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    Kiln Failure List Thrust Roller E

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    ardiansyahsave23
    This document discusses two common failures that can occur in axial thrust rollers: 1) Damages to the rolling surface from excessive wear and tear can lead to fracturing and additional load on the roller assembly. This is often caused by incorrect roller adjustment or lack of lubrication. Preventive measures include maintaining proper rolling surface contact and lubrication. 2) Fracture of the thrust roller shaft at the transition from the roller to the shaft. This can be caused by high axial loads during cool down when the kiln cannot freely contract. Preventive measures include proper cool down of the kiln with adequate rotation and lubrication to avoid thermal tensions.

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    Kiln Failure List Thrust Roller E

    Uploaded by

    ardiansyahsave23
    246 views3 pages
    This document discusses two common failures that can occur in axial thrust rollers: 1) Damages to the rolling surface from excessive wear and tear can lead to fracturing and additional load on the roller assembly. This is often caused by incorrect roller adjustment or lack of lubrication. Preventive measures include maintaining proper rolling surface contact and lubrication. 2) Fracture of the thrust roller shaft at the transition from the roller to the shaft. This can be caused by high axial loads during cool down when the kiln cannot freely contract. Preventive measures include proper cool down of the kiln with adequate rotation and lubrication to avoid thermal tensions.

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    This document discusses two common failures that can occur in axial thrust rollers: 1) Damages to the rolling surface from excessive wear and tear can lead to fracturing and additional load on the roller assembly. This is often caused by incorrect roller adjustment or lack of lubrication. Preventive measures include maintaining proper rolling surface contact and lubrication. 2) Fracture of the thrust roller shaft at the transition from the roller to the shaft. This can be caused by high axial loads during cool down when the kiln cannot freely contract. Preventive measures include proper cool down of the kiln with adequate rotation and lubrication to avoid thermal tensions.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    246 views3 pages

    Kiln Failure List Thrust Roller E

    Uploaded by

    ardiansyahsave23
    This document discusses two common failures that can occur in axial thrust rollers: 1) Damages to the rolling surface from excessive wear and tear can lead to fracturing and additional load on the roller assembly. This is often caused by incorrect roller adjustment or lack of lubrication. Preventive measures include maintaining proper rolling surface contact and lubrication. 2) Fracture of the thrust roller shaft at the transition from the roller to the shaft. This can be caused by high axial loads during cool down when the kiln cannot freely contract. Preventive measures include proper cool down of the kiln with adequate rotation and lubrication to avoid thermal tensions.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 3

    7.

    6 Failures of Axial Thrust Rollers


    7.6.1. Damages to Rolling Surface
    Features :
    Excessive wear an tear! "itting fracturing
    #onse$uences :
    %ear an tear! "itting or fracturing
    Aitional loa on roller assem&l' owing to uneven rolling action
    Se$uence failures :
    Roller fracture
    T're amage! &urr formation
    #auses :
    (ncorrect thrust roller a)ustment of su""ort roller or force *iln u"hill movement
    Dimensioning or material efect
    +ac* of roller face lu&rication
    Relief measures :
    #orrect roller a)ustment
    Rolling face lu&rication
    A)ustment of *iln movement c'cle
    Re"air measures :
    ,achine of worn roller face! elimination of &urrs
    #orrect alignment of rolling face contact
    -reventive measures :
    ,aintain correct rolling surface contact
    A)ust correctl' axial *iln movement c'cles
    Routine ins"ection
    #orrect roller a)ustment
    .ualit' assurance of new or re"lacement roller
    /see annex 101
    7.6.2 Thrust Roller Shaft Fracture
    Features :
    Fracture of shaft at transition from roller to the shaft
    #onse$uences :
    3iln shutown ue to thrust roller &rea*age
    Se$uence failures :
    Roller shaft &earing failure
    Damages to t're or *iln shell
    Drive ue to shoc* loa when roller gets )amme &etween t're thrust an thrust
    roller &ase
    #auses :
    4igh axial loa create &' thermal tensions in the shell uring cool own! when the
    *iln cannot freel' contract itself! ue to not sufficient rotating of the *iln
    (nae$uate esign of transition 5one on roller to shaft
    Relief measures :
    2
    Re"lacement of amage "arts
    -reventive measures :
    #orrect cool own of *iln with ae$uate se$uence of *iln rotation
    +u&rication of rolling surface on su""ort rollers with oil uring *iln cool own
    ,aintain *iln in u""er "osition /axiall'1 uring *iln cool own
    .ualit' assurance of new or re"lacement rollers
    6

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