
< 41
< 42
< 33
< 58
< 36
< 31
< 38
< 55
< 34
< 50
< 37
< 35
< 25
< 27
< 29
< 04
< 26
< 24
< 22
< 21
< 23
< 59
< 45
< 03
< 51
< 64
< 63
< 61
< 28
< 32
< 19

BK

LOW TRANSMISSION
CLUTCH PRESS SW
8U-9306

RD-8(3)

L37

GY(1)
BR/BK(2)
BR/WH(3)

FUEL LEVEL
SENDER
112-7178

L21

BK

HORN/TURN
HIGH BEAM SW
111-1975

BK (14)
WH (7)
BU (13)
GN/BR (3)
GN/BU (2)
BK/YL/WH (2)

L30

BREAKER CKT.
124-0016
A

10

PU(11)
PU(8)

AEC SWING
SWITCH
8U-2158

L29

RD-8(3)
GN/WH(2)
GN/BU(2)

10

BK

GN/BR(2)
BK/GN(3)
BK/GN/RD(3)
BK/YL/WH(1)

KL.30

GY

TERMINAL
5W-3624

< 1 <
< 2 <

RD(25)
RD/YL(33)

BU(1)

RD/YL(10)
RD(6)
BU(1)
RD(25)
RD/YL(33)

BK
K

BU/YL (3)
PRIMARY
STEERING
FLOW SW
9X-0008

BK

L36

GY(1)

TRANSMISSION
SPEED
SOLENOID
8U-6424

L36

RD-8(2)

GN/BU(1)
PARKING
BRAKE
SOLENOID
8U-6424

BK

L36

YL(4)
BK/YL/WH(1)
BK/WH(2)

L33

L22

<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<

BK(9)
WH(4)

RD-00

L20

WH
(3)
BK(8)

C
PU(2)
BK

< 30
< 10
< 21
< 27
< 12
< 11
< 33
< 36
< 25
< 24
< 23
< 05
< 39
< 40
< 16
< 28
< 29
< 06
< 34
< 14
< 15
< 02
< 09
< 19
< 20
< 01
< 26
< 04
< 08
< 18
< 31
< 32
< 38
< 13
< 35
< 37
< 22
< 17
< 07
< 03

BU (13)

L33

BK

PU(2)
GN/BU(1)
BR/WH(3)
BK/GN(5)
BK/WH(1)
YL

C006

10

CREEPER
SPEED
SOLENOID
8U-6424

L19

SWING
BRAKE
SOLENOID
8U-6424

REVERSE
STER LIGHT
5W-9323

RD(6)

LOW BRAKE
PRESS SW
5W-9972

L33

L67

TO FRAME

RD/YL(10)

TRAVEL
PEDAL SW
119-3405

BK
WH

BU/YL (3)

L40

C
GN/BR(3)
GN/BR(4)
GN/BU(1)
WH(3)
BK/GN(4)
GN/WH(2)
BU/YL(3)
GN/BU(2)
BR(1)
BK(8)
GN/BU(3)
GN/WH(3)
GY(3)
BK/PU(2)
BK/WH(2)
RD/YL(10)
RD(6)
BU(1)

L82

PU(6)
BK(16)

BK/WH(2)

RD-6(4)

L21

L18

BK

BK/YL/WH(1)
BK

TO FRAME

L32

SWIVEL
121-2974

L34

BK

SWING PUMP PRV

SOLENOID
122-2379

BK
BK

TRAVEL
ACTIVATION
SOLENOID
8U-6424

BK(4)
BK(3)
BK(2)
BK(1)

L32

L24

4
3
2
1

L58

BK

L34

DK-BU
BK

YL(1)
WH(1)

MOTOR

BR
GN/YL
BK
DK-BU

L64

WASHER
LOWER
8U-2598

OR(4)
BK(17)

L31

BK

FORWARD/REVERSE
TRAVEL ALARM
SW (QNTY 2)
9D-7032

A7
A6
A5
A4
A3
A2
A1

LEFT REAR
STABILIZER
LOCKOUT SOL.
8U-6424

TRAVEL LOCK
MAGNET
116-1146

BK
WH
BU(13)

GN/YL
L30

BRAKE
LIGHT SW
8U-2158

CLOSES
WHEN BRAKES
ARE APPLIED

C
BK/WH(7)

10

TO FRAME

C
BK/GN/RD(3)
BK

BR
DK-BU
GN/YL
BK

L31

BK-6

MOTOR

BK
MAIN PUMP PRV
SOLENOID
122-2379

L22

L29

<
<
<
<

BK
< 01 <
< 02 <

BK

RD(1)

WASHER
UPPER
8U-2598

21

DASHED LINES INDICATE ATTACHMENT COMPONENTS,

WIRES AND CONNECTORS.

7
6
5
4
3
2
1

BK-4

TURN SIGNAL CIRCUIT.

ENGINE AND PUMP CONTROL CIRCUIT.

HYD OIL LOW TEMP

NC (+ 24 VOLT)
ALTERNATOR
ENGINE OIL PRESS
NC
NC
GND

L18

BR
BU
BR
BU

10

PU(3)
RD(8)
BU(6)

MONITOR PANEL CIRCUIT.

G
BK(2)
BK(3)
BK(4)
BK(5)
BK

GN(3)
BU/YL(1)
BK(6)
WH(2)
BU(2)

<
<
<

< 04
< 03
< 02
< 01

<
<
<
<
<
<

L64

IMPLEMENT
ACTIVATION
SOLENOID
8U-6424

< 1
< 1
< 1

L63

BK/GN(3)
GN/BR(2)

(6)

AA

L48

L19

L28

< 01
< 02
< 03
< 04
< 05
< 06

BK(1)
BK(2)
BK(3)
BK(4)
GN/YL

RD(2)
GN/BR(1)
BK/GN(1)
BK/GN/RD(2)
BK/GN/RD(1)
BR/BK(3)
BU(3)
PU(1)
BK/RD(1)
BK/GN(2)
RD(1)
BU(4)

BK/GN(3)
GN/BR(2)
BK/GN/RD(3)
BK/YL/WH(1)

BU

ENGINE SHUTDOWN CIRCUIT.

BK

D
A1
A2
A3
A4
A5
A6
A7

L62

PU(3)
RD(8)
BU(6)

T
W

TEMPERATURE MODE CIRCUIT.

START AID CIRCUIT.

TO UNDCRG

10

AUX HYD
(CW ROTATION)
SOLENOID
8U-6424

BU

<
<

<
<
<
<

10

GN/BU(6)
W

MOTOR

< 04
< 03
< 02
< 01

BR
BU

L47

BK
BK

>>

SUPPLEMENTAL STEERING
MOTOR
118-9168

RIGHT REAR
STABILIZER
LOCKOUT SOL.
8U-6424

BU/YL(2)
RD/YL(5)
RD/YL(6)
RD/YL(7)
RD/YL(1)
RD(5)
BK(7)
RD(3)
RD/YL(3)
YL(2)
GY(1)
GN/WH(1)
RD/YL(2)
GY(2)

SUPPL STER
RELAY
3E-0075
W
< 1
BU(14)
< 2

SUPPLEMENTAL
STEERING CONTROL
122-2378
AUX HYD
(CCW ROTATION)
SOLENOID
8U-6424

RD-4

GROUND CIRCUIT.

BR

L61

BB

GN/BU(5)
BK/GN(6)
BK/YL/WH(2)
GY(2)
BK(1)
RD/YL(1)
BK(6)
RD/YL(6)
BK/GN/RD(3)
RD(5)
BR/WH(2)
GN/WH(1)
PU(3)
RD(1)
GN/BR(1)
BK(7)
WH(2)
BK/GN(1)
BK(8)
OR(3)
WH(3)
BU(1)
BR/BK(1)
RD(4)
BR/WH(1)
GN(3)
BU(2)
RD/YL(2)
RD/YL(9)
BU(4)
BK/PU(1)
GY/BK(1)
YL(2)
OR(1)
BK/RD(1)
GN/BR(2)
GN(2)
RD/YL(8)
BK/GN/RD(1)

RD(25)
GN/BU(6)
RD/YL(33)
PU(3)
BU(6)
BK

HEATER AND AIR CONDITIONER CIRCUIT.

STARTING CIRCUIT.

SHIELD
WH
GN
BR

L23

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON AND
THE LEFT HAND HYDRAULIC CONSOLE
IS LATCHED IN THE DOWN POSITION.

WIPER/WASHER CIRCUIT.

BK

L54

1<
2<
5<
3<
6<
4<

L6

TO FRAME

PANEL LAMP CIRCUIT.

L62

L25

BLADE REAR
SOLENOID
8U-6424

L27

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

BK/GN/RD(9)

BK-6

L28

BK-00

L40

12V BATTERY
(QNTY 2)
3T-5760

L31

GN/YL

DISCONNECT
SWITCH
7N-0718

L29

10

<
<
<
<
<
<

STER SW
MOT RELAY
BATTERY
LAMP
ALTERNATOR
GROUND

CIRCUIT IDENTIFICATION LEGEND

L30

10

BK/GN(8)
BK
A

POS NEG

L25

RD(25)
RD/YL(33)

GY(9)
BK
RD(26)
GY(6)
WH(4)

L15

L26

BK

GY(5)
GY(6)

BASIC LAMP GP
116-9625

POS NEG

TO BOX

TRAVEL
ALARM
3T-1815

TAIL LAMP
5W-2040

BK-10

MOTOR
A

BK(14)
WH(7)
BU(13)
GN/BR(3)
GN/BU(5)
BK/YL/WH(2)
WH(3)
BK/GN(6)
GN/WH(2)
BU/YL(3)
GN/BU(1)
BK/GN(4)
GN/BU(2)
BR(1)
GN/BR(4)
BK(8)
GN/BU(3)
GN/WH(3)
GY(3)
BK/GN(7)
BK/WH(3)
BK/PU(2)
BK/WH(2)
RD/YL(10)
RD(6)
BU(1)
RD(25)
RD/YL(33)
BU-10(1)
BK/GN(8)
BK(2)
BK(3)
BK(4)
BK(5)
BK-6
GY(5)
GY(6)
RD(12)
RD-6(4)
RD-12
BK(9)
WH(4)

L53

BU-10(1)

BK-00

L6

STOP LAMP
9X-4493

RD-00
L26

RD(12)
GY(6)
GY(5)
WH(4)
BK(9)
BK/GN(8)
BU-10(1)
RD-6(4)
BK-6
RD(25)
RD/YL(33)
BK(14)
BU(13)
BK/YL/WH(2)
BK/WH(3)
BK/GN(7)
GN/BU(5)
BK/GN(6)
RD-12
WH(7)
BK(2)
BK(3)
BK(4)
BK(5)
GN/BR(3)
GN/BR(4)
GN/BU(1)
WH(3)
BK/GN(4)
GN/WH(2)
BU/YL(3)
GN/BU(2)
BR(1)
BK(8)
GN/BU(3)
GN/WH(3)
GY(3)
BK/PU(2)
BK/WH(2)
RD/YL(10)
RD(6)
BU(1)

RD-00

L23

RD(12)
RD(26)
BK
BK

BK/GN/RD(2)
BK/GN(2)
BK/GN(3)
WH(5)
WH(6)
BK/GN(7)
BK/WH(3)

RD(12)
GY(6)
GY(5)
WH(4)
BK(9)
BK
BK/GN(8)
BU-10(1)

L60

BK(9)
BK
BK

<
<
<
<
<
<

RD-6(4)

WH(6)
WH(5)
BK/YL/WH(2)
BK/WH(3)
BK/GN(7)
GN/BU(5)
BK/GN(6)

TURN LAMP
5W-2040

< 01
< 02
< 03
< 04
< 05
< 06

BK(9)
BK
RD(12)
GY(5)
GY(6)
WH(4)

FUEL
PUMP
5W-8633

L28

L59

TURN LAMP GP
116-9624
L

RD-4

7
6
5
4
3
2
1

14

CIRCUIT GROUPING
DESIGNATION

ABBREV
BK
BR
BU
GN
GY
OR
PK
PU
RD
WH
YL

COLOR
BLACK
BROWN
BLUE
GREEN
GRAY
ORANGE
PINK
PURPLE
RED
WHITE
YELLOW

PART-NO.
120-5712
117-0949
120-6924
121-0874
120-6922
120-6923
120-6921
122-2359
120-6920
125-6566
199-8301
120-6919
121-0875
121-0876
121-0877
121-0879
122-2360
122-2362
122-2363
122-2364
121-2973
121-2972
122-2365
122-2366
122-2382
8X-9618
123-6475

LOC
D-11
D-11
F-12
D-12
C-12
C-12
C-12
D-3
D-4
C-7
H-15
D-2
H-14
H-13
H-13
H-14
C-16
D-15
H-15
H-14
G-10
G-2
G-2
H-10
C-15
H-2
C-7

THIS SCHEMATIC IS FOR THE M318 EXCAVATOR, (111-1840 CHG 01).

COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE.
NOTE A: SWITCH SHOWN WITH NO HYDRAULIC DEMAND.
NOTE: ALL CONSOLE SWITCHES ARE SHOWN WITH THE FRONT
OF THE SWITCH DEPRESSED, AS SEEN FROM THE OPERATORS SEAT.