Basic System Configuration: Wellhead and Manifold

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Surface Production Operations

Basic System Conguration


Wellhead and Manifold
The production system begins at the wellhead, which should include at
least one choke, unless the well is on artificial lift. Most of the pressure
drop between the well flowing tubing pressure (FTP) and the initial
separator operating pressure occurs across this choke. The size of the
opening in the choke determines the flow rate, because the pressure
upstream is determined primarily by the well FTP, and the pressure
downstream is determined primarily by the pressure control valve on the
first separator in the process. For high-pressure wells it is desirable to
have a positive choke in series with an adjustable choke. The positive
choke takes over and keeps the production rate within limits should the
adjustable choke fail.
On offshore facilities and other high-risk situations, an automatic shutdown valve should be installed on the wellhead. (It is required by the
authorities having jurisdiction in the United States, Western and Eastern Europe, West Africa, Central Asia, Southeast Asia, and the Middle
East.) In all cases, block valves are needed so that maintenance can be
performed on the choke if there is a long flowline.
Whenever flows from two or more wells are commingled in a central
facility, it is necessary to install a manifold to allow flow from any one
well to be produced into any of the bulk or test production systems.

Separation
Initial Separation Pressure

Because of the multicomponent nature of the produced fluid, the higher


the pressure at which the initial separation occurs, the more liquid will be
obtained in the separator. This liquid contains some light components that
vaporize in the stock tank downstream of the separator. If the pressure for
initial separation is too high, too many light components will stay in the
liquid phase at the separator and be lost to the gas phase at the tank. If the
pressure is too low, not as many of these light components will be stabilized into the liquid at the separator and they will be lost to the gas phase.
This phenomenon, which can be calculated using flash equilibrium
techniques discussed in Chapter 3, is shown in Figures 2-5 and 2-6. It
is important to understand this phenomenon qualitatively. The tendency
of any one component in the process stream to flash to the vapor phase
depends on its partial pressure. The partial pressure of a component in

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