MAG International Cargo Van
MAG International Cargo Van
MAG International Cargo Van
Parts Catalog
I-Mag - Standard Cab Truck
T- Mag XXC - Double Cab Truck
C-Mag - Cargo Van
P-Mag -Passenger Van
LrroIIDll@ ff
1
00 1-1 2
Fig. 1-1 Cylinder Cap-Valve-Chamber CoverCEGD 3
00 1-2 4
Fig.1-2 Cylinder Cap-Valve-Chamber Cover 5
00 1-3 6
Fig.I-3 Cylinder Cap-Valve-Chamber Cover 7
00 2-1 "'l:fliI.fi$:$?tCft!.P$'t;jj(:0) 8
Fig. 2-1 Cylinder BodyCEGI) 9
00 2-2 '4.".fliI.fi$:$?tCHF]6350B) 12
Fig. 2-2 Cylinder 13
00 2-3 -4:fliI.fi$:$?tCHF]6351B) 14
Fig.2-3 Cylinder 15
00 3 i1Ilm:;1tl$?t 16
Fig. 3 Oil Basin .. .. 17
00 4-1 18
Fig. 4-1 Piston-Connecting Rod-Crank Shaft (EGD 19
00 4-2 20
Fig.4-2 Piston-Connecting Rod-Crank Shaft 21
00 4-2 22
Fig. 4-2 Piston-Connecting Rod-Crank Shaft 23
00 4-3 24
Fig.4-3 Piston-Connecting Rod-Crank Shaft 25
00 5-1 P.*1'-'4.".r'1-8!tt!flll$?tCft!.P$'t;J;R::$) 28
Fig. 5-1 Rocker Arm-Valve-Camshaft(EGD 29
00 5-2 P.*1'-'4.".f1-8!tt!flll$)t<HFJ6351B,HFJ6350B) 30
Fig.5-2 Rocker Arm-Valve-Camshaft : 31
006-1 .. 32
Fig. 6-1 Synchronizing Gear And Cover .. .. 33
00 6-1 34
Fig. 6-1 Synchronizing Gear And Cover .. '" .. .. . 35
00 6-2 36
Fig. 6-2 Synchronizing Gear And Cover , 37
00 6-2 /PJ .&I'lJl!fi $?t (II) 38
Fig. 6-2 Synchronizing Gear And Cover '" 39
00 7-1 40
Fig. 7-1 Inlet Manifold (UAES) 41
00 7-2 44
Fig.7-2 Inlet ManifoldCDELPHD 45
00 7-3 46
1
Fig. 7-3 Inlet Manifold (Carburetor) 47
00 8-1 PCV 48
Fig. 8-1 PCV Valve(UAES) 49
00 8-2 PCV 50
Fig.8-2 PCV Valve(DELPIH) 51
00 9-1 52
Fig. 9-1 Air Cleaner Assy(EGI) 53
00 9-2 54
Fig. 9-2 Air Cleaner Assy 55
00 9-3 (HFJ6350B) 56
Fig. 9-3 Air Cleaner Assy 57
00 9-4 58
Fig. 9-4 Air Cleaner Assy 59
00 9-5 60
Fig.9-5 Air Cleaner Assy 61
00 10-1 f11='4:ltt'If 62
Fig. 10-1 Exhaust Manifold (EGI) 63
00 10-2 f11='4:ltt'If 64
Fig.l0-2 Exhaust Manifold(Carburetor) 65
00 11-1 66
Fig. 11-1 Exhaust sys(EGI) 67
0011-2 f11='9.:*(HFJ6350B) .. .. .. .. .. .. .. .. 68
Fig.II-2 Exhaust sys 69
00 11-3 f11='4:* (HF1l011G,HFJIOIIH) 70
Fig.II-3 Exhaust sys 71
00 12-1 72
Fig. 12-1 Oil Pump(EGI) 73
00 12-2 tJtrmJK1m?t(HFJ6350B) 74
Fig.12-2 Oil Pump 75
00 12-3 tJtrmJK1m?t(HFJ6351B) 76
Fig. 12-3 Oil Pump 77
00 13-1 78
Fig. 13-1 Clutch And Control (EGI) 79
00 13-2 .. .. .. .. .. .. .. .. .. .. .. 80
Fig. 13-2 Clutch And Control 81
00 13-3 .. .. .. .. .. 82
Fig. 13-3 Clutch And Control .. 83
00 14-1 84
Fig. 14-1 Transmission Drive 85
00 14-2 88
Fig.14-2 Transmission Drive 89
00 15-1 94
Fig. 15-1 Transmission Housing-Extension Case 95
2
0015-2 98
Fig. Transmission Housing- Extension Case ......... , 99
0016 100
Fig.16 Transmission Control .................................................................... 101
001 7 :3t:i1K 1*=i t\l, ... ... .. .... ... ... ... .. . ... 104
Fig.17 Gear Shifting Control' 105
0018-1 110
Fig. 18-1 Water Pump-fanCEGI) ............................................................... 111
0018-2 .. 112
Fig.18-2 Water Pump-FanCCarburetor) 113
00 19 114
Fig.19 Radiator and Expand tank 115
0020-1 116
Fig. 20-1 Coolant Pipe And Hose , ............................ 117
00 20-2 118
Fig.20-2 Coolant Pipe And Hose 119
0020-3 ................................................................ 122
Fig.20-3 Coolant Pipe And Hose , .............................. 123
0021 124
Fig. 21 Blower Install 125
00 22-1 126
Fig. 22-1 Engine Mounting 127
00 22-2 , ............................ 128
Fig22-2 Engine Mounting ................................... , 129
00 23-1 ......................................................... 130
Fig. 23-1 Feed Line Assembly. (UAES) 131
0023-2 132
Fig.23-2 Feed Line Assembly. CDELPHI) 133
00 23-3 134
Fig.23-3 Feed Line Assembly. . 135
00 23-4 136
Fig.23-4 Feed Line Assembly (HF1l011G,HFnOllH EGI) 137
00 23-5 fjl;Y!!l*ttIlCHF1l011G 1t1lllff) 140
Fig. 23-5 Feed Line Assembly. (HF1l011G Carburetor) 141
00 24-1 144
Fig. 24-1 Fuel Tank Installation. . 145
00 24-2 146
Fig.24-2 Fuel Tank Installation. (DELPHI) .......................................... 147
00 24-3 CHF] 6351B,HF]6350B) .. .. .. .. .. 150
Fig.24-3 Fuel Tank Installation 151
00 24-4 ijj,1lJJf) 154
Fig. 24-4 Fuel Tank InstallationCHF1l011G,HF]l01lH EGI) 155
00 24-5 156
3
Fig.24-5 Fuel Tank Installation(HFJIOllG Carburetor) 157
00 25 ID:iJXtfl ,tJo:i!$, ....................................... 158
Fig.25 Choke cable and acceleration and Clutch cable Assy .............................. 159
00 26-1 .................................................. 160
Fig. 26-1 Propeller Shaft Assy ............................ 161
00 26-2 ............................... 162
Fig. 26-2 Propeller Shaft Assy .. .. . . .. .. . .. . . . .. .. . . . . 163
00 27 164
Fig. 27 Rear Axle Assy .......................................... ,. 165
00 28 ............ :......................................... 168
Fig. 28 Differential Assy ........................., ..................... 169
00 29 ......................................................................... 172
Fig.29 Half Shaft ,Drum ..................................... 173
00 30 ...................................... 174
Fig.30 Housing Rear Axle ,Half Shaft and Drum .......................................... 175
00 31 ......................................... 176
Fig. 31 Disc Brake Assy, Front .................................... 177
00 32-1 .......................................................................... 178
Fig. 32-1 Drum Brake Assy, Front .. . ... .. .. ... ... ... .. .. ... ... ... ... ... ... ... ... ... ... ... 179
00 32-2 If!r!RJ:t*,Ji9.J:B,h!,nJ(;( iJ)) .................................... 180
Fig. Drum Brake Assy,Front (Automatic Adjusting) 181
0033-1 ..................................................... 184
Fig. 33-1 Drum Brake Assy,Rear ................................... 185
00 33-2 Elift!.))O) .............................. 188
Fig.33-2 Drum Brake Assy,Rear( Automatic Adjusting) ................................ 189
00 33-3 ilIJ:B ( iJi'il) (II) ............ 192
Fig.33-3 Drum Brake Assy,Rear ( Automatic Adjusting) 193
00 34 196
Fig. 34 Front axle ............................................. 197
00 35- 1 ilifth!, Jilt 11 3=: ffiI litftIJ i9.J JI; :ffMi ..... ... .. .. .. ... ... ... ... ... ... ... 198
Fig. 35-1 Reservoir Assy ,M/CYL& Booster and Brake Vacuum Lines 199
00 35-2 ,II)] 11 ctffiIlitllttJ i9.JJt:ffMi(lfk 202
Fig. 35-2 Reservoir Assy,M/CYL & Booster and Brake Vacuum Lines
(for UAES)EGI 203
00 35-3 206
Fig. 35-3 Reservoir Assy and M/CYL . .... . .. .. . 207
00 36-1 ftfllJiHtJ:tftlJi9.J:B) 208
Fig. 36-1 Brake Pipe(X Type, Brakes ,front-disc and rear-drum) 209
00 36-2 ftIJilIJ'llfMi(][ 210
Fig.36-2 Brake Pipe( n Type, Brakes ,front-disc and rear-drum) 211
00 36-3 ftfj"ttJ:tftlJi9.J$) 214
Fig.36-3 Brake Pipe ( ][ Type, Double Drum-brakes) 215
00 36-3 216
4
Fig.36-3 Brake Pipe (n Type, Double Drum-brakes) 217
rn 36-4 jJIL 218
Fig.36-4 Brake Pipe ( X Type, Double Drum-brakes) 219
rn 36-5 nJJlJ., 220
Fig. 36-5 Brake Pipe (II Type, Double Drum-brakes) 221
rn 36-6 nJJlJ., 222
Fig.36-6 Brake Pipe( n Type, Brakes ,front-disc and rear-drum) 223
rn 37 224
Fig. 37 Brake Pedal-Accelerator Pedal And Clutch Pedal .. 225
rn 38 226
Fig.38 Parkng Brake System 227
rn 39 228
Fig.39 Steering Gear Assy 229
00 40-1 230
Fig. 40-1 Steering Shaft And Universal Joint, Assy 231
rn 40-2 232
Fig.40-2 Steering Shaft And Universal Joint, Assy(Airbag) 233
rn 41 234
Fig. 41 Front Axle Assy 235
0042-1 236
Fig. 42-1 Steering Wheel , 237
0042-2 238
Fig. 42-2 Steering Wheel Assy (Including airbag system) 239
rn 43 240
Fig.43 Front Suspension Frame 241
rn 44 ,....... 242
Fig.44 Front Stabilizer 243
rn 45 244
Fig. 45 Front Suspension 245
00 45 246
Fig. 45 Front Suspension 247
00 46-1 248
Fig. 46-1 Rear Suspension 249
00 46-2 250
Fig.46-2 Rear Suspension (Wagon) 251
00 47 mt ,g,g\(; , 254
Fig. 47 Wheel &. Tyre Assy 255
rn 48 * 256
Fig.48 Spare Tyre Mounting 257
rn 49 258
Fig.49 Spare Tyre Bracket Mounting 259
rn 50 'f-ffT9!lk:jft}ff 260
Fig. 50 Driver Tool, Manual Jack and Jiggle Bar 261
5
00 51 262
Fig. 51 Starter 263
00 52 264
Fig. 52 Alternator , 265
00 53 ?tl'\!ff 266
Fig. 53 Distributer .. . 267
0054-1 'i/!tf.Yl!!. 268
Fig. 54-1 Battery .. 269
00 54-2 'i/1'\!Yl!!.CHFJ1011G) 270
Fig. 54-2 BatteryCHFJ1011G) .. ; 271
00 55 272
Fig.55 Electrical Installation 273
00 56 276
Fig. 56 Combination Meter 277
00 57 278
Fig.57 Car radio 279
ffi 58-1 280
Fig. 58-1 Harness 281
00 58-1 282
Fig. 58-1 Harness 283
00 58-2 284
Fig.58-2 HarnessCHFJIOllG,HFJIOllH) 285
00 59 286
Fig.59 Front Wiper &- Front Washer 287
00 60 ; 288
Fig.60 Rear Wiper &- rear washer 289
ffi 61-1 wrP,ijiT 290
Fig. 61-1 Head Lamp 291
00 61-2 292
Fig. 61-2 Head Lamp Ccrystal lamp) 293
00 61-3 wrP,ijiTCHFJ6376) 294
Fig. 61-3 Head Lamp 295
00 62-1 wrIJ\tr 296
Fig. 62-1 Front small lamp , 297
00 62-2 298
Fig. 62-2 Front Small Lamp 299
00 63 I'!J)tr 300
Fig. 63 Driver Room Lamp 301
00 64 302
Fig. 64 Passenger Room Lamp 303
00 65-1 ,ij1,trCI) 304
Fig. 65-1 Tail LampsCI) 305
0065-2 ,ij1,trCII) .. 306
6
Fig. 65-2 Tail Lamps CII) ., ....................................................................... 307
00 66-1 Ja'mif'1J 308
Fig. 66-1 Rear Combination Lamp 309
00 66-2 Ja'mif'1JCHFnOllG,HF]lOllH) 310
Fig.66-2 Rear Combination Lamp 311
00 67 312
Fig.67 Rear Fog Lamp 313
00 68-1 mr'l='1J(1) , 314
Fig. 68-1 Front Fog Lamps (1) 315
00 68-2 316
Fig.68-2 Front Fog LampsCII) 317
00 69 ffiJ$'1J 318
Fig. 69 Backup Lamp 319
00 70-1 320
Fig. 70-1 License Lamps 321
00 70-2 322
Fig. 70-2 License Lamps 323
00 71 Ja'liM:iHf 324
Fig. 71 Rear Reflector ; 325
00 72-1 326
Fig. 72-1 Front Turn Signal Lamps 327
00 72-2 328
Fig. 72-2 Front Turn Signal Lamps 329
m72-3 330
Fig.72-3 Front Turn Signal Lamps 331
00 73 332
Fig. 73 Side Turn Signal Lamp 333
00 74 flJ5Q?l1i .. 334
Fig.74 Heater System 335
00 74 flJ5Q?l1i 336
Fig.74 Heater System 337
00 75 338
Fig. 75 Herter Assy and Box 339
0076-1 340
Fig. 76-1 Air-conditioning SystemCtwo evaps and two condensers) 341
00 76-2 346
Fig.76-2 Air-conditioning SystemCsingle front evap) 347
00 76-3 350
Fig.76-3 Air-conditioning SystemCsingle upper evap) 351
00 77 354
Fig.77 Evaporator Assy. Front Evaporator Assy Upper Evaporator Assy 355
00 78 356
Fig.78 Condenser ,Side Condenser ,Rear Condenser Assy 357
7
00 79-1 ................................................................................. 358
Fig. 79-1 Column covers ........................................ 359
00 79-2 ................... 360
Fig. 79-2 Column covers 361
00 80 {)(*tIi ... ... ... ... 362
Fig. 80 Dashboard .. .. .. . . . . 363
00 81 368
Fig. 81 Front Door Assy 369
0082 370
Fig.82 Sliding Door assy 371
00 83 jigfl 372
Fig. 83 Tail Door assy 373
00 84 374
Fig. 84 Tail Door Garnish (Label) . .. . . . .. . . . . 375
00 85 ffffltJ(fjf 376
Fig. 85 Sliding Door Hinge 377
0086 wrfl1J1!Jl1,!Vt 378
Fig. 86 Front Door Lock Comp 379
00 87 jig Jilt . .. .. . 380
Fig. 87 Tail Door Lock Comp 381
m88 fff .. .. . . . . . .. .. . .. 382
Fig. 88 Sliding Door Lock Comp .............................. 383
m89 384
Fig. 89 Bumper and grill 385
m90 wrilil:m!tUlitmW 386
Fig. 90 Front Bumper and Front Grill 387
00 91 ntrilil:m!ttt 388
Fig. 91 Front Bumper 389
00 92 390
Fig. 92 Front Panel Garnish (Label) 391
00 93 392
Fig. 93 Front Windshield Glass , 393
m94 394
Fig. 94 Wheelhouse 395
00 95 ]jji:Jl'iipgtfp 396
Fig. 95 Headliner 397
. 00 96-1 398
Fig. 96-1 Box Side Panel Assy 399
00 96-2 (HFJ1011H) 400
Fig.96-2 Box Side Panel Assy 401
00 97 :lI!!t!ii 402
Fig. 97 Floor Accessories 403
00 98-1 408
8
Fig. 98-1 Front Seats .............................................................................. 409
00 98-2 .................................................... 410
Fig.98-2 FrontSeats ....................................... 411
m99 ............. .... i .... 412
Fig.99 Middle Seats 413
m100 .. 414
Fig.100 Rear Seats 415
00 101 416
Fig. 101 Console 417
00102 .. .. .. .. .... .. .. .... .. 418
Fig.102 Body Side Inner Garnish and Fuel Filler Lids 419
00 103 422
Fig. 103 Body Side Outer Garnish , 423
00 104 426
Fig.104 Seat Belt 427
m105-1 S$::!it 428
Fig. 105-1 Body In White 429
00 105-2 S$::!it(HFJ1011G) 430
Fig. 105-2 Body In White (HF}1011G) 431
m105-3 8 $::!it(HF}1011G) 432
Fig.105-3 Body In White(HFJ1011H) 433
m106 J'fW. 434
Fig. 106 Rear-View-Mirror 435
9
1
2
(
22
Fig. 1-1
Cylinder Cap-Valve-Chamber Cover(EGI)
mlli"'}
Item No.
Part No.
Description
Assemble
Qty Validity
distinction
1
462-1A/D-I003001/01
1 1
Cylinder cap
2 462-1003002-01
1 8
Valve guide
3 462-1003006-A
11m.
1 1
Orifice
4 462-1000251
1 4
Bowl plug
5 462-1000800
1 1
Cylinder head gasket
6 462-1000015
JE&'i'
1 2
Set collar
7 462-1000215-B
cn
1 10
Bolt
462-1000214
mill
1 10
Washer
8 462-1007903-B/B2
9: f1 ':
1 1
Valve chamber cover
9 462-1007015
1 1
Valve chamber cover clapboard
10 462-1007016
1 1
Valve chamber cover clapboard gasket
11 462-1000228
.n
1 8
Screw
12 462-1000071-A
1 1
Valve chamber cover sealing rubber gasket
13 462-1007802
1 4
Sealing rubber band assy
14 462-1000216
Jiln
1 4
Bolt
15 462-1009800-B
1 1
Oiling cap assy
16 462-1A/D-3707950
1 4
Spark plug assy
17
462-1A/D-I003011
1 1
Camshaft rear cover
18 462-1003010-01
1 1
Connecting seat gasket
19 462-1003007
JElliit'!
1 2
Set stud
20 462-1000237
tlUJ
1 3
Bolt
21 462-1003009
1 1
Camshaft front bearing cover
22 462-1000233
jltr
1 5
Bolt
23 462-1003008-01
1 1
Bearing cover gasket
24 462-1003004
JZt9:f1li
1 4
Intake valve seat
25 462-1003005
1 4
exhaust valve seat
3
m1-2
4
1--
8--
9
16
4(
19
Fig. 1-2
Cylinder Cap-Valve-Chamber Cover
{'!'1'; "*
Assemble
Item No.
Part No.
Description Qty Validity
distinction
462-1003800
HFJ6350B,
Cylinder cap assy
HF1l011GA
1 462-1003001-B
2 1
Cylinder cap
2 462-1003002-B
2 4
Intake valve guide
3 462-1003003-B
2 4
Exhaust valve guide
4 462-1000215
Ji)i%Jt
2 4
Bowl plug
5 462-10002I5-B
lItr
2 10
Bolt
6 462-1000214
mill
2 10
Washer
7 1000015
2 2
Set collar
8 462-1000800
2 1
Cylinder head gasket
462-1007903
Z 1
Valve chamber cover
9 462-1007801
2 1
Valve chamber cover housing
10 462-1007015
2 1
Valve chamber cover clapboard
11 462-1007016
2 1
Valve chamber cover clapboard gasket
12 GB5783-86-M6 XI 0
lin
2 8
Screw
13 GB97.1-85-6-140HV
mill
8 2
Washer
14 462-1007802
MFJI!(WM,llX;
2 4
Sealing rubber band assy
15 462-1000216
Jln
2 4
Bolt
4.f1'i!flMF1ilCm
16 462-1000071-A
Valve chamber cover sealing ruhber 2 1
gasket
17 462-1000045
1'EfJiJ
2 1
pothook
18 462-1009800
Z 1
Oiling cap assy
19 462 -3707950
;JdtJl
2 4
Spark plug
5
6
8
12
Fig. 1-3
Cylinder Cap-Valve-Chamber Cover
oow.-l}
1f;;&f
Item No.
Part No.
Description
Assemble
Qty Validity
distinction
1 465Q-I003001
1 1
HFJ6351B,
Cylinder cap
HFllOllG
2 462-1003002-F
1 8
Valve guide
3 462-1003006-A
1 1
Orifice
4 462-1000251
1 5
Bowl plug
5 462-1000800
1 1
Cylinder head gasket
6 462-1000015
1 2
Set collar
7 462-1000215-B
j,ur
1 10
Bolt
462-1000214
mil
1 10
Washer
8 462-1007903-B
1 1
Val ve chamber cover
9 462-1007015
1 1
Valve chamber cover clapboard
10 462-1007016
1 1
Valve chamber cOver clapboard gasket
11 GB5783-86-M6X 10
'HT
1 8
Screw
GB97. 1-85-6-140HV
mil
1 8
Washer
"'I.f1':.ijl.j;j-F1IICm
12 462-1000071-A
Valve chamber cover sealing rubber 1 1
gasket
13 462-1007802
1 4
Sealing rubber band assy
14 462-1000216
j;Ur
1 4
Bolt
15 462-1009800-B
tt1lll P
1 1
Oiling cap assy
16 462 -3707950
1 4
Spark plug assy
17 462-1A/D-I003011-B
1 1
Connecting seat
18 462-1003010
1 1
Connecting seat gasket
19 462-1003007
1 2
Set stud
20
M8X32-Q GB21-76
:tJur
1 3
Screw
GB97.1-85-6-140HV
mil
1 3
Washer
7
8
Fig. 2-1 Cylinder Body(EGI)
OOfiL-I}
If:i&t'E
Assemble
Item No.
Part No.
Description Qty Validity
distinction
462-1A-1002900-B
1 1
1
Cylinder assy
465Q-1A/D-I002900-01
1 1
Cylinder assy
2 462-1000252
1 3
Bowl plug
3 462-1000251
1 2
Bowl plug
4 462-1000250
II.Jt
1 3
Screw plug
5 462-1002005-B
II.Jt
1 1
Screw plug
6 465Q-I000022-C
1 1
Oil filter connecting pipe
7 462-1002201-01
II.tr
1 10
Bolt
8
65Q-1A/D-1002810
1 1
Oil gauge guide assy
462-1000241
liJtr
1 1
Bolt
9 462-1000247
mill
1 1
Washer
10GB93-87
1 1
Spring washer
462-1000242
_tr
1 1
Bolt
10 462-1000247
mill
1 1
Washer
10GB93-87
1 1
Spring washer
11 BSI0-1700204
_tiE
1 1
Stud bolt
12 BSI0-1700205
JlllltiE
1 ,1
Stud bolt
462-1000212
_ilf
1 2
13
Nut
462-1000247
mill
1 2
Washer
14 462-1000015
J:Elli.lt=
1
2
Set collar
15 462-1002014
7.lclt=1Iiiti
1
1
Water jacket COVer plate
16 462-1002013
1 1
Water jacket cover plate gasket
9
10
Fig. 2-1 Cylinder Body (EGI)
.ijt$.Ift:!i
Assemble
Item No. Part No. Description Qty Validity
distinction
462-1000228
.iT
17 1 6
BoIt
18 462-1000054
Transmission upper clapboard
1 1
19 462-1701811-A
1 1
Transmission nether clapboard
20 462-1017950
1 1
Oil filter assy
465Q-I009802 tJl.iIbR.!;J.Jilt
21 1 1
465Q-IA-I009802 Oil gauge
22 465Q-3810950
Oil pressure sensor
1 1
465Q-I000830 tli:'lf
23 1 1
462-1000840 Tube clap
24-1 462-1002008-01
1 #: db$k.$k*illl.
1 #: Crankshaft bearing cap
1 1
24-2 462-1002009-01
2#: dbtIJ:$k*fi.
1 1
2#: Crankshaft bearing cap
24-3 462-1002010-01
3#:
3#: Crankshaft bearing cap
1 1
24-4 462-1002011-01
1 1
4# Crankshaft bearing cap
24-5 462-1002012-01
5# db 3=:tlI:*.fi.
5# Crankshaft bearing cap
1 1
25 462-1002203
*ll.'t:lUt
Water jacket screw plug
1 1
*ll.'..itrlHII
26 462-1002801 Water jacket screw plug gasket 1 1
assy
27 465Q-1A/D-3752800
1 1
knock sensor
28 462-1000244
JUT
1 1
Bolt
11
12
00 2-2
IS
7J- (HFJ6350B)
13
Fig. 2-2 Cylinder
IEm%
*j[Cf1f%
1f5<j{f
Assemble
Item No.
Part No.
Description Qty Validity
distinction
462-1A-I002900
-9: 1Iil:f*. ,(i1, AIt
1 1
HFJ6350B,
Cylinder assy
HF]lOllGA
1 462-1A-I002001
-9:1Iil:f*.
2 1
Cylinder body
2 462-1000252
2 3
Bowl plug
3 462-1000251
2 2
Bowl plug
4 462-1000250
.:I;If
2 3
Screw plug
5 462-1002005-A
tl:l;lf
2 1
Screw plug
6 462-1002201
2 10
Bolt
7 462-1002203
2 1
Water jacket screw plug
8 462-1002801
2 1
Water jacket screw plug gasket assy
9 462-1002014
2 1
Water jacket COver plate
10
GB5783-86-M6 X 10
err
2 6
Bolt
11
GB97.1-85-6-140HV
mill
2 6
Gasket
12 462-1002013
2 1
Water jacket cover plate gasket
13 462-1000054
2 1
Transmission upper clapboard
14 462-1701811-A
2 1
Transmission nether clapboard
15 462-1009802
mnllKg,AIt
2 1
Oil gauge
16 462-1000046
nil 00tf>RY::W!
2 1
Oil gauge bracket
17-1 462-1002008-A
2 1
1# Crankshaft bearing cap
17-2
462-1002009-A
2 1
2:j:j: Crankshaft bearing cap
17-3 462-1002010-A
2 1
3 :j:j: Crankshaft bearing cap
17-4 462-1002011-A
4:j:j:
2 1
4 # Crankshaft bearing cap
17-5
462-1002012-A
5#
2 1
5 # Crankshaft bearing cap
13
14
m2-3
Fig. 2-3 Cylinder
!)t$ltl:
Item No.
Part No.
Description
Assemble
Qty Validity
distinction
1 465Q-1002900-C
1 1
HFJ6351B,
Cylinder assy
HFn011G
2 462-1000252
1 3
Bowl plug
3 462-1000251
1 2
Bowl plug
4 462-1002005-A
1 1
Screw plug
5 462-1000250
1 1
Screw plug
6 462-1000250
1 2
Screw plug
7 462-1002201-01
tin
1 10
Bolt
8 465Q-1002810
1 1
Oil gauge guide assy
9 462-1000241
wn
1 1
Screw
10 462-1000242
tin
1 1
Screw
11 462-1701201
W*ff
1 1
Stud bolt
12 462-1000202
S*ff
1 1
Stud bolt
13 462-1000212
lIilt
1 2
Nut
14 462-1000015
1 2
Set collar
15 462-1002014
1 1
Water jacket cOver plate
16 462-1002013
7MU!.t&tll
1 1
Water jacket cover plate gasket
17
GB5783-86-M6 X10
tifT
1 4
Bolt
GB97.1-85-6-140HV
'tlllll
1 4
Gasket
18 465Q-I000054
1 1
Transmission uper clapboard
19 462-1701811-A
1 1
Transmission nether clapboard
20
GB5783-86-M6 X10
lifT
1 2
Bolt
GB97. 1-85-6-140HV
tlllll
1 2
Gasket
21 465Q-I009802
1 1
Oil gauge
22 465Q-3810950
1 1
Oil pressure sensor
23 465Q-I017950
1 1
Oil filter assy
24 465Q-IOOO022-C
1 1
Oil fil rer connecting pipe
15
16
Fig. 3 Oil Basin
Assemble
Item No. Part No. Description Qty Validity
distinction
1 462-1009801-C
Oil basin assy
1 1
2 462-1000021-A
ilIlm;%m
1 1
Oil basin gasket
en
3 462-1000801 1 18
Screw
4 462-1009202-A
Oil draining plug
1 1
462-1009203
mill
5 1 1
Gasket
462-1010950
6 1 1
Oil collector assy
462-1000078
aUI
7 1 1
Rubber band
8
en
462-1000233 1 2
Screw
17
18
Fig. 4-1
Piston-Connecting Rod-Crank Shaft (EGI)
oow:%
Item No.
Assemble
Validity
Part No.
Description Qty
distinction
462-1
4 1
No.1 piston ring
1 462-1004010-01
4 1
No.2 piston ring
462-1004903-01
1 4
Piston oil ring assy
2 462-1A-I004008
f.'!l
1 4
Piston
3 462-1004001
1 4
Piston pin
4 462-1004002
m!lm'illl.Jf
1 8
Piston pin snap ring
5 462-1004900-B/Ol
iHf,(;j,Jllt
1 4
Connecting rod assy
6 462-1004003-01
2
Connecting rod bolt
8
7 462-1004201-01
:itfUR-/ij:
2 8
Connecting rod nut
8 462-1004004
1 8
Connecting rod bearing shell
9
465Q-I005001-B2/02
1
Crank shaft
1
10 462-1002006
.$PC
1 10
Main bearing brass
11 462-1002007
1
Crank shaft thrust spacer
2
12 462-1006900-A
Mt1Illtfi,(;j,Jl!t
1 1
Oil-sealing cup assy
13 462-1000033
1 1
Drive synchronizing gear retaining ring
14 462-1000034-01
1 1
Drive synchronizing gear
15 462-1000031
#lMJiI
1 1
Woodruff key
16 462-1000038
1 1
Crank pulley
17 462-1000227
1 1
Screw
18 462-1005901-A
dIi Wl J: illl MEi:li1i! ,(;j, $;
1 1
Crankshaft rear oil seal cup assy
19 462-1002016-01
mJl
1 1
Spacer
20 462-1002015
d1iWlJ:j[jMhlb
1 1
Crankshaft rear bracing oil seal cap
21 462-1002202
JUT
1 2
Screw
22 462-1000221
Iln
1 4
Screw
23 462-1000017
1 2
Locating sleeve
19
20
IE 4-2 m.a-itlf-db$dl$?t(HFJ6350B)
Fig. 4-2
Piston-Connecting Rod-Crank Shaft
OOUi-'%
$$f,(:I:
Assemble
Item No. Part No.
Description
Qty Validity
distinction
1-1 462-1004009-01
1 4
No.1 piston ring
1-2 462-1004010-01
1 4
No.2 piston ring
1-3 462-1004903-01
1 4
Piston oil ring assy
2 462-1A-1004008
1 4
Piston
3 462-1004001
1 4
Piston pin
4 462-1004002
8 1
Piston pin snap ring
5 462-1004900
",
Connecting rod assy
1 4
6 462-1004003
1 8
Connecting rod bolt
7 462-1004202
1 8
Lock gasket, double lugs
8 462-1004201
8
Connecting rod nut
1
9 462-1002006
:i1ff!iilrN:
8
Connecting rod bearing shell
1
10 465Q-I005001
1!II!iiIr
1 1
Crank shaft
11 462-1002006
3::!iilr1i
1 10
Main bearing brass
12 462-1002007
1!II!iiIr.1l:1tIUt
2
Crank shaft thrust spacer
1
13 462-1006900
1 1
Oil-sealing cup assy
14 462-1000033
1 1
Drive synchronizing gear retaining ring
15 462-1000034
1 1
Drive synchronizing gear
16 462-1000031
,*,1Wlil!
1
Woodruff key
1
17 462-1000038
1 1
Crank pulley
18 462-1000227
1 1
Screw
462-1005804
19
1 1
(G5624097)
Input-shaft needle bearing
20 462-1005900
1
Input-shaft oil seal cup assy
1
21
22
III 4-2 m.a-aff-dlJ$dJ$?tCHFJ6350B)
Fig. 4-2 Piston-Connecting Rod-Crank Shaft
I!Hft%
Assemble
Item No. Part No.
Description Qty Validity
distinction
21 462-1005901
1 1
Crankshaft rear oil seal cup assy
22 462-1002016
mJt
1 1
Spacer
23 462-1002015
1 1
Crankshaft rear bracing oil seal cap
24 GB5783-86-M6 X22
WfT
1 2
Screw
25 GB5783-86-M6 X25
lifT
1 4
Screw
26 462-1000017
1 2
Locating sleeve
27
GB97.1-85-6-140HV
mill
1 6
Washer
23
24
Fig. 4-3
Piston-Connecting Rod-Crank Shaft
00&%
Assemble
Item No.
Part No.
Description Qty Validity
distinction
1 465Q-I004008-01
m.
1 4
Piston
2-1 465Q-I004009
l'f
4 1
No.1 piston ring
2-2 465Q-I004010
1 4
No.2 piston ring
2-3 465Q-I004011W
4
Piston oil ring assy
1
3 465Q-I004001
4 1
Piston pin
4 462-1004002
8 1
Piston pin snap ring
5 462-1004900-01
1 4
Connecting rod assy
5-1 462-1004006-01
8 1
Connecting rod bolt
5-2 462-1004202
1 8
Lock gasket. double lugs
6 462-1004201-1
:itff .jij:
1 8
Connecting rod nut
7 462-1004004
1 8
Connecting rod bearing shell
8 465Q-I005001
1 1
Crank shaft
9 462-1002006
10 1
Main bearing brass
10 462-1002007
1 2.
Crank shaft thrust Spacer
11 462-1006900
1 1
Oil-sealing cup assy
12 462-1000033
.:Ei;b jRj iiHttII
1 1
Drive synchronizing gear retaining ring
13 465Q-I000034
1 1
Drive synchronizing gear
14 462-1000031
'*'lEiI
1 i
Woodruff key
15 462-1000038
1 1
Crank pulley
16 462-1000227
1 1
Screw
17 462-1005901
1
Crankshaft rear oil seal cup assy
1
18 462-1002015
1
Crankshaft rear bracing oil seal cap
1
25
26
III 4-3 mil-il'F-JDlibms;}(HFJ6351B)
Fig. 4-3
Piston-Connecting Rod-Crank Shaft
1fXtt1
Item No.
Part No.
Assemble
Validity
Description
dis tinction
Qty
19 462-1002016
1 1
Spacer
20 GB5783-86-M6 X 22
.n
1 2
Screw
GB97.1-85-6-140HV
mill
1 2
Washer
21 GB5783-86-M6 X25
!lin
1 4
Screw
GB97.1-85-6-140HV
:mill
1 4
Washer
22 462-1000017
j:fftlli
Locating sleeve
1 2
23 465Q-I005803
1 1
Flywheel and tooth ring
24 462-1005201-A
.n
1 6
Screw
25 6X 10 I GB4661
1 1
Cylindrical roller
26 6000-2RS/P63
!ftII*
1 1
Bearing
27
y--6
28
11
8
~
7 ~ 0- 10
1-9
'" '''-..J
5 ~ 5
~
'-
11
13
@-16
It"
Fig. 5-1
Rocker Arm-Valve-Camshaft (EGI)
mi:!l%
:ff%l:f-t
Item No.
Assemble
Validity
Part No.
Description
Qty
distinction
1 462-1006001/01
1 1
Camshaft
2 462-1006900-A
1
Oil-sealing cup assy
1
3 462-1003013
1 1
Camshaft thrust spacer
4 462-1003206
-lIm:HlfT
2 1
Screw
5 462-1007901
2
Valve-rocker arm shaft assy
1
6 462-1003205
-:IIm*tSlfT
10 1
Screw
7 462-1007900
9:. 1'1 JlX;
8 1
Valve-rocker arm assy
8 1007008
8 1
Valve-rocker arm shaft spring
9 462-1007001
1 8
Valve adjusting screw
10 462-1007201
m1lJ:
8 1
Nut
11 462-1007009
*9:.1'1
4 1
Intake valve
12 462-1007010
1'1
1 4
Exhaust valve
13 462-1007012
8 1
Valve spring
14 462-1007013
8
Valve spring retainer
1
15 462-1007014
'-'I.1'1-F.
1 16
Valve
16 462-1007011
1 8
Valve spring washer
17 462-1007902-01
8 1
Sealing oil band assy
29
III 5-2
5
1=
,I 17
13
.' 12
17----e::::;?
13-'
I8------>
"-\
u
8
30
Fig. 5-2
Rocker Arm-Valve-Camshaft
mill%
1'; fj(
.$fIfi
Assemble
Item No. Part No.
Description
Qty Validity
distinction
1 462-1006900
1 1
Oil-sealing cup assy
462-1006801
2
1 1
465Q-I006801-B
Camshaft assy
3 462-1006002
Distributor gear
2 1
4 462-1006003
2 1
Fuel pump camshaft
5 462-1003013
8mtl!l.l!:.J'lEJt
Camshaft thrust spacer
2 1
6 462-1003206
2 2
Screw
7 462-1007901
2 2
Valve-rocker arm shaft assy
8 462-1003205
1 10
Screw
462-1007002
"'tnlli.
9
1 8
462-1007900
Valve-rocker arm
10 462-1007008
Valve-rocker arm shaft spring
1 8
11 462-1007009
*9:.1'1
Intake valve
1 4
12 462-1007010
1 4
Exhaust valve
13 462-1007012
8 1
Valve spring
14 462-1007201
1 8
Nut
15 462-1007001
"'t fliJBIHlfT
1 8
Valve adjusting screw
16 462-1007014
9:.1'1-.
Valve
1 16
17 462-1007013
Valve spring retainer
1 8
462-1007902-B
18
1 8
462-1007902-01
Sealing oil band assy
19 462-1007011
1 8
Valve spring washer
31
32
Fig. 6-1
Synchronizing Gear And Cover
OOUL%
Dr. {If,g tl\
:fj;;&f1
Item No_
Assemble
Part No.
Description
Qty Validity
distinction
462-1000803
1 1 HF}6350C,HF}6371C
1 465Q-I000803
liD om: PiJ i'ir.%
HF}6351B,HF}6371B,
1 1
Cover assy timing belt inside
HF}1011G
465Q-IA-I000803
1 1 HFJ6351C-HFJ6371
462-1000900
liD oJf- iJ!J. *JHllLffi,1lX; 1 1 HFJ6350C,HFJ6371C
2
465Q-1A-1000900 Cover assy timing belt outside
1 1 HFJ6351C-HFJ6371
462-1000036
1 1 HFJ6350C-HFJ6371C
3
465Q-IA-I000036 Rubber gasket
1 1 HF}6351C-HFJ6371
4 462-1000025-A
.liil!Jlt1ll
Flat rubber gasket
1 2
5 462-1000026-A
!Jltlll
2 1
Rubber gasket
6 462-1000027
4 1
Bushing
462-1000804
1 4 HFJ6350C-HF}6371C
7
HFJ6351C-HFJ6371B,
465Q-1000804 Screw
1 4
HF}lOIIG,HF}lOIIH
8 462-1000228
lIn,a,1lX;
1 6
Screw
462-1000004
2 1
Sponge gasket
9 462-1000005
#f!l\l!Jltm
1 1
Sponge rubber gasket
j
462-1000006
#f!l\lm
1 1
Sponge gasket
10 462-1000011-A
1
Outside cover rubber gasket
1
462-1000032-01
J>l-7#JliDoJf&tt: 1 1
11
465Q-1A-1000032
Driven synchronizing gear
1 1
12 462-1000031
,*-l2!Iil
1
Woodruff key
1
13 462-1000227
IillJEl\n
1 1
Screw
462-1000035
1 1 HFJ6350C-HF}6371C
14 465Q-1000035
HFJ6351C-HFJ6371B,
1 1
Timing belt
HF}l 011G, HFll OllH
465Q-IA-1000035-B
1 1 HFJ6371
15 462-1000901-03
1 1
Tensioning wheel assy
33
34
Fig. 6-1
Synchronizing Gear And Cover
OOUi.%
Assemble
Item No.
Part No.
Description Qty Validity
distinction
16 462-1000030
*JJ.lli
1 1
Stud bolt
17 462-1000029
1 1
Spring bracket
18 462-1000028
1 1
Tension spring
19 462-1307201
.tIE
1 1
Stud bolt
20 462-1000224-B
wn
1 1
Screw
21 8GB93-87
*ttmlll
1 1
Spring washer
22 462-1000226
mill
1 1
Gasket
23 465Q-I000073
1 1
Heater hose clamp
24 462-1000860
2
Small pothook assy
1
25 462-1000011-A
.lJl'fm:1f
1 1
Outer cap rubber blind plug
35
36
Fig. 6-2
Synchronizing Gear And Cover
Assemble
Item No. Part No.
Description
Qty Validity
distinction
462-1000803
fP] ;Ift!r 11}' P3
HFJ6350B, HFJ6350C
1
1 1 HFJ6351B ,HFJ6351C,
465Q-I000803
Cover assy timing belt inside
HFJ!OllG,HFJ!OllH
2 462-1000900
fP];If t!r:@ $;
1 1
Cover assy timing belt outside
3 462-1000036
1 1
Rubber gasket
4 462-1000025-A
1 2
Flat rubber gasket
5 462-1000026-A
2 1
Rubber gasket
6 462-1000027
ltl;
1 4
Bushing
GB5783-86-M6 X 22
HFJ6350B,HFJ6350C
7
1 4 HFJ6351B ,HFJ6351c.
GB5783-86-M6 X 16
Screw
HFIlOIIG,HFIlOllH
462-1000204-B
mill
4
Washer
GB5783-86-M6 X10
HFJ6350B,HFJ6350C
8
1 6 HFJ6351B ,HFJ6351C,
* GB5783-86-M6 X 16 Screw
HFJ!OllG,HFIlOIIH
GB97.1-85-6-140HV
mill
6
Washer
9 462-1000004
t!if!l;!m
1 2
Sponge gasket
462-1000005
1
Sponge rubber gasket
462-1000006
1
Sponge gasket
10 462-1000011-A
1
Outside cover rubber gasket
1
11 465Q-I000032
,M.i;lJfP];lft!rft;
1 1
Driven synchronizing gear
12 462-1000031
#mJilt
1 1
Woodruff key
13 462-1000227
1 1
Screw
14 465Q-I000035
fP]:!VW:@1I}'
1 1
Timing belt
15 462-1000901
1 1 HFJ6350B,HFJ6350C
462-1000901-01
Tensioning wheel assy
HFJ6351B ,HFJ6351C,
HFJlollG
16 462-1000030
*jJ.l;
1 1
Stud bolt
37
38
Fig. 6-2 Synchronizing Gear And Cover
OOf1l%
.:$:f:I:
Assemble
Item No.
Part No.
Description Qty Validity
distinction
17 462-1000029
1 1
Spring bracket
18 462-1000028
3lEiJ3Jlt.
1 1
Tension spring
19 462-1307201
.:fIE
1 1
Stud bolt
20 462-1000224-B
1 1
Screw
21 GB93-878
3Jlt.mlll
1
Spring washer
1
22 462-1000226
mill
1 1
Gasket
23 462-1000860
2
Small pothook RSSy
1
39
13
I
Ii
9 8
n 1 ...x
'---N 1
22 "' .
;, '- 21
'"
/
26
40
13
19
Fig. 7-1 Inlet Manifold (UAES)
IlBlli% ':?ftGftf%
Assemble
Item No. Part No. Description Qty Validity
distinction
462-1A/D-1008800-0l/02
HF]6350C,
1 1
HF]6371C
1
465Q-IA/D-1008800-01/02
Inlet manifold assy HFJ6351C,
1 1
HFJ6371B,HFj6371C
2 465Q-IA/D-II07950
lJEt:fl
1 1
Throttle assy
462-1000219
tr\D"
1 1
Screw
4 465Q-IA/D-1000113
1 1
Hose, plastic
465Q-IA/D-I000048
1 5 1
Throttle gasket
465Q-IA/D-ll00800
6 Inlet temperature and pressure 1 1
sensor
.D"
,
7 462-1000233 1 2
Screw
8 465Q-I000042
1 1
Ground blade terminal
lftr
9 462-1000209 1 3
Screw
10 GB859-87 8
1 3
Spring washer
465Q-1A/D-I000041
i1t'-'tMlWm
11
Inlet manifold gasket
1 2
462-lA/D-1104950
12 1 1
Fuel distribution pipe assy
13 462-1000810
liD"
2 1
Screw
462-lA/D-1300800
HFj6350C
1 1
HF]6371C
14
Coolant temperature sensor HF]6351C,
465Q-IA/D-1300800 1 1
HFJ6:l7LHFJ6371B
465Q-0003201
"tit
1 1
15
465Q-I003202 Stud bolt 1 4
16 462-lA/D-1000047
2tZilltJlJiiIljDj:
1 1
Engine front shackle
17 GB859-875
1 1
Spring washer
M8GB51-76
lUll
18 1 5
Nut
19 465Q-IA1D-I000064
1 1
Vacuum tube
20 465Q-IA/D-I008003-01
Jt:"2ll1J:hHti;1f
U
ll
1 1
Vacuum brake
41
42
6fL---- 24
13 14
I
.-./
20
26
13
19
\
\
Fig. 7-1
Inlet Manifold (DAES)
Assemble
Item No. Part No.
DescTlptIon
Qty Validity
distmctIon
465Q-IA/D-1207850
21
Camster control valve
1 1
22 465Q-IA/D-I0001l4 Camster control valve rubber
1 1
rmg
462-1A/D-I000I09-01
1 1
23
465Q-IA/D-I008870
Camster control valve stator
1 2
465Q-IA/D-I008201
.tI
2
24
Stud bolt
1
.ilt
GB6170-86 M6
Nut
1 2
25
.Jtmlll GB859-876
1 2
SpTlng washer
1Il'Cm
26 462-7-1008014
Rubber cap
1 1
27 462-1000218 lHI
1 1
Screw
Note: This fig IS available to UAES EGI system.
43
11
10 - 1"'......"
44
rj13
I
Fig 7-2
Inlet Manifold (DELPHI)
OO{li:Ji}
f4'Ji}
:F
Assemble
Item No. Part No.
DescnptlOn
distinctIOn
Qty
Validity
1
1008800-011 :i!"\:J!5tff ,g,JiIZ
1 1
02
Inlet manifold assy
2 462-1A/D-1104950
1 1
Fuel distributIon pIpe assy
3 462-1A/D-I000047
1.:iYrtllfir 1ft 11=
1 1
Engine front shackle
4 IA/D-l300800
1 1
Coolant temperature sensor
5 462-1A/D-I000111
1 1
Intake pressure sensor stator
6 462-1A/D-1100850
1 1
Intake pressure sensor
7 GB65-85-M5 X 8
lln
1 1
Screw
8 GB859-87 5
1 1
Spnng washer
9 462-1000228
lin
1 1
Screw
10 462-1A/D-II07950-01
1 1
Throttle body assy
11 465Q-IA/D-I000064
1 1
Vacuum tube
12 462-1A/D-1000109-01
1 1
Camster control valve stator
13 462-1000810
lin
1 2
Screw
14 462-1A/D-1000113
1 1
Hose, plastIC
15 462-1000052
-t<-M
I 1
Hoop
16
465Q-0003201
JlfJ1 I 1
465Q-I003202 Stud bolt
1 4
17 462-1A/D-I000048
1 1
Throttle gasket
18 M8GB51-76
lil.l:
1 5
Nut
GB93-878
1 5
Spring washer
19 462-1000209
.n
1 3
Screw
20 GB859-87 8
5I(tJfmlll
1 3
Spring washer
21 462-1A/D-I008312
:i!"\:Jlt'ltx$\i!
1 1
Inlet manifold bracket
22 462-1000233
liln
1 2
Screw
23 462-1A/D-I000041
1 2
Inlet manifold gasket
24 46nA/D-1207850
1 1
Camster control valve
i.
Note:Thls fig IS available to DELPHI EGI system.
45
46
Fig 7-3
Inlet Manifold (Carburetor)
IEUr%
Assemble
Item No. Part No.
Description Qty Validity
distmctlOn
462 -1008800-B
1
Inlet manifold assy
1 1
2 462-1000041-01
Inlet manifold gasket
1 2
462-1002005-B
lllUt
3
1 2
Plug
462-1000813
wn
4
1 3
Screw
GB859-878
5..:!'t}1II
Spring washer
1 3
462-1003202
Wtt
5
1 4
Stud bolt
462-1003201
lllttt
6
1 1
Stud bolt
GB51-76 M8
Wi!]:
7
7
1
Nut
GB859-878
7
Sprmg washer
1
8 462-1000047
1 1
Engme front shackle
465Q-ll 07950S
1
9
1
Carburetor assy
10 462-1000049
1 1 HFJ6350B,635OC
465Q-IOOO049
Carburetor heat shIeld gasket
HFj6351B ,6351C
HF]lOllG,lonH
11 462-1000048
{tilbU:!'t}'f
1 2 HFJ6350B, 6350C
465Q-IOOO048
Carburetor gasket
HFJ63518 ,6351C,
HF]lOllG,lOnH
462-1008201
Wtt
2
12
1
Stud bolt
47
48
Connet to the Air Cleaner
mi:!t'9:.il.R'l'l
Connet to the Inlet Manifold
7
Connect to the Valve-Chanlber Cover
Fig. 8-1 PCV Va)ve(UAES)
mtiL-i}
!lIl!ft3iQUJU
Assemble
Item No. Part No.
Description Qty Validity
distmctlon
1 465Q-IA/D-I000079
lllCtf
1 1
Rubber tube
2 465Q-IA/D-I000093
lllCtf
1 1
Rubber tube
3 462-1000080
W't3:-Fm
1 3
Sprmg hoop
4 465Q-IOO0820
1 1
Three-way assy
5 465Q-IA/D-I000094
ifuHlIllllCW
1 1
Oil proof rubber tube
6 465Q-IOOOO92
-Fm
1 2
Hoop
7 465Q-I014800
pev
1 1
pev valve assy
8 462-1000096
-Fm
1 1
Hoop
49
50
Connet to the AIr Cleaner
8
8
mJH:"l.I8i'lI!l
Connet to the Inlet Manifold
D
6
8
Connect to the Valve-Chamber Cover
Fig 8-2
PCV Valve(DELPIH)
00&%
Assemble
Item No. Part No.
DescnptlOn Qty
Validity
distinctIOn
1 462-1A/D-1000079
1 1
Rubber tube
465Q-1000079-01
2
1 1
Rubber tube
462-1000096
W..-Fil
1
3
1
Sprmg hoop
465Q-IOO0820
'=::3lmtt,f,l)jJt
1
4
Three-way assy
1
462-1A/D-IOOO094
1
5
Oil proof rubber tube
1
465Q-IOOO092
-Ftl
2
6
1
Hoop
465Q-1014800
pcv!ll'J,(;1.)jJt
1
7
PCV valve assy
1
462-1000080
-Ftl
3
8
1
Hoop
51
-,,!;It--- 2
3
9
4
6-(
L-7
V
ll
52
Fig 9-1
Air Cleaner Assy(EGI)
1tllGf'!' fF
Assemble
Item No. Part No.
DescnptlOn Qty Validity
distInction
HFJII09100DB
HFJ6351C,HFJ6371B
* 1
1 1 HFJ6376
HFJ1109100FC AIr cleaner
HFJ6350C HFJ6371C
HFJ11 0911 ODB
L3't,g,llIt
*2
2 1
Up cover assy
HFJII09130DB
tilt ,g,llIt
*3
2 1
Element assy
HFJll09120DB
T3't,g,llIt
2
*4
1
Down cover assy
HFJII0910lDB
5
2 1
Rubber pIpe
6 HFJII09010DB
1 1
Au duct assy
7 HFJll09011DB
2 1
Au duct pipe
HFJII09013DB
8
2 1
Au duct hose
HFJII09007CA
-frl
1
9
1
Clamp
10 Q/2AM37-56
-fm
1 3
Clamp
Q/2A-CJ-36-M6 X 16
t-\ jJj l\!l{ -Em. iH'!'
11
Bolt. hex-head
1 2
12 Q/2A-CJ-36-M8 X 30
t-\ jJj HI-Effi-iH'!'
1 2
Bolt. hex-head
53
.17
12
-21!'_3
17
7
0----.---- 15
I
I
I
6
10
54
Fig. 9-2
Air Cleaner Assy
IIH.li%
llt:$tt
Assemble
Item No. Part No. DescrlpHon
Qty Validity
distmctlon
HFJll09100DC
SCIJU\' r.f
* 1
1 1
AIr cleaner
HFnl09110DB
2
* 2
1
Up cover assy
HFJ1109130DB
2 1
* 3
Element assy
HFnl09120DB
2
*4
1
Down cover assy
HFnl0910lDB
ilttttr
2
5
Rubber pIpe
1
HFnl09030CA
1 1
*6
AIr duct assy
HFJ1109073CA
7
2 1
Jomt hose
HFJ1109071CA
8
2 1
Jomt hose
HFJ1109200CA
*9
1 1
AIr valve cover assy
HFnl09040CA
1
10
1
Au valve cover pIpe assy
HFnl09050CA
IIfSCJl4!m#
1 1
11
Heated air cavIty assy
HFnl09043CA
ilttt'i'
1 1
12
Corrugated pIpe
HFnl09007CA
-tm
13
1 1
Clamp
HFJ1109060CA
14
Exhaust pIpe assy
1 1
Q/2AM37-56
-tm
2
15
Clamp
2
Q/2A-CJ-36-M6 X 16
Ml'J:J'I;t:lfimil-#
1
16
Bolt, hex-head
2
Q/2A-C}-36-M8 X 30
1 2
17
Bolt, hex-head
Q/2A-C}-47A-ST6. 3 X mil-llltr
18
1 4
16 Screw
55
11
15
6
56
18
16
5 "
-::ttI'C'-_3 --1
17
...... n ~ ~ f 4 ..-
Fig. 9-3
Air Cleaner Assy
OOUl-f}
.:tt:n.
Assemble
Item No. Part No.
Description Qty Validity
distmctlon
* 1 HFJ1109100DC
1 1
AIr cleaner
HFJ1109110DB
*2
2 1
Up cover assy
HF1l109130DB
*3
2 1
Element assy
HFJ 11091ZODB
2 1
*4
Down cover assy
5 HF1l1091OlOB
1 Z
Rubber pIpe
6 HF1l109030CA
1t'5!4:'Itflf't
1 1
AIr duct assy
7 HFJ1109073CA
t!l13/;
1 2
Jomt hose
8 HFJ1109071CA
*3/;
1 2
Jomt hose
9 HF1l109042CA
1 1
JOInt hose
10 HFHI09200CA
1 1
AIr valve cover assy
11 HFHI 09006FA
1 1
Corrugated pIpe
12 HFJ1109043CA
lJ!ttt'lf
1 1
Corrugated pIpe
13 HF1l109007CA
-tM
1
Clamp
1
14 HF1l109005FA
-t1ll'
2
Clamp
1
15 Q/2AM37-45
-tIll
1
Clamp
1
16 Q/2AM37-56
-tM
2 2
Clamp
17 X 16
1 2
Bolt. hex-head
18 Q/2A-CJ-36-M8 X 30
1 2
Bolt. hex-head
Q/2A-CJ-47A-ST6. 3 X
19
1 4
16 Screw
57
9
58
15
21
19 7
5
20
-IJ>o.--- 2 -
3 _._-_. --I
22 4
Fig. 9-4
Air Cleaner Assy
.!'P-$fl:!ll:
Assemble
Item No. Part No.
DescrIptIOn
Qty Validity
distinction
HFjl109100FC
* 1
1 1
Air cleaner
*2 HF1l109110DB
Ln.!it.!Vt
1 2
Up cover assy
*3 HFj1109130DB
llt!it>.!it.!Vt
1 2
Element assy
*4 HF1l109120DB
rn.!it.!Vt
1 2
Down COver assy
5 HF]110910lDB
1
Rubber pIpe
2
HFj1109030CB
'5!9:.'i' mf4'
1 1
6
AIr duct assy
HF]1109073CA
It*
7
2 2
JOint hose
8 HF]1109071CA
It*
1 2
JOint hose
9 HFj1109072CA
It*
1 1
JOint hose
* 10 HF1l109100CA
'5!9:.:lD.tl!mtt.!it.!Vt
1
Coarse filter assy
1
11 HF1l109105CA
if!till
1 2
Sealing rIng
12 HF1l109103CA
,,*mL;jJi
1 2
Air deflector
13 HF]1109006CB
1
Coarse filter bracket
2
14 Q150B0816-6g
:t:;JMI;j;i
2
Bolt. hex-head
2
15 HFJII09044CA
1 1
Corrugated pIpe
16 HF1l109045CB
1
Corrugated pIpe
1
17 HF1l109007CA
-Ftl
1
Clamp
1
18 HF1l109007FA
-Fli
1
Clamp
1
19 HF1l109008FA
-Fli
1
Clamp
1
20 Q/2AM37-56
-Fft'[
2 2
Clamp
21 Q/2A-Cj-36-M6 X 16
:t:;Jf!:ikI!.;j;imilf4'
1 4
Bolt. hex-head
22 Q/2A-CJ-36-M8 X 30
:t:;J:ikI!.;j;imilflf
1 2
Bolt. hex-head
59
~ ~ 8
20
~ 19 \\
5
"
\
16)
2--
13/
~ ~
21
3
6 /
22
4
60
Fig. 9-5
Air Cleaner Assy
*llGlt-'i}
jilJ
Assemble
Item No. Part No.
DescriptIOn
Qty Validity
distmctlOn
HFJII09IOOFC
*1
1 1
Air cleaner
*2 HFJlI09110DB
2 1
Up cover assy
* 3 HFJII09130DB
2 1
Element assy
HFllI09I20DB
2
*4
1
Down cover assy
5 HFJII09IOlDB
1l1Wc'lll'
2 1
Rubber pipe
6 HF]lI09030CB
It"i!4.... m14'
1 1
Air duct assy
HFllI09073CA
7
2 2
JOint hose
8 HFllI09071CA
2 1
Jomt hose
HF]lI09072CA
1
9
1
JOint hose
* 10 HF]lI09IOOCA
1 1
Coarse filter assy
11 HFJll09I05CA
2 1
Sealing rmg
HFJlI09I03CA
'i"f-Vii1Ji
12
2 1
Air deflector
13 HF]lI09006DG
2
Coarse filter bracket
1
Q/2A-CJ-22-M8 X 16
1';jB!kill'f
2
14
2
Bolt, hex- head
HF]lI09007DG
ittt'lff
1
15
1
Corrugated pipe
16 HF]lI09008DG
ilttt'lll'
1 1
Corrugated pipe
17 HFJlI09007CA
i'".
1 1
Clamp
18 HFJll09007FA
1 1
Clamp
HF11109008FA
19
1 1
Clamp
Q/2AM37-56
i'"m
20
2 2
Clamp
21 Q/2A-CJ-36-M6 X 16
1';jB il"#
1 4
Bolt, hex-head
22 Q/2A-CJ-36-M8 X 30
1'; jB!k il14'
2
Bolt, hex-head
1
61
62
12---
Fig 10-1
Exhaust Manifold (EGI)
IIH.lL%
Assemble
Item No. Part No.
DescnptlOn Qty
Validity
distmctlOn
465Q-IA/D-I008810/01
1 1 DELPHI
1
465Q-IA/D-I008810
Exhaust manifold assy
1 1 UAES
2 465Q-I008804
Exhaust manifold heat baffle 1 1
assy
3 465Q-I000821
Exhaust manifold low heat shIeld
1 1
assy
4 465Q-I008203
!Ill!:
3
Stud bolt
1
5 462-1000228
2 1
Screw
Jill;
6 462-1A/D-I008802
Exhaust manifold heat shIeld 1 1
assy
7 462-1008202
!Ill!:
6 1
Stud bolt
8 GB97.1-85-6-140HV
mill
1 6
Washer
GB6170-86-M6
!I-BJ:
6
9
1
Nut
10 465Q-I003201
!Ill!:
8 1
Stud bolt
11 GB6170-86-M8
!I-BJ:
8 1
Nut
462-1A/D-1207800
1 1 DELPHI
12
465Q-1A/D-1207800
UAES
02 sensor assy
1 1
63
m10-2
64
Fig.l0-2 Exhaust ManlfoldCCarburetor)
ooW:-'S-
!ft$fl:"i: :.ffr.&tt
Assemble
Item No. Part No.
DescnptlOn
Qty Validity
distmctlOn
465Q-1008801
HFJ6350B
1
1 1
465Q-1008006
Exhaust manifold assy
HFJ6351B
I!{Yj $;
2 465Q-1008804
Exhaust manifold heat baffle I 1
assy
3 465Q-I000821
Exhaust manifold low heat shIeld
1 1 HFJ635IB,
assy
HFJ6350B, HFll OIlG
4 465Q-I008203
1 3
Stud bolt
HFJ635IB,
HFJ6350B,HF1l011G
5 GB5783-86-M6X 10
1 2 carburetor
Screw
cars
6 462-1008802
Exhaust manifold heat shIeld 1 1
assy
7 462-1008202
tlm
1 6
Stud bolt
8
mill
Washer
1 6
9 GB6170-86-M6
@-fl1:
Nut
1 6
10 465Q-I003201
wm
Stud bolt
1 8
11 M851-76
.-fl1:
1 8
Nut
12 GB97.1-85-6-140HV
mill
1 1
Washer
65
11
~ 12
;--r
--J-..\ _
6
66
5
11
Fig. 11-1 Exhaust sys (EGI)
mlli.J,}
lfJ.$tiilt
Assemble
Item No. Part No.
DescrIption Qty
Validity
distInctIon
HFJ1Z00010DB
1
" 1
1
Gasket
Q40410
3
2
1
LIght sprIng washer
Q/2A-CJ-250-MIO X 1. i'\1f!i!l1')JUI-fl.J:
3
1 3
25
Hex lock nut
HFJ1Z03000DA
"'I:lf mflf
1 1 HFJ6351B
* * 4-1
ConnectIng pIpe
HFJ1203000DB
,l,thit
HFJ635OC,HFJ6371C
* * 4-2 1 1
HFJ6351C,HFJ637L
HFJ1200003DC
Connectmg pIpe and TWC 1 1
HFJ6371B,HFJ6376,
HFJ6376B
HFl1Z00008CA
1 1
*5
Sealing rIng
6 HFJ1Z00007CA
:tiP"'t'lf5!1i.
1 2
Sprmg
Q/2A-C]-455
2
7
1
Bolt
HFJ6350C
HFJI201000FB
li'fFlj hit 1 1 HFJ6371C
* * 8
HFJ6351C,HFJ6371,
HFJIZOIOOODC Muffler assy
1 1
HFJ6371B,HFJ6376,
HFJ6376B
HFJ1Z000Z1CA
1
9
1
Hanger
HFJ1Z0003ICA
2
10
1
Hanger
11 Q/2A-CJ-30-M8 X 38
1 6
Bolt. hex-head
HFJ12000Z2CA
H1!.=
6
12
2
Bush
67
m11-2 ~ ~ ~ (HFJ63S0B)
9
8
ttJ9
L_
68
10
~
I '--.,.., JIllI\ I
8
~ ~
10 9 ,.,
8
Fig. 11-2 Exhaust sys
lH&f
Assemble
Item No. Part No. Description Qty Validity
distinction
HFHOOI007FA
" 1 1 1
Gasket
Q40510
lHt'Bi(!lIHlHI
2
1 3
Heavy spring washer
Q/2AJ159MI0X 1. 25
t\.fUlilt
3
1 3
Nut hex
HFJIOOI008FA
"4
1 1
Connecting pipe
Q40410
lIHUil
5
Light spring washer
1 3
Q/2A-CJ-250-MIO X 1-
t\.fBilJ!:it ilt
6
Hex lock nut
1 2
25
HFH201000FA
" 7 1 1
Muffler assy
Q/2A-CJ-30-M8X 38
t\ JfJ 5k.1'UIlil"ff
8
1 6
Bolt. hex-head
HFJI200022CA
9
1 6
Bush
HFH200031CA
10
1 2
Hanger
HFH200021CA
11
1 1
Hanger
69
III 11-3 (HFJI011G,HFJI0IIH)
I
2 !
70
2
Fig. 11-3 Exhaust sys
OOUz..li}
Assemble
Item No. Part No.
Description
Qty Validity
distinction
* 1
HFJI200010DB
Gasket
1 1
Q40410
!i!W-.
2
1 3
Light spring washer
X 1.
3
1 3
25
Hex lock nut
HFJI203000DC
HFJIOllH
* *
1 1 HFJIOllG
HFJI203000DB
Connecting pipe and TWC
HFJIOllGA
* * 4-2 HFJI203000DA
HFHOllG-GZ801,
1 1
Connecting pipe
HFHOllGA-GZ801
5 HFJ1200008CA
Sealing ring
1 1
6 HFJI2OOOO7CA
1 2
Spring
W-tt
7
1 2
Bolt
8 Q/2A-CJ-30-M8 X 38
Bolt.
1 6
HFJI2OOO22CA
H"lf
9
2 6
Bush
10 HFJI200031CA
1 2
Hanger
HFJI201000DG
1 1
HFJIOllH
* * 11
HFJ1200000DE
HFJIOllG Muffler assy
1 1
HF1l011GA
HFJI2OOO21CA
12
1 1
Hanger
71
72
Fig. 12-1 Oil Pump(EGI)
f.fxttt
Item No. Part No.
Assemble
Description
distinction
Qty Validity
1 462-1011950
Oil pump assy
1 1
2 462-1000250
.if
2 1
Plug
3-1 462-1011006-01
Gear, oil pump outer
2 1
3-2 462-1011007
M*Pit3i":ft
Gear, oill pump inside
2 1
4-1 462-1011003
i)/ljffimn
Pressure regulator valve
2 1
4-2 462-1011004
2 1
Spring
4-3 462-1011005
2 1
Spring seat
5 462-1011002
Oil pump rear cover
2 1
6 462-1003206
2 6
Screw
462-1000018-01
1:1i'lIH11:
HFJ637LHFJ6371B,
1 1
7
HFllOllG
462-1000018
Rubber- asbestos gasket
1 1
HFJ6371C
!In
8 462-1000217
1 1
Screw
462-1000218
.n
9
1 5
Screw
lin
10 462-1000219
1 2
Screw
462-1000017
11
1 2
Locating sleeve
12 462-1000812
tJiT
1 1
Screw
13 462-1000020
3t;ili;Jt
1 1
Anchor plate
73
74
III 12-2 mjtIJ $ ?t (HFJ6350B)
10
Fig. 12-2 Oil Pump
mULJi}
.If!.$ftli
Item No. Part No.
Description
Assemble
Qty Validity
distinction
1 462-1011950
1 1
Oil pump assy
2 462-1000250
.:It
2 3
Plug
3 462-1011006
2 1
Gear, oil pump outer
4 462-1011007
2 1
Gear, oil pump inside
5 462-1011003
iI!iIffimn
2 1
Pressure regulator valve
6 462-1011004
2 1
Spring-
7 462-1011005
2 1
Spring seat
8 462-1011002
2 1
Oil pump rear cover
9 462-1003206
2 6
Screw
10 462-1000018
1tBlHimm
1 1
Rubber- asbestos gasket
11 GB5783-86-M6X 32
tttr
1 1
Screw
12 GB5783-86-M6 X 35
IItr
1 5
Screw
13 GB5783-86-M6 X 42
IItr
1 2
Screw
14 462-1000017
1 2
Locating sleeve
15 462-1017800
1 1
Oil filter aSSY
16 462-1017015-A
1 1
Oil filter connector
17 462-1017016
1 1
Oil filter seat
18 GB97.1-85-6-140HV
mill
1 11
Washer
19 GB5783-86-M6 X 25
IItr
1 2
Screw
20 GB5783-86-M6 X 60
IItr
1 1
Screw
21 462-1000023
1 1
Oil filter gasket
22 462-1000022
1 1
Oil filter connector
23 462-1000019
1 1
Washer
24 465Q-3810950
1 1
Oil pressure sensor assy
75
76
I@ 12-3 milb jjilSjt (HFJ6351B)
Fig. 12-3 Oil Pump
mi:lL-l}
!j!:ntl:
Assemble
Item No. Part No.
Description
Qty Validity
distinction
1 462-1011950
1
Oil pump assy
1
2 462-1000250
Jl$:I:&'
1 1
Plug
3-1 462-1011006-01
1 1
Gear, oil pump outer
3-2 462-1011007
1
Gear, oil pump inside
1
4-1 462-1011003
ifl;JJlimn
Pressure regulator valve
1 I
4-2 462-1011004
5!Mil
1 1
Spring
4-3 462-1011005
5Uti,l
1 1
Spring seat
5 462-1011002
1 1
Oil pump rear cover
6 462-1003206
6 1
Screw
7 462-1000018
1
Rubber- asbestos gasket
1
8 GB5783-86-M6 X 32
Jl$fJ
1 1
Screw
9 GB5783-86-M6 X 35
Jl$fJ
5 1
Screw
10 GB5783-86-M6 X 42
lilfJ
2 1
Screw
11 462-1000017
}li:lLl!;
2 I
Locating sleeve
77
78
,J:
~
16
~
I
I 5
7
Fig. 13-1
Clutch And Control (EGI)
m&Ji}
tji:tt:f1l:
Assemble
Item No. Part No.
Description Qty Validity
distinction
462-1A/D-I005803
l'.lt,&"&
1
1 1
Fly-wheel and gear assy
2 462-1005201-A
Bolt
1 6
3 6X 10IIIbGB4661
1 1
Cylindrical roller gearing
LHI0-1601900/01
4
1 1
Clutch pressure plate and
housing assy /Clutch cover assy
462-1000238
5;E-Itrmn
5
1 2
Locating screw
462-1000810
6
1 4
Screw
GB93-878
3(!,.mlll
7
1 2
Spring washer
8 LHI0-1601800-01
hU;ryf!U{I.JlX;
Clutch driven disk
1 1
6000DDUR
9
1 1
Bearing
462-1601860
10
Release bearing
1 1
(48RCT330I)
462-1700013
11
1 2
Spring clip
462-1601806
12
Clutch release sbaft assy
1 1
462-1601022
13
1 1
Clutch release shaft spring
14 462-1601021
Clutch release bearing bush
1 2
15 462-1700012-A
Clutch arm
1 1
16 462-1700205
1 1
Screw
17 462-1000235
:mil
1 1
Washer
GB6170-86-M8 @1lJ:
18
M8GB51-76)
1 1
Nut
79
80
Fig. 13-2
Clutch And Control
OO&Ji}
*DC.1'f% *!lC1'1' 1;
Assemble
Item No. Part No.
Description Qty
Validity
distinction
1 462-1005803
Fly-wheel and gear assy
I 1
JltT
2 462-1005201
Bolt
1 6
3 462-1003007
1 1
Positioning set pin
;l!;i1HBi1!1it3'tf*,g, $'.
4 462-1601900 Clutch pressure plate and 1 1
housing assy
5 462-1000238
1 2
Locating screw
M8X 16-QGB21-76
6
1 4
Screw
7 GB859-878
1 6
Spring washer
8 462-1601800
Clutch driven disk
1 1
462-1601025
9
1 1
Release bearing
462-1601026
10
1 1
Bearing seat
5Ul*
11 462-1700013
1 2
Spring clip
462-1601806
12
Clutch release shaft assy
1 1
13 462-1601022
Clutch release shaft spring
1 1
462-1501021-A
14
Clutch release bearing bush
1 1
;l!;i1H4t...
15 462-1700012-A
Clutch arm
1 1
M8X 38 X 22GB21-76
WtT
16
1 1
Screw
GB97.1-85-6-140HV
17
1 1
Washer
mil
18 462-1000235
Washer
1 1
M8GB51-76
j{tlF
19
1 1
Nut
81
82
5
Fig. 13-3
Clutch And Control
lflUl.lf}
Assemble
Item No. Part No. Description
Qty Validity
distinction
1 LHI0-1601900 Clutch pressure plate and 1 1
housing assy
2 462-1000238
Locating screw
1 2
3 M8XI6-QGB21-76
tin
Screw
1 4
GB859-878
4
1 6
Spring washer
5 462-1601800
1!l bU;lJ
Clutch driven disk
1 1
6 LHI 0-1601910-01
Release bearing
1 1
7 LHIO-1601840
1!lftB?t
Clutch release shaft assy
1 1
8 3X10
Spring cylinder pin
1 1
9 LHI0-1601022
Clutch release shaft spring
1 1
10 LHI0-1601021
Clutch release bearing bush
1 1
11 LHIO-1601035
1
Clutch arm
1
12 M8X35-Q GB21-76
-.n
Screw
1 1
GB97. 1-85-8-140HV
mill
1 1
Washer
13 M8GB51-76
lill1lF
1 1
Nut
83
84
Fig. 14-1
Transmission Drive
OOtL%
iHllt!:
Assemble
Item No. Part No.
Description
Qty Validity
distinction
BS09-1701810
1 1
1
No.1 shaft assy
K17. 52215. 7
2
1 1
Roller bearing
462-1701061
Till
3
1 I
Hog ring
4 BS09-1701940
1
No.1 shaft oil seal assy
1
BS09-17010Z7-B
=flIl
5
1 1
No.2 shaft
B509-1701044
6
Gear main shaft 1st
1 1
BS09-1701029
7
Gear main shaft 1st bush
1 1
8 462-1701034
.J.I:itfl!olm
1 1
Thrust washer
9 BS09-1701046
1 1
Gear main shaft 2nd
10 BS09-1701035
1 1
Gear main shaft 3rd
K253028
11
Roller bearing
1 1
6304N/P63 12
1 2
Bearing
13 BS09-1701031
fiiJ f1j b\7JIJ i!rtt:
1 1
Reverse driven gear
14 462-1701063
J"llll
1 4
Retaining ring
15 462-1700002
C 4iJll. fF
1 2
"C" type bearing locking ring
16 BS09-1701052
1 1
Middle gear shaft
6204/P63
2
17
1
Bearing
47GB893. 1 - 86 (it if
f!!llll
18
1 1
47GB893-76)
Retaining ring
462-1701809-A
1
19
1
Rubber plug assy
20 462-1701042
9!'tl;t1l
1 1
Toothed ring, outer
21 462-1701043-01
1 1
Low-speed connecting toothed ring
22 462-1701045- A2
2
Low-speed baulk ring
1
85
86
III 14-1
$;tC4MT)
Fig. 14-1
Transmission Drive
IEflL%
Assemble
Item No. Part No.
Description
distinction
Qty Validity
462-1701038/01
23
1 6
Key
462-1701041
5iI1_-F1Il
2
24
1
Spring hog ring
462-1701039
!lHlflll
1
25
1
Toothed ring, outer
BS09-1701057
1
26
High-speed connecting toothed ring
1
462-1701024-A
i'iliitliiJ Wi!f III
2
27
High-speed baulk ring
1
462-1701037
5iI1_-F1Il
1 2
28
Spring hog ring
462-1700004- A
1 1
29
Reverse drive gear
BS09-1701830
30
Reverse middle gear assy
1 1
462-1700007
31
1 1
Reverse gear shaft
32 462-1000801
2 1
Screw
BS09-1700003
1 1
33
Bearing baffle
462-1701032- B
l!1Io&Iff
34
1 1
Speed chart worm
462-1701009
.iJ:JtIll
1 1
35
Thrust washer
462-1701008- B2
36
1 1
Speed chart driven gear
462-1701010
Hll'
37
1 1
Bush
462-1701902
itil!llll,g, JVt
1
38
Oil-sealing ring
1
20GB894. 1-86
-Fill
39
(Jeilf 20GB894-76)
1 1
Hog ring
462-1701033
1 1
40
Retaining ring
K253020
1 1
41
. Roller bearing main shaft 2nd
K253025
1 1
42
Roller bearing main shaft 1st
87
fII 14-2 1eimfi .l:b;h "itrt .ll.
-I"? RIJ 7J- (SMT)
88
36
37 --
, )\'
24
27 26
28
'1
.
Fig. 14-2
Transmission Drive
m{il%
*llGl;Jl;\JIJ
Assemble
Item No. Part No.
Description
Qty Validity
dis tinction
1 BSI0-2-1701810
No.1 shaft assy
1 1
K202617
2
1 1
Roller bearing
63/28-2RSN/P63
-$$lJ;
3
1 1
No.1 shaft bearing
BSI0-2-1701067
4
1 1
"C" bearing locking ring
5 BSI0-2-1701207
-Fill
1 1
Hog ring
ilIltl
6
1 1
Oil seal
1701027
7
1 1
No.2 shaft
8 3X5 mGB4661
OOttfi'l
1 3
Column pin
9 BSI0-2-1701034
lI:flHlill
1 2
Thrust washer
10 BSI0-2-1701044
1
Gear main shaft 1st
1
11 BSI0-2-1701065
1 1
Bush
12 K354027
1 3
Roller bearing
13 1701046
1 1
Gear main shaft 2nd
14
1 1
Gear main shaft 3rd
15 K303527
1 1
Roller bearing
16 BSI0-2-1701062
1
Gear main shaft 5rd
1
17 B510-2-1701063
til II
1
Retaining ring
1
18 K27. 533. 522. 7
1
Roller bearing
1
19 6206N/P63
11IIlJ;
1 1
Bearing
20 B510-1701015
1
"C" type bearing locking ring
1
21 6305/P63
11IIlJ;
1 1
Bearing
22 B510-1701204
-Fill
1 3
Hog ring
89
90
36
00 14-2
pp?tCSMT)
28
1
Fig. 14-2
Transmission Drive
00&%
4t$fI::I:
Assemble
Item No. Part No.
Description
Qty Validity
distinction
BSIO-1701208
-til
23
1 2
Hog ring
BSIO-2-1701052
'1"16J&fIi$
24
Middle gear shaft
1 1
BSI0-2-1701064
25
1 1
Gear5 initiative gear
BSIO-2-1701066
ttZ9JfF
1 1
26
Stopping ring
62/28N/P63
'1"16J$r.r!fl!l;iJ:.
Middle shaft front bearing
BSI0- 2-1701207
-til
27
1 1
Hog ring
62/28/P63
28
Middle shaft middle bearing
1 1
6304/P63
$;iJ:.
29
1 1
Bearing
BS10-1701043
1 1
30
Low-speed connecting toothed ring
BS10-2-1701042
1!f;l'7r&lII
Low- toothed ring, outer
BS10-1701045
31
Low-speed baulk ring
1 2
BS10-1701036
YJl.ttfF
1
32
2
Spring hog ring
BS10-1701041
s-tlll
33
1 2
Spring hog ring
BS10-1701061
1 1
34
High-speed connecting toothed ring
BS10-2-1701059
i\!IJ)t7r-&1II
High - toothed ring, outer
BS10-1701024
1 3
35
High speed ring synchronization
BSIO-1701037
YJI..-"FII
1
36
4
Spring hog ring
BS10-1-1701058
1 1
37
Joining gear, reverse and gearS
BSIO-2-1701059
i@i)t7r&1I!
High speed outer gear ring
BS10-2-1701038
1ft#!:
38
1 6
Key
BS10-1-1701057
39
1 3
Gear5 key
BS10-2-1701033
iiiJffl <P1'a]!ilIl
1 1
40
Reverse middle shaft
91
92
00 14-2 ~ :ii -K J:t:. .... 1m .ll.
~ ~ pp J)' (SMT)
Fig. 14-2
Transmission Drive
OOVL%
if%t:tl:
Assemble
Item No. Part No.
Description
Qty Validity
distinction
6x 10 mb GB4661-84
]E{)IUl
41
1 1
Orientation pin
42
jiJ t'l9=' 1'aJ tl;[ *:
1 1
Reverse middle gear assy
43 BSI0-1701017
t'lll
1 1
Retaining ring
44 BSI0-1701032
1ftJ t'l 79J t&
1 1
Reverse initiative gear
BS10-1701031
45
1 1
Reverse drive gear
46 BSI0-1701029
ft't:
1 1
Bush
47 BSI0- 3802011
1 1
Odometer worm
48 BSI0-3802012
1
Odometer drive gear
1
49 BSI0- 3802013
ft't:
1 1
Bush
50 BSIO- 3802014
1 1
Rubber ring
51
1 1
Rubber ring
52 462-1701902
1 1
Shaft oil seal assy
93
94
2
23
1\
28 \'1
29
Fig. 15-1
Transmission Housing - Extension Case
Assemble
Item No. Part No.
Description
Qty Validity
distinction
BS09/D-1701005
J:tIl.i'!1i:f.$:
1
1
1
Transmission case assy. upper
BS09-1701001
H/1.i'!1i:f.$:
1
2
1
Transmission case assy. lower
462-1700018
1
3
2
Set collar
462-1700202
lmtr
1
4
4
Screw
1700203
tltr
1
5
4
Screw
462-1701004
1
6
1
Inspection hole rubber cap
462-1701006/01
Foj!{$mi'!%{..$:
1
7
I
Rear extension case
462-1701903
1
8
ring
1
462-1700011
m-r
9
1 1
Gasket
462-1700008
1
10
2
Set collar
462-1700205
J!f!rr
1
11
7
Screw
12 462-1000244
.rr
1 1
Screw
13 462-1701206- A
.:If
1 2
Screw plug
462-1701003- A
H!(:If
14
1 1
Rubber plug
15 462- 3729950
1 1
lamp switch
16 462-1700010
1liJ:$7f:3t:J&III
1 1
Backing-up switch rubber ring
17 462-1701011/01
1
Copper bush
1
18 462-1701804
Ji'l:ilPJ n
1 1
Breather valve assy
19 462-1701202
J!f!f1
1 1
Stud bolt
lilf1
20 462-1701201
1 1
Stud bolt
21 462-1000212
.-IlJ:
1 2
Nut
22 462-1000015
1 2
Locating sleeve
95
96
23
Fig. 15-1
Transmission Housing - Extension Case
OOUi:-%
Assemble
Validity
Item No. Part No.
Description Qty
distinction
23 462-1000042
1 1
Engine suspender
24 1700204
2 1
Screw
25 462-1A/D-3700800
1
Crankshaft position sensor
1
26 462-1000801
1 1
Screw
27 462-1000241
1 1
Screw
28
mill
2
Washer
1
29 462 1000242
tlfJ
1 1
Screw
97
534 6
98
6 3 4 4
18
13
Fig. 15-2
Transmission
c
, Housing- Extension Case
.:$ftt
Assemble
Item No. Part No.
Description
distinction
Qty
Validity
BS09/D-1101005
-tml!l!1flf*
1 1
1
Transmission case assy, upper
BS09-1101001
rml!!1fl-l*
1 1
2
Transmission case aasy. lower
.l:'Ef:l1:ft;
1 2
3 462-1100018
Set collar
lin
1 4
4 462-1700202
Screw
lin
1
5 462-1700203
4
6 462-1701004
,..ii:R.RUI
1 1
Inspection hole rubber cap
462 -170HI06!01
1
1
7
Rear .enenaion case
illi1tIl..
1 1
8 462-1701903
Oil-sealing ring
9 462-1700011
1 1
Gtsket
1 2
10 462-1100008
Set collar
.n
7
11 462-1700205
1
Screw
lin
1 1
12 462-1000244
Screw
.if
13 462-1701206- A
1 2
Screw plug
462-1701003-A
1 1
14
Rubber plug
462-3729950
1Jj:$:tr Jit
1 1
15
Backing-up lamp switch
1 1
16 462-1100010
Backing-up switch r"bber ring
462-1701011/01
t
1 1
17
,9'pper bus h
Jl&it lllUn
1 1
18 462-1701804
Brearhe'ri valve asay
Jlt!
1
19 462 -1701202
1
Stud bolt
1 1
20 462-1000042
Engine suspender
!lUI
1 I
21 BSI0-1700013
Rubber plug
99
100
24
26
38
~
~
Fig. 16
Transmission Control
IE&.{}
1i:att
Assemble
Item No. Part No.
Description Qty Validity
distinction
1 BSI0-2-1702014
ilR:fJj%i*
1 1
Shift case
2 6X 10 II b GB4661 -84
1 1
Column roller
3 BSlO-1700212
.tlt
1 1
Stud bolt
4 462-1700203
.n
1 3
Screw
BS10-1702810
1 1
5
462-1AB-1702810 Shift cranker shaft assy
1 1
6 462-1702015
Rubber bushing
1 1
7 462-1702805
1 1
Shift arm shaft assy
8 462-1702020
1 1
Rubber gasket
9 BSlO-1702022
1 1
Rubber gasket
10 BSI0-1702830
1 1
Shifting arm shaft assy
11 462-1000235
mill
Spring
1 1
12 8
1 1
Spring washer
13 GB6170-86-M8
JIlilJ:
1 1
Nut
14 BSI0- 2-1702019
ilR:fJjJl..W
Shifting fork
1 1
15 462-1702017
w..
1 1
Spring
16 462-1702203
mill
1 1
Washer
17 BSI0-1-1702038
R[&'t'l*
1 1
Limiting stopper
18 BSI0-1-1702018
R[uziJllt.
1 1
Limiting spring
19 B510-1-1702203
R[&.Jln
1 1
Limiting screw
20 5/16"GB308 -77
1
Steel ball
1
21 BSI0-1702027
w..
1
Spring
1
22 B810-1702202
mill
1
Washer
1
101
18
102
26
38
~
~
Fig. 16
Transmission Control
milL%
.!ii:$:ttllt
Assemble
Item No. Part No.
Description Qty Validity
distinction
23 462-1002203
Rubber gasket
1 1
BSI0-1702013
-, -=t'lr&:X
24
1 1
Fork gear1 and gear2
BSI0-1702011
25
1 1
Fork gear3 and gear4
BSI0-1702034
lfI]t'if,!(:X
1 1
26
Reverse fork
BSI0- 2-1702033
27
Shaft assy. gearl and gear2 fork
1 1
BSI0-2-1702800
1 1
28
Shaft assy. gear3 and gear4 fork
BSI0-2-1702035
ii],
1 1
29
Shaft assy. reverse and gear5 fork
30 3XI2.7-GB309-84
J1lfJl!m
1 1
Lockself pin
GB879-865X24
1 3
31
Spring column pin
BSI0-1702031
1 3
32
Spring
3/8"GB308-77
1 5
33
Steel hall
462-1701804
1 1
34
Breather valve assy.
462-1702016
1 1
35
Rubber gasket
36 462-1700014-A
1 1
odometer flexible shaft nip clasp
BSI0-2-1702041
f=I:.t!i
1 1
37
Baffle
462-1000812
1 2
38
Screw
103
104
~
18
2
~ 3 5
\l
~ 3 4 22
~ /
~ 3 1
11 12
lJ
15 ~
16
17
Fig. 17
Gear Shifting Control
00&-'%
Assemble
Item No. Part No.
Description Qty Validity
distinction
HFJ1703310FA
-f-m 4MT
1
Z 1
HFJ1703120DA Knob
5MT
HFJ170310lDA
Il1Jft';J
2
z
1
Boot
" * 3
HFJ1703120CA
2
Bracket assy. shifting control
1
HFJ1703110DA
" "4 2 1
Lever assy.shifting lever
Q/2A-C]-476
1f'm1l
5
1 2
Washer. plain
Q/ZA-C]-424
-tPF
1
6
2
Washer
HFJ1703130CA
2
7
Arm assy rocket
1
HFJ1703103CA
8
2 1
Bush
9 HFJ1703101CA
2 2
Bush
Q/2A-C]-435
@1m51'(!..
2
10
1
Spring. return
Q40112
1f'm1l
2
11
Washer. plain
1
12 Q43690
7fDrJilll
2
Retainer
1
HF11703108CA
2 1
13
Fitting
HFJ1703105CA
14
Bush. shaft
2 1
15 Q40108
1fflJ<1J
2 2
Washer. plain
16 Q/2AM26-8
2
Spring washer. saddle
1
17 Q5002020
7fQm
2 1
Pin snap
18 Q/ZA-C]-29-M5XI2
2
Bolt ,washer assembled
4
19 HFJ1703106CA
2 4
Spacer. bump
20 HFJ1703107CA
2 4
Bush
21 Q/ZA-C] - 63- M6X30
f\Jfl*tw.ttmitf'l'
1 4
Bolt, washer assembled
105
106
18
2
28
1
'1-33
Fig. 17
Gear Shifting Control
I!H!l%
lH&tt
Assemble
Item No. Part No.
Description
Qty
Validity
distinction
4MT
5MT
HF1l703200FA
HFIlOllG Jit1lit71ll
* * 22
HF1l703300CA
1 1
HF1l703300DA
Cable assy ,shift control
HF1l011G with 5MT
carburator engine
4MT
,g,fiX;
5MT
HF1l703100FA
HFJIOllG Jit1litill
23 HF]l703200CA
Cable assy select
1 1
ff
HF1l703200DA control
HFIlOllG with 5MT
caburator engine
Q/ZA-CJ-437-M6
t\fU'J:
2
24
Nut ,hexagon
1
25
t\fflllilJ:
1
Nut, hexagon
1
26 Q/2Aj22-8X14 Xl. 5
mill
1 1
Washer
Q/2A-CJ-462-8
27
1 3
Pin snap
28 HF1l703013CA
1
Seat, fixing
1
HF]l703012CA
29
Plate, fixing
1 1
30 Q271B6316
Screw, cross recess disk head
1 2
tapping
9=' *f1J gg it ill
'li:f"1j
"ZHONGYI" series
31 Q/2A-Cj-467-120
1 1 with 4MT carburator
Hook,guide
engine and
HFllOllGA with
5MT carburator en-
gine
32 HF1l703010FA
1 1 4MT
Bracket, cable rear
33 Q/ZA-Cj-415
1 2
Cassette, plastic
107
108
~
18
32
I
~ ~ ~
~ r
II 12
,,:J
15 T ,
16
17
"II
_
Fig. 17
Gear Shifting Control
1!Iw.-'%
*llr.f'I:%
i!t$!j&:!i
lf5&fi
Assemble
Item No. Part No. Description
Qty Validity
distinction
HFJ6351B 7u'
HF]1011G iJ li t'Ht.
34 HF]1703006CA
1 1 HFJ6351B series
Plate ,guide
&HFJ1011G with
5MT carburetor
engine
HFJ6351B 7u'
HF1l011G iJ litHt.
Q/2A-C}-30-M6X 12
:t;Jil :'k iff'I:
35
1 2
HFJ6351Bseries&
-8.8
Bolt,washer assembled
HF1l011G with 5MT
carburetor engine
109
110
Fig. 18-1 Water Pump-fan(EGI)
[1J-tlL-l}
IEl;&JJIJ
J!.$fLll
Assemble
Item No.
Part No.
Description Qty Validity
distinction
1 462-1307950-02/01
1 1
Water pump assy
2 462-1000024
*:*'!'1H'i-
2 1
Water pump gasket
3 462-1000217
lUI
1 3
Screw
4 462-1002205
Jilt.!
1 2
Stud bolt
tl-llf
1 1
Nut
5
GB859-876
Jj(\,M!l ft
z 2
Fan pulley
6 462-1000037
1 1
Fan pulley
7 462-1000229/01
Jj(\,,!jjJD'l'lW
1 1
Fan belt
462-1000039
1 1 HFJ6371C
8
HFJ6371.HFJ6371B
465Q-I000039 Cooling fan spacer ring
1 1
HFjl 011G
9 465Q 1308800
1 1
Fan assy
462-1000808
1 4 HFJ6371C
10
HFJ6371.HFJ6371B
465Q-I000808 Screw
1 4
HFjlO11G
111
112
Fig. 18-2
Water Pump-Fan(Carburetor)
mUi:%
Assemble
Item No.
Part No.
Description Qty Validity
distinction
462 -1307950
1
1 1
462-1307950- A2
Water pump assy
2 462-1000024
**mJt
Water pump gasket
2 1
M6X32 GB5783-86
.n
1 3
Screw
3
mil
GB97.1-85-6-140HV
1 3
Washer
4 462-1002205
_tlt
1 2
Stud bolt
GB6170-86-M6
_ilt
1 2
Nut
5
GB859-876
1 2
Spring washer
6 462-1000037
}XIJlt&:1Wlt
1 1
Fan pulley
7 462-1000229/01
JX\.}jJ&1W
1 1
Fan helt
8 462-1000039
1t!IlJX\.mIEiJI%l!.'
Cooling fan spacer ring
1 1
462-1308800 JX\.}j,r,1,.G\t
HFJ6350B,HFJ6350C
9 465Q-1308800
Fan assy
1 1 HFJ6351B ,HFJ6351C
HF1l011G,HF1l011H
GB5783-86 M6X 32
HFJ6350B,HFJ6350C
10 GB5783-86 M6X50 Screw
1 4 HFJ6351B ,HFJ6351C
HF1l011G,HF1l011H
mil
1 4
Washer
GB859-87 6
iJ!1'!JHi1i!
4 1
Spring
113
114
r
I
10
9
14
Fig. 19
Radiator and Expand tank
mUi% "tlfftf%
1fxtft
Item No. Part No. Description
Assemble
Qty Validity
distinction
HFJ6350B, 7lC A/C)
HFJ6371 A/C- UAES)
HF1l011GA,l1GC
* * 1-1 HF1l301000DB
1 1
AlCUAES)
Radiator assy
HFJ6350B,71C51B(No A/C)
HFJ637l(No A/C,UAES)
HF1l011GA,l1GC
HFJ6351C(No A/C, UAES)
HFJ6351B(A/C),7l(A/C)
* * 1-2 HF1l301000OC
1 1 HF1l011G,l1GB
Radiator assy
HFJ6351C(A/C,DPL),71B
* 2 HF1l304000CA
2 1
Radiator cap
*3 HF1l305100CA
2 1
Release switch
4 HF1l305005CA
S'i:l1'Ef
2 1
Seal ring
5 Q/2A-CJ-28-M6X14
JfJ c#dl t-i gll.ir{tf
1 8
Bolt. hex- head
HFJ6350B, 7lC, A/C)
A/e.uAES)
HF1l011GA,llGC
6-1 HF1l309000CA
lPJXl.J:fl
2 1
Ale. UAES)
Fan cap
HFJ6350B, 7lC5lB(No A/C)
HFJ637l(No A/e. UAES)
HF1l011GA,llGC
HFJ6351C(No A/C,UAES)
lP,IXlJ:fl
HFJ6351B(A/C), 71 (AlC)
6-2 HFJl309000CB
2 1 HF1l011G,HFIlOIIGB
Fan cap
HFJ6351C(A/C,DPL),71B
7
Q/2A-CJ 101-M6 X
2 4
12
Bolt. hex - flange
8 HFJl300020CA
1 1
BRKT,RAD-R
9 HF1l300010CA
1 1
BRKT.RAD-L
10 Q/2A-CJ - 63-M6X 16
t\JfJ:!klll,fimil"f'f
1 4
Bolt. hex- head
11 HFJl300030CA
1 1
BRKT,RAD-UP
12 HFll311 008CA
2 1
Hose. tank -outer
13 HFll311OOOCA
1 1
Condenser tank assy
*14 HFJ1311005CA
2 1
Body ,tank
15 HFJl31l006CA
2 1
Cap, condenser tank
16 HFll311 007CA
tAW
2 1
Hose,tank-inter
115
IE 20-1 ~
~ J 1 < 1ftfflJt
(DA462-1A/D)
116
I
6
11
8
15 12
~
10
Fig. 20-1
Coolant Pipe And Hose
OO{liJi}
Ii[. f4' fj\
*llI'.@Ujlj
:tfj&fi
Assemble
Item No.
Part No.
Description Qty
Validity
distinction
* * 1 462-1306950
2 1
Thermostat assy
2 462-1000043
:izbJ<'it
1
Washer, infall seat
2
3 462-1000044
1 2
Thermostat cap
4 462-1000815
iln
2 2
Bolt
5 462-1000814
'lin
2 2
Bolt
HFJ6350C
6 462-1303800
HF}lOllGA
2 1
lnfall seat assy
HF}lOllGC
7
463-1A/D-I000051
r-%"llUx'it
HFJ6371C
2 1
Bypass hose -low
8 462-1000052
-Fti
2 4
Clamp
9
463-1A/D-I000113
1 2
Bypass hose-up
HFJ6350CCDELPHD
-Ffl 1 2 HFJIOIIGA,HFnOI1GC
10 Q67240
HFJ6371C
Clamp
1 HFJ6350CCUAES)
HFJ6350CCDELPHI)
HFn300005DB
JtbJ<'it 1 1 HFnOl1GA,HF}l011GC
*11
HFJ6371C
HFn303005CA
Water inlet hose
1 HFJ6350CCUAES)
HFJ6350CCUAES)
Q67238
f. 1 4 HF}l011GA,HFnOl1GC
12
HFJ6371C
Clamp
5 HFJ6350CCDELPHI)
* 13 HFn300006DB
HFJ6350C
1 1
Water outlet hose
HF}lOllGA
14 HFn300010FA
'::'Ji!i'it
HFJ!OllGC
1 1
T-tube
HFJ6371C
* 15 HFn300007DB
1 1
Water outlet hose
117
m20-2 1t if 1flS?t (DA465 1l DA465-lA)
9 >
11
11
o. S
10
fJ
ar
l3
7 JJ-17
,
14-=9
118
Fig. 20-2 Coolant Pipe And Hose
00&%
Item No.
Part No. Description
Assemble
Qty Validity
distinction
* * 1
462 1306950
2 1
thermostat assy
2 462-1000043
2 1
Cap gasket
A/C)
J.l(nilMoD{;ff
HFJ6351B(NoA/C)
465Q-I000044
2 1 HFJ6351C,71,76,71B
3
Thermostat cap
HFn011G,l1GB,
HFJ6351CA
HFJ6351B (A/C), HFnOllG
1000044
1 mO$
Export Car
4 462-1000815
t,lHr
2 2
Bolt
5 465Q-1303800
2 1
lnfall seat assy
6
2 1
Water hose
7 462-1000814
wn
2 2
Bolt
jJ.I('1f
HFJ6351C- HFJ6371
HFJl303005CA
A/C)
Hose. water inlet
HFJ6376,635lB(No A/C)
HFJ6351B(A/C)
*8
HFJl303005DG
1 1 HFn011G m0$
HFH011G Export Car
HF]l300005DB
HFJlOllG,HFJlollGB
HFJl303005DN
HFJ6351CA,HFJ6371B
* 9 HFJl303006CA
m1Jctt:'1f
1 1
Hose. water outlet
A/C)
Q67240
1 1 HFJ6351B(No A/C)
Clamp
HFJ6351C,HFJ6376
HFJ637L
10
HFJ6351B(A/C)
2
HFJlOllG mr::l$
HFJlOllG Export Car
HFHOI1G,HFH011GB
HFJ6351CA,HFJ6371B
HFJ6351B(.o{F A/C)
Q67238
1 3
HFJ6351B(No A/C)
Clamp
HFJ6351C,HF]6376
HFJ637LHFJlO11G
11
HFH011GB,HFJ6351CA
HFJ637lB,
2 HFJ6351B(A/C)
HFJlOllG mr::l:$
HFTlOllG EXDort Car
119
m20-2 1f$:$tCDA465 R DA465-1
A
)
120
1l
.. '
10
tJ
9s'" 13
7 )"
5
14-Q
6-\
14-=9
11
9 >
..
11
Fig. 20-2
Coolant Pipe And Hose
OO&:%
Assemble
Item No.
Part No.
Description
Qty Validity
distinction
91iUtt'
HFJ6351C,HFJ6376
Bypass hose
HFJ6371 ,HFJ6351B
12
462-1000051
2 1 HF]l011G,HF]l01lGB
HFJ6351CA, HFJ6371B
13
i:-M.
462-1000052
2 2
Clamp
14 465Q-I000066
i:-.
2 2
Clamp
15 465Q-IOOOO73
HFJ6351B 2 1
Hose clip
121
122
Fig. 20-3
Coolant Pipe And Hose
tl: DA462 *JlJ2ti5btlto
Note: This fjg. is available to DA462 series engine.
J(t$tJ(:!I
Assemble
Item No.
Part No.
Description Qty Validity
distinction
1 462 -1303800
:i1.I:7Kif
2 1 HFJ6350B
Infall seat assy
2 462-1000050
:i1.1:7J<'If mJt
2 1
Washer , infall seat
3 462-1000814
lin
2 2
Bolt
4 462-1000044
2 1
Thermostat cap
5 462-1000043
2 1
Cap gasket
6 462-1000815
lin
2 2
Bolt
" "7
462-1306950
2 1
Thermostat assy
8 8 GB859-87
2 1
Sping washer
9 M8X22-Q GB21-76
lilHJ
2 1
Bolt
10 462-1000051
?1JJttXif
2 1
Bypass hose
11 462-1000052
i<"m
2 2
Clamp
" 12 HFJ1300005FA
*7.KttX'W
1 1
Water inlet hose
" 13 HFJ1300007FA
!l7J<ttX1f
1 1
Water outlet hose
" 14 HFJ1300006FA
!l7.KttX'lf
1 1
Water outlet hose
15 HFJ1300010FA
:=:'.iil'lf
1 1
T-tube
16 Q67238
fFm
1 4
Clamp
17 Q67240
1 2
Clamp
18 462-1000020
5i:tJt
2 1
Backstop
19 462-1000073
2 1
Pothook
123
124
14
I I
I
In
I
9
10 13
11 12 7 8
6
/
1
I
2
Fig. 21 Blower Install
OOi:ll%
*nGf"t%
Assemble
Item No. Part No.
Description
Qty Validity
distinction
1 Q/2A-Cl-3S- M6X 16
jfj * ilrdlli'l-14
1 4 HF163S1B(A/C)
Bolt.
2 HFjl30S00SDB
1 1 HF16351C(A/C)
BRKT, L
3 Q340BOST12
i\l-/lf
1 2 HF16371 CAlC)
Nut
4
HF1l011G ili P:$
1 2
Bolt. hex- head
HF1l011G Export Car
S HFjl30S006DB
Itr.!iil:t!:J[M
1 1
BRKT R
6 M5 GB41-86
i\l-/lf
2 1
Nut
* * 7 HF1l308110DA
mm,(,1,Jl1!;
2 4
Fan assy
* * S
HF1l30S120DA
mml'\'!.tr1.
2 1
Fan motor
* * 9
HFjl30S130DA
m.!iil1f''''
2 1
Fan cap
10 M4 GBS18-S6
iI-/lf
4 2
Nut
11 5
'fmll
1 2
Plate washer
12 S GB93-87
2 1
Spring washer
13 4 GB95-S5
'ftlilll
2 4
Plate washer
* * 14 HF1l30S100DA
Itr.!iil,(,1,Jl1!;
1 1
Blower assy
125
126
Fig. 22-1
Engine Mounting
mUZ%
$$n::II:
Assemble
Item No.
Part No.
Description Qty Validity
distinction
1 462-1001802
HF]6350B
1 2
Engine front mounting insulator
HF]lOllG
2 GB93-8710
HFJ6371B,
1 5
Spring washer
HFJ6371C,HFJ6376
3 462-1000212
jJ-llJ:
1 5
Nut
4 462 -1000070
Engine left mounting cover 1 1
board
ll1i
5
462-1A/D-I001800
Front mounting right bracket 1 1
assy
6 462-1001801-B
Front mounting left bracket as-
1 1
sy
7 462-1000253
8n
3 1
Screw
8 GB859-878
4 1
Spring washer
9 462-1001805
1 1
Engine rear mounting insulator
10 GB6170-86-M8
W-llJ:
1 3
Nut
11 462-1000069
1 1
Engine rear bracket
12 462-1000213
ltn
1 1
Nut
13 GB93-878
mill
1 3
Washer
14 462-1000815
cn
1 1
Screw
15
Q/2A-CJ-178- M8X 22
2 1
-8.8
Combined holt
16 HF]l001005FA
1 1
Rear mounting bracket
17 Q40510
3I1i*mlll
4 1
Spring washer
18 Q40110
'fmll
1 4
Plain washer
Q/2AM46-MI0X 1. 25X
19 2S-6g
1 4
QI611030-6g
Bolt
20
HF]l001200FA
1 1
HF]lOO1200FB
Engine member
21 HF1l001006FA
1 1
Rear mounting bow shape
127
128
~ ~ ~ ~ ~
~ 2 2 ~ / ~ 1 9
15 f . ~
16. ~ 2 3
~ 20---e <.V-- 18
fix> 2 1 ~ A--17
16
15
7
c!r-II
Fig22-2
Engine Mounting
00&%
flJ: 1'1
Assemble
Item No.
Part No.
Description
Qty Validity
distinction
1 46SQ-I001802
1 2
Engine front mounting insulator
2 Q40110
'mlll
1 2
Plain washer
3 Q40S10
1 2
Spring washer
I[nt "
4 Q341CI0
1 2
Nut
5 46SQ-I000070
1 1
Engine left mounting cover board
6 46SQ-I001800
1 1
Front mounting right bracket assy
7 465Q-I001801
1 1
Front mounting left bracket assy
8
465Q-I001805
lifT
1 4
Screw
9 GB859-878
iJi;.ttmlll
1 4
Spring washer
10
HFJIOOllOOCA
1 1
HFllOOllOODA
Engine member assy
11
Q/2A - CJ - 89 - MI0 X
..l:
1 4
1. 2SX5S-8. 8
Nut
12
HFJIOOI006CA
1 4
Lower buffer stopper
13
HFJIOOI007CA
1 4
Bushing
14
HFJIOOI0I0DA
1 4
Top buffer stopper assy
15 462-1000209
I[fT
1 4
Screw
16 GB859-878
5$'lltmll
1 4
Spring washer
17
1 2
-8.8
Combined bolt
18 Q40108
'mlll
1 2
Plain washer
19 465Q-100180S
1 1
Engine rear mounting insulator
20 10 GB93-87
1 2
Spring washer
21 462-1000212
..l:
1 2
Nut
22 46SQ-I000069
1 1
Engine rear mounting bracket
23 HF1l001011CA
1 1
Rear mounting bracket
129
130
12 _ I h ~
12
14
12
11
Fig. 23-1
Feed Line Assembly. (UAES)
OO'lli:%
Assemble
Item No.
Part No.
Description Qty Validity
distinction
* * 1 HFJ1104000DD
.
2 1
Carbon box assembly
2 HFJ1104008DD
2 1
Evapor hose
3
HFJ1104030DJ
'lJi'J!.t8!m.{If
2 1
Fuel hose subassembly
4 HFJ1104011DD
2 1
Fuel tank return hose
5 HFJ1104009DJ
2 1
Fuel tank inlet hose
* 6 HFJII05000DC
2 1
Fuel filter assembly
7 HFJ1100010DB
2 1
Sulfur clamp subassembly
8 HFJ 1104007DD
1 1
Inlet hose
* 9 HFJII04013DD
2 1
Fuel rill return hose
* 10 HJF11040I4DD
2 1
Fuel rill inlet hose
11 Q6711I
2 2
Steel wire spring clamp
12 HFJ1104040DB
1 10
Clamp
13 HFJ3724101EA
-1ll'
1 1
Cassette
14
Q/2A-CJ-29- M6 X 16
1 1
-8.8
Cross head Screw subassembly
15
Q/2A-CJ - 47A-ST6. 3
13l.&:trm.1rf!j:
1 2
XI3
Cross cap screw subassembly
16
Q/2A-CJ -47A-ST6. 3
llltlllt'lJ
1 I
X13
Purge hose
131
132
12
12
12
14
7
11
'-'\----- 4
16
12
6
16
Fig. 23-2
Feed Line Assembly. (DELPHI)
rnffi:%
+fiGf'!'%
+Ili'.f'!'ii'ft
!f".$f{ii 1f%ctt
Assemble
Item No.
Part No.
Description Qty Validity
distinction
* * 1
HFnl04100DD
2
Carbon box assembly
1
2 HFnl04008DD
2 1
Evapor hose
3
HFnl04030DJ
2 1
Fuel hose subassembly
4 HFnl04018DB
2 1
Fuel tank return hose
5 HFnl04009DK
2
Fuel tank inlet hose
1
6 HFJ1l05000DB
2 1
Fuel filter assembly
7 HFnl00010DB
ititlWl*'-'fmff
2 1
Sulfur clamp subassembly
8 HFnl04013DB
WiJi'lbtrc'lf
1 1
Inlet hose
9 HFJll04019DB
i'lb!Jt@]i'lbtrcif
2
Fuel rill return hose
1
10
HJFl104021DB
2 1
Fuel rill inlet hose
11 Q67111
#9 slt'rcJHI
2 2
Steel wire spring clamp
12
HFnl04040DB
*'-'f
1 8
Clamp
13 HFJ3724101EA
-f'iW
1 1
Cassette
14
Q/2A-CJ -29-M6 X 16
1 1
-8.8
Cross head screw subassembly
15
Q/2A-CJ - 47A-ST6. 3
+:I'Hi* g:j
1 2
X13
Cross cap screw subassembly
16
HFllI04050DB
:g(;-'f
1 2
Clamp
17 HFll104024DB
MHft'lf
1 1
Purge
133
134
t - ~
3-----,1/
t o - ~
20
'"
- ~ - - t 9
0-- 20
to 9
Fig. 23-3
Feed Line Assembly.
mUi:%
!li'ift[.jJ3tl
Item No.
Assemble
Part No.
Description Qty Validity
distinction
* * 1 HF]l100100CA
i.itliUiJilt
HFJ6351B
1 1
Canister assy.
HFJ6350B
2 HF]l104024CA
1 1
Purge hose
*3 HFJ1104019CA
1 1
Fuel pump inlet hose
*4 HF]l104013CA
Carburetor fuel return hose
1 1
5 HFJ1104021CA
1 1
Carburetor inlet hose
*6 462-1106950
1 1
Fuel pump
7 462-1000060
Spring clamp
1 4
8 M8X32-Q GB21-76
tlfT
1 1
Screw
9 HF]l104014CA
1 1
Fuel tank-filter hose
10 Q67214
1 6
Duel bead spring clamp
*1l HF]l106000CA
Fuel filter
1 1
12 HF]l100009CA
1
Filter clamp
1
13
Q/2A-CJ 35- M6 X 16
i\ jfJ:*
1 1
-8.8
Cross head screw subassembly
14 HFJ1104013CA
1
Fuel pump hose
1
15 HF]l100030FA
7I!l'WWtf:im14'
1 1
Fuel hose subassembly
16 HFJ1104023CA
1 1
Evaporative hose
17
Q/2A-CJ 3
.J3l:tltHllii"f'f
1 2
X12
Cross cap screw subassembly
18 HF]l104018CA
1 1
Fuel tank return hose
19 HF]l703011CA
iHW
1 1
Clamp
20 Q67111
1 4
Circlip
21 Q67213
1 4
Duel bead spring clamp
22
GB97.1-85-8-140HV
mil
Washer
135
136
III 23-4 m j l l r ~ ~ (HFJI0IIG"HFJI0IIH fl!1!l)
Fig.23-4 Feed Line Assembly
(HFJI0IIG,HFJI0IIH EGI)
IIIUl%
If?'ittl:
Assemble
Item No.
Part No.
Description Qty Validity
distinction
1
HFnl04030DF
1 1
HFJl104030DP
Fuel hose subassembly
2 Q67111
41Ht.>:tfftll
7 1
Bead spring clamp
3
1 8
Worm type hose clamp
*4 HFJII04018DF
1 1
Fue! rill return hose
*5 HFnl04017DF
1 1
Fue! rill inlet hose
6 Q/2A-CJ-29-M6X 16
/\ ftl
1 1
Cross head screw subassembly
7
HFJ1104015DF
@]iI!J'lf
1 1
Fuel return hose
8
HFJ1104016DF
1
. 1
Evaporative hose
9 HFJII04014DF
ttTlll'll
1 1 I
Fuel support hose
10
1 4
Worm type hose clamp
11 HFJII04010DB
1 1
Sulphur clip assy
12 HFJII05000DB
?'\ lib ,\,1. JlX.
1 1
Fuel filter
13 HFJII04009DF
1 1
Fuel supply hose I
14 HFJ1104011DF
1 1
Fuel supply hose I
15
HFJII04012DF
1 1
Evaporative hose
" * 16 HFJl104100DD
1 1
Canister assy
17 HFJII04013DF
1Jl1.IIft'l'
1
Purge hose
1
18 HFJII04018DE
1 1
Dual way check valve clip
19 Q271E6313
+M:C.t*I3l&I!$I
3 1
Screw
20 HFJII04017DE
2
Single plate clamp
1
21 HFJII00200CA
1
Dual way check valve
1
22
HFJII04016DE
1
Dual way check valve inlet air tube
1
137
138
m23-4 ~ i t ~ (HFJI0IIG"HFJI0IIH ~ ~
Fig. 23-4 Feed Line Assembly
(HFJI0IIG"HFJI0IIH EGI)
fIlilL%
Assemble
Item No.
Part No.
Description Qty Validity
distinction
23 HFJllOOOO5DA
1 1
Dual way check valve outlet air tube
24 HFJ1104030DE
iii 'If
1 1
Breather tube assy
25 Q67214
4
Double bead spring clamp
1
26 HFJ1104014DE
1 1
Breather tube I
27 HFJ1104015DE
1 1
Breather tube I
139
3
16
140
4
10 9
5
4
l [
r
9 8 9
7
3
Fig. 23-5
Feed Line Assembly. (HFJI0IIG Carburetor)
m{lL-l;}
f'f;G J;
Assemble
Item No.
Part No.
Description Qty Validity
distinction
* * 1 HFJ1104100DD
1 1
Cansiter
2 HFJ1104012DF
1 1
Evaporative hose
3 Q67111
1 2
Bead spring clamp
4
Q/ZA-Cj-Z9-M6XI6
* ffl tHll.irf'f
1 4
Cross head screw subassembly
5 HFJ1104030DG
l1ll'lf:I!H.UH'f
1 1
Fuel hose subassembly
6 HF]l104016DF
II
1 1
Evaporative hose
7 HF]l104024DE
@.]l1ll'!f
1 1
Fuel return hose
*8 HF]l104008DN
4'tTIll'lf II
1 1
Fuel support hose
9 Q67214
1 11
Duel bead spring clamp
10 HF]l104008DN
4'tl1ll'lfII
1 1
Fuel support hose
*11 HFJ1105000CA
1 1
Fuel filter
12 HF]l100009CA
vgmff+_
1 1
Filter clamp
13
1 1
-8.8
Cross head screw subassembly
14 HFJ1104007DN
ilIl$Jt:i1tM:tX'lf
1 1
Fuel rill return hose
15 HFJ1104009CA
iJIi-*:tX'lf
1 1
Filter-fuel pump hose
16 HFJ1104013DF
IDI.lIf;t'\1f
1 1
Purge hose
17 HF]l104014DE
1
Breather hose I
1
18 HFJ1104017DE
1 2
Clamp
19 Q271B6313
1 3
Screw
20 HF]l104030DG
f'f
1 1
Fuel pipe assy
21 HFJ1104016DE
1 1
Check valve inlet hose
22 HFJ1100200CA
1 1
Double-way check valve
141
142
3
00 23-5 -ftitbft)
4
5
10 9
r
9 8 9
7
Fig. 23-5 Feed Line Assembly
I!:/i!l%
1f5&t'E
Item No.
Part No.
Assemble
Validity
Description
distinction
Qty
23 HFJl104015DE
Breather hose n
1 1
24 HFJl104018DE
1 1
Valve clamp
25 HFjllOOOO5DA
1 1
Check valve outer hose
143
144
21 /21
~ 10 7 i
20 / - 14 . 11' 9' d;
17 r ~ r ~ Jl '.
~ /,11 '1
~ ~ 5
4
3
4
Fig. 24-1
Fuel Tank Installation.
OO{lLJi}
"fftCf'!':t fF
$:$'l&:!ll:
Assemble
Item No.
Part No.
Description Qty Validity
distinction
* * 1 HF]lI011OODC
1
Plastic fuel tank assy
1
2
Q/ZA-CJ-61-M8X30
i\ fti
1 4
-8.8
Bolt. hex head assembled
*3 HFJll040016CA
:bo1lllttW
1 1
Fuel filler hose
4 Q67250
2 1
Circ1ip. double - cable
5
Q/2A-CJ -474- M5X20
1 4
Screw, cross recess flat head
* * 6 HF]l103000DA
1 1
Fuel filler cap assy
* * 7 HFJll00030DA
1 1
Fuel filler pipe assy
8 Q/2A-CJ-501-16
2
Spring clamp
1
9 HF]lI04008CA
1 1
Fuel tank vapor hose 2
10
Q/2A-CJ -47A-ST6. 3
J;&:.nmil-f'!'
HFJ6371
1 1
X12
Screw. flathead
HFJ6371C
11 HFJll00012CA
1 1
Clamp, fuel tank Breather pipe
12 HF]lI04017CA
1 1
Fuel tank Breather pipe
13 HF]lIOOOO6CA
Wearingproof ringer. fuel tank va-
l 1
por pipe
14
HFJ1100005DA
1 1
Double-way valve vent hose
15 Q67111
1 5
Circlip
16 HF]1100200CA
1
Double-way check valve
1
17 HF]1104015DC
1 1
Inlet valve hose
18 HFJ1100019CA
C::JiW
1 1
Three-ways pipe
* " 19 HFJII06000DC
1t!,i}f]!t!.ilIl,*,ffi,Jlt
1 1
Fuel pump assy
it
Note: This fig. is available to UAES EGI system.
145
146
2
15
3
11
1
10
12 1
I,e
4
3
9
6
7
Fig. 24-2
Fuel Tank Installation. (DELPHI)
mUi:%
Assemble
Item No.
Part No.
Description Qty Validity
distinction
* * 1 HFJ1101100DB
1Mt1Ilm,f;tEiX;
HFJ6371
1 1
Fuel tank assy
HFJ6371B
Z 6g
1 4
Bolt. small hex head
Q40408
!fJo1I
1 4
Lock washer, light type
Q40208
1 4
Washer. big
3 Q67250
1 Z
Circlip, double-cable
*4 HFJII040016CA
iJOt1lltrk'lf
1 1
Fuel filler hose
* * 5 HFJI100030DA
1 1
Fuel filler pipe assy
6
Q/ZA-q-474-M5X20
+';fI ,\jft IlID:!IdiUJ
1 4
Screw, cross recess flat head
* * 7 HFJ1l03000DA
1 1
Fuel filler cap assy
13
1 2
Spring clamp
9
HFJII04008CA
1t!l;j!lfZ%im""Ctx'lf
1 1
Fuel tank Breather hose 2
10
Q/2A-CJ -47A-ST6. 3
J1tIUJm1H'f
1 1
X12
Screw, flathead
11
HFJUOOO1ZCA
1
Clamp, fuel tank vapor pipe
1
12 HFJ1l04017CA
t1Il;fffim""C'lf
Fuel tank Breather pipe
1 1
13 HFJII00006CA
Wearing proof ringer. fuel tank 1 1
Breather pipe
14 HFJII04007CA
1t!l;j!lf1%1I""Ctx'lf
1 1
Fuel tank Breather hose 1
15 HFJ1101012DB
Fuel tank heat-against cOver
1 1
16 HFJII0101lDB
-F1IJ
2 1
Snap fastener
17 HFJ1l00005DA
1 1
Double-way valve vent hose
18
1 1
Screw, cross recess nat head
19 HFJII0001BCB
1 1
Clamp ,double-way check valve
147
148
Fig. 24-2 Fuel Tank Installation. (DELPHI)
OOUl-l}
l':1!r.14'%
ll5&tt
Item No.
Assemble
Validity
Part No.
Description Qty
distinction
20 Q67111
1 5
Circlip
21 HFH100200CA
1 1
Double-way check valve
22 HFJ1l04022DB
2 1
Inlet valve hose
23
HFJ1l04012CA
1 1
Fuel tank Breather hose
* * 24 HFH106000DB
1 1
Fuel pump assy
HFH101106DB
Jt!.;!J*:-FiIf
1 1
Pump pinchcock
tt::.'/>: oo:mmrUUFtMl,1l.6f
Note t This fig. is available to DELPHI EGI system.
149
00 24-3 ilb. (HFJ6351B.. HFJ6350B)
150
Fig. 24-3 Fuel Tank Installation
001li%
Item No. Part No.
Description
Assemble
Qty Validity
distinction
* * 1 HF]l101000CA
1 1
HFJ6351B
Fuel tank assy
HFJ6350B
2 Q15080825-6g
/h\ Iii #- jJj;t
1 4
Bolt, small hex head
Q40408
!fm! III
1 4
Spring washer, light type
Q40208
1 4
Washer, big
3 Q67250
1 2
Circlip, double-cable
*4 HF]l1040016CA
:trnl!ltrXl'
1 1
Fuel filler hose
* .. 5 HFJ1100030DA
:i11i1bffW.tf(tilftf
1 1
Fuel filler pipe assy
6 Q/2A-CJ-474-M5 X20
1 4
Screw. cross recess flat head
* * 7 HF]l103000DA
1 1
Fuel filler cap assy
8 Q/2A-CJ-501-16
1 2
Spring clamp
9 HFJ1104008CA
1 1
Fuel tank vapor hose 2
10
Q/2A-CJ-47A-ST6. 3 X fi.:'k
12
Screw. flat head
1 1
11 HFJ1100012CA
1 1
Clamp, fuel tank Breather pipe
12 HF]l104017CA
1 1
Fuel tank Breather pipe
13 HF]l100006CA
Wearingproof ringer, fuel tank 1 1
vapor pipe
14 HFJ1104007CA
1 1
Fuel tank vapor hose 1
15 HFJll01012DB
1'\i1b
1 1
Fuel tank heat-against cOver
16 HF]l101011DB
-t:Jll
1 2
Snap fastener
17 HF]l100005DA
1 1
Double-way valve vent hose
18 Q/2A-CJ-26-M5 X 12
1 1
Screw, cross recess flat head
19 HF]l100018CB
1 1
Clamp,double-way check valve
20 Q67111
1 5
Circlip
21 HF]l100200CA
1 1
Double-way check valve
22 HFJ1104022CA
1 2
Inlet valve hose
151
152
00 24-3 .. HFJ6350B)
Fig. 24-3 Fuel Tank Installation
OOf}L% ::f:1C{1f%
{If15 1*
!)t$J&it :tfXttt
Item No.
Part No.
Assemble
Validity
Description
distinction
Qty
23 HFJlIOOO19CA
-=-..:ii'lt
1 1
pipe
24 HFJ1104012CA
711!*'lflfttt'!.:'lt
1 1
Fuel tank Evaporative hose
25 Q/2A-CJ-26-M5 X10
+'m1\l:'J,;:I\IHrmil"{4'
1 5
Screw, cross recess flat head
., * 26 HFJ3806100CA
711! ..
1 1
Fuel quantity sensor assy
153
154
III 24-4 ~ i b ~ ~ (HFJI0IIG,HFJI0IIH It!PI)
(1)-2
I
I
1I1t'!8+--- 3
Fig. 24-4 Fuel Tank Installation
(HFJI011G,HFJI011H EGI)
Item No. Part No.
Assemble
Validity
Description
dis tinction
Qty
* * 1 HFJlIOIOOODE
1 1
Fuel tank assy
*2 HFJlIOl106DB
EI:!.!;I.L;!j[-F.
1 1
Pump pinchcock
* * 3 HFJ6350E-II06000
1 1
Fuelpump assy
4 Q67214
1 2
Circlip, double-cable
5 HFJl101005DD
JIlC'lf
1 1
Hose
" * 6
HFll103000DA
1 1
Fuel filler cap assy
7 Q15080825-6g
IjVRJfJ
Bolt, small hex head
1 4
Q40408
!i1flWitmlll
Spring washer, light type
1 4
Q40208
*:mlll
Washer, big
1 4
Note, This fig is available to EGI vehicle.
155
00 24-5 t t b ~ ~ (HFJI0IIG ftttbtl)
6
156
7 4 5
Fig. 24-5
Fuel Tank Installation(HFJI0IIG Carburetor)
lfJm%
::tlfGf4'%
Item No.
Assemble
Validity
Part No.
Description Qty
distinction
* * 1 HFJI101100DD
1 1
Fuel tank assy
2 Q15080825-6g
IJ\t\ffl:?kl'.ltf
4 1
Bolt. small hex head
Q40408
4 1
Lock washer. light type
Q40208
1 4
Washer. big
* * 3
HFJI103000DA
.lJni1ll 0 :ffiU,lfflt
1 1
Fuel filler cap assy
4 Q67214
2 1
Circlip. double-cable
5 HFJI101005DD
1 1
Hose
6 Q/2A-CJ-26-M5 X 10
-t'1I:I1K:?k1\fBI!. il"ftf
1 5
Screw. cross recess flat head
* * 7
HF]3806100DB
1 1
Fuel quantity sensor assy
157
158
--I
~ 4
---II
Fig. 25 Choke cable and acceleration
and Clutch cable Assy
lfHtr:'%
.:t,:=.nt
Assemble
Item No.
Part No. Description Qty Validity
distinction
* 1-1 HF]l108100DB
HFJ6351B
1 1
Choke cable assy
HFJ6350B
4MT
* 1-2 HF]l108100FA
1 1
Choke cable assy
5MT
* 2-1 HF]l602100FA
HFJ6350C
1 1
Clutch cable assy
HFJ6351C
* 2-2 HF]l602100DA
HFJ6371
1 1
Clutch cable assy
HF]lOllG
* 3-1 HF]l108200DB
HFJIOllH
1 1
Acceleration cable assy
HFJ6376
* 3-2 HFJll08200FA
HFJ6351B
1 1
Acceleration cable assy
HFJ6350B
4 Q/2A-CJ-430
1 1
Resinous clip
5 HF]l108006CA
!k:"f
1
Clip
2
6
Q/2AJ22-6 X 12 XL 5
mil
1 2
Plate
7 Q/2ACJ-433
*-
1 1
Spring
8 Q/2A-CJ-469
1 1
Pin
9 Q/2ACJ-441-M6
iJJl:l!l1J]:-
1 1
Adjust nut
10 Q/2A-CJ-431
1
Resinous clip
1
11 Q271B6313
1
Plus tapping screw
1
12 Q/2A-CJ-414
mtHL1ll'
1 1
Plastic tape
159
00 26-1 (I)
160
Fig. 26-1 Propeller Shaft Assy
00&%
:fi"1'Ltt
Item No.
Assemble
Part No. Description Qty Validity
distinction
HF]2201000CA
HFJ2201000FB
* * 1
1 1 HFnOllH
HFJ2201000FM Shaft assy, propeller
HFJ2201000FL
*2
HFJ2201030CA
2 1
HFJ2201030FA Sliding yoke assy
3 Q43025F3
8
Retainer, hole spring
2
*4 HFJ2201040CA
2 2
Spider assy
HFJ2201020CA
HFJ2201000CA
HFJ2201020FB
1'1' HFJ2201000FB
5
2 1
HFJ2201020FM
Welding assy, propeller shaft
HFJ2201000FM
HFJZ201020FL
HFJ2201000FL
*6 HFJ220101ZCA
Z 1
Flange
7
l!ll{-llftJlil1'f
1 4
Nut assy
8
X 30-
1 4
8.8
Bolt, hex-head
HFJ2201006FA
DG:l:J;Ic
9
2
-HFJ2201009FA
Counterweight
As required
161
162
6
Fig. 26-2
Propeller Shaft Assy
OOlli.%
1tl$ftfit :ff5&ft
Item No. Part No.
Description
Assemble
Qty Validity
distinction
HFJ6351B
2002 'If:6 Y.lZWI
HFJ2201000FB
1 i'J!Jft HFJ6351B
before June, 2002
* * 1
HFJ6350B,
HFJ6350C *?iJ
2002 'If:6 Ji ZWI
HFJ2201000FA
Shaft ass y, propeller
1 1 i'J!ffl HFJ6350B,
HFJ6350 Cseries,
before June, 2002
HFJ6350B,
HFJ6350C *?iJ
*2 HFJ2201030FA
1l't:i#JYUt,Jilt
2 1
2002 'If: 6 Ji ZWI
Sliding yoke assy
i'J!Jft HFJ6350B,
HFJ6350Cseries,
before June. 2002
3 Q43025F3
:.fLffl 34t III
2 8
Retainer, hole spring
*4 HFJ2201040CA
2 2
Spider assy
HFJ6351B
HFJ2201020FB
2002 'If: 6 Y.I Zoo
i'J!fflHFJ6351B
before June, 2002
5
HFJ6350B,
HFJ6350C *?iJ
HFJ2201020FA
2 1
2002 '6 JiZWI
Welding assy, propeller shaft
i'J!ffl HFJ6350B,
HFJ6350Cseries.
before June. 2002
HFJ6350B,
HFJ6350C *?iJ
*6 HFjlOlO-2201101
2 1
2002 'If: 6 Ji ZWI
Flange
i'J!ffl HFJ6350B,
HFJ6350Cseries,
before June, 2002
HFJ6351B
HF]2201012CA
2 1
2002 'If: 6 Ji ZWI
Flange
i'J!Jft HFJ6351B,
before June, 2002
Q/2A-CJ-174A-M8 X 28-
7\ jfj 5/dllllfi"mil'-f4'
2002 ' 6 Ji ZWI
7
1 4 'It Jft before
8.8
Bolt, hex-head combination
June ,2002
HFJ2201006FA
8
2
HFJ2201009FA
Counterweight
As required
163
\ ~ .
17 --
164
12
22
Fig. 27
Rear Axle Assy
00&%
ij'L$tlc:!l!:
li":!&ft
Assemble
Item No.
Part No.
Description Qty Validity
distinction
HFJ6350B,
1 1
HFJ6350C Gear assy
20021:j'.6 jj JlIIftJll
" "1
HFJ2402019FA
2 1
HFJ6350B, Pinion.drive bevel
HFJ6350C series
HFJ2402301FA
2 1
used before Gear driven bevel
June, 2002
" "2
HFJ2402311FA
1 1
Case, differential
" "3
32008 GB/TZ97-94
Z 1
Bearing
" "4
HFJ240Z015FA
1 Z
Adjuster ,differential side
" "5
1 1
Pinion, gear assy
HFJ2402303FA
2 2
Pinion. differential
HFJ240231ZFA
2
Gear, diff side
2
HFJ2402304
-
li::ftmlll
6
1
HFJ2402309FA Shim
as required
7 HFJ2402314FA
1 1
Shaft. diff side pinion
8 HFJ240Z313FA
Z 1
Washer. thrust
" " 9
HFJZ4020Z1FA
1 1
Bearing
HFJ2402005FA
-
10
1
HFJ2402009FA Shim
as required
11 HFJ240Z024FA
1
Spacer. drive bevel pinion
1
* * 12
1 1
Carrier, differential and cap assy
HFJ2402011FA
2 1
Carrier, differential
HFJ2402016FA
2
Cap ,diff side brg
2
" " 13
HFJ2402023FA
1
Bearing
" "14 HFJ2402100FA
JIllM
1 1
Seal oil
" "15 HFJ2401000FA
1 1
Housing,comp rear axle
165
166
Fig. 27
Rear Axle Assy
OOUi.%
ftC14' 4!1 J:;
.!)'i$:tlclt
Assemble
Item No. Part No_
Description Qty Validity
distinction
16 5X 45GB897-65Mn
1 1
Pin.spring
17 HFJ2402017FA
1 2
Plate,diff side brg lock
18 Q15oB0812-6g
2 1
Bolt
19 Q40310
1 2
Spring. washer
HFJ2402031FA
20
1
HFJ2402039FA Shim
as required
21 HFJ2402018FA
1 4
Double head bolt
22 Q40310
1 4
Spring, washer
.
23 Q340E08
.I'--llt
4 1
Nut
24 HFJ2402302FA
!l:t<i
8 1
Bolt
25 HFJ2402200FA
)f rori'i 8
1 1
Flange. universal joint
26 HFJ2402013FA
mil
1 1
Washer
27 HFJ2402012FA
If-llt
1 1
Nut
28 HFJ2401011FA
1 1
Cap, rr axle housing breather
29 HFJ2401013FA
1 1
Spring. compression
30 HFJ2401012FA
iM9:.ilJlCl
1 1
Valve. rr axle housing breather
31
Q/2A-CJ-445-M20 X 1. 5
.:t<i
1 1
X13
Bolt
32 Q/2A-CJ-420A
1
Plastic gasket
1
Q/2A-CJ-445-MI2 X If:t<i
33
1 1
1. 25X13
Bolt
34 Q/2A-CJ-420
!!f..f.mll
1 1
Plastic gasket
167
168
25
24 26 J
Fig. 28 Differential Assy
J!l{i'L%
1(!$lf{ii
Item No.
Part No.
Assemble
Validity
Description
distinction
Qty
HFJ2402100CA
" "1
1 1
HFJ2402100FB
Flange, universal joint
:tM.7J!JiifltJ,llJ
1 1
Gear assy
" "2
HFJZ402005CA
Z 1
Pinion,drive bevel
HFJ2402301CA
2 1
Gear, driven bevel
3 HFJ2402019DA
1
Spacer, drive bevel pinion
1
4 HFJ2402021DA
il31HlHl
tftWS
1
Sbim
As required
" "5
HFJ240Z021FA
1 1
Bearing
" "6
HFJ2402008CA
"'*
1 1
Bearing
" "7
HFJ2402100DA
m1M
1 1
Seal oil
8 HFJ2402013DA
mil
1 1
Washer
9
Q/2A-CJ-440-M8X 1. 5
.-Ill:
1 1
Nut
" "10 HFJ240201lDA
=l:./)iIl;:lUBtf*
Carrier, differential
1 1
11 Q40310
iJl1i.mlll
1 4
Spring washer
12
Q/2A-CJ-456-MI0
X
1 4
1. 25X53
Bolt
13 8
:t-; 1ft :!k1I it-{If
8 1
Bolt assy,hexagon
14
.1l::t1Emll
Shim
1
As required
" " 15
HFJZ402303CA
1 2
Pinion, differential
" "16 HFJ2402304CA
*-tl!liif4t
2
Gear, cliff side
1
17 HFJ2402302DA
1 1
Shaft, diff side pinion
18 QS28054S
W-fti1l
1 1
Pin ,spring
19 HFJ2402301DA
J;jUff1'HII
2 1
Washer, thrust
" "20 HFJ2402308DA
1
Case ,differential
1
169
170
25
24 26 J
Fig. 28 Differential Assy
Assemble
Item No. Part No.
Description Qty Validity
distinction
21 HFJ2402302CA
1 8
Bolt
* * 22 32008 GB/T297-94
1 2
Bearing
23 HFJ2402015DA
1 2
Adjuster ,differential side
24 HFJ2402017DA
1 2
Plate ,diff side brg lock
Q150B0812-6g
2
25
1
Bolt
26 Q40408
1 2
Washer, spring
27 HFJ2402016DA
1 2
Cap,diff side brg
28
HFJ2402006DA
ttr:JS
- HFJ2402009DA Shim
1
As required
HFJ6350B,HFJ6350C *?lJ$ 2002
Note, The Strong type of HFJ6350B,HFJ6350C series car wsed before June 2002.
171
172
10
Fig. 29 Half Shaft .. Drum
lfCflj: 1'1 :fJ
!(!.:$ltt!: :1f;&ft
Assemble
Item No. Part No.
Description Qty Validity
distinction
* * 1 HFJ3501500FA
2 1
Drum assy, front brake
2 HFJ3501502FA
@ii
2 8
Bolt
* * 3 60205GB278-89
2 2
Bearing
4 HFJ3501503FA
l'aJIWiHl;
2 2
Spacer, wheel bearing
* * 5 204GB276-94
2 2
Bearing
6 Q40120
:!f'mll!
2 1
Washer
7 HFJ2901005DA
:*jfj 7HI'UI-lij:
1 2
Nut Hex -head castle
HFJ6350B,
8 Q5004030
;Jfl:.Jii'l
HFJ6350C
1 2
2002 ip 6 JJ
Split pin
lltritffl
HFJ6350B,
HFJ2901023DA
HFJ6350C series
9
1 2
Dust boot
used before
June, 2002
10 HFJ3501504FA
2 4
Rubber plug
**11 HFJ3502500FA
J" *,J J#J J1l(;
1 2
Drum ass y, rear brake
12 HFJ2403007FA
tlii
1 8
Bolt
* * 13 HFJ2403010FA
Half shaft
1 2
14 HFJ2403005FA
2
Retainer ring, rr wheel bearing
1
* * 15 6206-Z GB/T276-94
2 1
Bearing
* * 16 HFJ2403006FA
2 1
Spacer, rr sft
* * 17 HFJ2401200FA
"iIUHJHlj:
1 2
Seal oil assy
18 HFJ2401009FA
1 2
Protector, oil seal
173
174
'l1
6 ~ ~ . l
l ~ \1 ~ /
14 .':
13
12
9
Fig. 30 Housing Rear Axle Half Shaft and Drum
m{!l% ftG(4' 4'l
!{i'(ftGii&:iJtl
Assemble
Item No. Part No. Description Qty Validity
dis tinction
HFJ2401100CA
r.-H)'f'iC:J,lj!:jf ,(,}.!it
&.
.. ,,1 HFJ2401100DA 1 1 X 'ifB!(X type)
HFJ2401100FB
Housing. camp rear axle
(strong type
HFJ2401011FA
Z
Cap, rr axle housing breather
1 1
HFJZ401013FA
1 3 1
Spring, compression
HFJ2401012FA
4 1 1
Valve,rr axle housing breather
Q/2A-CJ-445-M20 X 1. 5
5 1 1
X13 Bolt
6 Q/2A-CJ-42OA
ll1Sl-mll
1 1
Plastic gasket
Q/2A-CJ-445-MI2 X
7 1 1
I.25X13 Bolt
8 Q/2A-CJ-420
r:mm!l
1 1
Plastic gasket
" "9
HFJ3502500DA
1 2
Drum,rear brake
10 HFJ2403005CA
1 4
Bolt
HFjZ403010CA
(s<rong type
" " 11
1 Z
HFJ2403010FB Half shaft
HFJ2403006DA
(strong type
" " lZ
Spacer, rr shaft
1 2
HFJ2403006FA
6207-Z GB/T272-93
type
" " 13
1 2
6206-Z GB/T276-94 Bearing
HFJ2403005DA
(strong type 14 1 2
HFJ2403005FA Retainerring,rr wheel bearing
HFJZ401200DA i1btHIH'!'
(strong type
" "15
1 2
HFJZ401200FA Seal oil assy
16 HFJ2401006DA
1 Z
Protector. oil seal
tE: 1. HFJ6350B,HFJ635OC *91J 2002 : 6
2. *&. 2003 : 10 JJ 1 S
used before Oct ,1st. Z003
Note, I. The strong type of HFJ6350B,HFJ6350C series car wsed before June 2002.
2. The parts with"&."wsed before Oct. ,lst,2003.
175
176
22-23
Fig. 30
Rear Axle ... Half Shaft and Drum
!Iill-% .E#-%
.$fUt ::fiatt
Assemble
Item No.
Part No.
Description Qty Validity
distinction
HFJ2401100CA
J'*Jf'3%1il.(i Jil
&.
* * I HFJ2401100DA
I I X1fA(X type)
HFJ2401100FB
Housing .comp rear axle
bnmm(strong type
2 HFJ2401011FA
ii.!it....
I I
Cap.rr axle housing breather
3 HFJ240IOI3FA
I 1
Spring. compression
4 HFJ240II',12FA
ilAo(lIIil1
I I
Valve,rr axle housing hreather
Q/2A-CJ-44S-M20 X 1. S
S
1 I
XI3
Bolt
6 Q/2A-CJ-420A
1
Plastic gasket
I
Q/2A-CJ-44S-MI2
X
7
I I
1.2SXI3
Bolt
8 Q/2A-CJ-420
Ilfll-'mll
1
Plastic gasket
I
* * 9 HFJ3S02500DA
2
Drum,rear brake
I
10 HFJ240300SCA
I 4
Bolt
HFJ2403010CA
(strong type
**11
HFJ2403010FB
I 2
Half shaft
HFJ24030116DA
(strong type
* * 12
HFJ2403006FA
1 2
Spacer,rr shaft
6207-Z GB/T272-93
(strong type
* * 13
1 2
6206-Z GB/T276-94
Bearing
14
HFJ2403005DA
!bl13lm(strong type
HFJ2403005FA
Retaineriing,rr wheel bearing
1 2
* * IS
HFJ240I200DA
type
HFJ240I200FA
1 2
Seal oil assy
16 HFJ2401006DA
1 2
Protector. oil seal
tI:,I. 1Jnmm1:1 HFJ6350B,HFJ63S0C 2002 6 flfM!ffl,
2. *' &. -%Er3#1:12003 IO}lI aflrM!ffl.
used hefore Oct 1st 2003
Note, 1. The strong type of HFJ63S0B,HFJ63SOC series car wsed before June 2002.
2. The parts with"&."wsed before Oct. ,1st, 2003.
175
176
5
$-
10
1'2
;:. 7
Fig. 31 Disc Brake Assy, Front
Item No.
Part No.
Assemble
lfl&:f
Description
distinction
Qty Validity
* * 1
HFJ3501300DA
ftftJltiJJ lYJfIt
Front brake diper assy, LH
1 1
* * 2
HFJ3501400DA
ti"ftJltiJJ lYJ J:i\!;
Front brake diper assy,RH
1 1
3 HFJ350130lDA
Guide pin
2 2
4 HFJ3501302DA
Locating pin
2 2
5 HFJ3501303DA
Brake pad assy
2 2
6 HFJ3501304DA
Spring dip
3 2
7 HFJ3501305DA
Spring clip
3 2
8 HFJ3501306DA
-1'"_
Snap spring
3 2
9 HFJ3501307DA
i*I 1Jly ii'HrJt
Shim inner
3 2
10 HFJ3501308DA
7Hlllfl'jifJt
Shim outer
3 2
11 HFJ3501309DA
Bleed screw
2 2
12 HFJ350131lDA
Rubber cap
2 2
13 HFJ3501312DA
Piston breakup assy
2 2
14 HF}3501313DA
Rubber seal breakup assy
2 2
15 HFJ3501314DA
Rubber sleeve
2 2
16 HFJ3501315DA
Dust boot
2 2
17 Q151B1220TF2-6g
lIti
Bolt
1 4
18 Q40512
Spring washer
1 4
* * 19 HFJ3501316DA
ItiJJ
Brake disc
1 2
20 HFJ3501317DA
.1<
Bolt
1 8
21 Q40310
Spring washer
1 8
* 22 HFJ3501110DA
ftifjtJ i#JfIt:lt J:i\!;
Brake c1iper carrier assy,LH
1 1
* 23 HFJ3501120DA
Brake diper carrier assy,RH
1 1
24
Q/2A-CJ-31-M8 X 20-8. 8
.1<
Bolt
1 8
177
178
e>....
o--
. 11
.....
. '"
'" .
<cl; '-t f
B, jr--
15
'
16
18 r
17
Fig. 32-1
Drum Brake Assy, Front
00&%
1(!.$ltt
:fi1tft
Item No. Part No.
Description
Assemble
Qty Validity
distinction
* * 1 HFJ3501300FA
1 1
Brake assy front. LH
* * 2
HFJ3501400FA
1 1
Brake,assy front,RH
3
Q/2A-CJ-31-M8 X20-8. 8
1 8
Bolt washer assembled
* * 4
HFJ3501313FA
JIiIJiYJ'W
2 2
Brake pipe
* 5 HFJ3501301FA
2 4
Brake shoe assy
6 HFJ3501302FA
w..
2 4
Spring
7 HFJ3501303FA
2 4
Hold-down pin
8 HFJ3501304FA
w..
2 4
spring
9 HFJ3501305FA
w..>t
2 4
Flat spring
10 HFJ3501306FA
llR&iIl
2 8
Hold-down cup
* * 11
HFJ3501307FA
2 1
Leading cylinder assy, LH
* * 12 HFJ3501407FA
2 1
Leading cylinder assy. RH
* * 13 HFJ3501308FA
2 1
Trailing cylinder assy, LH
* * 14 HFJ3501408FA
ti
2 1
Trailing cylinder assy, RH
15 HFJ3501309FA
3 2
Adjusting device, LH
16 HFJ3501310FA
3 2
Adjusting device,RH
17 Q214B0408-6g
JiUr
3 4
Screw
18 Q40304
3 4
Spring washer
19 HFJ3501311FA
3 2
Bleed screw
20
HFJ3501312FA
3 2
Rubber cap
21 Q40308
2 4
Washer
22 Q340B08
'l-llj:
2 4
Nut
23 Q40306
mill
2 4
Washer
24 Q340B06
2 4
Nut
* * 25 HFJ3501314FA
2 1
Front brake plate assy, LH
* * 26 HFJ3501414FA
2 1
Front brake plate,assy, RH
179
180
12
e
-1
1112
111213-14
~ _ ~
16 _-i--IS 3031 33
19.: .....~ @ ; ~ , I ~ f ~ ... ::.::
2222 U ~ ~ \ 29 32
~ 2728
2S
Fig. 32-2
Drum Brake Assy,Front ( Automatic Adjusting)
m{!L%
1(!$n-Ji ;ff5ltft
Item No.
Pan No.
Assemble
Validity
Description
distinction
Qty
* * 1
HFJ3501300FB
li:.8trtlJ i9J-$.lSl.)jIz.
1 1
Brake assy front,LH
* * 2
HFJ3501400FB
::tl8trtlJ iJhM.lSl.Ji\(.
1 1
Brake,assy front,RH
3
Q/2A-CJ-31-M8X20-8.8
mitJlJtE
Bolt washer assembled
1 8
* * 4 HFJ3501313FA
tlJiJh'W
2 2
Brake pipe
*5 HFJ3501301FB
tlJ cijIJ Jli.1il.)jIz.
2 4
Brake shoe assy
6 HFJ3501302FA
2 4
Spring
7 HFJ3501303FA
2 4
Hold-down pin
8 HFJ3501304FA
2 4
Spring
9 HFJ3501305FA
2 4
Flat spring
10 HFJ3501306FA
R{{!L:C!
8
Hold-down cup
2
* * 11 HFJ3501302FB
1 2
Leading cylinder assy. LH
* * 12 HFJ3501402FB
::tl Wi:ll$t- iLIil.)jIz.
1 2
Leading cylinder assy, RH
* * 13 HFJ3501303FB
li:.$:II$t-iLlSl.)jIz.
1 2
Trailing cylinder assy, LH
* * 14 HFJ3501403FB
::tl!5"!t$t-OiL(,1.)jIz.
1 2
Trailing cylinder assy, RH
15 HFJ3501304FB
3 4
Hold -down screw
16 GB859-87
mill
3 4
Washer
17 HFJ3501305FB
til3cijlJiIiJ"Ptei'f
2 3
Automatic adjusting lever,LH
18 HFJ3501405FB
::tll3iJhOO"Ptei'f
2
Automatic adjusting lever. RH
3
19 HFJ3501306FB
2 3
Retainer, LH
20 HFJ3501406FB
2 3
Retainer, RH
21 HFJ3501307FB
4 3
Spring
22 HFJ3501308FB
li:.llIf1liIi*
2
Front cylinder body,LH
3
181
W32-2
1112\314
I
2223
16 _--!--15
--- 3738
3536
182
24 _ 2728
25 i8'
Fig. 32-2
Drum Brake Assy, Front ( Automatic Adjusting)
OOf:lL-\}
::f1Gf'!'-\}
Assemble
Item No. Part No.
Description Qty Validity
distinction
23 HFJ3501408FB
ftIDJ!lil:1*
3 2
Front cylinder body.RH
24 HFJ3501311FA
3 2
Bleed screw
25 HFJ3501312FA
3 2
Rubber cap
26 HFJ3501309FB
l8'i!t1ll
3 4
Seal
27 HFj3501311FB
3 2
Piston.LH
28 HFj3501411FB
3 2
Piston.RH
29 HFJ3501312FB
3 4
Washer adjusting wheel
30 HFJ3501313FB
ftiRiJ.tI;
2 3
Adjusting sleeve.LH
31 HFJ3501413FB
tiiJ/iIfftl;
2 3
Adjusting sleeve .RH
32 HFJ3501314FB
3 4
Front cylinder boot
33 HFj3501315FB
l!ti1FtI;
3 4
Protecting sleeve
34 HFJ3501316FB
fflll
3 4
Baffle ring
35 HFJ3501317FB
2 3
Adjusting gear.LH
36 HFJ3501417FB
tiiRiJ.m
2 3
Adjusting gear.RH
37 HFj3501318FB
li:iRiJn
2 3
Adjusting screw.LH
38 HFj3501418FB
3 2
Adjusting screw.RH
39 Q40508
mlll
2 4
Washer
40 Q340B08
t(-Ilt
4 2
Nut
41 Q40306
mill
2 4
Washer
42 Q34oB06
lI-Ilt
4 2
Nut
* * 43 HFJ3501319FB
ftIDJ!litJ i#J lit
2 2
Front brake plate assy. LH
* * 44 HFJ3501419FB
2 2
Front brake plate.assy. RH
183
184
c
c" 0. 29.30
':;
'" t :))1#-.31
. ---33
!--32
29'30
13
Fig. 33-1 Drum Brake Assy, Rear
OO{\'Z%
::fl5&f.t
Item No.
Assemble
Part No. Description Qty Validity
distinction
2002 1p 6 tl
* "1 HFj3502300FA
1 1
Brake assy rear,LH
used before
:tlJ5jj}1J 7#J jun,ZOOZ
* * Z HFj3502400FA
1 1
Brake,assy rear,RH
3 HFj2403101FA
1 Z
Retainer, bearing outer
4 HFjZ403102FA
lllti
1 8
Bolt
5 Q40408
mill
1 8
Washer
6 Q/ZAI59M8
.-Il}
1 8
Nut
*7 HFJ3501301FA
*,J7#J.
Brake shoe assy
2 4
8 HFj350Z301FA
w..
2 4
Spring
9 HFJ3502302FA
w..
Z 2
Spring
10 HFJ3502303FA
3ItI.
2 2
Spring
11 HFj3501303FA
2 4
Hold-down pin
12 HFj3501304FA
2 4
Spring
13 HFj3501305FA
Z 4
Flat spring
14- HFJ3501306FA
1'&{\'Z.Il
2 8
Hold-down cap
15 HFj3502304FA
1
Parking brake lever, left
Z
16 HFJ350Z404FA
2 1
Parking brake lever,right
17 HF13502305FA
Z 2
Pivot pin
18 HFj3502306FA
mill
2 2
Washer
19 HFj3502307FA
2 2
Split pin
20 HFj3502308FA
j[f
2 2
Strut
* * 21 HFj3502409FA
::t
1
Cylinder assy,rearRH
2
185
186
o
- 0 29-30
~
t
- q' @----33
A--32
29-30
Fig. 33-1 Drum Brake Assy, Rear
OOllLJi}
i(!$f(:I!:
Assemble
Item No. Part No. Description Qty Validity
distinction
* * 22
HF]3502309FA
2 1
Cylinder assy,rear LH
* * 23
HF] 3502311FA
2 2
Cylinder break up assy
24 HF]3501311FA
3 2
Bleed screw
25 HF]3501312FA
3 2
Rubber cap
26 Q150B0612-6g
2 4
Bolt
27 Q40306
<jll\:JtmIII
2 4
Spring seat
* 28 HF]3502312FA
2 2
Adjuster assy
29 HFJ3502313FA
3 2
Adjusting device, LH
30 HFJ3502413FA
3 2
Adjusting device, RH
31 HF]3502314FA
w.itJt
3 2
Flat spring
32 Q2140408
3 2
Screw
33 Q40304
2
Spring washer
3
34 Q40308
2 4
Spring washer
35 Q340B08
.1lJ:
2 4
Nut
* * 36 HFJ3502315FA
2 1
Rear brake plate assy, LH
* * 37 HF]3502415FA
:tIsl!JtJ
2 1
Rear brake plate assy, RH
187
J
/
5
r------------------
I
I I
I I
I I
I
I
I
I
I
I
I
I
l.
3
25
I 4
i(f(
5
188
Fig. 33-2
Drum Brake Assy, Rear ( Automatic Adjusting )
I!l&.%
ifXtft
Assemble
Item No. Part No. Description Qty Validity
distinction
* * 1
HFJ3502300DA
tr:J51\i1J 7#J*f
1 1
Brake assy rear.LH
HF]3502400DA :tlJ" 1\iIJ ;Jj *f,g,
1 niJ!!'lfwr< nTYPE)
* * 2 1
XiJ!!'lfil!CX TYPE)
HF]3502400DB Brake.assy rear.RH
1
3 HF]3502319DA
2 4
Bolt flange
4 Q40408
8
Washer
1
* * 5
HF]350230lDA
4 2
Brake shoe assy
tr:1\iIJ;Jj
6 HF]3502302DA Return spring. brake. shoe- 2 1
uper. LH
:tl$fJ;Jj
7 HF]3502402DA Return spring. brake. shoe- 2 1
upper.RH
8 HF]3502303DA Return spring. brake. shoe- 2 2
lower
HF]3502304DA
fi\l
9
2 4
Pin
10 HF]3502305DA
2 4
Spring
11 HF]3502306DA
iliffiTlll;ff
4 2
Strut shoe bold-down -lower
istr:fb\[Lt},jft
1 I UTYPj:)
* * 12
HF]3502307DA
2
XiJ!!'l1l'wr<X TYPE)
Cylinder assy. rear LH
2
* * 13
HF]3502407DA
1 niJ!!'lfwr< nTYPE) 2
Cylinder assy. rear RH
14 HF]3502308DA
1t1!UUI#
2 2
Rubber seal breakup assy
15 HF]3502309DA
2
Spring cylinder
3
1 niJ!!'lfwrc nTYPE)
16 HFJ3501309DA
3
X TYPE)
Bleed screw
2
1 I iJ!!'lflt1ltC nTYPE)
17 HF]350131lDA
3
X TYPE)
Rubber cap
2
18 HF]350231lDA
tr:Jtt.$tmW
2 1
Parking brake lever. LH
19 HF]350241lDA
:tlJtt.$illPif
1
Parking brake lever. RH
2
20 HF]3502312DA
2
Pivot, parking lever
2
189
J
'"
5
l
.....
r------------------
I
I I
I I
I I
I
I
I
I
I
I
I
I
12 ..........
..... ...
' ......
1"f
II
5
190
Fig. 33-2
Drum Brake Assy, Rear ( Automatic Adjusting )
00&:%
Assemble
Item No. Part No.
Description Qty Validity
distinction
21 HFJ3502313DA
C
2 2
C-washer
22 HFJ3502314DA
2 1
Automatic adjusting device. LH
23 HFJ3502414DA
1
Automatic adjusting device, RH
2
24 HFJ3502315DA
2 2
Stretch spring
25 Q/2AJl59M8-45
tlllf
1 8
Nut
* * 26 HFJ3502316DA
Rear brake plate assy, LH
2 1
* * 27 HFJ3502416DA
J6:tim7 Jilt
Rear brake plate,assy, RH
2 1
t:I::X 2003 if 10 Jll 13
Note: X type has been used since Oct. 1st 2003.
191
192
Fig. 33-3
Drum Brake Assy, Rear ( Automatic Adjusting)
m&%
Assemble
Item No. Part No. Description Qty Validity
distinction
HF]3502300FB
* * 1
1 1
2002 < 6 Jj
Brake assy rear.LH
HFJ3502400FB
* * 2
1 1
Brake.assy rear.RH
used before
Jun.2002
3 HFJ2403101FA
1 2
Retainer. bearing outer
HFJ2403102FA
iltf:
4
1 8
Bolt
Q40408
mJl
5
1 8
Washer
Q/2AJ159M8
ilffl:
6
1 8
Nut
HF]3502301FB
*7
2 4
Brake shoe assy
8 HFJ3502302FB
2 4
Return spring. brake shoe -lower
9 HFJ3502303FB
2 2
Stretch spring
10 HFJ3502304FB
&
2 2
Return spring. brake shoe -uper
11 HFJ3501303FA
W&ifj
2 4
Hold-down pin
12 HF]3501304FA
2 4
Spring
13 HF]3501305FA
5f..Jt
2 4
Flat spring
14 HFJ3501306FA
[email protected]:ft
8 2
Hold-down cap
15 HFJ3S02305FB
2 1
Parking brake lever left
16 HF]3S0240SFB
2 1
Parking brake lever. right
17 HFJ3S02305FA
2 2
Pivot pin
18 HFJ3502306FA
mJl
2 2
Washer
19 HFJ3S02307FA
3foifj
2 2
Split pin
20 Q40306
4 1
Spring washer
HFJ3502306FB
ft..5m-iliLt;:.Jllt
* * 21
2 1
Cylinder assy.rear. LH
193
194
m33-3 ~ i t ~ J i9J B ~ ~ .. px: ( E! iJJ) (II)
Fig. 33-3
Drum Brake Assy,Rear ( Automatic Adjusting)
.i(!.$ltil:
Assemble
Item No. Part No.
Description Qty Validity
distinction
" "22
HFJ3502406FB
:tr
2 1
Cylinder assy,rear,RH
" "23 HFJ3502307FB
JE- 4tillI:til:l14'
Cylinder break up assy
2 2
24 HFJ3501311FA
nter.'-fT
1
Bleed Screw
3
25 HFJ3501312FA
1 3
Rubber cap
26 Q150B0612-6g
2 4
Bolt
ti'.liijml(
27 HFJ3502308FB
Lash automatic adjusting device. 3 1
LH
-1'fliijmJ( gj
28 HFJ3502408FB
Lash automatic adjusting device. 3 1
RH
195
196
Fig. 34 Front axle
1fIitr.%
lH&f
Assemble
Item No. Part No.
Description Qty Validity
distinction
* * 1
HFJ3S01318DA
f,HUJI:
2 2
Front hub
2 HFJ3S01319DA
W:ti-
2 8
Bolt
* * 3
HFJ350132IDA
tiki.
2 2
Bearing
4 HFJ3501322DA
Baffle ring
Z Z
S Q401Z0
'fmll
Washer
1 2
6 HFJZ90100SDA
t;f{j jH1UJil]:
2
Nut Hex -head castle
1
7 QSOO4030
1f1=Hi'!
1 Z
Split pin
8 HFJZ9010Z3DA
1 2
Dust boot
197
m35-1
28
2 ~
itb-23
1-24
198
30
2 ~ ~
t c D ~ 2
19
Fig. 35-1
Reservoir Assy /CYL &Booster and
Brake Vacuum Lines
00&%
ifJtfJ:
Item No.
Part No.
Assemble
Description
distinction
Qty Validity
* * 1
HFJ3504010DA
1 1
Reservoir assy
2 HFJ3504012DA
Jt:aUillii'f
2 1
Cap, reservoir
* 3
HF}350401IDA
2 1
Body, reservoir
4 HFJ3504013DA
2 1
Lead-wire liquid-level Sensor
5 HFJ3503020DA
1 1
Bracket. reservoir
6 Q214B0625-6g
!In
1 1
Screw
7 Q214B0512-6g
lin
2
Screw
1
8 Q67216
1 4
Clamp ,double-wire hose
9 HFJ3504020CA
{If
1
Hose, reservoir
1
* 10 HFJ3504009CA
1 1
Hose. reservoir
* * 11
HF}3505000CA libfJ
I type
1 1
HFJ3505000DA
M/CYL and booster assy
X type
12 HFJ3501000CA
2 1
Booster assy
niJ'l'lll!
13
HFJ3505010CA
ntype
2 1
HFJ3505010DA M/CYL assy
X type
14 HFJ3505011CA
1IilJ:
2
Nut
2
15 HFJ3510002CA
1tifY.'ij'JU.l:JIilJ:
1
Nut.lock
2
16 HFJ351001CA
:&:Y.
2 1
Clevis
17 Q/2A-CJ-464-10X 21
1 1
Shaft
18 Q5002520
3fQif'j
1 1
Split pin
19 Q/2A-C}-438-M8
4
Nut, hex-flange
1
199
27
28
20 -----Q> ~ 27
1/ 19
20
7ID--- 23
1--24
200
30
~ ~
t ~ ~
Fig. 35-1
Reservoir Assy... M /CYL &. Booster and
Brake Vacuum Lines
00&%
:fHttt
Assemble
Item No. Part No.
Description Qty Validity
distinction
20 Q/2A-CJ-336B-15.5
Clamp, spring
1 6
HF]3506090CA
NO. 1 $JJi9JJ{'ZT!!I!'1f
21 HFJ3506090DA
HFJ6371
1 1
HFJ3506090DB
Pipe, vacuum 1st
HFJ6376
22 Q2710616
1 1
Screw, tapping
23 HFJ3503070CA
NO. 1
Clip assy, vacuum-hose 1st
1 2
24 Q/2A-CJ-28-M8 X16
liltr
1 1
Bolt
25 HFJ3503005CA
1 1
Grommet, vacuum-pipe
26 Q/2A-CJ-28-M6 X14
mil".tr
Bolt assy
1 2
27
HFJ3506005CA
NO. 1
1 1 HFJ6376
HFJ3506005DA Hose, vacuum 1st
28 HFJ3506140CA
NO. 2
1 1
Hose assy,vacuum 2nd
29 HFJ3506110CA
NO. 2
Pipe ,vacuum 2nd
1 1
30
HFJ3506006CA
NO. 3
1 1
HFJ3506006DB
Hose, vacuum 3rd
For DELPHI EGI
201
I
19
202
Fig.35-2 Reservoir Assy,M /CYL &. Booster and
Brake Vacuum LinesCfor UAES)EGI
I!Hl1.%
*"ftGr,UIJ
Assemble
Item No. Part No.
Description Qty Validity
distinction
" " 1
HFJ3S04010DA
1 1
Reservoir assy
2 HFJ3504012DA
2 1
Cap, reservoir
" 3
HFJ3504011DA
Body, reservoir
2 1
4 HFJ3S04013DA
2 1
Lead-wire ,liquid-level sensor
5 HFJ3503020DA
1 1
Bracket, reservoir
QZ14B06Z5-6g
6
1 1
Screw
QZ14B051Z-6g
.tr
7
1 2
Screw
8 Q67216
Clamp ,double-wire hose
1 4
9 HFJ3504020CA
7#J iXif
1 1
Hose, reservoir
10 HFJ3S04009CA
1 1
Hose, reservoir
HFJ3S05000CA
I type
" " 11 1 1
HFJ3505000DA
M/CYL and booster assy
Xtype
" 12 HFJ3S01000CA
Booster assy
2 1
13
HFJ3505010CA
I type
HFJ350S010DA M/CYL assy
2 1
Xtype
14 HFJ3S0S011CA
litH}
Nut
2 2
15 HFJ3S10002CA
Nut ,lock
2 1
16 HFJ3S1001CA
ItJt
Clevis
2 1
17 Q/ZA-CJ-464-10 X 21
Shaft
1 1
18 QSOO2S20
7fl=lm
Split pin
1 1
19 Q/2A-CJ-438-M8
1-\ ifJ l'! mill!ill
1 4
Nut, hex-flange
203
204
I
19
8
Fig.35-2 Reservoir /CYL &. Booster and
Brake Vacuum LinesCfor EGI UAES)
00&.% ftCf'f15J;
.$ttfi :ffj&tE
Assemble
Item No. Part No.
Description Qty Validity
distinction
Q/2A-CJ-336B-15.5
4
20
1
Clamp, spring
HFJ3506090CA
NO. 1
HFJ6371
21 HFJ3506090DA
1 1
HFJ3506090DB
Pipe,vacuum 1st
HFJ6376
22 Q2710616
1 1
Screw, tapping
23 HFJ3503070CA
NO. 1
2 1
Clip assy, vacuum-hose 1st
24 Q/2A-CJ-28-M8 X 16
1 1
Bolt
25 HFJ3503005CA
Jl:'Wfi'il%:.I:t
1 1
Grommet, vacuum-pipe
26 Q/2A-CJ-28-M6X 14
1 1
Bolt assy
27
HFJ3506005CA
NO.1 JliiJ!9JJl'!fk'W
1 HFJ6376 1
HFJ3506005DA
Hose, vacuum 1st
28 HFJ3506140DD
NO. 2
1 1
Hose assy,vacuum 2nd
205
12
t
17
-I
206
Fig. 35-3 Reservoir Assy and M /CYL
mill.!;}
1(!.$:n:!ll:
Assemble
Item No.
Part No.
Description Qty Validity
distinction
* * 1 HFJ3504010DA
1 1
Reservoir assy
*2 HFJ3504012DA
1 2
Cap, reservoir
3 HFJ350401lDA
t:HiIil
2 1
Body, reservoir
4 HFJ3504013DA
2 1
Lead-wire, liquid-level sensor
5 HFJ3S03020DA
JtHiiIiJDt$\!!
1 1
Bracket, reservoir
6 Q214B062S-6g
_iT
1 1
Screw
7 Q214B0512-6g
lilHT
1 2
Screw
8 Q67216
1 4
Clamp,double-wire hose
9 HFJ3504007FA
1 1
Hose, reservoir
10 HFJ3504006FA
1 1
Hose, reservoir
HFJ3505000FA
llifJ l#J 3:: ffiI ,g. ntype
* * 11
1 1
HFJ350S000FB
M/CYL assy
X type
12 Q5002516
7ft=lfl1!
1 1
Split pin
13
Q/2A-CJ-464-8 X 17
1 1
Shaft
14 Q341CI0
1 2
Nut, I type hex-head
15 Q40310
Z 1
Washer ,spring
16 HFJ3504021FA
M:t:.
z 1
Bush
17 Q/2A-CJ-438-M8
1 4
Nut, hex-flange
18
Q/2A-CJ-448-M8 X 18
4 1
Bolt, rool teeth
19 Q151CI065-6g
2 1
Bolt, hex-head
20 HF]3504022FA
1 1
Bracket, mounting
207
208
Fig. 36-1 Brake Pipe (X Type ... Brakes,
front-disc and rear-drum)
IEUL%
1f!{tf.
Item No.
Part No. Description
Assemble
Qty Validity
distinction
* * 1
HFJ3506010DH
NO. 6
1 1
NO.6 Pipe. brake
* * 2
HFJ3506040CA
NO. 2
1 1
NO.2 Pipe. brake
* * 3
HFJ3506050DA
NO.3 ijjfJ 79Jtl'
1 1
NO.3 Pipe. brake
* * 4
HFJ3506010DG
NO.6 ijjfJ 1#Jtl'
1 1
NO.6 Pipe, brake
* * 5
HFJ3506020CA
NO.1 ilifJ1#Jtl'
1
HFJ6371
HFJ3506020DA
NO.1 Pipe. brake
1
HFJ6376
" "6
HFJ3506080CA
NO. 12
1
HFJ6371
HFJ3506080DA NO. 12 Pipe,brake
1
HFJ6376
* * 7
HFJ3506030CA
NO.5 ilifJ 1#Jt'i
1 1
NO.5 Pipe. brake
* "8 HFJ3506030DC
NO.5 ilifJ 1#Jt'i
1 1
NO.5 Pipe. brake
" "9
HFJ3506060CA
NO.7 ilifJ 1#Jt'i
1 1
NO.7 Pipe, brake
* * 10 HF]3506070DA
NO. 8
1 1
NO.8 Pipe, brake
11 Q/2A-CJ-426
1 2
Clip
12
Q/2A-CJ-28-M6 X14
mirl\!!li<t
1 5
Bolt. washer assembled
13 HF]3503007DA
1 1
Grommet, brake pipe
" "14 HFJ3503030DA
t\ toJ 'If ft-
1 1
Connector assy. six channels
15 Q/2A-CJ-28-M6 X30
!ll.ir.i<t
1 2
Bolt. washer assembled
16 Q/2A-CJ-425
iCfiF
1 8
Ring
17 HFJ3503040CA
1 18
Clip assy
18 Q2710616
J&iJ\lfJ
1 16
Screw. tapping
* "19 HF]3523000CA
1 2
G. P Valve assy
" * 20 HFJ3506130CA
1 2
Hose assy. rear brake
21 Q/2A-CJ-47A-ST6. 3X13
J&l\!!lm.!J:*ft-
1 2
Screw assy, tapping
22 Q/2A-CJ-475-10
mm!i
1 4
Copper gasket
23 Q/2A-CJ-451
1 2
Bolt, connector
" "24 HFJ3506120CA
fJj ilifJ Z#J!tI::tl' ,g, nX;
1 2
Hose assy, front brake
25 HFJ3503009DA
1 1
Hose bracket, brake
26
Q/2A-CJ-30-M8 X 20-8.8
mir.i<t
1 1
Bolt. washer assembled
"It: X ilifJ Z#J'f1i*{k?,j> 2003 1f. 10 Jl1 S lE?,1f 3\')(.
Note: X type is available since Oct. 1 2003.
209
210
Fig.36-2 Brake Pipe( n Type ... Brakes,
front-disc and rear-drum)
00&%
;fjj{tft
Assemble
Item No.
Part No.
Dscription Qty Validity
distinction
HFJ3506010CA
NO. 6
* * 1 1 1 HFJ6371
HFJ3506010DC NO.6 Pipe, brake
* * 2
HFJ3506040CA
NO.
NO.2 Pipe. brake
1 1
* * 3
HFJ3506050CA
NO. 3
NO.3 Pipe, brake
1 1
* * 4
HFJ3506020CA
NO.1 ffjfJiJIJ,,
NO.1 Pipe. brake
1 1
* * 5
HFJ3506080CA
NO. 12
1 1
NO. 12 Pipe, brake
* * 6
HFJ3506030CA
NO.5 i!/fJi;IJ'lf
NO.5 Pipe. brake
1 1
HFJ3506060CA
NO.7 i!/fJi;lJif
CD
* * 7
HFJ3506080DC
1 1
HFJ3506080FA
NO.7 Pipe, brake
HFJ3506070CA
NO. 8
CD
* * 8
1 1
HFJ3506090FA NO.8 Pipe, brake
9 Q/2A-CJ-426
2
Clip
1
10 Q/2A-CJ-28-M6 X14
1 3
Bolt, washer assembled
11 HF]3503007DA
Grommet, brake pipe
1 1
* * 12 HF]3503030CA
1 1
Connector assy,five channels
13 Q/2A-CJ-28-M6X 25
1 2
Bolt, washer assembled
Q/2A-CJ-425
-I'":t
6
@
14
1
Ring
5
15 HF]3503040CA
*'HMj:
1 12
Clip assy
16 Q2710616
J3[jr;lIifJ
1 9
Screw. tapping
* * 17 HFJ3523000CA
G. P Iij
G. P Valve assy
1 1
HFJ3506130CA
Foi/ilJ 7#J
CD
* * 18 HFJ3506120DC
1 2
HF]3506120FA
Hose assy. rear brake
19 Q/2A-CJ-47A-ST6. 3X 13
J3[JIltHll.irf1\'
1 5
Screw assy, tapping
20 HFJ3503050CA
*'rmf1\'
1 1
Clip assy
211
212
Fig.36-2 Brake Pipe( n Type ... Brakes,
front-disc and rear-drum)
$:1lC&'UU
.!'j!$!J&1!:
:ffJOCft
Assemble
Item No. Part No.
Description Qty Validity
distinction
21 Q/2A-CJ-475-10
m:1fHlii
1 4
Copper gasket
22 Q/2A-CJ-451
1 2
Bolt, connector
* * 23 HFJ3506120CA
1 2
Hose assy, front brake
24 Q351B16
1 1
Thin nut, hex-head
11,1. CDmJll'f HFJ6351B
2. mJll HFJ6351B ,jf'f- 2002 " 6 YJ Jl:: fleJll ;
3.
Note;1. The parts with CD are used for the cars installing tbe rear-axle of HFJ6351B.
2. The parts with are used for others up to Jun, 2002.
3. The parts with @ are used for the cars installing the strong rear-axle.
213
214
15
16
14 7
14 /-\
~
Fig. 36-3
Brake Pipe(][ Type, Double Drum-brakes)
m{)L% :lJ1:lGf","%
Assemble
Item No. Part No.
Description Qty Validity
distinction
HFJ3506030FA
NO.6 ilitJ79J'lf
HFJ6371
.... 1
1 1
HFJ3506010DD NO.6 pipe. brake
.... 2
HFJ3506040CA
NO.2 ilitJ 79J'lf
1 1
NO.2 pipe. brake
.... 3
HFJ3506050CA
NO.3 ilitJ 79J'lf
1 1
NO.3 pipe. brake
.. * 4 HFJ3506020CA
NO.1 ilitJ79J'lf
1 1
NO.1 pipe. brake
.... 5 HFJ3506080CA
NO. 12 ilitJ79J'lf
1 1
NO. 12 pipe. brake
HFJ3506060CA
NO.7 ilitJ 79J'If
ill
.... 6 HFJ3506080DC
1 1
HFJ35060S0FA
NO.7 pipe. brake
HFJ3506070CA
NO.8 ffilJ 79J'lf
ill
.. * 7
1 1
Ring
5
14 HFJ3503040CA
12
Clip assy
1
15 Q2710616
J&tllJr
9 1
Screw, tapping
16 Q/2A-CJ-47A-ST6. 3 X13
J&!II$I
5
Screw assy. tapping
1
17 HFJ3503050CA
1 1
Clip assy
HF]3506130CA
79Jt\:'If.t,1.y
ill
.... 18
HFJ3506120DC
1 2
HFJ3506120FA
Hose assy. rear brake
.... 19
HFJ3506110FA
firlli'J 79J t\: 'If.t,1. y
2 1
Hose assy. front brake
215
216
20
({;
15
Fig. 36-3
Brake Pipe( n Type, Double Drum-brakes)
m1lL%
Assemble
Item No. Part No. Description Qty Validity
distinction
* * 20
HFJ3506070FA
iIiIJiJIJ'W
1 1
Pipe,brake
* * 21
HFJ3506060FA
iIiIJiJIJ'W
1 1
Pipe ,brake
22 Q351B16
1 1 @
Thin nut,hex-head
r: 1. HFJ6351B
2. HFJ6351B ,1t-r 2002 < 6 J3 f'l!:.ffJll;
3.
Note ,1. The parts with CD are used for the cars installing the rear-axle of HFJ6351B.
2. The parts with are used for others up to Jun, 2002.
3. The parts with are used for the cars installing the strong rear-axle.
217
218
~ ?
~ L ; j ~
19 14
Fig. 36-4
Brake Pipe( X Type, Double Drum-brakes)
lI*tt
Item No. Part No. Description
Assemble
Qty Validity
distinction
" "1
HF]3S06010DK
NO.6 ltit]I;!J"!'f
1 1
NO.6 Pipe.brake
" "2
HF13s06040CA
NO.2 ltitJ7iJJ"!'f
1 1
NO.2 Pipe. brake
" "3
HFJ3S060S0DA
NO.3I11'JI;!J"!'f
1 I
NO.3 Pipe. brake
" "4
HFJ3S06010DJ
NO.6 ltitJI;!J"!'f
1 1
NO.6 Pipe. brake
" "5
HFJ3S06020CA
NO. 1 II1'Ji#J'iIf
1
HFJ6371
HFJ3S06020DA NO.1 Pipe. brake
1
HFJ6376
" "6
HFJ3S06080CA
NO.12 ltitJI;!J'iIf
1
HFJ6371
HFJ3S06080DA NO. 12 Pipe, brake
1
HFJ6376
" "7
HFJ3S06060CA
NO.7 $IJ i#J'iIf
1 1
NO.7 Pipe. brake
" "8
HFJ3506070DA
NO.8 ltitJ7iJJ'iIf
1 1
NO.8 Pipe. brake
9 Q/2A-CJ-426
1 2
Clip
10 Q/2A-CJ-28-M6 X14
mi;-i11i
1 1
Bolt. washer assembled
11 HFJ3503007DA
ilJtJ i9J"!l1i!il
1 1
Grommet. brake pipe
12 HFJ3503030DA
1 1
Connector assy,six channels
13 Q/2A-CJ-28-M6 X30
1 2
Bolt, washer assembled
14 Q/2A-C]-42S
-FJf
1 8
Ring
15 HFJ3S03040CA
1 18
Clip assy
16 Q2710616
gl&lln
1 16
.
Screw. tapping
" "17 HFJ3S06130CA
FoilJtJ i9J tit"if
1 2
Hose assy, rear brake
18 Q/2A-C]-47A-ST6.3XI3
gJ&tJl(nmiHlJ:
1 2
Screw ass y tapping
" "19
HFJ3S06110FA
euilJtJ i9J tit'iIf
1 2
Hose ass y, front brake
" "20 HFJ3S06070FA
ilJtJ i9J"if
1 1
Pipe.brake
" " 21
HF13S06060FA
$IJi#JW
1 1
Pipe. brake
22 HFJ3s03009DA
1 1
Hose bracket. brake
23 Q/2A-CJ-30-M8X 20-8.8
mirtlti
1 1
Bolt. washer assembled
tt, X "!llilJtJi9Jfl'l1tr:tki5 g 20031j:.l0 YJ 1 13
Note, X type is available since Oct. 1st 2003.
219
220
Fig. 36-5
Brake Pipe ( n Type, Double Drum-brakes)
Assemble
Item No.
Part No. Description Qty Validity
distinction
HF]3506010DB
NO.6 iUtJ14J'l!!' HF1l011G
* * 1 1 1
HF]3506010DF NO.6 Pipe. brake
HF]lOl1H
* * 2
HF]350604OCA
NO.2 jjjlJ1#J'l!!'
NO.2 Pipe, brake
1 1
* * 3
HF]3506050CA
NO.3 iflIJf4J'l!!'
NO.3 Pipe, brake
1 1
* * 4
HF]3506020CA
NO.1
NO.1 Pipe. brake
1 1
* * 5
HF]3506080CA
NO. 12 iflIJ 14Jti'
NO. 12 Pipe. hrake
1 1
* * 6
HF]3506060CA
NO.7 Pipe, brake
1 1
* * 7
HF]3506070CA
NO.8 Pipe, brake
1 1
8 Q/2A-C]-426
1 2
Clip
9 Q/2A-CJ-28-M6 X14
1 1
Bolt, washer assemhled
10 HF]3503007DA
1 1
Grommet, brake pipe
**11 HF]3503030CA
JitoJ'l1l'1'8;:?kmf'!'
1 1
Connector assy, five channels
12 Q/2A-C]-28-M6 X25
1 2
Bolt. washer assemhied
13 Q/2A-CJ-425
-"FfF
1 6
Ring
14 HF]3503040CA
Clip assy
1 10
15 Q2710616
1 7
Screw, tapping
16 Q/2A-C]-47A-ST6. 3X 13
1 5
Screw assy. tapping
17 HF]3503050CA
*rgll. {!f:
Clip assy
1 1
* * 18 HFJ 3506120FA
1 2
Hose aasy, rear brake
* * 19 HF]3506110FA
Hose assy. front brake
1 2
* * 20 HF]3506070FA
iIlfJ ;1J'l1l'
Pipe, brake
1 1
* * 21 HF]3506060FA
iIlfJiiIJ'lf
Pipe.hrake
1 1
221
222
Fig. 36-6 Brake Pipe (n Type, Brakes,
front-disc and rear-drum)
M&%
1fX!itt
Assemble
Item No. Part No. Description
distinction
Qty Validity
" " 1
HFJ3506010DA
1 1
HF]lOllG
HF]3506010DE NO.6 Pipe,brake
HF]lOllH
* "2
HF]3506040CA
NO.
1 1
NO.2 Pipe, brake
* * 3
HF]350605OCA
1 1
NO.3 Pipe,brake
" * 4
HFJ3506020CA
1 1
NO.1 Pipe,brake
* * 5
HF]3506080CA
1 1
NO. 12 Pipe ,brake
" "6
HF]3506030DA
1 1
NO.5 Pipe,brake
* * 7
HF]3506060CA
1 1
NO.7 Pipe, brake
* * 8
HFJ3506070CA
1 1
NO.8 Pipe, brake
9 Q/2A-C]-426
1 2
Clip
10 Q/2A-Cl-28-M6X14
1 3
Bolt, washer assembled
11 HF]3503007DA
1 1
Grommet, brake pipe
* * 12 HF]3S03030CA
{If
1 1
Connector assy, five channels
13 Q/2A-C]-28-M6 X25
1 2
Bolt ,washer assembled
14 Q/2A-Cl-425
-Jf
1 6
Ring
15 HF]3503040CA
1 10
Clip assy
16 Q2710616
I."IJ&-.n
1 7
Screw, tapping
" * 17
HF]3523000CA
1 1
Valve assy, proportioning
* * 18 HF]3506120FA
1 2
Hose assy, rear brake
19 Q/2A-Cl-47A-STG.3XI3
1 5
Screwassy,tapping
20 HF]3503050CA
1 1
Clip assy
21 Q/2A-Cl-475-10
mmll
1 4
Copper gasket
22 Q/2A-Cl-451
1 2
Bolt, connector
* * 23
HF]3506120CA
lliiili'J 1;t)$X'\J
1 2
Hose assy. front brake
223
224
12
9
10
3
10
4
Fig. 37
Brake Pedal ... Accelerator Pedal And Clutch Pedal
m{\'Z:f}
Assemble
Item No. Part No. Description Qty Validity
distinction
HFJ1108200CA
" "1
Pedal assy,accelerator
1 1
2 Q/2A-CH6-M6X 16
1 2
Bolt assy,hex-head
3 Q/2A-CJ-I04-4. 8X 10
Screw,disk flange
1 4
HFJ1108005CA
ti'.!Pti
4
Plate,guard LH
1 1
Q/2A-CJ-466
l:tlli
5
1 1
Bush
Q/2A-CJ-432
" "6 1 1
Spring
7 HFj3504007CA
1 1
Bush
" "8
HFj3504011CA
;!i{!lw._
1 1
Spring, return
HFJ1602020CA
5MT
" "9 1 1
HF1l602020FA Welding assy,clutch pedal
4MT
10 HFj3504oo8FA
Kl!ltJim
2 1
Pad,pedal
HFj3504030CA
" "11 1 1 without
HFj3504030FA Pedal assy, brake
booster
12 Q/2A-CJ-30-M8 X20-8.8
Bolt, washer assembled
1 6
13 HFj 3504005CA
1 1
Shaft, pedal
14 Q/2Aj22-10XI8X2
mJt
1 1
Washer
15 Q40110
mJt
1 1
Washer
16 Q341CI0
.-Ilt
1 1
Nut
" "17 HFj3504020DA
1 1
Bracket assy, pedal
18 Q/2A-Cj-30-M8 X16-8.8
lItt
1 4
Bolt
19 HFj3504005DA
1 1
Bracket,suppor LH
20 HFj3504060CA
1 1
Bracket assy, LH
21 HFj3504070CA
f'f
1 1
Bracket assy,RH
225
i--1tII'
226
Fig. 38 Parkng Brake System
Assemble
Item No. Part No. Description Qty Validity
distinction
* * 1
HFJ3508100DA
!lt$!W!m..ff
Lever assy, parking brake
1 1
2 Q/2A-CJ-31-MSX 20-8.8
2
Bolt, washer assembled
1
* 3 HFJ3718110CA
Z 1
Switch assy, parking brake lamp
Q5002516
7fofi!j
4
1 1
Split pin
5 Q/2A-CJ-470
t!llll
Clip ,snap
1 1
6 HFJ350S006CA
fi!j
1 1
Pin
HFJ3508Z00CA
!It*1
* * 7
1 1
HFJ3508200DA Cable assy, parking brake 1st
HFJI011H
8 Q/2A-CJ-Z1-M6X 25-8.8
1 2
Bolt, hex-head
9 Q40206
mill
1 2
Washer
10 Q340B06
.3:
1 2
Nut
11 Q/2A-CJ-36-M6X IS
"*fif.I
Bolt, washer assembled
1 2
12 HFJ350S005CA
Z
Band ,cable
1
13 HFJ3508007CA
1 1
Grommet
14 HFJ350S009CA
Stopper, cable
1 1
* 15 HFJ350S005DA
@]{lL5!Yl.
1 1
Spring, return
HFJ3508300CA
lJt$ 2
HFJI011G
* "16
1 1
HFJ350S300FB Cable assy,parking brake 2nd
HFJI011H
HFJ6351B Fo;l)'i:
17 Q/2A-CJ-421
1 2 rear-axle
Clip
of HFJ6351B
227
228
Fig. 39 Steering Gear Assy
OOUi%
Item No. Part No. Description
Assemble
Qty Validity
distinction
" "1
HFj3401000CA
1 1
Steering gear. assy
2 HFj3401016CA
2 1
Dust cap of pinion
3 HFj3401200CA
2 1
Pinion oil seal
4 HFj3401017CA
2 1
Bush
5 GB/T893.1-1986-35
2 1
Lock spring washer
6 HFj3401300CA
2 1
Pinion, compl
7 HFJ34011ooCA
2 1
Steering gear housing
8 HFj3401019CA
<ijlti;JG
2 3
Wire. lock
9 HFj3401018CA
2 1
Dust boot of rack
10 HFj3401015CA
ilIlU'Lt!l1ll
2 1
Limit ring
11 GB/T894.1-1986-20
2 1
Lock spring washer
12 HFj3401012CA
2 1
Dust boot of rack
13 HFj3401029CA
2 1
Wire. lock
14 HFj3401025CA
2 1
Lock nut
15 HFj3401023CA
iJ/iJ1fJl'-
2 1
Adjusting nut
16 HFj3401024CA
2 1
Spring
17 HFj3401026CA
f;ill!'JII(III
2 1
Grommet
18 HFj3401502CA
2 1
Supporting seat, rack
19
Q/2A-CJ-175A-M10 X :#dt
1 2
1. 25 X45-8. 8
Bolt washer and plate, assy
20 HFJ3401027CA
2 1
I type hex-head nut
21 HFj3401028CA
2 1
Spring washer
22 HFj3401402CA
XIl=
2 1
York, rack
23 HFj3401014CA
2 1
Rack
24 HFj3401102CA
3 1
Bush
25 HFj3401103CA
%f4i;
3 1
Gear housing
26 GB/T290-1998 HKI010
3 1
Needle bearing
229
......--13
A.--.l----12
11----f)
5
14
\-- 17
IWo----18
230
Fig. 40-1
Steering Shaft And Universal Joint, Assy
OOW:Ji}
!:l1lG?iJlJJtl
J't!$ttii ;ff:!&ft
Assemble
Item No. Part No. Description Qty Validity
distinction
" "1
HF13404100DB
1 1
Steering upper shaft, assy
2 Q351B12
i\jfLlllHI-Ill:
2 1
Hexangular nut
3 Q40312
2 1
Spring washer
4 GB/T894.1-1986-17
2
Shaft lock spring washer
2
5 HF1340410lDA
t!llll
2 1
Adjusting washer
" "6
HF13404102DB
1
Upper shaft
2
" "7
HF13404150DA
1 2
Universal joint
8 Q/2A-Cl-31-M8X28-8.8
i\ ffJ -!kJlfUliiH'f
2 2
Bolt washer, assy
9 HF1340420lCA
ii!J401l
1 2
Dustproof cover
10 Q/2A-Cl-31-M8X32-8.8
t;ffJ-!kllrtmiH'f
1 2
Bolt washer, assy
11 HF13404170DA
\UtIf
1 2
Sealed bush
12 HF13404180DB
1 2
Weld steering column, campI
13 Q/2A-Cl-35-M8 X22-8.8
t;ffJ -!k
4 1
Bolt washer, assy
" "14 HF13404200CA
1
Steering lower shaft, assy
1
15 HF13404206CA
:fliJt
2 2
Plate
16 HF13404204CA
31(1_
1
Spring
2
" " 17
HF13404210CA
1 2
Weld lower shaft
18 HF13404202CA
.t
4 2
Bolt
19 HFJ3404207CA
4 2
Bush
20 HFJ3404205CA
1 2
Coupling rubber
21 HFJ3404203CA
1 2
Shaft boot
22 Q40308
3I(I_mlll
2 4
Spring washer
23 Q340B08
.-Ill:
2 4
Nut
231
232
13
~ 2
~ 3
--12
~ 12
9--$
Fig. 40-2
Steering Shaft And Universal Joint, Assy(Airbag)
mtLJi}
Assemble
Item No,
Part No.
Description Qty Validity
distinction
* * 1
HFJ34041OoDC
1
Steering upper shaft. assy
1
2 Q351B12
'Iilttll:rf'!'
1 2
Combined nut
3 GB/T894.1-1986-17
2 2
Shaft lock spring washer
4 HFJ340410lDA
t'lll
2 1
Adjusting washer
* 5 HFJ3404102DC
1
Upper shaft
2
* * 6
HFJ34041S0DA
2 1
Universal joint
7
Q/2A-CJ-31-M8 X28-8.8
:f.\fb
2 2
Bolt washer. assy
8 HFJ3404201CA
2 1
Dustproof cover
9 HFJ3404170DA
&i3ffF
1
Sealed bush
2
10 Q/2A-CJ-31-M8 X32-8.8
:f.\fbMlllfdll{:j-{,!,
1
Bolt washer. assy
2
11 HFJ3404180DC
2 1
Weld steering column. compl
12
Q/2A-CJ-3S-M8 X 22-8.8
1 4
Bolt washer. assy
* * 13 HFJ3404200CA
1 1
Steering lower shaft. assy
14 Q340B08
!lilt
2 4
Nut
15 HFJ3404206CA
,jJiJt
2 2
Plate
16 HFJ3404204CA
1 2
Spring
* * 17 HFJ3404210CA
2 1
Weld lower shaft
18 HFJ3404202CA
t(ti
4 2
Bolt
19 HFJ3404207CA
l>j'l!;
2 4
Bush
20 HFJ3404205CA
2 1
Coupling rubber
21 HFJ3404203CA
2 1
Shaft boot
22 Q40308
2 4
Spring washer
233
234
Fig. 41 Front Axle Assy
00&% $i!fC1if%
Assemble
Item No. Part No. Description Qty Validity
distinction
1 HFJ3000000DC
1 1
Front Axle, assy
* * 2
HFj30011OODC
1 1
Beam assy, front
Q/2A-CJ-35-MI0 XL 25
3
1 4
X 28-8.8 Bolt. hex-head
HFJ3003130DA
4
1 2
Bearing assy
HFJ3003100CA
<P9:!:j!W',ffi,Jjj(;
5
1 1
Pitman arm assy, center
* * 6
HFJ3003101CA
2 1
Pitman arm. steering
* * 7
HFJ3003120DA
2 1
Bush. bumper
8 Q/2A-CJ-156-MI8X1. 5
)E&.1lt
1 1
Location nut
* * 9
HFJ3003200CA
2 1
Tie rod assy. steering
* * 10 HFJ3003210CA
2 2
End assy, steering tie rod left
11 HFJ3003216CA
2 3
Spring, lock
12 HFJ3003215CA
it'#'!i
2 3
Dust cap
13 Q387B12
1 6
Nut, hex-castle
14 Q5003230
lfo4fl
6 1
Cotter pin
* * 15 HFJ3003220CA
rill {if
2 2
End assy. steering tie rod right
16 Q341B14
JI-B:J: Ctr.Jt'iD
2 2
Nut Cleva)
* * 17
HFJ3003201CA
tuff
2 2
Rod. tie
Q/2A-Cj-444-MI2 X 1.
18
1 1
25X49 Bolt. square head
* * 19
HFJ3003300CA
1 1
Drag link assy, steering
20 HFJ3003215CA
it'tt-'J
2 1
Dust cap
21 HFJ3003216CA
2 1
Spring. lock
22 Q341B14
J1-B:J:
2 2
Nut
235
r-------O--- 2
f?
3
236
Fig. 42-1 Steering Wheel
I!Im%
Assemble
Item No. Part No.
Description Qty Validity
distinction
HF}3402000DA
fffaJ:&:
* * 1
1 1
Steering wheel
2 HFJ3402011DA
3 1
Cover brand
*3 HFJ3402010DA
2 1
Steering wheel cover
HFJ3402020DA
faJ :&:*f*.,a,Jilt
* * 4
Steering wheel body. assy
2 1
237
238
-------2
..............,6+------- 3
7
Fig.42-2 Steering Wheel Assy (Including airbag system)
mUi%
Assemble
Item No. Part No. Description Qty Validity
distinction
" "1
HFJ3402020DB
1 1
Airbag module
" "2
AC34020003
1 1
Airbag gas inflator
3 GB823-88(M5 X 12)
2 3
Bolt
4 HFJ3402011DB
2 1
Airbag fixation seat
5 AC34020004
2 4
Bolt
" "6
HFJ3402013DB
2
Steering horn
2
" "7
HFJ3402010DB
1 1
Steering wheel body. assy
239
13---6
14---@
3
18
240
i
l2
I 11
1716 15
Fig. 43 Front Suspension Frame
i'H&tt
Assemble
Item No. Part No. Description Qty Validity
distinction
" "1
HFJ3001000CA
1 1
Frame. front suspension
2
Q/2A-C}-35-MIO X 1. 25
7\ jij:!k
1 4
X 28-8.8 Bolt
" "3
HF]2904000CA
1 2
Arm assy. front suspension
4 HFJ2904030CA
2 2
Boot assy
5 HFJ2904006CA
2 2
Clip
6 HFJ2904040CA
2 2
Bush
7 Q387B12
Rjij7f1fl1ifJtt!-B}:
1 2
Nut
8 Q5003220
7frHi1l
1 2
Cotter pin
9 Q151CI075ATF2-6g
2
Bolt hex-head
1
10 Q/2A-C}-45-MI0X 1. 25
ilHI:7\ jij
Nut, self locking
1 2
" "11
HFJ2909000CA
1 2
Rod assy. tension
" "11-1 HFJ2909020CA
2 2
Rod. tension
12 HFJ2909007CA
2 4
Bolt
13 Q40510
1 4
Lock washer
14 Q/2A1l59MIOX 1. 25
f\jij.1lJ:
1 4
Nut
15 HFJ2909006CA
t'Lifltlli
Bush, tension rod
2 4
16 HFJ2909005CA
2 2
Washer, tension rod
17 M12 GB1337
Nut, self locking
2 2
18 HFJ2909010
#41.ll.ff5i:i1I!
2
Plank, tension rod
2
19
Q/2A-CJ-31-MI0 X 1. 25
1 8
X 25-8.8 Bolt, washer assembled
241
242
r-'
----s
-9
~
[j--S
2-41
e:t- 9
3--11
~ s
~
Fig. 44 Front Stabilizer
Assemble
Item No. Part No.
Description Qty Validity
distinction
* * 1 HFJ2906005CA
Bar, stabilizer front
1 1
2 HFJ2901009CA
1 2
Barcket, stabilizer bar mount
3 Q/2A-CJ-31-M8X 20-8.8
r-JiJ '!l.- JltUL1l"f't
1 4
Bolt, washer assembled
*4 HFJ2901007CA
MtBHtll'
2
Bush, stabili""r bar mount
1
*5 HFJ2901008CA
z
Bush, stabilizer bar
1
6 Q15OB0870-6g
r-JiJ'!l.-Jlfi
z
Bolt
1
7 Q/2A-CJ-45-M8
2
Nut, self locking hex-head
1
8 HFJ2901005CA
mlt
4 1
Washer
* 9 HFJ2901006CA
4
Bush
1
243
244
~
~ 10
.. 9
8
~
~ 7
o 17
@-12
~
~ 6
~ 5
~ 3
0:--
14
fjr'
~
18-19
Fig. 45 Front Suspension
OOm%
Item No.
Part No.
Assemble
Description
distinction
Qty Validity
* *
HFJ2901100CA
10J _
Front suspension. LH
1 1
* *
HFJ2901200CA
Front suspension, RH
1 1
* *
HF]29011 OOFA
_
Front suspension, LH
1 1
* *
HFJ2901200FA
Front suspension, RH
1 1
* *
HF]2901100DA
Front suspension, LH
1 1
* *
HFJ2901200DA
Front suspension, RH
1 1
1 HF]2901102CA
Spring, front coil
2 2
2 HF]2901103CA
Seat, front coil spring
2 2
3 HF]2901101CA
Bumper, spring
2 2
4 HF]2901104CA
iltr5'-itr,'Mi
Seat, spring upper
2 2
5 HF]2905200CA
Strut assy, RH
2 1
6 HF]2905100CA
Strut assy, LH
2 1
7 Q/2AJ22-14 X25 X 2. 5
Washer
2 2
8 Q40514
Spring washer
2 2
9 Q341B14
Nut
2 2
10 HF]2901111CA
r,:itlftp'Mi
Cap, strut support
2 2
11 HF]2911120CA
r,:it:lf ElHIl14
Support, front strut
2 2
12 Q340B08
Nut
1 6
13 HF]2901105CA
Bearing, strut thrust
2 2
14 HF]2901106CA
Dust stal, strut bearing
2 2
15 HF]2901107CA
5i:JfliJl!fr.
Seat, bearing
2 2
16 HF]2901108CA
iltrlli!;r,:itlf
Rubber, front strut support
2 2
245
246
10
'" 9
8
o 17
@-12
0:-
14
18'19
Fig. 45 Front Suspension
JJi$f:I:
Assemble
Item No. Part No. Description Qty Validity
distinction
17 HFJ2901109CA
2 2
Stopper. thrust rebound
* * 18 HFJ3001006CA
1 1
Knuckle. steering RH
* * 18-1 HFJ3001006FA
1 1
Knuckle. steering RH
* * 19 HF]3001005CA
.
1
Knuckle, steering LH
1
* * 19-1 HFJ3001005FA
1
Knuckle, steering LH
1
20 Q151CI060TF2-6g
2
Bolt hex-head
1
21 Q40510
2 1
Spring washer
22 Q341CI0
2
Nut
1
23 Q151CI018-6g
1 2
Bolt
24 Q40510
1 2
Spring washer
t:E, 1. 1i1i!o .
2. HF]290ggzFA
3. jiffl'T4';I:},($*91J$!'w;
4. 'TWIili::a:ttJ 1j]B jiffl 'fWIf&:a:ttj1j]B.
Note: 1. is the inport Front Suspension, used for the passenger cars.
2. is the national Front Suspension, used for the passenger cars.
3. is used for the wagons.
4. is used for the Front-disc brakes is used for the Front drum brakes.
247
m46-1
248
~
26 ~
10 ~
9
Fig. 46-1 Rear Suspension
l!lti'l.%
*ftG#%
Item No. Part No. Description
Assemble
J!-$ltl:
distinction
Qty Validity
" "1
HFJ2912000CA
.
Spring assy, rear
1 2
2 HFJ2911103CA
Pad, upper
1 2
3 HFJ2911102CA
Pad, lower
1 2
4 HFJ2911107CA
Plate, spring clamp
1 2
" "5
HFJ2911106CA
U
U bolt, spring
1 4
" "6
HFJ2911CA
1
2t<
Seat. spring LH&RH
1'f
7 Q341CI0
Nut
1 16
" "8
HFJ2911130CA
.l1Otltk:
Bumper. spring
1 2
9 HFJ2911101CA
Bolt
1 2
10 Q40112
Washer
1 2
11 Q40512
Lock washer
1 2
12 Q341B12
Nut
1 2
" 13 HFJ2911109CA
7HlllW.
Plate. shackle outer
1 2
" 14
HFJ2911104CA
Bush
1 8
" 15 HFJ2911140CA
7Hlmw.ml'
Plate, shackle outer
1 2
16 Q40510
Lock washer
1 4
17 Q341CI0
Nut
I 2
" "18
HFJ2915000CA
Shock absorber assy, rear
1 2
19 HFJ2911108CA
Bush
2 4
20 Q40308
Washer
1 2
21 Q340B08
Nut
1 2
22 Q40510
Lock washer
1 2
23 Q341CIO
I1W7'\1r:Iill-llF
Nut
1 4
24 Q40112
Washer
1 2
25 HFJ2911105CA
Washer
1 2
" 26 HFJ2911191CA
1tl!.'
Bush
2 2
249
250
III 46-2 ~ ~ ~ .. J(1R$)
Fig. 46-2 Rear Suspension (Wagon)
I'IUL%
llAA-t'E
Assemble
Item No. Part No. Description Qty Validity
distinction
* * 1
HFJ2912000DA
2 1
Spring ass y. rear
2 HFJ2911103CA
FooWll&5IIi.l:ltm
1 2
Pad, upper
3 HFJ2911102CA
1 2
Pad, lower
4 HFJ291l107DA
2 1
Plate. spring clamp
* * 5
HFJ2911106DA
U 1f!llJ:1"
1 4
U bolt, spring
* * 6
HFJ2911CA
1
2",
Seat. spring LH&RH
7 Q341CIO
1 16
Nut
* 8 HFJ2911130CA
FofIl:Il&5' .i!5J1tk:
2 1
Bumper. spring
9 HFJ2911101CA
.1"
2 1
Bolt
10 Q40112
>F-mlll
2 1
Washer
11 Q40512
1 2
Lock washer
12 Q341BIZ
1 Z
Nut
* 13 HFJ2911109CA
jHltll&
1 2
Plate. shackle outer
* 14 HFJ2911104DA
W1f
8 1
Bush
* 15 HFJ2911140CA
5'Hj!lJ l&.mf'l'
2
Plate. shackle outer
1
16 Q40510
1l[!!'1511i.mlll
4 1
Spring washer
17 Q341CIO
I
1 2
Nut
* * 18 HFJZ915000CA
2
Shock absorber assy, rear
1
19 HFJ2911108CA
2 4
Bush
20 Q40308
511i.mll
2 1
Spring Washer
21 Q340B08
1
2 1
Nut
22 Q40510
2 1
Spring washer
251
252
00 46-2 m i l ~ . ~ .. p.x; ~ )
Fig. 46-2 Rear Suspension (Wagon)
iIi*lJ&:I:
Assemble
Item No. Part No. Description Qty Validity
distinction
23 Q341CI0
4 1
Nut
24 Q40112
'fmlll
2 1
Washer
25 HFJ2911105CA
mil
2 1
Washer
* 26 HFJ2912005DA
2 1
Bush
27 HFJ2912004DA
2 1
Bush
253
3
254
Fig. 47 Wheel &. Tyre Assy
00&'-1}
Assemble
Item No. Part No.
Description Qty Validity
distinction
* *
HF]3100000DA
5 1
Wheel&Tyre assyCsteel wheel)
* *
HF]3100000DB
1 5
Wheel&Tyre assy(AL wheel)
* *
HF]3100000DC
5 1
Wheel&Tyre assyCsteel&.AL)
* *
HF]3100000DE
1 5
Wheel&Tyre assyCsteel wheel)
* * 1-1 HF]3101000DC
13X5. OOB $ft"
5 2
13 X 5. OOB wheel
* * 1-2 HF]3101000DD
5
Aluminium wheel
2
* * 1-3 HF]3101000DE
mm$ft"
2 5
Steel&.AL wheel
* 2
Q/2A-C]-159-MI2 X l. $ft"l!lll-BF
1 16
25
wheel Nut
* * 3-1 HF]3106000DB
165/70 R13 835
5 2
165/70 R13 835 tyre
* * 3-2 HF]3106000DC
165/70 R13 79T ft"Jlfl
2 5
165/70 R13 79T tyre
4 HF]3100100DA
2 1
Tyre valve
5 HF]3100CA
1 2
Balance patch
*6 HF]2400006CA
$mopc,'fIit
1 1
Center cap. wheel
255
3,4,5
9
256
6
E
:
I
: 3
7
I
8
Fig. 48 Spare Tyre Mounting
00 ilL%
ljl.$lt:!i
Assemble
Item No. Part No.
Description Qty Validity
distinction
1 Q/2A-35-M8X18-8.8
Bolt assembled
1 4
2 HF]3105007DA
1 1
Bracket. strut support
3 HFJ3100000DA
$?:.&?:Jffi
1 1
Wheeo&.Tyre assy
.. HFJ3100000DB
Wheel&.Tyre assy
1 1
5 HFJ3100000DC
Wheel&.Tyre assy
1 1
6 HFJ3105006DA
.ffi:ti
1 1
Plate. spare tire carrier
7 Q40410
w..mil
2
Spring Washer
1
8 Q341CIO
JiHt-/lJ:
1 2
Nut
9 HFJ3105020DA
1 1
Bracket. spare tire carrier
Note: It is available for the status which the spare tire intalled on the third row seats on the passenger cars.
257
258
I
8
7
f'
I)
r
-. 5 il
Fig. 49 Spare Tyre Bracket Mounting
OOt!l%
Assemble
Item No.
Part No. Description Qty Validity
distinction
1
tl.ii
2 1
Bolt
HF] 31050050B
1}JlUlii
5 1
Bolt. spare tire
2 Q40306
w.itmllil
1 2
Spring Washer
3 Q40106
mf'j
2 1
Washer
* * 4 HF131051000B
1 1
Bracket, spare tire carrier
" "4-1 HF]3105100DC
1 1
Bracket. spare tire carrier
" 5
HF]3105010CA
iEf!1m.flt-
1 1
Pothook
*6 HF]3105005DA
1}Jlf;.ii
1 1
Bolt, spare tire
* 6-1 HFJ3105200DA
1}Jlf;'l!iim.{tf
1 1
Bolt, spare tire
7 Q150B0612-6g
Ilii
1
Bolt
1
8 HFJ31050100A
1 1
Tightwire. spare tire
11:: HFJ3105005DB, 1} {tf HFJ3105200DA HFJ3105100DC
Note: The parts spare tire bolts and spane tire carrier bracket (HFJ31050050B, HFJ310520010A, HFJ3105100DC) are
available for the wagon serier, Orhers are available for the status which the spare tire installed under the floor.
259
260
~
Fig. 50 Driver Tool, Manual Jack and Jiggle Bar
Item No.
Assemble
Part No. Description Qty Validity
distinction
HFj3901000DA \IJfi:tj::I,A
HFHOllG
* 1
1 1
HFj3901000DD Tool. driver
HFllOllH
*2
HFj3913100DA
f Jrm.ra$;
HFHOllG
1 1
HFj3913100DA jack. manual
HFHOllH
3 HFj3913005DA
1 1
Bar. jiggle
4 HFj3913006DA
-FM
1 2
Circ1ip
261
262
I
tI
Fig. 51 Starter
Assemble
Item No. Part No. Description Qty Validity
distinction
* 1
ji9J
462-3708950-01
1 1
Starter ass y
263
264
Fig. 52 Alternator
:fj:!{f(ft
Assemble
Item No. Part No.
Description Qty Validity
distinction
* * 1
465Q-3701950P
1 1
Alternator assy
2 462-1000040 Arm. alternator
2 1
Adjusting
3 M8X 22-QGB21-76
tifT
2 1
Screw
GB859-878
1 2
Spring washer
462-1000249
mill
1
Washer
2
4 462-1000209
Mltr
1
Screw
2
GB859-878
3Il\ttmlll
1
Spring washer
2
5 462-1000809 Alternator
2 1
Barrket assy
6 GB5783-86-M8X 30
Mltr
1 2
Screw
GB97.1-85-8-140HV
ffJ!1II
1
Washer
2
7 M8X22-QGB21-76
lin
1
Screw
2
462-1000235
mill
1
Washer
2
GB859-878
w.ttmlll
1
Spring washer
2
265
266
15i'
14----@
13-
L---.._
~
~ 6
6
Fig. 53 Distributer
OOUi.-'%
1fX'tt
Assemble
Item No. Part No. Description Qty Validity
dis tinction
* 1 465Q-3706950
JtltiILb':.J&
1 1
Distributor assy
*2 465Q-3707801 (L: 750) Ignition cable assy
2 1
NO.1
2#
*3 465Q-3707802(L: 710) Ignition cable
2 I
Assy. NO.2
3# ii1li
*4 465Q-3707803 (L: 660) Ignition cable
2 1
Assy. NO.3
Ht
* 5 465Q-3707804(L: 630) Ignition cable
2 1
Assy. NO.4
5# il!ri
*6 465Q-3707800 (L: 720) Igni tion cable
2 1
Assy. NO.5
7 465Q-I000068
2 1
Clip
8 465Q-I000I05
2 1
Clip
9 465Q-l 000104
1
Cable clip
2
10 GB818-76M6 X 10-Q
+:1t"f- !Jd,UJ
1 2
Bolt
11 462-1000067 Ignition cable
2 1
Barrket assy
HFJ6351B
HFJ3705100DA
HFJ6350B
* 12
1 1
HFJ3705100DC Ignition coil assy
HFJ6351C
HFJ63571C
13 462-1000249
ff}1iI
2 1
Washer
14 GB859-878
2 1
Spring washer
15 GB21-76M8 X 32-Q
I(fT
2 1
Screw
16 HFJ3706100FA
HFJ6351B
1 1
Ignition model assy
HFJ6350B
267
268
13
fI! j&
m54-1
15
Fig. 54-1 Battery
00&%
Item No. Part No.
{4' -il fF
Description
Assemble
If!&tt
distinction
Qty Validity
* * 1 HFJ3703100DA
.!t!1l!!
Battery
1 1
HFJ635lB,
2 HFJ3724520DA
HFJ5351C
Fusible link assy
1 1
HFJ6350B,
" "3
HF]3724540DA
HJF6350C
Battery cable ( +)
2 1
HF]5371
* * 4 HF]3724650DA
HF]6376
Battery cable (-)
2 1
HFIlOUH
5 HFJ3703400DA
Lid, battery box
1 1
5 HFJ3703006CA
llI'Hfl!
Cushion
1 1
*7 HF]3703200CA
1fl@,;lIBft
Battery box
1 1
8 Q40106
mil
Washer
1 5
9 Q2140620
!lIlfI
Screw
1 1
10 HFJ3703008CA
Grommet
1 2
11 HF]3703009CA
if!t! ft!!,fl!lJ:lii {4'
Side panel insulator
1 1
12 HFJ3703007CA
lil@,1l!!!E:ff
Holder battery
1 1
13 HFJ3703017DA
if !t!;lIB lfi {4'
Id panel insulator
1 1
14 Q/2A-CJ-81-M5 X25
Bolt
1 1
15 HF]3703300CA
1f!t!1l!!tlktF1Il'
Battery belt
1 1
269
270
3
2
5
m54-2 Ji1d!(HFJI0IIG)
1
I
3
6
Fig. 54-2
BaUeryCHFJI011G)
III{\[%
ftCifiJjlJ
1i!&tl:
Assemble
Item No. Part No. Description Qty Validity
distinction
1 HF]3703400DA
1 1
Lid. battery
2 Q2140612
1 2
Bolt
3 HF}3703103DA
2
Bolt. fixing
1
4 Q34005
2 1
Nut
5 HFJ3703013DA
1Ilt!.1l!!.:%t&
1 1
Side panel. battery
* * 6
HF}3703100DA
1Ilt!.1l!!.
1
Battery
1
271
---==--
QClD
" ; ~ ~ ~ f d d J b d J
272
Fig. 55 Electrical Installation
ftG#,!HJlj
lfJ.$fdil: 1fj&11
Assemble
Item No. Part No. Description Qty Validity
distinction
* * 1 HFj3721100DA
\llIJiYl
1 1
Horn
2 Q/2A-Cj-31-M8 X 18
tJ1'Ut,g-{tf
1 1
Bolt
* .. 3 HFj3718110CA
1 1
Park brake lamp switch
* "4 HFj3720100CA
1 1
Stop lamp switch
5 GB76-53 MI0X1- 5
1 1
Nut
* * 6 HF}37751l0DA
1 4
Door switch
* * 7 HFj3735310DA
l1lI*mJgff
Pump relay
1 4
* * 8 HF}37351l0DA
r:J:l'tmJgff
1 1
Flashing relay
* * 9 HFj3735510DA
A/C Rrelay
1 1
* * 10 HFj3750110DA
Front fog lamp switch
1 1
**11 HFj375010DA
Rear Fog Lamp Switch
1 1
* * 12 HFj3741l00DA
Fo!1hl< Jit
1 1
Rear wiper&washer switch
HFj3778100DA Rear defrost switch
1 1
* .. 13
HFj3778100FA
1 3 Optional
Rear defrost decorating switch
1a]$::!1] 71<.
HFj37741l0DA
With INT
* .. 14
1 1
HFj3774110DB Combination switch
7GfEi] $::!1J JJ<.
Without INT
15 Q271B4816
l'lJ.&JiUr
Self-cutting screw
1 4
7f;tt'l'l'tltl
HF}3704100CA
AU<.** without Column Lock
" * 16
1 1
HF}3704100CB Ignition switch
With Column Lock
.. "17 HFj3746100DA
Power window switch
1 Z
" "18 HFj3746100DA
1 1
Hazard switch
19 HFj3777005DA
1 1
Hazard switch, bracket
273
_.=-==--
Q ~
23 ;. ~ ~ . ."' t ~ ~ ~ ~
f. I I
_. I 12 13
I 11
10
7 8
~ 0
274
Fig. 55 Electrical Installation
IfGft1; :F
$$:ttt If:i&1'E
Assemble
Item No. Part No. Description Qty Validity
distinction
20 HF]3801107DA
1 2
Fastening Clip
21 Q271B4816
1 2
Self-cutting Screw
* * 22
HF]3725110DA
1 1
Cigaretee Lighter, Core
* * 23 HF]3725120DA
1 1
Cigaretee Lighter. Base
275
00 56
-.
I
I
I
I
I
)
'"
276
16
18
I
Fig. 56 Combination Meter
lmlli.%
ICf4' il :M;
.!)i$;i&:!i!:
Assemble
Item No. Part No.
Description Qty Validity
distinction
mil-fS(* HFJ6351B,
HFJ3820100DC
Combination meter
HFJ6371B,
* * 1 1 1
HFJ6371C
mil-f5l* HFJ6376
HFJ3820100DA Combination meter
HF)l011G,HF1l011H
2 HFJ3820100DA-l
$ it!!.W*
2 1
Speedometer
7l<m*
3 HFJ3820100DA-2 Fuel quantity gauge &.
2 1
temperature gauge
4 HFJ3820100DA-3
2 1
Glass bezzel
5 HFJ3820100DA-4
OO1i:
2 1
Front shell
HFJ3820100DA-5
m:;1i:
6
Z 1
Rear shell
HFJ3820100DA-6
fPjfi1J!1l!iHti
2 1
7
PCB
HFJ3820100DA-7
8
2 3
Wedge lamp holder
mCI2V 3.4W)
9 HFJ3820100DA-8
2 3
Bulb
10 HFJ3820100DA-9
tluBngJ[
12 2
Wedge lamp holder
meH!2V l.2W)
11 HFJ3820100I>A-I0
2 12
Bulb
12 Q/2AM13-5-2
1 4
Clip,spring
Q/2A-CJ-47A-
I!:P&:fT
4
13
1
ST4. 8X 16 Screw, tapping
HF1l011G,
* * 14 HFJ3802100DA
1 1
Flexible shaft
HF1l011H
lifT HF1l011G,
15 Q2800616
1 1
HFll 011H
Screw
HFJ6351B HFJ6371B,
* * 16 HFJ3802120DB
1 1 HFJ6371C
Speed sensor
HFJ6376
lifT
HFJ6351B HFJ6371B,
17 HFJ380Z00lDB
1 1 HFJ6371C,
Screw
HFJ6376
HFJ3808100DA
1 1
* * 18 HFJ3808100FB Temperature sensor
277
278
Fig. 57 Car radio
Assemble
Item No. Part No.
Description Qty Validity
distinction
HFJ635IB,
HF]7901110DA
i&:$:m.:t:m.i;1$;
HFJ6371B,
* * 1 1 1
Car radio assembly
HFJ6371C
HFJ7901110FB
2 HFJ7901120DA
1 1
Radio bracket
3 Q340B05
.ill:
1 1
Nuts
HFJ7901310DA
thJl'fft
HFJ6351B,
4
* * 4 1 HFJ6371B,
HFJ7901310FB Loud speaker
HFJ6371C 2
Je:Jt;.ill:
HFJ6351B,
Q/2AM35-4
1 16
5
HFJ637IB,
Nylon nuts
1 8 HFJ6371C
HFJ635IB,
1 16
6 Q271B4213
Combination screw, tapping
HFJ6371B,
1 8 HFJ6371C
Combination screw, tapping
HFJ6351B,
HF]7903100DA
*-f&
HFJ6371B,
* 7
1 1 HFJ6371C-
HFJ7903100DB Antenna
HFJ6376
HFJlOllG,HFJlOllH
8 GB6177-86-M5
1 1
Flange nuts
HFJ6351B,
:JFJt
4 HFJ6371B,
9 HFJ3724301EA
1 HFJ6371C-
Adhesive tape
5 HFJ6376
HFJlO11G,HFJlO11H
279
280
14
24
15
Fig. 58-1 Harness
IEf.lL%
*!la{.>f;gfF
*'
.$lti!:
Assemble
Item No. Part No. Description Qty Validity
distinction
HFj63SIB,SOB
HFj3724110DA
HFj63S0C, SIC,
" "1 1 1
HF]3724110FH Front harness
HFj637LHFj6376
HFJ372410SDA
" "2 2 2
Fuse(SA)
* * 3 HFj3724106DA
2 S
Fuse(lOA)
* "4 HF]3724107DA
9 2
Fuse(lSA)
S HFj372420lDA
1 2
Lid, fuse box
6 Q7185513
J3J&@tr
4 1
Screw, tapping
7 HF]3724202DA
1 1
Fuse box
8 HF]372410lDB
1 1
Relay barrket
9 Q/2A-C]-36-M5 X18
_tE
1 4
Bolt
* " 10 HF]3724640DA
1 1
Battery cable ( +)
*11 HFj3724620DA
1
Fusible link assy
2
" " 12
HFj37246S0DA
1 1
Battery cable (-)
* " 13 HF]372471 ODA
1 1
Rear body harenss
14 Q/2A-CH28-M6X 16
4 1
Bolt, (earth)
" * IS HFj3724720DA
1 1
Tight side harness
" * 16 HFJ3724410FA
1 1
Door harness, Oh)
* * 17 HFj3724510FA
1 1
Door harness(rh)
HFj6351B,50B
HF]3724210DA
HF]63S0C,SlC,
" * 18
lip harness
1 1
HFJ3724210DB
HFJ6371,HFj6376
* * 19 HFJ3724810DA
1 1
Tail door harness
HFj3724630DA
HF]6351B,
* * 20
1 1
Fuel tank haress
HF]6350B
21 HF]372480lDA
lllClll
1 1
Grommet
281
282
14
21
15
Fig. 58-1 Harness
mf:iI.%
*J!lC.i4'-tfF
Assemble
Item No. Part No. Description Qty Validity
distinction
HFj6351B,50B
HFj6350C 51C-
HFj3724610DA
HFj637L
" "22 1 1 HFj6376 *7U
HFj3724610FH Classis harness
HFj6371L,
HFj6376
Series
HF]3724310DA
" "23 I I
Room lamp harness
24 HFj3724802DA
J&1I
1 1
Grommet
HF]3624110DA
DELPHI
" "25 I I
HFJ3624110,120, l30De Engine harness
UAES
HFj3601100DA Ecm
DELPHI
" "26 I I
HFj3601100De Ecu
UAES
" 27 HFj3601005DA
Ecm
DELPHI
Ecm bracket
I I
283
12
10
284
18
)
I
Fig. 58-2
Harness(HFJI0IIG"HFJI0IIH)
OOlli:Jit
Assemble
Item No. Part No. Description Qty Validity
distinction
HFJ372420lDA
HFnOllG,
1
2 1
Lid. fuse box
HFH011H
2 Q/2A-CJ-36-M5 X18
1 2
Bolt
*3 HFJ3724105DA
2 2
Fuse(SA)
*4 HFJ3724106DA
5
Fuse(lOA)
2
HFJ3724107DA
* 5
2 9
Fuse(15A)
6 HFJ3724202DA
1 1
Fuse box
7 Q271BS513
1 7
Screw. tapping
8 HFJ3724590CA
-t'F
7
Clip
1
* * 9 HFJ3724510FA
1 1
Door harness (rh)
* * 10 HFJ3724410FA
1 1
Door harness, (lh)
HFJ3724310DC
HFHOllG
**11
1 1
HFJ3724310DA Room lamp harness
HFHOllH
HFJ3724110FJ
1
HFHOllG
* * 12
1
HFJ3724110FH Front harness
HFHOllH
13 Q/2A-CJ-128-M6 X 16
4
Bolt. (earth)
1
14 HFJ3724620DA
1
Fusible link assy
2
HFJ3724640DB
HFHOllG
* * 15
1 1
HFJ3724640DC Battery cable (+)
HFHOllH
HFJ3724650DB
HFHOllG
* * 16
1 1
HFJ3724650DC Battery cable (-)
HFHOllH
HFJ3724210DP
HFHOllG
* * 17
1 1
HFJ3724210DB I/p harness
HFHOllH
HFJ3624110DD
HFJIOllG
* * 18
1 1
HFJ3624110DL Engine harness
HFJIOllH
HFHOllG
* * 19
1 1
HFJ3724610FY Classis harness
HFHOllH
20 HFJ372410lDB
1
Relay bracket
1
21 X14
t1ji
HFHOllG 1 1
Bolt
* * 22 HFJ3601100DG Ecm
1 1
* 23 HFJ3601005DA
Ecn
1
Ecm barket
1
285
286
10
3
13
Fig. 59 Front Wiper &. Front Washer
mUl%
Assemble
Item No. Part No. Description Qty Validity
distinction
* * 1
HF]5205100DA
1 1
Front wiper motor &.braket assy
HFJ6371B,
HFJ6371C
HFJ6011G,
HF1l011H
2 Q/2A-CJ-30-M6 X16
:t\JD Jlmitflf
1 4
Hexagonal head bolt assy
* * 3
HFJ5207120DA
lltrt7t f>fffliHElit tI! m
Front washer tank&.motor
1 1
4 HF]5Z07130DA
lltrl)\;f>f1lEff
Front washer hose
2 1
* * 5
HFJ5205120DA
1 1
4 Links assy
* 6 HFJ5207110DA
Front washer nozzle
2 2
7 HFJ520512IDA
"':t:a4m
2
Slant-wise mat
2
8 HFJ5205122DA
"':t:IUlj:
2 2
Net
9 HFJ5207111DA
)ljj7J<';JJlft
2 2
Water-resistance cover
* * 10
HFJ5205130DA
te!lJ-Iltlit \5IJlilumfif
1
Left wiper arm&.brush assy
1
11 Q40404
2
Spring gasket
1
12 Q340B04
2
Hexagonal head nut
1
* * 13 HFJ5205140DA
\5IJ.lfiUm1tf
1
Right wiper arm&.brush assy
1
287
288
14
~ G
I
15
i
it 7
9 8
Fig. 60
Rear Wiper & rear washer
1t!$f.{i!:
Assemble
Item No. Part No. Description Qty Validity
distinction
* * 1
HFJ5205210DA
HFJ6371B,
2 1
Rear wiper motor assy
HFJ6371C
2 HFJ5205230DA
3t:!l/.!m.f'f
1
Braket assy
2
3 Q/2A-C}-30-M6 X20
3
Hexagonal head bolt assy
2
4 HFJ5205212DA
w..mlll
3 2
Spring gasket
5 Q/2A-CJ-30-M6 X20
7\Jri
3
Hexagonal head bolt assy
1
6 HFJ520520lDA
2 3
Elastomeric gasket
7 HFJ5205203DA
1
Net
1
8 Q340B06
1
Hexagonal head nut
1
9 Q40306
W-'it!UiI
1
Spring gasket
1
* * 10 HFJ5205220DA
. f'f
1
Rear wiper arm&Brush assy
1
* * 11
HFJ5207220DA
Fof5\:
1
Rear washer tank
1
12 Q/2A-CJ-13A-4X 12 Snap-head oscillating
1 3
weight bolt
13 Q/2AM35-4
JEl.:1ttl-llF
3
Nylon nut
1
14 HFJ5207230DA
1
Rear washer hose
1
* 15 HFJ5207210DA
1
Rear washer nozzle
1
289
290
m61-1 mr .ft ~
1,2
~
3,4 5 6 7 8 9
10
Fig. 61-1 Head Lamp
00&%
!(!.*fl::ii lfJ&f:E
Item No.
Assemble
Part No. Description Qty Validity
distinction
HFJ6371B,
HFJ3711300DA
HFJ6371C
* * 1 1 1
HFJ3711300FA Head lamp assy,LH
HFnOllG,
HFJiOllH
HFJ3711400DA
* * 2 1 1
HFJ3711400FA Head lamp assy,RH
HF3711310DA
lW,IRl;IJ',J(ft)
3
2 1
HF3711310FA
House of head lamp, LH
HF3711320DA
4
2 1
HF3711320FA
House of head lamp. RH
S WSW
tr*;IJ;lJiEl 02V/SW)
2 2
Bulb ,drive lamp
6
HFJ3711340DA
tr*;IJ;lJiElli
HFJ3711340FA Base ,drive lamp bulbs
2 2
7 H4
Dtr!ffi1:T;lJiEl (l2V-60/SSW)
Bulbs, head lamp
2 2
HFJ37113S0DA
8
2 2
HFJ3711360FA Sealing, waterproof
HF3711330DA
9
2 2
HF3711330FA Cover .dustproof
10 Q/2A-CJ-44-MS
lWJRl;IJ!\lRiij: miH'f
Combination nuts, head lamp
1 6
i.E ,1WDA AJJilHJ1:(Hella)0iil FfR .1WFA A.
Note ,The lamps with 'DA' mark are Hella co. ltd's products. the lamps with 'FA' mark are low price products.
291
292
1,2
~ ~ ~ ~
3,4 5 6 7 8 9
10
Fig. 61-2 Head Lamp(crystal lamp)
mUZ%
:ffXttt
Assemble
Item No. Part No. Description Qty Validity
distinction
* * 1
HF]3711300FB
HF]6371B
I I
Head lamp assy,LH
HF]6371C
* * 2
HFJ3711400FB
I I
Head lamp assy,RH
3 HF3711310FB
fifJffijJ.\J<tI:)
2 I
House of head lamp, LH
4 HF3711320FB
IltrJRljJ.\J<;Ef)
House of head lamp,RH
2 I
5 HFJ3711350FB
I!Ji;lj(*ltll
Sealing, waterproof
2 2
fifJKtJJjJX!l(l2V-55W) 2 4
6 HI
Bulbs, head lamp
7 W5W
fj'$jJmIY(l2V/5W)
2 2
Bulb,drive lamp
8 HF3711330FB
.1!Jj.iJ
2 4
Cover ,dustproof
9 HFJ3711340FB
2 2
Harness assy
10 Q/2A-C]-44-M5
6
Combination nuts ,head lamp
I
293
0061-3
1 I
3,4 5
1,2
I
6
I
7
I
8
I
9
294
10
Fig. 61-3 Head Lamp
oot't%
!\t$ttt 1ftfft
Assemble
Item No. Part No. Description Qty Validity
distinction
* * 1
HFJ3711300FC
fIJ !!1J,({l. JJt (tD
HFJ6376
1 1
Head lamp assy,LH
* * 2
HFj3711400FC
f1J!!1J <:ti)
1 1
Head lamp assy,RH
3 HF3711310FC
litr lffHJ.\l <li:)
2 1
House of head larnp.LH
4 HF3711320FC
fIJlffOJ.\l <:ti)
2 1
House of head lamp,RH
S wsw
ff$1J:JJJ@(l2V/SW)
2 2
Bulb,drive lamp
6 HFJ3711340FC
2 2
Harness, drive lamp
7 H4
f1Jlffl1J:JJ/'@02V-60/SSW)
2 2
Bulbs, head lamp
8 HF3711330FC
2 2
Cover,dustproof
9 HFJ3711350FB
IlIi7.K III
2 2
Sealing, waterproof
10 Q/2A-CJ-44-M5
lWlffl1J!Iilll}:i.ll.%#
1 6
Combination nuts, head lamp
295
6
7
6
IE 62-1
...:&L.
DU
296
Fig. 62-1 Front small lamp
m1J'z.%
Assemble
Item No. Part No.
Description Qty Validity
distinction
HFJ3712110DA
HFJ6371B,
* * 1 1 1
HFJ3712110FA Front small lamp assy,LH
HFJ6371C
HFJ3712120DA Atr+:t:r,(,tJlX;(:tr)
HFJIOllG,
* * 2 1 1
HFJ3712120FA Front small lamp assy,RH
HFJIOllH
HFJ371211lDA ' M/j\:t:r1*
3
2 1
HFJ3712111FA House,front smalllamp,LH
HFJ3712112DA Atr/HJ1*
4
2 1
HFJ3712112FA House ,front smalllamp,RH
HFJ3712113DA
5
2 2
HFJ3712113FA Sealing, waterproof
6 Q271B429.5
11l:l&lItr
1 4
Screw, tapping
HFJ3712005DA
7
1 2
HFJ3712005F Screw, fixing
71: ,*,DA tff-t;::t:rJt.1.J#iJflI. 1"Jlr ,,*, FA Jt. 0
Note: The lamps with 'DA' mark are Hella co. ltd's products. the lamps with 'FA' mark are low price products.
297
6 1
298
Fig. 62-2 Front Small Lamp
III&%
*ftCf'f 1; tF
1(!$f{t
1i1tft
Item No.
Assemble
Part No. Description Qty Validity
distinction
* * 1
HFJ3712110FC
WI tJ"J:T (ft.)
Front small lamp assy, LH
1 1
* * 2
HFJ3712120FC
WI
Front small lamp assy,RH
1 1
3 HFJ3712111FC
IDI'N:rf*
2 1
House,front smalllamp,LH
4 HFJ3712112FC
fJf/j\j:rf*
House, front small lamp, RH
2 1
5 HF]3712113FC
11117K!Wtt mJ
2 2
Sealing, waterproof
6 Q271B429.5
:l&JilHr
1 4
Screw, tapping
7 HF]3712005FA
ntr
1 2
Screw, fixing
299
300
--5
~
3
Fig. 63 Driver Room Lamp
1!Iw..f}
ff5&t1
Assemble
Item No. Pan No. Description Qty Validity
distinction
HFJ3714110DA aA;tr
HFJ6371B,
* * 1 1 1
HFJ3714110FA Driver room lamp assy
HFJ6371C
2
HFJ37l4l11DA .;tr-f*-'*
HFJ6376
2 1
HFJ371411lFA Base,drive room lamp
HFll011G,
HFJ37141120A
HF1l011H
3
2 1
HFJ3714112FA Lens
4 CIOW
'lJi'f!! 02VflOW)
Bulb(l2VflOW)
2 1
5 Q271B4825
Ii:! J&tllaT
1 3
Screw. tapping
tt:'lil' OA fj(*'lJ 'lWFA JL
Note: The lamps with 'OA' mark are Hella co. ltd's products. the lamps with 'FA' mark are low price products.
301
302
2
3
Fig. 64 Passenger Room Lamp
OOULJi}
;ffJltf.
Assemble
Item No. Part No. Description Qty Validity
distinction
HFJ3714210DA
flJI n HFJ6371B,
* * 1 1 1
HFJ3714210FA Passenger room lamp
HFJ6371C
2
HFJ371421lDA
. HFJ6376
2 1
HFJ371421lFA Lens assy, passenger room lamp
3 CloW
.:.tJrf!!
Bulb
2 1
l:*DA f'J!lr ,*FA
Note: The lamps with 'DA' mark are Hella co. ltd's products. The lamps with 'FA' mark are low price products.
303
00 65-1 (I)
9
ITI
8 7 6
1,2
I
5
I
3,4
304
o
o
Fig. 65-1 Tail Lamps (I)
m{\L-'<}
+fIGf'f-,<}
:ff5it11
Assemble
Item No. Part No. Description Qty Validity
distinction
HFJ3716110DA J':JJ ,(;J.jj)(; (ft)
HFJ6371B
* * 1 1 1
HFJ3716110FA Tail lamp assy,LH
HFJ6371C
HF}3716120DA (1'i)
* * 2 1 1
HFJ3716120FA Tail lamp assy,RH
3
HFJ371611lDA
2 1
HF}3716111FA Tail lamp's house,LH
HFJ3716112DA
J'tr:tr14:(ll)
4
2 1
HFJ3716112FA Tail lamp's house,LH
5 P21W
!itr"1:JJ:JJi1g (21W)
2 2
Bulb,turn signallamp(21W)
'1T$/i!it];1JmfQ(21W/5W)
6 P21/SW Bulb ,drive/stop
2 2
lamp (21W/SW)
HFJ3716113DA
mfQ!:i
7
2 2
HFJ3716113FA Bulb's base
8 Q271B4212
2 4
Screw, tapping
9 HFJ371610lDA
J':IJ fijj f4'
1 4
Fixing nuts, tail lamp
ff: 1il' DA Jt7giflfmCHella)0PJ f'm., 1il' FA
Note: The lamps with 'DA' mark are Hella co. ltd' s products. The lamps with 'FA' mark are low price products.
305
IE 65-2 (II)
10
1,2
rTll I
9 8 7 6 5
I
3,4
306
o
Fig. 65-2 Tail Lamps (II)
oow.-l}
ftC1'f.oil fj(
Assemble
Item No. Part No.
Description Qty Validity
distinction
* * 1
HFJ3716110FB
J,:tr ,@$;(ti:)
1 1
HFJ6371B Tail lamp assy,LH
(:t") HFJ6371C
* * 2
HFJ3716120FB
1 1
HFJ6376 Tail lamp assy, RH
3 HFJ3716111FB
2 1
Tail lamp's house,LH
4 HFJ3716112FB
-f* (:t")
1
Tail lamp's house,LH
2
5 WSW
:/Jlf!!<5W)
2 2
Bulb(5W)
6 P21W
(21W)
2 2
Bulb ,turn signallamp(21W)
7 P21W
$tJ7#:J:tr:IJifg(21W)
Bulb ,stop lamp(21W)
2 2
8 HFJ3716113FB
:lJmaf
2 2
Bulbs' base
9 Q271B4212
l':p.&:liIUJ
2 4
Screw, tapping
10 HFJ3716101FA
1 4
Fixing nuts, tail lamp
307
308
Fig. 66-1 Rear Combination Lamp
I!ImJi}
:ff:J>&tl:
Assemble
Item No.
Part No.
Description Qty Validity
distinction
HFJ3773100DA
HFJ6371B,
* * 1 1 1
HFJ3773100FA Rear combination lamp
HFJ6371C
HFJ3773120DA
HFJ6376
2
2 1
HFJ3773120FA . Bulb's base, backup lamp
3 P21W
JlJ$:tr:trifi!
1
Bulb, backup lamp
2
HFJ3773110DA
Fom1t:trn,,*-,,-
4
2 1
HFJ3773110FA House ,rear comb lamp
HFJ3773130DA
5
2 1
HFJ3773130FA
Bulb's base. rear fog lamp
6 P21W
2 1
Bulb ,rear fog lamp
i: 'IW DA Vf,ii!;;:trJl,.1'1l'/ifI!i:CHella)0irJ f'< ,'lWFA JI,.,
Note: The lamps with 'DA' mark are Hella co. ltd' 5 products. the lamps with 'FA' mark are low price products.
309
310
00 66-2 ... HFJI0IIH)
9 8 7 5,6 3,4
U ____
10
1,2
Fig. 66-2
Rear Combination Lamp
Assemble
Item No. Part No.
Description Qty Validity
dis tinction
* * 1
HFJ37731100C
tLFomir;IJ
1 1
Rear combination lamp,LH
* * 2
HF]3773120OC
:tiFoifiir1:T
1
Rear combination lamp,RH
1
tc.Foifiittrllff!t
3 HFJ37731130C Lense,rear combination
2 1
lamp,LH
:tiFomirtTlIff.\J
4 HF]3773114OC Lense, rear combination
2 1
lamp.RH
li:'.Fomir:J:T!i:i*
5 HF]3773111OC
House,rear combination
2 1
lamp,LH
:tiFoifiittr!i:i*
6 HF]3773112OC
House. rear combination lamp, 2 1
RH
7 P2I!5W
;lJrfg(:fT:$/$JJ
2 2
BulbCdrive lamp/stop lamp)
8 HF]3773115OC
2 2
Harness assy
9 P21W
2 2
BulbCturn signal lamp)
10 Q271B4220
2 4
Screw. tapping
311
312
00 67 .. HFJI0IIH)
3 4
Fig. 67 Rear Fog Lamp
001.Jl% 'F
Assemble
Item No. Part No.
Description Qty Validity
distinction
HFJ3732110DB
1
* * 1 1
Rear fog lamp assy
2 HF3732111DB
.
1 2
House, rear fog lamp
3 P21W
.
2 1
Bulb,rear fog lamp
HF37321112DB
1
4
2
Bulb's base ,rear fog lamp
313
00 68-1 1tr. ~ (I)
314
2
I
3 4
~ ~ ~
Fig. 68-1 Front Fog Lamps (I)
1lIi!l%
f'l'-1:; ft
1f1ttE
Assemble
Item No. Part No. Description Qty Validity
dis tinction
HFJ3732110DA
HFJ6371B
" "1 1 2
HFJ3732110FA Front fog lamp assy
HFJ6371C
2
HFJ3732111DA
''!J'f*:!l!.
2 2
HFJ3732111FA House. fr fog lamp
3 H3
;l:Ji@102V 55W)
2 2
Bulb02V S5W)
HFJ3732112DA
4
2 2
HFJ3732112FA Harness assy&.waterproof cover
5 Q271B4216
ElJ&cn
1 4
Screw. tapping
It,'lj}'DA A19#lJtL(Hella) iHi.J f'rfft .'lj}'FA A.
Note: The lamps with 'DA' mark are Hella co. ltd 's products. the lamps with 'FA' mark are low price products.
315
m68-2 Dtr. (II)
6
316
5
2 3 4
Fig. 68-2 Front Fog Lamps (II)
OOUI-'% +lfI'.f4--'%
llJ&1'1
Assemble
Item No. Part No. Description Qty Validity
distinction
HFJ373211ODA
HFjlOllG,
.... 1
1 2 HF]lOllH
HFJ3732110FA Front fog lamp assy
HFJ6376
2
HFJ3732111DA .:trf*Jl
2 2
HFJ3732111FA House.front fog lamp
3 H3
.:tr;J@l
2 2
Bulb
4
HFJ3732112DA
2 2
HFJ3732112FA Harness assy&waterproof caver
5 Q271B4216
l3J&:cn
4 1
Screw. tapping
6 Q/2A-CJ-90A
4 1
Plastic nuts
it ,'ill' DA tf-$.:tr F .1ll'FA
Note, The lamps with 'DA' mark are Hella co. ltd' s products. The lamps with 'FA' mark are low price products.
317
I I
2
3
4
318
Fig. 69 Backup Lamp
Assemble
Item No. Part No. Description Qty Validity
distinction
* * I
HFJ3729100DA
HFJIOIIG
I I
Backup lamp Assy
HFJIOIIH
2 HF37291112DA
2 I
Bulb's base, backup lamp
3 P21W
iilJ$trm
2 I
Bulb. backup lamp
HF372911lDA
2
4
I
House, backup lamp
319
320
IJ....--__--
S
....-+----_- 4 .----1---
7
L _ ~ ~ 6
Fig. 70-1 License Lamps
*JUJ:%
.$fkt
Assemble
Item No. Part No. Description Qty Validity
distinction
HF]3717100DA
* * 1 1 1
HF]3717100FA License lamp assy
2
HF]3717110DA
2 1
HF]3717110FA Lens, license lamp
3 CSW
2 1
Bulb
HF]3717120DA .;ru>J.i
HF]6371B,
4
2 1 HF]6371C
HF]3717120FA Base,license lamp
HF]6376
HF] 3717130DA
5
2 1
HFJ3717130FA Harness assy
6 Q/2A-C]-13A-4 X16
2 1
Screw, tapping
7 Q/2A-C]-147-4. 2-2. 5
*lll-tJt
2
Spring clip
1
it,'I!l'DA ,'I!l'FA A.
Note ,The lamps with 'DA' mark are HelJa co. ltd's products. The lamps with 'FA' mark are low price products.
321
III 70-2
5
4 3
2
322
Fig. 70-2 License Lamps
*ftGf4'4!ifj(
Assemble
Item No. Part No.
Description Qty Validity
distinction
**1 HFJ3717100DB
AA! !!U:r.m. JOC
HFJIOllG
1 1
License lamp assy
HFJIOllH
2 HFj3717120DB
.1\!i'IP'l=
2 1
Protect cover .license lamp
3 CloW
trffY C12V11OW)
Bulb C12V11OW)
2 1
4 HFJ3717110DB
tr-l*.IJ.
2 1
Base, license lamp
5 Q/2A-CJ-62-M5X 12
tltr
1 2
Bolt
323
324
2
Fig. 71 Rear Reflector
oo&.%
*ftG1't% *ftG1'f.tfJ:
:fIxttt
Assemble
Item No. Part No.
Description Qty Validity
distinction
**1
HFJ3760110DA
HFJ3760110FA Reflector assy
1 2
HFJ6371B!HFJ6371C
HFJ376010lDA
-Fill
HFJ6376
2
1 4
HFJ3760101FA Clip
t:'lll' DA A.:'htfiJt!L<Hella)0j'i) f'p'lr.'lll' FA
Note: The lamps with 'DA' mark are Hella co. ltd's products. The lamps with 'FA' mark are low price products.
325
7
I
3,4
1,2
I
5
I
6
326
Fig. 72-1 Front Turn Signal Lamps
$$f.(.
Assemble
Item No. Part No. Description Qty Validity
distinction
** 1
HFJ3726110DD
1
HFJ6371B
1
Front turn signallamp,LH
HFJ6371C
* * 2
HFJ3726120DD
1 1
Front turn signallamp,RH
3 HFJ372611lDD
1Jf*Jllcta
2 1
House, front turn signal lamp, LH
4 HFJ3726112DD
1Jf*JllC1:!)
2 1
House ,front turn signallamp,RH
5 PY21W
1Jmo2V/21W)
2 2
Bulb(l 2V/21W)
HFJ3726113DD
1Jmm
2
6
2
Bulb's base
7 Q/2A-CJ-47A-4. 2X16
1 4
Screw, tapping
327
328
7
1,2
3,4 5
Fig. 72-2 Front Turn Signal Lamps
OO{)L%
1jt$!tt:!i
Assemble
Item No. Part No. Description Qty Validity
distinction
.... 1
HFj3726110FC
(Ii] 1:[ lit (ti.)
1 1
Front turn signallamp,LH
.... 2
HFj3726120FC
1 1
Front turn signallamp,RH
3 HFj3726111FC
.1:[f*.'ilt
2 1
House ,front turn signallamp,LH
4 HFj3726112FC
'1Jf*.'ilt
2 1
House, front turn signal lamp, RH
5 PY21W
1:[7'@!02V/ZIW)
Bulb
2 2
6 HFj3726113FC
.1:[7'@!!i:
Bulb's base
2 2
7 Q/2A-CJ-47A-4. 2X 16
1 4
Screw, tapping
329
3,4
1,2
I
5
I
6
330
Fig. 72-3 Front Turn Signal Lamps
I!H:fL%
!'It$ttt
Assemble
Item No. Part No.
Description Qty Validity
distinction
** 1
HF]3726110FA
1aJ:IT (ta
1 1
HF1l011G
Front turn signallamp,LH
HF1l011H
*" 2
HFJ3726120FA
1aJ:IT llJt (:t1>
1 1
Front turn signallamp,RH
3 HFJ3726111FA
2 1
House ,front turn signal lamp ,LH
4 HFJ3726112FA
2 1
House, front turn signal lamp ,RH
5 P21W
:lT7@!C12V/21W)
2 2
Bulb
6 HFJ3726113FA
2 2
Bulb's base
331
2
332
s
Fig. 73 Side Turn Signal Lamp
:fftft
Assemble
Item No. Part No. Description Qty Validity
distinction
HF]3726310DA iJ!U!it I"J:):J,\{l. $;
HFH6371B,HFJ6371C
** 1 1 2
HFJ3726310FA Side turn signal lamp
HFnOllG,HFnOllH
HFJ3726311DA
HFJ6376
2
2 2
HFJ3726311FA Base,bulb
:):Jff!!02V-SW)
3 WSW
2 2
Bulb02V-SW)
HFJ3726312DA *!ojfm
4
2 2
HFJ3726312FA Sealing
HFJ3726313DA
S
2 2
HFJ3726313FA House.side turn signal lamp
Note: The lamps with 'DA' mark are Hella co. ltd's products. The lamps with 'FA' mark are low price products.
333
334
Fig. 74 Heater System
I!I&.%
Assemble
Item No. Part No. Description Qty Validity
distinction
1 HFJ810102lDA
l't1M!L1fi'j
1 1
Wire, temperature control
2 HFJ8101022DA
:iilXl.lIUlthtlfi'j
1 1
Wire, mode control
* * 3
HFJ81 01050DA
IIllXl.tJl.tfWo.:m:mf't .
1 1
Panel assy, heater control
4 Q/2AMI3-5-2
1 3
Nut, spring
*5 HFJ8101017DA
tltEffi
1 2
Knob
* 6
HF]8101005DA
lXI.:ittItE'ill
1 1
Blower switch
7 HF]8101015DA
Defroster connect duct, LH
1 1
8 HFJ8101023DA
1
Defroster connect duct, RH
1
9 HFJ8101016DA
ft 'If
1 1
Vent duct, LH
10 HF]8101007DA
ft.:p'L':iilXl W:
1 1
Central vent duct. LH
11 HFJ8101006DA
:ti.:p,c.,jilXl.W:
1 1
Central vent duct, RH
12 HFJ8101024DA
:ti :iilXl!if.If
1 1
Vent duct. RH
13 HFJ8101040DA
1 1
Air intake box
14 HFJ8101008DA
ftll*5ttlf
1
Defroster duct, LH
1
* * 15 HFJ8101060DA
1 1
Heater assy
16 HFJ8101005CA
1 1
Defroster duct. RH
17 HFJ8101009CA
.1&11
1 2
Rubber ring
18
HFJ8101027CA
HI
1 4
Clamp
19 HFJ8101011CA
-FT
2
Clip
1
20 HFJ8101025CA
1Il)i(l.tJl.**If
1 1
Heater water hose. inlet
21
HF]8101026CA
lIl)i(l.fJltf:l7l<'lf
HF]6371,HFJ6371B
1 1
HFJ8101026DC Heater water hose, outlet
HFJ6371C
22 HFJ810111OCA
lIlJX1.fJllBl7l<'lfmtt
1
HFJ6371 ,HFJ6371B
1
Heater water pipe assy, outlet
335
336
00 74
3
36 , 30
13
8
Fig. 74 Heater System
OOtLJi}
IlG{'!'.fj
$$f{JI:
:fi::&tE
Assemble
Item No.
Part No. Description Qty Validity
distinction
23 Q/2A-CJ-30-M6 X20
1 1
Bolt. washer assembled
24 Q/2A-CJ-44-M6
1 6
Nut, washer assembled
25
Q/2A-CJ-47A-ST5. 5
1 2
X 13 Screw tapping, washer assembled
26 Q/2A-CJ-30-M8 X 12
Bolt, washer assembled
1 1
27 Q/2A-CJ-30-M6 X 40
m1l-:ilf<'(
Bolt, washer assembled
1 2
28 Q/2A-CJ-30-M6 X 50
m1l-:ilf<'(
Bolt, washer assembled
1 2
29
Q/2A-CJ-48A-ST3.5
1 4
X13
Screw tapping,washer assembled
30
Q/2A-CJ-47A-ST6. 3
1 1
X16
Screw tapping, washer assembled
31
Q/2A-CJ-47A-ST3. 5
m1l-l1l1&jJlT
1 2
X16
Screw tapping, washer assembled
32
Q/2A-CJ-47A-Sn. 8
1 1
X 16
Screw tapping, washer assembled
33 Q/2A-CJ-25A-6 X 16
m1l- :Itl!JJr
Screw tapping, washer assembled
1 1
34 Q/2A-CJ-13A-5 X16
l1l1&jJn
Screw, tapping
1 3
* * 35
HFJ8101009DB
A/C*;t:
5!i.Ril$
1 1
HFJ8101009FA A/C swith
A/C
* * 36 HFJ810101lDA Swith. recirculating/outside 1 1
NO A/C
damper control
337
, ..-
9
\
\
~ ~ ~ ~ ~ ~ 3
~ O J ~ : ~ ~ L / A
11 _/1 12 ~ .
l3
338
Fig. 75
Herter Assy and Box
mill%
.$ltlit
Assemble
Item NQ.
Part No.
Description
Qty Validity
distinction
1 HFJ8101060DA-1
lllJXI.tJI.'iE-!*
2 1
Heater case
**2 HFJ8101060DA-2
itJXI.tJI.
2 1
Blower
** 3 HFJ8101060DA-3
2 1
Heater core
,,,. 4
HFJ8101060DA-4
2 1
Resistor
5 HFJ8101060DA-5
JiiJXI.'lf
2 1
Duct
6 HFJ8101060DA-6
ilfJ
2 3
Screw
7 HFJ8101060DA-7
m5!:t!JliIJJXl.fl
2 1
Damper, mode control
8 HFJ8101060DA-8
lIiiI.Jl:t!lfitJJXl.fl
2 1
Damper, temperature control
9 HFJ8101060DA-9
1
Bracket
2
" * 10 HFJ8101060DA-10
7l<iliilfl
Water valve
2 1
11 HFJ8101060DA-11
7l<'lf
2 1
Water pipe
12 HFJ8101060DA-12
it'lf
2 1
Hose
13 HFJ8101060DA-13
*1"-
Clamp
2 2
14 HFJ8101040DA-l
tltM.mJXI.f1
2 1
Damper
15 HFJ8101040DA-2
tltM.m7i:i*
2 1
Case
16 HFJ8101040DA-3
2 1
Motor
17 HFJ8101040DA-4
l&tlfJ
3 2
Screw, tapping
18 HFJ8101040DA-5
*JXl.Cl
1 2
Air inlet
339
42
340
39
7
22
1
I
10
,
\
.
I !
8 ,
6
5
n
n
II
17
15
13
14
18
,/
II
12
21
-r 25
22
I
\
24
11
''r-
/
/
23
,
,
\.
20
19
356
Fig. 78
Condenser "Side Condenser "
Rear Condenser Assy
$$'1&. ll:&tt
Item No.
Part No- Description
Assemble
Qty Validity
distinction
1
iltJXI.!l
2 1
Air intake cover
"2 HFJ8105100DB-2
I'HlUHf;:
2 1
Condenser core
** 3
HFJ810S100DB-3
JXl.tJl
2 2
Fan&.motor assy
#4
HFJ8105100DB-4
2 1
Harness
"s HFJ8105100DB-S
JXl.tJlll!
2 1
Fan&.motor cover
6 HFJ810S100DB-6
2 1
Bracket, RH
7 HFJ810S100DB-7
2 1
Bracket, LH
8 HFJ810S100DB-8
rnil-if:-llJ:
2 4
Nut. washer assembled
9 HFJ810S100DB-9
2 4
Bolt, washer assembled
10 HFJ810S100DB-I0
rnirJll-llJ:
2 8
Nut, washer assembled
11 HFJ810S210CA-l
liIUItIit*JxUl
2 1
Air intake cover, side condenser
"12 HFJ810S210CA-2
liIU It lit f*
2 1
Condenser core, side condenser
"13 HFJ810S210CA-3
2 1
Fan&.motor cover side condenser
"14 HFJ810S210CA-4
2 1
Fan&.motor side condenser
IS HFJ8105210CA-5
2 1
Left bracket
16 HFJ8105210CA-6
2 8
Bolt. washer assembled
17 HFJ8105210CA-7
gllirif:tJ
2 4
Screw, washer assembled
18 HFJ810S210CA-8
2 4
Nut, washer assembled
19 HFJ810S210DA-l
2 1
Air intake COver, rear condenser
"20 HFJ8105210DA-2
2 1
Condenser core, rear condenser
" 21
2 1
Fan&motor cover, rear condenser
"22
HFJ8105210DA-4
2 1
Fan&motor, rear condenser
23 HFJ8105210DA-S
mirJ\ln
2 4
Screw, washer assembled
24 HFJ8105210DA-6
2 6
Bolt, washer assembled
25 HFJ8105210DA-7
mil-JIlilt
2 4
Nut, washer assembled
357
2
7
358
8
9/'
3
Fig. 79-1 Column covers
Item No. Part No. Description
Assemble
Qty Validity
distinction
* 1 HFJ3774201DC
1 1
HFJ6371B.HFJ6371C
Column Cover, Upper
HFJ6376
*2 HFJ3774202DB
mir*3C-rlJ
1 1
Column Cover,Lower
*3 HFJ3774203DA
1 1
Column Cover
4 Q/2A-CJ-13A-4 X12
l1lJ.&fT
1 2
Screw, Tapping
5 Q/2AM13-4
1 2
Clip. Fixing
6 Q/2A-CJ-474-M5X 10
efT
1 2
Bolt
7
Q/2A-CJ-104-4.8 X J.&fT
1
16H.FL Screw, Tapping
1
8
Q/2A-CJ-104-4. 8x16
J.&fT
1 2
Screw, Tapping
9 Q/2AM13-5
1 2
Clip ,Fixing
359
360
/
2 ..
r/
5 7
J
6
Fig. 79-2 Column covers
M{)[%
1f:!&ft
Assemble
Item No. Part No. Description Qty Validity
distinction
* 1 HFJ377420lDA
m,15-JHU:lJ
1 1
Column cover, upper
*2 HFJ3774202DA
1 1
Column cover,lower
*3 HFJ3774203DA
1 1
Column cover
4 Q271B4213
ElJ;J(tr
1 2
Screw, tapping
5 Q271B4816
ElJ;J(tr
1 7
Screw, tapping
6 Q/ZA-CJ-47A-4.8X16
m,15-ElJ;J(tr
1 2
Combnition screw
7 Q/2AM13-S
1 9
Clip,spring
8 Q/2AM13-4
1 2
Clip, spring
361
362
III 80
~ 4 8 49
~ ~ 2 3
~
I
+
22
34
-.
18
Iff"
~ - ~
20 17
Fig. 80 Dashboard
IEUl.lJ}
Assemble
Item No. Part No.
Description Qty Validity
distinction
* * 1
HFJ3801100DA
1 1
Dashobard-Assy
* * 2
HFJ3801200DA
1 2
Dashboard-Frame
HFJ3801200DB
2 1
Dashboar-Frame
Optional
HF]38011OlDA
1
3
2
Side-Cover- Lh
HFJ3801102DA
1
4
2
Side-Cover- Rh
5 HFJ3801103DA
:1l"m.tr
2 1
Special-Screw
6 HFJ3801105DA
2 1
Dashboard-Beze
7 HFJ3801106DA
1 2
Clip
8 Q/2A-CJ-13A-S X12
1
Self-Threading-Screw
2
9 HF]3801107DA
1J';jJ;E-F1t
1 2
Speed-Nut
10 Q/2A-CJ-13A-S X12
JRfT
2 2
Self-Threading-Screw
11 HFJ3801107DA
2 2
Speed-Nut
12 Q/2A-CJ-13A-S X12
2 3
Self-Threading-Screw
13 HFJ3801107DA
3 2
Speed-Nut
14 Q/2A-CJ-13A-S X16
2
Self-Threading-Screw
2
IS HFJ3801107DA
2 2
Speed-Nut
# 16 HFJ38011400DA
li:)jJXl.aJlfWf
1 2
Side-Outlet-Asm-Lh
17 FJ38011108DA
-t<-i(
2 4
Clip
18 Q/2A-CJ-13A-S X16
:tttr
2 2
Self-Threading-Screw
19 HFJ3801107DA
2 1
Speed-Nut
#20
HFJ38011S00DA
ti)jJXl.EfDtif
2 1
Side-Outlet-Asm-Rh
21 HFJ38011109DA
ff*-!l:1li
1
Switch- Bezel
2
363
364
III 80
~ 4 8 49
~ r 2 3
2 ~
+
22
34
~
18
,
.4l
mi
~ ~
20 17
Fig. 80 Dashboard
OOffi.%
:flXttt
Assemble
Item No. Part No. Description Qty Validity
distinction
22 Q/2A-CJ-13A-3 X12
gjJ&tr
2 2
Self-Threading-Screw
23 HFj38011111DA
jj!iJ):EfJt
2 2
Speed-Nut
24 HFj38011117DA
2 1
Switch-Pw-Bezel-Lh
HFj38011117DB
2 1
Opitonal
Switch-Pw-Bezel-Lh
25 HFj3801l118DA
2 1
Switch- Pw-Bezel-Rh
HFJ3801111 8DB
2 1
Switch-Pw-Bezel-Rh
HFj38011600DA
** 26
2 1
Glove-Box-Asm
Optional
27 HFJ38011112DA
2 6
Rubber-Buffeer
gjJ&tr
28 Q/2A-Cj-13A-5 X16
Self-Threading-Screw
2 2
29 HFJ3801107DA
OO):EfJt
2 2
Speed-Nut
30 HFj3801300DA
2 1
Have-Control-Bezel
31 HFj3801104DA
2 1
Switch-Holder
32 Q/2A-Cj-13A-3 X12
gjJ&tr
2 2
Self-Threading-Screw
33 HFJ3715100DA
{JC'l!{11iiJffi i!IHHlift
2 1
Light
34 Q/2A-CJ-13A-4 X 12
gjJ&tr
2 3
Self-Threading-Screw
35 HFJ3801115DA
2 2
Outlet-Gasket
36 HFj38011I 6DA
1 2
Bracket
37 Q/2A-CJ-13A-5 X16
gjJ&tr
2 2
Self-Threading-Screw
38 HFj38011107DA
OOJEfJl
2 1
Speed-Nut
39 Q/2A-CJ-13A-5 X16
gjJ&tr
2 1
Self-Threading-Screw
40 HFj38011107DA
jj!iJ):EfJt
2 1
Speed-Nut
* 41 HFj3801I 700DA
:lI!iJ
2 1
Ashtray-Asm
365
49
366
21')&
+
22
34
..
VI
f l V,
28 29
Fig. 80 Dashboard
oo&.%
Item No.
Assemble
Validity
Part No. Description Qty
distinction
* 42 HF]3801170lDA
3 1
Ashtray-frame
43 HFJ38011702DA
W-fHt
1 3
Spring
44 HFJ38011703DA
ff:f&
1
Sheet-metal-covering
3
45 HFJ38011704DA
1 3
Guide-rail
46 Q/2A-CJ-13A-5 X16
13:l1!:fi"
3
Self-Threading-screw
2
47 HFJ3801107DA
3 2
Speed-nut
48 HFJ3801113DA
1 2
Defroster-side-outlet-LH
49 HFJ3801114DA
:ti1JllIIUIi p
1
Defroster-side-outlet-RH
2
50 HFJ3801119DA
ifliJl1i.
1 2
Cover
51 HFJ3801020DA
mn
6 1
Screw
52 HFJ390309lDA
VIN
1 1
Vin-plate
53 HFJ3903092DA
1 1
Adhesive-tape
367
368
Fig. 81 Front Door Assy
:fr5&fl
Assemble
Item No. Part No. Description
distinction
Qty Validity
* * 1
HFj6402 110
0A
F"ltijitlU.!ljtf
3
2 tL I
120
Trimming Panel camp,. inner ::ti'l
* * 2
HFJ640Z 105
0A
F"l:l1L-
2
2 tL I
106 Handle, inner ::ti'l
3 Q/2A-CJ-147
2 2
Circlip, spring
4 Q/2A-Cl-48A-ST4. 8 X22
J&:tJ;fIl;:k:mlllmifftf
2 2
Washer, screw assembly
* * 5
HFj6407300DA
4 2
Weatherstrip camp, inner
* * 6
HFJ6407
4Ol
OA
iltrfl7rtJ]7Jc
5
2 tL I
402 Front doorWeatherstrip, outer ::ti'1
7 HFJ6402
101
0A
1ltr7J<.\1l
4
2 ti: I
102
Cover, water proof ::ti'1
8 HFJ6407404DA
5 2
Mounting slik , Trimming strip
* * 9
HFJ6404 1l0DA
ftf
6
2 tL I ,
120 Regulator-glass camp ::ti'l
10 Q/2A-Cl-93-4. 8 X 1. 5
i"./t
3 2
Clip
11 HFJ64021 07DA *:lii 2 2
Plug
12 X 16
+*!J'U
2 2
Washer, screw assembly
13 Q/2A-CJ-I0OA
m$j.t1(1lJ
7 2
Nut, plastic square head
14 HFJ6402
103
DA
2
2 ir. 1
104
Cover , rear-view-mirror ::ti'l
15
HFJ6401 100
DA
i&$I! 1Jt n1!i!13l': Jilt
7
2 ti: 1
200
Door camp, FR LH, RH ::ti'1
16 HFJ6406
101
DA
1
2 tL I
102
Hinge bracket upper ::ti'1
17
HFJ6406 103
DA
1
22 ti: 1
104
Hinge bracket lower ::ti'l
2 tL 1
** 18
HFJ6407 100
DA Weatherstrip camp, around of 5
200 ::ti'1
Glass
** 19
HFJ6403
005
DA
6
2 tL 1
006 Glass, LH, RH ::ti'1
** 20
HFJ6409100DA
Il&tLtIL ,f;t Jilt
1 2
Stopper camp
21 Q/2A-Cl-I05-M6
6 12
Nut, flange
22 Q/2A-Cl-I00
Imt'J{1lJ
3 4
Nut, plastic square head
23 Q/2A-CJ-48A-ST4. 2 X19
3 4
Washer, screw assembly
24 Q/2A-CJ-170
-=fEt1lJ
3 8
Clip
369
370
Fig. 82 Sliding Door assy
llli.ll%
lfxtf:!:
Item No. Part No.
Description
Assemble
Qty Validity
distinction
HFJ6371
**1 HFJ6201100DA
7 1 HFJ6371B
Door camp. LH sliding
HFJ6371C
* * 2 HFJ6201200DA
7 1
Door camp. RH sliding
**3 HFJ6207030DA
i*JiJJ7l<mftf
4 2
Weatherstrip camp. inner
**4 HFJ6207005DA
5 1
LH outer weatherstrip
** 5 HFJ6207006DA
5 1
RH outer weatherstrip
6 Q/2A-CJ-47A-ST4. 2X19
13 J&-tHll'ffNllmiHtf
3 6
Washer. screw assembly
7 Q/2A-CJ-I00A
7 6
Nut. square plastic
* * 8 HFJ6207013DA
4 2
Weatherstrip. LH inner plastic
* * 9 HFJ6207014DA
4 2
Weatherstrip. RH Inner plastic
"'''' 10
HFJ620701lDA LH sliding door upper inner 3 1
Trim
'" * 11 HFJ6207012DA
RH sliding door upper inner 3 1
Trim
** 12 HFJ6203100DA
ftt!'tll!T,g,Jjj(;
7 1
Window assy. sliding doot LH
** 13 HFJ6203200DA
:.tim-ll!T,g.Jjj(;
7 1
Window assy, sliding doot RH
14 HFJ6200010DA
1!JJ1Itk:ffi:
3 4
Grommet, bumper pad
15 HFJ6200020DA
Iltilltk:
3 4
Pad. bumper
16 Q/2A-CJ-1l8-M6 X18
:llil:MI11Jrmil'f4'
6 8
Washer. screw assembly
17 Q/2A-CJ-121-6-2
S'.i<"Jt
6 8
Clip, spring
18 HFJ6202005DA
ftl!JJ*:liX.
4 1
Panel. LH water proof
19 HFJ6202006DA
:.ti1!JJ*m.
4 1
Panel, RH water proof
20 HFJ6202010DA
fttftm.mftf
3 1
Cover camp, LH
21 HFJ6202020DA
:tftfttimf4'
3 1
Cover camp. RH
22 Q/2A-CJ-170
-f--ll]:11J
3 10
Clip
371
372
Fig. 83 Tail Door assy
lfJ$(ft
Item No.
Assemble
Part No.
Description Qty Validity
distinction
" "1
HFj6301100FA
7 1
Door camp. tail
" "2
HFJ6300007FA
/'Il\f1WtfJt
7
Plug
1
3 Q/2A-CJ-I0I-M6 X14
1 8
Bolt
4 Q/2A-CJ-176
.mf-J. -Ftil
3 4
Button, plastic
5 HFJ6303010DA
5 1
Glass. tail door
6
Q/2A-CH05-MI0X
6 4
1. 25-8
Nut
7 Q40108
mil
6 2
Washer, flat
8 HFJ6306005DA
1
Pin. tail door hinge
2
9 Q/2A-Cj-l11-7
lfmri
1
Washer. flat
2
10 HFJ6306010DA
1 2
Holder comp, tail door fixed hinge
11 HFJ6306006DA
1 4
Shim, hinge adjusting
12
Q/2A-CJ-I05-M10X
4
1. 25-8
Nut
13 HFJ6300010DA
7 1
Cover camp, tail door license lamp
" "14 HFJ6309000DA
1 2
Gas spring camp. tail door
" " 15
HFJ6300020DA
2 2
Stopper camp
" "16 HFj6302005DA
/'Il\f1rJqi'fli
1 1
Trimming pane\' tail door inner
17 Q/2A-CJ-1l2
-lij:
7 2
Nut
18 Q/2AJ22-6XI2Xl
mill
7 2
Washer
19
Q/2A-CJ-47A-STS. 5
f:!;!l;- J&Jnl\niftill4'
3 2
X30F2
Washer, screw assembly
20 Q/2A-CHI
mf+-Ftil
3 13
Clip, pias tic
21 Q/2A-CJ-llO-6
1 4
Ring, spring
* 22 HFJ6300005FA
7 1
Plug. Rear washer nozzle
" 23 HFj6300006FA
7 1
Plug. Rear wiper
373
374
HFJ6351B
2
J
3
Fig. 84 Tail Door Garnish (Label)
mVi:%
i(!!f:ltll
Assemble
Item No.
Pan No.
Description Qty Validity
distinction
*1 HFJ3921310DA
oo;l;
1 1
Type Label
HFJ6371
*2 HFJ39Z1110DA
:tff-AA! Logo
1 1 HFJ6371B
HFJ6371C
*3 HFJ3921Z10DA
1 1
Name Label
375
376
00 85 ffj 1'1 fX
~ t
- .. ~
C7
-.& ..
Fig. 85 Sliding Door Hinge
Illlli%
Jt.$f,(1!: :ff5&tt
Item No.
Assemble
Part No.
Description Qty Validity
distinction
* * I
HF]6206100DA
teL
I 1
Hinge comp, LH upper
* * 2
HF]6206200DA
I I
Hinge camp, RH upper
" "3
HF]6206500DA
I I
Hinge comp, LH lower
" "4
HF]6206600DA
Hinge comp, RH lower
1 1
" "5
HF]6206300DA
1 1
Hinge comp, LH middle
" "6
HF]6206400DA
I I
Hinge comp, RH middle
7
Q/2A-C]-35-M8X 22-9.8
6
Washer, screw assembly
.
377
378
"
VIEW
1
~
L--- .
6
~ ~
~ w 12
Fig. 86 Front Door Lock Comp
OO{tr%
.. :1B&tl:
Item No.
Assemble
Part No.
Description Qty Validity
distinction
** 1
HFJ6405
130
DA
-'fmit-
6
2 tr. 1
140
Handle camp, outside 1:11
** 2
HFJ6405 101
DA
2 ti: 1
6
102
Rod. safety lock "til
* * 3
HFJ6405 103
DA
I@l;!t=nrtf
6 2
104
Rod. key cylinder tension
4 HFJ6405105DA
6 2
Fitting, key cylinder connecting
5 HFJ6405106DA
I@lPf'1llo!t
6 2
Spacer, striker
* * 6
HFJ6405
107
DA
jHIl-'ftiLtf
6
2 tr. 1
108
Rod, outside handle tension 1:11
* * 7
HFJ6405 1l0DA
l@li*i1Ht
6
2 tr. 1
120
Lock camp :til
* * 8
HFJ6405 150
DA
P3 tiL-mit-
2 tr. 1
6
160
Handle camp, inside :til
** 9
HFJ6405
170
DA
I@l;!tm#
2 ti: 1
6
180
Cylinder camp, key :til
* 10 HFJ6405210DA
6 2
Snap camp
* * 11
HFJ6405220DA
[email protected]'!'
6 2
Striker camp
** 12 HFJ6405
230
DA
P3tL-tiLtfm
2 tr. 1
6
240
Rod camp, inside handle tension :til
379
I
380
Fig. 87 Tail Door Lock Comp
m-uz:%
:ff:i&tt
Assemble
Item No.
Part No. Description Qty Validity
distinction
* * 1
HF]6305005DA
1 6
Rod, tail door lock tension
" * 2
HFJ6305010DA
1 6
Handle comp. tail door outside
* * 3 HFJ6305020DA
1 6
Lock comp. tail door
* * 4
HF]6305030DA
1
Striker comp, tail door
6
381
382
Fig. 88 Sliding Door Lock Comp
111m'S"
::fi:\&tt
Item No.
Assemble
Part No. Description Qty Validity
distinction
* * 1
HFJ6205050DA
lij'r:JumItt
6 1
Handle camp. LH outside
* * 2
HFJ6205060DA
:t1j'H1Pf
6 1
Handle camp, RH outside
* * 3
HFJ6405210DA
!mmf't
6 2
Snap camp
* * 4
HFJ6205010 DA
6 1
Lock camp, LH
* * 5
HFJ62050Z0 DA
:t1;m.1*mItt
6 1
Lock camp, RH
* * 6
HFJ6205005 DA
tL!mtILillJ
6 1
Elastic cord, LH snap
* * 7
HFJ6Z05006 DA
:u:J:mtILillJ
6 1
Elastic cord, RH snap
* * 8
HFJ6405220 DA
;m.Jfmftt
6 2
Striker comp
* * 9
HFJ6205110 DA
tLi*I:JutlLffMI.Itt
Elastic cord camp, LH inside handle
6 1
* * 10 HFJ62051Z0 DA
:tIpgllltlLWimltt
6 1
Elastic cord comp, RH inside handle
* * 11
HFJ6205030 DA
6 1
Stopper comp, LH lock
* * 12 HFJ6205040 DA
6 1
Stopper comp, RH lock
* * 13 HFJ6205070 DA
tLi*I:lum{lj:
Handle camp, LH inside handle
6 1
* * 14 HFJ6205080DA
:Ui*l:lumIlj:
Handle camp, RH inside handle
6 1
383
9
...~
...
15 16
17
\ Z
~ ~ I . 4.
_ll/ ~ 1
:;Yj
~ . ~ ~
~ ~ ~ 4 \ ~ 8
,I
384
Fig. 89 Bumper and grill
00&%
lfJ&tl:
Item No.
Assemble
Part No.
Description Qty Validity
distinction
* * 1
HFJ2803005DA
Z 1
Front bumper
Z Q/2A-CJ-6Z-M6 X16
HFJ6350B,50C 1 2
Washer ,screw assembly
HFJ6351B.51C
Q/2A-CJ-105-M6
+
Q/
3
1 3+6 HFJIOllG HFJIOllH
zAJ22-10XZOX 1 Nut
4 Q214B0412-6g+Q40104
m1f_fT
1 3
Washer ,screw assembly
HFJ6371 *9iJ
HFJ5304101DA
mJ:WitIIiJ HF17371 series
* * 5
2 1
HFJ530420lDA Front grill
HFnOllG,HFJIOllH
HFJ6376
6 HFJ2803006DA
3 1
Foam,RH
7 Q/2A-CH13
i:fD
HFJ6350B,50C 2 6
Clip
HFJ6351B.51C
li:.tll!'tk:
8 HFJ2803007DA
3 1 HFnOllG HFJIOllH
Foam ,LH
9
Q/2A-CJ-62-M6 X 16 +
1 4
Q/ZAJ22-10X 20 Xl Washer ,screw assembly
10 HFJ280300SDA
3 1
Foam ,RH
11 Q/2A-CJ-1l3
i::tQ
Z 6
Clip
12 HFJ2803007DA
3 1
Foam ,LH
13 Q/2A-CJ-101-MSX 20
HFJ6350B,51B,
1 4
Washer ,bolt assembly
HFJ6350C,51C
14 HFJ2S04006DA
HF6371
2 4
Fixed wheel
HFJ6376
* * 15 HFJ2S04005DA
Fo1*llfu:tr%f*
Rear bumper
2 1
16 HFJ2804011DA
1 3
Expert screw
17 Q/2A-CJ-Sl-6X 25
1 2
Washer ,bolt assembly
385
386
7
i
1
2
/._-
Fig. 90
Front Bumper and Front Grill
Jil-$l\[it ffxtft
Assemble
Item No.
Part No.
Description Qty Validity
distinction
* * 1
HFJ2803130DN
3 1
Front bumper center decorate pipe
* * 2
HFJ2803DN
3 2
Front bumper decorate pipe LH,RH
* * 3
HFJ2803120DN
2
Front bumper foreside
1
* * 4 HFJ2803110DN
4 1
Front bumper rear end
HFJ6371
5 Q/2A-CJ-I05-M6
3
HFJ6371B
3
Nut
HFJ6371C
6 Q/2A]22-6X20Xl
.IffiHi
3 8
Washer
7 Q/2A-CJ-62-M6 X16
mirtlt
1
Bolt , washer assembled
13
8 Q/2A-CJ-62-M8 X16
2 4
Bolt, washer assembled
* * 9
HFJ530410lDA
lltrJ1UlIt
Front grill
2 1
10
Q214B0414-6g+Q40104
mirllt
1
Bolt, washer assembled
3
387
2
r
388
~
3
Fig. 91 Front Bumper
IlG{'f1'1 ,fIj;
!'F-$ltil :fH&tl:
Assemble
Item No.
Part No. Description Qty Validity
distinction
**1 HFJ2803000DP
2 1
HFJ6376
Front bumper
2 Q/2A-C]-105-M6
!ll.ifJlilJ:
1 3
Nut
3 Q/2AJ22-6 X 20 X 1
mJt
1 8
Washer
4 Q/2A-CJ-62-M6 X 16
1 6
Screw. washer assembled
389
390
\::0 07
o
Fig. 92 Front Panel Garnish (Label)
mt'r%
lfJ1ttt
Assemble
Item No. Part No.
Description Qty Validity
distinction
" 1
HFJ392UIODA
1 1
Label
391
392
2
Fig. 93 Front Windshield Glass
OOUI% IlC{4' fj;
1rXl1.tt
Assemble
Item No.
Part No. Description Qty Validity
distinction
** 1 HFJ520610lDA
1 1
Windsbield glass
* .. 2 HFJ5206102DA
iitrt'lJXtJIlt*
1 1
Windshield glass seal
393
4
394
Fig. 94 Wheelhouse
1flUi.%
*Ef4' % *Ef1'llfF
I I!Cr}UJIJ
lH&f
I
Assemble
Item No. Part No. Description Qty Validity
distinction
HF]5371
**1
HF]Z802 100
DA
2
2 tie 1
HF]5371 series
200
::til
Front wheelhouse LH ,RH
HFnOllG,HFllollH
2 Q/2AJ19-5
1 5
Nut
3 Q/2A-C]-25A-5 X15
1 4
Screw
*4 HF]2802
31O
DA
2 tie 1
HFJ5371
2
320
::til
HFJ6371 series
Rear wheelhouse LH,RH
5 Q/2A-CJ-44-M5
gll-fr.HJ:
1 6
Nut
395
396
Fig. 95 He'adliner
ir5&ft
Assemble
Item No.
Part No. Description Qty Validity
dis tinction
* * 1
HFJ5702110DA
1 1
Headliner
2 HFJ5702210DA
1 1
Evaporator cover
3 HFJ5702230DA
1ltrill:"UMlfr
1 1
Front gas inlet grid
* * 4
HFJ8402 1l0DA
2 ft 1
1
120
Sunvisor ;til
* * 5
HFJ5702130DA
ffi
5 ft 2
1
Grab ;tI3
6 HFJ5702220DA
lMt-tm
1 1
Seal washer
7 HFJ5702120DA
lIF&('i'UIit
1 1
Gas outlet grid assy
8 HFJ5702120DA
2 1
Tail door hinge adjusting cap
9 Q/2A-CJ-18A-M6 X 40
10 1
Screw
10 8X32
4 1
Screw
397
,\
,
3
,/
" ,
Fig. 96-1 Box Side Panel Assy
m-fil:\}
Assemble
Item No.
Part No. Description Qty Validity
distinction
1 HFj8501100DM
1 1
Box floor assy
ft
Z HFj850Z 100
DM
::ti Jilt
Zft 1
1
ZOO
::til
Box side panel assy LH/RH
3 HFjB505Z00DA
4 1
Box lock assy
4 HFj5400451DA
IlJillJ&*
6 1
Cushion
5 HFj8503100DA
:w fi ,hi Jilt
1 I
Box side panel assy
6
Q/ZA-Cj-271-
tJl!.tHll:*"f4=
10 1
MIOXl.25X30 Washer, screw assembly
7 Q/2A-CJ-6I-M6 X14
.tH!l1H4=
B 1
Washer, screw assembly
399
400
.\
,
3
,
Fig. 96-2 Box Side Panel Assy
mUZ%
Assemble
Item No. Part No. Description Qty Validity
distinction
1 HFJ8501100DM
1 1
Box floor assy
ti.
2 HFJ8502 100
DM
:ti:WiI'il iIl1Ji ,(,i
2 ti. I
1
200
:til
Box side panel assy LH/RH
3 HFJ8505200DA
1 4
Box lock assy
4
HFJ540045IDA
l!1iitJB'Clt
I 6
Cushion
5 HFJ8503100DA
I 1
Box Rear Panel Assy
6
Q/2A-CJ-271-
8 I
MIOXI.25X30 Bolt. screw assembled
7 Q/2A-CJ-6I-M6 X 14
8 1
Bolt, screw assembled
401
402
11 97
30
27
1
111 c(
o
Po @'"
16 \ 14
15
17 18
"'./ /
~ 4
, . .....-10
~ ~ ~
25
Fig. 97 Floor Accessories
OO{)L%
*1lC#%
lfXttt
Item No. Part No. Description
Assemble
Qty Validity
dis tinction
* 1 HFJ510910lDB
2 1
Front carpet
HFJ6371 .:9IJ
2
Q/2A]l7-5 + Q/2AJ-18-
*:t1l 1 18 HFJ6371 series
M5 Clip
1 4 HF]lOI1H
HF]lOllG
HFJ5109102DB
2 1
HFJ6371 %'9IJ
* 3
HFJ6371 series
HF]5109102DK Rear carpet
2 1
HF]lOllH
HFJ6371 %'911
4 Q/2A-CJ-100
mfl.-m: 3 16 HFJ6371 series
Plastic nut
3 6 HF]lOllG
HF]lOllH
HFJ6371 %'7\1
5 Q271B4232
E1 Jt.!J.l-n 10 HFJ6371 series
Screw
1
6 HF]lOllG
HF]lOllH
**6 HFJ5100202DA
tili1Jl'ltllttl'liftj:
2 1
Front sill plate RH
7 Q271B4225
1 6
HFJ6371 %'9IJ
Crossed screw
HFJ6371 series
* * 8 HFJ5100204DA
timn mi1li#
2 1
Sliding door sill plate RH
tHllilllCJt
HFJ6371 *9IJ
9 HFJ5110104DA
1 1 HFJ6371 series
Silence ,RR floor, RH
HF]lOllH
"* 10 HF]5100205DA
2 1
HFJ6371 %'911
Tail door sill plate
HFJ6371 series
11 HFJ5100203DA
ti: ffHl Iti1Iifif
2 1
Sliding door sill plate LH
13
HFJ6371 %'911
12 HFJ5110103DA
1 1 HFJ6371 series
Silence ,RR floor,LH
HF]lOllH
HFJ6371 %'9IJ
"* 13 HFJ510020lDA
ti:li1Jr'llti1li#
2 1
HFJ6371 series
Front sill plate LH
HF]lOllH
HF]lOllG
14 HFJ6200102EA
ttflii
1 2
Plug
15 HFJ511010lDA
1 1
Silence, FR floor, LH
16 HFJ5110102DA
1 1
Silence, FR floor, RH
4
HFJ6371
mfli<-:t1l 8
HFJ6371 series
17 Q/2A-CJ-92A
1
Plastic clip
12
HFJ6371 series
16
eight seats
403
404
00 97
PoQ\
16 \ 14
15
17 18
\,1
/
\y4
' __10
Fig. 97
Floor Accessories
00&% 1l,l:1l(.{'l'%
Assemble
Item No. Part No. Description
distinction
Qty
Validity
7
Jfl fIHIE:: flt,,*fi1f
canel the third row
seats based on seven
seats
7
.Ilk "*fi1f
Jfl ffl =,.:=:.
cancel the second and
the third row seats
based on seven seats
18 HFJ5402430EA
J!'l:l:!f
1 2
HFJ6371
Plug
HFJ6371 series
19 Q/2A-CJs-500-2003
1 1 HFJlOllH
Plug
HFJ6371
20 HFJ5110109DA
1 2
HFJ6371 series
Plug for Cover upper assy
HFJlO11H
HFJlOllG
21 HFJ5107100DA
2 1
Cover upper assy
1=1 .'i\UIH'l'
HFJ6371 *JlJ
* 22 HFJ5110110DA
Cover, engine inspect assy
2 1 HFJ6371 series
HFHOllH
HFJ6371 *JlJ
23 HFJ5110113CA
3 1
HFJ6371 series
Insulator cover upper
HFH011H
HFJl 011G
24 Q/2A-CJ-62-M6 X 16
+'1fIll!!! j\t\jfi MUHli-g-f'l'
1 4
Washer ,bolt assembly
25 Q/2A-CJ-SI-M6 X 20
1 4
Washer ,bolt assembly
26 Q/2A-CJ-81-M6 X 25
+'1fIl1l:j1dlnm-g-f'I'
1 2
Washer, bolt assembly
27 HFJ5400730EA
lItril>tt'il'iMJt
1 1
Seal, front pillar
405
406
3
/
25
~ 2 ~ } ~
2 ~ 6
25
Fig. 97 Floor Accessories
.$1i:li
Assemble
Item No. Part No. Description
dis tinction
Qty
Validity
:fl'S!i.I, :fl1t'S!J!lJfl, tIL
1 2 with AlC, vacuum
power, mechinical
combination meter
ff'S!iMJ, :fl1t'S!J!IJfl, ll!
with AIC, vacuum
power electrical
combination meter
x'S!iMJ, :fl1t'S!J!lJfl, m.
1 3
5
I
6
/
l'
U-
4
Fig. 101 Console
Assemble
Item No. Part No. Description
distinction
Qty Validity
HFJ6371 *7
1
J
HFJ5100110DA
2 1 HFJ6371 Series
** 1
HFJ5100110DL Console assy
2 1 HFJIOllG
HFJIOllH
HFJ6371 *7iJ
3!(l.tt-t:-lll
HFJ6371
2 Q/2A-CJ-147-4.8-1
Spring clip
2 2 HFJ6371 Series
HFJIOllG
HFJIOllH
3 Q/2A-CJ-104-ST4.8X32
1
Screw
1
4 Q/ZA-CJ-IZ2-1998
mf-Ho
Z 2
Plastic clip
5 Q/2A-CJ-I04-ST4.8X25
1 1
Screw
6 Q/ZA-CJ-I04A-ST4.8X14
1 2
Screw
417
418
Fig. 102
Body Side Inner Garnish and Fuel Filler Lids
OOUi.%
tf!.:tt:ltl.:
Assemble
Item No. Part No.
Description
Qty Validity
distinction
HFJ5402110DA
ftJru1Ltt 'b'Ji
1
HFJ6371 *7'J
* * 1
1
Inner garnish. LH front pillar
HFJ6371 series
HFJ5402120DA
1
**2
Inner garnish, RH front pillar
1
Q/2A-CJ-91
-tm
3
1 34
Clip
"* 4 HF]5402330DA Trimming panel, LH center 1 1
pillar upper
:1:i9='1Lttk'b'Ji1&
** 5 HFJ5402340DA Trimming panel, RH center 1 1
pillar upper
ti'.9='1LttT'b'Ji;fli
"" 6
HFJ5402310DA Trimming panel, LH center 1 1
pillar lower
:ti9='1LttT'b'Ji1&
** 7 HFJ5402320DA Trimming panel, RH center 1 1
pillar lower
8 Q/2A-CJ-47-ST4.2X13
S
1
Washer ,screw assembly
8
Q/2A-CJ-90-A
9
1 12
Nut, insert plastic
10 Q/2A-CJ-47-ST4. 2 X 25
I1l
1
Washer ,screw assembly
2
HFJ5400310DA
1
*11
Cap assy, fuel tank filler
1
12 Q/2A-CJ-28-M5 X 12
1\ffi 'frf'f
1
Washer ,screw assembly
2
** 13 HFJ5402510DA Trimming panel, LH C pillar 1 1
inner
::tiC1LttP3'b'Ji
* * 14 HF]5402520DA Trimming panel, RH C pillar 1 1
inner
tI:J1J!U IE P>iiW
15 HFJ5402530DA Trimming panel, LH rear body 1 1
side inner
419
420
Fig. 102
Body Side Inner Garnish and Fuel Filler Lids
,
mtL%
Assemble
1(!$f{i;
1f5&tE
Item No. Part No. Description
Qty
Validity
distinction
:tI.JilIJ I'm f'31lP
* * 16 HFJ5402540DA Trimming panel. LH rear body 1 1
side inner
HFJ5402570DA
17
1 1
Cover, LH rear speaker
HFJ5402580DA
18
1 1
Cover. RH rear speaker
18-M4X 12
19
1 4
Screw
20
1 4
Clip. spring
Q/2A-CJ-47-ST4. 2 X 16
:r&IIflm.it-{If
21
1 4
Washer .screwassembly
Q/2A-CJ-I00
i'"tll
22
Clip. plastic
1 2
t;:. mI*J 1lPn
* * 23 HFJ5402550DA Trimming door. LH rear body 1 1
side inner
:ti.il!lJ mI*J 1lPn
* * 24 HFJ5402560DA Trimming door. RH rear body 1 1
side inner
HFJ5402130DA
mrnw#*
* * 25
Weatherstrip, front door
1 2
HFJ5402350DA
lfH1W#*
* * 26
Weatherstrip. sliding door
1 2
HFJ5402710DA
* * 27
Weatherstirp. body side window
1 2
HFJ5402590DA
* * 28
Weatherstrip. back door
1 1
421
422
Fig. 103 Body Side Outer Garnish
00&% I!C. f4-'i}
.!fL$fdl;
Assemble
Item No. Part No. Description
distinction
Qty Validity
HFJ5400111DA
1
1 1
Weatherstrip, LH upper-
HFJ5400112DA
2
Weatherstrip, RH upper
1 1
* * 3 HFJ5400131DA
Dust seal, front door lower
11
ti:HfflTIl.tr1:.:ik
4 HFJ5400151DA
Dust seal, LH sliding door lower
1 1
HFJ5400152DA
1:1Hf fTf IJ1i 1:.:ik
5
Dust seal, RH sliding door lower
1 1
Q/2A-CJ-47-ST4.2XI2
6
1
2
Screw
** 7 HFJ5403110DA Dust seal, body side window 1 1
front
**8 HFJ540330lDA
Glass, LH body side
1
1
* * 9 HFJ5403302DA
Glass, RH body side
1 1
HFJ540310lDA
10
o ring, body side window
1 4
HFJ5403320DA
11
Hinge assy, body side window
1 2
tl1lJ:
12 Q340B06
1 4
Nut
:1tHt
13 Q40206
1
4
washer
'''' 14
HFJ5403310DA
Latch assy, body side window
1 2
Q/2A-CJ-28-M5 X 20
15
1 6
Bolt
HFJ5403102DA
illtll:iiff.llt'11Ht
16
1
Shim, body side window latch
As required
HFJ5400411DA
* * 17
Rail, LH lower
1 1
HFJ5400412DA
:tIT'if-'4'1L
* * 18
1
1
Rail, RH lower
HFJ5400413DA
ti: T 'if- '4'Mii. j(;
19
Circlip, LH lower rail
1
1
20 HFJ5400414DA
Circlip, RH lower rail
1
1
mflltlfm:tk:
21 HFJ5400415DA
Pad, sliding door bumpering
1 2
2X16
l3.1&tmn
22
1 8
Screw
423
424
Fig. 103
Body Side Outer Garnish
llCf4-15 F
.!f!.$fdiI
Assemble
Item No. Part No. Description
distinction
Qty
Validity
m*4.-IJt
23 Q/2A-C]-90-A
Nut, plastic
1 12
:JI!J;t:;il}IJrr
24 Q4420410
Rivet, cherry
1 2
:ti: 't' \HfI,m.f4-
"" 25
HF]5400510DA
Rail assy, LH center
1 1
::ti 't' !if-$'t.m.f4-
"" 26
HF]5400520DA
Rail assy, RH center
1 1
-F-T
27 HF]540050lDA
Clip
1 4
Q/2A-CJ-64-M5>< 12
!ItT
28
Sctew
1 12
Q/2A-CJ-47-ST4. 2 X 16
J1l:.iJ
29
Screw
1 2
j,J-IJt
30 Q340B05
Nut
1 2
"f-m
31 Q40105
Washer
1 2
Q/2A-CJ-1l4-M5 X 12
32
Washer ,screw assembly
1 2
ft't'!if-$'t..\Jm.f1f
" 33 HFJ5400530DA
Cover assy, LH center rail
1 1
::ti't' !if-$'t..\Jm. f4-
" 34 HFJ5400540DA
Cover assy, RH center rail
1 1
!if-'9:#Hmm.f'f:
35 HFJ5400210DA
Grid assy, ventilating
1 1
Fig. 104 Seat Belt
m-uz..Jit
;ffj&fI:
Assemble
Item No. Part No. Description
distinction
Qty Validity
l!tr:gt&iHti1lt
**1 HFJ8212110DA
Reel assy, front
1
2
.
* * 2 HFJ8212130DA
Clamp assy. belt
1 2
* *3 HFJ8212310DA
Reel assy, rear
1 2
** 4 HFJ8212330DA
Clamp assy, belt
1 2
I
427
4
428
00 105-1 8 :$ :!t
Fig. 105-1
Body In White
OO{lL%
*lft:8J;
!i!$!)tftit
1fXtft
Assemble
Item No. Part No. Description
distinction
Qty Validity
lltr IE ,g,bj(;
1 HFJ5301000DA
Front Panel Assy
1 1 HFJ6371
2 HFJ5701100DA
Roof Panel Assy
1 1
3 HFJ5401100DA
Bodyside ASM. LH
1 1
4 HFJ5401200DA
Bodyside ASM. RH
1 1
5 HFJ2801000DM
1 1
Frame assy
"iltr!t!l1&,g,J$(;
6 HFJ51011OODL
Front floor assy
1 1
7 HFJ5101200DL
Rear floor assy
1 1
429
430
m105-2 8:$:!t (HFJI011G)
Fig. 105-2 Body In White(HFJI0IIG)
mUi.% ::tnGfif% ::tUGfif;gfj;
1j3.!HUi
1ixt1"
Assemble
Item No. Part No. Description Qty
Validity
distinction
1 HFJ5301000DA
1 1
Front panel assy
2 HFJ5701100DD
1 1
Roof panel assy
3 HFJ5401100DJ
1 1 HFnOllG
Bodyside ASM, LH
1
4 HFJ5401200DJ
1
Bodyside ASM, RH
5 HFJ2801000DJ
1 1
Frame assy
HFJ5101100DC
1ti1M<EGI)
6
1 1
HFJ5101100DD Front floor assy
7 HFJ5601100DA
1 1
Rear panel assy
431
m105-3 S $!t (HFJI0I1G)
432
Fig. 105-3 Body In White(HFJI011H)
OO&-lS-
:ffJ&f.
Assemble
Item No. Part No. Description
Qty
Validity
distinction
HFJ5301000DA
HFnOllH
1
Front Panel Assy
1 1
HFJ5301000DE
HFJ6376
2 HFJ5701100DM
1 1
Roof Panel Assy
HFJ5401100DK
3
1 1
Bodyside ASM, LH
HFJ5401200DK
4
Bodyside ASM. RH
1
HFJ2801000DW
5
1 1 HFnOllH
Frame assy
HFJ5101100DK
6
Front floor assy
1 1
Fcitt!!;j&,g,iVt
7 HFJ5101200DK
Rear floor assy
1 1
HFJ5601100DM
1
8
Rear Panel Assy
1
433
434
6
00 106 m-
Fig. 106 Rear-View-Mirror
OOnr:l3- ':tftG#-% *!?,#4';tF
!)i$f(ii!:
Assemble
Item No. Part No. Description Qty Validity
distinction
li':*n:i:,il..
**1 HFJ8202110DA Rear-view-mirror comp, LH 1 1
outside
** 2 HFJ8202120DA Rear-view-mirror camp, RH 1 1
outside
li':?rJ":,iI.t1;J&m
3 HFJ820210lDA Spacer, rear-view-mirror, LH 1 1
outside
4 HFJ8202102DA Spacer, rear-view-mirror, RH 1 1
outside
HFJ8201100DA
1 1
** 5
Rear-view-mirror comp, Inner
6 Q/2A-CJ-64-M6 X 25
Jltrmil"-f4:
1 6
Screw comp
435