Multi Scale Experimental Study of Concrete Rheology: From Water Scale To Gravel Scale
Multi Scale Experimental Study of Concrete Rheology: From Water Scale To Gravel Scale
Multi Scale Experimental Study of Concrete Rheology: From Water Scale To Gravel Scale
DOI 10.1617/s11527-005-9047-y
1. Introduction
From a physical point of view, fresh concrete can be
considered as a suspension of grains of various sizes
in a continuous fluid phase. When flowing, particles
interactions occur and modify the apparent rheological
behaviour. These interactions are particularly complex
in modern concretes as the physical or chemical phenomena generated by the increasing use of additives
are both badly defined and misunderstood. It can however be noted that recent progresses have been made in
the field of superplasticizers [1, 2]. These additions are
often used to improve the concrete casting conditions
(workability, self compaction, stability. . .). Empirical
tests (slump test, slump flow test, L-Box. . .) or proper
rheological apparatus (BTRheom [3], BML [4], Two
points test [5] and others) make it possible to qualify
a given mix fitting (consistency, flowability, pumpability, compactability. . .), or even measure some rheological parameters (yield stress, viscosity). However,
only few theoretical models able to describe, quantify
and predict rheological properties in terms of mix fitting can be found. The model developed by [6] is able
190
2. Materials description
In this study, white cement, aggregates, ordinary water
and admixtures were used to prepare the concrete and
its subcomponents (cement paste and mortar).
2.1. Cement
White Cement CEM I/52.5 N CE CP2 NF SB from
Gargenville Calcia was used for all the tests. Its specific
gravity is 3.01. Its compressive strength is 62 MPa at
28 days according to NF EN 196-1 test. The size distribution was measured in water using a laser granulometer (according to NF ISO 13320-1 test) for different amount of superplasticizer (see 2.3.) and is
given in Fig. 1.The specific area determined using a
BLAINE permeameter, according to NF EN 196-6 test,
is 4117 cm2 /g. The cement chemical constituents are
summarized in Table 1.
2.2. Aggregates
The aggregates used in this study are from silica-quartz
alluvial deposits from Saint Christophe du Ligneron
Palvadeau sand pit. They are rather rounded in shape
and of white/yellow colour. Three sizes are used:
two fine sands 0/0.315 mm and 0.315/0.600 mm and
4/8 mm coarse gravel. Their specific density is 2.58 and
the water absorption is 0.50%. The dry packing density values are 0.616 for the 0/0.315 mm sand, 0.623
for the 0.315/0.600 mm sand and 0.605 for the 4/8 mm
coarse gravel. The grading curves, obtained by sieving,
are given in Fig. 2for the three used aggregates.
% by mass
SiO2
Al2 O3
TIO2
Fe2 O3
CaO
MgO
Na2 O
K2 O
SO3
RI
PAF
20.95
4.08
0.14
0.22
65.55
0.49
0.12
0.20
2.60
1.47
3.36
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2.3. Admixtures
Two admixtures are used in this study. The first one
is a superplasticizer, ChrysoFluid Optima 100. It is a
modified phosphonate based polymer. This superplasticizer was chosen because of its ability to maintain the
concrete rheology for 90 min. The second one is an anti
segregation and anti bleeding agent, Nanometric Silica
slurry RhoximatTM CS 60 SL. This product is amorphous silica in aqueous suspension. Its solid content
is 22.5% and its density is 1.14. This admixture was
used to prevent segregation form occurring during the
rheological measurements.
192
Gravel volume
fraction G
White
cement
Sand
0/0.315
Gravel
4/8
Water
Optima
100
Nano
Silica
#01
#02
#03
#04
#05
#06
27%
29%
31%
34%
35%
39%
1004
982
960
909
902
838
94
92
90
85
84
78
706
746
787
882
896
1016
266
260
254
241
239
222
23
23
22
21
21
20
89
87
85
81
80
74
4. Apparatus description
Rheological measurements were carried out using two
rheometric apparatus according to the studied scales: a
Couette type viscometer RHEOLOGICA RM 500
for nano silica suspensions, cement pastes and mortars, and a plan-plan torsional concrete rheometer
BTRHEOM for concrete testing.
4.1. Couette type viscometer
It consists in two concentric cylinders covered with
sand paper. The inner cylinder is rotating at a controlled speed while the outer cylinder is fixed. The
resulting torque is measured. The cylinder gap was
chosen to be at least 5 times greater than the maximum particle size (Table 3).The nano-silica particle
suspensions were tested under controlled shear rates
from 0.1 s1 to 200 s1 and stress-controlled tests were
carried out on cement pastes and mortars. A large
stress range from 0.1 Pa to 350 Pa was used. This corresponded to shear rates range varying from 0.01 s1
to 400 s1 for the tested materials. For each tested formula, three tests were carried out using increasing and
decreasing shear stresses (or shear rates) ramps. Only
the average measurements obtained at decreasing shear
stresses (or shear rates) ramps are reported in this study.
This protocol was retained in order to get free of the
time-dependant behaviour (such as thixotropy) or all
handless risks (suspensions preparation and test sample selection). This means that all measurements began
at the highest structural breakdown state. Throughout
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Particle max
diameter. Dmax (mm)
Inner cylinder
diameter (mm)
Outer cylinder
diameter (mm)
Nano-silica suspension
Cement paste
Mortar 0/0.315
Mortar 0.315/0.6mm
Concrete (4/8)
14.106
0.130
0.315
0.600
8
23
23
23
23
Blades separation
(h = 100 mm)
25
27.1
27.1
29.5
Gap (mm)
Gap/Dmax ratio
1.0
2.05
2.05
3.25
100
7.104
15.8
6.5
5.4
12.5
5. Analysis
Steady state simple shear data for various cement
pastes, mortars or even concretes have often been well
represented using models following the general form
where is the shear stress and is the strain rate:
= 0 0
(1)
= 0 = 0 + f ( )
(2)
(3)
194
P 3
+ [0.224 + 0.910. 1 ].K
C
P
(4)
where K i
= 1
, i , i and di are respectively the
i
volume fraction, the maximum packing volume fraction and the size of particles of the class i, subscript c
refers to the cement, P and P refer to the super plasticizer dosage and saturation dosage respectively. However, this model is not adapted to the case of a concrete
containing more than one binder.
More recently, an analysis taking into account the interparticle forces that occur in super plasticized cement
paste allowed Flatt [9] to propose a theoretical model
predicting the cement paste yield stress as a function of
the particle size distribution, the solid volume fraction,
the maximum packing fraction and a volume percolation threshold:
0 = m1
( 0 )2
M (M )
(5)
Where m1 is a function of the particle size distribution and the interparticle forces, 0 the percolation
solid fraction and M the maximum packing solid fraction. This model includes various parameters linked to
the mix design and to physico-chemical interactions between particles that makes it a rather complete analysis.
It appears to correctly describe the volume fraction; particle size and size distribution scaling of cement pastes
yield stress. This approach is very promising but its
generalisation to the case of concrete needs more investigations and research.
(6)
where M is the mixture yield stress, F the suspending fluid yield stress, m is a coefficient. The author,
obtained a value m = 1 in the case of spread particles
size distribution and for particle volume fractions lower
than 0.6. This approach considers that there are no colloidal interactions between the inclusions and that their
size is far above the small particles constitutive of the
suspending fluid. This relation is similar to the Krieger
Dougherty relation [25], which deals with the apparent viscosity of the solution instead of the yield stress.
However, Eq. (6) only deals with yield stress fluids.
6. Experimental results
The rheological measurements gave us the shear stress
as a function of the shear rate for a given solid volume
concentration. In this section, using adequate fitting
methods, the yield stress is calculated for each studied
suspension scale.
6.1. Nano silica suspension scale
The obtained experimental results on the shear rate
range (0.1 s1 200 s1 ) are plotted on Fig. 3.Nanosilica suspensions display a yield stress despite their
low solid volume fraction. This property is the result
of the high colloidal silica particles attractive ability.
The value of this yield stress is extrapolated using a
Bingham model and is between 0.5 Pa and 3.5 Pa. The
Flatt model (see 5) describes correctly the nano-silica
suspensions yield stresses in terms of the solid volume
fraction as shown on Fig. 4.The fitted percolation value
is 0.6% and the maximum packing value is 29%, which
is surprisingly low (the maximum packing fraction for
non colloidal spheres is 0.74). However, these nanometric particles are far from being non-colloidal.
6.2. Cement paste scale
The studied cement pastes display a shear thickening behaviour for all the tested cement volume frac-
195
Fig. 4 Nano silica suspensions yield stress fitted with the Flatt
model.
nano-silica particles alone and in the case of the cement and nano-silica mixtures. However, it can be noted
that the fitted percolation threshold is largely higher in
the case of cement pastes. As it could have been expected, the value of the maximum packing fraction is
higher than the standard 0.74 value for perfect spheres.
196
Fig. 7 Imposed shear stress vs. measured shear rate for the mortars prepared with various 0/0.315 mm sand volume fractions
(%).
Fig. 8 Imposed shear stress vs. measured shear rate for the mortars prepared with various 0.315/0.600 mm sand volume fractions
(%).
This is due to the fact that the small nano-silica particles fill the voids between the non-spherical cement
grains.
6.3. Mortar scale
The obtained experimental results are plotted on
Figs. 7and 8for the two tested sands. First, it can be
noted that the measured mortars behaviour as the cement pastes behaviour is shear thickening. The measured yield stress is an increasing function of the total
solid volume fraction. However, it has to be noted that
the yield stress of the obtained mortars for low sand
volume fraction is lower than the yield stress of the
associated cement paste. Although the ratio between
the cement particles size and sand grains size is high
enough for a multiphasic approach to be licit, this decrease in the yield stress is not predicted by any model
in the literature. For example, Coussots model [24]
always predicts a mixture yield stress higher than the
suspending fluid yield stress. This decrease in yield
stress could be explained by the fact that the flocculation state of the cement particles is lower when it is
mixed with sand grains that can break any forming
clusters. This is in agreement with the fact that, when
the sand particles size increases, the yield stress of the
mixture for the same sand volume fraction is lower as
Fig. 9 Mortars yield stress values vs. the sand volume fraction
for two sand granular sizes.
Fig. 10 Measured torque vs. imposed rotation speed for the various concretes for varying gravel volume fraction (%).
197
Fig. 11 Concrete yield stress in terms of the gravel volume fraction. The mortar yield stress and the prediction of the Coussots
model are also plotted.
lation is good (Fig. 11). The value of the fitted parameters are m = 4.2 and M = 0.6, which is the measured
dry packing density value of the gravels. However,
because of the discrepancy between rheometers obtained in [16, 17], the values of the parameters obtained
here may change if an other concrete rheometer was
used.
198
Fig. 12 Shear stress versus shear rate for all the studied scales.
8. Conclusion
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