Development of An Automated Storage/Retrieval System: Chung Tan Lam, Nguyen Tuong Long, Phan Hoang Phung, Le Hoai Quoc
Development of An Automated Storage/Retrieval System: Chung Tan Lam, Nguyen Tuong Long, Phan Hoang Phung, Le Hoai Quoc
Development of An Automated Storage/Retrieval System: Chung Tan Lam, Nguyen Tuong Long, Phan Hoang Phung, Le Hoai Quoc
(1) National Key Lab of Digital Control and System Engineering (DCSELAB), VNU-HCM
(2) University Of Technology, VNUHCM
(3) HoChiMinh City Department of Science and Technology
(Manuscript Received on July 09th, 2009, Manuscript Revised December 29th, 2009)
ABSTRACT: This paper shows the mathematical model of an automated storage/retrieval system
(AS/RS) based on innitial condition. We iditificate oscillation modes and kinematics displacement of
system on the basis model results. With the use of the present model, the automated warehouse cranes
system can be design more efficiently. Also, a AS/RS model with the control system are implemented to
show the effectiveness of the solution. This research is part of R/D research project of HCMC
Department of Science and Technology to meet the demand of the manufacturing of automated
warehouse in VIKYNO corporation, in particular, and in VietNam corporations, in general.
Keywords: automated storage/retrieval system , AS/RS model
specifications:
high
throughput
manufacturing in VietNam.
This works was implemented at Robotics
Division,
Trang 25
2. MODELLING OF AS/RS
given in Table 1.
as follows:
The
weight
concentrated mass
of
construction
post
is
x3
m3
Bar 1
Bar 2
f2
K1
x1
Trang 26
x2
K2
mL
m2
m1
X4
f1
Value
m1
150
[kg]
m2
30
[kg]
mL
100 500
[kg]
m3
20
[kg]
[%]
20
[m]
21x106
[N/cm2]
2.8x103
[cm4]
k1
352.8
[N/cm]
k2
352.8
[N/cm]
kc
6594
[N/cm]
20
[mm]
k1 =
6 EI
3
x4
k2 =
6 EI
( L x4 )
with
x4 =
where
, then k1= k2
E:
elastic
coefficient
of
material
k1,
k2
stiffness
proportionality
underload f2.
&
m2 L &
x&
4 + k c x4 + C3 x 4 = f2
mL
kc
: stiffness of cable
: diameter of cable
&
m13&
x&
1 + k1 ( x1 x 2 ) + C1x 1 = f1
m23 &
x&
2 + k1 ( x2 x 1 ) + k 2 ( x2 x3 ) = 0
&
m3 &
x&
3 + k2 ( x3 x 2 ) + C2 x 3 = 0
where m2L = m2 +
kc =
AE
d 2E
=
4( L x4 )
l
m23 = m2 + mL + m3
Trang 27
m13 0 0
0 m 23 0
0 0 m
k1 -k1
0 x1
+
-k
k
+
k
-k
1 1 2
2 x2
0
-k 2
k 2 x 3
&
x&1
&
x&2
&
x&3
&+ kx = F
or in the matrix form Mx&
x4 =
k1
} -k1
0
b = 1.183x10
2 = 1.135 (rad/s)
These
23
-k1
k1 + k 2
-k 2
0 31
2
-k 2 b 32 = 3
k2
33
, = {0.001
3
T
0.041 0.181}
(3)
need to be satisfied iT ki = i 2
- T k = 2
2
2
2
0
21
2 a = 0.025
-k 2 a 22 = 2
k2
(2)
1 values is any
Trang 28
3 = {1 34.9 153.073}
2
( k M i )i = 0 are as follows:
-k1
k1 + k 2
-k 2
- T k = 2
3
3
3
The solutions
3 = 18.095 (rad/s)
b 31 32 33
k1
(1)
2 = {1 1.252 1.338}
k -m 2 -k
0
1
1 13
2
det -k1
k1 + k 2 -m 23
-k 2 = 0
2
-k 2
k 2 m3
0
At the position
f1
1 = 0 (rad/s)
: n level vector
1 = 0 (rad/s),
can
be
seen
that
the
condition
T
M = I is satisfied.
T
Ri ( ) = i f (t )
R2 ( ) = 0.025 f1 (t )
R3 ( ) = 0.001 f1 (t )
2
T
&
(t ) + x(t ) = f (t )
x&
equation [9]
1 t
(6)
R ( )
x&i (t ) = i
sin i t ii cos i t ii sin i t
i
(7)
where : i = i 1 i 2
conditions
i : damping ratio
xi t =0 = i M u
x&i (t)=
T
x&i t =0 = i M u&
e-iit ( ( i
i i +ii ) sini t+( i
i i - ii ) cosi t )
We find i and i value based on initial
condition
Displacement of point is defined by
principle of superposition (Eq. (8))
n
u i (t)= i x i (t)
i=1
Influential
dynamic
load
act
(8)
upon
x i (t)=
Ri ()e-iit i2i2
+i sini t 2
2 2
i +i i i
(9)
R3 ( ) = 0.001 f1 = 0.001* 423.6 = 0.42 (N)
From Eq. (10)
Trang 29
3 = 0 :
x 3 (t)=0.023 1-e
0
T
x2 t =0 = 2 M 0 = 0
0
-0.085t
( cos4.25t+0.02sin4.25t ))
with
{1
T
T
2 3} = {0 1.06 4.25} (rad/s)
0
T
x&2 t =0 = 2 M 0 = 0
0
derived as:
2 = 0 :
x 2 (t)=9.42 1-e
-0.02t
( cos1.06t+0.02sin1.06t ))
with 3 = 4.25 :
x1 (t) 0
-0.02t
( cos1.06t+0.02sin1.06t )
x 2 (t) = 9.42 1-e
x (t)
3 0.023 1-e-0.085t ( cos4.25t+0.02sin4.25t )
(12)
With the force of load is periodic, resistance force of the system is assumed to be f1 = A cos t
From Eq. (4) and (5), we have
R2 ( ) = 0.025 f1 = 0.025 A cos t
R3 ( ) = 0.001 f1 = 0.001 A cos t
Solution x2 (t)
Substituting R2 ( ), 2 , 2 into Eq. (9) and initial condition into Eq. (9) and Eq. (11), we have
x 2 (t ) = 22.24x10
A cos t (1 e
0.02t
Solution x3(t)
Substituting R3 ( ), 3 , 3 into Eq. (9) and initial condition into Eq. (9) and Eq. (11), we have
-5
-0.085t
x 3 (t)=5.534x10 Acost(1-e
(cos4.25t-0.02sin4.25t))
Trang 30
x1 (t) 0
22.24x10-3 Acost*
(1-e-0.02t (cos1.06t+0.02sin1.06t))
x 2 (t) =
-5
5.534x10 Acost*
(1-e-0.085t (cos4.25t-0.02sin4.25t))
x 3 (t)
(13)
x1 (t) 0
-0.02t
(cos1.06t+0.02sin1.06t))
x 2 (t) = 9.42cos40t(1-e
x (t) 0.023cos40t(1-e-0.085t (cos4.25t-0.02sin4.25t))
3
and
defined
from
initial
condition.
when t = 0: x4 = 10 (m), x& = 1 (m/s).
4
4 , 4 are
(14)
(15)
&
m2 L &
x&
4 + k c x4 + C3 x 4 = f2
(16)
x i (t)=
1
i
kc
6594
m2 L
550
x 4 (t ) = 0.083sin11.989t + 10cos11.989t
= 11.989 (rad/s)
R ()e
i
- i i (t-)
sin i (t-)d+
e
where
we have = 10 , = 0.083
4
4
- i i t
(19)
( i sin i t+ i cos i t )
2
2
i = i 1 i , i = 11.989 1 0.02 = 11.987 (rad/s)
x 4 (t)=
R 4 ()
24 + 24 24
- 4 4 t
(cos 4 t+ 4 4 sin 4 t +
1-e
e - 4 4 t ( 4 sin 4 t+ 4 cos 4 t )
(20)
Trang 31
R 4 ()e - 4 4 t 42 42
+ 4 sin 4 t 2
2 2
4 + 4 4 4
x&4 (t)=
(21)
e - 4 4 t ( ( 4 4 4 + 4 4 ) sin 4 t+ ( 4 4 4 - 4 4 ) cos 4 t )
when t = 0: x4 = 10 (m), x&4 = 1 (m/s).
Substituting above values into Eq. (20), we have 4 = 10 .
1 0.02 *11.989 1
4
4 = 4 4 4
=
= 63.4x10
4
11.987
Substituting 4 , 4 , 4 , 4 into Eq. (20), we have
x 4 (t)=
R 4 ()
1-e-0.24t (cos11.987t+0.02sin11.987t +
143.75
-0.24t
( -64.3x10
-4
sin11.987t+10cos11.987t
(22)
With the force of load is a costant, the resistance force is assumed to be f2 = Smax = 1736.76 N
Substituting R i () = f2 = 1736.76(N) into Eq. (22):
(
( -64.3x10
)
sin11.987t+10cos11.987t )
-0.24t
-4
(23)
Or
The force of load is periodic, the resistance force of the system is assumed to be
f2 = 1736.76 cos 40t
-0.24t
(
( -64.3x10
-4
)
sin11.987t+10cos11.987t )
Trang 32
(24)
follows:
x1 (t) 0
-0.02t
( cos1.06t+0.02sin1.06t )
x 2 (t) = 9.42 1-e
x (t)
-0.085t
3 0.023 1-e
( cos4.25t+0.02sin4.25t )
Trang 33
u
(t)
2
u
(t)
3
0 .2 4 1 -e -0 .0 2 t ( co s1 .0 6 t+ 0 .0 2 sin 1 .0 6 t ) +
0 .2 3 x 1 0 -4 1 -e -0 .0 8 5 t ( co s4 .2 5 t+ 0 .0 2 sin 4 .2 5 t )
-0 .2 9 1 -e -0 .0 2 t ( co s1 .0 6 t+ 0 .0 2 sin 1 .0 6 t )
-4
-0 .0 8 5 t
( co s4 .2 5 t+ 0 .0 2 sin 4 .2 5 t )
9 .4 3 x 1 0 1 -e
-0 .0 2 t
( co s1 .0 6 t+ 0 .0 2 sin 1 .0 6 t ) +
-0 .3 1 -e
-4
4 1 .6 3 x 1 0 1 -e -0 .0 8 5 t ( co s4 .2 5 t+ 0 .0 2 sin 4 .2 5 t )
Time
Displace
Displace
Displace
t (s)
-ment u1 (m)
-ment u2 (m)
-ment u3 (m)
0.02
x10
0.04
-5
0.08
-5
-2.602
-4
x10
-4
-4.5204
x10-5
-1.952
x10-4
4.6777
-5.956
-4.505
x10-4
x10-4
x10-4
8.3882
-0.0011
-8.112
x10
0.1
x10
2.0415
x10
0.06
-6.1618
4.8178
-4
x10-4
0.0013
-0.0017
-0.0013
Trang 34
Time
Displace
Displace
Displace
t (s)
-ment u1 (m)
-ment u2 (m)
-ment u3 (m)
0.02
3.3624 x10-5
-4.3007 x10-5
-3.2709 x10-5
0.04
-5.971 x10-6
7.6123 x10-6
5.9202 x10-6
0.06
-3.455 x10-4
4.3995 x10-4
3.4483 x10-4
0.08
-8.387 x10-4
0.0011
8.4055 x10-4
0.1
-8.622 x10-4
0.0011
8.6695 x10-4
(25)
x1 (t) 0
-0.02t
(cos1.06t+0.02sin1.06t))
x 2 (t) = 9.42cos40t(1-e
x (t) 0.023cos40t(1-e-0.085t (cos4.25t-0.02sin4.25t))
3
The oscillation plot of x2(t) and x3(t) are described in Fig. 4 and Fig. 5.
Trang 35
u 1 (t)
-0 .0 2 t
( co s1 .0 6 t+ 0 .0 2 sin 1 .0 6 t ) +
0 .2 4 co s4 0 t 1 -e
-4
-0 .0 8 5 t
( co s4 .2 5 t+ 0 .0 2 sin 4 .2 5 t )
0 .2 3 x 1 0 co s4 0 t 1 -e
u (t)
-0 .0 2 t
( co s1 .0 6 t+ 0 .0 2 sin 1 .0 6 t ) 2 -0 .2 9 co s4 0 t 1 -e
=
9 .7 4 x 1 0 -4 co s4 0 t 1 -e -0 .0 8 5 t ( co s4 .2 5 t+ 0 .0 2 sin 4 .2 5 t )
u 3 (t) -0 .3 1 co s4 0 t 1 -e -0 .0 2 t ( co s1 .0 6 t+ 0 .0 2 sin 1 .0 6 t ) +
4 2 .3 6 x 1 0 -4 co s4 0 t 1 -e -0 .0 8 5 t ( co s4 .2 5 t+ 0 .0 2 sin 4 .2 5 t )
(
(
(26)
Resistance force is skipped and f2 = 0. From Eq. (18), the oscillation system is of harmonic motion:
x 4 (t ) = 0.083sin11.989t + 10 cos11.989t
Trang 36
Eq.
-0.24t
x 4 (t)=12.08 1-e
(23),
we
have
( 0.172cos11.987t+0.02sin11.987t ) )
Trang 37
-0.24t
( 0.172cos11.987t+0.02sin11.987t ))
will
vibration
is
displacement of system.
AS/RSsystem.
be
change.
Alternatively,
monitoring
and
The
controlling
control
the
system
Trang 38
LAN Network
Station Computer n
with SCADA software
Station Computer
with SCADA software
...
AS/RS
Line 1
AS/RS
Line n
and
machine
control.
The
Trang 39
4. CONCLUSION
AS/RS implementation.
Trang 40
(1) PTN Trng im Quc gia iu khin s & K thut h thng (DCSELAB), HQG-HCM
(2) Trng i hc Bch Khoa, HQG-HCM
(3) S Khoa hc Cng ngh Tp.HCM
warehouse
sizing
problem,
PhD.
Industrial
and
and
Thesis,
System
dimensioning
School
of
Engineering,
Handbook,
Published by McGraw-Hill
Professional, 1999.
[4]. Kim
H-S
(Korea
Maritime
Univ.),
Univ.),
Control
High
for
Stacker
Rack
Crane
Warehouse
Beam
Carrying
Moving
Mass,
and
Maintenance,
Professional
Trang 41
Trang 42
hu hn vi Matlab, Nh xut bn i
hc quc gia Tp. H Ch Minh, 2001.