rariseot8 Replacing wing jing plate
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WM 505355 Replacing wing joining plate
Tools
Designation Type Number | Description
twist drill Commercially Nr.201
available tool
Countersink Commercially | Nr.202
available tool
ohshafi
losmain747@gmail,
Dec 14, 2014
Technical values
Location Description Type Basic value Tolerance 1 Tolerance 2
Dail bit Diameter 6.5mm
Dat bit Diameter 6.5mm
Preliminary work
Preliminary work for body repairs (without straightening system)
1. Remove accessories in the repair area.
1.4. Remove accessories in the repair area according to the extent of damage on the vehicle.
2. Cover accessories adjacent to the repair area on the vehicle.
2.1. Cover all accessories remaining on the vehicle and adjacent areas with fire-proof protective covers.
3. Reshape connection area of the sheetmetal parts to be replaced. See Information on aluminium repairs
—+ SXOQINO5 Information on aluminium repairs
4. Expose joint areas.
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4.1, Remove underbody protection, paint, etc, from the joint areas of the body using a hot-air gun or rotary
brush.
Safety instructions and information on quality
Safety instructions and information on quality
Caution
Non-observance of safety instru:
+ Risk of damage to the vehicle
+ Danger of injury
+ Read the relevant safety instructions as well as general information and quality instructions
—+ SXOOINO1 Safety instructions.
Protection of electrical components during body repairs —+ 5X00IN02 Protection of electrical components
during body repairs
Corrosion protection measures during repairs > SXO0/NO3 Corrosion protection measures during repairs
Information on aluminium repairs —» 5XOOINOS Information on aluminium repairs
Body parts of various sheet-steel strengths — SXO0INO4 Body parts of various sheet-steel strengths
Replacing punch rivets and penetrated joints + 5XO0IN23 Replacing punch rivets and penetrated joints
Setting solf-tapping screws — 5X00IN24 Setting solf-tapping screws
Working with body structural adhesive — 5X00IN21 Working with body structural adhesive
Removing wing joining plate
Removing wing joining plate
BD twrormatin
+ Some of the repair illustrations show only one side of the vehicle.
+ Naturally, some steps also have to be performed on the opposite side of the vehicle as well.
+ These must be carried out as a mirror image of the steps shown for the front and rear.
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26ranaao% Replacing wing joining pate
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Front wing joining plate
1. Drill through clinch points using a drill bit. -» Diameter: 6.5 mm.
2. Drill through punch rivets -A- using a twist drill Nr.201
3. Heat up bonding areas using a hot-air gun.
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Loosening bonding areas
Preparing front wing joining plate for installation
Preparing front wing joining plate for installation
1. Fit wing joining plate and secure it to the body.
1.1. Drill bores for the rivets through the existing holes. > Diameter: 6.5 mm
2. Remove plate.
3. _ Countersink bores for installing countersunk rivets. Countersink Nr.202
4, Prepare connection areas for bonding.
Preparing connection areas for
bonding
Preparing connection areas of body for installing wing joining plate
stalling wing joining plate
Preparing connection areas of body fo!
1, Prepare connection areas for bonding.
Preparing connection areas for
bonding
Installing wing joining plate
Installing wing joining plate
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1
2
3
Apply adhesive,
Applying adhesive
Fit luggage compartment bracket
Rivet in luggage compartment bracket. -> BLIND RIVET 000.043.207.59
Subsequent work
Subsequent work for body repairs (without straightening system)
1
Clean joint areas and sheetmetal flanges with a wire brush
Prime joint areas and sheetmetal flanges with 2K primer.
Restore standard seal with body sealant -> 5X00IN42 Seam sealing.
Also seal the repair area carefully.
Paint repair area and adjacent surfaces, if necessary.
Restore standard underbody protection with underbody sealant —> 5X00IN43 Underbody protection.
Apply standard cavity preservation + SXO0IN44 Cavity preservation. Also apply cavity preservation to the
repair area
Install removed accessories in the repair area.
981110, 981111, 981120, 981121, 981130, 981131, 981310, 981311, 981320, 981321, 981330, 981331
Model year as of 2012
C00, C02, COS, C06, CO7, COB, C09, C10, C11, C12, C13, C14, C15, C16, C17, C18, C19, C20, C21, C22, C23,
C24, C25, C26, C27, C28, C32, C33, C34, C35, C36, C37, C38, C39, C41, C45, C46, C96, C97, C98, C99
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