The production system begins at the wellhead, which includes at least one choke to control flow rates. A manifold is used to commingle flows from multiple wells and direct them to bulk production systems. The initial separation pressure is an important design consideration, as it determines how much liquid is obtained from the separator and whether light components remain in the liquid or vapor phase.
The production system begins at the wellhead, which includes at least one choke to control flow rates. A manifold is used to commingle flows from multiple wells and direct them to bulk production systems. The initial separation pressure is an important design consideration, as it determines how much liquid is obtained from the separator and whether light components remain in the liquid or vapor phase.
The production system begins at the wellhead, which includes at least one choke to control flow rates. A manifold is used to commingle flows from multiple wells and direct them to bulk production systems. The initial separation pressure is an important design consideration, as it determines how much liquid is obtained from the separator and whether light components remain in the liquid or vapor phase.
The production system begins at the wellhead, which includes at least one choke to control flow rates. A manifold is used to commingle flows from multiple wells and direct them to bulk production systems. The initial separation pressure is an important design consideration, as it determines how much liquid is obtained from the separator and whether light components remain in the liquid or vapor phase.
Wellhead and Manifold The production system begins at the wellhead, which should include at least one choke, unless the well is on artificial lift. Most of the pressure drop between the well flowing tubing pressure (FTP) and the initial separator operating pressure occurs across this choke. The size of the opening in the choke determines the flow rate, because the pressure upstream is determined primarily by the well FTP, and the pressure downstream is determined primarily by the pressure control valve on the first separator in the process. For high-pressure wells it is desirable to have a positive choke in series with an adjustable choke. The positive choke takes over and keeps the production rate within limits should the adjustable choke fail. On offshore facilities and other high-risk situations, an automatic shutdown valve should be installed on the wellhead. (It is required by the authorities having jurisdiction in the United States, Western and Eastern Europe, West Africa, Central Asia, Southeast Asia, and the Middle East.) In all cases, block valves are needed so that maintenance can be performed on the choke if there is a long flowline. Whenever flows from two or more wells are commingled in a central facility, it is necessary to install a manifold to allow flow from any one well to be produced into any of the bulk or test production systems.
Separation Initial Separation Pressure
Because of the multicomponent nature of the produced fluid, the higher
the pressure at which the initial separation occurs, the more liquid will be obtained in the separator. This liquid contains some light components that vaporize in the stock tank downstream of the separator. If the pressure for initial separation is too high, too many light components will stay in the liquid phase at the separator and be lost to the gas phase at the tank. If the pressure is too low, not as many of these light components will be stabilized into the liquid at the separator and they will be lost to the gas phase. This phenomenon, which can be calculated using flash equilibrium techniques discussed in Chapter 3, is shown in Figures 2-5 and 2-6. It is important to understand this phenomenon qualitatively. The tendency of any one component in the process stream to flash to the vapor phase depends on its partial pressure. The partial pressure of a component in